MTL F880 - Rev - 1 - 290322

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Instruction manual

March 2022
MTL fieldbus networks INM F880 Rev 1

MTL F880
8 Segment Redundant Fieldbus Power Supply for use
with the Yokogawa CENTUM 3000 R3 Control System
THIS PAGE IS LEFT INTENTIONALLY BLANK

ii INM F880 Rev 1


CONTENTS

1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

3 COMPONENTS AND ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

4 MECHANICAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4.1 Mounting Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4.2 Enclosure Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.2.1 General Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4.2.2 Outdoor Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.3 DIN-rail mounting option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
4.3.1 Mounting Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
4.4 Removal from DIN-rail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.5 Mounting and Removal of the Power Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

5 ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.1 DC Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.2 Power A and Power B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.2.1 Redundancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.2.2 Terminator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.3 Alarm Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.4 FInal Segment Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.5 Field Segment Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.6 Cable Screen / Ground Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.7 Chassis Ground Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.8 Diagnostic Segment Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

6 TESTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6.1 F801 Status and Alarm LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

7 ROUTINE MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

8 FM CONTROL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

9 ATEX & UKCA SAFETY INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14


9.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
9.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
9.3 Inspection and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
9.4 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
9.5 Marking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

iii INM F880 Rev 1


MTL F880 - 8 Segment Redundant Fieldbus Power Supply for use with the
Yokogawa CENTUM 3000 R3 Control System

Figure 1 - F880-PS

1 OVERVIEW
The F880 redundant fieldbus power supply is designed to provide redundant power
for eight (8) Foundation fieldbusTM H1 segments. Connections are provided on the
F880-Cx Carrier for two redundant pairs of Yokogawa ALF111 fieldbus cards using
Yokogawa AKB336 cables. Power for the eight fieldbus segments is provided by two
F801 or F802 Power Modules mounted to the carrier and operating in a redundant
configuration. Failure alarms, galvanic isolation, power conditioning and segment
termination are incorporated into each Power Module. A single Power Module may
be used where redundancy is not required.

2 DESCRIPTION
For maximum reliability, the module carrier contains no components and only provides
interconnections between the power modules and the external connections. The
carrier circuit board is supported in a rigid metal frame that protects it from mechanical
damage. Secure DIN-rail mounting is provided by integrated fixings. The F801 or
F802 module provides galvanic isolation between the 24V DC input power and the
fieldbus segments, as required by the IEC61158-2 fieldbus standard and the Fieldbus
FoundationTM FF-831 validation test for fieldbus power supplies. There is also galvanic
isolation between the fieldbus segments, thereby preventing cross-talk between
segments in the event of ground faults in the field wiring. Each segment has its own
current limitation and passive fieldbus power conditioner. Termination of the fieldbus

1 INM F880 Rev 1


segment is automatically maintained when single or redundant F801 or F802 modules
are fitted. The F880-Cx carrier is equipped with connectors that will accept an F809F
diagnostic module. The module continuously monitors the performance of each of the
eight fieldbus segments, providing information on the network health.
Each Power Module has indicator LEDs to show both its status and that of the eight
segments under power. In normal operation, each green ‘Segment’ LED is lit, showing
that the segment is powered. If a segment is shorted, or its voltage is below the rated
output, its LED is extinguished, and the red ‘Alarm’ LED is lit. Redundant 24V DC (nom.)
input power is connected to the F880-Cx carrier using two-part pluggable connectors.
Field wiring connections are available with either pluggable screw terminals (F880-*S)
or pluggable spring clamp terminals (F880-*C).

Three variants of carriers are available in the F880 family to be used in two different
types of installations. For large installations where multiple F880 systems will be
installed in a cabinet, there are Left (F880-CL) and Right hand (F880-CR) versions
that make cabinet wiring symmetrical – see Figure 2b. In smaller installations where
carriers are not installed side-by-side, the F880-CA carrier provides terminal numbering
and consistent connector polarity – see Figure 2a

3 COMPONENTS AND ACCESSORIES

Product part numbers and their descriptions are given to the right.

PART No. DESCRIPTION

F801 8 Segment Power Module: 21.5V, 350mA


F802 8 Segment Power Module: 28V, 500mA

F809F 8 Segment Fieldbus Diagnostic Module

F880-CA-P* Carrier
F880-CL-P* Left Hand Carrier
F880-CR-P* Right Hand Carrier

F880-P* F880-CA-P* and two F801 modules


F880-L* F880-CL-P* and two F801 modules
F880-R* F880-CR-P* and two F801 modules

F880-2-P* F880-CA-P* and two F802 modules


F880-2-L* F880-CL-P* and two F802 modules
F880-2-R* F880-CR-P* and two F802 modules

F880-P*-NR F880-CA-P* and one F801 module


F880-L*-NR F880-CL-P* and one F801 module
F880-R*-NR F880-CR-P* and one F801 module

2 INM F880 Rev 1


F880-2-P*-NR F880-CA-P* and one F802 module
F880-2-L*-NR F880-CL-P* and one F802 module
F880-2-R*-NR F880-CR-P* and one F802 module

F800-BLK Blanking Module included with –NR systems

*= S – Pluggable Screw Terminal Connectors


C – Pluggable Spring Clamp Connectors

Figure 2a - F880-CA Carrier

Only units produced after date code 0726 include the Diagnostic Segment
connectors.

