GEMÜ R471 Tugela: Pneumatically Operated Butterfly Valve

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GEMÜ R471 Tugela

Pneumatically operated butterfly valve

Merkmale
• High-performance butterfly valve with double eccentric
construction in order to separate the disc directly from the
seat (gasket), thereby reducing friction and extending the
service life
• Continuous shaft with temperature resistant graphite bearing
and PTFE gland packing for readjustment in operation for
minimized leakage, even at low pressures
• Antistatic fixture for ATEX area
• Various actuator types can be selected

Description
The GEMÜ R471 Tugela double eccentric metal butterfly valve is operated by a pneumatic actuator. The butterfly valve is avail-
able in nominal sizes DN 50 to 400 and in standardized installation lengths API 609 category A (DIN 3202 K1).

Technical specifications
• Media temperature: -76 to 446 °F
• Ambient temperature: -4 to 158 °F
• Operating pressure : 0 to 580 psi
• Nominal sizes: 2'' (DN 50) to 16'' (DN 400)
• Body configurations: Wafer
• Connection standards: ASME l ISO
• Body materials: 1.0619 (WCB), cast steel material with CDP coating l 1.4408
• Liner materials: PTFE TFM™
• Disc materials: 1.4408
• Conformities: ATEX l EAC l FDA
Technical data depends on the respective configuration

further information
webcode: GW-R471
Product line

Product line

GEMÜ R470 GEMÜ R471 GEMÜ R477 GEMÜ R478


Tugela Tugela Tugela Tugela
Operation
With bare shaft l - - -
Manual - - l -
pneumatic - l - -
Motorized - - - l
Nominal sizes DN 50 to 600 DN 50 to 400 DN 50 to 400 DN 50 to 300
Media temperature -76 °F ( -60 °C ) to -76 °F ( -60 °C ) to -76 °F ( -60 °C ) to -76 °F ( -60 °C ) to
446 °F ( 230 °C ) 446 °F ( 230 °C ) 446 °F ( 230 °C ) 446 °F ( 230 °C )
Max. operating pressure 1) 580 psi (40 bar) 580 psi (40 bar) 580 psi (40 bar) 580 psi (40 bar)
Connection types
Flange (wafer) l l l l
Body configurations
Wafer l l l l
Conformities
ATEX l l l l
EAC l l l l
FDA l l l l
1) Reduced pressures when used as end-of-line valve

GEMÜ R471 2 / 23 www.gemu-group.com


Product description

Product description

2
3
4
1 5
6
7
C 8
9
10
11
12
13
14
15
18 16
19
20 17
22 21

Item Designation Material


1 Shaft see order code (order data)
2 Hexagon screw Stainless steel
3 Packing washer 1.4408
4 Upper packing PTFE
5 Medium packing PTFE
6 Lower packing PTFE
7 Packing washer PTFE
8 Carbon bushing Carbon
9 Body see order code (order data)
10 Spring washer Stainless steel
11 Hexagon nut Stainless steel
12 Shaft bearing PTFE coated steel
13 Shaft bearing PTFE coated steel
14 Static spring Stainless steel
15 Sealing washer Stainless steel
16 Lower cap same as body
17 Hexagon screw Stainless steel
18 Disc pin Steel
19 Disc see order code (order data)
20* Seat see order code (order data)
21 Seat retainer

www.gemu-group.com 3 / 23 GEMÜ R471


Product description

Item Designation Material


22 Hexagon screw Stainless steel
A Pneumatic actuator Aluminium
C CONEXO label with RFID chip

* available as spare part

Additional design features


Double-eccentric design

Trace of the disc


Shaft axis
Flow central line
e

During operation, the disc directly disconnects from the seat, thereby reducing friction between the seat and disc, as well as the
torque.
This design is particularly low-wear and this, together with the temperature-resistant carbon bushing, increases the service life.
Spherical surface
The disc is designed with a spherical surface for improved mechanical behaviour under pressure and temperature fluctuations.

Shaft blow-out protection

There is a chamfer at the upper end of the shaft which acts as an additional safety measure in case the shaft breaks.

