DAISEIKAI Manual
DAISEIKAI Manual
DAISEIKAI Manual
SVM-15058-1
SERVICE MANUAL
SPLIT TYPE
Indoor Unit Outdoor Unit
RAS-10G2KCVP-T RAS-10G2ACVP-T
RAS-13G2KCVP-T RAS-13G2ACVP-T
RAS-18G2KCVP-T RAS-18G2ACVP-T
R410A
Revised on Oct, 2015
FILE NO. SVM-15058
CONTENTS
2. SPECIFICATIONS ..................................................................................... 6
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FILE NO. SVM-15058
1. SAFETY PRECAUTIONS
Installing, staring up, and servicing air-conditioning equipment can be hazardous due to system pressures, electrical
components, and equipment location (roofs, elevated structures, etc.).
Only trained, qualified installers and service mechanics should install, start-up, and service this equipment.
Untrained personnel can perform basic maintenance functions such as cleaning coils. All other operations should be
performed by trained service personnel.
When working on the equipment, observe precautions in the literature and on tags, stickers, and labels attached to the
equipment.
Follow all safety codes, Wear safety glasses and work gloves. Keep quenching cloth and fire extinguisher near by
when brazing. Use care in handling, rigging, and setting bulky equipment.
Read these instructions thoroughly and follow all warnings or cautions included in literature and attached to the unit.
Consult local building codes and National Electrical Code (NEC) for special requirements. Recognize safety information.
This is the safety-alert symbol ! . When you see this symbol on the unit and in instructions or manuals, be alert to the
potential for personal injury. Understand these signal words : DANGER, WARNING, and CAUTION. These words are
used with the safety-alert symbol.
DANGER identifies the most serious hazards which will result in severs personal injury or death. WARNING signifies
hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices which may result
in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in
enhanced installation, reliability, or operation.
CAUTION
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FILE NO. SVM-15058
DANGER
• FOR USE BY QUALIFIED PERSONS ONLY.
• TURN OFF MAIN POWER SUPPLY BEFORE.ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE ALL POWER
SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
• CONNECT THE CONNECTING CABLE CORRECTLY. IF THE CONNECTING CABLE IS CONNECTED WRONGLY,
ELECTRIC PARTS MAY BE DAMAGED.
• CHECK THE EARTH WIRE THAT IT IS NOT BROKEN OR DISCONNECTED BEFORE INSTALLATION.
• DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS.
FAILURE TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
• TO PREVENT OVERHEATION THE INDOOR UNIT AND CAUSING A FIRE HAZARD, PLACE THE UNIT WELL AWAY
(MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEATERS, FURNACE, STOVES, ETC.
• WHEN MOVING THE AIR CONDITIONER FOR INSTALLING IT IN ANOTHER PLACE AGAIN, BE VERY CAREFUL NOT
TO GET THE SPECIFIED REFRIGERANT (R410A) WITH ANY OTHER GASEOUS BODY INTO THE REFRIGERATION
CYCLE. IF AIR OR ANY OTHER GAS IS MIXED IN THE REFRIGERANT, THE GAS PRESSURE IN THE REFRIGERATION
CYCLE BECOMES ABNORMALLY HIGH AND IT RESULTINGLY CAUSES BURST OF THE PIPE AND INJURIES ON
PERSONS.
• IN THE EVENT THAT THE REFRIGERANT LEAK, DURING INSTALLATION WORK, IMMEDIATELY ALLOW FRESH AIR
INTO THE ROOM. IF THE REFRIGERANT GAS IS HEATED BY FIRE OR SOMETHING ELSE, IT CAUSE GENERATION
OF POISONOUS GAS.
WARNING
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FILE NO. SVM-15058
CAUTION
CAUTION
• Exposure of unit to water or other moisture before installation could result in electric shock. Do not store it in a wet
basement or expose to rain or water.
• After unpacking the unit, examine it carefully for possible damage. Report any damages to your distributor.
• Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify
the noise level of the unit or where noise and discharged air might disturb neighbors.
• Please read this installation manual carefully before installing the unit. It contains further important instructions
for proper installation.
• This appliance must be connected to the main power supply by means of a circuit breaker depending on the
place where the unit is installed. Failure to do so may cause electrical shock.
• Follow the instructions in this installation manual to arrange the drain pipe for proper drainage from the unit.
Ensure that drained water is discharged. Improper drainage can result is water leakage, causing water damage
to furniture.
• Tighten the flare nut with a torque wrench using the prescribed method. Do not apply excess torque. Otherwise,
the nut may crack after a long period of usage and it may cause the leakage of refrigerant.
• Wear gloves (heavy gloves such as cotton gloves) for installation work. Failure to do so may cause personal
injury when handling parts with sharp edges.
• Do not touch the air intake section or the aluminum fins of the outdoor unit. It may cause injury.
• Do not install the outdoor unit in a place which can be a nest for small animals. Small animals could enter and
contact internal electrical parts, causing a failure or fire.
• Request the user to keep the place around the unit tidy and clean.
• Make sure to conduct a trial operation after the installation work, and explain how to use and maintain the unit
to the customer in accordance with the manual. Ask the customer to keep the operation manual along with the
installation manual.
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FILE NO. SVM-15058
2. SPECIFICATIONS
2-1. Specifications
Unit model Indoor RAS-10G2KCVP-T RAS-13G2KCVP-T RAS-18G2KCVP-T
Outdoor RAS-10G2ACVP-T RAS-13G2ACVP-T RAS-18G2ACVP-T
Cooling capacity (kW) 2.6 3.8 5.1
Cooling capacity range (kW) 1.3-3.5 1.3-4.1 1.1-6.0
Power supply 1Ph/50Hz/220V
Electric Indoor Operation mode Cooling Cooling Cooling
characteristic Running current (A) 0.24 0.24 0.24
Power consumption (W) 25 25 25
Power factor (%) 47 47 47
Outdoor Operation mode Cooling Cooling Cooling
Running current (A) 2.96 4.77 7.12
Power consumption (W) 555 1035 1555
Power factor (%) 92 99 99
Starting current (A) 2.97 5.01 7.36
COP 4.48 3.58 3.23
Operating Indoor High (dB-A) 42 42 44
noise Medium (dB-A) 33 34 35
Low (dB-A) 24 25 26
Outdoor (dB-A) 49 50 52
Indoor unit Unit model RAS-10G2KCVP-T RAS-13G2KCVP-T RAS-18G2KCVP-T
Dimension Height (mm) 293
Width (mm) 831
Depth (mm) 270
Net weight (kg) 14
Fan motor output (W) 30 30
Air flow rate (m3/min) 10.8 11.2 11.6
Outdoor unit Unit model RAS-10G2ACVP-T RAS-13G2ACVP-T RAS-18G2ACVP-T
Dimension Height (mm) 550 550
Width (mm) 780 780
Depth (mm) 290 290
Net weight (kg) 37 36
Compressor Motor output (W) 750 1100
Type Twin rotary type with
Single rotary type with DC inverter variable DC inverter variable
speed control speed control
Model DA108X1C-23FZ DA131S1B-31FZ
Fan motor output (W) 43 43
Air flow rate (m3/min) 30 37.5 34.0
Piping Type Flare connection Flare connection
connection Indoor unit Liquid side (mm) Ø6.35 Ø6.35
Gas side (mm) Ø9.52 Ø12.70
Outdoor unit Liquid side (mm) Ø6.35 Ø6.35
Gas side (mm) Ø9.52 Ø12.70
Maximum length (m) 20 20
Maximum chargeless length (m) 15 15
Maximum height difference (m) 10 10
Refrigerant Name of refrigerant R410A R410A
Weight (kg) 1.1 1.40
Wiring Power supply 3Wires:includes earth(Outdoor)
connection Interconnection 4Wires:includes earth
Usable temperature range Indoor (°C) 21~32
Outdoor (°C) -10~43
Accessory Indoor unit Installation plate 1
Wireless remote controller 1
Batteries 2
Remote controller holder 1
Mounting screw 6(Ø4x25L)
Remote controller holder 2(Ø3.1x16L)
Pan head wood screw
Installation manual 1
Owner’s manual 1
Outdoor unit Drain nipple -
Water-proof rubber cap -
* The specifications may be subject to change without notice for purpose of improvement.
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FILE NO. SVM-15058
10
9
8
7
6
5
4
3
2
1
0
10 20 30 40 50 60 70 80 90 100 110 120
105
100 RAS-10G2KCVP-T
RAS-13G2KCVP-T
95 RAS-18G2KCVP-T
90
Capacity Ratio (%)
85
80
75
70
65
Capacity ratio: 100% =
2.6kW (RAS-10G2KCVP-T)
60 3.8kW (RAS-13G2KCVP-T) Conditions
5.1kW (RAS-18G2KCVP-T) Indoor: DB27°C/WB19°C
Indoor air flow: High
55
Pipe length: 7.5m
50
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
Outdoor Temp. (°C)
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FILE NO. SVM-15058
3. REFRIGERANT R410A
This air conditioner adopts the new refrigerant HFC 6. When an air conditioning system charged with a
(R410A) which does not damage the ozone layer. large volume of refrigerant is installed in a small
The working pressure of the new refrigerant R410A room, it is necessary to exercise care so that,
is 1.6 times higher than conventional refrigerant even when refrigerant leaks, its concentration
(R22). The refrigerating oil is also changed in does not exceed the marginal level.
accordance with change of refrigerant, so be careful If the refrigerant gas leakage occurs and its
that water, dust, and existing refrigerant or refrigerat- concentration exceeds the marginal level, an
ing oil are not entered in the refrigerant cycle of the oxygen starvation accident may result.
air conditioner using the new refrigerant during 7. Be sure to carry out installation or removal
installation work or servicing time. according to the installation manual.
The next section describes the precautions for air Improper installation may cause refrigeration
conditioner using the new refrigerant. Conforming to trouble, water leakage, electric shock, fire, etc.
contents of the next section together with the
8. Unauthorized modifications to the air conditioner
general cautions included in this manual, perform
may be dangerous. If a breakdown occurs
the correct and safe work.
please call a qualified air conditioner technician
or electrician.
3-1. Safety During Installation/Servicing Improper repair’s may result in water leakage,
As R410A’s pressure is about 1.6 times higher than electric shock and fire, etc.
that of R22, improper installation/servicing may
cause a serious trouble. By using tools and materi- 3-2. Refrigerant Piping Installation
als exclusive for R410A, it is necessary to carry out
installation/servicing safely while taking the following 3-2-1. Piping Materials and Joints Used
precautions into consideration. For the refrigerant piping installation, copper pipes
1. Never use refrigerant other than R410A in an air and joints are mainly used. Copper pipes and joints
conditioner which is designed to operate with suitable for the refrigerant must be chosen and
R410A. installed. Furthermore, it is necessary to use clean
If other refrigerant than R410A is mixed, pressure copper pipes and joints whose interior surfaces are
in the refrigeration cycle becomes abnormally less affected by contaminants.
high, and it may cause personal injury, etc. by a 1. Copper Pipes
rupture.
