Magnum C Series
Magnum C Series
Magnum C Series
SERIES
X-RAY GENERATOR
SERVICE MANUAL
PREPARED BY:
APELEM-DMS Group
Parc Scientifique Georges Besse
175, Allée Von Neumann
30035 NIMES CEDEX 1 – France
Tel : 00 33 (0)4 66 29 09 07
Fax : 00 33 (0)4 66 29 71 23
Email : [email protected]
Web site : www.apelem.com
MAGNUM C / INSTALLATION 2¾
MAGNUM C DR
SERVICE AND INTERFACING, PROGRAMMING, AND
CALIBRATION 3¾
INSTALLATION
MANUAL ACCEPTANCE TESTING 4¾
REGULAR MAINTENANCE 6¾
THEORY OF OPERATION 7¾
SPARES 8¾
SCHEMATICS 9¾
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 0-1
PROPRIETARY AND CONFIDENTIAL
The design and information contained in this document is proprietary to APELEM-DMS Group, has been designed and
developed at private expense, and is the exclusive property of APELEM-DMS GROUP. The information contained
herein is loaned in confidence solely for the installation, operation, and maintenance of APELEM-DMS GROUP
equipment. This document may not be duplicated in whole or in part, or be used for re-engineering, reverse
engineering, or otherwise reproducing in any form or creating or attempting to create or permitting, allowing or
assisting others to create or manufacture APELEM-DMS GROUP’s product or products derived therefrom, without the
express written permission of APELEM-DMS GROUP.
Page 0-2 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Pre-installation 1
CHAPTER 1
PRE-INSTALLATION
CONTENTS:
Section Title
1.1.0 INTRODUCTION ...................................................................................................................................... 1-2
1.1.1 Generator Description........................................................................................................................... 1-2
1.1.2 Features ................................................................................................................................................ 1-2
1.1.3 Radiographic Performance ................................................................................................................... 1-3
1.1.4 Environmental Specifications................................................................................................................ 1-3
1.1.5 Applicable Standards ............................................................................................................................ 1-4
1.1.6 Electromagnetic Compatibility (EMC) ................................................................................................... 1-8
1.1.7 RoHS Compliance ................................................................................................................................ 1-8
1.2.0 SAFETY.................................................................................................................................................. 1-10
1.2.1 Safety and Warning Symbols.............................................................................................................. 1-10
1.2.2 Safety Notices and Warnings ............................................................................................................. 1-10
1.2.3 Safety Warning Labels........................................................................................................................ 1-13
1.3.0 PREPARING FOR INSTALLATION .......................................................................................................1-17
1.3.1 Generator Heat Output ....................................................................................................................... 1-17
1.3.2 Generator Power Requirements ......................................................................................................... 1-17
1.3.3 Generator Ground Requirements ....................................................................................................... 1-21
1.3.4 Locating and Mounting the Generator ................................................................................................ 1-22
1.3.5 Cable Entrance and Seismic Center Location.................................................................................... 1-23
1.3.6 Tools and test Equipment Required ................................................................................................... 1-24
1.3.7 Pre-Installation Checklist .................................................................................................................... 1-25
1.4.0 GENERATOR LAYOUT AND MAJOR COMPONENTS......................................................................... 1-25
1.5.0 COMPATIBILITY LISTING ..................................................................................................................... 1-28
1.6.0 RUNTIME LICENSE AGREEMENT (TOUCHSCREEN CONSOLE) ..................................................... 1-29
1.7.0 CUSTOMER SUPPORT......................................................................................................................... 1-30
1.8.0 COMPATIBILITY STATEMENT.............................................................................................................. 1-30
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 1-1
1 Pre-installation
1.1.0 INTRODUCTION
This chapter summarizes the main features of the MAGNUM C® and MAGNUM C® DR X-ray generators
(performance, regulatory and compatibility). Safety information is provided, along with environmental,
room, and installation requirements. This chapter concludes with a pre-installation checklist and a
diagram showing the major component layout.
The information in this chapter is provided in order for the installer to be able to plan the site
layout prior to installation of the generator.
The MAGNUM C® 100 kHz high frequency X-ray generator is a component for use in film-based
stationary radiographic X-ray systems. The MAGNUM C® DR X-ray generator adds a digital interface for
digital radiography (DR) equipment. The MAGNUM C ® X-ray generator consists of a main power cabinet
and an optional membrane control console. The MAGNUM C® DR X-ray generator consists of a main
power cabinet and an optional membrane, touchscreen or mini-console (used with digital interface). The
main power cabinet contains the HT tank and control circuits, the filament drivers, a low speed starter
(optional dual speed starter on some models of MAGNUM C® DR), and interface connections to the
room equipment.
The control console allows the operator to select the technique factors, image receptors, etc.,
and to initiate an X-ray exposure.
1.1.2 Features
The following are the main features of and the options available for the generator:
• Integral low speed starter, compatible with X-ray tubes with type “R” stator. Optional compatibility with
GE 23/23 Ω equal impedance “E” stator.
• Optional dual-speed starter on some models of MAGNUM C® DR (not available on 208 / 230 VAC,
1-phase & 3-phase units), compatible with tube types listed in chapter 2.
• Capable of interfacing with various DR imaging systems (MAGNUM C® DR only).
• 24 VDC, 110, or 220 VAC power source for Buckys (fused at 0.8 amps).
• 24 VAC 150 watts power source for collimator lamp.
• 24 VDC 45 watts power source for system locks.
• Optional AEC.
• Optional DAP (Dose-Area Product).
• Tomography
Use and disclosure is subject to the restrictions on the title page of this document.
Page 1-2 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Pre-installation 1
OPERATING
Ambient temperature range 10 to 40 °C (50 to 104 °F).
Relative humidity 20 to 80%, non-condensing.
Altitude -700 to 3000 meters (1100 to 700 hPa, 825 to 525 mm Hg).
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 1-3
1 Pre-installation
The MAGNUM C® / MAGNUM C® DR series of X-ray generators comply with the regulatory requirements
and design standards in this section as follows:
• VZW2555 series: Only the standards marked with an asterisk * under SAFETY.
• VZW2556 series: All standards in this section.
A) SAFETY
• * FDA Center for Devices & Radiological Health (CDRH) - 21 CFR subchapter J, section 1010 and
1020 (USA).
** This standard applies only to X-ray generators with an APELEM-DMS GROUP-supplied operator’s
console. It does not apply to “smart power supplies” in which the OEM or integrator supplies the
operator’s console.
NOTE: All referenced standards are considered to be at the latest adopted revision.
The CE Mark is a declaration by the manufacturer that the product complies with
the requirements of the applicable European Union (EU) medical device directive
and that the product has been subject to conformity assessment procedures as
provided in that directive.
A CSA mark with the indicators “C” and “US” means that product is certified for
both the U.S. and Canadian markets, to the applicable U.S. and Canadian
standards.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 1-4 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Pre-installation 1
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 1-5
1 Pre-installation
70 % UT 70 % UT
(30 % dip in UT) (30 % dip in UT)
< 5 % UT < 5 % UT
(> 95 % dip in UT) (> 95 % dip in UT)
for 5 s for 5 s
Power frequency 3 A/m 3 A/m Power frequency magnetic fields should be at
(50/60 Hz) levels characteristic of a typical location in a
IEC 61000-4-8 typical commercial or hospital environment
NOTE: UT is the A.C. mains voltage prior to application of the test level.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 1-6 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Pre-installation 1
NOTE 1 These guidelines may not apply all situations. Electromagnetic propagation is affected by absorption
and reflection from structures, objects and people.
NOTE 2 It is essential that the actual shielding effectiveness and filter attenuation of the shielded location be
verified to assure that they meet the minimum specification.
a
Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and
land mobile radios, amateur radio, AM and FM radio broadcast and TV broadcast cannot be predicted
theoretically with accuracy. To assess the electromagnetic environment due to fixed RF transmitters, an
electromagnetic site survey should be considered. If the measured field strength in the location in which the
VZW2556 series of X-ray generators is used exceeds the applicable RF compliance level above, the X-ray
generator should be observed to verify normal operation. If abnormal performance is observed, additional
measures may be necessary, such as re-orienting or relocating the X-ray generator.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 1-7
1 Pre-installation
In accordance with the intended use, some models of this series of X-ray generators comply with the
European Council Directive concerning Medical Devices. The CE marking affixed to compliant products
signifies this. One of the harmonized standards of this Directive defines the permitted levels of
electromagnetic emission from this equipment and its required immunity from the electromagnetic
emissions of other devices.
It is not possible, however, to exclude with absolute certainty the possibility that other high frequency
electronic equipment, which is fully compliant to the EMC regulations, will not adversely affect the
operation of this generator. If the other equipment has a comparatively high level of transmission power
and is in close proximity to the generator, these EMC concerns (the risk of interference) may be more
pronounced. It is therefore recommended that the operation of equipment of this type such as mobile
telephones, cordless microphones and other similar mobile radio equipment be restricted from the vicinity
of this X-ray generator.
MAGNUM C ® / MAGNUM C ® DR
产品中有毒有害物质或元素的名称及含量
Table of hazardous substances’ name and concentration.
有毒有害物质或元素
部件名称 Hazardous substances’ name
Component Name
铅 汞 镉 六价铬 多溴联苯 多溴二苯醚
(Pb) (Hg) (Cd) (Cr(VI)) (PBB) (PBDE)
Generator X O O X O O
Console X O O X O O
Use and disclosure is subject to the restrictions on the title page of this document.
Page 1-8 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Pre-installation 1
O: 表示该有毒有害物质在该部件所有均质材料中的含量均在SJ/T11363-2006 标准规定的限量要求以下
X: 表示该有毒有害物质至少在该部件的某一均质材料中的含量超出SJ/T11363-2006
标准规定的限量要求
• 此表所列数据为发布时所能获得的最佳信息
• 由于缺少经济上或技术上合理可行的替代物质或方案,此医疗设备运用以上一些有毒有害物质来实
现设备的预期临床功能,或给人员或环境提供更好的保护效果。
O: Indicates that this toxic or hazardous substance contained in all of the homogeneous materials for
this part is below the limit requirement in SJ/T11363-2006.
X: Indicates that this toxic or hazardous substance contained in at least one of the homogeneous
materials used for this part is above the limit requirement in SJ/T11363-2006.
• Data listed in the table represents best information available at the time of publication
• Applications of hazardous substances in this medical device are required to achieve its intended
clinical uses, and/or to provide better protection to human beings and/or to environment, due to
lack of reasonably (economically or technically) available substitutes.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 1-9
1 Pre-installation
1.2.0 SAFETY
The following advisory symbols are used on the safety warning labels, and/or on circuit boards, and/or on
the operator console.
WARNING THIS X-RAY UNIT MAY BE Radiation warning label on operator console.
DANGEROUS TO PATIENT
AND OPERATOR UNLESS Never allow unqualified personnel to operate the X-
SAFE EXPOSURE ray generator.
FACTORS, OPERATING
INSTRUCTIONS AND
MAINTENANCE SCHEDULES
ARE OBSERVED.
WARNING: THIS X-RAY UNIT MAY BE DANGEROUS TO PATIENT AND OPERATOR UNLESS
SAFE EXPOSURE FACTORS, OPERATING INSTRUCTIONS AND MAINTENANCE
SCHEDULES ARE OBSERVED.
WARNING: PROPER USE AND SAFE OPERATING PRACTICES WITH RESPECT TO X-RAY
GENERATORS ARE THE RESPONSIBILITY OF USERS OF SUCH GENERATORS.
APELEM-DMS GROUP CANADA INC. (“THE MANUFACTURER”) PROVIDES
INFORMATION ON ITS PRODUCTS AND ASSOCIATED HAZARDS, BUT ASSUMES
NO RESPONSIBILITIES FOR AFTER-SALE OPERATING AND SAFETY PRACTICES.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 1-10 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Pre-installation 1
X-ray radiation exposure may be damaging to health, with some effects being cumulative and extending
over periods of many months or even years. Operators and service personnel should avoid any
exposure to the primary beam and take protective measures to safeguard against scatter radiation.
Scatter radiation is caused by any object in the path of the primary beam and may be of equal or less
intensity than the primary beam that exposes the film.
No practical design can incorporate complete protection for operators or service personnel who do not
take adequate safety precautions. Only authorized and properly trained service and operating
personnel should be allowed to work with this X-ray generator equipment. The appropriate
personnel must be made aware of the inherent dangers associated with the servicing of high voltage
equipment and the danger of excessive exposure to X-ray radiation during system operation.
CAUTION: DO NOT EXCEED THE TUBE MAXIMUM OPERATING LIMITS. INTENDED LIFE AND
RELIABILITY WILL NOT BE OBTAINED UNLESS GENERATORS ARE OPERATED
WITHIN PUBLISHED SPECIFICATIONS.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 1-11
1 Pre-installation
WARNING: HAZARDOUS VOLTAGES EXIST INSIDE THE GENERATOR WHENEVER THE MAIN
POWER DISCONNECT IS SWITCHED ON. THESE AREAS INCLUDE, BUT ARE NOT
LIMITED TO, THE MAIN FUSE HOLDER AND ASSOCIATED CIRCUITS ON THE H.V.
AUXILIARY BOARD, THE AUXILIARY TRANSFORMER, AND THE MAIN POWER
CONTACTOR.
LED DS1 ON THE H.V. AUXILIARY BOARD INDICATES THE PRESENCE OF THE
+24 VDC SUPPLY.
THE CONSOLE ON/OFF SWITCH DOES NOT DISCONNECT THE MAIN POWER
FROM THE ABOVE AREAS INSIDE THE GENERATOR.
THE DC BUS CAPACITORS, LOCATED IN THE MAIN CABINET PRESENT A
SAFETY HAZARD FOR AT LEAST 5 MINUTES AFTER THE POWER HAS BEEN
REMOVED FROM THE UNIT. CHECK THAT THESE CAPACITORS ARE
DISCHARGED BEFORE SERVICING THE GENERATOR.
AN LED CONNECTED ACROSS THE DC BUS INDICATES THE PRESENCE OF HIGH
VOLTAGE. THIS LED IS MOUNTED ON THE EMC CAPACITOR BOARD (ON SOME
MODELS, THE EMC CAPACITOR BOARD DOES NOT CONTAIN ANY
COMPONENTS OTHER THAN THE LED AND THE SERIES RESISTORS).
DO NOT RELY SOLELY ON BLEEDER CIRCUITS AND HIGH-VOLTAGE ON
INDICATORS IN THE GENERATOR TO PROTECT YOU. DUE TO THE
POSSIBILITY OF COMPONENT FAILURE, IT MUST NEVER BE ASSUMED
THAT AN UNLIT LED ENSURES THAT NO HIGH VOLTAGE IS PRESENT.
USING A VOLTMETER, CONFIRM THAT NO HIGH VOLTAGE IS PRESENT
BEFORE ATTEMPTING ANY SERVICE.
NOTE: WHEN ATTACHING THE BASE TO THE TOUCHSCREEN CONSOLE, ENSURE THAT
THE TOUCHSCREEN IS RESTING ON A FLAT, CLEAN SURFACE WITH A PIECE OF
NON-ABRASIVE MATERIAL BETWEEN THE TOUCHSCREEN AND THE SURFACE.
NOTE: FOR WALL MOUNTED TOUCHSCREEN CONSOLES, ENSURE THAT THE BASE IS
SECURED PROPERLY TO A WALL STUD.
WARNING: PLEASE ENSURE THERE IS SUFFICIENT AREA AROUND THE VENTING SLOTS
OF THE TOUCHSCREEN CONSOLE TO ALLOW PROPER COOLING OF THE
INTERNAL COMPONENTS.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 1-12 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Pre-installation 1
NOTE: THE SET SCREW COLLAR MUST BE POSITIONED ON THE UPPER HALF OF THE
TILT ARM TO PREVENT PERSONAL INJURY SHOULD THE TOUCHSCREEN SLIP
WHILE ADJUSTING THE VIEWING HEIGHT.
USE THE PROVIDED ALLEN KEY TO ENSURE THAT THE SET SCREW COLLAR IS
LOCKED INTO POSITION SUCH THAT THERE IS NO LESS THAN 25 mm (1 INCH)
OF CLEARANCE BETWEEN THE BOTTOM EDGE OF THE TOUCHSCREEN
CONSOLE AND THE TOUCHSCREEN BASE PLATE WHEN THE TOUCHSCREEN IS
ADJUSTED TO ITS MINIMUM HEIGHT.
PLEASE BE SURE TO SUPPORT THE TOUCHSCREEN CONSOLE WHEN
ADJUSTING ITS VIEWING POSITION.
This subsection defines the safety labels used inside and outside the generator cabinet.
WARNING: SWITCH OFF THE MAIN POWER DISCONNECT AND ALLOW SUFFICIENT TIME
FOR ALL CAPACITORS TO DISCHARGE BEFORE REMOVING ANY COVERS.
WARNING: IF ANY COVERS MUST BE REMOVED FOR SERVICE, TAKE ALL REQUIRED
PRECAUTIONS WITH RESPECT TO THE HAZARD(S) AND IMMEDIATELY
REPLACE THE COVERS WHEN THE NEED FOR REMOVAL IS COMPLETED.
This information is provided to help you establish safe operating conditions for both you and your X-ray
generator. Do not operate this X-ray generator except in accordance with these instructions, and any
additional information provided by the X-ray generator manufacturer and / or competent safety
authorities.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 1-13
1 Pre-installation
Weight Label
This label is attached to the main generator cabinet and to the HT tank, and states the approximate
weight of the main cabinet with the HT tank, and the weight of the HT tank separately. Do not attempt to
lift these items without proper assistance.
This label is attached to the generator cabinet and on the inside of the back cover above the HT tank.
The DC bus capacitors (approximately 300 to 670 VDC, depending on model) will remain charged for up
to 5 minutes after the AC mains is disconnected or the console is switched off.
This label is attached to the outside of the generator cabinet, the cover over the inverter assembly, the
cover over the DSS board and the fan cover. Mains voltage is present inside the cabinet whenever the
main disconnect is switched on. Additionally, the DC bus capacitors will remain charged for up to 5
minutes after the AC mains is disconnected or the console is switched off.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 1-14 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Pre-installation 1
WARNING: WAIT A MINIMUM OF 5 MINUTES AFTER THE INPUT MAINS POWER HAS BEEN
REMOVED BEFORE REMOVING ANY COVERS. ONCE THE COVER(S) ARE
REMOVED. CHECK THAT THE VOLTAGE ACROSS THE DC BUS CAPACITORS IS
NEAR ZERO BEFORE SERVICING. IF THIS VOLTAGE EXCEEDS 48 VDC, THE
CAPACITORS MUST BE MANUALLY DISCHARGED BY QUALIFIED SERVICE
PERSONNEL.
This notice is printed on the HT tank lid and cautions against over-tightening the nuts on the transformer
feedthrough terminals (for the primary of the HT transformers).
This notice is printed on the HT tank lid. High voltage may be present at the primary terminals on the tank
lid board, at the output high voltage connectors, and at the mA/mAs measuring jacks if the shorting link is
opened for mA/mAs measurements.
These labels are fixed on the outer face of the auxiliary transformer and indicate the presence of high
voltage taps on the primary of 120, 200, 240, 400 and 480 VAC. Ensure the main power disconnect is
switched off and appropriate documentation is consulted before attempting to service this component.
HIGH VOLTAGE HAZARD: Be certain that you are aware of all potential high voltage
locations and hazards as detailed in this section before removing any covers, or attempting
any service on this X-ray generator.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 1-15
1 Pre-installation
FUSE RATINGS:
LOCATION 1 PHASE UNITS 3 PHASE UNITS
MAIN LINE FUSES: F1, F2: FRN-R-50 * F1, F2, F3: AG40 * for
(32/40 kW 400/480 V
units).
SC60 * for 32/40 kW
208-230 V 3 phase
units).
OTN60 *for 50 kW
208/230 V units.
SC60 * for 50 kW
400/480 units.
OTS60 * for 65 and 80
kW units.
GENERATOR CONTROL BOARD: F2: GDC-2 * F2: GDC-2 *
F3: GDC-500mA * F3: GDC-500mA *
CONSOLE BOARD: F1: GDC-1A * F1: GDC-1A *
* Refer to chapter 8, spares list, for APELEM-DMS GROUP part number for these fuses.
HIGH VOLTAGE HAZARD: Approximately 400 VAC is present on the membrane console
board in the area of T1, C36, and J5. This is a high voltage source for the fluorescent
backlight on the LCD display.
HIGH VOLTAGE HAZARD: AC mains voltage and / or DC bus voltage (approximately 325 to
670 VDC, depending on model) is present on the H.V. auxiliary board whenever the AC mains
is energized. Ensure that the AC mains is switched off and locked out before servicing this
board. See the note below regarding the DC bus voltage.
HIGH VOLTAGE HAZARD: High voltage is present on all components connected to the AC
mains (line fuses, auxiliary transformer, H.V. auxiliary board, main power contactor, etc)
whenever the AC mains is switched on. Additionally, DC bus voltage is present on certain
components (mains rectifier assembly, DC bus capacitors, inverter assembly, HT tank, H.V.
auxiliary board, etc) whenever the generator is switched on, and will remain on for up to 5
minutes after the console is switched off or the AC mains is switched off or disconnected.
HIGH VOLTAGE HAZARD: Approximately 600 VDC is present on the dual speed starter
board whenever the generator is switched on. This voltage is sourced from the DC bus
capacitors in the generator, and therefore the high voltage hazard will remain for up to 5
minutes after the generator has been switched off.
Use and disclosure is subject to the restrictions on the title page of this document.
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Pre-installation 1
The maximum heat output of the main generator cabinet is less than 1000 BTU / hour in normal clinical
use, with a maximum of 70 BTU / hour heat output for the console. The console is convection-cooled, and
the main cabinet is fan cooled. The console and main cabinet should never be covered when the
generator is switched on, as any covering may interfere with the cooling.
The tables in this section show mains power requirements for various configurations of MAGNUM C®
and MAGNUM C® DR X-ray generators. The installer must ensure that the generator is connected to the
proper mains voltage as per the nameplate on the generator.
The table below depicts the power requirements for the 32 kW MAGNUM C® / MAGNUM C® DR X-ray
generators.
Line Voltage 208 VAC - 5% to 230 VAC + 10%, 1 phase.
208 VAC - 5% to 230 VAC + 10%, 3 phase.
400 VAC ± 10%, 3 phase.
480 VAC ± 10%, 3 phase.
Line Frequency 50/60 Hz.
Momentary Current 220 Amps at 208 VAC (1 phase).
122 Amps/phase at 208 VAC (3 phase).
200 Amps at 230 VAC (1 phase).
110 Amps/phase at 230 VAC (3 phase).
65 Amps/phase at 400 VAC.
55 Amps/phase at 480 VAC.
Nominal Current * ≤5 Amps.
Momentary Power Consumption 45 kVA.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 1-17
1 Pre-installation
The table below depicts the power requirements for the 40 kW MAGNUM C® / MAGNUM C® DR X-ray
generators.
Line Voltage 208 VAC - 5% to 230 VAC + 10%, 1 phase.
208 VAC - 5% to 230 VAC + 10%, 3 phase.
400 VAC ± 10%, 3 phase.
480 VAC ± 10%, 3 phase.
Line Frequency 50/60 Hz.
Momentary Current 275 Amps at 208 VAC (1 phase).
154 Amps/phase at 208 VAC (3 phase).
250 Amps at 230 VAC (1 phase).
139 Amps/phase at 230 VAC (3 phase).
80 Amps/phase at 400 VAC.
65 Amps/phase at 480 VAC.
Nominal Current * ≤5 Amps.
Momentary Power Consumption 55 kVA.
The table below depicts the power requirements for the 50 kW MAGNUM C® / MAGNUM C® DR X-ray
generators.
Line Voltage 208 VAC - 5% to 230 VAC + 10%, 3 phase.
400 VAC ± 10%, 3 phase.
480 VAC ± 10%, 3 phase.
Line Frequency 50/60 Hz.
Momentary Current 192 Amps/phase at 208 VAC.
174 Amps/phase at 230 VAC.
100 Amps/phase at 400 VAC.
80 Amps/phase at 480 VAC.
Nominal Current * ≤5 Amps.
Momentary Power Consumption 65 kVA.
The table below depicts the power requirements for the 65 kW MAGNUM C® DR X-ray generators.
Line Voltage 400 VAC ± 10%, 3 phase.
480 VAC ± 10%, 3 phase.
Line Frequency 50/60 Hz.
Momentary Current 125 Amps/phase at 400 VAC.
105 Amps/phase at 480 VAC.
Nominal Current * ≤5 Amps.
Momentary Power Consumption 85 kVA.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 1-18 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Pre-installation 1
The table below depicts the power requirements for the 80 kW MAGNUM C® DR X-ray generators.
Line Voltage 400 VAC ± 10%, 3 phase.
480 VAC ± 10%, 3 phase.
Line Frequency 50/60 Hz.
Momentary Current 155 Amps/phase at 400 VAC.
130 Amps/phase at 480 VAC.
Nominal Current * ≤5 Amps.
Momentary Power Consumption 105 kVA.
The following table defines the power line requirements for the generators.
NOTE: THE FOLLOWING TABLE CONTAINS RECOMMENDED VALUES FOR THE WIRE SIZES BETWEEN
THE MAINS DISCONNECT AND THE GENERATOR. THE ACTUAL VALUES USED AT AN
INSTALLATION ARE DEPENDENT ON THE QUALITY OF THE INPUT LINE (VOLTAGE LEVEL), THE
CURRENT REQUIREMENTS, AND THE LENGTH OF THE CABLE RUN, AND MUST BE CONFIRMED
BY THE INSTALLER.
FINAL SELECTION OF GENERATOR INPUT WIRE AND DISCONNECTS AS WELL AS THE
CABLING FROM THE DISTRIBUTION TRANSFORMER TO THE MAINS DISCONNECT MUST MEET
THE REQUIREMENTS OF THE LOCAL ELECTRICAL CODES, AND IS USUALLY DETERMINED BY
HOSPITAL / CONTRACTOR ENGINEERING.
THE RATINGS LISTED CONSIDER THE GENERATOR REQUIREMENTS ONLY. THE INSTALLER
MUST MAKE THE NECESSARY COMPENSATION FOR ADDITIONAL LOAD REQUIREMENTS.
A POOR QUALITY INPUT LINE MAY RESULT IN THE INSTALLER HAVING TO
DERATE THE GENERATOR'S MAXIMUM POWER.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 1-19
1 Pre-installation
* Refer to 1.3.3 for general grounding information. Maximum wire gauge is # 2 AWG Cu (33 mm2).
** Maximum wire gauge is # 4 AWG Cu (21 mm2).
*** Maximum wire gauge is # 2 AWG Cu (33 mm2).
Use and disclosure is subject to the restrictions on the title page of this document.
Page 1-20 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Pre-installation 1
• All wiring and grounding should comply with the national electrical code or equivalent.
• All wiring must be copper.
• The disconnect switch shall be located within reach of the operator.
• A suitable ground must be connected from the disconnect switch to the main ground of the generator,
located to the right of the main fuse block, on the sub-panel. The ground wire is typically part of the
line cord, and the current capacity of the ground conductor must normally be equal to or greater than
that of the line conductors.
• A copper ground cable, #10 AWG (6 mm2) or larger should be connected from the X-ray tube housing
to the H.T. tank ground stud (located at the top of the HT tank).
• If a neutral line is provided with the system, under no circumstances is it to be used for ground
purposes. The ground must carry fault currents only.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 1-21
1 Pre-installation
The main generator cabinet is self-standing and does not need to be supported. However, the installation
should meet the following requirements:
• The floor must be flat and level.
• The generator installation area must be clean and free of dirt or debris.
• The installer must supply generator hold-down brackets, if required. Alternately, mounting holes have
been provided in the base of the generator. The generator may then be anchored to the floor via
these holes.
• Sufficient room must be provided to allow access to the rear and side of the generator for installation
and service. See figure 1-1 for recommended clearances.
• A cable trough, conduit, or raceway (1 in; 2.5 mm, diameter) should be provided from the control
console to the main cabinet to allow routing of the control cable if required.
• The control console is normally freestanding on a desk or shelf. It may be anchored if necessary.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 1-22 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Pre-installation 1
Figure 1-2 shows the dimensions of the generator cabinet, the locations of the cable access slots, the AC
mains cable entry, and the seismic center location for the MAGNUM C® / MAGNUM C® DR X-ray
generator.
The dimensions and weight of the generator and control console(s) are shown in the table below.
Figure 1-2: MAGNUM ® / MAGNUM C® DR cable entry locations and seismic center
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 1-23
1 Pre-installation
The following is a checklist of recommended tools and test equipment for installation and calibration of
the generator.
CHECK √ DESCRIPTION
General hand tools for installation: Wrenches, nut drivers, assortment of
screwdrivers, pliers, etc.
If the generator is to be anchored to the floor, suitable tools (i.e. drill, drill bits,
etc) and mounting hardware must be available.
A supply of connectors for wiring: terminal lugs, caps, splices etc.
A calibrated DVM that indicates true RMS voltages.
Dual trace memory oscilloscope with a minimum 20 MHz bandwidth;
appropriate leads, probes, etc.
Device for measuring true kVp. This may be a Dynalyzer equivalent or a non-
invasive meter such as the Keithley TRIAD system.
A calibrated radiation meter with detectors that will allow for R/min and uR
type measurements (or uGy and Gy/min).
A suitable mA / mAs meter.
A strobe or reed type tachometer to verify that the anode is rotating up to
speed.
A sufficient selection of absorbers to allow AEC calibration if this option is
fitted. A suggested selection is Lexan in thickness of 5.0, 10.0, and 15.0 cm,
or water in plastic containers of homogenous density in thickness of 5.0, 10.0,
and 15.0 cm.
Vapor proof compound for the HT terminations.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 1-24 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Pre-installation 1
CHECK √ DESCRIPTION
Is there an unloading area to transport the generator from the delivery truck to
the inside of the building?
If the installation is not on the same floor as the delivery entrance, is there an
elevator available?
Is there a transport dolly or similar device to move the generator?
Do any regulatory bodies need to be notified prior to installation?
If movers are required, have arrangements for time and equipment been
completed?
Are lifting straps or some other suitable device available to lift the generator off
the shipping pallet?
Figure 1-3 shows the external view and dimensions of the membrane and touchscreen operator’s
consoles. Figures 1-4 and 1-5 show the major components located inside the generator cabinet. Figure
1-6 is an internal view of the console, showing the major components and cabling. Figure 1-4 does not
represent all models. This is meant to show major component layout only.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 1-25
1 Pre-installation
Use and disclosure is subject to the restrictions on the title page of this document.
Page 1-26 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Pre-installation 1
J3 J8 J4
JW2 JUMPERS IN - PREP / X-RAY
F1 JW1
J5 BUTTONS ENABLED
JW1 / JW2
JUMPERS OUT - PREP / X-RAY
BUTTONS DISABLED
JW1 / JW2
J1
J9
J7
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 1-27
1 Pre-installation
X-RAY TUBES:
AEC DEVICES:
DR INTERFACE:
Use and disclosure is subject to the restrictions on the title page of this document.
Page 1-28 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Pre-installation 1
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 1-29
1 Pre-installation
Telephone: 00 33 (0)4 66 29 09 07
Fax: 00 33 (0)4 66 29 09 98
Attention: Customer Service Department
E-mail: [email protected]
Attention: Customer Service Department
The compatibility statement for this generator is located at the front of this manual.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 1-30 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Pre-installation 1
The software included in the product covered by this manual may contain copyrighted software programs
that are licensed under the General Public License (GPL) V2. A copy of the GPL can be found on the
GNU website, www.gnu.org. You may obtain the corresponding source code for a period of three years
by forwarding your request to:
Apelem-Dms Group
Parc Scientifique Georges Besse
175 allée Von Neumann
30035 NIMES CEDEX 1 - FRANCE
Telephone: 00 33 (0)4 66 29 09 07
Fax: 00 33 (0)4 66 29 71 23
E-mail: [email protected] Subject: Open Source Code
Note: The subject line for any requests must indicate “Open Source Code” in order to obtain a response.
Distribution charges applicable at the time of request may apply.
All Open Source Software will be provided “AS IS”; there are (i) no representations or warranties and (ii)
neither APELEM-DMS Group, nor any of the developers or contributors to Open Source Software shall
have any liability or obligation to the customer with respect to Open Source Software beyond what is
granted in the particular Open Source Software license. Any modification to software code residing in
APELEM-DMS GROUP products shall void all warranties and render products “Not for Clinical Use”.
APELEM-DMS Group shall have no liability or obligation for any APELEM-DMS Group products
containing modified software.
Telephone: 00 33 (0)4 66 29 09 07
Fax: 00 33 (0)4 66 29 09 98
Attention: Customer Service Department
E-mail: [email protected]
Attention: Customer Service Department
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 1-31
Installation 2
Chapter 2
INSTALLATION
CONTENTS:
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 2-1
2 Installation
2.1.0 INTRODUCTION
This chapter contains instructions for unpacking and installing the MAGNUM C® and MAGNUM C® DR
X-ray generators. This chapter also describes the basic wiring and setup of the generator (console, X-ray
tube, AC mains, etc), allowing for initial power-up of the generator. This is followed by tube seasoning and
auto calibration.
2.2.0 UNPACKING
2. Remove the cardboard outer pack from the generator. See the cautionary note below before
removing the pack.
CAUTION: OPEN THE CARDBOARD PACK (S) CAREFULLY. SHARP TOOLS MAY DAMAGE
THE CONTENTS.
WARNING: THE GENERATOR MAIN CABINET (WITH HT OIL TANK) WEIGHS APPROXIMATELY
135 POUNDS (61 KG). ONE PERSON SHOULD NOT ATTEMPT TO LIFT OR MOVE
THIS ASSEMBLY WITHOUT PROPER EQUIPMENT OR ASSISTANCE.
4. Remove and unpack the membrane control console, if included. This is strapped to the top of the
generator. Then carefully lift the generator from the pallet.
5. Remove and unpack the optional hand switch and the optional mini-console control unit, if
included.
6. If applicable, unpack the optional touchscreen console along with the base and console cables.
7. Inspect all items for shipping damage, including loose hardware if applicable.
8. Unpack the manuals and any other paperwork that may be packed with the generator.
9. Keep the shipping packs. In case of shipping damage, place the unit(s) back in their shipping
pack(s) and notify the carrier and the customer support department as described in chapter 1 of
this manual.
1. Remove and set aside the screws and washers securing the cover to the generator chassis.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 2-2 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Installation 2
Refer to the section GENERATOR LAYOUT AND MAJOR COMPONENTS in chapter 1 for major
component identification and layout.
Place the generator cabinet in a location that will allow the following:
• Easy front and side access for service and sufficient clearance at the rear for room interface cables.
Refer to chapter 1.
• Air circulation: The main cabinet is fan cooled, therefore room-temperature air must be free to
circulate around the cabinet. The cooling slots in the cabinet must be unobstructed at all times.
• A stable footing.
• Close proximity to service-disconnect boxes. Cables should not be on the floor where they could be
stepped on or tripped over.
• Do not locate the X-ray generator within the patient environment of the X-ray room.
NOTE: DO NOT LOCATE THE CONTROL CONSOLE WHERE X-RADIATION MAY BE PRESENT
DURING SETUP / CALIBRATION OR NORMAL OPERATION OF THE GENERATOR.
YOU MAY CHOOSE TO TEMPORARILY LOCATE THE CONSOLE NEAR THE GENERATOR FOR
INITIAL PROGRAMMING AND CALIBRATION. IF SO, PLEASE COMPLETE THE FINAL CONSOLE
INSTALLATION PER THIS SECTION WHEN THE GENERATOR INSTALLATION IS COMPLETED.
Position the control console in its intended location and ensure that it is stable.
• The control console (membrane console, touchscreen console, or mini-console) must be located
inside an X-ray shielded control booth within the X-ray room, or outside the X-ray room.
• If the console is located on a shelf, supply index pins or equivalent hardware to the base of the
console to prevent slipping.
• Ensure that the console is mounted at a height and angle to allow for easy viewing of the displays.
• If the optional CPI pedestal stand (membrane console) is to be used for the console mounting, follow
the mounting instructions supplied with the stand.
Membrane Console
Note: Some jurisdictions require that the console PREP and EXPOSE buttons be disabled if a hand
switch is used. This is done by removing JW1 and JW2 from the console board as described below.
1. Turn the console upside down and place it on a clean, non-abrasive surface.
2. Remove and set aside the screws securing the console base to the molded case, and the
hardware from the console ground stud.
3. Remove the console base (the metal bottom panel with the feet attached).
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 2-3
2 Installation
4. Locate and then remove JW1 and JW2 from the console board. Refer to the appropriate figure in
chapter 1, in the section GENERATOR LAYOUT AND MAJOR COMPONENTS.
5. Do not discard the jumpers that were removed in the previous step. These will need to be
reinstalled if the console PREP and EXPOSE buttons must be enabled in the future.
Touchscreen Console
The touchscreen base is shipped as a separate item, and must be attached to the touchscreen console
before continuing with the installation. A Phillips screwdriver is required to attach the base to the
touchscreen console. A hex key has been included to adjust the tension on the tilt-arm mechanism.
1. Carefully unpack the touchscreen console and the desk-mount base components and set the
packaging aside. Verify that all components are undamaged.
3. Note the two sets of VESA (Video Equipment Standards Association) mounting holes on the back
plate and on the touchscreen console. One set of holes is spaced at 100 mm, and the other set is
spaced at 75 mm. CPI recommends the use of the 100 mm spaced VESA holes. Line up the back
plate with the touchscreen (observe orientation). Attach the base using the screws provided. See
figure 2-1.
100mm(3.94")
75mm(2.95")
100mm(3.94")
75mm(2.95")
Figure 2-1: Touchscreen base back plate showing VESA mounting holes
Use and disclosure is subject to the restrictions on the title page of this document.
Page 2-4 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Installation 2
NOTE: THE SET SCREW COLLAR MUST BE SECURED ON THE UPPER HALF OF THE TILT ARM
TO PREVENT PERSONAL INJURY SHOULD THE TOUCHSCREEN SLIP WHILE ADJUSTING
THE VIEWING HEIGHT.
ADJUST THE SET SCREW COLLAR (FIGURE 2-4) USING THE PROVIDED HEX KEY
BEFORE ADJUSTING THE HEIGHT OF THE TOUCHSCREEN CONSOLE. THE SET SCREW
COLLAR MUST BE POSITIONED SUCH THAT THERE IS NO LESS THAN 25 mm (1 INCH)
OF CLEARANCE BETWEEN THE BOTTOM EDGE OF THE TOUCHSCREEN CONSOLE AND
THE TOUCHSCREEN BASE PLATE WHEN THE TOUCHSCREEN IS ADJUSTED TO ITS
MINIMUM HEIGHT.
