Repair Fluid Aspiration Systems

Technology for Vacuum Systems
Vacuum Aspiration
Systems
Type: BVC basic, BVC control, BVC professional,

BVC basic G, BVC control G, BVC professional G,
VHCpro
Instructions for repair EN
Original instructions
Imprint
Original instructions
Keep for future use!
This manual is only to be used and distributed in its complete and original form. It is strictly the users’ responsibility to
check carefully the validity of this manual with respect to his product.
Manufacturer:
VACUUBRAND GMBH + CO KG
Alfred‑Zippe‑Str. 4
97877 Wertheim
GERMANY
Phone:
Head office +49 9342 808‑0
Sales +49 9342 808‑5550
Service +49 9342 808‑5660
Fax: +49 9342 808‑5555

E‑Mail: [email protected]
Web: www.vacuubrand.com
2
Content
CONTENT
1 Introduction 5
1.1 User information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 About this document . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2.1 Symbols and icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2.2 Display conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 Safety instructions 8
2.1 Target groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2.1 Personal responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2.2 Eliminate sources of danger . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Environmental protection . . . . . . . . . . . . . . . . . . . . . . . . . 10
3 Notes concerning repair 11

3.1 Typical lifetime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2 Prior to maintenance and repair . . . . . . . . . . . . . . . . . . . 12
3.3 After maintenance and repair . . . . . . . . . . . . . . . . . . . . . 12
3.4 Replacing diaphragms and valves . . . . . . . . . . . . . . . . . 13
4 Replacing the main switch 14
5 Replacing the circuit board 19
6 Replacing the motor capacitor 25
7 Exploded drawing 33
8 Spare parts 40
9 Circuit diagram 44
10 Service 45
10.1 Terms of service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
10.2 Service requests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
10.3 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
11 Health and safety clearance form 47
3

4
Introduction
1 Introduction
Make yourself familiar with the device.

Use this manual as reference for the repair of your device.
1.1 User information

Safety
Instructions for use Read this manual thoroughly and completely before starting
and safety repair. Keep this manual in an easily accessible location.
Observe all safety instructions provided also in the instructions
for use of the device and in the document “Safety instructions
for vacuum equipment”! The document ”Safety information for
vacuum equipment - Sicherheitshinweise für Vakuumgeräte” is
part of the instructions for use!
In addition to this manual, adhere to any relevant local accident
prevention regulations and comply with industrial safety regula‑
tions.
General
General The illustrations in this manual are provided as examples. They
information are intended to aid in your understanding.
VACUUBRAND GMBH + CO KG reserves the right to modify
or change the product design and/or technical specifications at
any time without advanced notice.
Copyright
Copyright © The content of these instructions is protected by copyright. Only
copies for internal use are allowed, e. g., for professional training.
© VACUUBRAND GMBH + CO KG
5
Introduction
Contact
Contact us Please ask for replacement in case of incomplete instructions
for use. Alternatively, you can download instructions for use on
our web page: www.vacuubrand.com.
Contact us regarding any questions about this product, if you
need further information, or to provide us with feedback.
When contacting our Customer Service Department, please be
sure to have the data from the rating plate.
1.2 About this document

1.2.1 Symbols and icons
Safety symbols Warning symbol.
Attention!
Observe precautions for handling electrostatic sensitive
devices.
Additional icons Refers to content of other documents.
Additional notes
Convention for
additional notes IMPORTANT! Information or specific use recommendation,
which must be observed.
> Helpful tips

> Additional information
6
Introduction
1.2.2 Display conventions

Warning levels
DANGER
Indicates an imminent hazardous situation.
Convention for
warnings Disregarding the situation will result in serious and
even fatal injury or death.
> Take appropriate action to avoid dangerous situation!
WARNING
Indicates a potentially hazardous situation.
Disregarding the situation could result in serious, even
fatal injury or massive damage to property.
> Observe instruction to avoid dangerous situation!
CAUTION
Indicates a potentially hazardous situation.
Disregarding the situation could result in slight or minor
injury or damage to property.
> Observe instruction to avoid dangerous situation!
Individual step (single step)

Design of steps > Do the described step.
5 Result of action.
Multiple steps
1. First step,
Graphic 2. next step.
5 Result of action.
Follow steps in the described order.
7
Safety instructions
2 Safety instructions
All safety instructions must be observed by all individuals working

with the products described here.
Maintenance and repair are intended to ensure the functional

condition or the return to function in the event of a failure.
Repair includes troubleshooting and remedy.
2.1 Target groups

