GEMÜ R471 Tugela: Pneumatically Operated Butterfly Valve
GEMÜ R471 Tugela: Pneumatically Operated Butterfly Valve
GEMÜ R471 Tugela: Pneumatically Operated Butterfly Valve
Merkmale
• High-performance butterfly valve with double eccentric
construction in order to separate the disc directly from the
seat (gasket), thereby reducing friction and extending the
service life
• Continuous shaft with temperature resistant graphite bearing
and PTFE gland packing for readjustment in operation for
minimized leakage, even at low pressures
• Antistatic fixture for ATEX area
• Various actuator types can be selected
Description
The GEMÜ R471 Tugela double eccentric metal butterfly valve is operated by a pneumatic actuator. The butterfly valve is avail-
able in nominal sizes DN 50 to 400 and in standardized installation lengths API 609 category A (DIN 3202 K1).
Technical specifications
• Media temperature: -76 to 446 °F
• Ambient temperature: -4 to 158 °F
• Operating pressure : 0 to 580 psi
• Nominal sizes: 2'' (DN 50) to 16'' (DN 400)
• Body configurations: Wafer
• Connection standards: ASME l ISO
• Body materials: 1.0619 (WCB), cast steel material with CDP coating l 1.4408
• Liner materials: PTFE TFM™
• Disc materials: 1.4408
• Conformities: ATEX l EAC l FDA
Technical data depends on the respective configuration
further information
webcode: GW-R471
Product line
Product line
Product description
2
3
4
1 5
6
7
C 8
9
10
11
12
13
14
15
18 16
19
20 17
22 21
During operation, the disc directly disconnects from the seat, thereby reducing friction between the seat and disc, as well as the
torque.
This design is particularly low-wear and this, together with the temperature-resistant carbon bushing, increases the service life.
Spherical surface
The disc is designed with a spherical surface for improved mechanical behaviour under pressure and temperature fluctuations.
There is a chamfer at the upper end of the shaft which acts as an additional safety measure in case the shaft breaks.
Flow direction
Flow direction*
TFM™ is made from conventional PTFE and a 1% proportion of perfluoropropyl vinyl ether (PPVE). While the properties of con-
ventional PTFE (excellent chemical resistance, application in a wide temperature range and resistance to embrittlement or age-
ing, etc.) are maintained, the PPVE additive leads to a better distribution of the PTFE particles and thus to a higher density of the
polymer structure.
This leads to the following additional advantages:
• Significantly improved cold flow properties (measured as deformation under load):
The same cold flow properties as PTFE with 25% glass fibres.
• Reduced gas permeability and increased blocking properties
• The smooth surface results in less abrasion of the shut-off seal and fewer abraded particles in the medium.
Actuator assignment
GEMÜ type ASR – Single acting
DN Anticlockwise rotation, spring opening Code Clockwise rotation, spring closing Code
(code 2, U) (code 1, Q)
50 ASL0130US14F05/07S17S14 LU13KC ASR0130US14F05/07S17S14 AU13KC
65 ASL0200US14F07/10S17S14 LU20KE ASR0200US14F07/10S17S14 AU20KE
80 ASL0200US14F07/10S17S14 LU20KE ASR0200US14F07/10S17S14 AU20KE
100 ASL0300US14F07/10 S22 LU30KD ASR0300US14F07/10 S22 AU30KD
125 ASL0500US14F07/10 S22 LU50KD ASR0500US14F07/10 S22 AU50KD
150 ASL0850US14F10/12 S27 LU85KG ASR0850US14F10/12 S27 AU85KG
200 ASL1200US14F10/12 S27 L12UKG ASR1200US14F10/12 S27 A12UKG
250 ASL1750US14F14 S36 L17UKK ASR1750US14F14 S36 A17UKK
300 ASL2100US14F14 S36 L21UKK ASR2100US14F16 S46 A21UKL
350 ASL2500US14F14 S36 L25UKK ASR2500US14F16 S46 A25UKL
400 ASL4000US14F16/25 S55 L40UKM ASR4000US14F16/25 S55 A40UKM
Order data
Other configurations available on request. Please check the availability with GEMÜ before ordering.
