CM-BASEα 3713 E05 アラーム機能追加版

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3713-E05

CM-BASE
CM-BASE Special Scale Series

Instruction Manual
CONTENTS
1. Precautions for Use ................................................................................................................................................... 2
2. Refractive Index, Brix, and Special Scale ...................................................................................................... 7
(1) What is refractometer? .................................................................................................................................... 7
(2) What is the Refractive Index? ..................................................................................................................... 7
(3) Brix(%), Special scale ...................................................................................................................................... 7
(4) Temperature correction ................................................................................................................................... 7
3. Unpacking and Installation..................................................................................................................................... 8
(1) Unpacking .............................................................................................................................................................. 8
(2) Installation .............................................................................................................................................................. 8
4. Names and Functions of Components ............................................................................................................ 9
5. Mounting the Sample Inlet Unit ......................................................................................................................... 10
6. External Output .......................................................................................................................................................... 12
(1) Recorder Output ............................................................................................................................................... 12
(2) RS-232C Output ............................................................................................................................................... 12
(3) Alarm Output (high- and low-limiter output) ....................................................................................... 16
7. Power Supply .............................................................................................................................................................. 17
8. Measuring ..................................................................................................................................................................... 18
9. Zero-setting .................................................................................................................................................................. 19
10. Offset Function ........................................................................................................................................................... 20
11. Bias Adjustment ......................................................................................................................................................... 22
12. Setting Alarms .............................................................................................................................................................. 23
13. Error and Display Lamp......................................................................................................................................... 25
(1) During measurement (including when the power is turned on) ............................................... 25
(2) During zero-setting .......................................................................................................................................... 25
(3) During measurement or zero-setting ..................................................................................................... 25
14. Cleaning the Prism ................................................................................................................................................... 26
15. Consumable Parts and Optional Items ......................................................................................................... 27
(1) Consumable Parts ........................................................................................................................................... 27
(2) Optional Items .................................................................................................................................................... 27
16. Relationships between Brix(%) Values and Refractive Index (nD) Values ................................ 28
17. Specifications .............................................................................................................................................................. 29
18. Repair Service and Warranty Period .............................................................................................................. 35
19. ATAGO CO.,LTD. Service Centers .................................................................................................................. 36

1
1. Precautions for Use
Introduction
Thank you for purchasing the CM-BASEα series. Before using your CM-BASEα series, read
this instruction manual carefully, and keep it on hand for future reference.

For safe use --- Be sure to observe the following.


To prevent injury and damage to property, safely operate the CM-BASEα by observing the
precautions outlined in this manual. The explanation of the indications and symbols of the
precautions are as follows. Read and understand them before continuing on to the following
pages.

Explanation of indications
WARNING If this indication is neglected and the instrument is handled
incorrectly, serious injury or death may result.

CAUTION If this indication is neglected and the instrument is handled


incorrectly, injury and/or property damage may result.

Explanation of symbols
This symbol denotes an item of which to be warned or cautioned.
 The contents of warning are described in detail in or near the △.

This symbol denotes an action that must not be performed (a prohibited item).
 The contents of prohibition are described in detail in or near the ○.

This symbol denotes an action that must be performed.


 The contents of instruction are described in detail in or near the ●.

2
Handling of this instrument
WARNING
◇ When measuring a substance harmful to ◇ Immediately turn off the power (DC24V) if
the human body, be aware of its the unit begins to overheat, smoke or emit
properties and wear protective gloves, an abnormal smell. Fire or malfunction
mask, etc. may result if the instrument continues to
be used. Contact your ATAGO Distributor
for an inspection.



◇ Do not attempt to repair, modify, or ◇ If the instrument is dropped or is
disassemble the instrument yourself. subjected to a strong shock, have it
Improper servicing may result in fire, inspected by an Authorized ATAGO
electrical shock, or burns. Service Center.
Fire or malfunction may result if the
instrument is used.


CAUTION
◇ Do not apply water or sample to any part ◇ Do not measure very hot or highly acidic
of the instrument other than the surface of samples. This may damage the prism,
the prism. which would result in inaccurate
Applying water to any other part of the measurements.
instrument may result in a malfunction.


3
Handling of this instrument (Continued)
CAUTION
◇ Do not measure a sample that can ◇ If the sample could possibly stain the
damage the prism or sample inlet unit. prism, immediately clean the prism
When the power is turned on, do not according to the procedure described on
measure a sample that is below 10˚C or page 26.
above 50˚C.

 
◇ The CM-BASEα power (DC24V) should ◇ When transporting the instrument, pack
be turned off when it is not to be used for carefully.
a long period of time.

 
◇ Carefully read this instruction manual and fully understand the function and operation of
each part of the instrument before use.
◇ Check that each part of the instrument operates normally before use.
◇ Perform the necessary inspections and reference adjustments according to the instruction
manual.
◇ The manufacturer shall not be held responsible for any damage that results from using the
instrument for other than its intended purposes (measurement of Brix, sugar content, liquid
concentration).
◇ The prism in contact with the sample is a consumable item.
◇ ATAGO shall not be held responsible if the use of the instrument has an undesired effect
on the measured materials.

4
Handling of plug
WARNING
◇ Supply the CM-BASEα with DC24V only ◇ Do not use a power cable that is
(allowable fluctuation is ±10 %). damaged, cut, broken, or altered. Use
Short-circuit, smoke, or fire may occur if may result in fire, electrical shock, or
other voltages are used. burn.
For repair service of the power cable,
contact an Authorized ATAGO Service
Center.



CAUTION
◇ Do not insert or pull out the connector and
plug with wet hands.

Connection of optional component


WARNING
◇ Turn off the power (DC24V) prior to
connecting cables to the individual units.