Qualified Maintenance and repair may only be carried out by suitable quali‑
personnel fied personnel.
The qualified personnel has to carry out the necessary work in
accordance with the statutory requirements ( e.g., safety at work,
environmental protection).
The function and safety of the device must not be impaired.
The qualified personnel must be adequately informed of the risk
involved in their intervention.
The qualified personnel must be adequately informed of poten‑
tially hazardous substances in the device.
2.2 Safety precautions

Quality standards Products of VACUUBRAND GMBH + CO KG are subject to high
and safety quality tests with goals for safety and operation. Prior to delivery
each product has been tested thoroughly.
Nevertheless, during operation unforeseen dangerous situations
may occur which may lead to injuries or damage of property.
Therefore observe the following chapter and take the appropri‑
ate safety precautions.
8
Safety instructions
2.2.1 Personal responsibility

Qualification and Ensure that only authorized and skilled personnel works with the
personal equipment. This is particularly important with regard to trouble‑
responsibility
shooting and remedy.
> Carefully read these instructions for repair before starting
work.
> Replace wear parts regularly.
> Never operate a defective or damaged device.
> Personal safety has top priority!
> Always be conscious of safety.
> Observe the owners‘ directives at work, the national accident
prevention regulations and occupational safety provisions.
2.2.2 Eliminate sources of danger

Use only in proper Only use the vacuum system when it is in proper working
working condition condition.
> Carry out maintenance and repair outside the hazardous
area, i.e., outside potential explosive atmospheres.
Safe work The owner must determine additional protective measures to en‑
sure safe personal protection if work has to carry out inside a
hazardous area.
> Observe the operating instructions of the owner.
> Switch off the device prior to maintenance and repair.
> Secure the device against restarting.
Dangerous voltage Parts may carry dangerous voltages for some minutes even when
the device is switched off.
To avoid fatal injuries to not carry out any work during this period.
> Mark activities at the device appropriately, e. g. using a
instruction plate. Ensure that the instruction plate is available
also during temporary interruption.
> Afterwards restore the protective equipment immediately, if
you have deactivated safety functions and protective equip‑
ment due to maintenance or repair work.
9
Safety instructions
> Replace defective components by new components with the

same order number or by equivalent components.
> Prevent the entry of liquids or dust in the device.
Health hazards The device may be contaminated with substances dangerous to

health or otherwise dangerous substances.
Decontaminate or clean the device prior to maintenance or repair,
if necessary.
Observe safety and protective measures when working with haz‑
ardous substances.
Ask regularly for actual material safety data sheets.
Observe the owners´hazardous substances operating instruc‑
tions.
Wear your personal protective equipment.
2.3 Environmental protection

Observe environ‑ Observe the national and international environmental regulations
mental regulation for disposal of your product as well as spare parts. This is espe‑
cially valid for all components that are contaminated with hazard‑
ous substances.
Dispose of chemicals, e. g., cleaning agent, according to regula‑
tions.
Scrapping and waste disposal
Proper disposal As a result of increased environmental awareness and more strin‑

gent general requirements imposed by environmental legislation
a proper scrapping and disposal of no longer usable or non-repa‑
rable equipment is required.
You may authorize us to dispose the equipment at your expense.
10
Notes concerning repair
3 Notes concerning repair
IMPORTANT! Replace defective parts in any case.
3.1 Typical lifetime
Part Operating hours

Diaphragm 15000
Valve 15000
Motor capacitor 10000 - 40000
Motor bearing 40000
WARNING
Risk of injury due to a disassembled device.
Operating a disassembled device may lead to personal
injury.
> Never operated a opened or disassembled device.
> Ensure that a disassembled device never starts
unintentionally.
WARNING
Damage due to an overaged motor capacitor.
If an old motor capacitor fails, the capacitor may get
hot. It may even melt or emit a flame,
> Check every capacitor regularly by measuring its
capacity and estimating its operation time. Exchange
old capacitors early enough to prevent a failure.
> The capacitors have to be replaced by a qualified
electrician.
CAUTION
Damage due to defective wear parts.
Defective wear parts may lead to failure of the device.
> Wear parts have to be replaced in time.
11
3.2 Prior to maintenance and repair

