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POWERLINK-Gateways

Manual

Revision date: 2024-02-09

Subject to modifications without notice.
Generally, this manual refers to products
without mentioning existing patents,
utility models, or trademarks.
The absence of any such references does
not indicate that a product is patent-free.

Table of Contents

POWERLINK-Gateways

1 Setting up the ASi bus ......................................................................... 3

2 Configuration and Start-up of the Safety Monitor ............................. 4

3 POWERLINK.......................................................................................... 5
3.1 Overview of communication via POWERLINK .............................................. 5
3.2 Object directory for older devices.................................................................. 6
3.2.1 Data model....................................................................................................................... 6
3.2.2 ASi-3 I/O Data and Flags................................................................................................. 7
3.2.3 ASi-3 Analog data ........................................................................................................... 9
3.2.4 ASi-3 Flags + Fault Detector ........................................................................................ 10
3.2.5 ASi-3 List of Peripheral Faults ..................................................................................... 11
3.2.6 ASi-3 List of Configuration Errors............................................................................... 11
3.2.7 ASi-3 List of Active Nodes ........................................................................................... 12
3.2.8 ASi-3 List of Detected Nodes ....................................................................................... 12
3.2.9 ASi-3 List of Projected Nodes...................................................................................... 13
3.2.10 Fieldbus bits .................................................................................................................. 14
3.2.11 Safety Control/Status.................................................................................................... 15
3.2.12 Monitor and I/O data ..................................................................................................... 17
3.2.13 Safe Link diagnostics ................................................................................................... 19
3.2.14 Vendor specific diagnostics ........................................................................................ 20
3.3 Object directory for current devices ............................................................ 23
3.3.1 Data model..................................................................................................................... 23
3.3.2 ASi-3 I/O Data and Flags............................................................................................... 24
3.3.3 These data must be integrated into the control in order to access the nodes in the
ASi circuits.24
3.3.4 ASi-5 I/O Daten and Flags ............................................................................................ 26
3.3.5 ASi-3 analog data .......................................................................................................... 28
3.3.6 ASi-3 Flags + Fault Detector ........................................................................................ 29
3.3.7 ASi-3 List of Peripheral Faults ..................................................................................... 30
3.3.8 ASi-5 List of Peripheral Faults ..................................................................................... 30
3.3.9 ASi-3 List of Configuration Errors............................................................................... 31
3.3.10 ASi-5 List of Configuration Errors............................................................................... 31
3.3.11 ASi-3 List of Active Nodes ........................................................................................... 32
3.3.12 ASi-5 List of Active Nodes ........................................................................................... 32
3.3.13 ASi-3 List of Detected Nodes ....................................................................................... 33
3.3.14 ASi-5 List of Detected Nodes ....................................................................................... 33
3.3.15 ASi-3 List of Projected Nodes...................................................................................... 34
3.3.16 ASi-5 List of Projected Nodes...................................................................................... 34
3.3.17 Feldbus bits ................................................................................................................... 35
3.3.18 Safety Control/Status.................................................................................................... 36
Issue date: 09.02.2024

3.3.19 Monitor and I/O data ..................................................................................................... 38

3.3.20 Safe Link diagnostics ................................................................................................... 40
3.3.21 Vendor specific diagnostics ........................................................................................ 41

Subject to technical modifications; no responsibility is accepted for the accuracy of this information © Bihl+Wiedemann GmbH
1
Internet: www.bihl-wiedemann.de • Flosswoerthstr. 41 • D-68199 Mannheim phone: +49 621 33 996-0 • fax: +49 621 3 39 22 399
Manual
POWERLINK Gateways
Table of Contents

4 openSAFETY via POWERLINK.......................................................... 44

4.1 General openSAFETY requirements ............................................................ 44
4.2 Overview of openSAFETY connections ....................................................... 44
4.3 openSAFETY status indicator....................................................................... 45

5 Selection of Mode of Safe Operation via Fieldbus.......................... 46

5.1 Configuration of authorization levels via fieldbus ...................................... 46
5.1.1 Read ................................................................................................................................ 47
5.1.1.1 Diagnostics per instance............................................................................................... 48
5.1.2 Write................................................................................................................................ 48

6 Diagnostics ......................................................................................... 49
6.1 System diagnostics on the PC...................................................................... 49
6.1.1 Software for diagnostics, service and release measurements ................................. 49
6.1.2 ASi Control Tools360 .................................................................................................... 49
6.1.3 ASIMON360 .................................................................................................................... 49
6.1.4 Online bus information ................................................................................................. 49
6.1.5 Web server ..................................................................................................................... 50
6.2 Diagnostics on the host controller ............................................................... 50
6.2.1 Diagnostics through process data .............................................................................. 50
6.2.1.1 Diagnosing the ASi circuits ........................................................................................... 50
6.2.1.2 Diagnosing the Safety Monitor...................................................................................... 50
Changing the base setting ............................................................................................ 53
6.2.2 Diagnosing the safety unit using the command interface......................................... 53
6.3 Error indication directly on the device......................................................... 54
6.3.1 LEDs ............................................................................................................................... 54
6.3.2 LC-Display ...................................................................................................................... 54
6.3.3 ASi Monitor .................................................................................................................... 54
6.3.3.1 Description of flags and error bits ................................................................................. 54
Configuration error........................................................................................................ 54
Node 0 detected ........................................................................................................... 54
No auto address assignment ........................................................................................ 54
Auto address assignment available .............................................................................. 54
Configuration mode ...................................................................................................... 54
No normal operation ..................................................................................................... 54
ASi power fail................................................................................................................ 54
Off-line .......................................................................................................................... 54
Peripheral fault.............................................................................................................. 54
24V AUX ....................................................................................................................... 55
Power-Fail 24V ............................................................................................................. 55
Earth fault ..................................................................................................................... 55
Overvoltage .................................................................................................................. 55
Noise voltage ................................................................................................................ 55
Duplicate address ......................................................................................................... 55

7 Appendix ............................................................................................. 57
7.1 Quick Start Guides ......................................................................................... 57
Issue date: 09.02.2024

2 Subject to technical modifications; no responsibility is accepted for the accuracy of this information © Bihl+Wiedemann GmbH
Internet: www.bihl-wiedemann.de • Flosswoerthstr. 41 • D-68199 Mannheim phone: +49 621 33 996-0 • fax: +49 621 3 39 22 399
Manual
POWERLINK Gateways
Setting up the ASi bus

1. Setting up the ASi bus

1. Connect the unit to power.
2. Connect the ASi cable to the unit.
3. One after the other connect the ASi modules to the ASi cable and set the
ASi addresses. 
You may set the addresses directly on the module using a portable
addresser or by using the option [SLAVE ADDR TOOL] in the display
menu of your Gateway.
4. In the display menu select [QUICK SETUP] to use the configuration of all
ASi circuits connected to the unit.
Confirm with [STORE+RUN].
5. Set the EPL-NodeID and connect the Gateway to the host fieldbus control-
ler. 
You can set the addresses directly using the option [EPL-NODEID] in the
display menu of your Gateway or through the PC using the ASIMON360
software with integrated ASi Control Tools360.
For more detailed information please refer to the installation guide for your Gateway
which is included with the unit.
Issue date: 09.02.2024

Subject to technical modifications; no responsibility is accepted for the accuracy of this information © Bihl+Wiedemann GmbH
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Internet: www.bihl-wiedemann.de • Flosswoerthstr. 41 • D-68199 Mannheim phone: +49 621 33 996-0 • fax: +49 621 3 39 22 399
Manual
POWERLINK Gateways
Configuration and Start-up of the Safety Monitor

2. Configuration and Start-up of the Safety Monitor

Configuration and start-up of the ASi Safety Monitor is accomplished using a PC/
notebook running the ASIMON360 configuration software.
Note!
For more detailed information please refer to the separate manual for the ASIMON360
configuration software.
Configuration should be performed only by a qualified and authorized person. All
safety-related commands are password protected.
The correct safety functioning of the unit must absolutely be verified in the system!

Note!
Quick Start Guides for commissioning and service are provided on the Bihl+Wiede-
mann website available for download.

Issue date: 09.02.2024

4 Subject to technical modifications; no responsibility is accepted for the accuracy of this information © Bihl+Wiedemann GmbH
Internet: www.bihl-wiedemann.de • Flosswoerthstr. 41 • D-68199 Mannheim phone: +49 621 33 996-0 • fax: +49 621 3 39 22 399
Manual
POWERLINK Gateways
POWERLINK

3. POWERLINK
3.1 Overview of communication via POWERLINK
The communication via POWERLINK can be basically divided into two communi-
cation objects. The process data are transmitted via Process Data Objects
(PDOs), while the Service Data Objects (SDOs) are available for the service data.
The objects have the following properties:
• Process Data Objects (PDO):
• follows the publish/subscribe principle
• cyclic transmission
• differentiation between sending (max. 256) and receiving PDOs (max.
256).
• Service Data Objects (SDOs):
• Length as you like
• acyclic transmission
• follows the client-server principle
• enables access to all objects in the Object Dictionary, depending on
their read/write permission.
Each object is defined by the entry and object description corresponding to the
CANopen DS301 specification.
The main features of Process Data Objects (PDOs) and Service Data Objects
(SDOs) are shown in the table below.

