Manual de La Interface As Profibus Gateway Con Monitor de Seguridad Integrado VBG PB k30 D S

FACTORY AUTOMATION
MANUAL
VBG-PB-K30-D*-S*
AS-Interface/Profibus-Gateway with
integrated Safety Monitor
VBG-PB-K30-D-S16
With regard to the supply of products, the current issue of the following document is appli-
cable: The General Terms of Delivery for Products and Services of the Electrical Industry,
published by the Central Association of the Electrical Industry (Zentralverband Elektrotech-
nik und Elektroindustrie (ZVEI) e.V.) in its most recent version as well as the supplementary
clause: "Expanded reservation of proprietorship"
AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor
Table of contents
Table of contents
1 Symbol catalog ..................................................................................... 7

1.1 Abbreviations ................................................................................................... 7
2 General .................................................................................................. 8
2.1 Product information......................................................................................... 8
2.2 Brief description .............................................................................................. 9
2.3 Conformity statement .................................................................................... 10
2.4 Certification according to DIN EN ISO 9001 : 2000 ..................................... 10
3 Safety................................................................................................... 11
3.1 Safety standard .............................................................................................. 11
3.2 Intended use................................................................................................... 11
3.2.1 Conditions of use.......................................................................................................... 11
3.2.2 Residual risks (EN 292-1) ............................................................................................. 11
3.2.3 Areas of application...................................................................................................... 11
3.3 Organizational requirements ........................................................................ 12
3.3.1 Documentation .............................................................................................................. 12
3.3.2 Traceability of the devices ........................................................................................... 12
3.3.3 Safety regulations ......................................................................................................... 12
3.3.4 Qualified personnel....................................................................................................... 13
3.3.5 Repair ............................................................................................................................. 13
3.4 Disposal .......................................................................................................... 13
4 Spezifications ..................................................................................... 14
4.1 Technical data ................................................................................................ 14
4.1.1 Data sheet VBG-PB-K30-D-S16.................................................................................... 14
4.1.2 Data sheet VBG-PB-K30-DMD-S16 .............................................................................. 16
4.1.3 Data sheet VBG-PB-K30-D-S........................................................................................ 19
4.2 Consideration of failure probability according to IEC 61 508.................... 22
4.3 Scope of delivery ........................................................................................... 22
5 Installation........................................................................................... 23
5.1 Dimensions..................................................................................................... 23
5.2 Connections ................................................................................................... 23
5.3 Installing in the control cabinet .................................................................... 24
Issue date: 28.10.2008
5.4 Removing........................................................................................................ 24
5.5 Electrical Connection .................................................................................... 25
5.6 Commissioning .............................................................................................. 25
5.6.1 Switching to advanced display mode ......................................................................... 25
Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group · Tel.: Germany (6 21) 7 76-0 · USA (3 30) 4 25 35 55 · Singapore 7 79 90 91 · Internet http://www.pepperl-fuchs.com 1
AS-Interface
Table of contents
5.7 Setting the PROFIBUS-DP address 14 ......................................................... 25

5.7.1 Connecting AS-i Slaves ................................................................................................ 26
5.8 Quick setup..................................................................................................... 27
5.8.1 Error tracing ................................................................................................................... 28
5.8.1.1 Faulty slaves................................................................................................................. 28
5.8.1.2 Error display (last error) ................................................................................................ 28
5.8.2 Addressing ..................................................................................................................... 29
5.8.2.1 Assigning address 6 to slave currently at address 2 .................................................... 29
5.8.3 Replacing a defective AS-i Safety Slave ..................................................................... 30
5.8.4 Replacing the chip card ................................................................................................ 31
5.8.5 Local parameter setting of safe AS-i/Gateways and Monitors .................................. 32
5.9 Safe configuration using ASIMON 3 G2 ...................................................... 34
6 Maintenance ....................................................................................... 36
6.1 Checking for safe turn-off ............................................................................. 36
7 Electrical connection ......................................................................... 37

7.1 Overview of terminals, indicators and operating elements ....................... 37
7.1.1 VBG-PB-K30-D-S ........................................................................................................... 37
7.1.2 VBG-PB-K30-DMD-S16, VBG-PB-K30-D-S16............................................................... 38
7.2 AS-i bus connection....................................................................................... 39
7.3 Information about the device types.............................................................. 39
7.4 AS-i and power supply terminal assignments............................................. 39
7.4.1 Electrical connection VBG-PB-K30-D-S16, VBG-PB-K30-D-S .................................. 40
7.4.2 Electrical connection VBG-PB-K30-DMD-S16............................................................. 41
7.5 Diagnostics interface ..................................................................................... 41
7.5.1 VBG-PB-K30-DMD-S16, VBG-PB-K30-D-S16, VBG-PB-K30-D-S................................ 41
7.6 PROFIBUS interface....................................................................................... 42
7.6.1 Terminating resistors on the PROFIBUS network..................................................... 42
7.7 Release circuits .............................................................................................. 43
7.7.1 Wiring overview of Safety Monitor
VBG-PB-K30-DMD-S16, VBG-PB-K30-D-S16 .......................................................... 43
7.7.2 Wiring overview of Safety Monitor VBG-PB-K30-D-S................................................. 44
7.7.3 Indicators and operating elements .............................................................................. 45
7.7.4 LED indicators – master ............................................................................................... 45
7.7.5 LED indicators - monitor in
VBG-PB-K30-DMD-S16, VBG-PB-K30-D-S16 .......................................................... 46
7.7.6 LED indicators – Monitor VBG-PB-K30-D-S ............................................................... 46
7.7.7 Buttons ........................................................................................................................... 47
8 Function and startup of the Safety Monitor..................................... 48

8.1 Powering up the device ................................................................................. 48
8.2 Configuration of the safety functions .......................................................... 48
8.2.1 Description of configuration using ASIMON 3 G2 software ...................................... 49
8.2.2 Description of configuration using chip card with master configuration ................ 50
8.2.3 Configuration using a chip card with complete configuration.................................. 50
8.3 Safety-relevant documentation of the application ...................................... 51
8.4 Diagnostic data............................................................................................... 51
2 Pepperl+Fuchs Group · Tel.: Germany (6 21) 7 76-0 · USA (3 30) 4 25 35 55 · Singapore 7 79 90 91 · Internet http://www.pepperl-fuchs.com
Table of contents
8.4.1 Switch-off history.......................................................................................................... 52

8.5 Password protection ..................................................................................... 52
8.5.1 Procedure for configuring and teaching code sequences........................................ 52
8.5.2 Function of the ESC/Service key ................................................................................. 53
8.6 Safe coupling slaves on the AS-i circuits.................................................... 54
8.7 Chip card ........................................................................................................ 54
8.7.1 Unsafe data.................................................................................................................... 54
8.7.1.1 Card unformatted ......................................................................................................... 54
8.7.1.2 Data not compatible ..................................................................................................... 55
8.7.1.3 Card empty................................................................................................................... 55
8.7.1.4 Data compatible ........................................................................................................... 55
8.7.1.5 Data in the device and on the chip card identical......................................................... 55
8.7.1.6 Data in the device and on the chip card not identical................................................... 55
8.7.1.7 Safe data...................................................................................................................... 56
8.7.1.8 Data incompatible ........................................................................................................ 56
8.7.1.9 Data compatible ........................................................................................................... 57
8.7.1.10 Complete configuration ................................................................................................ 57
8.7.1.11 Data on the chip card and in the device are identical .................................................. 58
8.7.1.12 Data not identical ......................................................................................................... 58
8.7.1.13 Operating the chip card from the menu........................................................................ 58
8.7.2 Working with multiple memory banks ........................................................................ 58
9 Operation in advanced display mod ................................................. 60

9.1 Overview ......................................................................................................... 60
9.2 Navigating through the advanced display mode ........................................ 64
9.3 PROFIBUS (main menu) ................................................................................ 65
9.3.1 PROFIBUS ADRESSE (PROFIBUS Station Address)................................................. 65
9.3.2 PROFIBUS STATUS ...................................................................................................... 65
9.4 QUICK SETUP ................................................................................................ 66
9.5 AS-I SAFETY................................................................................................... 67
9.5.1 TEACH CODES .............................................................................................................. 68
9.5.1.1 TEACH CODES – COMPLETE ................................................................................... 68
9.5.1.2 SINGLE SLAVE ........................................................................................................... 70
9.5.1.3 COUPLING SLAVE...................................................................................................... 71
9.5.1.4 INPUT CODE SEQ. ..................................................................................................... 72
9.5.2 SAFE OUTPUT CH (channels for the release circuits) .............................................. 72
9.5.3 SAFE COUPLING (optional menu)............................................................................... 73
9.5.4 START/STOP (changing the Monitor mode)............................................................... 73
9.5.5 CLEAR SAFE CFG (delete safe configuration)........................................................... 74
9.5.6 PIN (changing the PIN) ................................................................................................. 74
9.5.7 SAFE CHIPCARD........................................................................................................... 75
9.5.7.1 VIEW BANK X CONFIG (view active bank) ................................................................. 76
9.5.7.2 CARD –>MONITOR (copy card data to the Monitor) ................................................... 77
9.5.7.3 MONITOR –>CARD (copy Monitor data to the chip card) ........................................... 78
9.5.7.4 CLEAR CODES (delete code sequences) ................................................................... 80
9.5.7.5 CLEAR SAFE CARD.................................................................................................... 81
9.5.8 PROTECT (protect safe configuration) ....................................................................... 82
9.5.9 SAFETY SUBST VAL (Substitute values for input data from safe slaves) .............. 82
9.6 DIAGNOSTICS ................................................................................................ 83

9.6.1 AS-I CIRCUIT (Selecting the AS-i circuit).................................................................... 84
9.6.2 SAFETY SLAVES (safety oriented slaves).................................................................. 84
AS-Interface
Table of contents
9.6.3 INT MON (internal monitor)........................................................................................... 85

9.6.3.1 DIAGNOSTICS (Diagnostics for the internal monitor) .................................................. 85
9.6.3.2 LAST DIAGNOSIS (Last diagnostics for the internal monitor)...................................... 86
9.6.3.3 MONITOR CONFIG...................................................................................................... 88
9.6.4 EXT SAFETY MON (external monitor) ......................................................................... 88
9.6.4.1 DIAGNOSE (Diagnosis for the external monitor).......................................................... 89
9.6.4.2 LAST DIAGNOSIS (Last diagnostics for the internal monitor)...................................... 90
9.6.4.3 ACTUAL CONFIG (Configuration for the external monitor).......................................... 91
9.6.5 FAULT DETECTOR ........................................................................................................ 93
9.6.6 DELTA LIST .................................................................................................................... 94
9.6.7 LCS (History of the slaves which have triggered a configuration error).................. 94
9.6.8 ERROR COUNTERS ...................................................................................................... 95
9.6.9 LPF (List of Peripheral Faults) ..................................................................................... 95
9.6.10 FLAGS ............................................................................................................................ 96
9.6.11 ACTUAL CONFIG (actual slave configuration) ........................................................... 98
9.6.12 AS-I MASTER (Info) .......................................................................................................99
9.7 SLAVE ADR TOOL (Slaveadressierungstool).............................................. 99
9.8 TEST (Test tools for slaves) ........................................................................ 101
9.8.1 BINARY INPUTS........................................................................................................... 101
9.8.2 BINARY OUTPUTS....................................................................................................... 102
9.8.3 ANALOG INPUTS ......................................................................................................... 102
9.8.4 ANALOG OUTPUTS..................................................................................................... 103
9.8.5 PARAMETER ................................................................................................................ 104
9.9 SETUP (configuration of the AS-i network) ............................................... 104
9.9.1 AS-I CIRCUIT ................................................................................................................ 105
9.9.2 OPERATION MODE ..................................................................................................... 105
9.9.3 STORE ACTUAL (store currently detected configuration) ...................................... 105
9.9.4 FORCE OFFLINE (Switch AS-i Master to offline operation) .................................... 106
9.9.5 AUTO ADDR ENABLE (enable automatic address).................................................. 106
9.9.6 AS-I ADDRESS (AS-i address assistant) ................................................................... 106
9.9.7 AS-I CONTROL (Optional)........................................................................................... 107
9.9.7.1 CONTROL INFO (Status of the control program)....................................................... 107
9.9.7.2 CONTROL RUN (start or stop the control program)................................................... 108
9.9.7.3 CONTROL FLAGS (control program flag memory) .................................................... 108
9.9.8 LOS (list of offline slaves) .......................................................................................... 109
9.9.9 CHIPCARD.................................................................................................................... 109
9.9.10 Language (menu language) ........................................................................................ 110
9.9.11 FACTORY RESET (factory default settings) ............................................................. 110
9.10 DISPLAY CONTRAST (set display contrast).............................................. 110
10 Advanced Diagnostics for AS-i Masters ........................................ 112

10.1 List of corrupted AS-i Slaves (LCS)............................................................ 112
10.2 Protocol analysis: Counters for corrupted data telegrams...................... 112
10.3 Offline Phase for Configuration Errors ...................................................... 113
10.4 Functions of the AS-i Fault Detector .......................................................... 113
10.4.1 Duplicate address detection....................................................................................... 113
10.4.2 Earth/Ground Fault Detector ...................................................................................... 114
10.4.3 Noise Detector ............................................................................................................. 114
10.4.4 Over-voltage Detector ................................................................................................. 114
11 PROFIBUS DP................................................................................... 115

11.1 DP telegrams ................................................................................................ 115
Table of contents
11.1.1 Diagnostics.................................................................................................................. 115

11.1.1.1 Parameters................................................................................................................. 118
11.1.2 Configuration DP/V0 (cyclic data) ............................................................................. 118
11.1.2.1 Options....................................................................................................................... 118
11.1.3 I/O Data......................................................................................................................... 121
11.1.3.1 Process data .............................................................................................................. 121
11.1.3.2 EC-Flags and AS-i detector ....................................................................................... 122
11.1.3.3 AS-i 16 bit data........................................................................................................... 123
11.1.3.4 Command interface.................................................................................................... 124
11.1.4 Safety Control/Status.................................................................................................. 124
11.2 DP/V1............................................................................................................. 126
11.3 PROFIBUS .................................................................................................... 126
12 Configuration mit Windows Software ASIMON 3 G2..................... 127
13 System startup using AS-i Control Tools....................................... 128

13.1 Windows software AS-i Control Tools ....................................................... 128
13.2 PROFIBUS DP Master Simulator ................................................................ 131
14 Status indication, faults and fault elimination ............................... 132

14.1 Spontaneous display of faults from the safety unit ................................. 132
14.2 Replacing a defective safety-configured AS-i slave ................................. 133
14.3 Replacing a defective AS-i Safety Monitor ................................................ 134
14.4 Forget the password? What do I do now? ................................................ 134
15 Glossary: As-i terms ........................................................................ 135
16 Accessories ...................................................................................... 140

16.1 AS-i Safety at Work ...................................................................................... 140
16.1.1 AS-i Safety Monitor Generation II .............................................................................. 140
17 Appendix: Example for startup on a Siemens S7.......................... 141

17.1 Hardware configuration............................................................................... 141
17.1.1 Electrical connection for AS-i .................................................................................... 141
17.1.2 Electrical connection for PROFIBUS DP................................................................... 142
17.2 SIMATIC Step Configuration ....................................................................... 142
17.2.1 Configuration of the Hardware .................................................................................. 142
17.2.2 Insert AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor ...................... 145
17.2.3 Configuring AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor
in-/output ................................................................................................................. 148
17.2.4 AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor parameters............. 151
17.2.4.1 General DP parameters ............................................................................................. 153
17.2.4.2 Device-specific parameters ........................................................................................ 153

17.2.4.3 Hex parameterizing .................................................................................................... 157
17.2.5 SIMATIC Step7 blocks ................................................................................................ 157
AS-Interface
Table of contents
17.2.6 Variable table VAT_ASI_IO ......................................................................................... 158

17.2.6.1 AS-i flags byte 0, input bits 7 - 4 ................................................................................. 160
17.2.6.2 AS-i flags byte 0, output bits 7 - 4............................................................................... 160
17.2.7 System behavior on AS-i Config Error ...................................................................... 162
18 Appendix: example of a bidirectional safety coupling ................. 167
19 Reference List .................................................................................. 169

19.1 Manual: “ASIMON 3 G2 Configuration Software“ ..................................... 169
19.2 Sources ......................................................................................................... 169
Symbol catalog
1. Symbol catalog
Information!
This symbol indicates important information.
Attention!
This symbol warns of a potential failure. Non-compliance may lead to interruptions of
the device, the connected peripheral systems, or plant, potentially leading to total mal-
functioning.
Warning!
This symbol warns of an imminent danger. Non-compliance may lead to personal inju-
ries that could be fatal or result in material damages and destruction.
1.1 Abbreviations
AS-i AS-interface (actuator sensor interface)

AOPD Active opto-electronic protective device
CRC Cyclic redundancy check
I/O Input/output
EDM External device monitoring
EMC Electromagnetic compliance
ESD Electrostatic discharge
PELV Protective extra-low voltage
PFD Probability of failure on demand
PLC Programmable logic control
Information!
Additional information can be found in section <Symbol catalog>.
AS-Interface
General
2. General
2.1 Product information

This system manual applies to the following Pepprl+Fuchs GmbH equipment:
AS-i 3.0 Profibus Gateway, 1 Master with duplicate VBG-PB-K30-D-S16

address' recognition and AS-i inspector, integrated
Safety Monitor (16 release circuits)
AS-i 3.0 Profibus Gateway, 2 Master with duplicate VBG-PB-K30-DMD-S16
AS-i 3.0 Profibus Gateway, 1 Master with duplicate VBG-PB-K30-D-S
Tab. 2-1.
The AS-i/Gateway with integrated Safety Monitor combines an AS-i 3.0 PROFI-
BUS Gateway with a Safety Monitor for 2 AS-i circuits. The product offers the full
functionality of an AS-i/PROFIBUS Gateway and an AS-i Safety Monitor for 2
AS-i circuits.
The safety unit provides 4 inputs which can be defined as either EDM or as
START inputs.
Functions of the device

Semiconductor outputs
Master, power supply
Diagnostic interface
Safety relays
SaW outputs
1 master
2 master
OSSDs
AS-i
VBG-PB-K30-D-S16 16 2 1 RS 232 2 16 2
VBG-PB-K30-DMD-S16 16 2 2 RS 232 2 16 2
VBG-PB-K30-D-S 16 2 1 RS 232 – 16 2
Tab. 2-2.
The AS-i PROFIBUS gateways are designed to connect AS-i systems to an up-
per-level PROFIBUS network. The gateways act as a master for AS-i and as a
slave on PROFIBUS.
All AS-i functions can be used cyclically as well as acyclically via PROFIBUS DP/
V1.
General
Caption
1 master: The device is a single master
2 master: The device is a double master
OSSDs: number of release circuits
16: safety unit generates 16 independent switching signals
AS-i: number of AS-i circuits
2: safety unit functions with two equal AS-i circuits
Master, power supply: 1: The unit contains one AS-i Master.
The device monitor is in a second AS-i circuit
2: The unit contains two AS-i Masters.
Diagnostic interface: type of the diagnostic port
Semiconductor outputs: number of semiconductor outputs
SaW outputs: number of SaW outputs
Safety relays: number of safety relays
Tab. 2-3.
For the cyclical data transfer up to 32 bytes of I/O data can be transferred as bi-
nary data for one AS-i network. Additionally, analog signals and all available com-
mands of the new AS-i specification can be transferred via the command channel
through PROFIBUS.
On the serial PROFIBUS Master AS-i Control Tools can be used to monitor the
AS-i data online via PROFIBUS DP/V1.
2.2 Brief description

The actuator-sensor interface (AS-i) has established itself as a system for net-
working primarily binary sensors and actuators at the lowest level of the automa-
tion hierarchy. The high number of installed systems, the ease of use and the re-
liable operating behaviour also make the AS-i interesting in the area of machine
safety.
The safety AS-i system is intended for safety applications up to Category 4/
SIL 3. Mixed operation of standard components and safe components is possible.
The AS-i/Gateway with safety monitor monitors within an AS-i system the safe
slaves which have been assigned according to the configuration specified by the
user with the configuration software. In the event of a stop request or a defect, the
AS-i/Gateway with safety monitor switches off the system in protective operation
mode with a maximum reaction time of 40 ms.
AS-Interface
General
AS-i PROFIBUS
Gateway with integrated Safety Monitor
Standard
module
Safety emergency Safety
shutdown switches module
AS-i power Protective photoelectric

supply unit light barrier
Safety position
switch
Standard
Protective photoelectric module
sensor
Abb. 2-1. Safe and standard components in an AS-i network
Multiple AS-i Safety Monitors can be used within an AS-i system. In this way, a
safe slave can be monitored by multiple AS-i Safety Monitors.
2.3 Conformity statement

The AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor has been devel-
oped and manufactured in accordance with the applicable european standards
and directives.
Information!
The corresponding conformity statement can be found at the very beginning of
this system manual.
2.4 Certification according to DIN EN ISO 9001 : 2000

The manufacturer of the product possesses a certified quality assurance system
in accordance with ISO 9001.
Information!
The current certificate can be viewed in internet: http://www.pepperl-fuchs.com.
Safety
3. Safety
3.1 Safety standard

The AS-I Safety Monitor has been developed, manufactured, tested and submit-
ted for type testing in accordance with the safety standards prevailing at the time
of testing. The safety requirements per Category 4 in accordance with EN 954-1,
SIL3 in accordance with EN 61 508 and Performance Level “e” in accordance
with EN ISO 13 849-1 are met by all devices.
Information!
A detailed listing of the values for probability of failure (PFD values) can be found in
section <Consideration of failure probability according to IEC 61 508>.
Following a risk analysis you can sue the AS-I Safety Monitor in accordance with
its safety category as a shut-down protection device for protecting hazardous are-
as.
3.2 Intended use
3.2.1 Conditions of use

The AS-I Safety Monitor has been developed as a shut-down protection device
for protecting hazardous areas on powered equipment.
Attention!
Protection of operating personnel and equipment is not provided is the device is
not used in accordance with its intended use.
Attention!
Manipulation of and changes to the devices other than expressly described in this
Manual are not permitted.
3.2.2 Residual risks (EN 292-1)

The circuits suggested in this Manual have been tested and verified with the
greatest care. The prevailing standards and regulations are met when using the
components and wiring shown. Residual risks remain if:
• There are any deviations from the suggested wiring concept which may result
in the connected safety-relevant assemblies or protective devices not being
incorporated or only insufficiently incorporated into the safety circuit.
• The operator does not follow the prevailing safety regulations for operation,
setting and maintenance of the machine. Machine inspection and mainte-
nance intervals must be strictly observed.
3.2.3 Areas of application

The AS-I Safety Monitor, when properly used, enables the operation of sensor-
controlled personal protection equipment and additional safety components.
AS-Interface
Safety
The device also assumes the mandatory E-STOP function (Stop Category 0 or 1)
for all non-manually operated machines, dynamic monitoring of the restart func-
tion and the protection monitoring function.
Examples for use of the AS-I Safety Monitor:
The device is used economically in machines and equipment in which the stand-
ard AS-I bus is the local bus. Using the Safety Monitor as a bus component al-
lows already existing AS-I bus configurations to be easily expanded, and safety
components having the corresponding AS-i Safety at Work interface can be in-
serted without difficulty. If there is no AS-I Safety at Work interface on the safety
component, so-called coupling modules can be used to establish the connection.
Existing AS-I masters and AS-I power supplies can be used as well.
There are no industry-specific restrictions. Some of the key applications are listed
below:
• Machine tools
• Expanded machining centers with multiple control elements and safety sen-
sors for wood and metal processing
• Printing and paper processing machines, trimming machines
• Packaging machinery, both stand-alone and as systems
• Food and beverage machinery
• Workpiece and bulk material conveying systems
• Rubber and plastics industry processing machinery
• Automatic assembly and handling equipment
3.3 Organizational requirements
3.3.1 Documentation
All the specifications in this System Manual, in particular the sections “Safety In-
structions” and “Commissioning”, must be strictly observed.
All the safety instructions in the manual “ASIMON 3 G2 Configuration Software”
must be strictly observed.
Please note the safety rules when configuring the safety functions, see section
<Configuration of the safety functions>. Checking of the release code and testing
the system must be documented in writing and is part of the system documenta-
tion.
Keep this System Manual in a safe location where it can be readily accessed. It
should always be available.
3.3.2 Traceability of the devices
The ordering party is responsible for ensuring traceability of the devices by serial
number!
3.3.3 Safety regulations

