@KISR Equipment: SCREW AIR COOLED CHILLERS - 8 Nos. Ref, No. Task Details Frequency 27.01 | Logging of machines and making any necessary adjustments. D 27.02 _ | Check pressure & temperature. D 27.03 _ | Check refrigerant liquid level w 27.04 _| Check and verify set point & setting as per requirement M 27.05 _ | Check unit for unusual sound. D 27.06 _ | Check oil sight-glass for bubbles, Ww 27.07 _ | Inspect for traces of oil on joints, flanges, etc. M 27.08 _| Check oil level & add if necessary M 27.09 _ | Check piping for signs of visible damage. M 27.10 | Carry out chemical treatment of CHW System and submit M Water Analysis Report. 27.11 _| Chemically, clean condenser coil M 27.12 _ | Check water strainer: Clean, if necessary. M 27.13 _| Measure vibration of bearings and submit printout, H 27.14 | Check chilled water temperature at full load with control point setting. Q 27.15 | Operate inlet/outlet drain valves to ensure free travel: Re- pack glands. Q 27.16 | Inspect control panel for loose terminals, faulty relays and M contacts. Replace if necessary. 27.17 _ | Clean contacts of switches & replace if necessary. H 27.18 _ | Service starter contacts & replace if necessary. H 27.19 _ | Check calibration of panel meters & replace if necessary. H 27.20 _| Replace Motor fan bearing. Y 27.21 _| Replace bearing & seal of oil pump and motor Y 27.22 _| Replace condenser fan blade if damaged. Y 27.23 | Clean evaporator tubes & paint chiller from inside & Y outside with epoxy paint & Belzona 27.24 _ | Replace refrigerant strainer in liquid line. Y 27.25 | Annual Inspection & Maintenance by DUNHAM BUSH H Engineer. 27.26 | Measure insulation resistance of motor windings & Y record. 27.27 _| Change oil & oil filter. ¥ poration & Maintenance of Pape 16 of 496BKISR Equipment: SCREW AIR COOLED CHILLERS - 8 No: Ref. Ne ‘Task Details 27.28 _ | Check condenser fan blades angle and vibration. H 27.29 _| Lubricating Oil analysis for wearing metal Q 27.30 | Calibrate temperature & pressure gauges: M Replace, if found defective, 27.31 _ | Overhaul isolating valve: Replace defective internal parts. H 27.32 _| Bddy Current Tube Analysis. Y 27.33 | Measure resistance & inductance of motor windings for all Y Motors & replace motor bearings. Submit vibration printout, 27.34 | Simulate & Check all safety cut-outs & controls for proper Y operation including external controls & replace if necessary. 27.35 _ | Ensure correct overload operation with current injection ¥ 27.36 | Check all motorised valves and limit switches for proper Y operation 27.37 | Check all multi function meters - Calibrate & submit Y reports 27.38 _ | Measure chilled water Now (gpm) Y, 27.39 | Inspection of chiller by DUNHAM BUSH Engineer including the following (but not limited to) 1. Inspection of bearings & labyrinth seals, checking the ov existing clearances & submit detailed report with recommendation. 2. Conduct Performance test. 3. Computer out put test data shall be submitted Based on recommendation of DUNHAM BUSH Engineer replace the defective parts under the supervision of DUNHAM BUSH Engineer. 27.40 | Check and verify function of all refrigerant flow control M devices 27.41 | Check electrical starter for correct change over timing and M over current setting 27.42 | Check wiring and electrical switchgears for sign of contact M pitting, improper meshing, loaded cable, loaded contacts or loaded terminal. 27.43 | Check control microprocessor and temp controller for correct operating sequence ‘Dperation & Maintenance of KISR Facilities 2019 - 2022 (Vol. 2) Page 17 of 496@KISR Equipment: SCREW AIR COOLED CHILLERS - 8 No: Ref. No. ‘Task Details Frequency 27.44 _ | Check condenser coil fins for damage comb as required H 27.45 | Check compressor for sign of liquid slugging or sign of Y overheating 27.46 _| Check condenser fans & motor, replace bearings y 27.47 _ | Check condenser fan guard and repair if damage Y Equipment: CHILLED WATER PUMPS - 4 Nos. ‘Task Details Frequency Logging of pumps D 28.02 _ | Check all indication lamps & replace if necessary. w 28.03 | Check all indicating instruments, calibrate & replace if Q necessary ‘ 28.04 | Check pump glands for leakage: Tighten or replace. 