It is necessary to use seamless copper pipes
2. Confirm the used refrigerant name, and use tools which are made of either copper or copper alloy
and materials exclusive for the refrigerant R410A. and it is desirable that the amount of residual oil
The refrigerant name R410A is indicated on the is less than 40 mg/10 m. Do not use copper
visible place of the outdoor unit of the air condi- pipes having a collapsed, deformed or discolored
tioner using R410A as refrigerant. To prevent portion (especially on the interior surface).
mischarging, the diameter of the service port Otherwise, the expansion valve or capillary tube
differs from that of R22. may become blocked with contaminants.
3. If a refrigeration gas leakage occurs during As an air conditioner using R410A incurs pres-
installation/servicing, be sure to ventilate fully. sure higher than when using R22, it is necessary
If the refrigerant gas comes into contact with fire, to choose adequate materials.
a poisonous gas may occur. Thicknesses of copper pipes used with R410A
4. When installing or removing an air conditioner, do are as shown in Table 3-2-1. Never use copper
not allow air or moisture to remain in the refrig- pipes thinner than 0.8 mm even when it is
eration cycle. Otherwise, pressure in the refrig- available on the market.
eration cycle may become abnormally high so
that a rupture or personal injury may be caused.
5. After completion of installation work, check to
make sure that there is no refrigeration gas
leakage.
If the refrigerant gas leaks into the room, coming
into contact with fire in the fan-driven heater,
space heater, etc., a poisonous gas may occur.
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FILE NO. SVM-15058
Table 3-2-1 Thicknesses of annealed copper pipes
Thickness (mm)
2. Joints
For copper pipes, flare joints or socket joints are used. Prior to use, be sure to remove all contaminants.
a) Flare Joints
Flare joints used to connect the copper pipes cannot be used for pipings whose outer diameter exceeds
20 mm. In such a case, socket joints can be used.
Sizes of flare pipe ends, flare joint ends and flare nuts are as shown in Tables 3-2-3 to 3-2-6 below.
b) Socket Joints
Socket joints are such that they are brazed for connections, and used mainly for thick pipings whose
diameter is larger than 20 mm.
Thicknesses of socket joints are as shown in Table 3-2-2.
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FILE NO. SVM-15058
d) Flare Processing
Make certain that a clamp bar and copper
pipe have been cleaned.
ØD
By means of the clamp bar, perform the flare A
processing correctly.
Use either a flare tool for R410A or conven-
tional flare tool.
Flare processing dimensions differ according
to the type of flare tool. When using a con-
ventional flare tool, be sure to secure “dimen-
sion A” by using a gauge for size adjustment. Fig. 3-2-1 Flare processing dimensions
A (mm)
Nominal Outer Thickness
diameter Flare tool for R410A Conventional flare tool
diameter (mm) (mm)
clutch type Clutch type Wing nut type
A (mm)
Nominal Outer Thickness
diameter Flare tool for R22 Conventional flare tool
diameter (mm) (mm)
clutch type Clutch type Wing nut type
- 10 -
FILE NO. SVM-15058
6°
to 4
45°
B A C D
43°
to 4
5°
Fig. 3-2-2 Relations between flare nut and flare seal surface
NOTE :
When applying oil to the flare surface, be sure to use oil designated by the manufacturer.
If any other oil is used, the lubricating oils may deteriorate and cause the compressor to burn out.
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FILE NO. SVM-15058
3-3. Tools
3-3-1. Required Tools
The service port diameter of packed valve of the outdoor unit in the air-water heat pump using R410A is
changed to prevent mixing of other refrigerant. To reinforce the pressure-resisting strength, flare processing
dimensions and opposite side dimension of flare nut (For Ø12.7 copper pipe) of the refrigerant piping are
lengthened.
The used refrigerating oil is changed, and mixing of oil may cause a trouble such as generation of sludge,
clogging of capillary, etc. Accordingly, the tools to be used are classified into the following three types.
1. Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22))
2. Tools exclusive for R410A, but can be also used for conventional refrigerant (R22)
3. Tools commonly used for R410A and for conventional refrigerant (R22)
The table below shows the tools exclusive for R410A and their interchangeability.
Tools exclusive for R410A (The following tools for R410A are required.)
Tools whose specifications are changed for R410A and their interchangeability
R410A Conventional air-water
air-water heat pump installation heat pump installation
No. Used tool Usage Existence of Whether conven- Whether new equipment
new equipment tional equipment can be used with
for R410A can be used conventional refrigerant
1 Flare tool Pipe flaring Yes *(Note 1) ¡
Copper pipe gauge for
Flaring by
2 adjusting projection Yes *(Note 1) *(Note 1)
conventional flare tool
margin
3
Torque wrench
(For Ø12.7)
Connection of flare nut Yes × ×
4 Gauge manifold
5 Charge hose
Evacuating, refrigerant
charge, run check, etc.
Yes × ×
6 Vacuum pump adapter Vacuum evacuating Yes × ¡
7
Electronic balance for
refrigerant charging
Refrigerant charge Yes × ¡
8 Refrigerant cylinder Refrigerant charge Yes × ×
9 Leakage detector Gas leakage check Yes × ¡
10 Charging cylinder Refrigerant charge (Note 2) × ×
(Note 1) When flaring is carried out for R410A using the conventional flare tools, adjustment of projection
margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.
(Note 2) Charging cylinder for R410A is being currently developed.
Also prepare the following equipments for other installation method and run check.
1. Clamp meter 3. Insulation resistance tester
2. Thermometer 4. Electroscope
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FILE NO. SVM-15058
(Indoor unit)
(Outdoor unit)
Opened
Refrigerant cylinder
(with siphon)
Check valve
Opened
Opened
Open/close Closed
valve for charging
Service port
Electronic balance for refrigerant charging
- 13 -
FILE NO. SVM-15058
It is necessary for charging refrigerant under condition of liquid because R410A is mixed type of refrigerant.
Accordingly, when charging refrigerant from the refrigerant cylinder to the equipment, charge it turning the
cylinder upside down if cylinder is not equipped with siphon.
cylinder
Refrigerant
Refrigerant
cylinder
Electronic Electronic
balance balance
Siphon
Fig. 3-4-2
- 14 -
FILE NO. SVM-15058
Nitrogen gas
1. Do not enter flux into the refrigeration cycle. cylinder
- 15 -
FILE NO. SVM-15058
4. CONSTRUCTION VIEWS
4-1. Indoor Unit
831
64
62 Picoion generator 62
6
6
38 64 64 62
70.5
188
57 20
Wiress remote controller
Drain hose
(0.6m) Hanger 312 Hanger
149
190mm 225mm
198
293
or more or more
Hanger Hanger
46
65
46
A
28 108 125
30
600
50
36 R15
306
320
86
320
320
Ø6 hole
306
R5.5 Ø6 hole
36 R15
Ø11x14 hole 50
A detail Drawing (Back leg)
Ø 25 Drain outlet 2- Ø11 x 14 Hole B Detail Drawing (Front leg)
(For Ø8 -Ø10 anchor bolt)
FAN-GUARD
Ø 436
COVER-PV
Z
550
275
320
290 90 600 90 69 342
Liquid side
(Flare Ø 6.35)
Gas side
(Flare Ø 9.52 for RAS-10, 13)
(Flare Ø 12.7 for RAS-18)
137
92
54
600 or more
320
Installation dimension
- 17 -
FILE NO. SVM-15058
5. WIRING DIAGRAM
- 18 -
FILE NO. SVM-15058
5 Outside air temp. sensor (TO sensor) (Inverter attached) 10kΩ (25°C)
- 19 -
FILE NO. SVM-15058
T1 Temp. measurement
INDOOR UNIT
Indoor heat TCJ
exchanger
TC
Strainer
TS
TD
Muffler
TO
Ø1.2 x 80s
Temp. measurement
NOTE :
• The maximum pipe length of this air conditioner is 20m. When the pipe length exceeds 15m, the additional
charging of refrigerant, 20g per 1m for the part of pipe exceeded 15m is required. (Max. 100g)
- 20 -
FILE NO. SVM-15058
RAS-18G2KCVP-T / RAS-18G2ACVP-T
T1 Temp. measurement
INDOOR UNIT
Indoor heat
exchanger
TC
Strainer
Accumulater tank
TS
Pulse Modulating
valve at liquid side
Compressor
DA131S1B-31FZ
TD
Strainer
Muffler
Muffler TO
Outdoor heat
exchanger
NOTE :
• The maximum pipe length of this air conditioner is 20 m. When the pipe length exceeds 15m, the additional
charging of refrigerant, 20g per 1m for the part of pipe exceeded 15m is required. (Max. 100g)
- 21 -
FILE NO. SVM-15058
Heat
Temperature Standard Compressor
exchanger Indoor Outdoor
condition (°C) Model name pressure revolution
pipe temp. fan mode fan mode
P (MPa) (rps)
Indoor Outdoor T1 (°C)
27/19 35/- RAS-10G2KCVP-T 0.9 to 1.1 14 to 17 High High 40
RAS-13G2KCVP-T 0.9 to 1.1 10 to 13 High High 66
RAS-18G2KCVP-T 0.9 to 1.1 10 to 13 High High 73
NOTES :
1. Measure surface temperature of heat exchanger pipe around center of heat exchaner path U bent.
(Thermistor themometer)
2. Connecting piping condition 7.5 m
- 22 -
FILE NO. SVM-15058
Power Supply
Serial Signal Communication
(Operation Command and Information)
ON TIMER Setting
ECO
Hi-POWER
COMFORT SLEEP
POWER-SEL
COMFORT SLEEP
PURE
WEEKLY ON / OFF
- 23 -
For INDOOR UNIT MICRO-COMPUTER BLOCK DIAGRAM
220 V ~50Hz
- 24 -
temp. sensor
• Discharge temp. control
• Signal communication to indoor unit
Gate drive
circuit
Driver circuit
of PMV
9. OPERATION DESCRIPTION
9-1. Outline of Air Conditioner Control • Detection of inverter input current and current
release operation
This air conditioner is a capacity-variable type air
conditioner, which uses AC or DC motor for the indoor • Over-current detection and prevention operation
for motor and the outdoor fan motor. And the capacity- to IGBT module (Compressor stop function)
proportional control compressor which can change the • Compressor and outdoor fan stop function when
motor speed in the range from 11 to 96 rps is serial signal is off (when the serial signal does not
mounted. The DC motor drive circuit is mounted to the reach the board assembly of outdoor control by
indoor unit. The compressor and the inverter to control trouble of the signal system)
fan motor are mounted to the outdoor unit. • Transferring of operation information (Serial
The entire air conditioner is mainly controlled by the signal) from outdoor unit controller to indoor unit
indoor unit controller. controller
The indoor unit controller drives the indoor fan motor • Detection of outdoor temperature and operation
based upon command sent from the remote controller, revolution control
and transfers the operation command to the outdoor
unit controller. 3. Contents of operation command signal
The outdoor unit controller receives operation com- (Serial signal) from indoor unit controller to
mand from the indoor unit side, and controls the outdoor unit controller
outdoor fan and the pulse Modulating valve. (P.M.V) The following three types of signals are sent from
Besides, detecting revolution position of the compres- the indoor unit controller.
sor motor, the outdoor unit controller controls speed of
• Operation mode set on the remote controller
the compressor motor by controlling output voltage of
the inverter and switching timing of the supply power • Compressor revolution command signal defined
(current transfer timing) so that motors drive according by indoor temperature and set temperature
to the operation command. (Correction along with variation of room tempera-
And then, the outdoor unit controller transfers reversely ture and correction of indoor heat exchanger
the operating status information of the outdoor unit to temperature are added.)
control the indoor unit controller. • Temperature of indoor heat exchanger
• For these signals ([Operation mode] and [Com-
As the compressor adopts four-pole brushless pressor revolution] indoor heat exchanger tem-
DC motor, the frequency of the supply power perature), the outdoor unit controller monitors the
from inverter to compressor is two-times cycles input current to the inverter, and performs the
of the actual number of revolution. followed operation within the range that current
does not exceed the allowable value.
