Manual
Manual
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~I TECHNOLOGY GROUP
with experienced engineers and technicians on staff.
Reference
Specifications
Motor Company
Matsushita Electric Industrial Co., Ltd.
7-1-1, Morofuku, Daito, Osaka, 574-0044, Japan
TEL : +81-72-871-1212
FAX : +81-72-870-3151
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No. SX-DSV1264-E2
REVISIONS
Table of Contents
1. Scope 1
3. Specifications
3-1 General specifications 2
3-2 Timing chart after power ON 3
3-3 Timing chart of Servo ON/OFF at motor standstill (servo lock) 4
3-4 Timing chart of Servo ON/OFF at motor in motion 4
3-5 Dimensions 5
3-6 Appearance and description 7
6. Connector
6-1 Power connector X1 X2 X3 9
6-2 Encoder connector X4 10
6-3 Interface connector X5 11
6-4 RS232 Serial communication connector X6 12
6-5 SynqNet Communication connector X7 X8 12
7. Wiring
7-1 Wire material and max. length 13
7-2 X5 , X4 connector 13
7-3 Precautions in wiring 14
8. Function
8-1 Display of status 22
8-2 Protective function 23
1. Scope
This document contains specifications of the Servo Drive for AC Servo System consisting of
AC Servo Motor and Servo Drive manufactured and delivered by Motor Company,
Matsushita Electric Industrial Co., Ltd.
1 2 3 4 5 6 7 8 9 10 11 12
M S D B 0 2 5 A 1 B * *
3. Specifications
Approx. 700ms
(Initialize)
Approx. 2s
System ready *2 not ready ready
0s or more
0s or more
Servo-ON OFF ON
(Enable)
Approx. 5ms
Dynamic brake ON OFF
Approx. 35ms
Motor powered Not powerd Powered
*1 In case motor with brake is used, Command taking account of the delay time of brake
release relay.
*2 Alarm output signal becomes Active even if it is normal until the initialization of the micro
computer is completed.
3-3 Timing chart of Servo-ON/OFF at motor standstill (servo lock) (preliminary data)
*1
Dynamic brake Brake *1 Release Brake
Approx. 30ms t1
Approx. 5ms
*t1 time can be set by parameter No.6A, Mechanical brake action set-up at motor in motion.
*t2 time can be set by parameter No.6B, Mechanical brake action set-up at motor standstill or
required time the motor speed becomes approx. 30r/min or less (earlier time).
3-5 Dimensions
1AC
400W
100 – 115V
3AC
750W
200 – 240V
Symbol Content
SP Velocity
IM Torque
G Groun
adjust scale by changing parameters.
! Safety Precautions
4. Safety precautions in installing
♦ Provide the power supply with non-fuse breaker. Connect the ground terminal. (To prevent electric shock
and malfunction, ground is recommended.) (For the earth connection, avoid direct contact between
aluminum and copper or other electro-chemically incompatible materials when connecting the PE
conductor.)
♦ Install onto nonflammable material like metals.
♦ Use motor and Servo Drive in specified combination.
♦ Carry out correct and reliable wiring. Unreliable wiring and miswriting may cause uncontrolled running
and burning of the motor.
♦ Make sure that the input power voltage is in conformity with the Servo Drive specification before powering
ON and starting operation. When the input voltage is over the rated voltage, combustion and smoking may
be caused inside the Servo Drive. Uncontrolled running and burning of the motor may be sometimes
caused.
♦ Install external emergency stop circuit to stop running and turn OFF the power immediately in case of
emergency.
♦ Do not operate or store the machine in a place where vibration (0.6G or more) or impact is given or where
there is dust or metal dust. Do not splash water, oil, and cutting oil over the machine. Keep away from
combustibles, erosive gas, and flammable gas.
♦ Do not expose the machine to the direct rays of the sun. Store at temperature and humidity according to the
specifications.
♦ Be careful of radiation of heat Servo Drive radiates heat as the motor runs. If it is operated in the closed
control box, temperature in the control box may abnormally rise. Take care to cool so that the ambient
temperature of the Servo Drive may be within the specified working range.