Process Data Objects (PDOs) Service Data Objects (SDOs)

used for real time data exchange access to a device object dictionary;
each SDO establishes a peer to peer service
communication channel.
typically high priority messages low priority messages
synchronous and asynchronous typically transmitted asynchronously
message transmission
cyclic transmission typically acyclic transmission
PDO data content configurable via can be used via UDP/IP or POWERLINK ASnd
SDOs in the asynchronous phase or embedded in the
PDO in the synchronous phase.
pre-formatted data field access to device object directory entry by index
and sub-index
Tab. 3-1.
Issue date: 09.02.2024

Subject to technical modifications; no responsibility is accepted for the accuracy of this information © Bihl+Wiedemann GmbH
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Manual
POWERLINK Gateways
POWERLINK

Relevant values for POWERLINK communication

When communicating via POWERLINK, the following parameters should be con-
sidered:
• Cycle time.
The minimum permissible POWERLINK cycle time is 400 (1) µs. This value
is set in the XDD. Make sure that this value is not undershot by the control-
ler.

3.2 Object directory for older devices

Rx RxPDO are received by the POWERLINK node.

Process Data They transport process output data from any node to a target
Objects: node.
Tx
TxPDO are sent by the POWERLINK node.
Process Data
They transport process input data.
Objects:

3.2.1 Data model

Note!
The following objects are only available for certain devices of the older generation.
(BWU3176, BWU3177, BWU3312, BWU3537, BWU3593, BWU3657)!

Object Description channels safety

1 2
0x2000 Command Interface Write x x
0x2001 Command Interface Read x x
0x2002 Command Interface cyclic Write x x
0x2003 Command Interface cyclic Read x x
0x2010 ASi Input Data Image Circuit 1 x x
0x2011 ASi Input Data Image Circuit 2 – x
0x2020 ASi Analog Input Data Image Circuit 1 x x
0x2021 ASi Analog Input Data Image Circuit 2 – x
0x2040 ASi Output Data Image Circuit 1 x x
0x2041 ASi Output Data Image Circuit 2 – x
0x2050 ASi Analog Input Data Image Circuit 1 x x
0x2051 ASi Analog Input Data Image Circuit 2 – x
0x2100 Safety Status Internal Monitor x
0x2101 Fieldbus Bits Read x
0x2102 Safe Link Diagnosis x
0x2103 Monitor and local IO Info x
0x2104 Fieldbus Bits Write x
0x2130 Safety Control internal Monitor x
Issue date: 09.02.2024

Tab. 3-2.

(1) It is dependent on the device version (applies only to BWU3176, BWU3177, BWU3312,
BWU3537, BWU3593, BWU3657, BWU3828, BWU3994, BWU3996, BWU3997,
BWU4016).

6 Subject to technical modifications; no responsibility is accepted for the accuracy of this information © Bihl+Wiedemann GmbH
Internet: www.bihl-wiedemann.de • Flosswoerthstr. 41 • D-68199 Mannheim phone: +49 621 33 996-0 • fax: +49 621 3 39 22 399
Manual
POWERLINK Gateways
POWERLINK

Object Description channels safety

1 2
0x2210 Flags and Fault Detector Circuit 1 x x
0x2211 Flags and Fault Detector Circuit 2 – x
0x2220 List of Peripheral Faults Circuit 1 x x
0x2221 List of Peripheral Faults Circuit 2 – x
0x2222 List of Configuration Errors Circuit 1 x x
0x2223 List of Configuration Errors Circuit 2 – x
0x2224 List of Active Nodes Circuit 1 x x
0x2225 List of Active Nodes Circuit 2 – x
0x2226 List of Detected Nodes Circuit 1 x x
0x2227 List of Detected Nodes Circuit 2 – x
0x2228 List of Projected Nodes Circuit 1 x x
0x2229 List of Projected Nodes Circuit 2 – x
Tab. 3-2.
Legend:
x: existing; –: existing with no actual data; empty: not relevant

3.2.2 ASi-3 I/O Data and Flags

These data must be integrated into the control in order to access the nodes in the
ASi circuits.
Note!
The following objects are only available for certain devices of the older generation.
(BWU3176, BWU3177, BWU3312, BWU3537, BWU3593, BWU3657)!

Object 0x2010, 0x2011: ASi Input Data Image

Object 0x2040, 0x2041: ASi Output Data Image

In- and Output Data Image

Subobject Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
1 0 node 14/14A node 15/15A
1 1 node 12/12A node 13/13A
1 2 node 10/10A node 11/11A
1 3 node 8/8A node 9/9A
1 4 node 6/6A node 7/7A
1 5 node 4/4A node 5/5A
1 6 node 2/2A node 3/3A
1 7 Flags node 1/1A
2 0 node 30/30A node 31/31A
2 1 node 28/28A node 29/29A
2 2 node 26/26A node 27/27A
2 3 node 24/24A node 25/25A
2 4 node 22/22A node 23/23A
2 5 node 20/20A node 21/21A
Issue date: 09.02.2024

2 6 node 18/18A node 19/19A

2 7 node 16/16A node 17/17A
3 0 node 14B node 15B
Tab. 3-3.

Subject to technical modifications; no responsibility is accepted for the accuracy of this information © Bihl+Wiedemann GmbH
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Manual
POWERLINK Gateways
POWERLINK

In- and Output Data Image

Subobject Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
3 1 node 12B node 13B
3 2 node 10B node 11B
3 3 node 8B node 9B
3 4 node 6B node 7B
3 5 node 4B node 5B
3 6 node 2B node 3B
3 7 reserviert node 1B
4 0 node 30B node 31B
4 1 node 28B node 29B
4 2 node 26B node 27B
4 3 node 24B node 25B
4 4 node 22B node 23B
4 5 node 20B node 21B
4 6 node 18B node 19B
4 7 node 16B node 17B
Tab. 3-3.

Flags
F0 ConfigError Offline
F1 APF LOS-Master-Bit
F2 PeripheryFault  ProtectedMode
F3 ConfigurationActive  ConfigurationMode
Tab. 3-4.

ConfigError: 0 = ConfigOK 1 = ConfigError

APF: 0 = ASi Power OK 1 = ASi Power Fail
PeripheryFault: 0 = PeripheryOK 1 = PeripheryFault
ConfigurationActive: 0 = ProtectedMode 1 = ConfigurationMode
Offline: 0 = Online 1 = Offline
LOS-Master-Bit: 0 = Offline by ConfigError deac- 1 = Offline by ConfigError
tivated activated
Issue date: 09.02.2024

8 Subject to technical modifications; no responsibility is accepted for the accuracy of this information © Bihl+Wiedemann GmbH
Internet: www.bihl-wiedemann.de • Flosswoerthstr. 41 • D-68199 Mannheim phone: +49 621 33 996-0 • fax: +49 621 3 39 22 399
Manual
POWERLINK Gateways
POWERLINK

3.2.3 ASi-3 Analog data

Note!
The following objects are only available for certain devices of the older generation.
(BWU3176, BWU3177, BWU3312, BWU3537, BWU3593, BWU3657)!

This section describes the analog process data (16-bit I/O data). If you have ana-
log nodes in your ASi network, incorporate them as described in the following.

Object 0x2020, 0x2021:ASi Analog Input Data Image

Object 0x2050, 0x2051: ASi Analog Output Data Image

Analog In- and Output Data Image

Subobject Value
1 1. node, channel 1
2 1. node, channel 2
3 1. node, channel 3
4 1. node, channel 4
5 2. node, channel 1
6 2. node, channel 2
7 2. node, channel 3
... ...
190 30. node, channel 4
120 31. node, channel 1
121 31. node, channel 2
123 31. node, channel 3
124 31. node, channel 4
Tab. 3-5.
Issue date: 09.02.2024

Subject to technical modifications; no responsibility is accepted for the accuracy of this information © Bihl+Wiedemann GmbH
9
Internet: www.bihl-wiedemann.de • Flosswoerthstr. 41 • D-68199 Mannheim phone: +49 621 33 996-0 • fax: +49 621 3 39 22 399
Manual
POWERLINK Gateways
POWERLINK

3.2.4 ASi-3 Flags + Fault Detector

Note!
The following objects are only available for certain devices of the older generation.
(BWU3176, BWU3177, BWU3312, BWU3537, BWU3593, BWU3657)!

