Opsytec Product Information

Air-cooled UVLED series L

e w : d igital
e
N
c o n t rollabl
e
remot

LEDControl

custom-made version

UV-LED series L-XS

UV-LED series L-M

With the UV LED series L, we combine the benefits You will benefit from the modular and exchangeable UV
of the UV LEDS compared to the UV lamps; these are LED series.
initial start, dimmability, long service life and a lower
By means of the intelligent control unit, you can set the
heat input with an economical UV LED system.
power to between 2% and 100%. Short clock cycles with
Irradiances of up to 5,5 W/cm² are reached on the the highest precision are possible due to the trigger in-
surface. The high irradiance enables short proces- put and the internal timer.
sing times. For different applications, wavelengths of
With the multi-channel LEDControl 5S, up to 5 UV LEDs
365nm, 385 nm, 395 nm, 405 nm, and 450 nm are
can be controlled individually. The LEDControl is casca-
available. That way, the UV LED series L can be optimal
dable and can be configured as master or slave. Remote
customized for the requirements of the photoinitiator.
control can be done via RS485, USB or RS232 for each
All wavelengths are available in five differently sized channel and enables the use in industrial production.
illumination areas from 10 x 100 mm, and 30 x 30 Other digital and analog inputs are also available as an
mm up to 200 x 100 mm. We are also happy to manu- option.
facture custom sizes and UVB and UVC LED modules.
Furthermore, the control unit features internal fault de-
Ask us!
tection and thus ensures the utilization in the industrial
The cooling of the modules is taken out by the fan on production. For the monitoring of UV LEDs we recom-
the backside. The largely dimensioned cooling minimi- mend our calibrated UVA+- sensors. These are available
zes the noise emission and the thermal drift. as PLC sensors and hand radiometers.
Because of the modular construction it is possible to
connect different UV LED heads to the control unit
LEDControl.

Opsytec Dr. Gröbel GmbH Phone +49 - 7243 - 94 783 - 50 www.opsytec.com certified according
Am Hardtwald 6-8, 76275 Ettlingen, Germany Fax +49 - 7243 - 94 783 - 65 [email protected] DIN EN ISO 9001:2015
 Opsytec Product Information

uniformity of irradiation

Uniformity vs. distance along Y axis in a distance of 5 mm Uniformity vs. distance along Y axis in a distance of 10/20 mm

Irradiance VS. distance UV-LED SPEcTRA

5 mm distance 5,5 W/cm² 1 365 nm
385 nm
10 mm distance 4,6 W/cm² 395 nm
405 nm
0,8
15 mm distance 3,8 W/cm² 450 nm
rel. spectral irradiance

20 mm distance 3,1 W/cm² 0,6

30 mm distance 2,1 W/cm²

0,4

Measured centrally under UV-LED module XS-HO,

0,2
wavelength 385 nm, power 100%, reference: bottom
surface 0
320 370 420 470 520
wavelength [nm]

Typical UV-LED spectra for UVA and VIS

Irradiance xs-HO
1 265 nm
365 nm 4000 mW/cm²
272 nm
275 nm
385 nm 5500 mW/cm² 0,8
280 nm

395 nm 5000 mW/cm²

rel. spectral irradiance

0,6

405 nm 5000 mW/cm²

0,4
450 nm 5000 mW/cm²

0,2

0
240 260 280 300 320

Irradiance XS, S, M, l wavelength [nm]

Typical UV-LED spectra for UVB und UVC (customized)

265 nm - 285 nm ~2-10 mW/cm²

Applications
365 nm 1000 mW/cm²
• Industrial UV curing and bonding
385 nm 1400 mW/cm²
• IC Encapsulation
395 nm 1400 mW/cm² • UV sealing
405 nm 1400 mW/cm² • Hairline / leak detection using fluorescence markers
450 nm 1400 mW/cm² • Fluorescence Spectroscopy
• Surface Inspection

Opsytec Dr. Gröbel GmbH Phone +49 - 7243 - 94 783 - 50 www.opsytec.com certified according
Am Hardtwald 6-8, 76275 Ettlingen, Germany Fax +49 - 7243 - 94 783 - 65 [email protected] DIN EN ISO 9001:2015
 100
267

Opsytec Product Information

COMMON Technical data LED MODULS

Wavelength 365, 385, 395, 405, 450 nm Operating temperature 5 to 40 °C

100
135
Emission, peak tolerance +/- 5 nm Storage temperature -10 to 60 °C
100
Emission, FWHM 10 - 20 nm Humidity < 80%, non-condensing

Uniformity 90%, centric, 10 mm distance Cable length 3 m, up to 10 m (opt.)

