PERENCANAAN DAN PEMBANGUNAN

PABRIK KAYU SAMPOERNA KAYOE

MANGOLI - MALUKU UTARA

MATERIAL TAKE OFF

BULK MATERIAL INSTRUMENT

No. Dokumen : 0132-D-INS-MTO-0001

Pemilik : PT. Sumber Graha Sejahtera

Nomor Proyek : 0132

Lokasi : Pulau Mangoli - Maluku Utara

01 11-Mar-2020 Approved For Design AM MR DS WK

00 10-Mar-2020 Issued For Approval AM MR DS WK

Rev Tanggal Deskripsi Dibuat Diperiksa Disetujui Client

 JOB NO. :
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MATERIAL TAKE OFF (MTO) DOC NO.
PROYEK PERENCANAAN DAN PEMBANGUNAN PABRIK KAYU MANGOLI - SAMPOERNA KAYOE 0132-D-INS-MTO-0001
DATE DIBUAT: DIPERIKSA: DISETUJUI:
16 May 2020 AND MCS / MR DS / WK

MTO FUEL INSTRUMENT

NO. TAG NO. DESCRIPTION SPECIFICATION SERVICES AREA QTY UNIT DESCRIPTION

I. Panels
Local Control Station c/w Status indicator, Start
1.1 Local Control Station stop indicator, M0A Selector Switch Fuel Pump & Daily Tank Pump 8 pcs
Ex-Proof, Zone 2 Standard
II. Field Instrument
Ball type Body Valve
3", #150 RF Process Connection
M20 electrical connection, Ex-Proof
2.1 FCV- Motorized Valve Control Valve C/W Open Closed Limit Switch Inlet Fuel to Fuel Tank 1 pcs
Fluid Diesel Fuel
Pressure range 0 - 10 kgf/cm2
Flowrate range 100 - 250 m3/h
Coriolis Type Flowmeter
3", #150 RF Process Connection
M20 electrical connection, Ex-Proof
Power Supply 110 - 220 VAC (If Required)
2.2 FT- Volumetric Flowmeter Fluid Diesel Fuel Inlet Fuel to Fuel Tank 1 pcs
Pressure range 0 - 10 kgf/cm2
Flowrate range 100 - 250 m3/h
Built in Densitiy and temperature compensator
Built in Totalizer
Float Type Level
2", #150 RF
M20 electrical connection, Ex-Proof
2.3 LSHH- Level Switch High High Fuel Tank 1 pcs
Power Supply 220 VAC
Contact Type High High (2 Circuit Switch)
Fluid Diesel Fuel
Float Type Level
2", #150 RF
M20 electrical connection, Ex-Proof
2.4 LSLL- Level Switch Low Low Fuel Tank 1 pcs
Power Supply 220 VAC
 JOB NO. :
-
MATERIAL TAKE OFF (MTO) DOC NO.
PROYEK PERENCANAAN DAN PEMBANGUNAN PABRIK KAYU MANGOLI - SAMPOERNA KAYOE 0132-D-INS-MTO-0001
DATE DIBUAT: DIPERIKSA: DISETUJUI:
16 May 2020 AND MCS / MR DS / WK

MTO FUEL INSTRUMENT

2.4
NO. LSLL-
TAG NO. Level Switch Low Low
DESCRIPTION SPECIFICATION Fuel Tank
SERVICES AREA 1
QTY pcs
UNIT DESCRIPTION

Contact Type Low Low (2 Circuit Switch)