Preparation
Genuine spare > Use only genuine spare parts and accessories.
parts
When using components of other manufacturers the safety and
performance of the equipment as well as the electromagnetic
compatibility of the equipment might be reduced.
Possibly the CE mark or the C/US conformity (see rating plate)
becomes void if not using genuine spare parts.
> Check that the required tools and parts are available and of
the correct type before you start your work.
> Check the operating sequence mentally using exploded view
drawings, spare parts lists and circuit diagram on feasibility,
safety requirements and consequences on safety and func‑
tion of the equipment.
> Vent the device.
> Allow the device to cool down.
Separate from > Separate the device from mains prior to maintenance or
mains repair. Switch off the device and unplug.
> Allow the capacitors to discharge.
> Connect the person in charge to ground prior to any contact
with electronic components to avoid damage from electro‑
static discharges (ESD).
3.3 After maintenance and repair

Testing
Testing Check operability and safety after maintenance and repair.
> Check the electrical safety according to IEC 61010 and
national regulations after maintenance and repair.
BVC control / G und BVC professional / G

BVC control / G > Check the ultimate vacuum of the pump after maintenance
BVC professional
/G and repair.
12
The pump achieves its ultimate vacuum if switching off

at an atmospheric pressure > 1000 mbar absolute, a
maximum underpressure of 850 mbar (8 LEDs glow) and a
leak-free apparatus.
BVC professional / G
> Adjust the liquid level sensor if necessary.
> Adjusting the liquid level sensor is described in the instruc‑
tions for use of the device.
3.4 Replacing diaphragms and valves

Inspection and maintenance of the pump heads and replacement
of diaphragms and valves is described in the instructions for use
of the device.
Please ask for replacement in case of missing instructions for
use. Alternatively, you can download instructions for use on our
web page: www.vacuubrand.com.
In case of problems return the device to the factory for

inspection or repair if necessary.
> Observe section „Return“.
13
Replacing the main switch
4 Replacing the main switch
Spare part
Main switch, blue (635239)
Tool
Torx screw driver TX20
DANGER
Danger of electric shock.
A defective main switch will result in an electrical shock.
> Replace a defective main switch immediately.
> Replacement of the main switch must be carried out
by a qualified electrician.
DANGER
Improperly executed repairs will result in an electrical
shock.
> Check the electrical safety of the device according to
IEC 61010 and national regulations after repair.
> Check the protective conductor resistance.
> Check the insulation resistance.
> Carry out a high voltage test.
CAUTION
Electrostatic discharge (ESD).
Damage of electronic components.
> Do not touch electronic components.
> Connect the person in charge to ground
appropriately.
14
1. Depending on BVC version, remove

connection tubing at the hose nozzle or
detach quick coupling.
2. Remove bottle from support.
3. Lay down the BVC as shown.

4. Unscrew screws at the base plate.
5. Slide the base plate to the side. It is

not necessary to disconnect the earth
cables.
15
IMPORTANT! Connect person to ground before coming in

contact with electronic parts.
The pressure sensor (see mark) is sensitiv

to electrostatic discharge.
Do not touch the pressure sensor.
6. Disconnect four cables at the main

switch.
7. Press the tabs at the main switch

together and press the bottom of the
main switch.
8. Remove the main switch from housing.
9. Take care of the lugs at the main switch

and the recesses provided in the hous‑
ing when assembling the main switch.
16
10. Insert the main switch in the housing.
11. Plug the cables on the main switch, see

circuit diagram.
12. Check the firm seat of the circuit board.

13. Press the mounting clips if necessary.
14. Check the firm seat of the earth cables

at the base plate.
15. Position the base plate.
16. Screw the base plate.
17
17. Position the BVC on the feet.

18. Position bottle in the support.
19. Depending on BVC version, position

tubing to hose nozzle or quick coupling.
IMPORTANT! > Check the electrical safety of the device

according to IEC 61010 and national regula‑
tions after repair.
18
Replacing the circuit board
5 Replacing the circuit board
Spare part
Circuit board BVC control / professional (612770)
Tool
Tweezers
DANGER
shock.
CAUTION
Electrostatic discharge (ESD).
Damage of electronic components.
> Do not touch electronic components.
> Connect the person in charge to ground
appropriately.
19


5. Slide the base plate to the side. It is

not necessary to disconnect the earth
cables.
20
IMPORTANT! Connect person to ground before coming in

contact with electronic parts.
6. Disconnect cables at the circuit board.
7. Remove hose from pressure sensor

using tweezers.
8. Only BVC professional / G: Unplug the

ribbon cable from the circuit board.
9. Press the tabs at the main switch

together and press the main switch out
of the housing. It is not necessary to
remove the cables from the main switch.
21
10. Remove both mounting clips fixing the

circuit board using tweezers.
11. Remove defective circuit board
12. Insert the new circuit board in the

grooves and stud bolts.
13. Take care of the lugs at the main switch

and the recesses provided in the hous‑
ing when assembling the main switch.
14. Insert the main switch in the housing.
15. Assemble both mounting clips.