GEMÜ R471 4 / 23 www.gemu-group.com


Product description

Flow direction

Flow direction*

* Indicated by an arrow on the product

Shut-off seal material

TFM™ is made from conventional PTFE and a 1% proportion of perfluoropropyl vinyl ether (PPVE). While the properties of con-
ventional PTFE (excellent chemical resistance, application in a wide temperature range and resistance to embrittlement or age-
ing, etc.) are maintained, the PPVE additive leads to a better distribution of the PTFE particles and thus to a higher density of the
polymer structure.
This leads to the following additional advantages:
• Significantly improved cold flow properties (measured as deformation under load):
The same cold flow properties as PTFE with 25% glass fibres.
• Reduced gas permeability and increased blocking properties
• The smooth surface results in less abrasion of the shut-off seal and fewer abraded particles in the medium.

www.gemu-group.com 5 / 23 GEMÜ R471


Actuator assignment

Actuator assignment
GEMÜ type ASR – Single acting

DN Anticlockwise rotation, spring opening Code Clockwise rotation, spring closing Code
(code 2, U) (code 1, Q)
50 ASL0130US14F05/07S17S14 LU13KC ASR0130US14F05/07S17S14 AU13KC
65 ASL0200US14F07/10S17S14 LU20KE ASR0200US14F07/10S17S14 AU20KE
80 ASL0200US14F07/10S17S14 LU20KE ASR0200US14F07/10S17S14 AU20KE
100 ASL0300US14F07/10 S22 LU30KD ASR0300US14F07/10 S22 AU30KD
125 ASL0500US14F07/10 S22 LU50KD ASR0500US14F07/10 S22 AU50KD
150 ASL0850US14F10/12 S27 LU85KG ASR0850US14F10/12 S27 AU85KG
200 ASL1200US14F10/12 S27 L12UKG ASR1200US14F10/12 S27 A12UKG
250 ASL1750US14F14 S36 L17UKK ASR1750US14F14 S36 A17UKK
300 ASL2100US14F14 S36 L21UKK ASR2100US14F16 S46 A21UKL
350 ASL2500US14F14 S36 L25UKK ASR2500US14F16 S46 A25UKL
400 ASL4000US14F16/25 S55 L40UKM ASR4000US14F16/25 S55 A40UKM

GEMÜ type ADA – Double acting

DN Double acting Code


(code 3, T)
50 ADA0040U F05 S14S11 BU04AB
65 ADA0080U F05/07S17S14 BU08AC
80 ADA0080U F05/07S17S14 BU08AC
100 ADA0130U F05/07S17S14 BU13AC
125 ADA0200U F07/10S17S14 BU20AE
150 ADA0300U F07/10 S22 BU30AD
200 ADA0500U F10 S22 BU50AF
250 ADA0850U F10/12 S27 BU85AG
300 ADA1200U F10/12 S27 B12UAG
350 ADA1750U F14 S36 B17UAK

GEMÜ R471 6 / 23 www.gemu-group.com


Order data

Order data
Other configurations available on request. Please check the availability with GEMÜ before ordering.

Order codes
1 Type Code 6 Continuation of Body material Code
Butterfly valve, pneumatically operated R471 1.0619 / ASTM A216 WCB, CDP coated 20 µm, 5
(double-eccentric), Tugela for non-European countries,
1.0619 is not a material for pressure equipment
2 DN Code according to 2014/68/EU
DN 50 50
7 Disc material Code
DN 65 65
1.4408 / ASTM A351 / CF8M A
DN 80 80
DN 100 100 8 Shaft material Code
DN 125 125 1.4542, ASTM 564 630 6
DN 150 150
9 Shut-off seal material Code
DN 200 200
TFM 1600 (FDA certification) T
DN 250 250
DN 300 300 10 Liner fixing Code

DN 350 350 Loose liner L

DN 400 400 11 Control function Code


DN 450 450 Normally closed (NC) 1
DN 500 500 Normally open (NO) 2
DN 600 600 Double acting (DA) 3

3 Body configuration Code Normally closed (NC), actuator mounted across Q


the piping
Wafer design, W
face-to-face dimension FTF API609 table 3, EN 558 Double acting (DA), actuator mounted across the T
series 108, EN 558 series 109 piping
Normally open (NO), actuator mounted across the U
4 Operating pressure Code piping
10 bar 2
12 Actuator version Code
16 bar 3
Actuator, pneumatic, single acting, clockwise rota- AU13KC
20 bar 4
tion, spring closing,
25 bar 5 ASR0130US14F05/07S17S14
40 bar 6 Actuator, pneumatic, single acting, clockwise rota- AU20KE
tion, spring closing,
5 Connection type Code
ASR0200US14F07/10S17S14
PN 10 / flange EN 1092, face-to-face dimension 2
Actuator, pneumatic, single acting, clockwise rota- AU30KD
FTF EN 558 series 108
tion, spring closing,
PN 16 / flange EN 1092, face-to-face dimension 3 ASR0300US14F07/10 S22
FTF EN 558 series 108
Actuator, pneumatic, single acting, clockwise rota- AU50KD
PN 25 / flange EN 1092, face-to-face dimension 5 tion, spring closing,
FTF EN 558 series 20 ASR0500US14F07/10 S22
PN 40 / flange EN 1092, face-to-face dimension 6 Actuator, pneumatic, double acting, clockwise rota- BU08AC
FTF EN 558 series 109 tion,
ANSI B16.5, Class 150, face-to-face dimension FTF D ADA0080U F05/07S17S14
EN 558 series 108 Actuator, pneumatic, double acting, clockwise rota- BU13AC
ANSI B16.5, Class 300, dimension FTF EN 558 se- M tion,
ries 109 ADA0130U F05/07S17S14
Actuator, pneumatic, double acting, clockwise rota- BU20AE
6 Body material Code
tion,
1.4408 / ASTM A351 / CF8M 4 ADA0200U F07/10S17S14