These flags indicate in the individual bits the operating status of the
ASi POWERLINK Gateway and should be evaluated in the application program.

Object 0x2210: Flags and Fault Detector, ASi circuit 1

Object 0x2211: Flags and Fault Detector, ASi circuit 2

Bit meaning
0 configuration error
1 ASi node with address ’0’ detected
2 auto_address_assignment not possible
3 auto_address_assignment available
4 configuration mode active
5 not in normal operation
6 ASi power fail
7 ASi master off-line
8 peripheral fault
9 --
10 24V AUX available (option safety monitor 6-outputs)
11 failure redundant 24V AUX (option single master)
12 earth fault
13 over-voltage
14 noise
15 duplicate address
Tab. 3-6.
Issue date: 09.02.2024

10 Subject to technical modifications; no responsibility is accepted for the accuracy of this information © Bihl+Wiedemann GmbH
Internet: www.bihl-wiedemann.de • Flosswoerthstr. 41 • D-68199 Mannheim phone: +49 621 33 996-0 • fax: +49 621 3 39 22 399
Manual
POWERLINK Gateways
POWERLINK

3.2.5 ASi-3 List of Peripheral Faults

Note!
The following objects are only available for certain devices of the older generation.
(BWU3176, BWU3177, BWU3312, BWU3537, BWU3593, BWU3657)!

This object is used to read the list of Peripheral Faults (LPF).

Object 0x2220: List of Peripheral Faults, ASi circuit 1

Object 0x2221: List of Peripheral Faults, ASi circuit 2

Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0

0 7A 6A 5A 4A 3A 2A 1A -
1 15A 14A 13A 12A 11A 10A 9A 8A
... ...
7 31B 30B 29B 28B 27B 26B 25B 24B
Tab. 3-7.

3.2.6 ASi-3 List of Configuration Errors

Note!
The following objects are only available for certain devices of the older generation.
(BWU3176, BWU3177, BWU3312, BWU3537, BWU3593, BWU3657)!

With these objects the list of configuration errors (delta list) is read. In this list, one
bit is set for each ASi node that has caused a configuration error.

Object 0x2222: List of Configuration Errors, ASi circuit 1

Object 0x2223: List of Configuration Errors, ASi circuit 2

Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0

0 7A 6A 5A 4A 3A 2A 1A -
1 15A 14A 13A 12A 11A 10A 9A 8A
... ...
7 31B 30B 29B 28B 27B 26B 25B 24B
Tab. 3-8.
Issue date: 09.02.2024

Subject to technical modifications; no responsibility is accepted for the accuracy of this information © Bihl+Wiedemann GmbH
11
Internet: www.bihl-wiedemann.de • Flosswoerthstr. 41 • D-68199 Mannheim phone: +49 621 33 996-0 • fax: +49 621 3 39 22 399
Manual
POWERLINK Gateways
POWERLINK

3.2.7 ASi-3 List of Active Nodes

Note!
The following objects are only available for certain devices of the older generation.
(BWU3176, BWU3177, BWU3312, BWU3537, BWU3593, BWU3657)!

These objects are used to read the list of active nodes (LAS).
In this list, one bit is set for each activated ASi node that is able to communicate
properly with the master.

Object 0x2224: List of active nodes, ASi circuit 1

Object 0x2225: List of active nodes, ASi circuit 2

Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0

0 7A 6A 5A 4A 3A 2A 1A -
1 15A 14A 13A 12A 11A 10A 9A 8A
... ...
7 31B 30B 29B 28B 27B 26B 25B 24B
Tab. 3-9.

3.2.8 ASi-3 List of Detected Nodes

Note!
The following objects are only available for certain devices of the older generation.
(BWU3176, BWU3177, BWU3312, BWU3537, BWU3593, BWU3657)!

These objects are used to read the list of detected nodes (LDS).
In this list, a bit is set for each ASi node which is detected by the master.

Object 0x2226: List of detected nodes, ASi circuit 1

Object 0x2227: List of detected nodes, ASi circuit 2
Sub-Index 0
Description List of detected nodes 1
Access Read only
PDO Mapping yes
Value Unsigned64

Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0

0 7A 6A 5A 4A 3A 2A 1A -
1 15A 14A 13A 12A 11A 10A 9A 8A
... ...
7 31B 30B 29B 28B 27B 26B 25B 24B
Tab. 3-10.
Issue date: 09.02.2024

12 Subject to technical modifications; no responsibility is accepted for the accuracy of this information © Bihl+Wiedemann GmbH
Internet: www.bihl-wiedemann.de • Flosswoerthstr. 41 • D-68199 Mannheim phone: +49 621 33 996-0 • fax: +49 621 3 39 22 399
Manual
POWERLINK Gateways
POWERLINK

3.2.9 ASi-3 List of Projected Nodes

Note!
The following objects are only available for certain devices of the older generation.
(BWU3176, BWU3177, BWU3312, BWU3537, BWU3593, BWU3657)!

This object reads List of Projected Nodes (LPS).

In this list, a bit is set for each ASi node which is configured as the target configu-
ration.

Object 0x2228: List of projected nodes, ASi circuit 1

Object 0x2229: List of projected nodes, ASi circuit 2

Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0

0 7A 6A 5A 4A 3A 2A 1A -
1 15A 14A 13A 12A 11A 10A 9A 8A
... ...
7 31B 30B 29B 28B 27B 26B 25B 24B
Tab. 3-11.
Issue date: 09.02.2024

Subject to technical modifications; no responsibility is accepted for the accuracy of this information © Bihl+Wiedemann GmbH
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Manual
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POWERLINK

3.2.10 Fieldbus bits

Note!
The following objects are only available for certain devices of the older generation.
(BWU3176, BWU3177, BWU3312, BWU3537, BWU3593, BWU3657)!

The fieldbus bits enable communication between the controller and the safety
program. The fieldbus bits can be used to pass any acknowledgment signals or
similar to the safety program and provide status information to the controller.
The states of the ASi Safety in- and outputs are sent to the controller via the input
data image (see par. <Safety diagnostics in the Input Data Image (IDI)>).

Objekt 0x2101: Fieldbus Bits Read

Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0

1 FB7 FB6 FB5 FB4 FB3 FB2 FB1 FB0
2 FB15 FB14 FB13 FB12 FB11 FB10 FB9 FB8
Tab. 3-12.

Objekt 0x2104: Fieldbus Bits Write

Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
1 SI4 SI3 SI2 SI1
FB7 FB6 FB5 FB4
FB3 FB2 FB1 FB0
2 FB15 FB14 FB13 FB12 FB11 FB10 FB9 FB8
…
16 FB127 FB126 FB125 FB124 FB123 FB122 FB121 FB120
Tab. 3-13.

FB: Fieldbus Bit

SI 4, SI 3, SI 2, SI 1 Monitor Inputs Issue date: 09.02.2024

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POWERLINK

3.2.11 Safety Control/Status

Note!
The following objects are only available for certain devices of the older generation.
(BWU3176, BWU3177, BWU3312, BWU3537, BWU3593, BWU3657)!

This object is used to read the safety status of the internal monitor.

Object 0x2100: Safety Status Internal Monitor

Input data
Subobject meaning
1 Safety Status OSSD 1
2 Safety Status OSSD 2
... …
64 Safety Status OSSD 64
Tab. 3-14.

The table shows the color coding as represented in the ASIMON360 software.

Safety Status per OSSD (release circuit)

Bit value
Status or color Description
[0 ... 2]
0 continuous green output on
1 flashing green Wait time for Stop cat. 1 running
2 continuous yellow Start-up / Restart block active
External test required / Acknow-
3 flashing yellow
ledgment / Turn-on delay active
4 continuous red output off
5 flashing red error
6 grey or off output not projected
7 reserved
Bit value
status or color
[3 ... 5]
reserved
Bit value
status or color
[6]
0 no device flashing yellow
1 at least one device flashing yellow
Bit value
status or color
[7]
0 no device flashing red
Issue date: 09.02.2024

1 at least one device flashing red

Tab. 3-15. Coding of status bytes

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This object writes the Safety Control Byte of the internal monitor.
Note!
The following objects are only available for certain devices of the older generation.
(BWU3176, BWU3177, BWU3312, BWU3537, BWU3593, BWU3657)!

Object 0x2130: Safety Control Internal Monitor

Output data
Byte Bit15 … Bit4 Bit3 Bit2 Bit1 Bit0
1 reserved SI 4/2.Y2 SI 3/2.Y1 SI 2/1.Y2 SI 1/1.Y1
2 reserved
Tab. 3-16.

Issue date: 09.02.2024

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3.2.12 Monitor and I/O data

Note!
The following objects are only available for certain devices of the older generation.
(BWU3176, BWU3177, BWU3312, BWU3537, BWU3593, BWU3657)!

