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Hkkjrh; ekud IS 3549 : 2017

ISO 4641 : 2010
Indian Standard

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ty osQ cgko vkSj ¯[kpko gsrq jcM+ gkst+
vkSj gkst+ leqPp; — fof'kf"V
( nwljk iqujh{k.k )

Rubber Hoses and Hose Assemblies

for Water Suction and Discharge —
Specification
( Second Revision )

ICS 23.040.70

© BIS 2017

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BUREAU OF INDIAN STANDARDS
ekud Hkou] 9 cgknqj'kkg T+kiQj ekxZ] ubZ fnYyh&110002
MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI-110002
www.bis.gov.in www.standardsbis.in

June 2017 Price Group 6

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Rubber and Rubber Products Sectional Committee, PCD13

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NATIONAL FOREWORD
This Indian Standard (Second Revision) which is identical with ISO 4641 : 2010 ‘Rubber hoses, hose
assemblies for water suction and discharge — Specification, issued by the International Organization
for Standardization (ISO) was adopted by the Bureau of Indian Standards on the recommendation of
the Rubber and Rubber Products Sectional Committee and approval of the Petroleum, Coal and
Related Products Division Council.
This standard was first published in 1965 and covered hoses suitable for working pressure up to
0.7 MPa (1 MPa = 10.2 kgf/cm2) only. The first revision of this standard was carried out in 1983, in
which the hoses suitable for working pressure up to 1.0 and 1.5 MPa were included. Hoses with
internal diameter of 200 and 250 mm were also added. Some of the constructional details like thickness
and pitch of wire were deleted.
This second revision has been undertaken to align it with the latest version of ISO 4641 : 2010 in dual
numbering system to keep pace with the latest development that have taken place at the international
level . in this revision ,the title of ISO Standard has been retained, as it is an identical standard.
The text of ISO Standard has been approved as suitable for publication as an Indian Standard without
deviations. Certain conventions are, however, not identical to those used in Indian Standards. Attention
is particularly drawn to the following:
a) Wherever the words ‘International Standard’ appear referring to this standard, they should be
read as ‘Indian Standard’.
b) Comma (,) has been used as a decimal marker while in Indian Standards, the current practice
is to use a point (.) as the decimal marker.

In this adopted standard reference appears to certain International Standards for which Indian
Standards also exist. The corresponding Indian Standard, which is to be substituted in its respective
place, is listed below along with its degree of equivalence for the edition indicated:
International Standard Corresponding Indian Standard Degree of Equivalence
ISO 37 Rubber, vulcanized or IS 3400 (Part 1) : 2012 Methods of Identical with
thermoplastic — Determination of test for vulcanized rubbers : Part 1 ISO 37 : 2011
tensile stress-strain properties Tensile stress-strain properties (third
revision)
ISO 188 Rubber, vulcanized or IS 3400 (Part 4) : 2012 Rubber, Identical with
thermoplastic — Accelerated ageing vulcanized or thermoplastic — ISO 188 : 2011
and heat resistance tests Accelerated ageing and heat
resistance tests (third revision)
ISO 1307 Rubber and plastics hoses IS 15933 : 2011 Rubber and plastic Identical with
— Hose sizes, minimum and hoses — Hose sizes, minimum and ISO 1307 : 2006
maximum inside diameters, and maximum inside diameters, and
tolerances on cut-to-length hoses tolerances on cut-to-length hoses
ISO 1402 Rubber and plastics hoses 443 (P-3) : 2017 Method of Test for Identical with
and hose assemblies — Hydrostatic Rubber and plastics hoses : Part 3 ISO 1402 : 2009
testing Hydrostatic testing
ISO 17461) : 1998 Rubber or plastic IS 12656 : 2014 Rubber or plastics Identical with
hoses and tubing — Bending tests hoses and tubing — Bending tests ISO 10619-1 : 2011
(first revision)
ISO 4672 : 1997 Rubber and IS 12657 : 2014 Rubber and plastics
2)
Identical with
plastics hoses — Sub-ambient hoses – Sub- ambient temperature ISO 10619-2 : 2011
temperature flexibility tests flexibility tests (first revision)
1)
Since revised in 2011 as ISO 10619-1 : 2011
2)
Since revised in 2011 as ISO 10619-2 : 2011 (Continued on third cover)
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ISO 4641 : 2010

