Steering System: Section
Steering System: Section
Steering System: Section
SECTION
STEERING SYSTEM
ST B
E
CONTENTS
PRECAUTION ............................................... 2 WITHOUT AIR BAG ...................................................14 F
WITHOUT AIR BAG : Exploded View .....................14
PRECAUTIONS ................................................... 2 WITHOUT AIR BAG : Removal and Installation ......15
Precaution for Supplemental Restraint System ST
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- STEERING COLUMN ........................................ 17
SIONER" ................................................................... 2 Exploded View .........................................................17
Precautions Necessary for Steering Wheel Rota- Removal and Installation .........................................17
Inspection ................................................................19 H
tion After Battery Disconnection ................................ 2
Precautions for Removing Battery Terminal ............. 3
STEERING SHAFT ........................................... 20
PREPARATION ............................................ 4 Exploded View .........................................................20 I
Removal and Installation .........................................21
PREPARATION ................................................... 4 Inspection ................................................................23
Special Service Tools ................................................ 4
Sealant or/and Lubricant ........................................... 4 STEERING GEAR AND LINKAGE ................... 25 J
Exploded View .........................................................25
BASIC INSPECTION .................................... 5 Removal and Installation .........................................27
Disassembly and Assembly .....................................28 K
STEERING WHEEL ............................................. 5 Inspection ................................................................29
Inspection .................................................................. 5
POWER STEERING OIL PUMP ....................... 31
SYMPTOM DIAGNOSIS ............................... 7 Exploded View .........................................................31 L
Removal and Installation .........................................32
NOISE, VIBRATION AND HARSHNESS Inspection ................................................................34
(NVH) TROUBLESHOOTING ............................. 7 M
NVH Troubleshooting Chart ...................................... 7 HYDRAULIC LINE ............................................ 35
Exploded View .........................................................35
PERIODIC MAINTENANCE ......................... 10
SERVICE DATA AND SPECIFICATIONS N
POWER STEERING FLUID ...............................10 (SDS) ............................................................ 39
Inspection ................................................................ 10
SERVICE DATA AND SPECIFICATIONS O
STEERING WHEEL ............................................12
(SDS) ................................................................. 39
Inspection ................................................................ 12
General Specifications .............................................39
REMOVAL AND INSTALLATION ............... 13 Steering Wheel ........................................................39
P
Steering Angle .........................................................39
STEERING WHEEL ............................................13 Steering Column ......................................................39
Steering Shaft Sliding Range ..................................40
WITH AIR BAG .......................................................... 13 Steering Gear And Linkage .....................................40
WITH AIR BAG : Exploded View ............................. 13 Oil Pump ..................................................................40
WITH AIR BAG : Removal and Installation ............. 13
WITH AIR BAG : Disassembly and Assembly ........ 14
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.
WARNING:
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precautions Necessary for Steering Wheel Rotation After Battery Disconnection
INFOID:0000000011038633
CAUTION:
Comply with the following cautions to prevent any error and malfunction.
• Before removing and installing any control units, first turn the ignition switch to the LOCK position,
then disconnect both battery cables.
• After finishing work, confirm that all control unit connectors are connected properly, then re-connect
both battery cables.
• Always use CONSULT to perform self-diagnosis as a part of each function inspection after finishing
work. If a DTC is detected, perform trouble diagnosis according to self-diagnosis results.
For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and
cannot be turned.
If turning the steering wheel is required with the battery disconnected or discharged, follow the operation pro-
cedure below before starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Turn the ignition switch to ACC position.
(At this time, the steering lock will be released.)
3. Disconnect both battery cables. The steering lock will remain released with both battery cables discon-
nected and the steering wheel can be turned.
4. Perform the necessary repair operation.
Tool number
Description
Tool name
ST3127S000 • Measuring steering wheel turning torque
Preload gauge • Measuring steering column rotating torque
• Measuring ball joint rotating torque
ZZA0806D
ZZA0819D
S-NT547
S-NT542
ST29020001
Pitman arm puller
Removing ball joint for knuckle
a: 34 mm (1.34 in)
b: 6.5 mm (0.256 in)
c: 61.5 mm (2.421 in)
NT694
L
SGIA1523J
SST090B
FAA0016D
• With the engine at idle, turn steering wheel from full left stop to
full right stop and measure the turning angles (maximum inner
wheel steering angle and maximum outer wheel steering
angle).
SGIA0055E
• Check the following items when turning angle is out of the standard.