28.05 _ | Check for leakage from valve glands, M 28.06 | Measure vibration of motor & pump bearings and submit H printout. 28,07 _| Check & tighten base bolts. M | 28.08 | Grease motor & pump bearings. M 28.09 _ | Operate inlet/outlet valve on pump to ensure free travel. H 28.10 _ | Tighten terminal nuts & cover. H 28.11 | Check circulating fans for signs of bearing failure or M foreign objects for VFD 28.12 _| Ensure correct overload operation with current injection H 28.13 _ | Clean water Strainers. Q 28.14 | Operate purge valve to ensure free movement. H | 28.15 _| Clean cooling fan of motor. H 28.16 | Check alignment of pump, motor coupling & Rubber H bush. 28.17 _ | Tighten gland on valves: Replace packing, if required. H 28.18 | Service non-return valves & isolating valves & replace defective parts. y 28.19 _ | Replace mechanical seals and bearing for pump & motor Y Speration & Maintenance of KISR Facilities 2019 - 2022 (Vol. 2) Page 18 0f496@KISR Equipment: CHILLED WATER PUMPS - 4 Nos. Tam Hac pee ra | 28.20 | Measure resistance & inductance of motor windings for all Motors & replace motor bearings. Submit vibration Y printout. 28.21 _ | Measure insulation resistance of motor windings 28.22 _| Check resistance of earthing connections 28.23 | Check pump casing and paint inside and outside with ¥ Belzona t 28.24 _| Paint the plant room Y 28.25 _ | Measure chilled water flow (gpm) Y 28.26 _ | Monitor heat-sink temperatures of VFD Q 28.27 _ | Inspect DC bus capacitors of VFD for bulging and leakage H 28.28 | Check voltage measurements while the VFD is in H operation. Analyse & rectify the causes of fluctuations in DC bus voltage measurements. 28.29 | Check all multi function meters ~ Calibrate & submit Y reports 28.30 _ | Check operation, clean & replace cock valve for gauges M 28.31 _ | Examine starter contacts é replace if necessary H Equipment: AIR HANDLING UNITS - 23 Nos. Ref. No. Task Details Frequency | 29.01 | Check & clean air filter. (panel, inertia, ionizer,UV) aw 29.02 _| Check thermometer wells & top up, M 29,03 _| Carry out housekeeping of plant room. Q 29.04 _| Replace vibration pad 3Y 29.05 | Measure vibration of bearings and print out H 29.06 _| Clean drain pan and drain pipe Q 29.07 _| Check resistance of earthing connections Y 29.08 _| Check manometer reading & top-up fluid. M 29.09 _| Check operation of gate valves. Q 29.10 | Check strainer & clean. Q 29.11 _ | Check drain for unrestricted flow of water H 29.12 _ | Check air quality in building by approved labs ~ 6 areas Y ‘Dperation & Maintenance of KISR Facilities 2019 ~ 2022 (Vol. 2) Page 19 of 496GKISR Equipment: AIR HANDLING UNITS - 23 Nos. Ref. No. Task Details Frequency 29.13 _ | Cooling coil fin combing. H 29.14 | Check for belt & alignments. Q 29.15 | Clean cooling coil externally with chemicals. Y. 29.16 | Replace gate valve gland packing. Y 29.17 _ | Replace blower, fan, motor bearings Y 29.18 | Scrape & clean fan blades (Paint) and measure clearance Y of blower and housing with a printout. 29.19 _ | Test cooling coil Y 29.20 | Check circulating fans for signs of bearing failure or M foreign objects for VFD 29.21 | Painting of plant room, inside walls, roof, ducting, AHU Y flooring, etc. Paint floor with water proofing epoxy paints. 