1. Role of indoor unit controller
The indoor unit controller judges the operation 4. Contents of operation command signal
commands from the remote controller and assumes (Serial signal) from outdoor unit controller
the following functions. to indoor unit controller
• Judgment of suction air temperature of the indoor The following signals are sent from the outdoor unit
heat exchanger by using the indoor temp. sensor. controller.
(TA sensor) • The current operation mode
• Judgment of the indoor heat exchanger tempera- • The current compressor revolution
ture by using heat exchanger sensor (TC sensor)
• Outdoor temperature
(Prevent-freezing control, etc.)
• Existence of protective circuit operation
• Louver motor control
For transferring of these signals, the indoor unit
• Indoor fan motor operation control
controller monitors the contents of signals, and
• LED (Light Emitting Diode) display control judges existence of trouble occurrence.
• Transferring of operation command signal (Serial Contents of judgment are described below.
signal) to the outdoor unit
• Whether distinction of the current operation
• Reception of information of operation status status meets to the operation command signal
(Serial signal including outside temp. data) to the
• Whether protective circuit operates
outdoor unit and judgment/display of error
When no signal is received from the outdoor
• Air purifier operation control
unit controller, it is assumed as a trouble.
2. Role of outdoor unit controller
Receiving the operation command signal (Serial
signal) from the indoor unit controller, the outdoor
unit performs its role.
• Compressor operation control
• Operation control of outdoor fan motor Operations followed to judgment
• P.M.V. control of serial signal from indoor side.
• 4-way valve control
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FILE NO. SVM-15058
9-2. Operation Description
1. Basic operation ........................................................................................................... 26
1. Operation control ................................................................................................... 26
2. Cooling operation .................................................................................................. 27
3. AUTO operation ..................................................................................................... 28
4. DRY operation ........................................................................................................ 28
2. Indoor fan motor control ............................................................................................. 29
3. Outdoor fan motor control ........................................................................................... 31
4. Capacity control .......................................................................................................... 32
5. Current release control ............................................................................................... 32
6. Release protective control by temperature of indoor heat exchanger ........................ 33
7. Louver control ............................................................................................................. 36
1) Louver position ....................................................................................................... 36
2) Air direction adjustment ......................................................................................... 34
3) Swing ..................................................................................................................... 34
8. ECO operation ............................................................................................................ 39
9. Temporary operation ................................................................................................... 40
10. Plasma ionizer purifier control [Detection of abnormality] ......................................... 40
11. Discharge temperature control ................................................................................... 41
12. Pulse Modulating valve (P.M.V.) control ..................................................................... 42
13. Self-Cleaning function ................................................................................................ 43
14. Remote-A or B selection ............................................................................................ 44
15. QUIET mode ............................................................................................................. 45
16. COMFORT SLEEP mode ............ ............................................................................. 45
17. Short Timer ................................................................................................................ 45
18. Hi-POWER Mode ..................................................................................................... 46
19. POWER selection mode .................................................................................... 47
20. Outdoor Quiet Control......................................................................................... 47
21. FCU Display lamp rightness control ..................................................................... 48
- 26 -
FILE NO. SVM-15058
Remote controller
Indoor unit
Serial signal
transmission ∼
Power relay
Outdoor unit
- 27 -
FILE NO. SVM-15058
Remote control
settings
Operation ON
Operation command
Power relay ON
signal transmission
- 28 -
FILE NO. SVM-15058
- 29 -
FILE NO. SVM-15058
Fan speed setup MANUAL * The values of fan speed and air flow
volume indicate on the table are
(Fig. 1)
measured when the louver is inclined
AUTO Indication Fan speed downward. Fan speed and air flow
volume broadly vary with position
L W7
of louver.
L+ (L + M) / 2 1) When setting the fan speed to L,
M WA L+, M, M+,H or Quiet on the
remote controller, the operation is
M+ (M + H) / 2 performed with the constant
H WD speed shown in Fig. 1.
Quiet W5 2) When setting the fan speed to
AUTO on the remote controller,
(Fig. 2) revolution of the fan motor is
controlled to the fan speed level
Air volume AUTO shown in Fig. 2 and Table 1
Ta according to the setup tempera-
[°C]
ture, room temperature, and heat
M+(WC)
+2.5 exchanger temperature.
- 30 -
FILE NO. SVM-15058
In cooling operation
< 22.1 < 50.3 50.3 ≤
Compressor speed (rps)
MIN MAX MIN MAX MIN MAX
To > 38 f6 f9 f8 fB fA fE
To > 28 f5 f9 f7 fB f9 fE
To > 15 f3 f7 f5 f9 f7 fB
To
To > 5 f1 f3 f1 f7 f3 f9
To > 0.5 f1 f3 f1 f5 f3 f7
To > 0.5 f0 f1 f0 f3 f1 f4
To > 38 f6 f9 f8 fB fA fB
To > 28 f5 f9 f7 fB f9 fB
During ECO, To > 15 f3 f7 f5 f9 f7 fB
QUIET and
comfort sleep To > 5 f1 f3 f1 f7 f3 f9
To > 0.5 f1 f3 f1 f5 f3 f7
To > 0.5 f0 f1 f0 f3 f1 f4
When To is abnormal f1 fF f1 fF f1 fF
- 31 -
FILE NO. SVM-15058
5.. Curre This function prevents troubles on the electronic parts of the compressor driving inverter. 1 The input current of the outdoor unit
release This function also controls drive circuit of the compressor speed so that electric power of the is detected in the inverter section of
control compressor drive circuit does not exceed the specified value. the outdoor unit.
2 According to the detected outdoor
temperature, the specified value of
the current is selected.
Outdoor unit inverter main Outdoor temp. To
3 Whether the current value exceeds
circuit control current the specified value or not is judged.
4 If the current value exceeds the
Setup of current release point specified value, this function
reduces the compressor speed and
controls speed up to the closest
one commanded from the indoor
High
Operating current ≤ Setup value Reduce compressor speed unit within the range which does not
exceed the specified value.
Low
Current decrease
- 32 -
FILE NO. SVM-15058
- 33 -
FILE NO. SVM-15058
7. Louver control This function controls the air direction of the indoor unit.
1) Louver • The position is automatically controlled according to the operation
position mode (COOL/HEAT).
• The set louver position is stored in memory by the microcomputer,
and the louver returns to the stored position when the next operation
is performed. (Cooling/Heating memory position)
The angle of the louver is indicated as the louver closes fully is 0°.
Initial setting is directs downward (13.4°) Default setting is directs downward (26.1°)
Left side lover setting is left facing (45.9°) Left side lover setting is front facing (0°) Left side lover setting is left facing (45.9°)
Right side lover setting is right facing (45.9°) Right side lover setting is right facing (45.9°) Right side lover setting is front facing (0°)
Left side lover setting is front facing (0°) Left side lover setting is right facing (45.9°) Left side lover setting is left facing (45.9°)
Right side lover setting is front facing (0°) Right side lover setting is right facing (45.9°) Right side lover setting is left facing (45.9°)
- 34 -
FILE NO. SVM-15058
Initial setting is directs downward (43.1°) Default setting is directs downward (26.1°)
Left side lover setting is left facing (45.9°) Left side lover setting is front facing (0°) Left side lover setting is left facing (45.9°)
Right side lover setting is right facing (45.9°) Right side lover setting is right facing (45.9°) Right side lover setting is front facing (0°)
Left side lover setting is front facing (0°) Left side lover setting is right facing (45.9°) Left side lover setting is left facing (45.9°)
Right side lover setting is front facing (0°) Right side lover setting is right facing (45.9°) Right side lover setting is left facing (45.9°)
- 35 -
FILE NO. SVM-15058
7. Louver control
3) Swing • Swing operation is perfor in range 35° with the Fixed position as • Swing
the center. When pressing
• If the swing range exceeded either upper or lower limit position, [SWING] button during
swing operation is perfomed in range 35° from the limit. operation, the louver
starts swinging.
• Up-Down and Left-Right
Upper Limit Upper Limit
Position. Position. 5o louver are same setting.
17.5o Fixed 30o
Swing Position
range 35o 17.5o before start
swing
- 36 -
FILE NO. SVM-15058
8. ECO When pressing [ECO] button on the remote controller, a <Cooling operation>
operation Economic operation is performed.
1) The control target temperature
<Cooling operation> increase 0.5ºC per hour up to 2ºC
This function operates the air conditioner with the difference starting from the set temperature
between the set and the room temperature as shown in the when ECONO has been received.
following figure.
2) The indoor fan speed is depend
on presetting and can change
Zone Frequency every speed after setting ECO
°C
12 Dry Max
FAN operation.
6.5
11 *12
6.0
10 *11
3) The compressor speed is
5.5 controlled as shown in the left
5.0
8 *9 figure.
4.5
4.0 7 *8
6
3.5
5
3.0
4
2.5
3
2.0
2
1.5
1.0 Min
-2.0
OFF
1H 2H 3H 4H Time
Cool min 10 9 9
DRY max 30 30 30
- 37 -
FILE NO. SVM-15058
9..Temporary Pressing [RESET] button starts the temporary operation 1 When pressing [RESET] button, the
operation of [AUTO] operation. When keeping [RESET] button temporary [AUTO] operation starts.
pressed for 10 seconds or more, the temporary [COOL] 2 When keeping [RESET] button
operation is performed. pressed for 3 seconds or more, Pi, Pi, Pi
sound is heard and [AUTO RESTART]
YES control is changed.
Filter lamp ON Press RESET button.
