MTL F880 - Rev - 1 - 290322
MTL F880 - Rev - 1 - 290322
MTL F880 - Rev - 1 - 290322
March 2022
MTL fieldbus networks INM F880 Rev 1
MTL F880
8 Segment Redundant Fieldbus Power Supply for use
with the Yokogawa CENTUM 3000 R3 Control System
THIS PAGE IS LEFT INTENTIONALLY BLANK
1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 MECHANICAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4.1 Mounting Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4.2 Enclosure Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.2.1 General Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4.2.2 Outdoor Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.3 DIN-rail mounting option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
4.3.1 Mounting Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
4.4 Removal from DIN-rail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.5 Mounting and Removal of the Power Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5 ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.1 DC Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.2 Power A and Power B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.2.1 Redundancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.2.2 Terminator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.3 Alarm Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.4 FInal Segment Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.5 Field Segment Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.6 Cable Screen / Ground Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.7 Chassis Ground Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.8 Diagnostic Segment Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6 TESTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6.1 F801 Status and Alarm LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7 ROUTINE MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
8 FM CONTROL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 1 - F880-PS
1 OVERVIEW
The F880 redundant fieldbus power supply is designed to provide redundant power
for eight (8) Foundation fieldbusTM H1 segments. Connections are provided on the
F880-Cx Carrier for two redundant pairs of Yokogawa ALF111 fieldbus cards using
Yokogawa AKB336 cables. Power for the eight fieldbus segments is provided by two
F801 or F802 Power Modules mounted to the carrier and operating in a redundant
configuration. Failure alarms, galvanic isolation, power conditioning and segment
termination are incorporated into each Power Module. A single Power Module may
be used where redundancy is not required.
2 DESCRIPTION
For maximum reliability, the module carrier contains no components and only provides
interconnections between the power modules and the external connections. The
carrier circuit board is supported in a rigid metal frame that protects it from mechanical
damage. Secure DIN-rail mounting is provided by integrated fixings. The F801 or
F802 module provides galvanic isolation between the 24V DC input power and the
fieldbus segments, as required by the IEC61158-2 fieldbus standard and the Fieldbus
FoundationTM FF-831 validation test for fieldbus power supplies. There is also galvanic
isolation between the fieldbus segments, thereby preventing cross-talk between
segments in the event of ground faults in the field wiring. Each segment has its own
current limitation and passive fieldbus power conditioner. Termination of the fieldbus
Three variants of carriers are available in the F880 family to be used in two different
types of installations. For large installations where multiple F880 systems will be
installed in a cabinet, there are Left (F880-CL) and Right hand (F880-CR) versions
that make cabinet wiring symmetrical – see Figure 2b. In smaller installations where
carriers are not installed side-by-side, the F880-CA carrier provides terminal numbering
and consistent connector polarity – see Figure 2a
Product part numbers and their descriptions are given to the right.
F880-CA-P* Carrier
F880-CL-P* Left Hand Carrier
F880-CR-P* Right Hand Carrier
Only units produced after date code 0726 include the Diagnostic Segment
connectors.
The Shield Ground Option is available on revision D.0 and later units.
The Shield Ground Option is available on revision D.0 and later units.
4 MECHANICAL
a)
b)
Press the carrier onto the DIN-rail and rotate each of the DIN clamp screws clockwise
until the tab tightens against the DIN-rail. The clamping tabs can be seen through the
Inspect clamps holes when they are in the correct position.
Note: Earlier versions of the module carriers do not have locating connectors. Align
using the retaining screws furthest from the module connector and rock onto the
connector.
5 ELECTRICAL CONNECTIONS
Yokogawa
ALF111-A
ALF111-A
ALF111-B
ALF111-B
redundant
FF cards
Power B
F801 or F802
Power Module B
8 Host 2B
7
Segments 5-8
6
5 Host 2A
4 Host 1B
3
Segments 1-4
2
1 Host 1A
F801 or F802
Power Module A
Power A
To fieldbus devices
To fieldbus
segments
2-8
Megablock
wiring hub
NOTE: When wiring to spring-clamp terminals, use a screwdriver with a 3-4 mm blade
and depress the spring-clamp button before inserting the termination cable. See
Figure 5b.
Power A Power B
Pin No. ♦ Connection Pin No. ♦ Connection
1 or + +ve 41 or + +ve
2 or - -ve 42 or - -ve
Cable lengths on the Power connectors should not exceed 30m nor be routed outside
the building.