Object 0x2103: Monitor and Local IO Info

The module contains 6 bytes of information about the current switching states of
the local in- and outputs as well as 1 byte of monitor information.

Input data
Byte Description
1 Monitor Info
2 Status SI1/SI2
3 Status SI3/SI4
4 Status SI5/SI6
5 Status SO1/SO2
6 Status SO3/SO4
7 Status SO5/SO6

Coding of the monitor info

Bit 0 Description
0 Monitor in configuration mode
1 Monitor in protection mode
Bit 1 Description
0 24V missing
1 24V o. k.
Bit [2 ... 5] Reserved
Bit 6 Description
0 No component in the Test state (yellow flashing)
1 At least one component in the Test state (yellow flashing)
Bit 7 Description
0 No component in the Error state (red flashing)
1 At least one component in the Error state (red flashing)
Issue date: 09.02.2024

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Coding the status byte

Bit 0 Description
0 Depending on byte SI 1/3/5 or SO 1/3/5 Off
1 Depending on byte SI 1/3/5 or SO 1/3/5 On
Bit 1 Description
0 Depending on byte SI 2/4/6 or SO 2/4/6 Off
1 Depending on byte SI 2/4/6 or SO 2/4/6 On
Bit [2 ... 3] Description 
(only if clamping terminals are used as a safety input)
0 Color of the associated safety-relevant component:
red, green or gray
1 Color of the associated safety-relevant component:
yellow ("wait")
2 Color of the associated safety-relevant component:
yellow flashing ("test")
3 Color of the associated safety-relevant component:
red flashing ("error")
Bit 4 Description
0 Clamping terminals configured as outputs or standard
inputs
1 Clamping terminals configured for safety-relevant input
Bit [5 ... 7] Reserved

Issue date: 09.02.2024

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3.2.13 Safe Link diagnostics

Note!
The following objects are only available for certain devices of the older generation.
(BWU3176, BWU3177, BWU3312, BWU3537, BWU3593, BWU3657)!

You can visualize the status of the safe coupling between different gateways in
the controller via the Safe Link diagnostics.
I

Object 0x2102: Safe Link Diagnosis

Subobject Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
1 0 st. addr. 4 st. addr. 3 st. addr. 2 st. addr. 1
1 1 st. addr. 8 st. addr. 7 st. addr. 6 st. addr. 5
2 0 st. addr. 12 st. addr. 11 st. addr. 10 st. addr. 9
2 1 st. addr. 16 st. addr. 15 st. addr. 14 st. addr. 13
3 0 st. addr. 20 st. addr. 19 st. addr. 18 st. addr. 17
3 1 st. addr. 24 st. addr. 23 st. addr. 22 st. addr. 21
4 0 st. addr. 28 st. addr. 27 st. addr. 26 st. addr. 25
4 1 reserved st. addr. 31 st. addr. 30 st. addr. 29
5 0 node status node address
5 1 domain no. manager addr
Tab. 3-17.

St. Adr. data assignment out of the list 'Node overview' (bytes 1-8) and node status:
Bit-combination Meaning
11 active
01 not active
10 not taught (only in the manager, message with the highest priority)
00 not used

node status: status of current nodes

St. Addr. status address
node address: node address within the Safe Link cluster
manager address: node address of the Safe Link cluster manager
domain no.: Safe Link cluster address
Only the 3 rear bits of the address are specified in the 'domain
no.' !

Note!
All Safe Link participants must be in the same subnet.
Issue date: 09.02.2024

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3.2.14 Vendor specific diagnostics

Note!
The following objects are only available for certain devices of the older generation.
(BWU3176, BWU3177, BWU3312, BWU3537, BWU3593, BWU3657)!

Object 0x2000: Command Interface Write

Attribute Value
Index 0x2000
Name Command Interface Write
Object Code Var (0x07)
Data Typ Octet String (0x0A)

Sub-Index 0
Access Write
PDO Mapping no
Default Value no
Tab. 3-18.

Object 0x2001: Command Interface Read

Attribute Value
Index 0x2001
Name Command Interface Read
Object Code Var (0x07)
Data Type Octet String (0x0A)

Sub-Index 0
Access Read
PDO Mapping no
Default Value no
Tab. 3-19.
Issue date: 09.02.2024

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Object 0x2002:Command Interface cyclic Write

Attribute Value
Index 0x2002
Name Command Interface cyclic Write
Object Code Array (0x08)
Data Type Unsigned64 (0x1B)

Sub-Index 0
Description Number of elements
Access Read only
PDO Mapping no
Value 124

Sub-Index 1
Description Command Interface cyclic Write Byte 0 … 7
Access Write Only
PDO Mapping yes
Value Range Unsigned64

Sub-Index 2
Description Command Interface cyclic Write Byte 8 … 15
Access Write Only
PDO Mapping yes
Value Range Unsigned64

Sub-Index 3
Description Command Interface cyclic Write Byte 16 … 23
Access Write Only
PDO Mapping yes
Value Range Unsigned64

Sub-Index 4
Description Command Interface cyclic Write Byte 24 … 31
Access Write Only
PDO Mapping yes
Value Range Unsigned64

Sub-Index 5
Description Command Interface cyclic Write Byte 32 … 37
Access Write Only
PDO Mapping yes
Issue date: 09.02.2024

Value Range Unsigned64

Tab. 3-20.

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Object 0x2003: Command Interface cyclic Read

Attribute Value
Index 0x2003
Name Command Interface cyclic Write
Object Code Array (0x08)
Data Type Unsigned64 (0x1B)

Sub-Index 0
Description Number of elements
Access Read only
PDO Mapping no
Value 124

Sub-Index 1
Description Command Interface cyclic Write Byte 0 … 7
Access Read only
PDO Mapping yes
Value Range Unsigned64

Sub-Index 2
Description Command Interface cyclic Write Byte 8 … 15
Access Read only
PDO Mapping yes
Value Range Unsigned64

Sub-Index 3
Description Command Interface cyclic Write Byte 16 … 23
Access Read only
PDO Mapping yes
Value Range Unsigned64

Sub-Index 4
Description Command Interface cyclic Write Byte 24 … 31
Access Read only
PDO Mapping yes
Value Range Unsigned64

Sub-Index 5
Description Command Interface cyclic Write Byte 32 … 37
Access Read only
PDO Mapping yes
Issue date: 09.02.2024

Value Range Unsigned64

Tab. 3-21.

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3.3 Object directory for current devices

RxPDO are received by the POWERLINK node.

Rx
They transport process output data from any node to a tar-
Process Data Objects:
get node.
Tx TxPDO are sent by the POWERLINK node.
Process Data Objects: They transport process input data.

3.3.1 Data model

Note!
The following objects are only available for certain devices of the current generation
(BWU3828, BWU3994, BWU3996, BWU3997, BWU4016)!

Object Description channels safety

1 2
0x4000 Command Interface Write x x
0x4001 Command Interface Read x x
0x4002 Command Interface cyclic Write x x
0x4003 Command Interface cyclic Read x x
0x4010 ASi Input Data Image Circuit 1 x x
0x4011 ASi Input Data Image Circuit 2 – x
0x4020 ASi Analog Input Data Image Circuit 1 x x
0x4021 ASi Analog Input Data Image Circuit 2 – x
0x4040 ASi Output Data Image Circuit 1 x x
0x4041 ASi Output Data Image Circuit 2 – x
0x4050 ASi Analog Input Data Image Circuit 1 x x
0x4051 ASi Analog Input Data Image Circuit 2 – x
0x4100 Safety Status Internal Monitor x
0x4101 Fieldbus Bits Read x
0x4102 Safe Link Diagnosis x
0x4103 Monitor and local IO Info x
0x4104 Fieldbus Bits Write x
0x4130 Safety Control internal Monitor x
0x4210 Flags and Fault Detector Circuit 1 x x
0x4211 Flags and Fault Detector Circuit 2 – x
0x4140 Safety_Status – – x
0x4220 List of Peripheral Faults Circuit 1 x x
0x4221 List of Peripheral Faults Circuit 2 – x
0x4222 List of Configuration Errors Circuit 1 x x
0x4223 List of Configuration Errors Circuit 2 – x
0x4224 List of Active Nodes Circuit 1 x x
0x4225 List of Active Nodes Circuit 2 – x
0x4226 List of Detected Nodes Circuit 1 x x
Issue date: 09.02.2024

0x4227 List of Detected Nodes Circuit 2 – x

0x4228 List of Projected Nodes Circuit 1 x x
0x4229 List of Projected Nodes Circuit 2 – x
0x4300 EKS_KeySwitchMso – – x
Tab. 3-22.

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3.3.2 ASi-3 I/O Data and Flags

3.3.3 These data must be integrated into the control in order to access the nodes in the
ASi circuits.
Note!
The following objects are only available for certain devices of the current generation
(BWU3828, BWU3994, BWU3996, BWU3997, BWU4016)!