PLEASE BE SURE TO SUPPORT THE TOUCHSCREEN CONSOLE WHEN ADJUSTING ITS
VIEWING POSITION.
Position the touchscreen console in its intended location and ensure that it is stable.
• The touchscreen console must be placed on a solid and level surface. There must be no risk of it
tipping or falling, especially if raised to its maximum viewing height.
• Ensure that the display is positioned at a height and angle to allow for easy viewing.
If it is desired to anchor the generator to the floor, refer to chapter 1. This should not be done until all
cable hookups to the generator are completed.
Unless specified otherwise, all cables (except AC mains) should be routed into the generator main
cabinet through the cable access slots at the upper rear of the generator. The cables should be secured
to the lip on the inside of the cable access slots using tie-wraps or equivalent fasteners. For connections
that must be made to the H.V. auxiliary board, AEC board, or to the generator control board, route the
cables over the top of the fan-mounting bracket and over the chassis divider panel.
The AC mains cable is routed into the generator via the cable clamp on the rear of the generator,
adjacent to the main fuses.
All cables should be kept away from high voltage areas in the cabinet, and dressed neatly in
place. Cables should be cut to the correct length if possible, as excess cabling may contribute to EMI/RFI
problems. For those cables that cannot be cut to the correct length (HT cables and console cables for
example), try to minimize the area inside of any loops of excess cable, as these loops can create an
antenna.
Ferrules should be used on the ends of all stranded wires that are connected to terminal
connections in the generator. These must be supplied by the installer.
EXCESS LENGTHS OF CABLING MUST NEVER BE BUNDLED UP AND STORED INSIDE THE
GENERATOR.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 2-5
2 Installation
Membrane Console
1. Note the protective cover connected to the console cable. This is intended to protect the console
cable connectors during shipping and while routing the console cable during installation.
Disconnect the generator end of the cable (the end with the ferrite bead) from the protective
cover, and then route the end of the cable with the protective cover attached as required.
Remove and discard the protective cover when finished. After removing the protective cover,
inspect the console cable connectors for any damage. Please see figure 2-2 for an example of
such damage.
2. Route the generator end of the console cable into the generator cabinet via the cable access slot
nearest to the generator control board. The cable must be routed as per figure 2-3. Connect the
generator end of the console cable to J3 on the generator control board.
3. Connect the free end of the console cable to J8 at the rear of the console. Leave sufficient slack
in the cabling to the console to allow for future service and maintenance.
Touchscreen Console
1. Route the generator end of the console cable into the generator cabinet via the cable access slot
nearest to the generator control board. The cable must be routed as per figure 2-3. Connect the
generator end of the console cable to J20 on the generator control board.
2. Connect the free end of the console cable to GEN on the rear of the touchscreen console. Leave
sufficient slack in the cabling to the console to allow for future service and maintenance.
4. Connect one end of the supplied ground wire to the touchscreen console ground screw, shown in
figure 2-4. Connect the other end of the ground wire to the ground connector near the main line
fuses in the generator (figure 2-8). Dress the ground wire away from high voltage areas in the
generator. This ground location may have other ground wires already connected; ensure that
these existing ground wires are not disconnected when making the X-ray tube ground connection.
Note that this ground wire is required for EMC compliance only. It has no safety impact.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 2-6 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Installation 2
Note: Connecting the touchscreen console cable to any connector other than J20 on the
generator control board may cause damage to the generator. Verify that the console cable
has been connected correctly prior to powering up the generator.
Mini-Console (optional)
1. Route the generator end of the console cable into the generator cabinet via the cable access slot
nearest to the generator control board. The cable must be routed as per figure 2-3. Connect the
generator end of the console cable to J19 on the generator control board.
2. Connect the free end of the console cable to the 15-pin male connector that is attached to the
short piece of console cable connected to the mini-console. Tighten the screw locks to fully
secure the “D” connectors on the console cable.
3. An extra cable (9-pin ‘D’ to RJ45) is included with the optional mini-console. This must be
connected from the standard serial port (9-pin ‘D’ connector) on the imaging computer to
J3 on the generator control board on any DR systems that require serial communication
with the generator.
Note: Connecting the mini-console cable to any connector other than J19 on the generator
control board may cause damage to the generator. Verify that the console cable has been
connected correctly prior to powering up the generator.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 2-7
2 Installation
Use and disclosure is subject to the restrictions on the title page of this document.
Page 2-8 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Installation 2
Figure 2-4 shows the designations of the connectors on the rear panel of the membrane and touchscreen
consoles.
MEMBRANE CONSOLE
CONSOLE J8
J3 GROUND GENERATOR J4
HAND LCD INTERFACE DATA
SWITCH CONTRAST LINK
CONSOLE
GROUND LO
AUDIO
LINE OUT
TOUCH SCREEN
CONSOLE COM 1 COM 1 &
LO HS
COM 2 SERIAL
GEN CF SW1 COM 2
ETH
USBA
USBB PORTS
GEN HS
SET SCREW GENERATOR HAND
COLLAR INTERFACE SWITCH
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 2-9
2 Installation
The optional hand switch, if ordered from APELEM-DMS Group, is supplied pre-wired to a male 9 pin
subminiature “D” connector. This connects to J3 on the membrane console or to HS on the touchscreen
console. A male 9 pin subminiature “D” connector will need to be provided by the installer if the APELEM-
DMS Group supplied hand switch is not used.
Low-speed Starter
Refer to figure 2-5 for the X-ray tube stator and thermal switch connections for the low speed starter.
1. Route the X-ray tube stator cable to the stator terminal block J7 on the H.V. auxiliary board. This
is shown in figure 2-5.
2. Connect the X-ray tube stator and the thermal switch to J7 on the H.V. auxiliary board terminal
block as per the table below.
J7
6 5 4 3 2 1
CMP200_STATOR
Figure 2-5: Stator / thermal switch connections on H.V. auxiliary board (low speed starter)
Use and disclosure is subject to the restrictions on the title page of this document.
Page 2-10 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Installation 2
FUNCTION CONNECT TO
SHIFT J7-6.
MAIN J7-5.
COMMON J7-4.
GROUND J7-3.
THERMAL SWITCH (Term 1) J7-2.
THERMAL SWITCH (Term 2) J7-1.
Dual-speed Starter
Refer to figure 2-6 for the X-ray tube stator connections for the dual-speed starter.
TUBE 1
C M S
TUBE 1
CMP 200_DSS.CDR
1. Route the X-ray tube stator cable to the stator terminal block on the back of the dual-speed
starter chassis. Refer to figure 2-6.
THE STATOR CABLE FOR THE DUAL SPEED STARTER MUST BE SHIELDED. THE SHIELD
FOR THE STATOR CABLE MUST BE PROPERLY GROUNDED AT BOTH THE TUBE END
AND THE GENERATOR END OF THE CABLE. CONNECT THE GENERATOR END OF THE
SHIELD TO THE GROUND TERMINAL ON THE STATOR TERMINAL BLOCK (FIGURE 2-6).
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 2-11
2 Installation
2. Connect the X-ray tube stator and the thermal switch as per the table below.
FUNCTION CONNECT TO
SHIFT Dual speed starter chassis, TUBE 1, terminal S.
MAIN Dual speed starter chassis, TUBE 1, terminal M.
COMMON Dual speed starter chassis, TUBE 1, terminal C.
GROUND
Dual speed starter chassis, TUBE 1, terminal .
THERMAL SWITCH (Term 1) J7-2 on H.V. auxiliary board.
THERMAL SWITCH (Term 2) J7-1 on H.V. auxiliary board.
3. Secure the X-ray tube stator cable to the generator chassis using suitable tie-wraps or equivalent
fasteners.
The X-ray tube thermal switch is connected to J7-1 and J7-2 on the H.V. auxiliary board for both the low
speed starter and the dual-speed starter, as per section 2.6.3.
Refer to chapter 1 for generator power and generator power line requirements.
1. Temporarily disconnect the fan by unplugging the fan power-connector at the fan cover.
2. Remove and set aside the hardware securing the fan cover to the generator. Then remove the
fan cover with the fan attached.
3. Temporarily remove the safety cover from the main fuses (if fitted). This must be reinstalled after
the AC mains connections are made, before reinstalling the fan cover.
4. Prepare the AC mains cable as per figure 2-7 and the AC Mains Termination Table, and then
strip the ends of the leads to the required length.
5. Pass the AC mains cable through the cable clamp at the upper rear of the generator cabinet,
adjacent to the main fuses. Tighten the clamps to secure the cable.
6. Connect the ground wire to the chassis ground connector, and connect the mains power wires to
the terminals on the main fuse holder shown in figure 2-8. For 1 phase generators connect the
mains to F1 and F2; for 3 phase units connect the mains to L1, L2, and L3.
• Ferrules should be used on the ends of the AC mains wires. These must be supplied by the
installer.
• For China only, the power cable must be CCC approved.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 2-12 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Installation 2
7. Re-install the fan cover and reconnect the fan by reversing the previous steps.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 2-13
2 Installation
Use and disclosure is subject to the restrictions on the title page of this document.
Page 2-14 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Installation 2
The X-ray tube should be mounted in its normal fixture i.e. tube stand or other device.
1 Verify that the HT cable terminations are clean, in good condition, and coated with vapor proof
compound.
2. Remove the dust caps that cover the high voltage terminals on the HT tank.
3. Connect the anode and cathode cables to the HT tank. Ensure that the cables are plugged into
the proper connectors on the HT tank. Refer to figure 2-9.
4. Be sure that the HT cable connectors are tight and there is no play between the connector
insulator and the screw-down ring.
GND
-CATHODE-
+ANODE+
CMPTANK.CDR
In addition to the X-ray tube manufacturers recommended tube grounding procedure, a separate ground
wire (10 AWG, 6mm2) must be connected from the X-ray tube housing to one of the ground studs on the
HT tank. Refer to figure 2-9 for the location of these ground studs. These ground locations may have
other ground wires already connected; ensure that these existing ground wires are not disconnected
when making the X-ray tube ground connection.
Failure to make this ground connection may result in intermittent operation and/or exposure errors.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 2-15
2 Installation
Refer to chapter 3C for connection of Buckys, interlocks, room lights, the DR imaging system (if
applicable), DAP, collimator lamp and system locks power, and to chapter 3D for installation and
calibration of AEC. It is suggested that these items not be connected until the initial run-up of the
generator is complete, and the tube auto calibration routine has been performed as described near the
end of this chapter.
To connect an external emergency power-off switch, disconnect the jumper from J2-1 to J2-2 on the
generator control board. Then connect the emergency-off switch to J2-1 and J2-2. Refer to MD-0928 in
chapter 9.
For installations where installer-supplied auxiliary power distribution circuits are added to the
generator, 24 VDC is available on the generator interface board to drive the coil of the power distribution
relay. Connect the coil to J2-3 (+) and J2-4 (ground). Refer to MD-0927 in chapter 9. The maximum
current available from this source is 100 mA.
WARNING: THE EMERGENCY POWER OFF SWITCH DOES NOT REMOVE THE AC MAINS INPUT
VOLTAGE. HIGH VOLTAGE STILL EXISTS INSIDE THE GENERATOR IN THE AREA OF THE
AUXILIARY TRANSFORMER AND THE H.V. AUXILIARY BOARD. ENSURE THAT THE AC
MAINS DISCONNECT IS LOCKED OUT AND ALL CAPACITORS ARE DISCHARGED
BEFORE SERVICING.
The room door interlock switch must be wired to the generator as described in Inputs in chapter 3C
before the generator is powered up. This switch must provide an open contact when the door is open.
The Low Speed Starter is integrated into the H.V. Auxiliary Board within the MAGNUM® and MAGNUM®
DR generators. The phase-shift capacitor is chassis-mounted as shown in figure 1-4.
Before continuing, note the phase-shift capacitor value is compatible with your X-ray tube stator. Please
refer to table 1, in the supplement, X-ray Tube Start Compatibility Tables in this manual. If the value of
the phase-shift capacitor is not compatible with the desired X-ray tube stator type, please contact
APELEM-DMS Group product support for assistance.
Confirm that the boost voltage is set correctly for the selected tube type per the referenced Table 1 before
continuing. The procedure for setting the boost voltage is detailed in 2.7.1. The boost voltage may be
measured from F6 to F7 on the H.V. auxiliary board.
If the desired tube type is not listed, please contact APELEM-DMS Group product support for assistance.
Confirm proper stator operation using a suitable tachometer before making any exposures.
WARNING: HIGH VOLTAGE IS PRESENT ON THE H.V. AUXILIARY BOARD AT ALL TIMES THAT THE
GENERATOR IS SWITCHED ON. TAKE APPROPRIATE PRECAUTIONS WHEN SERVICING
THIS BOARD
Use and disclosure is subject to the restrictions on the title page of this document.
Page 2-16 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Installation 2
Follow the steps below to verify and configure the low speed starter boost voltage. This is factory
configured to 240 VAC.
1 Confirm the required boost voltage for the selected tube as described above. The requirement for
the vast majority of tubes in Table 1 of the supplement is 240 V. For tubes that require 120 V
boost, this is noted in the table.
2. The boost voltage is configured via jumpers on the H.V. auxiliary board:
• E16 to E15 selects 240 V boost.
• E14 to E15 selects 120 V boost.
Swap the connection at E14 and E16 if the boost voltage needs to be changed. The jumper wire
(E16 - E15 or E14 - E15) will need to be replaced if making this change. Extra jumper wires are
attached to a bag on the lip on the inside of the cable access slot above the HT tank. Select the
shortest wire from this bag that will connect between the desired tabs on the board that has the
proper terminations on the jumpers. Do not discard the existing jumper; place it in the jumper kit
to be available for future configuration changes.
Proceed to the next step if the jumper setting is correct.
NOTE: THE ROTOR BOOST TIME MAY BE ADJUSTED IN THE RANGE OF 1 SECOND TO 4 SECONDS.
THIS SHOULD BE SET PER THE X-RAY TUBE MANUFACTURERS RECOMMENDATION, OR AS
REQUIRED TO ENSURE PROPER ANODE ROTATION AT THE END OF THE PREP CYCLE.
REFER TO ROTOR BOOST, UNDER GENERATOR LIMITS IN CHAPTER 3C FOR THE
PROCEDURE TO SET THE ROTOR BOOST TIME.
NOTE: THE LOW SPEED STARTER BOOST MUST NOT EXCEED 5 CONSECUTIVE BOOSTS, AND MUST
BE FOLLOWED BY A MINIMUM 10 SECOND WAIT PERIOD.
3. Confirm the proper boost voltage and proper anode rotation as described above.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 2-17
2 Installation
This section applies only to units fitted with the dual-speed starter.
The dual-speed starter must be programmed for the X-ray tube type used at this site. This is done via DIP
switch SW1 on the dual speed starter board.
SW1 on the dual-speed starter must be set correctly to match the X-ray tube in use. Failure
to set this correctly may result in improper anode RPM and therefore may damage the X-ray
tube.
PLEASE BE SURE TO READ AND UNDERSTAND THIS SECTION FULLY BEFORE
PROCEEDING.
1. The dual-speed starter EPROM is different for 400 V units and for 480 V units. If a 400 V unit is
reconfigured for 480 V, or a 480 V unit is reconfigured for 400 V, the dual speed starter EPROM
will need to be changed. A spare EPROM (the complement of the EPROM that is in the dual
speed starter) is in a bag attached to the lip on the inside of the cable access slot above the HT
tank. Refer to chapter 6 for the EPROM replacement procedure, and to the table below for the
applicable EPROM part numbers.
400 VAC CONFIGURATION 480 VAC CONFIGURATION
DSS part number EPROM part # DSS part number EPROM part #
901297-02 733159-00 901298-02 735896-00
901297-12 739311-00 901298-12 739313-00
901297-13 733159-00 901298-13 735896-00
901297-15 733159-00 901298-15 735896-00
901297-16 739311-00 901298-16 735313-00
2. If you are making the conversion as per the previous step, use an indelible marker to change the
part number of the dual-speed starter assembly (901297-XX to 901298-XX, or vice-versa). The
dual-speed starter part number is printed on a label near the top left side of the dual speed starter
chassis. Keeping the dual-speed starter part number current will maintain configuration control of
the product.
1. Select the desired tube type from Table 2 of X-Ray Tube Stator Compatibility Tables Supplement
746026-00. Record the tube type number (housing and insert) and the binary code as per the
third column in the table. Please note that the tube compatibility applies only to the housing and
inserts listed, i.e. for the specific manufacturer(s) shown.
2. If the desired tube type is not listed, please contact APELEM-DMS Group product support for
assistance.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 2-18 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Installation 2
3. The dual-speed starter used in MAGNUM® DR X-ray generators will be either part number
901297-02, 12, 13, 15 or 16 (400 VAC units) or 901298-02, 12, 13, 15 or 16 (480 VAC units).
The “-02” dual-speed starter has a 60 μF low-speed capacitor, and a 20 μF high-speed capacitor.
The “-12” dual-speed starter will automatically select either a 36 μF or 37.5 μF low-speed
capacitor for low-speed operation, and will automatically select 6 μF or 7.5 μF for high-speed
operation, based on the setting of SW1.
The “-13” dual-speed starter has a 30 μF low-speed capacitor, and, will automatically select 5 μF
or 6 μF for high-speed operation.
The “-15” dual-speed starter has a jumper-selectable 15.5 μF or 28 μF low-speed capacitor, and
an automatically selected 3 μF or 6 μF high-speed capacitor.
The “-16” dual-speed starter will automatically select either a 31 μF or 37.5 μF low-speed
capacitor for low-speed operation, and will automatically select 6 μF or 12.5 μF for high-speed
operation.
The stated capacitor values are equivalent capacitor values, and are derived from several
combinations of relay-selected series / parallel discrete capacitors, depending on the part
number. Refer to MD-0924 in chapter 9 for details.
4. To determine if the dual-speed starter contained within your generator is compatible with the
desired tube as selected in step 1, note the part number of the dual-speed starter in your
generator. This is printed on a label near the top left side of the dual speed starter chassis. This
part number must appear in the last column of Table 2 in X-Ray Tube Stator Compatibility Tables
Supplement 746026-00.
5. Refer to figure 2-10. Set DIP switch SW1 with the binary code for the selected tube. The binary
code shown in the referenced Table 2 programs the tube type (housing and insert), for example
housing type Varian Sapphire with standard “R” stator and inserts per Table 2 requires SW1-1 to
be set ON, SW1-2 OFF, SW1-3 ON, SW1-4 OFF and SW1-5 OFF. This programs the voltages,
brake times, and boost times required.
Additionally, SW1-6 to SW1-8 may be set to give incremental increases in boost time over the
preselected values (i.e. to run an older tube with worn bearings). For example, binary 000 gives
zero increase, binary 001 gives 100 ms increase, binary 100 gives 400 ms increase, and binary
111 gives a 700 ms increase in boost time. SW1-6 represents bit 1, SW1-7 bit 2, and SW1-8
represents bit 3.
EXAMPLE:
Binary 100 = decimal 4 = 400 ms incremental boost time increase:
1 0 0
Bit 3 Bit 2 Bit 1
SW1-8 SW1-7 SW1-6
6. The DIP switch setting shown in figure 2-10 is for the example in step 5 with an incremental
increase in boost time of 200 ms.
7. Please confirm all settings using a suitable tachometer to ensure proper anode RPM
before making any exposures.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 2-19
2 Installation
NOTE: FOR TUBES WHERE “LOW SPEED OPERATION ONLY” IS INDICATED, THE DUAL SPEED
STARTER MUST BE PROGRAMMED FOR LOW SPEED ONLY, AND WHERE “HIGH SPEED
OPERATION ONLY” IS INDICATED, THE DUAL SPEED STARTER MUST BE
PROGRAMMED FOR HIGH SPEED OPERATION ONLY. REFER TO THE TUBE SELECTION
SECTION IN CHAPTER 3C FOR THE PROCEDURE TO DO THIS.
1 2 3 4 5 6 7 8
ON
SW2
OFF
BOOST TIME
TUBE INCREASE
TYPE
0.1 TO 0.7 SEC
PROGRAM SWITCHES 1-5 PROGRAM SWITCHES 6-8
8
SW1
EXAMPLE ONLY
Use and disclosure is subject to the restrictions on the title page of this document.
Page 2-20 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Installation 2
Dual speed starter part number 901297-15 / 901298-15 is a special configuration in which the low-speed
phase shift capacitors may be set to 15.5 uF or 28 uF. The 15.5 uF setting is intended for use in
installations where low-speed operation of CGR (GE) Statorix tubes is required. The high-speed
capacitance is automatically selected to either 3 uF or 6 uF according to the DIP switch setting.
Refer to figure 2-11. In configuration “A”, (28 uF) two leads are connected to the lower right capacitor.
Thus, the capacitor is in-circuit in this configuration. Configuration “B” (15.5 uF) has one of the leads
removed from the terminals of this capacitor, thus the capacitor is out of the circuit.
• To change from configuration “A” to “B”, disconnect the interconnecting lower lead from the lower left
capacitor in figure 2-11, and connect it to the same terminal on the lower right. This removes the
lower right capacitor from the circuit.
• To change from configuration “B” to “A” in figure 2-11, reconnect the lead between the two capacitors,
as shown. This connects the capacitor into the circuit.
After the phase shift capacitors are correctly configured, set the DIP switches as follows:
• Locate the desired tube in table 2 of supplement 746026, which follows Chapter 2. With dual speed
starter 901297-15 / 901298-15 set to configuration “A”, this starter is compatible with all tubes
requiring a 3 uF or 6 uF high-speed shift capacitor (unless indicated otherwise) and a 28, 30 or 31 uF
low-speed shift capacitor. When set to configuration “B”, it is only compatible with tubes requiring a 3
uF or 6 uF high-speed shift capacitor (unless indicated otherwise) and a 15.5 uF low-speed shift
capacitor.
• Note the DIP switch setting for the desired tube as per table 2.
• Set the DIP switches as per 2.8.2.
CMP200_FIG2-11A.CDR
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 2-21
2 Installation
Before continuing, verify the DIP switch settings on the generator control board. These switches have
been factory set but may have been readjusted, particularly if this generator is a re-install.
* Refer to Resetting Factory Defaults in chapter 6 for details regarding this function.
This section describes the procedure for auxiliary transformer line voltage tap selection, and for initial
power-on of the generator after it has first been installed.
For 208 / 230 V generators, the line voltage taps on the auxiliary transformer must be checked before
powering up the generator.
For 400 / 480 V generators, the auxiliary transformer line voltage tap is factory set to match the line
voltage that was specified at the time of the order. If these units are to be operated from other than the
rated line voltage (i.e. if a 400 V generator is to be operated from 480 V mains), the line voltage tap on
the auxiliary transformer must be changed as described below.
2. Locate the auxiliary transformer inside the generator cabinet. Refer to chapter 1.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 2-22 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Installation 2
3. Note the line-voltage tap position on this transformer as determined by the location of the wire on
the 208V or the 240V tap on the transformer primary. This is normally set to the 240V tap. Refer
to figure 2-12.
4. Based on the nominal line voltage, set the transformer primary voltage tap as follows:
• Loosen the clamping screws for the current line-voltage tap, and for the required line-voltage
tap.
• Connect to the 208 V tap if the line voltage is 215 VAC or less.
• Connect to the 240 V tap if the line voltage is 216 VAC or higher.
• Retighten both of the clamping screws.
2. Locate the auxiliary transformer inside the generator cabinet. Refer to chapter 1.
3. Note the line-voltage tap position on this transformer as determined by the location of the wire on
the 400V or the 480V tap on the transformer primary. This is set to the 400 or 480V tap to match
the line voltage specified at the time of the order. Refer to figure 2-12.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 2-23
2 Installation
4. Based on the nominal line voltage, set the transformer primary voltage tap as follows:
• Loosen the clamping screws for the current line-voltage tap, and for the required line-voltage
tap.
• Connect to the 400 V tap if the line voltage is nominally 400 VAC.
• Connect to the 480 V tap if the line voltage is nominally 480 VAC.
• Retighten both of the clamping screws.
1. If the mains supply is compatible with the generator, switch on the main breaker and / or the
disconnect switch and check for the following voltages:
NOTE: DO NOT SWITCH THE GENERATOR ON AT THIS TIME (ONLY THE AC MAINS TO
THE GENERATOR IS TO BE SWITCHED ON).
2. Measure and record the voltage across the main line fuses in the generator. Single-phase units
will only use one set of voltage measurements.
3. Are the line-to-line and line-to-ground voltages within specification for the unit? For single phase
230 V units, the line to ground voltage should be 99 – 127 V. For 3 phase units, the phase to
ground voltage should be 114 – 146 V for 208 / 230 V units, 230 V ± 10 % for 400 V units, and
277 V ± 10 % for 480 V units.
___ Check
4. Confirm that the auxiliary transformer line voltage taps are set to the appropriate position as per
the measured line voltage.
___ Check
5. If a 400 V unit with the optional dual-speed starter is reconfigured for 480 V, or a 480 V unit is
reconfigured for 400 V, the dual speed starter EPROM will need to be changed as described in
the section EPROM type / dual speed starter. Confirm that this has been done.
___ Check
Use and disclosure is subject to the restrictions on the title page of this document.
Page 2-24 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Installation 2
It is recommended that the generator be tested at this point with only the X-ray tube and rotor / high-
tension cables connected. The generator should be able to complete an X-ray tube seasoning and
calibration cycle without other equipment connected to the generator (other than the basic interlocks as
noted below). This will allow for easier fault isolation as each section of the system is connected and
tested.
Before being able to make X-ray exposures, the room door interlock must be closed and the
thermal switch must be closed. The interlocks cannot be deprogrammed during tube mA auto calibration.
It is recommended that the tube(s) be conditioned (seasoned) before beginning tube auto
calibration, particularly if the tube has not been used for some time. Refer to chapter 6.
Before beginning tube auto calibration, the tube(s) used in this installation must be properly
selected, and the generator limits should be programmed. Refer to chapter 3C.
The room interface connections may now be completed. These items are described in 2.6.8.
• When finished all wiring, check that all connections are tight and secure.
• Check that all cables are dressed neatly inside the main cabinet, and secured as necessary.
• Reconnect any grounds that have been removed from covers. Then reinstall all covers before placing
the generator into service.
• For units with the touchscreen console, perform touchscreen calibration. Refer to chapter 3C for the
proper calibration procedure.
NOTE: THE INSTALLER SHOULD ENSURE THAT ALL CABLE CONNECTIONS TO THE
GENERATOR ARE SECURE, AND ALL CABLES EXTERNAL TO THE GENERATOR
ARE ADEQUATELY PROTECTED AGAINST ACCIDENTAL DISCONNECTION.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 2-25
2 Installation
Use and disclosure is subject to the restrictions on the title page of this document.
Page 2-26 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Interfacing, Programming, & Calibration 3
CHAPTER 3
3.0.0 INTRODUCTION
3.1.0 Purpose
This chapter describes the interfacing of the MAGNUM C and MAGNUM C DR X-ray generators to
Bucky’s, interlocks, collimator lamp, etc, and to the AEC chambers (if the AEC option is fitted).
Generator programming and AEC calibration is also covered in this chapter.
Section Title
3A Not Used
3B Not Used
3C Interfacing and Programming
3D AEC (Automatic Exposure Control) calibration
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3-1
3 Interfacing, Programming, & Calibration
Use and disclosure is subject to the restrictions on the title page of this document.
Page 3-2 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Interfacing and Programming 3C
CHAPTER 3C
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-1
3C Interfacing and Programming
Use and disclosure is subject to the restrictions on the title page of this document.
Page 3C-2 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Interfacing and Programming 3C
3C.1.0 INTRODUCTION
This chapter describes the interfacing of the MAGNUM C® and MAGNUM C® DR X-ray generators to
Bucky(s), interlocks, room lights, a DR imaging system (if applicable), DAP, collimator lamp and tube stand
locks, and also describes the generator programming.
NOTE: THE INSTALLER MUST PROVIDE THE NECESSARY INTERFACING CABLES FOR WIRING TO
THE GENERATOR INPUTS AND OUTPUTS DESCRIBED IN THIS SECTION.
WARNING: LINE VOLTAGE IS PRESENT INSIDE THE GENERATOR AT ALL TIMES THAT THE MAIN
DISCONNECT IS SWITCHED ON. FOR SAFETY, THE MAIN DISCONNECT SHOULD BE
SWITCHED OFF AND LOCKED OUT WHILE CONNECTING ROOM EQUIPMENT.
3C.2.1 Inputs
The Bucky inputs, interlock 1 and interlock 2 / tomo inputs, and room door interlock inputs are opto coupled.
This means that a relay contact, transistor, or other low-impedance switching device (≤ 100 Ω, 10 mA current
rating) must be connected across each of these inputs. Table 3C-1 defines the pin outs, polarity at the
terminals and the logic condition required for that input. If using a directional switching device, such as a
transistor, the polarity of the voltage seen by the switching device must be observed. This is shown in the table
below.
Refer also to figure 3C-1. This is a pictorial drawing of the J2, J4, and J11 inputs and outputs on the H.V.
auxiliary board.
Refer to 3C.2.4 for details on AEC connections.
WARNING: DO NOT DEFEAT THE ROOM DOOR INTERLOCK, OR THE INTERLOCK 1 AND 2 INPUTS
UNLESS THE CORRESPONDING DEVICE IS NOT PRESENT. CONSULT THE
APPLICABLE REGULATIONS BEFORE DISABLING ANY EXPOSURE INTERLOCKS. DO
NOT VIOLATE ANY REGULATIONS FOR X-RAY SAFETY.
NEVER BYPASS THE X-RAY TUBE THERMAL SWITCH INTERLOCK.
OBSERVE IONIZING RADIATION PERSONAL PROTECTION AT ALL TIMES.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-3
3C Interfacing and Programming
* These inputs are meant for dry contacts only. Do not apply any voltage source to these inputs.
3C.2.2 Outputs
Table 3C-2 shows the Bucky and auxiliary power outputs from the generator. Refer also to figure 3C-1.
H.V. AUXILIARY BOARD DEFINITION
J2-10 B4: Bucky 1 return.
J2-9 B6: Ground (Bucky 1).
J2-8 B8: 24 VDC, 110 / 220 VAC out (Bucky 1). See note below.
J2-7 B3: 24 VDC, 110 / 220 VAC out (Bucky 1 start). See note below.
J4-4 B4: Tomo / Bucky 2 return.
J4-3 B6: Ground (Tomo / Bucky 2).
J4-2 B8: 24 VDC, 110 / 220 VAC out (Tomo / Bucky 2). See note
below.
J4-1 B3: 24 VDC, 110 / 220 VAC out (Tomo / Bucky 2 start). See note
below.
J11-3 Room lights. The generator supplies a dry contact closure when
J11-4 the room light is to be activated.
J11-5 24 VAC @ 150 watts output for customer use.
J11-6
J11-1 (-) 24 VDC @ 45 watts output for customer use (unswitched).
J11-2 (+)
Use and disclosure is subject to the restrictions on the title page of this document.
Page 3C-4 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Interfacing and Programming 3C
3C.2.2 Outputs (Cont)
NOTE: The generator is factory configured to supply 110 VAC to drive the Buckys. The Bucky outputs may be
reconfigured to supply 24 VDC or 220 VAC if required, as described in chapter 8. Please confirm
compatibility with the Buckys used in this installation before proceeding. For tomo operation, the
applicable Bucky outputs must be programmed as necessary.
The BUCKY 1 START and TOMO / BUCKY 2 START relays K1 and K3 on the H.V. auxiliary board have
provisions for R-C snubber circuits to be connected across these relays. For older Buckys that typically
have relay inputs, the R-C snubber circuits usually need to be connected. These snubbers attenuate the
dV/dT transients that are generated when the corresponding relay in the Bucky opens.
For newer Buckys with opto-coupler inputs, the R-C snubber circuits across relays K1 and K3 on the
H.V. auxiliary board should remain disconnected, as the leakage current through the R-C snubber can be
sufficient to energize the opto-couplers in the Bucky(s) when the corresponding relays on the H.V
auxiliary board are open.
The resistors that must be installed to complete the R-C snubber circuits across K1 and K3 on the H.V.
auxiliary board are shown below. Kits with these resistors are available from CPI Product Support. The kit part
number is 90301600.
RELAY RESISTOR NOTE
K1 R2 (10 ohm 1/2 W carbon composition) R2 is not factory-installed.
K3 R15 (10 ohm 1/2 W carbon composition) R15 is not factory-installed.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-5
3C Interfacing and Programming
+24 VDC
INTERLOCK 2
INTERLOCK 4
#1 * 3
INTERLOCK #2 / 2
TOMO EXPOSURE
INPUT * 1
J4
4 BUCKY RETURN ** 24 VDC
3 110 / 220 VAC
TOMO / BUCKY 2
OUTPUTS 2 +12 VDC
BUCKY 2 START R15 *** C10
1 K3
+24 VDC BUCKY 2 START
K3 COMMAND
BUCKY 2 6
READY * 5 BUCKY 2 READY +24 VDC
DOOR INTERLOCK
DOOR 10
INTERLOCK * 9
J11 F11
24 VAC OUT FROM 24 VAC
6
FOR COLLIMATOR SOURCE
5 +12 VDC
LAMP
3 K7
ROOM ROOM LIGHT
LIGHTS 4 “ON” COMMAND
F12
24 VDC OUT 2 + FROM 24 VDC
SOURCE
FOR TUBE
STAND LOCKS 1
Use and disclosure is subject to the restrictions on the title page of this document.
Page 3C-6 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Interfacing and Programming 3C
3C.2.4 AEC Interconnect
Refer to chapter 3D for an overview of AEC theory, for AEC chamber connections, and for the AEC calibration
procedure.
MAGNUM C® DR X-ray generators are factory-configured to interface with one or more DR imaging systems.
Refer to the compatibility statement in chapter 1 to determine which DR imaging system(s) this model of
generator is compatible with. The DR imaging system is connected to 37-pin “D” connector J25 on the
generator control board. The corresponding digital imaging supplement will be included in the front of this
manual. Refer to that supplement for the installation and setup procedure of the DR imaging system.
If you are using a membrane console, the generator may be programmed and calibrated via the control
console or via GenWare® MP (PC). When using the console for programming and calibration, all programming
/ calibration menus are displayed on the LCD display window on the console. The “soft key” buttons on the
console are used to navigate through the programming screens and to select and enter values in this section.
When using the touchscreen console, the generator must be programmed and calibrated via
GenWare® MP (touchscreen). This requires the GenWare® utility software, which can be accessed via
the GenWare® button in the System Utilities menu. Alternately, GenWare® MP (PC) may be used to
program the generator if desired.
To enter into the programming mode if using the membrane console, follow the steps below.
MENU
1 5
2 6
3 7
4 8
BACK FORWARD
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-7
3C Interfacing and Programming .
Use these steps to access the GENERATOR SETUP menu (membrane console).
Step Action (membrane console) Action (GenWare®)
1. Start with the generator switched OFF.
2. While pressing and holding the MENU button,
press the power ON button on the console.
The MENU button must be pressed until the
console beeps.
3. Enter the password by pressing the button
sequence: [1] - [8] - [4] - [5].
4. The GENERATOR SETUP menu will be
displayed next.
The GENERATOR SETUP menu for the membrane console is shown below.
* GENERATOR SETUP *
UTILITY APR EDITOR: DISABLED
DIAGNOSTICS GEN CONFIGURATION
VALIDATE APR DATA LINK
EXIT SETUP
Use and disclosure is subject to the restrictions on the title page of this document.
Page 3C-8 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Interfacing and Programming 3C
3C.4.0 GENERATOR SETUP MENU (Cont)
Overview of the functions available within each of the options in the GENERATOR SETUP menu.
MENU SUBMENUS EQUIVALENT FUNCTION
(MEMBRANE (MEMBRANE CONSOLE) (GenWare®)
CONSOLE)
UTILITY • SET TIME & DATE • Date and Time Control Window
• ERROR LOG • Error Log utility.
• STATISTICS • Generator Statistics utility.
• CONSOLE • The CONSOLE function sets console-specific
parameters; therefore, it is not available in
GenWare®.
APR EDITOR • Enables / disables • This is a console-specific parameter; therefore, it is
changes to APR not available in GenWare®.
techniques.
DIAGNOSTICS • For factory use only. • This is a console-specific parameter; therefore, it is
not available in GenWare®.
GEN • TUBE SELECTION • Tube Setup utility.
CONFIGURATION
• GENERATOR LIMITS • Generator Limits Setup utility.
• RECEPTOR SETUP • Receptor Setup utility.
• I/O CONFIGURATION • Receptor Setup utility.
• AEC SETUP • AEC Setup and Calibration utility.
• AEC CALIBRATION • AEC Setup and Calibration utility.
• TUBE CALIBRATION • Tube Calibration utility.
• DAP SETUP • DAP Setup utility.
VALIDATE APR • Validates each APR • This function is not available in GenWare®.
entry to ensure that
the APR’s do not
exceed the generator
or tube limits.
DATA LINK • CONNECT TO • Data Link. Allows communication with an external
GENWARE® computer only.
• FIRMWARE UPDATE
The function CONNECT TO GENWARE® is described in the section DATA LINK
(Connect to GenWare®) later in this chapter. FIRMWARE UPDATE is described
under Console Firmware in chapter 6 of this manual.
EXIT SETUP • Returns to the normal operating mode (the non setup / programming mode). This
does not apply to GenWare®.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-9
3C Interfacing and Programming .
The UTILITY menu presents the user with the options shown below.
* UTILITY *
SET TIME & DATE
ERROR LOG
STATISTICS
CONSOLE
EXIT
The SET TIME & DATE menu for the membrane console is shown below.
* SET TIME & DATE *
YEAR: 2002 HOUR: 18
MONTH: 3 MIN: 29
DAY: 30 +
-
EXIT
Use and disclosure is subject to the restrictions on the title page of this document.
Page 3C-10 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Interfacing and Programming 3C
3C.5.1 Setting Time And Date (Cont)
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-11
3C Interfacing and Programming .
This utility allows display of the error messages stored in the generator’s error log. The error log storage limit is
200 messages, at which point the generator will replace the oldest with the most recent.
The ERROR LOG menu for the membrane console is shown below.
* ERROR LOG *
ERROR # 1 OF 18
DATE: 8-19-2002 TIME: 13:09
ERROR CODE: 200 +
ERROR MESSAGE: ANODE HEAT WARN -
Use and disclosure is subject to the restrictions on the title page of this document.
Page 3C-12 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Interfacing and Programming 3C
3C.5.2 Error Log (Cont)
3. Press EXIT to return to the UTILITY menu. Select Close to exit the error log utility.
3C.5.3 Statistics
This utility shows the tube exposure count and the accumulated generator exposure count. This also allows
resetting of the tube 1 exposure counter.
EXIT
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-13
3C Interfacing and Programming .
