SUPPLIER's (ABFPL's ) REPLY SHEETS NTPC REF.

NO: CC:110:20743 DATE: 30-05-2017

(Tanda SUPER THERMAL POWER PROJECT) ABFPL REF. NO: C-FOLDER UPLOAD DATE: 31-05-2017

DOC/DWG TITLE: ABFPL's TRANSMISSION NO: C-FOLDER UPLOAD DATE: 31-05-2017

GA OF LP BYPASS VALVES with allowable forces moments &
movements and nozzle sizes
DOC/DWG NO: Rev 4
9562-110-PVM-B-064

STATUS: IVR

Sl No. ITEM NTPC COMMENTS ABFPPL/IMI CCI REPLY REMARKS

1 Please note that ABFPL has added hydrotest kit 1. Noted. The detail of hydro-test kit is added in this revision for easy reference of
document in current revision only. We have reviewed NTPC/LMB as done for HP bypass valve. Also, we confirm pointwise as below
the same and our comments are as follow. regarding NTPC comments:
(a) Hydro test device: Valve/hydrotest kit should be (a)Hydro test device: We confirm that the Valve/hydrotest kit is capable of
capable of withstanding hydrotest ressure(1.5xdesign withstanding hydrotest ressure(1.5xdesign pressure)+static liquid head+pressure
pressure)+static liquid head+pressure fluctuations.
fluctuations. ABFPL to confirm the same. (b)Steam blow out tool design pressure and temperature: Noted and confirmed.
(b) steam blow out tool design pressure and Also, it may be noted that considered design pressure and temperature for these
temperature shall be subjected to blow-out tools are above the design pressure and temperature of CRH line and
the final confirmation by LMB. during steam blowing, these parameter will not exceed the desingn Pressure and
Temp of CRH line as per steam blow-out procedure of LMB.

2 No comments on main LP Bypass valve as there is Noted.

no change with respect to last revision.

Digitally signed
Signature Not Verified
by T.E Josekutty
Date: 2017.06.01
09:20:38 IST
Reason: CAT IV
Location:
NTPCEOC
 SUPPLIER's (ABFPL's ) REPLY SHEETS NTPC REF. NO: CC:110:17931 DATE: 07.02.2017
(Tanda SUPER THERMAL POWER PROJECT) ABFPL REF. NO: C-FOLDER UPLOAD DATE: 24.01.2017

DOC/DWG TITLE: ABFPL's TRANSMISSION NO: C-FOLDER UPLOAD DATE: 10.05.2017

GA OF LP BYPASS VALVES
DOC/DWG NO: Rev 3
9562-110-PVM-B-064
TDA/12/M/-------M05/EA/002
STATUS: APP CATEGORY: IVR

Sl No. ITEM NTPC COMMENTS on Transmittal IMI CCI/ABFPPL REPLY REMARKS

1 This drg. is subject to vendor approval (CCI with B&R
Noted
design.
2 This drg. is subject to submission and acceptance of
DJU and BG as per Cl. 4.3, Sub-Section A-1, Part-A, Noted
Section-VI of tech. spec.
3 This drg. is subject to approval of Data Sheet of LP
Noted
Bypass valve.
4 Any manufacturing work of the valve should not start
without vendor approval and subsequent submission of
DJU and BG. The DJU shall be submitted prior to Noted
placement of order on the approved sub-vendor.

Sl No. ITEM NTPC COMMENTS on Document IMI CCI/ABFPPL REPLY REMARKS

1 Doument to be vetted by AE Noted and incorporated
2 UoM for the dimensions indicated shall be indicated All dimensions are in mm unless otherwise specified. Same thing
is mentioned in the documents.
3 Please indicate the reference document list for the
Thermal Insulation 9562-110-PVM-Y-091 Updated in the revised GA drawing

4 Please clearly mark the hanger/Support requirement

for valve with dimensions Hanger support with detailed dimensions already marked
(position No 3/22/1 & 3/22/2 in Top View) in the GA drawing
please refer NTPC document No 9652-110-PVM-B-064.

5 Designation of the person checking and approving the Signed document is submitted Inline with NTPC Tanda HP
document to be furnished. Also, Stamp of B&R to be bypass valve submitted & approved document.
also furnished.
6 All dimensions are in mm unless otherwise specified. The
Unit of measurement for 2200 to be indicated
suitable note is added in the GA drawing to indicate the same.
7 Seat dia has mentioned in the Revised GA drawing same was
Seat dia to be indicated
showed in the Cross sectional drawing also.
8
Model for Stop and Control valve mentioned seperately in the
Stop and control valve model to be indicate seperately
Revised GA drawing.
9 Valve Painting will be as per NTPC approved Painting
Pls indicate painting details. specification “9562-110-PVM-W-001”. Its reference also included
in reference document.
10 ST represents the set or number(Quantity) we replaced this with
Clarification on ST
"No" in the Revised GA Drawing.
11
The material column list has been updated.ASTM equivalent
material also given in the parts list wherever applicable. The
ASTM equivalent material to be provided
Column NA referes where there is no equivalnet ASTM material
available. Request NTPC to accept the same.