3 When keeping [RESET] button
NO pressed for 10 seconds or more, “Pi”
NO sound is heard and the temporary
Did you press [RESET] button
Temporary [AUTO] operation [COOL] operation starts.
for 3 seconds or more?
4 To stop the temporary operation, press
YES
the button again.
Did you press [RESET] button NO
Switch to [AUTO RESTART] Control
for 10 seconds or more?
YES
YES
Quiet Setting Temporary [COOL] Operation
10. Plasma This function generates nagative ion while cleaning the air in the room.
ionizer
If plasma ionizer purifier-ON signal is received while the air conditioner stops, the plasma ionizer
purifier purifier starts operation, and if it is received while the air conditioner operates, the air conditioner
control and the plasma ionizer purifier start operation.
1 1 , 2 2 3 3 , 4 4
Air conditioner stops Air conditioner operates Plasma ionizer purifier Air conditioner +
operates Plasma ionizer purifier
operate
*2
- 38 -
FILE NO. SVM-15058
- 39 -
FILE NO. SVM-15058
12. Pulse This function controls throttle amount of the 1) When starting the operation, move the
Modulating refrigerant in the refrigerating cycle. valve once until it fits to the stopper.
valve (P.M.V.) According to operating status of the air conditioner, (Initialize)
control this function also controls the open degree of valve * In this time, “Click” sound may be
with an expansion valve with pulse Modulation. heard.
2) Adjust the open degree of valve by super
heat amount. (SH control)
Starting up 3) If the discharge temperature was exces-
sively up, adjust the open degree of valve
so that it is in the range of set tempera-
Initialize ture. (Discharge temp. control)
4) When operation is OFF by the remote
controller or when compressor is OFF by
Move to room temperature control, the open
initial position
degree of valve is adjusted to the stop
position.
Compressor ON
- 40 -
FILE NO. SVM-15058
- 41 -
FILE NO. SVM-15058
Item Operation flow and applicable data, etc. Description
13. Self-Cleaning
function
ON ON
FCU fan OFF
rpm is depend on presetting. (500RPM)
ON or OFF ON or OFF
Timer display ON
depend on presetting of timer function. depend on presetting of timer function.
ON or OFF
Compressor OFF OFF
depend on presetting per room temperature.
Operation time
Cool mode or dry mode Self-Cleaning mode
operation more than 10 mins. operate 30 mins.
Automatically turn-off.
Turn off by remote controller or
timer-off function.
Fig. 13-1-2
- 42 -
FILE NO. SVM-15058
15. QUIET mode When the [QUIET] selected form [Fan] button, the Quiet mode is the system which, control the
fan of the indoor unit will be restricted the revolving revolving speed of indoor fan to work
speed at speed UL until the [Fan] button is selected constantly at lower than speed L. In addition,
other speed (cancel Quiet mode). noise level of indoor unit is less than usual.
Remarks :
1. Quiet mode is unable to work in dry mode.
2. Quiet mode is appropriate to work with less
cooling load condition. Because of the fan
speed may not enough the cooling capacity.
16. COMFORT Cooling mode The principles of comfort sleep mode are:
SLEEP • The preset temperature will increase as • Quietness for more comfortable. When
show on ECO operation (Item No. 9) room temperature reach setting temperature
• Save energy by changing room temperature
• Press the [COMFORT SLEEP] button to
automatically.
choose the operating hours. Repeat
• The air condition can shut down by itself
pressing to select the hours.
automatically.
(1hr, 3hr, 5hr or 9hr)
Remarks:
• If the [COMFORT SLEEP] button is pressed
again means cancel comfort sleep mode. 1. Comfort sleep mode will not operate in dry
mode and fan only mode.
- 43 -
FILE NO. SVM-15058
17. Short Timer In the normal condition, after switching one circuit Purpose
breaker, 3-minute delay time for compressor and To start the unit immediately for the purpose of
1 hour for plasma air purifier are set for the testing, trial...etc, short timer can be used.
maintenance of the unit. maintenance of the unit.
Short Timer Setting
j Press [ ] button to turn the unit OFF.
k Set the operation mode or plasma air
purifier on the remote control without
sending the signal to the unit.
l Use the tip of the pencil to push the
PRESET
[CHK] button and hold, "00" will show
TEMP. on display, them press [SET] button
to make "00" disappear.
4
m Press [ ] button to turn the unit ON.
n When short timer is activated, all
setting on the remote operates
immediately, besides, all indicatiors on
3 front panel turns ON continuously for
3 seconds.
18. Hi-POWER ([Hi-POWER] button on the remote controller ∗ The Hi-POWER operation will be cancelled
Mode is pressed) when press [Hi-POWER] button again.
When [Hi-POWER] button is pressed while the indoor
unit is in Auto, Cooling or Heating operation, Hi-
POWER mark is indicated on the display of the remote
controller and the unit operates as follows.
1. Automatic operation
• The indoor unit operates in according to the
current operation.
2. Cooling operation
• The preset temperature drops 1ºC
(The value of the preset temperature on the
remote controller does not change.)
The indoor unit's fan speed level increase 1 tap
4. The Hi-POWER mode can not be set in Dry
operation
- 44 -
FILE NO. SVM-15058
<Maximum number of revolution of compressor at normal time and Quiet control time>
- 45 -
FILE NO. SVM-15058
Rise
Rremote control
Operation display Brightness
LCD
50%
• In the examples of and , the lamp illuminates for 5 seconds before going off.
- 46 -
FILE NO. SVM-15058
9-3. Auto Restart Function
This indoor unit is equipped with an automatic restarting function which allows the unit to restart operating with
the set operating conditions in the event of a power supply being accidentally shut down.
The operation will resume without warning three minutes after power is restored.
This function is not set to work when shipped from the factory. Therefore it is necessary to set it to work.
Operation Motions
Operation Motions
Press [RESET] button for more than The unit is in operation. The green indicator is on.
three seconds. (Less than 10 seconds)
↓
The unit stops operating. The green indicator is turned off.
↓ After approx. three seconds,
The unit beeps three times. The green indicator flashes
for 5 seconds.
If the unit is required to operate at this time, press [RESET] button
once more or use the remote controller to turn it on.
Temporary switch
• While the filter check indicator is on, the RESET button has the function of filter reset betton.
- 47 -
FILE NO. SVM-15058
Operation Motions
Temporary switch
Operation Motions
Press [RESET] button for more than The unit is in operation. The green indicator is on.
three seconds. (Less than 10 seconds)
↓
The unit stops operating. The green indicator is turned off.
↓ After approx. three seconds,
The unit beeps three times.
If the unit is required to operate at this time, press [RESET] button
once more or use the remote controller to turn it on.
Temporary switch
- 48 -
FILE NO. SVM-15058
- 49 -
FILE NO. SVM-15058
1
Press to enter WEEKLY TIMER setting.
Blink
PRESET
TEMP.
2
Press to select desired day in sequence.
The sequence of day symbol appears on the LCD
PURE
SU MO TU WE TH FR SA
WEEKLY SUMO
TUWETHFRSA
(All day)
3•
Press to select the program number.
The program 1 is ready for setting while is pressed PG-1 appears on the
LCD.
• Press to change the program number in the sequence program 1 to program 4.
PG-1
PG- 2
PG- 3
PG- 4
•• The time can be set between 0:00 and 23:50 in 10 minute intervals.
Press and hold the button to change setting time for 1 hr.
• Only one of ON or OFF timer can be set on each program.
- 50 -
FILE NO. SVM-15058
5
Press to select desired operation.
7
Press to select the desired fan speed.
8 ••
Add operations, if required.
Press to use ECO operation
Press to use Hi-POWER operation.
9
Adding or editing the program.
The program can be set to perform on all the required days until is pressed to
confirm the setting !.
If adding or editing a program is required, please repeat steps 2 - 8 before setting
confirmation.
!
After adding or editing, press to confirm the setting*.
Operating Mode
*Point remote control at air conditioner receiving module then, press SET button until
you hear the “PiPi” sound. This means the setting operation has been completed.
As the air conditioner is receiving the signal, you will hear separate “Pi” sounds
corresponding to the number of days in the selected setting.
An incomplete setting is indicated if the TIMER lamp is blinking. Press twice.
Notes
1. Place the remote control where the indoor unit can receive the signal. This will increase the accuracy of the timing between the remote control and the air
conditioning unit.
2. The ON/OFF timer can be set during the WEEKLY TIMER operation. In this situation, the air conditioner will first follow the normal timer until it is complete;
then, it will return to the WEEKLY TIMER function.
3. During WEEKLY TIMER operation, all of operation such as MODE, TEMP, FAN, Hi-POWER, ECO and etc., can be adjusted but when the clock reaches
the program setting, the operation will return to the set items in the program.
4. When the remote control is sending a signal to the air conditioner, avoid interference from objects that can block the signal.
- 51 -
FILE NO. SVM-15058
1•
Press .
The day of the week and the program number of the current day will be displayed.
2
Press to select the day of the week and press
PRESET to select program number to be confirmed.
TEMP. • Resetting the operation.
3
Press to exit confirming mode.
• To reactivate the WEEKLY TIMER operation again, press again, LCD shows the next
- 52 -
FILE NO. SVM-15058
To delete programs
1 ••
Press .
The day of the week and the program number is displayed.
elect the day to delete the program.
PRESET
TEMP.
2 Press to select the program number to be deleted.
3•
Press .
ON or OFF timer will be cleared and the LCD will blink.
4•
Press to delete the program.
Press while the LCD is blinking. The program has now been deleted.
PURE
All programs
1•
Press .
The day of the week and the program number will be displayed.
2•
Press and hold for 3 seconds.
All programs will be deleted and LCD displays current operation.
Notes
Make sure the remote control receiving module on the air conditioner receives the signal
from the remote control.
- 53 -
FILE NO. SVM-15058
2. AUTOMATIC OPERATION
To automatically select cooling or fan only operation.
1. Press : Select the desiredimode.
2. Press : Select the desired temperature.
3. Press : Select AUTO, LOW , LOW+ , MED , MED+ , HIGH or Quiet
6. Hi-POWER OPERATION
To automatically control room temperature and airflow for faster cooling operation
(except in DRY and FAN ONLY mode)
Press : Start and stop the operation
7. ECO OPERATION
To automatically control room to save energy (except in DRY and FAN ONLY mode)
Press : Start and stop the operation.
Note: Cooling operation; the set temperature will increase automatically 1 degree/hour
for 2 hours (maximum 2 degrees increase).
- 54 -
FILE NO. SVM-15058
When changing the air to the When changing the air to the
vertical direction, release the horizontal position, release
left side at the desired position. the right side at the desired
( at the lower limit). position.
PiPi
( PiPi sounds at the front).
Every time...