5
Conditions to be observed when using

Environmental conditions
◇ Use the instrument at an altitude below 5,000m (above sea level).
◇ Use the instrument indoors.
◇ Use the instrument where the temperature is between 5 to 40˚C.
◇ Do not leave the instrument in a location exposed to direct sunlight or near a heating unit
where the temperature may rise.
◇ Do not change the environmental temperature of the instrument suddenly.
◇ Do not place the instrument in a place where it may be subject to strong vibrations.
◇ Do not use the instrument where there is much dust.
◇ Do not leave the instrument where the temperature is extremely low.
◇ Do not leave the instrument in a damp place.
◇ Do not place or drop heavy objects on the instrument.
◇ Use this instrument under the condition where humidity is 80% at 31˚C or lower, falling
linearly to 50% at 40˚C.
◇ Main supply voltage fluctuation should not to exceed ±10% the nominal voltage.
◇ Installation categories (Overvoltage Categories): ll
◇ The pollution degree is 2 (according to IEC60664).

Handling
◇ Do not drop the instrument or subject it to any strong shock.
◇ The power cable may be damaged by:
 Bending the cable.
 Pulling the cable.
 Twisting the cable.
 Placing the cable under heavy objects.
 Catching the cable between objects.

Daily maintenance
◇ If the instrument becomes dirty, wipe it with a soft cloth.
◇ Do not use benzine, paint thinner, etc. to clean the instrument.

6
2. Refractive Index, Brix, and Special Scale
The CM-BASEα is a refractometer that detects the Refractive Index of a sample and outputs
the Brix(%) value on the display.
The "CM-BASEα special scale series" is a refractometer series that detects the refractive
index of a sample and outputs the concentration, specific density, and Baume degree.
(1) What is refractometer?
When a straw is placed into a glass filled with water, the straw appears to bend. When a
straw is placed into a glass filled with sugar water, the straw appears to bend much more
sharply than in the case of water alone. This phenomenon is known as the refraction of
light. The refractometer is an instrument that measures the Refractive Index by utilizing
this principle (the Refractive Index increases in proportion to the concentration of the
solution), and was developed by Dr. Ernst Abbe at the end of the 19th century.
(2) What is the Refractive Index?
If the Refractive Index of air under atmospheric
pressure is 1, then when light enters medium x, the
ratio of the sine of the incident angle <alpha>
measured against the phase boundary to the sine of
the refracting angle <beta> is called the Refractive
Index of the medium x.
The Refractive Index varies with the wavelength of
light and temperature and is represented as follows:
n : Represents the Refractive Index
t : Temperature (˚C)
D : D-line of natrium (589nm)

For example, Refractive Index of water at 20˚C under the D-line is:
= 1.33299 (Generally expressed as nD = 1.33299.)
m The Refractive Index is based upon the supposition that the Refractive Index in a
vacuum is 1 and is called the absolute Refractive Index. Generally, however, this index
is seldom used.
(3) Brix(%), Special scale
The CM-BASEα is programmed with the Brix(%) scale, based on the Refractive Index of
water (nD = 1.33299) as the reference (0%). Models from the CM-BASEα Special Scale
Series are equipped with various dedicated scales that were created based on the
correlation between specific sample's concentration(%) and refractive index values.
The Brix(%) scale represents the weight of sucrose expressed by percentage (sucrose
weight in grams contained in 100 grams of sucrose solution). Therefore, this scale
corresponds with the sucrose concentration. For samples such as water-soluble cutting
oil, it is possible to create a conversion table in advance to show the relation between the
sample’s concentration % and Brix %, and convert the Brix measurement value into its
concentration. However, it is very common to create a concentration standard using Brix
values, and monitor with Brix values in everyday operations.
C The relationship between Brix(%) and the Refractive Index (nD) is outlined on
page 28.
(4) Temperature correction
The Refractive Index of a substance varies with temperature. Thus, when using a refractometer
to measure the Refractive Index of a liquid, the measurement value will vary with the sample
temperature. The CM-BASEα series always detects the prism temperature. The value of the
measurement is automatically corrected for temperature by a built-in processor, so that the
displayed value is equal to the value measured at 20˚C (provided that the sample temperature is
within the range of the temperature compensation).

7
3. Unpacking and Installation
(1) Unpacking
① Unpack the CM-BASEα and confirm that there is no external damage.
② Check that the following items are included.

 Main unit ..................................................... 1


 Power and Output cable .............................. 1
 O-ring (Silicon)* ........................................... 1
 O-ring (EPDM)* ........................................... 1
 Instruction manual (this book) ..................... 1
 Inspection certificate ................................... 1
*CM-BASEα-40S comes with O-ring (EPDM)×2 and no O-ring (silicon).

(2) Installation

 ◇ Do not supply power (DC24V) until cable connection has been


established.
WARNING
① The CM-BASEα should be supplied with DC24V (allowable fluctuation is ±10%).
② The CM-BASEα should be installed in a location with an ambient temperature of 5 to
40 ˚C.
③ Because the CM-BASEα incorporates highly precise components, DO NOT install in
locations exposed to direct sunlight or near a heating source, or in an environment
that is dusty or exposed to corrosive gasses.
④ The CM-BASEα should be installed in a location that is free from vibration. When
installing, take special care to avoid any strong shock to the instrument.
⑤ Do not touch the prism surface with your hand. Finger-prints left on the prism surface
may cause sample to build up on the prism.
In the event of contact with the prism surface, clean carefully with a soft tissue soaked
with ethyl alcohol.
In order to prevent scratches, never clean the prism surface using abrasive materials.

8
4. Names and Functions of Components
① Liquid Crystal Display (LCD) ⑥ Screw mounting holes
Displays the measured values. Used to mount the main unit to the
stand (optional), etc.
② ZERO key
Press for zero-setting and offset / bias ⑦ Connector
function setting. Terminal to connect the power
(DC24V) and output cable.
③ Set key
Press when setting the alarm output ⑧ Prism
Corrosion resistant optical glass, with
④ Indicator Lamp (Green) a polished surface to reflect light.
The light flashes during zero-setting,
and stays lit during measurement. ⑨ Prism stage
Connected to the sample inlet and
⑤ Indicator Lamp (Red) fastened by a clamp band.
The light comes on/flashes when an
error occurs.