12 This is not related to the Drain/Prewarming connection, this the

Purpose/name(drain/ prewarming) of the piping shall
piping which connects to the Actuator cylinder (top and bottom)
also be indicated.
as per the control logic.
13 Valve is designed as per ASME VIII. Hence the design code is
Please indicate the EN code according to which valve
with ASME VIII, this is same with the past executed project
is designed .
Nabinagar and sholapur. Request NTPC to accept the same.
14 All Connection details including the prewarming connections are
Prewarming details shall be indicated already shown in the GA drawing "9652-110-PVM-B-064" refer
location 3 (nozzle 3/2/17).
Sl No. ITEM NTPC COMMENTS on Document IMI CCI/ABFPPL REPLY REMARKS
15
Inlet: design pressure & temperature is based on DESIGN
PRESSURE & TEMPERATURE FOR POWER CYCLE PIPING
“9562-110-PVM-W-088”.
Basis of these to be furnished for Design pressure and
Outlet: Based on operating parameters outlet design pressure is
temperature
16 bar, however we designed LP bypass valve at 36 kg/cm2 (g)
which is more than design pressure based on operating
parameters.
16 Following details for Actuator to be indicated
1.type
2.weight
3.failure position Updated in the Revised GA Drawing.
4.nominal stroke etc.
5. Pl. mention type of Actuator i.e. electro-hydraulic
type.
17 Clause wise compliance of SECTION-VI , PART- B
see below
tech. spec. clause # 1.20.00 to be furnished.
17.1 Point (a) Not applicable for LPBP
17.2 Point (b) Confirmed
17.3 Confirmed to all steam and water valves except for the LP water
Seat tightness of the HP and LP bypass valves shall be
control valve. For LP Water control valve the leakage class is
equivalent to block valve tightness confirming to MSS
FCI 70.2 Class V which is in line to PAST NTPC project like
SP61.
Kudgi, Meja, Lara etc.
17.4 Point (d) Confirmed
17.5 Point (e ) Confirmed
17.6 Point (f) Not applicable for LPBP
17.7 For LP bypass system the de-superheating may be
done outside the valve body with spray tapped from the confirmed.
condesate pump discharge.
17.8 Ensure all valves (both in steam snd spray water
confirmed.
service) to be electro hydraulically operated
17.9 Provide as separate oil system with 100% redundant
pumps, motors, accumulators and control cubicles etc.
for both HP and LP bypass systems. Accumulators
confirmed.
shall be sized to take sufficient number of stroking
operations of all actuators under a condtion of loss of
oil supply from the pumps.
17.10 Alternatively for LP bypass system, the control fluid
supply can be taken from steam turbine control fluid Separate Fluid system is providing for LPBP.
system based on Bidder's standard practice.
17.11
Provide HP-LP bypass valves with gland cooling
Kindly note that the graphite is packing material for the design
arrangement, preferably using spray water, as per
and no gland cooling arrangement is required for this packing.
standard practice of manufacturer.Furhter grafoil
The packing desing is in line to the Past exectuted projects like
packing rings or equivanlent arrangement shall be
Kudgi, Nabinagr, sholapur,Meja , Lara etc.
provided for valve glands.

17.12 Provide Warming up arrangement of HP/LP bypass

Confirmed.
valves and associated pipings.
17.13 Point (m) Confirmed.
17.14 Point (n) Confirmed.
17.15 Point (o) Confirmed.
17.16 Point (p) Confirmed.
18 Seat dia for Stop and control valve was shown in the drawing
please refer detail X(for stop Valve) and detailY(Control Valve).
Seat dia and stroke length to be marked in the drawing
Stroke length was already availabe in the in the engineering data
table.
19 Comment on Logo: Sub-Contractor is Control
Updated in the Revised GA drawing.
Component India Pvt. Ltd.
20
Basis to be furnished for Design pressure and It is based on “9562-110-PVM-W-088”
temperature of 840 H Valve

21 Acutator type to be changed to Electrohydraulic for Updated in the Revised GA drawing

840H Valve
22 Operator to be changed ot actuator for 840 Valve Updated in the Revised GA drawing
Sl No. ITEM NTPC COMMENTS on Document IMI CCI/ABFPPL REPLY REMARKS
23 Seat dia and stroke length to be marked in the drg for Updated in the Revised GA drawing
840H Valve
24 1. This drg. is subject to vendor approval (CCI with Noted.
B&R design.
25 2. This drg. is subject to submission and acceptance of Noted
DJU and BG as per Cl. 4.3, Sub-Section A-1, Part-A,
Section-VI of tech. spec.
26 3. This drg. is subject to approval of Data Sheet of LP Noted
Bypass valve.
27 4. Refer to marked up comments also. Noted

28 5. Any manufacturing work of the valve should not start Noted

without vendor approval and subsequent submission of
DJU and BG. The DJU shall be submitted prior to
placement of order on the approved sub-vendor.

Sl No. ITEM INTERNAL CHANGE DONE BY IMI CCI REMARKS

Piping postion number 1/2/22 was marked wrongly in the last
submission which was updated in the revised GA drawing of
steam Isolation and control valve.
1
Max Kv @100 Stroke details are mentioned under Engineering
Data for steam Isolation and control valve.
2
Actuator design code for 840H valve is mentioned under
Engineering Data
3
Valve serial no added against each tag no of Isolation+Contorl
valve together for CCI internal reference.
4
Separate Hydro test tool for LPBP steam valve drawing has been
added.