www.gemu-group.com 7 / 23 GEMÜ R471


Order data

12 Continuation of Actuator version Code 12 Continuation of Actuator version Code


Actuator, pneumatic, single acting, anticlockwise LU13KC Actuator, pneumatic, double acting, clockwise rota- BU50AF
rotation, spring opening, tion,
ASL0130US14F05/07S17S14 ADA0500U F10 S22
Actuator, pneumatic, single acting, anticlockwise LU20KE Actuator, pneumatic, double acting, clockwise rota- BU85AG
rotation, spring opening, tion,
ASL0200US14F07/10S17S14 ADA0850U F10/12 S27
Actuator, pneumatic, single acting, anticlockwise LU30KD Actuator, pneumatic, single acting, anticlockwise L12UKG
rotation, spring opening, rotation, spring opening,
ASL0300US14F07/10 S22 ASL1200US14F10/12 S27
Actuator, pneumatic, single acting, anticlockwise LU50KD Actuator, pneumatic, single acting, anticlockwise L17UKK
rotation, spring opening, rotation, spring opening,
ASL0500US14F07/10 S22 ASL1750US14F14 S36
Actuator, pneumatic, single acting, spring closing, A12UKG Actuator, pneumatic, single acting, anticlockwise L21UKK
clockwise rotation, rotation, spring opening,
ASR1200U S14 F10F12YS27A ASL2100US14F14 S36
Actuator, pneumatic, single acting, clockwise rota- A17UKK Actuator, pneumatic, single acting, anticlockwise L25UKK
tion, spring closing, rotation, spring opening,
ASR1750US14F14 S36 ASL2500US14F14 S36
Actuator, pneumatic, single acting, clockwise rota- A21UKL Actuator, pneumatic, single acting, anticlockwise L40UKM
tion, spring closing, rotation, spring opening,
ASR2100US14F16 S46 ASL4000US14F16/25 S55
Actuator, pneumatic, single acting, clockwise rota- A25UKL Actuator, pneumatic, single acting, anticlockwise LU85KG
tion, spring closing, rotation, spring opening,
ASR2500US14F16 S46 ASL0850US14F10/12 S27
Actuator, pneumatic, single acting, clockwise rota- A40UKM
13 Type of design Code
tion, spring closing,
ASR4000US14F16/25 S55 Without

Actuator, pneumatic, single acting, clockwise rota- AU85KG Valve free of oil and grease, media wetted area 0107
tion, spring closing, cleaned and packed in PE bag
ASR0850US14F10/12 S27 Thermal separation between actuator and valve 5227
Actuator, pneumatic, double acting, clockwise rota- B12UAG body via mounting kit,
tion, mounting parts made from stainless steel
ADA1200U F10/12 S27
14 Special version Code
Actuator, pneumatic, double acting, clockwise rota- B17UAK
Without
tion,
ADA1750U F14 S36 ATEX certification X

Actuator, pneumatic, double acting, clockwise rota- B21UAL 15 CONEXO Code


tion,
Without
ADA2100U F16 S46
Integrated RFID chip for electronic identification C
Actuator, pneumatic, double acting, clockwise rota- BU30AD
and traceability
tion,
ADA0300U F07/10 S22

Order example
Order option Code Description
1 Type R471 Butterfly valve, pneumatically operated
(double-eccentric), Tugela
2 DN 300 DN 300
3 Body configuration W Wafer design,
face-to-face dimension FTF API609 table 3, EN 558 series 108, EN 558
series 109
4 Operating pressure 4 20 bar

GEMÜ R471 8 / 23 www.gemu-group.com


Order data

Order option Code Description


5 Connection type 6 PN 40 / flange EN 1092, face-to-face dimension FTF EN 558 series
109
6 Body material 4 1.4408 / ASTM A351 / CF8M
7 Disc material A 1.4408 / ASTM A351 / CF8M
8 Shaft material 6 1.4542, ASTM 564 630
9 Shut-off seal material T TFM 1600 (FDA certification)
10 Liner fixing L Loose liner
11 Control function 2 Normally open (NO)
12 Actuator version
13 Type of design Without
14 Special version Without
15 CONEXO Without

www.gemu-group.com 9 / 23 GEMÜ R471


Technical data

Technical data
Medium
Working medium: Gaseous and liquid media which have no negative impact on the physical and chemical properties
of the disc and seat material.