9
5. Mounting the Sample Inlet Unit
 ◇ Turn off the power (DC24V) before mounting. Electrical shock
may occur if the unit is mounted with the power connected.
WARNING

 ◇ Ensure that the prism is clean and free of any damage and/or
scratches. Completely remove any sample before installing the
CAUTION CM-BASEα to piping or equipment.

When installing the CM-BASEα, be sure to note the following points.


① The size of the prism stage of the CM-BASEα is a 3S ferrule.
② Install the CM-BASEα so that the prism surface is at a right angle to the ground.
③ Connect the unit to the piping so that the sample flow directly contacts the prism
surface. The direct flow of samples (and self cleaning solutions) in contact with the
prism will keep substances from adhering to the prism surface.
④ The sample solution must remain in the range of the temperature compensation.
⑤ During operation, build up of solids, dirt and/or grease may form on the prism surface.
When this occurs, the prism surface must be manually cleaned (See page 26.). For
ease of cleaning, the CM-BASEα should be installed in such a manner so that the unit
can be easily removed from the piping or solution tank.

Sample inlet units are available as pipe fittings: straight type and L type.
The straight type should be installed on straight sections of piping. The L type inlet
should serve as the joining piece for piping intended to align in an L shape.

There are three ways to connect a sample inlet to a pipe: IDF/ISO clamp union (ferrule),
IDF/ISO screw union (screw), and JIS Flange.
Other sample inlets available include small diameter series compression fitting (oute r
diameter 10mmφ) and hose connector (outer diameter 12mmφ).

Straight type L type

Compression Fitting Hose Connector

10
Mounting procedure (Fig. 5-1, Fig. 5-2, and Fig. 5-3)
① Install the CM-BASEα so that the prism surface is at a right angle to the ground.
② Attach the sample inlet unit to the CM-BASEα with O-ring inserted between them, and
fasten them together with the clamp band.
③ Install the inlet unit so that the sample solution runs from the lower nozzle to the upper
nozzle to prevent air bubbles from forming.
④ When connecting the tubes to the hose connector, clamp them with a tie band. The tie
bands provided with the hose connector are made of plastic. If chemicals corrosive to
plastics are used, substitute with tie bands made of other material.
⑤ The prism surface may become contaminated with solids, dirt and/or grease. If this
happens, the prism surface must be cleaned by hand. (See page 26.) The sample
inlet unit should be installed in such a manner that it can be easily removed to allow
access to the prism for cleaning.

Prism stage
O-ring
(silicon or EPDM)
Flow of solution
Sample inlet Prism stage
Clamp band
unit
(optional) Top
ex.hose connector

Bottom
O-ring (silicon
or EPDM) Flow of solution

Fig. 5-1 Fig. 5-2 Fig. 5-3

Dimensions
CM-BASEα

11
6. External Output
 ◇ Turn off the power (DC24V) when connecting the cable from the
terminal.
WARNING
From the bottom of the main unit`s body, there is an external data output for RS-232C
and Recorder Output (4 to 20mA).

The provided cable connects to the base of the CM-BASEα series, and it provides power
(DC24V) to the instrument and transmits Brix and temperature data via RS-232C, and
transmits Brix data via DC 4-20mA. Brix values ranging from -2.0 to 53.5% are
communicated as DC ranging from 4 to 20mA respectively.

Connector pin
Code color Signal name
number
1 Black DC24V
DC24V
2 Black / White
GND
3 Red DC4 to 20mA
4 Yellow Low-limiter output
5 Brown High-limiter output
6 Yellow / White Limiter Com
7 Red / White DC4 to 20mA GND
8 - -
9 Green / White RS-232C GND
10 Green RS-232C

(1) Recorder Output


Output Brix data only.
Brix values ranging from -2.0 to 53.5% are communicated as DC ranging from 4 to 20mA
respectively.

(2) RS-232C Output


Output both Brix and temperature.
Communication parameters Transmit data
BAUDRATE : 2400bps aa.a,bb.b
DATA LENGTH : 7bit
PARITY : Even aa.a represents Brix value. The Brix display range is
STOP BIT : 1bit "-2.0 to 53.5".
When Brix value is less than -2.1, LL.L will be
displayed.
When Brix value is more than 53.6, HH.H will be
displayed.
bb.b represents temperature.

Please refer to the specification page for the special scale series.
12
Computer Output
① Computer - Data Setting

Download a terminal emulator for PC serial communication.


Here, the open-source software “Tera Tarm” is used as an example.

Download Tera Term from a website, such as the one below:


https://ttssh2.osdn.jp/index.html.en

(1) Start Tera Term.


Select "serial" on the New connection dialogbox.
Select the port number.
Click OK.
※ Check the port number.
"Control Panel"  "System and Security"  "Device Manager"  "Port"

(2) Click Setup, and then Serial port.

13
(3) The serial settings are conformed to the instrument settings.
Enter the port number selected in step (1).
Click OK.

(4) Click Setup, and then Terminal port.

(5) Enter the settings as shown below and Click OK.

14
② Data Output From Main Unit to PC
Every time a measurement is taken, a new row of data appears in the Tera Term
window.

Fixed range (No zero suppression) : ○○.○,△△.△ CR / LF


○○.○ : Brix(%)
The Brix(%) output range is "-2.0 to 53.5".
Example
Output Data Brix(%)
6.3 6.3
25.0 25.0
LL.L -2.1 or less
HH.H 53.6 or higher

△△.△ : Temperature
Example
Output Data Temperature(˚C)
9.5 9.5˚C
23.5 23.5˚C

Please refer to the specification page for the special scale series.

15
(3) Alarm Output (high- and low-limiter output)
User can decide own acceptable Brix range, and set it as upper and lower limit of alarm
output.When the value exceeds the acceptable range, alarm output will be operated.
N During alarm output is operated, the value on display will be blinking.

User can also set whether alarm output can be continued (delay time setting) after alarm
output is operated and a few seconds have passed.

Minimum width
Factory settings Setting range of setting range
Lower Limit Brix -2.0% Brix -2.0 to 52.5%
Brix 0.1%
Upper Limit Brix 53.5% Brix -1.0 to 53.5%
Delay Time 0 second 0 to 99 seconds 1 second
Please refer to the specification page for the special scale series.