Object 0x4010, 0x4011: ASi Input Data Image

Object 0x4040, 0x4041: ASi Output Data Image

In- and Output Data Image

Subobjekt Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
1 0 node 14/14A node 15/15A
1 1 node 12/12A node 13/13A
1 2 node 10/10A node 11/11A
1 3 node 8/8A node 9/9A
1 4 node 6/6A node 7/7A
1 5 node 4/4A node 5/5A
1 6 node 2/2A node 3/3A
1 7 Flags node 1/1A
2 0 node 30/30A node 31/31A
2 1 node 28/28A node 29/29A
2 2 node 26/26A node 27/27A
2 3 node 24/24A node 25/25A
2 4 node 22/22A node 23/23A
2 5 node 20/20A node 21/21A
2 6 node 18/18A node 19/19A
2 7 node 16/16A node 17/17A
3 0 node 14B node 15B
Issue date: 09.02.2024

3 1 node 12B node 13B

3 2 node 10B node 11B
3 3 node 8B node 9B
Tab. 3-23.

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In- and Output Data Image

Subobjekt Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
3 4 node 6B node 7B
3 5 node 4B node 5B
3 6 node 2B node 3B
3 7 reserviert node 1B
4 0 node 30B node 31B
4 1 node 28B node 29B
4 2 node 26B node 27B
4 3 node 24B node 25B
4 4 node 22B node 23B
4 5 node 20B node 21B
4 6 node 18B node 19B
4 7 node 16B node 17B
Tab. 3-23.

Flags
F0 ConfigError Offline
F1 APF LOS-Master-Bit
F2 PeripheryFault  ProtectedMode
F3 ConfigurationActive  ConfigurationMode
Tab. 3-24.

ConfigError: 0 = ConfigOK 1 = ConfigError

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3.3.4 ASi-5 I/O Daten and Flags

These data must be integrated into the control in order to access the nodes in the
ASi circuits.

Object 0x4510, 0x4511: ASi5 Input Data Image

Object 0x4500, 0x4501: ASi5 Output Data Image
C1:, C2: prefixed for double masters for ASi circuit selection
Subindex Name
01 ASI5_DI/O 8 (8 byte ASi-5 I/O data)
02 ASI5_DI/O 16 (16 byte ASi-5 I/O data)
03 ASI5_DI/O 32 (32 byte ASi-5 I/O data)
04 ASI5_DI/O 64 (64 byte ASi-5 I/O data)
05 ASI5_DI/O 128 (128 byte ASi-5 I/O data)
06 ASI5_DI/O 256 (256 byte ASi-5 I/O data)
07 ASI5_DI/O 384 (384 byte ASi-5 I/O data)
08 ASI5_DI/O 512 (512 byte ASi-5 I/O data)
09 ASI5_DI/O 768 (768 byte ASi-5 I/O data)
Tab. 3-25.

ASi-5 In- and output data

Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
0 ASi-5 flags
ASi-5 process data starting from node no. 001
1
(max. 96 nodes, with 1 ... 32 bytes process data each)
2 ...
... ...
511 ...
512 ...
Tab. 3-26.

ASi-5 flags
Bit Input data Output data
F0 ASI5CFG_NOK reserved
F1 ASI5CFG_MODE reserved
F2 ASI5NOP_INACTVE reserved
F3 ASI5APF reserved
F4 ASI5PF reserved
F5 ASI5PS_INCONSISTENT reserved
F6 ASI5PS_INACTIVE reserved
F7 reserved reserved
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Input data Name Description

0: ASi-5 configuration is ok
ASI5CFG_NOK ASi-5 configuration error
1: ASi-5 configuration is not ok
0: protected mode
ASI5CFG_MODE ASi-5 configuration mode
1: configuration mode
ASI5NOP_IN- 0: ASi-5 master is in normal mode
ASi-5 normal mode
ACTVE 1: ASi-5 master is not in normal mode
0: power supply is ok
ASI5APF ASi-5 ASi power fail
1: power supply is not ok
0: no ASi-5 node has a peripheral fault
ASI5PF ASi-5 peripheral fault
1: at least one ASi-5 node has a peripheral fault
0: the parameter image of all ASi-5 modules is
ASI5PS_INCON- identical to the backup in the ASi-5 master
ASi-5 parameter image
1: the parameter image of at least one ASi-5
SISTENT inconsistent
module is different from the corresponding
backup in the ASi-5 master.
ASI5PS_INAC- ASi-5 parameter image ser- 0: ASi-5 parameter image server active
TIVE ver inactive 1: ASi-5 parameter image server inactive
Tab. 3-27.

Note!
The ASI5CFG_NOK bit is to be understood as a global enable flag for the input data
and evaluated accordingly in the controller before the process input data is accessed.
If the ASI5CFG_NOK bit is set, the transferred process input data is invalid (substitute
values) and not identical to the actual value in the input module. In the control program,
this must be taken into consideration in order to ensure a defined procedure in the sys-
tem, even in the case of a configuration error.
For extended diagnostics, the list of ASi-5 configuration errors can be used to subse-
quently determine the exact node number that caused the configuration error.
Note!
The mapping of the ASi-5 process data image, e.g. which node number is correspond-
ing with which byte(s), is available via the display menu of the ASi master or by using
the export function of ASi Control Tools360 resp. ASIMON360 software to create a
summary table of all node numbers and their attributed bytes.
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3.3.5 ASi-3 analog data

Note!
The following objects are only available for certain devices of the current generation
(BWU3828, BWU3994, BWU3996, BWU3997, BWU4016)!

This section describes the analog process data (16-bit I/O data). If you have ana-
log nodes in your ASi network, incorporate them as described in the following.

Objekt 0x4020, 0x4021:ASi Analog Input Data Image

Objekt 0x4050, 0x4051: ASi Analog Output Data Image

Analog In- and Output Data Image

Issue date: 09.02.2024

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3.3.6 ASi-3 Flags + Fault Detector

Note!
The following objects are only available for certain devices of the current generation
(BWU3828, BWU3994, BWU3996, BWU3997, BWU4016)!

These flags indicate in the individual bits the operating status of the
ASi POWERLINK Gateway and should be evaluated in the application program.

Object 0x4210: Flags and Fault Detector, ASi circuit 1

Object 0x4211: Flags and Fault Detector, ASi circuit 2

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3.3.7 ASi-3 List of Peripheral Faults

Note!
The following objects are only available for certain devices of the current generation
(BWU3828, BWU3994, BWU3996, BWU3997, BWU4016)!

This object reads List of Peripheral Faults (LPF).

Object 0x4220: List of Peripheral Faults, ASi circuit 1

Object 0x4221: List of Peripheral Faults, ASi circuit 2

Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0

0 7A 6A 5A 4A 3A 2A 1A -
1 15A 14A 13A 12A 11A 10A 9A 8A
... ...
7 31B 30B 29B 28B 27B 26B 25B 24B
Tab. 3-30.

3.3.8 ASi-5 List of Peripheral Faults

This object is used to read the ASi-5 list of Peripheral Faults (LPF).

C1:, C2: prefixed for double masters for ASi circuit selection
LPF 8 byte input data
(List of Peripheral Faults)

Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0

node no. node no. node no. node no. node no. node no. node no. node no.
0
008 007 006 005 004 003 002 001
node no.
1 ... ... ... ... ... ... ...
009
… …
node no.
10 ... ... ... ... ... ... ...
088
node no. node no. node no. node no. node no. node no. node no. node no.
11
096 095 094 093 092 091 090 089
Tab. 3-31.
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3.3.9 ASi-3 List of Configuration Errors

Note!
The following objects are only available for certain devices of the current generation
(BWU3828, BWU3994, BWU3996, BWU3997, BWU4016)!

With these objects the list of configuration errors (delta list) is read.
In this list, one bit is set for each ASi node that has caused a configuration error.

Object 0x4222: List of Configuration Errors, ASi circuit 1

Object 0x4223: List of Configuration Errors, ASi circuit 2

Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0

0 7A 6A 5A 4A 3A 2A 1A -
1 15A 14A 13A 12A 11A 10A 9A 8A
... ...
7 31B 30B 29B 28B 27B 26B 25B 24B
Tab. 3-32.

3.3.10 ASi-5 List of Configuration Errors

With these objects the ASi-5 list of configuration errors (delta list) is read.
C1:, C2: prefixed for double masters for ASi circuit selection
Delta List 12 byte input data
(List of Configuration Errors)

Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0

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3.3.11 ASi-3 List of Active Nodes

Note!
The following objects are only available for certain devices of the current generation
(BWU3828, BWU3994, BWU3996, BWU3997, BWU4016)!

These objects are used to read the list of active nodes (LAS).
In this list, one bit is set for each activated ASi node that is able to communicate
properly with the master.