200

145
drop down to edge (s. fig.) Classification risk group 3 according
10

Cooling air-cooling DIN EN 62471:2009-03

Mounting thread
2 x M6 7 (both side

20
Dimensions
100
135
135
65

145
58
85

58
30

70
58
145

58

115
135
4 x M4 8
30 200
4 xM6 8
4 x M6 7 beidseitig
8

Mounting thread
4 x M4

20 2 x M6 7 (both sides)
20

0
UV-LED Serie L: XS-HO, S, M, L UV-LED Serie L: XS-HO, S, M100
135
UV-LED Serie L: L
135 70
85

65
4 x M6 7

6
0
115
135

46
8
beidseitig
4x M4

UV-LED Serie L: XS

COMMON Technical LEDControl

Functions dimming 2 to 100% Programming, optional RS485, RS232 or USB

timer, continuous operation Dimensions 305 x 358 x 145 mm
Master /slave mode Cooling Aircooling

Connections Interlock Operating temperature 5 to 40 °C

Interface option dimming in (0-10V), common Storage temperature -10 to 60 °C

Trigger (IN/OUT), common Humidity < 80%, non-condensing

Terminals, Interface option Galvanically isolated Power (el.) dep. on type, 100 W - 2000 W

Signals, Interface option 24 V, 5 mA max Internal security circuit Over-temperature, LED N.C.

LEDCONTROL S And LEDCONTROL DC

For the control of the UV LED Serie L, we offer the Led-
Control S as a desktop device or the LedControl DC for
a top-hat rail mounting. The LEDControl DC is optimal
for integration into a PLC and achieves a high perfor-
mance level. For this purpose we deliver the UV area
lamps with corresponding interfaces. LedControl DC

Opsytec Dr. Gröbel GmbH Phone +49 - 7243 - 94 783 - 50 www.opsytec.com certified according
Am Hardtwald 6-8, 76275 Ettlingen, Germany Fax +49 - 7243 - 94 783 - 65 [email protected] DIN EN ISO 9001:2015
 Opsytec Product Information

Technical data

SerieS L: XS SerieS L: XS-HO

Emitting area 30 x 30 mm Emitting area 100 x 10 mm
Dimensions 70 x 70 x 85 mm Dimensions 135 x 135 x 145 mm
Power (el.) 50 W Power (el.) 200 W

SerieS L: S SerieS L: M

Emitting area 100 x 50 mm Emitting area 100 x 100 mm

Dimensions 135 x 135 x 145 mm Dimensions 135 x 135 x 145 mm
Power (el.) 250 W Power (el.) 500 W

SerieS L: l

Emitting area 200 x 100 mm

Dimensions 267 x 135 x 145 mm
Power (el.) 1000 W

Emission windowS

100
100 100
100

50

10

UV-LED L-M UV-LED L-S

267

4x M4 8
85

beidseitig 58
0
6

145
145

145
100
135

46

58

4 x M4 8 Mounting thread Mounti

30
2 x M6
20

2 x M6 7 (both sides)
20

100 100
135 135
200 135 UV-LED L-XS
135 135
65
65 65
4 x M6 7
70
115
135
115
135

115
135

4 x M6 7
4 x M6Opsytec
7 Dr. Gröbel GmbH Phone +49 - 7243 - 94 783 - 50 www.opsytec.com certified according
145
Am Hardtwald 6-8, 76275 Ettlingen, Germany Fax +49 - 7243 - 94 783 - 65 [email protected] DIN EN ISO 9001:2015
 Opsytec Product Information

LEDCONTROL S WITH safety option PL-ready

In order to design machines safely and to meet the re- If the specification of a performance level is desired,
quirements of the Machinery Directive 2006/42/EC, this can be realized by the extension PL+. PL+ is suita-
safety functions are required in the control systems. ble up to PL category 4, according to EN ISO 13849-1
Typically, the required Performance Level PLr is deter- and SIL 3 according to EN 62061, if cross-circuits in
mined for each safety function. This is where the first the control to the LED module as well as in the sensor
difficulty begins during the planning and commissio- circuit can be excluded.
ning of UV systems, namely determining the severity A two-channel safety door monitoring with automatic
of the injury, the frequency and duration of exposure, start is shown as an example.
and how to avoid the uv hazard.
The advantage over the simple isolation of the DC vol-
In the short term, UV exposure of the skin leads to tages is the monitoring of the external contactors. The
erythema, elastosis and/or skin cancer. In contrast, connection example is suitable up to category 4, PL e
UV exposure of the eye can lead to photokeratitis, con- (EN ISO 13849-1) or SIL 3 (EN 62061), if cross-con-
junctivitis and cataractogenesis. If e.g. skin cancer is nections in the control to the actuator as well as in the
considered, it is a severe, usually irreversible injury. sensor circuit can be excluded.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

In this context, Directive 2006/25/EC „Artificial Op- A

tical Radiation“ allows regular exposure up to a daily optional Abschaltung für Performance Level
optional shutdown for performance level

exposure limit of 30 J/m². It is therefore possible to

B

minimize the severity of the injury by the duration and C

intensity of exposure without having to comply with an

D

absolute zero exposure. If the exposure limit is main-

tained, it is expected that healthy adult individuals can E

be exposed repeatedly without acute adverse effects. F

For example, short-term exposure may result in rever-

sible injury such as mild erythema, i.e., sunburn, in the G ...
event of an error.
LED Head LED Head
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
H

