Equipment Manual Particle Count
Equipment Manual Particle Count
Operating Manual
Copyright © 2006 by Lighthouse Worldwide Solutions. All rights reserved. No part of this
document may be reproduced by any means except as permitted in writing by Lighthouse
Worldwide Solutions.
The information contained herein constitutes valuable trade secrets of Lighthouse Worldwide
Solutions. You are not permitted to disclose or allow to be disclosed such information except as
permitted in writing by Lighthouse Worldwide Solutions.
The information contained herein is subject to change without notice. Lighthouse Worldwide
Solutions is not responsible for any damages arising out of your use of the LMS program.
HANDHELD 3016™, HANDHELD 5016™, LMS™, ECS™, ACU™, SIU™, AIU™ and
MIU™ are trademarks of Lighthouse Worldwide Solutions.
Microsoft®, Microsoft Windows™ and Excel™ are trademarks of Microsoft Corporation.
Supplementary information
The product herewith complies with the requirements of the Low Voltage Directive 73/23/EEC
amended by Directive 93/68/EEC and the EMC Directive 89/336/EEC amended by Directive 93/
68/EEC, and carries the CE marking accordingly.
Table of Contents
Chapter 1 Introduction
Overview ........................................................................................................................ 1-1
Description ..................................................................................................................... 1-1
HANDHELD Specifications .......................................................................................... 1-2
Chapter 3 Operation
Using the Instrument ...................................................................................................... 3-1
Touch Screen Overview ................................................................................................. 3-2
Menu Map ......................................................................................................... 3-3
MAIN Screen ................................................................................................................. 3-4
LOCATION Selection ....................................................................................... 3-7
Changing Locations ............................................................................... 3-7
Locations and AUTO Mode .................................................................. 3-8
Zoomed Data View .......................................................................................... 3-10
Viewing Two Columns of Data ........................................................... 3-11
Viewing One Column of Data ............................................................. 3-12
Index
This manual describes the detailed operation and use of the Lighthouse
HANDHELD 3016, 5016 Airborne Particle Counters.
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248083219-1 Rev 2 i
Lighthouse HANDHELD 3016 / 5016 Airborne Particle Counter Operating Manual
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ii 248083219-1 Rev 2
About this Manual
Hexadecimal numbers are shown with the word "hex" or with a small
"h" following the digits. For example:
hex 0D
0Dh
iv 248083219-1 Rev 2
00
1 Introduction
The model number signifies the minimum particle size measured by the
instrument. The number "3016" indicates a 0.3 Pm minimum channel
size at 0.1 CFM with up to 6 channels. The number "5016" represents
a 0.5µm minimum channel size at 0.1 CFM with up to six channels.
The instrument uses a laser-diode light source and collection optics for
particle detection. Particles scatter light from the laser diode. The
collection optics collect and focus the light onto a photo diode that
converts the bursts of light into electrical pulses. The pulse height is a
measure of particle size. Pulses are counted and their amplitude is
measured for particle sizing. Results are displayed as particle counts in
the specified size channel.
• Print data tables using the data transfer software included with your
instrument. Additionally use LMS Express to print graphs, data
tables, and standards reports.
HANDHELD
Specifications
Size Range 0.3 - 10.0 Pm
HANDHELD 3016 0.3, 0.5, 0.7, 1.0, 2.5, 5.0 micron
Channel Thresholds
HANDHELD 5016 0.5, 0.7, 1.0, 3.0, 5.0, 10.0 micron
Channel Thresholds
Other sizing available for each model; specify
at time of order
Flow Rate 0.1 CFM (2.83 LPM)
Counting Efficiency 50% (per JIS)
Laser Source Laser diode
Zero Count Level <1 count/5 minutes (per JIS)
Calibration NIST Traceable
Count Modes Concentration, manual/automatic, beep,
cumulative/differential
Data Storage Up to 3000 sample records, includes particle
& environmental data, plus location and time
Communication Modes RS232 or RS485 via RJ-45 to PC or printer
Supporting Software LMS XChange Data Transfer Software, LMS
Express/RT/RT Plus
Environmental Sensors Temperature/Relative Humidity Probe:
32-122°F (0-50°C) ±1°F (.5°C), 15-90% ±2%
Touch Screen Display 3.8" (9.25 cm), 320x240
Table 1-1 Specifications
2 Unpacking, Inspecting
and Installation
Unpacking Your instrument is thoroughly inspected and tested at the factory and is
and Initial ready for use upon receipt. When received, inspect the shipping carton
for damage. If the carton is damaged, notify the shipper immediately.
Inspection
If the carton appears to be undamaged, carefully inspect the instrument
for broken parts, scratches, dents, or other damage before using.
If you are missing anything from the above list, please contact your
sales representative at Lighthouse Worldwide Solutions immediately at
(866) 507-9200 or [email protected].
WARNING: Do not Keep the carton and all packing material for reshipment for its annual
ship the instrument with calibration.
the battery installed.
Accessories You can order several optional accessories to tailor the unit to your
needs.
• Carrying Case
• Validation Documentation
1. Make sure that the power switch is in the OFF position and the
instrument’s power adapter is not connected.
7. Slide the battery compartment door to the right until it clicks and
latches.
Connect Power
Connect the power adapter as illustrated in the following steps:
1. Insert the round DC power plug into its receptacle on the left side
of the HANDHELD.
3. Plug the adapter’s AC power cord into the AC power source. The
battery will begin and continue to charge until it is fully charged
or DC power is removed.
3. Hold the instrument securely then pull the battery release ribbon
outward to disconnect the battery and slide the battery out.
Remove the battery.