Order codes
1 Type Code 6 Continuation of Body material Code
Butterfly valve, pneumatically operated R471 1.0619 / ASTM A216 WCB, CDP coated 20 µm, 5
(double-eccentric), Tugela for non-European countries,
1.0619 is not a material for pressure equipment
2 DN Code according to 2014/68/EU
DN 50 50
7 Disc material Code
DN 65 65
1.4408 / ASTM A351 / CF8M A
DN 80 80
DN 100 100 8 Shaft material Code
DN 125 125 1.4542, ASTM 564 630 6
DN 150 150
9 Shut-off seal material Code
DN 200 200
TFM 1600 (FDA certification) T
DN 250 250
DN 300 300 10 Liner fixing Code
Actuator, pneumatic, single acting, clockwise rota- AU85KG Valve free of oil and grease, media wetted area 0107
tion, spring closing, cleaned and packed in PE bag
ASR0850US14F10/12 S27 Thermal separation between actuator and valve 5227
Actuator, pneumatic, double acting, clockwise rota- B12UAG body via mounting kit,
tion, mounting parts made from stainless steel
ADA1200U F10/12 S27
14 Special version Code
Actuator, pneumatic, double acting, clockwise rota- B17UAK
Without
tion,
ADA1750U F14 S36 ATEX certification X
Order example
Order option Code Description
1 Type R471 Butterfly valve, pneumatically operated
(double-eccentric), Tugela
2 DN 300 DN 300
3 Body configuration W Wafer design,
face-to-face dimension FTF API609 table 3, EN 558 series 108, EN 558
series 109
4 Operating pressure 4 20 bar
Technical data
Medium
Working medium: Gaseous and liquid media which have no negative impact on the physical and chemical properties
of the disc and seat material.
Temperatur
Ambient temperature: -4 — 158 °F
Pressure
Operating pressure: Max. permissible pressure of working medium
Pressure/temperature 50
725
diagram:
PN25, PN40, Class 300
40
580
Pressure PS [psi]
30
435
10
145
00
-60
-76 -40
-40 -20 0
-4 32 20 40 60
68 104 80 100
140 176 212 120 140 320
248 284 160 356
180 392
200 428
220 240
464
Temperature TS [°F]
Cv values in gpm
1) Connection type
Code 2: PN 10 / flange EN 1092, face-to-face dimension FTF EN 558 series 108
Code 3: PN 16 / flange EN 1092, face-to-face dimension FTF EN 558 series 108
Code 5: PN 25 / flange EN 1092, face-to-face dimension FTF EN 558 series 20
Code 6: PN 40 / flange EN 1092, face-to-face dimension FTF EN 558 series 109
Code D: ANSI B16.5, Class 150, face-to-face dimension FTF EN 558 series 108
Code M: ANSI B16.5, Class 300, dimension FTF EN 558 series 109
Product conformity
Machinery Directive: 2006/42/EC
Food: FDA
Mechanical data
Torques: DN NPS Connection type code 1)
D, 2, 3 M, 5, 6
Maximum pressure differential [bar]
0.0 6.0 10.0 16.0 20.0 0.0 20.0 25.0 40.0 50.0
50 2″ 33.0 33.0 34.0 35.0 37.0 33.0 37.0 38.0 40.0 42.0
65 2½″ 43.0 44.0 45.0 46.0 50.0 43.0 50.0 52.0 57.0 60.0
80 3″ 54.0 56.0 57.0 58.0 64.0 54.0 64.0 67.0 74.0 79.0
100 4″ 68.0 71.0 72.0 74.0 84.0 68.0 84.0 88.0 99.0 107.0