Temperatur
Ambient temperature: -4 — 158 °F

Media temperature: -76 — 446 °F

Pressure
Operating pressure: Max. permissible pressure of working medium

PS Media of fluid group 1


[psi] Category I Category II Category III
Liquid Gas Liquid Gas Gas
145 DN 200 - 600 DN 50 - 100 DN 125 - 350 DN 400 - 600
230 - DN 50 DN 65 - 200 DN 250 - 600
290 - DN 50 DN 65 - 150 DN 200 - 600
DN 50 - 600
360 - - DN 50 - 125 DN 150 - 600
580 - - DN 50 - 100 DN 125 - 600

Pressure/temperature 50
725
diagram:
PN25, PN40, Class 300
40
580
Pressure PS [psi]

30
435

PN10, PN16, Class 150


20
290

10
145

00
-60
-76 -40
-40 -20 0
-4 32 20 40 60
68 104 80 100
140 176 212 120 140 320
248 284 160 356
180 392
200 428
220 240
464
Temperature TS [°F]

GEMÜ R471 10 / 23 www.gemu-group.com


Technical data

Kv values: DN NPS Connection type code 1)


D, 2, 3 M, 5, 6
50 2″ 52.65 52.65
65 2½″ 91.26 91.26
80 3″ 193.05 193.05
100 4″ 468.00 468.00
125 5″ 760.50 760.50
150 6″ 1228.50 1228.50
200 8″ 2574.00 2106.00
250 10″ 3861.00 3685.50
300 12″ 5967.00 5557.50
350 14″ 6786.00 6084.00
400 16″ 9360.00 8073.00
450 18″ 12285.00 10881.00
500 20″ 16380.00 13221.00
600 24″ 25272.00 21645.00

Cv values in gpm
1) Connection type
Code 2: PN 10 / flange EN 1092, face-to-face dimension FTF EN 558 series 108
Code 3: PN 16 / flange EN 1092, face-to-face dimension FTF EN 558 series 108
Code 5: PN 25 / flange EN 1092, face-to-face dimension FTF EN 558 series 20
Code 6: PN 40 / flange EN 1092, face-to-face dimension FTF EN 558 series 109
Code D: ANSI B16.5, Class 150, face-to-face dimension FTF EN 558 series 108
Code M: ANSI B16.5, Class 300, dimension FTF EN 558 series 109

Product conformity
Machinery Directive: 2006/42/EC

Pressure Equipment Di- 2014/68/EU


rective:

Food: FDA

EAC: The product is certified according to EAC.

Explosion protection: 2014/34/EU (ATEX)

ATEX marking: Assessment of the body


Special function code X
Gas: II -/2 G Ex h -/IIC T6...T3 -/Gb X
Dust: II -/2D Ex h -/IIIC T150°C -/Db X
Actuator type ADA/ASR
Gas: II 2 G Ex h IIC T6 Gb
Dust: II 2 D Ex h IIIC T60ºC Db

www.gemu-group.com 11 / 23 GEMÜ R471


Technical data

Mechanical data
Torques: DN NPS Connection type code 1)
D, 2, 3 M, 5, 6
Maximum pressure differential [bar]
0.0 6.0 10.0 16.0 20.0 0.0 20.0 25.0 40.0 50.0
50 2″ 33.0 33.0 34.0 35.0 37.0 33.0 37.0 38.0 40.0 42.0
65 2½″ 43.0 44.0 45.0 46.0 50.0 43.0 50.0 52.0 57.0 60.0
80 3″ 54.0 56.0 57.0 58.0 64.0 54.0 64.0 67.0 74.0 79.0
100 4″ 68.0 71.0 72.0 74.0 84.0 68.0 84.0 88.0 99.0 107.0
125 5″ 90.0 94.0 96.0 100.0 115.0 90.0 115.0 121.0 139.0 151.0
150 6″ 114.0 120.0 123.0 128.0 149.0 123.0 158.0 167.0 193.0 211.0
200 8″ 181.0 192.0 200.0 211.0 258.0 202.0 280.0 299.0 358.0 397.0
250 10″ 250.0 268.0 280.0 297.0 372.0 287.0 409.0 439.0 530.0 591.0
300 12″ 357.0 387.0 408.0 438.0 567.0 393.0 603.0 655.0 813.0 918.0
350 14″ 559.0 607.0 640.0 688.0 721.0 699.0 861.0 901.0 1023.0 1104.0
400 16″ 950.0 1027.0 1079.0 1156.0 1207.0 1188.0 1445.0 1509.0 1701.0 1830.0
450 18″ 1420.0 1534.0 1611.0 1725.0 1802.0 1629.0 2011.0 2107.0 2394.0 2585.0
500 20″ 1967.0 2144.0 2262.0 2439.0 2557.0 2499.0 3089.0 3237.0 3679.0 3974.0
600 24″ 3324.0 3579.0 3748.0 4003.0 4173.0 3579.0 4429.0 4641.0 5278.0 5703.0