3C.5.4 Console
The CONSOLE CONFIG menus allow setting of specific console operating features to suit operator
preferences, and also allow resetting of the console parameters to the factory defaults.
EXIT >>
Use and disclosure is subject to the restrictions on the title page of this document.
Page 3C-14 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Interfacing and Programming 3C
3C.5.4 Console (Cont)
<< >>
<< RETURN
Since the CONSOLE CONFIG setup affects the membrane console only (setting of specific console operating
features to suit operator preferences), no equivalent function is available in GenWare®.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-15
3C Interfacing and Programming .
FUNCTION DESCRIPTION
(MEMBRANE
CONSOLE)
APR MODE NO allows the operator to select an APR view, and still have the ability to manually
select receptors, focus, technique, film screen, AEC fields, etc.
YES allows the operator to select all of the above EXCEPT the technique selection
(AEC, mAs, mA/ms) i.e. this disables the ability to select AEC, mAs, mA/ms in APR
mode. (AEC, mAs, mA/ms changes can only be made by selecting an APR technique
that has been programmed to the desired technique).
LOAD CONSOLE YES: Initializes the console CPU’s NVRAM to the factory default settings when the
DEFAULTS? generator is switched ON. This restores the factory defaults for the APR and the
CONSOLE settings.
NO: The NVRAM is not reset when the generator is switched on.
The normal setting for this function is NO. Do not set to YES unless you intend
to restore the console factory defaults. Doing so will cause all custom console
and APR settings to be lost.
LOGO ON? YES: The predefined logo is displayed briefly after the generator is switched on.
NO: The logo is not displayed.
LANGUAGE Selects the language for status and error messages as well as for the default APR
text.
CM THICKNESS YES: CM THICKNESS mode is enabled.
ON? NO: CM THICKNESS mode is disabled.
If CM THICKNESS is enabled, the AEC BACKUP mode (under RECEPTOR SETUP)
must be set to mAs for each image receptor. If this is not done, CM thickness will not
be available in AEC mode.
PASSWORD Allows the programming mode password to be changed.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 3C-16 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Interfacing and Programming 3C
3C.5.4 Console (Cont)
This function does not apply to GenWare®.
Use these steps to set the console parameters. Refer to the definitions in the previous table.
Step Action (membrane console)
1. From the UTILITY menu select CONSOLE. This accesses CONSOLE CONFIG screen 1.
2. Select SLOW KEY REPEAT. Use the + or – buttons to set the “slow key repeat” time.
3. Select MED. KEY REPEAT. Use the + or – buttons to set the “med. key repeat” time.
4. Select FAST KEY REPEAT. Use the + or – buttons to set the “fast key repeat” time.
5. Select SPEAKER VOLUME. Use the + or – buttons to set the speaker loudness.
6. Select LCD SCREEN. Toggle the button to select normal or reverse video.
7. Select APR MODE. Toggle the button to select YES or NO.
8. Press >>.
9. Do not perform this step unless you intend to restore the console factory defaults.
To restore the console factory default settings, select LOAD CONSOLE DEFAULTS? and then
toggle the adjacent selection button to select YES.
In order for the changes to take effect, the generator must be switched OFF and then ON again.
The console will prompt for a YES or NO to loading defaults when it is powered on again. Select
YES to both prompts to reset both the console and APR defaults. Selecting NO will not update the
defaults. Do not load the defaults for the console settings if you are changing the language. See
LANGUAGE, below.
The LOAD CONSOLE DEFAULTS setting automatically resets to NO the next time the generator
is switched on.
10. Select LOGO ON?. Toggle the button to select YES or NO.
11. Select LANGUAGE. Toggle the selection button to select the desired language for status and
error messages as well as for the default APR text.
The console defaults (APR MEMORY only) must be loaded in order for the APR language
changes to take effect.
• Do not load the factory defaults for CONSOLE SETTINGS if you are changing the language,
as this will reset the language back to English.
• Loading the factory defaults for APR MEMORY will change the APR text to that of the
selected language with the factory-default APR text. If the APR text has been customized
using GenWare®, all customization will be lost if the factory defaults for APR MEMORY are
loaded.
12. Select CM THICKNESS ON?. Toggle the button to select YES or NO.
13. Select PASSWORD. Enter and then re-enter a new password as prompted.
BE SURE TO RECORD THE NEW PASSWORD BEFORE CHANGING THE DEFAULT
PASSWORD. IF THE NEW PASSWORD IS SUBSEQUENTLY LOST, PLEASE CONSULT THE
FACTORY.
14. Press >>.
15. Select DAP UNITS. Toggle the selection button to select μGym2 or mGycm2.
16. Select PED. SIZE. Toggle the selection button to select YES or NO.
17. Select << to return to the previous page in the CONSOLE CONFIG menus.
18. Select RETURN to return to CONSOLE CONFIG screen 1.
19. Select EXIT to return to the UTILITY menu.
20. Select EXIT again to return to the GENERATOR SETUP menu.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-17
3C Interfacing and Programming .
The APR EDITOR enables / disables the ability of the operator to make and then save changes to APR
techniques.
* GENERATOR SETUP *
UTILITY APR EDITOR: DISABLED
DIAGNOSTICS GEN CONFIGURATION
VALIDATE APR DATA LINK
EXIT SETUP
No equivalent function exists in GenWare®, as the APR EDITOR affects the console operation only.
The generator stores the last APR EDITOR setting before being switched off.
If the APR editor was previously ENABLED, APR changes may subsequently
be made and then saved in normal operating mode without the need to
manually set the APR editor to ENABLED. To disable APR technique changes,
the APR editor must be set to DISABLED.
NOTE: APR text may be altered by using a computer running GenWare®. Further documentation
regarding this function is included with GenWare® in the form of an MS Word document.
The default location for the Word file is C:\CPI
Canada\GenWare32\console\manual\740849*.DOC.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 3C-18 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Interfacing and Programming 3C
3C.7.0 GENERATOR CONFIGURATION
The GEN CONFIGURATION menu presents the user with the selections shown below. These are described in
detail in this section.
* GEN CONFIGURATION *
TUBE SELECTION AEC SETUP
GENERATOR LIMITS AEC CALIBRATION
RECEPTOR SETUP TUBE CALIBRATION
I/O CONFIGURATION DAP SETUP
EXIT
The TUBE SELECTION function allows the desired tube type to be selected, and it also allows setting of the
default limits for the selected tube.
The CMP 200® consoles have a preloaded library of compatible X-ray tubes. In addition to the preloaded tube
files, various user-selectable tubes can be uploaded to the console via the GenWare® console utilities.
• For the membrane console, if no user-selectable tube files have been uploaded, the first page of the tube
selection screens will be titled DEFAULT TUBE 1 SEL. This page will list the first eight preloaded tubes.
Additional preloaded tube types will be listed on subsequent pages.
• For the membrane console, if user-selectable tube files have been uploaded, the first page of the tube
selection screens will be titled USER TUBE 1 SELECT. This page will contain a maximum of eight tubes,
which is the maximum number of user-selectable tube files that can be uploaded to the console. Preloaded
tube types will be listed on subsequent pages.
• If user-selectable tube file(s) are uploaded to the console and if these file(s) are of a newer revision than
existing preloaded tube files, the latest user-uploaded files will not overwrite similar (possibly older) files on
the DEFAULT TUBE 1 SEL pages.
• The actual tube file layout and the number of TUBE SELECTION screens may vary from the illustrations
below.
TUBE SELECTION screen 1 (this applies only if user-selectable tubes have been
downloaded)
* USER TUBE 1 SELECT *
EXIT >>
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-19
3C Interfacing and Programming .
EXIT >>
<< >>
<< >>
Use and disclosure is subject to the restrictions on the title page of this document.
Page 3C-20 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Interfacing and Programming 3C
3C.7.1 Tube Selection / Tube Setup (Cont)
<< >>
<< RETURN
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-21
3C Interfacing and Programming .
The next three menus show the default tube limits. These menus appear after a
tube has been selected as per the following steps.
TUBE DEFAULTS screen 1
*TUBE 1: RAD60 0.6/1.2 12º REV 1.4*
TUBE SPEED: LOW MAX SF KW HS: 39.6
MAX SF KW LS: 21.3 MAX LF KW HS: 75.0
MAX LF KW LS: 58.9 +
MAX KV: 125 -
EXIT >>
<< >>
<< RETURN
Use and disclosure is subject to the restrictions on the title page of this document.
Page 3C-22 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Interfacing and Programming 3C
3C.7.1 Tube Selection / Tube Setup (Cont)
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-23
3C Interfacing and Programming .
Use and disclosure is subject to the restrictions on the title page of this document.
Page 3C-24 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Interfacing and Programming 3C
3C.7.1 Tube Selection / Tube Setup (Cont)
* The stated maximum kW limits apply at the 100 ms point on the X-ray tube load ratings curve. Increasing or
decreasing the kW limits will shift the entire curve up or down proportionately to the percentage kW change.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-25
3C Interfacing and Programming .
When the desired tube is selected, the default limits are displayed (membrane console). Please consult the X-
ray tube data sheet(s) before making any changes.
The dual speed starter operates at 60 or 180 Hz (50 or 150 Hz for some tube types) independent of line
frequency.
The low speed starter operates at 50 Hz for 50 Hz mains, or 60 Hz for 60 Hz mains. The generator samples
the line frequency via a zero-crossing detector on the generator control board. Therefore, for units fitted with a
low speed starter, the generator automatically derates the 60 Hz tube ratings for 50 Hz operation if required.
PLEASE DO NOT CHANGE ANY DEFAULTS UNLESS THE IMPACT OF THOSE CHANGES IS CLEARLY
UNDERSTOOD. INITIAL CALIBRATION SHOULD BE PERFORMED USING THE DEFAULT VALUES.
NOTE: BEFORE CHANGING X-RAY TUBE DEFAULT PARAMETERS, PLEASE FILL IN THE X-RAY
TUBE AND GENERATOR PARAMETER WORKSHEET, TABLE 3C-3. A BLANK FORM THAT
SHOULD BE PHOTOCOPIED IS LOCATED AT THE END OF THIS SECTION. THIS ALLOWS
RECORDING OF THE DEFAULT VALUES AND THE NEW (CHANGED) VALUES.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 3C-26 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Interfacing and Programming 3C
3C.7.1 Tube Selection / Tube Setup (Cont)
Use these steps to set the tube limits and the associated parameters. Refer to the definitions in the previous
table.
Step Action (membrane console) Action (GenWare®)
1. Select the Tube Settings tab.
2. Select TUBE SPEED. Toggle the button to Select Dual, Low, or High via the Tube Speed
select DUAL, LOW, or HIGH. dialog box.
3. Select the kW Ratings at 100 ms tab.
4. Select MAX SF KW LS. Use the + or – buttons Set the low speed, small focus kW limit via the
to set the low speed, small focus kW limit. Max SF Power (kW) dialog box, under Low
Speed.
5. Select MAX LF KW LS. Use the + or – buttons Set the low speed, large focus kW limit via the
to set the low speed, large focus kW limit. Max LF Power (kW) dialog box, under Low
Speed.
6. Select MAX SF KW HS. Use the + or – buttons Set the high speed, small focus kW limit via the
to set the high speed, small focus kW limit. Max SF Power (kW) dialog box, under High
Speed.
7. Select MAX LF KW HS. Use the + or – buttons Set the high speed, large focus kW limit via the
to set the high speed, large focus kW limit. Max LF Power (kW) dialog box, under High
Speed.
8. Select the Tube Settings tab.
9. Select MAX KV. Use the + or – buttons to set Set the maximum allowable kV via the Max
the maximum allowable kV. Tube Voltage (kV) dialog box.
10. Press >>. Select the Filament Parameters tab.
11. Select SF STANDBY. Use the + or – buttons to Set the small focus filament standby current via
set the small focus filament standby current. the Standby Current (A) dialog box, under
Small Focus.
12. Select LF STANDBY. Use the + or – buttons to Set the large focus filament standby current via
set the large focus filament standby current. the Standby Current (A) dialog box, under
Large Focus.
13. Select SF MAX. Use the + or – buttons to set Set the small focus maximum filament current
the small focus maximum filament current. via the Max Current (A) dialog box, under
Small Focus.
14. Select LF MAX. Use the + or – buttons to set Set the large focus maximum filament current
the large focus maximum filament current. via the Max Current (A) dialog box, under
Large Focus.
15. Select FIL BOOST. Use the + or – buttons to Set the filament rapid boost duration via the
set the filament rapid boost duration. Filament Boost Time (ms) dialog box.
16. Select FIL PREHEAT. Use the + or – buttons to Set the filament preheat time via the Filament
set the filament preheat time. Preheat Time (ms) dialog box.
17. Press >>. Select the Tube Settings tab.
18. Select MAX SF MA. Use the + or – buttons to Set the maximum small focus mA via the Max
set the maximum small focus mA. SF Current (mA) dialog box.
19. Select ANODE HU WARNING. Use the + or – Set the desired anode HU warning % via the
buttons to set desired anode HU warning %. Anode Warning (%) dialog box.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-27
3C Interfacing and Programming .
Typically, the boost time should be between 200 and 250 msec, and the preheat time should be in the range of
700 - 800 ms.
If in doubt, monitor the filament feedback and be sure that there is no change in the signal level 5 ms. after the
start of an exposure, and that the mA starts at the selected level.
If the maximum filament current is increased, be careful not to exceed the tube manufacturer’s
specifications.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 3C-28 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Interfacing and Programming 3C
3C.7.2 Generator Limits
The GENERATOR LIMITS function allows setting of the generator output limits defined below.
The GENERATOR LIMITS menu for the membrane console is shown below.
* GENERATOR LIMITS*
MAX KW: 32 ROTOR BOOST: 1800 MS
MAX MA: 320
MAX MAS 500 +
MIN MA: 10 -
EXIT
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-29
3C Interfacing and Programming .
BEFORE MAKING ANY CHANGES IN THIS SECTION, CONSULT THE X-RAY TUBE DATA SHEETS TO
ENSURE THAT THE PROPOSED CHANGES DO NOT EXCEED THE MANUFACTURERS
RECOMMENDED LIMITS. THE ORIGINAL GENERATOR LIMITS SHOULD BE RECORDED IN A COPY OF
TABLE 3C-3 BEFORE CONTINUING.
Use these steps to set the generator limits. Refer to the definitions in the previous table.
Step Action (membrane console) Action (GenWare®)
1. From the GEN CONFIGURATION menu, select
GENERATOR LIMITS.
Select the button to access the
Generator Limits Setup utility.
2. Select MAX KW. Use the + or – buttons to set Set the maximum kW via the Max Generator
the maximum kW. Power (kW) dialog box.
3. Select MAX MA. Use the + or – buttons to set Set the maximum mA via the Max Generator
the maximum mA. Current (mA) dialog box.
4. Select MIN MA. Use the + or – buttons to set Set the minimum mA via the Min Generator
the minimum mA. Current (mA) dialog box.
5. Select MAX MAS. Use the + or – buttons to set Set the maximum mAs via the Max Generator
the maximum mAs. Current-Time (mAs) dialog box.
6. Select ROTOR BOOST. Use the + or – buttons Set the desired rotor boost time via the Rotor
to set the low speed starter boost time. Boost Time (ms) dialog box.
7. Select Apply to save the new values to the
generator.
8. Press EXIT to return to the GEN Select Close to exit the generator limits setup
CONFIGURATION menu. utility.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 3C-30 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Interfacing and Programming 3C
3C.7.3 Receptor Setup
The RECEPTOR SETUP function allows each of the image receptors to be programmed as defined in the
table following the example menu screens.
The RECEPTOR SETUP menus for the membrane console are shown below.
MENU 1
* RECEPTOR SETUP [sym] *
TUBE: 1 TOMO BUT: 2500 MS
RECEPTOR SYM: [sym] INTERFACE OPTS: 0
MEMORY: DEF +
TOMO: NO -
EXIT >>
MENU 2
* RECEPTOR SETUP [sym]*
SF/LF SWITCH: MAN DEFAULTS
AEC BACKUP: FIXED AEC CHANNEL: 1
AEC BACKUP MAS: 100 +
AEC BACKUP MS: 1000 -
<< >>
MENU 3
* RECEPTOR SETUP [sym]*
RAD HANG: 10 SEC FUNCTIONAL OPTS: 0
+
-
<< RETURN
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-31
3C Interfacing and Programming .
NOTE: THE DEFAULTS SELECTION IN MENU 2 IS ONLY AVAILABLE IF MEMORY IN MENU 1 WAS
SET TO DEF.
RECEPTOR MENUS 4 AND 5 (FOLLOWING) ARE ONLY ACCESSIBLE IF DEFAULTS IS
ENABLED.
MENU 4
* RECEPTOR SETUP [sym]*
TECHNIQUE: AEC LEFT FIELD: YES
FOCUS: SMALL CENTER FIELD: YES
FILM SCREEN: 1 RIGHT FIELD: YES
<< >>
MENU 5
* RECEPTOR SETUP [sym]*
KV: 75 DENSITY: 0
MA: 320
MS: 50 +
-
<<
Use and disclosure is subject to the restrictions on the title page of this document.
Page 3C-32 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Interfacing and Programming 3C
3C.7.3 Receptor Setup (Cont)
GenWare®:
Receptor Enables / disables the currently selected
Enable receptor.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-33
3C Interfacing and Programming .
Use and disclosure is subject to the restrictions on the title page of this document.
Page 3C-34 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Interfacing and Programming 3C
3C.7.3 Receptor Setup (Cont)
GenWare®:
ms: Defaults to mA/ms mode.
mAs: Defaults to mAs mode.
AEC Defaults to AEC mode.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-35
3C Interfacing and Programming .
GenWare®:
Refer to the graphic under Fields:
A blue field select rectangle = field not selected, a green field
select rectangle = field selected.
KV Voltage (kV) Selects the default kV.
MA Current (mA) Selects the default mA.
MS Time (ms) Selects the default ms.
DENSITY Density Selects the default density.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 3C-36 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Interfacing and Programming 3C
3C.7.3 Receptor Setup (Cont)
If the image receptor defaults are changed, please record the original defaults in a copy of the
following table:
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-37
3C Interfacing and Programming .
NOTE: DO NOT SWITCH OFF THE GENERATOR WHILE IN *RECEPTOR SETUP DEFAULTS*
MENUS 4 AND 5. DOING SO WILL CAUSE THE UPDATED RECEPTOR SETUP PARAMETERS
NOT TO BE SAVED. IT IS RECOMMENDED THAT THE FIRST RECEPTOR PROGRAMMING BE
COMPLETED, THE RECEPTOR SETUP MENUS BE EXITED TO THE GEN CONFIGURATION
MENU, THEN THE RECEPTOR SETUP MENU BE RESELECTED TO PROGRAM THE NEXT
RECEPTOR. THE ABOVE SHOULD BE REPEATED UNTIL ALL RECEPTORS ARE
PROGRAMMED. THIS WILL ENSURE THAT THE UPDATED PARAMETERS ARE SAVED.
Use these steps to set up the receptor parameters. Refer to the definitions in the previous table.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 3C-38 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Interfacing and Programming 3C
3C.7.3 Receptor Setup (Cont)
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-39
3C Interfacing and Programming .
The I/O CONFIGURATION function allows programming the states of the exposure for the inputs and the
outputs on the room interface board.
The I/O CONFIGURATION menus for the membrane console are shown below.
* INPUTS [sym] *
TUBE THERMAL SW. ____ STANDBY STATE
DOOR ITLK: ____
EXIT >>
* INPUTS [sym] *
INTERLOCK 1: ____ STANDBY STATE
INTERLOCK 2: ____
BUCKY 1 RDY: ____
BUCKY 2 RDY: ____
<< ⇑ >>
* OUTPUTS [sym] *
BUCKY 1 START: ____ STANDBY STATE
BUCKY 2 START: ____
ROOM LIGHT: ____
<< ⇑ >>
Use and disclosure is subject to the restrictions on the title page of this document.
Page 3C-40 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Interfacing and Programming 3C
3C.7.4 I/O Configuration (Cont)
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-41
3C Interfacing and Programming .
The inputs and outputs defined in the previous table are programmable as follows:
• Inputs may be programmed such that the selected input is active or inactive during various states of the
generator. Inactive inputs are ignored; unused inputs should normally be programmed to be inactive.
• Outputs may be programmed such that the relay connected to the selected output is energized or de-
energized during various states of the generator. Unused outputs should normally be programmed to be
de-energized.
• The inputs and outputs must be programmed separately for each receptor. Each receptor may have its
own unique programming.
MEMBRANE CONSOLE
The STATE button on the upper right hand side of the menu selects the current state. The word STATE is
preceded by the description of the state: for example, STANDBY.
The arrow in the lower middle area points to the current level for the selected state. Moving to the next
state is accomplished by pressing the STATE button. The states are as follows:
• STANDBY Sets the state of the I/O when the generator is in standby or idle mode.
• PREP Sets the state of the I/O when the generator enters PREP mode.
• GEN RDY Sets the state of the I/O when the generator has completed PREP mode and is
ready to expose.
• RAD EXP Sets the state of the I/O when the generator starts a radiographic exposure.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 3C-42 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Interfacing and Programming 3C
3C.7.4 I/O Configuration (Cont)
Pressing the button next to the selected input or output on the left of the display selects that function. The level
of the selected state is changed by pressing the selection button again (low = off / inactive, high = on / active).
For inputs, setting the level “low” means that the input is ignored during that state. Setting the level
“high” requires that the corresponding input is satisfied before the generator will advance to that state. For
example, if the door interlock (DOOR ITLK) is set to logic “low” for all states, then an X-ray exposure may be
made without a door interlock closure.
Setting an output level “low” causes the relay associated with that output to be de-energized during the
selected state. Setting the level “high” will cause the associated relay to be energized during the selected
state. For example, the Bucky 1 “start” output will be disabled if BKY 1 START is set to “low” for all states.
1 2 3 4
TUBE THERMAL SW.
1 = STANDBY STATE (shown low/inactive)
2 = PREP STATE (shown high/active)
3 = GEN RDY STATE (shown high/active)
4 = RAD EXP STATE (shown high/active)
CMP200_I-O.CDR
GenWare®
On the Inputs and Outputs tabs, the generator states are shown above the vertical grey / white bars. For
inputs, grey indicates states where the input cannot be programmed. Only states that are shown in white can
be changed. Outputs are programmable for each of the four generator states.
The logic level of the selected state is changed by clicking in the desired state column, to the right of the
selected input or output (unchecked = off / inactive, checked = on / active).
For inputs, an unchecked state means that the input is ignored during that state. A checked state
(marked with an X) requires that the corresponding input be satisfied before the generator will advance to that
state.
For outputs, an unchecked state causes the relay associated with that output to be de-energized
during the selected state. A checked state (marked with an X) will cause the associated relay to be energized
during the selected state.
Use these steps for programming the I/O functions. Refer to the definitions in the previous table.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-43
3C Interfacing and Programming .
Use and disclosure is subject to the restrictions on the title page of this document.
Page 3C-44 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Interfacing and Programming 3C
3C.7.4 I/O Configuration (Cont)
The input and output programming should be recorded in a copy of the table below. This will provide a record
of the I/O configuration for future reference.
INPUTS
DOOR ITLK.
INTERLOCK 1
INTERLOCK 2
BUCKY 1 RDY
BUCKY 2 RDY
OUTPUTS
BKY 1 START
BKY 2 START
ROOM LIGHT
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-45
3C Interfacing and Programming .
The AEC SETUP menus allow programming of AEC parameters for each AEC channel.
The AEC SETUP menus for the membrane console are shown below.
MENU 1
* AEC SETUP*
CHANNEL: 1 CHAMBER TYPE: ION
LEFT FIELD: YES FILM SCREEN 1 : YES
CENTER FIELD: YES FILM SCREEN 2 : YES
RIGHT FIELD: YES FILM SCREEN 3 : YES
EXIT >>
<<
Figure 3C-17: AEC Setup & Calibration window, AEC Setup tab
Use and disclosure is subject to the restrictions on the title page of this document.
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3C.7.5 AEC Setup (Cont)
Definitions of AEC SETUP menu items applicable to the initial AEC setup.
FUNCTION FUNCTION DESCRIPTION
(MEMBRANE (GenWare®)
CONSOLE)
CHANNEL Channel Number Selects the AEC channel to be programmed.
LEFT FIELD A graphic Enables or disables the ability to select the left, center, or right
depicting the AEC AEC fields.
CENTER FIELD
chamber fields. Membrane console:
RIGHT FIELD
YES: The selected field is enabled.
NO: The selected field is disabled.
GenWare®:
Refer to the graphic under Fields:
A blue field select rectangle = field not selected, a green field
select rectangle = field selected.
CHAMBER TYPE Chamber Type Selects the AEC chamber type.
Membrane console:
ION: Ion chamber.
S/S: Solid-state chamber.
APL: Apelem.
GenWare®:
Ion: Ion chamber.
Solid Solid-state chamber.
State:
Apelem: Apelem.
FILM SCREEN 1 Film Screen Enables or disables the ability to select film screen 1, film
Active screen 2, or film screen 3.
FILM SCREEN 2
Membrane console:
FILM SCREEN 3
YES: The selected film screen is enabled.
NO: The selected film screen is disabled.
GenWare®:
Checking 1, 2, or 3 under Film Screen Active enables that film
screen.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-47
3C Interfacing and Programming .
Use these steps to perform the initial AEC setup. Refer to the definitions in the previous table.
Step Action (membrane console) Action (GenWare®)
1. From the GEN CONFIGURATION menu, select
AEC SETUP.
Select the button on the GenWare®
toolbar to access the AEC Setup and
Calibration utility.
2. Select the AEC Setup tab.
3. From AEC SETUP menu 1, select the AEC Under Channel Number, select the AEC
channel to be programmed. Pressing the channel that is to be programmed.
CHANNEL button will scroll through the
available AEC channels.
4. Select LEFT FIELD. Toggle the button to select Select the left field on the graphic under Fields
YES or NO. to enable / disable that field. Blue indicates that
the selected field is disabled; green indicates
that the selected field is enabled.
5. Repeat the above for the CENTER and RIGHT Repeat the above for the center and right fields.
fields.
6. Select CHAMBER TYPE. Use the + or – Under Chamber Type, select the desired AEC
buttons to select the desired AEC chamber chamber type.
type.
Select ION if using solid state AEC board assembly 737992.
7. Select the Film Screen options tab.
8. Select FILM SCREEN 1. Toggle the button to Under Film Screen Active, select film screen 1.
select YES or NO. An X in the check box indicates that film screen
1 is enabled.
9. Repeat the above for FILM SCREEN 2 and Repeat the above for film screen 2 and film
FILM SCREEN 3. screen 3.
10. Press >>. Select the AEC setup tab.
11. Select R FIELD COMP. Use the + or – buttons Under Field Compensation, set the R. Field
to enter the value 0%. This may be optimized in Comp value to 0. This may be optimized in a
a later step if using a solid-state AEC chamber. later step if using a solid-state AEC chamber.
12. Repeat the above for C FIELD COMP and L Repeat the above for C. Field Comp and L.
FIELD COMP Field Comp.
13. Repeat the applicable steps in this section for Repeat the applicable steps in this section for
the remaining AEC channels. the remaining AEC channels.
14. Select Apply to save programming changes to
the generator.
Use and disclosure is subject to the restrictions on the title page of this document.
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Interfacing and Programming 3C
3C.7.5 AEC Setup (Cont)
Before beginning tube auto calibration, the tube used in this installation must be properly selected, and the
generator limits should be programmed, as described earlier in this chapter.
It is recommended that the tube be conditioned (seasoned) during tube auto calibration, particularly if
the tube has not been used for some time. Refer to chapter 6.
WARNING: THE FOLLOWING PROCEDURES PRODUCE X-RAYS. TAKE ALL SAFETY PRECAUTIONS
TO PROTECT PERSONNEL FROM X-RADIATION.
CAUTION: ALWAYS VERIFY THE MANUFACTURER OF THE TUBE INSERT. IF THE X-RAY TUBE HAS
BEEN REBUILT, THE TUBE INSERT AND TUBE HOUSING MAY BE FROM DIFFERENT
MANUFACTURERS.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-49
3C Interfacing and Programming .
NOTE: SHOULD AN ERROR OCCUR DURING AUTO CALIBRATION, AN ERROR MESSAGE WILL BE
DISPLAYED. THE GENERATOR WILL THEN LIMIT THE TUBES OPERATION TO THE RANGE
IN WHICH IT WAS CALIBRATED, THUS ALLOWING FOR PARTIAL OPERATION OF THE
GENERATOR.
The APR validator checks each APR entry to confirm that none of the requested parameters exceed the
generator or tube limits. The APR validator will also check that the requested functions(s) within each APR are
enabled. Invalid APR’s may result due to GenWare® downloads - as APR’s are not validated within
GenWare® - or previously valid APR’s may become invalid if generator limits or setup parameters are
subsequently changed.
Invalid parameters and techniques may be corrected after the APR validator has completed its
validation checks.
NOTE: The APR validator is not available if CM thickness mode is enabled. If the APR validator is
selected with CM thickness mode turned on, a message will be displayed indicating that CM
thickness mode is currently not supported by the APR validator.
EXIT START
Use and disclosure is subject to the restrictions on the title page of this document.
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3C.8.0 VALIDATE APR (Cont)
Use and disclosure is subject to the restrictions on the title page of this document.
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3C Interfacing and Programming .
Use and disclosure is subject to the restrictions on the title page of this document.
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3C.8.0 VALIDATE APR (Cont)
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-53
3C Interfacing and Programming .
1. Connect the DAP printer to the DATA LINK connector J4 on the rear of the console. Refer to the figure
“Rear of control console” in chapter 2 of the CMP 200® service manual for the connector location.
2. Follow the procedure in 3C.11.2 to set up and test the DAP printer.
NOTE: THE GENERATOR MUST BE CONFIGURED FOR THE SPECIFIC PRINTER (SEIKO
INSTRUMENTS DPU-414 OR SLP-200 PRINTER). THE GENERATOR WILL BE COMPATIBLE
ONLY WITH THE SELECTED PRINTER, THEREFORE ONLY THAT PRINTER MODEL MUST BE
USED IN THIS INSTALLATION.
NOTE: THE PAPER OR LABELS USED IN THE PRINTER MUST MEET ALL APPLICABLE
REGULATIONS. MEDICAL GRADE PAPER OR LABELS, APPROVED FOR MEDICAL
RECORDS, MUST NORMALLY BE USED.
The MAGNUM C® series generator, when equipped with the DAP option, is compatible with the DAP devices
listed in the table in section 3C.11.2. The correct DAP device must be selected in the DAP SETUP menu as
described in 3C.11.2 in order to ensure device compatibility.
The DAP chamber, when fitted with the proper interconnect cable, plugs directly into the generator control
board in the generator. When ordering the DAP chamber from the DAP manufacturer, specify the CPI
compatible interconnect cable, if available. This is a special cable terminated with a 9-pin male “D” connector
that is designed to plug directly into the generator control board. If this cable is not available from the DAP
device manufacturer, consult APELEM-DMS Group product support for the required cable to connect the DAP
chamber to the generator. Refer to the table below for the APELEM-DMS Group cable assembly part numbers.
Use and disclosure is subject to the restrictions on the title page of this document.
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Interfacing and Programming 3C
3C.10.2 DAP Installation
1. Switch OFF the AC line voltage to the generator at the main disconnect switch. Allow sufficient time for
all capacitors in the generator to discharge.
2. Install the DAP chamber as per the manufacturers instructions. The interconnect cable to the
generator must be as per 3C.10.1.
3. Route the DAP interconnect cable through one of the access slots at the upper rear of the generator,
and then route the cables toward the generator control board. Secure the cable to the lip on the inside
of the cable access slot using tie wraps or equivalent fasteners.
4. Plug the DAP cable into J4 on the generator control board. Tighten the screw locks on the connectors
to secure the cables.
5. Set JW14 (near J4) on the generator control board as per the following table
Scanditronix (IBA) All Others
DAP Chamber Jumper pins 1-2 Jumper pins 2-3
6. Proceed with DAP setup and calibration as per the remainder of this procedure.
The DAP SETUP menus allow setup and calibration of the DAP device.
The DAP SETUP menus for the membrane console are shown below.
DEVICE TYPE 1: 7 +
CAL. VALUE 1: 1.00 -
2
0.0mGycm
<< >>
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MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-55
3C Interfacing and Programming .
<<
+
PRINT -
RESET TEST
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3C.11.2 DAP SETUP Menu Items
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-57
3C Interfacing and Programming .
Use these steps to set up the DAP device. DAP calibration is done after DAP setup.
Step Action (membrane console) Action (GenWare®)
1. From the GEN CONFIGURATION menu, select
DAP SETUP.
Select the button on the GenWare®
toolbar to access the DAP Setup utility.
2. From DAP SETUP menu 1, select DAP. Toggle Check the DAP State checkbox to enable the
the button to select ON or OFF. DAP function.
The DAP device must be enabled if you want to The DAP device must be enabled if you want to
continue. continue.
3. Select DEVICE TYPE 1. Use the + or – buttons Select the desired DAP device via the DAP
to select the desired DAP device. Device Type 1 dialog box.
4. Select TEST VALUE 1. Use the + or – buttons Select the test value for DAP device 1 via the
to enter the test value for DAP device 1. Test Value 1 dialog box.
5. Press >>.
6. Select DAP PRINTER. Toggle the selection Select the desired printer via the DAP Printer
button to select OFF, DPU414, or SLP200. dialog box.
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7. Select ACC ALARM (mGycm2). Use the + or – Select the maximum permissible accumulated
buttons to set the maximum permissible DAP alarm point via the DAP Accum Alarm
accumulated DAP alarm point. (mGycm2) dialog box.
8. Press DAP to access the DAP RESET, TEST, When DAP is enabled, the accumulated DAP
and PRINT functions. value will be displayed near the bottom of
GenWare®, along with the Reset and Test
buttons.
9. Press RESET to reset the DAP display to zero. Select Reset to reset the DAP display to zero.
10. Press TEST to test the DAP system. This will Select Test to test the DAP system. This will
test the DAP chamber and DAP circuits. test the DAP chamber and DAP circuits.
11. Press PRINT to print a DAP label.
12. Press EXIT to return to the DAP SETUP menu.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-59
3C Interfacing and Programming .
The DAP device must be calibrated before use, and the calibration must be periodically checked as per the
DAP device manufacturers requirements, or as per local regulations.
The first step involved in calibrating the DAP meter in the generator is to carefully make a dose measurement
at a given distance from the X-ray source. The next step is to expose a test film at the same distance from the
X-ray source as the dose measurement that was just made.
The dose-area product is calculated by multiplying the measured dose, in mGy, by the exposed area of the
film, in cm2. This gives the actual dose-area product, in mGycm2.
After the reference dose-area product is determined as described above, it is compared to the DAP reading as
measured by the generator. Adjustments are made to the CAL. VALUE 1 parameter in the DAP SETUP menu
such that the console’s DAP display corresponds to the calculated dose-area product. This procedure may
need to be repeated several times until the required accuracy is obtained.
The reason the DAP device (a specialized ion chamber) is able to accurately measure the dose-area product
at its location at the bottom of the collimator is that although the radiation level falls off at a rate inversely
proportional to the square of the distance from the source, the irradiated area increases as the square of the
distance from the source. For example, by doubling the distance, the dose falls to (½)2 = ¼ of the previous
dose BUT the area increases to 22 = 4 times the area. Therefore, the dose-area product will remain constant
at a given distance from the source. This is also the reason that care must be taken to ensure that the area
measurement is done at the same distance from the X-ray source as the dose measurement.
Use and disclosure is subject to the restrictions on the title page of this document.
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Interfacing and Programming 3C
3C.12.3 DAP Calibration Procedure
CTM
TUBE 1
DAP chamber 1
70 cm
DAP chamber 2
TUBE 2
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3C Interfacing and Programming .
Use and disclosure is subject to the restrictions on the title page of this document.
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3C.12.3 DAP Calibration Procedure (Cont)
X-RAY CASSETTE
13.2
EXPOSED 13.6
AREA
Use and disclosure is subject to the restrictions on the title page of this document.
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3C Interfacing and Programming .
2. Measure and record the exposed area of the film (Length _____________ Length (cm)
X Width).
_____________ Width (cm)
THIS TABLE IS REPEATED BELOW FOR THE SECOND ITERATION OF THE DAP CALIBRATION.
STEP ACTION RESULT
2. Measure and record the exposed area of the film (Length _____________ Length (cm)
X Width).
_____________ Width (cm)
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3C.12.4 DAP Calculation Worksheet (Cont)
2. Measure and record the exposed area of the film (Length X ____13.6_____ Length (cm)
Width).
____13.2_____ Width (cm)
3. Multiply the dose in mGy (step 1) X the area in cm2 (step 2).
This will yield the actual dose-area product, in mGycm2. ____36.44____ DAP (mGycm2)
4. Record the DAP, in mGycm2, as displayed on the console. ____40_______ DAP (mGycm2)
5. Calculate the percentage error: Refer to the example at the ____-8.9______ % error
end of this section.
Use and disclosure is subject to the restrictions on the title page of this document.
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3C Interfacing and Programming .
This is used with the GenWare® MP (PC) utility software. This allows for data communication with a computer
in order to download additional tube types, transfer APR data, edit APR text, perform setup and calibration
functions, and for other minor functions. Further documentation is included with GenWare® MP (PC).
A computer (i.e. a laptop) and a 9-pin null-modem cable with socket connectors (female) on both ends are
required to connect the computer to the generator in order to run GenWare®.
• Connect the null-modem cable from a serial port on the computer with GenWare® to the DATA LINK
connector on the rear of the control console. Refer to the figure “Rear of control console” in chapter 2 for
the location of this connector.
• From the GENERATOR SETUP menu select DATA LINK, and then select CONNECT TO GENWARE. A
DATA LINK submenu will open, indicating WAITING FOR DATA... PLEASE DO NOT TURN OFF
POWER.
• Switch on the computer and start GenWare®.
• GenWare® is ready for use when communication is established with the generator.
If the data link connector is not available, i.e. on units without a APELEM-DMS Group supplied console, J21 on
the generator control board may be used.
NOTE: GenWare® MP (PC) should be closed before exiting the DATA LINK function on the console. Failure to
do so may require that the console be switched off and then on again in order to re-initialize
communication with the generator.
This is used with the GenWare® MP (PC) utility software. This allows the generator configuration (ie.
receptor setup, AEC setup and calibration, etc) to be stored on a PC hard drive or other external memory
device (ie. USB flash drive).
Select the button. This will open the standard Windows Save As window.
3. Enter a file name and select a location to save the file and click Save. A progress bar will indicate
the percentage of the back up complete.
4. Record the file name and location for future reference or the event the generator configuration
needs to be restored.
Use and disclosure is subject to the restrictions on the title page of this document.