C For upper and lower limit setting and delay time setting, please refer “12.Setting
Alarms” on page 23.

・High- and low-limiter output typical applications

a. Drive a relay b. Turn on a LED


Photocoupler V+ Photocoupl V
er +
LDE R
Relay coil

c. Feed a sequencer or the like at the signal level (TTL)

V+
Photocoupler R
Sequencer

COM

※R (resistance) and V+ are not necessary if the input to a sequencer or the like is pulled up.

Recommended photocoupler operating conditions


Parameter Symbol Minimum Typical Maximum Unit
Supply voltage V+ - 5 24 V
Collector current Ic - - 40 mA

16
7. Power Supply
 ◇ NEVER connect the CM-BASEα to power other than DC24V
(allowable fluctuation is ±10%).
WARNING ◇ NEVER use a power cable that is damaged, cut, broken, or
altered. Fire, electrical shock or burns may occur.
To purchase replacement power cables, contact an Authorized
ATAGO Distributor.

① Make sure that the cable is properly connected to the port.

② Once the power (DC24V) is turned on to the instrument, either the green light or red
light will come on.
m The CM-BASEα has no power switch. When power (DC24V) is supplied to the
CM-BASEα, the measurement value display illuminates and the Brix(%)
measurement commences.

The green light comes on when a sufficient amount of liquid with a Brix value of -2.0 to
53.5% is passing by the prism. When there is not enough liquid passing by, the red light
turns on and error message "LLL" is displayed. When the Brix of the liquid is above
53.6% or more, the red light turns on and "HHH" is displayed.

17
8. Measuring
 ◇ DO NOT measure any sample that can damage the prism or the
sample inlet unit. Sample temperature should be kept between
CAUTION 10˚C and 50˚C when the power (DC24V) is turned on.
◇ If the sample solution could potentially stain the prism,
immediately clean the prism after measurement (following the
instructions on page 26 of this instruction manual).

① When power (DC24V) is supplied to the CM-BASEα, the Brix(%) measurement starts.
(*) The CM-BASEα has no power switch.

② The Brix(%) value will be displayed when sample flows onto the prism surface.

③ If there is no sample on the prism surface (only air), the red light is on and the error
message LLL will be displayed.
External output relationship is shown in the table below.
m See page 25 if the red light is on even though the prism surface is sufficiently
covered with liquid.

④ The CM-BASEα constantly detects the temperature of the prism. When the sample
temperature is within the range of 10 to 50˚C, the Brix(%) values are automatically
compensated for temperature.
m A left arrow will appear on the screen when the sample temperature is 9.4˚C or
less, or 50.6˚C or more. The Brix values displayed while the arrow is displayed
are not properly temperature-compensated.

⑤ For calibration (zero-setting) see page 19.

Brix Display Indicator Lamp DC RS-232C


-2.1% or less LLL Red 4mA LL.L
-2.0 to 53.5% Measured value Green 4 to 20mA Measured value
53.6% or more HHH Red 20mA HH.H

Temperature Display Indicator Lamp DC RS-232C


9.4˚C or less ”←” Lighting Red & Green - Measured Temperature
9.5 to 50.5˚C - Green - Measured Temperature
50.6˚C or more ”←” Lighting Red & Green - Measured Temperature

Please refer to the specification page for the special scale series.

18
9. Zero-setting
m Before zero-setting, confirm that the prism surface is clean.

① Confirm that the sample inlet unit is properly connected to the piping.

② Let tap water flow through the piping.

③ Supply power (DC24V) to the CM-BASEα referring to the procedure described in


Chapter 7. "Power Supply" on page 12.
Green light is illuminated.

④ The current measurement is displayed and output.


(*)RS-232C also outputs the temperature.

⑤ Press the ZERO key.

⑥ The green light and “000” on the LCD will flash three times.
Once zero-setting is complete, the green light will remain lit and it will start taking the
measurements again.
m If zero-setting is not successfully completed, the red light will flash and “AAA”
will display on the LCD. Pressing the ZERO key once more will turn off the red
light and will restart taking measurements. Turn off the power (DC24V), clean
the prism, and try zero-setting again with an ample amount of tap water.

19
10. Offset Function
There is an offset function that allows to enter and display the coefficient (a) and constants
(b) of the measured value. (CM-BASEα, CM-BASEα-101S only)

For cutting oil, the actual concentration and the displayed value on the instrument differs
depending on the type of oil being measured. For those case, the actual concentration can be
displayed by caluculating the converstion factor and the coefficient (a).

y=ax+b While using offset function, a


y:actual concentration mark will be shown on the
x:value measured by the device upper right of display.

For addition/subtraction (b) [Range: -9.9 to 10.0]

① Hold the ZERO key for about 3 seconds (while the power is on).

② "b" flashes 3 times.


To remove the offset function, continue pressing the key until it
flashes 3 times (page21.).

③ Select value for addition/subtraction (b).


Each time SET key is pressed, the value changes by +0.1.
Each time ZERO key is pressed, the value changes by -0.1.
Press and hold the keys to fast forward the numbers.

④ Confirm by pressing SET key and ZERO key at the same time.
Next, move to setting of coefficient (a).

For coefficient (a) [Range: 0.1 to 10.0]

⑤ "a" flashes 3 times.

⑥ Enter the coefficient.


Refer step ③ from above.

⑦ Confirm by pressing SET key and ZERO key at the same time.

⑧ Setting completed.
It automatically returns to measurement.

20
*To remove the Offset function.

To remove the offset function, set the default values (a: 1.0, b: 0.0).
It can also be removed automatically by holding the ZERO key during setting.

How to do the automatic removement for the offset function

① Press and hold ZERO key.

② Keep pressing ZERO key while "b" is blinking.

③ Release ZERO key.


Set "0.0", and confirm.

④ "a" flashes.

⑤ Set "1.0", and confirm to cancel the offset function.


It automatically returns to measurement.