- Check the neutral position of the rack stroke (L).
ST
ED PARTS
ST-8
EM-286, "Inspection" (YD25DDTi), EM-23, "Inspection" (QR25DE),
Drive belt looseness
EM-153, "Inspection" (YS23DDT / YS23DDTT).
Improper steering wheel ST-13, "WITH AIR BAG : Exploded View" (With air bag), ST-14, "WITHOUT AIR BAG : Exploded View" (Without air bag).
Improper installation or looseness of tilt lock lever —
Mounting looseness ST-25, "Exploded View"
Steering column deformation or damage ST-19, "Inspection"
Improper installation or looseness of steering column ST-19, "Inspection"
Steering linkage looseness ST-25, "Exploded View"
PROPELLER SHAFT NVH in DLN section.
DIFFERENTIAL NVH in DLN section.
AXLE and SUSPENSION NVH in FAX, RAX, FSU, RSU section.
TIRE NVH in WT section.
ROAD WHEEL NVH in WT section.
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
D23
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
< SYMPTOM DIAGNOSIS >
Noise × × × × × × × × × — — — × × — × × × × × × × ×
A
Shake — — — — — — — — — × × × — — — × — × × × × × ×
Symptom Steering Vibration — — — — — — — — — × × × × × — × — × × — × × —
Shimmy — — — — — — — — — × — × — — × — — × × × — — × B
Judder — — — — — — — — — — × × — — × — — × × × — — ×
×: Applicable, —: Not applicable
C
ST
FLUID LEVEL
1. Check fluid level with engine stopped.
2. Ensure that fluid level is between MIN and MAX.
3. Fluid levels at HOT and COLD are different. Do not confuse
them.
Specifications".
CAUTION:
• The fluid level should not exceed the MAX line. Excessive fluid causes fluid leakage from the
cap.
• Never reuse drained power steering fluid.
FLUID LEAKAGE
Check hydraulic connections for fluid leakage, cracks, damage,
looseness, or wear.
1. Run the engine until the fluid temperature reaches 50 to 80°C
(122 to 176°F) in reservoir tank, and keep engine speed idle.
2. Turn steering wheel several times from full left stop to full right
stop.
3. Hold steering wheel at each lock position for five seconds and
carefully check for fluid leakage.
CAUTION:
Never hold the steering wheel in a locked position for more
than 10 seconds. (There is the possibility that power steer- SGIA0506E
ST
ST
JSGIA1637GB
H
Steering wheel rear cover Steering wheel Steering switch
REMOVAL
NOTE: K
When reconnecting spiral cable, fix cable with a tape so that fixing case and rotating part keep aligned. This
will omit neutral position alignment procedure during spiral cable installation.
1. Set vehicle to the straight-ahead position. L
2. Remove driver air bag module. Refer to SR-20, "Removal and Installation".
3. Remove steering wheel lock nut after steering is locked.
4. Remove steering wheel with the steering wheel puller (A) (SST: M
ST27180001).
NOTE:
When removing, place a matching mark on both steering wheel N
and shaft of steering column assembly before removing.
JSGIA0654ZZ
P
INSTALLATION
Note the following, and install in the reverse order of removal.
• Check the spiral cable neutral position after replacing or rotating spiral cable. Refer to SR-25, "Removal and
Installation".
CAUTION:
Disassembly
1. Remove steering wheel assembly. Refer to ST-13, "WITH AIR BAG : Exploded View".
2. Remove steering wheel rear cover.
3. Remove steering switch.
Assembly
Install in the reverse order of removal.
WITHOUT AIR BAG
WITHOUT AIR BAG : Exploded View INFOID:0000000010501154
JSGIA1603GB
Steering column upper cover Combination switch Steering angle sensor (if equipped)
Spiral cable Steering wheel Horn pad
Steering column lower cover Steering column assembly
: Pawl
: Always replace after every disassembly.
A
REMOVAL
NOTE:
When reconnecting spiral cable, fix cable with a tape so that fixing case and rotating part keep aligned. This B
will omit neutral position alignment procedure during spiral cable installation.
1. Set vehicle to the straight-ahead position.
2. Locate retaining clip access hole (LH and RH) and insert a 5.0 mm (0.197 in) diameter, blunt-ended tool C
(A).
F
JMHIA2637ZZ
NOTE: ST
When inserting a blunt-ended tool (A), check that the tool con-
tacts torsion spring . By pressing torsion spring, connection of
horn pad is disengaged.
