PNOZ X2.

8P

} Safety relays

Operating Manual-1004082-EN-21
Preface
This document is the original document.
Where unavoidable, for reasons of readability, the masculine form has been selected when
formulating this document. We do assure you that all persons are regarded without discrim-
ination and on an equal basis.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for the user's internal purposes. Suggestions and comments for improving this documenta-
tion will be gratefully received.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries.

SD means Secure Digital

Contents

Introduction ............................................................................................................................ 5
Validity of documentation.......................................................................................................... 5
Using the documentation .......................................................................................................... 5
Definition of symbols................................................................................................................. 5

Safety ...................................................................................................................................... 6
Intended use ............................................................................................................................. 6
Safety regulations ..................................................................................................................... 6
Safety assessment ................................................................................................................... 6
Use of qualified personnel ........................................................................................................ 7
Warranty and liability ................................................................................................................ 7
Disposal .................................................................................................................................... 7
For your safety .......................................................................................................................... 7

Unit features ........................................................................................................................... 8

Safety features ....................................................................................................................... 8

Block diagram/terminal configuration ................................................................................. 9

Type: 24 VAC/DC ..................................................................................................................... 9
Type: 24 - 240 V AC/DC ........................................................................................................... 9

Function Description ............................................................................................................. 10

Operating modes ...................................................................................................................... 10
Timing diagram ......................................................................................................................... 11

Installation .............................................................................................................................. 11

Wiring ...................................................................................................................................... 12

Preparing for operation ......................................................................................................... 13

Operation ................................................................................................................................ 15
Status indicators ....................................................................................................................... 16

Faults – Interference .............................................................................................................. 16

Dimensions in mm ................................................................................................................. 16

Technical details Order no. 777301, 777302 ........................................................................ 17

Technical details Order no. 787301, 787302 ........................................................................ 22

Safety characteristic data ..................................................................................................... 27

Supplementary data .............................................................................................................. 28

Service life graph ...................................................................................................................... 28

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Remove plug-in terminals ..................................................................................................... 31

Order reference ...................................................................................................................... 31

EC declaration of conformity ................................................................................................ 32

UKCA-Declaration of Conformity ......................................................................................... 32

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PNOZ X2.8P

Introduction

Validity of documentation
This documentation is valid for the product PNOZ X2.8P. It is valid until new documentation
is published.
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.

Using the documentation

This document is intended for instruction. Only install and commission the product if you
have read and understood this document. The document should be retained for future ref-
erence.

Definition of symbols
Information that is particularly important is identified as follows:

DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.

WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.

CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.

NOTICE
This describes a situation in which the product or devices could be dam-
aged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular import-
ance.

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INFORMATION
This gives advice on applications and provides information on special fea-
tures.

Safety

Intended use
The safety relay PNOZ X2.8P provides a safety-related interruption of a safety circuit.
The safety relay meets the requirements of EN 60947-5-1 and EN 60204-1 and may be
used in applications with:
} E-STOP pushbuttons
} Safety gates
} Light grids and safety switches with detection of shorts across contacts
The following is deemed improper use in particular
} Any component, technical or electrical modification to the product,
} Use of the product outside the areas described in this operating manual,
} Use of the product outside the technical details (see Technical details [ 17]).

NOTICE
EMC-compliant electrical installation
The product is designed for use in an industrial environment. The product
may cause interference if installed in other environments. If installed in other
environments, measures should be taken to comply with the applicable
standards and directives for the respective installation site with regard to in-
terference.

Safety regulations

Safety assessment
Before using a device, a safety assessment in accordance with the Machinery Directive is
required.
The product as an individual component fulfils the functional safety requirements in accord-
ance with EN ISO 13849 and EN 62061. However, this does not guarantee the functional
safety of the overall plant/machine. To achieve the relevant safety level of the overall plant/
machine’s required safety functions, each safety function needs to be considered separ-
ately.