16. Plug hose to pressure sensor.
17. Plug cables at the circuit board.
18. Check the firm seat of the circuit board.
22
19. Only BVC professional / G: Plug the

ribbon cable to the electronic board.
Check the firm seat.
20. Check the firm seat of the earth cables

at the base plate.
22. Screw the base plate, max. torque 1.5
Nm.


tubing to hose nozzle or quick cou‑
pling.
23
26. Set up the BVC at the workplace.

27. Connect the BVC to mains.
28. Switch on the BVC.
29. Do not touch the touch panel, other‑
wise it takes several minutes until the
keys work correctly!
30. All LEDs of the touch panel are lit.

31. Wait approximately 1 minute until the
pump starts.
32. Adjust suction power if necessary by
using key “+” or “-”.

tions after repair.
Only BVC professional / G
IMPORTANT! > Adjust the liquid level sensor after replacing

the circuit board.
> Check the function of the liquid level sensor.
24
Replacing the motor capacitor
6 Replacing the motor capacitor

Spare part
For 230V devices
Capacitor 2,5 µF / 450V (635744)
For 100-120V devices

Capacitor 6 µF / 280V (636056)
Tool
Open-ended wrench SW 13, 17, 19
DANGER
shock.
WARNING
Damage due to an overaged motor capacitor.
If an old motor capacitor fails, the capacitor may get
hot. It may even melt or emit a flame.
> Check every capacitor regularly by measuring its
capacity and estimating its operation time. Exchange
old capacitors early enough to prevent a failure.
> The capacitors have to be replaced by a qualified
electrician.
25

3. Depending on BVC version, unscrew

the hose nozzle or the coupling.
4. Unscrew the cover.

5. Pay attention to washers.
26
6. Loosen the union nut.
7. Turn away hose from hose connector.

10. Slide the base plate to the side.
27
11. Pull both earth cables from base plate.
Electronic components are sensitive to

electrostatic discharge (ESD). Do not
touch electronic components.
12. Pull both cables at the main switch.
13. Unscrew the four screws fixing the

motor.
14. Hold the pump and position the BVC on

the feet.
15. Lift the pump from holder.
28
16. Place the pump as shown.

17. Remove the blind.
18. Unscrew the motor capacitor.
19. Pull both cables at the motor capacitor.

20. Attach both cables to the new motor
capacitor.
21. Screw the motor capacitor to blind.
22. Insert the cable through the opening in

the blind.
23. Pay attention to correct position of the
blind in the housing.
24. Slide the blind on the pump.
29
25. Pay attention to cables. Do not

squeeze cables.
26. Insert the cables through the holder.
27. Position pump in holder.
28. Hold the pump and lay down the BVC.

29. Screw the pump.
30. Connect the cables.
31. Twist the earth cables three times.

32. Plug the earth cables to the base plate.
30

34. Screw the base plate.

36. Connect hose to hose connector.
37. Screw the union nut.
38. Position blind in holder if necessary.
Only BVC professional / G:

During repair it may happen that the blind
with liquid level sensor foil falls out from the
holder.
Do not squeeze the foil cable when assem‑
bling the blind.
39. Screw the blind.
31
40. Depending on BVC version, screw cou‑

pling or hose nozzle.

tubing to hose nozzle or quick coupling.

tions after repair.
32
Exploded drawing
7 Exploded drawing
BVC polypropylene bottle without coupling
33
Exploded drawing
BVC polypropylene bottle withcoupling
34
Exploded drawing
BVC glass bottle
35
Exploded drawing
BVC basic
36
Exploded drawing
BVC control / professional
37
Exploded drawing
BVC control / professional
38
Exploded drawing
VHC PRO
39
40
Spare parts
Bezeichnung Designation Désignation