♦ Keep away from exothermic bodies such as heater or large coil resistor.(Install heat cover plates not to be
influenced by exothermic bodies.)
Take every possible care to secure safety against unexpected action. Every effort is made to secure
high quality of this product, but unexpected action beyond setting may be caused by too high
external noise, static electricity, abnormal input power supply, incorrect wiring, or defective
parts.
6. Connector
X1 (WAGO 721-865/001-000)
6-1 Power connector X2 (WAGO 722-835)
X3 (WAGO 722-834)
Terminal
Name Description
symbol
In normal application, short-circuits between RB3 and RB2, and use the
Regenerative discharge
RB1, RB2, built-in regenerative discharge resistor. Set a regen register (selected a size
resistor connecting
RB3 of register by a customer) between RB1 and RB2 after RB3 and RB2
terminal opened, if the built-in register is not large enough.
Motor connecting
U,V,W Connects to each phase coil of motor.
terminal
Connector Description
Application
Pin No. Incremental Absolute
Battery (+)
5 Do not connect. BTP-O
(For absolute encoder)
Battery (-)
6 Do not connect. BTP-O
(For absolute encoder)
17 PS
Encoder signal input
(serial signal) ___
18
PS
Frame ground 20 FG
Note 1: Encoder power supply output 0V is connected to the control circuit ground connected to Connector X5 .
Note 2: Do not connect to Pins (13, 14, 15, 16, 19) excepting pins in the above table.
Note 3: The battery is unnecessary if absolute encoder is used as incremental.
Connector
Function Symbol Contents
Pin No.
Common input for control DC12-24V
I-COM 1
(input) signal power Connect to positive pole of external DC power.
Get tripped with emergency stop when not connected to
Emergency stop input EMG-STP 2
I-COM.
CW overtravel limit input CWL 20 No CW torque when not connected to I-COM.
CCW overtravel limit input CCWL 19 No CCW torque when not connected to I-COM.
______
Slowdown homing signal Connect sensor signal when it is connected to I-COM-.
HOME 21
input At slowdown homing signal input.
7. Wiring
7-2 X5 , X4 connector
ON OFF ALM
MC
Single-phase
100V MC
Single-phase Surge absorber
200V
NFB
Noise filte
MC X1
L1
3-phase L2 Main power supply
200V
L3
L1C
Control power supply
L2C
Normaly short X2
DL1
DC reactor
DL2
External regenerative RB1
discharge resistor RB3
Red X3
1 1 U
White
2 2 V Motor connecting
Black 3 3 W
Green
4 4
172159-1
AMP-made
172167-1
AMP-made
ALM
X5
15
ALM
VDC
12 to 24V ALM 17 O-
-C OM
♦ When you use with power source single phase input, connect to main power input terminals L1 and L3.
Do not connect to L2.
♦ When you put DC reactor, remove the wiring between DL1 and DL2 and put DC reactor between them.
♦ Regenerative discharge resistor is built in. To use this resistor, connect between RB2 terminal and RB3
terminal. If the built-in regenerative discharge resistor power is insufficient (the Servo Drive trips
displaying the error No. 18, Regenerative discharge load protection error), install an external regenerative
discharge resistor. When installing external regenerative discharge resistor, remove the connecting bar
between RB2 terminal and RB3 terminal and connect the external resistor between RB1 and RB2.
♦ Do not connect the power input terminals (L1, L2, L3) and motor output terminals in reverse.
♦ Prevent ground fault and short circuit of motor output terminals (U, V, W).
♦ High voltage is applied to terminals X1, X2, X3. Never touch them, or electric shock may be caused.
Unlike induction motor, rotational direction of AC servo motor cannot be switched by changing 3
phases.
♦ Securely connect motor earth terminal and Servo Drive earth terminal to ground at a point together with
noise filter earth terminal. Also ground the machine main body (grounding resistance 100Ω or less).
♦ Insert surge absorbing circuit into the peripheral electric magnetic conductor, relay contacts/coils, and
brake coil of motor with brake to prevent noise.
♦ Install non-fuse breaker to shut off the power outside the Servo Drive in emergency. Leakage breaker, if
used, should be of high frequency resisting type.