Pi Pi PiPi
Vertical Horizontal Up-Down
(Up-Down) (Left-Right) Left-Right Swing
Swing Swing Swing off
The shows
the range of air
flow direction Louver for
operation. air flow direction
up and down
Louver for
The range of air flow
swing operation. direction up
and down
- 55 -
FILE NO. SVM-15058
While operating (Auto, Cool, Heat, Dry and these modes with PURE), Select
• Every time...
When pressed, the air flow direction changes.
Cancel Air
Flow
Daily timer allows the user to set both the ON & OFF timers and will be
activated on a daily basis.
Setting Daily Timer
1 Press for enter ON timer setting 4 Press for select desired OFF
timer.
3 Press for enter OFF timer setting 6 Press again during the
( or ) blink.
• During the daily timer is activating, both arrows ( , ) are indicated.
Note:
• Keep the remote control in accessible transmission to the indoor unit
otherwise, the time lag of up to 15 minutes will occur.
• The setting will be saved for the next same operation
- 56 -
FILE NO. SVM-15058
- 57 -
FILE NO. SVM-15058
9-4-3. Name and Functions of Indications on Remote Controller
[Display]
All indications, except for the clock time indicator, are displayed by pressing the button.
12 Quiet
Indicates when quiet is activated.
Press Fan button to start and press it again to select
other fan speed for operation.
13 Swing
Indicates when louver is swing.
Press swing button to start the swing operation
and press it again to stop the swing operation.
14 ECO indicator
Indicates when the ECO is in activated.
Press the ECO button to start and press it again
to stop operation.
7 13
11
6 14 5
- 58 -
FILE NO. SVM-15058
52 mm or more
190
mm Hook
or m 1 Installation
ore For the rear left and left piping
plate
Wall
Hoo 225
k
mm
or m
ore
Insert the cushion between the indoor
Bush body unit and wall, and tilt the indoor unit for
better operation.
Air
f lte
r
Shield pipe
Cut the piping
(Att
ach
hole sloped
to th
e fr slightly.
ont
pan
el.)
Extension
ore drain hose
or m
100
mm (Not available,
provided by installer)
Insulate the refrigerant pipes separately
with insulation, not together.
100
mm
or m
ore
- 59 -
FILE NO. SVM-15058
10-2. Installation
10-2-1. Optional installation parts
Part
Code Parts name Q'ty
Refrigerant piping
One
Liquid side : ∅6.35 mm
A each
Gas side : ∅9.52 mm
(10,13k Series)
∅12.70 mm
(18k Series)
One
C Putty, PVC tapes each
108 mm 125 mm
28 mm
Air inlet
m
5m
Ø2
102 mm
86 mm
320 mm
Air outlet
90 mm
600 mm
Drain outlet
Fig. 8-3-1
· Secure the outdoor unit with fixing bolts and nuts if the unit is likely to be exposed to a strong wind.
· Use ∅ 8 mm or ∅ 10 mm anchor bolts and nuts.
- 60 -
FILE NO. SVM-15058
1 2 3
4 5 6
Flat head wood screw
Remote control holder x 1 Mounting screw ∅4 x 25 s x 6 ∅3.1 x 16 s x 2
Others Name
Owner’s manual
Installation manual
- 61 -
FILE NO. SVM-15058
10-2-3. Installation/Servicing Tools
• Incidentally, the “refrigerant cylinder” comes with the refrigerant designation (R410A) and protector coating in the
U. S’s ARI specified rose color (ARI color code: PMS 507).
• Also, the “charge port and packing for refrigerant cylinder” require 1/2 UNF 20 threads per inch corresponding to
the charge hose’s port size.
- 62 -
FILE NO. SVM-15058
10-3. Indoor Unit 10-3-2. Cutting a Hole and Mounting
Installation Plate
10-3-1. Installation Place
• A place which provides the spaces around the Cutting a hole
indoor unit as shown in the diagram.
When installing the refrigerant pipes from the rear.
• A place where there are no obstacle near the air
inlet and outlet.
• A place which allows easy installation of the piping
to the outdoor unit.
• A place which allows the front panel to be opened. 35
104
45º
45º
º
75
Re
ce
pt
ion
Remote
Reception Remote
ra
control 1
range
ng
Hook
Pipe hole Pipe hole plate
Thread
Indoor unit 5 Mounting screw
Weight
Fig. 10-3-1
Fig. 10-3-3
- 63 -
FILE NO. SVM-15058
When the installation plate is directly 10-3-3. Piping and Drain Hose Installation
mounted on the wall
Piping and drain hose forming
1. Securely fit the installation plate onto the wall by
screwing it in the upper and lower parts to hook • Since condensation results in machine trouble,
up he indoor unit. make sure to insulate both the connecting pipes
2. To mount the installation plate on a concrete wall separately.
with anchor bolts, use the anchor bolt holes as (Use polyethylene foam as insulating material.)
illustrated in the below figure.
3. Install the installation plate horizontally in the wall. Rear right
drain hose
Changing
Rear left
CAUTION
Piping preparation
Die-cutting
bush body
Bottom left
When installing the installation plate with a
slit
mounting screw, do not use the anchor bolt holes. Bottom right
Changing
and cut bush
drain
hose
Take off cap
personal injury and property damage. Left
body slit
Right
Fig. 10-3-7
Installation plate
(Keep horizontal direction.)
Anchor bolt
1. Die-cutting bush body slit
Projection • For Bottom right
15mm or less Cut out the slit on bottom right side of bush body
for bottom right connection with a pair of nippers.
• For Left or Right
Take off Cap and cut out the slit on left or right
side of bush body for the left or right connection
Fig. 10-3-4 with a pair of nippers.
2. Changing drain hose
For leftward connection's piping, it is necessary
5 mm dia. hole
to change the drain hose and dain cap.
Fig. 10-3-5
NOTE :
• Secure four corners and lower parts of the
installation plate with 4 to 6 mounting screws to
install it.
- 64 -
FILE NO. SVM-15058
Drain hose
4 mm Slit
Fig. 10-3-10
- 65 -
FILE NO. SVM-15058
Bend the connecting pipe within a radius of 30 mm. 10-3-4. Indoor Unit Fixing
To connect the pipe after installation of the unit 1. Pass the pipe through the hole in the wall and hook
(figure) the indoor unit on the installation plate at the upper
hook.
Swing the indoor unit to right and left to confirm that it
is firmly hooked up on the installation plate.
While pressing the indoor unit onto the wall, hook it at
the lower part on the installation plate. Pull the indoor
unit toward you to confirm that it is firmly hooked up
on the installation plate.
Hook here.
1Installation plate
Hook
Installation plate
Hook
CAUTION
10-3-5. In case of Indoor unit is fi xed to
• Bind the auxiliary pipes (two) and connecting cable Installation plate with screws
with facing tape tightly. In case of leftward piping
and rear-leftward piping, bind the auxiliary pipes 1. Remove 2 screw caps with flat screwdriver.
(two) only with facing tape. 2. Fix them with ∅4x10~14L, 2 screws which are
prepared at the site.
Indoor 3. Cover screw caps as previous process.
unit
Auxiliary
pipes Connecting
cable <How to remove> <How to fix>
Installation
plate
- 66 -
FILE NO. SVM-15058
Shield pipe
Fig. 10-3-18
- 67 -
FILE NO. SVM-15058
10-4. Outdoor Unit CAUTION
10-4-1. Installation Place 1. Install the outdoor unit without anything
blocking the discharging air.
• A place which provides enough space around the
outdoor unit as shown in the diagram. 2. When the outdoor unit is installed in a place
always exposed to strong winds like on the
• A place which can bear the weight of the outdoor
coast or on a high story of a building, secure
unit and does not allow an increase in noise level
the normal fan operation using a duct or a
and vibration.
wind shield.
• A place where the operation noise and discharged
3. Especially in windy areas, install the unit to
air do not disturb neighbors.
prevent the admission of wind.
• A place which is not exposed to a strong wind.
4. Installation in the following places may result
• A place free of combustible gases. in trouble.
• A place which does not block a passageway. Do not install the unit in such places.
• When the outdoor unit is to be installed in an • A place full of machine oil.
elevated position, be sure to secure its feet.
• A saline-place such as the coast.
• An allowable length & height, please refer from
• A place full of sulfide gas.
1. SPECIFICATIONS.
• A place where high-frequency waves are
• A place where the drain water does not cause any
likely to be generated, such as from audio
problems.
equipment, welders, and medical equip-
ment.
Precautions for adding refrigerant
• Use a scale having a precision with at least 10 g
per index line when adding the refrigerant.
Do not use a bathroom scale or similar instrument.
Strong
• Use liquid refrigerant when refilling the refrigerant. wind
Since the refrigerant is in liquid form, it can fill
quickly.
Therefore, perform the filling operation carefully
and insert the refrigerant gradually. Fig. 10-4-1
Flaring
1. Cut the pipe with a pipe cutter.
2. Deburr the inside of the pipe at its end.
Take steps to ensure that the removed burrs will not enter the pipe.
3. Remove the flare nuts provided with the indoor and outdoor units, and
insert them into the pipe.
4. Flare the pipe.
The projection margin of the pipe must be checked.
5. Check that the ßare has the appropriate shape.
B C
A
Die Pipe
Imperial
Rigid
Outside (wing nut
Thickness (clutch type) C Tighten torque
diameter type)
R410A tool
R410A tool
mm mm mm mm mm mm N·m kgf·m
- 68 -
FILE NO. SVM-15058
Fig. 10-4-4
- 69 -
FILE NO. SVM-15058
CAUTION
• KEEP IMPORTANT 5 POINTS FOR PIPING WORK
(1) Take away dust and moisture (Inside of the
connecting pipes.)
(2) Tight the connection (between pipes and unit)
(3) Evacuate the air in the connecting pipes using
a VACUUM PUMP.
(4) Check gas leak (connected points)
(5) Be sure to fully open the packed valves
before operation.
Hexagon wrench
is required.
Fig. 10-4-5
- 70 -
FILE NO. SVM-15058
Indoor unit
Wiring of the cable can be carried out without removing the main panel. Guide
1. Remove the front panel.
Pull and lift up front panel until it stops, move arms on left and right
side to outward direction then pull toward you to remove front panel.
w Beware front panel fall down that may cause of injure or part
damage.
Arm
Arm
Arm
Main panel Gap between main
panel and front panel
Fig. 10-5-1 should be even.
Front panel
2. Remove the terminal cover and cord clamp.
3. Insert the cable (according to the local cords) into the pipe hole on the
wall.
4. Take out the cable protrudes about 20 cm from the front. Fig. 10-5-3
5. Insert the cable fully into the terminal block and secure it tightly with
screws.
6. Tightening torque : 1.2 N·m (0.12 kgf·m) CAUTION
7. Secure the cable with the cord clamp.
8. Fix the terminal cover and attach front panel to the indoor unit.
• Be sure to refer to the wiring system diagram labeled inside the
Front panel Terminals block
main panel.
• Check local electrical cords and also any specifi c wiring instructions or
limitations.