Torques in Nm
1) Connection type
Code 2: PN 10 / flange EN 1092, face-to-face dimension FTF EN 558 series 108
Code 3: PN 16 / flange EN 1092, face-to-face dimension FTF EN 558 series 108
Code 5: PN 25 / flange EN 1092, face-to-face dimension FTF EN 558 series 20
Code 6: PN 40 / flange EN 1092, face-to-face dimension FTF EN 558 series 109
Code D: ANSI B16.5, Class 150, face-to-face dimension FTF EN 558 series 108
Code M: ANSI B16.5, Class 300, dimension FTF EN 558 series 109

GEMÜ R471 12 / 23 www.gemu-group.com


Technical data

Weight: Butterfly valve


DN NPS Connection type code 1)
D, 2, 3 M, 5, 6
50 2″ 7.05 7.05
65 2½″ 7.94 7.94
80 3″ 10.80 10.80
100 4″ 16.53 16.53
125 5″ 17.64 17.64
150 6″ 26.46 30.86
200 8″ 39.68 50.71
250 10″ 68.34 88.18
300 12″ 103.62 145.51
350 14″ 169.76 251.33
400 16″ 211.64 321.88
450 18″ 293.22 467.38
500 20″ 343.92 575.41
600 24″ 590.84 848.78

Weight in lb
1) Connection type
Code 2: PN 10 / flange EN 1092, face-to-face dimension FTF EN 558 series 108
Code 3: PN 16 / flange EN 1092, face-to-face dimension FTF EN 558 series 108
Code 5: PN 25 / flange EN 1092, face-to-face dimension FTF EN 558 series 20
Code 6: PN 40 / flange EN 1092, face-to-face dimension FTF EN 558 series 109
Code D: ANSI B16.5, Class 150, face-to-face dimension FTF EN 558 series 108
Code M: ANSI B16.5, Class 300, dimension FTF EN 558 series 109

Actuator type ADA/ASR

Type ADA ASR


0040U 4.63 5.07
0080U 6.61 8.16
0130U 8.38 10.58
0200U 12.35 16.09
0300U 18.74 23.81
0500U 24.69 33.95
0850U 37.26 48.94
1200U 56.88 75.62
1750U 71.65 101.41
2100U 108.03 149.91
2500U 153.44 220.24
4000U 285.28 403.23

Weight in lb

Flow direction: Indicated by an arrow on the product

www.gemu-group.com 13 / 23 GEMÜ R471


Dimensions

Dimensions
Actuator dimensions
Type 00010- -4000U
Typ 00010 4000U Type 00010--1750U
Typ 00010 1750U
L1 B 24
L B1 12
V x

32
G

16
2
M5x1
x

A
A3
Type 02100 -- 4000U
Typ 02100 4000U
32
16

x
Type 00010- -0850U
Typ 00010 0850U G

24
Type 00010- -4000U
4000U

12
Typ 00010 2
80 M5x1
M6
4
30

4
Typ 00010 - 4000U
ØM
4 x M5x12 Z

Type 01200- -4000U


Typ 01200 4000U

S
T
130
80 4 x M5x12
30

4 x M5x12

Typ A A3 B B1 G L L1 V Z
0040U 4.53 3.35 3.58 2.20 G1/4" 6.22 7.68 1.57 1.18
0080U 5.39 4.21 4.37 2.60 G1/4" 6.97 8.54 1.57 1.18
0130U 5.79 4.61 4.80 2.80 G1/4" 7.72 10.16 1.57 1.18
0200U 6.50 5.31 5.33 3.07 G1/4" 8.86 11.77 1.57 1.18
0300U 7.17 5.98 6.00 3.39 G1/4" 10.75 13.72 1.57 1.18
0500U 7.83 6.65 6.81 3.78 G1/4" 11.97 15.63 1.57 1.18
0850U 8.70 7.52 7.54 4.17 G1/4" 14.65 18.62 1.57 1.18
1200U 9.80 8.62 8.37 4.57 G1/4" 17.28 22.05 2.56 1.18
1750U 11.02 9.84 9.55 5.16 G1/4" 18.15 23.66 2.56 1.18
2100U 12.32 11.14 10.89 5.83 G1/4" 20.08 27.64 2.56 1.18
2500U 15.08 13.90 14.02 6.99 G1/4" 20.39 29.06 2.56 1.18
4000U 17.09 15.91 16.34 8.39 G1/4" 24.80 37.01 2.56 1.18