5

  


    
  
 
  


 Handling Arrangement dismantling room

600
MY

lugs

thread rod M56

2200
700 ±3

max. Insulation 520

150 ±2
Y

EL +10 m
MX
LP Bypass Stop Valve Z X
50 MAN11/12 AA101
60 MAN11/12 AA101 Inlet Mz

location 1
LP Bypass Control Valve
50 MAN11/12 AA055

1500 ±8
60 MAN11/12 AA055

C 03
dismantling room

EL +8.5 m
Reference Document Table
NTPC Doc No ABFPL Doc No CCI Doc No Document Title
Outlet location 3 9562-110-PVI-Y-052A TDA/12/M/--------M05/DS/011 3526-100-DS01A Data Sheet of instrument-LPBP

605 ±3
9562-110-PVM-F-024 TDA/12/M/--------M05/FD/002 3526-H00-PID02 PIPING & INSTUMENTATION
DIAGRAM - LP BYPASS SYSTEM
Outlet 9562-110-PVI-Y-051A TDA/12/M/--------M05/WD/001 3526-I00-CL01 Single Line Wiring Diagram-LPBP
9562-110-PVM-Y-026A TDA/12/M/--------M05/DS/002 3526-0020-CVDS Valve & Hydraulic datasheet-LPBP

max. Insulation 530 D location 2

04 9562-110-PVM-Y-091 - - Thermal Insulation-LPBP
605 ±3
location 4
600 2200 700 ±3

Weight of valve for Combination:

A B 04
Inlet Outlet Seat Dia: Valves Combination: 6650 kg
Inlet ASME B16.25 Actuator of each Valve: 225 kg
20° ± ASME B16.25
Fig.6B 2.5° Fig.5B 20° ±2.
Stop Valve (DAE) : 380 mm ----------------------------------------------
10° ±2.
5°
5° Control Valve (DRE) : 400 mm Total: 7100 kg
Valve
04
All rights are reserved for this document, even in case of issuance of a patent and registra-

3 0° 2
Outlet Pipe
stroke:
tion of another industrial right. Misapplication, in particular reproduction or handing over

R5 04
to third parties is prohibited and actionable under civil and criminal law.

R5 Stop Valve (DAE) : 250 4 mm

60

19
Valve Model :
Control Valve (DRE) : 250 4 mm

R3.2
Stop Valve : DAE 380.600/600.113

2 ±0.4

+0.25
777 - 1.02
2 ±0.4
Control Valve :DRE 400.600/800.113 Characteristic CV: linear mod.
R5

20°

813
13

830 -0.8
+0.25
545,56 - 1.02

+4
609,6 - 0.8
18

SV: on/off

+4
13
°

04

03
03
Material: SA 182M Gr. F91 04
Material: SA 182M Gr. F91 Assembly location:
03 --------------------------
1400 ±8 Tag-No.:
Inlet: horizontal
04 1650 C 50 MAN11/12 AA101 Outlet: horizontal
gung eines anderen gewerblichen Schutzrechtes vor. Mißbräuchliche Verwendung, wie insbesondere Verviel-

D 60 MAN11/12 AA101
Für diese Unterlagen behalten wir uns alle Rechte, auch für den Fall der Patenterteilung und der Eintra-

Note: All dimensions are in mm unless otherwise specified. Pre-warming

fältigung und Weitergabe an Dritte ist nicht gestattet; sie kann zivil- und strafrechtliche Folgen haben.

ASME B16.25 37. Drain Nozzle

Fig.4
5 °± ASME B16.25 37 50 MAN11/12 AA055 Valve is IBR certified
2 .5 .5°
location /
max. allowable load in X max. allowable load in Y max. allowable load in Z
max. allowable moment max. allowable moment max. allowable °
Fig.4 ±2
.5°
60 MAN11/12 AA055
designation around Mx around My moment around Mz
dimension [N] [N] [N] [Nm] [Nm] [Nm]
Dimensions with Deviations of dimensions Scale
1 65740 131490 131490 160354 160354 160354 special verification without indication of tolerance ISO 2768 - mK
2 190570 320140 190570 249071 249071 249071 Date Name Denomination 1:14
Designed 17.08.2016 Hubatschek
LPBP Steam