Main panel
Outdoor unit
1. Remove the valve cover from the outdoor unit.
2. Connect the cable to the terminals as identifi ed with their respective
matched numbers on the terminal block of indoor and outdoor unit.
3. When connecting the cable to the outdoor unit terminals, make a loop as
Cable shown in the installation diagram of indoor and outdoor unit to
prevent water coming in the outdoor unit.
Terminal cover
4. Insulate the unused cords (conductors) from any water coming in the
outdoor unit. Proceed them so that they do not touch any electrical
or metal parts.
abo
ut 2
0 cm
Fig. 10-5-2
Terminals block
Fig. 10-5-4
- 71 -
FILE NO. SVM-15058
Connecting CABLE
Terminal block
1 2 3 L N
1
0
10
Stripping length of the connecting cable
10
10
40 40
Earth line 30 30
50 mm Connecting cable
10 mm
Earth line Earth line
3
Connecting cable Power cord
10 mm abo
ut 2
45 mm 0 cm
CAUTION
1. The power supply must be same as the rated of air conditioner.
2. Prepare the power source for exclusive use with air conditioner.
3. Circuit breaker must be used for the power supply line of this air conditioner.
4. Be sure to comply power supply and connecting cable for size and wiring method.
5. Every wire must be connected firmly.
6. Perform wiring works so as to allow a general wiring capacity.
7. Wrong wiring connection may cause some electrical part burn out.
8. Incorrect or incomplete wiring is carried out, it will cause an ignition or smoke.
9. This product can be connected to main power supply.
Connection to fixed wiring : A switch which disconnects all poles and has a contact separation at least 3mm must be
incorporated in the fixed wiring.
- 72 -
FILE NO. SVM-15058
F ig. 10-6-2
F ig. 10-6-1
• Check the flare nut connections, valve stem cap
connections and service port cap connection for gas
leak with a leak detection or soap water.
- 73 -
FILE NO. SVM-15058
Table 11-1
Compressor
IGBT × 6
Shared potential
Fan motor
Driver Amplifier
FET × 6
MCU
Driver
Amplifier
Fig. 11-1
- 74 -
FILE NO. SVM-15058
CAUTION
A high voltage (equivalent to the supply voltage) is also energized to ground through the
sensors, PMV and other low-voltage circuits. The sensor leads and other wires are covered
with insulated tubes for protection. Nevertheless, care must be taken to ensure that these
wires are not pinched.
Take sufficient care to avoid directly touching any of the circuit parts without first turning off
the power.
At times such as when the circuit board is to be replaced, place the circuit board assembly in
a vertical position.
Laying the board flat on an electrically conductive object (such as the top panel of the air conditioner's
outdoor unit) while a charge is still retained by the electrolytic capacitors of the inverter's main circuit may
cause short-circuiting between the electrolytic capacitors and secondary circuit components and result in
damage to the components.
Sensor leads
Fig. 11-2
Do NOT lay the circuit board assembly flat.
Discharging position
(Discharging period Plug of
10 seconds or more) soldering iron
Inverter cover
P. C. board
(Soldered surface)
Fig. 11-3
- 75 -
FILE NO. SVM-15058
11-1. First Confirmation
11-1-1. Confirmation of Power Supply
Confirm that the power breaker operates (ON) normally.
Table 11-1-1
1 When power breaker is turned “ON”, the The OPERATION lamp of the indoor unit flashes when
operation indicator (white) of the indoor power source is turned on. If [ ] button is
unit flashes. operated once, flashing stops.
(Flashes also in power failure)
2 Compressor may not operate even if the The compressor does not operate while compressor
room temperature is within range of restart delay timer (3-minutes timer) operates.
compressor-ON. The same phenomenon is found after power source has
been turned on because 3-minutes timer operates.
3 In Dry and ECO mode, FAN (air flow) The air flow indication is fixed to [AUTO].
display does not change even though FAN
(air flow select) button is operated.
- 76 -
FILE NO. SVM-15058
11-2. Primary Judgment
To diagnose the troubles, use the following methods.
1) Judgment by flashing LED of indoor unit
2) Self-diagnosis by service check remote controller
3) Judgment of trouble by every symptom
Firstly use the method 1) for diagnosis. Then, use the method 2) or 3) to diagnose the details of troubles.
Table 11-3-1
Check
Item code Block display Description for self-diagnosis
OPERATION (white)
B Protective circuit operation for indoor P.C. board
Which lamp Flashing display (5 Hz)
does flash?
OPERATION (white)
Protective circuit operation for connecting cable
C TIMER (white)
and serial signal system
Flashing display (5 Hz)
OPERATION (white)
D FILTER (white) Protective circuit operation for outdoor P.C. board
Flashing display (5 Hz)
OPERATION (white)
TIMER (white) Protective circuit operation for others
E
Flashing display (5 Hz) (including compressor)
NOTES :
1. Some check code will flash display of the indoor unit, when the air conditioner operates with some limitation.
2. Some check code will flash display of the indoor unit and stop operation of the air conditioner.
3. When item B and C or item B and apart of item E occur concurrently, priority is given to the block of item B.
4. The check codes can be confirmed on the remote controller for servicing.
- 77 -
FILE NO. SVM-15058
11-4. Self-Diagnosis by Remote Controller (Check Code)
1. If the lamps are indicated as shown B to E in Table 11-4-1, execute the self-diagnosis by the remote controller.
2. When the remote controller is set to the service mode, the indoor controller diagnoses the operation condition
and indicates the information of the self-diagnosis on the display of the remote controller with the check
codes. If a fault is detected, all lamps on the indoor unit will flash at 5Hz and it will beep for 10 seconds
(Beep, Beep, Beep ... ). The timer lamp usually flashes (5Hz) during self-diagnosis.
11-4-1. How to Use Remote Controller in Service Mode
3 Press [CHECK] then [CLR] button. After service finish for clear
service code in memory.
• "7F" is indicated on the display of the remote
control.
- 78 -
FILE NO. SVM-15058
1. After using the service mode of remote controller finished, press the [ ] button to reset the remote controller to
normal function.
2. After finished the diagnosis by the remote controller, turn OFF power supply and turn its ON again to reset the air
conditioner to normal operation. However, the check codes are not deleted from memory of the microcomputer.
3. After servicing finished, press [CLR] button of remote controller under service mode status to send code "7F" to the
indoor unit. The check code stored in memory is cleared.
Table 11-4-1
TC sensor ; The heat Operation Flashes when 1. Check the sensor TC and connection.
exchanger temperature continues. error is detected. 2. In case of the sensor and its
sensor of the indoor unit connection is normal, check the
is out of place, disconnection, P.C. board.
short-circuit or migration.
Fan motor of the indoor unit All OFF Flashes when 1. Check the fan motor and connection.
is failure, lock-rotor, short- error is detected. 2. In case of the motor and its
circuit, disconnection, etc. connection is normal, check the
Or its circuit on P.C. board P.C. board.
has problem.
– 79–
FILE NO. SVM-15058
Block distinction Operation of diagnosis function
Serial signal 1) Defective wiring of the Indoor unit Flashes when 1) to 3) The outdoor unit never
and connecting connecting cable or operates error is detected. operate.
cable. miss-wiring. continue. Flashing stop Check connecting cable and correct
2) Operation signal has not Outdoor unit and outdoor unit if defective wiring.
send from the indoor unit stop. start to operate Check 25A fuse of inverter P.C. board.
when operation start. when the return Check 3.15A fuse of inverter
3) Outdoor unit has not signal from the P.C. board.
send return signal to the outdoor unit is Check operation signal of the indoor
indoor unit when operation normal. unit by using diode. Measure voltage
started. at terminal block of the indoor unit
4) Return signal from the between No.2 and No.3 (or L2 and S)
outdoor unit is stop during If signal is varied 15-60V continuously,
operation. replace inverter P.C. board.
Some protector If signal is not varied, replace indoor
(hardware, if exist) of the P.C. board.
outdoor unit open 4) The outdoor unit abnormal stop at
circuit of signal. some time.
Signal circuit of indoor If the other check codes are found
P.C. board or outdoor concurrently, check them together.
P.C. board is failure Check protector (hardware) such
in some period. as Hi-Pressure switch,
Thermal-Relay, etc.
Check refrigerant amount or any
possibility case which may caused
Note : Operation signal of the indoor unit shall be measured in the sending period as high temperature or high pressure.
picture below. Check operation signal of the indoor
unit by using diode. Measure voltage
Sending signal of the indoor unit when have not return
signal from the outdoor unit. at terminal block of the indoor unit
VDC
*** between No.2 and No.3 (or L2 and S)
Measured signal voltage by apply diode
0 3 4 7 8 Time (Min)
* Signal send only 1 minute and stop. Because of return signal from outdoor unit has not received.
** Signal resend again after 3 minutes stop. And the signal will send continuously.
** * 1 minute after resending, the indoor unit display flashes error.
– 80 –
FILE NO. SVM-15058
Block distinction Operation of diagnosis function
Air Action and Judgment
Check Check Display flashing
Block Cause of operation conditioner
code code error
status
Outdoor P.C. Current on inverter circuit All OFF Flashes after 1. Remove connecting lead wire of the
board is over limit in short time. error is detected compressor, and operate again.
Inverter P.C. board is 8 times*. 2. If outdoor fan does not operate or
failure, IPM shortage, etc. operate but stop after some period,
Compressor current is replace the inverter P.C. board.
higher than limitation, 3. If outdoor fan operates normally,
lock rotor, etc. measure 3-Phase output of inverter
P.C. board (150-270VAC) at the
connecting lead wire of compressor.
4. If 3-Phase output is abnormal, replace
inverter P.C.Board.
5. If 3-Phase output is normal, replace
compressor. (lock rotor, etc.)
Compressor position-detect All OFF Flashes after 1. Remove connecting lead wire of the
circuit error or short-circuit error is detected compressor, and operate again.
between winding of 8 times*. 2. If outdoor fan does not operate or
compressor. operation but stop after some period,
replace the inverter P.C. board.
3. If outdoor fan operates normally,
measure resistance of compressor
winding. If circuit is shortage, replace
the compressor.
Current-detect circuit of All OFF Flashes after Even if trying to operate again, all
inverter P.C. board error. error is detected operations stop, replace inverter
4 times*. P.C. board.
TE sensor ; The heat All OFF Flashes after 1. Check sensors TE, TS and connection.
exchanger temperature error is detected 2. In case of the sensors and its
sensor of the outdoor unit 4 times*. connection is normal, check the
either TS sensor ; Suction inverter P.C. board.
pipe temperature sensor,
out of place, disconnection
or shortage.
TD sensor ; Discharge pipe All OFF Flashes after 1. Check sensors TD and connection.
temperature sensor is error is detected 2. In case of the sensor and its
disconnection or shortage. 4 times*. connection is normal, check the
inverter P.C. board.
Outdoor fan failure or its All OFF Flashes after 1. Check the motor, measure winding
drive-circuit on the inverter error is detected resistance, shortage or lock rotor.