Observe the locally prevailing legal regulations and requirements of the trade as-
sociations.
Safety
3.3.4 Qualified personnel

Installation, commissioning and maintenance of the devices are to be performed
only by qualified specialists.
Electrical work is to be performed only by electrical technicians.
Setting and changing the device configuration via PC and ASIMON 3 G2 configu-
ration software are to be performed only by an authorized safety representative.
The password for changing a device configuration must be kept under lock and
key by the safety representative.
3.3.5 Repair
Repairs, in particular opening of the housing, are to be performed only by the
manufacturer or by an authorized representative of the manufacturer.
3.4 Disposal
Information!
Electronic waste is hazardous waste. Please comply with all local ordinances when
disposing this product!
The device does not contain batteries that need to be removed before disposing it.
AS-Interface
Spezifications
4. Spezifications
4.1 Technical data
Attention!
The AS-I power supply for the AS-I components must have isolation per IEC 60
742 and be able to handle momentary power interruptions of up to 20 ms. The
power supply for the 24 V supply must also have isolation per IEC 60 742 and be
able to handle momentary power interruptions of up to 20 ms. The maximum out-
put voltage of the power supply must also be less than 42 V in case of a fault.
4.1.1 Data sheet VBG-PB-K30-D-S16
VBG-PB-K30-D-S16
PROFIBUS interface according to DIN 19 245, part 3
Baud rates 9,6 kBaud up to 12000 kBaud, automatic recognition
DP functions imaging of the AS-i slaves as I/O data of the PROFIBUS
complete diagnosis and configuration via the PROFIBUS DP
Serial interface RS 232
AS-i cycle time 150 Ps * (number of slaves + 2)
Safety monitor
Release circuit 4-channel
Start delay < 10 s
Respond delay < 40 ms
Inputs: EDM: inputs of external device monitoring circuits
4 x EDM/Start Start: Start inputs
switching current statical 4 mA at 24 V, dynamic 30 mA at 24 V (T=100 µs)
Output: relay outputs (output circuits 1 and 2)
4 x output switching elements max. contact load: 3 A AC-15 at 30 V, 3 A DC-13 at 30 V
semiconductor outputs (output circuits 3 and 4)
max. contact load: 0,5 A DC-13 at 30 V
Card slot chip card for storage of configuration data
Displays
LCD indication of slave addresses and error messages
LED power power on
LED PROFIBUS PROFIBUS master recognized
LED config error configuration error
LED U AS-i AS-i voltage OK
LED AS-i active AS-i normal operation active
LED prg enable automatic addresses programming enabled
LED prj mode configuration mode active
LED AUX auxiliary power
Spezifications
VBG-PB-K30-D-S16
4 x LED EDM/Start state of input of ext. device monitoring circuit
LED off: open
LED on: closed
4 x LED output circuit state of output circuit
LED off: open
LED on: closed
Electrical data
Operating current master power supply, approx. 300 mA out of AS-i network
Operating voltage AS-i voltage 30 VDC
24 VDC for the outputs K3, K4
Voltage of insulation t 500 V
Standards EN 61 000-6-2, EN 61 000-6-4
EN 62 061, SIL3
EN 61 508, SIL3
EN 954-1, category 4
EN 13 849, performance level e
Housing AS-i master housing in stainless steel
Ambient operating temperature 0°C … +55°C
Storage temperature -25°C … +85°C
Dimensions (L / W / H in mm) 120 / 100 / 96
Protection category IEC 60 529 IP20
Tolerable loading referring to impacts according to EN 61 131-2
and vibrations
Weight 800 g
Safety Monitor block diagram: Connections:

24 V 3.14
1.13 0V 24 V 2.13
0V 2.Y2 + 2.Y1 +
4.14 output switching elements
EDM/START inputs
1.13 1.14
2.13 2.14
Freigabe Freigabe Freigabe Freigabe

PROFIBUS
(Release) (Release) (Release) (Release)

- - -
Sicherheitsmonitor + + +
(Safety Monitor)
+ 1.Y1 + 1.Y2
+ASI 1– 1.14 3.14 4.14 2.14
+ASI 1–
EDM/START inputs
output switching elements
ASI 1 +PWR– (max. 8A)
1.Y1 (EDM 1 / Start 1)
2.Y1 (EDM 2 / Start 2) +ASI 2- / 24V 0V
+
Eingänge
(Inputs)
AS-Interface
Spezifications
4.1.2 Data sheet VBG-PB-K30-DMD-S16
VBG-PB-K30-DMD-S16
PROFIBUS interface according to DIN 19 245, part 3
AS-i cycle time 150 Ps * (number of slaves + 2)
Safety monitor
Start delay < 10 s
Inputs: EDM: inputs of external device monitoring circuits
4 x EDM/Start Start: Start inputs
Outputs: relay outputs (output circuits 1 and 2)
4 x output switching elements max. contact load: 3 A AC-15 at 30 V, 3 A DC-13 at 30 V
semiconductor outputs (output circuits 3 and 4)
max. contact load: 0,5 A DC-13 at 30 V
Displays
LCD indication of slave adresses and error messages
LED power power on
LED prg enable automatic addresses programming enabled
LED AUX auxiliary power
4 x LED EDM/Start state of input of ext. device monitoring circuit
LED off: open
LED on: closed
Spezifications
VBG-PB-K30-DMD-S16
4 x LED output circuit state of output circuit
LED off: open
LED on: closed
Electrical data
Operating current master power supply, approx. 300 mA out of the AS-i network 1,
approx 70 mA out of the AS-i network 2
Operating voltage AS-i voltage 30 VDC
24 VDC for the outputs K3, K4
Standards EN 61 000-6-2, EN 61 000-6-4
EN 62 061, SIL3
EN 61 508, SIL3
EN 13 849, performance level e
Tolerable loading referring to impacts according to EN 61 131-2
and vibrations
Weight 800 g

Gateway + Safety Monitor
24 V 3.14
1.13 0 V 24 V 2.13
0V + +
4.14 2.Y2 2.Y1
EDM/START inputs
1.13 1.14
2.13 2.14

PROFIBUS

Sicherheitsmonitor
(Safety Monitor)
+ - + - + - + -
+ 1.Y1 + 1.Y2
+ASI 1– 1.14 3.14 4.14 2.14
EDM/START inputs
ASI 1 +PWR- (max. 8A)
1.Y1 (EDM 1 / Start 1) output switching elements
2.Y1 (EDM 2 / Start 2) + ASI 2 –
Eingänge
(Inputs)
2.Y2 (EDM 4 / Start 4) + 2 +PWR- (max. 8A)
ASI
AS-Interface
Spezifications
Spezifications
4.1.3 Data sheet VBG-PB-K30-D-S
VBG-PB-K30-D-S
PROFIBUS interface according to DIN 19245, part 3
AS-i cycle time 150 Ps*(number of slaves + 2)
Safety Monitor
Start delay < 10 s
Inputs 2 x EDM / inputs of external device monitoring circuits 1 and 2
2 x Start / start inputs, output circuits 1 and 2
Outputs 4 x output switching elements, output circuits 1 and 2
max. contact load: 3 A AC-15 at 30 V, 3 A DC-13 at 30 V
Display
LCD indication of slave addresses and error messages
LED power power on
LED prg enable automatic address programming enabled
Electrical data
Operating current master power supply, approx 300 mA out of the AS-i network
Operating voltage AS-i voltage 30 V DC
Standards EN 61 000-6-2, EN 61 000-6-4
EN 62 061, SIL3; EN 61 508, SIL3
EN 954-1, categorie 4
EN 13849, performance level e
AS-Interface
Spezifications
VBG-PB-K30-D-S
Tolerable loading referring to according to EN 61 131-2
impacts and vibrations
Weight 800 g
1.13 1.23 2.13 2.23

2.Y2 + 2.Y1 +
1.13 1.14 output switching elements

EDM inputs
START inputs
1.23 1.24
PROFIBUS
2.13 2.14
2.23 2.24
Freigabe Freigabe
(Release) (Release)
+ - + - + -
Freigabe Freigabe
(Release) (Release) + 1.Y1 + 1.Y2
+ASI 1- 1.14 1.24 2.14 2.24
+ASI 1-
1.Y1 (EDM 1) EDM inputs
ASI 1 +PWR- (max. 8A) START inputs
Eingänge 2.Y1 (EDM 2)
Sicherheitsmonitor 1.Y2 (Start 1) +ASI 2- / 24V 0V
+
(Inputs)
(Safety Monitor) 2.Y2 (Start 2)
Spezifications
AS-Interface
Spezifications
4.2 Consideration of failure probability according to IEC 61 508

To allow calculation of failure probability for the entire system, the AS-i Safety
Monitor returns a component which depends on the maximum uninterrupted
switch-on time of the output circuit(s).
This results in the following table:
Failure probability on request depending on switch-on time

Switch-on time Total operating time PFD
12 months 20 years < 9,25 x 10-6
The switch-on time describes the period of time until the safety function was re-
quested, or the maximum period of time between two executed safety checks.
During this check, safe shutdown is tested by actuating every safe sensor.
The total operating time describes the safety system's service life from commis-
sioning to disassembly; it is used as the basis for calculating the failure probabili-
ty.
Together with the failure probabilities of the other components used in the safety
system (e.g. AS-i slaves) it is then possible to determine the overall failure proba-
bility. The resulting value can be used for categorising the safety system under
the respective safety level in accordance with IEC 61 508.
Probability of failure per hour

Switch-on time Total operating time PFH
12 months 20 years < 5,36 x 10-9
4.3 Scope of delivery

The basic unit consists of:
AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor.
Installation
5. Installation
5.1 Dimensions
96
Warning!
Cover the top of the gateway when doing any drilling work above the unit. No particles,
especially metal chips, should be allowed to enter the housing, since this could cause a
short circuit.
Information!
Please refer to installation instruction for this device for detailed mounting information.
5.2 Connections
0,8 Nm
5 ... 6 mm / PZ2
7 LB.IN
10
2 x (0,5 .... 1,5) mm2
10
2
2 x (0,5 .... 1,5) mm
AWG 2 x 24 ...12
Attention!
AS-Interface
Installation
5.3 Installing in the control cabinet

The AS-I Gateway is installed in the control cabinet on 35mm DIN rails per DIN
EN 50 022.
Information!
The enclosure of the AS-i Safety Monitor is made of stainless steel. The unit is also sui-
table for exposed wall mounting.
To install, place the unit on the upper edge of the DIN rail and then snap in the
lower edge.
[1]
[2]
+ - + - + -
5.4 Removing
+ - + - + -
1
3
To remove, press the holding clamps [2] down using a screwdriver [1], press the
unit firmly against the upper rail guide and lift out.
Installation
5.5 Electrical Connection

Information!
Electrical connections are described in section <Electrical connection>.
5.6 Commissioning
5.6.1 Switching to advanced display mode
classical display advanced display mode
OK
LCD LCD
1.12A PROFIBUS
QUICK SETUP
AS-I SAFETY
UNKNOWN SLAVE DIAGNOSIS
ESC/Service
menu structure see additional page
5.7 Setting the PROFIBUS-DP address 14
OK OK LCD
LCD PROFIBUS ADDRESS
OLD ADDRESS 3
PROFIBUS
NEW ADDRESS 000
QUICK SETUP
ASI SAFETY
2x ↓
LCD
LCD PROFIBUS ADDRESS
OLD ADDRESS 3
PROFIBUS ADDRESS
NEW ADDRESS 000
PROFIBUS STATUS
AS-Interface
Installation
1 x OK ↑ OK
LCD
PROFIBUS ADDRESS
OLD ADDRESS 14
NEW ADDRESS 000
PROFIBUS ADDRESS LCD
OLD ADDRESS 3
NEW ADDRESS 010 2x ESC/Service
LCD
4x ↑ OK
PROFIBUS
QUICK SETUP
SETUP
1x ESC/Service
The device is preset to address 3 by the manufacturer.
5.7.1 Connecting AS-i Slaves

Power Power LCD
Profibus Profibus
Config error
U AS-i
Config error
U AS-i 1. 1
AS-i Master
AS-i Master
AS-i active AS-i active

prg enable prg enable
prj mode prj mode
AS-i AS-i
0.5s
AS-i LCD
AS-i
Slave 1
1. 5
Slave 1
AS-i
1. 41 AS-i
Slave 5
0.5s
Slave 5 SEARCHING SLAVES

Installation
5.8 Quick setup

config error OK
LCD LCD
1. 5 STORE AS-I
CONFIGURATION
OK
STORE +PRJ MODE
1xOK
↓
config error
LCD
LCD
PROFIBUS
QUICK SETUP
ASI SAFETY CONFIGURATION OK
DIAGNOSIS
10s
LCD
OK Profibus error
no connection
1: ON 2: OFF
LCD
WARNING:
OUTPUTS MAY BE
RESET
OK ↓
LCD
STORE AS-I
CONFIGURATION
STORE +RUN
STORE +PRJ MODE
AS-Interface
Installation
5.8.1 Error tracing
5.8.1.1 Faulty slaves

Power
Profibus LCD
Config error
U AS-i
1.1
AS-i Master
AS-i active
prg enable
prj mode MISSING SLAVE
AS-i
2s
AS-i
Slave 1 LCD
AS-i
Slave 5
1.24
MISSING SLAVE
AS-i
2s
Slave 24
5.8.1.2 Error display (last error)
Power Power
Profibus Profibus
Config error Config error LCD
U AS-i U AS-i
AS-i Master
Profibus error
AS-i Master
AS-i active AS-i active

no connection
prg enable prg enable
1: ON 2: OFF
prj mode prj mode
AS-i AS-Interface
AS-i AS-i
Slave 1 Slave 1 set/↓
AS-i AS-i
Slave 5 Slave 5
24
AS-i
AS-i
Slave 24
Slave 24
Installation
5.8.2 Addressing
5.8.2.1 Assigning address 6 to slave currently at address 2

1x
LCD
1. 41 OK ↓
SEARCHING SLAVE
SLAVE ADR TOOL
OK OLD ADDRESS 2
4x NEW ADDRESS 0
PRG
↓
6x
OK
QUICK SETUP
AS-I SAFETY SLAVE ADR TOOL
DIAGNOSIS OLD ADDRESS 2
SLAVE ADDR TOOL NEW ADDRESS 15
PRG
OK
↓
AS-I CIRCUIT 1 SLAVE ADR TOOL

AS-I CIRCUIT 2 OLD ADDRESS 2
NEW ADDRESS 15
PRG
OK OK
SLAVE ADR TOOL SLAVE ADR TOOL

CONNECT NEW SLAVE CONNECT NEW SLAVE
OLD ADDRESS OLD ADDRESS
NEW ADDRESS NEW ADDRESS
OK 2 x ESC
Master
Connect module
Slave
1. 15
UNKNOWN SLAVE
AS-Interface
Installation
For additional information see manual, section <Operation in advanced display mod>.
5.8.3 Replacing a defective AS-i Safety Slave

The new slave must be able to send teaching codes and must have the same address as the old one. Only one
missing slave is allowed!
[1]
[2]
ESC/Service
(3 seconds)
CONNECT
N E W S L AV E 1 7
[3]
THEN PRESS
SERVICE
[4]
ESC/Service
(3 seconds)
Installation
5.8.4 Replacing the chip card
Always turn off power before inserting or removing the card!
[1]
[2] [3] [4] [5]
alt/old/ancien/
vecchia/anciano
[6] [7]
neu/new/neuve/
[8]
32
Unsichere Daten / Non-safe data/ 5.8.5
Données non-sécurisées/
Dati non sicuri / Datos no seguros/
Geräte+Chipdaten ungleich
(Werkskonfiguration geändert)
Daten kompatibel
Karte nicht formatiert Daten nicht kompatibel (Werkskonfiguration) Karte leer + formatiert Geräte+Chipdaten gleich /Device+card data not equal
/Card empty + formatted/ /Device data+card data equal/ (Factory configuartion changed)
Subject to reasonable modifications due to technical advances.

/Card not formatted/ /Data not compatible/ /Data compatible (factory
configuration)/
Fehlermeldung:
/Error message/
Karte wird formatiert: Fehlermeldung: Daten werden übernommen: Daten werden synchronisiert: Keine Meldung
/Formatting card / /Error message/ /Data being acepted/ /Data being synchronized/ /No message/ CHIPCARD AND
DATA
NEW CHIPCARD CHIPCARD NOT DATA FROM CHIPCARD FOUND DIFFERENT
WILL BE FORMATTED COMPATIBLE CHIPCARD TAKEN DATA WILL CARD->MASTER
DATA WILL BE BE SYNCHRONIZED MASTER->CARD
SYNCHRONIZED
CONTINUE
Keine Aktion erforderlich Karte löschen Keine Aktion erforderlich Keine Aktion erforderlich Keine Aktion erforderlich Daten kopieren
/No action required/ /Clear the card/ /No action required/ /No action required/ /No action required/ KARTE->MASTER oder
/Aucune action requise/ /Supprimer carte/ /Aucune action requise/ /Aucune action requise/ /Aucune action requise/ MASTER->KARTE
/Nessuna azione richiesta/ /Cancellare chipcard/ /Nessuna azione richiesta/ /Nessuna azione richiesta/ /Nessuna azione richiesta/
Local parameter setting of safe AS-i/Gateways and Monitors
/Ninguna deción requrida/ /Borrar chip/ /Ninguna deción requrida/ /Ninguna deción requrida/ /Ninguna deción requrida/ Copy data CARD->MASTER
or MASTER->CARD
Copier données Carte->Maître ou
Maître-Carte
Copiare dati Chipcard->Master o
copiare dati Master->Chipcard
Copiar dates Chip->Maestro o
Installation
AS-Interface
Maestro ->Chip
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Copyright Pepperl+Fuchs, Printed in Germany
Sichere Daten / Safe data/

Données sécurisées/
Dati sicuri / Datos seguros
Stamm-/Vollständige
Konfiguartion auf der Chipkarte
Stamm-/Vollständige enthalten
Gerät enthält keine validierte Konfiguartion auf der Chipkarte /Master configuration or
Konfiguration /Master configuration or complete configuration on the
/No validated configuration in complete configuration on the card
the device/ card
Stamm-/Vollständige Gerät enthält validierte
Konfiguartion auf der Chipkarte Gerät enthält validierte Konfiguration, Daten ungleich
/Master configuration or Konfiguration /There is a validated
complete configuration on the /There is a validated configuration on the card, data
card configuration on the card not equal
Sichere Daten auf der Keine validierte Konfiguration im Validierte Konfiguration im
Chipkarte nicht kompatibel Gerät + Chipkarte Gerät, Chipkarte leer
Subject to reasonable modifications due to technical advances.

zum Gerät Datenfreigabe per Beide Konfigurationen gleich/ Beide Konfigurationen ungleich/
/No validated configuration in /Validated configuration Release-Code notwendig: Both configurations identical Both configurations not equal
/Safe data on the chip card the device + chip card/ in the device, chip card empty/
not compatible to the device/ /Data release via release code
required/ Keine Meldung Fehlermeldung:
/No message/ /Error message/
Fehlermeldung: Daten werden synchronisiert: Daten werden synchronisiert: COPY BANK A TO
/Error message/ /Data being synchronized/ /Data being synchronized/ MONITOR ERROR.
... CHIPCARD AND
CHIPCARD NOT CHIPCARD FOUND CHIPCARD FOUND RELEASE CODE: SAFETY DATA
COMPATIBLE SAFETY DATA WILL SAFETY DATA WILL 1BDF DIFFERENT.
BE SYNCHRONIZED BE SYNCHRONIZED ---------------
TYPE CODE DELETE CHIPCARD
1BDF OK OR SAFETY DATA
Karte löschen Keine Aktion erforderlich Konfiguration per Keine Aktion erforderlich Daten löschen
For further information see manual, section <Chip card>

Keine Aktion erforderlich /Clear data/
/Clear the card/ /No action required/ /No action required/ Release-Code freigeben /No action required/
/Supprimer carte/ /Aucune action requise/ /Validate the configuration /Aucune action requise/ /Supprimer données /
/Aucune action requise/ /Cancellare dati
/Cancellare chipcard/ /Nessuna azione richiesta/ /Nessuna azione richiesta/ via release code/ /Nessuna azione richiesta/
/Borrar chip/ /Ninguna deción requrida/ /Borrar datos
/Ninguna deción requrida/ /Ninguna deción requrida/ /Respecter les indications
de sécurité exposées dans
le manuel ASIMON
/Osservare le istruzioni di
sicurezza riportate nel
manuale ASIMON
/Habilitar la configuratión
con el código de liberatión/
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Copyright Pepperl+Fuchs, Printed in Germany
Installation
33
AS-Interface
Installation
5.9 Safe configuration using ASIMON 3 G2
ASIMON 3 G2
Software
Start
Before commissioning the safety unit, put the gateway into operation!
ASIMON 3 G2 Software
Change the preset password during the first use of the device (Monitor/change password)!
Create the desired configuration.
Download the configuration with MONITOR / PC-> MONITOR into the device. Enter the password for
this purpose.
You can acknowledge the request TEACH CODE SEQUENCES? selecting "Yes", or you can do it later
via display selecting "No".
Check the configuration log (respect instructions in <chap. 5.8> of the ASIMON manual!).
Validate the configuration with MONITOR –> VALIDATION.
Start the monitor with MONITOR–> START.
Installation
☺Press OK for Menu

Output Circuit
1:ON 2:OFF
The device is in the protected mode now.

Output Circuit
1:ON 2:OFF
Adjust the configuration in the AS-i Master, when you address the safety monitor with
the help of ASIMON 3 G2 software!
Execute Quick Setup once again in case of simulated slaves!
Please consider notes on safety in the software manual ASIMON 3 G2!