2. Turn the printer over and push the battery pack into the underside
of the printer. The pack will only fit one way. Insert the edge
with the gold contacts first, then tilt the battery so that it slides
into the printer. Press until a distinct "click" is heard.
3. The printer will not work until the battery is charged. To charge
the battery, attach the AC cord to the adapter. Plug the adapter’s
round DC plug into the printer’s receptacle. Plug the AC cord
into an AC power source. Fully charging the battery may take up
to 15 hours before first use.
4. After the battery is charged, you can use the printer while the
charger is attached. Operating with the charger alone (no battery
installed) is not possible which means that the battery must
always be installed in the printer.
WARNING: Do NOT 6. Attach the round P/S-2 end of the printer cable to back of the
force the connection printer. Make sure it is oriented correctly or damage to the
when attaching the
printer cable to the
HANDHELD or cable may result. Do NOT force the connection.
printer. Damage to the
cable or the instrument 7. Turn on the HANDHELD and the printer.
may result and will void
the product warranty.
Note: Only thermal 1. Turn the printer on. Open the printer’s cover. Open a roll of
paper can be used. The thermal paper and free the end of the paper. Hold the roll so it
printer will not print on
regular paper.
will unroll from the bottom as shown below.
5. Make sure the printer is turned on. Insert the end of the paper
under the printer’s roller bar and over the arrow guide marks until
the printer pulls it in.
Note: The orange light 6. The printer should automatically feed the paper through the
on the front of the mechanism and out about an inch.
instrument indicates
that the printer is out
of paper.
Do not print when
there is no paper.
7. Press and hold the Form Feed button on the top front of the
printer until 3 to 4 inches of paper extends from the printer.
8. Hold the cover open and grasp the end of the paper.
9. Feed the end of the paper through the slot in the printer’s cover.
feed paper
this way
10. Close the printer’s cover. The end of the thermal paper should
extend 1 to 2 inches out of the printer.
Note: The DATA port 1. To connect to the HANDHELD, insert the RJ-45 end of the
can be used for the printer HANDHELD data communications cable to the DATA port.
or to connect HANDHELD
to an external computer. It
cannot be used to connect
to both at the same time.
Note: LMS Express Figure 2-24 Connecting RJ-45 data communications cable
allows you to upload data
from your HANDHELD; 2. Connect the DB-9 end of the data communication cable to your
LMS Express RT and LMS
Express RT Plus allow you Lighthouse Monitoring System or PC running LMS Express or
to also collect data in real LMS XChange software.
time.
Please refer to the LMS, LMS Express or LMS XChange manual for
further information.
3 Operation
This chapter describes how to use the HANDHELD 3016 and 5016
Airborne Particle Counters.
Using the The HANDHELD comes with a charged battery and is ready for use.
Instrument To start using the instrument, proceed as follows:
WARNING: Do not 1. Insert the battery included with the shipment. (See Chapter 2 for
attempt to sample instructions.)
reactive gases (such as
hydrogen or oxygen)
with this instrument. 2. Position the instrument in the environment to be measured.
Reactive gases create an
explosion hazard in the 3. Remove the protective cap from the inlet tube. To use the
instrument. provided isokinetic probe, install it by connecting to inlet tube on
Sampling any gas under
the top of the instrument.
pressure can damage the
instrument and void the 4. The included Temperature/Relative Humidity probe can be
warranty. attached to the provided receptacle to read environmental data.
Sampling any gas that is
not the same density as
5. Set on/off switch found on the left side of the unit to ON.
ambient air can result in
inaccurate data. 6. The Start Up screen displays on the LCD.
Contact Lighthouse for 7. The MAIN screen appears.
more information.
WARNING: Do NOT 8. On the touch screen, press the START button to start the
allow water, solvents, or instrument.
other liquids enter the
instrument via the inlet
tube - the instrument will 9. "STARTING" will display when the pump is initially turned on.
be damaged and void the
warranty. 10. When the HANDHELD starts counting, "COUNTING" appears
on the display. Particle counts are displayed according to the size
Do NOT operate the
instrument with the inlet
of each particle.
tube capped or plugged -
the internal pump will be
damaged and void the
warranty.
Note: The pump motor 11. If the instrument is in AUTO mode with cycles and a hold time,
requires a minimum 5 "HOLDING" will display after each cycle and "FINISHED" will
seconds to ramp up to full
flow. Refer to “5 Second
display when all the cycles are complete.
Startup” on page 33.
12. Press the "STOP" button to stop the instrument before the cycles
are complete.
This interface allows the user to easily view and configure the
instrument to specific needs and applications.
Menu Map
*ENTER
PASSWORD
MAIN
MAIN Screen
Note: The Screen Shots The MAIN screen gives the user a single snapshot view of the status of
shown in this chapter were the instrument. The instrument can be powered by a power supply or
taken from the 3016
model. The 5016 screen is
from a removable battery. When a battery is used, the battery indicator
identical except for the will show the level of the battery charge remaining.
channel sizes.
Note: If the instrument is • Battery Indicator: Indicates that the instrument is being powered
counting when the "X" by a rechargeable battery. The amount of battery life left is denoted
appears in the battery
indicator, the pump will
by the fill inside the battery icon. When the battery is low, the
automatically stop to words "BATT LOW!" will appear on the screen and the unit will
prevent the battery from beep continually until it is plugged into its AC power cord for
discharging completely. recharging.
Figure 3-4 Battery Indicator levels from Full to Empty, left to right
WARNING: If the Air Flow is insufficient, turn the instrument off and
contact Lighthouse Worldwide Solutions tech support.