♦ Power supply for the brake of motor with brake should be provided by the customer.
Connect a wire to the power connector X1,X2,X3 with the following procedure.
Procedure
1. Peel a use wire. 8 to 9mm
(1)Push the lever installed in (2)Insert a wire until it runs (3)The wire can be connected if
the upper slot by the finger, into the insertion mouth (circle you let the lever go.
and push down a spring. hole) with pushing the lever.
(1)Insert a screwdriver in the (2)Insert a wire until it runs (3)The wire can be connected if
slot (corner hole). The screw- into the insertion mouth (circle you let the screwdriver go.
driver is held if it is inserted hole).
properly.
(1)Put a special tool screw- (2)Insert a wire until it runs (3)The wire can be connected if
driver on the upper slot, and into the insertion mouth (circle you let the screwdriver go.
push down a spring. hole).
Note)
♦ Protect Peeled length of a wire.
♦ Connect a wire after you remove a connector from the servo amplifier.
♦ Insert one wire into one wire insertion mouth of the connector.
♦ The distance between the Servo Drive and peripheral equipment should be as short as possible
(within 3m) to decrease wiring length.
♦ In wiring keep away from power lines (L1, L2, L3, L1C, L2C, U, V, W, ) (30cm or more).
Control input
X5 Inside of Servo Drive
I-COM
1 4.7kΩ
Power Source
12~24V
EMG-STP 1.2kΩ
2
CWL
20
CCWL
19
HOME
21
User I_A0
29
UserI_B0
30
UserI_C0
22
Control output
♦ Select a correct polarity of the control signal power supply. Reverse connection could damage the
Servo Drive.
♦ When relay is directly driven by each output signal, install a diode in parallel with the relay in the
direction as shown below. No diode installation or reverse installation could damage the Servo
Drive.
♦ When each output signal is received by gate or other logic circuit, take care not to be influenced by
noise.
♦ Supply current of 50mA or less to each output.
ALM+
15
12 to 24V I: 50mA or less
ALM-
16
MBR+
36
I: 50mA or less
MBR-
35
UserO_A0+
31
I: 50mA or less
UserO_A0-
32
Analog input
X5
10ΚΩ
20.48KΩ
Analog_IN_X- 14 - 12bit
+ A/D
20.48KΩ
Analog_IN_X+ 13 10KΩ 1000P F
Agnd 12
Xcvr0A- 4
R
D
Xcvr0B+ 5
Xcvr0B- 6
R
D
Xcvr0C+ 7
Xcvr0C- 8
R
D
Xcvr0D+ 9
Xcvr0D- 10
R
D
Xcvr0E+ 23
Xcvr0E- 24
R
D
Xcvr0F+ 25
Xcvr0F- 26
R
ADM485
or its equivalent
♦ Connect shielded wire housing on the Servo Drive side to X4 Pin 20 (FG).
♦ Keep away from power line (L1, L2, L3, L1C, L2C, U, V, W, ) wiring (30cm or longer).
♦ Do not put them into a duct. Do not tie them.
♦ Do not connect to X4 empty pin.
Black 14 1 E0V
2 0V
Regulator
E0V
White 13 3
E5V
4 +5V
E5V
5
6
Red 1 7
A
Pink 2 8
A
Green 3 9
B
Blue 4 10
B
Yellow 5 11
Z
Orange 6 12
Z
13
14
15
16
Sky blue 11 17
PS
Purple 12 18
PS
19
15 20
FG
Relay cable
Motor Driver
Black 8 1 E0V
2 E0V 0V
Regulator
White 7 3
E5V
4 +5V
E5V
Red 1 5
BTP-O
Pink 2 6 BTN-O
Sky blue 4 17
PS
Purple 5 18
Yellow/ Green
PS
3 20 FG
Twisted pair
172169-1 172161-1
Servo motor (Manufactured by AMP) (Manufactured by AMP)
Relay cable
Motor Driver
8. Function
This Servo Drive displays the status of network with LINK LED.
In case of Alarm, the servo-amplifier turns on and off Alarm code with 2 digit-decimal number on the
front panel. The other Alarm codes are shown below.