Fluid Diesel Fuel
RTD Type Temperature sensor c/w Transmitter
2", #150 RF, Process Connection
2.5 TG- Temperature Gauge M20 electrical connection, Ex-Proof Fuel Tank 1 pcs
Fluid Diesel Fuel
Temperature Range 0 - 100 Deg. C
Differential Pressure Transmitter Type
1/2"NPTF, Process Connection
2.6 LG- Level Gauge M20 electrical connection, Ex-Proof Fuel Tank 1 pcs
Fluid Diesel Fuel
Level Range 0 - 15 meter
Float Type Level
2", #150 RF
M20 electrical connection, Ex-Proof
2.7 LSHH- Level Switch High High Daily Tank 1 pcs
Power Supply 220 VAC
Contact Type High High (2 Circuit Switch)
Fluid Diesel Fuel
Float Type Level
2", #150 RF
M20 electrical connection, Ex-Proof
2.8 LSLL- Level Switch Low Low Daily Tank 1 pcs
Power Supply 220 VAC
Contact Type Low Low (2 Circuit Switch)
Fluid Diesel Fuel
RTD Type Temperature sensor c/w Transmitter
2", #150 RF, Process Connection
2.9 TG- Temperature Gauge M20 electrical connection, Ex-Proof Daily Tank 1 pcs
Fluid Diesel Fuel
Temperature Range 0 - 100 Deg. C
Differential Pressure Transmitter Type
1/2"NPTF, Process Connection
2.10 LG- Level Gauge M20 electrical connection, Ex-Proof Daily Tank 1 pcs
 JOB NO. :
-
MATERIAL TAKE OFF (MTO) DOC NO.
PROYEK PERENCANAAN DAN PEMBANGUNAN PABRIK KAYU MANGOLI - SAMPOERNA KAYOE 0132-D-INS-MTO-0001
DATE DIBUAT: DIPERIKSA: DISETUJUI:
16 May 2020 AND MCS / MR DS / WK

MTO FUEL INSTRUMENT

NO. TAG NO. DESCRIPTION SPECIFICATION SERVICES AREA QTY UNIT DESCRIPTION
2.10 LG- Level Gauge Daily Tank 1 pcs
Fluid Diesel Fuel
Level Range 0 - 10 meter
Ball type Body Valve
1 1/2", #150 RF Process Connection
M20 electrical connection, Ex-Proof
2.11 FCV- Motorized Valve Control Valve C/W Open Closed Limit Switch Outlet Fuel To Jetty 1 pcs
Fluid Diesel Fuel
Pressure range 0 - 10 kgf/cm2
Flowrate range 20 - 125 m3/h
Ball type Body Valve
1 1/2", #150 RF Process Connection
M20 electrical connection, Ex-Proof
2.12 FCV- Motorized Valve Control Valve C/W Open Closed Limit Switch Outlet Fuel to Dispenser 1 pcs
Fluid Diesel Fuel
Pressure range 0 - 10 kgf/cm2
Flowrate range 20 - 125 m3/h
Ball type Body Valve
1 1/2", #150 RF Process Connection
M20 electrical connection, Ex-Proof
2.13 FCV- Motorized Valve Control Valve C/W Open Closed Limit Switch Outlet Fuel To Diesel Engine 1 pcs
Fluid Diesel Fuel
Pressure range 0 - 10 kgf/cm2
Flowrate range 20 - 125 m3/h
Coriolis Type Flowmeter
2", #150 RF Process Connection
M20 electrical connection, Ex-Proof
Power Supply 110 - 220 VAC (If Required)
2.14 FT- Volumetric Flowmeter Fluid Diesel Fuel Output from Daily Tank 3 pcs
Pressure range 0 - 10 kgf/cm2
Flowrate range 20 - 125 m3/h
Built in Densitiy and temperature compensator
Built in Totalizer
 JOB NO. :
-
MATERIAL TAKE OFF (MTO) DOC NO.
PROYEK PERENCANAAN DAN PEMBANGUNAN PABRIK KAYU MANGOLI - SAMPOERNA KAYOE 0132-D-INS-MTO-0001
DATE DIBUAT: DIPERIKSA: DISETUJUI:
16 May 2020 AND MCS / MR DS / WK