Note: There is a one • START/STOP: Press START button on the screen to start
second startup during counting. When running, the instrument will display
which the pump is
accelerating to full power.
"COUNTING" in the lower right portion of the screen.
During this time, the word
"STARTING" will display.
Press the STOP button to stop counting; the word "STOPPED" will
display.
LOCATION Selection
Changing Locations
• The double arrows and triple arrows will move the cursor up or
down 10 records or 100 records at a time, respectively.
• For example, to sample from two different locations that are a five
minute walk apart, set the Hold Time to 5 minutes, collect data
from location 1 during the first cycle, then, when the instrument
finishes counting the first cycle and is HOLDING, move the
instrument to location to 2 and change the location on the
In this view, the following functions can be performed using the toggle
buttons on the right side bar:
• START/STOP counting
The unit can display both Differential and Cumulative data at the same
time on the Zoomed View screen.
The unit can also display only one type of data in one column on the
Zoomed View screen.
Two options in the lower right corner, SETUP and STATUS, configure
the printer and display the instrument’s current status, respectfully.
DATA SETUP
Particle Channels
The instrument’s particle channels can be enabled or disabled on the
Particle Channel. A checkmark is displayed next to each enabled
channel.
Note: The data buffer is • The checkmark button next to each channel size is a toggle. Press it
cleared when channels are once to disable a channel and a red "X" will display, indicating that
enabled or disabled so that
all the data in the buffer
the channel is disabled. Press the button again and it will change
have the same number of back to the checkmark, enabling the channel.
channels.
When channels are disabled, they are removed from the MAIN screen
display, from the reports, and from the printouts.
The channel size for disabled channel(s) remain in the Data screen,
however the instrument does not record data for disabled channels.
Analog Channels
A Temperature and Relative Humidity probe can be connected to the
HANDHELD via a connector on the top of the unit.
There are two buttons on the Select Temperature Units window. The
button displayed shows the units that are currently selected: F for
Fahrenheit and C for Celsius.
To change to Celsius, press the F button. The "F" will disappear and the
bottom button will display C for Celsius. To change to Fahrenheit,
press the C button and the top button will display F for Fahrenheit.
When the unit is not counting or when it is holding, you can display the
instrument’s current Analog data by pressing press anywhere in the
Particle Data area to bring up the Zoomed Data View, then press the
Analog toggle button to display Analog data.
SAMPLE
Configure the Sample Time and the number of samples to be collected
on the Sample screen.
Note: If the Hold time is The maximum hold time is 99 hours, 59 minutes and 59 seconds.
set to 00:00:00 in Auto This field will count down to indicate how much time is left for the
Mode, the instrument will
run the samples according
Hold period.
to the sample time and the
# of cycles, but with no Select the HOLD button; enter the time in hours, minutes and
hold time in between seconds using the numeric keypad on the right. Press ERASE to
cycles.
erase a number, if needed. Press ENTER to set the Hold Time.
Note: If the Hold time is • HOLD: The Hold Time (hh:mm:ss) is the time between count
greater than one minute, cycles when the instrument is not counting particles.
the pump will shut off
during the specified hold
time.
Note: The maximum • SAMPLE: The Sample Time (hh:mm:ss) is the duration of one
Sample Time is 23:59:59. counting cycle. The Sample Time will count down on the MAIN
screen when the instrument is in Auto or Manual mode to indicate
how much time is remaining in the Sample.
Select the SAMPLE button; enter the time in hours, minutes and
seconds using the numeric keypad on the right. Press ERASE to
erase a number, if needed. Press ENTER to set the Sample time.
Note: When the particle • SAMPLE VOLUME: Instead of selecting a specific Sample
3
volume is ft ithe minimum Time, the instrument can be set to measure a specific Sample
3
sample volume is 0.1 ft .
Volume in cubic feet (ft3), cubic meters (m3) or liters (l). When this
is set, the corresponding Sample Time will automatically be set.
SETTINGS
The instrument can be configured to count in different modes and
formats.
COUNT MODE
Note: The sample time Counting starts when the START button is pressed and it will
for Auto, Manual, and continue until the STOP button is pressed. The sample time for
Beep modes count down
and the sample times for
Concentration mode is six seconds. As the sample time on the
Concentration mode count MAIN screen counts from one to six, the particle counts are
up. updated continuously.
Note: BEEP mode only If alarming is enabled on more than one channel size, only the
works with CUMULATIVE smallest channel size will be used to trigger the alarm in BEEP
data.
mode. Larger channel sizes will be ignored.
Note: If BEEP mode is The data will be recorded based on the set sample time and hold
set to one count, the beeps time and can be viewed in the View Buffer and on the printouts.
may not be for every single
count.
There will be no indication on the record, however, that the data
was saved while the instrument was in BEEP mode.
PARTICLE Display
For example, the cumulative count for the 1Pm channel is the sum of
that channel’s count + 2.5Pm count + the 5Pm count.
The differential count for the 1Pm channel is the number of particles
between 1Pm and 2.5Pm.
ALARM
The user can enable alarming on specific channels as illustrated in
Figure 3-25.
Note: Alarming is only To enable the alarming for any channel, press the "X" next to that
applicable for AUTO and channel. When a checkmark is displayed, that channel is enabled for
MANUAL mode. It applies
only to Raw particle counts
alarming. Press the checkmark to disable the alarming for that channel.
even if the instrument is
displaying Normalized Alarm Threshold
data.
If the instrument is set to
Press the threshold button next to the enabled channel in order to set the
Differential data, the alarm alarm threshold for that channel.
threshold will apply to the
differential counts.
If the instrument is set to
display Cumulative data,
the alarm threshold will
apply to the cumulative
counts.