AS-Interface
Maintenance
6. Maintenance
6.1 Checking for safe turn-off
The safety representative is responsible for checking flawless function of the AS-i
Safety Monitor within the safety system.
Safe turn-off when an associated safe sensor or switch is triggered must be
checked at least once a year.
Attention!
To do this, actuate each safe AS-i slave and observe the switching behavior of
the output circuits of the AS-i Safety Monitor.
Attention!
Note the maximum turn-on duration and the overall turn-on operating duration.
These values depend on the PFD value selected (see Section “Probability of
Failure on Demand per IEC 61 508”).
When the maximum turn-on duration is reached (three, six or twelve months),
check the complete safety system and its proper function.
When the total operating time (20 years) has been reached, the device must be
returned to the manufacturer to check for proper function.
Electrical connection
7. Electrical connection
7.1 Overview of terminals, indicators and operating elements
7.1.1 VBG-PB-K30-D-S
[1]
[6]
[2]
[3]
[4]
[6]
[5] + - + - + -
0,8 Nm
5 ... 6 mm / PZ2
7 LB.IN
[7]
10
2 x (0,5 .... 1,5) mm2
10
2
2 x (0,5 .... 1,5) mm
[8]
AWG 2 x 24 ...12
Legend:
[1] LEDs
[2] D-SUB port (as PROFIBUS interface)
[3] LC display
[4] Buttons
[5] Terminals: Supply voltage and AS-i circuit
[6] Terminals: Safety monitor
[7] Chip card slot
[8] RS 232 diagnostics port1
1. Only together with ASIMON 3 G2 Software or AS-i Control Tools
AS-Interface
7.1.2 VBG-PB-K30-DMD-S16, VBG-PB-K30-D-S16
[1]
[6]
[2]
[3]
[1]
[4]
[6]
[5] + - + - + -
0,8 Nm
5 ... 6 mm / PZ2
7 LB.IN
[7]
10
2 x (0,5 .... 1,5) mm2
10
2
2 x (0,5 .... 1,5) mm
[8]
AWG 2 x 24 ...12
Legend:
[1] LEDs
[2] D-SUB port (as PROFIBUS interface)
[3] LC display
[4] Buttons
[5] Terminals: Supply voltage and AS-i circuit
[6] Terminals: Safety monitor
[7] Chip card slot
[8] RS 232 diagnostics port1
1. Only together with ASIMON 3 G2 Software or AS-i Control Tools
7.2 AS-i bus connection
Blue Brown Blau Braun

AS-i- AS-i+ AS-i- AS-i+
Yellow ASi ribbon cable 2-conductor AS-i round cable

(Recommended: flexible power cable
H05VV-F2x1,5 per DIN VDE 0281)
Information!
Electrical work is to be performed only by electrical technicians.
7.3 Information about the device types

Information!
A listing of the individual devices and their features can be found in section <Product
information>.
7.4 AS-i and power supply terminal assignments

Information!
The cable indicated by hatching must not have slaves or repeaters connected to
it.
The yellow cable must not have AS-i power suppliers or additional masters con-
nected to it.
Information!
The function ground can be connected either to the grounding screw or to the terminal.
The function ground should be made with as short a cable as possible to ensure good
EMC characteristics.
Therefore function grounding using the grounding screw is preferred.
Attention!
AS-Interface
+AS-i 2– (Connection to 2nd AS-i Circuit)

More information about the additional slave circuit can be found in section <Safe cou-
pling slaves on the AS-i circuits>.
7.4.1 Electrical connection VBG-PB-K30-D-S16, VBG-PB-K30-D-S
Gateway Safety Monitor
M4
5 mm max!
+ - + - + -
Function ground +ASI 1–
+ASI 1–
+
+ASI 2– / 24V, 0V
Terminal Signal / Description

+ASI 1– Connection to AS-i Circuit 1
ASI 1 +PWR– Supply voltage for AS-i Circuit 1 (max. 8 A)
+ASI 2 – / 24 V, 0 V Connection to AS-i Circuit 2; 24 V supply optional
FG Function ground
Information!
For additional information, please refer to the section <AS-i and power supply terminal
assignments>.
7.4.2 Electrical connection VBG-PB-K30-DMD-S16
Gateway Safety Monitor
M4
5 mm max!
+ - + - + -
Function ground +ASI 1–
+ASI 2–
+ 2 +PWR– (max. 8A)

ASI
Terminal Signal / Description

FG Function ground
Information!
AS-i Circuits 1 and 2 are powered by separate power supplies.
Information!
For additional information, please refer to the section <AS-i and power supply terminal
assignments>.
7.5 Diagnostics interface

The service and diagnostics interface (in conjunction with AS-i Control Tools or
ASIMON 3 G2 software) is used for communication between the PC and the unit.
7.5.1 VBG-PB-K30-DMD-S16, VBG-PB-K30-D-S16, VBG-PB-K30-D-S
The service and diagnostics interface in these devices is configured as a mini

DIN-6 female and it is placed on the front plate, on the left hand side.
AS-Interface
7.6 PROFIBUS interface

The PROFIBUS interface is designed as a 9-pin D-SUB connector, in accordance
with the PROFIBUS standard EN 50 170. It is located at the top left-hand side of
the master.
.
DGND (0 Volt) PIN Designation of the D-SUB

connector
9 5 RxD/TxD-N
8 4 Pin 3 Data line B („RxD/TxD-P“)
3
(data line A)
7
RxD/TxD-P Pin 5 DGND (0 V)
6 2
1 (data line B) Pin 6 VP / +5 V
Pin 8 Data line A („RxD/TxD-N“)
VP / +5 Volt)
PROFIBUS
The AS-i/PROFIBUS gateway sends and receives signals on pins 3 and 8 of the
D-SUB connector. The PROFIBUS signal “RxD/TxD-N (data line A)1” is located
on pin 8, the signal “RxD/TxD-P (data line B)1” is located on pin 3.
Pin 5 (0 V) and pin 6 (5 V) supply 5 V DC for the bus termination resistor.
7.6.1 Terminating resistors on the PROFIBUS network
5V 5V
390
390
A A A
220 220
B B B
390 390
GND GND
Host AS-i Master AS-i Master

1. If you measure the DC voltage between RxD/TxD-P (data line B) and RxD/TxD-N (data line A),
RxD/TxD-P (data line B) is the positive pole when the bus is silent.
7.7 Release circuits
7.7.1 Wiring overview of Safety Monitor

VBG-PB-K30-DMD-S16, VBG-PB-K30-D-S16
1.13 0 V 24 V 2.13
2.Y2 + 2.Y1 +
Aux
1.Y1
1.Y2
2.Y1
2.Y2
K1
K2
K3
K4
+ 1.Y1 + 1.Y2
1.14 3.14 4.14 2.14
1.Y1 (EDM 1/Start 1), 2.Y1 (EDM 2/Start 2), 1.Y2 (EDM 3/Start 3),
2.Y2 (EDM 4/Start 4)
The safety unit provides 4 inputs. The EDM & START inputs can be defined freely.
The inputs may not be connected to other potentials, but rather only directly or
through potential-free switches to + (for EDM/START).
Switching current static 4 mA at 24 V, dynamic 30 mA at 24 V (T=100 µs).
3.14, 4.14
Semiconductor outputs. Max. contact load: 0.5 A DC-13 at 30 V.
1.14, 2.14; 1.13, 2.13
Potential-free relay contacts. Safety relay with one contact set for read-back. Max.
contact load: 3 A AC-15 at 30 V, 3 A DC-13 at 30 V.
0 V, 24 V
Semiconductor outputs are powered by separate 24 V DC.
+ (for EDM/Start)
Output supply, powered by AS-i. May not be connected to other potentials, but
rather only directly or through potential-free switches to one of the EDM or START
inputs. Voltage 30 ... 15 VDC.
AS-Interface
7.7.2 Wiring overview of Safety Monitor VBG-PB-K30-D-S
1.13 1.23 2.23 2.13

2.Y2 + 2.Y1 +
+ 1.Y1 + 1.Y2
1.14 1.24 2.24 2.14
1.Y1 (EDM 1), 1.Y2 (Start 1), 2.Y1 (EDM 2), 2.Y2 (Start 2)
The safety unit provides 4 inputs. The EDM & START inputs can be defined freely.
The inputs may not be connected to other potentials, but rather only directly or
through potential-free switches to + (for EDM/START).
Switching current static 4 mA at 24 V, dynamic 30 mA at 24 V (T=100 µs).
1.13, 1.14, 1.23, 1.24, 2.13; 2.14, 2.23, 2.24
Potential-free relay contacts. Safety relay with one contact set for read-back.
Max. contact load: 3 A AC-15 bei 30 V, 3 A DC-13 bei 30 V.
+ (für EDM/Start)
Output supply, powered by AS-i. May not be connected to other potentials, but
rather only directly or through potential-free switches to one of the EDM or START
inputs. Voltage 30 ... 15 VDC.
7.7.3 Indicators and operating elements

7.7.4 LED indicators – master
S
BU
FI
O
PR
The LED’s on the front panel of the device indicate:

Power
The master is receiving sufficient power.

PROFIBUS
LED an: Gateway is allocated to a PROFIBUS Master.

LED aus: Gateway is not allocated to a PROFIBUS Master.
config error
Configuration error.
At least one configured slave is missing, or at least one detected slave is not config-
ured, or for at least one configured and detected slave the actual configuration data
does not match the nominal configuration data, or the master is in the startup proc-
ess.
This LED flashes if a peripheral fault has been detected for at least one AS-i slave on
the AS-i network. If there are configuration errors as well as periphery faults, only the
configuration error is displayed.
U AS-i
The AS-i network is sufficiently powered.

AS-i active
Normal operation is active

prg enable
Automatic single node replacement is enabled.

Exactly one slave is missing in the protected operating mode. The slave can be
replaced by another slave of the same type with address zero. The master automati-
cally addresses the new slave to the faulty address and thus corrects the configura-
tion error
prj mode
The AS-i master is in configuration mode.
AS-Interface
7.7.5 LED indicators - monitor in

VBG-PB-K30-DMD-S16, VBG-PB-K30-D-S16
1.13 0 V 24 V 2.13
2.Y2 + 2.Y1 +
Aux
1.Y1
1.Y2
2.Y1
2.Y2
K1
K2
K3
K4
+ 1.Y1 + 1.Y2
1.14 3.14 4.14 2.14
The LED’s on the safety unit indicate:
Aux
24 V supply for the semiconductor outputs is present.
1Y.1, 1Y2, 2Y.1, 2Y.2
Input 1.Y1 (EDM 1/Start 1), 2.Y1 (EDM 2/Start 2), 1.Y2 (EDM 3/Start 3),
2.Y2 (EDM 4/Start 4) is turned on.
K1, K2
Contact sets 1.13, 1.14 (K1) resp. 2.13, 2.14 (K2) closed.
K3, K4
Auxiliary voltage is present on the semiconductor output 3.14 (K3) resp.14 (K4).
7.7.6 LED indicators – Monitor VBG-PB-K30-D-S

LEDs are not used in the safety unit in these devices.
7.7.7 Buttons
The buttons are used for the following:
Mode/⇑ Switching between configuration mode and protected operating

mode, and saving the current AS-i configuration as the nominal
configuration.
Set/⇓ Selecting the address of and assigning an address to a slave.
OK Change to extended mode.
ESC/Service For teaching the code table for a new safe slave, when exactly one
safe slave is being replaced, and for unlocking the Safety Monitor.
This button is also used to exit extended mode.
For additional information see:

• <Section <Function of the ESC/Service key>
• <Section <Replacing a defective safety-configured AS-i slave>
• <Section <Operation in advanced display mod>.
AS-Interface
Function and startup of the Safety Monitor
8. Function and startup of the Safety Monitor
Configuration and startup of the AS-i Safety Monitor is accomplished using a PC/
Notebook and the ASIMON 3 G2 configuration software.
The operating language of the device can be set for the respective country (see
section <Language (menu language)>).
Information!
The description of the ASIMON 3 G2 software and startup of the AS-i Safety Monitor
can be found in the manual “ASIMON 3 G2 AS-i Safety Monitor Configuration Software
for Microsoft®-Windows®“.
The software manual is an important component of the operating manual for the AS-i
Safety Monitor. It is not possible to configure and start up the AS-i Safety Monitor wit-
hout the ASIMON 3 G2 software.
Configuration may be performed only by a safety authorized person. All safety-re-

lated commands are password protected.
8.1 Powering up the device

As soon as supply voltage is present on the device an internal system test is
started. This operating state is indicated by lighting of the upper LED row.
8.2 Configuration of the safety functions

The device can be configured in several ways:
1. Using ASIMON 3 G2 software
The ASIMON 3 G2 software represents the most universal method of con-
figuring the Safety Monitor. Here the behavior of the Safety Monitor can be
determined by linking various monitoring modules. After being sent to the
Safety Monitor, this configuration is verified and can then be validated.
For additional information, refer to the separate manual for the
ASIMON 3 G2 configuration software.
2. Using a chip card with the master configuration
Configurations stored on the chip card, which are validated but which do not
contain any code sequences, can be sent to the device. The code
sequences must then be taught to the corresponding safety AS-i slaves.
This procedure is useful when you want to use a safety program in several
safety monitors without any changes.
Information!
For additional information refer to <Description of configuration using chip card with
master configuration>.
3. Using a chip card with complete configuration
In contrast to the master configuration, the complete configuration also con-

tains the code sequences for all included slaves. Sending the complete con-
figuration from the chip card to the Safety Monitor can make replacement of
the device enormously simpler and faster.
Information!
For additional information refer to <Configuration using a chip card with complete con-
figuration>.
8.2.1 Description of configuration using ASIMON 3 G2 software

The following description represents a short guide to configuring the AS-i Safety
Monitor. For a detailed description of the ASIMON 3 G2 software, refer to the cor-
responding manual for the ASIMON 3 G2 configuration software.
The ASIMON 3 G2 software is responsible for the following:
• Configuring the AS-i Safety Monitor
• Documenting the device configuration
• Starting up the AS-i Safety Monitor
• Diagnosing the AS-i Safety Monitor
Information!
The description of the ASIMON 3 G2 program can be found in the separate software
manual.
Proceed as follows:
• Install the program on your PC.
• Apply power to the AS-i Safety Monitor
Information!
To prevent ESD damage, we recommend grounding at an appropriate location before
plugging in the interface cable to the Safety Monitor.
• Connection of monitors with a RS 232 diagnostics interface

• To connect, plug the diagnostic cable end with the PS2 connector into
the socket of the diagnostic interface (RS 232) of the monitor and the
other end with the 9-pin Sub-D socket connector to a free COM port
(serial RS232 interface) on your PC (see section 2.1.2 “Connection
between the AS-i Safety Monitor and the PC" in the software manual).
• Configure the AS-i Safety Monitor and start it up as described in the software
manual.
Attention!
Before starting up the device you must adapt the device configuration to your
application. This means configuring the AS-i Safety Monitor according to the soft-
ware manual so that the location to be protected is in fact protected by the device.
AS-Interface
8.2.2 Description of configuration using chip card with master configuration

Generating a master configuration:
• Generate a configuration using the ASIMON 3 G2 software
• Load the configuration into the device
• Release (validate) the configuration, but do not teach the code sequences
• The code sequences will be taught on the physical AS-i circuit
Attention!
Safety advisory:
Ensure that the chip card contains the configuration intended for and released for
the application!
This can be done by comparing the release codes on the display (section <MONI-
TOR CONFIG>):
The safety representative who generated and validated the release code stores
the release code for the master configuration and approves use of the configura-
tion for specific equipment.
The person performing the startup reads out the release code on the display
before teaching the code and compares it with the release code stored and
approved for the equipment.
After the chip card has been used to load the configuration into the device, the
safety functions of the device must be checked in the equipment.
Checking of the release code and testing the system must be documented in wri-
ting and is part of the system documentation.
8.2.3 Configuration using a chip card with complete configuration

The chip card contains the complete configuration if:
• An empty chip cared is plugged into an AS-i Safety Monitor which already
contains a complete configuration, or
• The chip card is already inserted while the configuration is being written into
the device using ASIMON 3 G2 software and before validating the code
sequences.
If the AS-i Safety Monitor needs to be replaced, the stored configuration can be
transferred by simply plugging the chip card from the old device into the new one.
Attention!
Safety advisory:
Power must always be turned off when removing or inserting the chip card!
Ensure that the chip card contains the configuration intended for and released for
the application!
This can be done by comparing the release codes on the display (section<MONI-
TOR CONFIG>):
The safety representative who generated and validated the release code stores
the release code for the master configuration and approves use of the configura-
tion for specific equipment.
before starting the equipment and compares it with the release code stored and
approved for the equipment.
8.3 Safety-relevant documentation of the application

Information!
The detailed description of the safety-relevant documentation of the configuration for
your application can be found in the separate software manual.
Proceed as follows:
• Create the configuration of the AS-i Safety Monitor for your application.
• Validate the configuration (done by the safety supervisor).
• Print out the final configuration protocol and optionally the configuration over-
view (see Section 5.8 "Configuration documentation" in the software manual).
• Sign the final configuration protocol (done by the safety supervisor).
• Take the protocol for the safety-relevant documentation for your application
(machine documentation) and keep it in a safe place.
8.4 Diagnostic data

Information!
A detailed description of the setting for diagnostics mode is described in the section
“Setting diagnostics type” in the separate manual "AS-i 3.0 Command Inteface".
Diagnostics data can be obtained in any of 4 ways:

• Display
• PROFIBUS
• ASIMON 3 G2 software over diagnostic port
• AS-i Control Tools over diagnostic port or PROFIBUS
AS-Interface
The following diagnostics can be displayed (see section <DIAGNOSTICS>):

• Display of the switching state of the outputs
• State (“color”) of the devices and sub-devices1; distinction when turning off
only half (“Category 2“)
• Error history for finding the cause of sporadic errors
8.4.1 Switch-off history

The switch-off history, accessible from the menu DIAGNOSTICS->INT MONI-
TOR->LAST DIAGNOSTIC, is intended to make reconstruction of the reason for
switch-off easier for the user. The states of all safety-relevant AS-i slaves and all
devices at the time the state change on the output device (change from green to
another color) are stored.
8.5 Password protection

All safety-related commands are password protected. These include:
• Loading configurations into the Monitor
• Stopping
• Learning code sequences
• Releasing
• Changing the password
Information!
No new release is necessary if when using safety-configured AS-i slaves code
sequences have been newly learned using the ESC/Service key.
8.5.1 Procedure for configuring and teaching code sequences

The configuration is created using ASIMON 3 G2 software, loaded into the safety
unit and released. The name of the person releasing and the date are stored at
this moment. If code sequences controlled through the display are newly taught,
this is secured by a PIN to prevent unintended/unauthorized changing of the code
sequences.
Information!
For additional information see section<Replacing a defective safety-configured AS-i
slave>.
• A PIN is a 4-digit number and can only be changed from the display, not via
the ASIMON 3 G2 software.
1. For the sake of better diagnostics thet procedure is being expanded using a Device/Device Color for adding diagnostics based
on AS-i addresses (sub-devices) and their states.
• After entering the PIN, the display can be used to start a teaching procedure
for the code sequences. The monitor stops immediately after entering the
PIN. After teaching, the monitor starts after a prompt and acknowledgement
on the display.
Action ASIMON Software On AS-i Safety Monitor

Configure and load into Safety 3 (only from chip card)
Monitor
3
Stopping 3 3
Releasing 3 –
Starting 3 3
Teaching code sequences 3 3
Changing the password 3 3
(only from chip card)
Changing the PIN – 3
Legend: "3" = possible; "–" = not possible
Code sequences for releasing a configuration do not necessarily have to have

been successfully learned. It is also possible to release without code sequences,
which must then be learned at a later time. An AS-i Gateway with integrated AS-i
Safety Monitor does not go into the protecting operating mode without learned
code sequences.
Teaching the code sequences is simple to perform:
• Using the ESC/Service key (See section <Replacing a defective safety-con-
figured AS-i slave>)
or
• Using the display (See section <TEACH CODES>).
8.5.2 Function of the ESC/Service key

In traditional (classical) display mode, the ESC/Service key takes on two kinds of
functions:
• Briefly pressing the ESC/Service key unlocks the Safety Monitor when red is
flashing
• A longer press (3s) starts the teach procedure for a slave.

Information!
For additional information see section <Replacing a defective safety-configured AS-i
slave>.
AS-Interface
8.6 Safe coupling slaves on the AS-i circuits

The two AS-i circuits are capable of emulating a total of up to sixteen safe cou-
pling slaves which indicate the states of the two safe relay outputs.
The addresses of the coupling slaves can be set from the display or using the
AS-i Control Tools.
The code sequences of the coupling slaves are stored in the AS-i Master at man-
ufacture and are individual for each device. If an AS-i Safety Monitor needs to be
replaced, the monitors which have incorporated the coupling slaves of an AS-i
Safety Monitor in their configuration need to be re-taught (e.g. through the menu
or using the ESC/Service key).
8.7 Chip card

The chip card is divided into two areas. One area is reserved for unsafe data and
administration, the other for safe data.
Warning!
Always turn off power before inserting or removing the card.
8.7.1 Unsafe data

This section describes the system behavior of the unsafe system section when
using the chip card.
8.7.1.1 Card unformatted
If an unformatted card is found when the device is started, the following is dis-
played:
NEW CHIPCARD
WILL BE FORMATED
AS-I DATA WILL
BE SYNCHRONIZED
The chip card is formatted and then the data copied to the chip card.
8.7.1.2 Data not compatible
If a card is found whose data are incompatible with the device, the following error
message is displayed:
NEW CHIPCARD
WILL BE FORMATED
AS-I DATA WILL
BE SYNCHRONIZED
8.7.1.3 Card empty
The following message is displayed for an empty card:
CHIPCARD FOUND
AS-I DATA WILL
BE SYNCHRONIZED
From this time on all changes are made both in the device and on the chip card.
8.7.1.4 Data compatible
If when starting with an empty device (e.g. after a factory reset) a non-empty card
is found whose data are compatible with the device, the following message is dis-
played:
AS-I DATA FROM

CHIPCARD TAKEN
The card configuration is written to the device. From this time on all changes are
made both in the device and on the chip card.
8.7.1.5 Data in the device and on the chip card identical
If the card and device are not empty at start and the data are identical, no mes-
sage is displayed.
8.7.1.6 Data in the device and on the chip card not identical
If the card and device are not empty at start and the data are not identical, an er-
ror message is displayed and the card is not synchronized with the device. The
following menu is then automatically opened:
AS-Interface
CHIPCARD AND
AS-I DATA
DIFFERENT
CARD->MASTER
MASTER->CARD
CONTINUE
Command Description
CHIP CARD>MASTER Chip card data are copied to the master
MASTER->CHIPCARD Master data are copied to the chip card
NEXT No change to the data
The menu can be exited by pressing the ESC/Service key without changing the
data.
8.7.1.7 Safe data
This section describes the system behavior of the safe unit when using the chip
card.
In general the safe part of the chip card has 4 memory banks (A…D). A bank is
referred to as an active bank. Unless otherwise stated, the operations described
in the following are always performed on the active bank.
8.7.1.8 Data incompatible
If a card with incompatible data is found, the following error message is output:
CHIPCARD NOT
COMPATIBLE
8.7.1.9 Data compatible
If a card with an empty active memory bank is found, the safety configuration in-
cluding code sequences is written to the card and in future all changes are made
in the card and in the device at the same time. The following message is dis-
played on the device:
CHIPCARD FOUND.
SAFETY DATA WILL
BE SYNCHRONIZED
8.7.1.10 Complete configuration
If when starting with an empty device a card with a released safety configuration
including code sequences is found (Complete safety configuration) in the active
memory bank, this configuration is written to the device, then the menu for releas-
ing using Release Code is opened:
COPY BANK A
TO MONITOR
RELEASE DATE:
2006/06/17 18:43
BY: ROLF BECKER
CONFIG NAME:
L3040 MIT LADEVO
RRICHTUNG LINKU
ND PALETTENWECHS
LER V1.23
RELEASE CODE: 1BDF
- - - - - - - - -
- - - - - -
TYPE CODE
1BDF
OK
If the active bank contains a Complete Configuration and if the data in the active
bank on the memory card and the data in the device are identical (e.g. both emp-
ty), in future all changes are made in the card and in the device at the same time.
AS-Interface
8.7.1.11 Data on the chip card and in the device are identical
If the card and device are not empty at start and the data are identical, no mes-
sage is displayed.
8.7.1.12 Data not identical
If the active bank on the memory card and in the device are not empty at start and
the data are not identical, the following message is displayed:
ERROR.
CHIPCARD AND
SAFETY DATA
DIFFERENT.
DELETE CHIPCARD
OR SAFETY DATA
The safety unit will not operate in this case. You must either clear the device or
the active bank via menu.
8.7.1.13 Operating the chip card from the menu
The data on the chip card can, as described in section <SAFE CHIPCARD>, be
exchanged between the Monitor and the chip card. Note however the following:
In order to store a configuration on the chip card as a master configuration (i.e.
without code sequences), proceed as follows:
• Write the released configuration into the Monitor without code sequences.
• Copy the configuration into a memory bank using the menu.
For additional information, see section <CARD –>MONITOR (copy card data to
the Monitor)>.
To convert a master configuration on the memory card to a Complete Configura-
tion, this configuration must be overwritten by a Complete Configuration.
This is done as follows:
• Copy the card data to the Monitor.
• Teach the code sequences
• Write the data from the Monitor to the card.
8.7.2 Working with multiple memory banks

The chip card has four memory banks, each of which may contain a configuration
(Complete or Master configuration). One of the banks is the active bank.

The AS-i Safety Monitor always independently utilizes the active bank. Menu
commands can however be used to copy the other memory banks to the AS-i
Safety Monitor.
The corresponding memory bank thereby becomes the active bank.