A
Connection example Not-Halt-Überwachung / automatischer Start

However, the delimitation is not certain and measures Gez.: SR

Datum:
Gep.:

Datum:
Emergency stop monitoring / automatic start
LED SFL / Serie L
Seite:

/ safety functions are necessary in any case. For this

K1 K2
B (1-7) (1-9)

purpose, e.g. measurements on existing installations C

K1
(1-7)

are possible and useful. K2

D (1-9) S1
Hilfsspannung

During the planning phase, however, measurements L

N
+

-
S12

S22
S35
A1

13

are not possible, or can only be estimated with additi- Sicherheitsrelais

Phoenix Contact / Safety relay
PSR-MS40-1NO-1DO-24DC-SC
M1
A2

14

onal effort. Therefore, a higher, required Performance F

K1 K2

...
A1 A1

Level PLr is often demanded. G

A2 A2

LED Head LED Head

The PLready safety option works with a safety extra- H

low voltage (SELV) of 48 VDC, which is safely isolated Gez.: SR

Connection
Gep.:
example for PL KAT 4 LED SFL / Serie L
Datum: Datum: Seite:

by an external circuit and can switch off the LED mo-

dules completely in the event of a fault.

Opsytec Dr. Gröbel GmbH Phone +49 - 7243 - 94 783 - 50 www.opsytec.com certified according
Am Hardtwald 6-8, 76275 Ettlingen, Germany Fax +49 - 7243 - 94 783 - 65 [email protected] DIN EN ISO 9001:2015
SAFETY Opsytec Product Information

The equipment contains LEDs that emit UV-A radiation fety equipment depending on exposure. Avoid irradi-
and blue light. UV radiation is invisible. The light you ating skin or eyes directly! UV irradiance in the spot
see is just luminescence caused by the UV. Mostly, is several hundred times higher than that of sunlight!
luminescence is much weaker than the exciting UV.
This device is classified to risk group 3 (High Risk) ac-
UV-A light may lead to cataract formation in the eye cording to DIN EN 62471:2009-03 “Photobiological
lens and to photo-retinitis. Always use proper UV pro- safety of lamps and lamp systems.”
tection goggles when operating the device. The UV-A
For protection, the operating staff should not look into
also causes pigmentation and aging of the skin. Please
the LED and should not expose their skin continuously
use proper clothing, gloves, and/or other personal sa-
to UV/VIS radiation.
REMOTE OPERATION
The LEDControl can be controlled via the rear pro- Example commands:
gramming interface (USB, RS485 or RS232). Commu-
•LAnzahlCH? Request number of channels
nication takes place as ASCII communication, which is
illustrated below using the example of „Switching on“: •LAnzahlCH? Request connected channels

•control transmits: LOnOff: 1! •LSelect: 0 1 !? Set active channels

•LedControl answers: LOnOff: 1 (CRC-16) •LPowerSet: 000.0 033.7!? Set power

Each channel can be individually controlled. The Led- • LTriggerOnOff: 11!? Set trigger input active
Control sends only when requested by the controller. •LFirmware? Request firmware version
Via the other interface option LED powers can be set
together for all channels (0-10V), LEDs on / off (trigger
IN 24V) and the status (trigger OUT 24V) can be set
and queried. This option is suitable for simple system
integration with common signals and allows cascading
of any number of LedControl.

programming software
PART NUMBERS
UV-LED L-XS-HO xxx nm 860615-LXSHA-xxx nm Interface option (I/O) 860609-CP
UV-LED L-XS xxx nm 860615-LXS-xxx nm Programming interface RS485 860609-RS485 *
UV-LED L-S xxx nm 860615-LS-xxx nm Programming interface RS232 860609-RS232 *
UV-LED L-M xxx nm 860615-LM-xxx nm Programming interface USB 860609-USB *
UV-LED L-L xxx nm 860615-LL-xxx nm
Test and control software 860609-SW
LEDControl S 860609B
Connection cable, 3 m 860609C
LEDControl 5S-500W 860610B5-500W
Cable, each add m 86060X-m
LEDControl DC 860610DC
Foot switch 860611
Wall angle for LEDControl 860609-WA
UV safety goggles 918800
Safety option PLready PLready 860609PL
* Includes Interface option (I/O)

Scope OF DELIVERY
UV-LED Modul, LEDControl, cable 3 m, manual. Optional: with programming option. Please specify wavelength,
Remote example software for instant testing, if ordered optics and options.

Opsytec Dr. Gröbel GmbH Phone +49 - 7243 - 94 783 - 50 www.opsytec.com certified according
Am Hardtwald 6-8, 76275 Ettlingen, Germany Fax +49 - 7243 - 94 783 - 65 [email protected] DIN EN ISO 9001:2015

Version 2.0.1