MWS ST SR 2 - Operation - Manual 2014 02 20
MWS ST SR 2 - Operation - Manual 2014 02 20
MWS ST SR 2 - Operation - Manual 2014 02 20
DELUXE MODEL
MWS-ST-2 [TRANSMITTER]
MWS-SR-2 [RECEIVER]
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WADECO MICROWAVE LEVEL SWITCH MWS-ST/SR-2 DELUXE MODEL
TABLE of CONTENTS
OPERATION PRINCIPAL…... 3
FEATURES…………………… 4
SPECIFICATIONS…………... 5
APPLICATIONS………….….. 6
HARDWARE OPTIONS….…. 10
INSTALLATION &
MOUNTING…………………… 20
WIRING……………………….. 25
FUNCTION OF SWITCHES,
INDICATORS AND
RHEOSTATS…………………. 27
SENSITIVITY
ADJUSTMENT……………….. 28
GUARANTEE………………… 29
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WADECO MICROWAVE LEVEL SWITCH MWS-ST/SR-2 DELUXE MODEL
OPERATION PRINCIPAL
Detection output
detection in bins and silos. The sensor may
also be used as a proximity switch for
detection of vehicles such as dump trucks
and rail cars.
Penetrability of Microwaves
Harsh environments may result in a buildup
of contaminants on the sensing head; Received power level
however, the sensor is easily able to
penetrate such buildup thanks to the high Heterodyne method (WADECO)
penetrability of microwaves. Diode method (commonly used)
Noise level
When microwaves transmitted through air
Minimum received power: -70dBm
encounter an object, some will be reflected,
some absorbed and the rest will pass Minimum received power: -50dBm
through the object. The amount of
microwaves passing through the object The heterodyne detection method gives
depends on its composition. detection output that is proportional to the
received power level, whereas the diode
Generally speaking, microwaves cannot detection method gives detection output that
penetrate metals and are reflected; water is proportional to the square of the received
absorbs the most microwaves. power level.
Microwaves can easily pass through Therefore the heterodyne method allows
plastics, glass, ceramic, paper etc. detection with a minimum received power
that is lower than that of the minimum level
Safety of Microwaves required by the diode detection method. This
greatly increases the operating
The sensor’s output is regulated to assure range/penetrability without any increase in
compliance with FCC Rule 15, covering field the power of the transmitted microwave
disturbance devices. radiation.
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WADECO MICROWAVE LEVEL SWITCH MWS-ST/SR-2 DELUXE MODEL
FEATURES
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WADECO MICROWAVE LEVEL SWITCH MWS-ST/SR-2 DELUXE MODEL
SPECIFICATIONS
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WADECO MICROWAVE LEVEL SWITCH MWS-ST/SR-2 DELUXE MODEL
APPLICATIONS
Standard Applications
Transmitter
MWS-ST- •
Transmitter
MWS-ST- •
Transmitter
MWS-ST- •
Receiver
MWS-SR- •
Receiver
MWS-SR- •
Transmitter
MWS-ST- • Transmitter
MWS-ST- •
Receiver
MWS-SR- •
Receiver
MWS-SR- •
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WADECO MICROWAVE LEVEL SWITCH MWS-ST/SR-2 DELUXE MODEL
EK Type
Super heavy duty EK type extension kit: all stainless steel fittings, antenna rated at 600ºC.
Transmitter
MWS-ST- • - EK
Receiver
MWS-SR- • - EK
WG Type
Stainless steel antenna with straight and bent waveguides, antenna rated at 600ºC.
Receiver antenna
Transmitter antenna
Transmitter controller
Receiver controller MWS-ST- • - WG
MWS-SR- • - WG
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WADECO MICROWAVE LEVEL SWITCH MWS-ST/SR-2 DELUXE MODEL
NP Type
Polypropylene plug with flange mounting.
Transmitter
MWS-ST- • -NP
Receiver
MWS-SR- • -NP
Mounting detail
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WADECO MICROWAVE LEVEL SWITCH MWS-ST/SR-2 DELUXE MODEL
Sensors may be protected from high temperatures, hazardous materials, vibration and shock
by providing detecting windows through which the microwaves can pass.