Indian Standard

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RUBBER HOSES AND HOSE ASSEMBLIES FOR
WATER SUCTION AND DISCHARGE —
SPECIFICATION
( Second Revision )
1 Scope
This International Standard specifies the minimum requirements for textile-reinforced, smooth-bore rubber
water-suction and discharge hoses and hose assemblies.

Three types of hoses and hose assemblies are specified according to their operating duty requirements, i.e.
their ambient and water temperature ranges:

⎯ ambient temperatures: −25 °C to +70 °C;

⎯ water temperatures during operation: 0 °C to +70 °C.

2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.

ISO 37, Rubber, vulcanized or thermoplastic — Determination of tensile stress-strain properties

ISO 188, Rubber, vulcanized or thermoplastic — Accelerated ageing and heat resistance tests

ISO 1307:2006, Rubber and plastics hoses — Hose sizes, minimum and maximum inside diameters, and
tolerances on cut-to-length hoses

ISO 1402, Rubber and plastics hoses and hose assemblies — Hydrostatic testing

ISO 1746, Rubber or plastics hoses and tubing — Bending tests1)

ISO 2393, Rubber test mixes — Preparation, mixing and vulcanization — Equipment and procedures

ISO 4671, Rubber and plastics hoses and hose assemblies — Methods of measurement of the dimensions of
hoses and the lengths of hose assemblies

ISO 4672:1997, Rubber and plastics hoses — Sub-ambient temperature flexibility tests2)

ISO 7233:2006, Rubber and plastics hoses and hose assemblies — Determination of resistance to vacuum

ISO 7326:2006, Rubber and plastics hoses — Assessment of ozone resistance under static conditions

ISO 8033, Rubber and plastics hoses — Determination of adhesion between components

1) Under revision as ISO 10619-1.

2) Under revision as ISO 10619-2.

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ISO 4641 : 2010

ISO 8330, Rubber and plastics hoses and hose assemblies — Vocabulary

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ISO 8331, Rubber and plastics hoses and hose assemblies — Guidelines for selection, storage, use and
maintenance

3 Terms and definitions

For the purposes of this document, the terms and definitions given in ISO 8330 apply.

4 Classification
Hoses and hose assemblies for this application are classified into three types according to their operating duty
requirements:

⎯ Type 1: Light-duty hoses for suction service to −0,063 MPa (−0,63 bar) and for discharge pressures up to
0,3 MPa (3 bar).

⎯ Type 2: Medium-duty hoses for suction service to −0,08 MPa (−0,8 bar) and for discharge pressures up to
0,5 MPa (5 bar).

⎯ Type 3: Heavy-duty hoses for suction service to −0,097 MPa (−0,97 bar) and for discharge pressures up
to 1,0 MPa (10 bar).

5 Couplings and end fittings

Hoses shall be fitted with end fittings/couplings to form hose assemblies. Annex C lists types of coupling and
end fitting.

6 Materials and construction

6.1 Lining

The lining shall consist of suitably compounded water-resistant natural or synthetic rubber. Its internal surface
shall be smooth and free from imperfections which could impair the expected use.

6.2 Reinforcement

The reinforcement shall consist of a suitable textile material and may contain a helix that can be metallic wire
or of another suitable material.

6.3 Cover

The cover shall consist of suitably compounded natural or synthetic rubber. Its external surface may be
corrugated or fluted. An external helix is optional and can be either metallic wire or of another suitable
material.

7 Dimensions and tolerances

7.1 Bore (inside diameter)

The nominal size range is 16 to 315 with bore diameters and tolerances as shown in Table 3.

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ISO 4641 : 2010

7.2 Enlarged ends

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Where enlarged ends are required, the dimensions and tolerances shall be specified by agreement between
the purchaser and the manufacturer. The design of the enlarged end shall take into account the hose
performance requirements.