1,6 ±0.8
47,6 ±0.8
+2.5
60,3 -0.8
1,6 ±0.8
R5

3 1000 2200 1500 1200 1500 1200

R5
18

04 15.02.2017 Hubatschek Checked

Isolation&Control Valve

47,6 ±0.8
+2.5
60,3 -0.8
18
4 1000 2200 1500 1200 1500 1200
°

03 12.12.2016 Hubatschek Released Page

°

02 04.11.2016 Hubatschek Status ------ DAE380-DRE400.600/800.113 1

Note: The above allowable are the maximum that can be taken by the valve. However the piping stress analysis should be such that 04 04 01 06.06.2016 venkit_s Drawing-No. Format of
the allowable at both LP bypass valve interface and SDD interface are met. Material: SA 182M Gr. F91 Material: SA 182M Gr. F91
00 17.03.2016 venkit_s 3-18-10729 A1 1
Replacement Replacement
Rev. Num. Rev.-Information Date Name for through
 Pos. Qty/Valve Designation Material Num ber ASTM 04
03
700
Top View 03
1/1/3/1 1 No. stem X19CrMoNbVN11-1 1.4913 NA
1/1/3/2 1 No. Plug X19CrMoNbVN11-1 1.4913 NA
1/1/3/3 1 No. Clamp ring X19CrMoNbVN11-1 1.4913 NA
1/1/3/4 1 No. Cylinder pin X6CrNiMoTi17-12-2 1.4571 A 182 316 Ti
04
2/2/15,17,18 2/2/57,58 2/2/56 2/2/55,58 3/22/1,2
1/1/3/5 1 No. Cylindrical groove pin X6CrNiMoTi17-12-2 1.4571 A 182 316 Ti
1/1/5 1 No. Cover SA182 Gr.F91 04 - A 182 F91
1/1/7 1 No. Strainer SA182 Gr.F91 04 - A 182 F91
1/1/8 1 No. Seal GRAFOIL - NA
5.21 5.20
1/1/11
1/1/12
24 Nos.
24 Nos.
Stud
Hexagon nut
X22CrMoV12-1
21CrMoV5-7
1.4923
1.7709
NA
NA VALVE SERIAL NO. TAG NO.
1/1/15 1 No. Guiding bush STELLITE 6 - NA 28.2
1/1/16
1/1/17
4 Nos.
1 No.
Packing ring
Compression gland crimping sleeve
ROTATHERM
NiCu 30 Al F88
-
2.4375
NA
B-865 Gr.N05500
3526-0020-10-01 50 MAN11AA101/AA055
50 MAN12AA101/AA055

03
3526-0020-10-02
1/1/18 1 No. Compression gland flange 16Mo3 1.5415 A 182 F1
1/1/20 4 Nos. Stud 21CrMoV5-7 1.7709 NA

60
1/1/21 4 Nos. Hexagon nut 24CrMo5 1.7258 NA
03
1/1/36
1/2/2
0,3 M
1 No.
Packing cord
Yoke
REIN-GRAFIT
-
- NA
- Side View 3526-0020-10-03 60 MAN11AA101/AA055
A A 60 MAN12AA101/AA055
1/2/5/1 1 No. Cylinder 20MnV6 1.5217 -
1/2/5/2 1 No. O-ring FKM - - 3526-0020-10-04
1/2/5/4 1 No. Cylinder base plate C45E 1.1191 -
1/2/5/5 2 Nos. Socket head screw 10.9 - -
1/2/5/6
1/2/5/8
2 Nos.
1 No.
Locking w asher
Piston seal
Federstahl / spring
-
-
-
-
- 28.1
1/2/5/21/1 1/2/5/22,23
1/2/5/9 1 No. Piston seal - - -
1/2/5/10/1 1 No. Piston rod X39CrMo17-1 1.4122 -
1/2/5/10/3 1 No. Piston C45E 1.1191 -
1/2/5/20
B-B
1/2/5/11 2 Nos. Lip seal Kunststoff / plastic - -
1/2/5/12 1 No. Deflector Kunststoff / plastic - -
1/2/5/13 1 No. Guiding ring Kunststoff / plastic - -
1/2/5/16 1 No. Spring 51CrV4 1.8159 -
2/2/35/11 2/2/35/5 1400 ±8 03
1/2/5/20
1/2/5/21/1
1 No.
1 No.
O-ring
Cylinder cover
FKM
C45E
-
1.1191
-
- 1/2/5/9
1/2/5/21/4 1 No. Inner cylinder 20MnV6 1.5217 -
2/2/25,26,27 1650 03
1/2/5/22 10 Nos. Socket head screw 8.8 - -
1/2/5/23 10 Nos. Locking w asher Federstahl / spring - -
2/2/35,36,37 B
1/2/7
1/2/8
8 Nos.
8 Nos.
Socket head screw
Locking w asher
10.9
Federstahl / spring
-
-
-
- 2/2/59,60,61 1/2/20 1/2/5/16
1/2/15 1 No. Control block - - -
1/2/17 4 Nos. Socket head screw 10.9 - -
1/2/5/8
1/2/18
1/2/19
4 Nos.
1 No.
Locking w asher
Piping
Federstahl / spring
-
-
-
-
- 03 1/2/15,17,18
1/2/20
1/2/22
1 No.
1 No.
Piping
Piping
-
-
-
-
-
- Front View 1/2/5/1
1/2/25
1/2/26
1 No.
1 No.
Anti-tw ist device
Hexagon nut
X20Cr13
A2-70
1.4021
-
-
A2-70
1/2/5/21/4
1/2/5/13
1/2/27 1 No. Locking w asher Federstahl / spring - -
1/2/35 1 No. Noroke indicator - - - 04
1/2/35/5
1/2/36
4 Nos
4 Nos.
Limit sw itch
Socket head screw
-
10.9
-
-
-
- 1/2/22 1/2/19 1/2/5/10/3
A-A 1/2/5/11
1/2/37 4 Nos. Locking w asher Federstahl / spring - -
1/2/55
1/2/56
4 Nos.
1 No.
Hexagon head screw
Coupling
8.8
S235JR (+AR) (+N)
-
1.0038
-
-
1/2/5/10/1
1/2/57
1/2/58
4 Nos.
8 Nos.
Hexagon head screw
Locking w asher
8.8
Federstahl / spring
-
-
-
- 1/2/5/2 1/2/5/12
1/2/5/4
1/2/59 1 No. Adapter P250GH 1.0460 -
1/2/60
1/2/61
4 Nos.
4 Nos.
Socket head screw
Locking w asher
8.8
Federstahl / spring
-
-
-
- 1/1/20,21 1/2/5/5,6 1/2/7,8
1/3
1/4
10 Nos.
10 Nos.
stud
Hexagon nut
21CrMoV5-7
25CrMo4
1.7709
1.7218
NA
NA 1/3,4 1/2/56 1/2/25,26,27
2/1/3/1
2/1/3/2
1 No.
1 No.
stem
Plug
X19CrMoNbVN11-1
X19CrMoNbVN11-1
1.4913
1.4913
NA
NA 1/2/57,58 1/2/2
2/1/3/3 1 No. Clamp ring X19CrMoNbVN11-1 1.4913 NA
1/1/18 1/2/59,60,61
1/1/16
2/1/3/4 1 No. Cylinder pin X6CrNiMoTi17-12-2 1.4571 A182 316Ti