612408 Sicherung 5x20 2,5AT, Mindestbestellmenge 10 St. Fuse 5x20 2,5AT, minimum order quantity 10 pcs. Fusible 5x20 2,5AT, quantité minimum
de commande est de 10 pièces
635619 Stempel mit Membrane Plunger with diaphragm Poussoir avec membrane
635639 VHCpro Basisteil als Ersatzteil, ohne VHCpro base part as spare part, w/o VHCpro base, comme pièce de rechange, sans tu‑
Saugschlauch, ohne Adapter und ohne Zubehör suction tubing, w/o adapters and yau d‘aspiration, sans adapteurs, sans accessoires
w/o accessories
635668 Blende BVC Blind BVC Couverture BVC
635683 Adapter für Pipetten Adapter for pipettes Adapteur pour pipettes
635711 Schraubkappe für VHCpro Screw cap for VHCpro Bouchon fileté pour VHCpro
Spare parts
635741 Schlauch, Silikon, 12/6 mm Hose, silicone, 12/6 mm Tuyau, silicone, 12/6 mm
635744 Kondensator 2,5µF / 450V Capacitor 2.5µF / 450V Condensateur 2.5µF / 450V
635745 Kappe, geschlitzt Cap, slotted Couvercle, rainuré
635840 Linsenkopfschraube M4x10mm, Torx Round head screw M4x10mm, Torx Vis à tête bombée M4x10mm, Torx
635847 Gehäusedeckel Rückseite BVC Housing cover rear side BVC Couvercle de carter du revers BVC
635849 Durchführung G1/4-G1/4-10/8mm Lead-through G1/4-G1/4-10/8mm Passage G1/4-G1/4-10/8mm
635850 Stecker für Schnellkupplung Plug for quick-coupling Connecteur pour coupleur
635851 Schnellkupplung Quick-coupling Coupleur
635852 Schnellverschluss-Stecker BVC Professional Quick-plug for BVC Professional Connecteur rapide pour BVC Professional
635853 Schlauch, geformt, PTFE, 10/8 mm Formed hose, PTFE, 10/8 mm Tuyau modelé, PTFE, 10/8 mm
635860 Kappe Cap Couvercle
635871 Flasche 2L Glas, mit Schraubkappe unbearbeitet Bottle 2L glass, with cap unmachined (w/o fil‑ Flacon collecteur en verre 2L, avec bouchon bru‑
(ohne Filter, Schlauchanschluss, Blindstopfen) ter, connection for hose, blind plug) te (sans filtre, raccord de tuyau, obturateur)
635872 Schlauch, gerade, PTFE, 10/8 mm für BVC Hose, straight, PTFE, 10/8 mm for BVC Tuyau plan, PTFE, 10/8 mm pour BVC
635872 Schlauch, gerade, PTFE, 10/8 mm für Hose, straight, PTFE, 10/8 mm for Tuyau plan, PTFE, 10/8 mm pour
BVC, ein Schlauchende angeschrägt BVC, one hose end bevelled BVC, un bout biseauter
635874 Blende BVC Cover BVC Couvercle BVC
635883 Klebeschild ‚BVC basic‘ Adhesive label ‚BVC basic‘ Autocollant ‚BVC basic‘
635897 Schlauchwelle DN 3/5mm, Gewinde G1/4 Hose nozzle DN 3/5mm, thread G1/4 Embout cannelé DN 3/5mm, G1/4
635898 Gegenmutter G1/4 Counternut G1/4 Contre-écrou G1/4
635899 Durchführung G1/4-G1/4-10/8mm Lead-through G1/4-G1/4-10/8mm Passage G1/4-G1/4-10/8mm
635901 Druckfeder Vane spring Ressort pour palette
635909 Flaschenträger für 4l Flasche Bottle support for 4l bottle Support de bouteille pour bouteille 4l
635910 Spannplatte Clamping plate Griffe
635911 Gehäusedeckelinnenteil ME 1C/BVC Housing cover insert ME 1C/BVC Intérieur du couvercle de carter ME 1C/BVC
635912 Gehäusedeckel Vorderseite BVC Housing cover front BVC Couvercle de carter frontal BVC
636053 Flachkopfschraube M4x40mm, Torx Oval head screw M4x40mm, Torx Vis à tête cylindrique bombée M4x40mm, Torx
636056 Kondensator 6µF / 280V Capacitor 6µF / 280V Condensateur 6µF / 280V
636059 Spannscheibe Clamping disc Disque de serrage
636073 Lüfterflügel Fan blade Ailette de ventilateur
636075 Ein-/Ausschalter, blau Main switch, blue Interrupteur principal, bleu
636077 Toleranzring 10x6 Tolerance ring 10x6 Bague de tolérance 10x6
636156 Ersatz-Schlauch für VHC, Mindestbestellmenge 2 m Spare hose for VHC, minimum order quantity 2 m Tuyaux de rechange pour VHC,la quanti‑
té minimum de commande est de 2 mèt
636178 Ein- und Auslassventil D18, PTFE Inlet and outlet valve D18, PTFE Joint de clapet d‘entrée et de sortie D18, PTFE
636232 Flachkopfschraube M4x12mm, Edelstahl, Torx Oval head screw M4x12mm, stainless steel, Torx Vis à tête cylindrique bombée M4x12mm, inox, Torx
636635 Schlauchwelle DN 6/10mm mit Rohransatz 10/8mm Hose nozzle DN 6/10mm with tube 10/8mm Embout cannelé DN 6/10mm
636764 Senkschraube M4x10mm, Edelstahl, Torx Countersunk screw M4x10mm, stainless steel, Torx Vis à tête fraisée M4x10mm, inox, Torx
636789 Schlauchschelle D 10,5 Hose clamp D 10.5 Collier de serrage pour tuyau D 10,5
637064 Winkelverschraubung 1/8 NPT Threaded elbow joint 1/8 NPT Raccord à vis coudé 1/8 NPT
637068 Verschlusskappe PTFE DN 10/8mm Sealing cap PTFE DN 10/8mm Bouchon de fermeture PTFE DN 10/8mm
637226 Ein- und Auslassventil D18, FFKM Inlet and outlet valve D18, FFKM (re‑ Joint de clapet d‘ entrée et de sortie D18,
(Ersatz für Best.Nr. 637568) placement for cat.no. 637568) FFKM (remplace réf. 637568)
637267 Membranstützscheibe 7,2mm, klein Diaphragm support disc 7.2mm, small Disque de support de membrane 7.2mm
637295 U - Scheibe A3,2 Plain washer A3,2 Rondelle A3,2
637319 Zylinderstift 2m6x10 A A2 EX LF ISO 2338 Zylinderstift 6x10mm Cylindrical pin 6x10mm
637327 Kopfdeckel Chemiemembranpumpe (klein) Head cover chemistry diaphragm pump (small) Couvercle de tête pour pompe à
membrane chimie (petite)
Spare parts
41
42
Spare parts
637344 Membranspannscheibe, klein Clamping disc, small Disque de tension de membrane