Dimensions in inch

GEMÜ R471 14 / 23 www.gemu-group.com


Dimensions

Body dimensions
Actuator flange
Flange PN10 (code 2), PN16 (code 3), CLASS 150 (code D)

DN 50 - 300 DN 350 - 600


E

øy
øy
øz øa

øb
øa
□G

□G

DN NPS ISO 5211 øa øb E □G øy øz


50 2″ F05 - 1.97 0.87 0.43 - 4 x 2.76
65 2½″ F05/F07 2.76 1.97 0.59 0.43 4 x 2.76 4 x 2.76
80 3″ F05/F07 2.76 1.97 0.59 0.43 4 x 2.76 4 x 2.76
100 4″ F07 - 2.76 0.91 0.55 - 4 x 3.74
125 5″ F07 - 2.76 0.91 0.55 - 4 x 3.74
150 6″ F07/F10 4.02 2.76 1.28 0.55 4 x 4.72 4 x 3.74
200 8″ F10 - 4.02 1.36 0.67 - 4 x 4.72
250 10″ F10/F12 4.92 4.02 1.34 0.87 4 x 5.51 4 x 4.72
300 12″ F12/F14 5.51 4.92 1.16 1.06 4 x 7.09 4 x 5.51
350 14″ F14/F16 6.50 5.51 0.47 1.06 4 x 8.66 4 x 7.09
400 16″ F14/F16 6.50 5.51 0.47 1.42 4 x 8.66 4 x 7.09
450 18″ F14/F16 6.50 5.51 0.47 1.42 4 x 8.66 4 x 7.09
500 20″ F14/F16 6.50 5.51 0.47 1.81 4 x 8.66 4 x 7.09
600 24″ F14/F16 6.50 10.00 0.71 1.81 4 x 9.06 4 x 7.48

Dimensions in inch

www.gemu-group.com 15 / 23 GEMÜ R471


Dimensions

Flange PN25 (code 5), PN40 (code 6), CLASS 300 (code M)

DN 50 - 300 DN 350 - 600

øy
øy
øz øa

øb
øa
□G

□G
DN NPS ISO 5211 øa øb E □G øy øz
50 2″ F05 - 1.97 0.87 0.43 4 x 2.76 -
65 2½″ F05/F07 2.76 1.97 0.59 0.43 4 x 3.74 4 x 2.76
80 3″ F05/F07 2.76 1.97 0.59 0.43 4 x 3.74 4 x 2.76
100 4″ F07 - 2.76 0.91 0.55 4 x 3.74 -
125 5″ F07 - 2.76 0.91 0.55 4 x 3.74 -
150 6″ F10 - 2.76 1.02 0.67 4 x 4.72 -
200 8″ F10/F12 4.92 4.02 1.36 0.87 4 x 5.51 4 x 4.72
250 10″ F12/F14 5.51 4.02 1.18 1.06 4 x 7.09 4 x 5.31
300 12″ F14 - 4.92 1.52 1.06 4 x 7.09 -
350 14″ F14/F16 6.50 5.51 0.47 1.42 4 x 8.66 4 x 7.09
400 16″ F14/F16 6.50 5.51 0.47 1.81 4 x 8.66 4 x 7.09
450 18″ F16/F25 10.00 5.51 0.71 1.81 4 x 7.48 4 x 8.66
500 20″ F16/F25 10.00 5.51 0.71 2.17 4 x 7.48 4 x 8.66
600 24″ F25 10.00 10.00 0.71 2.17 4 x 7.48 4 x 8.66

Dimensions in inch

GEMÜ R471 16 / 23 www.gemu-group.com


Dimensions

Body
Flange PN10 (code 2), PN16 (code 3), CLASS 150 (code D)

DN 50 - 300 DN 350 - 600

F
F

ØD

A
A

ØD ØS ØS

H
B

C C

DN NPS A B øb C ØD F H ØS
50 2″ 4.88 3.80 1.97 1.97 3.94 - 0.59 1.52
65 2½″ 4.80 3.98 1.97 2.03 4.13 - 1.93 2.24
80 3″ 5.65 4.53 1.97 1.95 5.20 - 2.72 2.91
100 4″ 6.30 5.04 2.76 2.22 6.22 - 3.58 3.78
125 5″ 6.95 5.83 2.76 2.24 7.32 - 4.06 4.37
150 6″ 7.80 6.18 2.76 2.26 8.50 1.30 5.51 5.67
200 8″ 9.06 7.68 4.02 2.48 10.47 1.38 7.05 7.40
250 10″ 10.75 9.29 4.02 2.80 12.76 1.34 9.09 9.33
300 12″ 12.56 10.31 4.92 3.21 15.00 1.18 10.87 11.14
350 14″ 17.91 11.93 5.51 3.62 16.89 0.67 11.81 12.09
400 16″ 19.29 13.29 5.51 4.00 18.90 0.67 13.66 14.31
450 18″ 19.76 13.92 5.51 4.49 20.98 0.67 15.51 16.30
500 20″ 20.63 14.82 5.51 5.00 22.99 0.67 17.09 18.03
600 24″ 24.61 17.85 6.50 6.06 27.24 0.87 20.63 21.65

