Data Given:

Weight of Water in 13-3/8" (68ppf) casing at 1000 meters (kg)

Weight of Rubber Element (kg)

Weight of Bottom Rubber coupled to adaptor plate(kg)

Weight adaptor plate:
Aluminum(kg)
Tiger Bronze(kg)
Wood(current Design)((kg)

TOTAL WEIGHT OF WATER & RUBBER PLUG ASSY INCLUDING ADAPTOR PLATE
Aluminum(kg)
Tiger Bronze(kg)
Wood(current Design)

Height of free fall (Meter)

Shear Strength
Aluminum(psi)
Tiger Bronze(psi)
Wood(current Design)(PSI)

Area of adaptor plate that will bear the shearing once it collides to the 10-3/4
casing at 1000mtr free fall. (in^2)

Factor of safety for shearing

Formula used:
Velocity (V) = gt
height (h) = 1/2 gt2
Impact Force (F) = 2mV/ t

Force at shearing (Fs) =[ (A * Ss) / 2200 ] / 1.5

Aluminum(Will Shear at)(tons)
Tiger Bronze(Will Shear at)(tons)
Results:
Velocity (V) =(m/s)
Time of impact (t) = Sec
Impact Force @1000 mtr free fall:
Aluminum (kg)
Tiger Bronze (kg)
Wood(current Design) (kg)

Note: Impact force which material may encounter when collision occur
CONCLUSIONS

1. If the weight of water is included, the aluminum or bronze bottom plate cannot
withstand the impact force given that the current thickness of bottom plate is only
1.58 inches

2. The thickness of bottom plate should be at least be 2.83 inches to withstand the
impact force.

3. Based on computations, at 2.83 inches thick, the aluminum and tiger bronze
bottom plate shall shear at:
Aluminum(Will Shear at)(tons)
Tiger Bronze(Will Shear at)(tons)

4. If we will proceed with the test simulation, we can only test up to 100 tons.
 78,140 ALUMINUM 5052
45.00

10.00

4.56
14.98
1.00

78,199.56
78,209.98
78,196.00

1,000.00

16,240.00
11,020.00
1,956.00

30.00

1.50

147.63
safety factor of 1.5
100.00

140.05
14.29

156,248.62
156,269.44
156,241.50
250.145
safety factor of 1.5
169.74
Legend:

g = gravitational acceleration (m/s2) 9.80665 2

t = time of impact (sec)

h = height of free fall (meters)
V = velocity (m/s)
Ss = Shear strength (psi)
A = area (in2)
Fs = Force at shearing (tons)
Data Given:
Weight of Water in 13-3/8" (68ppf) casing at 1000 meters 78,140 kg
Weight of Water in 13-3/8" (68ppf) casing at 700 meters 54,698 kg
Weight of Rubber Element 45 kg
Weight of Rubber Bumper 10 kg
Weight adaptor plate:
Aluminum (5052) 4.56 kg
Tiger Bronze (C38600) 14.98 kg

Height of free fall 1000 meters

700 meters
Shear Strength
Aluminum (5052) 16,240 psi
Tiger Bronze (C38600) 11,020 psi

Area of adaptor plate that will bear the shearing once it

collides to the 10-3/4 casing at 1000mtr free fall. 30 in2

Factor of safety for shearing 1.5

Formula used:
Velocity (V) = gt
height (h) = 1/2 gt2
Impact Force (F) = 2mV/ t

Force at shearing (Fs) =[ (A * Ss) / 2200 ] / 1.5

Aluminum (5052) Will shear at 147.63 tons
Tiger Bronze (C38600) Will shear at 100 tons
Results:
Velocity (V) = 140.14 m/s
Time of impact (t) = 14.29 sec
Impact Force @1000 mtr free fall:
Aluminum (5052) 1,533,783.95 Newtons or 156,402.44 kg
Tiger Bronze (C38600) 1,533,988.33 Newtons or 156,423.28 kg

Impact Force @700 mtr free fall:

Aluminum (5052) 1,073,999.22 Newtons or 109,517.44 kg
Tiger Bronze (C38600) 1,074,203.60 Newtons or 109,538.28 kg
Legend:

g = gravitational acceleration (m/s2) 9.80665 2

t = time of impact (sec)

h = height of free fall (meters)