If configurations from another memory bank are copied, a few safety rules need
to be followed:
Attention!
Safety advisory:
Ensure that the configuration intended for and released for the application is
used!
This can be done by comparing the release codes on the display (See section
<MONITOR CONFIG>):
The safety representative who generated and validated the configuration stores
the release code for the configuration (Complete or Master) stores the release
code for the configuration and approves use of the configuration for specific
equipment.
before starting the equipment or before teaching the code sequences in the case
of master configurations and compares it with the release code released for the
equipment.
AS-Interface
Operation in advanced display mod
9. Operation in advanced display mod

Information!
From SETUP/LANGUAGE you can set the desired menu language (German, English,
French, Italian or Spanish), see <Language (menu language)>.
9.1 Overview
classic mode / klassischer Modus
Commissioning / Inbetriebnahme
1.12A
underlined data can be selected items in italic are not always available
unterstrichene Werte sind anwählbar advanced display mode / erweiterter Display-Modus kursive Einträge sind nicht immer vorhanden
PROFIBUS
QUICK SETUP
AS-I SAFETY
DIAGNOSIS
SLAVE ADR TOOL
TEACHING CODES
TEST CLOSE CONTACTS
SETUP
DISPLAY CONTRAST
AS-I 1:
| 1-OK
2-RX | 3-RR
TEACH CODES .... |
TEACH CODES
COMPLETE 30-DC | 31-DC
ENTER PIN
SINGLE SLAVE
0000
COUPLING SLAVE AS-I 2:
OK
SNGL SLAVE CODE | 1-OK
AS-I SAFETY SAFE OUTPUT TEACH CODES TEACHING CODES
2-RX | 3-RR
.... |
TEACH SAFETY CHANNELS ENTER PIN SLAVE ADDR. 2(1) 30-DC | 31-DC
SAFE OUTPUT CH CH 1: ON 0000 OK ....
SAFE COUPLING CH 2: OFF OK ESC OK HELP
START/STOP ... NO SAFETY SL
CLEAR SAFE CFG CH 16: OFF AS-I CIRCUIT 1 COUPLING SLAVE MS MISSING SLAVE
PIN AS-I CIRCUIT 2 SLAVE ADDR 2(1) X CH OK
SAFE CHIPCARD SAFE COUPLING R CH RELEASED
PROTECT ON CHANNEL 2 ESC OK OK CODE LEARNED
SAFE SUBST VAL ADR <XY> START/STOP DC DUPL.CODE
<DISABLE> STOP SLAVE ADDR 2 ER CODE ERROR
CHANGE ENTER CODE (1)
START/STOP 00000000
START MONITOR
ENTER PIN ESC OK
0000 CLEAR SAFE CFG
CLEAR OK
OK
CLEAR SAFE CFG BANK A CONFIG COPY BANK A TO

ENTER PIN COMPLETE MONITOR
0000 CHANGE PIN CONFIGURATION: CONFIGURATION:
OK ENTER NEW PIN RELAIS IMMER AN RELAIS IMMER AN
0000 MON. VER.: 3.0 MON. VER.: 3.0
CHANGE PIN 0000 RELEASED: RELEASED:
ENTER PIN OK BY ROLF BECKER BY ROLF BECKER
0000 ON 2008/01/21 ON 2008/01/21
OK SELECT BANK AT 13:52 AT 13:52
A RELEASE CODE: RELEASE CODE:
SAFE CHIPCARD OK B1D2 B1D2
ACTIVE: BANK B ------------------------------
VIEW ENTER PIN RELEASE CODE
CARD -> MONITOR 0000 1BDF OK
MONITOR -> CARD OK
CLEAR CODES
CLEAR SAFE CARD ENTER PIN SELECT BANK STOP MONITOR?
0000 A
PROTECT OK OK OK
ENTER PIN
0000 ENTER PIN
OK 0000
OK
AS-I CIRCUIT 1
ENTER PIN SELECT BANK
AS-I CIRCUIT 2 A
0000
OK CLEAR
DOWNLOAD
NOT ALLOWED
CHANGE
SAFE SUBST VAL

SUBSTITUTE
CHANGE
Basic Operation
The device starts in the traditional mode. You can switch between the two modes with ESC or OK. In the advanced mode the
cursor is moved by the arrow buttons. Pushing OK puts you to the superior menu (in the drawing one step to the right side).
ESC puts you back to the previous menu. To edit data move with arrow buttons the marking to desired line first and then select
the item with OK, change the data by using the arrow buttons and finally press OK button to accept the input. Pushing ESC
cancels the editing.
Grundlegende Bedienungshinweise
Das Gerät startet im klassischen Modus. Mit ESC oder OK kann zwischen dem klassischen und dem erweiterten Modus
gewechselt werden. Im erweiterten Modus wird der Cursor mit den Pfeil-Tasten bewegt. OK wechselt ins nächsthöhere Menü.
ESC wechselt zurück ins vorherige Menü. Die zu editierenden Werte zunächst mit dem Cursor markieren, dann mit

.12A
underlined data can be selected
unterstrichene Werte sind anwählbar advanced display mode / erweiterter Display-Modus
PROFIBUS
QUICK SETUP
AS-I SAFETY
DIAGNOSIS
SLAVE ADR TOOL
TEST INT SAFETY MON INT SAFETY MON
SETUP DIAGNOSIS LAST DIAG CH1
DISPLAY CONTRAST STATUS: CFG STATUS: CONFIG
... CH1.: OFF
AS-I CIRCUIT 1 ASI 1 A COLOR
AS-I CIRCUIT 2 SLAVES 32 RED
| 1-XX 33 GREY
DIAGNOSIS 2-RX | 3-RR 34 YEL FL
.... ....
LCS LIST OF SAFETY SLAVES SAFETY ORIENTED
AS-I 2 HELP:
CORRUPTED SLAVES INT MONITOR SLAVES
.... A DEVICE ADDRES
RESET | 1-XX
EXT MONITOR A COLOR + CHANGED
| 1A-X 2-RX | 3-RR
FAULT DETECTOR 4- | 5-
2A- | 3A-
DELTA LIST HELP:
4A-X | 5A-X ...
X CHANNEL OK
AS-I CIRCUIT 1
AS-I CIRCUIT 2
.... LCS HELP:

R CH. RELEASED
30A-X | 31A- ERROR COUNTERS X CHANNEL OK
ON OUTPUT ON
| 1B-X LPF R CH. RELEASED
INT SAFETY MON OFF OUTPUT OFF
2B-X | 3B-X FLAGS ON OUTPUT ON
COMPLETE ? OUTPUT STATE
4B-X | 5B-X OFF OUTPUT OFF
ACTUAL CONFIG DIAG INDEX UNKNOWN
.... AS-I CIRCUIT 1 ? OUTPUT STATE
AS-I MASTER A DEVICE ADDRES
30B-X | 31B-X AS-I CIRCUIT 2 UNKNOWN
INT SAFETY MON DIAGNOSIS LAST DIAGNOSIS

LPF LIST OF CH1 COMPLETE
PERIPH. FAULTS DIAGNOSIS CH 1
LAST DIAGNOSIS OK DIAG INDEX EXT SAFETY MON
| 1A-X
2A- | 3A- VIEW CONFIG DIAGNOSIS
4A-X | 5A-X MODE: UNSORTED
.... EXT SAFETY MON MONITOR CONFIG CH1.: ON
30A-X | 31A- ADDRESS 10 COMPLETE ...
| 1B-X MODE: SORTED/V1 CONFIGURATION ASI 1
OK FGDG SLAVES
MON.VER.: 3.0 | 1-XX
FLAGS: 0131 05 2-RX | 3-RR
RELEASED
Safety Monitor Generation II
Safety Monitor Generation I
0000 0001 FAULT DETECTOR

BY SA 4- | 5-
0011 0001 RESET
ON 2007/11/15 ...
0000 0101 HISTORIC:
AT: 14:30 A COLOR
0000 0101 EFLT OVRV NOIS
RELEASED CODE: 32 RED
1 PERIPHERY_OK ACTUAL:
81FE HELP:
0 OFFLINE_READY EFLT OVRV NOIS
X CODE OK
0 AS-I_PWR_FAIL DUP ASI ADR:
R RELEASED
1 NORMAL_OP. 0 |31B
A DEVICE ADDRES
1 CONFIG_ACTIVE HELP:
0 AUTO_ADDR_AVL EFLT EARTH FAULT
OVRV OVERVOLTAGE EXT SAFETY MON
0 AUTO_ADDR_ASN
NOIS NOISE COMPLETE
0 LDS.0
DUP ASI ADR DIAG INDEX
0 CONFIG_OK
1 AUTO_ADDR_ENA DUPLICATE ASI
0 OFFLINE SLAVE ADDRESS
1 DATA_EXCH_ACT
DELTA LIST
0- | 1A-X EXT SAFETY MON DIAGNOSIS
ACTUAL CONFIG 2A-X | 3A-X DIAGNOSIS CH 1
0A | 1A-C 4A-X | 5A-X LAST DIAGNOSIS OK
.... .... VIEW CONFIG
30A-X | 31A-D 30A-X | 31A-
| 1B-X | 1B
2B- | 3B
....
....
30A | 31B-F 30B | 31B LAST DIAGNOSIS
HELP: CH1 COMPLETE
X O.K. DIAG INDEX
D DETECTED ONLY
UNKNOWN SLAVE
P PROJ. ONLY EXT SAFETY MON
MISSING SLAVE LAST DIAG CH1
CH1.: OFF
C TYPE CONFLICT
A COLOR
F PERIPH. FAULT SWID:
32 RED
A DUPLICATE ADR 31256 33 GREY
FEATURE STRING: 2 34 YEL FL
MONITOR CONFIG
.B..DC2 SLAVE ADDR. 4A ....
COMLETE
DOA.AUT ERROR COUNTERS NO SLV.: HELP:
CONFIGURATION
SAFE CPU A: FOR SLV. DETAILS 5 FGDG A DEVICE ADDRES
31166 PRESS OK ON ADDR NO SLV. TEL.: MON. VER.: 3.0 + CHANGED
SAFE CPU B: RESET 31 RELEASED
31158 1A- 0 SLV. TEL. ERR.: by SA
... 1 ON
UART 1:
31A- 65535 PERIPH. FAULTS: 2007/14/15
29642 2
1B- 34 AT 14:43
UART 2: ... PROTOCOL FAULT: RELEASE CODE:
29642 30B- 0 1 81FE
AS-Interface

1.12A
underlined data can be selected
unterstrichene Werte sind anwählbar advanced display mode / erweiterter Display-Modus
PROFIBUS
QUICK SETUP
AS-I SAFETY
DIAGNOSIS
SLAVE ADR TOOL AS-I CIRCUIT 1
PROFIBUS TEST AS-I CIRCUIT 2
PROFIBUS ADDRESS PROFIBUS ADDRESS SETUP
PROFIBUS STATUS OLD ADDRESS 099 DISPLAY CONTRAST
NEW ADDRESS 003
WARNING:
PROFIBUS STATUS
OUTPUTS MAY BE
DPV0: 0 CONN
SET AND HOST MAY
DPV1: 0 CONN
LOOSE CONTROL.
SLAVE TE S T TOOL
SLAVE ADR 21A SLAVE TEST TOOL SLAVE TEST TOOL
OK SLAVE ADR BINARY INPUTS
TEST BINARY OUTPUTS
BINARY INPUTS ANALOG INPUTS
1 ANALOG OUTPUTS
BINARY OUTPUTS PARAMETERS
1
ANALOG INPUTS BINARY INPUTS
0000 D3...D0
1A - 0 1 0 1
1 +32767 OVERFL 2A - 0 1 0 1
...
ANALOG OUTPUTS
QUICK SETUP 0 +1
31A - 1 1 1 1
WARNING: 1B - 0 1 1 0
OUTPUTS MAY BE ...
1 +2
RESET 31B - 0 1 0 1
PARAM F BINARY OUTPUTS
STORE AS-I PERM PARAM F
D3...D0
CONFIGURATION CONFIG 0A72
PERM CONF 0A72 1A - 0 1 0 1
STORE + RUN
2A - 0 1 0 1
STORE + PRJ MODE
...
31A - 1 1 1 1
1B - 0 1 1 0
...
31B - 0 1 0 1
AS-I CIRCUIT 1 ANALOG IN 1 ANALOG INPUTS

0 +2500 1X (SINGLE SLAVE)
AS-I CIRCUIT 2
2A (A-SLAVE)
1 +17898
3B (B-SLAVE)
2 +32767 OVERFL ....
31
SLAVE ADR TOOL 3 -20023
SLAVE ADR TOOL ANALOG OUTPUTS
CONNECT NEW SLV 1X (SINGLE SLAVE)
OLD ADDRESS 21A ANALOG OUT 1 2A (A-SLAVE)
0 +2500
NEW ADDRESS 03B 2B (B-SLAVE)
PRG 1 +17898 ....
31
2 +32767
PARAMETERS
3 -20023 | 1A- 0
2A- 2 | 3A- F
4A- E | 5A- 3
....
30A- 8 | 31A- 9
| 1B- 0
2B- E | 3B- 0
4B- E | 5B- 0
...
30B- 8 | 31B- 9
Basic Operation
The device starts in the traditional mode. You can switch between the two modes with ESC or OK. In the advanced mode the
cursor is moved by the arrow buttons. Pushing OK puts you to the superior menu (in the drawing one step to the right side). ESC
puts you back to the previous menu. To edit data move with arrow buttons the marking to desired line first and then select the
item with OK, change the data by using the arrow buttons and finally press OK button to accept the input. Pushing ESC cancels
the editing.
Grundlegende Bedienungshinweise
Das Gerät startet im klassischen Modus. Mit ESC oder OK kann zwischen dem klassischen und dem erweiterten Modus
gewechselt werden. Im erweiterten Modus wird der Cursor mit den Pfeil-Tasten bewegt. OK wechselt ins nächsthöhere Menü.
ESC wechselt zurück ins vorherige Menü. Die zu editierenden Werte zunächst mit dem Cursor markieren, dann mit OK

1.12A
black/white marked data can be selected
schwarz/weiß markierte Werte sind anwählbar advanced display mode / erweiterter Display-Modus
PROFIBUS
QUICK SETUP
AS-I SAFETY
DIAGNOSIS
SLAVE ADR TOOL
TEST
SETUP
DISPLAY CONTRAST
DISPLAY CONTRAST SETUP

DISPLAY CONTRAST OPERATION MODE AS-I CIRCUIT 1 OPERATION MODE
DEFAULT CONFIG MODE AS-I CIRCUIT 2 STORE ACTUAL CFG
CHANGE
FORCE OFFLINE
AUTO ADR ENABLE
ADR ASSISTENT
STORE ACTUAL AS-I CONTROL
CONFIGURATION LOS
STORE CHIPCARD CHIPCARD
LANGUAGE CARD -> MASTER
FACTORY RESET MASTER -> CARD
FORCE OFFLINE SMILEY CLEAR CHIPCARD
NO
CHANGE LANGUAGE
ENGLISH X
AUTO ADDRESS DEUTSCH
ENABLE FRANCAIS
CHANGE ITALIANO
ESPANOL
AS-I ADDRESS
ASSISTANT ON FACTORY RESET
NEXT ADDRESS TO DO RESET
PROGRAM: 1A
INACTIVE IF
CONTROL INFO CONTROL INFO DEVICES ARE
START BIT SET CONTROL RUN INACTIVE
RUNNING CONTROL FLAGS CHANGE
CYCLE TIME
ACT: 2MS LOS LIST OF
MAX: 5MS OFFLINE SLAVES
CLEAR ALL
CONTROL RUN SET ALL
RUN | 1A- X
CHANGE 2A- | 3A-
4A- X | 5A- X
CONTROL FLAGS ....
0: 2A 47 2B 2C 30A- X | 31A-
4: 83 BD F2 58 | 1B- X
... 2B- X | 3B- X
124:4A C3 84 7A 4B- X | 5B- X
....
30B- X | 31B- X
AS-Interface
Warning!
Classical (Traditional) mode does not guarantee any protection of the settings of the
device!
In the classical mode, it is possible to change settings while the device is in operation.
This can lead to failures of the installation/process (for example changing the address
of an AS-i slave).
9.2 Navigating through the advanced display mode
PROFIBUS
QUICK SETUP
AS-I SAFETY
DIAGNOSE
S L AV E A D R T O O L
TEST
SETUP
D I S P L AY C O N T R A S T
Output Circuit
1:ON 2:OFF
Information!
Some of the settings in the advanced mode are protected as long as the PROFIBUS
Master Class 1 is running. That means that some status information can be displayed
only.
To protect the installation/process, many options such as "change address", "write
parameter", "set outputs", etc. cannot be performed with an active connection to the
control system (active PROFIBUS masters Class 1Busconnection) . In order to exe-
cute these commands via the display, the connection to the control system must be
deactivated first (no PROFIBUS Master Class 1 connection).
The device starts up in the classical mode. Pressing the OK button switches to
the advanced mode. To return to the classical mode, the ESC/service button
must be pressed several times.
In the advanced mode, the selection menu can be moved up and down by using
the two arrow buttons. Pressing OK switches to the selected function or to the
displayed menu, respectively. Pressing ESC/service returns to the previous
menu.
To edit a value it must be highlighted by using the selection bar and then press-
ing OK. The data can be changed by using the arrow-buttons. Changes are con-
firmed with OK. The ESC/service button cancels the editing process.
All possible slave addresses are displayed in sequence from 1 A to 31 A and
from 1 B to 31 B. Data for single slaves are displayed along with the addresses
1 A to 31 A.
9.3 PROFIBUS (main menu)

Main menu || PROFIBUS ||
PROFIBUS ADDRESS
PROFIBUS STATUS
This menu enables PROFIBUS configuration and diagnostics.
PROFIBUS ADDRESS: setting of the PROFIBUS station address.

PROFIBUS STATUS: status of PROFIBUS connections.
9.3.1 PROFIBUS ADRESSE (PROFIBUS Station Address)

Main menu || PROFIBUS || PROFIBUS ADDRESS ||
PROFIBUS ADDRESS
OLD ADDRESS 099
NEW ADDRESS 003
This function is used to set and change the PROFIBUS station address.
The number following "Old Address" shows the current station address. By se-
lecting "New Address", the address can be changed.
9.3.2 PROFIBUS STATUS

Main menu || PROFIBUS || PROFIBUS STATUS ||
PROFIBUS ADDRESS
PROFIBUS STATUS
PROFIBUS STATUS
DPV0: 1 CONN
DPV1: 0 CONN
The function PROFIBUS Status indicates if and how many connections are active
on each PROFIBUS channel.
DP/V0: number of active cyclic connections.

DP/V1: number of active acyclic connections.
AS-Interface
9.4 QUICK SETUP

Main menu || QUICK SETUP ||
This menu enables a quick configuration of the AS-i network.
PROFIBUS
QUICK SETUP
AS-I SAFETY
DIAGNOSIS
SLAVE ADR TOOL
TEST
SETUP
LCD CONTRAST
WARNING:
OUTPUTS CAN BE
RESET!
Warning!
Outputs can be reset!
Pressing "OK" switches the user to the sub menu "Store AS-i Configuration".
STORE AS-I
CONFIGURATION
STORE + RUN
STORE + PRJ MODE
Store+Run
Pressing "OK" stores the detected configuration and the detected slaves on the
AS-i network as the active configuration. The gateway then switches to the pro-
tected operating mode.
Store + Prj Mode
Pressing "OK" stores the detected configuration and the detected slaves on the
AS-i network as the active configuration. The gateway remains in configuration
mode.
Pressing "ESC" leaves this menu and switches back to the main menu.
9.5 AS-I SAFETY

Main menu || AS-I SAFETY || CODEFOLGEN ||
PROFIBUS
QUICK SETUP
AS-I SAFETY
DIAGNOSIS
SLAVE ADR TOOL
TEST
SETUP
DISPLAY CONTRAST
TEACH CODES
SAFE OUTPUT CH.
SAFE COUPLING
START/STOP
CLEAR SAFE CFG
PIN
SAFE CHIPCARD
PROTECT
SAFE SUBST VAL
This menu enables the following functions:
TEACH CODES: Teaching the code sequences using the display

SAFE OUTPUT CH: Display function for the status of the individual channels
SAFE COUPLING: Generating safe coupling slaves on the second AS-i circuit
(Optional Menu)1
START/STOP Changing mode
Safe operating mode / configuration mode
CLEAR SAFE CFG: Deleting the safe configuration
PIN: Changing the PIN number
SAFE CHIPCARD: Chip card configuration
PROTECT: Protecting the configuration on the chip card
SAFE SUBST VAL: Activation/deactivation of the code substitute function for safe
slaves
1. This function is only displayed if no coupling slaves were entered in the configuration.
AS-Interface
9.5.1 TEACH CODES

The TEACH CODES menu enables teaching of code sequences using the dis-
play.
9.5.1.1 TEACH CODES – COMPLETE
Main Menu || AS-I SAFETY || TEACH CODES || TEACH CODES COMPLETE ||

In the sub-menu TEACH CODES COMPLETE you teach the code tables for all
included safety AS-i slaves.
First enter the PIN and confirm with OK.
TEACH CODES
COMPLETE
SINGLE SLAVE
COUPLING SLAVE
SNGL SLAVE CODE
TEACH CODES
ENTER PIN
0000
OK
If the PIN was correctly entered, the Monitor is stopped and the following informa-
tion appears:
TEACHING CODES
CLOSE CONTACTS
AS-I 1:
|1-OK
2-RX | 3-RR
.... |
30-DC |31-DC
AS-I 2:
| 1-OK
2-RX | 3-RR
.... |
30-DC |31-DC
....
HELP
NO SAFETY SL
MS MISSING SLAVE
X CH OK
R CH RELEASED
OK CODE LEARNED
ER CODE ERROR
DC DUPL.CODE
Information!
If all safety AS-i slaves have been successfully taught, the first line in the display
changes from TEACHING CODES to CODES LEARNED.
All safety contacts (also in sequence) must be closed for the safety unit to learn
the code sequences. Incomplete code tables are not learned.
Press on ESC/Service to quit learning. It is then possible to restart the Monitor:
START MONITOR?
OK
Information!
See also <Procedure for configuring and teaching code sequences>.
AS-Interface
9.5.1.2 SINGLE SLAVE
Main Menü || AS-I SAFETY || TEACH CODES || SINGLE SLAVE ||

This menu point allows you to teach the code table for a safe slave. Proceed as
follows:
• Use the arrow keys to navigate to the third line (0000) on the display
• Enter the PIN there
• Use the arrow keys to navigate to the fourth line (OK) on the display
• Confirm your entries with OK
TEACH CODES
ENTER PIN
0000
OK
In the following menu:

• Use the arrow keys to select the AS-i circuit (1/2)
• Confirm with OK
AS-I CIRCUIT 1
AS-i CIRCUIT 2
After selecting the AS-i circuit the safe unit switches to configuration mode.
In the following menu:
• Use the arrow keys to navigate to the second line (– –1) on the display
TEACH CODES
SLAVE ADDR. ––1
ESC OK
...
HELP ⇓
• Confirm with OK (display flashes)

• Use the arrow keys to enter the desired address
• Confirm with OK (display stops flashing)
• Use one of the two arrow keys to exit the input screen
• Save with OK, or cancel the process by pressing ESC.
Information!
Be sure that all slave contacts on the corresponding slave are closed.
The teaching procedure was successful if an OK appears in the third line.
The following error messages are possible:
Message Description
RR Both contacts open
RX Left contact open, right contact closed.
XR Right contact open, left contact closed.
Press the OK key to save the learned code table or press ESC to discard it.
9.5.1.3 COUPLING SLAVE
Main Menu || AS-I SAFETY || TEACH CODES || COUPLING SLAVE ||

This menu point allows you to teach the code table for a coupling slave. To con-
tinue, enter the PIN and confirm with OK.
TEACH CODES
ENTER PIN
0000
OK
In the following menu you select the AS-i circuit.
AS-I CIRCUIT 1
AS-i CIRCUIT 2
Then enter the slave address.
COUPLING SLAVE
SLAVE ADDR. ––1
ESC
The teach procedure was successful if after approx. 2 s an OK appears in the dis-
play.
COUPLING SLAVE
SLAVE ADDR. ––1
ESC [OK]
Save with OK, or cancel the process by pressing ESC.
AS-Interface
9.5.1.4 INPUT CODE SEQ.
Main Menu || AS-I SAFETY || TEACH CODES|| INPUT CODE SEQ. ||

This menu point allows you to directly enter the code sequence for a particular
AS-i safety slave. If the slave address is already indicated, you can directly enter
the sequence using the keys and then save or discard it.
To continue, enter the PIN and confirm with OK.
TEACH CODES
ENTER PIN
0000
OK
In the following menu you select the AS-i circuit.
AS-I CIRCUIT 1
AS-i CIRCUIT 2
Then enter the code sequence.
SLAVE ADDR ––
ENTER CODE 1
00000000
ESC OK
If no error message is displayed, the teach procedure was successfully complet-

ed.
Use OK to save the entries and return to the previous menu. Use ESC to cancel
the procedure.
9.5.2 SAFE OUTPUT CH (channels for the release circuits)

Main Menu || AS-I SAFETY || SAFE OUTPUT CH ||
SAFE OUTPUT
CHANNELS
CH 1: ON
CH 2: OFF
...
CH 16: OFF
In this menu you can read off the status of the 16 release circuits.
9.5.3 SAFE COUPLING (optional menu)

Main menu || AS-I SAFETY || SAFE COUPLING ||
SAFE COUPLING
ON CHANNEL 2
<ADR 00>
<DISABLE>
Information!
This menu is only displayed if there are no coupling slaves in the configuration.
On the 2nd AS-i circuit up to two safe AS-i slaves (coupling slaves) can be creat-
ed which represent the states of the first two release circuits.
SAFE COUPLING
ON CHANNEl 2
<ADR 10>
<DISABLE>
After entering the address (using the arrow keys) and confirming (with OK), the
display changes from ENABLE to DISABLE. Selecting DISABLE sets the address
to “00”.
For additional information refer to <Safe coupling slaves on the AS-i circuits>.
9.5.4 START/STOP (changing the Monitor mode)

Main Menu || AS-I SAFETY || START/STOP ||
START/STOP
ENTER PIN
0000
OK
START/STOP
STOP
CHANGE
In this menu you change the mode of the Monitor.