637464 Verschlussschraube G 1/4 Blanking screw G 1/4 Obturateur G 1/4
637657 Rändelmutter M14x1 für Schlauchver- schrau‑ Knurled nut M14x1mm for hose fit‑ Ecrou moleté M 14x1, pour raccord pour tu‑
bung DN 10/8mm, ohne Klemmring ting DN 10/8mm, w/o locking ring yau 10/8mm, sans bague de serrage
637658 Klemmring 10mm für Rändelmutter M14x1 (637657) Locking ring 10mm for knurled nut M14x1 (637657) Bague de serrage D10 pour écrou
moleté M 14x1 (637657)
637748 Halbschale D40 POM Half-shell D40 POM Gouttière D40 POM
637749 Überwurfmutter M35x1,5mm Union nut M35x1.5mm Ecrou d`accouplement M35x1,5mm
637769 Membrane PTFE (klein) Diaphragm PTFE (small) Membrane PTFE (petite)
638246 Flasche 4L PP mit Schraubkappe unbearbeitet Bottle 4L PP with cap, unmachined (w/o fil‑ Flacon collecteur 4L en PP avec bouchon bru‑
(ohne Filter, Schlauchanschluss, Blindstopfen) ter, connection for hose, blind plug) te (sans filtre, raccord de tuyau, obturateur)
638263 Schlauch, Silikon, 9/6 mm Hose, silicone, 9/6 mm Tuyau, silicone, 9/6 mm
638264 Schutzfilter 64/0,2 hydrophob Protection filter hydrophobic 64/0,2 Filtre de protection hydrophobe 64/0,2
638456 Distanzscheibe 0,1mm Shim 0.1mm Rondelle 0,1mm
638509 Schlauchwelle DN 6/10mm, Gewinde G1/4 Hose nozzle DN 6/10mm, thread G1/4 Embout cannelé DN 6/10mm, G1/4
638552 VS-Dichtring G1/4 Bonded seal G1/4 Joint Usit G1/4
638555 Schlauch, PVC, 4,8/1,6 mm Hose, PVC, 4.8/1.6 mm Tuyau, PVC, 4,8/1,6 mm
638643 Steckfuß Plug-in rubber foot Pied caoutchouc insérable
638644 Schlauch, gerade, PTFE, 10/8 mm Hose, straight, PTFE, 10/8 mm Tuyau plan, PTFE, 10/8 mm
638836 Ein- und Auslassventil D24, FFKM Inlet and outlet valve D24, FFKM Joint de clapet d‘entrée et de sortie D24, FFKM
639796 Überwurfmutter M14x1,5mm Union nut M14x1.5mm Ecrou raccord M14x1,5mm
639848 Toleranzring 12x12mm Tolerance ring 12x12mm Bague de tolérance 12x12mm
639853 Winkelverschraubung NPT 1/8, kurz, mit Elbow fitting NPT 1/8, short, with con‑ Raccord à vis coudé NPT 1/8, pour tu‑
PTFE-Schlauchanschluss DN 10/8mm nector for PTFE hose DN 10/8mm yaux PTFE DN 10/8mm
639900 Übergangsstück Adapter Adaptateur
639927 Gummipuffer Rubber foot Pied caoutchouc
696879 Dichtungssatz für BVC professional, BVC control Set of diaphragms and valves for Set de membranes et clapets pour
BVC professional, BVC control BVC professional, BVC control
3110259 Linsensenkschraube M5x12mm, Edelstahl Round head countersunk screw Vis à tête fraisée bombée M5x12mm, inox
M5x12mm, stainless steel
3110641 Unterlegscheibe 6,4 Washer 6.4 Rondelle 6,4
3111274 Fächerscheibe A 3,2 verzinkt Serrated lock washer A 3.2 galvanised Rondelle éventail A 3,2 zinguée
3120549 O-Ring, 11mm x 2,5mm, FPM O-ring, 11mm x 2.5mm, FPM Joint torique, 11mm x 2,5mm, FPM
Spare parts
43
Circuit diagram
9 Circuit diagram
T1
HA T4
motor
HI CB
grey white
T8 T5
t>
brown
black black
blue blue
2b 2a
1b 1a
blue
yellow/green yellow/green
black
base plate
black
blue
L1 PE N
44
Service
10 Service
Service range Take advantage of the comprehensive service range of