Object 0x4224: List of active nodes, ASi circuit 1

Object 0x4225: List of active nodes, ASi circuit 2

Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0

0 7A 6A 5A 4A 3A 2A 1A -
1 15A 14A 13A 12A 11A 10A 9A 8A
... ...
7 31B 30B 29B 28B 27B 26B 25B 24B
Tab. 3-34.

3.3.12 ASi-5 List of Active Nodes

These objects are used to read the list of active nodes (LAS).
In this list, one bit is set for each activated ASi node that is able to communicate
properly with the master.

C1:, C2: prefixed for double masters for ASi circuit selection
LAS 12 byte input data
(List of Activated Nodes)

Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0

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3.3.13 ASi-3 List of Detected Nodes

Note!
The following objects are only available for certain devices of the current generation
(BWU3828, BWU3994, BWU3996, BWU3997, BWU4016)!

These objects are used to read the list of detected nodes (LDS).
In this list, one bit is set for each ASi node which is detected by the master.

Object 0x4226: List of detected nodes, ASi circuit 1

Object 0x4227: List of detected nodes, ASi circuit 2
Sub-Index 0
Description List of detected nodes 1
Access Read only
PDO Mapping yes
Value Unsigned64

Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0

0 7A 6A 5A 4A 3A 2A 1A -
1 15A 14A 13A 12A 11A 10A 9A 8A
... ...
7 31B 30B 29B 28B 27B 26B 25B 24B
Tab. 3-36.

3.3.14 ASi-5 List of Detected Nodes

These objects are used to read the list of detected nodes (LDS).
In this list, one bit is set for each ASi node which is detected by the master.

C1:, C2: prefixed for double masters for ASi circuit selection
LDS 12 byte input data
(List of Detected Nodes)

Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0

Tab. 3-37.

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3.3.15 ASi-3 List of Projected Nodes

Note!
The following objects are only available for certain devices of the current generation
(BWU3828, BWU3994, BWU3996, BWU3997, BWU4016)!

This object reads the list of configured nodes (LPS).

In this list, one bit is set for each ASi node that is configured as a target configura-
tion.

Object 0x4228: List of projected nodes, ASi circuit 1

Object 0x4229: List of projected nodes, ASi circuit 2

Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0

0 7A 6A 5A 4A 3A 2A 1A -
1 15A 14A 13A 12A 11A 10A 9A 8A
... ...
7 31B 30B 29B 28B 27B 26B 25B 24B
Tab. 3-38.

3.3.16 ASi-5 List of Projected Nodes

This object reads the list of configured nodes (LPS).
In this list, one bit is set for each ASi node that is configured as a target configura-
tion.

C1:, C2: prefixed for double masters for ASi circuit selection
LPS 12 byte input data
(List of Projected Nodes)

Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0

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3.3.17 Feldbus bits

Note!
The following objects are only available for certain devices of the current generation
(BWU3828, BWU3994, BWU3996, BWU3997, BWU4016)!

Object 0x4101: Fieldbus Bits Read

Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0

1 FB7 FB6 FB5 FB4 FB3 FB2 FB1 FB0
2 FB15 FB14 FB13 FB12 FB11 FB10 FB9 FB8
Tab. 3-40.

Object 0x4104: Fieldbus Bits Write

FB: Fieldbus Bit

SI 4, SI 3, SI 2, SI 1 Monitor Inputs
Issue date: 09.02.2024

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3.3.18 Safety Control/Status

Note!
The following objects are only available for certain devices of the current generation
(BWU3828, BWU3994, BWU3996, BWU3997, BWU4016)!

This object is used to read the safety status of the internal monitor.

Objekt 0x4100: Safety Status Internal Monitor

Input data
Subobject meaning
1 Safety Status OSSD 1
2 Safety Status OSSD 2
... …
64 Safety Status OSSD 64
Tab. 3-42.

The table shows the color coding as represented in the ASIMON360 software.

Safety Status per OSSD (release circuit)

1 at least one device flashing red

Tab. 3-43. Coding of status bytes

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This object is used to write the security status of the internal monitor.
Note!
The following objects are only available for certain devices of the current generation
(BWU3828, BWU3994, BWU3996, BWU3997, BWU4016)!

Object 0x4130: Safety Control Internal Monitor

Output data
Byte Bit15 … Bit4 Bit3 Bit2 Bit1 Bit0
1 reserved SI 4/2.Y2 SI 3/2.Y1 SI 2/1.Y2 SI 1/1.Y1
2 reserved
Tab. 3-44.
Issue date: 09.02.2024

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3.3.19 Monitor and I/O data

Note!
The following objects are only available for certain devices of the current generation
(BWU3828, BWU3994, BWU3996, BWU3997, BWU4016)!

Object 0x4103: Monitor and Local IO Info

The module contains 6 bytes of information about the current switching states of
the local in- and outputs as well as 1 byte of monitor information.

Input data
Byte Description
1 Monitor Info
2 Status SI1/SI2
3 Status SI3/SI4
4 Status SI5/SI6
5 Status SO1/SO2
6 Status SO3/SO4
7 Status SO5/SO6

Coding of the monitor info

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Coding the status byte

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3.3.20 Safe Link diagnostics

Note!
The following objects are only available for certain devices of the current generation
(BWU3828, BWU3994, BWU3996, BWU3997, BWU4016)!

You can visualize the status of the safe coupling between different gateways in
the controller via the Safe Link diagnostics.
I

Object 0x4102: Safe Link Diagnosis

node status: status of current nodes

Note!
All Safe Link participants must be in the same subnet.
Issue date: 09.02.2024

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3.3.21 Vendor specific diagnostics

Note!
The following objects are only available for certain devices of the current generation
(BWU3828, BWU3994, BWU3996, BWU3997, BWU4016)!

Object 0x4000: Command Interface Write

Attribute Value
Index 0x4000
Name Command Interface Write
Object Code Var (0x07)
Data Typ Octet String (0x0A)

Sub-Index 0
Access Write
PDO Mapping no
Default Value no
Tab. 3-46.

Object 0x4001: Command Interface Read

Attribute Value
Index 0x4001
Name Command Interface Read
Object Code Var (0x07)
Data Type Octet String (0x0A)

Sub-Index 0
Access Read
PDO Mapping no
Default Value no
Tab. 3-47.
Issue date: 09.02.2024

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Object 0x4002:Command Interface cyclic Write

Attribute Value
Index 0x4002
Name Command Interface cyclic Write
Object Code Array (0x08)
Data Typ Unsigned64 (0x1B)

Sub-Index 0
Description Number of elements
Access Read only
PDO Mapping no
Value 124

Sub-Index 1
Description Command Interface cyclic Write Byte 0 … 7
Access Write Only
PDO Mapping yes
Value Range Unsigned64

Sub-Index 2
Description Command Interface cyclic Write Byte 8 … 15
Access Write Only
PDO Mapping yes
Value Range Unsigned64

Sub-Index 3
Description Command Interface cyclic Write Byte 16 … 23
Access Write Only
PDO Mapping yes
Value Range Unsigned64

Sub-Index 4
Description Command Interface cyclic Write Byte 24 … 31
Access Write Only
PDO Mapping yes
Value Range Unsigned64

Sub-Index 5
Description Command Interface cyclic Write Byte 32 … 37
Access Write Only
PDO Mapping yes
Issue date: 09.02.2024

Value Range Unsigned64

Tab. 3-48.

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Object 0x4003: Command Interface cyclic Read

Attribute Value
Index 0x4003
Name Command Interface cyclic Write
Object Code Array (0x08)
Data Typ Unsigned64 (0x1B)

Sub-Index 0
Description Number of elements
Access Read only
PDO Mapping no
Value 124

Sub-Index 1
Description Command Interface cyclic Write Byte 0 … 7
Access Read only
PDO Mapping yes
Value Range Unsigned64

Sub-Index 2
Description Command Interface cyclic Write Byte 8 … 15
Access Read only
PDO Mapping yes
Value Range Unsigned64

Sub-Index 3
Description Command Interface cyclic Write Byte 16 … 23
Access Read only
PDO Mapping yes
Value Range Unsigned64

Sub-Index 4
Description Command Interface cyclic Write Byte 24 … 31
Access Read only
PDO Mapping yes
Value Range Unsigned64

Sub-Index 5
Description Command Interface cyclic Write Byte 32 … 37
Access Read only
PDO Mapping yes
Issue date: 09.02.2024

Value Range Unsigned64

Tab. 3-49.