Dimensions in inch

www.gemu-group.com 17 / 23 GEMÜ R471


Dimensions

Flange PN25 (code 5), PN40 (code 6), CLASS 300 (code M)

DN 50 - 300 DN 350 - 600

F
F

ØD

A
A

ØD ØS ØS

H
B

B
C C

DN NPS A B øb C ØD F H ØS
50 2″ 4.88 3.80 1.97 1.97 3.94 0.87 0.59 1.52
65 2½″ 4.80 3.98 1.97 2.03 4.13 0.59 1.93 2.24
80 3″ 5.65 4.53 1.97 1.95 5.20 0.71 2.72 2.91
100 4″ 6.30 5.04 2.76 2.22 6.22 0.91 3.58 3.78
125 5″ 6.95 5.83 2.76 2.24 7.32 0.91 4.06 4.37
150 6″ 8.56 6.71 2.76 2.32 8.50 1.02 5.51 5.67
200 8″ 9.84 8.13 4.02 2.87 10.47 1.38 7.05 7.40
250 10″ 11.93 9.76 4.02 3.27 12.76 1.22 9.09 9.33
300 12″ 13.21 11.46 4.92 3.62 15.00 1.54 10.87 11.14
350 14″ 18.50 12.62 5.51 4.61 16.89 0.67 11.81 12.40
400 16″ 19.70 14.39 5.51 5.26 18.90 0.67 13.66 14.31
450 18″ 20.91 15.06 5.51 5.87 20.98 0.67 15.51 16.30
500 20″ 23.35 16.79 5.51 6.38 22.99 0.87 17.09 17.97
600 24″ 25.39 19.61 6.50 7.13 27.24 0.87 20.63 21.65

Dimensions in inch

GEMÜ R471 18 / 23 www.gemu-group.com


Dimensions

Connections

n-øy

ØG

DN NPS PN10 PN16 PN25 PN40


n ØG w° øy n ØG w° øy n ØG w° øy n ØG w° øy
50 2″ 4 4.92 45.0 0.71 4 4.92 45.0 0.71 4 4.92 45.0 0.71 4 4.92 45.0 0.71
65 2½″ 8 5.71 22.5 0.71 8 5.71 22.5 0.71 8 5.71 22.5 0.71 8 5.71 45.0 0.71
80 3″ 8 6.30 22.5 0.75 8 6.30 22.5 0.75 8 6.30 22.5 0.75 8 6.30 22.5 0.75
100 4″ 8 7.09 22.5 0.71 8 7.09 22.5 0.71 8 7.48 22.5 0.87 8 7.48 22.5 0.87
125 5″ 8 8.27 22.5 0.71 8 8.27 22.5 0.71 8 8.66 22.5 1.02 8 8.66 22.5 1.02
150 6″ 8 9.45 22.5 0.87 8 9.45 22.5 0.87 8 9.84 22.5 1.10 8 9.84 22.5 1.10
200 8″ 8 11.61 22.5 0.94 12 11.61 15.0 0.94 12 12.20 15.0 1.10 12 12.60 15.0 1.18
250 10″ 12 13.78 15.0 0.87 12 13.98 15.0 1.02 12 14.57 15.0 1.18 12 15.16 15.0 1.30
300 12″ 12 15.75 15.0 0.87 12 16.14 15.0 1.02 16 16.93 11.25 M27 16 17.72 11.25 M30
350 14″ 16 18.11 11.25 0.87 16 18.50 11.25 1.02 16 19.29 11.25 M30 16 20.08 11.25 M33
400 16″ 16 20.28 11.25 1.10 16 20.67 11.25 1.18 16 21.65 11.25 M33 16 23.03 11.25 M36
450 18″ 20 26.18 9.0 M24 20 23.03 9.0 M27 20 23.62 9.0 M33 20 24.02 9.0 M36
500 20″ 20 24.41 9.0 M24 20 25.59 9.0 M30 20 25.98 9.0 M33 20 26.38 9.0 M39
600 24″ 20 28.54 9.0 M27 20 30.31 9.0 M33 20 30.31 9.0 M36 20 31.30 9.0 M45