7.3 Unit lengths

The unit lengths shall be determined according to the conditions of use as specified by the purchaser. The
tolerances, unless otherwise agreed between the purchaser and the manufacturer, shall be those specified in
ISO 1307:2006, Table 2.

7.4 Lining

When measured in accordance with ISO 4671, the minimum thickness of the lining shall be 1,5 mm. See
Table 4.

7.5 Cover

When measured in accordance with ISO 4671, the minimum thickness of the cover shall be 2 mm. If the cover
is fluted, the depth of the flutes shall be not greater than 50 % of the cover thickness. See Table 4.

8 Physical properties

8.1 Rubber compounds

8.1.1 General

Wherever possible, all tests shall be carried out on test pieces cut from the finished hose. Otherwise, take
samples from test sheets prepared in accordance with ISO 2393 and vulcanized to the same degree as the
hose.

The physical properties of the rubber compounds used for the lining and cover shall conform to the values
given in Table 1.

8.1.2 Tensile strength and elongation at break of rubber lining and cover

When tested in accordance with ISO 37, the lining and cover shall have a tensile strength and elongation at
break of not less than the values given in Table 1.

8.1.3 Resistance to ageing

After ageing as specified in ISO 188 for 3 days at a temperature of 100 °C ± 1 °C, the tensile strength and
elongation at break of the lining and cover, as determined by ISO 37, shall not vary by more than ±25 % and
±50 %, respectively, from the initial values.

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ISO 4641 : 2010

Table 1 — Physical properties of rubber compounds

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Requirements
Property Unit Method of test
Lining Cover

Tensile strength, min. MPa 7 7 ISO 37 (dumb-bell test piece)

Elongation at break, min. % 200 200 ISO 37 (dumb-bell test piece)
Resistance to ageing: ⎫
⎪
Change in tensile strength from % ±25 ±25 ⎪⎪
original value (max.) ISO 188 (3 days at 100 °C ± 1 °C);
⎬ ISO 37 (dumb-bell test piece)
⎪
Change in elongation at break from % ±50 ±50 ⎪
original value (max.) ⎪⎭

8.2 Performance requirements for hoses and hose assemblies

8.2.1 Hydrostatic-pressure requirements (proof pressure test)

The proof pressure test shall be carried out on full lengths of finished hose and on hose assemblies. When
tested in accordance with ISO 1402, the hose (and the hose assembly) shall meet the requirements of
Table 2. The maximum variation in length and outside diameter at maximum working pressure shall be ±7 %,
and the hose/hose assembly shall not burst or fail by showing signs of leakage, cracking, abrupt distortion
indicating irregularities in material or manufacture, or other signs of failure. See Table 4.

Table 2 — Hydrostatic-pressure requirements

Maximum working Minimum burst

Proof pressure
Hose type pressure pressure
MPa bar MPa bar MPa bar

1 0,3 3 0,5 5 1,0 10

2 0,5 5 0,8 8 1,6 16
3 1,0 10 1,5 15 3,0 30

8.2.2 Burst test

When tested by the method specified in ISO 1402, hoses shall meet the requirements of Table 2.

8.2.3 Resistance to bending (minimum bend radius as a function of nominal size)

When subjected to the minimum bend radii given in Table 3, in accordance with one of the methods specified
in ISO 17463) (the method chosen to be the most appropriate one for the size of hose), hoses shall show no
kinking, breaking or peeling under visual examination. The value of T/D shall not be lower than 0,95.

3) Under revision as ISO 10619-1.

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Table 3 — Nominal sizes, tolerances and minimum bend radii

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Inside diameter
Minimum bend radius
Nominal size mm
mm
min. max.