21
11. Bias Adjustment
The Bias Adjustment feature allows the instrument to display readings that have been
adjusted by a fixed value added/substracted from the actual measured value.
(CM-BASEα and CM-BASEα-101S have an offset function (see P.21 for details)).
Hold the ZERO key for approximately 5 seconds to activate the TEST mode, and the
displayed value will start flashing.
The display value increases by 0.1 each time the ZERO key is pressed. The value can only
increase, not decrease.
Continue to press the ZERO key until the maximum value +2.0 is dsplayed, and then -2.0 will
appear. From then on, the value increases from -2.0 by 0.1. (Example: 2.0 → 1.9)

Example:
Displaying 10.0% as 10.5%

① Hold the ZERO Key

② Flashing

③ Select value for bias.


Each time SET key is pressed, the value changes by +0.1.
Each time ZERO key is pressed, the value changes by -0.1.
Press and hold the keys to fast forward the numbers.

④ Confirm by pressing SET key and ZERO key at the same time.

⑤ Setting completed.

The bias adjustment will reset when the ZERO setting is done.
Writing down thr biaz setting is highly recommended.

22
12. Setting Alarms
For lower limit (ALL)

① Hold the SET key for about 3 seconds (while the power is on).

② "ALL" flashes 3 times.

③ Select value for lower limit(ALL).


Each time SET key is pressed, the value changes by +0.1.
Each time ZERO key is pressed, the value changes by -0.1.
Press and hold the keys to fast forward the numbers.

④ Confirm by pressing SET key and ZERO key at the same time.
Next, move to setting of upper limit (ALH).

For upper limit (ALH)

⑤ "ALH" flashes 3 times.

⑥ Enter the upper limit.


Refer step ③ from above.

⑦ Confirm by pressing SET key and ZERO key at the same time.
Next, move to setting of delay time (ALd).

23
For delay time (ALd)

⑧ "ALd" flashes 3 times.

⑨ Enter the delay time.


Refer step ③ from above.

⑩ Confirm by pressing SET key and ZERO key at the same time.

⑪ Setting completed.
It automatically returns to measurement.

24
13. Error and Display Lamp
(1) During measurement (including when the power is turned on)
●error sign: The red light is on and "LLL" is displayed.
<situation> No or an insufficient amount of sample is on the prism surface.

solution: Pour a sufficient amount of sample within the measurement range.

<situation> When a sufficient amount of sample within the indication range is on the prism
surface.

solution: Turn the power (DC24V) off and ensure that the prism is clean. If the error persists
even when there is a sufficient amount of sample to cover the prism, air bubbles or
undissolved solids may be the cause.

●error sign: The red light is on and "HHH" is displayed.


<situation> The sample measured above the upper measurement limit.

solution: Measure a sample within the measuring range.

<situation> When a sufficient amount of sample within the indication range is poured.

solution: Turn the power (DC24V) off and ensure that the prism is clean. If the error persists
even when there is a sufficient amount of sample to cover the prism, air bubbles or
undissolved solids may be the cause.

(2) During zero-setting


●error sign: The red light flashes and "AAA" is displayed.
<situation> When pressing the ZERO key, there is no water or an insufficient amount of water,
or a substance other than water on the prism surface.

solution: Try zero-setting again with an ample amount of tap water.

<situation> When pressing the ZERO key, with an ample amount of tap water on the prism
surface.

solution: Turn the power (DC24V) off and ensure that the prism is clean. Try zero-setting
again with an ample amount of tap water.

(3) During measurement or zero-setting


●error sign: Both red and green lights are on and arrow mark "←" is displayed.
<situation> The sample temperature is outside the temperature compensation range.

solution: The measurement values displayed are not properly temperature-compensated.


Measure a sample within the specified temperature range.

25
14. Cleaning the Prism
 ◇ Before running hazardous substance(s) through any system,
necessary precautions should be taken to ensure the safe
WARNING handling of the hazardous substance(s). If using a sample inlet
unit, use caution when disconnecting the CM-BASEα unit.
◇ Before cleaning the prism, be sure to turn off the power
(DC24V).

① Detach the clamp band that connects the main unit to the sample inlet unit, piping or
tank.

② Clean the prism surface carefully with a soft tissue soaked with warm water or ethyl
alcohol. If the sample solution contains oil or grease, use ethyl alcohol to ensure the
prism surface does not develop a film. Development of a film on the prism could
cause erroneous measurements.

③ NEVER clean the prism with an abrasive material. Cleaning the prism with an
abrasive material could cause scratches on the prism which could lead to erroneous
measurements.

④ After cleaning is complete, re-attach the CM-BASEα unit to the sample inlet unit,
piping or tank.

Clean this prism surface carefully with a soft


tissue soaked with warm water or ethyl
Prism alcohol.

26
15. Consumable Parts and Optional Items
(1) Consumable Parts
The following consumable parts are available for the instrument.
These items should be monitored and replaced as necessary. To place an order, please
contact an Authorized ATAGO Distributor.
Part name Part number Description
Tie band RE-8507 Maximum temperature: Max. 150˚C
Quantity: 10 pieces
For water bath connection
O-ring (Silicon) RE-68100
O-ring used to connect the sample inlet unit to the
O-ring (EPDM) RE-68115
prism stage unit.
O-ring (Viton) RE-68002

(2) Optional Items


The following optional items are available for the instrument.
These items can be ordered through an Authorized ATAGO Distributor.
Part name Part number Description
Hose connector Outside diameter of the Hose connector:
RE-67501
12mmφ
Compression Fitting RE-67503 Compression fitting 10mmφ
Straight type RE-67511 1S
IDF/ISO clamp union RE-67512 1.5S
(ferrule) RE-67521 2S
Straight type RE-67523 2S
IDF/ISO screw union
Straight type RE-67515 25A
JIS Flange RE-67525 40A
L type RE-67611 1S
IDF/ISO clamp union 2S
RE-67621
(ferrule)
Stand for CM-BASEα RE-67690
Bracket for CM-BASEα RE-67691
Cable for CM-BASEα(2m) RE-65113
Cable for CM-BASEα RE-65114

27
16. Relationships between Brix(%) Values and
Refractive Index (nD) Values
The relationships between Brix(%) values and Refractive Index (nD) values are listed in
this table for your reference.