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Use of qualified personnel

The products may only be assembled, installed, programmed, commissioned, operated,
maintained and decommissioned by persons who are competent to do so.
A competent person is a qualified and knowledgeable person who, because of their train-
ing, experience and current professional activity, has the specialist knowledge required. To
be able to inspect, assess and operate devices, systems and machines, the person has to
be informed of the state of the art and the applicable national, European and international
laws, directives and standards.
It is the company’s responsibility only to employ personnel who
} Are familiar with the basic regulations concerning health and safety / accident prevention,
} Have read and understood the information provided in the section entitled Safety
} Have a good knowledge of the generic and specialist standards applicable to the specific
application.

Warranty and liability

All claims to warranty and liability will be rendered invalid if
} The product was used contrary to the purpose for which it is intended,
} Damage can be attributed to not having followed the guidelines in the manual,
} Operating personnel are not suitably qualified,
} Any type of modification has been made (e.g. exchanging components on the PCB
boards, soldering work etc.).

Disposal
} In safety-related applications, please comply with the mission time TM in the safety-related
characteristic data.
} When decommissioning, please comply with local regulations regarding the disposal of
electronic devices (e.g. Electrical and Electronic Equipment Act).

For your safety

The unit meets all the necessary conditions for safe operation. However, please note the
following:
} Note for overvoltage category III: If voltages higher than low voltage (>50 VAC or >120
VDC) are present on the unit, connected control elements and sensors must have a rated
insulation voltage of at least 250 V.

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Unit features
} Positive-guided relay outputs:
– 3 safety contacts (N/O), instantaneous
– 1 auxiliary contact (N/C), instantaneous
} Connection options for:
– E-STOP pushbuttons
– Safety gate limit switches
– Start button
– Light guards and safety switches
} LED display for:
– Supply voltage
– Switch status of the safety contacts
} Plug-in connection terminals (either spring-loaded terminal or screw terminal)
} See order reference for unit types

Safety features
The safety relay meets the following safety requirements:
} The circuit is redundant with built-in self-monitoring.
} The safety function remains effective in the case of a component failure.
} The correct opening and closing of the safety function relays is tested automatically in
each on-off cycle.

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Block diagram/terminal configuration

Type: 24 VAC/DC
} UB: 24 VAC/DC; Order no. 777301, 787301

S11 S52 S21 S22 S12 S34

PNOZ X2.8P

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Type: 24 - 240 V AC/DC

} UB: 24 – 240 VAC/DC; Order no. 777302, 787302

S11 S52 S21 S22 S12 S34

PNOZ X2.8P

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

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Function Description
The safety relay PPNOZ X2.8P provides a safety-oriented interruption of a safety circuit.
When supply voltage is supplied the "POWER" LED is lit. The unit is ready for operation
when the start circuit S12-S34 is closed.
} Input circuit is closed (e.g. E-STOP pushbutton not operated):
– LEDs "CH1" and "CH2" will light.
– Safety contacts 13-14, 23-24 and 33-34 are closed, auxiliary contact 41-42 is open.
The unit is active.
} Input circuit is opened (e.g. E-STOP pushbutton operated):
– The LEDs "CH1" and "CH2" go out.
– Safety contacts 13-14, 23-24 and 33-34 are opened redundantly, auxiliary contact
41-42 is closed.

Operating modes
} Single-channel operation: No redundancy in the input circuit, earth faults in the start and
input circuit are detected.
} Dual-channel operation without detection of shorts across contacts: Redundant input cir-
cuit, detects PNOZ X2.8P
– earth faults in the start and input circuit,
– short circuits in the input circuit.
} Dual-channel operation with detection of shorts across contacts: Redundant input circuit,
PNOZ X2.8P detects
– earth faults in the start and input circuit,
– short circuits in the input circuit,
– shorts across contacts in the input circuit.
} Automatic start: Unit is active once the input circuit has been closed.
} Manual start: Unit is active once the input circuit and the start circuit are closed.
} Increase in the number of available contacts by connecting contact expandsion modules
or external contactors/relays.

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Timing diagram

[1] [2]

3 3

Legend
} Power: Supply voltage
} Start: Start circuit
} Input: Input circuit
} Output safe: Safety contacts
} Output aux: Auxiliary contact
} [1]: Automatic start
} [2]: Manual start
} a: Input circuit closes before start circuit
} b: Start circuit closes before input circuit
} t1: Switch-on delay
} t2: Delay-on de-energisation
} t3: Recovery time

Installation
} The unit should be installed in a control cabinet with a protection type of at least IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail (35 mm).
} When installed vertically: Secure the unit by using a fixing element (e.g. retaining bracket
or end angle).