VACUUBRAND GMBH + CO KG.
Service in detail
product guidance and practical solutions,
fast delivery of spare parts and accessories,
professional maintenance,
immediate repairs processing,
service on the spot1,
return, disposal.
>For further information visit our website

www.vacuubrand.com.
10.1 Terms of service

Service, including notification of claim, repair order, calibration,
or return, always requires the same steps to be taken for smooth
handling.
> Reduce downtime, speed up the handling. Keep the

required data and documents ready when contacting the
service department.
Advantage: Your order can be quickly and easily processed.
A short description or photos may help for error location.
Returns Process
Meet the terms of 1. Contact your local dealer or our service department2.
service
2. Request a RMA number for your order.
3. Return your product including:
RMA number,
repair order,
short error description,
Health and safety clearance form.
1 -> Some services are not available in all areas.

2 -> Tel: +49 9342 808‑5660, Fax: +49 9342 808‑5555,
[email protected]
45
Service
10.2 Service requests

Contact
Service request 1. Contact your local dealer or our service department.
and service order
2. Inform us which service features you require.
3. Send us your service request providing the following informa‑
tion:
serial number and type from rating plate,
a short description of your request, e. g., error description for

repair order, exchange etc..
5 Our service will provide you with a RMA number.
5 Clearance for return.
10.3 Return
Sending in
Send in your 1. Pack your product securely for transportation.
product
(return) 2. Mark the RMA number on the outside of the packaging.
3. Enclose the „Health and safety clearance from“, duly com‑
pleted and signed by an authorized person.
4. Send in your product.
46
Health and safety clearance form
11 Health and safety clearance form

Health and safety clearance form
1. Device (Model): .................................................................................................................................................................
2. Serial no.: ..........................................................................................................................................................................
3. Reason for return / malfunction: ........................................................................................................................................
...........................................................................................................................................................................................
4. Substances (gases, liquids, solids, biological material, e. g. bacteria, viruses) in contact with the device /
which have been pumped:
...........................................................................................................................................................................................
...........................................................................................................................................................................................
...........................................................................................................................................................................................
...........................................................................................................................................................................................
5. Risk level of the used biological material: ☐ none ☐ 1 ☐ 2* ☐ 3** ☐ 4**
* Contact the VACUUBRAND service absolutely before dispatching the device.
** Devices which have been in contact with biological substances of risk level 3 or 4 cannot be checked, main-
tained or repaired. Also decontaminated devices must not returned to VACUUBRAND due to a residual risk.
6. Radioactive contamination: ☐ yes ☐ no

