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    8.PCSB-ISO-pWPS-MMA-G11.1-008 CS Fillet Single Pass

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    fikril shaharudin

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    8.PCSB-ISO-pWPS-MMA-G11.1-008 CS Fillet Single Pass

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    fikril shaharudin
    11 views3 pages

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    11 views3 pages

    8.PCSB-ISO-pWPS-MMA-G11.1-008 CS Fillet Single Pass

    Uploaded by

    fikril shaharudin

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 3

    PORATHA CORPORATION SDN BHD

    Welding Procedure Specification (W.P.S.) according : EN-ISO 15609-1 Page: 1/2


    pWPS No : PCSB/ISO/pWPS/MMA-G11.1-008 Rev No. : 0
    Type : Manual Application : T-Joint Fillet Weld (Single Run)
    Weld process(es) : 111(MMA) Supporting PQR No : ---
    Joints
    Joints design : See detail Root spacing : < 1 mm
    Preparation : Machining Backing : N/A
    Cleaning : Grinding or brushing Backing material (type) : -
    Joint design Welding Sequence

    Base metal according TR/ISO 15608


    Material 1: SA516 grade 70 (ISO/TR- 15608 group 11.1) Thickness range acc. P.Q.R
    2: SA516 grade 70 (ISO/TR- 15608 group 11.1) Pipe and or plate : Fillet: t1 = 3 to 20mm, t2 = 3 to 32mm
    Dimension: 1: Plate 10mm
    2: Plate 16mm Diameter range : OD ≥ 500 mm
    Filler metal
    EN or ISO, WAS Classification Type Brand
    ISO2560-A-E 42 3 B A 5.1 E7018 LB-52-18 KOBELCO Baking or Drying: E7018 (350°C x 1hr)

    Single run thickness of deposit: 0.75 to 1.5 x Throat Thickness

    Technique
    String / weave bead : String / weave bead Method of back gouging : None
    Oscillation max. : None Gas cup orifice or size : None
    Single / both sides : Single side Distance contact tube : None
    Single / multi pass : Single pass Peening : None
    Initial and interpass cleaning : Grinding and / or brushing Remark : Max. weaving 3x of Electrode Dia
    Torch, electrode angle : Approx. 75°
    Position Gas
    Position(s) : PC, PF, PE Gas type Composition % (mixture) Flow rate l/min.
    Welding progression : PF -Uphill Shielding None - -
    Other : None Backing None - -
    Trailing None - -
    Preheat PWHT
    Preheat temperature min. 32 : °C Temperature range °C : -
    Interpass temperature max. :
    175 °C Time temperature min. : -
    Preheat maintenance None: Heating up rate °C : -
    Control method :
    Temp. crayons or dig. Thermometer Cooling down rate °C : -
    Other None: Other : -
    Electrical characteristics
    Tungsten Electrode dim. / type : None Permitted HI Proces 111 : 0.78 - 1.14 kJ/mm
    Pulsing current : None

    Filler metal Current Heat input


    Travel speed
    Weld bead No Process Ampere Volt Range kJ/mm Other
    Type Diameter Type / pol range mm/min.
    Range low / high
    Front Pass MMA E7018 2.6, 3.2 DCEP 78 ~ 110 18 ~ 22 68 ~ 102 0.99 ~ 1.14
    Back Pass MMA E7018 2.6, 3.2 DCEP 92 ~ 117 20 ~ 22 113 ~ 117 0.78 ~ 1.06

    Sub. Con.: PORATHA CORPORATION SDN BHD JGC SMDS

    RAJADURAI ELANGOVAN S
    (QA/QC Lead) (QA/QC Sr.Manager) (QA/QC)
    PORATHA CORPORATION SDN BHD

    Welding Procedure Specification (W.P.S.) according : EN-ISO 15609-1 Page: 2/2


    pWPS No : PCSB/ISO/pWPS/MMA-G11.1-008 Application : T-Joint + Fillet Weld (Single Pass)
    Welding Sequence
    PORATHA CORPORATION SDN BHD

    Welding Procedure Specification (W.P.S.) according : EN-ISO 15609-1


    pWPS No : PCSB/ISO/pWPS/MMA-G11.1-008 Application : T-Joint + Fillet Weld (Single Pass)
    NDE and Mechanical Testing
    BS
    DEPEN ISO 15614‑12017‐ Table
    30.10.60.32.‐Gen. 2 — For level 2: Examination and testing of the test pieces - 2 Samples
    Para.4.5.3;
    Macro Examination Magnification between 3x to 8x; Scale Bar available, Photographs showing the hardness indents.

    Acceptance: ISO 5817 Quality Level B


    BS
    DEPEN ISO 15614‑12017‐ Table
    30.10.60.32.‐Gen. 2 — For level 2: Examination and testing of the test pieces
    Para.10.5.3;
    Hardness Test
    Hardness as per BS EN ISO 15614-1 Para. 7.4.5; ISO 6507‐1 (HV10) ‐ PM, WM and HAZ
    Maximum: 300HV(CS)
    Non Destructive Testing
    BS
    Visual Testing as per ISO 176372 — For level 2, DEP 30.10.60.32‐Gen.Para.4.5.2 ‐ Required
    EN ISO 15614-1:2017 Table
    VT Visual Acceptance BS EN ISO 15614‐1 Table 4; Supplement to ISO 5817

    With additional visual requirement of PD5500 Table 5.7‐3


    BS EN ISO 15614-1:2017 Table 2 — For level 2, DEP 30.10.60.32‐Gen.Para.4.5.2 ‐ Required
    MT MT as per ISO 17638
    MT Acceptance BS EN ISO 15614‐1 Table 4; Supplement to ISO 5817

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