Relationships between Brix(%) values and Refractive Index (nD) values


% % % % %
0 1.33299 20 1.36384 40 1.39986 60 1.44193 80 1.49071
1 1.33442 21 1.36551 41 1.40181 61 1.44420 81 1.49333
2 1.33586 22 1.36720 42 1.40378 62 1.44650 82 1.49597
3 1.33732 23 1.36889 43 1.40576 63 1.44881 83 1.49862
4 1.33879 24 1.37060 44 1.40776 64 1.45113 84 1.50129

5 1.34026 25 1.37233 45 1.40978 65 1.45348 85 1.50398


6 1.34175 26 1.37406 46 1.41181 66 1.45584
7 1.34325 27 1.37582 47 1.41385 67 1.45822
8 1.34477 28 1.37758 48 1.41592 68 1.46061
9 1.34629 29 1.37936 49 1.41799 69 1.46303

10 1.34782 30 1.38115 50 1.42009 70 1.46546


11 1.34937 31 1.38296 51 1.42220 71 1.46790
12 1.35093 32 1.38478 52 1.42432 72 1.47037
13 1.35250 33 1.38661 53 1.42647 73 1.47285
14 1.35408 34 1.38846 54 1.42863 74 1.47535

15 1.35568 35 1.39032 55 1.43080 75 1.47787


16 1.35729 36 1.39220 56 1.43299 76 1.48040
17 1.35891 37 1.39409 57 1.43520 77 1.48295
18 1.36054 38 1.39600 58 1.43743 78 1.48552
19 1.36218 39 1.39792 59 1.43967 79 1.48811

m Refractive Index values correlating to Brix 0 to 85% in the table above have been
officially determined by ICUMSA (International Committee of Uniform Method of
Sugar Analysis held in 1974).

28
17. Specifications
Cat.No 3713 CM-BASEα
Measurement scale Brix(%) (Automatic Temperature Compensation)
Measurement range Brix 0.0 to 53.0% (indication -2.0 to 53.5)
Minimum indication Brix 0.1%
Measurement accuracy Brix ±0.5% (for measurement value of Brix 0.0 to 53.0%)
Measurement temperatures 10 to 50˚C
Temperature accuracy ±2.0˚C
Measurement Interval
Approx. 2 seconds per measurement .
(Same as output interval)
Temperature correction
Based on the temperature correction table for sucrose.
values
Brix -2.0 to 53.5% = DC4 to 20mA
Output
RS-232C output: Brix and temperature
Source LED (D-line approximation)
Factory Minimum width
Setting range of setting range
settings
Lower Limit Brix Brix
(ALL) -2.0% -2.0 to 92.5% Brix
Alarm Output 0.1%
Upper Limit Brix Brix
(ALH) 93.5% -1.0 to 93.5%
Delay Time 0 second 0 to 99 seconds 1 second
(ALd)
Temperature sensor Thin film platinum sensor
Materials in contact with the Prism: Sapphire
solution Prism stage : SUS304
Resistible pressure on the
0.98MPa(10kgf/cm 2)
prism unit
International Protection
IP67
Class
Power supply DC24V (Allowable fluctuation is ±10%)
Power consumption 0.6VA
・Use the instrument at an altitude below 5,000m (above
sea level).
・Use the instrument indoors.
・Use the instrument where the temperature is between 5
to 40˚C.
Environmental conditions ・Use the instrument under the condition where humidity
is 80% at 31˚C or lower, falling linearly to 50% at 40˚C.
・Main supply voltage fluctuation should not to exceed
±10% the nominal voltage.
・Installation categories (Overvoltage Categories):ll
・The pollution degree is 2 (according to IEC60664).

29
CM-BASEα Special Scale Series
Model CM-BASEα-03S CM-BASEα-04S CM-BASEα-05S CM-BASEα-06S
Cat.No. 3783 3784 3785 3786
Measurement Salinity of
Salinity Salinity (S.G.) Salinity (Baume)
items Seawater
Measurement
0.0 to 28.0% 1.000 to 1.217 0.0 to 25.7° 0 to 100‰
range
Minimum
0.1% 0.001 0.1° 1‰
indication
Measurement
±0.5% ±0.005 ±0.5° ±5‰
accuracy
Temperature
10.0 to 50.0˚C 10.0 to 40.0˚C 10.0 to 40.0˚C 10.0 to 40.0˚C
compensation
Indication range -1.5 to 28.5% 1.000 to 1.230 -1.5 to 26.2° -15 to 100‰
Indication
temperature 9.5 to 50.5˚C 9.5to 40.5˚C 9.5 to 40.5˚C 9.5 to 40.5˚C
range
Bias Adjustment ±2.0% ±0.020 ±2.0° ±20‰
Factory settings Factory settings Factory settings Factory settings
ALL:-2.0% ALL:1.000 ALL:-1.5% ALL:-15‰
ALH:28.5% ALH:1.230 ALH:26.2% ALH:100‰
ALd:0 second ALd:0 second ALd:0 second ALd:0 second
Setting range Setting range Setting range Setting range
Alarm Output
ALL:-2.0 to 27.5% ALL:1.000 to 1.220 ALL:-1.5 to 25.2% ALL:-15 to 90‰
ALH:-1.0 to 28.5% ALH:1.010 to 1.230 ALH:-0.5 to 26.2% ALH:-5 to 100‰
Minimum width: Minimum width: Minimum width: Minimum width:
0.1% 0.001 0.1% 1‰
ALd:0 to 99seconds ALd:0 to 99seconds ALd:0 to 99seconds ALd:0 to 99seconds
aaa,bb.b
aa.a,bb.b a.aaa,bb.b aa.a,bb.b
serial aaa :
aa.a : a.aaa : aa.a :
communication Salinity of
Salinity(%: W/W) Salinity (S.G.) Salinity (Baume)
Transmit data Seawater(‰)
bb.b : bb.b : bb.b :
(Fixed range) bb.b :
Temperature Temperature Temperature
Temperature
* Other specifications are the same as CM-BASEα (Cat.No.3713).