29.22 | Paint AHU internally and externally with epoxy paint Y including the AHU drain pan. 29.23 _| Replace V-Belt Y 29.24 | Measure resistance & inductance of motor windings. y 29.25 _| Measure insulation resistance of motor windings Y 29.26 _ | Measure chilled water flow (gpm) Y 4 29.27 __| Measure fan cfm Y 29.28 | Replace pre-filter and absolute filter. Y 29.29 _ | Replace bag filter. Q 29.30 _| Check, clean & replace UV and Ionizer filters if damaged Q 29.31 __| Third party inspection for AHU 2y 29,32 _ | Replace carbon filter. H 29.33 _ | Clean inertia filter, remove deposits M 29.34 | Check fan belt & alignments Q 29.35 _| Service for all valves Q 29.36 | Check cooling coil for any damage & comb fins as Q required 29.37 _ | Check UV lamps clean & change if needed Q 20,38 | Check heat wheel, clean & check & replace belt Q 29.39 _| Check leakage, repair, recharge of DX system Q 29.40 _ | Run the DX unit & check parameters Q Operation & Maintenance of 022 (Vol. 2) Page 20 0f 496Equipment: AIR HANDLING UNITS - 23 Nos. Task Details Frequency Clean the condenser of DX unit with pressure pump Q Check, clean & replace Ionizer filters if damaged Q Check rusting parts, scrap & re paint of DX Unit Y Check vibration of DX Unit & replace vibration pad Y Monitor heat-sink temperatures of VFD Q Inspect DC bus capacitors of VFD for bulging and leakage H Check voltage measurements while the VFD is in H operation. Analyse & rectify the causes of fluctuations in DC bus voltage measurements, ‘Dperation & Maintenance of KISR Facilities 20:9 - 2022 (Vol.2) Page 21 0f 496Equipment: FAN COIL UNITS - 64 Nos. Ne Task Details Frequency Check & clean chilled water strainers, Check for loose/hot electrical connection, Measure insulation resistance of heater element, Measure insulation resistance of motor windings Measure ohmic resistance of heater element and motor. Lubricate bush and bearings Replace bearings /bush/seal etc. Replace air filters. Clean & level condensate drainpipes for free flow. Clean cooling coil, drain pan and pipe Coil test Paint FCU Check & clean air filter «lz}<|<|<|<]<|<]o|m|<|<]o]o Measure chilled water flow (gpm) 3 Measure fan cfm “ Equipment: WINDOW/SPLIT/PACKAGE UNITS - 52 Nos. Ref. No. ‘Task Details Frequency 34.01 _| Check filters & clean aw 34.02 _ | Lubricate fan motor bearings. H 34.03 _| Check for loose/hot electrical connection. H 34.04 _| Service motor starter contacts. = tL. 34.05 | Verify correct compressor operation by varying temperature set points. H 34.06 | Replace motor bearing/Bush of condenser & evaporator Y fan/blower and fan blade/blower wheels 34.07 _ | Clean condenser coil um | 34.08 _ | Check gas & charge if necessary M 34,09 _| Replace air filter Y 34.10 _ | Checks leaks and repair Q 34.11 _| Change oll & V Belts, Y — Operation & Maintenance of KISR Facilities 2019 ~ 2022 (Vol. 2) Page 25 0f 496@KISR Equipment: WINDOW/SPLIT/PACKAGE UNITS - 52 Nos. [ee No. Task Details 34.12 _| Measure fan cfm 34.13 _| Replace filter dryer Y 34.14 _| Painting of complete unit Y 34.15 | Calibrate control relay / switches etc. and replace if Y necessary 34.16 | Clean evaporator coil, drain pan and pipe Y 34.17 _ | Replace vibration pad 3Y Equipment: PRESSURIZATION UNIT - 1 No. ‘Task Detail Frequency Clean tank: Q Check/repair operation of float valve. Q Check controls & automatic operation. H ‘Service motor starter contacts & replace if necessary. H Ensure correct overload operation with current injection H Replace motor & pump bearings and Mechanical Seal, ¥ Paint internally & externally. Y Measure resistance & inductance of motor windings. ¥ Measure insulation resistance of motor windings y Check resistance of earthing connections, Y Operation & Maintenance oF! Page 26 of 496@KISR Equipment: RECIPROCATING CHILLERS - 6 Nos. Frequency Logging of machines and making any necessary adjustments, Tone cheat ein BT a 119,03 _ | Check refrigerant liquid level. w 119.04 _| Inspect for traces of oil on joints, flanges, etc. M 119.05 _| Check oil level. M 119.06 _| Check unit for unusual sound, Ww 119.07 _ | Check oil sight-glass for bubbles, 2w 119.08 _ | Check cleanliness of condenser coil. aw 119.09 | Check piping for signs of visible damage. M [n9x0 Carry out chemical treatment of CHW System and submit Water Analysis Report, M 119.11 _ | Chemically, clean condenser coil, M 119.12 _ | Measure vibration of bearings and submit printout. Q 119.13 | Check