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openSAFETY via POWERLINK

4. openSAFETY via POWERLINK

4.1 General openSAFETY requirements

For openSAFETY devices the following requirements must be observed:
• The replacement of safety devices requires that the replacement device be
configured properly and operation of the replacement device shall be user
verified.
• If you choose to configure safety connections with an SCID=0, you are
responsible for ensuring that originators and targets have the correct configu-
rations.
• The user should assign SNN numbers for each safety network or safety sub-
net that are unique system-wide.
• If used, the SCID of the configuration log should be compared with the SCID
in the device after download.
• All configured safety features have to be verified through testing.
• The IP address have to be set prior to installing it onto a safety network
• Consider the implication of mixing different SIL devices on the network.
• Test the safety connection after they are applied in the originator to confirm
the target connection is operating as intended.
• LEDs are NOT reliable indicators and cannot be guaranteed to provide accu-
rate information. They should ONLY be used for general diagnostics during
commissioning or troubleshooting.
• Do not attempt to use LEDs as operational indicators.

Note!
An ASi gateway operated as openSAFETY master does not replace the POWERLINK
master / controller.
Thus, an additional POWERLINK control is required in any case, regardless of whether
the gateway is operated as openSAFETY master or openSAFETY node.

4.2 Overview of openSAFETY connections

Assembly instance data item

input output length (byte) data min. RPI (ms) (1)
1024 1279 8 8 byte safety input 10
1279 1056 8 8 byte safety output 10
– 1088 – configuration –
Tab. 4-50.

(1) The minimum times for the RPI given in the table do not correspond to the worst case values. Depending
on the load of the gateway, higher minimum times for the RPI than specified may be necessary
Issue date: 09.02.2024

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4.3 openSAFETY status indicator

If the device is running in the protected operating mode, it displays OS (1) and a
corresponding error message:

Status indicator meaning

openSAFETY ConfigID check failed configuration transferred by the ConfigID does
not correspond to the ConfigID in the safe con-
figuration.
openSAFETY inactive safety connection inactive
openSAFETY TX connection invalid TX connection invalid
openSAFETY RX connection invalid RX connection invalid
Monitor stopped Safety Monitor stopped
If the device is running in configuration mode and openSAFETY communication
is activated, the message openSAFETY "Instance" activated is displayed in ad-
dition to OS (1).
The display menu (MAIN MENU || SAFETY || OPEN SAFETY) can also be used to
query the status of openSAFETY communication.
Issue date: 09.02.2024

(1) The letters ’OS’ mean ’Open Safety’.

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Selection of Mode of Safe Operation via Fieldbus

5. Selection of Mode of Safe Operation via Fieldbus

Note!
This feature is only available for certain devices. Further information can be found in
the documentation of your device.

The configuration of the Selection of Mode of Safe Operation takes place in the
ASIMON360 software.
OPC UA is recommended for communication between the safety monitor and the
input device. Alternatively, communication in the ASIMON360 software can also
be set via the fieldbus.

5.1 Configuration of authorization levels via fieldbus

There are 12 modules of different lengths available.

Bytes (I/O data) MSO activation Instances used

6/5 1
10/5 2
14/5 3
Key Switch
18/5 4
22/5 5
26/5 6
6/7 1
10/7 2
14/7 3
EKS
18/7 4
22/7 5
26/7 6
Tab. 5-51.
Issue date: 09.02.2024

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Selection of Mode of Safe Operation via Fieldbus

5.1.1 Read
The input data have the same structure for all modules.

Size
Name Further information
[bytes]
Authorization Level Authorization see chap. „Electronic-Key systems" in com-
2 pact manual "Selection of Mode of Safe Ope-
Code Word level ration using a touch screen“.
response code1 2
Diagnostics
allowed modes2 1 see <chap. Diagnostics per instance>
instance 1
current mode3 1
response code1 2
Diagnostics
allowed modes2 1 see <chap. Diagnostics per instance>
instance 2
current mode3 1
response code1 2
Diagnostics
allowed modes2 1 see <chap. Diagnostics per instance>
instance 3
current mode3 1
response code1 2
Diagnostics
allowed modes2 1 see <chap. Diagnostics per instance>
instance 4
current mode3 1
response code1 2
Diagnostics
allowed modes2 1 see <chap. Diagnostics per instance>
instance 5
current mode3 1
response code1 2
Diagnostics
allowed modes2 1 see <chap. Diagnostics per instance>
instance 6
current mode3 1
Tab. 5-52.

1. response code[0]
2. allowed modes (bit 0-4), diag flags (5-7) [0]
3. current mode (bit 0-2), diagnostics (3-7) [0]

The first 2 bytes are identical in all instances (see <chap. Diagnostics per in-
stance>. For each instance being used the next 4 bytes are added.
Issue date: 09.02.2024

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Selection of Mode of Safe Operation via Fieldbus

5.1.1.1 Diagnostics per instance

Size
Level [bit] Name Description
[bytes]
response code of the safety monitor,
see chap. „Code word table" in the
0 … 15 2 Response Code compact manual "Selection of Mode
of Safe Operation using a touch
screen“
MSO1 … MSO5 (bolean)
see chap. „Code word table" in the
16 … 20 1 Allowed Operation Modes compact manual "Selection of Mode
of Safe Operation using a touch
screen“.
21 State: Ready for mode selection operating mode activated
State: Waiting for confirmation
22 waiting for validation code
code
23 Error state flag protocol error
0 = unused instance
1 = MSO 1 active
24 … 26 1 Current Operation Mode 2 = MSO 2 active
...
5 = MSO 5 active
state of MSO device (5 bit integer)
see chap. "Description of the
27 … 31 State of MSO device objects" in the compact manual
"Selection of Mode of Safe Opera-
tion using a touch screen“
Tab. 5-53. Allowed modes and diag flags

5.1.2 Write
The output data have the same structure for all modules.

Size
Name Description
[bytes]
Instance 1 Integer 0 … 5 bytes corresponds to the instance 1 … 6.
Preselection Code 2 see compact manual "Selection of Mode of Safe Operation using a
Confirmation Code 2 touch screen“.

see chap. „Electronic-Key systems" in compact manual "Selection

Authorization Level 2
of Mode of Safe Operation using a touch screen“.
Tab. 5-54.
Issue date: 09.02.2024

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Diagnostics

6. Diagnostics

6.1 System diagnostics on the PC

In the event of problems, we recommend starting the Bihl+Wiedemann Suite.
The online bus information contained in ASIMON360 and ASi Control Tools360
provides a quick overview.
The diagnostics software enables detailed analysis of the system and provides
the user with immediate solutions to known problems.

6.1.1 Software for diagnostics, service and release measurements

The intuitively constructed software for diagnostics, service and release measure-
ments enables PC-assisted measurement using the high-level measuring tech-
nology built into the Bihl+Wiedemann masters.
This specially developed software assists both machine and systems builders in
release measurements and preventive troubleshooting as well as end users in
preventive maintenance and fast, self-performed error elimination. As an option
the analysis data can also be sent to our technical support group and used as the
basis for fast, reliable help with problem handling.

6.1.2 ASi Control Tools360

The Software ASi Control Tools360 provide you with all the key testing and confi-
guration possibilities of your ASi circuit in organized fashion on your PC.
A graphic representation of your ASi network provides you with a quick overview
of the system status, showing for example any missing or unprojected nodes. In
addition, peripheral errors and the status of the "ASi Monitors" integrated into the
Masters. The diagnostic buffer (not available with all devices!) stores with a time
stamp in a ring buffer up to 1024 events. The ASi Control Tools360 software also
provides a simple and convenient way to configure new ASi circuits or modify al-
ready existing configurations. This software is also a component of the
ASIMON360 software.

6.1.3 ASIMON360
The ASIMON360 software is used to configure the safety unit. Already configured
systems can be diagnosed live using the software. The status of all in- and out-
puts is graphically represented as are the results of the preparatory processing.
When projecting the user has the ability to assign unique identifiers to the individ-
ual devices. These also appear in the device displays in connection with error
messages. To prevent errors in the projecting stage the ASIMON360 software
provides advance warning at the relevant points.

6.1.4 Online bus information

The online bus information (function in ASIMON360/ASi Control Tools360) is
used for easy diagnostics of the modules and for live monitoring and testing of in-
Issue date: 09.02.2024

puts and outputs. Errors in the ASi circuit, e.g. non-projected nodes, are visible at
a glance as simple, easily understandable symbols.

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6.1.5 Web server

Units having an Ethernet port provide all the diagnostics data through a web ser-
ver (1). If necessary this also allows the system information to be viewed from any
PC connected to the network without any additional software, simply using a
standard internet browser and Java.
To be able to take advantage of the full scope of diagnostics functions and confi-
guration possibilities of the ASi Masters from Bihl+Wiedemann, you will however
need the ASIMON360 software with integrated ASi Control Tools360 and ideally
also the software for diagnostics, service and release measurement.
Please note that the called up IP address is disabled by a timeout of 2 minutes for
users with a different IP address. This timeout was implemented for reasons of
access security and network stability.
The master is protected against unauthorized access and menu changes by us-
ing the default pin "0000". For safety reasons this pin should always be changed
after the first login. The default pin can be changed in the master's display under: 
[SETUP] –> [WEBSERVER] –> [WEBSERVER PIN CHANGE].