Enter the desired alarm threshold for the selected particle channel, , in
Note: To receive alarms, When a particle channel that is enabled for alarming goes into alarm,
the Sample Time must be the selection cursor (>) becomes an asterisk (*) and the channel size is
greater than 1 second.
highlighted.
Alarm Acknowledge
Note: If alarms are When the instrument beeps in response to the Alarm and Threshold
enabled on two channels, if settings, it can be silenced by tapping anywhere on the screen while the
the user presses the Alarm
Acknowledge button when
unit is sampling.
the first channel goes into
alarm, the alarm will not After acknowledging the alarm, the alarm count will reset when the
sound if the second next sample cycle begins.
channel’s threshold is
reached within the sample
sample period.
Clear Buffer
Press the Clear Buffer button to clear the instrument’s data buffer.
DEVICE Device Setup includes setting the instrument’s date and time, adjusting
SETUP the instrument’s LCD contrast or beep volume, aligning the
touchscreen, enabling autostart, setting the instrument’s
communications address, editing location names, enabling password
restrictions, viewing the instrument’s current status, and configuring
the instrument’s printer.
CLOCK
Use the Clock screen to set the instrument’s date and time.
Set the instrument’s Date by entering values for the desired month, day
and year and then press the ENTER button.
Enter the desired Time in hours, minutes and seconds then press
ENTER to save the new time.
OPTIONS
Several optional configuration settings are found on the OPTIONS
screen.
CONTRAST ADJUST
The audio level of the BEEP can be adjusted by pressing the second set
of UP and DOWN arrows.
The ALIGN button allows you to re-align the touch screen so the
locations that you touch on the screen correspond to the expected
button or function.
WARNING: Be • The following screen appears. Touch the circle in the lower left
careful to touch the corner:
screen at the specified
locations only. If you
touch the screen
elsewhere during this
process, you will align
the screen incorrectly.
Touch here
Touch here
Touch here
• The unit will save the settings and and display the MAIN
screen.
Alignment At Startup
Note: If, during normal The Alignment screen can also be accessed by turning off the unit and
operation of the then turning the unit on while touching the screen. Doing so brings up
instrument, touching the
buttons doesn’t give the
the following screen:
proper response or the
buttons stop working, turn
off the unit and then after
the screen goes blank, turn
it back on.
Autostart Mode
Note: When Autostart If Autostart mode is enabled and the instrument is powered on (or
mode is enabled, set the regains power after a power outage), the instrument will immediately
Delay time to at least 5
seconds or enable the 5
begin sampling based its configured mode, delay, start, and hold times.
Sec Startup in CFG
Options.
DiffCuml on Zoom
One Channel
Note: If the first channel One Channel mode only affects how data is displayed on the MAIN
is disabled and One screen. Refer to Figure 3-40.
Channel mode is enabled,
the display and zoomed
data view will be blank.
• Raw/Normalized: Raw
Note: If you change any When counting, the MAIN Screen will update continuously and data
setting (mode, sample will not be recorded to the data buffer.
time, hold time, etc), the
One Second Realtime
MODBUS Output mode
automatically disables.
5 Second Startup
HOLD time is greater than one minute, to stabilize the laser and air
flow. This setting should be left in the default mode unless special
applications, such as "surface scans", require it to be disabled.
COMM ADDRESS
When the HANDHELD is connected to a data collection system or
daisy chained at the end of a chain of RS-485 instruments, the
instrument’s COMM address is used to identify it.
Set the COMM Address by using the numeric keypad to select the
address; press ERASE to erase a number, if needed. Press ENTER to
accept the value.
LOCATION
The HANDHELD allows up to 200 different locations and associated
alphanumeric labels.
• Type in the name of the location using the alphanumeric and under-
score keys.
• Press the ERASE button to erase the last character typed, if needed.
• Press ENTER.
• Use the Arrow keys to go to the next location to be edited and press
the EDIT button. Continue in the same way to edit as many Loca-
tions as desired.
SECURITY
To restrict access to the instrument and/or configuring the instrument,
the HANDHELD has two different password levels.
• To set the password for the POWER ON, select the POWER ON
button, then type in a password using the numeric keypad. Press the
ERASE button to delete the last character, if needed.
POWER ON PASSWORD
WARNING: Be sure To require that a password must be entered before the instrument can be
to record the unit’s used, enable the POWER ON password..
passwords in a safe
place. If the password is
lost or forgotten, contact
Lighthouse technical
support for assistance.
The unit may have to be
returned to the factory to
reset the password.
CONFIGURATION PASSWORD
PRINT SETUP
The Print configuration has several options for printing the data that the
the user sets on the Printer Setup screen shown in Figure 3-47.
Note: You can select • Differential / Cumulative Toggle - This toggle option specifies
both Differential and how the data will appear on the printouts.
Cumulative printing at the
same time. For normalized
values with more than 8 Press BACK to return to the Configuration screen or press MAIN to
digits, only the whole return to the MAIN screen.
number will be printed.
SERVICE
This section of the Configuration screen is reserved for Lighthouse
Authorized Service Providers only. The correct service password must
be entered to access this area.
DATA Data that is stored on the instrument is viewed in the Data Screen.
When the buffer has filled to its limit of 3000 records, the newest
records will overwrite the first records stored. The word "Records" on
the MAIN screen will have an asterisk (*) next to it to indicate that the
buffer has wrapped. When you go to the Data screen after the data has
wrapped, the first record viewed will be the most current record, which
will not necessarily be record #1.
If the Particle Volume is set to ft3, then the concentration data will
display and print in ft3. If the Particle Volume is set to m3 or Liters (L),
then the concentration data will display and print in m3.