1/2/35/5
2/1/3/5 1 No. Cylindrical groove pin X6CrNiMoTi17-12-2 1.4571 A182 316Ti

1/2/55,58
2/1/5 1 No. Cover X10CrMoVNb9-1 1.4903 A182 F91
2/1/7 1 No. Strainer X10CrMoVNb9-1 1.4903 A182 F91
2/1/8
2/1/11
1 No.
24 Nos.
Seal
Stud
GRAFOIL
X22CrMoV12-1
-
1.4923
NA
NA
Detail X 1/1/36 1/2/35,36,37
2/1/12 24 Nos. Hexagon nut 21CrMoV5-7 1.7709 NA 1/1/3/1
2/1/15 1 No. Guiding bush STELLITE 6 - NA
1/1/15 1/1/11,12
1/1/3/3
2/1/16 4 Nos. Packing ring ROTATHERM - NA
2/1/17 1 No. Compression gland crimping sleeve NiCu 30 Al F88 2.4375 B-865 Gr.N05500

1/1/17
2/1/18 1 No Compression gland flange 16Mo3 1.5415 A 182 F1
2/1/20
2/1/21
4 Nos.
4 Nos.
Stud
Hexagon nut
21CrMoV5-7
24CrMo5
1.7709
1.7258
NA
NA 1/1/3/4 1/1/5
2/1/36 0,3 M Packing cord REIN-GRAFIT - -

50 MAN11/12 AA101 1/1/3/5

2/2/2 1 No. Yoke - - -
2/2/5/1 1 No. Cylinder 20MnV6 1.5217 -
2/2/5/2
2/2/5/4
1 No.
1 No.
O-ring
Cylinder base plate
FKM
C45E
-
1.1191
-
- 60 MAN11/12 AA101 1/1/3/2 1/1/8 04 Customer comments updated RG Hubatschek Hubatschek 03-Mar-2017
Customer comments updated
2/2/5/5 2 Nos. Socket head screw 10.9 - -
2/2/5/6 2 Nos. Locking w asher Federstahl / spring - -
1/1/7 03 RG Hubatschek Hubatschek 12-Dec-2016
2/2/5/8 1 No. Piston seal - - -
2/2/5/9 1 No. Piston seal - - -
02 Customer comments updated RG Hubatschek Hubatschek 04-Nov-2016
2/2/5/10/1 1 No. Piston rod X39CrMo17-1 1.4122 -
2/2/5/10/3 1 No. Piston C45E 1.1191 -
2/2/5/11 2 Nos. Lip seal Kunststoff / plastic - - 01 Customer comments updated rguda rbhaska venkit_s 06-Jun-2016
2/2/5/12 1 No. Deflector Kunststoff / plastic - -
2/2/5/13 1 No. Guiding ring Kunststoff / plastic - - 380 X 15/1 00 First issue rguda rbhaska venkit_s 17-Mar-2016
2/2/5/16 1 No. Spring 51CrV4 1.8159 - 3.1/1
2/2/5/20
2/2/5/21/1
1 No.
1 No.
O-ring
Cylinder cover
FKM
C45E
-
1.1191
-
-
04
2/2/5/21/4 1 No. Inner cylinder 20MnV6 1.5217 -
Seat dia(DAE)
2/2/5/22
2/2/5/23
10 Nos.
10 Nos.
Socket head screw
Locking w asher
8.8
Federstahl / spring
-
-
-
- 6/1 3/1/20
2/2/7 8 Nos. Socket head screw 10.9 - -
2/2/8 8 Nos. Locking w asher Federstahl / spring - -
2/2/15 1 No. Control block - - - 1
2/2/17 4 Nos. Socket head screw 10.9 - -
2/1/8 3/1/2 3/1/1
2/2/18
2/2/19
4 Nos.
1 No.
Locking w asher
Piping
Federstahl / spring
-
-
-
-
- 3/2/2
2/2/20 1 No. Piping - - -
2/2/5/8 2/2/5/1 2/2/19 2/2/5/2 2/1/3/1 2/1/7
2/2/22 1 No. Piping - - -
2/1/5
2/2/5/16
2/2/25 1 No. Anti-tw iNo device X20Cr13 1.4021 -
2/2/26 1 No. Hexagon nut A2-70 - -
2/2/27 1 No. Locking w asher Federstahl / spring - -
3/2/1
2/2/5/21/1 2/2/2
2/2/35 1 No. stroke indicator - - -
2/2/35/5 4 Nos. Limit sw itch - - -
2/2/35/11 1 No. Inductive displacement sensor F - -
2/2/36
2/2/37
4 Nos.
4 Nos.
Socket head screw
Locking w asher
10.9
Federstahl / spring
-
-
-
-
2/1/11,12
2/2/55 4 Nos. Hexagon head screw 8.8 - - 3/2/17
All rights are reserved for this document, even in case of issuance of a patent and registra-