7. Prior to return to the factory the device has been decontaminated: ☐ yes ☐ no
Description of the decontamination method and the test / verification procedure:
...........................................................................................................................................................................................
...........................................................................................................................................................................................
8. All parts of the device are free of hazardous, harmful substances: ☐ yes ☐ no
9. Protective measures required for service staff:
...........................................................................................................................................................................................
10.If the paint is damaged, we wish a repaint or a replacement of parts for reason of appearance
(repaint and replacement at customer’s expense): ☐ yes ☐ no
11. Legally binding declaration
We assure for the returned device that all substances, which have been in contact with the device are listed in section
4 and that the information is complete and that we have not withheld any information. We declare that all measures
- where applicable - have been taken listed in section “Repair - Maintenance - Return - Calibration”. By our signature
below, we acknowledge that we accept liability for any damage caused by providing incomplete or incorrect informa-
tion and that we shall indemnify VACUUBRAND from any claims as regards damages from third parties. We are aware
that as expressed in § 823 BGB (Public Law Code of Germany) we are directly liable for injuries or damages suffered
by third parties, particularly VACUUBRAND employees occupied with handling/repairing the product. Shipping of the
device must take place according to regulations.
Name: .................................................................. Signature: ...........................................................................
Job title: ................................................................... Company’s seal:
Date: ........................................................................
Release for repair grant by VACUUBRAND (date / signature): ...................................................................................................................
VACUUBRAND GMBH + CO KG T +49 9342 808-5660 F +49 9342 808-5666

Alfred-Zippe-Straße 4 E-Mail: [email protected]
97877 Wertheim - Germany www.vacuubrand.com
47
Technology for Vacuum Systems
Manufacturer:
VACUUBRAND GMBH + CO KG
Alfred‑Zippe‑Str. 4
97877 Wertheim
GERMANY
Phone:
Head office +49 9342 808‑0
Sales +49 9342 808‑5550
Service +49 9342 808‑5660
Fax: +49 9342 808‑5555

E‑Mail: [email protected]
Web: www.vacuubrand.com
20901364 / 14/10/2020

Repair Fluid Aspiration Systems

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Repair Fluid Aspiration Systems

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Technology for Vacuum Systems

Type: BVC basic, BVC control, BVC professional,

Instructions for repair EN

Fax: +49 9342 808‑5555

3 Notes concerning repair 11

4 Replacing the main switch 14

5 Replacing the circuit board 19

6 Replacing the motor capacitor 25

11 Health and safety clearance form 47

Make yourself familiar with the device.

1.1 User information

1.2 About this document

Safety symbols Warning symbol.

Additional icons Refers to content of other documents.

> Helpful tips

1.2.2 Display conventions

Individual step (single step)

All safety instructions must be observed by all individuals working

Maintenance and repair are intended to ensure the functional

2.1 Target groups

2.2 Safety precautions

2.2.1 Personal responsibility

2.2.2 Eliminate sources of danger

> Replace defective components by new components with the

Health hazards The device may be contaminated with substances dangerous to

2.3 Environmental protection

Scrapping and waste disposal

Proper disposal As a result of increased environmental awareness and more strin‑

3 Notes concerning repair

IMPORTANT! Replace defective parts in any case.

3.1 Typical lifetime

Part Operating hours

3.2 Prior to maintenance and repair

3.3 After maintenance and repair

BVC control / G und BVC professional / G

The pump achieves its ultimate vacuum if switching off

3.4 Replacing diaphragms and valves

In case of problems return the device to the factory for

> Observe section „Return“.

4 Replacing the main switch

1. Depending on BVC version, remove

2. Remove bottle from support.

3. Lay down the BVC as shown.

5. Slide the base plate to the side. It is

IMPORTANT! Connect person to ground before coming in

The pressure sensor (see mark) is sensitiv

6. Disconnect four cables at the main

7. Press the tabs at the main switch

8. Remove the main switch from housing.

9. Take care of the lugs at the main switch

10. Insert the main switch in the housing.

11. Plug the cables on the main switch, see

12. Check the firm seat of the circuit board.

14. Check the firm seat of the earth cables

17. Position the BVC on the feet.

19. Depending on BVC version, position

IMPORTANT! > Check the electrical safety of the device

5 Replacing the circuit board

1. Depending on BVC version, remove

a short description of your request, e. g., error description for