water strainer & Clean. Q 119.14 | Check chilled water temperature at full load with control Q point setting. Operation & Maintenance of KISR Fac Page 60 01 496GKISR Equipment: RECIPROCATING CHILLERS - 6 Nos. Ref. No, Task Details Frequency | 119.15 | Operate inlet/outlet drain valves to ensure free travel: Re- pack glands. H 119.16 _ | Inspect control panel for loose terminals & faulty contacts. H 119.17 _| Clean contacts of switches & replace if necessary. H 119.18 _| Service starter contacts & replace if necessary. H 119.19 _ | Ensure correct overload operation with current injection H 119.20 | Simulate & Check all safety cut-outs & controls for proper Y operation 119.21 _| Change bearings / bush for compressor & motor x 119.22 | Clean evaporator tubes & paint chiller from inside & Y outside with epoxy paint, 119.23 _| Replace refrigerant strainer in liquid line. Y 719.24 | Clean inside housing of chiller power side and control Y panel 119.25 _ | Check calibration of panel meters. Y 119.26 _| Measure insulation resistance of motor windings. Y 119.27 _| Change oil & oil filter. Y 119.28 | Calibrate temperature & pressure gauges, Replace, if Y defective. 119.29 _| Overhaul isolating valve, Replace defective internal parts. Y 119.30 | Measure resistance & inductance of motor windings for all Y Motors & replace motor bearings, 119.31 _ | Check resistance of earthing connections & continuity Y 119.32 _ | Check system for any leak and repair Q 119.33 | Annual inspection & maintenance by CARRIER Engineer Y 119.34 | Paint Chiller Y 119.35 _| Measure Chilled water flow Y | | Operation & Maintenance of KISR Facilities 201 Page 63 0f 496BKisk Equipment: INERTIA FAN & LOUVER FOR AHU - 18 Nos. Ref. No. ‘Task Details Frequency 71.01 _| Check and clean air filter 71.02 _| Clean the louver 71.03 _| Check the bearing for any abnormal sound 71.04 _| Replace the bearing 71.05 _| Clean Impeller 71.06 _| Check for any unbalance for moving parts 71.07 _| Check earth connections Q 71.08 _| Check for loose/hot electrical connection. H 71.09 _ | Service contacts of motor starter. Replace if necessary, 71.10 | Measure resistance & inductance of motor windings, Y 71.11 | Check corrosion and paint Equipment: BALANCING FAN FOR AHU - 18 Nos. Ref, No. Task Details Frequency 72.01 _| Adjust belt tension Q 72.02 _ | Check pulley & tighten screws: Check alignment: H 72.03 _ | Check alignment of fan & motor. H 72.04 _ | Greasing of bearings Q 72.05 _ | Check for loose /hot electrical connection, H 72.06 _ | Service motor starter contacts & replace if necessary. H 72.07 _| Ensure correct overload operation with current injection. H 72.08 _| Replace Bearing for motor & fan Y 72.09 _ | Measure resistance & inductance of motor windings. Y 72.10 _ | Measure insulation resistance of motor windings Y 72.11 _ | Check resistance of earthing connections. Y 72.12 _ | Measure fan cfm Y Operation & Maintenance of KISR Facilities 201 Page 82 0f 496,@KISR Equipment; HUMIDIFIERS - 9 Nos. Ref. No. ‘Task Details Frequency 125.01 _| Check water quality W 125.02 _| Test, drain / flush cycle w 125.03 _| Check float operator & low water cut-off M 125.04 | Check automatic operation of complete system M 125.05 _| Clean, spray nozzles of steam dispersion tube Q [22sae Clean drain pan Q 125.07 _| Replace all defective hoses Q 725.08 _ | Check the ohmic & earthing resistance of heater elements Q 125.09 _| Check and clean the contactor & replace if necessary Q 125.10 _| Clean vaporisation chamber Q 125.11 _| Remove mineral deposits Q 125.12 | Calibrate / replace water level sensor H 125.13 _| Calibrate / replace safety & control units Y 125.14 | Painting of unit Y Operation & Maintenance of KISR Facilities 201° Page 70 0f 496@KISR Equipment; MINI SPLIT A/C MACHINES - 20 Nos. (Green houses 18 Nos, Culture room - 2 Nos) ‘Task Details Frequency Clean Filters M 138.02 _| Clean condenser coil M 138.03 | Check bearing & other related system for any abnormal Q noise. 