Press the DATA button on the MAIN screen to display the Data screen.
Scroll through the data using the UP and DOWN arrow buttons.
The Data screen displays the following information for each data
record.
Note: When the buffer • Rec# - Identifies which record is currently viewed.
has wrapped, the record
that is first displayed in the • *Recs - Displays how many records are currently stored in the
Data screen is the first
record in the data buffer . HANDHELD’s buffer. When there is an asterisk (*) next to the
This may not be Rec#1. word "Recs", this means that the 3000 record data buffer has
wrapped. The basic concept is First In, First Out (FIFO).
If you press the single
down arrow button once,
the instrument will display
• Size - Lists the channel sizes configured on the instrument.
the last record in the data
buffer. • Diff#, Diff/ft3, Diff/m3 - Indicates that each channel size’s data is
• Loc - Indicates the location at which the data record was recorded.
The Location name listed is the alphanumeric label that was saved.
• Instr - Indicates the state of the instrument at the time the data was
recorded. Instrument states include GOOD or SRVC.
• Flow - Indicates the flow state of the instrument at the time the data
record was recorded. Flow is recorded as OK or ALRM. If the flow
was in alarm, it will print as Flow: Alert on the printouts.
• Laser - Indicates the status of the laser at the time the data record
was recorded; possible laser states include OK or SRVC. If the laser
needs to be serviced, it will print as Laser: Service.
Analog Data
PRINT RECORD
When you push the PRINT RECORD button, whatever record is cur-
rently displayed in the Data screen will print as a single sample record.
The record will print according to the settings in the Print Configura-
tion.
**HANDHELD** **HANDHELD**
Serial #: 30804001 Serial #: 30804001
----------------------- -----------------------
Location: 29 Location: 29
08-02-03, 15:34:46 This indicates 08-02-03, 15:34:46
Sample Time: 00:01:00 whether the data Sample Time: 00:01:00
Flow: 0.1 cfm viewed is in RAW Flow: 0.1 cfm
counts or
Laser: OK Laser: OK
Normalized counts.
74.7 DegF 52.2 %RH 74.7 DegF 52.2 %RH
Particle Counts: Particles/ Ft^3:
Size Diff Cumul Size Diff Cumul
0.3 29118 32543 0.3 2222.0 2350.0
0.5 2572 3425 0.5 115.0 128.0
0.7 797 853 0.7 13.0 13.0
1.0 29 56 1.0 0.0 0.0
2.0 24 27 2.0 0.0 0.0
5.0 3 3 5.0 0.0 0.0
• Maximum Value
• Minimum Value
• Average
• Standard Deviation
View the same data in different formats just by changing the Particle
Display options on the Sample Setting screen.
• To print a range of data from the buffer, scroll to the first data
record to be included in the range.
• Enter the number of records to print and press the ENTER button.
Note: Printing ALL • Press ALL to print all records in the buffer.
records may take some
time if the buffer is full. • Press CANCEL to cancel printing.
Location: TEST1234
...
10.0 0
Particle Counts:
Summary (Cuml):
-----
# of samples =3
Size Max
0.3 45687
0.5 6902
1.0 1306
3.0 46
5.0 19
10.0 4
Size Min
0.3 1111
0.5 152
1.0 29
3.0 0
5.0 0
10.0 0
Size Avg
0.3 26124.3
0.5 4036.7
1.0 791.3
3.0 26.3
5.0 10.7
10.0 1.7
Size Std
0.3 22782.4
0.5 3488.5
1.0 673.6
EC GMP
Access each report via its button. The report buttons are located at the
top of the Reports screen.
Note: If the user sets the When one of the report options buttons is pressed, the instrument uses
counter for a minimum the current Room Area, Class Level, Air Flow and Room Status
volume, and takes the
exact number of minimum
parameters to determine the minimum number of locations, samples
locations and samples, the and volume per channel in order to classify a cleanroom with that
user could get a "Cannot standard.
Classify: too few locations"
error if the minimum
Use these displayed minimum values to configure the instrument so
volume rounds the sample
time down so that not that the minimum requirements needed to classify the cleanroom will
enough samples at the be met.
minimum volume are
taken. In order to set parameters for a report, follow these steps:
In this case, add one or
two seconds to the sample • Select the desired report.
time so that the user is not
at the exact minimum
volume.
Below are the available Room Status’, as defined for each standard:
• Use the UP and DOWN arrows to select the desired Class Level
Class Levels vary based on which standard has been selected in the
PRINT REPORT field. Below are the available Class Levels, per
standard:
ISO14644-1 - 1, 2, 3, 4, 5, 6, 7, 8, 9
EC GMP - A, B, C, D
Changing the Class Level will also change the minimum number of
locations, minimum number of samples, and the minimum sample
volume per channel size required to satisfy the requirements of the
chosen report.
• Press the AREA button; the following Area screen will display.
• At the Report Setup Screen, confirm the values, then press the
BACK button.
• The main REPORTS screen displays; note the values that were
generated for Min Locations, Min Samples, and Min Vols.
Note: The Minimum Use this information to set up the instrument to meet or exceed the
Volumes are measured in minimum requirements.
the standard
measurement required by
each specific report. The next section contains an example of setting up the instrument
to run a report.
• Set the instrument for the Fed Std 209e (ft3) report, 100 ft2, Class
100, unidirectional air flow, operational room status.
• Min Locations: 4
• Min Samples: 5
0.3 0.100
0.5 0.200
1.0 0.917
3.0 10.309
5.0 31.696
10.0 145.985
• Type in 146 and press ENTER. This sets the instrument for the
channel size with the largest minimum volume requirement.