H
J
JMHIA1776ZZ
3. Lift up horn pad lower side from vehicle front to upwards while K
pulling horn pad upper side according to the numerical order
1→2 as shown in the figure, and then pull out horn pad.
4. Disconnect horn pad harness connector.
L
5. Remove horn pad.
6. Remove steering wheel lock nut after steering is locked.
M
JMHIA2638ZZ
N
7. Remove steering wheel with the steering wheel puller (A) (SST:
ST27180001). O
NOTE:
When removing, place a matching mark on both steering wheel
and shaft of steering column assembly before removing.
P
JSGIA0654ZZ
INSTALLATION
JMHIA2640ZZ
• Press horn pad lower until it snaps into place with a click-
ing sound.
JMHIA2641ZZ
With tilt B
ST
JSGIA1620GB
Without tilt
I
JSGIA1619GB
N
P
REMOVAL
CAUTION:
• Never impact on the axis when removing steering column assembly.
• Be careful when removing steering column assembly from the vehicle because it is heavy.
• Never disassemble the steering column assembly. Its not separable.
• While removing the steering column assembly, never move the steering gear.
• When removing the steering column assembly, be careful not to allow the steering shaft to turn.
JSGIA1512ZZ
JSGIA1513ZZ
INSTALLATION
CAUTION:
• Never impact on the axis when removing steering column assembly.
• While removing the steering column assembly, never move the steering gear.
Note the following, and install in the reverse order of removal.
• When installing steering shaft to steering column assembly, follow the procedure listed below.
- For steering shaft mounting bolt, bolt direction, refer to ST-20, "Exploded View" (Do not insert it from the
other side).
- After installation, check that there is no clearance between
steering shaft and steering column assembly yoke and
between steering shaft and mounting bolt .
JSGIA1615ZZ
JPGIA0085ZZ F
• Check the length (L) shown in the figure, if vehicle has been
involved in a minor collision. Replace steering column assembly if ST
outside the standard.
JSGIA1514ZZ
J
INSPECTION AFTER INSTALLATION
• Check each part of steering column assembly for damage or other malfunctions. Replace if necessary.
• Check that there is no malfunction, such as unusual steering feel or interference when operating tilt. K
• Check tilt mechanism operating range “A” as shown in the figure.
LHD Models
JSGIA1696GB
*: Replace as a set.
ST
H
JSGIA1621GB
REMOVAL
1. Set vehicle to the straight-ahead position. M
2. Place the tilt to the middle position (with tilt).
3. Remove the instrument lower panel. Refer to IP-14, "Removal and Installation".
4. Remove steering shaft mounting bolt (steering column N
side), and then remove steering shaft from steering column
by sliding in the direction as shown in the figure.
CAUTION: O
Spiral cable may be cut if steering wheel turns while sepa-
rating steering column assembly and steering gear assem-
bly. Be sure to secure steering wheel using string to avoid
turning. P
JSGIA1512ZZ
JSGIA1533ZZ
6. Remove the steering shaft fixing bolt and nut (lower joint
side), then remove the steering shaft from the vehicle.
NOTE:
Place a matching mark on both steering shaft and lower joint
before removal.
CAUTION:
Spiral cable may be cut if steering wheel turns while sepa-
rating steering column assembly and steering gear assem-
bly. Be sure to secure steering wheel using string to avoid
turning.
JSGIA1535ZZ
JSGIA1623ZZ
10. Remove lower joint fixing bolt (steering gear side), then
remove lower joint from steering gear assembly.
CAUTION:
• Place a matching mark on both steering shaft and
steering gear assembly before removing steering shaft.
• When removing steering shaft, never insert a tool, such
as screwdriver, into the yoke groove to pull out the steer-
ing shaft. in case of the violation of he above, replace
steering shaft with a new one.
11. Perform inspection after removal. Refer to ST-23, "Inspection".
JSGIA1540ZZ
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Spiral cable may be cut if steering wheel turns while separating steering column assembly and steer-
ing gear assembly. Be sure to secure steering wheel using string to avoid turning.
JSGIA1179ZZ
D
• Before installation of steering shaft, check that the tilt position is at the middle level.
• For steering shaft mounting bolt direction, refer to ST-20, "Exploded View". (Do not insert it from the other
side). E
• For lower joint mounting bolt direction, refer to ST-20, "Exploded View". (Do not insert it from the other side).
• When installing steering shaft to steering gear, follow the procedure listed below.