30
CM-BASEα Special Scale Series
Model CM-BASEα-07S CM-BASEα-08S CM-BASEα-27S CM-BASEα-29S
Cat.No. 3787 3788 3791 3792
Measurement Sea Water Concentration of
Sea Water (S.G.) Citric Acid
items (Baume) Soy milk
Measurement
1.000 to 1.070 0.0 to 10.0° 0.0 to 20.0% 0.0 to 10.0%
range
Minimum
0.001 0.1° 0.1% 0.1%
indication
Measurement
±0.005 ±0.5° ±0.5% ±0.5%
accuracy
Temperature
10.0 to 40.0˚C 10.0 to 40.0˚C 10.0 to 50.0˚C 10.0 to 40.0˚C
compensation
Indication range 1.000 to 1.075 -1.5 to 10.5° -1.5 to 20.5% -2.0 to 10.5%
Indication
temperature 9.5 to 40.5˚C 9.5 to 40.5˚C 9.5 to 50.5˚C 9.5 to 40.5˚C
range
Bias Adjustment ±0.020 ±2.0° ±2.0% ±2.0%
Factory settings Factory settings Factory settings Factory settings
ALL:1.000 ALL:-1.5° ALL:-1.5% ALL:-2.0%
ALH:1.075 ALH:10.5° ALH:20.5% ALH:10.5%
ALd:0 second ALd:0 second ALd:0 second ALd:0 second
Setting range Setting range Setting range Setting range
Alarm Output
ALL:1.000 to 1.065 ALL:-1.5 to 9.5° ALL:-1.5 to 19.5% ALL:-2.0 to 9.5%
ALH:1.010 to 1.075 ALH:-0.5 to 10.5° ALH:-0.5 to 20.5% ALH:-1.0 to 10.5%
Minimum width: Minimum width: Minimum width: Minimum width:
0.001 0.1° 0.1% 0.1%
ALd:0 to 99seconds ALd:0 to 99seconds ALd:0 to 99seconds ALd:0 to 99seconds
aa.a,bb.b aa.a,bb.b aa.a,bb.b
a.aaa,bb.b
serial aa.a : aa.a : aa.a :
a.aaa :
communication Sea Water Concentration of Citric Acid
Sea Water (S.G.)
Transmit data (Baume) Soy milk (%: W/W)
bb.b :
(Fixed range) bb.b : bb.b : bb.b :
Temperature
Temperature Temperature Temperature
* Other specifications are the same as CM-BASEα (Cat.No.3713).

31
CM-BASEα Special Scale Series
Model CM-BASEα-30S CM-BASEα-38S CM-BASEα-39S CM-BASEα-40S
Cat.No. 3793 3794 3795 3796
Hydrogen
Measurement Dimethylformamid Sodium Hydroxide
Acetic acid Peroxide Solution
items e Concentration Concentration
Concentration
Measurement
0.0 to 20.0% 0.0 to 45.0% 0.0 to 50.0% 0.0 to 38.0%
range
Minimum
0.2% 0.2% 0.2% 0.1%
indication
Measurement
±1.0% ±1.0% ±1.4% ±0.5%
accuracy
Temperature
10.0 to 40.0˚C 10.0 to 40.0˚C 10.0 to 35.0˚C 10.0 to 40.0˚C
compensation
Indication range -2.0 to 20.6% -2.0 to 45.6% -3.0 to 51.0% -1.0 to 38.5%
Indication
temperature 9.5 to 40.5˚C 9.5 to 40.5˚C 9.5 to 35.5˚C 9.5 to 40.5˚C
range
Bias Adjustment ±2.0% ±2.0% ±2.0% ±2.0%
Factory settings Factory settings Factory settings Factory settings
ALL:-2.0% ALL:-2.0% ALL:-3.0% ALL:-1.0%
ALH:20.6% ALH:45.6% ALH:51.0% ALH:38.5%
ALd:0 second ALd:0 second ALd:0 second ALd:0 second
Setting range Setting range Setting range Setting range
Alarm Output
ALL:-2.0 to 19.6% ALL:-2.0 to 44.6% ALL:-3.0 to 50.0% ALL:-1.0 to 37.5%
ALH:-1.0 to 20.6% ALH:-1.0 to 45.6% ALH:-2.0 to 51.0% ALH:0.0 to 38.5%
Minimum width: Minimum width: Minimum width: Minimum width:
0.1% 0.1% 0.1% 0.1%
ALd:0 to 99seconds ALd:0 to 99seconds ALd:0 to 99seconds ALd:0 to 99seconds
aa.a,bb.b
aa.a,bb.b aa.a,bb.b aa.a,bb.b
serial aa.a :
aa.a : aa.a : aa.a :
communication Acetic Acid
DMF (%: W/W) H2O2 (%: W/W) NaOH (%: W/W)
Transmit data (%: W/W)
bb.b : bb.b : bb.b :
(Fixed range) bb.b :
Temperature Temperature Temperature
Temperature
* Other specifications are the same as CM-BASEα (Cat.No.3713).