Detecting windows should be made of ceramic, glass, Teflon or polypropylene materials having
no water content, through which there is minimal loss of microwave energy.
The detecting windows should be al least 60mm in diameter as microwaves pass more easily
through larger apertures. The distance between the window and the antenna should be less
than 200mm.
The sensors should be fixed to an isolated support structure to protect against high vibration.
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WADECO MICROWAVE LEVEL SWITCH MWS-ST/SR-2 DELUXE MODEL
HARDWARE OPTIONS
The standard enclosure is suitable for most applications that do not exceed the general
specifications (temperature, pressure, vibration etc).
Rubber packing
Threaded flanges are available in most standards (JIS, DIN, ANSI etc).
SUS Flange
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WADECO MICROWAVE LEVEL SWITCH MWS-ST/SR-2 DELUXE MODEL
The NP type is useful for applications where the process material is conductive and tends to
buildup, impairing the microwaves; the polypropylene plug should be placed into the standoff
portion preventing material from entering the standoff.
The NP type, when combined with a high pressure flange/seal, is also suitable for high pressure
applications. Threaded flanges are available in most standards (JIS, DIN, ANSI etc).
SUS Flange
Optional NS Type: Stainless Steel Antenna Head, Teflon Antenna Cover and Flange
The NS type is suited for applications where the sensing head comes into contact with
corrosive/abrasive materials. The stainless steel antenna head provides increased resistance to
physical wear and tear. Threaded flanges are available in most standards (JIS, DIN, ANSI etc).
SUS Flange
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WADECO MICROWAVE LEVEL SWITCH MWS-ST/SR-2 DELUXE MODEL
Optional SH Type: Stainless Steel Head, Teflon Antenna Cover and Optional Aluminum
Cooling Fins
The SH type is suitable for higher temperature applications up to 150ºC. The stainless steel
antenna may be extended and cooling fins added to disperse heat energy conducted from the
antenna.
Rubber packing
Optional EK Type: Stainless Steel Antenna Head, Ceramic, Glass or Teflon Antenna Cover,
Stainless Steel Waveguide, Flange and Optional Aluminum Cooling Fins
The EK type super heavy duty extension kit is suitable for high temperature applications up to
600ºC.
SUS Nut
SUS Waveguide
SUS Antenna with
ceramic antenna cover
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WADECO MICROWAVE LEVEL SWITCH MWS-ST/SR-2 DELUXE MODEL
Optional WG Type: Stainless Steel Antenna, Ceramic Antenna Cover, Stainless Steel
Waveguides and Unions.
The WG type uses a combination of bent and straight waveguide extensions. The stainless steel
antenna is installed in the high temperature area whilst the sensor electronics are installed in a
room temperature area.
Any combination of bent and straight waveguides may be used, though the X, Y and Z axis, to
remove the electronics from the high temperature environment.
Brass union
SUS Straight waveguide
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WADECO MICROWAVE LEVEL SWITCH MWS-ST/SR-2 DELUXE MODEL
Standard
Flange Mounting
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WADECO MICROWAVE LEVEL SWITCH MWS-ST/SR-2 DELUXE MODEL
NP Type
Part Number Example: NP-56-075 = 5K65A Flange with 75mm long polypropylene head.
NOTE: Other flanges and polypropylene head lengths are available upon request.
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WADECO MICROWAVE LEVEL SWITCH MWS-ST/SR-2 DELUXE MODEL
NS Type
Part Number Example: NS-56-075 = 5K65A Flange with 75mm long stainless steel head.
NOTE: Other flanges and stainless steel head lengths are available upon request.
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WADECO MICROWAVE LEVEL SWITCH MWS-ST/SR-2 DELUXE MODEL
SH Type
Part Number Example: SH-20-120 = 2” thread size with 120mm long stainless steel head.
NOTE: Other thread sizes and stainless steel head lengths are available upon request.