MTO FUEL INSTRUMENT

NO. TAG NO. DESCRIPTION SPECIFICATION SERVICES AREA QTY UNIT DESCRIPTION

Pressure Type
1/2"NPTF Process Connection
M20 electrical connection, Ex-Proof
2.15 PG- Pressure Gauge Power Supply 110 - 220 VAC (If Required) Output from Daily Tank 1 pcs
Fluid Diesel Fuel
Pressure range 0 - 10 kgf/cm2
Flowrate range 20 - 125 m3/h
Bourdon Type with Glyserin Filled
1/2"NPTF Process Connection
2.15 PG- Pressure Gauge Fluid Diesel Fuel Fuel Tank Pump 4 pcs
Pressure range 0 - 10 kgf/cm2
Flowrate range 20 - 125 m3/h
Bourdon Type with Glyserin Filled
1/2"NPTF Process Connection
2.15 PG- Pressure Gauge Fluid Diesel Fuel Daily Tank Pump 4 pcs
Pressure range 0 - 10 kgf/cm2
Flowrate range 20 - 125 m3/h
III. Cables
3.6 Power Stranded Cu 4CX2.5 mm2, PVC, SWA, PVC 550 m
3.7 Power Stranded Cu 4CX10 mm2, PVC, SWA, PVC 1,300 m
IV. Impulse Tubing & Accessories
4.1 Pipe nipple 1/2"X100mmL, A-106, Sch. 80, Seamless 3 ea
4.2 Pipe nipple 1/2"X150mmL, A-106, Sch. 80, Seamless 2 ea
4.3 Tee 1/2"NPTF, A-105, #3000 5 ea
4.4 Plug 1/2" NPTM, A-105, #3000 5 ea
4.5 Gate valve 1/2"NPTF, A-105, #300 5 ea
4.6 Tubing 1/2"ODX0,035"t, SS-316 30 ea
4.7 Male connector 1/2"NPTMX1/2"OD, SS-316 10 set
4.8 Union Tee 1/2"OD, SS-316 5 ea
4.9 Needle valve 1/2"OD, SS-316 5 ea
4.10 Cap 1/2"OD, SS-316 5 ea
 JOB NO. :
-
MATERIAL TAKE OFF (MTO) DOC NO.
PROYEK PERENCANAAN DAN PEMBANGUNAN PABRIK KAYU MANGOLI - SAMPOERNA KAYOE 0132-D-INS-MTO-0001
DATE DIBUAT: DIPERIKSA: DISETUJUI:
16 May 2020 AND MCS / MR DS / WK

MTO FUEL INSTRUMENT

NO. TAG NO. DESCRIPTION SPECIFICATION SERVICES AREA QTY UNIT DESCRIPTION

4.11 Ferrule Set (Front & Back), 1/2"OD, SS-316 3 set

4.12 Studbolt 1 set
4.13 Gasket 1 set
4.14 Seal tape 1 ea
V. Cable Tray

5.1 Cable Tray, W300XH100 c/w Support 30 M

VI. Conduit Pipe & Accessories

6.2 Steel conduit pipe, C3/4"X3000L, hotdip galvanized 20 ea
6.5 Coupling C3/4", hotdip galvanized 16 ea
6.8 Bushing C3/4", hotdip galvanized 16 ea
6.11 Locknut C3/4", hotdip galvanized 16 ea
6.14 Normal Bend C3/4", hotdip galvanized (Short Radius) 16 ea
6.17 WF Clamp 3/4" 16 ea
6.20 Cable Gland C3/4", Ex, Nickle Brass Plating 24 ea
6.22 PG-32 8 ea
6.23 PG-25 8 ea
6.25 Termination Material 1 lot
 JOB NO. :
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MATERIAL TAKE OFF (MTO) DOC NO. :
PROYEK PERENCANAAN DAN PEMBANGUNAN PABRIK KAYU MANGOLI -
0132-D-INS-MTO-0001
SAMPOERNA KAYOE
DATE DIBUAT: DIPERIKSA: DISETUJUI:
16 May 2020 AND MCS / MR DS / WK