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3C.14.0 GENERATOR CONFIGURATION BACKUP AND RESTORE (Cont)
Select the button. This will open the standard Windows Open window.
3. Locate and select the desired backup file.
4. Select Open. A progress bar will show the percentage of the configuration file restored.
This is used with the GenWare® MP utility software. This allows for additional features to be activated in the
generator software.
Step Action
1. Launch the GenWare® MP utility software.
2.
Select the button from the toolbar on the top of the screen. This will open the Generator
License Key Setup window. Refer to figure 3C-21.
3. Note the System ID (this will be a sixteen character string) and communicate it to CPI (via email or
phone). The System ID will belong to the generator in which GenWare® MP is connected at the
time the System ID is read.
4. CPI will provide a new license key (this will be a sixteen character string). Enter this string into the
dialog boxes to the right of License Key. The characters are not case-sensitive. For the PC
version of GenWare® MP use a regular keyboard to enter the License key. For the touchscreen
version of GenWare® MP use the on-screen keyboard to enter the License key.
5. Select Apply to program the new license key into the generator. Note: all characters MUST be
entered to enable the Apply button.
6. Select Close to exit.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-67
3C Interfacing and Programming .
This is used with the GenWare® MP (PC) utility software. This allows for the display to be toggled between
monochrome and full color.
Step Action
1. Launch the GenWare® MP (PC) utility software.
2.
Select the button from the toolbar on the top of the screen. This will open the Display
Options window. Refer to figure 3C-22.
3. Select the Monochrome Display radio button
4. Select Close to exit.
Use and disclosure is subject to the restrictions on the title page of this document.
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3C.17.0 TOUCHSCREEN SYSTEM UTILITIES
Use and disclosure is subject to the restrictions on the title page of this document.
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3C Interfacing and Programming .
Use and disclosure is subject to the restrictions on the title page of this document.
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3C.17.1 Accessing the Utilities Menu (Cont)
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-71
3C Interfacing and Programming .
It is strongly suggested that you review the section ANATOMICAL PROGRAMMING SELECTOR in the
operator’s manual before proceeding. A good understanding of the terminology and APR menu
structures is needed to make APR changes.
NOTE: THE DISPLAY ON YOUR SYSTEM MAY VARY DEPENDING ON GENERATOR TYPE, AND ON
PROGRAMMING AND TECHNIQUE SELECTIONS.
MINOR VARIATIONS MAY EXIST IN COLOR SCHEME AND GRAPHIC STYLES (SKINS) TO SUIT
SPECIFIC CUSTOMER REQUIREMENTS.
NOTE: When a region of interest (i.e. SKULL) is selected, a pop-up menu will appear similar to
that in normal APR mode. In addition to “new” <Add>, <Edit>, and <Delete> buttons, a
<Move Up> and <Move Down> button will be displayed.
The <Move Up> and <Move Down> buttons allow the items in a menu or submenu to
be rearranged. To do this, select the item to be moved. This will highlight the item.
Press <Move Up> to move the selected item up in the list, and <Move Down> to move
the selected item down in the list.
Use and disclosure is subject to the restrictions on the title page of this document.
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3C.17.2 APR Editor (Cont)
NOTE: When editing or adding an APR item, menu item, or procedural item, an English
keyboard will pop up at the bottom of the screen. A partial keyboard with
international symbols corresponding to the installer-selected language may be
displayed at the top of the screen. Characters may then be entered via either
keyboard.
An ID code window may be displayed to the right of the window for the item text.
The ID code is used by some imaging systems, and use of the proper code
synchronizes the APR’s between the touchscreen console and the imaging
system. Refer to the appropriate imaging system documentation for valid ID codes.
Touching the ID code window will move the cursor into that window, allowing entry
of the ID code. THE I.D. CODE IS NOT AVAILABLE ON ALL SOFTWARE
CONFIGURATIONS OF THE TOUCHSCREEN.
Use and disclosure is subject to the restrictions on the title page of this document.
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3C Interfacing and Programming .
NOTE: A procedural item has only one submenu, which may only contain APR items.
A procedure item will automatically select the next APR item on its list when the PREP or
EXPOSE buttons are released.
NOTE: A menu item has one or more submenus, which may include other menu items, procedural
items and / or APR items.
APR items contained within a menu must be selected manually.
Step Action
1. To delete a procedural item, follow the steps in “To delete an APR item”. Doing so will also
delete the submenu associated with that procedural item.
2. To edit a procedural item, follow the steps in “To edit (change the name of) an APR item”.
3. To add a procedural item, follow steps 1 to 3 in “To add an APR item”, except select APR
Procedure in step 2.
Use and disclosure is subject to the restrictions on the title page of this document.
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3C.17.2 APR Editor (Cont)
Step Action
4. Keyboard(s) will display on the screen as described previously.
• Type in the name of the new procedural item.
• Add / edit the ID code if desired (if displayed).
• Press ENTER when finished.
• The new procedural item will appear on the selected menu or submenu.
• Select the newly added procedural item. The selection will be highlighted.
• Press Open Sub-Menu. A “generic” APR item named FIRST ITEM has been automatically
inserted in that submenu.
• You may now edit the name and change the parameters and technique for that APR item, and
add additional APR items for that procedural item as per previous steps.
Use and disclosure is subject to the restrictions on the title page of this document.
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3C Interfacing and Programming .
Use and disclosure is subject to the restrictions on the title page of this document.
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3C.17.3 APR Backup / Restore (Cont)
on the rear of the touchscreen console and press . After a brief auto-
detection sequence where the touchscreen looks for the USB flash drive, the USB File
Transfer Utility window (figure 3C-28) will open.
Use and disclosure is subject to the restrictions on the title page of this document.
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3C Interfacing and Programming .
Step Action
3. To copy an APR file from the touchscreen to the USB flash drive select the desired file from the
Touch Screen window and press . Once the file is copied successfully it will appear in the
USB Device window of the USB File Transfer Utility.
4. To copy an APR file from a USB flash drive to the touchscreen select the desired file from the
USB Device window and press . Once the file is copied successfully it will appear in the
Touch Screen window of the USB File Transfer Utility.
5. When finished, press Close to exit.
Use and disclosure is subject to the restrictions on the title page of this document.
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3C.17.4 Date / Time Setup (Cont)
The current image receptor symbols may be replaced with predefined symbols chosen from the receptor
symbols library or downloaded from an external device.
Each image receptor button will always select a predefined image receptor (i.e. table Bucky, wall
Bucky, DR, etc.). Before changing the image receptor symbols, it must be clearly understood which image
receptors are selected by each image receptor button. Each image receptor button should then have a logical
and intuitive symbol assigned to that position.
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3C Interfacing and Programming .
Step Action
8. To delete unused symbols from the receptor symbols library, select the symbol to be deleted. The
selected symbol will be highlighted.
• Press .
• A pop-up window will display asking if you wish to delete the selected item. Press YES to
delete the item; NO cancels the deletion.
• DO NOT DELETE SYMBOLS YOU MAY WANT TO USE IN THE FUTURE.
9.
To copy receptor symbol files to and from a USB flash drive press to
access the USB File Transfer Utility
10. To copy a receptor symbol file from the touchscreen to a USB flash drive select the desired file
from the Touch Screen window and press . Once the file has been successfully copied it
will appear in the USB Device window.
11. To copy receptor symbol files from a USB flash drive to the touchscreen select the desired file
from the USB Device and press the . Once the file has been successfully copied it will
appear in the Touch Screen window.
12. When finished press Close to exit.
Use and disclosure is subject to the restrictions on the title page of this document.
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3C.17.6 Touchscreen Setup
The touchscreen setup menu accesses submenus that allow the service engineer to perform the following
functions:
• Enable or disable certain console functions (audible generator ready indication).
• Enable or disable optional digital features.
• Set up serial communication ports COM 1 and COM 2 on the touchscreen console.
• Select the language for operator and error messages and graphics (i.e. on buttons, etc).
• Select the generator type.
• Select the screen saver interval.
• Select the general and exposure volumes.
• Select the LCD brightness
• Change the operator and service password.
• Set the customer code.
• The System Code is a unique code assigned to each touchscreen on which the software is installed.
• The License is a code specifically assigned to each touchscreen. This enables options in the features tab.
Please consult the factory to obtain a new license code if it is desired to enable new features, or to reinstall
the existing license should the license code be accidentally overwritten.
• The Customer Code is a unique code assigned to each customer and selects the color scheme and
graphic style (skin) to be displayed on the touchscreen console.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-81
3C Interfacing and Programming .
Settings
The functions near the left side of the settings window are enabled when checked (√).
FUNCTION DESCRIPTION
Continuous Not applicable.
Fluoro Tone
Indicate Enables / disables the audible generator ready sounds (voice and / or tone).
Generator Ready A tone will sound when the generator is ready to make an exposure (while
On (√):
pressing the PREP button, or briefly before making an exposure while the
X-RAY button is pressed).
Off: A tone will not sound when the generator is ready to make an exposure. A
text message only will be presented.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 3C-82 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Interfacing and Programming 3C
3C.17.6 Touchscreen Setup (Cont)
Features
Use these steps to select the digital functions.
Step Action
1. From the touchscreen setup window, select FEATURES. Available digital interfaces will be shown
on this screen. Refer to figure 3C-32.
Step Action
2. Check the applicable item to enable that function.
3. Press OK to continue or CANCEL to return to the system utilities menu without making any
changes. If OK was pressed, a pop-up window will display asking if you wish to save the changes.
Press YES to save the changes. Press NO to return to the system utilities menu; CANCEL
cancels the changes.
Passwords
Use these steps to change the current operator and service passwords.
Step Action
1. From the touchscreen setup window, select PASSWORDS. Refer to figure 3C-33.
2. To change the operator password, press the … button to the right of the top operator password
line. A password window will pop up. Enter the new password.
• Press Clear to cancel an incorrect entry.
• Press Cancel to close the password pop-up window.
• Press Accept to accept the new password.
3. Repeat the previous step to enter the new password on the second operator password line.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-83
3C Interfacing and Programming .
Step Action
4. Press OK to continue; CANCEL cancels the changes.
5. A pop-up window will display asking if you wish to save the changes. Press YES to save the
changes. Press NO to return to the system utilities menu; CANCEL cancels the changes.
BE SURE TO RECORD THE NEW SERVICE PASSWORD BEFORE CHANGING THE
FACTORY-DEFAULT PASSWORD. IF THE NEW PASSWORD IS SUBSEQUENTLY LOST,
CONSULT THE FACTORY OR RE-INSTALL THE TOUCHSCREEN SOFTWARE IN ORDER TO
RESTORE THE FACTORY-DEFAULT SERVICE PASSWORD.
6. To change the service password, press the … button to the right of the top service password line.
A password window will pop up. Enter the new password.
• Press Clear to cancel an incorrect entry.
• Press Cancel to close the password pop-up window.
• Press Accept to accept the new password.
7. Repeat the previous step to enter the new password on the second service password line.
8. Press OK to continue; CANCEL cancels the changes.
9. A pop-up window will display asking if you wish to save the changes. Press YES to save the
changes. Press NO to return to the system utilities menu; CANCEL cancels the changes.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 3C-84 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Interfacing and Programming 3C
3C.17.7 Touchscreen Calibration
The touchscreen calibration function should be performed if touching the center of a buttons does not activate
that function, i.e. if the touch-sensitive area appears displaced from the center of the corresponding icon.
NOTE: If the touchscreen calibration is out significantly and pressing buttons on the touchscreen
does not provide the expected response, there are two shortcuts to entering the touchscreen
calibration utility:
1. Switch the touchscreen off, press SW1 on the back of the touchscreen, and then switch the
console on. When the console has finished booting, a Touch Screen Utilities window will
open stating that calibration will automatically start in 10 seconds. Press OK to initiate the
calibration procedure.
2. Connect a PC USB keyboard to one of the USBA ports on the rear of the touchscreen
console, power up the touchscreen, and when the Main Menu is displayed press Alt-C to
initiate the calibration procedure. No other buttons on the USB keyboard should be pressed
as this may inadvertently cause corruption of the touchscreen software.
Follow the steps on the previous page to complete the touchscreen calibration.
This is used with the GenWare® MP (PC) utility software. This allows for data communication with a computer
in order to download additional tube types, transfer APR data, edit APR text, perform setup and calibration
functions, upgrade generator software and for other minor functions. Further documentation is included with
PC GenWare®.
A computer (i.e. laptop) and a 9 pin null modem cable with socket connectors (female) on both ends
are required to run this software and interface to the generator.
NOTE: GenWare® MP (PC) should be closed before exiting the DATA LINK function on the console.
Failure to do so may require that the console be switched off and then on again in order to re-
initialize communication with the generator.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-85
3C Interfacing and Programming .
Use these steps to access the Configuration Backup and Restore function. This function backs up and restores
the image receptor symbol assignment (Receptor Symbols) and the auto-positioner symbol assignment (Auto
Position Symbols) if applicable.
Step Action
1. From the system utilities menu, press Configuration Backup / Restore. A pop-up window (figure
3C-34) will display showing the available backup files that are stored on the touchscreen console’s
internal CompactFlash card.
Pressing Close will exit the backup and restore menu.
2. Refer to the applicable subsections (following) for the procedures to back-up the current receptor /
auto-position symbols, to restore the current receptor / auto-position symbols, and to upload and
download receptor / auto-position symbols to and from a USB flash drive.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 3C-86 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Interfacing and Programming 3C
3C.17.9 Configuration Backup / Restore (Cont)
the rear of the touchscreen console and press . After a brief auto-detection
sequence where the touchscreen looks for the USB flash drive, the USB File Transfer Utility
window will open.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-87
3C Interfacing and Programming .
Step Action
1. To copy a configuration file from the touchscreen to the USB flash drive, select the desired file
from the Touch Screen window and press . Once the file is copied successfully it will
appear in the USB Device window of the USB File Transfer Utility.
2. To copy a configuration file from a USB flash drive to the touchscreen select the desired file from
the USB Device window and press . Once the file is copied successfully it will appear in the
Touch Screen window of the USB File Transfer Utility.
3. When finished, press Close to exit.
This feature allows you to upgrade or restore from backup the firmware in your touchscreen console. A USB
flash drive or computer containing the upgrade / original files and a USB cable are required to perform this
upgrade.
NOTE: PLEASE BACKUP ANY APR DATA TO A USB FLASH DRIVE BEFORE PERFORMING A
TOUCHSCREEN FIRMWARE UPDATE. PLEASE SEE “APR BACKUP AND RESTORE - APR
USB FILE TRANSFER UTILITY” IN THIS CHAPTER.
Step Action
1. Insert a USB flash drive containing the upgrade / original firmware and press SW1 on the back of
the touchscreen. Switch on the touchscreen.
When the touchscreen has finished booting, a Touch Screen Utilities window will open stating
that calibration will automatically start in 10 seconds. Unless you need to calibrate the
touchscreen, select No. For further information about touchscreen calibration, refer to
Touchscreen Calibration in this chapter.
2. A System Information screen will display containing details about the firmware on your
touchscreen. Press Next.
3. You will be taken to an Upgrade Media Selection window that will allow you to choose the
method of loading (USB flash drive or computer). Select Upgrade via a USB Memory Stick. A
pop-up window will display with a list of available firmware files (see figure 3C-36). Note: The
firmware file will always have the .cpm extension. Select the desired upgrade file and press
Open.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 3C-88 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Interfacing and Programming 3C
3C.17.10 Touchscreen Console Firmware Upgrade / Restore (Cont)
Step Action
4. A Checking for Available Updates screen will display. It contains two windows: Current
Packets and Upgrade Packets (see figure 3C-37). Select the desired packets from the Upgrade
Packets window. Packets that require upgrading will already be selected. Press Next.
Note: If no upgrade is available for the U-boot packet, it will not be available for selection.
This is done to prevent software corruption should the touchscreen console inadvertently
lose power.
Note: Any Upgrade Packet that is of an earlier version than the one already installed will
appear in red.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-89
3C Interfacing and Programming .
Step Action
5. The progress of the installation process will be shown on the Updating Touch Screen window.
Note: In the event the upgrade should fail, the details of the error will be displayed in red
at the bottom of the screen and a pop-up window will display asking if you would
like to retry or abort the upgrade. The cause of the failure should be determined
before retrying the upgrade.
6. Once the installation process is finished a pop-up window will display stating: It is very important
that you do not disturb this process (see figure 3C-38). The flash memory is being erased and
reloaded with the upgraded firmware.
Step Action
7. Once the update is complete, a pop-up window will display indicating Upgrade Complete. Press
OK.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 3C-90 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Interfacing and Programming 3C
3C.17.10 Touchscreen Console Firmware Upgrade / Restore (Cont)
Step Action
8. The touchscreen will exit the Updating Touch Screen window and you will be prompted to
Please change the upgrade switch back to normal operation mode before rebooting (see
figure 3C-39). Press the upgrade switch (SW1) on the back of the touchscreen and then select
OK. The touchscreen will reboot and you will be taken back to the main menu.
NOTE: A COMPUTER, HOST-TO-DEVICE USB CABLE AND CPI TOUCHSCREEN UPDATER PROGRAM
ARE REQUIRED FOR THIS PROCEDURE.
NOTE: PLEASE ENSURE ALL RELEVANT UPGRADE FILES ARE SAVED IN AN APPROPRIATE
LOCATION ON YOUR COMPUTER.
Step Action
1. Connect a host-to-device USB cable to any one of COM 1 to COM 4 on a laptop computer and to
USBB on the back of the touchscreen and press SW1 on the back of the touchscreen. Switch on
the touchscreen.
When the touchscreen has finished booting, a Touch Screen Utilities window will open stating
that calibration will automatically start in 10 seconds. Unless you need to calibrate the touchscreen,
select No. For further information about touchscreen calibration, refer to Touchscreen Calibration
in this chapter.
2. A System Information screen will display containing details of the firmware that is loaded on your
touchscreen console. Press NEXT. This will take you to the Upgrade Media Selection window.
3. Launch Touch Screen Updater (see figure 3C-40) from your computer and click the START
button.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-91
3C Interfacing and Programming .
Step Action
4. A pop-up window entitled ServerApp will open (see figure 3C-41). Locate and select the desired
upgrade file and press OK. Note: All upgrade files will have the cpm extension.
Step Action
5. Another pop-up window will open entitled Select Communication Media (figure 3C-42). Select
USB from the Media Types section. Do not alter the Media Config section in any way. It is set
automatically.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 3C-92 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Interfacing and Programming 3C
3C.17.10 Touchscreen Console Firmware Upgrade / Restore (Cont)
Step Action
6. Once the communication media is selected, the file path, version and media information will appear
in the Server Information window of the Touch Screen Updater.
7. From the Upgrade Media Selection window select Upgrade via a USB to Computer
Connection.
8. The Touch Screen Updater will read the available firmware packets (see figure 3C-43).
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-93
3C Interfacing and Programming .
Step Action
9. A list of current and available upgrade packets will be listed on the touchscreen console in the
Checking for Available Updates screen. Select the packets you wish to install by touching the
box next to the packet such that a check is placed inside the box (as shown in figure 3C-44).
Please note that packets that require updating will already be selected. Press NEXT.
Note: If no upgrade is available for the U-boot packet, it will not be available for selection.
This is done to prevent software corruption should the touchscreen console inadvertently
lose power.
10. The progress of the installation will be shown on the Updating Touch Screen window.
NOTE: IN THE EVENT THE UPGRADE SHOULD FAIL, THE DETAILS OF THE ERROR WILL
BE DISPLAYED IN RED AT THE BOTTOM OF THE SCREEN AND A POP-UP
WINDOW WILL DISPLAY ASKING IF YOU WOULD LIKE TO RETRY OR ABORT THE
UPGRADE. THE CAUSE OF THE FAILURE SHOULD BE DETERMINED BEFORE
RETRYING THE UPGRADE.
11. Once the installation process is finished, a pop-up window will display stating: It is very important
that you do not disturb this process (see figure 3C-45). The flash memory is being erased and
reloaded with the upgraded firmware.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 3C-94 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Interfacing and Programming 3C
3C.17.10 Touchscreen Console Firmware Upgrade / Restore (Cont)
Step Action
12. Once the upgrade is complete, a pop-up window will display indicating Upgrade Complete.
Press OK.
Step Action
13. The touchscreen will exit the Updating Touch Screen window and you will be prompted to Please
change the upgrade switch back to normal operating mode before rebooting (figure 3C-46).
Press the upgrade switch (SW1) on the back of the touchscreen console and then select OK. The
touchscreen will reboot and you will be taken back to the Main Menu.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-95
3C Interfacing and Programming .
Step Action
1. Touchscreen GenWare® must be launched before proceeding. This is done from the GenWare®
button on the touchscreen System Utilities menu.
2.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 3C-96 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Interfacing and Programming 3C
3C.17.11 Generator Configuration Backup and Restore (Cont)
Note: Backup files can only be restored from the touchscreen window. If the desired backup file
resides on a USB flash drive it must be copied to the touchscreen before restoration. Please
see “To copy a backup file from a USB device”.
Step Action
1. Select the desire backup file from the Touch Screen window.
2. Press the Restore button.
Press the button to save the file to the USB flash drive.
3. The copied file will appear in the USB Device window.
Press the button to save the file to the touchscreen compact flash
card.
3. The copied file will appear in the Touch Screen window.
Note: Backup files can only be deleted from the Touch Screen window. If you wish to delete a backup
file stored on a USB flash drive, copy it to the touchscreen first. Please see “To copy a backup
file from a USB device”.
Step Action
1. Select the desired file from the Touch Screen window.
2.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 3C-97
3C Interfacing and Programming .
Use and disclosure is subject to the restrictions on the title page of this document.
Page 3C-98 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
AEC Calibration 3D
CHAPTER 3D
AEC CALIBRATION
CONTENTS:
Use and disclosure is subject to the restrictions on the title page of this document.
3D.1.0 INTRODUCTION
This chapter describes interfacing and setup / calibration of the various AEC board assemblies that are used
in MAGNUM C and MAGNUM C DR X-ray generators.
A SET OF AEC COMPATIBILITY MATRIXES IS LOCATED AT THE FRONT OF THIS MANUAL. EACH
AEC BOARD HAS A CORRESPONDING AEC COMPATIBILITY MATRIX, I.E. FOR AEC BOARD 734614-
XX, USE AEC COMPATIBILITY MATRIX SUP73461400.
THE AEC COMPATIBILITY MATRIXES LIST THE AEC CHAMBERS / PREAMPLIFIERS THAT
EACH VERSION OF AEC BOARD IS COMPATIBLE WITH, AND THEY ALSO SHOW THE I/O PIN
CONNECTIONS AND THEIR FUNCTIONS, AS WELL AS RELATED NOTES.
This chapter contains background information that is relevant to AEC operation. This is located at the back
of this chapter, and should be understood before beginning AEC calibration.
1. Note the part number that is printed on the AEC board in the generator.
2. Connect the AEC device to the AEC board as per 3D.2.1 to 3D.2.4. Supplementary information is in
the AEC compatibility matrixes.
Use and disclosure is subject to the restrictions on the title page of this document.
The AEC board shown below is compatible with various makes / models of solid-state chambers as per AEC
compatibility matrix SUP73799200.
This board will be fitted with 6 pin circular connectors (J1 to J4) or with 7 pin in-line connectors (J11
to J14), depending on the application.
NOTE: WHEN PERFORMING THE INITIAL AEC SETUP (CHAPTER 3C), THE CHAMBER TYPE MUST BE SET
TO ION FOR THIS BOARD.
AEC board input assignment (examples only, actual receptor assignments may vary):
• Ch 1 = J1 / J11 - Table Radiographic Bucky.
• Ch 2 = J2 / J12 - Vertical Wall Bucky.
• Ch 3 = J3 / J13 - Spot Film Device.
• Ch 4 = J4 / J14 - Aux. (Extra Bucky, Digital Acquisition, etc).
Use and disclosure is subject to the restrictions on the title page of this document.
Tables 3D-1 and 3D-2 show the pin outs for both the 6 pin circular connectors and for the 7 pin in-line
connectors on the AEC board in figure 3D-1.
FUNCTION PIN
Anode, right (refer to note below) 3
Cathode, right (refer to note below) 4
Anode, middle 1
Cathode, middle 6
Anode, left (refer to note below) 2
Cathode, left (refer to note below) 5
Ground Connector shell
Table 3D-1: Pin outs for 6 pin circular connector J1 to J4
FUNCTION PIN
Anode, right (refer to note below) 1
Cathode, right (refer to note below) 2
Anode, middle 3
Cathode, middle 4
Anode, left (refer to note below) 5
Cathode, left (refer to note below) 6
Ground 7
Table 3D-2: Pin outs for 7 pin in-line connector J11 to J14
NOTE:
Jumpers JW1 to JW8 swap the left and right fields from J1 to J4 and J11 to J14 as per the table below.
CHANNEL LEFT / RIGHT FIELDS AS PER LEFT / RIGHT FIELDS SWAPPED RELATIVE
TABLES 3D-1, 3D-2 TO TABLES 3D-1, 3D-2
1 Jumper JW1, JW2 pins 1-2 (N) Jumper JW1, JW2 pins 2-3 (R)
2 Jumper JW3, JW4 pins 1-2 (N) Jumper JW3, JW4 pins 2-3 (R)
3 Jumper JW5, JW6 pins 1-2 (N) Jumper JW5, JW6 pins 2-3 (R)
4 Jumper JW7, JW8 pins 1-2 (N) Jumper JW7, JW8 pins 2-3 (R)
Use and disclosure is subject to the restrictions on the title page of this document.
The AEC board shown below is compatible with various makes / models of ion chambers as per AEC
compatibility matrix SUP73461400.
This board will be fitted with 9 pin D connectors (J11 to J14), or with 12 pin in-line connectors (J1 to
J4), depending on the application.
CPI CANADA INC Made in Canada
AEC DEDICATED ION CHAMBER R79
J14
JW2 JW1 J5
J4
J13
JW4 JW3
J3
J12
JW6 JW5
J2
J11
R11 R12 R13 R14
JW8JW7
J1 R1 R2 R3 R4
ML_IONBD.CDR
AEC board input assignment (examples only, actual receptor assignments may vary):
• Ch 1 = J1 / J11 - Table Radiographic Bucky.
• Ch 2 = J2 / J12 - Vertical Wall Bucky.
• Ch 3 = J3 / J13 - Spot Film Device.
• Ch 4 = J4 / J14 - Aux. (Extra Bucky, Digital Acquisition, etc).
The following potentiometers are used for short AEC exposure time compensation:
• R11 is used for channel 1 short exposure time compensation.
• R12 is used for channel 2 short exposure time compensation.
• R13 is used for channel 3 short exposure time compensation.
• R14 is used for channel 4 short exposure time compensation.
Use and disclosure is subject to the restrictions on the title page of this document.
R79 adjusts the output of the high voltage bias supply. This is only fitted on versions of this board intended
for use with ion chambers that require a separate high voltage bias supply. R79 adjusts the value of the
+300 / +500 VDC, and the +45 VDC outputs, and should be set as per the ion chamber manufacturer
specifications.
Tables 3D-3 and 3D-4 show the pin outs for both the 9 pin D connectors and for the 12 pin in-line
connectors on the AEC board in figure 3D-2. The 9 pin connectors are compatible with most models of AID
ionization chambers. However, the installer should verify compatibility of the pin outs with the chamber(s)
being used.
NOTE:
Jumpers JW1 to JW8 swap the left and right fields on J11 to J14 as per the table below.
CHANNEL LEFT / RIGHT FIELDS AS PER LEFT / RIGHT FIELDS SWAPPED RELATIVE
TABLE 3D-3 TO TABLE 3D-3
1 Jumper JW7, JW8 pins 1-2 Jumper JW7, JW8 pins 2-3
2 Jumper JW5, JW6 pins 1-2 Jumper JW5, JW6 pins 2-3
3 Jumper JW3, JW4 pins 1-2 Jumper JW3, JW4 pins 2-3
4 Jumper JW1, JW2 pins 1-2 Jumper JW1, JW2 pins 2-3
Use and disclosure is subject to the restrictions on the title page of this document.
The AEC board shown below is compatible with various models of ion chambers as per AEC compatibility
matrix SUP73799800.
This board is fitted with 9 pin D connectors J1 to J4.
AEC board input assignment (examples only, actual receptor assignments may vary):
• Ch 1 = J1 - Table Radiographic Bucky.
• Ch 2 = J2 - Vertical Wall Bucky.
• Ch 3 = J3 - Spot Film Device.
• Ch 4 = J4 - Aux. (Extra Bucky, Digital Acquisition, etc).
Use and disclosure is subject to the restrictions on the title page of this document.
Table 3D-5 shows the pin outs for the 9 pin D connectors on the AEC board in figure 3D-3. The 9 pin
connectors are compatible with most models of AID ionization chambers. However, the installer should
verify compatibility of the pin outs with the chamber(s) being used.
NOTE:
Jumpers JW1 to JW8 swap the left and right fields on J1 to J4 as per the table below.
CHANNEL LEFT / RIGHT FIELDS AS PER LEFT / RIGHT FIELDS SWAPPED RELATIVE
TABLE 3D-5 TO TABLE 3D-5
1 Jumper JW7, JW8 pins 1-2 (N) Jumper JW7, JW8 pins 2-3 (R)
2 Jumper JW5, JW6 pins 1-2 (N) Jumper JW5, JW6 pins 2-3 (R)
3 Jumper JW3, JW4 pins 1-2 (N) Jumper JW3, JW4 pins 2-3 (R)
4 Jumper JW1, JW2 pins 1-2 (N) Jumper JW1, JW2 pins 2-3 (R)
Use and disclosure is subject to the restrictions on the title page of this document.
The AEC board shown below is designed for use with various three-of-five-field ion chambers as per AEC
compatibility matrix SUP73938900.
This board is fitted with 15 pin D connectors J1 and J2.
JW8
JW7
JW5
JW6
R11
R12
Use and disclosure is subject to the restrictions on the title page of this document.
Table 3D-6 shows the pin outs for the 15 pin D connectors on the AEC board in figure 3D-4. The 15 pin
connectors are compatible with some models of three-of-five-field AID ion chambers.
NOTE:
Jumpers JW5 to JW8 swap the left and right fields on J1 and J2 as per the table below.
CHANNEL LEFT / RIGHT FIELDS AS PER LEFT / RIGHT FIELDS SWAPPED RELATIVE
TABLE 3D-6 TO TABLE 3D-6
1 Jumper JW7, JW8 pins 1-2 (N) Jumper JW7, JW8 pins 2-3 (R)
2 Jumper JW5, JW6 pins 1-2 (N) Jumper JW5, JW6 pins 2-3 (R)
NOTE: THE FIELD COMPENSATION VALUES (R FIELD COMP, C FIELD COMP, L FIELD COMP) IN AEC
SETUP MENU 2 MUST ALL BE SET TO 0. THE AEC FIELD BALANCE MUST BE DONE AS PER
A.I.D.’s RECOMMENDED PROCEDURE.
Use and disclosure is subject to the restrictions on the title page of this document.
CAUTION: THE PROCEDURES IN THESE SECTIONS REQUIRE X-RAY EXPOSURES. TAKE ALL
SAFETY PRECAUTIONS TO PROTECT PERSONNEL FROM X-RADIATION.
• When using a photo diode for AEC, there is normally no need to iterate all the kV breakpoints during
AEC calibration. It will usually suffice to use the 75 kV breakpoint calibration value at all kV
breakpoints. If doing this, the calibration values should be confirmed at all kV breakpoints using the
acquired digital images.
• For DR applications, the AEC calibration procedure uses the same potentiometers and menus as
described for film in the following sections. However, the imaging system manufacturers literature
should be consulted to determine the required dose / image brightness.
• The generator must be known to be calibrated before beginning AEC calibration.
• All components (X-ray tubes, collimators, AEC chambers, etc) used during AEC calibration must be
those that will be used during procedures, and must be positioned as they will be in actual use of
the X-ray room.
• During AEC calibration, always ensure that the central ray is centered relative to the image receptor.
• Before placing the absorbers, ensure that the collimator is opened sufficiently to irradiate ALL fields
on the AEC pickup device.
• Ensure that the absorber is positioned to fully cover the X-ray field. The absorber must extend a
minimum of 3/8 in. (10 mm) beyond the X-ray field.
• During AEC calibration, all AEC exposures should be done using mA values such that the
exposures are in the 30 to 100 ms range UNLESS STATED OTHERWISE.
• The recommended absorber is water. This should be in a plastic container of uniform thickness.
Lexan of a similar thickness is also a suitable absorber.
• Care must be exercised when using table Buckys with low kV values because most tabletops and
grids absorb considerable radiation in the 60 – 65 kV range. This will adversely affect AEC
operation.
• During AEC calibration, if exposure times do not change if the mA is varied, it may be that
the input signal level to the AEC board is too high. If this is experienced, check the ramp
voltage at the output of the first gain stage (the first operational amplifier output) on the AEC
board for the subject AEC channel. This voltage must never exceed 10 V. If this voltage does
exceed 10 V, reduce the input signal level as required.
Use and disclosure is subject to the restrictions on the title page of this document.
Use and disclosure is subject to the restrictions on the title page of this document.
CTM
O.T.
WALL
BUCKY Absorber
SID
40 in(100cm)
Grid
AEC
Chamber
BUCKY
Cassette Tray
FILE: ML_IMREC
The AEC CALIBRATION menus that relate to kV breakpoint calibration for the membrane console are
shown below.
* AEC CALIBRATION *
FILM SCREEN 1 DENSITY SETUP
FILM SCREEN 2
FILM SCREEN 3
EXIT
Use and disclosure is subject to the restrictions on the title page of this document.
<< >>
<<
Figure 3D-6: AEC Setup & Calibration window, Film Screen Calibration tab
Use and disclosure is subject to the restrictions on the title page of this document.
Use and disclosure is subject to the restrictions on the title page of this document.
CAUTION: DURING THE FOLLOWING CALIBRATION PROCEDURE, BE SURE THAT THE SELECTED
TECHNIQUES WILL NOT OVERLOAD THE X-RAY TUBE. USE CAUTION WHEN REPEATING
EXPOSURES AS THIS MAY QUICKLY OVERLOAD THE X-RAY TUBE. MOST X-RAY TUBE
MANUFACTURERS RECOMMEND NO MORE THAN TWO HIGH SPEED STARTS PER
MINUTE.
NOTE: BE SURE TO USE THE SAME CASSETTE FOR EACH EXPOSURE AT THAT FILM SPEED.
The mAs values noted in the above table represent the approximate desired mAs at an SID of 40 in. (100
cm), using a grid with a 12:1 ratio. All measurements were done with HVL = 3 mm Al @ 75 kV.
Step Action
10. Select the table Bucky image receptor.
Step Action (membrane console) Action (GenWare®)
11. Select the Film Screen Calibration tab.
12. Select the 75KV breakpoint. Use the + or Enter the value 4.5 into the 75 kV dialog box,
– buttons to enter the value 45. under Film Screen Calibration.
13. Select the appropriate mA for the first film speed being calibrated per table 3D-8, remembering
that the slowest film screen used in that installation must be calibrated first (example 320 mA
for 100 speed film). Select large focus, center field.
14. Make an exposure and note the mAs.
15. Referring to table 3D-7, select the target mAs required for the film speed being calibrated i.e.
approximately 16 mAs at 75 kV for 100 speed film.
16. Adjust the required gain potentiometer on the AEC board while taking exposures until the mAs
noted in the previous step is obtained.
17. Load a test cassette with fresh film and install it in the image receptor. Using the same
technique as in the previous step, expose the film and develop it.
18. Measure the optical density. The desired value should have been previously recorded in a copy
of table 3D-11.
19. If the measured O.D. is not within the desired value, adjust the gain pot to increase or decrease
the density, and then repeat the previous two steps.
20. Once the desired film density is achieved, record the mAs, calibration number, and O.D. in a
copy of table 3D-9.
21. Vary the absorber thickness, and confirm that the mAs changes accordingly.
STEPS 22 TO 25 APPLY TO SOLID-STATE AEC CHAMBERS ONLY
Use and disclosure is subject to the restrictions on the title page of this document.
Step Action
22. Measure the mAs with the center AEC field only selected. Record this value.
23. Select the left field, and measure the mAs. Compare this value to the value noted for the center
field.
24. If the field balance is not acceptable, adjust the left field compensation value up or down as
described in the section AEC Setup in chapter 3C such that the left field matches the center
field.
Do not adjust the center field (C) compensation value.
25. Repeat steps 23 and 24 for the right field.
For each breakpoint in the remainder of this section, start with the approximate mAs as per table 3D-8. After
that mAs is achieved, a film must be exposed and the O.D. verified. If the O.D. is not the desired value,
further iterations may be required to achieve the desired optical density.
DO NOT READJUST THE AEC BOARD GAIN POT AFTER THE 75KV BREAKPOINT IS
CALIBRATED. FURTHER DENSITY ADJUSTMENTS WILL ONLY BE MADE BY ADJUSTING THE
CALIBRATION VALUES FOR THE OTHER KV BREAKPOINTS.
Step Action
26. Change the absorber thickness as specified for the 55 kV breakpoint in table 3D-8. As before,
ensure that the absorber fully blocks the X-ray field.
Step Action (membrane console) Action (GenWare®)
27. In the following steps, you will need to scroll
back and forth between AEC CAL menu 1 and
AEC CAL menu 2 using the >> and <<
buttons in order to access the required
breakpoints.
28. Select the 55KV breakpoint. Select the 55 kV up or down buttons under
Film Screen Calibration. This will set the
generator kV demand to 55 kV.
29. Make an exposure and note the mAs. Use mA Make an exposure and note the mAs. Use mA
values as specified for the 55 kV breakpoint in values as specified for the 55 kV breakpoint in
table 3D-8. table 3D-8.
30. Adjust the 55 kV calibration number using the Adjust the 55 kV calibration number such that
+ or - buttons such that the actual mAs is the actual mAs is equal to the target mAs at 55
equal to the target mAs at 55 kV as per table kV as per table 3D-8.
3D-8. DO NOT READJUST THE AEC BOARD
DO NOT READJUST THE AEC BOARD GAIN POT.
GAIN POT.
31. Load the test cassette with fresh film and install it in the image receptor. Using the same
technique, expose the film and develop it.
32. Measure the optical density. The optical density should be as per step 18.
33. If the measured O.D. is not the desired value, readjust the 55 kV calibration number, then repeat
the previous two steps.
DO NOT READJUST THE AEC BOARD GAIN POT.
34. Once the desired film density is achieved, record the required values in a copy of table 3D-9.
Use and disclosure is subject to the restrictions on the title page of this document.
Use and disclosure is subject to the restrictions on the title page of this document.
2
NOTE: For SID’s other than 40 in. (100 cm) multiply the mAs by the factor [new SID / 40 in. (100 cm)] .