V = velocity (m/s)

Ss = Shear strength (psi)

A = area (in2)
Fs = Force at shearing (tons)
density of water = 1000kg/m3
ID of 13-3/8 68ppf casing = 0.3154"
Data Given:
Weight of Water in 13-3/8" (68ppf) casing at 1000 meters 78,140 kg
Weight of Water in 13-3/8" (68ppf) casing at 700 meters 54,698 kg
Weight of Rubber Element 45 kg
Weight of Rubber Bumper 10 kg
Weight adaptor plate:
Aluminum (5052) 7.25 kg
Tiger Bronze (C38600) 24 kg

Height of free fall 1000 meters

700 meters
Shear Strength
Aluminum (5052) 16,240 psi
Tiger Bronze (C38600) 11,020 psi

Area of adaptor plate that will bear the shearing once it

collides to the 10-3/4 casing at 1000mtr free fall.
50.83 in2

Factor of safety for shearing 1.5

Formula used:
Velocity (V) = gt
height (h) = 1/2 gt2
Impact Force (F) = 2mV/ t

Force at shearing (Fs) =[ (A * Ss) / 2200 ] / 1.5

Aluminum (5052) Will shear at 250.145 tons
Tiger Bronze (C38600) Will shear at 169.74 tons
Results:
Velocity (V) = 140.14 m/s
Time of impact (t) = 14.29 sec
Impact Force @1000 mtr free fall:
Aluminum (5052) 1,533,836.71 Newtons or 156,407.82 kg
Tiger Bronze (C38600) 1,534,165.24 Newtons or 156,441.32 kg

Impact Force @700 mtr free fall:

Aluminum (5052) 1,074,051.99 Newtons or 109,522.82 kg
Tiger Bronze (C38600) 1,074,380.52 Newtons or 109,556.32 kg
Legend:

g = gravitational acceleration (m/s2) 9.80665 2

t = time of impact (sec)

h = height of free fall (meters)

V = velocity (m/s)

Ss = Shear strength (psi)

A = area (in2)
Fs = Force at shearing (tons)
density of water = 1000kg/m3
ID of 13-3/8 68ppf casing = 0.3154 mtr
Data Given:
Weight of Water in 13-3/8" (68ppf) casing at 1000 meters 78,140 kg
Weight of Water in 13-3/8" (68ppf) casing at 700 meters 54,698 kg
Weight of Rubber Element 45 kg
Weight of Rubber Bumper 10 kg

Weight adaptor plate:

Aluminum (2017-T4) 7.25 kg
Tiger Bronze (C38600) 24 kg

Height of free fall 1000 meters

700 meters

Shear Strength
Aluminum (2017-T4) 22,000 psi
Tiger Bronze (C38600) 11,020 psi

Area of adaptor plate that will bear the shearing once it collides
to the 10-3/4 casing at 1000mtr free fall. 50.83 in2

Factor of safety used 1.5

Formula used:
Velocity (V) = gt
height (h) = 1/2 gt2
Impact Force (F) = 2mV/ t

Force at shearing (Fs) =[ (A * Ss) / 2200 ] / 1.5

Aluminum (2017-T4) Will shear at 338.87 tons
Tiger Bronze (C38600) Will shear at 169.74 tons
Results:
Velocity (V) = 140.14 m/s
Time of impact (t) = 14.29 sec
Impact Force @1000 mtr free fall:
Aluminum (2017-T4) 1,533,836.71 Newtons or 156,407.82 kg
Tiger Bronze (C38600) 1,534,165.24 Newtons or 156,441.32 kg

Impact Force @700 mtr free fall:

Aluminum (2017-T4) 1,074,051.99 Newtons or 109,522.82 kg
Tiger Bronze (C38600) 1,074,380.52 Newtons or 109,556.32 kg
Legend:

g = gravitational acceleration (m/s2) 9.80665 2

t = time of impact (sec)

h = height of free fall (meters)

V = velocity (m/s)

Ss = Shear strength (psi)

A = area (in2)
Fs = Force at shearing (tons)
density of water = 1000kg/m3
ID of 13-3/8 68ppf casing = 0.3154 mtr