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Algorithm Design for Production
Optimization in the Fashion
Industry: Reducing Waste and Increasing Output
Introduction:
Around the world, the fashion industry
generates tens of millions of tons of textile waste every year. Subsequently leading to the great global pollution among the leading contributors. Thus, a growing number of fashion professionals are rethinking their workflows for this particular reason. This led to the usage of technology to reduce fabric wastage as much as possible. Today, less fashion waste and more efficiency are the emerging trends in fashion design. Algorithmic Couture aims to reduce fashion industry waste with digital customisation:
Synflux is a speculative fashion laboratory
that develops algorithmic couture, a design system that utilizes machine learning algorithms to automate the creation of zero- waste fashion patterns and digitize traditional haute couture techniques to create customized ethical fashion garments. The company was founded in 2019 and is based in Tokyo, Japan. Synflux has developed a system of digitised couture that reduces the amount of fabric needed to make clothes by creating garments that exactly fit the wearer's body. Synflux's system also allows the user to customise the shape, fabric and colour of the final garment to reflect their personal style.
Called Algorithimic Couture, the project was
presented at Design Indaba last month and involves 3D-scanning a body to determine its exact proportions, which are used to create customised clothing. Algorithimic Couture uses machine learning to create clothing that uses as little fabric as possible Synflux runs machine-learning algorithms over the data collected to find the optimum garment pattern that reduces fabric waste to zero. The programme then generates optimised fashion pattern modules comprised of 2D rectangles and straight lines.
These 2D modules that make up the overall
garment are then modelled using computer- aided design (CAD) software to produce a fashion pattern for an item of clothing that is both comfortable and sustainable. By utilising 3D-scanning technology alongside computer- aided design (CAD) software, we are able to optimise garments to the unique body types of the user, independent from the prêt-a-porter system.
The garments are optimised to user's unique
body shapes Algorithmic Couture is a collaboration between project lead and fashion designer Kazuya Kawasaki, Shimizu, designer Kotaro Sano and machine learning engineer Yusuke Fujihira, who together make up Synflux.
The team found that current methods of
designing clothes result in a 15 per cent wastage of fabric, and looked for a solution in the digital world. The standard system of sizing in the fashion industry, not only produces unnecessary waste but also results in an inferior fit for the customer. Algorithmic Couture aims to democratise haute couture customisation culture prevalent in the 19th- century, by revitalising how we fashion our own style through personalisation in the digital design process.
We can also use augmented reality tool (an
augmented reality is a technology that overspread interactive digital elements such as 3D models and animations into real world environment ) method to achieve our goal of reducing waste and increase the product. Using this method, the buyer can try distinct variety of dresses in 3D form and then decide what to buy. This method is very efficient since the buyer will know what to buy and hence only the required number of dresses will be manufactured. Now a days this kind of method is very famous because it gives the buyer an option of trying various designs and product and then they can decide what they want without even trying them out in the showroom.
Textile Waste in the Fashion Industry:
Fast fashion is a major contributor to waste in the fashion industry. Fast fashion is extremely popular with consumers, but it faces a lot of criticism for its historical lack of sustainability. This subfield of fashion design involves the mass production of trendy clothing with a low price point. Researchers estimate that the fashion industry adds more to climate change than both aviation and shipping combined. In part, this is due to the kinds of materials used for some clothing, such as plastic, polyester and nylon. This led to the fashion industry professionals to find a way to reduce fashion waste in a possible way. As a result, embracing the idea of exploring the new technology that makes mare efficient clothing production in a possible manner. We can achieve this goal by monitoring fabric utilization. By using technology to monitor fabric utilization, one can reduce fabric waste and save costs. More importantly we can reduce the amount of fabric that gets thrown away. There are many apps which helps us to find Solution for Better Fashion Waste Management and one of its example is to use smart mark marker making software. SMART mark enables you to manage your fabric utilization. We can also Reducing Waste and Increasing Output by using many other technological ways: We can use the method of RFID to reduce waste and loss. When we use radio frequency identification (RFID) for your warehouse or retail establishment, you can more easily know your stock levels. That stops you from wasting so much product. RFID is an excellent method of using technological advancements to coordinate product movement. That not only allows products to get between the warehouse and the retailers faster, but it reduces the waste produced from sending products to the wrong place or sending too many products for a retailer to sell effectively. By combining AI and AFID creating the right garments in the right volume and then making sure they are shipped to the right place helps us in a biggest way to reduce waste and increase outputs.
RESELLING QUALITY GARMENTS:
Another way to reduce waste and increase
outputs in fast fashion is to create options for reselling. This can be done through the development of an online platform, where you can take a picture of a garment, then send it to a store so they can provide a resell price. They can then post it in the physical store if you’re close to them, or their online store. Thus reducing waste materials.
Complete Download (Ebook) Technology-Driven Sustainability: Innovation in the Fashion Supply Chain by Gianpaolo Vignali, Louise F. Reid, Daniella Ryding, Claudia E. Henninger ISBN 9783030154820, 9783030154837, 3030154823, 3030154831 PDF All Chapters
Complete Download (Ebook) Technology-Driven Sustainability: Innovation in the Fashion Supply Chain by Gianpaolo Vignali, Louise F. Reid, Daniella Ryding, Claudia E. Henninger ISBN 9783030154820, 9783030154837, 3030154823, 3030154831 PDF All Chapters