START: Sets the Monitor to protecting operating mode

STOP: Sets the Monitor to configuration mode
AS-Interface
9.5.5 CLEAR SAFE CFG (delete safe configuration)

Main Menu|| AS-I SAFETY || CLEAR SAFE CFG ||
CLEAR SAFE CFG

ENTER PIN
0000
OK
In the CLEAR SAFE CFG menu the stored safe information is deleted. This pro-
cedure is PIN protected.
9.5.6 PIN (changing the PIN)

Main Menu || AS-I SAFETY || PIN || CHANGE PIN ||
CHANGE PIN
ENTER PIN
0000
OK
CHANGE PIN
ENTER NEW PIN
0000
0000
OK
In this menu you change the PIN. This procedure is protected by entering the pre-
vious PIN.
Information!
The default setting for the PIN is “0000” and must not be changed.
9.5.7 SAFE CHIPCARD

Main Menu || AS-I SAFETY || SAFE CHIPCARD ||
SAFE CHIPCARD
ACTIVE: BANK B
VIEW
CARD -> MONITOR
MONITOR -> CARD
CLEAR CODES
CLEAR SAFE CARD
In this menu you can manage the safe area of the chip card.
ACTIVE: BANK X Displays the active bank on the chip card.

VIEW: Reads out the safety configuration of a chip card bank.
CARD->MONITOR: Copies the configuration of a chip card bank to the Monitor.
MONITOR->CARD: Copies the Monitor configuration to a chip card bank.
CLEAR CODES: Deletes the safety configuration on the Monitor.
CLEAR SAFE CARD: Deletes a safe memory bank on the chip card.
AS-Interface
9.5.7.1 VIEW BANK X CONFIG (view active bank)
Main Menu || AS-I SAFETY || SAFE CHIPCARD || VIEW || SELECT BANK || BANK X CONFIG ||
SELECT BANK
A
OK
BANK A CONFIG
RELEASE DATE:
2006/06/17 18:43
BY:
ROLF BECKER
CONFIG NAME:
L3040 MIT LADEVO
RRICHTUNG LINK U
ND PALETTENWECHS
LER V1.23
RELEASE CODE:
1BDF
After selecting the desired memory bank and confirming with OK, the configura-
tion is displayed.
For additional information refer to <Chip card>. Issue date: 28.10.2008
9.5.7.2 CARD –>MONITOR (copy card data to the Monitor)
Main Menu || AS-I SAFETY || SAFE CHIP CARD || CARD -> MONITOR ||
ENTER PIN || SELECT BANK || COPY BANK X -> MONITOR ||
SAFE CHIPCARD
ACTIVE: BANK B
VIEW
CARD -> MONITOR
MONITOR -> CARD
CLEAR CODES
CLEAR SAFE CARD
ENTER PIN
0000
OK
SELECT BANK
A
OK
STOP MONITOR
OK
AS-Interface
COPY BANK A to
MONITOR
RELEASE DATE:
2006/06/17 18:43
BY:
ROLF BECKER
CONFIG NAME:
L3040 MIT LADEVO
RRICHTUNG LINKS U
ND PALETTENWECHS
LER V1.23
RELEASE CODE:
1BDF
---------------
TYPE CODE
1BDF OK
START MONITOR
OK
In this menu you send the safe configuration stored on the memory card to the
EEPROM on the Monitor. Use the keys to set the release code and confirm with
OK.
After a bank on the chip card has been written to, this bank is the active bank. To
activate the new configuration, the Safety Monitor must be started.
9.5.7.3 MONITOR –>CARD (copy Monitor data to the chip card)
Main Menu || AS-I SAFETY || SAFE CHIPCARD || MONITOR -> CARD ||

ENTER PIN || SELECT BANK || COPY X -> CARD ||
SAFE CHIPCARD
ACTIVE: BANK B
VIEW
CARD -> MONITOR
MONITOR -> CARD
CLEAR CODES
CLEAR SAFE CARD
CLEAR SAFE CFG

ENTER PIN
0000
OK
SELECT BANK
A
OK
STOP MONITOR
OK
START MONITOR
OK
In this menu you sent the safe configuration from the EEPROM on the Monitor to
the memory card. This procedure is PIN protected.
AS-Interface
9.5.7.4 CLEAR CODES (delete code sequences)
Main Menu || AS-I SAFETY || SAFE CHIPCARD || CLEAR CODES ||

ENTER PIN || SELECT BANK || DELETE ||
SAFE CHIPCARD
ACTIVE: BANK B
VIEW
CARD -> MONITOR
MONITOR -> CARD
CLEAR CODES
CLEAR SAFE CARD
ENTER PIN
0000
OK
SELECT BANK
A
OK
SELECT BANK
A
CLEAR
STOP MONITOR
OK
START MONITOR
OK
In this menu you delete the code sequences from the selected bank. This proce-
dure is PIN protected.
9.5.7.5 CLEAR SAFE CARD
Main Menu || AS-I SAFETY || SAFE CHIPCARD || CLEAR SAFE CARD || ENTER PIN ||
SELECT BANK || CLEAR ||
SAFE CHIPCARD
ACTIVE: BANK B
VIEW
CARD -> MONITOR
MONITOR -> CARD
CLEAR CODES
CLEAR SAFE CARD
ENTER PIN
0000
OK
SELECT BANK
A
OK
SELECT BANK
A
CLEAR
AS-Interface
STOP MONITOR
OK
START MONITOR
OK
Using this menu you can delete the safe configuration from a chip card bank. This
procedure is PIN protected.
9.5.8 PROTECT (protect safe configuration)

Main Menu|| AS-I SAFETY || PROTECT ||
PROTECT
ENTER PIN
0000
OK
This function allows you to protect the safe configuration before downloading
over the serial interface.
9.5.9 SAFETY SUBST VAL (Substitute values for input data from safe slaves)
Main menu || AS-I SAFETY || SAFETY SUBST VAL ||
AS-I CIRCUIT 1
AS-I CIRCUIT 2
When working with a double master (AS-i master and two AS-i circuits) the AS-i
circuit must be selected first by using the arrow and the OK buttons.
SAFE SUBST VAL

SUBSTITUTE
CHANGE
This function enables activation/deactivation of the code substitute function for

safe slaves.
SUBSTITUTE (values)
The safety code sequences are replaced by the following values:
Both channels are in the safe state: 0000bin
Channel 1 is in the safe state: 0011bin
Channel 2 is in the safe state: 1100bin
No channel is in the safe state: 1111bin
NO SUBSTITUTE
The safety code sequences are transmitted via the input data.
9.6 DIAGNOSTICS
Main menu || DIAGNOSIS ||
SAFETY SLAVES
INT MONITOR
EXT MONITOR
FAULT DETECTOR
DELTA LIST
LCS
ERROR COUNTERS
LPF
FLAGS
ACTUAL CONFIG
AS-I MASTER
This menu contains the following sub-menus:
SAFETY SLAVES: Safety input slaves

INT MONITOR: Display the diagnosis data for the integrated Safety Monitor
EXT MONITOR: Display the diagnosis data for the external Safety Monitors
FAULT DETECTOR: Informations about the AS-i Fault Detector
DELTA LIST: List of AS-i slaves with configuration error
LCS: List of slaves having caused a configuration error
ERROR COUNTERS: Fault counter for each single AS-i slave
LPF: List of Peripheral Faults
FLAGS: Display of the EC-Flags
ACTUAL CONFIG: Display of the current configuration
AS-I MASTER: Display of the software states
For additional information refer to chap. <Advanced Diagnostics for AS-i Mas-
ters>.
AS-Interface
9.6.1 AS-I CIRCUIT (Selecting the AS-i circuit)

Main Menu || DIAGNOSIS || SAFETY SLAVES || AS-I CIRCUIT ||
AS-I CIRCUIT 1
AS-i CIRCUIT 2
Please select the required AS-i circuit using the arrow buttons and the OK button.
Than you get the diagnostic menu.
9.6.2 SAFETY SLAVES (safety oriented slaves)

Main Menu|| DIAGNOSIS || SAFETY SLAVES || SAFETY ORIENTED SLAVES ||
SAFETY ORIENTED
SLAVES
| 1-XX
2-XR | 3-RR
4- | 5-
The list of “Safety Input Slaves” (“AS-i Safety at Work”) shows the slaves for
which the safety function has been released:
X: The channel is OK
R: The channel has released
The first place corresponds to Channel 2, the second place to Channel 1. Thus
RX means that Channel 2 released and Channel 1 is OK.
The channels can not be evaluated individually, if the substitution of safety slaves
input data was disabled in menu:
• command interface/ function profile
or
• slave value substitute (SAFETY SUBST VALUE).
In this case both channels must have the same state, otherwise the indication will
not be proper.
9.6.3 INT MON (internal monitor)
9.6.3.1 DIAGNOSTICS (Diagnostics for the internal monitor)
Main menu || DIAGNOSIS || INT MONITOR || DIAGNOSOSIS ||
INT MONITOR
DIAGNOSIS
LAST DIAGNOSIS
VIEW CONFIG
DIAGNOSIS
CH 1
OK
INT MONITOR
DIAGNOSIS
COMPLETE
DIAG INDEX
AS-Interface
INT SAFETY MON

DIAGNOSIS
CH 1.: ON
...
ASI 1
SLAVES
| 1-XX
2-RX | 3-RR
4- | 5-
....
A COLOR
32 RED
....
HELP:
X CHANNEL OK
R CH. RELEASED
A DEVICE ADR.
This menu shows the status of the safety AS-i safe slaves and the diagnostics for
the integrated Safety Monitor for each release circuit separately.
COMPLETE: The complete diagnostic is read out.

DIAG INDEX: The diagnostic is shown as it was configured under the
"device_Index_Assignment" in ASIMON.
Information!
If the diagnosis is read using DIAG INDEX, the device count begins at 0, otherwise at
32!
9.6.3.2 LAST DIAGNOSIS (Last diagnostics for the internal monitor)
Main menu || DIAGNOSIS || INT MONITOR || LAST DIAGNOSIS ||
INT MONITOR
DIAGNOSIS
LAST DIAGNOSIS
VIEW CONFIG
DIAGNOSIS
CH 1
OK
LAST DIAGNOSIS
CH1 COMPLETE
DIAG INDEX
INT SAFETY MON

LAST DIAG CH1
CH1.: OFF
A COLOR
32 RED
33 GREY
34 YEL FL
....
HELP:
A DEVICE ADDRES
+ CHANGED
This menu displays the diagnosis at the time the Safety Monitor was deactivated.
Complete: The complete diagnostic is read out.

"device_index_assignment" in ASIMON
For additional information, please refer to the <ASIMON> documentation.
Information!
32!
AS-Interface
9.6.3.3 MONITOR CONFIG
Main Menu|| DIAGNOSIS || MONITOR || VIEW CONFIG || MONITOR CONFIG ||
SAFETY MONITOR
DIAGNOSIS
LAST DIAGNOSIS
VIEW CONFIG
MONITOR CONFIG
COMPLETE
CONFIGURATION
FGDG
MON.VER.: 3.0
RELEASED
BY SA
ON 2007/11/15
AT: 14:30
RELEASED CODE:
81FE
This menu indicates which configuration is loaded in the integrated Safety Moni-
tor.
9.6.4 EXT SAFETY MON (external monitor)

Main menu || DIAGNOSIS || EXT MONITOR || EXT SAFETY MON ||
EXT SAFETY MON

DIAGNOSIS
ADDRESS 10
MODE: SORTED/V1
OK
The AS-i Safety Monitor diagnostics reads the diagnostics data from the AS-i
Safety Monitor and shows this diagnostics data in the display.
The menu item ADDRESS can be used to select the desired external monitor.
Generation 2 external monitors always have unsorted diagnostics.
9.6.4.1 DIAGNOSE (Diagnosis for the external monitor)
Main menu || DIAGNOSIS || EXT MONITOR || EXT SAFETY MON || DIAGNOSIS ||
If the external Safety Monitor is a second generation version, this menu opens
up.
EXT SAFETY MON

DIAGNOSIS
LASTE DIAGNOSIS
VIEW CONFIG
DIAGNOSIS
CH 1
OK
EXT SAFETY MON

COMPLETE
DIAG INDEX
AS-Interface
EXT SAFETY MON

DIAGNOSIS
MODE: UNSORTED
CH1.: ON
...
ASI 1
SLAVES
| 1-XX
2-RX | 3-RR
4- | 5-
...
A COLOR
32 RED
HELP:
X CODE OK
R RELEASED
A DEVICE ADDRES
Just as with the internal Safety Monitor, here the current diagnostics and shut-
down history can be read, see <INT MON (internal monitor)>.
9.6.4.2 LAST DIAGNOSIS (Last diagnostics for the internal monitor)
Main menu || DIAGNOSIS || INT MONITOR || LAST DIAGNOSIS ||
INT MONITOR
DIAGNOSIS
LAST DIAGNOSIS
VIEW CONFIG
DIAGNOSIS
CH 1
OK
LAST DIAGNOSIS
CH1 COMPLETE
DIAG INDEX
INT SAFETY MON

LAST DIAG CH1
CH1.: OFF
A COLOR
32 RED
33 GREY
34 YEL FL
....
HELP:
A DEVICE ADDRES
+ CHANGED
This menu displays the diagnosis at the time the Safety Monitor was deactivated.
Complete: The complete diagnostic is read out.

"device_index_assignment" in ASIMON
Information!
32!
9.6.4.3 ACTUAL CONFIG (Configuration for the external monitor)
Main menu || DIAGNOSIS || EXT MONITOR || VIEW CONFIG || MONITOR CONFIG ||
EXT MONITOR
LAST DIAGNOSIS
VIEW CONFIG
AS-Interface
MONITOR CONFIG
ASI ADDR: 10
SIM. SLAVES: 3
MON. VER.: 1.0
RELEASE DATE:
2006/06/17 18:43
BY:
ROLF BECKER
CONFIG NAME:
L3040 MIT LADEVO
RRICHTUNG LINK U
ND PALETTENWECHS
LER V1.23
RELEASE CODE:
1BDF
This menu indicates which configuration is loaded in the external Safety Monitor.
9.6.5 FAULT DETECTOR

Main menu || DIAGNOSIS || FAULT DETECTOR ||
FAULT DETECTOR
RESET
HISTORIC:
EFLT OVRV NOIS
ACTUAL:
EFLT OVRV NOIS
DUP ASI ADR:
0 | 31B
HELP:
EFLT EARTH FAULT
OVRV OVERVOLTAGE
NOIS NOISE
DUP ASI ADDR
DUPLICATE ASI
SLAVE ADDRESS
The menu "Fault Detector" displays information about the AS-i fault detector and
permits deleting the AS-i fault detector´s history. Furthermore, a list of abbrevia-
tions in clear text is displayed in the "Help" section.
By selecting "Reset" the history of the AS-i fault detector can be deleted.
The section "Historic" lists the error messages generated by the AS-i fault detec-
tor since the last "Reset".
The section "Actual" lists the currently present error messages of the AS-i fault
detector.
The following error messages are displayed:
• Duplicate address (displaying of 2 lowest slave addresses with duplicate
addresses)
• Earth faults
• Noise
• Over-voltage
Optionally, the absence of the redundant 24V for some single masters may be
displayed.
AS-Interface
9.6.6 DELTA LIST

Main menu || DIAGNOSIS || DELTA LIST ||
DELTA LIST
0- | 1A-X
2A-X | 3A-X
4A-X | 5A-X
....
30A-X | 31A-
| 1B
2B- | 3B
....
30B | 31B
The Delta List is a list of AS-i slaves with configuration error.
9.6.7 LCS (History of the slaves which have triggered a configuration error)
Main menu || DIAGNOSIS || LCS ||
LCS LIST OF
CORRUPTED SLAVES
RESET
| 1A-X
2A- | 3A-
4A-X | 5A-X
....
30A-X | 31A-
| 1B-X
2B-X | 3B-X
4B-X | 5B-X
....
30B-X | 31B-X
This list contains entries for all AS-i slaves that were responsible for at least one
intermittent configuration error since the list was last read or since the AS-i mas-
ter was turned on.
empty field: no error

X: AS-i Slave triggered a configuration error.
9.6.8 ERROR COUNTERS

Main Menu|| DIAGNOSIS || AS-I CIRCUIT || ERROR COUNTERS ||
AS-I CIRCUIT 1
AS-I CIRCUIT 2
ERROR COUNTERS
RESET
1A - 0
...
31A - 65535
1B - 34
...
30B - 0
This list displays the fault counter for each single AS-i slave.
In addition, the number of voltage dropouts/undervoltage on AS-i (APF) is dis-
played.
Selecting RESET resets the fault counter to 0.
9.6.9 LPF (List of Peripheral Faults)

Main menu|| DIAGNOSIS || AS-I CIRCUIT || LPF LIST OF PERIPH. FAULTS ||
AS-I CIRCUIT 1
AS-I CIRCUIT 2
LPF LIST OF
PERIPH. FAULTS
| 1A-X
2A- | 3A-
4A-X | 5A-X
....
30A-X | 31A-
| 1B-X
This list shows the list of slaves which have triggered peripheral faults (LPF).
AS-Interface
Empty field: Peripheral O.K.

X: Peripheral fault
9.6.10 FLAGS
Main menu || DIAGNOSIS || FLAGS ||
FLAGS: 0131 05
0000 0001
0011 0001
0000 0101
1 PERIPHERY_OK
0 OFFLINE_READY
0 AS-I_PWR_FAIL
1 NORMAL_OP.
1 CONFIG_ACTIVE
0 AUTO_ADDR_AVL
0 AUTO_ADDR_ASN
0 LDS.O
1 CONFIG_OK
1 AUTO_ADDR_ENA
0 OFFLINE
1 DATA_EXCH_ACT
This function displays the EC-flags in hexadecimal or binary format as well as sin-
gle bits beginning with the least significant bit.
Arrangement of the bits within the byte:
Byte
Byte value: 27 26 25 24 23 22 21 20
Bit: 7 6 5 4 3 2 1 0
Byte 1
Bit 0: Periphery_OK
This flag is set if none of the AS-i slave signals a peripheral fault.
Byte 2
Bit 7: Offline_Ready
The flag is set if the AS-i master is offline.
Bit 6: AS-i Pwr Fail
The flag is set if the AS-i circuit is not sufficiently powered.

Bit 5: Normal_Op.
The flag is set if the AS-i master is in normal operation.
Bit 4: Config_Active
The flag is set in configuration mode and is reset in protected mode.
Bit 3: Auto_Addr_Avl
The flag is set if the automatic addressing is possible. This means that exactly
one slave has failed.
Bit 2: Auto_Addr_Asn
The flag is set if automatic addressing is possible (AUTO_ADDR_ENABLE =
1; no "incorrect" AS-i slave is connected to AS-i).
Bit 1: LDS.0
The flag is set,if an AS-i slave with address 0 has been detected.
Bit 0: Config_OK
The flag is set if the projected configuration is equal to the actual configura-
tion.
Byte 3
Bit 0: Data_Exch_Act
If the flag "Data Exchange Active" is set, the data exchange with AS-i slaves is
possible during the data exchange phase. If the bit is not set, the data
exchange with AS-i slaves is inhibited. Instead of data telegrams READ_ID
telegrams will be sent.
The bit is set by the AS-i master at the beginning of the offline phase.
Bit 1: Offline
This bit is set if the operating mode is supposed to be changing to offline or is
already offline.
Bit 2: Auto_Addr_Ena
This flag indicates if automatic addressing has been disabled (bit = 0) or
enabled (bit = 1) by the user.
(For further information please refer to "Read flag (GET_FLAGS)).
AS-Interface
9.6.11 ACTUAL CONFIG (actual slave configuration)

Main menu || DIAGNOSE || ACTUAL CONFIG ||
ACTUAL CONFIG
0A | 1A-C
....
30A-X | 31A-D
| 1B-X
....
30A | 31B-F
HELP:
X O.K.
D DETECTED ONLY
UNKNOWN SLAVE
P PROJ. ONLY
MISSING SLAVE
C TYPE CONFLICT
F PERIPH. FAULT
A DUPLICATE ADDR
This function displays the status of the actual configuration of the individual AS-i
slaves.
A help appears at the end of the list explaining the abbreviations:
X (O.K.): The configuration data for the detected AS-i slave agree with
the designed in configuration data.
D (Detected Only): An AS-i slave is detected at this address, but it was not
designed in.
P (Projected Only): An AS-i slave was designed in at this address, but it was not
detected.
C (Type Conflict): The configuration data for the detected AS-i slave do not
agree with the designed in configuration data. The actual exist-
ing configuration of the connected AS-i slave is displayed.
F (Periph. Fault): The AS-i slave has a peripheral error.
A (Duplicate Adr.): Two AS-i slaves at the indicated address.
After selecting the desired AS-i slave address, the values for the current configu-
ration data are displayed after the respective address in the following order:
IO (I/O-Configuration) ID (ID-Configuration) xID1 (extended ID1) xID2 (extended
ID2).
0A - .... -
1A - 7A28 -C
WRONG TYPE
In addition, the status of the configuration is shown in plain text.

If no AS-i slave is present at an address and none is designed in, four decimal
points are displayed instead of the configuration data.
9.6.12 AS-I MASTER (Info)

Main menu || DIAGNOSIS || AS-I MASTER ||
SWID:
31256
FEATURE STRING: 2
.B..DC2
DOA.AUT
SAFE CPU A:
31166
SAFE CPU B:
31158
UART 1:
29642
UART 2:
29642
This function shows information about the version and features of the AS-i mas-
ter:
Information Meaning
SWID Software ID for the AS-i master
FEATURE String Feature string for the AS-i master
SAFE CPU A Software ID of the SAFE CPU A
SAFE CPU B Software ID of the SAFE CPU B
UART 1 Software ID for the Safety UART 1
UART 2 Software ID for the Safety UART 2
9.7 SLAVE ADR TOOL (Slaveadressierungstool)

Main menu || SLAVE ADR TOOL ||
This function enables setting and changing the addresses of both new and al-
ready configured AS-i slaves. This function replaces the handheld AS-i address
programming device.
AS-Interface
Pressing the OK button continues with the actual test, ESC/SERVICE cancels the
process.
SLAVE ADR TOOL

CONNECT NEW SLV
OLD ADDRESS
NEW ADDRESS
Now the new slave can be connected to the AS-i network. After connecting, the
current address of the slave is displayed as "OLD ADDRESS"and the message
"CONNECT NEW SLV" disappears.
To assign a new address to the slave the menu entry "NEW ADDRESS" must be
selected. Afterwards the new address can be selected by using the arrow but-
tons. The selected address is assigned by selecting "PRG" on the menu and
pressing the OK button.
SLAVE ADR TOOL

CONNECT
OLD ADDRESS 21A
NEW ADDRESS 03B
PRG
If an error occurs while addressing a slave, one of the following error messages is
displayed for about 2 seconds:
Failed: SND: Slave with old address has not been detected.
Failed: SD0: Slave with address 0 already exists.
Failed: SD2: Chosen slave address already exists.
Failed: DE: AS-i slave address cannot be deleted.
Failed: SE: Error setting new address for AS-i slave.
Failed: AT: New address for AS-i slave could be stored temporarily only.
Failed: RE: Error reading extended ID1-code.
Information!
When working with a double master (AS-i master and two AS-i networks) the AS-i net-
work must be selected first by using the arrow and the OK buttons.
AS-I CIRCUIT 1
AS-i CIRCUIT 2
9.8 TEST (Test tools for slaves)

Main menu || TEST ||
After selecting the menu TEST a warning message is displayed, pointing out, that
it is possible during this test that outputs are set and that the host may loose con-
trol over the network.
WARNING:
OUTPUTS MAY BE
SET AND HOST MAY
LOOSE CONTROL.
Pressing the OK button continues with the actual test, ESC/SERVICE cancels the
process.
SLAVE TEST TOOL

BINARY INPUTS
BINARY OUTPUTS
ANALOG INPUTS
ANALOG OUTPUTS
PARAMETERS
The menu TEST contains the following sub-menus:
SLAVE TEST TOOL: Testing the selected slave

BINARY INPUTS: State of the binary inputs
BINARY OUTPUTS: State of the binary outputs
ANALOG INPUTS State of the analog inputs
ANALOG OUTPUTS: State of the analog outputs
PARAMETERS: Value of the current AS-i parameter
9.8.1 BINARY INPUTS

Main menu || TEST || BINARY INPUTS ||
BINARY INPUTS
D3...D0
1A - 0 1 0 1
2A - 0 1 0 1
3A - 0 0 0 1 ⇓
This function displays the state of the binary inputs for all AS-i slaves.
0: Input cleared
1: Input set
AS-Interface
9.8.2 BINARY OUTPUTS

Main menu || TEST || BINARY OUTPUTS ||
BINARY OUTPUTS
D3...D0
1A - 0 1 0 1
2A - 0 1 0 1
3A - 0 0 0 1 ⇓
This function displays the state of the binary outputs for all AS-i slaves.
0: Output cleared
1: Output set
The binary outputs can be modified after selecting an AS-i slave.
9.8.3 ANALOG INPUTS

Main menu || TEST || ANALOG INPUTS ||
ANALOG INPUTS
1 X
2 A
3 B
The slave types are characterized as follows:
X: Single Slave
A: A-Slave
B: B-Slave
AB: A+B Slave
...
The data of the B slaves starts at channel 2!
The order in which information is displayed is as follows:
• AS-i slave address
• decimal 16-bit value
• bar graph
If the selected slave is a transparent slave, the value is always displayed without
sign. If the selected slave is a transparent slave, the value is always displayed
without sign. In this case, when the value is changed only positive values can be
entered. Additionally, a value overflow is indicated by "Overfl".
ANALOG IN 1
0 +2500
1 +17898
2 +32767 OVERFL
3 -20023
9.8.4 ANALOG OUTPUTS

Main menu || TEST || ANALOG OUTPUTS ||
ANALOG OUTPUTS
1 X
2 A
3 B
This function displays the values of the analog outputs for all AS-i slaves.
The order in which information is displayed is as follows:
• AS-i slave address
• decimal 16-bit value
• bar graph.
If the selected slave is a transparent slave, the value is always displayed without
sign. If the selected slave is a transparent slave, the value is always displayed
without sign. In this case, when the value is changed only positive values can be
entered. Additionally, a value overflow is indicated by "Overfl".
ANALOG OUT 1
0 +2500
1 +17898
2 +32767 OVERFL
3 -20023
The analog outputs can be changed after selecting an AS-i slave.