• After installation, check that there is no clearance between
F
lower joint and steering shaft yoke and between lower joint
and mounting bolt .
ST
JPGIA0157ZZ
I
- Align slit of lower joint with rear cover cap projection , insert
lower joint end face until contacts steering gear assembly end J
face .
- When tightening the lower joint mounting bolt (steering gear
assembly side) to the specified torque, manually tighten the bolt
and check that there is no hook and scratch. K
- When tightening the lower joint mounting bolt (steering shaft side),
manually tighten the bolt and check that there is no hook and
scratch. Check that the bolt is properly placed in the groove of the L
steering gear assembly before tightening the bolt to the specified
torque. JPGIA0155ZZ
- Perform inspection after installation. Refer to ST-23, "Inspection".
M
Inspection INFOID:0000000010501796
JPGIA0070ZZ
JPGIA0069ZZ
• Check each part of steering shaft for damage and other malfunctions. Replace if there is a malfunction.
INSPECTION AFTER INSTALLATION
• Check dust boot bellows (deformation, such as dents). Manually rework the bellows, as necessary.
• Check if steering wheel turns smoothly when it is turned several times fully to the end of the left and right.
• Check the steering wheel play, neutral position steering wheel, steering wheel turning torque, and front
wheel turning angle.
- Steering wheel play: Refer to ST-12, "Inspection".
- neutral position steering wheel, steering wheel turning torque, and front wheel turning angle: Refer to ST-5,
"Inspection".
• Adjust neutral position of steering angle sensor (With VDC). Refer to BRC-200, "Description".
REMOVAL B
LHD Models
C
ST
JSGIA1697GB
N
JSGIA1622GB
DISASSEMBLY
JSGIA1698GB
ST
H
JSGIA1511GB
REMOVAL L
1. Set the vehicle to the straight-ahead position.
2. Remove tires. Refer to WT-7, "Removal and Installation".
M
3. Remove the front under cover from vehicle. Refer to EXT-24, "Removal and Installation".
4. Remove cotter pin from steering outer socket ball joint part, and then loosen the nut.
5. Remove steering outer socket from steering knuckle so as not to
N
damage ball joint boot using a pitman arm puller (A) (SST:
ST29020001).
CAUTION:
Temporarily tighten the nut to prevent damage to threads O
and to prevent the pitman arm puller from suddenly coming
off.
P
JSGIA1536ZZ
JSGIA1537ZZ
JSGIA1538ZZ
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Spiral cable may be cut if steering wheel turns while separating steering column assembly and steer-
ing gear assembly. Be sure to secure steering wheel using string to avoid turning.
• When installing low pressure hose, refer to the figure.
CAUTION:
• Never apply fluid to the hose and tube .
• Insert hose securely until it contacts spool of tube.
• Leave clearance (L) when installing clamp .
JSGIA0118ZZ
• After installation, bleed air from the steering hydraulic system. Refer to ST-10, "Inspection".
• Perform final tightening of nuts and bolts on each part under unladen conditions with tires on level ground
when removing steering gear assembly. Check wheel alignment. Refer to FSU-8, "Inspection".
Disassembly and Assembly INFOID:0000000010501831
DISASSEMBLY
CAUTION:
• Disassemble and assemble steering gear assembly by fixing the mounting area with a vise using
copper plates.
• Clean steering gear assembly with kerosene before disassembling. Be careful to avoid splashing or
applying any kerosene over connector of discharge port or return port.
1. Loosen outer socket lock nut, and remove outer socket.
2. Remove boot clamps, and then remove boot from inner socket.
CAUTION:
JSGIA1544ZZ
ST
5. Adjust inner socket to standard length (L), and then tighten lock
nut to the specified torque. Check length again after tighten-
ing lock nut.
H
Inner socket length L : Refer to ST-40, "Steering
Gear And Linkage".
I
J
JSGIA1157ZZ
CAUTION:
• Adjust toe-in after this procedure. The length achieved after toe-in adjustment is not necessary K
the above value.
• When tightening the lock nut , be sure to fix outer
socket with a wrench or an equivalent to prevent the L
ball joint from getting contact with the knuckle.