6.2 Diagnostics on the host controller

All the diagnostics information is also provided on the host controller.

6.2.1 Diagnostics through process data

Diagnostics through the process data provides a very simple means of incorpo-
rating diagnostics information into the controller program and displaying it on a
control panel.
For useful diagnostics we recommend use of the following modules:

6.2.1.1 Diagnosing the ASi circuits

 Flags + fault detector (see chap. 3.2.4).

 List of configuration errors (see chap. 3.2.6)
 List of peripheral faults (see chap. 3.2.5)
When a configuration error is reported, e.g. because an ASi node has failed, the
ASi master continues to communicate with the remaining nodes. In many cases
however a good and simple solution is to terminate running of the PLC program in
case of a configuration error.

6.2.1.2 Diagnosing the Safety Monitor

 Safety diagnostics in the Input Data Image

Diagnostics for the states of the safety ASi in- and outputs. To obtain
diagnostics information for a safety ASi output the associated diagnos-
Issue date: 09.02.2024

tics node address must be incorporated (see subsection <A>).

 Monitor and I/O Data

(1) Default PIN of the web server: ’0000’

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Diagnostics

Status of the safety monitor and of the local safety in- and outputs
(chap. 3.2.12)
 Fieldbus bits and safety control state
Customer-specific diagnostics and diagnostics of the states of the
OSSDs (see chap. 3.2.10 and chap. 3.2.11)
 Safe Link diagnostics
In the case safe coupling of multiple safety monitors via Safe Link is
used. (chap. 3.2.13).

Paragraph A: Safety diagnostics in the Input Data Image (IDI)

 Safety diagnostics of safe ASi inputs
Diagnostics in the IDI is a way of sending the key diagnostics functions to the
controller without a command interface (Mailbox) or any additional effort. The
diagnostics information is sent in the input data image, coded for the input bits of
the address of the safety input module.
The switching state of Channels 1 and 2 of the safety input is shown with negligi-
ble time lag in bits 0 and 1 and can be directly read:

Bit3 Bit2 Bit1 Bit0 Description

X X 0 0 Both channels open
X X 0 1 2nd channel open, 1st channel closed
X X 1 0 2nd channel closed, 1st channel open
X X 1 1 Both channel closed
Tab. 6-55.

Bits 2 and 3 are used to send the status of the safety input (the device color of the
ASIMON360):

Bit3 Bit2 Bit1 Bit0 Description

0 0 X X Device color: red, green or gray
0 1 X X Device color: yellow ("waiting")
1 0 X X Device color: yellow flashing ("testing")
1 1 X X Device color: red flashing ("Error")
Tab. 6-56. Stae of safety input

 Safety diagnostics of safe ASi outputs

The diagnostic informations are transfered via the Input Data Image, coded to the
input bits of the diagnostic address (diagnostic node) of an ASi safety module.
The diagnostics information for the safety output is encoded to the input data of
the diagnostics node of the respective safety output.
Issue date: 09.02.2024

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Diagnostics

Bit value of the input bits of the diagnostic nodes

Bit ASi input
E0
E1 diagnostics (see table device colors)
E2
E3 reserved for EDM input
Tab. 6-57. Bit value of input bits of the diagnostic nodes

Device colors
The colors refer to the diagnostics in the ASIMON360.

LED
Value Color Description state change "OUT" (1)
0 green output on – on
green 
1 – – –
flashing
2 yellow restart inhibit auxiliary signal 2 1 Hz
yellow 
3 – – –
flashing
4 red output off – off
waiting for reset of
5 red flashing auxiliary signal 1 8 Hz
error condition
only via
connection or  all LEDs 
6 gray Power On 
internal error flashing
on device
switched on by
green/yel- output released, 
7 setting the output off
low but not switched on
bit1
Tab. 6-58. Device colors

(1) See documentation of the ASi node.

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Diagnostics

Important!
The following points must be noted for processing:
• The color information of the device is only available if the safe input is also
used within the Safety Monitor.
• The information for switching state and error status are not processed time-
synchronous.
• When there is a configuration error all bits having value 0 are sent; this must
be noted when processing the data.
• When the Monitor is stopped the device color is "gray".
• When regularly switching, the status "yellow flashing" can be recognized as a
transition status. This depends on the component model set. This status can-
not be understood as a testing request until it is stably reported (see Monitor
Info and Safety Control/Status Byte). This is not the case until bit ’6’ is set in
the Monitor Info and Safety Control/Status Byte ("At least one module in Test
status"). This means the diagnostics information in the input data image does
not serve as a trigger for the testing request, but rather only as detailed infor-
mation after the Monitor Info and Safety Control/Status byte have indicated
that at least one component has reported a testing request.

Changing the base setting

Setting and changing the diagnostics type is done using the device display
([SAFETY] || [ASI SAFETY] || [SAFE SUBST VAL])

6.0.1 Diagnosing the safety unit using the command interface

All the diagnostics data can also be queried individually and acyclic using the
command interface commands. This method does however involve greater pro-
gramming effort.
Issue date: 09.02.2024

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Diagnostics

6.1 Error indication directly on the device

6.1.1 LEDs
The LEDs located on the device allow you to quickly see the status of the main
function parameters, such as power, communication with the host controller, com-
munication on the ASi circuit and state of the safety in- and outputs.

6.1.2 LC-Display
In the display of the Gateways plain text messages are shown spontaneously for
any detected errors (e.g. missing nodes, earth fault, duplicate address…).

6.1.3 ASi Monitor

Bihl+Wiedemann ASi masters are equipped with an integrated measurement
technology as standard. This makes it possible to localize even sporadically oc-
curring configuration errors and sources of interference that affect ASi communi-
cation easily.

6.1.3.1 Description of flags and error bits

Configuration error
The actual configuration found on ASi does not match the projected configura-
tion, or the ASi master performs startup operations.

Node 0 detected
There is an ASi node with zero address.

No auto address assignment

Automatic address assignment would not be possible.

Auto address assignment available

As soon as an appropriate node is connected, its address will be automatically
assigned.

Configuration mode
The ASi master is in configuration mode.
No normal operation
ASi master is performing startup operations

ASi power fail

ASi power supply is insufficient

Off-line
ASi master doesn't send telegrams on ASi
Issue date: 09.02.2024

Peripheral fault
At least one ASi node reports a peripheral fault, or the ASi master performs start-
up operations.

54 Subject to technical modifications; no responsibility is accepted for the accuracy of this information © Bihl+Wiedemann GmbH
Internet: www.bihl-wiedemann.de • Flosswoerthstr. 41 • D-68199 Mannheim phone: +49 621 33 996-0 • fax: +49 621 3 39 22 399
Manual
POWERLINK Gateways
Diagnostics

24V AUX
External 24 V voltage is present.
Power-Fail 24V
External 24 V voltage is not present.

Earth fault
The earth fault monitor checks the symmetry of the ASi voltage. If the voltage is
no longer sufficiently symmetrical, the noise immunity of data transmission is
compromised.
Overvoltage
Normally UASi+ and UASi- are in symmetry with system ground. If this potential
rises significantly, the overvoltage detector reports this anomaly.

Noise voltage
Noise voltages on the ASi cable can cause telegram errors. The noise voltage de-
tector monitors the ASi circuit for AC voltages which have been generated by nei-
ther the ASi Master nor the nodes.

Duplicate address
The Master detects when two nodes having the same address are present in the
ASi circuit.
Issue date: 09.02.2024

Subject to technical modifications; no responsibility is accepted for the accuracy of this information © Bihl+Wiedemann GmbH
55
Internet: www.bihl-wiedemann.de • Flosswoerthstr. 41 • D-68199 Mannheim phone: +49 621 33 996-0 • fax: +49 621 3 39 22 399
Manual
POWERLINK Gateways
Diagnostics

Issue date: 09.02.2024

56 Subject to technical modifications; no responsibility is accepted for the accuracy of this information © Bihl+Wiedemann GmbH
Internet: www.bihl-wiedemann.de • Flosswoerthstr. 41 • D-68199 Mannheim phone: +49 621 33 996-0 • fax: +49 621 3 39 22 399
Manual
POWERLINK Gateways
Appendix

7. Appendix
7.1 Quick Start Guides
Quick Start Guides for commissioning and service are provided on the Bihl+Wie-
demann website available for download.
Issue date: 09.02.2024

Subject to technical modifications; no responsibility is accepted for the accuracy of this information © Bihl+Wiedemann GmbH
57
Internet: www.bihl-wiedemann.de • Flosswoerthstr. 41 • D-68199 Mannheim phone: +49 621 33 996-0 • fax: +49 621 3 39 22 399

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