AS-Interface
9.8.5 PARAMETER
Main menu || TEST || PARAMETER ||
PARAMETER
| 1A - 0
2A - 2| 3A - F
4A - E| 5A - 3 ⇓
This function displays the hexadecimal value of the current AS-i parameters for
all AS-i slaves.
The current AS-i parameters can be changed after selecting a slave address.
9.9 SETUP (configuration of the AS-i network)

Main menu || SETUP ||
OPERATION MODE
STORE ACTUAL CFG
FORCE OFFLINE
AUTO ADR ENABLE
ADR. ASSISTENT
AS-I CONTROL
LOS
CHIPCARD
LANGUAGE
FACTORY RESET
SMILEY
In the "Setup menu", the following sub menus are available:
OPERATION MODE: operation mode of the AS-i master

STORE ACTUAL CFG: store current configuration
FORCE OFFLINE: switch AS-i Master to offline operation
AUTO ADR ENABLE: enable automatic address
ADR. ASSISTENT: AS-i address assistant
AS-I CONTROL: status of the control program
LOS: list of offline slaves
CHIPCARD: chipcard
LANGUAGE: select menu language
FACTORY RESET: reset to factory settings
9.9.1 AS-I CIRCUIT

Main menu || SETUP ||
AS-I CIRCUIT 1
AS-i CIRCUIT 2
To start this setup menu, an AS-i circuit must first be selected using the arrow
and the OK buttons.
The function is only available for AS-i masters with two AS-i circuits.
9.9.2 OPERATION MODE

Main menu || SETUP || OPERATION MODE ||
OPERATION MODE
CONFIG MODE
CHANGE
This function shows the current operation mode of the AS-i master:
PROTECTED MODE: protected operating mode

CONFIG MODE: configuration mode
The operation mode can be changed with "Change".
Parameters and configuration data can be modified in configuration mode, only.
9.9.3 STORE ACTUAL (store currently detected configuration)

Main menu || SETUP || STORE ACTUAL||
STORE ACTUAL
CONFIGURATION
STORE
This function can only be executed in configuration mode.

This function enables currently detected slaves on the selected AS-i network to
be stored in the configuration of the AS-i Master.
If "Store" was successful, the LED "Config error" is turned off. The configuration is
stored and the configuration error has been eliminated.
However, if one of the connected slaves exhibits a peripheral fault, the LED "Con-
fig error" will flash.
If the AS-i master is in protected mode, the error message "Failed No Config
Mode" will appear:

Address 0 is not a permitted operation address for a slave. If an AS-i slave with
this address exists, storing the configuration will still be confirmed with "OK".
However, the configuration error remains.
AS-Interface
9.9.4 FORCE OFFLINE (Switch AS-i Master to offline operation)

Main menu || SETUP || FORCE OFFLINE ||
FORCE OFFLINE
NO
CHANGE
This function is used to change the address of a slave.
YES: AS-i Master is offline.

NO: AS-i Master is online.
With "Change", this status can be changed.
Switching the AS-i master to offline operation puts the AS-i network into the safe
state. The AS-i master must be offline if an AS-i slave needs to be readdressed
via the IR-interface.
9.9.5 AUTO ADDR ENABLE (enable automatic address)

Main menu || SETUP || AUTO ADDRESS ||
AUTO ADDRESS
ENABLE
CHANGE
This function is used to enable or disable automatic single node address assign-
ment. This mode can be:
Enable: Automatic address assignment is released

Disable: Automatic address assignment is locked
With "Change" the operation can be changed.
9.9.6 AS-I ADDRESS (AS-i address assistant)

Main menu || SETUP || AS-I ADDRESS ||
AS-I ADDRESS
ASSISTANT ON
NEXT ADDRESS TO
PROGRAM 1A
The AS-i address assistant assists the user to quickly set up an AS-i network.
Once the AS-i configuration has been stored, a new AS-i slave with address 0
can be used to assign the correct address.
Selecting "Assistant on" or "Assistant off" switches the AS-i address assistant on
or off. The current state of the AS-i address assistant is displayed:
ASSISTANT ON: AS-i address assistant is switched on.

ASSISTANT OFF: AS-i address assistant is switched off.
Procedure:
1. Store AS-i configuration in the device. This can easily be done by using the
Windows software AS-i Control Tools (Master | Store configuration for the
AS-i Master ...), or directly in the advanced display mode.
2. All AS-i slaves have to be addressed to 0 or to the desired address. The
slaves must be disconnected from the AS-i network.
3. Start the AS-i address assistant.
4. Now the AS-i slaves are connected to the AS-i network one at the time in
the order specified by the AS-i address assistant. The last line displayed for
the AS-i address assistant shows which AS-i slave will be connected next.
9.9.7 AS-I CONTROL (Optional)

Main menu || SETUP || AS-I CONTROL ||
CONTROL INFO
CONTROL RUN
CONTROL FLAGS
9.9.7.1 CONTROL INFO (Status of the control program)
Main menu || SETUP || AS-I CONTROL || CONTROL INFO ||
CONTROL INFO
START BIT SET
RUNNING
CYCLE TIME
ACT: 2MS
MAX: 5MS
This function displays the current status of the AS-i control (control program).
START BIT SET:The control program has been started.

START BIT RESET:The control program has been stopped.
RUNNING: The control program is running.
STOPPED: The control program has stopped. If, for instances, a configu-
ration error occurs or if the master is in the configuration mode,
the control program can be stopped even if the start bit is set.
CYCLE TIME ACT: Current cycle time of the control program.
CYCLE TIME MAX: Maximum cycle time of the control program since its last start.
AS-Interface
9.9.7.2 CONTROL RUN (start or stop the control program)
Main menu || SETUP || AS-I CONTROL || CONTROL RUN ||
CONTROL RUN
RUN
CHANGE
This function is used to start or stop the control program. It modifies the START
BIT in the Control Info menu.
RUN: The control program has been started. The control program
can be stopped even if the start bit is set, for example if a con-
figuration error occurred or if the master is in configuration
mode.
STOP: The control program has been stopped.
CHANGE: Change the state between RUN and and STOP.
9.9.7.3 CONTROL FLAGS (control program flag memory)
Main menu || SETUP || AS-I CONTROL || CONTROL FLAGS ||
CONTROL FLAGS
0:2A 47 2B 2C
4:83 BD F2 58
...
124: 4A C3 84 7A
This function is used to read and modify the control program's flag memory.
• First, a row needs to be selected using the soft keys.
• Pressing OK displays the selected row.
5:10111101
4:83 [BD] F2 58
After pressing OK, the display mode changes and it is now possible to select indi-
vidual flags using the soft keys. The selected flag is then displayed in binary for-
mat at the top row.
• Pressing OK again enables editing the selected binary value.
9.9.8 LOS (list of offline slaves)

Main menu || SETUP || LOS LIST OF OFFLINE SLAVES ||
LOS LIST OF
OFFLINE SLAVES
CLEAR ALL
SET ALL
| 1A- X
2A- | 3A-
4A-X | 5A- X
....
30A-X | 31A-
| 1B- X
2B- X | 3B- X
4B- X | 5B- X
....
30B- X | 31B- X
See also <Advanced Diagnostics for AS-i Masters>.

By using "Clear all" and "Set all" all bits in this list can be delete or set, respective-
ly, at the same time. Below this is a list of all slaves that can be selected individ-
ually in order to set or delete the LOS bit.
Empty field: LOS bit deleted

X: LOS bit set
9.9.9 CHIPCARD
Main menu || SETUP || CHIPCARD ||
CHIPCARD
CARD -> MASTER
MASTER -> CARD
CLEAR CHIPCARD
This function is used to send unsafe AS-i data between the master and chip card.
In addition, the unsafe section of the chip card can be deleted.
CHIPCARD->MASTER: Chip card data are copied to the Monitor

MASTER->CHIPCARD: Monitor data are copied to the chip card
CLEAR CHIPCARD: Chip card data are cleared
For additional information refer to chap. <Chip card>.
AS-Interface
9.9.10 Language (menu language)

Main Menu || SETUP || LANGUAGE ||
LANGUAGE
ENGLISH X
DEUTSCH
FRANÇAIS
ITALIANO
ESPAÑOL
From this menu you can select the menu language. „X“ marks the currently se-
lected language.
9.9.11 FACTORY RESET (factory default settings)

Main Menu || SETUP || FACTORY RESET ||
FACTORY RESET
DO RESET
This function can be used to reset the master to the factory default settings. The
“Reset” is done by selecting menu point DO RESET.
Warning!
This function should be used only in emergencies, since all previously set attributes are
set back to the factory setting and ,thus, secure communication and operation of the
masters with the AS-i network is no longer guaranteed.
Master and AS-i network have to be reconfigured after a successful "Reset".
For double masters the "Reset" acts on both AS-i masters!
9.10 DISPLAY CONTRAST (set display contrast)

Main Menu || DISPLAY CONTRAST ||
DISPLAY CONTRAST
DEFAULT
__________________
This function allows you to set the display contrast.

• Use the arrow keys to select the line with the bar
• Confirm your selection with OK (bar flashes)
• Use the arrow keys to set the display contrast

• Use OK to apply the setting
The factory settings are invoked from the DEFAULT field.
If the contrast is set so that the display can no longer be read, it can be reset to
the factory default setting as follows:
• Shut the unit off
• Press the MODE and SET keys and hold them down.
• Shut the unit on.
AS-Interface
Advanced Diagnostics for AS-i Masters
10. Advanced Diagnostics for AS-i Masters

The advanced AS-i diagnostics is intended to localize occasionally occurring con-
figuration errors and to determine the quality of data transmission on AS-i without
using additional diagnostics tools.
AS-i Control Tools, a MS-Windows software designed to simplify AS-i installation
and used to program AS-i Control, enables operation of the advanced diagnostics
functions (LCS, error counters, and LOS).
10.1 List of corrupted AS-i Slaves (LCS)
The LCS contains the information from the Delta list. In addition to the list of con-
figured slaves (LPS), the list of detected slaves (LDS), and the list of activated
slaves (LAS), the AS-i master creates a fourth list, the list of corrupted slaves
(LCS) containing advanced diagnostics data used to diagnose the causes for in-
termittently occurring configuration errors on AS-i. This list contains entries for all
AS-i slaves that were responsible for at least one intermittent configuration error
since the list was last read or since the AS-i master was turned on. Furthermore,
intermittent AS-i power failures are listed in the LCS at the position of AS-i slave
with address 0.
Information!
Whenever the LCS is read it is deleted from memory.
Information!
The last intermittent configuration error can also be displayed on the AS-i master:
Pressing the "Set" button on the AS-i master initiates the display of the AS-i slave
responsible for the last intermittent configuration error. If a intermittent AS-i power fail-
ure occurred, the display shows 39 after pressing the "Set" button.
This function is only available if the device is in normal operating mode of the protected
mode (display empty) or in the off-line phase (Display: "40").
10.2 Protocol analysis: Counters for corrupted data telegrams

The AS-i master with advanced diagnostics provides a counter for telegram repe-
titions for each AS-i slave. The counter counts up every time a corrupted data tel-
egram has been found, making it possible to determine the quality of the trans-
mission if only a few telegrams are corrupt and the AS-i slave never caused a
configuration error.
Information!
The counter values are read via the host interface and will be deleted after they were
read.
The highest possible counter value is 254. 255 indicates a counter overflow.
Displaying the protocol analysis is possible through the AS-i Control Tools soft-
ware by using the command "Master | AS-i Diagnostics".
10.3 Offline Phase for Configuration Errors

The AS-i masters with advanced diagnostics offer the possibility to set them-
selves into the offline phase when a configuration error occurs and thus are able
to transition the AS-i network into a safe operational state. This ensures a quick
reaction to a configuration error and the host can be relieved from this task. If any
problems occur on the AS-i network, the AS-i masters can independently switch
the AS-interface into a safe state.
There are two different ways to parameterize the AS-i master for this feature:
• Any configuration error occurring on AS-i switches the master from regular
operation in protected mode into the offline phase.
• o . A list with the addresses of slaves that can potential initiate the off-line
phase is defined (list of offline slaves LOS).
The user can decide how the system should react to a configuration error on AS-
i. Thus, the AS-i master can be set to the offline phase for critical AS-i slaves,
whereas for less critical slaves only the error message is sent to the host, but
AS-i is still running.
Like the advanced diagnostics, the parameterization "offline phase on configura-
tion error" is also supported by "AS-i-Control-Tools"
(Command | Characteristics | Offline because of configuration error).
There are two options to reset the error message "OFFLINE BY LOS:
5. Deleting the complete LOS list on the affected AS-i network ("CLEAR ALL").
6. Power reset on the affected AS-i network.
Attention!
If a power reset occurs on the AS-i network 1 the complete double gateway will
be shut down.
10.4 Functions of the AS-i Fault Detector
10.4.1 Duplicate address detection

If two slaves on an AS-i network have the same address, a duplicate address ex-
ists. Since the master cannot communicate individually with these slaves any
longer, this is considered an error. Because the two slave replies interfere, it is
impossible for the master to recognize the slave responses. This results in ex-
tremely unstable network behavior.
The duplicate address detection function is used to safely recognize a duplicate
address and to display it on the screen and in AS-i Control Tools.
A duplicate address causes a configuration error and is displayed on the screen.
Information!
Duplicate addresses can be recognized only on an AS-i segment directly connected to
the master.
AS-Interface
10.4.2 Earth/Ground Fault Detector

An Earth/Ground Fault exists when the voltage UGND (Nominal value of
UGND=0,5 UAS-i.) is outside of the following range:
10% UAS-i ≤ UGND ≤ 90% UAS-i
This error substantially limits the noise immunity of the AS-i communication.
Ground faults are indicated on the master´s display as well as in AS-i Control
Tools.
Information!
A ground fault in one of the two networks of a double master in a version 1 power sup-
ply for two AS-i networks causes a ground fault in the other network as well because of
the the existing galvanic connection.
Information!
To recognize ground faults the master must be grounded with its machine ground con-
nection.
10.4.3 Noise Detector

The noise detector detects AC voltages on AS-i, that are not initiated by an AS-i
master or AS-i slaves. These interference voltages can cause telegram distur-
bances.
A frequent cause are insufficiently shielded frequency inverters or improperly
routed cables.
Noises is indicated on the master´s display as well as in AS-i Control Tools.
10.4.4 Over-voltage Detector

Over-voltages are present if the conductors of an AS-i network that normally are
routed electrically symmetrical with respect to machine ground, are strongly elec-
trically raised. A cause can for example be startup procedures of large consum-
ers.
However, over-voltages do generally not interfere with the AS-i communication,
but can under certain circumstances cause incorrect sensor signals.
Over-voltages are indicated on the master´s display as well as in the AS-i Control
Tools.
PROFIBUS DP
11. PROFIBUS DP
This chapter contains all necessary information to operate the AS-i/PROFIBUS
gateways as part of a PROFIBUS DP network.
11.1 DP telegrams
11.1.1 Diagnostics
DP diagnostics
Byte description
1 station state 1
2 station state 2
3 station state 3
4 Master address
5 ident high
6 ident low
Tab. 11-4.
The following blocks may be optionally appended to the DP diagnostics. Bytes

1 … 4 are sent in each block according to the PROFIBUS standard.
Only when double masters are used is the entry „circuit 2“ available in the AS-i
flags, delta list and LPF.
AS-i flags
Byte description
1 0x06 header
2 0xA0 (circuit 1)/0xA1 (circuit 2) type
3 0x00 slot
4 0x00 spec
5 EC flags (high)
6 EC flags (low)
Tab. 11-5.
Delta list
Byte description
1 0x0C header
3 0x00 slot
4 0x00 spec
5 delta (0 … 7)
Tab. 11-6.
AS-Interface
PROFIBUS DP
Delta list
Byte description
6 delta (8 … 15)
… …
12 delta (56 … 63)
Tab. 11-6.
LPF
Byte description
1 0x0C header
3 0x00 slot
4 0x00 spec
5 LPF (0 ... 7)
6 LPF (8 ... 15)
… …
12 LPF (56 … 63)
Tab. 11-7.
Safety Single Slaves/Safety Slaves A

Byte description
1 0x0C header
3 0x00 slot
4 0x00 spec
5 yellow flashing (0 ... 7)
9 red flashing (0 ... 7)
Tab. 11-8.
PROFIBUS DP
Safety Slaves B
Byte description
1 0x0C header
2 0xAA (circuit 1)/0xAB (circuit 2) type
3 0x00 slot
4 0x00 spec
Tab. 11-9.
EC-Flags (high):
Bit 0: peripheral fault
Bit 1 … Bit 3: reserved
Bit 4: ground fault
Bit 5: over-voltage
Bit 6: noise
Bit 7: duplicate address
EC-Flags (low):
Bit 0: configuration error
Bit 1: slave with address 0 detected
Bit 2: Auto address assignment not available
Bit 3: Auto address assignment available
Bit 4: Configuration mode active
Bit 5: not in normal operation
Bit 6: AS-i power failure
Bit 7: AS-i master is offline
Delta list: List of AS-i slaves with configuration error.

1: ConfigError
0: no ConfigError
LPF: List of AS-i slaves with peripheral fault.

1: peripheral fault
0: no peripheral fault
AS-Interface
PROFIBUS DP
Each element of the user diagnostics (EC-flags and slave lists) can be switched
off by setting the appropriate bit in the parameter telegram.
ExtDiag will be set if at least one of the following events occurred:
• ConfigError = 1
• APF = 1
• peripheral fault = 1
• ground fault = 1
• duplicate address = 1
A “yellow flashing” or “red flashing” bit in the “Safety Slave List” list is set.
Both the PROFIBUS parameters as well as the Command interface can be used
to turn evaluation of these events on and off individually.
The GSD file includes the following setting:
• The diagnostics transmits EC-flags, delta list, LPF, ground fault, and double
addresses.
• ExtDiag is set if ConfigError = 1 and APF = 1, but not if PeripheryFault = 1,
Ground Fault = 1, or dupplicate address = 1.
description of the safety slave list:

yellow flashing: safety slaves whose device is in state "yellow flashing".
red flashing: safety slaves whose device is in state "red flashing".
im byte 5 bit 0: 1=safety monitor has stopped, device color is not valid.
im byte 9 bit 0: 1=no connection to safety monitor, device color is not valid.
11.1.1.1 Parameters
By selecting the appropriate parameters in the GSD file, the user can choose if
and which slave list is transmitted as part of the diagnostics. Furthermore, it can
be selected for which event ExtDiag is to be set in the diagnostics telegram.
11.1.2 Configuration DP/V0 (cyclic data)

The configuration of the AS-i/PROFIBUS gateways is set up by using the GSD
file. Therefore it is necessary to import the provided GSD file into the PROFIBUS
configuration tool.
11.1.2.1 Options
The input and output data field can be used with different "Special IDs".
The advantages of special input and output IDs are that they can include up to 64
elements (bytes or words), and that the length of input and output data is variable.
Additionally, "manufacturer specific" data bytes can be set that define the ID type.
The GSD file offers several combinations (several lengths) for transmitting I/ O
data, the command interface , as well as AS-i 16 bit data. This allows them to be
transmitted directly as part of the process data channel and they do not have to
be requested through slower DP/V1 commands.
Up to 30 modules can be configured
PROFIBUS DP
Possible options:
Length1 description
4 byte I digital input (slave 0 - 7)
20 byte I digital input (slave 0 - 7b)
24 byte I digital input (slave 0 - 15B)
Tab. 11-10.
1.Possible for 2 circuits
Length1 description
4 byte O digital output (slave 0 - 7)
20 byte O digital output (slave 0 - 7B)
Tab. 11-11.
Length1 description
16 byte I/O digital in/out (slave 0 - 31)
16 byte I/O digital in/out (slave 0b - 31b)
32 byte I/O digital in/out (slave 0 - 31b)
Tab. 11-12.
Information!
Up to eight command interfaces can be integrated.
AS-Interface
PROFIBUS DP
Length1 description
2 byte I/O command interface
Tab. 11-13.
Length1 description
24 byte I analog input (slave 29 - 31)
Tab. 11-14.
Length1 description
24 byte O analog output (slave 29 - 31)
Tab. 11-15.
Length1 description
2 byte … 128 byte I analog input data, dynamic2
2 byte … 128 byte I analog output data, dynamic

Tab. 11-16.
PROFIBUS DP
2.Modul parameter erquired
Length1 description
2 byte I flags and AS-i detector
Tab. 11-17.
Length description
2 byte I / 1 byte O safety control / status
Tab. 11-18.
11.1.3 I/O Data
11.1.3.1 Process data
Process data is arranged the same as for the Siemens and AS-i/InterBus mas-
ters. Therefore, data for slaves with a higher address are transmitted in a least
significant nibble. Additionally, the EC-flags or hi-flags, respectively, are placed
at the data location of AS-i slave 0.
Byte 27 26 25 24 23 22 21 20
0 Flags Slave 1/1A
F3 F2 F1 F0 D3 D2 D1 D0
1 Slave 2/2A Slave 3/3A
14 Slave 28/28A Slave 2929A
16 reserved Slave 1B
17 Slave 2B Slave 3B
AS-Interface
PROFIBUS DP
Byte 27 26 25 24 23 22 21 20
Flags
Input data Output data
F0 ConfigError Offline
F1 APF LOS master bit
F2 peripheral fault → configuration mode
F3 ConfigurationActive → protected operating mode
Tab. 11-19.
ConfigError: 0 = config ok
1 = config error
APF: 0 = AS-i power ok
1 = AS-i power fail
peripheral fault: 0 = periphery ok
1 = peripheral fault
ConfigurationActive: 0 = protected mode
1 = configuration mode
Offline: 0 = online
1 = offline
LOS-Master-Bit 0 = offline by config error deactivated
1 = offline by config error activated
A rising edge of F2 and F3 switches the master to the desired mode.
A falling edge initiates deleting all bits in the LOS.
11.1.3.2 EC-Flags and AS-i detector
In addition to EC-flags, the AS-i detector flags are transferred with the AS-i diag-
nostic data.
Diagnostics data is designed as follows:
PROFIBUS DP
EC-Flags (high):
Bit 0: peripheral fault
Bit 1 … Bit 3: reserved
Bit 4: ground fault
Bit 5: over-voltage
Bit 6: noise
Bit 7: duplicate address
EC-Flags (low):
Bit 0: configuration error
Bit 1: slave with address 0 detected
Bit 2: auto address assignment not available
Bit 3: auto address assignment available
Bit 4: configuration mode active
Bit 5: not in normal operation
11.1.3.3 AS-i 16 bit data
Information!
A-Slaves map the data on channels 1 and 2.
B-Slaves map the data on channels 3 and 4.
In addition to the access via the command interfaces, the 16-bit data to or from
the slaves, respectively, (profile 7.3., S-7.4, S-6.0, S- 7.5, S-7.A.8, S-7.A.9, S-
7.A.A) can be transmitted cyclically with 16 bit values. Competing writing access
attempts on analog output data are not interlocking each other. If analog data for
a particular slave are transmitted both cyclically and acyclically via the command
interface or DP/V1 connections, the acyclically transmitted values are overwritten
by the cyclically transmitted values.
AS-i 16-bit data can be transmitted in a reserved data area. Therefore accessing
analog and digital data is very easy.
AS-i 16 bit data