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WADECO MICROWAVE LEVEL SWITCH MWS-ST/SR-2 DELUXE MODEL
EK Type
Part Number Example: EK-18CF-CF-450 = 10K80A flange size, ceramic antenna cover, with
cooling fins and 450mm long waveguide.
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WADECO MICROWAVE LEVEL SWITCH MWS-ST/SR-2 DELUXE MODEL
WG Type
Consult the factory or your local representative for assistance in deciding the appropriate parts
and quantity for your application.
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WADECO MICROWAVE LEVEL SWITCH MWS-ST/SR-2 DELUXE MODEL
Transmitter 2 Receiver 2
Transmitter Receiver
The sensors should be mounted with the Microwaves are able to penetrate walls
antennas facing each other on the same made from non-conductive materials such
horizontal axis. as refractory/firebrick, ceramic, plastic, glass
etc. Microwaves can not penetrate metallic
or conductive wall linings: a hole must be
made and a suitable process connection
welded to the vessel.
Temperature Variation
The ambient temperature between the
Note that the sensors do not have to be transmitter and receiver should not vary by
perfectly aligned, thanks to the wide beam more that 10ºC.
angle, however suitable care should be
taken.
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WADECO MICROWAVE LEVEL SWITCH MWS-ST/SR-2 DELUXE MODEL
Mounting
Standard Mounting
The sensor is threaded into an internal half connector welded to the wall. The sensor should be
mounted flush with the inside of the vessel and the SUS lock nut used to fix the sensor in position.
Teflon window
Pipe
Flanges are optionally available in most standard sizes. The sensor’s flange is bolted to the
process connection flange supplied by the user.
Installation on sloped walls may be accomplished with a pipe and Teflon window as shown above.
Note: The length and diameter of the pipe are critical to ensure optimal performance; consult
your representative or the factory before deciding on these dimensions, we will advise you
on the most appropriate dimensions for your application.
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WADECO MICROWAVE LEVEL SWITCH MWS-ST/SR-2 DELUXE MODEL
Polypropylene head
The polypropylene head is placed in the stand-off portion of the pipe and mounted flush with the
inside of the vessel.
The polypropylene head is not fixed to the sensor; rather it is sandwiched between the two flanges.
SUS Antenna
The stainless steel sensing head is placed in the stand-off potion of the pipe and mounted flush
with the inside of the vessel.
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WADECO MICROWAVE LEVEL SWITCH MWS-ST/SR-2 DELUXE MODEL
Optional SH Type
Threaded coupling
The sensor is threaded into an internal half connector welded to the wall. The sensor head should
be mounted flush with the inside of the vessel and the SUS lock nut used to fix the sensor in
position.
Refractory/firebrick wall
Aluminum cooling fin SUS Flange User’s flange
The sensor’s flange is bolted to the pipe’s flange. When fitted with a ceramic antenna cover, the
stainless steel antenna can withstand temperatures up to 600ºC. The straight waveguide is used
to penetrate the wall lining, allowing the antenna to be mounted flush with the inside of the wall.
NOTE: the sensor is capable of penetrating refractory/firebrick walls. In some cases you may want
to leave a few centimeters of refractory/firebrick in front of the antenna as added precaution.
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WADECO MICROWAVE LEVEL SWITCH MWS-ST/SR-2 DELUXE MODEL
Fix the antenna to a suitable support bracket in the high temperature area using the mounting
holes provided.
The sensor electronics should be located in a normal room temperature area: use the SUS lock
nut to fix the sensor to a suitable support bracket.
The waveguide is connected via unions. If there is unevenness (i.e. rough edges of pipe) or if the
waveguide is not fully inserted into the union then the transmission loss will be greater. Follow the
instructions below to minimize transmission loss:
Cut waveguides vertically using a pipe cutter, ensure that the cut is smooth and straight.
Carefully remove any rough edges from the inside of the pipe. Do not remove excessive
amounts of metal from the inside of the waveguide.