Use and disclosure is subject to the restrictions on the title page of this document.
Record the final measurements in a copy of the table below. The final measurements are those obtained
AFTER films have been developed to verify the correct O.D. at each breakpoint.
Use and disclosure is subject to the restrictions on the title page of this document.
Step Action
35. Repeat steps 26 to 34 for the remaining breakpoints: 50 kV, 65 kV, 110 kV, 130 kV, 85 kV, and
95 kV. Do the breakpoint calibration in the stated order.
The 50 kV and 130 kV breakpoints only need to be calibrated if these kV ranges are used
with AEC. Refer to the comments below.
50 kV: At approximately 50 kV and under, the film screen sensitivity becomes too low for
practical AEC operation when used with a Bucky. Unless special techniques are used
which require the 50 kV range, simply enter the 55 kV calibration number into the 50 kV
breakpoint.
130 kV: Unless special high kV techniques are used which require the 130 kV range, simply
enter the 110 kV calibration number into the 130 kV breakpoint.
36. Repeat steps 9 to 35 for FILM SCREEN 2, except:
1. Film screen 2 must be the next highest film speed after film screen 1.
2. When calibrating the 75 kV breakpoint for film screen 2, DO NOT adjust the AEC
board gain pot. Dose adjustments for film screen 2 at 75 kV must only be made by
varying the 75 kV breakpoint calibration numbers.
37. Repeat steps 9 to 35 for FILM SCREEN 3, except:
1. Film screen 3 must be the highest film speed.
2. When calibrating the 75 kV breakpoint for film screen 3, DO NOT adjust the AEC
board gain pot. Dose adjustments for film screen 3 at 75 kV must only be made by
varying the 75 kV breakpoint calibration numbers.
Step Action (membrane console) Action (GenWare®)
38. Select << to return to the AEC
CALIBRATION menu.
Use and disclosure is subject to the restrictions on the title page of this document.
Use these steps to perform the short AEC exposure time compensation.
Step Action
THESE STEPS ONLY APPLY IF AEC EXPOSURES LESS THAN APPROXIMATELY 15 MS
ARE REQUIRED AND THE AEC BOARD HAS SHORT AEC TIME ADJUSTMENT
POTENTIOMETERS.
1. Select the image receptor to be short AEC-time compensated, i.e. table Bucky.
2. Select the highest film speed used on the selected receptor, and then select 75 kV.
3. Set the mA per table 3D-8 for the film speed being used. Reinstall the absorber as per table
3D-8 for the 75 kV breakpoint.
4. Make an exposure and confirm the mAs readings as previously recorded in table 3D-9.
5. Increase the mA such as to decrease the AEC exposure time to approximately 10 ms.
6. Adjust the short AEC time compensation pot for the AEC channel being calibrated such that the
mAs is approximately the same as previously recorded (step 4).
7. Increase the mA again such as to decrease the AEC exposure time to approximately 6 ms (but
not less).
8. Adjust the short AEC time compensation pot for the AEC channel being calibrated such that the
mAs is approximately the same as it was in step 6.
9. The short AEC-time compensation adjustments affect the AEC calibration at longer exposure
times. Therefore, it may now be necessary to readjust the gain pot (at 75 kV) for the AEC
channel being calibrated to restore the mAs values to the values previously recorded in table
3D-9. Ensure that the absorber thickness and mA values are as per table 3D-8 when
readjusting the AEC gain pot.
10. Using 75 kV exposures, films should be exposed and developed, and the O.D. checked at AEC
exposure times of approximately 6 ms and approximately 100 ms. If the film density is not
acceptable at both short and long AEC exposure times, it will be necessary to iterate the
adjustments of both the short AEC time compensation pot and the AEC gain pot by repeating
steps 3 to 8.
11. Repeat steps 1 to 10 for each image receptor (AEC channel) to be short AEC time
compensated.
Use and disclosure is subject to the restrictions on the title page of this document.
The DENS. SETUP menus for the membrane console are shown below.
* DENS. SETUP *
-8: ---
-7: ---
-6: --- +
-5: 62% -
EXIT >>
* DENS. SETUP *
-4: 50%
-3: 37%
-2: 25% +
-1: 12% -
<< >>
* DENS. SETUP *
+1: 12%
+2: 25%
+3: 37% +
+4: 50% -
<< >>
* DENS. SETUP *
+5: 62%
+6: ---
+7: --- +
+8: --- -
<< >>
Use and disclosure is subject to the restrictions on the title page of this document.
Use and disclosure is subject to the restrictions on the title page of this document.
Refer to table 3D-10 for two typical examples of density steps vs. calibration numbers. For 8 minus density
steps the mAs decrease is 6.25% per step, and for 8 + density steps the mAs increase is 12.5% per step as
per the example calculation above.
For 5 minus density steps the mAs decrease is 10% per step, and for 5 + density steps the mAs increase is
20% per step.
Use and disclosure is subject to the restrictions on the title page of this document.
Step Action
17. Repeat the previous step for each remaining density plus step.
18. Press << or RETURN as required to return to
the AEC CALIBRATION menu.
CTM
WALL
BUCKY Absorber
O.T.
FRONT VIEW OF
WALL BUCKY
72 in(180cm)
NOTE: SINCE MOST WALL BUCKYS ARE USED AT 40 AND 72 IN. (100 AND 180 CM) SID, THE GRID
MUST BE CHOSEN WITH CARE WITH RESPECT TO CUT-OFF.
A TYPICAL GRID WILL HAVE AN 8:1 RATIO, WITH 85 LINE PAIR / INCH OR 10:1 RATIO WITH
150 LINE PAIR / INCH (STATIONARY).
TYPICALLY, 400 SPEED FILM SCREEN WILL BE USED WITH 90 SECOND PROCESSING.
Use and disclosure is subject to the restrictions on the title page of this document.
Grid Absorption
The following information may aid in selecting a grid and / or estimating mAs if required: The percentages
listed are approximate.
A 10:1 ratio 60 in. (150 cm) focused grid will exhibit the following absorption when measured 5 in. (13 cm)
from center:
At 72 in. (180 cm) absorption = 18%
At 40 in. (100 cm) absorption = 40%
A 12:1 ratio 60 in. (150 cm) focused grid will exhibit the following absorption when measured 5 in. (13 cm)
from center:
At 72 in. (180 cm) absorption = 20%
At 40 in. (100 cm) absorption = 50%
A 10:1 ratio 72 in. (180 cm) focused grid will exhibit the following absorption when measured 5 in. (13 cm)
from center:
At 40 in. (100 cm) absorption = 65%
A 12:1 ratio 72 in. (180 cm) focused grid will exhibit the following absorption when measured 5 in. (13 cm)
from center:
At 40 in. (100 cm) absorption = 75%
A 10:1 ratio 40 in. (100 cm) focused grid will exhibit the following absorption when measured 5 in. (13 cm)
from center:
At 72 in. (180 cm) absorption = 65%
A 12:1 ratio 40 in. (100 cm) focused grid will exhibit the following absorption when measured 5 in. (13 cm)
from center:
At 72 in. (180 cm) absorption = 75%
NOTE: BREAKPOINT CALIBRATIONS MAY PREVIOUSLY HAVE BEEN DONE FOR ALL THREE FILM
SCREEN COMBINATIONS DURING TABLE BUCKY AEC CALIBRATION. IF SO, THE REMAINING
IMAGE RECEPTORS MUST USE THE CALIBRATION CURVES PREVIOUSLY ESTABLISHED FOR
THOSE FILM SCREENS.
IF A SPARE FILM SCREEN COMBINATION IS AVAILABLE FOR WALL BUCKY USE, IT IS
SUGGESTED THAT TWO RECEPTOR SELECTOR BUTTONS ON THE CONSOLE BE ASSIGNED TO
SELECT THE WALL BUCKY. THE FIRST WALL BUCKY SELECTOR SHOULD BE USED FOR 40 IN.
(100 CM) SID’S WITH THE APPROPRIATE PREVIOUSLY CALIBRATED FILM SCREEN. THE SECOND
WALL BUCKY SELECTOR SHOULD THEN BE USED WITH THE SPARE FILM SCREEN AT 72 IN. (180
CM) SID’S.
THIS METHOD WILL ALLOW THE GRID TO BE OPTIMIZED FOR EACH SID, AS A SEPARATE
DEDICATED FILM SCREEN WITH ITS OWN CALIBRATION CURVE CAN BE ASSIGNED TO THE 72
IN. (180CM) SID.
Use and disclosure is subject to the restrictions on the title page of this document.
Use and disclosure is subject to the restrictions on the title page of this document.
The remaining image receptors are calibrated in a similar manner to the table Bucky receptor. Only the gain
pot for the active channel is to be adjusted at the slowest film screen used on the selected receptor. DO
NOT READJUST THE GAIN POT FOR PREVIOUSLY CALIBRATED RECEPTORS, AND DO NOT
READJUST THE CALIBRATION VALUES IN THE AEC CALIBRATION MENU FOR PREVIOUSLY
CALIBRATED FILM SCREENS.
THE MEMORY FUNCTION THAT WAS TEMPORARILY CHANGED TO OFF EARLIER IN THIS
CHAPTER MAY NOW BE RESET TO THE DESIRED VALUE.
AEC exposures should normally be kept well under one second. When X-ray techniques are used that result
in longer exposures, the film density will not be correct due to failure of reciprocity of the film.
Care must be exercised when using low kV values with table Buckys because most tabletops and grids
absorb considerable radiation in the range of 60 – 65 kV. This will adversely affect AEC operation.
Film screen response to kV is not linear. Therefore, compensation must be provided in order to maintain
constant film density as kV is changed for different anatomical studies. By selecting and calibrating various
kV breakpoints, the overall system response will be compensated such as to yield a constant film density.
Up to eight breakpoints per film screen combination are available. The eight breakpoints are spread
over three kV ranges as shown below:
• Low kV: 50, 55, 65 kV.
• Knee kV: 75 kV.
• High kV: 85, 95, 110, 130 kV.
100
80
60
40
20
0 0 55
50
5 65 75 85 95 110 130
kV BREAKPOINTS
65
FILE: ML_RELEX.CDR
Since the MAGNUM C family of X-ray generators allows for up to three separate film screen combinations
to be calibrated, the following points must be considered:
• The AEC board allows for a zero to a maximum of 10-volt ramp at the comparator input. All AEC signals
must fit within this range (for all film / screens, densities, and techniques).
• Most X-ray film-based applications require the use of two or more different film screen combinations, all
of which will require different exposure doses.
• Using the slowest film screen combination, the required film input dose will be determined.
• Once this value is determined (during AEC calibration), the density calibration is performed to allow
100% (double the dose) and 50% (half the dose) values. These are typical values, and will determine
the maximum required range of the AEC reference voltage (the output from the D/A converter).
• Figure 3D-10 illustrates the different windows required for various film screen combinations.
MEDIUM x
-8 +8
SLOW x
-8 +8
0 10 20 30 40 50 60 70 80 90 100
Use and disclosure is subject to the restrictions on the title page of this document.
Before continuing, it is suggested that a copy of the table below be filled in with all required information.
Refer to the example AEC setup worksheet on the next page.
Film/Screen 1.
2.
3.
Grid ratio/SID:
± Density steps
Chamber type:
Regulatory AEC dose
requirements?
Is film processing maintained?
Additional notes:
Additional notes:
ALL RECEPTORS MUST HAVE THE SAME NUMBER OF DENSITY STEPS AND THE SAME DENSITY DOSE
CHANGE PER STEP (DENSITY SETTINGS ARE COMMON TO ALL FILM SCREENS AND RECEPTORS).
Use and disclosure is subject to the restrictions on the title page of this document.
Note: The example below is supplied for reference only. It does not represent an actual installation.
2. Lanex/med Lanex/chest
3.
± Density steps ±8 ±8 ±8
Additional notes:
Additional notes:
Use and disclosure is subject to the restrictions on the title page of this document.
It is recommended that a copy of the form below be filled in with the required information before attempting
AEC calibration.
AEC Ch 2_____________________________
AEC Ch 3_____________________________
4. Verify signal grounding for the AEC chamber. The CHECK:
only electrical ground should be at the AEC board in
the generator. This applies to the ground braid
(shield) for the AEC signal cable and to the ground
return conductor(s) in the AEC signal cable.
6. Before calibrating, verify that the AEC system is CHECK:
functioning. This includes the AEC chambers /
devices and the AEC circuits in the generator. Each
of the fields on the AEC device must be able to
terminate the exposure.
7. Radiographic techniques to be performed with the
equipment (high kV chest, G.I. studies etc)?
8. Normal exposure factors used by the customer
(typical mAs / kV range)?
Figure 3D-11 shows an installed AEC chamber. Note particularly the use of a suitable insulating material to
isolate the body of the chamber from the receptor ground. This is required for non-insulated AEC chambers.
Use and disclosure is subject to the restrictions on the title page of this document.
Use and disclosure is subject to the restrictions on the title page of this document.
Use and disclosure is subject to the restrictions on the title page of this document.
CHAPTER 4
ACCEPTANCE TESTING
CONTENTS:
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 4-1
4 Acceptance Testing .
4.1.0 INTRODUCTION
This section details acceptance testing, which verifies that the generator is performing within its limits.
Acceptance testing must be done at initial installation of the generator and as required by local Supprimé : This
regulations.
The applicable sections of this chapter should be performed when the generator is reconfigured or critical
component(s) are replaced. Examples of such components are the X-ray tube, HT tank, console board,
generator control board, filament supply board, and the AEC board.
Acceptance test procedures may be defined by local regulations or by some hospitals / clinics / end
users. Local or site-specific acceptance test procedures should be used as required to supercede all or
part of the acceptance test procedures in this chapter.
WARNING: USE EXTREME CARE IN MEASURING HIGH VOLTAGES. ACCIDENTAL CONTACT Supprimé : 1.
MAY CAUSE INJURY OR DEATH.
EVEN WITH THE GENERATOR SWITCHED OFF AT THE CONSOLE, MAINS Supprimé : 2.
VOLTAGE IS STILL PRESENT INSIDE THE GENERATOR CABINET. THIS VOLTAGE
IS EXTREMELY DANGEROUS; USE EXTREME CAUTION.
THE DC BUS CAPACITORS, LOCATED BESIDE THE HT TANK, PRESENT A Supprimé : 3.
HAZARD FOR A MINIMUM OF 5 MINUTES AFTER THE POWER HAS BEEN
SWITCHED OFF. VERIFY THAT THESE CAPACITORS ARE DISCHARGED BEFORE
SERVICING OR TOUCHING ANY PARTS.
WARNING: ALWAYS ENSURE THAT THE EQUIPMENT UNDER TEST AND ALL ASSOCIATED Supprimé : 1.
TEST EQUIPMENT IS PROPERLY GROUNDED.
ENSURE THAT THE HIGH VOLTAGE CABLES ARE INTACT / UNDAMAGED AND Supprimé : 2.
PROPERLY CONNECTED BEFORE ATTEMPTING EXPOSURES.
ENSURE THAT THE FOLLOWING ITEMS ARE COMPLETED PRIOR TO PERFORMING THE
ACCEPTANCE TESTING:
• The generator is interfaced to compatible room equipment as noted on the product configuration \
compatibility statement at the front of this manual.
• The tube auto calibration has been done as per chapter 3C.
• The receptors have been programmed as per chapter 3C.
• If the installation has AEC, verify that all receptors have been calibrated as per chapter 3D.
• If the installation has DAP, verify that the DAP chambers have been calibrated as per chapter 3C.
• Acceptance testing shall only be started after the installation is complete i.e. with the generator in the
final position and installed as per the previous chapters of this manual.
Supprimé : ¶
¶
Use and disclosure is subject to the restrictions on the title page of this document.
Page 4-2 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Acceptance Testing 4
4.2.0 REQUIRED TEST EQUIPMENT FOR GENERATOR VERIFICATION.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 4-3
4 Acceptance Testing .
4.3.0 ACCEPTANCE TESTS (BASIC FUNCTIONS)
For the touchscreen console, check the console functionality by pressing the equivalent switch position
on the touchscreen for the functions described in section 4.3.1 and 4.3.2. Verify the correct response on
the touchscreen console for each function that is tested.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 4-4 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Acceptance Testing 4
4.3.1 Console Tests (Cont)
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 4-5
4 Acceptance Testing .
4.3.3 Dual Speed Starter (Optional) Verification
THE GENERATOR MUST BE PROGRAMMED FOR DUAL SPEED STARTER OPERATION IN ORDER
TO BE ABLE TO VERIFY BOTH MODES OF OPERATION IN THIS SECTION. DO NOT PROGRAM
DUAL SPEED OPERATION IF A TUBE IS USED THAT CANNOT OPERATE AT BOTH LOW AND
HIGH SPEEDS.
NOTE: THE GENERATOR IS LIMITED TO A MAXIMUM OF 2 HIGH SPEED BOOSTS PER MINUTE.
THE X-RAY TUBE DATA SHEETS SHOULD BE CONSULTED TO CONFIRM THE TUBE
MANUFACTURERS MAXIMUM NUMBER OF BOOSTS (LOW AND HIGH SPEED).
Supprimé : ***** PLEASE OBSERVE A
MAXIMUM OF 2 HIGH SPEED BOOSTS
PER MINUTE *****
Step Action Result Check
1. Connect a current probe to the common lead A 60 Hz waveform dropping to
of the X-ray tube stator. less than half amplitude after
Switch ON the console. prep complete.
Select 70 kV, minimum mA, 50 ms.
Press and hold the PREP button.
2. Measure the rotor boost time. Should agree with the value in
the dual speed starter table in
the supplement at the end of
chapter 2.
3. Select 100 kV, maximum mA, 50 ms, small A 180 Hz waveform dropping to
focus. less than half amplitude after
Press and hold the PREP button. prep complete.
4. Measure the rotor boost time. Should agree with the value in
the dual speed starter table at
the end of chapter 2.
5. Use a strobe or reed tachometer and verify
that the tube(s) reach operating speed at end
of boost. Use the techniques in steps 1 and 3
to select low and high-speed modes
respectively. Low Speed ≥ 3300 RPM.
High Speed ≥ 9500 RPM.
6. After a high-speed prep, verify that the Will hear the X-ray tube slow
dynamic brake is applied. down to 60 Hz.
Supprimé : ¶
Supprimé : ¶
4.4.0 ACCEPTANCE TESTS (kV, ms, mA and mAs)
Use and disclosure is subject to the restrictions on the title page of this document.
Page 4-6 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Acceptance Testing 4
4.4.1 Generator Rad Tests (Cont)
Note: A Dynalyzer is not recommended for mA measurements with this X-ray generator.
Bandwidth limitations of the Dynalyzer will result in inaccurate mA measurements at mA
values less than approximately 100 mA. mA measurements must be made with an mA /
mAs meter connected to the mA test jacks on the HT tank.
Warning: Take all appropriate precautions when connecting the mA / mAs meter to the HT Supprimé :
tank. Ensure mains power is switched off and all capacitors are discharged before
connecting the meter. Use the same precautions when disconnecting the meter.
The mA shorting link must be in place on the HT tank at all times except when an
approved mA / mAs meter is connected.
Note: The Result column in the following section shows the acceptable generator limits for kV,
mA, mAs and ms. Test and measurement tolerances must be accounted for in all
measurements.
CAUTION: THE FOLLOWING TESTS REQUIRE THE PRODUCTION OF X-RADIATION. USE Supprimé :
APPROPRIATE SAFETY PRECAUTIONS TO PROTECT PERSONNEL.
For each step in the tables below, confirm the expected result. The measurement range shown in the Supprimé : Saut de page
Result column includes the generator tolerances only. Test and measurement tolerances must be 4.4.1 Generator Rad Tests
accounted for in all measurements. (Cont)¶
IF HIGH kV EXPOSURES ARE NOT ALLOWED IN THE FOLLOWING STEPS, CHECK THE
MAXIMUM kV SETTING THAT HAS BEEN PROGRAMMED. REFER TO “TUBE SELECTION / TUBE
SETUP” IN CHAPTER 3C.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 4-7
4 Acceptance Testing .
4.4.1 Generator Rad Tests (Cont)
Use and disclosure is subject to the restrictions on the title page of this document.
Page 4-8 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Acceptance Testing 4
4.4.1 Generator Rad Tests (Cont)
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 4-9
4 Acceptance Testing .
4.5.0 ACCEPTANCE TESTS (AEC)
3. MAGNUM C® / MAGNUM C® DR X-ray generators have a circuit that checks that the AEC ramp is at
least 5% of the AEC reference voltage within 20% of the AEC backup time. This step confirms that
this circuit is working, and that electrical noise on the AEC input does not exceed the 5% threshold.
a) Close the collimator and point the X-ray tube away from the image receptor that has AEC
channel 1 assigned to it. Alternately, close the collimator and cover the image receptor with a
lead apron. Then select this image receptor via the console.
b) Select the AEC mode of operation and 100 mA.
c) Select the maximum kV used on that receptor and minimum density. Select the fastest film
screen if available.
d) Make an AEC exposure and verify that an AEC DEVICE ERROR message is displayed.
• An AEC DEVICE ERROR message indicates that the selected AEC channel has passed
this test. Repeat step 3 for the remaining AEC channels by selecting an image receptor that
has the desired AEC channel assigned to it.
• Go to step 3 (e) if an AEC DEVICE ERROR message is not displayed when testing the
current AEC channel.
e) If the generator runs into backup ms or backup mAs, i.e. if an AEC DEVICE ERROR message is
not displayed, some troubleshooting is required to determine the reason the “5% / 20%” circuit is
not terminating the AEC exposure. Some troubleshooting tips:
• Repeat steps 3 (a) to 3 (d) but select the minimum kV used on the current receptor,
maximum density and the slowest film screen, if available. If an AEC DEVICE ERROR
message results with these settings, this almost certainly indicates that there is sufficient
noise on the AEC input to exceed 5% of the AEC reference voltage under the test conditions
in step 3 (c), where the AEC reference voltage is at its minimum. The cause of excessive
noise on the AEC input now needs to be found.
∗ Measure the AEC reference voltage (PT reference). Then check that noise at the output
of the AEC board (PT ramp) does not exceed approximately 2% of the AEC reference
voltage.
∗ Is the AEC cable routed along with other “noisy” cables i.e. stator cables?
∗ Are the stator cables shielded and properly grounded? Shielded cable is recommended
for the low speed starter and required for the dual speed starter. The shield must be
grounded at the tube end and at the generator end of the cable(s).
∗ Is the AEC cable shielded? The shield should only be grounded at the AEC board in the
generator.
∗ Is the AEC chamber isolated from chassis ground? Some chamber types must be
isolated from equipment ground.
• If the generator runs into backup ms or backup mAs under both sets of test conditions
(maximum kV, minimum density, fastest film screen AND minimum kV, maximum density,
slowest film screen):
∗ Recheck the troubleshooting steps in 3 (e).
∗ Check the PT ramp at TP11 on the generator interface board.
f) Repeat the previous steps for the remaining AEC channels by selecting an image receptor that
has the desired AEC channel assigned to it.
Refer to the section AEC Calibration Range in chapter 3D for background information on film screen
speed vs. D/A output (reference voltage).
Use and disclosure is subject to the restrictions on the title page of this document.
Page 4-10 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Acceptance Testing 4
4.6.0 ACCEPTANCE TESTS (DR INTERFACE)
For MAGNUM C® DR X-ray generators with a DR imaging system, follow the system manufacturer’s
recommendations for system test to verify the DR interface.
The procedure for performing reproducibility, linearity and HVL testing is contained in a separate
document, part number 740917 that immediately follows this chapter.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 4-11
4 Acceptance Testing .
Use and disclosure is subject to the restrictions on the title page of this document.
Page 4-12 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Troubleshooting 5
CHAPTER 5
TROUBLESHOOTING
CONTENTS:
SECTION TITLE
5.1.0 INTRODUCTION .............................................................................................................................................. 5-2
5.2.0 STATUS AND ERROR CODES........................................................................................................................ 5-3
5.2.1 Operator Messages ...................................................................................................................................... 5-3
5.2.2 Limit Messages ............................................................................................................................................. 5-3
5.2.3 Error Messages............................................................................................................................................. 5-5
5.3.0 MISCELLANEOUS FAULTS .......................................................................................................................... 5-15
5.3.1 Erratic Console Faults................................................................................................................................. 5-15
5.4.0 LED INDICATORS.......................................................................................................................................... 5-16
5.4.1 Dual Speed Starter Board........................................................................................................................... 5-16
5.4.2 Generator Control Board............................................................................................................................. 5-16
5.4.3 HV Auxiliary Board ...................................................................................................................................... 5-16
5.4.4 EMC Capacitor Board ................................................................................................................................. 5-17
5.4.5 AEC Board .................................................................................................................................................. 5-17
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 5-1
5 Troubleshooting
5.1.0 INTRODUCTION
The MAGNUM C / MAGNUM C DR series operator’s console will display status messages on the LCD display
during normal and abnormal operation of the generator. This chapter contains tables of those messages and
suggests actions to be taken by service personnel to correct any malfunctions that may occur.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 5-2 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Troubleshooting 5
5.2.0 STATUS AND ERROR CODES
These messages indicate that an exposure has been requested that exceeds one or more limits.
MESSAGE MESSAGE PROBLEM ACTION
(membrane console) (touchscreen console)
AEC DENSITY LIM. Generator AEC density Requested density not programmed. Select another density or
limit program requested density
step.
ANODE HEAT WARN. Anode warning level Anode has exceeded programmed warning Wait for anode to cool.
exceeded level.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 5-3
Troubleshooting 5
5.2.2 Limit Messages (Cont)
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 5-4
Troubleshooting 5
5.2.2 Limit Messages (Cont)
These messages indicate that an error has occurred. The errors are logged in the error log; previous errors should be reviewed by service
personnel before taking further action.
ERROR MESSAGE MESSAGE PROBLEM ACTION
CODE (membrane console) (touchscreen console)
APR MEMORY APR data has been corrupted. See note 1 near end of this
ERROR section.
The license you entered The touchscreen software Verify and re-enter the license key.
does not appear to be license key has been entered
valid. Please re-enter incorrectly.
your license key
E003 GEN NVRAM ERR. Generator CPU NVRAM Generator CPU NVRAM data Re-initialize generator CPU
error has been corrupted. NVRAM using generator factory
defaults.
E004 GEN RTC ERROR Generator CPU Real Generator CPU real time clock is Reset time and date.
Time Clock error not functioning.
E005 PS CONTACT ERR. Main Contactor Error Unit did not detect proper Measure 600V bus and determine
charging up of 600V bus caps. reason for not charging.
Main contactor will not be closed Check fuses and charging
if bus is not charged. resistors on the power input board.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 5-5
Troubleshooting 5
5.2.3 Error Messages (Cont)
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 5-6
Troubleshooting 5
5.2.3 Error Messages (Cont)
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 5-7
Troubleshooting 5
5.2.3 Error Messages (Cont)
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 5-8
Troubleshooting 5
5.2.3 Error Messages (Cont)
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 5-9
Troubleshooting 5
5.2.3 Error Messages (Cont)
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 5-10
Troubleshooting 5
5.2.3 Error Messages (Cont)
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 5-11
Troubleshooting 5
5.2.3 Error Messages (Cont)
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 5-12
Troubleshooting 5
5.2.3 Error Messages (Cont)
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 5-13
Troubleshooting 5
5.2.3 Error Messages (Cont)
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 5-14
Troubleshooting 5
* The generator purges the existing X-ray tube auto calibration data before starting the auto calibration
routine and saving new calibration data. Therefore, auto calibration should be a last resort during
general troubleshooting, and should only be done to recalibrate the tube. For example, if a low mA
fault is presented, you should ensure that the generator is fully functional, and actually needs
recalibration. If calibration is attempted on a partially functional generator, the auto calibration routine
may be aborted before any calibration is done, and the generator will inhibit further exposures until the
selected mA is calibrated for the selected kV.
1. For an APR MEMORY ERROR fault, the console factory defaults must be restored or the APR must
be restored via GenWare®. The procedure for resetting console factory defaults is described in
chapter 6.
SYMPTOM: In some environments that are “electrically noisy”, the console may exhibit erratic faults i.e. RAM
data error, intermittent loss of communication, or random fault messages may be displayed.
SOLUTION: Connect a separate ground wire, #14 AWG (2.3 mm2) or larger from the ground stud on the rear
of the console (marked CONSOLE GROUND in the figure “Rear of control console” in chapter 2)
to the ground stud located beside the main input fuse block. This is marked GROUND
CONNECTION in the figure “Generator mains connection” in chapter 2.
SYMPTOM: In some situations the touchscreen console may appear “frozen”. i.e. cannot activate any of the
buttons on the touch sensitive screen. This may be a case of the touchscreen calibration being
significantly out of alignment.
SOLUTION: Connect a USB keyboard to the rear of the touchscreen and simultaneously press Alt + C. This
will activate the touchscreen calibration sequence. Refer to Chapter 3C for the procedure to
complete this sequence.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 5-15
5 Troubleshooting
The following table describes the normal states and functions of the status and diagnostic LEDs on the circuit
boards in the generator.
A change in the state of an LED may be for a brief duration, especially during a fault or an exposure.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 5-16 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Troubleshooting 5
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 5-17
5 Troubleshooting
Use and disclosure is subject to the restrictions on the title page of this document.
Page 5-18 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Regular Maintenance 6
CHAPTER 6
REGULAR MAINTENANCE
CONTENTS:
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 6-1
6 Regular Maintenance
6.1.0 INTRODUCTION
This chapter provides a recommended schedule for periodic maintenance of the MAGNUM C series and the
MAGNUM C DR series of X-ray generators.
The initial installation date and location, and all service performed on the generator, should be
recorded in table 6-1. The record should be as thorough as possible, detailing the scope and type of work that
was performed (all service and a record of all replacement parts that were installed). Additionally, the person
performing the work should date and sign the record.
This information will be invaluable in the future for traceability and to ensure continued compatibility of
the generator.
If a major component (such as the HT oil tank or a major circuit board) is replaced, recalibration will be
needed. A separate procedure will be included with the spare in those cases, detailing the required
calibration procedure. The acceptance test procedure per Chapter 4 should then be performed prior to
placing the generator back into service.
WARNING: ALWAYS SWITCH OFF MAINS POWER TO THE GENERATOR AND WAIT A MINIMUM OF
5 MINUTES FOR CAPACITORS TO DISCHARGE BEFORE BEGINNING ANY
PREVENTATIVE MAINTENANCE, INCLUDING CLEANING.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 6-2 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Regular Maintenance 6
6.2.0 SERVICE RECORD
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 6-3
6 Regular Maintenance
Use and disclosure is subject to the restrictions on the title page of this document.
Page 6-4 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Regular Maintenance 6
6.3.0 MAINTENANCE SCHEDULE
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 6-5
6 Regular Maintenance
MAGNUM C / MAGNUM C DR X-ray generators use different styles of HT tanks, depending on model. Refer
to figure 6-1. For the HT tank on the right side of figure 6-1, field maintenance is neither necessary nor
possible. The oil is factory-filled to the correct level and the HT tank is then sealed. An air-filled “bladder” within
the tank will expand and contract as the oil volume changes with pressure and temperature changes.
Note: For the HT tank on the right side of figure 6-1, ensure that the vent tube (“VENT” in figure 6-1)
is not blocked.
For the HT tank on the left side of figure 6-1, the oil level in the HT tank can be checked in the field and the oil
can be topped up if necessary. Refer to the steps below.
The insulating oil level in the HT tank does NOT require periodic checking under normal conditions. However,
if there is evidence of possible oil loss, the procedure for checking the correct oil level follows.
2. With the screw sufficiently loosened, remove the rubber (neoprene) plug.
3. Use a clean ruler, strip of cardboard, or other equivalent material to determine the oil level, measured
always from the TOP surface of the lid of the HT tank.
• Normally the oil level should be between 0.88 - 1.25 inches (22 - 32 mm) from the top of the tank
lid.
• If the oil level is between 1.25 - 1.6 inches (32 - 41 mm) from the top of the tank lid, then clean oil
should be added as needed.
• If the oil level is greater than 1.6 inches (41 mm) below the top of the tank lid, please consult the
factory.
4. Use only fresh oil, type Shell DIALA AX or equivalent. It is critical that air is not added when topping up
the oil. The following procedure is strongly recommended when adding oil.
• Use a new clean syringe to remove oil from the container. A 60 cc catheter tip syringe is
recommended. Approximately 60 cc of oil is required to raise the oil level by one millimeter.
• Turn the syringe upright and expel any trapped air.
• Place the tip of the syringe through the oil-fill plug and into the oil, ensuring that it is below the
surface of the oil.
• Gently eject the oil from the syringe into the HT tank, while making sure that the tip of the syringe
remains below the surface of the oil until all of the oil is emptied from the syringe.
• Repeat the previous steps until the required amount of oil has been added.
5. Replace the oil fill plug. Once the plug is installed and the screw is properly seated, tighten the screw
4 turns. This will secure the oil fill plug. Wipe up any spills. Dispose of soiled absorber in compliance
with government requirements, and ensure conformity to local disposal regulations. THE OIL DOES
NOT CONTAIN PCBs.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 6-6 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Regular Maintenance 6
6.4.0 OIL FILL / LEVEL CHECK (Cont)
SW1*
SW2*
VENT
OIL FILL
PLUG
CMP200_HT_TANK
* Do not adjust SW1 / SW2 on the HT tank (not fitted on all models)
6.5.0 CLEANING
• To clean the console surfaces (without disinfecting) use soap and water. This should be applied using a
lint-free cloth as described below.
• If console surfaces need to be disinfected, use Actichlor or equivalent with a Hypochlorite concentration of
3 to 5%.
∗ Dilute the disinfectant 50/50 with water.
∗ Spray or dampen a lint-free cloth with the diluted disinfectant. The cloth must be damp only, not wet.
∗ Gently wipe the console surfaces with the damp cloth.
• Never use any corrosive, solvent or abrasive detergents or polishes.
• Ensure that no water or other liquid can enter any equipment. This precaution prevents short circuits and
corrosion forming on components.
• Methods of disinfection used must conform to legal regulations and guidelines regarding disinfection and
explosion protection.
• If disinfectants are used which form explosive mixtures of gases, these gases must have dissipated before
switching on the equipment again.
• Disinfection by spraying is not recommended because the disinfectant may enter the X-ray equipment.
• If room disinfection is done with an atomizer, it is recommended that the equipment be switched OFF,
allowed to cool down and covered with a plastic sheet. When the disinfectant mist has subsided, the
plastic sheet may be removed and the equipment be disinfected by wiping.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 6-7
6 Regular Maintenance
NOTE: Proper IC installers / extractors should always be used when removing or installing the dual-
speed starter EPROM.
CAUTION: Applying power to the generator with the EPROM installed incorrectly will damage the
device. Always double-check for the proper orientation.
1. Ensure that GenWare® MP (version 1.03 or later) is installed on the computer that will be used for the
firmware upgrade. The APELEM-DMS Group flash program utility is part of GenWare® MP.
3. Connect a null-modem cable from the serial port on the PC that will be used to do the firmware
upgrade to the DATA LINK connector on the console.
4. Copy the updated software file onto the computer’s hard drive. The updated software file may be
distributed by various means including CD, e-mail, etc. There is only one file to be copied, in the
format 123456A.cpm. Note the folder to which this file has been copied.
6. Enter the GENERATOR SETUP menu. Select DATA LINK, and then select CONNECT TO
GENWARE. Refer to chapter 3C. The LCD on the console will display WAITING FOR DATA….
PLEASE DO NOT TURN OFF POWER.
7. Start GenWare® MP on your PC. The LCD on the console will display GENERATOR LINK
ENABLED-PLEASE DO NOT TURN OFF POWER. This indicates that GenWare® MP is
communicating with the console.
8. If communication is not established, check the COM port setting in GenWare® MP.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 6-8 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Regular Maintenance 6
9. Select Firmware Updater on the GenWare® MP toolbar. The Generator Flash Program
Utility will open. Refer to figure 6-2.
10. Select EXIT on the console to return to the DATA LINK TYPE menu.
11. Select FIRMWARE UPDATE. The LCD on the console will display WAITING FOR
UPDATE…PLEASE DO NOT TURN OFF POWER.
12. On the Generator Flash Program Utility, under CPM Format, ensure that File is selected. This is the
default setting.
13. Select Browse. A dialog box will open asking you to Choose a file to open. Select the cpm file that
was copied in step 4.
14. The file path and name will be copied into the text field under CPM Format.
15. DO NOT SWITCH OFF THE GENERATOR DURING THE NEXT THREE STEPS. IF POWER IS
LOST DURING THE UPGRADE PROCESS, THE CONSOLE WILL NEED TO BE RETURNED TO
THE FACTORY TO BE REPROGRAMMED.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 6-9
6 Regular Maintenance
17. If the updated software file is able to successfully download to the console, the Progress bar on the
downloader utility window will indicate the progress, and the % indicator will show the percent
completion. The console LCD will display DOWNLOADING UPDATE… PLEASE DO NOT TURN
OFF POWER and it will also indicate the progress via a progress bar.
18. If the message Console type is not matched! is displayed, this indicates that the software file is not
compatible with that console.
19. When the download is finished and the console’s flash memory has been updated, the console will
display UPDATE SUCCESSFUL. The console and computer may then be switched off, and the null-
modem cable may be disconnected.
1. Ensure that GenWare® MP (version 1.03 or later) is installed on the computer that will be used for the
firmware upgrade. The flash program utility is part of GenWare® MP.
3. Connect a null-modem cable from the serial port on the PC that will be used to do the firmware
upgrade to J22 on the generator control board.
4. Copy the updated software file onto the computer’s hard drive. The updated software file may be
distributed by various means including CD, e-mail, etc. There is only one file to be copied, in the
format 123456A.cpm. Note the folder to which this file has been copied.
6. Start GenWare® MP on your PC. Then select Firmware Updater on the GenWare® MP
toolbar. The Generator Flash Program Utility will open. Refer to figure 6-2.
7. Switch the generator off. Do not switch off GenWare® MP or close the Generator Flash Program
Utility.
8. Locate jumper JW2 on the generator control board. Temporarily set this to the “upgrade” position
(short across pins 2-3).
10. On the Generator Flash Program Utility, under CPM Format, ensure that File is selected. This is the
default setting.
11. Select Browse. A dialog box will open asking you to Choose a file to open. Select the cpm file that
was copied in step 4.
12. The file path and name will be copied into the text field under CPM Format.
13. DO NOT SWITCH OFF THE GENERATOR DURING THE NEXT THREE STEPS. IF POWER IS
LOST DURING THE UPGRADE PROCESS, THE GENERATOR CONTROL BOARD WILL NEED
TO BE RETURNED TO THE FACTORY TO BE REPROGRAMMED.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 6-10 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Regular Maintenance 6
15. If the updated software file is able to successfully download to the generator, the Progress bar on the
downloader utility window will indicate the progress, and the % indicator will show the percent
completion.