P.C. board failure. 8 times*. 2. Check the inverter P.C. board.
TO sensor ; The outdoor Operation Record error 1. Check sensors TO and connection.
temperature sensor is continues. after detected 2. In case of the sensor and its
disconnection or shortage. 4 times*. connection is normal, check the
But does not inverter P.C. board.
flash display.
– 81 –
FILE NO. SVM-15058
Block distinction Operation of diagnosis function
Air Action and Judgment
Check Check Display flashing
Block Cause of operation conditioner
code code error
status
Compressor drive output error. All OFF Flashes after 1. Check installation conditions such as
(Relation of voltage, current error is detected packed valve opening, refrigerant
and frequency is abnormal) 8 times*. amount and power supply (rate +10%,
Overloading operation of both of operation and non operation
compressor caused by condition).
over-charge refrigerant, 2. Check P.M.V. by measure the
P.M.V. failure, etc. resistance of the coil and confirm its
Compressor failure (High operation (sound of initial
current). operation, etc.)
3. Observe any possibility cause which
may affect operation load of
compressor.
4. Operate again. If compressor
operation is failure when 20 seconds
passed (count time from operation
starting of compressor), replace
compressor.
* 4 or 8 times ; When first error is detected, error is count as 1 time, then once operation is stop and re-started.
After re-starting operation within 6 minutes, if same error is detected, error count is add (count become 2 times)
When error count comes 4 or 8 times, record error to check code. But after re-starting operation, if no error is
detected and air conditioner can operate more than 6 minutes, error count is cleared.
The others Return signal of the outdoor Indoor unit Flashes when 1. Check power supply (Rate + 10%)
(including unit has been sent when operates error is detected. 2. If the air conditioner repeat operates
compressor) operation start. But after continue. Flashing stop and stop with interval of approx. 10
that, signal is stop some time. Outdoor unit and outdoor unit to 40 minutes.
Instantaneous power stop. start to operate Check protector (hardware) such
failure. when the return as Hi-Pressure switch,
Some protector signal from the Thermal-Relay, etc.
(hardware) of the outdoor unit is Check refrigerant amount, packed
outdoor unit open normal. valve opening and any possibility
circuit of signal. cause which may affect high
Signal circuit of indoor temperature or high pressure.
P.C. board or outdoor 3. Check operation signal of the indoor
P.C. board is failure unit by using diode. Measure voltage
in some period. at terminal block of the indoor unit
between No.2 and No.3 (or L2 and S)
If signal is varied 15-60V continuously,
replace inverter P.C. board.
If signal is not varied, replace indoor
P.C. board.
– 82 –
FILE NO. SVM-15058
Block distinction Operation of diagnosis function
Air Action and Judgment
Check Check Display
Block Cause of operation conditioner
code code flashing error
status
Compressor does not rotate. All OFF Flashes after 1. Remove connecting lead wire of the
Because of missed wiring, error is detected compressor, and operate again.
missed phase or shortage. 8 times*. 2. If outdoor fan does not operate or
operation but stop after some period,
replace the inverter P.C. board.
3. If outdoor fan operates normally,
measure 3-Phase output of inverter
P.C. board (150-270VAC) at the
connecting lead wire of compressor.
4. If 3-Phase output is abnormal, replace
inverter P.C.Board.
5. If 3-Phase output is normal, measure
resistance of compressor winding.
6. If winding is shortage, replace the
compressor.
Compressor is high current All OFF Flashes after 1. Check installation conditions such as
though operation Hz is error is detected packed valve opening, refrigerant
decreased to minimum limit. 8 times*. amount and power supply (rate +10%,
Installation problem. both of operation and non operation
Instantaneous power condition).
failure. 2. Check P.M.V. by measure the
Refrigeration cycle resistance of the coil and confirm its
problem. operation (sound of initial
Compressor break down. operation, etc.)
Compressor failure (High 3. Observe any possibility cause which
current).operation, etc.) may affect high current of compressor.
4. If 1, 2 and 3 are normal, replace
compressor.
– 83 –
FILE NO. SVM-15058
* 4, 8 or 11 times ; When first error is detected, error is count as 1 time, then once operation is stop and re-started.
After re-starting operation within 6 minutes, if same error is detected, error count is add (count become 2 times)
When error count comes 4, 8 or 11 times, record error to check code. But after re-starting operation, if no error
is detected and air conditioner can operate more than 6 minutes, error count is cleared.
– 84 –
FILE NO. SVM-15058-1
Check Item
Item by symptoms
Is OPERATION indicator flashing?
NO
YES
Is voltage
DC15V pin 4(+) Does connection
YES between PC Board YES Microcomputer Replace main
and pin 3(GND)
on and reciver PCB is defective. P.C. board
CN301? are connect properly?
NO
NO
Reconnect housing
Replace fan
motor.
NO NO
Does OPERATION indicator flash? Is wired correctly to white and
black lead wires of terminal block? Correct wiring
YES
To item of
“Indoor unit is not operated”.
- 85 -
FILE NO. SVM-15058-1
(3) Only the indoor motor fan does not operate
<Primary check>
1. Is it possible to detect the power supply voltage (AC220–240V) between L and N on the terminal block?
2. Does the indoor fan motor operate in cooling operation?
(In heating operation, the indoor fan motor does not operate for approximately 10 minutes after it is turned
on, to prevent a cold air from blowing in.)
Turn off power
supply once, and
turn it on again.
Is it possible to detect
Does fan motor YES DC 1V or more between NO
continue to operate? 5 + and 3 – of
motor connector (CN301). Replace indoor
NO fan motor.
YES
Is it possible to detect
Does indoor
NO DC 310–340V between NO
fan operate? 1 + and 3 – of motor
connector (CN301).
YES
YES
Turn off indoor unit and remove
(Motor connection condition)
Is it possible to detect DC 15V NO connector from motor.
Then push [ ] button
between 4 + and 3 – of on remote controller to stop
motor connector (CN301). flashing lamp on indoor unit.
YES
YES
Start to operate the
indoor unit in except
heating operation.
At this time, is it possible NO
to detect DC 1V or more
between 5 + and 3 –
of motor connector (CN301)?
(Check this condition
within 15 seconds after
starting unit.)
YES
A B
- 86 -
FILE NO. SVM-15058-1
YES YES
YES
B
Fan motor
operates normally.
YES YES
Turn off indoor unit
and rotate cross-flow
fan by hand when the
unit is on standby. NO Replace indoor
At this time, is it possible to fan motor.
detect DC 1V or more
between 5 + and 3 –
of motor connector
(CN301).
YES
Peplace main
P.C. board.
- 87 -
FILE NO. SVM-15058-1
(4) Indoor fan motor automatically starts to rotate by turning on power supply
<Cause>
The IC is built in the indoor fan motor. Therefore the P.C. board is also mounted to inside of the motor.
If the P.C. board is soldered imperfectly or the IC is defective, the fan motor may automatically rotate by turning
on power supply.
<Inspection procedure>
1. Turn on breaker.
2. After Fan motor operate, off A/C by remote controller.
3. Turn off breaker for a while, then turn it ON.
3.1. If fan motor not operate, it means an unit in Auto-restart operation. (see more detail in P. 45-46)
3.2. If Fan motor still operate, follow the below.
3.2.1. Remove the grille.
3.2.2. Remove the cover terminal by release one screw.
3.2.3. Remove right panel and remove E-box coner.
3.2.4. Check DC voltage with CN301 connector while the fan motor is rotating.
NOTE :
• Do not disconnect the connector while the fan motor is rotating.
• Use a thin test rod.
P.C. board
CN301
(Check output DC voltage of fan motor on P.C. board.)
6 (Blue)
Yellow 5 (Yellow)
Measure voltage between 3 (GND : BLACK) 4 (White)
and 5 (V line : YELLOW) of motor connector (CN301) Black 3 (Black)
while indoor fan motor is rotating.
2 –
1 (Red)
DC
- 88 -
FILE NO. SVM-15058-1
(5) Troubleshooting for remote controller
<Primary check>
Check that A or B selected on the main unit is matched with A or B selected on the remote controller.
YES
Press RESET button
on remote control
Is there direct with tip of pencil
sunlight on the NO
receptor of the air
conditioner?
YES
Is operation
Is there any possible when the
thyristor NO NO transmitter is moved
fluorescent light nearer to the infrared
nearly? signal receiver of the
air conditioner?
YES Push the [ ]
YES button
Battery life
Dose the
Is operation possible NO
transmission
when setting the
NO indicator light?
temporary switch of the
air conditioner main unit YES
to “TEST RUN” or
“TEMPORARY AUTO”?
NO Is there any
YES beep and
operation?
YES
Can any signal tone
be heard in a transistor NO
radio when transmitting
within 5 cm distance
from the radio?
YES
Remote control
P.C. board is failure. is failure.
- 89 -
FILE NO. SVM-15058-1
11-5-2. Wiring Failure (Interconnecting and Serial Signal Wire)
(1) Outdoor unit does not operate
1) Is the voltage between R and S of the indoor terminal block varied?
Confirm that transmission from indoor unit to outdoor unit is correctly performed based upon the follow-
ing diagram.
NOTE:
• Measurement should be performed 2 minutes and 30 seconds after starting of the operation.
• Be sure to prepare a diode for judgment.
Normal time : Voltage swings between DC15 and 60V. ...................Inverter Assembly check (11-8-1.)
Abnormal time : Voltage does not vary.
2) If the unit stops once, it does not operate until the power will be turned on again.
3) The outdoor unit stops 10 minutes to 1 hour after operation started, and an alarm is displayed.
(Discharge temp. error check code 03, 1E Sensor temp. error check code 02, 1C)
Gas leak
P.M.V. is defective.
Refer to the chart in 11-6.
Miswiring of connecting wires of indoor/outdoor units
Clogging of pipe and coming-off of TC sensor
- 90 -
FILE NO. SVM-15058-1
11-6. Check Code 1C (Miswiring in indoor/outdoor units) and 1E
<Check procedure>
1C 1E
Gas leakage, Discharge temp. error,
disconnection of TS/TC gas leakage
sensors (Check code 02, 1C) (Check code 03, 1E)
NO
Is connecter of coil connected to inverter? Set it correctly.
YES
YES
Check the operating pressure from service port, and add gas if pressure is low. Add gas.
- 91 -
FILE NO. SVM-15058-1
Remove connector
of compressor.
Check 25A NO
fuse (F01)
failure?
YES
Turn ON power
Supply.
Check terminal
Voltage of electrolytic NO
capacitor are in
(Voltage Rate
±10%) x 1.414?
YES Replace
control board.
Check component
NO parts of control board
assembly by visual.
(damage, burn,.. Etc.)
- 92 -
FILE NO. SVM-15058-1
NO
Remove connector CN300 of
outdoor fan motor.