5.2.1 Redundancy
For redundant operation, F801 or F802 modules must be fitted in Power Module A
and Power Module B locations. For non-redundant operation fit an F801 or F802 in
the Power Module A location and apply power to Power A terminals. The F800-BLK
would then be placed on the Power Module B connector to allow the alarm circuit to
function. Power must be connected to Power B terminals if live replacement of Power
Module A is necessary since Power B terminals feed the Power Module B connector.
5.2.2 Terminator
A single terminator is provided automatically on each segment whether one or two
Power Modules are used.
Alarm
Pin No. ♦ Connection
91 or A1 +ve
92 or A2 -ve
F8xx-Cx
#1
ALARM
F8xx-Cx
#2
For revision D.0 or higher units – Provisions have been made to facilitate tying the
8 screens together and bringing them to the common Screen Ground terminal 53 (or
G3). This is a user selectable option that is determined based on the position of the
jumper installed in the “Shield Ground Option” connector. Figures 7a and 7b illustrate
the two possible positions for the jumper. The carrier is delivered with the jumper
installed as shown in figure 7b. As indicated in the text on the jumper, the screens
are isolated. To tie the 8 screens together and route them to the SG terminal, remove,
reverse and reinstall the jumper as shown in figure 7a. The arrow next to the text
indicates which direction to install the jumper into the connector for the indicated
function.
When using the screen grounding facility on the F880 carrier, the jumper must be
installed correctly (Figure 7a) and an Instrumentation Ground must be routed to
Terminal 53 (G3). Fieldbus segments require proper grounding in order to function
properly.
Figure 7a Figure 7b
For earlier units, the segment screens are not linked together nor tied to a common
ground connection, so screen grounding must be done externally from the carrier. The
carrier revision is on the board surface between the two F80x modules (see figures 2a
or 2b). No revision number existed before revision D.0. If the screens of the fieldbus
cables are required to be earthed in the equipment cabinet housing the F880 system,
a separate earth bar, connected to local instrumentation earth, should be used. Note
that the Yokogawa AKB336 cables do not carry segment screens. Screen grounding
as recommended by the standards must be done downstream of the F880 field
connectors – either in the F880 equipment cabinet or a marshalling cabinet.
6 TESTING
The F801 or F802 Power Modules are fitted with nine LEDs, eight to indicate segment
status and one to signify an Alarm condition.
7 ROUTINE MAINTENANCE
Check the general condition of the installation occasionally to make sure that no
deterioration has occurred. At least every two years (and more frequently for particularly
harsh environments) check:
• the condition of wire connections, terminations, and screens.
• the dc output voltage on each of the eight fieldbus segments is >21.5V for the F801
or >28V for the F802. This can be performed using a multi-meter or a Relcom FBT-6
Fieldbus Monitor.
• the segment LEDs on the Power Module(s) are functioning and the Alarm LED is
not lit .
• the Power Module retaining screws are tight.
• there are no signs of damage or corrosion.
♦ Pin numbers are numeric for the F880-CA carrier and symbolic for the F880-CL and
F880-CR carriers.
24VDC
F8xx CARRIER
+ + A1
Alarm Contact
Power Power A
- - A2
Supply A
+ +
Host 1 s F801 s Segment 1
- or -
+ F802 +
Host 2 s s Segment 2
- -
+ Plugged +
Host 3 Segment 3
Diagnostic Module
s into s
- Socket A -
+ +
Host 4 s s Segment 4
- -
+ +
Host 5 s s Segment 5
- F801 -
+ or +
Host 6 s F802 s Segment 6
- -
+ +
Host 7 s Plugged s Segment 7
- into -
Socket B
+ +
Host 8 s s Segment 8
- -
Vmax = 24VDC (F801), 30VDC (F802)
24VDC Imax = 840mA (F801), 1.16A (F802)
+ + G Ground
Power Power B Imax(-NR) = 420mA (F801), 580mA (F802)
- G
Supply A -
This is a Chassis Ground
+
+
s
s
-
This drawing is representative of the F8xx series of Carriers. There will be minor differences in the various models.
Each of the 8 Segments (Hostx, Segmentx) are isolated from one another and from the Power Supplies.
Host Terminals connect to the Host Control system which may be in a non-hazardous area.