JSGIA0538ZZ
O
Inspection INFOID:0000000010501832
SGIA1382E
JSGIA0109ZZ
YD25DDTi B
JSGIA1779GB
ST
Insulator stopper plate Outlet connection assembly Bracket
Bracket Suction pipe Inlet connection seal
Power steering oil pump H
: Always replace after every disassembly
QR25DE
J
N
JSGIA1780GB
JSGIA1711GB
REMOVAL
1. Drain power steering fluid from reservoir tank.
2. Remove drive belt from oil pump pulley. Refer to EM-285, "Removal and Installation"(YD25DDTi), EM-22,
"Removal and Installation"(QR25DE), EM-151, "Removal and Installation"(YS23DDTT / YS23DDT).
3. Remove copper washers and eye bolt (drain fluid from their pipings). Refer to ST-35, "Exploded View".
4. Remove left front tire. Refer to WT-7, "Removal and Installation". (YS23DDTT / YS23DDT)
5. Remove left front fender protector. Refer to EXT-23, "Removal and Installation". (YS23DDTT / YS23DDT)
6. Remove alternator. Refer to CHG-39, "YS23DDT, YS23DDTT : Removal and Installation". (YS23DDTT /
YS23DDT)
7. Remove suction hose (drain fluid from their pipings). Refer to ST-35, "Exploded View".
8. Remove the power steering oil pump mounting bolts ( ).
(YD25DDTi)
JSGIA1545ZZ
JSGIA1773ZZ
D
10. Remove the power steering oil pump mounting bolts ( ).
(YS23DDTT / YS23DDT)
E
ST
JSGIA1774ZZ
JSGIA0118ZZ
N
YD25DDTi LHD B
ST
L
JSGIA1700GB
: Vehicle front
: Always replace after every disassembly. O
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
P
, , , : Indicates that the part is connected at points with the same symbol in actual vehicle.
JSGIA1708GB
: Vehicle front
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
, , , : Indicates that the part is connected at points with the same symbol in actual vehicle.
ST
JSGIA1775GB
K
, , , : Indicates that the part is connected at points with the same symbol in actual vehicle. O
JSGIA1712GB
: Vehicle front
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
, , , : Indicates that the part is connected at points with the same symbol in actual vehicle.
Item Standard
Steering wheel axial end play 0 mm (0 in) E
Steering wheel play on the outer circumference 0 – 35 mm (0 – 1.37 in)
Steering wheel turning torque 7.45 N·m (0.76 kg-m, 66 in-lb)
F
Steering Angle INFOID:0000000010553384
FOR THILAND ST
Item Standard
Body Wide Narrow
Axle 4WD 2WD 4WD H
Minimum 33°33′ (33.55°) 33°32′ (33.54°) 35°59′ (35.99°) 36°09′ (36.15°)
Inner wheel Nominal 36°33′ (36.55°) 36°32′ (36.53°) 38°59′ (38.98°) 39°09′ (39.15°)
I
Maximum 37°33′ (37.55°) 37°32′ (37.53°) 39°59′ (39.98°) 40°09′ (40.15°)
Outer wheel Nominal 31°55′ (31.92°) 31°46′ (31.77°) 33°42′ (33.70°) 34°03′ (34.05°)
Item Standard
P
Rotating torque 0.49 N·m (0.05 kg-m, 4 in-lb) or less
Steering column length* 472.5 mm (18.60 in)
Tilt operating range* 30 mm (1.18 in)
*: For measuring position, refer to ST-19, "Inspection".
Unit: mm (in)
Item Standard
Sliding range 60.5 (2.38)
Steering shaft length (extended position) 394 (15.51) or less
Item Standard
Body Narrow Wide
Rack sliding force 191 – 249 N (19.5 – 25.3 kg-f, 43.0 – 55.9 lb-f)
Rotating torque 0.3 – 2.9 N·m (0.03 – 0.29 kg-m, 3 – 25 in-lb)
Outer socket ball joint Swing force* (Spring balance measure- 4.84 – 46.7 N (0.50 – 4.76 kg-f, 1.09 – 10.4 lb-f)
ment)
Axial end play 0.1 mm (0.004 in) or less
Rotating torque 0.3 – 2.9 N·m (0.03 – 0.29 kg-m, 3 – 25 in-lb)
Inner socket ball joint Swing force* (Spring balance measure- 1.0 – 7.8 N (0.11 – 0.79 kg-f, 0.23 – 1.7 lb-f)
ment)
Axial end play 0.1 mm (0.004 in) or less
Inner socket length 81.2 mm (3.20 in) or less
Rack stroke neutral position 89.5 mm (3.52 in) 84.5 mm (3.33 in)
Item Standard
Relief oil pressure 8,536 – 9,330 (87.1 – 95.1, 1,238 – 1,352)