32
CM-BASEα Special Scale Series

CM-BASEα-
Model CM-BASEα-43S CM-BASEα-Urea CM-BASEα-101S
Dampening Water
Cat.No. 3797 3789 3798 3782
Measurement Magnesium Urea
Cutting Oil Dampening Water
items Chloride Concentration
Measurement
0.0 to 30.0% 0.0 to 50.0% 0.0 to 50.0% 0.0 to 50.0%
range
Minimum
0.1% 0.1% 0.1% 0.1%
indication
Measurement
±0.5% ±0.5% ±0.5% ±0.5%
accuracy
Temperature
10.0 to 40.0˚C 10.0 to 40.0˚C 10.0 to 50.0˚C 10.0 to 50.0˚C
compensation
Indication range -1.0 to 30.5% -2.0 to 50.5% -2.0 to 50.5% -2.0 to 50.5%
Indication
temperature 9.5 to 40.5˚C 9.5 to 40.5˚C 9.5 to 50.5˚C 9.5 to 50.5˚C
range
Bias Adjustment ±2.0% ±2.0% - ±2.0%
Factory settings Factory settings Factory settings Factory settings
ALL:-1.0% ALL:-2.0% ALL:-2.0% ALL:-2.0%
ALH:30.5% ALH:50.5% ALH:50.5% ALH:50.5%
ALd:0 second ALd:0 second ALd:0 second ALd:0 second
Setting range Setting range Setting range Setting range
Alarm Output
ALL:-1.0 to 29.5% ALL:-2.0 to 49.5% ALL:-2.0 to 49.5% ALL:-2.0 to 49.5%
ALH:0.0 to 30.5% ALH:-1.0 to 50.5% ALH:-1.0 to 50.5% ALH:-1.0 to 50.5%
Minimum width: Minimum width: Minimum width: Minimum width:
0.1% 0.1% 0.1% 0.1%
ALd:0 to 99seconds ALd:0 to 99seconds ALd:0 to 99seconds ALd:0 to 99seconds
aa.a,bb.b
aa.a,bb.b aa.a,bb.b aa.a,bb.b
serial aa.a :
aa.a : aa.a : aa.a :
communication Magnesium
Urea Cutting Oil Dampening Water
Transmit data Chloride (%: W/W)
bb.b : bb.b : bb.b :
(Fixed range) bb.b :
Temperature Temperature Temperature
Temperature
* Other specifications are the same as CM-BASEα (Cat.No.3713).

33
RS-232C
Measurement Display Indicator Lamp DC
(Depends on the product)
Below the Red
LLL 4mA LLL/LL.L/L.LLL
indication range
within the Green
Measured value 4 to 20mA Measured value
indication range
Above the Red
HHH 20mA HHH/HH.H/H.HHH
indication range

Temperature Display Indicator Lamp DC RS-232C


Below range ”←” Lighting Red & Green - Measured Temperature
within the
- Green - Measured Temperature
indication range
Above range ”←” Lighting Red & Green - Measured Temperature

34
18. Repair Service and Warranty Period
The CM-BASEα series is a precise electronic instrument which incorporates both optical
and electrical components. Due to the complex interaction of these components, repairs
and/or adjustments of the CM-BASEα series unit must be performed by an ATAGO
engineer or a properly trained service technician at an ATAGO Authorized Service Center.
Authorized Service Center technicians have completed maintenance courses and have a
vast knowledge of ATAGO instruments. Any simple inspection or replacement of parts
described in this manual can be performed by the end-user. Only ATAGO engineers and
properly trained service technicians are allowed to perform repairs or disassemble the
CM-BASEα series. Any attempt to make repairs or disassemble the unit will void the
warranty.
The warranty period of the CM-BASEα series is one year from the date of purchase. This
warranty covers manufacturer's defects. If any manufacturer's defect is found during the
warranty period, the CM-BASEα series will be repaired under warranty. The prism of the
CM-BASEα series is considered a consumable item and is not covered under the
warranty.
All instruments received for repair are subject to a possible inspection fee. If the unit is
inspected and found to be either in good working order or is not covered by the warranty,
the customer will be responsible for any inspection fees, repair costs including labor,
parts and materials use, and shipping charges.

● Replacement Part Information


Please note that ATAGO cannot guarantee that replacement parts will be available
after a unit has been discontinued. ATAGO will make every effort to secure
replacement parts for a period of at least seven years after discontinuation of any
product.

● Periodic inspection service (charged):


To ensure long-term, precise and stable operation of the CM-BASEα series, we
recommend for the unit to be inspected periodically (at least once every two years).
Periodic inspection service can be requested through an Authorized ATAGO
Distributor or directly from an Authorized Service Center.
Periodic inspection service includes:
 Inspection, confirmation and replacement of functional parts (if necessary)
 Inspection and adjustment of the span
 Cleaning the prism
 Replacement of the dehumidifying agent

ATAGO CO., LTD.


When contacting your preferred distributor regarding repairs or troubleshooting, please
inform them of the serial number of the unit.

35
19. ATAGO CO.,LTD. Service Centers
ATAGO has Authorized Service Centers around the world. Below is the list of countries where
you can find an ATAGO Authorized Service Center. If your ATAGO instrument requires
servicing please contact ATAGO at the following e-mail address.
[email protected]
Please provide your company name, address and telephone number so that we can direct
your inquiry to the Authorized Service Center nearest you. The Authorized Service Center in
your area will contact you within 1 to 2 business days.

North America Europe


Canada Netherlands U.K. Belarus
U.S.A. Italy Belgium Ukraine
Mexico Germany Poland Serbia
France Greece Croatia
Spain Russia Romania

Central America Middle East / Africa Asia / Oceania


Costa Rica Iran Australia
El Salvador Turkey China
Guatemala Saudi Arabia India
Panama Israel Thailand
Lebanon Korea
South America South Africa Taiwan
Argentina Egypt Indonesia
Bolivia Malaysia
Brazil Singapore
Colombia Philippines
Chile Bangladesh
Ecuador Pakistan
Paraguay Vietnam
Peru
Uruguay

36
Headquarters: The Front Tower Shiba Koen, 23rd Floor
2-6-3 Shiba-koen, Minato-ku, Tokyo 105-0011, Japan
TEL: 81-3-3431-1943 FAX: 81-3-3431-1945
[email protected] https://www.atago.net/

TEL: 1-425-637-2107 FAX: 1-425-637-2110


[email protected]

TEL: 91-22-28544915 / 40713232


[email protected]

TEL: 66-21948727-9 ,66-21171549


[email protected]

TEL: 55 16 3913-8400
[email protected]

TEL: 39 02 36557267
[email protected]

TEL: 86-20-38108256
[email protected]

TEL: 7-812-777-96-96
[email protected]

TEL: 7-727-257-08-95
[email protected]

2304K Printed in Japan

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