125 5″ 90.0 94.0 96.0 100.0 115.0 90.0 115.0 121.0 139.0 151.0
150 6″ 114.0 120.0 123.0 128.0 149.0 123.0 158.0 167.0 193.0 211.0
200 8″ 181.0 192.0 200.0 211.0 258.0 202.0 280.0 299.0 358.0 397.0
250 10″ 250.0 268.0 280.0 297.0 372.0 287.0 409.0 439.0 530.0 591.0
300 12″ 357.0 387.0 408.0 438.0 567.0 393.0 603.0 655.0 813.0 918.0
350 14″ 559.0 607.0 640.0 688.0 721.0 699.0 861.0 901.0 1023.0 1104.0
400 16″ 950.0 1027.0 1079.0 1156.0 1207.0 1188.0 1445.0 1509.0 1701.0 1830.0
450 18″ 1420.0 1534.0 1611.0 1725.0 1802.0 1629.0 2011.0 2107.0 2394.0 2585.0
500 20″ 1967.0 2144.0 2262.0 2439.0 2557.0 2499.0 3089.0 3237.0 3679.0 3974.0
600 24″ 3324.0 3579.0 3748.0 4003.0 4173.0 3579.0 4429.0 4641.0 5278.0 5703.0
Torques in Nm
1) Connection type
Code 2: PN 10 / flange EN 1092, face-to-face dimension FTF EN 558 series 108
Code 3: PN 16 / flange EN 1092, face-to-face dimension FTF EN 558 series 108
Code 5: PN 25 / flange EN 1092, face-to-face dimension FTF EN 558 series 20
Code 6: PN 40 / flange EN 1092, face-to-face dimension FTF EN 558 series 109
Code D: ANSI B16.5, Class 150, face-to-face dimension FTF EN 558 series 108
Code M: ANSI B16.5, Class 300, dimension FTF EN 558 series 109
Weight in lb
1) Connection type
Code 2: PN 10 / flange EN 1092, face-to-face dimension FTF EN 558 series 108
Code 3: PN 16 / flange EN 1092, face-to-face dimension FTF EN 558 series 108
Code 5: PN 25 / flange EN 1092, face-to-face dimension FTF EN 558 series 20
Code 6: PN 40 / flange EN 1092, face-to-face dimension FTF EN 558 series 109
Code D: ANSI B16.5, Class 150, face-to-face dimension FTF EN 558 series 108
Code M: ANSI B16.5, Class 300, dimension FTF EN 558 series 109
Weight in lb
Dimensions
Actuator dimensions
Type 00010- -4000U
Typ 00010 4000U Type 00010--1750U
Typ 00010 1750U
L1 B 24
L B1 12
V x
32
G
16
2
M5x1
x
A
A3
Type 02100 -- 4000U
Typ 02100 4000U
32
16
x
Type 00010- -0850U
Typ 00010 0850U G
24
Type 00010- -4000U
4000U
12
Typ 00010 2
80 M5x1
M6
4
30
4
Typ 00010 - 4000U
ØM
4 x M5x12 Z
S
T
130
80 4 x M5x12
30
4 x M5x12
Typ A A3 B B1 G L L1 V Z
0040U 4.53 3.35 3.58 2.20 G1/4" 6.22 7.68 1.57 1.18
0080U 5.39 4.21 4.37 2.60 G1/4" 6.97 8.54 1.57 1.18
0130U 5.79 4.61 4.80 2.80 G1/4" 7.72 10.16 1.57 1.18
0200U 6.50 5.31 5.33 3.07 G1/4" 8.86 11.77 1.57 1.18
0300U 7.17 5.98 6.00 3.39 G1/4" 10.75 13.72 1.57 1.18
0500U 7.83 6.65 6.81 3.78 G1/4" 11.97 15.63 1.57 1.18
0850U 8.70 7.52 7.54 4.17 G1/4" 14.65 18.62 1.57 1.18
1200U 9.80 8.62 8.37 4.57 G1/4" 17.28 22.05 2.56 1.18
1750U 11.02 9.84 9.55 5.16 G1/4" 18.15 23.66 2.56 1.18
2100U 12.32 11.14 10.89 5.83 G1/4" 20.08 27.64 2.56 1.18
2500U 15.08 13.90 14.02 6.99 G1/4" 20.39 29.06 2.56 1.18
4000U 17.09 15.91 16.34 8.39 G1/4" 24.80 37.01 2.56 1.18
Dimensions in inch
Body dimensions
Actuator flange