Byte 27 26 25 24 23 22 21 20
1 Slave 31-n/8, channel 1, high byte
2 Slave 31-n/8, channel 1, low byte
3 Slave 31-n/8, channel 2, high byte
4 Slave 31-n/8, channel 2, low byte
… …
n-3 Slave 31, channel 3/Slave 31B, channel 1, high byte
n-2 Slave 31, channel 3/Slave 31B, channel 1, low byte
n-1 Slave 31, channel 4/Slave 31B, channel 2, high byte
n Slave 31, channel 4/Slave 31B, channel 2, low byte
AS-Interface
PROFIBUS DP
11.1.3.4 Command interface
Information!
The description of the ASIMON program can be found in the separate software manual
„AS-i 3.0 Command interface“.
11.1.4 Safety Control/Status

In the PROFIBUS configuration the designator Safety Control/Status can be add-
ed as cyclical data. This is possible both for the integrated Safety Monitor and for
2nd generation Monitors.
Information!
Generation III external Monitors allow a maximum of eight OSSDs to be sent.
The state of the outputs and the message outputs is then inserted as a cyclical in-
put datum..
Inputs
byte description
1 Status OSSD 1, color-coded as defined in the table <Coding of status bytes>.
2 Status OSSD 2, color-coded as defined in the table <Coding of status bytes>.
Coding of status bytes

Bit [0 ... 3] State or. color
0 green permanent lighting
1 green flashing
2 yellow permanent lighting
3 yellow flashing
4 red permanent lighting
5 red flashing
6 grey or off
7 reserved
Bit [6] status or color
0 no device flashing yellow
1 at least one device flashing yellow
Bit [7] status or color
0 no device flashing red
1 at least one device flashing red
The cyclical output identifier contains the 4 Safety Monitor bits 1.Y1, 1.Y2, 2.Y1
and 2.Y2. The monitoring element “Monitor input” and the start elements “Monitor
Start-Monitor Input” and “Activation using Monitor Input” access these data. In
contrast, the “Feedback circuit” element always accesses the EDM input.
PROFIBUS DP
Outputs
Byte description
1 byte from the Profibus
bit 0: 1.Y1 PROFIBUS (EDM 1)
bit 1: 1.Y2 PROFIBUS (Start 1)
bit 2: 2.Y1 PROFIBUS (EDM 2)
bit 3: 2.Y2 PROFIBUS (Start 2)
bit 4 ... 7: reserved
The bits of the output bytes are ORed with the real and the homonymous hard-
ware inputs of the device.
AS-Interface
PROFIBUS DP
11.2 DP/V1
The AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor uses only one
data segment (slot 1, index 16). This data segment contains a command interface
similar to the one in the DP data telegram.
The DP/V1-command interfaces are processed every time they are sent. There-
fore it is possible to execute the same command several times without changing
"command" or "network" and setting a toggle bit.
11.3 PROFIBUS
The AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor uses a new
GSD file with a new PNO-ID. All the setting options for the previous AS-i Masters
are available. Cyclical data, Command interface and (optional) diagnostics are
compatible with the previous Master.
Hinweis!
GSD files for the previous AS-i Masters cannot be used, since the PROFIBUS parame-
ters have a different structure.
Configuration mit Windows Software ASIMON 3 G2
12. Configuration mit Windows Software ASIMON 3 G2
Information!
Please note further information in the configuration software ASIMON 3 G2 for Win-
dows.
AS-Interface
System startup using AS-i Control Tools
13. System startup using AS-i Control Tools
The Windows based software "AS-i Control Tools" with a serial interface for stain-
less steel AS-i masters is designed to make the startup of the AS-i 3.0 PROFI-
BUS Gateway with integrated Safety Monitor as comfortable as possible.
Additionally, the software communicates with the AS-i 3.0 PROFIBUS Gateway
with integrated Safety Monitor by using a PROFIBUS DP Master Simulator DP/
V1 or the serial PROFIBUS master.
13.1 Windows software AS-i Control Tools
Information!
AS-i Control Tools must be installed first!
This way, the device driver is copied into the previous designed folder in AS-i
Control Tools and should be recognized automatically.
The Windows software "AS-i Control Tools" enables the user to easily configure
the AS-i network.
1. Plug the PROFIBUS Master Simulator or a serial PROFIBUS Master,
respectively, into the D-SUB connector of the AS-i/PROFIBUS Gateway
and connect the device to the PC via its serial interface.
2. Start AS-i Control Tools.
3. Select Master | New.
4. Choose PROFIBUS as the protocol.

5. Select the appropriate settings (for example serial interface COM 2, station
address <auto>).
6. 5.Select Master | AS-i configuration. The AS-i configuration editor will be

started. All detected and configured AS-i slaves are displayed in this win-
dow.
7. Click on a slave to open the dialog window 'slave configuration'.

AS-Interface
This window enables the user to edit a slave address and to set AS-i
parameters or AS-i configuration data. Additionally, inputs and outputs can
be tested.
8. Click the second button on the right side of the main menu to get a graphical
display of "AS-i Control Tools".
Configuring the AS-i network is easily accomplished by first connecting each AS-i
slave separately to the AS-i line and setting its address, followed by pressing the
button “Store configuration” to store the existing AS-i network in the AS-i master
as configuration data.
Furthermore, an AS-i Address Assistant is available, allowing to perform an ad-
dress change of a new AS-i slave to the desired address as soon as it is con-
nected to the AS-i network. The desired AS-i configuration can be created offline
ahead of time and can be stored to a file. When setting up the system the AS-i
slaves are then simply connected, one at a time, to the AS-i network. Further de-
scriptions to all additional features of this software can be obtained from the inte-
grated help file.
13.2 PROFIBUS DP Master Simulator
The PROFIBUS DP Master Simulator is an easy to use universal tool for data ex-
change with PROFIBUS slaves from almost any manufacturer using PROFIBUS
DP. The PROFIBUS DP master simulator can exchange data with many PROFI-
BUS slaves even without GSD file, type-file, or PROFIBUS master. Furthermore,
the PROFIBUS DP Master Simulator also processes GSD-files as well as the in-
put of special configurations to start the data exchange with the PROFIBUS
slaves.. Addressing of PROFIBUS slaves - especially IP67 modules without ad-
dressing switch - is also possible.
The PROFIBUS DP Master Simulator also offers the possibility to scan a com-
plete PROFIBUS network for connected users and to display them graphically. In
this case, the PROFIBUS UART has to be connected directly to a PROFIBUS
slave. I/O data, especially diagnostics data, can now be displayed in binary, hex-
adecimal, and ASCII format. The output data can be transmitted consistently. It is
possible to hold an output as long as the mouse button is pressed in "click and
hold" mode.
The new version of the PROFIBUS DP Master Simulator also supports PROFI-
BUS DP/V1, and therefore enables PROFIBUS slaves to be operated in the acy-
clic mode. This is especially helpful for the configuration and the startup of com-
plex field devices like drives, modular I/O systems, etc.
The PROFIBUS Master Simulator is delivered with the PROFIBUS UART, the
ideal interface converter between the RS 232 interface of a PC and PROFIBUS.
The compact UART does not need an additional external power supply.
Therefore it is also suitable for mobile use with a laptop or a notebook. The
PROFIBUS UART is simply inserted between the PROFIBUS and the RS 232
connector cable.
Additionally to the monitor and startup software DLL drivers for Windows NT,
2000, XP, Vista as well as simple examples written in C are supplied with the
PROFIBUS UART. This offers the possibility to use the PROFIBUS UART in
combination with other software applications. However, the PROFI-BUS UART is
a monitoring and startup tool for PROFIBUS slaves and is not designed to control
automation processes.
AS-Interface
Status indication, faults and fault elimination
14. Status indication, faults and fault elimination
14.1 Spontaneous display of faults from the safety unit

Spontaneous messages are displayed on Pepprl+Fuchs GmbH AS-i monitors as
follows:
• When both networks are operating without error, a smiley is displayed.
• When field bus communication fails, this is indicated by a text message.
• When there is a fault on an AS-i slave, this is displayed until the fault is no
longer present.
• When there are no faults present, the states of the safety unit are displayed in
text beneath the smiley.
• When four local release circuits are present, a line is displayed with their sta-
tus.

Output Circuit
1:ON 2:ON
Coding:
Display in protecting mode:
1, 2 for the release circuits
ON: green – turned on

OFF: red – turned off
WAIT: flashing green – Wait time Stop 1 running
START: yellow – waiting for Start signal
Red and flashing yellow are fault messages and are treated separately.
If the safety unit is in configuration mode, this is indicated by the CONFIG-OPER-
ATION display.
Yellow flashing and red flashing means the AS-i slave address of the faulted de-
vice is displayed. If there are other faults present at the same time, all faults are
displayed alternatingly.
Naming:
flashing red: SAFETY FAULT!

flashing yellow: TEST!
If the safety unit is in the red flashing state and no menu is open, the safety unit
can be unlocked by pressing the ESC/Service key (Section <Function of the

ESC/Service key>).
If the message “Fatal Error” is reported from the safety unit, only this error mes-
sage will be displayed in normal mode (not the menu). The non-safe unit contin-
ues to operate normally in this case and the menus can also be opened.
FATAL ERROR
000 255 222 111
All other messages are not shown spontaneously.

If the safety unit is in the yellow flashing state, depending on the status of the con-
figuration an external test may be required, an acknowledgement of the status
may need to be made, or the turn-on delay active.
14.2 Replacing a defective safety-configured AS-i slave

If a safety-configured AS-i slave is defective, it can be replaced even without a
PC or reconfiguration of the AS-i Safety Monitor by pressing the ESC/Service key
on the AS-i Safety Monitor.
Information!
Pressing the ESC/Service key changes the safety monitor from protecting mode to
configuration mode. The output circuits are therefore not turned off.
Code tables for replaced AS-i slaves can be taught without the PIN.
Proceed as follows:
1. Disconnect the AS-i slave from the AS-i cable.
2. Press the ESC/Service key on the AS-i Safety Monitor and on all other
safety monitors for approx. 3 seconds.
CONNECT NEW
SLAVE 17
THEN PRESS
SERVICE
3. Connect the new safety-configured AS-i slave, which has already been pro-
grammed to the corresponding address, to the AS-i cable.
4. Press the ESC/Service key again on the AS-i Safety Monitor and on all
other Safety Monitors which use the replacement safe AS-i slave for
approx. 3 seconds. The code table for the new slave is taught and checked
for correctness.
If this is OK, the AS-i Safety Monitor changes to protecting mode. Otherwise
you are prompted again to teach.
Information!
Inputs on the new slave must be turned on.
Attention!
After replacing a defective safe AS-i slave, always check the correct function of
the new slave.
AS-Interface
14.3 Replacing a defective AS-i Safety Monitor

If an AS-i Safety Monitor is defective and needs to be replaced, the replacement
unit does not necessarily have to be newly configured using the ASIMON 3 G2
software, rather it is possible to copy the configuration of the defective device us-
ing a chip card.
Requirement:
The replacement unit has an empty configuration in its configuration memory.
Information!
After replacing a defective safe AS-i Safety Monitor, always check the correct function
of the new AS-i Safety Monitor.
14.4 Forget the password? What do I do now?
Attention!
Only the responsible safety representative is permitted to retrieve a lost password
as follows!
If the password is lost for your configuration, proceed as follows:
1. Find the valid configuration protocol for the AS-i Safety Monitor whose
password you have lost (printout or file). In the configuration protocol in line
10 (Monitor Section, Validated) you will find a 4-digit code.
• If you do not have the configuration protocol and do not want to place the AS-
i safety monitor in configuration mode, connect the AS-i safety monitor whose
password you have lost to the PC and start the ASIMON 3 G2 software.
• Select a neutral configuration and start the diagnostics function in
ASIMON 3 G2 using MONITOR -> DIAGNOSTICS. Wait until the current
configuration appears on the screen. This may take up to 1 minute.
• Open the window MONITOR/BUS INFORMATION (EDIT MENU -> MONI-
TOR/BUS INFORMATION…). On the Title tab you will also find the 4-digit
code in the Download time window area.
2. Contact technical support at your supplier and enter the 4-digit code.
3. From this code a master password can be generated which can be used to
access the stored configuration.
4. Use this master password to stop the AS-i Safety Monitor and enter a new
user password. In the Monitor menu of the ASIMON 3 G2 configuration
software select the menu item Password changing.
Attention!
Please note that accessing the configuration stored in the AS-i Safety Monitor
can affect the safe function of the system. Changes to released configurations
are to be made only by authorized personnel. Any change must be made
according to the instructions in the User's Manual for the ASIMON 3 G2 configu-
ration software.
Information!
If no validated configuration is stored in the AS-i Safety Monitor, use the standard
password “SIMON”.
Glossary: As-i terms
15. Glossary: As-i terms
A/B slave
An AS-i slave with extended addressing. The address range of an A/B slave ex-
tends from 1A to 31A and 1B to 31B.
Activation phase
In the activation phase the detected slaves are activated by sending the parame-
ter. This is indicated by displaying code 42 on the Master's display. This phase
takes no more than 10 ms, and is therefore too short to be displayed.
AS-i Power Fail

Voltage drop on the AS-i line; If the voltage drops below a specific value, the
master changes to the ⇒ Offline phase.
Initiation phase
After the initial data exchange with all AS-i slaves the master is looking for new
slaves. For this purpose an inquiring call is sent to one AS-i address. If a reply is
received, the master tries to read the ⇒ current configuration of the slave. De-
pending on the mode (⇒ protected mode or ⇒ configuration mode) and on the
current configuration, the detected slave will be activated.
After each data exchange with all AS-i slaves exactly one inquiring call is sent to
one slave address. Hence, the AS-i cycle always includes one more telegram
than the number of activated slaves (⇒ LAS).
Autoprog flags
Auto Address Enable; flag from the operating system to the AS-i Master.
With this flag, automatic addressing can be enabled or disabled. This flag is
saved in non-volatile memory in the Master.
Auto Address Assign, Auto Address Possible; flag from the AS-i Master to the op-
erating system.
Automatic programming is not disabled and no configuration error was
found.
If a slave fails, it could be addressed automatically.
Auto Address Available, flag from the AS-i Master to the operating system. Exact-
ly one AS-i slave is missing and the automatic single node replacement is not dis-
abled.
If at this point a slave with the address 0 and the profile of the missing slave
is connected, it automatically receives the address of the missing slave.
AS-Interface
I/O code
The first digit of the slave profile, which indicates how many in- and outputs the
slave has. A 4I/4O slave has for example a “7”, and a slave with 4 digital inputs a
"0".
EDM (External Device Monitoring, feedback circuit)

Used for monitoring the switching function of the contactors connected to the
Safety Monitor, whereby the normally closed contacts (forced-opening when pos-
sible) are fed back to the start circuit of the Safety Monitor. A restart is then only
possible if the normally closed contacts are closed (in the quiescent state).
Detection phase
In the detection phase, after the startup the master is scanning for AS-i slaves.
The master remains in this phase until at least one slave was detected. If the
master remains in the detection phase no slave was found. Most of the time, the
reason for this is a wrong power supply or a wiring error.
The detection phase is indicated by code "41".
Protected mode
In protected operating mode only those slaves that are registered in the ⇒ LPS
and whose current configuration matches the target configuration are activated.
Also see ⇒ configuration mode. This mode is intended for normal operation,
since all AS-i protective measures are activated.
ID code
The ID code is set by the slave manufacturer and cannot be changed. The AS-i
Association determines the ID codes which are assigned for a particular class of
slaves. For example, all ⇒ A/B slaves have ID code “A“.
ID1 Code, extended ID1 code

The ID1 code is set by the slave manufacturer. In contrast to the other codes,
which determine the profile, it can be changed from the master or using an ad-
dressing device. The user should however only use this feature in exceptional cir-
cumstances, since otherwise configuration errors may occur.
In the case of A/B slaves, the MSB of the ID1 code is used for distinguishing be-
tween the A and the B address. Therefore, only the lowest 3 bits are relevant for
these slaves.
Since this code was not introduced until AS-i Specification 2.1, it is also referred
to as extended ID1 code.
ID2 Code, extended ID2 code

The ID2 code is set by the slave manufacturer and cannot be changed. The AS-i
Association determines the ID2 codes, which are assigned for a particular class
of slaves. For example, all 2-channel 16 bit input slaves having an S-16 bit code
use ID2 code “D”. Since this code was not introduced until AS-i Specification 2.1,
it is also referred to as extended ID2 code.
Current configuration
The configuration data of all slaves detected by the master. The configuration
data of a slave, the ⇒ slave profile, consists of:
⇒ IO code, ⇒ ID code, ⇒ extended ID1code , ⇒ extended ID2 code.
Current parameter
The AS-i parameter that have most recently been sent to the AS-i slave, as op-
posed to ⇒ permanent parameters.
Configuration Error/Config Error

An configuration error is displayed if the target and the current configuration of
the connected slaves do not match. A configuration error could be due to the fol-
lowing:
Missing slave:A slave entered in the ⇒ LPS is not available
Wrong type of slave:The ⇒ slave profile of the connected slave does not comply
with the configuration.
Unknown slave: A connected slave is not entered in the ⇒ LPS.
LAS - List of Activated Slaves

The master exchanges I/O data with the slaves entered in the LAS. In protected
mode only the detected slaves (⇒ LDS) that are expected by the master and are
entered in the ⇒ LPS are activated. In configuration mode all slaves entered in
the ⇒ LDS are activated.
LDS - List of Detected Slaves

If the master was able to read the ⇒ slave profile, the slave is entered in the LDS.
LPF - List of Peripheral Faults

The list of peripheral faults was introduced with specification 2.1. This list includes
an entry for each slave that signals a ⇒ peripheral fault.
LPS - List of Projected Slaves

The list of projected slaves includes all slaves expected by the master. When
saving the current configuration all entries in the ⇒ LDS are stored in the LPS
(except for a slave with address 0).
AS-Interface
Offline phase
In the offline phase all input and output data is reset. This phase is entered after
the startup of the master, after a ⇒ AS-i power fail, and during the transition from
the ⇒ configuration mode to the ⇒ protected mode.
Furthermore, the master can actively be transfered into the offline phase by set-
ting the offline flag.
During the offline phase, masters with a LED display show code "40".
Password
Security code for a (security) configuration, is required for releasing a configura-
tion or activating a changed configuration. The password is a string of 4 … 8 al-
phanumeric characters. It is stored in the configuration.
Peripheral fault
A peripheral fault is indicated by a red flashing LED on the master and on the
slave.
Depending on the slave type this indicates an overflow, an overload of the sen-
sor's power supply, or another fault regarding the periphery of the slave.
PIN
A security code is required for teaching code sequences. The PIN is a 4-digit dec-
imal number.
The PIN does not authorize for activating a safety configuration.
The PIN is stored in the EEPROM of the unprotected device section as well as in
the unprotected area of the chip card, and is therefore sent to a new device when
the chip card is replaced. When resetting to factory defaults, the PIN is set to
0000.
Permanent configuration
The configuration data of all expected slaves stored in the master (⇒ slave pro-
file). If the ⇒ permanent configuration differs from the ⇒ actual configuration, a
configuration error exists.
Permanent parameter
The parameters saved in the master and sent to the slave after startup of the
master during the ⇒ activation phase.
Configuration mode
During the configuration mode the master exchanges data with all connected
slaves, no matter which of the slaves were configured. Thus, in this mode it is
possible to operate a system without the necessity to configure it before.

See also ⇒ protected mode.
Release Code
Security code for a safety configuration on the chip card. A 4-character hex
number generated by the ASIMON 3 G 2 software. The release code is displayed
before copying a configuration from the memory card to the Monitor and must be
repeated by the operator.
This provides a technical safeguard against errors in the unprotected display and
keyboard software.
Single Slave
A single slave can in contrast to a ⇒ A/B slave only be addressed from range 1 to
31; the fourth output data bit can be used. All slaves as defined by the older AS-i
Specification 2.0 are single slaves.
There are however also single slaves as defined by Specification 2.1, for example
the new 16 bit slaves.
Slave profile
Configuration data for a slave, consisting of:
⇒ I/O configuration and ⇒ ID-Code, as well as ⇒ extended ID1-Code and ⇒ ex-
tended ID2-Code.
The slave profile is used to distinguish between various slave classes. It is speci-
fied by the AS-i Association and set by the slave manufacturer.
AS-i 2.0 slaves do not have extended ID1 and ID2 codes. A 2.1 or 3.0 AS-inter-
face master enters in this case an “F” for each of the extended ID1 and ID2
codes.
Master configuration
Released configuration, without code sequences. The safety unit cannot turn on
the outputs, but as soon as the code sequences are learned, the device is usable.
Such a master configuration can for example be used in serial production ma-
chine building for loading the safety program, whereby the configuration is creat-
ed in the design and the code sequences taught on the physical machine.
Complete configuration
Counterpart to ⇒ master configuration. Release configuration including code se-
quences. The device is always usable.
AS-Interface
Accessories
16. Accessories
16.1 AS-i Safety at Work
16.1.1 AS-i Safety Monitor Generation II
The AS-i Safety Monitor in Stainless Steel is an emergency stop control device. It
monitors the assigned safety-related AS-i sensors by the configuration software
ASIMON 3 G2. In case an emergency stop should be required or if a fault occurs,
the AS-i safety monitor in its protective mode can switch off the system within a
response time of 40 ms at most.
The safety monitor in the second generation offers a stainless steel housing with
a LCD display for indication of slave addresses and error messages. The configu-
ration data are stored in the integral EEPROM and they can be overwritten by
data stored on the chip card and vice versa.
The AS-i Safety Monitor enables the use of sensor-controlled safety components
according to EN 954-1 up to category 4/SIL 3.
Usage of extensive logic components and formation of AS-i groups is possible,
too.
Appendix: Example for startup on a Siemens S7
17. Appendix: Example for startup on a Siemens S7

Information!
This example shows the start up of the AS-i 3.0 PROFIBUS Gateway with integrated
Safety Monitor VBG-PB-K30-D-S a Siemens S7-300 programmable logic control-
ler. The start up is the same with new range of devices.
This example shows you how to start up the AS-i 3.0 PROFIBUS Gateway with
integrated Safety Monitor VBG-PB-K30-D-S on a Siemens S7-300 programmable
logic controller.
Hardware used:
SIMATIC S7 power supply PS 307 5A
SIMATIC S7-CPU with PROFIBUS DP CPU 315-2DP
Order No.: 6ES7 315-2AF03-0AB0
Firmware Version 1.2
AS-i 3.0 PROFIBUS Gateway with inte- VBG-PB-K30-D-S
grated Safety Monitor
AS-i-Power-Extender
AS-i-4i Module
AS-i-4I/4O Module
Power supply Powers the AS-i components through the
AS-i Power Extender
Software used:
GSD-File for the AS-i 3.0 PROFIBUS
Gateway with integrated Safety Monitor
SIMATIC Step7 Version 5.2 Service Version: K5.2.1.0
Pack 1
Associated documentation:
AS-i/PROFIBUS-Gateway Operating Manual
SIEMENS S7-300 documentation
17.1 Hardware configuration

17.1.1 Electrical connection for AS-i
To supply the AS-i circuit, connect the output on the AS-i Power Extender or an
AS-i power supply to the VBG-PB-K30-D-S. Observe correct polarity of the termi-
nals AS-i(+) and AS-i(-).
In the following the desired AS-i slaves are connected to the AS-i circuit. The AS-
i slaves have their device address set to 0 by default. This must be changed to
the desired AS-i slave address.
AS-Interface
You can set the AS-i slave address using the function "AS-i SLAVE ADDR" func-
tion from the submenu "SETUP" on the VBG-PB-K30-D-S. For more detailed in-
formation, refer to chapter "Operating in advanced Display Mode".
Once the AS-i circuit has been configured and parameterized as desired, apply
this configuration to the VBG-PB-K30-D-S using the function "QUICK SETUP".
The VBG-PB-K30-D-S is now ready to run.
17.1.2 Electrical connection for PROFIBUS DP