16. If the computer is unable to communicate with the console, check the COM port setting. Select Setup,
and then try a different Com Port.
17. When the download is finished and the generator’s flash memory has been updated, the Progress bar
and the % indicator on the downloader utility window will indicate 100%.
18. Switch the generator off. Set JW2 on the generator control board back to the “normal” position (short
across pins 1-2).
19. Disconnect the null-modem cable and switch off the computer, if desired. The generator is now ready
for use.
1. Switch the generator mains power OFF, AND WAIT 5 MINUTES FOR THE DC BUS CAPACITORS
TO FULLY DISCHARGE.
2. Locate and carefully remove the existing EPROM on the dual speed starter board.
3. Carefully insert the replacement EPROM into the socket observing the orientation per figure 1-6.
Resetting the factory defaults will restore the CPU’s flash memory contents to their factory-default state. This
will be required if a major firmware upgrade is done. Minor firmware upgrades, such as revision upgrades, do
not require resetting of the factory defaults.
The factory defaults should not be reset casually as this will erase all custom programming made to
the console or generator.
Note that there are separate procedures to reset the factory defaults for the console CPU and for the
generator CPU.
The procedure for loading console defaults is described in chapter 3C of this manual. Refer to LOAD
CONSOLE DEFAULTS. This is described in the section UTILITY MENU, under CONSOLE.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 6-11
6 Regular Maintenance
1. Switch the generator OFF at the console, and disconnect the mains voltage.
3. Locate S3 on the generator control board. Refer to the appropriate figure in chapter 1, in the section
GENERATOR LAYOUT AND MAJOR COMPONENTS.
5. Switch ON the generator. After a brief period, the console will pause at the message FACTORY
DEFAULTS.
6. Switch OFF the generator. Reset S3-1 back to the NORMAL (OFF) position.
NOTE: WAIT 5 MINUTES FOR THE DC BUS TO DISCHARGE BEFORE POWERING UP THE
GENERATOR.
7. Reprogram the tube selection to correspond to the connected tube AS PER Tube Selection /
Tube Setup IN CHAPTER 3C OF THIS MANUAL. This information was initialized when the defaults
were selected. This must be done before auto calibration is started, to prevent damage to the X-Ray
tube.
This will initialize all generator data to the factory defaults [tube selection, generator limits (including anode
boost time), receptor setup, I/O configuration, AEC setup, AEC calibration, tube calibration, time & date, error
log, statistics and anode heat units].
NOTE: IF THE FACTORY DEFAULTS HAVE BEEN SET, CRITICAL PARAMETERS (I.E ANODE BOOST
TIME, ETC) MUST BE MANUALLY REPROGRAMMED BEFORE OPERATING THE GENERATOR.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 6-12 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Regular Maintenance 6
6.7.0 BATTERY REPLACEMENT
2. Remove the battery by GENTLY prying between the battery and the generator control board. Be very
careful not to damage the Timekeeper SRAM chip U85 that is directly under the battery.
3. Insert the replacement battery into the socket on U85. Orient the replacement battery such that the dot
on the corner of the battery is near the dot on the generator control board.
4. A stamp error message may be observed at initial turn-on after replacing the battery. This is normal at
this point and will be cleared by setting the date and time in the next step.
5. Reset the date and time, if required. Refer to chapter 3C for the procedure to do this.
1. Switch the generator OFF at the console, and disconnect the mains voltage.
4. Locate the four nylon standoffs that secure the AEC board to the control board.
5. Turn the head of each plunger on the nylon standoffs approximately 90° counterclockwise.
6. Gently lift the AEC board off the nylon standoffs. Set the AEC board aside until the required
components underneath are replaced. The AEC board should only be placed on a static-safe surface.
Tube conditioning or “seasoning” is particularly important for new tubes or tubes that have not been used for
several days. This should be performed on each X-ray tube before attempting auto calibration, as an
unseasoned tube may not operate properly at higher kV values without arcing. Refer to the X-ray tube
manufacturer’s instructions, if available, for the tube conditioning or “seasoning” procedure. If the X-ray tube
manufacturers instructions are not available, the following procedure may be used:
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 6-13
6 Regular Maintenance
The generator does X-ray tube auto calibration at 40 kV, 50 kV, 60 kV, 70 kV, 80 kV, 100 kV and 120 kV. The
tube normally needs to be seasoned before it can be operated at the higher voltages encountered during auto
calibration.
Tube seasoning is started by auto calibrating the kV stations up to and including part of the 70 kV
station. The tube is then seasoned at 70 kV. Progressively higher kV stations are then auto calibrated and
seasoned. Finally the entire kV and mA range is auto calibrated, then the tube is seasoned at the remaining
high kV values.
Manually releasing the exposure button during auto calibration of a particular kV station in the
following procedure prevents the generator from attempting operation beyond that kV/mA value.
X-ray tubes that have not been used for more than 8 hours may suffer thermal shock if operated at
high mA and kV without a warm-up procedure. A cold anode (Molybdenum) is very brittle and when
suddenly heated over a small area may experience thermal cracking of the anode surface, eventually
leading to permanent tube damage.
The procedure below is intended for seasoning an X-ray tube prior to attempting tube auto calibration. To
season a tube that does not need to be calibrated, follow steps 2, 4, and 6.
X-ray tube seasoning should be done on LARGE focus in order to minimize tube wear.
1. Start the tube auto calibration sequence, and manually terminate the exposure at 70 kV and 250 mA.
2. Season the tube at 70 kV by taking approximately 10 exposures of 200 mA and 100 ms. These
exposures should be taken at the rate of approximately one every 15 seconds.
3. Restart the auto calibration sequence and manually terminate the exposure at 100 kV and 250 mA.
4. Season the tube at 100 kV by taking approximately 5 exposures of 200 mA and 100 ms. These
exposures should be taken at the rate of approximately one every 15 seconds.
5. Restart the auto calibration sequence and manually terminate the exposure at 120 kV and 160 mA.
6. Season the tube at 120 kV by taking approximately 5 exposures of 160 mA and 100 ms. These
exposures should be taken at the rate of approximately one every 15 seconds.
7. Restart the auto calibration sequence and allow the auto calibration sequence to complete.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 6-14 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Regular Maintenance 6
6.10.0 END OF PRODUCT LIFE
The generator’s useful life has been estimated at 10 years from point of sale. This will vary depending on use
and environmental conditions. If the generator has completed its useful service life, local environmental
regulations must be complied with in regard to disposal of possible hazardous materials used in the
construction of the generator.
In order to assist with this determination, the noteworthy materials used in the construction of this
generator are itemized below:
ITEM
• Electrical insulating oil in HT tank. This is a mineral oil with trace additives (25 Litre (6.5 U.S. gal)
• Solder (lead/tin).
• Electrical and electronic components: IC’s, transistors, diodes, resistors, capacitors, etc.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 6-15
6 Regular Maintenance
Use and disclosure is subject to the restrictions on the title page of this document.
Page 6-16 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Theory of Operation 7
Chapter 7
THEORY OF OPERATION
CONTENTS:
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 7-1
7 Theory of Operation .
7.1.0 INTRODUCTION
This chapter contains the theory of operation for the MAGNUM C® and MAGNUM C® DR X-ray
generators. The theory of operation is organized by functional blocks as per the functional drawings in
chapter 9.
Refer to the appropriate functional block diagram in chapter 9 in conjunction with the theory of operation
in this chapter. Waveforms and voltages at the pertinent test points are typically shown on the last page
of each functional drawing.
The generator control board on the MAGNUM C® series of X-ray generators includes power ON and
power OFF switches S1 and S2 that may be used to switch the generator on and off locally while working
on the equipment. These switches are connected in parallel with the generator ON and OFF switches that
are located on the consoles.
Pressing any of the power-ON switches turns on Q5 on the generator control board. This turns on Q6,
holding the collector of Q6 low. This latches Q5 in the “on” state by holding the base of Q5 low when the
ON switch is released.
The collector of Q6 is connected to K1 on the generator control board (MD-0927). K1 will be energized
when the generator is switched on, supplying +24 V to the console.
With Q6 turned on, the base of Q7 is held low, turning Q7 off. The collector of Q7 is connected to the ON
/ OFF control pins on the +5 V, +12 V, and +15 V switching regulators on the generator control board
(MD-0927). With Q7 turned off, the regulator control pins will be pulled to a logic high state, enabling the
low-voltage supplies on the generator control board (MD-0927).
In normal operation, a wire jumper is connected between J2-1 and J2-2 on the generator control board.
An emergency-off switch may be connected to the generator by removing the jumper between J2-1 and
J2-2, and then wiring the emergency-off switch to J2-1 and J2-2. If the connection between J2-1 and J2-2
is open-circuit (i.e. no jumper or an open emergency-off switch), K2 will be de-energized as shown. This
holds the base of Q6 low, preventing Q6 from turning on.
A supervisory circuit (not shown) monitors the +1.2 V, +3.3 V, and +5 V DC supplies on the generator
control board. The supervisory circuit releases the CPU reset line when these low voltage DC supplies
are detected at start-up. This causes the CPU to enter its startup sequence. The CPU will initialize itself,
perform its startup diagnostics, and then output a command via U86 and U83 on the generator control
board to energize soft-start contactor K2 on the H.V auxiliary board. The CPU will then wait for
approximately 10 seconds for the output of opto-coupler U5 on the H.V auxiliary board to ramp high,
indicating that the DC bus capacitors are charged. If U5 indicates proper DC bus capacitor charging
within the allotted time, the CPU will output a command to U86 and the driver consisting of Q28, Q29, etc
to energize the main power contactor via the H.V auxiliary board. Soft-start contactor K2 will be de-
energized after a maximum of 10 seconds, as the soft-start circuit is not needed once the DC bus
capacitors are charged.
If opto-coupler U5 on the H.V auxiliary board does not indicate normal DC bus capacitor charge within the
allowed time limit, an error message will be presented and the turn-on sequence will be aborted.
Pressing any of the power-OFF switches turns on Q4 on the generator control board. This turns off Q5,
turning off Q6. This will de-energize K1 on the generator control board, removing the +24 V supply from
the console. With Q6 turned off, Q7 will turn on, taking the ON / OFF control lines on the +5 V, +12 V, and
+15 V regulators low. This disables the switching regulators, shutting down the generator control
functions. The main power contactor will open, removing the AC input to the mains rectifier assembly.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 7-2 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Theory of Operation 7
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 7-3
7 Theory of Operation .
+24 VDC, 120 VAC, or 240 VAC for the BUCKY DRIVE is available when K6 on the H.V. auxiliary board
is closed as described in 7.2.2. The 24 VAC and 24 VDC supplies are present at all times that the AC
mains is energized. The 24 VAC supply is fused by F11 and brought out at J11-6 and J11-5 on the H.V.
auxiliary board (maximum 150 watts for collimator use), and the 24 VDC supply is fused by F12 and
made available at J11-2 and J11-1 for system locks use (maximum 45 watts).
Bucky relays K1 and K3 on the H.V. auxiliary board are driven by U83 and U86 on the generator control
board. When K1 or K3 is energized, +24 VDC, 120 VAC, or 240 VAC is provided at J2-7 or J4-1 on the
H.V. auxiliary board to start Bucky 1 or Bucky 2.
The Bucky 1 or Bucky 2 ready signal (a contact closure is needed) will energize opto coupler U2 or U6
respectively. The Bucky-ready status from U2 / U6 is conveyed to the CPU via data buffer U89, where it is
processed to determine if the Buckys are ready to make an X-ray exposure.
During an X-ray exposure, the base of Q31 on the generator control board is pulled high via U19. This will
turn on Q31, energizing K7 on the H.V. auxiliary board. K7 provides a dry contact closure when
energized, which may be used to control the room light.
The H.V. auxiliary board also contains 4 interlock inputs. These include interlocks 1 and 2, the door
interlock, and the X-ray tube thermal switch interlock. Each of these interlock inputs requires a contact
closure to indicate a normal condition, with a closed interlock energizing the associated opto coupler U1,
U3, U4, or U9 respectively. The outputs of the opto-couplers are read by the CPU via data buffer U89 on
the generator control board, where the information is used to determine the readiness of the associated
input.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 7-4 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Theory of Operation 7
Pressing X-RAY on the membrane console will energize U17 on the console board. If U17 is energized,
or one of the X-RAY switches on the touchscreen console, X-ray mini-console, or on the associated hand
switches is pressed, U9 and U7 on the generator control board will be energized. The output of U17 on
the console board is read by the console CPU, and the output of U7 on the generator control board is
read by the generator CPU via data buffer U71. An X-ray request will be recognized if the output of U17
on the console board (membrane console only) and / or U7 on the generator control board is low. When
the generator CPU receives an X-ray request, the emitter of U9 on the generator control board will be
pulled low via U86 and driver U83, assuming that there are no errors that would prevent an exposure.
With U9 on the generator control board energized, and its emitter held low, the collector of U9 will be held
low.
Jumpers JW1 and JW2 on the console board (membrane consoles) may be removed to disable the
console PREP and X-RAY buttons. If these jumpers are removed, PREP and X-RAY requests may be
made via a hand switch connected to J3 on the membrane console.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 7-5
7 Theory of Operation .
Use and disclosure is subject to the restrictions on the title page of this document.
Page 7-6 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Theory of Operation 7
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 7-7
7 Theory of Operation .
The generator CPU decides whether the pending exposure should be made at low-speed or high-speed
operation. Based on this determination, the CPU will output the high-speed / low-speed command via
U86 and U83 on the generator control board. The output of U83 lights DS10 on the generator control
board, and energizes U12 on the dual-speed starter board. The dual-speed starter CPU monitors the
output of U12, and sets low or high-speed operation based on the state of U12.
The prep command is also output by the generator CPU and latched by U86. Driver U83 lights DS11 on
the generator control board, and energizes U13 on the dual-speed starter board. The dual-speed starter
CPU monitors the output of U13, and starts the boost cycle when the output of this opto coupler is low.
K1 on the dual-speed starter board will close at the start of the prep cycle. K4 will close at the same time
that K1 is energized. This ensures that the high voltage is isolated from the stator terminals at all times
except during normal operation of the dual-speed starter.
The dual-speed starter contains an inverter, Q1 to Q4, which produces the required stator current at 50,
60, 150, or 180 Hz by precisely switching the 560 / 650 volt DC bus. The dual speed starter CPU controls
the switching of the inverter via the driver circuit consisting of U1-U9 and T1-T4, etc. The setting of DIP
switch SW1 determines all stator drive parameters (boost voltage and boost time, run voltage, brake
voltage and brake time, etc).
Use and disclosure is subject to the restrictions on the title page of this document.
Page 7-8 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Theory of Operation 7
The modulated output from the inverter is fed to the common stator terminal via one leg of the inverter
and via K4. The shift and main currents are taken from the other leg of the inverter via K5 and K6. K1-A
switches the main current, and K1-B switches the shift current.
The following description applies to dual-speed starters 901297-12, 13, 16 and 901298-12, 13, 16 only.
Relay K3 is held open for high-speed operation and closed for low-speed operation. The dual-speed
starter will automatically set K7 open or closed based on the setting of DIP switch SW1, selecting one-of-
two possible capacitor values. The available capacitor values are shown in the tables on MD-0924.
The operation of dual-speed starter 901297-15 and 901298-15 is similar, except that relay K7 is always
held open during low-speed operation, providing 28μF of low-speed capacitance. It is also possible to
configure this starter to provide 15.5μF of low-speed capacitance by removal of one of the low speed
capacitors. One-of-two possible value of high-speed capacitance is automatically selected using K7.
The operation of dual-speed starter 901297-02 and 901298-02 is similar, except that K7 is not used,
resulting in only one value each of low-speed capacitance (60μF) and high-speed capacitance (20μF).
The DC bus current is monitored by a circuit consisting of CS1, U10, U11, etc. If a problem such as a
ground fault in the stator circuit is detected, a latch in the inverter fault detector circuit will be set. This will
light DS1 and inhibit the drive pulses for the inverter Q1 to Q4.
The contacts of current sense relays K5 and K6 will be closed when the main and shift currents are above
preset limits. With K5 and K6 closed, Q5 on the dual-speed starter board is supplied with base current.
This will turn on Q5, whose output is monitored by the dual-speed starter CPU. If normal stator current is
detected, the CPU will output a logic low signal at J1-10 on the dual-speed starter board. This stator-
ready signal drives opto-coupler U88 on the generator control board, turning U88 on in the normal (no
stator-current fault) state. DS9 will be on at prep in low speed mode, and on after prep is finished in high-
speed mode. The generator CPU reads the output of U88 via U87 on the generator control board. A
stator fault condition will immediately remove the generator ready and drive-enable signals, inhibiting kV
output. Additionally, the dual-speed starter CPU will open K1 and K4 on the dual-speed starter board,
removing the stator drive.
120 or 240 VAC is supplied to the low-speed starter via F6 and F7 on the H.V. auxiliary board. This
voltage is jumper-selectable on the H.V. auxiliary board; refer to MD-0927 for details.
The coil of K4 on the H.V auxiliary board is connected in parallel with the main power contactor, and
therefore is energized when the main power contactor is energized after completion of the generator
power-on sequence. This is described in 7.2.1.
When a Prep request is made, K5 on the H.V. auxiliary board is energized by the CPU via U86 and driver
U83 on the generator control board for the ROTOR BOOST duration that was selected in the
GENERATOR LIMITS menu (chapter 3C) in order to boost the rotor. The rotor is allowed to coast briefly,
and then boosted again for approximately 500 milliseconds every 5 seconds during Prep in order to
maintain normal anode rotation. During the boost cycles (when K5 is energized), 120 or 240 VAC is
applied directly to the main winding and to the shift winding on the stator via the chassis-mounted phase
shift capacitor.
The main and shift currents flow through R20 and R19 on the H.V. auxiliary board, respectively,
energizing opto couplers U7 and U8 if there is sufficient stator current. Normally, the opto couplers will
only conduct during the peaks of the stator current. This is reflected in the output waveform of the opto
couplers at TP8 and TP7 as shown on page 2 of MD-0935. If there is low (or no) stator current, U8 and /
or U7 will not be energized. The output of the opto couplers at TP8 / TP7 will then be pulled high (+5 V).
This steady-state condition (+5 V) is detected by the CPU via U89 on the generator control board, where
it is recognized as a rotor fault.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 7-9
7 Theory of Operation .
The DAP circuits consist of switching circuits to control the outputs at J4, and circuits to feed the DAP
pulses back to the CPU. Data latch U19 and driver U20 switch the +5 V and +15 V supplies via Q2, Q3,
and Q1 as required to control and test the DAP chamber. For DAP chambers with differential outputs,
JW14 is jumpered from pins 2-3, thus connecting the differential output from the DAP chamber directly to
the input of U1. For DAP chambers with a single-ended output, JW14 must be jumpered on pins 1-2. This
connects the output of the DAP chamber to the input of opto-coupler U94. This provides increased noise
immunity for single-ended DAP chambers, as the signal must be greater than approximately 2 V in order
to turn on the opto-coupler. The single-ended output of U94 is then connected to the input of U1.
The RS-485 driver, U1, sends single-ended (not differential) pulses to the CPU via U78. The DAP pulses
are counted by, and the related calculations are performed by the generator CPU.
The inverter temperature sensor is mounted on a thermal sensor board that is mounted on one of the
inverter heat sinks. The output of the inverter temperature sensor is connected to J17-2 on the generator
control board. The temperature sensor, which has an output of 10mV / °C, is connected to the input of
U79A. The output of U79A is scaled 100mV / °C; this is divided by R162 / R163 to bring the signal within
the useable range of A to D converter U45. The digital output of U45 is read by the generator CPU, which
will inhibit further exposures if it calculates that the next exposure will exceed a safe inverter temperature.
The output of U79A is also connected to a fan voltage circuit controlled by voltage comparator U97. When
the voltage at TP34 is less than 3.5V, the output of U97 is high. The logic high is fed into the fan voltage
regulator circuit putting the voltage at J28-1 between 6.5 and 7 volts (driving the cooling fan at low
speed).
If the voltage at TP34 reaches 3.5V (approx. 35°), the output of U97 goes low. The logic low is fed into
the fan voltage regulator circuit, which will drive the voltage at J28-1 to approximately 12.5 volts (driving
the cooling fan at high speed).
MD-0925 also shows programming jumpers JW12, JW2, and JW13. JW12 tells the CPU if the generator
has a cooling fan. JW-12 should be jumpered from pins 2-3 for generators with fans, and pins 1-2 if a
new-style generator control board is used to upgrade or repair older generators without fans. Note that if
the jumper is in position 1-2 (no fan), the generator duty cycle will be reduced.
JW2 is used to upgrade the generator firmware. This is set to JW2 pins 1-2 for normal operation, and pins
2-3 to upgrade the firmware. JW13 is factory-set, and should not be reconfigured in the field.
When the generator is switched on and the start-up diagnostics are finished, the console will attempt to
communicate with the generator. The console will send data to the generator, and then wait for a
response from the generator. If the console receives a response, communication may continue. If the
console CPU does not receive a response from the generator CPU, a communication error message will
be displayed.
When the membrane console is sending data to the generator, DS2 on the console board will flash. DS3
on the generator control board will flash when data is being received by the generator control board from
the membrane console or the touchscreen console. DS2 on the generator control board and DS3 on the
membrane console board (if applicable) will flash to indicate that the generator control board is sending
data to the console.
U11 on the console board (membrane consoles) is a RS-232 driver that drives serial port J4. DS5 and
DS4 on the console board will flash to indicate that data is being sent to, and received from the serial
port.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 7-10 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Theory of Operation 7
The generator control board includes two serial communications ports. These include J21, which is an
RS-232 communications port, and J22, which is used for optional features.
DS1 on the console board (membrane consoles) and on the generator control board will flash at a
consistent 1 Hz rate if the related CPU is operational.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 7-11
7 Theory of Operation .
The output of U2A connects to the common inputs of analog switches S2A to S2D. These analog
switches are controlled by the chamber-select signal, and the switch corresponding to the active channel
will be closed. This connects the output of U2A to the AEC gain adjustment potentiometer R1 to R4
corresponding to the active channel. The AEC signal, which will be either a ramp or a DC voltage
depending on AEC chamber type, is now fed to the input of U2B. This will be factory configured as an
integrating amplifier by connecting C4 into the circuit for use with AEC chambers that output a DC output
voltage, or U2B will be configured as a linear amplifier by connecting R32 into the circuit for use with AEC
chambers that provide a ramp voltage. The start signal also connects to analog switch S4. This switch
opens when an AEC exposure starts, allowing U2B to start integrating or amplifying the AEC signal.
The output of U2B will be a positive going ramp regardless of the AEC chamber type in use. This ramp
voltage is processed by U4A and U4B, and also fed to the short AEC exposure time compensation circuit
consisting of R11 to R14, S3A to S3D, R53 and C11. Analog switches S3A to S3D are controlled by the
chamber-select signal. The switch corresponding to the active channel will be closed, connecting the
phase-lead network C11 / R53 to the wiper of the AEC short-time adjustment potentiometer. This circuit is
disabled when the wipers of R11 to R14 are at the ground end of the potentiometers, and maximum
short-time compensation is provided when the wipers are set to the end of the potentiometers connected
to U2B.
The AEC ramp from U4B is taken to the generator control board where it is processed as described
earlier in this section, and also fed to comparator U6 on the AEC board where it is compared to the AEC
reference voltage. The output of U6 is normally high, switching low when the magnitude of the AEC ramp
equals the reference voltage. This PT stop signal is further processed on the generator control board.
The START, and LEFT, MIDDLE, and RIGHT field select signals are brought to the AEC chambers via
J1/J11, J2/J12, J3/J13, and J4/J14. The AEC board will be factory configured to directly output the active
low signal from the generator control board to the AEC chamber if required, or to output +12 V or +24 V if
the chamber requires active high signals. For AEC chambers that require active high outputs, the start,
right, middle, or left field select signal is taken from the collector of Q1 to Q4, respectively. The active low
signals from the generator control board turn on Q1 to Q4, outputting either +12 V or +24V (depending on
factory configuration) at the collector when active.
Jumpers JW1 to JW8 swap the left and right fields on J11 to J14. Jumpering pins 2-3 of the field selector
jumpers (JW7 / JW8 for channel 1, JW5 / JW6 for channel 2, JW3 / JW4 for channel 3, JW1 / JW2 for
channel 4) connects the left field select signal to pin 6 and the right field select signal to pin 2. Jumpering
pins 1-2 of the field selector jumpers connects the left field select signal to pin 2 and the right field select
signal to pin 6.
The AEC board also contains a DC to DC converter that produces +45 V, + or - 300 V, and +500 VDC.
The converter circuit consists of U7, T1, output voltage adjustment potentiometer R79, and associated
components. The +45 V output is hard wired to all of the AEC chamber connectors, and + or - 300 V is
permanently connected to J1 to J4. Additionally, the AEC board will be factory configured to supply either
+ or - 300 V or +500 V to J11 to J13, and to a second pin on J1 to J4 (in addition to the + or - 300 V fixed
output).
Use and disclosure is subject to the restrictions on the title page of this document.
Page 7-12 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Theory of Operation 7
The output of each preamplifier is connected to an analog switch used for field selection. Selecting the
desired field closes the corresponding analog switch, connecting the output of that preamplifier to the
summing node at the junction of R69, R9, R22 for channel 1, R40, R47, R55 for channel 2, R70, R11,
R23 for channel 3, and R41, R49, R56 for channel 4.
JW1 to JW8 swap the left and right fields. Jumpering pins 1-2 of the field selector jumpers (JW1, JW2 for
channel 1, JW3, JW4 for channel 2, JW5, JW6 for channel 3, JW7, JW8 for channel 4) selects the normal
left-right orientation, and jumpering pins 2-3 of the field selector jumpers reverses the left-right field
selection.
Selecting an active AEC channel closes U4D for channel 1, U14D for channel 2, U5D for channel 3, and
U15D for channel 4. The output from the selected AEC channel will then be passed on to the signal
processing circuits as shown on the next sheet of MD-0936.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 7-13
7 Theory of Operation .
Use and disclosure is subject to the restrictions on the title page of this document.
Page 7-14 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Theory of Operation 7
The channel 3 and channel 4 select lines from U6 are inverted by Q6 and Q7. The outputs of Q6 and Q7
are redesignated as the PORTRAIT and INVERTED signals, respectively. These signals select four
different combinations of the L-M-R fields from the five available fields on the AEC chamber.
The start signal also exits from the generator control board. This is inverted by U6, and then inverted
again by Q4 and Q5. The output of Q5, when active, opens the analog switch that is part of the sample
and hold circuit at the input of U8A during an AEC exposure. This analog switch is closed at all other
times. The sample and hold circuit will sample any electrical noise at the output of U7A during standby
operation, and subtract this noise from the AEC signal during an AEC exposure. This ensures that the
output of U8A is proportional to the AEC chamber output voltage only, and is not influenced by noise.
The output of U8A connects to the common inputs of the analog switches that are in series with gain pots
R11 and R12. These analog switches are controlled by the chamber-select signal, and the switch
corresponding to the active channel will be closed. This connects the output of U8A to the AEC gain
adjustment potentiometer R11 or R12 corresponding to the active channel. The AEC signal, which will be
a ramp, is now fed to the input of U8B. The analog switch in the feedback loop of U8B is opened during
an exposure, allowing the AEC ramp to appear at the input of U4A via a phase-lead network that provides
short time compensation.
The AEC ramp from U4A is again inverted by U4B and taken to the generator control board where it is
processed as described earlier in this section, and fed to comparator U9 on the AEC board where it is
compared to the AEC reference voltage. The output of U9 is normally high, switching low when the
magnitude of the AEC ramp equals the reference voltage. This PT stop signal is further processed on the
generator control board.
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 7-15
7 Theory of Operation .
This drawing shows the cabling between the major subassemblies in the MAGNUM C® X-ray generator.
Where applicable, this document references the appropriate functional schematics and sections of the
service manual for details on the area of interest.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 7-16 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Spares 8
CHAPTER 8
SPARES
CONTENTS:
Section Title
8.1.0 INTRODUCTION .............................................................................................................................................. 8-2
8.2.0 SPARE PARTS LIST ........................................................................................................................................ 8-2
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 8-1
8 Spares
8.1.0 INTRODUCTION
This chapter contains the list of spare parts for the MAGNUM C® series and MAGNUM C® DR series of X-ray
generators.
The matrix on the next page lists the recommended spare parts for the MAGNUM C® and MAGNUM C® DR
families of X-ray generators.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 8-2 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Spares 8
8.2.0 SPARE PARTS LIST (Cont)
TABLE 1
DESCRIPTION 1P 208/230V 3P 208/230V 3P 400/480V SUGGESTED NOTE
QTY
H.V. auxiliary board See note 1 See note 1 See note 1 1 1.
Generator control board Consult factory Consult factory Consult factory 1 4.
Filament board 731407-00 731407-00 731407-00 1
Inverter board Consult factory Consult factory Consult factory 1
Console board 900923-00 900923-00 900923-00 1 5.
LCD display assembly 737200-00 737200-00 737200-00 1 5.
AEC board See note 2 See note 2 See note 2 1 2.
Contactor, main power SC2715 SC2715 SC2715 1
Capacitor, DC bus, 9000uF, 400V 736877-00 3
Capacitor, DC bus, 2200uF, 400V SC4108 SC4108 2
Capacitor, DC bus, 4700uF, 400V SC4407 2
Rectifier assembly, mains 6623071100 6623071100 6623071100 1
Transformer, auxiliary 903409-00 903409-00 903409-00 1
Fan assembly 739401-00 739401-00 739401-00 1
HT tank assembly (complete) Consult factory Consult factory Consult factory 1
Dual speed starter board 728877-06 1
Dual speed starter subassembly See note 3 1 3.
Battery, Timekeeper SRAM 7412300170 7412300170 7412300170 1
Thermal sensor board 901531-00 901531-00 901531-00 1
EMC capacitor board 737803-08 737803-09 737803-09 1
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 8-3
Spares 8
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 8-4
Spares 8
TABLE 2
FUSE LOCATION FUSE TYPE & PART NO. SUGGESTED QTY
Main Line Fuses (1 phase units): F1, F2 (50A FRN-R-50, 5550031200 2
250V)
Main Line Fuses (32 / 40 kW, 400 / 480 V units): AG40, 6713837700 3
F1, F2, F3 (40A 480V)
Main Line Fuses (32 / 40 kW 208 – 230 V and 3 SC60, 6713837500 3
phase 50 kW 400 / 480 V units): F1, F2, F3 (60A
480V)
Main Line Fuses (50 kW 3 phase 208 – 230 V OTN60, 6800000400 3
units): F1, F2, F3 (60A 250V)
Main Line Fuses (65 and 80 kW, 3 phase 400 – OTS60, SC3434 3
480 V units): F1, F2, F3 (60A 600V)
Console board: F1 (1A 250V Slo-Blo) GDC-1, 5550032900 5
H.V. auxiliary board: F1, F6, F7 (8A 250V Slo-Blo) S506-8A, 5550037500 5
H.V. auxiliary board: F2, F3 (5A 250V Slo-Blo) 372-1500, 5570210570 5
H.V. auxiliary board: F10 (0.8A 250V Fast Acting) GMA-800-R, 5570211500 5
H.V. auxiliary board: F11 (6.3A 250V Slo-Blo) GDC-6.3, 5550033400 5
H.V. auxiliary board, 208/230 V units: F4, F5
H.V. auxiliary board: F12 (2A 250V Slo-Blo) GDC-2, 5550032600 5
H.V. auxiliary board, 208/230 V units: F8, F9
Generator control board: F2 (2A 250V)
H.V. auxiliary board, 400/480 V units: F4, F5 (1A FNQ-1, 6711905800 5
500V Slo-Blo)
H.V. auxiliary board, 400/480 V units: F8, F9 (2A FNQ-2, 5550005300 5
500V Slo-Blo)
Filament board: F1, F2 (4A 250V Slo-Blo) MDL-4, 6713544000 5
DSS board: F1, F2 (10A 700V) A70QS10-14F, 6739951800 5
Generator control board: F3 (0.5A 250V) GDC-500mA, 5550033600 5
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 8-5
8 Spares
NOTE:
1. For the X-ray generator that contains the H.V auxiliary board, the part numbers 739445-00 / 739445-01 or
739442-00 / 739442-01 and the serial number prior to CPD05500F09, refer to table 8-1.
For the X-ray generator that contains the H.V auxiliary board, the part numbers 739445-00 / 739445-01 or
739442-00 / 739442-01 and the serial number after and including CPD05500F09:
If you want to upgrade the X-ray generator by using the LSS kit, refer to table 8-2.
For the X-ray generator that contains a chassis-mounted phase-shift capacitor, refer to table 8-3.
TABLE 8-1
STATOR TYPE 208 / 230 V GENERATORS 400 / 480 V GENERATORS
“R” type stator SP739445-00 SP739442-00
GE 23/23 Ω stator SP739445-01 SP739442-01
TABLE 8-2
Capacitor AC Mains H.V Auxiliary
LSS Kit No Note
Value Voltage Board No
SP90369000 30 μF
SP90369001 40 μF 400 / 480 V 739442-99
SP90369002 20 μF Includes Mounting
SP90369010 30 μF Hardware
SP90369011 40 μF 208 / 230 V 739445-99
SP90369012 20 μF
Units with the dual speed starter option will be fitted with H.V. auxiliary board 739442-99.
Before installing a replacement H.V. auxiliary board, jumpers must be properly installed on this board in
order to select the Bucky voltage (24 VDC, 110 VAC, or 220 VAC). After determining the Bucky drive
voltage requirement, connect the appropriate pair of jumpers in accordance with table 8-4 *.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 8-6 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Spares 8
The jumpers that select the Bucky voltage must be set per table 8-4.
TABLE 8-4
BUCKY H.V. AUXILIARY BOARD JUMPERS
OUTPUT (units with isolated 110 / 220 VAC, using auxiliary transformer 739446)
24 VDC E11-E5, E7-E8
110 VAC E9-E5, E7-E8
220 VAC E12-E5, E7-E8
After determining the required rotor boost voltage, connect a wire jumper between the desired tabs on the
boards *.
TABLE 8-5
ROTOR BOOST H.V. AUXILIARY BOARD JUMPERS
VOLTAGE
120 VAC E14-E15
240 VAC E16-E15
* A complete set of jumpers is shipped with each new generator. Three of the jumpers are installed on the
H.V. auxiliary board, and the remaining jumpers are in a bag attached to the lip on the inside of the cable
access slot above the HT tank.
If the Bucky or low-speed starter boost voltage needs to be changed on an existing H.V. auxiliary board,
use the existing jumper(s) if they are of the correct length and have the proper connector to fit the tab(s) on
the board. Otherwise, select the shortest wires from the spare jumper set that will connect between the
desired tabs on the board and that have the proper connectors on the jumpers. For spares boards, the
jumpers will need to be removed from the “old” board and reused.
Additionally, JW1 must be set per table 8-6 before installing a replacement H.V. auxiliary board.
TABLE 8-6
UNIT TYPE JW1 CONFIGURATION: H.V. AUXILIARY BOARD
1 phase OPEN (jumper pins 2-3)
3 phase CLOSED (jumper pins 1-2)
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 8-7
8 Spares
2. The AEC board in your generator was selected to be compatible with specific AEC devices. To
maintain full compatibility, the original part number must be ordered as a replacement. Refer to
chapter 9, section 9.2.0, for the part number of the original AEC board that was shipped in the
generator for which this manual was prepared.
3. This applies to the dual speed starter option only, spares should be stocked accordingly. The part
number shown for the dual speed starter board is for the board only, without the phase-shift
capacitors. For the complete dual speed starter subassembly, several part numbers (which are tube-
stator dependent) are used in MAGNUM C® DR 400 / 480 VAC generators. To determine which dual
speed starter subassembly is in your generator, note the DUAL SPEED STARTER ASSY part number
on a label near the top left side of the dual speed starter chassis. This will be the part number that
must be ordered for spares usage. For reference, this will be part number 901297-XX or 901298-XX
where XX is a two digit number designating the exact configuration.
4. This generator control board is jumper configurable. Please refer to the following tables to configure
the generator control board for your x-ray generator.
TABLE 8-5
FUNCTION JUMPER CONFIGURATION
TABLE 8-5b
32 / 40 kW 50 kW 32 / 40 kW 32 / 40 kW 50 kW 65 / 80 kW
400 / 480 VAC 400 / 480 VAC 208 / 230 VAC 400 / 480 VAC 208 / 230 VAC 400 / 480 VAC
125 kV 150 kV 125 kV 150 kV 150 kV 150 kV
JW4 Pins 1-2 Pins 2-3 Pins 2-3 Pins 1-2 Pins 2-3 Pins 2-3
JW5 Pins 1-2 Pins 1-2 Pins 2-3 Pins 1-2 Pins 2-3 Pins 2-3
Use and disclosure is subject to the restrictions on the title page of this document.
Page 8-8 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
Spares 8
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 8-9
Schematics 9
CHAPTER 9
SCHEMATICS
CONTENTS:
Use and disclosure is subject to the restrictions on the title page of this document.
MAGNUM C X-Ray Generator Service Manual Ref: 3Z-40-001 Rev.H Page 9-1
9 Schematics
9.1.0 INTRODUCTION
This chapter contains the functional schematics for the MAGNUM C X-ray generator. Each functional
schematic represents a major function in the generator. The functional schematics in this chapter
represent all of the major functional blocks in MAGNUM C X-ray generators.
Use and disclosure is subject to the restrictions on the title page of this document.