Dimensions in inch
n = number of bolt holes / bolts

www.gemu-group.com 19 / 23 GEMÜ R471


Dimensions

n-øy

ØG

DN NPS CLASS 150 CLASS 300


n ØG w° øy n ØG w° øy
50 2″ 4 4.74 45.0 0.75 8 5.00 22.5 0.71
65 2½″ 4 5.49 45.0 0.71 8 5.87 22.5 0.87
80 3″ 4 6.00 45.0 0.75 8 6.63 22.5 0.87
100 4″ 8 7.50 22.5 0.75 8 7.87 22.5 0.87
125 5″ 8 8.50 22.5 0.94 8 9.25 22.5 0.87
150 6″ 8 9.49 22.5 0.94 12 10.63 15.0 0.94
200 8″ 8 11.75 22.5 0.94 12 12.99 15.0 1.10
250 10″ 12 14.25 15.0 1.02 16 15.26 11.25 1” x 8UN
300 12″ 12 17.01 15.0 1.02 16 17.76 11.25 1⅛” x 8UN
350 14″ 12 18.74 15.0 1.18 20 20.26 9.0 1⅛” x 8UN
400 16″ 16 21.26 11.25 1.13 20 22.50 9.0 1¼” x 8UN
450 18″ 16 22.76 11.25 1⅛” x 8UN 24 24.74 7.5 1¼” x 8UN
500 20″ 20 25.00 9.0 1⅛” x 8UN 24 26.99 7.5 1¼” x 8UN
600 24″ 20 29.51 9.0 1¼” x 8UN 24 32.00 7.5 1½” x 8UN

Dimensions in inch
n = number of bolt holes / bolts

GEMÜ R471 20 / 23 www.gemu-group.com


Add-on components

Add-on components
GEMÜ LSF
Inductive dual sensor for quarter turn valves
The GEMÜ LSF inductive dual sensor is suitable for mounting to manually and pneumatically operated
quarter turn valves. It is also fitted with an optical position indicator for visual confirmation of position.

GEMÜ LSC
Limit switch box for quarter turn actuators
The GEMÜ LSC limit switch box is suitable for mounting to manually and pneumatically operated quarter
turn valves. It is also fitted with an optical position indicator for visual confirmation of position.

Accessories
GEMÜ 2022 Dual throttle
Dual throttle
The GEMÜ 2022 throttle valves are available as throttle valve, throttle check valve and dual throttle check
valve. In pneumatic actuators they are used to regulate the compressed air depending on the function for
the supply or exhaust air. The operating time of the pneumatic actuator can be varied by reducing the com-
pressed air. The throttle valves are used to adjust the compressed air, independent of the flow direction.
When using throttle check valves, one direction of the supply or exhaust air is adjusted and the other direc-
tion remains unregulated. With the dual throttle check valves the compressed air of the supply and ex-
haust air can be adjusted independently of one another.

GEMÜ 8500
Electrically operated pilot solenoid valve
The GEMÜ 8500 servo assisted 3/2 or 5/2-way pilot solenoid valve is indirectly controlled. The body is
made of aluminium. The plastic encapsulated coil is detachable. The piston valve has a soft elastomer
seal.

GEMÜ 8500DRN
Throttle plate
Throttle plates can be used to continuously adjust the travel times of pneumatic quarter turn actuators in
both the "OPEN" and "CLOSED" directions independently of one another. They are installed between the
NAMUR valve and the quarter turn actuator.

GEMÜ 1751
Silencer
Damping of vent hole or suction noises, and coarse filtering of the suction air for pneumatic applications

www.gemu-group.com 21 / 23 GEMÜ R471


GEMÜ CONEXO

GEMÜ CONEXO
The interaction between valve components equipped with RFID chips and the corresponding IT infrastructure actively increases
process reliability.

Thanks to serialization, every valve and every relevant valve component, such as the body, actuator, diaphragm or even automa-
tion components, can be clearly traced and read at any time using the RFID reader – the CONEXO pen. The CONEXO app, which
can be installed on mobile devices, not only facilitates and improves the "installation qualification" process, but also makes the
servicing process much more transparent and easier to document. The app actively guides the maintenance technician through
the maintenance schedule and directly provides him with all the information assigned to the valve, such as test reports, testing
documentation and maintenance histories. The CONEXO portal acts as a central element, helping to collect, manage and
process all data.

For further information on GEMÜ CONEXO please visit:


www.gemu-group.com/conexo

GEMÜ R471 22 / 23 www.gemu-group.com


| 08.2021 |

GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG


Fritz-Müller-Straße 6-8, 74653 Ingelfingen-Criesbach, Germany
Tel. +49 (0)7940 123-0 · [email protected]
www.gemu-group.com

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