NO Check winding resistance by
ohmmeter are correct?
Compressor Check rotor locking by rotate
is normal
with hand. Can it rotate?
Check compressor NO
winding resistance
correct?
YES
Replace
compressor.
Turn ON power
supply.
- 93 -
FILE NO. SVM-15058-1
11-8. Trou bleshooting
11-8-1. How to Check Whether the Air Purifier and Minus Ion Gerneration are Good or NG
NO
Does the OPERATION indicator flash? To item “Power supply is not turned on”
YES
Turn off the power breaker and remove
CN401 (Micro switch connector).
Short-circuit between 1 and 2 pin
of CN401 at PC side, and turn on the
power breaker after 10 seconds.
Primary check
NO
Does the indoor fan rotate? To item “Only indoor fan does not operate”
YES Is DC-5V to DC-10V
applied between
Does the PURE indicator (white) NO 4 (Negative voltage) NO
go on? and 2 (GND) Check High Voltage output Short to GND?
of CN402 of the main
YES P.C. board?
• How to check output of the air purifier
<Caution on High Voltage!!>
Operation c heck
YES
YES
- 94 -
FILE NO. SVM-15058-1
11-9. How to Check Simply the Main Parts (2) Inspection procedures
1) When a P.C. board is judged to be defective,
11-9-1. How to check the P.C. board (Indoor unit) check for disconnection, burning, or discolora-
(1) Operating precautions tion of the copper foil pattern or this P.C. board.
1) When removing the front panel or the P.C. 2) The P.C. board consists of the following 3 parts
board, be sure to shut off the power supply a. Main P.C. board part:
breaker. DC power supply circuit (5 V, 12 V, 15V)
2) When removing the P.C. board, hold the edge Indoor fan motor control circuit, CPU and
of the P.C. board and do not apply force to the peripheral circuits, buzzer, and Driving circuit
parts. of louver.
3) When connecting or disconnecting the connec- b. Indication unit circuit
tors on the P.C. board, hold the whole housing. c. Infrared ray receiving circuit
Do not pull at the lead wire.
indoor unit.
This setting helps to shortern a compressor waiting period when operate cool, heat or dry mode.
A compressor suddenly starts one order of Remote controller is received.
- 95 -
FILE NO. SVM-15058-1
11-9-2. P .C . Board Layout
GND
+5V
+15V +12V
[1] Sensor characteristic table
100
90
80
TD
Resistance value (k )
70
60
50
40
TD : Discharge temp. sensor
30 TA : Room temp. sensor
20 TC and TCJ : Heat exchanger temp. sensor
TO : Outdoor temp. sensor
10 TA,TC,TCJ,TO,TE,TS
TE : Outdoor heat exchanger temp. sensor
0 TS : Suction temp. sensor
0 10 20 30 40 50
Temperature (˚C)
- 96-
FILE NO. SVM-15058-1
11-9-3. Indoor Unit (Other Parts)
No. Part name Checking procedure
1 Room temp. (TA) sensor Disconnect the connector and measure the resistance value with tester.
Heat exchanger (TC,TCJ) (Normal temp.)
sensor
Temperature
Sensor 10°C 20°C 25°C 30°C 40°C
TA, TC, TCJ (kΩ) 20.7 12.6 10.0 7.9 4.5
Y R BL
Brown- Yellow 43 to 49Ω
COM 2 5 4 Brown- Blue 43 to 49Ω
Under 20°C
4 Outdoor temperature sensor (TO), Disconnect the connector, and measure resistance value with the tester.
discharge temperature sensor (TD), (Normal temperature)
suction temperature sensor (TS).
Temperature
10°C 20°C 25°C 30°C 40°C 50°C
Sensor
TD (kΩ) 100 62 50 41 27 18
TO,TS (kΩ) 20.7 12.6 10.0 7.9 4.5 —
- 96 -
FILE NO. SVM-15058-1
11-9-5. Checking Method for Each Part
- 98 -
FILE NO. SVM-15058-1
11-10. How to Simply Judge Whether Outdoor Fan Motor is Good or Bad
1. Symptom
• Outdoor fan motor does not rotate.
• Outdoor fan motor stops within several tens seconds though it started rotating.
• Outdoor fan motor rotates or does not rotate according to the position where the fan stopped, etc.
Remote controller check code “02 : Outdoor block, 1A : Outdoor fan drive system error”
2. Cause
The following causes are considered when the outdoor fan motor does not normally rotate.
1) Mechanical lock of the outdoor fan motor
2) Winding failure of the outdoor fan motor
3) Position-detect circuit failure inside of the outdoor fan motor
4) Motor drive circuit failure of the outdoor P.C. board
3. How to simply judge whether outdoor fan motor is good or bad
YES
NOTE :
However, GND circuit error inside of the motor may be accepted in some cases when the above check is
performed.
When the fan motor does not become normal even if P.C. board is replaced, replace the outdoor fan motor.
- 99 -
FILE NO. SVM-15058-1
WARNING
• Since high voltages pass through the electrical parts, turn off the power without fail before proceeding with
the repairs.
Electric shocks may occur if the power plug is not disconnected.
• After the repairs have been completed (after the front panel and cabinet have been installed), perform a
test run, and check for smoking, unusual sounds and other abnormalities.
If this check is omitted, a fire and/or electric shocks may occur.
Before proceeding with the test run, install the front panel and cabinet.
• Ensure that the following steps are taken when doing repairs on the refrigerating cycle.
1. Do not allow any naked flames in the surrounding area.
If a gas stove or other appliance is being used, extinguish the flames before proceeding.
If the flames are not extinguished, they may ignite any oil mixed with the refrigerant gas.
2. Do not use welding equipment in an airtight room.
Carbon monoxide poisoning may result if the room is not properly ventilated.
3. Do not bring welding equipment near flammable objects.
Flames from the equipment may cause the flammable objects to catch fire.
• If keeping the power on is absolutely unavoidable while doing a job such as inspecting the cir-
cuitry, wear rubber gloves to avoid contact with the live parts.
Electric shocks may be received if the live parts are touched.
High-voltage circuits are contained inside this unit.
Proceed very carefully when conducting checks since directly touching the parts on the control circuit
board may result in electric shocks.
- 100 -
FILE NO. SVM-15058-1
4 Electric parts 1) Stop operation of the air conditioner and Fixing screw
box assembly. turn off its main power supply.
3 Screws
2) Open the air inlet grill, push the arm toward
the outside, and remove the grille.
3) Remove the fixing screw at
PANEL-FR(R) 3pcs and at PLATE-DECO 3 Screws
3 pcs following picture then pull out
PANEL-FR (R) Cover electric box
4) Remove a fixing screw and Cover-
connector assembly, then remove Power-
supply cord after already remove fixing-
screws(2pcs.) at cord-clamp.
5) Remove the fixing screw that secure
the cover electric box, then remove
cover electric box toward right side.
6) Remove the screws of Earth-lead that Fixing screw
fixing at the electronic box.
Earth screw
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FILE NO. SVM-15058-1
Louver motor
connector
Fan motor
- 102 -
FILE NO. SVM-15058-1
2 Screws
3 Screws
Earth screw.
- 103 -
FILE NO. SVM-15058-1
Plasma-ion
4 Claws
HV power supply
- 104 -
FILE NO. SVM-15058-1
Fixing screw
Fixing screw
PUSH
PUSH
- 105 -
FILE NO. SVM-15058-1
Fixing screw
Set screw
- 106 -
FILE NO. SVM-15058-1
<Caution at assembling>
- If the bearing is out from the housing, Fixing screw
push it into the specified position and then
incorperate it in the main body.
Fixing screw
Bearing
Bearing base
- 107 -
FILE NO. SVM-15058-1
- 108 -
FILE NO. SVM-15058-1
5. Outdoor unit
No. Replacement part name Work procedure Remarks
2. Attachment
1) Attach the water-proof cover.
NOTE
The water-proof cover must be attached
without fail in order to prevent rain water,
etc. from entering inside the indoor unit.
- 109 -
FILE NO. SVM-15058-1
2. Attachment
1) Insert the claw on the front left side into the
side cabinet (left).
2) Hook the bottom part of the front right side
onto the concave section of the bottom
plate. Insert the claw of the side cabinet
(right) into the square hole in the front
cabinet.
3) Return the screws that were removed above
to their original positions and attach them.
Claw
Square
hole
Concave section
- 110 -
FILE NO. SVM-15058-1
NOTE
This capacitor is one with mass capacity.
Therefore, it is dangerous that a large
spark generates if short-circuiting between
e, d
- 111 -
FILE NO. SVM-15058-1
1) Leads CN601
• 3 leads (black, white, orange) connected
to terminal block. CN700 CN602 CN300
NOTE
These connectors have a disconnect
prevention mechanism: as such, the lock
on their housing must be released before
they are disconnected.
NOTE
Disengage the four claws of the P.C. board
base, hold the heat sink, and lift to remove it.
NOTE
When mounting the new control board
assembly, ensure that the P.C. board is
inserted properly into the P.C. board
support groove.
- 112 -
FILE NO. SVM-15058-1
Flange nut
- 113 -
FILE NO. SVM-15058-1
- 114 -
FILE NO. SVM-15058-1
<Handling precaution>
When handling the parts, do not pull the leads. Coil inserting
When removing the coil from the valve body, use position
your hand to secure the body in order to prevent
the pipe from being bent out of shape.
2. Attachment
1) Insert claws of the fan guard in the holes of
the front cabinet.
Push the hooking claws (9 positions) by
hands and fix the claws.
- 115 -
FILE NO. SVM-15058-1
Detail A Detail A
TS (RAS-10, 13) TS (RAS-18)
TO sensor
Detail B Detail B Arrow D holder
TD (RAS-10, 13) TD (RAS-18) TO sensor
CAUTION
During the installation work (and on its completion), take care not to damage the coverings of the sensor leads on the edges
of the metal plates or other parts. It is dangerous for these coverings to be damaged since damage may cause electric
shocks and/or a fire.
CAUTION
After replacing the parts, check whether the positions where the sensors were installed are the proper positions as
instructed. The product will not be controlled properly and trouble will result if the sensors have not been installed in their
proper positions.
- 116-
FILE NO. SVM-15058-1
208
252 253
212
211 257
217
210
254 222
231
249
Electronic parts assembly.
217 221
207
223
235
- 117 -
FILE NO. SVM-15058-1
401
402
403
406
407
405
404
408
- 118 -
FILE NO. SVM-15058-1
34
28
9 18
30
2 17
16
21
23
15
1
6
5
3
8
22
24, 25
11, 13
14 10, 12
- 119 -
FILE NO. SVM-15058-1
34
28
9 18
30
2 17
16
21
23
15
1
6
5
3
8
22
24, 25
11, 13
14 10, 12
- 120 -
FILE NO. SVM-15058
701
704
706
TS Sensor (Ø6)
TO Sensor (Ø6)
707
703
- 121 -