Page 9-2 Ref: 3Z-40-001 Rev.H MAGNUM C X-Ray Generator Service Manual
REFER TO PAGE 5 FOR LOGIC LEVELS, NOTES,
ETC, REFERENCED BY THIS SYMBOL:
+12V
+35 V
F1
E1 +
J15-1
AC MAINS INVERTER
F2 TP11
INPUT BOARD -12V SWITCHING
208-230 VAC REGULATOR CIRCUIT J15-3
DS1 E2 - (U3 AND ASSOCIATED
1 PHASE J15-5
COMPONENTS)
PE J15-6
TO FILAMENT BOARD
EMC CAPACITOR -12 V REFER TO PG 4
BOARD J15-2
+1.2V
+5V
U58 TP30
+5V
J5-5 J5-7 J10-1 J10-3 J5-3 J5-1 +1.2V -35 V
+12 V +12 V REGULATOR
ON / OFF +24V
TP13 J15-4
D7 COMMAND 2
FROM MD-0928
MAIN CONTACTOR DRIVE
FROM MD-0928 D5 J6-1 J11-1 +5V SWITCHING
REGULATOR CIRCUIT
F7 J6-2 J11-2 (U14 AND ASSOCIATED
E16 E15
E1 ** D12 COMPONENTS)
120/240 VAC
E14 TO LOW SPEED
F6 STARTER
MD-0935 +12V
R33
R27
R32
D43 +12 V
K2
F5 R11
+3.3V J7-13
+5V
U64 TP31 TP14
F4 R17
+3.3V +24 V
REGULATOR
R14
+12V J7-19
TO AEC BOARD
J6-12 J11-12
+24V REFER TO PG 4
2 4 J7-17
SOFT-START
CONTACTOR DRIVE SOFT-START
D8 FROM MD-0928 U5 SENSE TO J7-11
+12V SWITCHING
MD-0928 REGULATOR CIRCUIT
(Q8, Q13, U10 AND
BUCKY DRIVE 1 3 J6-6 J11-6 ASSOCIATED -12 V
D13 COMPONENTS)
F8 F9 E7 TO MD-0930
R13 J2-3
TO COIL OF POWER DISTRIBUTION
+35 V RELAY (CUSTOMER-SUPPLIED)
K6 J2-4
J9-1 MAXIMUM 100 MA
E8 +35 V J1-4 J12-6
J9-3 +24 V
J1-5 J12-5 K1
J9-7 E11 E5 F10 F2 J20-13
* C2
E9 J20-15
+24 V +12V
E12 D1 J20-3 TO TOUCHSCREEN
CONSOLE
D5 J20-9
220V J8-5 REFER TO PG 4
0V J20-12
D10 C4
J8-3 J20-14
110V J1-8 J12-2 ON / OFF
COMMAND 1
0V J8-1 J1-9 J12-1 FROM MD-0928
F11
-35 V J3-8
120V 24 VAC TO
MD-0930 F12 +24 V +15V
26V J3-1 F1 24 VDC TO +24 V TO MEMBRANE
MD-0930 TP10 TP9 CONSOLE
208V -35 V +24V
J1-1 J12-9 REFER TO PG 4
0V
J1-2 J12-8 J3-3
240V 1
18V J3-4 F2
R27
C6 TP12
400V +15V SWITCHING
0V J3-3 TP9 REGULATOR CIRCUIT
D3 DS1 (U15 AND ASSOCIATED
480V J1-6 J12-4
18V J3-5 F3 D14 COMPONENTS)
J1-7 J12-3
D4
J3-2 DRAWN DATE
G. SANWALD 14 APR 2008 DC BUS & POWER
CHECKED DISTRIBUTION
JAC 14 AUG 2008
DES.\MFG.\AUTH.
THIS SHEET DEPICTS 1 PH. UNITS. H.V. AUXILIARY BOARD GENERATOR CONTROL BOARD MD-0927 REV E
REFER TO PAGE 2 FOR 3 PH. JAC 14 AUG 2008
208-230V UNITS, AND PAGE 3 * E5, E9, E11, and E12 CONFIGURE THE BUCKY OUTPUTS FOR +24 VDC, 120 VAC, OR 240 VAC. REFER TO CHAPTER 8 FOR DETAILS. Use and disclosure is subject to the restrictions SHEET 1 OF 5
FOR 3 PH. 400/480V UNITS ** E14, E15, E16 CONFIGURE THE LOW SPEED STARTER BOOST VOLTAGE FOR 120 OR 240 VAC. REFER TO CHAPTER 2 FOR DETAILS. on the title page of this CPI document.
F3
~ +
E1 + +12V
~
AC MAINS +35 V
INPUT F2 INVERTER
BOARD J15-1
208-230 VAC
~
TP11
3 PHASE F1 DS1 E2 - -12V SWITCHING
J15-3
- REGULATOR CIRCUIT
(U3 AND ASSOCIATED
COMPONENTS) J15-5
PE J15-6
EMC CAPACITOR
TO FILAMENT BOARD
BOARD -12 V REFER TO PG 4
J15-2
+1.2V
+5V
U58 TP30
+5V
J5-5 J5-7 J10-1 J10-3 J5-3 J5-1 +1.2V -35 V
+12 V +12 V REGULATOR
ON / OFF +24V
TP13 J15-4
D7 COMMAND 2
FROM MD-0928
MAIN CONTACTOR DRIVE
FROM MD-0928 D5 J6-1 J11-1 +5V SWITCHING
REGULATOR CIRCUIT
F7 J6-2 J11-2 (U14 AND ASSOCIATED
E16 E15
E1 ** D12 COMPONENTS)
120/240 VAC
E14 TO LOW SPEED
F6 STARTER
MD-0935 +12V
R33
R27
R32
D43 +12 V
K2
F5 R11
+3.3V J7-13
+5V
U64 TP31 TP14
F4 R17
+3.3V +24 V
REGULATOR
R14
+12V J7-19
TO AEC BOARD
J6-12 J11-12
+24V REFER TO PG 4
2 4 J7-17
SOFT-START
CONTACTOR DRIVE SOFT-START
D8 FROM MD-0928 U5 SENSE TO J7-11
+12V SWITCHING
MD-0928 REGULATOR CIRCUIT
(Q8, Q13, U10 AND
BUCKY DRIVE 1 3 J6-6 J11-6 ASSOCIATED -12 V
D13 COMPONENTS)
F8 F9 E7 TO MD-0930
R13 J2-3
TO COIL OF POWER DISTRIBUTION
+35 V RELAY (CUSTOMER-SUPPLIED)
K6 J2-4
J9-1 MAXIMUM 100 MA
E8 +35 V J1-4 J12-6
J9-3 +24 V
J1-5 J12-5 K1
J9-7 E11 E5 F10 F2 J20-13
* C2
E9 J20-15
+24 V +12V
E12 D1 J20-3 TO TOUCHSCREEN
CONSOLE
D5 J20-9
220V J8-5 REFER TO PG 4
0V J20-12
D10 C4
J8-3 J20-14
110V J1-8 J12-2 ON / OFF
COMMAND 1
0V J8-1 J1-9 J12-1 FROM MD-0928
F11
-35 V J3-8
120V 24 VAC TO
MD-0930 F12 +24 V +15V
26V J3-1 F1 24 VDC TO +24 V TO MEMBRANE
MD-0930 TP10 TP9 CONSOLE
208V
-35 V +24V
J1-1 J12-9 REFER TO PG 4
0V
J1-2 J12-8 J3-3
240V 1
18V J3-4 F2
R27
C6 TP12
400V +15V SWITCHING
0V J3-3 TP9 REGULATOR CIRCUIT
D3 DS1 (U15 AND ASSOCIATED
480V J1-6 J12-4
18V J3-5 F3 D14 COMPONENTS)
J1-7 J12-3
D4
J3-2 DRAWN DATE
G. SANWALD 14 APR 2008 DC BUS & POWER
CHECKED DISTRIBUTION
JAC 14 AUG 2008
THIS SHEET DEPICTS 3 PH. DES.\MFG.\AUTH.
208-230V UNITS. REFER TO PAGE H.V. AUXILIARY BOARD GENERATOR CONTROL BOARD MD-0927 REV E
JAC 14 AUG 2008
1 FOR 1 PH. UNITS, AND PAGE * E5, E9, E11, and E12 CONFIGURE THE BUCKY OUTPUTS FOR +24 VDC, 120 VAC, OR 240 VAC. REFER TO CHAPTER 8 FOR DETAILS. Use and disclosure is subject to the restrictions SHEET 2 OF 5
3 FOR 3 PH. 400/480 V UNITS ** E14, E15, E16 CONFIGURE THE LOW SPEED STARTER BOOST VOLTAGE FOR 120 OR 240 VAC. REFER TO CHAPTER 2 FOR DETAILS. on the title page of this CPI document.
F3
~ +
E1 +
~
AC MAINS +12V
F2 +35 V
INPUT * INVERTER
400/480 VAC BOARD J15-1
~
3 PHASE F1 DS1 E2 - TP11
-12V SWITCHING
- REGULATOR CIRCUIT J15-3
(U3 AND ASSOCIATED
COMPONENTS) J15-5
PE
* 50/65/80 KW UNITS USE
EMC CAPACITOR TWO INVERTER BOARDS J15-6
BOARD TO FILAMENT BOARD
-12 V REFER TO PG 4
J15-2
+1.2V
+5V
U58 TP30
+5V
J5-5 J5-7 J10-1 J10-3 J5-3 J5-1 +1.2V
TP10 2 -35 V
+12 V +12 V REGULATOR
ON / OFF +24V
TP13 J15-4
D7 COMMAND 2
TP11 FROM MD-0928
R27
R33
E14 R32
K2
F5 R11 D43 +12 V
+3.3V J7-13
F4 R17 +5V
U64 TP31 TP14
+3.3V +24 V
+12V 4 REGULATOR
TP5 3
R14
TP4 J7-19
TO AEC BOARD
J6-12 J11-12
+24V REFER TO PG 4
SOFT-START
2 4 J7-17
CONTACTOR DRIVE
D8 FROM MD-0928
SOFT-START
U5 SENSE TO +12V SWITCHING J7-11
MD-0928 REGULATOR CIRCUIT
F8 F9 (Q8, Q13, U10 AND
BUCKY DRIVE 1 3 J6-6 J11-6 ASSOCIATED -12 V
D13 COMPONENTS)
E7 TO MD-0930
R13 J2-3
J9-5 TO COIL OF POWER DISTRIBUTION
+35 V +35 V RELAY (CUSTOMER-SUPPLIED)
K6 J2-4
J9-1 TP2 MAXIMUM 100 MA
E8 J1-4 J12-6
J9-3 +24 V
J1-5 J12-5 K1
J9-7 E11 E5 F10 F2 J20-13
* C2
R28
E9 J20-15
+24 V +12V
E12 D1 J20-3 TO TOUCHSCREEN
CONSOLE
D5 J20-9
220V J8-5 -35 V REFER TO PG 4
0V J20-12
D10 C4
R29
TP3
J8-3 J20-14
110V J1-8 J12-2 ON / OFF
COMMAND 1
0V J8-1 J1-9 J12-1 FROM MD-0928
F11
J3-8
120V 24 VAC TO
MD-0930 F12 +24 V +15V
26V J3-1 F1 24 VDC TO +24 V TO MEMBRANE
MD-0930 TP1
-35 V TP10 TP9 CONSOLE
208V J1-1 J12-9 +24V
0V REFER TO PG 4
J1-2 J12-8 J3-3
240V 1
18V J3-4 F2
R30
C6 TP12
400V TP12 +15V SWITCHING
0V J3-3 TP9 REGULATOR CIRCUIT
D3 DS1 (U15 AND ASSOCIATED
480V J1-6 J12-4
18V J3-5 F3 D14 COMPONENTS)
J1-7 J12-3
D4
J3-2 DRAWN DATE
G. SANWALD 14 APR 2008 DC BUS & POWER
CHECKED DISTRIBUTION
JAC 14 AUG 2008
THIS SHEET DEPICTS 3 PH. DES.\MFG.\AUTH.
400/480V UNITS. REFER TO H.V. AUXILIARY BOARD GENERATOR CONTROL BOARD MD-0927 REV E
JAC 14 AUG 2008
PAGE 1 FOR 1 PH. UNITS, AND * E5, E9, E11, and E12 CONFIGURE THE BUCKY OUTPUTS FOR +24 VDC, 120 VAC, OR 240 VAC. REFER TO CHAPTER 8 FOR DETAILS. Use and disclosure is subject to the restrictions SHEET 3 OF 5
PAGE 2 FOR 3 PH. 208-230V UNITS ** E14, E15, E16 CONFIGURE THE LOW SPEED STARTER BOOST VOLTAGE FOR 120 OR 240 VAC. REFER TO CHAPTER 2 FOR DETAILS. on the title page of this CPI document.
+35 V
TP6
J1-1 F2
J1-3
TP2
-12 V
J1-5
+12 V
-35 V
J1-4
+24V FILAMENT SUPPLY BOARD
J28-13
J28-15 F3
FROM J20 GENERATOR
CONTROL BOARD TOUCHSCREEN
PG 1, 2, 3 J28-3 CONSOLE
J28-14
AEC BOARD
FLUORESCENT LAMP
J5-1 J5-5
+5V TP9 5
300 VAC
BACKLIGHT
POWER SUPPLY C36
(Q1, Q2, T1, ETC)
MEMBRANE
+5V CONSOLE
+3.3V
TP7
TP2 +1.2V
+ 5V, + 3.3V, +1.2V TP6
AND - 20V
J8-8 F1 POWER SUPPLY TP14
CIRCUITS
(U12, U18, U20,
FROM J3 GENERATOR D3-D7, L1, ETC.)
CONTROL BOARD TP3
PG 1, 2, 3 TP8
J8-3
-20V
CONSOLE BOARD
DRAWN DATE
G. SANWALD 14 APR 2008 DC BUS & POWER
CHECKED DISTRIBUTION
JAC 14 AUG 2008
DES.\MFG.\AUTH.
MD-0927 REV E
JAC 14 AUG 2008
Use and disclosure is subject to the restrictions on the title page of this CPI document. SHEET 4 OF 5
NOTE
REMARKS
REFERENCE
“LOW” (APPROXIMATELY 0 VDC) DISABLES THE +5V, +12V, AND +15V REGULATORS (GENERATOR SWITCHED OFF). “HIGH” (APPROXIMATELY 24V DC) ENABLES THESE REGULATORS
1 (I.E. GENERATOR SWITCHED ON) .
“LOW” (APPROXIMATELY 0 VDC) ENERGIZES THE MAIN POWER CONTACTOR IN THE GENERATOR, (”HIGH”, + 12V DC = NOT ENERGIZED). THIS CONTACTOR IS ENERGIZED AFTER THE MAIN BUS CAPACITORS
2 ARE CHARGED, APPROXIMATELY 10 SECONDS AFTER POWER-ON. (Test point available on 400 / 480V AC units only)
“LOW” (APPROXIMATELY 0V DC) ENERGIZES THE SOFT START CONTACTOR K2 ON THE H.V. AUXILIARY BOARD, (”HIGH”, + 12V DC = NOT ENERGIZED). THIS CONTACTOR IS ENERGIZED FOR A MAXIMUM OF
3
APPROXIMATELY 10 SECONDS AFTER POWER-ON IN ORDER TO CHARGE THE DC BUS CAPACITORS. (Test point available on 400 / 480V AC units only)
4 THE VOLTAGE WAVEFORM AT THIS TEST POINT IS DEPICTED IN FIGURE 1 BELOW. (Test point available on 400 / 480V AC units only)
8.33-10 ms
+5 V +5 V
FIGURE 1
0V 0V
EARLY CHARGING NEARLY FINISHED CHARGING
18 s
4V
FIGURE 2
-8 V
DRAWN DATE
G. SANWALD 14 APR 2008 DC BUS & POWER
CHECKED DISTRIBUTION
JAC 14 AUG 2008
DES.\MFG.\AUTH.
MD-0927 REV E
JAC 14 AUG 2008
Use and disclosure is subject to the restrictions SHEET 5 OF 5
on the title page of this CPI document.
J1-10 J19-10
J1-9 J19-9
X-RAY MINI- OFF
CONSOLE
ON
J1-13 J19-13
OFF
J1-5 J16-5 J28-10 J20-10
*
TOUCHSCREEN * TO CONNECT AN EMERGENCY-OFF SWITCH, REMOVE JUMPER
CONSOLE ON J2-1 J2-2 FROM J2-1 TO J2-2, AND THEN CONNECT THE EMERGENCY OFF
J1-6 J16-6 J28-12 J20-12 SWITCH TO J2-1 AND J2-2.
TOUCH-SCREEN K2
FRONT PANEL BOARD BOARD
ON / OFF
Q4
COMMAND 1
TO MD-0927
J7-16 J8-7 J3-7
ON / OFF
R13
J7-15 J8-6 J3-6 COMMAND 2
Q5
OFF TO MD-0927
MEMBRANE ON TP3 TP9 S2
Q7
CONSOLE J8-3 J3-3
J7-17 OFF
R17
Q6
S1
CONSOLE ON
KEYBOARD ASSEMBLY BOARD
+5 V
U87
R300
J6-12 J11-12 DATA
BUFFER
MAIN CONTACTOR 5
DRIVE TO
MD-0927 SOFT START
SENSE FROM U5
MD-0927
4
J6-6 J11-6
D7
+12 V
+12 V
J6-1 J11-1
D48
J6-2 J11-2
U86
J6-3 J11-3 R294
Q29
J6-4 J11-4
R290
Q28
DATA
U83 LATCH
24 VDC, 1
RETURN 120 / 240 VAC K1
D2 TP13
U83 U86
J6-13 J11-13 DATA
J2-10 DRIVER
LATCH
BUCKY RETURN
2 TP14
BUCKY 1 J2-9
R2 ** C3 J6-14 J11-14 +5V
GROUND
1 4
J2-8 +24V
R326
BUCKY 1 OUT
U89
+24V U2
DATA
R5
BUCKY 1 J2-7
BUFFER
START K1 3
1 4 2 3
R3
TP15
J2-6 +5V
J6-15 J11-15
U1
BUCKY 1
READY J2-5
R304
2 3 +24V 4 U89
J2-4 DATA
TP16
+5V BUFFER
INTERLOCK
R7
J2-3 J6-16 J11-16
#1
1 4
R309
J2-2 +12V 5 U89
INTERLOCK #2 / U3
TP19 DATA
TOMO EXPOSURE J2-1 BUFFER
INPUT *
2 3 K3 D6
J4-4 U83 U86
BUCKY RETURN
J6-19 J11-19 DATA
TOMO / BUCKY 2 J4-3 DRIVER
R15 ** LATCH
C10
GROUND
+5V
J4-2
TOMO / BUCKY 2 OUT
24 VAC
R325
TOMO / BUCKY 2 J4-1 6 TP18
FROM U89
START K3
MD-0927 J6-18 J11-18 DATA
1 4 BUFFER
J11-6 24 VDC
24 VAC FROM
OUT J11-5 MD-0927 U6 +5V
+24V 7
R318
J11-2 2 3
24 VDC TP17 U89
R9
OUT J11-1
J6-17 J11-17 DATA
+24V BUFFER
1 4
J4-6 R10
+5V
BUCKY 2 U4
READY J4-5 8
R319
2 3 TP6 U89
J4-10
J6-10 J11-10 DATA
DOOR BUFFER
INTERLOCK J4-9 +24V 1 4
+12V U19
J7-1 R26 R25 U9 DATA
D49 LATCH
THERMAL
SWITCH J7-2
2 3 R295
J6-9 J11-9
+12V Q31 DATA, ADDRESS, &
J11-3 CONTROL BUS
R296
ROOM K7 D11 J6-20 J11-20
LIGHT
J11-4 DRAWN DATE
H.V. AUXILIARY BOARD GENERATOR CONTROL BOARD G. SANWALD 14 APR 2008 ROOM
CHECKED INTERFACE
SB 30 APR 08
REFER TO CHAPTER 3 OF THE SERVICE MANUAL FOR ADDITIONAL DETAILS REGARDING INTERFACING OF BUCKYS, INTERLOCKS, ETC. REFER TO PAGE 2 FOR LOGIC LEVELS, DES.\MFG.\AUTH.
NOTES, ETC, REFERENCED BY THIS SYMBOL: MD-0930 REV C
* THIS IS THE TOMO EXPOSURE INPUT FOR ANY IMAGE RECEPTOR THAT IS PROGRAMMED FOR TOMO OPERATION. THIS L. FOSKIN 06/MAY/2008
INPUT IS AN INTERLOCK FOR ALL REMAINING RECEPTORS THAT DO NOT HAVE TOMO ENABLED. THIS INPUT MUST NORMALLY
BE PROGRAMMED AS INACTIVE ON ALL NON-TOMO RECEPTORS IF THIS IS USED AS A TOMO INPUT ON THE TOMO RECEPTOR. Use and disclosure is subject to the restrictions on the title page of this CPI document. SHEET 1 OF 2
NOTE
REMARKS
REFERENCE
1 “LOW” (APPROXIMATELY 0 VDC) = BUCKY 1 START. “HIGH” (APPROXIMATELY +12 VDC) = BUCKY 1 NOT REQUESTED TO START. (Test point available on 400 / 480V AC units only)
2 “LOW” (APPROXIMATELY 0 VDC) = BUCKY 1 READY. “HIGH” (APPROXIMATELY +5 VDC) = BUCKY 1 NOT READY. (Test point available on 400 / 480V AC units only)
3 “LOW” (APPROXIMATELY 0 VDC) = 40” S.I.D. INTERLOCK CLOSED. “HIGH” (APPROXIMATELY +5 VDC) = 40” S.I.D. INTERLOCK OPEN. (Test point available on 400 / 480V AC units only)
4 “LOW” (APPROXIMATELY 0 VDC) = 72” S.I.D. INTERLOCK CLOSED. “HIGH” (APPROXIMATELY +5 VDC) = 72” S.I.D. INTERLOCK OPEN. (Test point available on 400 / 480V AC units only)
5 “LOW” (APPROXIMATELY 0 VDC) = BUCKY 2 START. “HIGH” (APPROXIMATELY +12 VDC) = BUCKY 2 NOT REQUESTED TO START. (Test point available on 400 / 480V AC units only)
6 “LOW” (APPROXIMATELY 0 VDC) = BUCKY 2 READY. “HIGH” (APPROXIMATELY +5 VDC) = BUCKY 2 NOT READY. (Test point available on 400 / 480V AC units only)
7 “LOW” (APPROXIMATELY 0 VDC) = DOOR INTERLOCK CLOSED. “HIGH” (APPROXIMATELY +5 VDC) = DOOR INTERLOCK OPEN. (Test point available on 400 / 480V AC units only)
8 “LOW” (APPROXIMATELY 0 VDC) = THERMAL SWITCH CLOSED. “HIGH” (APPROXIMATELY +5 VDC) = THERMAL SWITCH OPEN. (Test point available on 400 / 480V AC units only)
** THESE RESISTORS MAY NEED TO BE INSTALLED IN SOME APPLICATIONS. REFER TO CHAPTER 3C FOR DETAILS.
Use and disclosure is subject to the restrictions on the title page of this CPI document.
DRAWN DATE
G. SANWALD 11 FEB 2003 ROOM
CHECKED INTERFACE
SB 30 APR 08
DES.\MFG.\AUTH.
MD-0930 REV C
L. FOSKIN 06/MAY/2008
SHEET 2 OF 2
+5V +5V
+24V
R84
R87
R33
U71 U77
DATA
1 4 BUFFER CPU
5V-3.3V
U7
2 3
X-RAY ENABLE
1 1 4 TO PG 2
TP13 U9
REFER TO PAGE 2 FOR DS6
U83 U86
LOGIC LEVELS, NOTES, J8-5 J3-5 2 3 DATA
DRIVER
ETC, REFERENCED BY LATCH
THIS SYMBOL: 1 4
+3.3V
U17 +24V
R55
J3-1 2 3
R42
2 1 4
TP12 U8
DS5
J8-4 J3-4 2 3
HAND
+3.3V SWITCH
DATA, ADDRESS, &
X-RAY
PREP
COM
CONTROL BUS
U21
R56
X-RAY
FPGA
1 4 J2-3 J2-2 J2-1
U16
J3-3 2 3
J19-11 J1-11
PREP J3-5 X-RAY MINI-
JW2 *
CONSOLE
J19-12 J1-12
HANDSWITCH PREP
JW1 * DATA, ADDRESS, &
ASSY CONTROL BUS X-RAY
J19-14 J1-14
MINI-CONSOLE BOARD
J7-2
KEYBOARD ASSEMBLY CONSOLE BOARD GENERATOR CONTROL BOARD FRONT PANEL BOARD
SHEET 1 OF 3
J3-9 J9-9
J3-7 J9-7
R293
R253
3 6
R91
TP17 TP19
R288
R270
TP18
U65
DATA R282 7
BUFFER Q27
U77 TP16
3.3V-5V R276
DRIVE ENABLE
TO MD-0932
5 PG 1
CPU
TP20
U67
DATA R287
BUFFER Q26
3.3V-5V
R269
+12V +12V
R137
R129
Q22
R151
Q21 R130 RAD INHIBIT
TO MD-0932
R136
PG 1
ADDRESS / DATA
& CONTROL BUS
D0..D7
DRAWN DATE
G. SANWALD 14 APR 2008 X-RAY EXPOSURE
CHECKED (RADIOGRAPHIC)
JAC 5 MAY 08
DES.\MFG.\AUTH.
Use and disclosure is subject to the restrictions on the title page of this CPI document. JAC
MD-0931 REV B
28 MAY 08
SHEET 2 OF 3
NOTE
REMARKS
REFERENCE
1 “LOW” (APPROXIMATELY 0V DC) = X-RAY REQUESTED. “HIGH” (APPROXIMATELY +24V DC) = X-RAY NOT REQUESTED.
2 “LOW” (APPROXIMATELY 0V DC) = PREP REQUESTED. “HIGH” (APPROXIMATELY +24V DC) = PREP NOT REQUESTED.
3 “LOW” (APPROXIMATELY 0V DC) = HT TANK CONNECTED. “HIGH” (APPROXIMATELY +5V DC) = HT TANK NOT CONNECTED.
4 “LOW” (APPROXIMATELY 0V DC) = NO FAULT PRESENT. “HIGH” (APPROXIMATELY +5V DC) = FAULT DETECTED, EXPOSURE INHIBITED.
5 “LOW” (APPROXIMATELY 0V DC) = X-RAY REQUESTED. “HIGH” (APPROXIMATELY +5V DC) = X-RAY NOT REQUESTED BY THE CPU.
6 “LOW” (APPROXIMATELY 0V DC) = EXPOSURE REQUESTED. “HIGH” (APPROXIMATELY +5V DC) = EXPOSURE NOT REQUESTED OR REQUEST NOT VALID.
7 “HIGH” (APPROXIMATELY +5V DC) = GATE DRIVE PULSES ENABLED. “LOW” (APPROXIMATELY 0V DC) = GATE DRIVE PULSES NOT ENABLED DUE TO A FAULT OR NO VALID EXPOSURE REQUEST.
DRAWN DATE
G. SANWALD 14 APR 2008 X-RAY EXPOSURE
CHECKED (RADIOGRAPHIC)
JAC 5 MAY 08
DES.\MFG.\AUTH.
Use and disclosure is subject to the restrictions on the title page of this CPI document. JAC
MD-0931 REV B
28 MAY 08
SHEET 3 OF 3
REFER TO PAGE 3 FOR
LOGIC LEVELS, NOTES, INVERTER “SHOOT THRU” INVERTER “SHOOT THRU”
ETC, REFERENCED BY SENSE, FROM PAGE 2 SENSE, FROM PAGE 2
+5V +5V +12V
THIS SYMBOL: 1 1V = 20 kV OF
R250
H.V. FEEDBACK
TP26 J10-1 J10-3 J16-1 J16-3 R156 - 2
1 R177 J9-6
TP8 + 3
-
U77 U78 U51A
R165
+ T3 T4 R166
R283
R184
DATA U70 C154
CPU TP27 J9-5
BUFFER 2
5V-3.3V - 6
-
R260 R285 7
1 JW15
R128
5 KV FEEDBACK SIGNAL
R272
+
J9-7
FROM PAGE 2
+
U51B 2 125 kV
U75
R193
R289
3 150 kV
R178
INVERTER “SHOOT THRU”
R171 6
DETECTOR CIRCUITS
-
7 R204 J9-8
+ 5
+5V +5V U56B
R202
R183
U77 U78 TP23
DATA - 3
7 R191
CPU BUFFER + 2 GATE DRIVE CIRCUIT J5-1
5V-3.3V FOR MOSFET INVERTER
U55 J5-2
1 JW6
R212
J5-3
2 125 kV Q16 Q19
J5-4
R198 3 150 kV
INVERTER DRIVE SIGNAL
CONTINUED ON PAGE 2
U45 J13-1
R135
A/D J13-2
CONV Q17 Q20
R134
J13-3
R219 J13-4
1V = 15 kV OF TP5
H.V. DEMAND
HV ON
TO MD-0926
R149
- PG 1
-
R243
+ Q25
1 JW16 +
U72A
U72B
2 125 kV
R105
R100
R108
D/A 2- ERROR AMPLIFIERS
R144 R112 U26A U27A
CONV 1 2- R131 R123
3+ 1 2
3 - D23 3 2 7
+ - R106 2- 1
U38A + 1
U48A D27 JW7 +
3+
U25A
R150
R119
6 4 5
2 INCLUDES U34, U39, 4
U49, U52, U62, Q23
C69 3 JW7 NOT
USED AT
THIS
C70 TIME
4
TP15
- 3 R218 D33, 36, 38, 42
7 DRIVE ENABLE
2 CURRENT SENSE FROM MD-0931
+
R222
R103
+5V U69 PG 2
R214
R217
T2 T1 1 JW4 *
R228
U77 U78 2
DATA -12V 1 JW5 * R209
CPU BUFFER 3
5V-3.3V 2
R107 3 J6-4 J6-1
DRAWN DATE
G. SANWALD 14 APR 2008 KV CONTROL
DATA BUS H.T. PRIMARY CURRENT SENSE CHECKED & FEEDBACK
FROM PAGE 2 GW MAY 7, 2008
D0..D7
DES.\MFG.\AUTH.
GENERATOR CONTROL BOARD
JAC 27 AUG 2008
MD-0932 REV B
* REFER TO TABLE 1 (SHEET 3) FOR THE SHEET 1 OF 3
Use and disclosure is subject to the restrictions on the title page of this CPI document. JW4 AND JW5 JUMPER POSITIONS
TO J9-8
kV FEEDBACK TO J9-7
TO PAGE 1
TO J9-5
HV ANODE
T2 J2-1 TO J9-6
TO J16-1 INVERTER BOARD
PART OF INVERTER “SHOOT “SHOOT THRU”
THROUGH” DETECTOR CIRCUIT J2-3
TO J16-3 SENSE, TO PAGE 1
*
E1: 560 to 670 VDC (+)
MOSFET INVERTER J1
(INCLUDES Q1-Q16) ANODE
C S
L
J13-1 J1-1
J3-8
J13-2 J1-2 HV MULT
ASSY +
E3 J3-7 (ANODE)
J13-3 J1-3
J13-4 J1-4 J3-5
J3-6
E4
E9
INVERTER BOARD E2: 560 to 670 VDC (-)
FROM
PAGE 1
T2 J2-1
TO J10-1 INVERTER
PART OF INVERTER “SHOOT “SHOOT THRU” E10
THROUGH” DETECTOR CIRCUIT J2-3
TO J10-3 SENSE, TO PAGE 1
E1: 560 to 670 VDC (+) HV MULT
MOSFET INVERTER
ASSY-
(INCLUDES Q1-Q16)
(CATHODE)
J5-1 J1-1
*
J5-2 J1-2
E3
C L
J5-3 J1-3
S
J5-4 J1-4
HV CATHODE J2
TANK LID CATHODE
E4 BOARD
BOARD
DRAWN DATE
G. SANWALD 14 APR 2008 KV CONTROL
CHECKED & FEEDBACK
GW MAY 7, 2008
DES.\MFG.\AUTH.
Use and disclosure is subject to the restrictions on the title page of this CPI document. JAC 27 AUG 2008
MD-0932 REV B
SHEET 2 OF 3
T2 J2-1
TO J10-1 INVERTER
PART OF INVERTER “SHOOT “SHOOT THRU”
THROUGH” DETECTOR CIRCUIT J2-3
TO J10-3 SENSE, TO PAGE 1
E1: 325 to 670 VDC (+)
MOSFET INVERTER
(INCLUDES Q1-Q16)
TO E9 AND E10
ON H.V. TANK
(PAGE 2)
E3
J5-3 J1-3
J5-4 J1-4
E4
GENERATOR
CONTROL BOARD INVERTER BOARD E2: 325 to 670 VDC (-)
NOTE
REMARKS
REFERENCE
A NARROW PULSE WILL BE PRESENT AT THIS TEST POINT IF AN INVERTER “SHOOT THROUGH” HAS BEEN DETECTED. THE VOLTAGE WAVEFORM AT THIS TEST POINT IS DEPICTED IN FIGURE 1 BELOW.
1 THIS PULSE MAY BE VERY DIFFICULT O DETECT, AS THE INVERTER DRIVE WILL BE SHUT DOWN WHEN A “SHOOT THROUGH” IS DETECTED, THUS REMOVING THE FAULT CONDITION.
2 AS PER # 1.
A NARROW PULSE WILL BE PRESENT AT THIS TEST POINT IF KV OVER VOLTAGE HAS BEEN DETECTED (130 KV FOR 125 KV UNITS, 163 KV FOR 150 KV UNITS). REFER TO FIGURE 1. THIS PULSE MAY BE VERY
3 DIFFICULT TO DETECT, AS THE HIGH VOLTAGE WILL BE SHUT DOWN WHEN THE OVER VOLTAGE CONDITION IS DETECTED, THUS REMOVING THE FAULT CONDITION.
A NARROW PULSE WILL BE PRESENT AT THIS TEST POINT IF INVERTER OVER CURRENT HAS BEEN DETECTED. THE VOLTAGE WAVEFORM AT THIS TEST POINT IS DEPICTED IN FIGURE 1 BELOW.
4
THIS PULSE MAY BE VERY DIFFICULT O DETECT, AS THE INVERTER DRIVE WILL BE SHUT DOWN WHEN AN OVER CURRENT CONDITION S DETECTED, THUS REMOVING THE FAULT CONDITION.
5 THE VOLTAGE AT TP2 AND TP3 SHOULD BE A 50% DUTY CYCLE SQUARE WAVE, RANGING IN FREQUENCY FROM APPROXIMATELY 80 kHz TO APPROXIMATELY 250 kHz, DEPENDING ON GENERATOR
OUTPUT POWER. SEE FIGURE 2.
TABLE 1
DRAWN DATE
G. SANWALD 14 APR 2008 KV CONTROL
CHECKED & FEEDBACK
GW MAY 7, 2008
DES.\MFG.\AUTH.
Use and disclosure is subject to the restrictions on the title page of this CPI document. JAC 27 AUG 2008
MD-0932 REV B
SHEET 3 OF 3
REFER TO PAGE 3 FOR
LOGIC LEVELS, NOTES, MAXIMUM FILAMENT CURRENT
ETC, REFERENCED BY LIMIT CIRCUIT
THIS SYMBOL: SET MAX
CURRENT ERROR AMPLIFIER, PWM REGULATOR,
JW1 AND FILAMENT CURRENT DRIVERS
3
+
2 6.5 A
-
R76 5.5 A
U1A 1 +35V
1 -12V
TP4
D6
R117
U42 R72 6
Q6 Q12
D/A 6 - R116 J14-6 J2-6 R65 TP3
CONV 7 6- R95 R77 U3
5 +
7 -
U32B 5+
J14-5 J2-5 R66 U1B +
U4B PWM
REGULATOR
R71
R85
Q13
5 Q7
TP2 TP4
C22
R84
L CATHODE
-35V
C L
J5-2 J4-2
S
+12V
4 J5-1 J4-1
+12V 2 TP1 K1 K1
J5-4 J4-4
TP29
D50 J5-3 J4-3
J14-11 J2-11
U77 U67
DATA R299
CPU BUFFER Q30
3.3V-5V S
R297
3 FILAMENT
T1 MOUNTING
TP28 D12, 13
U45 U7 BOARD
D 27, 28
R140 J14-2 J2-2 R69 - U4A
A/D + RMS
CONV +
-
CONVERTER
U2B
R141
J14-10 J2-10
R21
U77 U78 Q1
PART OF H.V. OIL TANK
DATA 1.7 V
CPU BUFFER U2A Ref
5V-3.3V -
+
DRAWN DATE
G. SANWALD 14 APR 2008 FILAMENT DRIVE
CHECKED & MA CONTROL
JAC 5 MAY 08
DES.\MFG.\AUTH.
GENERATOR CONTROL BOARD FILAMENT SUPPLY BOARD
JAC
MD-0934 REV A
28 MAY 08
Use and disclosure is subject to the restrictions on the title page of this CPI document. SHEET 1 OF 3
U74A
3+ R277
1
2-
1V = 100 mA
R271
OF ANODE
CURRENT R238
R246
TP7
R233
U45
R216
2- A/D
R118
1 CONV
3+
U68A
R122
R257
R237
J1 HV ANODE
R160
ANODE BOARD
S C
R265
L
+5V +5V
R155
R143
J3-1 J9-1 R258 R227 R221 TP25
3-
6- R142 7
R278
7 2
5+ +
U47
J3-2 J9-2 R208 R234 U68B
R148
R239
mA
TEST
E18 JACK
- +5V
R159
R176
U78 U77
-12V TP24
+ DATA
3- BUFFER CPU
E17 7
2+ 5V-3.3V
R169
U50
R185
J3-4 J9-4 R215 R192
2- R170
R266
1
3+
J3-3 J9-3 R213 R199 DATA BUS
R164
U56A
D0..D7
L C
R203
S
J2
CATHODE HV CATHODE TANK LID
BOARD BOARD
Use and disclosure is subject to the restrictions on the title page of this CPI document.
DRAWN DATE
G. SANWALD 14 APR 2008 FILAMENT DRIVE
CHECKED & MA CONTROL
JAC 5 MAY 08
DES.\MFG.\AUTH.
JAC
MD-0934 REV A
28 MAY 08
SHEET 2 OF 3
NOTE
REMARKS
REFERENCE
1 1 VOLT AT THIS TEST POINT = 1 AMP OF FILAMENT DEMAND.
2 “LOW” (APPROXIMATELY 0 VDC) ENERGIZES K1 ON THE FILAMENT SUPPLY BOARD (SMALL FILAMENT), “HIGH” (APPROXIMATELY +12 VDC) DE-ENERGIZES K1 (LARGE FILAMENT).
3 0.6 VOLT AT THIS TEST POINT = 1 AMP OF ACTUAL FILAMENT CURRENT.
4 “HIGH” (APPROXIMATELY 5 VDC) = FILAMENT FAULT (FILAMENT CURRENT < 2 A). “LOW” (APPROXIMATELY 0 VDC) = NO FILAMENT FAULT.
5 1 VOLT AT THIS TEST POINT = 1 AMP OF ACTUAL FILAMENT CURRENT.
6 PWM OUTPUT. THE WAVEFORM WILL BE AS PER FIGURE 1 FOR LOW AND HIGH FILAMENT CURRENT DEMAND.
A NARROW PULSE WILL BE PRESENT AT THESE TEST POINTS DURING SEVERE ANODE OR CATHODE OVER CURRENTS (I.E. TUBE OR TANK ARCS). REFER TO FIGURE 2. THESE PULSES MAY BE VERY
7, 8 DIFFICULT TO OBSERVE, AS THE HIGH VOLTAGE WILL SHUT DOWN WHEN A FAULT IS DETECTED, THUS REMOVING THE OVER CURRENT SITUATION.