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Wiring
Please note:
} Information given in the "Technical details [ 17]" must be followed.
} Outputs 13-14, 23-24, 33-34 are safety contacts; output 41-42 is an auxiliary contact (e.g.
for display).
} Auxiliary contact 41-42 should not be used for safety circuits!
} To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details [ 17]).
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resistance (see Technical details [ 17])

Rl / km = cable resistance/km
} Use copper wiring with a temperature stability of 60/75 °C.
} To prevent EMC interferences (particularly common-mode interferences) the measures
described in EN 60204-1 must be executed. This includes the separate routing of cables
of the control circuits (input, start and feedback loop) from other cables for energy trans-
mission or the shielding of cables, for example.
} Adequate protection must be provided on all output contacts with capacitive and inductive
loads.
} Do not switch low currents using contacts that have been used previously with high cur-
rents.
} When connecting magnetically operated, reed proximity switches, ensure that the max.
peak inrush current (on the input circuit) does not overload the proximity switch.
} With 24 V AC/DC units:
The power supply must meet the regulations for extra low voltages with protective elec-
trical separation (SELV, PELV).
Important for detection of shorts across contacts:
As this function for detecting shorts across contacts is not failsafe, it is tested by Pilz during
the final control check. If there is a danger of exceeding the cable runs, we recommend the
following test after the installation of the device:
1. Unit ready for operation (output contacts closed)
2. Short circuit the test terminals S12, S22 for detecting shorts across the inputs.
3. The unit's fuse must be triggered and the output contacts must open. Cable lengths in
the scale of the maximum length can delay the fuse triggering for up to 2 minutes.
4. Reset the fuse: remove the short circuit and switch off the supply voltage for approx. 1
minute.

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Preparing for operation

Supply voltage AC DC
UB = 24 VAC/DC; A1 L1 A1 L+
Order no. 777301, 787301

A2 N
A2 L-

UB = 24 - 240 VAC/DC; A1 L1 A1 L+
Order no. 777302, 787302
A2 N A2 L-
S21
S21

Input circuit Single-channel Dual-channel

E-STOP S1 S1
without detection of shorts S11 S11
across contacts S21 S12 S21
S22 S52 S22 S12
S52

E-STOP S1
with detection of shorts across S11
contacts S11 S21
S52 S22
S12

Safety gate
without detection of shorts
across contacts S1
S11
S11
S21 S12 S1
S21 S2
S22 S52
S22 S12
S52

Safety gate
with detection of shorts across
contacts

Light guards or safety switch, de-

tection of shorts across contacts
via ESPE
(only when UB = 24 VDC);
Order no. 777301, 787301)

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NOTICE
With single-channel wiring the safety level of your machine/plant may be
lower than the safety level of the unit (see Safety characteristic
data [ 27]).

NOTICE
Operation with a light guard or safety switch
It must not be possible to switch off the supply voltage for the PNOZ X2.8P
separately from the supply voltage for the light guard or safety switch.

Start circuit E-STOP wiring, safety gate E-STOP wiring, safety gate (dual-
(single-channel) channel)
Automatic start

Manual start

NOTICE
In the event of an automatic start or manual start with bridged start
contact (fault):
The unit starts up automatically when the safeguard is reset, e.g. when the
E-STOP pushbutton is released. Use external circuit measures to prevent
an unexpected restart.

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Feedback loop Automatic start Manual start

Contacts from external contactors S12 S3
K5 K6 S12
S34 K5 K6
L1
S34
13 (23,33)
14 (24,34)
K5 N 13 (23, 33) L1
K5
K6 14 (24 ,34) N
K6

Legend
} S1/S2: E-STOP/safety gate switch
} S3: Reset button
} : Switch operated

} : Gate open

} : Gate closed

Operation
When the relay outputs are switched on, the mechanical contact on the relay cannot be
tested automatically. Depending on the operational environment, measures to detect the
non-opening of switching elements may be required under some circumstances.
When the product is used in accordance with the European Machinery Directive, a check
must be carried out to ensure that the safety contacts on the relay outputs open correctly.
Open the safety contacts (switch off output) and start the device again, so that the internal
diagnostics can check that the safety contacts open correctly
} for SIL CL 3/PL e at least 1x per month
} for SIL CL 2/PL d at least 1x per year

NOTICE
The safety function should be checked after initial commissioning and each
time the plant/machine is changed. The safety functions may only be
checked by qualified personnel.