Carrier May Contain a Single F801 or F802 module where redundancy is not needed ("-NR" option).
In such cases, only one Power Supply connection is needed. Also for the Alarm Contact
to work, an F800-BLK module must be installed in place of the missing F801 or F802 module.
Power Supplied to the Carrier must be fused for 8A circuitry.
Do not mix an F801 and F802 on the same Carrier.
Part Numbers: Carriers Kits w/ F801 Kits w/ F802
F822-CA F822-P*[-NR] F822-2-P*[-NR]
F880-CA F880-P*[-NR] F880-2-P*[-NR]
F880-CL F880-L*[-NR] F880-2-L*[-NR]
F880-CR F880-R*[-NR] F880-2-R*[-NR] 2221 Yew Street, Forest Grove, Oregon 97116 USA
9.1 General
a) This equipment must only be installed, operated and maintained by competent
personnel. Such personnel shall have undergone training, which included instruction
on the various types of protection and installation practices, the relevant rules
and regulations, and on the general principles of area classification. Appropriate
refresher training shall be given on a regular basis. [See clause 4.2 of EN 60079-17].
b) This equipment has been designed to provide protection against all the relevant
additional hazards referred to in Annex II of the directive, such as those in clause
1.2.7.
c) This equipment has been designed to meet the requirements of EN 60079-0 and
EN 60079-15.
d) This apparatus provides protection against all the relevant additional hazards
referred to in Schedule 1 of the regulation, such as those in clause 13.
9.2 Installation
a) The installation must comply with the appropriate European, national and local
regulations, which may include reference to the code of practice EN 60079-14. In
addition, particular industries or end users may have specific requirements relating
to the safety of their installations and these requirements should also be met. For
the majority of installations the Directive 2014/34/EU [the ATEX Directive - safety
of installations] and SI 2016:1107 (amended by SI 2019 No. 696) is also applicable.
b) This apparatus may be installed in a safe area and also in a Zone 2 location
providing that the relevant installation conditions are met. When mounted in a
Zone 2 location the apparatus must be provided with an enclosure, which offers an
additional degree of protection appropriate to the area classification.
c) Unless already protected by design, this equipment must be protected by a
suitable enclosure against:
i) mechanical and thermal stresses in excess of those noted in the
certification documentation and the product specification
ii) aggressive substances, excessive dust, moisture and other contaminants.
Read also the Special Conditions for Safe Use (below) for any additional or more
specific information.
9.4 Repair
This product cannot be repaired by the user and must be replaced with an equivalent
certified product.
9.5 Marking
Each device is marked in compliance with the Directive/Regulation. This information
applies to products manufactured during or after the year 2007.
F801 : F802 :
Made in the UK
K 0715
N 0812
-40C<Tamb<65C -40C<Tamb<65C
Install per 502-086 -40C<Tamb<50C (> 60% Load)
Cl I Div 2 ABCD T4 Install per 502-086
Cl I Zone 2 IIC T4 Cl I Div 2 ABCD T4
Input: 30VDC, 4.5A max Cl I Zone 2 IIC T4
Ouput: 24VDC, 420mA max/seg Input: 30VDC, 7A max
II 3 G Ex nA IIC T4 Gc Ouput: 30VDC, 580mA max/seg
II 3 G Ex nA IIC T4 Gc
RELC07ATEX1002X
RELC07ATEX1002X
RELC21UKEX1014X
RELC21UKEX1014X
Relcom Inc. Made in the UK Relcom Inc.
Forest Grove, OR 97116 USA Forest Grove, OR 97116 USA
F8xx Carrier :
Eaton Electric Limited, EUROPE (EMEA): The given data is only intended as a product
+44 (0)1582 723633 description and should not be regarded as a legal
Great Marlings, Butterfield, Luton
warranty of properties or guarantee. In the interest
Beds, LU2 8DL, UK. [email protected]
of further technical developments, we reserve the
Tel: + 44 (0)1582 723633 Fax: + 44 (0)1582 422283 right to make design changes.
THE AMERICAS:
E-mail: [email protected]
+1 800 835 7075
www.mtl-inst.com
[email protected]
© 2022 Eaton
All Rights Reserved ASIA-PACIFIC:
Publication No. INM F880 Rev 1 290322 +65 6 645 9888
March 2022 [email protected]