138.04 _| Check gas & charge if necessary. H 138.05 _| Check insulation of motor & clean all electrical contacts H 138.06 _| Check operation of all relays & controls (Dry run) H 138.07 _| Replace air filters y 138.08 _| Change all bearings Y 138.09 _| Check pump casing and paint inside and outside Y 138.10 _| Painting of complete unit Y 138.11 [Clean control boxes, sealing gaskets, etc. to ensure Y proper sealing, 138.12 | Calibrate control relay/switches etc; Check HP/LP/oil Y pressure switches, Temp geuge/meters, thermostats, Flow switches etc: and replace if defective. 138.13 _| Measure fan cfm y Gperation & Maintenance of KISR Facilities 201 Page 7 of 496GKISR Equipment: AIR PURIFICATION SYSTEM Corrosive Aire Unit - 2 Nos. Positive pressurisation Unit - 2 Nos. On-guard Corrosion Monitor - 2_ Nos. Ref. No. Task Details Frequency 203.01 _| Clean Filters M 203.02 | Monitor level of corrosive gases & take appropriate M measures. Submit printout 203.03 | Clean coil with chemical Q 203.04 | Check bearing & other related system for any abnormal Q noise, Submit report 203.05 _| Check & lubricate bearing Q 203.06 _| Check insulation of motor H 203.07 | Sampling of Chemical media & submit report printout ( Q By manufacturer only } 203.08 | Check function of all control system & replace the H defective parts 203.09 | Check On-guard monitor & replace defective parts and H sensors 203.10 _| Check all contactors, relays / replace if necessary H 203.11 _| Replace Chemical media H 203,12 _| Calibrate gauges ¥ 203,13 _| Calibrate On-guard monitor ¥ 203.14 | Replace air filters H 203,15 | Change bearings & V-belts Y Speration & Maintenance OF KISR Facilities 201 Page 88 0f 496@KISR Equipment: CLOSED CONTROL A/C UNITS Package Machines - 4 Nos. Ref. Ni Details Frequency 204.01 _| Clean Filters M 204,02 _| Clean condenser coil M 204.03 _| Check function of humidifier & replace defective parts M 204.04 | Check bearing & other related system for any abnormal Q 204.05 _| Check system for leak and repair Q 204.06 | Check gas & charge if necessary. M 204,07 _| Check & lubricate bearing Q 204.08 _| Check insulation of motor & clean all electrical contacts H 204.09 _| Check operation of all relays & controls (Dry run) H 204.10 _| Replace air filters Y 204.11 _| Change all bearings Y 204.12 _| Change oil Y 204.13 _| Change V - belts Y 204.14 _| Replace filter dryer y 204.15 _| Painting of complete unit Y 204.16 |Clean control boxes & replace door hinges, sealing Y gaskets, door locks etc. to ensure proper sealing. 204.17 | Calibrate control relay/switches etc; Check HP/LP/oil Y pressure switches, Temp gauge/meters, thermostats, Flow switches etc: and replace if defective. 204.18 | Clean evaporator coil, drain pan and pipe y Operation & Maintenance of KIS 022 (Vol. 2) Page 89 of 496@KISR Equipment: SPLIT / PACKAGE A/C UNITS - 17 Nos. Package Unit - 13 Nos. ‘Split Unit - 4 Nos. Frequency 205.01 _| Clean Filters M 205.02 _| Clean condenser coil M 205.03 | Check bearing & other related system for any abnormal Q noise. 205.04 | Check gas & charge if necessary. Q 205.05 _| Check & lubricate bearing Q LC 205.06 | Check system for leak and repair Q 205.07 _ | Check insulation of motor & clean all electrical contacts H 205.08 _| Check operation of all relays & controls (Dry run) H 205.09 _| Replace air filters ¥ 205.10 _| Change all bearings Y 205.11 _| Change oil Y 205.12 _| Change V- belts Y 205.13 _| Replace filter dryer y 205.14 _| Painting of complete unit ¥ 205.15 [Clean control boxes & replace door hinges, sealing Y gaskets, door locks etc. to ensure proper scaling. 205.16 | Calibrate control relay/switches etc; Check HP/LP/oil Y pressure switches, Temp gauge/meters, thermostats, Flow switches ete: and replace if defective. 205.17 | Clean evaporator coil, drain pan and pipe Y 205.18 _ | Replacement of the vibration pad 3y 205.19 _| Measure fan cfm Y LL Operation & Maintenance of KISR Facilities 2019 ~ 2022 (Vol. 2) Page 90 07496