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Status indicators
LEDs indicate the status and errors during operation:
LED on

POWER
Supply voltage is present.

CH.1
Safety contacts of channel 1 are closed.

CH.2
Safety contacts of channel 2 are closed.

Faults – Interference
} Earth fault: The supply voltage fails and the safety contacts open. Once the cause of the
respective fault has been rectified and the supply voltage is switched off for approx.
1 minute, the unit is ready for operation again.
} Contact malfunctions: If the contacts have welded, reactivation will not be possible after
the input circuit has opened.
} LED "POWER" does not light: Short circuit or no supply voltage.

Dimensions in mm
* with spring-loaded terminals

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Technical details Order no. 777301, 777302

General 777301 777302

CCC, CE, EAC, KOSHA, TÜV, CCC, CE, EAC, KOSHA, TÜV,
Certifications UKCA, cULus Listed UKCA, cULus Listed
Electrical data 777301 777302
Supply voltage
Voltage 24 V 24 - 240 V
Kind AC/DC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(AC) 5,5 VA 4,5 VA
Output of external power supply
(DC) 2,5 W 2W
Frequency range AC 50 - 60 Hz 50 - 60 Hz
Residual ripple DC 160 % 160 %
Duty cycle 100 % 100 %
Max. inrush current impulse
Current pulse, A1 1,7 A –
Pulse duration, A1 3,3 ms –
Inputs 777301 777302
Number 2 2
Voltage at
Input circuit DC 24 V 24 V
Start circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V
Current at
Input circuit DC 30 mA 25 mA
Start circuit DC 40 mA 50 mA
Feedback loop DC 40 mA 50 mA
Min. input resistance at power-on 88 Ohm 209 Ohm
Max. overall cable resistance Rl-
max
Single-channel at UB DC 30 Ohm 45 Ohm
Single-channel at UB AC 100 Ohm 45 Ohm
Dual-channel without detection
of shorts across contacts at UB
DC 50 Ohm 80 Ohm
Dual-channel without detection
of shorts across contacts at UB
AC 100 Ohm 80 Ohm
Dual-channel with detection of
shorts across contacts at UB DC 15 Ohm 15 Ohm
Dual-channel with detection of
shorts across contacts at UB AC 15 Ohm 15 Ohm

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Relay outputs 777301 777302

Number of output contacts
Safety contacts (N/O), instant-
aneous 3 3
Auxiliary contacts (N/C) 1 1
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category of auxiliary con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 5A 3A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 5A 4A
Utilisation category of auxiliary con-
tacts
AC15 at 230 V 230 V
Max. current 5A 3A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 5A 4A

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Relay outputs 777301 777302

Utilisation category in accordance
with UL
Voltage 240 V AC G.U. (same polarity) 250 V AC G.U. (same polarity)
With current 6A 6A
Voltage 24 V DC G. P. 24 V DC G. P.
With current 6A 6A
Pilot Duty R300 B300, R300
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 260 A²s 66 A²s
Blow-out fuse, quick 10 A 6A
Blow-out fuse, slow 6A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24V AC/DC,
characteristic B/C 6A 4A
External contact fuse protection,
auxiliary contacts
Max. melting integral 160 A²s 66 A²s
Blow-out fuse, quick 10 A 6A
Blow-out fuse, slow 6A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24 V AC/DC,
characteristic B/C 6A 4A
Contact material AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au
Conventional thermal current 777301 777302
while loading several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 4A 6A
Conv. therm. current with 3 con-
tacts 3,5 A 4,5 A
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 6A 6A
Conv. therm. current with 3 con-
tacts 5A 4,5 A