16 15,4 16,6 50
20 19,4 20,6 60
25 24,2 25,8 75
31,5 30,5 32,5 95
40 39,0 41,0 120
50 48,8 51,2 150
63 61,8 64,2 250
80 78,6 81,4 320
100 98,4 101,6 500
125 123,4 126,6 750
150 148,0 152,0 960
160 158,0 162,0 980
200 197,5 202,5 1 200
250 247,0 253,0 1 500
315 312,0 318,0 1 900

8.2.4 Resistance to suction flattening

The test shall be carried out in accordance with ISO 7233:2006. The test conditions shall be as follows:

⎯ −0,063 MPa (−0,63 bar) for type 1;

⎯ −0,08 MPa (−0,80 bar) for type 2;

⎯ −0,097 MPa (−0,97 bar) for type 3.

Duration of test: 10 min.

For hoses of nominal inside diameter greater than 80 mm (ISO 7233:2006, method C), the measured collapse
shall not exceed 5 % of the nominal inside diameter.

8.2.5 Low-temperature flexibility

When tested at −25 °C by method B of ISO 4672:19974), all types of hose shall be free of cracks and shall
pass the proof pressure test as specified in 8.2.1.

8.2.6 Adhesion

When determined in accordance with ISO 8033, the adhesion between the various components (except the
helix, when included in the construction of the hose wall) shall be not less than 2 kN/m. See Table 4.

4) Under revision as ISO 10619-2.

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ISO 4641 : 2010

8.2.7 Ozone resistance of the cover

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When tested in accordance with method 2 of ISO 7326:2006, all types of hose shall be free of cracks. See
Table 4.

Table 4 — Physical properties of finished hoses and hose assemblies

Property Unit Requirement Method of test

Hose dimensions

Inside diameter mm See Table 3 ISO 4671

Cover thickness mm Min. 2 ISO 4671
Lining thickness mm Min. 1,5 ISO 4671
Length tolerance % See ISO 1307:2006, Table 2 ISO 4671
Hose/hose assembly tests

Proof pressure MPa (bar) See 8.2.1 and Table 2 ISO 1402
Variation in length at max. working
% Max. ±7 ISO 1402
pressure
Variation in outside diameter at
% Max. ±7 ISO 4671
max. working pressure
Burst pressure (min.) MPa (bar) See 8.2.2 and Table 2 ISO 1402
Vacuum test MPa (bar) See 8.2.4 ISO 7233:2006
Resistance to bending — See 8.2.3 and Table 3 ISO 1746
Low-temperature flexibility — See 8.2.5 ISO 4672:1997, method B
Adhesion between components kN/m Min. 2 ISO 8033
Ozone resistance (cover) — No cracking observed at 0 magnification ISO 7326:2006, method 2

9 Frequency of testing
Type and routine testing shall be as specified in Annex A.

Type testing is carried out in order to confirm that all the material, construction and test requirements specified
in this International Standard have been met by the method of manufacture and the hose design. Type testing
shall be repeated at intervals of, at the most, five years, or whenever a change in the method of manufacture
or the materials occurs, and shall be performed on the largest-diameter hose of each design in the
manufacturer's range for each type.

Routine tests are those tests carried out on each length of finished hose or hose assembly.

Production tests are those tests carried out per batch (see the schedule given in Annex B, which is for
guidance only).

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ISO 4641 : 2010

10 Marking

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10.1 Hoses

The hose shall be indelibly and legibly marked, at intervals of not more than 1 m on the outer cover, with at
least the following information:

a) the manufacturer's name or trade mark;

b) the manufacturer's product identification;

c) the number and year of publication of this International Standard (i.e. ISO 4641:2010);

d) the hose classification (i.e. the type);

e) the nominal size;

f) the maximum working pressure [in megapascals and in bars, with the units indicated, e.g.
1 MPa (10 bar)];

g) the quarter and year of manufacture.

EXAMPLE MAN/XXX/ISO 4641:2010/Type 3/size 250/1 MPa (10 bar)/4Q2010

10.2 Hose assemblies

The couplings/end fittings shall be permanently marked with the following minimum information:

a) the name or identification of the producer/assembler of the hose assembly;

b) the maximum working pressure of the assembly [in megapascals and in bars, with the units indicated,
e.g. 1 MPa (10 bar)];

c) two digits indicating the month of assembly followed by a slash and the last two digits of the year of
assembly (e.g. 12/10);

d) the name or logo of the coupling manufacturer;

e) (optional) identification of the coupling/end fitting material (if required by the purchaser).