MTO FUEL INSTRUMENT INSTALLATION MATERIAL

NO. DESCRIPTION QTY UNIT

1 Impulse Tubing
2 Pipe nipple 1/2"X100mmL, A-106, Sch. 80, Seamless 3 ea
3 Pipe nipple 1/2"X150mmL, A-106, Sch. 80, Seamless 2 ea
4 Tee 1/2"NPTF, A-105, #3000 5 ea
5 Plug 1/2" NPTM, A-105, #3000 5 ea
6 Gate valve 1/2"NPTF, A-105, #300 5 ea
7 Tubing 1/2"ODX0,035"t, SS-316 30 m
8 Male connector 1/2"NPTMX1/2"OD, SS-316 10 ea
9 Union Tee 1/2"OD, SS-316 5 ea
10 Needle valve 1/2"OD, SS-316 5 ea
11 Cap 1/2"OD, SS-316 5 ea
12 Ferrule Set (Front & Back), 1/2"OD, SS-316 3 ea
13 Studbolt 1 lot
14 Gasket 1 lot
15 Seal tape 1 lot
16 Cable Tray, W300XH100 c/w Support 30 m
17 Conduit Pipe
18 Steel conduit pipe C1"X3000L, hotdip galvanized m
19 Steel conduit pipe, C3/4"X3000L, hotdip galvanized 20 m
20 Steel conduit pipe C1/2"X3000L, Type hotdip galvanized m
21 Coupling C1", hotdip galvanized ea
22 Coupling C3/4", hotdip galvanized 2 ea
23 Coupling C1/2", hotdip galvanized ea
 JOB NO. :
-
MATERIAL TAKE OFF (MTO) DOC NO. :
PROYEK PERENCANAAN DAN PEMBANGUNAN PABRIK KAYU MANGOLI -
0132-D-INS-MTO-0001
SAMPOERNA KAYOE
DATE DIBUAT: DIPERIKSA: DISETUJUI:
16 May 2020 AND MCS / MR DS / WK

MTO FUEL INSTRUMENT INSTALLATION MATERIAL

NO. DESCRIPTION QTY UNIT

24 Bushing C1", hotdip galvanized ea
25 Bushing C3/4", hotdip galvanized 2 ea
26 Bushing C1/2", hotdip galvanized ea
27 Locknut C1", hotdip galvanized ea
28 Locknut C3/4", hotdip galvanized 2 ea
29 Locknut C1/2", hotdip galvanized ea
30 Normal Bend C1", hotdip galvanized (Short Radius) ea
31 Normal Bend C3/4", hotdip galvanized (Short Radius) 2 ea
32 Normal Bend C1/2", hotdip galvanized (Short Radius) ea
33 Cable Gland C1", Ex, Nickle Brass Plating ea
34 Cable Gland C3/4", Ex, Nickle Brass Plating 2 ea
35 Cable Gland C1/2", Ex, Nickle Brass Plating ea
36 Termination Material 1 lot
 JOB NO. :
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MATERIAL TAKE OFF (MTO) DOC NO. :
PROYEK PERENCANAAN DAN PEMBANGUNAN PABRIK KAYU MANGOLI - SAMPOERNA
0132-D-INS-MTO-0001
KAYOE
DATE DIBUAT: DIPERIKSA: DISETUJUI:
16 May 2020 AND MCS / MR DS / WK

MTO FUEL INSTRUMENT I/O LIST

INPUT OUTPUT
NO. TAG NO. DESCRIPTION QTY UNIT
DIGITAL ANALOG PULSE DIGITAL ANALOG PULSE
1 FCV- Control Valve 1 Ea 2 1
2 FT- Flowmeter 1 Ea 1 1
3 LSHH- Level Switch High High 1 Ea 2
4 LSLL- Level Switch High High 1 Ea 2
5 TT- Temperature Transmitter 1 Ea 1
6 LT- Level Transmitter 1 Ea 1
7 LSHH- Level Switch High High 1 Ea 2
8 LSLL- Level Switch High High 1 Ea 2
9 TT- Temperature Transmitter 1 Ea 1
10 LT- Level Transmitter 1 Ea 1
11 FCV- Control Valve 1 Ea 2 1
12 FCV- Control Valve 1 Ea 2 1
13 FCV- Control Valve 1 Ea 2 1
14 FT- Flowmeter 1 Ea 1 1
15 PT- Pressure Transmitter 1 Ea 1
TOTAL 16 7 2 0 4 0