• After the instrument has recorded the sample, change the Location
using the Location Select button.
• Then move the instrument to the second location and press START.
• After the instrument finishes recording at the last location, and the
instrument has a total of at least 5 samples, the instrument is ready
to print the report.
PRINTING A REPORT
To print a report, the user can choose to either clear the data before
starting the test or running the samples and then selecting the range of
data to include in the report.
• Once the user has collected the necessary samples, press REPORTS
from the MAIN screen.
• Using the ARROW buttons, scroll to the first record in the range of
data for the report.
• Press ENTER.
• The display will return to the main REPORTS screen and start
printing the report.
Report Requirements
ISO 14644-1
EC GMP
The EC GMP Standard Report requires that the unit has the channel
sizes 0.5P and 5.0P as these are the only channels that apply to this
standard.
The EC GMP Report has different concentration limits for cleanroom
status "At Rest" versus "Operational". When the cleanroom is
"Operational", Class D is not available. The standard is not defined for
Class D in an Operational cleanroom.
*************************
Federal Standard 209E_Ft^3
**HANDHELD 3016**
Serial #: xxxxxxxx
Targeted Class: 10000
Room Area: 10ft^2
Room Status: Operational
Air Flow: Unidirectional
Min Locations: 2
Min Samples/Room: 5
-----
10/10/2004, 17:35:47
-----
*************************
Federal Standard 209E_M^3
**HANDHELD 3016**
Serial #: xxxxxxxx
Targeted Class: M7.0
Room Area: 100m^2
Room Status: Operational
Air Flow: Unidirectional
Min Locations: 3
Min Samples/Room: 5
-----
10/10/2004, 17:35:47
-----
.
*************
ISO 14644-1
**HANDHELD 3016**
Serial#: xxxxxxxx
Targeted Class: 9
Room Area: 9 m^2
Room Status: Operational
Air Flow: Unidirectional
Min Locations: 3
Min Samples/Room: 3
-----
10/10/2004, 18:10:17
-----
************
EC GMP
**HANDHELD 3016**
Serial #: xxxxxxxx
Targeted Class: A
Room Area: 9 m^2
Room Status: Operational
Air Flow: Unidirectional
Min Locations: 1
Min Samples/Room: 1
-----
10/10/2004, 14:12:09
-----
FULL
75%
50%
25%
After the pump shutdown level and before the battery reaches its
critical low point, the instrument will shut down all power. To prevent
loss of power, attach the AC cord and plug into an outlet as soon as the
BATT LOW! message appears on the screen.
Using Report Besides printing reports, the Report Setup screen can be used to display
Parameters each report’s minumum requirements - such as how many data records
are required and from how many different locations data must be
recorded to meet a given class for a given cleanroom area.
Once the user knows these requirements, the user can configure the
HANDHELD so that the data collected will fulfill the report’s
requirements.
Note: In order to review For each report type, as the user changes the Room Area, the Class
reports, the optional printer Level, and sometimes the Air Flow or the Room Status, the values for
must be attached to the
HANDHELD.
the Minimum Locations, Minimum Samples and Minimum Volume
may change and will be calculated for the requirements for each report
type.
These values are indicated on the screen so that the user can configure
the instrument appropriately to ensure the samples recorded meet the
requirements for the report selected.
Basic Each of the reports have some basic requirements that, if not met,
Requirements cause the report to FAIL classifying the cleanroom immediately.
For the Fed Std 209E (ft) report, the classification for a particle size is
based on its samples taken from all locations in the cleanroom. Each
particle size is given one of the following results:
ISO 14644-1
The minimum number of locations is 1.
At least 3 samples, total, must be taken in the cleanroom. The user can
take a different number of samples at different locations.
EC GMP
The EC GMP only applies to 2 channel sizes: 0.5P and 5.0P.
If one of these channel sizes is not present, the report cannot classify
the room.
The standard does not require a minimum sample volume. The volume
of air must be shown in liters (L).
The counter will only print channels 0.5 and 5.0 in this report. If either
channel is not available on the HANDHELD, then this report will not
be valid.
A Limited Warranty
Limitation Of Warranties: BILITY, OR PRODUCT LIABILITY CLAIM AND BUYER
AGREES TO WAIVE SUCH CLAIMS. LWS’s SOLE AND
EXCLUSIVE LIABILITY AND BUYERS SOLE AND
A. Lighthouse Worldwide Solutions (LWS) warrants that all EXCLUSIVE REMEDY, FOR ANY NONCONFORMITY OR
equipment shall be free from defects in material and DEFECT IN THE PRODUCTS OR ANYTHING DONE IN
workmanship under normal use for a period of two years from CONNECTION WITH THIS CONTRACT, IN TORT,
date of shipment to Buyer except that LWS does not warrant that (INCLUDING NEGLIGENCE), CONTRACT, OR OTHER-
operation of the software will be completely uninterrupted or WISE, SHALL BE AS SET FORTH IN THE SUBSECTION A
error free or that all program errors will be corrected. Buyer shall HEREOF AS LIMITED BY SUBSECTION B HEREOF. THIS
be responsible for determining that the equipment is suitable for EXCLUSIVE REMEDY SHALL NOT HAVE FAILED OF ITS
Buyer’s use and that such use complies with any applicable ESSENTIAL PURPOSE (AS THAT TERM IS USED IN THE
local, state, or federal law. Provided that Buyer notifies LWS in UNIFORM COMMERCIAL CODE) PROVIDED THAT THE
writing of any claimed defect in the equipment immediately SELLER REMAINS WILLING TO REPAIR OR REPLACE
upon discovery and any such equipment is returned to the DEFECTIVE EQUIPMENT (AS DEFINED IN SUBSECTION
original shipping point, transportation charges prepaid, within A) WITH A COMMERCIALLY REASONABLE TIME
two years from date of shipment to Buyer and upon examination AFTER RECEIVING SUCH EQUIPMENT. BUYER SPECIFI-
LWS determines to its satisfaction that such equipment is CALLY ACKNOWLEDGES THAT SELLER’S PRICE FOR
defective in material or workmanship, i.e. contains a defect THE EQUIPMENT IS BASED UPON THE LIMITATIONS OF
arising out of the manufacture of the equipment and not a defect LWS’S LIABILITY AS SET FORTH IN THIS CONTRACT.