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Times 777301 777302

Switch-on delay
With automatic start typ. 250 ms 340 ms
With automatic start max. 450 ms 400 ms
With automatic start after power
on typ. 250 ms 600 ms
With automatic start after power
on max. 450 ms 800 ms
With manual start typ. 125 ms 180 ms
With manual start max. 450 ms 400 ms
Delay-on de-energisation
With E-STOP typ. 15 ms 10 ms
With E-STOP max. 30 ms 20 ms
With power failure typ. 60 ms –
With power failure max. 100 ms –
With power failure typ. UB 240 V – 1100 ms
With power failure max. UB 240
V – 1500 ms
With power failure typ. UB 24 V – 180 ms
With power failure max. UB 24 V – 230 ms
Recovery time at max. switching
frequency 1/s
After E-STOP 50 ms 50 ms
After power failure 200 ms 1500 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Simultaneity, channel 1 and 2 max. ∞ ∞
Environmental data 777301 777302
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -35 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61000-6-4, EN 61326-3-1 61000-6-4, EN 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V

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Environmental data 777301 777302

Rated impulse withstand voltage 4 kV 4 kV
Protection type
Housing IP40 IP40
Terminals IP20 IP20
Mounting area (e.g. control cab-
inet) IP54 IP54
Mechanical data 777301 777302
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Screw terminal Screw terminal
Mounting type plug-in plug-in
Conductor cross section with screw
terminals
1 core flexible 0,25 - 2,5 mm², 24 - 12 AWG 0,25 - 2,5 mm², 24 - 12 AWG
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG 0,25 - 1 mm², 24 - 16 AWG
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,2 - 1,5 mm², 24 - 16 AWG 0,2 - 1,5 mm², 24 - 16 AWG
Torque setting with screw terminals 0,5 Nm 0,5 Nm
Stripping length with screw termin-
als 8 mm 8 mm
Dimensions
Height 94 mm 94 mm
Width 22,5 mm 22,5 mm
Depth 121 mm 121 mm
Weight 185 g 210 g
Where standards are undated, the 2020-07 latest editions shall apply.

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Technical details Order no. 787301, 787302

General 787301 787302

CCC, CE, EAC, KOSHA, TÜV, CCC, CE, EAC, KOSHA, TÜV,
Certifications UKCA, cULus Listed UKCA, cULus Listed
Electrical data 787301 787302
Supply voltage
Voltage 24 V 24 - 240 V
Kind AC/DC AC/DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Output of external power supply
(AC) 5,5 VA 4,5 VA
Output of external power supply
(DC) 2,5 W 2W
Frequency range AC 50 - 60 Hz 50 - 60 Hz
Residual ripple DC 160 % 160 %
Duty cycle 100 % 100 %
Max. inrush current impulse
Current pulse, A1 1,7 A –
Pulse duration, A1 3,3 ms –
Inputs 787301 787302
Number 2 2
Voltage at
Input circuit DC 24 V 24 V
Start circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V
Current at
Input circuit DC 30 mA 25 mA
Start circuit DC 40 mA 50 mA
Feedback loop DC 40 mA 50 mA
Min. input resistance at power-on 88 Ohm 209 Ohm
Max. overall cable resistance Rl-
max
Single-channel at UB DC 30 Ohm 45 Ohm
Single-channel at UB AC 100 Ohm 45 Ohm
Dual-channel without detection
of shorts across contacts at UB
DC 50 Ohm 80 Ohm
Dual-channel without detection
of shorts across contacts at UB
AC 100 Ohm 80 Ohm
Dual-channel with detection of
shorts across contacts at UB DC 15 Ohm 15 Ohm
Dual-channel with detection of
shorts across contacts at UB AC 15 Ohm 15 Ohm

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Relay outputs 787301 787302

Number of output contacts
Safety contacts (N/O), instant-
aneous 3 3
Auxiliary contacts (N/C) 1 1
Max. short circuit current IK 1 kA 1 kA
Utilisation category
In accordance with the standard EN 60947-4-1 EN 60947-4-1
Utilisation category of safety con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category of auxiliary con-
tacts
AC1 at 240 V 240 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 1500 VA 1500 VA
DC1 at 24 V 24 V
Min. current 0,01 A 0,01 A
Max. current 6A 6A
Max. power 150 W 150 W
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Utilisation category of safety con-
tacts
AC15 at 230 V 230 V
Max. current 5A 3A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 5A 4A
Utilisation category of auxiliary con-
tacts
AC15 at 230 V 230 V
Max. current 5A 3A
DC13 (6 cycles/min) at 24 V 24 V
Max. current 5A 4A