EXAMPLE MAN/1 MPa (10 bar)/12/10 + coupling manufacturer's logo and identification of material

11 Test report/certificate
When requested by the purchaser, the manufacturer or supplier shall provide a test report or test certificate
with each length of hose or batch of hoses supplied to the purchaser.

12 Packaging and storage

Packaging and storage shall be in accordance with ISO 8331.

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ISO 4641 : 2010

Annex A

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(normative)

Type tests and routine tests

Table A.1 gives the tests to be carried out for type and routine testing as defined in Clause 9.

Table A.1

Property Type testing Routine testing

Compound tests

Tensile strength and elongation at break X N.A.

Resistance to ageing X N.A.
Hose tests

Adhesion X N.A.
Ozone resistance (cover) X N.A.
Resistance to bending X N.A.
Low-temperature flexibility X N.A.
Inside diameter X X
Thickness of lining X N.A.
Thickness of cover X N.A.
Resistance to suction X X
Resistance to proof pressure X X
Variation in length at max. working pressure X X
Variation in O.D. at max. working pressure X X
Burst strength X N.A.
Hose assembly tests

Length of assembly X X
Resistance to suction X X
Resistance to proof pressure X X
Variation in length at max. working pressure X X
Variation in O.D. at max. working pressure X X
Burst strength X N.A.
X Test shall be carried out.
N.A. Test not applicable.

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Annex B

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(informative)

Production tests

Table B.1 gives the suggested frequency of production tests (see Clause 9), to be carried out per batch or
every 10 batches as indicated in the table.

A batch is defined as either 500 m of hose or 10 000 kg of lining and/or cover compound.

Table B.1 — Recommended test frequency

Production testing
Property
Per batch Every 10 batches

Compound tests

Tensile strength and elongation at break X N.A.

Resistance to ageing N.A. X
Hose tests

Adhesion X N.A.
Ozone resistance (cover) N.A. X
Resistance to bending X X
Low-temperature flexibility N.A. X
Inside diameter X N.A.
Thickness of lining Xa N.A.
Thickness of cover Xa N.A.
Length of hose N.A. N.A.
Resistance to suction X X
Resistance to proof pressure X X
Variation in length at max. working pressure X X
Variation in O.D. at max. working pressure X X
Burst strength N.A. N.A.
X Test carried out.
N.A. Test not applicable.
a One check per hose production batch.

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ISO 4641 : 2010

Annex C

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(informative)

Couplings and end fittings

Hoses may be fitted with the following coupling types to form hose assemblies:

⎯ built-in (special cases only);

⎯ clamped;

⎯ swaged or crimped;

⎯ banded.

The end fitting may be of the following connection type:

⎯ quick-release/quick-acting;

⎯ screw thread;

⎯ flanged;

⎯ union;

⎯ special type (camlock, Storz, claw type, etc.).

Guidance on coupling types is given in ISO/TR 17784.

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Bibliography

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[1] ISO 10619-15), Rubber and plastics hoses and tubing — Measurement of flexibility and stiffness —
Part 1: Bending tests at ambient temperature

[2] ISO 10619-26), Rubber and plastics hoses and tubing — Measurement of flexibility and stiffness —
Part 2: Bending tests at sub-ambient temperatures

[3] ISO 10619-37), Rubber and plastics hoses and tubing — Measurement of flexibility and stiffness —
Part 3: Bending tests at high and low temperatures

[4] ISO/TR 17784, Rubber and plastics hoses and hose assemblies — Guide for use by purchasers,
assemblers, installers and operating personnel

5) To be published. (Revision of ISO 1746:1998)

6) To be published. (Revision of ISO 4672:1997)
7) To be published.