caused by other circumstances, including, but not limited to
accident, misuse, unforeseeable use, neglect, alteration,
improper installation, improper adjustment, improper repair, or Warranty Of Repairs After Initial
improper testing, LWS shall, at its option, repair or replace the
equipment, shipment to Buyer prepaid. LWS shall have Two (2) Year Warranty:
reasonable time to make such repairs or to replace such
equipment. Any repair or replacement of equipment shall not A. Upon expiration of the initial two-year warranty, all parts and
extend the period of warranty. If the Instrument is modified or in repairs completed by an authorized Lighthouse repair technician
any way altered without the explicit written consent of LWS then are subject to a six (6) month warranty.
the warranty is null and void. This warranty is limited to a period
of two years, except as noted below, without regard to whether B. Other than the above, LWS makes no warranty of any kind,
any claimed defects were discoverable or latent on the date of expressed or implied, except that the products manufactured and
shipment. The length of warranty for pumps in hand held particle sold by LWS shall be free from defects in materials and work-
counters is one (1) year. Batteries and accessories with all manship and shall conform to LWS’s specifications; Buyer
products are warranted for one (1) year. Fuses and purge filters assumes all risk and liability resulting from use of the products
carry no warranty. If a third party battery is used in the product, whether used singly or in combination with other products. If
the product warranty is null and void. If the battery is charged by instrument is modified or in any way altered without the explicit
a third party battery charger the battery warranty is null and void. written consent of LWS, then the warranty is null and void.
B. If Buyer shall fail to pay when due any portion of the purchase C. WARRANTY REPAIRS SHALL BE COMPLETED AT THE
price or any other payment required from Buyer to LWS under FACTORY, BY AN AUTHORIZED SERVICE LOCATION,
this contract or otherwise, all warranties and remedies granted BY AN AUTHORIZED SERVICE TECHNICIAN, OR ON
under this Section may, at LWS’s option, be terminated. SITE AT BUYER’S FACILITY BY A LIGHTHOUSE
AUTHORIZED EMPLOYEE. BUYER PAYS FREIGHT TO
C. THE FOREGOING WARRANTY IS EXCLUSIVE AND IN FACTORY; SELLER WILL PAY STANDARD RETURN
LIEU OF ALL OTHER REPRESENTATIONS, WARRANTIES FREIGHT DURING THE WARRANTY PERIOD. BUYER
AND COVENANTS, EXPRESS OR IMPLIED WITH MAY SELECT A FASTER METHOD OF SHIPMENT AT ITS
RESPECT TO THE EQUIPMENT AND ANY DEFECTS OWN EXPENSE.
THEREIN OF ANY NATURE WHATEVER, INCLUDING
AND WITHOUT LIMITATION WARRANTIES OF MER-
CHANTABILITY OR FITNESS FOR A PARTICULAR PUR-
POSE. LWS SHALL NOT BE LIABLE FOR, AND BUYER
ASSUMES ALL RISK OF, ANY ADVICE OR FAILURE TO
PROVIDE ADVICE BY LWS TO BUYER REGARDING THE
EQUIPMENT OR BUYERS USE OF THE SAME. UNDER
NO CIRCUMSTANCES SHALL LWS BE LIABLE TO
BUYER UNDER ANY TORT, NEGLIGENCE, STRICT LIA-
B Default Settings
HANDHELD
Default Settings
LOC 001
MODE AUTO
ENVIRON UNIT US
PASSWORD 000000
# OF CYCLES 10
THRESHOLD 1000
C Purge Test
This Appendix will provide the user with the procedure to check the
counter for Zero Counts. A purge filter must be attached to the
instrument and ten (10) one (1) minute samples taken. There should be
no more than 1 count on average per one-minute sample. The purge
filter should be a 0.1 micron, 0.1 CFM filter.
8. After the instrument has met the requirement of the Purge test,
return the instrument to its normal location and operating status.
D MODBUS Register
Map v1.41
Supported
MODBUS Table D-2 Supported MODBUS Commands
Commands
Hex Command Description
03 Read Holding Registers
04 Read Input Registers
06 Write Single Holding Register
40001 unsigned integer MODBUS register map version. Matches the version number
of this document. Major version digits are hundreds. Minor
version digits are tens and ones. For example, v1.35 = 135d =
0087h.
40002 unsigned integer Command register. Makes the counter execute a command.
See the description of this register in the table below.
40003 unsigned integer Device Status.
[bit 0=RUNNING, bit 1=SAMPLING, bit 2=NEW DATA, bit
3=DEVICE ERROR]
40004 unsigned integer Firmware version. Major version digits are hundreds. Minor
version digits are tens and ones. For example, 210 = v2.10.