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Relay outputs 787301 787302

Utilisation category in accordance
with UL
Voltage 240 V AC G.U. (same polarity) 250 V AC G.U. (same polarity)
With current 6A 6A
Voltage 24 V DC G. P. 24 V DC G. P.
With current 6A 6A
Pilot Duty R300 B300, R300
External contact fuse protection,
safety contacts
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Max. melting integral 260 A²s 66 A²s
Blow-out fuse, quick 10 A 6A
Blow-out fuse, slow 6A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24V AC/DC,
characteristic B/C 6A 4A
External contact fuse protection,
auxiliary contacts
Max. melting integral 160 A²s 66 A²s
Blow-out fuse, quick 10 A 6A
Blow-out fuse, slow 6A 4A
Blow-out fuse, gG 6A 6A
Circuit breaker 24 V AC/DC,
characteristic B/C 6A 4A
Contact material AgCuNi + 0,2 µm Au AgCuNi + 0,2 µm Au
Conventional thermal current 787301 787302
while loading several contacts
Ith per contact at UB AC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 4A 6A
Conv. therm. current with 3 con-
tacts 3,5 A 4,5 A
Ith per contact at UB DC;
AC1: 240 V, DC1: 24 V
Conv. therm. current with 1 con-
tact 6A 6A
Conv. therm. current with 2 con-
tacts 6A 6A
Conv. therm. current with 3 con-
tacts 5A 4,5 A

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Times 787301 787302

Switch-on delay
With automatic start typ. 250 ms 340 ms
With automatic start max. 450 ms 400 ms
With automatic start after power
on typ. 250 ms 600 ms
With automatic start after power
on max. 450 ms 800 ms
With manual start typ. 125 ms 180 ms
With manual start max. 450 ms 400 ms
Delay-on de-energisation
With E-STOP typ. 15 ms 10 ms
With E-STOP max. 30 ms 20 ms
With power failure typ. 60 ms –
With power failure max. 100 ms –
With power failure typ. UB 240 V – 1100 ms
With power failure max. UB 240
V – 1500 ms
With power failure typ. UB 24 V – 180 ms
With power failure max. UB 24 V – 230 ms
Recovery time at max. switching
frequency 1/s
After E-STOP 50 ms 50 ms
After power failure 200 ms 1500 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Simultaneity, channel 1 and 2 max. ∞ ∞
Environmental data 787301 787302
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -35 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted
EMC EN 60947-5-1, EN 61000-6-2, EN EN 60947-5-1, EN 61000-6-2, EN
61000-6-4, EN 61326-3-1 61000-6-4, EN 61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III / II III / II
Pollution degree 2 2
Rated insulation voltage 250 V 250 V

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Environmental data 787301 787302

Rated impulse withstand voltage 4 kV 4 kV
Protection type
Housing IP40 IP40
Terminals IP20 IP20
Mounting area (e.g. control cab-
inet) IP54 IP54
Mechanical data 787301 787302
Mounting position Any Any
Mechanical life 10,000,000 cycles 10,000,000 cycles
Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0
Top PPO UL 94 V0 PPO UL 94 V0
Connection type Spring-loaded terminal Spring-loaded terminal
Mounting type plug-in plug-in
Conductor cross section with
spring-loaded terminals: Flexible
with/without crimp connector 0,2 - 1,5 mm², 24 - 16 AWG 0,2 - 1,5 mm², 24 - 16 AWG
Spring-loaded terminals: Terminal
points per connection 2 2
Stripping length with spring-loaded
terminals 8 mm 8 mm
Dimensions
Height 101 mm 101 mm
Width 22,5 mm 22,5 mm
Depth 121 mm 121 mm
Weight 180 g 210 g
Where standards are undated, the 2020-07 latest editions shall apply.