6/2
tion of another industrial right. Misapplication, in particular reproduction or handing over

2/2/56 1 No. Coupling S235JR (+AR) (+N) 1.0038 -

2/2/57 4 Nos. Hexagon head screw 8.8 - - 2/3,4
2/2/58 8 Nos. Locking w asher Federstahl / spring - -
2/2/20 50 MAN11/12 AA055
to third parties is prohibited and actionable under civil and criminal law.

2/2/59 1 No. Adapter P250GH 1.0460 -

60 MAN11/12 AA055
2/2/60 4 Nos. Socket head screw 8.8 - -
2/2/61 4 Nos. Locking w asher Federstahl / spring - -
Y
2/3 10 Nos. stud 21CrMoV5-7 1.7709 NA
2/4 10 Nos. Hexagon nut 25CrMo4 1.7218 NA
3/1/1 1 No. Body SA182 Gr.F91 04 - A182 F91
3/1/2 1 No. Inlet nozzle SA182 Gr.F91 04 - A182 F91
3/1/20 1 No. Seat SA182 Gr.F91 04 - A182 F91 5.10
3.1/2
3/2/1
3/2/2
1 No.
1 No
Body
Inlet nozzle
SA182 Gr.F91
SA182 Gr.F91
04 -
-
A182 F91
A182 F91
IMI CCI, #900,North R-1,
04
Sricity SEZ,India 517588
3/2/17
3/2/19
1 No.
1 No.
Prew arming nozzle 04
Drain nozzle 04
SA182 Gr.F91
SA182 Gr.F91
04
04
-
-
A182 F91
A182 F91 2/2/5/22,23
3/2/20 1 No. Seat throttle SA182 Gr.F91 04 - A182 F91
3/22/1 4 Nos. Gusset plate SA-387M GR.22 CL.2 K21590 A-387 GR.22 CL.2
3/22/2 2 Nos. Base plate SA-387M GR.22 CL.2 K21590 A-387 GR.22 CL.2
2/2/5/20 2/2/7,8
MAIN ELEMENT 03 15/2
5.11
9652-110-PVM-B-064 04
Design Code ASME VIII / IBR
2/2/5/9 2/1/15 Detail Y
gung eines anderen gewerblichen Schutzrechtes vor. Mißbräuchliche Verwendung, wie insbesondere Verviel-

Design pressure Inlet 64.2Kg/cm²(g) /Outlet 36Kg/cm²(g)

Für diese Unterlagen behalten wir uns alle Rechte, auch für den Fall der Patenterteilung und der Eintra-

2/2/5/12
fältigung und Weitergabe an Dritte ist nicht gestattet; sie kann zivil- und strafrechtliche Folgen haben.

Design Temperature Inlet 601 deg C /Outlet 593 deg C

B 3/2/19
Hydrotest Pressure Inlet 96.3 Kg/cm²(g)/Outlet 54 Kg/cm²(g)
TDA/12/M/---M05/EA/002 3526-0020-10
ENGINEERING DATA

Max Kv At 100% Stroke DAE 4003.5 / DRE 4119.2 04 2/2/5/21/4 2/2/5/10/3 2/1/16
Seat tightness/leak test Confirming to MSS-SP61
2/2/5/4-6 2/1/3/4
ACTUATOR
2/2/22 2/2/5/13 RG
Design EN 12516-2
Type 04 Electro Hydraulic
2/2/5/10/1 2/2/5/11 2/1/20,21 2/1/17 2/1/3/3 2/1/3/2,5 3/2/20 Hubatschek LP Isolation & Control Valve
Weight 04 DAE 225 kg / DRE 225 kg
Fail position 04 Close Hubatschek Top Assembly Drawing
Nominal stroke 250 ± 4 mm (DAE & DRE)
400

04
Design Press./Temp 254.9 kg/cm²(g)/120 deg C 2/1/18 2/1/36 04 DAE380/DRE400.600.800.113
Stroke Time DAE DAE:trip open<2sec./trip close<2sec. 04
Stroke Time DRE DRE:Modulating<4sec./trip open&close<2sec. Seat dia(DRE)
All dimensions are in mm unless otherwise specified. TDA/12/M/---M05/EA/002 4 1
All rights are reserved for this document, even in case of issuance of a patent and registra- SOLIDWORKS
tion of another industrial right. Misapplication, in particular reproduction or handing over
to third parties is prohibited and actionable under civil and criminal law. Generated Dwg.