40005 unsigned integer Serial Number [high]
40006 unsigned integer Serial Number [low]
40007 ASCII string Product Name char[0], char [1] (NULL terminated string)
40008 ASCII string Product Name char[2], char [3]
40009 ASCII string Product Name char[4], char [5]
40010 ASCII string Product Name char[6], char [7]
40011 ASCII string Product Name char[8], char [9]
40012 ASCII string Product Name char[10], char [11]
40013 ASCII string Product Name char[12], char [13]
40014 ASCII string Product Name char[14], char [15]
40015 ASCII string Model Name char[0], char [1] (NULL terminated string)
40016 ASCII string Model Name char[2], char [3]
40017 ASCII string Model Name char[4], char [5]
40018 ASCII string Model Name char[6], char [7]
40019 ASCII string Model Name char[8], char [9]
Device Status
The Device Status register (40003) displays the current status of the
device.
Bit Description
Command The Command Register (40002) is used to make the device perform an
Register action. The register performs an action when an integer value is written
to it. The action is completed when the device sends a MODBUS
Value Action
Value Action
Bit Description
These registers run in parallel with the data registers (30xxx series).
For example, data register 30010’s enable register would be 43010.
Data register 30016’s enable register would be 43016.
Note: Alarm Enable The user can enable multiple particle channels for alarming at the same
currently only works for time.
Particle Channels.
Particle data registers for the Enable setting start at 43009 for the high
word and 43010 for the low word for particle channel 1.
To enable alarming on the third particle channel, the user would enable
Bit 1 for register 43014.
Particle Bit 1
Registers
Channel Enabled
43009 - 43010 1 0
43011 - 43012 2 1
43013 - 43014 3 0
43015 - 43016 4 0
43017 - 43018 5 0
43019 - 43020 6 0
43021 - 43022 7 0
43023 - 43024 8 0
Use the Threshold registers to set the alarm threshold value. This is
described in the next section.
Note: The table below The threshold registers (45xxx series) run in parallel with the data
shows the registers for an registers (30xxx series). For example, data register 30010’s
8 channel particle counter.
Counters with less
corresponding threshold register would be 45010. Data register 30016’s
channels do not use the threshold register would be 45016.
extra registers. The
smallest particle channel Table D-9 Alarm Threshold Registers
starts at the xxx09 position.
Register Data Type Description
The Alarm Threshold Value is set in the low register of the channels.
Table D-10 Alarm Threshold Registers set to
default value
Particle Threshold
Registers
Channel Value
Data Data is stored in the input registers (30xxx series), which are read-only.
Registers All data items are four bytes long and are stored across two registers.
Byte and word order for integer data is big-endian. Thus, data items
are formed by placing the high bytes in front of the low bytes.
Example:
IEEE floating point has big-endian byte order and little-endian word
order. Thus, analog data items are formed by placing the low bytes in
front of the high bytes.
Example:
Not all particle and analog channels are necessarily active. Retrieving
data from an inactive channel returns garbage. See the Data Enable
Registers section of this document for details on how to record data
from active channels.
This entire series of registers represents one data record in the device.
The Record Index Register (40025) must be changed to index other
records here.
The first record in the data buffer is located at Index=0. The most
recently saved value is at Index=-1.
Table D-11 Data Registers
Note: Particle data is The timestamp field indicates when the data record was recorded.
always a cumulative raw Timestamps are stored as the number of seconds since 1/1/1970, the
count regardless of the
instrument’s settings.
Unix time epoch. This value can be written directly into a C/C++
time_t data type to be used by ANSI C time functions.
If multiple states occur, the bits are added together. For example, a
Flow Alert and a Particle Overflow would return a value of 6 in register
30008 (bits 1 and 2 are set TRUE).
Table D-12 Data Status Byte
Bit Description
Bit Description
5 Threshold Low Status
0 = Threshold not exceeded 1 = Threshold exceeded
6 Instrument Sampler Status
0 = Nominal Operation 1 = Sampler Error
String Description
TIME Timestamp
STIM Sample Time
SVOL Sample Volume
LOC Location
STAT Status
TEMP Temperature
RH Relative Humidity
AIRV Air Velocity
DPRS Differential Pressure
ESD Electrostatic Discharge
FLOW Flow Rate
LASV Laser Voltage
VOLT Voltage
PRES Pressure
Note: Only Particle data Particle data items are typed specially. They contain numbers,
types have numbers in sometimes a space and sometimes a period used as a decimal point.
their strings.
These entries are used to identify particle channel sizes and are always
expressed in microns. These types represent raw counts only.
Table D-14 Examples of Particle Data Items
String Description
Note: Not all data types Units are stored as 4 character ASCII strings across 2 registers. If the
have units. Units string contains less than 4 characters or no characters at all, the
LWS Particle Counters
rest of the string is padded with NULLs.
may use units not on the
table. The table below shows units that may be sent by the device. Some of
these units are not currently used but are reserved for future use.
Index
I
D
Initial Delay 3-19
Data Display 3-6 Installing Probe 3-1
Data Registers D-13 Installing the Battery 2-3
Device Status Word D-15 ISO 14644-1 3-47, 4-2
Data Setup 3-14, 3-15
Data Storage 1-2
Data Type Registers D-16 L
Data Units Registers D-18
Date Format Option 3-28 Laser Diode, how it works 1-1
Date/Time Display 3-5 Laser Source 1-2
Date/Time Setup 3-27 Laser Status 3-42
Delay 3-19 Limitation Of Warranties A-1
Device Setup 3-14, 3-27 little-endian data D-13
Device Status D-5 Location 3-5, 3-7, 3-35
Device Status Word D-15 + / - buttons 3-5
DiffCuml on Zoom 3-32 Changing in Auto Mode 3-8
T
Thermal Paper 2-9
Threshold Setup Registers D-10
Setting the Alarm Threshold Value D-12