To connect the VBG-PB-K30-D-S to the CPU 315-2DP, a standard PROFIBUS
cable with 9-pin SUB-D plug is used.
If the VBG-PB-K30-D-S is connected on the PROFIBUS as the last station, the
termination resistor on the PROFIBUS plug must be enabled.
17.2 SIMATIC Step Configuration

The remainder of this description presumes that a SIMATIC Step7 project has
been created and added to an S7-300.
Now the hardware configuration must be opened for this SIMATIC-300 station.
17.2.1 Configuration of the Hardware

Before configuring the hardware, the GSD file 485_1746.gsd supplied with the
VBG-PB-K30-D-S must be added to the hardware catalog.
Add the GSD file using the menu function "Install new GSD".
The PROFIBUS properties of the VBG-PB-K30-D-S are described in the GSD file
485_1746.gsd.
Clicking on the "Open" field adds the GSD file "485_1746.gsd" to the hardware
catalog.
Clicking on the "Open" field adds the GSD file "485_1746.gsd" to the hardware
catalog.
After successful installation of the GSD file you may now open the hardware cat-
alog. The modules contained under SIMATIC 300.
5. profile rail
6. power supply e.g. PS 307 5A
7. CPUe.g. CPU 315-2 DP
are added to the project. When selecting the CPU module, note the correct hard-
ware version (identifiable by the imprint of the part number at lower left) and the
firmware version (identifiable at left beneath the cover).
AS-Interface
When adding the CPU module you are prompted for the desired PROFIBUS con-
nection. The standard proposed is for the CPU as PROFIBUS DP Master. This
can be directly applied. The CPU mode must be set on the DP Master.
The CPU PROFIBUS DP Properties can be used to display the properties for the
PROFIBUS. Clicking on the "Settings" button displays the PROFIBUS settings.
Profile "DP" is generally used as the PROFIBUS profile.
The bit rate for the PROFIBUS can be set in the window "Properties PROFI-
BUS" "Network settings" "Transmission rate".
If special adjustments are needed, you can adjust the PROFIBUS parameters us-
ing the profile "Properties PROFIBUS" "Network settings" "Profile"
"User defined".
17.2.2 Insert AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor
Once the SIMATIC hardware has been added to the hardware configuration and
the PROFIBUS configured, you can add the VBG-PB-K30-D-S to the project.
After successfully installing the GSD file "485_1746.gsd" you will find the VBG-
PB-K30-D-S in the hardware catalog under PROFIBUS / other FIELD DEVICES
/ Gateway / PEPPERL+FUCHS / AS-i.
AS-Interface
The VBG-PB-K30-D-S is called "VBG-PB-K30-D-S 485_1746" in the catalog and

can now be added to the PROFIBUS branch using drag and drop.
Opening the device "VBG-PB-K30-D-S 485_1746" by clicking on the plug sign in
the hardware catalog causes a list to appear of the possible PROFIBUS commu-
nication modules.
Which module you select for the desired PROFIBUS communication depends on
which version of the AS-i circuit you have and on the desired communication pos-
sibilities.
For simple transmission of the data bits in an AS-i circuit with AS-i standard sen-
sors in the I/O area of the SIMATIC CPU, use the module "16 Byte Digital In/Out
(0-31)". With this module the input and output data for the possible 31 slaves in
an AS-i circuit are send directly to the I/O section of the CPU.
When using A/B slaves, use the module "32 Byte Digital In/Out (0-31B)". The B-
addressed slaves are mapped in the additional 15 bytes of data.
The other modules called "Digital" can be used instead of the above mentioned
module to adapt to the actual AS-i circuit. This makes flexible adaptation to the
structure of the AS-i circuit possible.
In addition to sending the AS-i slave digital data, a communication interface mod-
ule can be added. The communication interface is used for sending specific com-
mands to the VBG-PB-K30-D-S. More details about this can be found in chap. 9.
In order to send the analog values for AS-i slaves directly, the modules can be
used with the keyword "Analog". The value in parentheses indicates which ad-
dress range is to be used for the AS-i Analog slaves.
For modules "nn Byte Analog In (n Sl.)" and "nn Byte Analog Out (n Sl.)" the AS-i
address of the analog slave can be freely selected.
When adding the VBG-PB-K30-D-S "VBG-PB-K30-D-S 485_1746" using drag
and drop the dialog for assigning the PROFIBUS slave address is shown. The
factory default setting for the VBG-PB-K30-D-S is Address 3.
AS-Interface
17.2.3 Configuring AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor
in-/output
If the VBG-PB-K30-D-S is added to the PROFIBUS using drag and drop, the
Step7 hardware configuration shows the following graphic.
At this point the desired PROFIBUS communication module should be parame-

terrised. This is done in the following steps:
1. Select the VBG-PB-K30-D-S by clicking on the Slave icon. In the lower
edge of the screen a table is shown which contains lines beginning with Slot
0.
2. Select the desired communication module "Flags + Fault Detector" from the
hardware catalog. These flags use the individual bits to signal the operating
status of the VBG-PB-K30-D-S and should be processed in the application
program.
3. Drag the selected communication module to the table line for Slot 0.
4. Select the desired communication module from the hardware catalog. Here
"16 Byte Digital In/Out (0-31)"
AS-Interface
5. Drag the selected communication module to the table line for slot 1.
6. If desired, you can now place additional modules for the command interface
and analog value transmission in the following slots:
7. Double-clicking on the desired slot line opens a dialog window in which you
can assign the PROFIBUS communication module to the address range of
the CPU.
In this example the data transfer of the 16 byte in-/output data of the VBG-PB-
K30-D-S takes place in (out) the CPU address range Input (output) data image
byte 0 to 15.
17.2.4 AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor parameters
The VBG-PB-K30-D-S is symbolically represented as a rectangular window con-
nected with the PROFIBUS branch. Double-clicking in the upper line of this win-
dow [(3) P+F 15] opens the dialog window for the properties of this PROFIBUS
slave.
AS-Interface
The diagnostics address entered in this window is used for parameterizing the
function module SFC13 (diagnostic request). At this address you can use the
standard function SFC13 to read out the PROFIBUS diagnostic data of this DP
slave while running.
When invoking SFC13, note that the diagnostic address must be parameterized
as a hexadecimal value.
For example: Diagnostic address 1022 W#16#3FE
Clicking on the "Parameterize" tab displays the possible settings for the PROFI-
BUS start parameters.
17.2.4.1 General DP parameters
Startup when nominal configuration is not the same as actual configuration:

Use this parameter to specify whether the AS-i circuit should be started up even if
the AS-i circuit has a different configuration than the stored AS-i configuration.
17.2.4.2 Device-specific parameters
Acyclic Communication
Turning acyclic PROFIBUS DP communication on/off according to the DPV1
standard.
Default: Communication turned on according to DPV1.
AS-i Flags
Specifies whether the AS-i flags are sent in the PROFIBUS diagnostic.
Default: Transmission in the PROFIBUS diagnostic data.
List of Configuration Errors

The VBG-PB-K30-D-S saves a list of all AS-i slaves which have triggered a
present configuration error. This list can be sent with the PROFIBUS diagnostic
data.
AS-Interface

List of Peripheral Faults
The VBG-PB-K30-D-S saves a list of all AS-i slaves which have triggered a pe-
ripheral errors. This list can be sent with the PROFIBUS diagnostic data.
Earth Fault
The VBG-PB-K30-D-S can detect an earth (ground) fault. The information as to
whether there is or is not an earth fault is sent in the diagnostic data.
Double Address
The VBG-PB-K30-D-S detects when there is double addressing. This list can be
sent with the diagnostic data.
Noise and Over voltage

The VBG-PB-K30-D-S analyzes the quality of the AS-i voltage during running.
This assessment can be sent with the diagnostic data.
Default: Not transmitted in the PROFIBUS diagnostic data.
ExtDiag on Configuration Errors

When an AS-i configuration error occurs, the VBG-PB-K30-D-S sets the ExtDiag
flag in its PROFIBUS data reply. By setting this flag the Profibus DP slave tells
the PROFIBUS master that there is an error condition and that the diagnostic
data are being updated.
In the case of the S7 controller invoking of the OB82 is triggered when an ExtDiag
flag is set. If the latter is not present, the controller is stopped.
Setting this ExtDiag flag can be suppressed using this parameter. Consequently
no interrupt controlled OB82 invoking is triggered in the controller, and the con-
troller must then respond to a possible AS-i configuration error by checking the
AS-i flag in the input data.
Default: Setting of the ExtDiag flag for AS-i configuration error is enabled.
ExtDiag on AS-i Power Fail

Activates and deactivates setting of the ExtDiag flag on AS-i power fail.
Default: Setting of the ExtDiag flag on AS-i power fail is enabled.
ExtDiag on Peripheral Faults

Activates and deactivates setting of the ExtDiag flag on peripheral faults.
Default: Setting of the ExtDiag flag on peripheral faults disabled.
ExtDiag on Earth Fault

Activates and deactivates setting of the ExtDiag flag on earth (ground) fault.
Default: Setting of the ExtDiag flag on earth fault is disabled.
ExtDiag on Double Address

Activates and deactivates setting of the ExtDiag flag on double address.
Default: Setting of the ExtDiag flag on double address is disabled.
Freeze Diagnosis
The diagnostic data are continuously updated during runtime. If this is not de-
sired, this parameter can be used to disable continuous updating. Updating then
takes place only when this is required by the PROFIBUS standard.
AS-i Input Change Buffers

Default: Disabled.
Download Slave Parameters

Based on this entry the parameter bits can be downloaded for each AS-i slave.
These are then sent to the connected AS-i slave when the AS-i cycle is started.
Sending of the set parameters bits can be disabled with this value.
Default: Sending of the AS-i parameter bits enabled.
AS-i-Parameter Slave 1/1A...

AS-Interface
The parameter bits send to this AS-i slave can be selected in the drop down win-
dow. The settings which are made with the parameters bits can be found in the
data sheet for the corresponding slave.
17.2.4.3 Hex parameterizing
DPV1_Status
Hexadecimal representation of the data resulting from the settings for parameter
bytes 0 to 2.
User_Prm_Data
Hexadecimal representation of the data resulting from the settings for parameter
bytes 3 to 37.
17.2.5 SIMATIC Step7 blocks

After the hardware has been configured, these can be sent to the CPU. Since
data transmission of the AS-i data is done in this example directly to the process
image, no additional Step7 program is needed for data refreshing. Therefore
there is no program code in OB1.
OB1: Cyclical program block. Access to the AS-i data is via the parameterized
address space in the in-/outputs process image.
OB82: PROFIBUS diagnostic alarm. This OB is invoked as soon as a PROFI-
BUS slave has set the ExtDiag flag in the telegram reply. This ExtDiag flag allows
a PROFIBUS slave to report an error condition to a PROFIBUS master. If OB82
is not present, the CPU is stopped when a PROFIBUS slave sets the ExtDiag
flag.
OB86: PROFIBUS peripheral error. This OB is invoked when the PROFIBUS
master detects a PROFIBUS slave failure.
AS-Interface
OB100: Startup OB. This OB is run once when the CPU starts up.
VAT_ASI_IO Variable table, AS-i startup example.
17.2.6 Variable table VAT_ASI_IO

In the hardware configuration the 16 bytes of I/O data for the AS-i/DP Gateway
are coupled to the input/output byte Address 2 to 17 of the process image. The di-
rectly send AS-i diagnostic information for error processing are evident from the
input bits of the EW0.
Flags + Fault Detector
Bit 0 = Configuration error
Bit 1 = Slave with address ZERO detected
Bit 2 = Automatic addressing not possible
Bit 3 = Automatic addressing available
Bit 4 = Projecting mode active
Bit 5 = Not in normal mode
Bit 6 = AS-i Power Fail
Bit 7 = AS-i Master is offline
Bit 8 = Peripheral error
Bit 9 = reserved
Bit 10 = reserved
Bit 11 = reserved
Bit 12 = Earth fault
Bit 13 = Overvoltage
Bit 14 = Noise
Bit 15 = Double address
This allows the AS-i circuit data to appear directly in the process image inputs/
outputs.
In the structure of the 16 byte I/O data field each AS-i slave has a 4-bit data field.
This is determined by the address of the AS-i slave within the AS-i circuit.
Assignment of the I/O address and AS-i slave address

Address byte Bits 7 - 4 Bits 3 - 0
I/O byte 2 flags slave 1
I/O byte 3 slave 2 slave 3
The data for the slaves present and projected in the AS-i circuit are refreshed
based on their position in the I/O data field.
The data fields for non-present slaves are filled with zero.
This means for example the AS-i data for the AS-i slave having Address 12 occu-
py bits 7 - 4 in I/O byte 8 of the controller.
AS-Interface
17.2.6.1 AS-i flags byte 0, input bits 7 - 4
In order to check the current operating status of the AS-i circuit, the AS-i flags re-
freshed with each PROFIBUS cycle can be used. These for flags occupy bits 7 -
4 in input byte 0.
AS-i Config Error:

Bit 4: 0 = AS-i configuration OK, 1 = AS-i configuration faulty
If during running the gateway AS-i master detects a discrepancy between the
nominal configuration and the actual configuration, this bit is set. This allows the
control program to react to a faulty AS-i slave.
AS-i Power Fail

Bit 5: 0 = AS-i power OK, 1 = AS-i power fail
When there is a failure of the AS-i supply voltage, this is indicated by the AS-i
power fail bit.
AS-i Peripheral Error

Bit 6: 0 = AS-i peripheral OK, 1 = AS-i peripheral error
This bit indicates that there is a peripheral error on an AS-i slave. This may result
for example from incorrect parameterizing of the AS-i slave.
AS-i Configuration Active

Bit 7: 0 = AS-i configuration is active, 1 = AS-i configuration is inactive.
This bit indicates whether the AS-i gateway is in protected mode (Bit 7 = 0) or in
projecting mode.
Information!
It is recommended that the AS-i flags be checked in the control program and to
respond according to the reported states.
17.2.6.2 AS-i flags byte 0, output bits 7 - 4
Output bits 7 - 4 in byte 0 can be used to affect the status of the AS-i circuit by the
controller.
AS-i Off Line

Bit 4: 0 = Online, 1 = Offline
Use this bit to enable/disable the data cycle of the AS-i circuit. If the AS-i Master
is in offline mode, no AS-i communication with the AS-i slaves will take place.
AS-i LOS Master Bit

Bit 5: 0 = Offline when AS-i configuration error disabled, 1 = enabled
If this bit is set, the AS-i Master immediately switches to the offline phase and
stops AS-i communication when an AS-i configuration error is detected. This re-
sults in the connected AS-i output modules immediately switching to safe mode
(outputs turned off).
AS-i Configuration Mode

Bit 6: 0 = no action, 1 = turn on configuration mode of AS-i Master
Setting Bit 6 switches the AS-i Master to configuration mode. Then for example
the command interface can be used to save an existing AS-i configuration using
the controller.
The rising edge is used for switching. After Bit 7 = 1 in the input flags has indicat-
ed that the AS-i Master is in configuration mode, output bit 6 must be reset again
by the controller.
AS-i Protected Mode

Bit 6: 0 = no action, 1= turn on protected mode of AS-i Master
After successful configuration of the AS-i Master through the command interface,
the AS-i Master can be switched back to protected mode.
The rising edge is used for switching. After Bit 7 = 0 in the input flags has indicat-
ed that the AS-i Master is in configuration mode, output bit 7 must be reset again
by the controller.
The table shows an AS-i circuit which is in operation. Since there is no AS-i error,
bits 4 - 7 in the input byte are ZERO.
In the case of AS-i Slave address 1, this is a 4 I/O module. In this module
Output 3 is set and Input 1 allocated.
AS-Interface
AS-i Slave address 2 is a 4 Input module. Input 2 is set.
17.2.7 System behavior on AS-i Config Error

If while running in protected mode a configured AS-i slave fails, an AS-i configu-
ration error is generated.
1. The missing slave is shown on the display of the AS-i 3.0 PROFIBUS Gate-
way with integrated Safety Monitor.
2. The input flag AS-i Config Error bit 4 in byte 2 is set.
3. If the standard parameters for the PROFIBUS hardware configuration were
applied unchanged for the VBG-PB-K30-D-S, the Gateway sets the ExtDiag
flag in the PROFIBUS data reply. This results in the controller signaling a
PROFIBUS slave error and invoking OB82. At the same time the event is
written to the diagnostic buffer of the CPU.
If the message for the ExDiagFlag is turned off in the PROFIBUS parameters, no
PROFIBUS message is generated and OB82 is not activated. This is always rec-
ommended for applications which do not have to respond immediately to an error
using OB82. In such cases the status can be processed using the message bit of
the AS-i Flags or the Flags + Fault Detector bits for the normal PLC cycle. Error
management can be structured on the basis of these messages.
In the diagnostic buffer of the CPU the configuration error which occurred is en-
tered with "Module error".
The affected VBG-PB-K30-D-S can be ascertained from the diagnostic address
of the slave which reports the error. This diagnostic address is evident as a pa-
rameter of the OB82 when it is invoked. The event is declared as an incoming
event.
AS-Interface
The diagnostic address, here 1022, refers to the specification in the hardware
specification of the S7 with respect to the VBG-PB-K30-D-S.
As soon as the AS-i configuration error is cleared, the OB82 is invoked again. In
turn the diagnostic address of the VBG-PB-K30-D-S, here 1022, is entered as a
parameter and the event is declared as an outgoing event.
Entry of the error messages in the diagnostic buffer of the CPU and invoking of
the OB82 is a consequence of the set ExtDiag flag for an error in the AS-i 3.0
PROFIBUS Gateway with integrated Safety Monitor.
This can be prevented by turning off the ExtDiag flag in the PROFIBUS parame-
ters of the VBG-PB-K30-D-S.
The errors can be responded to by the controller by querying the AS-i flag in the
input data. This means a configuration error is reported twice in a standard case:
Once via the AS-i flag Config Error and once via the ExtDiag flag in the PROFI-
BUS telegram.
AS-Interface
If for timing reasons an AS-i error must be responded to in a non-interrupt control-

led way, the message can be turned off using the ExtDiag flag. In this case it is
sufficient to check the AS-i flag Config Error in the program sequence.
The same applies to the other messages.
If the message for various error states of the VBG-PB-K30-D-S is activated via
the PROFIBUS and if the data for the PROFIBUS diagnostic data are enabled,
the SIEMENS function module SFC13 can be used to retrieve the PROFIBUS di-
agnostic data of the AS-i Gateway and save them to a data module. Use of
SFC13 is described in detail in the SIEMENS documentation for PROFIBUS.
Appendix: example of a bidirectional safety coupling
18. Appendix: example of a bidirectional safety coupling
The following example describes a biderectional safety coupling between 2 AS-i

circuits.
Couple slave A
AS-i circuit 1, OSSD 1
Couple slave B
AS-i circuit 1:
OSSD 1: All EMERGENCY STOPs in circuit 1.
OSSD 2: Alle other safety objects + couple slave B.
AS-i circuit 2:
OSSD 1: All EMERGENCY STOPs in circuit 2 + couple slave A
AS-Interface
Appendix: example of a bidirectional safety coupling
Couple slaves:
A= Couple slave circuit 1, OSSD 1, Address 1
B= Couple slave circuit 2, OSSD 1, Address 1 (contains all EMER-
GENCY STOPs)
Configuration:
1. The couple slaves on the monitor are to be configurated

first! (AS-i Safety>Safety Coupling).
2. Deactivate the "Coupling AS-i 1" first
3. Configure the monitor from the circuit 2
4. Configure the monitor from the circuit 1
5. Activate the "Coupling AS-i 1" on the monitor from the
circuit 2.
Reference List
19. Reference List

19.1 Manual: “ASIMON 3 G2 Configuration Software“
This Manual contains a detailed description of the configuration software for the
AS-i Safety Monitor. The manual is an important component of the documenta-
tion for the AS-i Safety Monitor. It is not possible to configure and start up the AS-
i Safety Monitor without the ASIMON 3 G2 software.
19.2 Sources
1. Kriesel, Werner R.; Madelung, Otto W. (editors): AS-interface. Das Aktua-
tor-Sensor-Interface für die Automation. Auflage, Carl Hanser Verlag;
München, Wien, 1999, ISBN 3-446-21064-4
2. Spezifikation des AS-interface, ComSpec V3.0 AS-international Association
(available from AS-international Association, http://www.as-interface.net).
3. Vorschlag eines Grundsatzes für die Prüfung und Zertifizierung von
„Bussystemen für die Übertragung sicherheitsrelevanter Nachrichten“,
Stand 29.2.2000.
4. AS-interface - Die Lösung in der Automation, Ein Kompendium über Tech-
nik, Funktion, Applikation (erhältlich, auch in englischer Sprache, bei AS-
international Association, http://www.as-interface.net).
FACTORY AUTOMATION –
SENSING YOUR NEEDS
Worldwide Headquarters
Pepperl+Fuchs GmbH
68307 Mannheim · Germany
Tel. +49 621 776-0
E-mail: [email protected]
USA Headquarters
Pepperl+Fuchs Inc.
Twinsburg, Ohio 44087 · USA
Tel. +1 330 4253555
Asia Pacific Headquarters

Pepperl+Fuchs Pte Ltd.
Company Registration No. 199003130E
Singapore 139942
Tel. +65 67799091
www.pepperl-fuchs.com
Subject to modifications
TDOCT1693__ENG
Copyright PEPPERL+FUCHS • Printed in Germany
11/2008

Manual de La Interface As Profibus Gateway Con Monitor de Seguridad Integrado VBG PB k30 D S

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FACTORY AUTOMATION

1 Symbol catalog ..................................................................................... 7

5.7 Setting the PROFIBUS-DP address 14 ......................................................... 25

7 Electrical connection ......................................................................... 37

8 Function and startup of the Safety Monitor..................................... 48

8.4.1 Switch-off history.......................................................................................................... 52

9 Operation in advanced display mod ................................................. 60

9.6 DIAGNOSTICS ................................................................................................ 83

9.6.3 INT MON (internal monitor)........................................................................................... 85

10 Advanced Diagnostics for AS-i Masters ........................................ 112

11 PROFIBUS DP................................................................................... 115

11.1.1 Diagnostics.................................................................................................................. 115

12 Configuration mit Windows Software ASIMON 3 G2..................... 127

13 System startup using AS-i Control Tools....................................... 128

14 Status indication, faults and fault elimination ............................... 132

15 Glossary: As-i terms ........................................................................ 135

16 Accessories ...................................................................................... 140

17 Appendix: Example for startup on a Siemens S7.......................... 141

17.2.4.2 Device-specific parameters ........................................................................................ 153

17.2.6 Variable table VAT_ASI_IO ......................................................................................... 158

18 Appendix: example of a bidirectional safety coupling ................. 167

19 Reference List .................................................................................. 169

Issue date: 28.10.2008

AS-i AS-interface (actuator sensor interface)

2.1 Product information

AS-i 3.0 Profibus Gateway, 1 Master with duplicate VBG-PB-K30-D-S16

Functions of the device

2.2 Brief description

AS-i power Protective photoelectric

Abb. 2-1. Safe and standard components in an AS-i network

2.3 Conformity statement

2.4 Certification according to DIN EN ISO 9001 : 2000

3.1 Safety standard

3.2 Intended use

3.2.1 Conditions of use

3.2.2 Residual risks (EN 292-1)

3.2.3 Areas of application

3.3 Organizational requirements

3.3.3 Safety regulations

3.3.4 Qualified personnel

4.1.1 Data sheet VBG-PB-K30-D-S16

Safety Monitor block diagram: Connections:

Freigabe Freigabe Freigabe Freigabe

(Release) (Release) (Release) (Release)

Freigabe Freigabe Freigabe Freigabe

4.1.2 Data sheet VBG-PB-K30-DMD-S16

Safety Monitor block diagram: Connections:

Freigabe Freigabe Freigabe Freigabe

Freigabe Freigabe Freigabe Freigabe

Issue date: 28.10.2008

4.1.3 Data sheet VBG-PB-K30-D-S

Safety Monitor block diagram: Connections:

1.13 1.23 2.13 2.23

1.13 1.14 output switching elements

Issue date: 28.10.2008

Issue date: 28.10.2008

4.2 Consideration of failure probability according to IEC 61 508

Failure probability on request depending on switch-on time

Probability of failure per hour