Flange PN10 (code 2), PN16 (code 3), CLASS 150 (code D)
øy
øy
øz øa
øb
øa
□G
□G
Dimensions in inch
Flange PN25 (code 5), PN40 (code 6), CLASS 300 (code M)
øy
øy
øz øa
øb
øa
□G
□G
DN NPS ISO 5211 øa øb E □G øy øz
50 2″ F05 - 1.97 0.87 0.43 4 x 2.76 -
65 2½″ F05/F07 2.76 1.97 0.59 0.43 4 x 3.74 4 x 2.76
80 3″ F05/F07 2.76 1.97 0.59 0.43 4 x 3.74 4 x 2.76
100 4″ F07 - 2.76 0.91 0.55 4 x 3.74 -
125 5″ F07 - 2.76 0.91 0.55 4 x 3.74 -
150 6″ F10 - 2.76 1.02 0.67 4 x 4.72 -
200 8″ F10/F12 4.92 4.02 1.36 0.87 4 x 5.51 4 x 4.72
250 10″ F12/F14 5.51 4.02 1.18 1.06 4 x 7.09 4 x 5.31
300 12″ F14 - 4.92 1.52 1.06 4 x 7.09 -
350 14″ F14/F16 6.50 5.51 0.47 1.42 4 x 8.66 4 x 7.09
400 16″ F14/F16 6.50 5.51 0.47 1.81 4 x 8.66 4 x 7.09
450 18″ F16/F25 10.00 5.51 0.71 1.81 4 x 7.48 4 x 8.66
500 20″ F16/F25 10.00 5.51 0.71 2.17 4 x 7.48 4 x 8.66
600 24″ F25 10.00 10.00 0.71 2.17 4 x 7.48 4 x 8.66
Dimensions in inch
Body
Flange PN10 (code 2), PN16 (code 3), CLASS 150 (code D)
F
F
ØD
A
A
ØD ØS ØS
H
B
C C
DN NPS A B øb C ØD F H ØS
50 2″ 4.88 3.80 1.97 1.97 3.94 - 0.59 1.52
65 2½″ 4.80 3.98 1.97 2.03 4.13 - 1.93 2.24
80 3″ 5.65 4.53 1.97 1.95 5.20 - 2.72 2.91
100 4″ 6.30 5.04 2.76 2.22 6.22 - 3.58 3.78
125 5″ 6.95 5.83 2.76 2.24 7.32 - 4.06 4.37
150 6″ 7.80 6.18 2.76 2.26 8.50 1.30 5.51 5.67
200 8″ 9.06 7.68 4.02 2.48 10.47 1.38 7.05 7.40
250 10″ 10.75 9.29 4.02 2.80 12.76 1.34 9.09 9.33
300 12″ 12.56 10.31 4.92 3.21 15.00 1.18 10.87 11.14
350 14″ 17.91 11.93 5.51 3.62 16.89 0.67 11.81 12.09
400 16″ 19.29 13.29 5.51 4.00 18.90 0.67 13.66 14.31
450 18″ 19.76 13.92 5.51 4.49 20.98 0.67 15.51 16.30
500 20″ 20.63 14.82 5.51 5.00 22.99 0.67 17.09 18.03
600 24″ 24.61 17.85 6.50 6.06 27.24 0.87 20.63 21.65
Dimensions in inch
Flange PN25 (code 5), PN40 (code 6), CLASS 300 (code M)
F
F
ØD
A
A
ØD ØS ØS
H
B
B
C C
DN NPS A B øb C ØD F H ØS
50 2″ 4.88 3.80 1.97 1.97 3.94 0.87 0.59 1.52
65 2½″ 4.80 3.98 1.97 2.03 4.13 0.59 1.93 2.24
80 3″ 5.65 4.53 1.97 1.95 5.20 0.71 2.72 2.91
100 4″ 6.30 5.04 2.76 2.22 6.22 0.91 3.58 3.78
125 5″ 6.95 5.83 2.76 2.24 7.32 0.91 4.06 4.37
150 6″ 8.56 6.71 2.76 2.32 8.50 1.02 5.51 5.67
200 8″ 9.84 8.13 4.02 2.87 10.47 1.38 7.05 7.40
250 10″ 11.93 9.76 4.02 3.27 12.76 1.22 9.09 9.33
300 12″ 13.21 11.46 4.92 3.62 15.00 1.54 10.87 11.14
350 14″ 18.50 12.62 5.51 4.61 16.89 0.67 11.81 12.40
400 16″ 19.70 14.39 5.51 5.26 18.90 0.67 13.66 14.31
450 18″ 20.91 15.06 5.51 5.87 20.98 0.67 15.51 16.30
500 20″ 23.35 16.79 5.51 6.38 22.99 0.87 17.09 17.97
600 24″ 25.39 19.61 6.50 7.13 27.24 0.87 20.63 21.65
Dimensions in inch
Connections
n-øy
ØG
w°
Dimensions in inch
n = number of bolt holes / bolts
n-øy
ØG
w°
Dimensions in inch
n = number of bolt holes / bolts
Add-on components
GEMÜ LSF
Inductive dual sensor for quarter turn valves