Normal display
Hyphen indicates
Status: Servo OFF
Main Power source ON Main Power
Servo Ready=1 source OFF (Disable)
Right digit indicates Servo Ready =0
Enable=1 Enable=0
Normal display Status: Servo ON
(Alarm code 0)
(Enable)
Error display
(Example of Overload) Alarm Warning
2s 4s
The EC Directives apply to all such electronic products as those having specific functions and
directly sold to general consumers in EU countries. These products are required to meet the EU
unified standards and to be furnished with CE Marking.
Our product, AC servo, has specific functions, but is not sold directly to general consumers. i.e. this
product is regarded as a component that constitutes a machine or equipment. Therefore, the product
(AC servo) is not required to be furnished with CE Marking.
However, our AC servos meet the EC Directives for Low Voltage Equipment so that the machine
or equipment comprising our AC servos can relevant EC Directives.
Our servo systems can meet EMC Directives and related standards. However, to meet these
requirements, the systems must be limited with respect to configuration and other aspects, e.g.
the distance between the Servo Drive and motor is restricted, and some special wiring conditions
must be met. This means that in some cases machines and equipment comprising our servo
systems may not satisfy the requirements for wiring and grounding conditions specified by the
EMC Directives. Therefore, conformance to the EMC Directives (especially the requirements for
emission noise and noise terminal voltage) should be examined based on the final products that
include our Servo Drives and servo motors.
(1) Environment
The Servo Drive should be used under Pollution Level 2 or 1 specified by IEC60664-1
(housing the Servo Drive in an IP54 control box).
Control box
Controller
Insulated power
for interface
CN-I/F
CN-SIG
(2) Power
100V system : Single-phase 100 to 120V +10%/-15%, 50/60Hz
200V system : Three-phase & Single-phase 200 to 230V +10%/-15%, 50/60Hz
(1)Use under the environment of Over-voltage Category 3 specified by IEC60664-1.
(2)The power for interface should be marked CE or EN Standard (EN60950) type, 12VDC to
24VDC,insulated.
(3)Circuit Breaker
Install a circuit breaker between the power supply and noise filter. The circuit breaker should
be IEC Standard and UL listed UL marked.
(4) Noise Filter
If several Servo Drives are used, and a single noise filter is installed at the power supply,
consult the manufacturer of the noise filter.
(5) Surge Absorber
Install a surge absorber at the primary side of the noise filter.
<Notes>
When performing a voltage-resisting test, remove the surge absorber. Otherwise the absorber
may be damaged.
(6) Install noise filters
Install noise filters (specially designed for signal wires) for all cables (power, motor, encoder
and interface wires).
(7) Grounding
(7-1)Connect between the Servo Drive's protective earth terminal and control box's
protective earth (PE) to prevent electric shocks.
(7-2)Multiple connections to a single protective earth terminal should be avoided. There are
two protective earth terminals.
(7-3)Where residual-current-operated protective device (RCD) is used for protection in case of
direct or indirect contact, only RCD of Type B is allowed on the supply side of this
Electronic equipment (EE). Otherwise another protective measure shall be applied such as
separation of the EE from the environment by double or reinforced insulation or isolation of
EE and supply system by a transformer.
Servo
Circuit breaker Surge Noise filter
Drive's Voltage Output rating Noise filter
(current rating) absorber for signal lines
Series No.
30W~200W 10A DV0P1441
100V
400W 15A DV0P1442
MSD DV0P1450 DV0P1460
30W~400W 10A DV0P1441
200V
750W 15A DV0P1442
DV0P1441 3SUP-A10H-ER-4
Okaya Electric Industries
Noise Filter
Co., Ltd.
DV0P1442 3SUP-A30H-ER-4
The noise filters conform to UL508C (File No. E164620) to satisfy the following conditions.
(1) The Servo Drive should be used under Contamination Level 2 or 1 specified by IEC60664-1
(housing the Servo Drive in an IP54 control box).
(2) Install a circuit breaker or fuse between the power supply and noise filter. The circuit breaker or
fuse should be a UL listed UL marked type. The current rating of the circuit breaker or fuse should
be per the table in 14-3.
For wiring, use copper conductor wire (rated temperature: 60°C or more).
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