50MAN11AA101
50MAN12AA101
4955

4900

2615

A
7885 5230 7885

10500 10500

7 6 5
19 18 17
IMI CCI, #900,North R-1,
Sricity SEZ,India 517588

04 9652-110-PVM-B-064
KEY PLAN FOR LP BYPASS VALVE
04

TDA/12/M/---M05/EA/002 3526-0020-10
RG
Hubatschek LP Isolation & Control Valve
Hubatschek Top Assembly Drawing
04 DAE380/DRE400.600.800.113

TDA/12/M/---M05/EA/002 4 2
All rights are reserved for this document, even in case of issuance of a patent and registra- SolidWorks
tion of another industrial right. Misapplication, in particular reproduction or handing over
to third parties is prohibited and actionable under civil and criminal law. Generated Dwg.

P Connection

T Connection

CYLINDER PISTON STEM STEM COUPLING YOKE

A Connection

03

Note: DO NOT SCALE DRAWINGS Ist ANGLE PROJECTION

GEOMETRIC SYMBOLS PER ANSI Y14.5

P → Hydraulic Oil Supply Nozzle MACHINED SURFACES 3.2 PER ANSI B46.1
WELDING SYMBOLS PER ANSI Y32.3 OR AWS A2.0
Actuator
Ra
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN mm 50 N12
25 N11
General Tolerances per ISO 2768-mK
A → Hydraulic Oil Supply Nozzle(During Opening), PREP RG 30-Aug-2016
for LP Isolation Valve 12.5 N10
6.3 N9

Hydraulic Oil Return Nozzle(During Closing) CHK Hubatschek 31-Aug-2016

Tanda
Assembly
3.2
1.6
N8
N7
0.8 N6
DSGN Hubatschek 30-Aug-2016 DAE 380 0.4 N5
SIZE DRAWING NUMBER
T → Hydraulic Oil Return Nozzle
0.2 N4
APVD Hubatschek 31-Aug-2016
A2 3526-0020-10-ACT-DAE 0.1 N3
0.05 N2
SCALE NTS SHEET 3 OF 4 Rev: 03 0.025 N1
All rights are reserved for this document, even in case of issuance of a patent and registra- SolidWorks
tion of another industrial right. Misapplication, in particular reproduction or handing over
to third parties is prohibited and actionable under civil and criminal law. Generated Dwg.

P Connection

T Connection

CYLINDER PISTON STEM STEM COUPLING YOKE

A Connection

03
Note:
DO NOT SCALE DRAWINGS
P → Hydraulic Oil Supply Nozzle
Ist ANGLE PROJECTION
GEOMETRIC SYMBOLS PER ANSI Y14.5
MACHINED SURFACES 3.2 PER ANSI B46.1
WELDING SYMBOLS PER ANSI Y32.3 OR AWS A2.0
Actuator
Ra
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN mm 50 N12

A → Hydraulic Oil Supply Nozzle(During Opening), General Tolerances per ISO 2768-mK
for LP Control Valve
25 N11
12.5 N10
PREP
Hydraulic Oil Return Nozzle(During Closing)
RG 30-Aug-2016 6.3 N9
Tanda 3.2 N8
CHK Hubatschek 31-Aug-2016 Assembly 1.6 N7
DRE 400 0.8 N6
DSGN Hubatschek 30-Aug-2016 SIZE DRAWING NUMBER 0.4 N5

T → Hydraulic Oil Return Nozzle APVD Hubatschek 31-Aug-2016 3526-0020-10-ACT-DRE

0.2 N4

A2
0.1 N3
0.05 N2
SCALE NTS SHEET 4 OF 4 Rev:03 0.025 N1
All rights are reserved for this document, even in case of issuance of a patent and registra-
tion of another industrial right. Misapplication, in particular reproduction or handing over
SolidWorks
to third parties is prohibited and actionable under civil and criminal law. Generated Dwg.

A Connection

CYLINDER PISTON STEM STEM COUPLING YOKE

B Connection

03

Note:

A → Hydraulic Oil Supply Nozzle(During Closing), DO NOT SCALE DRAWINGS

GEOMETRIC SYMBOLS PER ANSI Y14.5
Ist ANGLE PROJECTION

Hydraulic Oil Return Nozzle(During Opening) MACHINED SURFACES 3.2 PER ANSI B46.1
WELDING SYMBOLS PER ANSI Y32.3 OR AWS A2.0 Ra
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN mm
General Tolerances per ISO 2768-mK
Actuator 50 N12
25 N11
12.5 N10

B → Hydraulic Oil Supply Nozzle(During Opening), PREP RG 24-May-2016

Tanda
for LP Spray water control valve 6.3
3.2
N9
N8

Hydraulic Oil Return Nozzle(During Closing) CHK Hubatschek 25-May-2016 Assembly 1.6 N7
840H 0.8 N6
DSGN Hubatschek 24-May-2016 SIZE DRAWING NUMBER 0.4 N5