Fully insert the waveguide into the union and confirm that the waveguide sits flush. Fasten
the nut to finger tightness then use a spanner to tighten the nut one revolution only.
If the inside of the waveguide becomes blocked, or if condensation builds up, the loss of
transmission power will be increased; a malfunction may occur. To purge the waveguide of
dirt and condensation build-up, dry air or N2 gas should be injected through the Air inlet. To
connect to the inlet, loosen the nut and fully insert a copper pipe with an external diameter
of 1/4 inch, then fasten the nut. High pressure is recommended for the removal of dirt/dust
particles. Low pressure is recommended for the removal of condensation.
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WADECO MICROWAVE LEVEL SWITCH MWS-ST/SR-2 DELUXE MODEL
WIRING
! Warning
Do not disconnect the wires connected to ground, either inside or
outside the sensor. If they are disconnected it may cause electrocution
or damage the circuits.
Do not touch live terminals of the sensor as high voltages may be
present.
Turn off the power before connecting to any terminals. If this is not
done electrocution or damaged circuits may result. !
To prevent electrocution, ensure that the ground terminal of the sensor
is connected to ground before turning on the power. !
If there are problems with grounded wires, or if other protective
functions are absent, do not turn on the power. !
Before turning on the power, confirm that the rated voltage of the
controller is compatible with the voltage of the power supply. !
Ensure that the ground wire is connected to earth before connecting
any other wires to the controller. !
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WADECO MICROWAVE LEVEL SWITCH MWS-ST/SR-2 DELUXE MODEL
Note:
The phase of the power supply must be the same for both transmitter and receiver.
Beam unbroken
Detection Mode Beam broken BLOCK
UNBLOCK
Terminal Number 4&5 5&6 4&5 5&6
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WADECO MICROWAVE LEVEL SWITCH MWS-ST/SR-2 DELUXE MODEL
Transmitter MWS-ST-2
Receiver MWS-SR-2
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WADECO MICROWAVE LEVEL SWITCH MWS-ST/SR-2 DELUXE MODEL
SENSITIVITY ADJUSTMENT
Before adjusting the sensitivity:
Ensure that there is a clear line of sight between the transmitter and receiver,
Set the CHANNEL selector on both the transmitter and receiver to 0 (single channel mode)
if you are installing one transmitter/receiver set only: if you are installing more than one
transmitter/receiver set, in close proximity, then select channel 1, 2, 3 or 4 (multi channel
mode) to prevent set-to-set interference.
The phase of the power supply to must be the same for both the transmitter(s) and the
receiver(s).
Transmitter MWS-ST-2
Apply power to the unit. The green POWER indicator will illuminate.
Receiver MWS-SR-2
Apply power to the unit. Either the red ON or the green OFF indicator will illuminate.
Set the mode selection switch to BLOCK. Turn sensitivity rheostat fully counter clockwise
(minimum).
Turn the delay time rheostat fully counter clockwise (minimum).
The red output indicator ON will illuminate.
The sensitivity is adjusted visually using the 15LED indicator array. The received power level
and sensitivity-set-point are indicated on the receiver by a bank of 15 LEDs. Turn the
sensitivity rheostat clockwise until the sensitivity-set-point is located halfway between the
received power level in the BEAM UNOBSTRUCTED and the BEAM OBSTRUCTED states.
Sensitivity-set-point
For an application where material is introduced from above, a suitable delay time must be
provided to avoid instantaneous detection of falling material.
To use UNBLOCK output mode, switch the mode selection switch to UNBLOCK.
When adjusting the delay time, use the TEST button on the transmitter to simulate the beam
being blocked.
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WADECO MICROWAVE LEVEL SWITCH MWS-ST/SR-2 DELUXE MODEL
GUARANTEE
Guarantee Period
Conditions
Any sensor that malfunctions during the guarantee period, as a result of a manufacturing fault, will
be repaired free of charge once it has been returned to the factory.
The cost of freight will be borne by the buyer. This guarantee does not cover any malfunction
resulting from conditions listed below:
Service
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