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Safety characteristic data

NOTICE
You must comply with the safety characteristic data in order to achieve the
required safety level for your plant/machine.

Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
– PL e Cat. 4 SIL CL 3 2,31E-09 SIL 3 2,03E-06 20
Explanatory notes for the safety-related characteristic data:
} The SIL CL value in accordance with EN 62061 corresponds to the SIL value in accord-
ance with EN 61508.
} TM is the maximum mission time in accordance with EN ISO 13849-1. The value also ap-
plies as the retest interval in accordance with EN 61508-6 and IEC 61511 and as the
proof test interval and mission time in accordance with EN 62061.
All the units used within a safety function must be considered when calculating the safety
characteristic data.

INFORMATION
A safety function's SIL/PL values are not identical to the SIL/PL values of
the units that are used and may be different. We recommend that you use
the PAScal software tool to calculate the safety function's SIL/PL values.

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Supplementary data

CAUTION!
It is essential to consider the relay's service life graphs. The relay outputs'
safety-related characteristic data is only valid if the values in the service life
graphs are met.

The PFH value depends on the switch frequency and the load of the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switch frequency and the load, as the PFH value already considers the relay's B10d
value as well as the failure rates of the other components.

Service life graph

The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli-
gible.

Unit types with UB 24 VAC/DC

} UB: 24 VAC/DC; Order no. 777301, 787301
Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 24 V DC and 230 V AC

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Cycles x 1000

Switching current (A)

Fig.: Service life graphs at 110 V DC

Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 2 000 000 cycles
Provided the application to be implemented requires fewer than 2 000 000 cycles, the PFH
value (see Technical details [ 17]) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With DC con-
tactors, use flywheel diodes for spark suppression.

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Unit types with UB 24-240 VAC/DC

} UB: 24 – 240 VAC/DC; Order no. 777302, 787302

10000
5000
Number of operating cycles x 1000

1000
500 DC-1: 24V

AC-1: 230V
100
AC-15: 230V
50
DC-13: 24V

10
0,1 0,5 1 2 3 4 5 6 8 10
Switching current (A)

Fig.: Service life graphs at 24 V DC and 230 V AC

Number of cycles x 1000

Switching current (A)

Fig.: Service life graphs at 110 V DC

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Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 1 000 000 cycles
Provided the application to be implemented requires fewer than 1 000 000 cycles, the PFH
value (see Technical details [ 17]) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all relay con-
tacts. With capacitive loads, any power surges that occur must be noted. With DC contact-
ors, use flywheel diodes for spark suppression.

Remove plug-in terminals

Procedure: Insert the screwdriver into the housing recess behind the terminal and lever the
terminal out.
Do not remove the terminals by pulling the cables!

Order reference
Product type Features Connection type Order no.
PNOZ X2.8P 24 VAC/DC Screw terminals 777301
PNOZ X2.8P C 24 VAC/DC Spring-loaded terminals 787301
PNOZ X2.8P 24 - 240 VAC/DC Screw terminals 777302
PNOZ X2.8P C 24 - 240 VAC/DC Spring-loaded terminals 787302

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EC declaration of conformity
This product/these products meet the requirements of the directive 2006/42/EC for ma-
chinery of the European Parliament and of the Council. The complete EC Declaration of
Conformity is available on the Internet at www.pilz.com/downloads.
Authorised representative: Norbert Fröhlich, Pilz GmbH & Co. KG, Felix-Wankel-Str. 2,
73760 Ostfildern, Germany

UKCA-Declaration of Conformity
This product(s) complies with following UK legislation: Supply of Machinery (Safety) Regu-
lation 2008.
The complete UKCA Declaration of Conformity is available on the Internet at www.pilz.com/
support/downloads.
Representative: Pilz Automation Technology, Pilz House, Little Colliers Field,
Corby, Northamptonshire, NN18 8TJ United Kingdom, eMail: [email protected]

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Back cover

Support

Germany
1800XXXX-en-0X, 2021-01 Printed in Germany
& Co.inKG,
Printed 2021
Technical support is available from Pilz round the clock.

© Pilz GmbH & Co. KG, 2019

Pilz GmbH
1004082-EN-21,©2022-03
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