0V
FIGURE 1
+12 V
HIGH FILAMENT
DEMAND
0V
+5 V TP25
0V
FIGURE 2
+5 V
TP24
0V
DRAWN DATE
G. SANWALD 14 APR 2008 FILAMENT DRIVE
CHECKED & MA CONTROL
JAC 5 MAY 08
DES.\MFG.\AUTH.
Use and disclosure is subject to the restrictions on the title page of this CPI document. JAC
MD-0934 REV A
28 MAY 08
SHEET 3 OF 3
REFER TO PAGE 2 FOR
LOGIC LEVELS, NOTES,
ETC, REFERENCED BY
THIS SYMBOL:
CHASSIS-MOUNTED
F7 J7-4 PHASE-SHIFT CAPACITOR
COM
120/240 VAC
R19 J7-6
TO LOW SPEED
STARTER
SHIFT
E17 E18
FROM MD-0927 F6 R20 J7-5
MAIN
R31 J7-3
GROUND
R23
R24
R21
R22
2 1
3 4 +5 V +5 V
2 1
U89
2
R310
R305
3 U8
4
1 TP7
3
K5 U83
TP9 U86
J6-5 J11-5
DRIVER
D9
DATA
LATCH
K4 +12 V
TP10 J6-3 J11-3
4
J6-4 J11-4 D48
D7
TP11 +12 V
R294
J6-1 J11-1 Q29
R290
J6-2 J11-2
Q28
DATA, ADDRESS, &
CONTROL BUS
Use and disclosure is subject to the restrictions on the title page of this CPI document.
DRAWN DATE
G. SANWALD 14 APR 2008 LOW SPEED
CHECKED STARTER
SB 30 APR/08
DES.\MFG.\AUTH.
L. FOSKIN 02/JUN/2008 MD-0935 REV D
SHEET 1 OF 2
NOTE
REMARKS
REFERENCE
1 MAIN STATOR CURRENT SENSE. IF MAIN CURRENT IS LOW, THIS WILL BE APPROXIMATELY +5V DC. PULSES AT 100 OR 120 HZ WILL BE PRESENT AS SHOWN IN FIGURE 1 AT NORMAL STATOR CURRENT.
2 PHASE-SHIFT STATOR CURRENT SENSE. IF SHIFT CURRENT IS LOW, THIS WILL BE APPROXIMATELY +5V DC. PULSES AT 120 HZ WILL BE PRESENT AS SHOWN IN FIGURE 1 AT NORMAL STATOR CURRENT.
3 “LOW” (APPROXIMATELY 0V DC) FOR APPROXIMATELY 1.8 SEC DURING PREP, THEN PULSED LOW FOR 500 MSEC EVERY 5 SECONDS DURING PREP. REFER TO FIGURE 2.
“LOW” (APPROXIMATELY 0V DC) ENERGIZES K4 ON THE H.V. AUXILIARY BOARD, (”HIGH”, + 12V DC = NOT ENERGIZED). THIS RELAY IS ENERGIZED AFTER THE MAIN BUS CAPACITORS ARE CHARGED,
4
APPROXIMATELY 10 SECONDS AFTER POWER-ON.
+5 V
FIGURE 1
THIS APPROACHES 0 V AS CURRENT INCREASES
0V
+12V K5 DE-ENERGIZED
FIGURE 2
0V K5 ENERGIZED
N/A
APPROXIMATELY 1.8 SEC.
PREP STARTED
Use and disclosure is subject to the restrictions on the title page of this CPI document.
DRAWN DATE
G. SANWALD 14 APR 2008 LOW SPEED
CHECKED STARTER
SB 30 APR/08
DES.\MFG.\AUTH.
L. FOSKIN 02/JUN/2008 MD-0935 REV D
SHEET 2 OF 2
E10 E9 F2 +5V
CS1 560/650 VDC (+) SW1 * SW2 *
DC BUS VOLTAGE DS1
560/650 VDC
E11 E10 F1 INVERTER
560/650 VDC (-) FAULT 560 / 650 VDC (+)
R24
INVERTER
E12 E11 FAULT
DETECTOR
U10, U11
EMC CAPACITOR BOARD
R317
R324
(Q3)
J18-9 J1-9
R40 TUBE 1
HS PREP
TB2-3 SHIFT
U86 U83 DS10 DS11 J18-6 J1-6 1 5
R31
+5V R32
K4
U13
R308
READY PREP K7
U87 DS9 INITIATED K3
E5 C1 E8
4 1
C2 C3 C4
K7
J18-19 J1-19 DUAL SPD DUAL SPD DUAL SPD DUAL SPD DUAL SPD E14
STARTER ASSY STARTER ASSY STARTER ASSY STARTER ASSY STARTER ASSY
901297-02 901297-12 901297-13 901297-15 901297-16
901298-02 901298-12 901298-13 901298-15 901298-16
SHEET 1 OF 1
Use and disclosure is subject to the restrictions on the title page of this CPI document.
REFER TO PAGE 7 FOR
LOGIC LEVELS, NOTES,
ETC, REFERENCED BY
THIS SYMBOL:
U90 U91
J7-2
CHAMBER 4 SELECT
J7-3
CHAMBER 3 SELECT
J7-4
CHAMBER 2 SELECT
J7-5
DATA CHAMBER 1 SELECT
LATCH DRIVER J7-6
START
J7-7
RIGHT FIELD SELECT
J7-8 TO AEC BOARD.
MIDDLE FIELD SELECT
J7-9
REFER TO SHEETS 2-6
LEFT FIELD SELECT AS APPLICABLE FOR THE
AEC BOARD IN YOUR UNIT
+5V
VOLTAGE
AMPLIFIER
TP21 R264
1 COMPARATOR -
- R245 R232 J7-15
PT RAMP
+
+
R249
R263
DATA J7-1
CPU BUFFER PT STOP
5V-3.3V
2
TP6
R256
R220
U44
D/A 6-
CONV 7
5+
U38B
U77 U71
DATA R286
CPU BUFFER
5V-3.3V
DRAWN DATE
G. SANWALD 14 APR 2008
CHECKED AEC
BZ 29 APR 2008
DES.\MFG.\AUTH.
Use and disclosure is subject to the restrictions on the title page of this CPI document. JAC
MD-0936 REV A
28 MAY 08
SHEET 1 OF 7
+500V
TP10 LEFT +/-300V
J1-2
+/-300 V AEC CH 1
+12V +12V +12V +12V +12V
6 J11-1
JW8 H.V. J1-1
+12V * 1 +/-300/+500 V
RN6C
RN6D
RN6B
RN6A
RN6E
TP22 2 J1-3
+/-300V +45V +45 V
TP24 H.V. 3 J11-4
START J1-8
DS5 DS1 DS2 DS3 DS4 RIGHT RESET/START
J11-3
MIDDLE J1-10
RN4A JW7 M FIELD SEL
J7-2 J5-2 D6 J11-2
CHAMBER 4 SELECT CH 4 1 L/R J1-9
TP9 2 R FIELD SEL
U3C 3 J11-6
J7-3 J5-3 RN3D CONVERTER R/L J1-11
D5 L FIELD SEL
CHAMBER 3 SELECT CH 3 +12V +24V CIRCUIT J11-5
R66
12 VDC TO 45 VDC TP11 J1-12
U3B R89 CHAMBER O/P
J7-4 J5-4 D12 RN3C AND 300 / 500 VDC 9 J11-9
CHAMBER 2 SELECT CH 2 J1-7
+45V CH 1 GROUND
U3F * INCLUDES U7 AND T1
J7-5 J5-5 D4 RN3A
CHAMBER 1 SELECT CH 1 S1D R90
D16 **
U3D
J7-6 J5-6 D11 RN3B Q1
SET
R79
START STRT
VALUE LEFT +/-300V
J2-2
+/-300 V AEC CH 2
U3E U3A * START J12-1
JW6 H.V. J2-1
1 +/-300/+500 V
2 J2-3
+12V +24V +12V +24V +12V +24V +45V +45 V
3 J12-4
START J2-8
RIGHT RESET/START
J12-3
MIDDLE J2-10
JW5 M FIELD SEL
J5-7
* * * 1 J12-2
L/R
J7-7 J2-9
RIGHT FIELD SELECT 2 R FIELD SEL
D30 D40 D65 3 J12-6
J7-8 J5-8 R/L J2-11
MIDDLE FIELD SELECT Q2 Q3 Q4 L FIELD SEL
J12-5
J7-9 J5-9 TP12 J2-12
LEFT FIELD SELECT * * * R67 CHAMBER O/P
RIGHT MIDDLE LEFT 9 J12-9
J2-7
CH 2 GROUND
FROM
PAGE 1 S1C R68
LEFT +/-300V
J3-2
+/-300 V AEC CH 3
TP18 J13-1
TP17 4 TP20 5 JW4 H.V. J3-1
J7-19 J5-19 CH 1 1 +/-300/+500 V
+24V J3-3
2 +45V +45 V
TP23 - STRT R1 S2A 3 J13-4
START J3-8
-
CH 2 RESET/START
J7-13 J5-13 TP5 TP6 TP7
+
S4 RIGHT
+12V + J13-3
U4A MIDDLE J3-10
FROM J7-17 J5-17 U4B R2 S2B JW3 M FIELD SEL
R32 J13-2
MD-0831 C11 CH 3 1 L/R J3-9
* 2 R FIELD SEL
3 J13-6
TP4 C4 S2C R/L J3-11
R3 L FIELD SEL
CH 4 J13-5
J7-11 J5-11 CH 1 R53 TP13 J3-12
-12V -
R57 CHAMBER O/P
R4 S2D 9 J13-9
S3A
+
J3-7
CH 3 GROUND
U2B
R11 CH 2 S1B R58
TP3 2 TP19 7
S3B
TP2 8
J7-15 J5-15 R54 LEFT +/-300V
J4-2
+/-300 V AEC CH 4
PT RAMP R12 J14-1
RN4C CH 3 JW2 H.V. J4-1
J7-10 J5-10 +/-300/+500 V
PT REF 1
2 J4-3
J7-1 J5-1 S3C +45V +45 V
PT STOP 3 J14-4
START J4-8
R13 CH 4
-
RIGHT RESET/START
+12V D27 - J14-3
R56 + MIDDLE J4-10
+ JW1 M FIELD SEL
S3D U1A 1 J14-2
RN4B U2A L/R J4-9
RN4D
S1A R36
GENERATOR CONTROL BOARD AEC BOARD
THIS SHEET APPLIES TO AEC BOARD ASSEMBLY 734614 DESIGNATES AN ANALOG SWITCH. THESE ARE I.C. “SWITCHES” THAT ARE
Use and disclosure is subject to the restrictions DRAWN DATE
REFER TO CHAPTER 3D FOR INSTALLATION AND CALIBRATION DETAILS. SWITCHED ON / OFF BY APPLYING THE APPROPRIATE LOGIC LEVEL. G. SANWALD 14 APR 2008
on the title page of this CPI document.
CHECKED AEC
THE +/- 12V OUTPUTS ON J1 TO J4 AND J11 TO J14 ARE NOT SHOWN ON DESIGNATES A FACTORY CONFIGURED LOGIC OR SIGNAL LEVEL. AEC BZ 29 APR 2008
THIS DIAGRAM. THESE ARE DETAILED ON THE CONNECTOR PIN OUT BOARDS ARE CONFIGURED AT THE TIME OF ORDER TO BE COMPATIBLE DES.\MFG.\AUTH.
TABLES IN CHAPTER 3D. * WITH THE SPECIFIED AEC CHAMBER(S). FOR EXAMPLE, THE START
JAC
MD-0936 REV A
** SIGNAL TO THE CHAMBER MAY BE FACTORY CONFIGURED TO BE ACTIVE 28 MAY 08
R79 ADJUSTS THE +45V, +300V, AND +500V OUTPUTS FROM THE DC TO DC LOW (0 V), ACTIVE HIGH (+12 V), OR ACTIVE HIGH (+24 V). SHEET 2 OF 7
CONVERTER CIRCUIT. REFER TO CHAPTER 3D FOR DETAILS.
AEC CH 1 AEC CH 3
LEFT 1 LEFT 1
SELECT SELECT
2 2
JW1 JW5
RIGHT 3 R5 RN1 RN1 RIGHT 3 R6 RN2 RN2
3 6 7 2 J1-2 3 6 7 2 J3-2
SELECT ANODE (R) SELECT ANODE (L)
2 J1-5 2 J3-5
R69 - CATH (R) R70 - CATH (L)
1 RN1 RN1 1 RN2 RN2
3 4 5 8 1 J1-1 3 4 5 8 1 J3-1
ANODE (M) ANODE (M)
+ +
U4A U5A
U2A J1-6 U3A J3-6
CATH (M) CATH (M)
R10
R50
J1-3 J3-3
ANODE (L) ANODE (R)
J1-4 J3-4
CATH (L) CATH (R)
MIDDLE MIDDLE
SELECT J1 (shell) SELECT J3 (shell)
R13 RN7 RN7 GROUND R14 RN8 RN8 GROUND
3 6 7 2 3 6 7 2
R9 - 6 R11 - 6
7 RN7 RN7 7 RN8 RN8
+ 5 4 5 8 1 + 5 4 5 8 1
U4B U5B
U2B U3B
R7
R8
RIGHT 1 J11-5 RIGHT 1 J13-5
ANODE (R) ANODE (L)
SELECT J11-6 SELECT J13-6
2 CATH (R) 2 CATH (L)
JW2 J11-3 JW6 J13-3
3 ANODE (M) 3 ANODE (M)
LEFT R27 RN9 RN9 J11-4 LEFT R28 RN10 RN10 J13-4
3 6 7 2 CATH (M) 3 6 7 2 CATH (M)
SELECT SELECT
2 J11-1 2 J13-1
R22 - ANODE (L) R23 - ANODE (R)
1 RN9 RN9 1 RN10 RN10
3 4 5 8 1 J11-2 3 4 5 8 1 J13-2
CATH (L) CATH (R)
+ +
U4C U5C
U8A J11-7 U9A J13-7
R16
R17
CH 1 CH 3
SELECT U4D SELECT U5D
CH 1 CH 3
OUT OUT
(SHT 4) (SHT 4)
AEC CH 2 AEC CH 4
LEFT 1 LEFT 1
SELECT SELECT
2 2
JW3 JW7
RIGHT 3 R43 RN11 RN11 RIGHT 3 R44 RN12 RN12
3 6 7 2 J2-2 3 6 7 2 J4-2
SELECT ANODE (R) SELECT ANODE (L)
6 J2-5 6 J4-5
R40 -
CATH (R) R41 - CATH (L)
7 RN11 RN11 7 RN12 RN12
5 4 5 8 1 J2-1 5 4 5 8 1 J4-1
ANODE (M) ANODE (M)
+ +
U14A U15A
U8B J2-6 U9B J4-6
CATH (M) CATH (M)
R33
R34
J2-3 J4-3
ANODE (L) ANODE (R)
J2-4 J4-4
CATH (L) CATH (R)
MIDDLE MIDDLE
SELECT J2 (shell) SELECT J4 (shell)
R51 RN13 RN13 GROUND R52 RN14 RN14 GROUND
3 6 7 2 3 6 7 2
R47 - 2 R49 - 2
1 RN13 RN13 1 RN14 RN14
+ 3 4 5 8 1 + 3 4 5 8 1
U14B U15B
U16A U17A
R45
R46
RIGHT 1 J12-5 RIGHT 1 J14-5
ANODE (R) ANODE (L)
SELECT J12-6 SELECT J14-6
2 CATH (R) 2 CATH (L)
JW4 J12-3 JW8 J14-3
3 ANODE (M) 3 ANODE (M)
LEFT R57 RN15 RN15 J12-4 LEFT R58 RN16 RN16 J14-4
3 6 7 2 CATH (M) 3 6 7 2 CATH (M)
SELECT SELECT
6 J12-1 6 J14-1
R55 - ANODE (L) R56 - ANODE (R)
7 RN15 RN15 7 RN16 RN16
5 4 5 8 1 J12-2 5 4 5 8 1 J14-2
U14C
+
CATH (L) U15C
+
CATH (R)
U16B J12-7 U17B J14-7
R54
R53
CH 2 CH 4
SELECT U14D SELECT U15D
CH 2 CH 4
OUT OUT
(SHT 4) (SHT 4)
THIS SHEET APPLIES TO AEC BOARD ASSEMBLY 737992. THIS DESIGNATES AN ANALOG SWITCH. THESE ARE I.C. “SWITCHES”
PAGE SHOWS THE INPUT CIRCUITS; THE SIGNAL PROCESSING THAT ARE SWITCHED ON / OFF BY APPLYING THE APPROPRIATE DRAWN DATE
CIRCUITS ARE CONTINUED ON THE NEXT PAGE. LOGIC LEVEL (0V = OFF, 5V = ON). G. SANWALD 14 APR 2008
CHECKED AEC
BZ 29 APR 2008
REFER TO CHAPTER 3D FOR INSTALLATION AND CALIBRATION DETAILS. DES.\MFG.\AUTH.
JAC
MD-0936 REV A
28 MAY 08
Use and disclosure is subject to the restrictions on the title page of this CPI document.
SHEET 3 OF 7
+5V +5V +5V +5V
8 7 6 5
RN3
RN3
RN3
RN3
1 2 3 4 U6
DS4 DS3 DS2 DS1
J7-2 J5-2 R67 2 18 CH 1 OUT
CHAMBER 4 SELECT CH 4 SELECT (FROM SHT 3)
+5V
R15
R36
TP1 10 R18
R59 R1
4 TP3 CH 2 6- R32
TP4 7
2 SELECT 5+
R31
C31
R26 U12B
J7-15 J5-15
R37
PT RAMP R60 R2
- 2
J7-10 J5-10 1 CH 3
PT REF + 3 SELECT CH 4 OUT
J7-1 J5-1 (FROM SHT 3)
PT STOP U11A
+12V R3
CH 4
R19
+5V SELECT
R20
SAMPLE
R4 & HOLD
3 D37
R12
R24
TP5
D38 R30
- 3
7
+ 2
U10
THIS SHEET APPLIES TO AEC BOARD ASSEMBLY 737992. THIS DESIGNATES AN ANALOG SWITCH. THESE ARE I.C. “SWITCHES”
PAGE SHOWS THE SIGNAL PROCESSING CIRCUITS; THE INPUT THAT ARE SWITCHED ON / OFF BY APPLYING THE APPROPRIATE DRAWN DATE
CIRCUITS ARE SHOWN ON THE PREVIOUS PAGE. LOGIC LEVEL (0V = OFF, 5V = ON). G. SANWALD 14 APR 2008
CHECKED AEC
BZ 29 APR 2008
REFER TO CHAPTER 3D FOR INSTALLATION AND CALIBRATION DETAILS.
DES.\MFG.\AUTH.
JAC
MD-0936 REV A
28 MAY 08
Use and disclosure is subject to the restrictions on the title page of this CPI document. SHEET 4 OF 7
LEFT AEC CH 1
+5V +5V +5V +5V SELECT
JW8 NO CONNECTION N/C
+5V 1
J1-2
R51
R49
R50
R52
2 LEFT/RIGHT
3 J1-6
U6 RIGHT RIGHT/LEFT
R39
DS1 DS2 DS3 DS4 SELECT MIDDLE J1-3
R61 +12V JW7 MIDDLE
J7-2 J5-2 2 18 SELECT
CHAMBER 4 SELECT +12V
CH 4 SELECT START/ 1 J1-4
START RESET/START
2
R62 R40 D12 3 TP1 J1-8
J7-3 J5-3 3 17 Q5 +12V
CHAMBER 3 SELECT CH 3 SELECT 9
R1 J1-5
START CHAMBER O/P
J7-4 J5-4 R63 4 16
CHAMBER 2 SELECT CH 2 SELECT R38 CH 1 J1-7
Q4 SELECT -12V
J7-5 J5-5 R64 5 15 J1-9
CHAMBER 1 SELECT GROUND
CH 1 SELECT U1D R2
INVERTING -12V
BUFFER
LEFT AEC CH 2
SELECT
J7-6 J5-6 D20 6 14 JW6 NO CONNECTION N/C
START
R66 1
J7-7 J5-7 7 13 J2-2
RIGHT FIELD SELECT 2 LEFT/RIGHT
R67 3 J2-6
J7-8 J5-8 8 12 RIGHT/LEFT
MIDDLE FIELD SELECT RIGHT
J7-9 J5-9 R68 9 11 SELECT MIDDLE J2-3
LEFT FIELD SELECT JW5 MIDDLE
SELECT
+12V
1 J2-4
START RESET/START
2
+12V +12V +12V 3 TP2 J2-8
9 +12V
R3 J2-5
CHAMBER O/P
+12V +5V D11 D10 D9
CH 2 J2-7
R37
R36
R35
U3 LEFT MIDDLE RIGHT SELECT -12V
SELECT SELECT SELECT J2-9
+5 V GROUND
FROM U1C R4 -12V
REGULATOR Q3 Q2 Q1
PAGE 1
J7-13 J5-13
LEFT AEC CH 3
SELECT
TP11 TP12 JW4 NO CONNECTION N/C
1
J7-17 J5-17 J3-2
FROM 2 LEFT/RIGHT
MD-0831 TP7 13 CH 1 SELECT 3 J3-6
RIGHT RIGHT/LEFT
J7-11 J5-11 SELECT MIDDLE J3-3
-12V - R11 JW3 MIDDLE
CH 2 SELECT SELECT
START/ +12V
+
1 J3-4
START RESET/START
U4A 2
R12 3 TP3 J3-8
CH 3 SELECT 9 +12V
* R5 J3-5
CHAMBER O/P
R13 CH 3
CH 4 SELECT J3-7
SELECT -12V
-
J3-9
+ R14 GROUND
TP9 4 TP8 U1B R6 -12V
2 U8B
R31
+ MIDDLE J4-3
JW1 MIDDLE
R69
R34
+
SELECT
U7A +12V
U8A 1 J4-4
START/ START RESET/START
3 2
D25 3 TP4 J4-8
R33 +12V
TP10 9
R7 J4-5
CHAMBER O/P
D27 3
7
-
SAMPLE CH 4 J4-7
+ 2 & HOLD SELECT -12V
U9 J4-9
GROUND
U1A R8 -12V
THIS SHEET APPLIES TO AEC BOARD ASSEMBLY 737998 DESIGNATES AN ANALOG SWITCH. THESE ARE I.C. “SWITCHES” THAT ARE DRAWN DATE
REFER TO CHAPTER 3D FOR INSTALLATION AND CALIBRATION DETAILS. SWITCHED ON / OFF BY APPLYING THE APPROPRIATE LOGIC LEVEL. G. SANWALD 14 APR 2008
CHECKED AEC
BZ 29 APR 2008
DES.\MFG.\AUTH.
JAC
MD-0936 REV A
28 MAY 08
Use and disclosure is subject to the restrictions on the title page of this CPI document. SHEET 5 OF 7
+5V LEFT +12V
+5V +5V AEC CH 1
+12V JW8
1 J1-8
+12 V
R39
2
R49
R50
D29 3 J1-2
LEFT/RIGHT
U6 STRT RIGHT J1-6
DS1 DS2 INVERTED RIGHT/LEFT
R40 JW7
J7-2 J5-2 R61 2 18 R71 Q5 J1-4
CHAMBER 4 SELECT Q7 1 START RESET/START
+12V +12V 2 J1-3
R62 3 MIDDLE MIDDLE
J7-3 J5-3 3 17
CHAMBER 3 SELECT J1-11
D28 D12 9 PORTRAIT PORTRAIT
TP1 J1-13
J7-4 J5-4 R63 4 16
CHAMBER 2 SELECT CH 2 INVERTED INVERTED
PORTRAIT START CH 1
R2 R1 J1-5
R64 R70 R38 CHAMBER O/P
J7-5 J5-5 5 15 Q6 Q4 U1D
CHAMBER 1 SELECT CH 1 J1-7
INVERTING -12 V
BUFFER J1-9
GROUND
-12V
J7-6 J5-6 D20 6 14
START
J7-7 J5-7 R66 7 13 LEFT +12V
RIGHT FIELD SELECT AEC CH 2
J7-8 J5-8 R67 8 12 JW6
MIDDLE FIELD SELECT 1 J2-8
R68 +12 V
J7-9 J5-9 9 11 2
LEFT FIELD SELECT 3 J2-2
LEFT/RIGHT
+12V +12V +12V
RIGHT J2-6
RIGHT/LEFT
JW5
D11 D10 D9 J2-4
1 START RESET/START
R37
R36
R35
J7-19 J5-19 2 J2-3
+24V LEFT MIDDLE RIGHT 3 MIDDLE MIDDLE
J2-11
J7-13 J5-13 Q3 Q2 Q1 9 PORTRAIT PORTRAIT
+12V TP11 TP12 TP2 J2-13
FROM FROM INVERTED INVERTED
J7-17 J5-17 CH 2
PAGE 1 MD-0831 R4 R3 J2-5
CHAMBER O/P
U1C J2-7
J7-11 J5-11 -12 V
-12V
J2-9
GROUND
5 TP7 -12V
STRT
R11 S2B
TP8 4 CH 1
TP9 2
U2A
J7-15 J5-15 R30 R12
PT RAMP CH 2
J7-10 J5-10 R32 -
PT REF U2B
+ R4
U8B
TP6 7
+5V TP5 12
R69
-
J7-1 J5-1 -
+
PT STOP +
U4A
U4B -
+12V D27 -
+
+
U7A
D25 R33 U8A STRT
R34
R31
- 3
7
+ 2
SAMPLE
U9 & HOLD
TP10 3
GENERATOR CONTROL BOARD AEC BOARD
THIS SHEET APPLIES TO AEC BOARD ASSEMBLY 739389 DESIGNATES AN ANALOG SWITCH. THESE ARE I.C. “SWITCHES” THAT ARE DRAWN DATE
REFER TO CHAPTER 3D FOR INSTALLATION AND CALIBRATION DETAILS. SWITCHED ON / OFF BY APPLYING THE APPROPRIATE LOGIC LEVEL. G. SANWALD 14 APR 2008
CHECKED AEC
BZ 29 APR 2008
DES.\MFG.\AUTH.
JAC
MD-0936 REV A
28 MAY 08
Use and disclosure is subject to the restrictions on the title page of this CPI document. SHEET 6 OF 7
NOTE
REMARKS
REFERENCE
1 GENERATES A PULSE PER FIGURE 1 WHEN THE AEC RAMP IS APPROXIMATELY 5 % OF THE AEC REFERENCE IF THE AEC RAMP IS ON THE CORRECT TRAJECTORY.
2 AEC REFERENCE VOLTAGE, 0 TO +10 VDC, DEPENDING ON AEC TECHNIQUE. THE LENGTH OF THE AEC EXPOSURE IS PROPORTIONAL TO THE AEC REFERENCE VOLTAGE.
3 AEC STOP (PT STOP) SIGNAL. THIS IS NORMALLY HIGH (APPROXIMATELY +5 VDC), SWITCHING LOW WHEN THE AEC RAMP = THE AEC REFERENCE VOLTAGE. REFER TO FIGURE 1.
4 AEC RAMP. THIS IS A SIGNAL RAMPING FROM 0 TOWARD +10 VDC, THE ACTUAL MAGNITUDE WILL DEPEND ON THE AEC TECHNIQUE. REFER TO FIGURE 2.
5 AS PER # 4.
6 PWM OUTPUT. THIS WILL BE VARIABLE WIDTH PULSES (PULSE WIDTH INCREASING AT INCREASING LOAD), UP TO A MAXIMUM OF 50% DUTY CYCLE. REFER TO FIGURE 4.
7 AEC RAMP OR DC VOLTAGE. THIS IS A RAMP OR DC VOLTAGE, DEPENDING ON AEC CHAMBER TYPE (INTEGRATING OR NON-INTEGRATING). REFER TO FIGURE 3.
8 AS PER # 7, EXCEPT THAT THE RAMP OR DC VOLTAGE WILL BE POSITIVE GOING AND NOT OF THE SAME MAGNITUDE.
9 THE VOLTAGE AT THIS TEST POINT IS THE OUTPUT OF THE AEC CHAMBER. REFER TO THE AEC CHAMBER MANUFACTURERS DOCUMENTATION FOR DETAILS.
10 THIS IS THE START SIGNAL. “HIGH” (5 VDC) = START = ANALOG SWITCHES CLOSED, “LOW” (0 VDC) = START = ANALOG SWITCHES OPEN.
11 THIS WILL BE A POSITIVE DC VOLTAGE. THE MAGNITUDE OF THE DC VOLTAGE IS DEPENDENT ON THE AEC TECHNIQUE IN USE.
12 AS PER # 7, EXCEPT THAT THE POLARITY WILL BE POSITIVE.
13 THE POLARITY AND MAGNITUDE OF THE RAMP AT THIS POINT SHOULD BE APPROXIMATELY THE SAME AS THE PT RAMP OUTPUT. NOTE REFERENCE 4.
+5 V
FIGURE 1
0V
AEC STOP
<10 VDC
FIGURE 2
0V
0V
FIGURE 3 OR
< -10 VDC
INTEGRATING NON-INTEGRATING
AEC CHAMBERS AEC CHAMBERS
200 kHz
12 VDC
FIGURE 4
0 VDC
DRAWN DATE
G. SANWALD 14 APR 2008
CHECKED AEC
BZ 29 APR 2008
DES.\MFG.\AUTH.
JAC
MD-0936 REV A
28 MAY 08
Use and disclosure is subject to the restrictions on the title page of this CPI document.
SHEET 7 OF 7
+3.3V +3.3V
R242
+5V +5V +5V +5V +5V +5V +5V +5V
R11
DS2 DS3 DS2 DS3 DS4 DS12 DS7 DS8
DS1 TXD RXD DS1
1 Hz TXD RXD AUX2 AUX2 AUX AUX
U21 1 TXD RXD U77
R361
R362
U8 RXD TXD 1 Hz
R19
R20
R81
R94
R69
R61
RS-232
U4 TP10 TP11
U6
U71
DATA R23 J8-1 J3-1 R41
BUFFER DATA
3.3V-5V R54 BUFFER
U14 5V-3.3V
U95
J21-2 R365
J21-8 R366
RS-232
+5V +5V COM PORT J21-3 R363
(AUX 2) CPU
J21-7 R364
DS4 DS5
RXD TXD J21-5 U13
U71
R59
DATA
R21
R22
R73 BUFFER
RS-232 5V-3.3V
U11
RS-232 J4
U4 U65
R25 R68
DATA 3 TXD DATA
BUFFER R26 R56 BUFFER
3.3V-5V 7 RTS 3.3V-5V
U14
R27
DATA 2 RXD
BUFFER R28
5V-3.3V 8 CTS
5
DATA BUS
D0..D7
CONSOLE BOARD (MEMBRANE CONSOLE)
J28-1 J20-1
J22-2
J22-8
RS-232 J22-7
COM PORT
(AUX) J22-3
DRAWN DATE
G. SANWALD 14 APR 2008 SERIAL
CHECKED COMMUNICATIONS
J.B 28 AUG 2008
DES.\MFG.\AUTH.
Use and disclosure is subject to the restrictions on the title page of this CPI document. MD-0937 REV C
J.B 28 AUG 2008
SHEET 1 OF 1
+15V
F1
R10
Q2
R8
R15
Q3
J4-1
SWITCHED +15V
R11
U19 U20
R353 J4-6
TEST +15V
J4-7
TEST +15V
DATA J4-2
DRIVER + DOSE
LATCH
J4-3 DAP
- DOSE
+5V +5V J4-4
CHAMBER
OPTO
J4-5
RELAY
R5
R6
J4-8
U1 GROUND
U77 U78
J4-9
DATA GROUND
RS-485
CPU BUFFER
TRANCEIVER
5V-3.3V
+5V
R4
R3
Q1
R2
D1
1 JW14
2 Opto-coupler
3 Direct
+5V
DATA BUS 5 6 1
D0..D7
U94 D55
4 3
DRAWN DATE
G. SANWALD 14 APR 2008
CHECKED DAP
GW 7 MAY 2008
DES.\MFG.\AUTH.
Use and disclosure is subject to the restrictions on the title page of this CPI document. L. FOSKIN 07/MAY/2008
MD-0938 REV B
SHEET 1 OF 1
U5 U4 +24V
F3 J25-3
J25-22
J25-1
DATA
LATCH DRIVER J25-20
J25-2
J25-21
J25-4
J25-23
J25-5
R355
R356
J25-24
R357
J25-6
R358
J25-25
R359
+24V +24V +24V +24V +24V +24V +24V +24V +24V +24V
+24V
R360
+24V
R29
R30
R31
R32
R53
R50
9 J25-7
4 8
6 10 J25-26
5 Q9 Q10 Q11 Q12 Q14 Q15
U37C J25-29
U37B OUTPUTS TO
R22
R23
R24
R25
R48
R49
U37D
U40 DIGITAL IMAGING
12 11 D7 D8 D9 D10 D16 D11 SYSTEM
HV ON MONOSTABLE
13 TIMER
FROM MD-0932
PG 1 U31
J25-34
DIFFERENTIAL
DATA J25-16
BUFFER
U35
J25-33
DIFFERENTIAL
DATA J25-15
BUFFER
U30
EXPOSURE ENABLE J25-32
DIFFERENTIAL
TO PG 2 DATA J25-14
BUFFER
U28
J25-31
DIFFERENTIAL
DATA J25-13
BUFFER
U21
J25-30
DIFFERENTIAL
DATA J25-12
BUFFER
U19 U20
DATA +12 V
LATCH DRIVER
J19-1 J1-1
RAD PREP
EXP X-RAY MINI-
LS1 LS2 CONSOLE
R55
R58
R60
R64
R67
R72
R82
R80
U18
DATA U46
BUFFER J25-36
DIFFERENTIAL
DATA J25-18
BUFFER
J25-10
4 1 4 1 4 1 4 1 4 1
R95
U12 U16 U17 U22 U36
R86
3 2 3 2 3 2 3 2 3 2 4 1
U29
R121
4 1
R63
R66
R76
R79
3 2 U23
3 2
R96
R62
R65
R75
R78
R92
INPUTS FROM
DIGITAL IMAGING
SYSTEM
X-RAY ENABLE
TO MD-0931
1 4 PG2
U11
2 3
EXPOSURE ENABLE
FROM PG 1
J25-35
J25-17
J25-28
J25-9
J25-27
J25-8
DATA, ADDRESS,
AND CONTROL BUS
R396
R162
R393
R377 U97
R320
2- R395
R279 1
3+
J1-3 J17-3
2-
INVERTER J1-2 J17-2 R291 R280 1
3+ R394
R391
TEMP
SENSOR J1-1 J17-1 U79A
R162
R284
C158 U45
A/D
CONV
R163
THERMAL SENSOR
BOARD
(LOCATED ON
INVERTER HEAT SINK)
R313
R323
R307
U87
DATA
BUFFER
JW12 1 JW2 1 JW13 1
DATA BUS
D0..D7
DRAWN DATE
G. SANWALD 14 APR 2008 TEMP SENSOR /
CHECKED PROG JUMPERS
GW 8 MAY 2008
DES.\MFG.\AUTH.
Use and disclosure is subject to the restrictions on the title page of this CPI document. MD-0925 REV B
JAC 27 AUG 2008
SHEET 1 OF 1
STATOR OUTPUT
(LOW SPEED STARTER)
SEE MD-0935
FOR CPI
USE ONLY
TO TOUCHSCREEN CONSOLE
SEE MD-0927 AND MD-0937 SEE NOTE
BELOW
J4
FROM DAP J20 J3
J19 J2
CHAMBER J4
J12 J15
SEE MD-0938 J8 INTERNAL SYSTEM
J21 J22 GROUNDS
J2 J1
J3
DIGITAL INTERFACE J25
SEE MD-0926 TO X-RAY MINI-CONSOLE J26
SEE MD-0926
X-RAY TUBE
J5 HOUSING GROUND
HT TANK
CONTROL BOARD
FILAMENT SUPPLY
J13 BOARD
J6
J10
J14
J9 J16
INVERTER J5
J23 J24 J7 J18 J11 J17 TEMP SENSOR
SEE MD-0925
FOR CPI
USE ONLY
DRAWN DATE
G. SANWALD 14 APR 2008
INTERCONNECT
CHECKED
DIAGRAM
SB 11 SEPT/08 (CMP 200 R )
DES.\MFG.\AUTH.
NOTE: J2 CONNECTS TO AN EXTERNAL EMERGENCY POWER-OFF SWITCH AND ALSO SUPPLIES POWER FOR MD-0939 REV D
Use and disclosure is subject to the restrictions L. FOSKIN 11/SEPT/2008
AN INSTALLER-SUPPLIED POWER DISTRIBUTION RELAY. REFER TO MD-0927 SHEETS 1-3, MD-0928, AND TO
on the title page of this CPI document. SHEET 1 OF 3
CHAPTER 2 OF THE SERVICE MANUAL FOR DETAILS.
ALTERNATE CONNECTION:
CANON SINGLE CONSOLE
J4
J2
J4 J3
J20 J3
J2
J21 J12 J15
J8
J22 J19
RESONANT E10
J25 RS-232 PORT (AUX) INVERTER BOARD INDUCTOR &
SEE MD-0937 J26 E9
CAPACITOR
J1
RS-232 PORT (AUX 2) J5
SEE MD-0937 HT TANK
J13
E17 E18
CONTROL BOARD
J6
mA/mAs PORT
J10
J14
J9 J16
J1
TO RS-232 PORT TO
HAND SWITCH LAPTOP COMPUTER E11
SEE MD-0931 SEE MD-0937 DUAL SPEED
J3 J4
J8 STARTER BOARD
(OPTIONAL)
E9
Use and disclosure is subject to the restrictions on the title page of this CPI document. SHEET 2 OF 3
J2
J4
J20 J3
J2
J21 J12 J15 J4
J8 INVERTER BOARD
J22 J19
J1 J3
J25
J26
J5
RESONANT / SHARING
INDUCTOR & RESONANT E10
CONTROL BOARD CAPACITOR E9
J13
J6 HT TANK
J10
E17 E18
J14
J9 J16 J2
mA/mAs PORT
J23 J24 J7 J18 J11 J17
INVERTER BOARD
J1
REFER TO MD-0936
AND CHAPTER 3D
OF SERVICE MANUAL
J5
THIS APPLIES TO UNITS WITH TWO INVERTER BOARDS (50 / 65 / 80 kW). SEE PAGE 2 FOR UNITS WITH ONE INVERTER BOARD (32 / 40 kW UNITS)
DRAWN DATE
G. SANWALD 14 APR 2008
INTERCONNECT
CHECKED
DIAGRAM
SB 11 SEPT/08 (CMP 200 R )
DES.\MFG.\AUTH.
L. FOSKIN
MD-0939 REV D
11/SEPT/2008
Use and disclosure is subject to the restrictions on the title page of this CPI document. SHEET 3 OF 3