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ISO 4641 : 2010

NATIONAL ANNEX A
(National Foreword)

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A-1 PACKING

The flasks shall be packed as agreed to between the purchaser and the supplier.

A-2 BIS CERTIFICATION MARKING

The product may also be marked with the Standard Mark.

A-2.1 The use of the Standard Mark is governed by the provisions of the Bureau of Indian Standards
Act,1986 and the Rules and Regulations made thereunder. The details of conditions under which the
licence for the use of the Standard Mark may be granted to manufacturers or producers may be
obtained from the Bureau of Indian Standards.

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(Continued from second cover)

International Standard Corresponding Indian Standard Degree of Equivalence

ISO 7233 : 2006 Rubber and plastics IS 16209 : 2014 Rubber and plastics Identical

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hoses and hose assemblies — hoses and hose assemblies —
Determination of resistance to Determination of resistance to
vacuum vacuum
ISO 7326 : 2006 Rubber and plastics 443 (P-1) : 2017 Method of Test for do
hoses — Assessment of ozone rubber and Plastic hoses — Part 1
resistance under static conditions Assessment of ozone resistance
under static conditions (third revision)
IS 3400 (Part 24) : 2012 Methods of
ISO 8033 Rubber and plastics hoses test for vulcanized rubber : Part 24 Identical with
— Determination of adhesion Rubber and plastics hose — ISO 8033 : 2006
between components Determination of adhesion between
components (first revision)
IS 16204 : 2014 Rubber and plastic
ISO 8330 Rubber and plastics hoses hoses and hose assemblies — Identical with
and hose assemblies — Vocabulary Vocabulary ISO 8330 : 2007
IS 16210 : 2014 Rubber and plastics
ISO 8331 Rubber and plastics hoses hoses assemblies — Guidelines for Identical with
assemblies — Guidelines for selection, Storage, use and ISO 8331 : 2007
selection, Storage, use and maintenance
maintenance

The technical committee responsible for preparation of this standard has reviewed the provisions of
the following International Standards referred in this adopted standard and has decided that these are
acceptable for use in conjunction with this standard:
International Standard Title
ISO 2393 : 2008 Rubber test mixes — Preparation, mixing and vulcanization — Equipment
and procedures

This standard also makes a reference to the BIS Certification Marking of the product. Details of
which is given in National Annex A.

For tropical countries like India, the standard temperature and the relative humidity shall be taken
as 27 ± 2°C and 65 ± 5 percent respectively.

For the purpose of deciding whether a particular requirement of this standard is complied with, the
final value, observed or calculated expressing the result of a test or analysis, shall be rounded off in
accordance with IS 2 : 1960 ‘Rules for rounding off numerical values (revised)’. The number of
significant places retained in the rounded off value should be the same as that of the specified value
in this standard.
IED BY BOOK SUPPLY BUREAU UNDER THE LICENSE FROM BIS FOR NLC INDIA LIMITED - NEYVELI ON 2/21/2019 12:32:33 PM (172.16.49.50) VALID UPTO 7/2
Bureau of Indian Standards

BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote
harmonious development of the activities of standardization, marking and quality certification of goods

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and attending to connected matters in the country.

Copyright

BIS has the copyright of all its publications. No part of these publications may be reproduced in any form
without the prior permission in writing of BIS. This does not preclude the free use, in course of implementing
the standard, of necessary details, such as symbols and sizes, type or grade designations. Enquiries
relating to copyright be addressed to the Director (Publications), BIS.

Review of Indian Standards

Amendments are issued to standards as the need arises on the basis of comments. Standards are also
reviewed periodically; a standard along with amendments is reaffirmed when such review indicates that
no changes are needed; if the review indicates that changes are needed, it is taken up for revision. Users
of Indian Standards should ascertain that they are in possession of the latest amendments or edition by
referring to the latest issue of ‘BIS Catalogue’ and ‘Standards: Monthly Additions’.

This Indian Standard has been developed from Doc No.: PCD 13 (2620).

Amendments Issued Since Publication

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Amendment No. Date of Issue Text Affected
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Published by BIS, New Delhi