3526-0020-20-ACT
0.2 N4
APVD Hubatschek 26-May-2016
A2
0.1 N3
0.05 N2
SCALE NTS SHEET 2 OF 2 Rev:03 0.025 N1
ALSTOM TANDA LP-BP Water Control valve Material List (including ASTM Equivalent)
Doc No : 3526-0020-20
Pos No Material Equivalent ASTM
1 A216 WCB -
2 A216 WCB -
3 A276-410 -
4 A276-410 -
5 A276-410 -
6 A276-410 -
7 A276-410 -
8 SS316+Teflon -
9 SS304+Graphite N/A
10 SS304+Graphite N/A
11 A193-B7 -
12 A194-2H -
13 SS304
14 V-PTFE -
15 A276-316 -
16 A276-316 -
17 A216 WCB -
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION WITH ALL RIGHTS
AND TITLES RESERVED AND MAY NOT BE REPRODUCED IN WHOLE OR PART SolidWorks REV NO. DESCRIPTION DATE APPROVED
WITHOUT WRITTEN CONSENT OF CONTROL COMPONENTS INC. Generated Dwg. 0 FIRST ISSUE 05-Jan-2017 venkit_s

ALL PARTS WHICH ARE NOT MENTIONED IN PARTS LIST ARE AVAILABLE IN THE PLANT

X 5

4
X(1:1)

9 457
+0.5
0
~853

3
0
418.9 -0.5 19.05
10
2 ±0.8

2
R5

°
20° ±2.5
1

4
Parts list
8
Pos. Name Size Material Qty
1 Seat protector DAE 400 SA 105M 1
3 Bar ‐ 10035 1
4 Guide bush ‐ SA105M 2
5 Blow out nozzle ‐ SA 105M 1
6 Gasket 520x500x25 Graphite 2
7 Gasket O‐Ring 5 NBR 2
8 Closure ‐ SA 105M 1
9 Hexagon nut M24 1.7258 2
10 Stud M24x500 1.7709 1
Engineering Data
Design Code ASME VIII
Design Press./Temp 70 bar/400 C

DO NOT SCALE DRAWINGS Ist ANGLE PROJECTION

GEOMETRIC SYMBOLS PER ANSI Y14.5
MACHINED SURFACES 3.2 PER ANSI B46.1
WELDING SYMBOLS PER ANSI Y32.3 OR AWS A2.0 Ra
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN mm
General Tolerances per ISO 2768-mK
Blow Out Tool 50 N12
25 N11
12.5 N10
PREP mbandi 04-Jan-2017
LP-Bypass
6.3 N9
Tanda 3.2 N8
CHK sjeyara 05-Jan-2017 1.6 N7
0.8 N6
DAE380/DRE400
DSGN sjeyara 20-Dec-2016 SIZE DRAWING NUMBER 0.4 N5
0.2 N4
APVD Christian Laue 05-Jan-2017
A2 3526-0020-10-BLOW 0.1 N3
0.05 N2
SCALE 1:10 SHEET 1 OF 1 REV-0 0.025 N1
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION WITH ALL RIGHTS
AND TITLES RESERVED AND MAY NOT BE REPRODUCED IN WHOLE OR PART SolidWorks REV NO. DESCRIPTION DATE APPROVED
WITHOUT WRITTEN CONSENT OF CONTROL COMPONENTS INC. Generated Dwg. 0 FIRST ISSUE 09-May-2017 Christian Laue

ALL PARTS WHICH ARE NOT MENTIONED IN PARTS LIST ARE AVAILABLE IN THE PLANT

Parts list
Pos. Name Material Qty
1 Supporting ring A105 1
2 Gasket Graphite 1
3 Stem A105 1
4 Cover A105 1
5 O-ring NBR 2
6 Packing ring Graphite 4
7 Packing cord Graphite 0.3 m
Main Element

Engineering Data
Design code ASME VIII

Design/Hydrotest Inlet 110.3 kg/cm2(g)

Pressure
Outlet 54 kg/cm2(g)

Design Temperature 36 deg C

DO NOT SCALE DRAWINGS Ist ANGLE PROJECTION

GEOMETRIC SYMBOLS PER ANSI Y14.5
MACHINED SURFACES 3.2 PER ANSI B46.1
WELDING SYMBOLS PER ANSI Y32.3 OR AWS A2.0 Ra
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN mm
General Tolerances per ISO 2768-mK
Hydro test device 50 N12
25 N11
12.5 N10
PREP mbandi 08-May-2017
Assembly drawing
6.3 N9
Tanda 3.2 N8
CHK sjeyara 09-May-2017 1.6 N7
0.8 N6
DAE380
DSGN sjeyara 06-May-2017 SIZE DRAWING NUMBER 0.4 N5
0.2 N4
APVD Christian Laue 09-May-2017
A2 3526-0020-10-HYDRO 0.1 N3
0.05 N2
SCALE NTS SHEET 1 OF 1 REV-0 0.025 N1
 Ra
50 N12
25 N11
12.5 N10
6.3 N9
3.2 N8
1.6 N7
0.8 N6
0.4 N5
0.2 N4
0.1 N3
0.05 N2
0.025 N1