The GEMÜ LSF inductive dual sensor is suitable for mounting to manually and pneumatically operated
quarter turn valves. It is also fitted with an optical position indicator for visual confirmation of position.
GEMÜ LSC
Limit switch box for quarter turn actuators
The GEMÜ LSC limit switch box is suitable for mounting to manually and pneumatically operated quarter
turn valves. It is also fitted with an optical position indicator for visual confirmation of position.
Accessories
GEMÜ 2022 Dual throttle
Dual throttle
The GEMÜ 2022 throttle valves are available as throttle valve, throttle check valve and dual throttle check
valve. In pneumatic actuators they are used to regulate the compressed air depending on the function for
the supply or exhaust air. The operating time of the pneumatic actuator can be varied by reducing the com-
pressed air. The throttle valves are used to adjust the compressed air, independent of the flow direction.
When using throttle check valves, one direction of the supply or exhaust air is adjusted and the other direc-
tion remains unregulated. With the dual throttle check valves the compressed air of the supply and ex-
haust air can be adjusted independently of one another.
GEMÜ 8500
Electrically operated pilot solenoid valve
The GEMÜ 8500 servo assisted 3/2 or 5/2-way pilot solenoid valve is indirectly controlled. The body is
made of aluminium. The plastic encapsulated coil is detachable. The piston valve has a soft elastomer
seal.
GEMÜ 8500DRN
Throttle plate
Throttle plates can be used to continuously adjust the travel times of pneumatic quarter turn actuators in
both the "OPEN" and "CLOSED" directions independently of one another. They are installed between the
NAMUR valve and the quarter turn actuator.
GEMÜ 1751
Silencer
Damping of vent hole or suction noises, and coarse filtering of the suction air for pneumatic applications
GEMÜ CONEXO
The interaction between valve components equipped with RFID chips and the corresponding IT infrastructure actively increases
process reliability.
Thanks to serialization, every valve and every relevant valve component, such as the body, actuator, diaphragm or even automa-
tion components, can be clearly traced and read at any time using the RFID reader – the CONEXO pen. The CONEXO app, which
can be installed on mobile devices, not only facilitates and improves the "installation qualification" process, but also makes the
servicing process much more transparent and easier to document. The app actively guides the maintenance technician through
the maintenance schedule and directly provides him with all the information assigned to the valve, such as test reports, testing
documentation and maintenance histories. The CONEXO portal acts as a central element, helping to collect, manage and
process all data.