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ME1802 2011 - Lecture-1-Introduction To Manufacturing Engineering

This document outlines the syllabus for a manufacturing engineering module. It includes an introduction to various manufacturing processes like casting, forming, material removal, and joining. It lists the lecture topics and schedule over 16 weeks, recommended textbooks, assessment scheme consisting of assignments, in-class assignments, and a final exam, details of laboratory assignments, and information on accessing course materials online.

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Tharaka Methsara
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© Attribution Non-Commercial (BY-NC)
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137 views64 pages

ME1802 2011 - Lecture-1-Introduction To Manufacturing Engineering

This document outlines the syllabus for a manufacturing engineering module. It includes an introduction to various manufacturing processes like casting, forming, material removal, and joining. It lists the lecture topics and schedule over 16 weeks, recommended textbooks, assessment scheme consisting of assignments, in-class assignments, and a final exam, details of laboratory assignments, and information on accessing course materials online.

Uploaded by

Tharaka Methsara
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ME1802

Amal Senevirathne
Lecturer Department of Mechanical Engineering

8:34 PM

Module Syllabus
Introduction to Manufacturing Casting Processes Forming Processes Material Removal Processes Material Joining Processes Surface Technology Computer Aided Manufacturing Advanced Manufacturing Processes

8:34 PM 2

Lecture Schedule
Wk 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
8:36 PM

Lecture Topic Introduction to manufacturing engineering Casting processes Fabrication processes Fundamentals machining operations

Lecturer

AIS

Detailed study of machining processes Reading Week Detailed study of machining processes Engineering materials and tool materials
Forming processes

AIS

PK

Surface treatment and finishing


Numerical Control, CNC, CAM Engineering metrology and instrumentation KHJM AIS
3

Recommended Text Books


Manufacturing Engineering and Technology Serope Kalpakjian Steven R. Schmid Materials and Processes in Manufacturing E. Paul DeGarmo J.T. Black Ronald A. Kohser

8:34 PM

Scheme of Assessment
Laboratory Assignments 20% In Class Assignments 10% Final Exam 70%

8:34 PM

Laboratory Assignments
4-Laboratory Assignments Starting from 3rd Week Every other week Friday 13:00-16:00 At Machine Shop

8:34 PM

Course Material
www.mech.mrt.ac.lk/moodle

Course List ME1802 Enroll as a Guest with key KEY= 12345

SWMAIS

Department of Mechanical Engineering

Manufacturing

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Transformation....

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Transformation....

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Transformation....

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Task-1

Write down names of any thing that we use, or consume, that is in its natural state.
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Everything We use are Manufactured!

Do you know how?

9:57 PM

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Everything We use are Manufactured!

Do you know how?

10:03 PM

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Everything We use are Manufactured!

Do you know how?

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Everything We use are Manufactured!

Do you know how?

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Everything We use are Manufactured!

Do you know how?

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Everything We use are Manufactured!

Do you know how?

10:40 PM

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Everything We use are Manufactured!

Do you know how?

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Everything We use are Manufactured!

Do you know how?

10:44 PM

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How these are Manufactured?

Do you know how?

10:46 PM

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Everything We use are Manufactured!

Do you know how?

10:26 PM

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Manufacturing
Raw material
+ Value

Products

Essentials of a Manufacturing Process

Manufacturing

Material

Machine

Method

Man

Manufactured Goods

Producer goods

Consumer goods

Manufacturing?

Converting Raw Material in to Products


Designing the Product Selection of Raw Material Sequence of Processes

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Why is it Important?
Capabilities Limitations Quality Cost .

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Manufacturing Processes
Casting Forming Machining Assembling

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Casting Processes

Pouring of molten metal in to a mould cavity, allowing it to cool (solidify) and removing the manufactured part from the mould.

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Casting Processes
Sand Casting Investment Casting Permanent Mould Casting Centrifugal Casting Shell Mould Casting Expendable Mould Casting Pressure Casting

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Casting Processes: Sand Casting 1

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Forming Processes

Changing the shape of an existing solid body

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Forming Processes
Rolling Forging Extrusion Drawing

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Forming Processes: Rolling

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Forming Processes: Forging

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Forming Processes: Extrusion

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Forming Processes: Wire Drawing

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Forming Processes: Deep Drawing

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Machining Processes

Removing material from the stock to get the final shape

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Machining Processes
Conventional

Non-Conventional EDM WDM LBM CM

Milling Turning Shaping Planing Drilling, Boring, Reaming, Tapping Sawing, Broaching Grinding, Polishing, Honing

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Machining Processes: Drilling

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Machining Processes: Milling

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Machining Processes: Face Milling & End Milling


Face Milling End Milling

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Machining Processes: Turning

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Machining Processes: Non-conventional Machining

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Joining Processes

Putting parts together to make a single product or putting components together to make an assembly.

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Joining Processes

Joining Processes

Adhesive Bonding

Welding

Mechanical Fastening

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Joining Processes: Adhesive Bonding

Adhesive Bonding
Natural Inorganic

Synthetic Organic
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8:34 PM

Joining Processes: Welding

Welding

Fusion

Soldering & Brazing

Solid state

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Joining Processes: Mechanical Fastening


Threaded fasteners Rivets

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Summary
Overview of manufacturing Importance of manufacturing Different manufacturing processes

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