The Shield Ground Option is available on revision D.0 and later units.

3 INM F880 Rev 1


Figure 2b - F880-CL and F880-CR Carrier

The Shield Ground Option is available on revision D.0 and later units.

4 MECHANICAL

4.1 Mounting Orientation


The F880-Cx carriers are designed for mounting on a vertically aligned DIN-rail on a
vertical surface. This method of mounting ensures optimum heat dissipation from the
Power Modules.

4.2 Enclosure Requirements

4.2.1 General Requirements


The assembly may be mounted in hazardous (classified) areas – see Sections 8 & 9.
The following conditions must also be satisfied to ensure safe and reliable operation.
a) Prevent any form of pollution that could compromise the operation of the unit.
For example, choose an unpolluted location or a suitable enclosure to protect the
assembly.
b) Provide an adequate level of mechanical protection. This can be achieved by
selecting a protected location, a suitable enclosure, or a combination of both.
c) Ensure that all cable entries and connections are secure by making provision for
the careful routing and securing of all cables.
d) Provide adequate security against unauthorized interference.

4 INM F880 Rev 1


e) Ensure that the permitted ambient temperature range of –40°C to +65°C (derate to
+50°C for the F802 when loaded above 60% of its full load rating) is not exceeded.
Allow for power dissipation within the enclosure and consider the use of shading
against direct sunlight.

4.2.2 Outdoor Mounting


If the power system is mounted in an outdoor location, use a suitable enclosure with
a minimum of IP54 ingress protection. A higher level of ingress protection rating will
be necessary if the working atmosphere is or can be corrosive or if the enclosure is
subject to wet or dusty environments.

4.3 DIN-rail Mounting


Before starting to mount the carrier on the DIN rail, rotate all six of the DIN clamp
screws counterclockwise (i.e. unscrew) until the clamping tabs reach the position
shown in Figure 3 and none of the tabs extend into the channel for the DIN rail.

4.3.1 Mounting Procedure


Before starting to mount the carrier on the DIN rail, rotate all six of the DIN clamp
screws counterclockwise (i.e. unscrew) until the clamping tabs reach the position
shown in Figure 3a and none of the tabs extend into the channel for the DIN rail.

a)

b)

Figure 3 - DIN rail clamp positions before mounting

Press the carrier onto the DIN-rail and rotate each of the DIN clamp screws clockwise
until the tab tightens against the DIN-rail. The clamping tabs can be seen through the
Inspect clamps holes when they are in the correct position.

4.4 Removal from DIN-rail


The Power Modules must be removed from the carrier to obtain access to the DIN-
rail clamp screws. Support the carrier by pressing it to the DIN-rail and unscrew
(counterclockwise) the six DIN-rail clamp screws. Turn each screw approximately two
full turns when releasing its clamping tab from the rail. Remove carrier.

5 INM F880 Rev 1


4.5 Mounting and Removal of the Power Modules
The Power Modules are secured to the carrier with four screw mountings. There are
four locating connectors (two for each module) on the module carrier along with mating
connectors in the F801 or F802 module. Align the module with the retaining screws
and press onto the connector. Hold it in place while tightening the four retaining
screws. To remove a Power Module, support the module while unscrewing the four
retaining screws at its base. Lift the module off the carrier connector.

Note: Earlier versions of the module carriers do not have locating connectors. Align
using the retaining screws furthest from the module connector and rock onto the
connector.

5 ELECTRICAL CONNECTIONS

Yokogawa

ALF111-A

ALF111-A
ALF111-B

ALF111-B
redundant
FF cards

Power B

F801 or F802
Power Module B

8 Host 2B

7
Segments 5-8
6

5 Host 2A

4 Host 1B

3
Segments 1-4
2
1 Host 1A

F801 or F802
Power Module A

Power A

To fieldbus devices
To fieldbus
segments
2-8
Megablock
wiring hub

Figure 4 - Electrical Block Diagram of F880-Cx

6 INM F880 Rev 1


The DC power, Alarm and Field Segment connectors are pluggable and available in a
screw terminal version (-xS) or a spring clamp version (-xC). See Figures 5a & 5b. The
terminals can accept the following conductor sizes:

Type Conductor size


Screw terminals (-PS) 0.14 to 2.5mm2
Spring clamp terminals (-PC) 0.2 to 2.5mm2

Figure 5a - Screw Terminal Figure 5b - Spring Terminal

NOTE: When wiring to spring-clamp terminals, use a screwdriver with a 3-4 mm blade
and depress the spring-clamp button before inserting the termination cable. See
Figure 5b.

5.1 DC Power Requirements


Dual redundant power terminals requiring a nominal input voltage of 24VDC are
provided allowing the use of bulk power supplies with a supply range of 19.2–30VDC.
Input power cabling and over-current protection devices must be chosen to match the
current consumption.
An F880 system, operating with redundant F801 modules at 24VDC, will require 3.5A
in total if all eight segments draw the maximum of 350mA. With redundant F802
modules the system will draw 6A when all segments are loaded to 500mA. Note that
the total current could be drawn from either the Power A or Power B connection if one
power module is removed.
It is also important to size the Bulk Power Supply to handle the inrush current required
by the F801 or F802. Inrush is less than 2 times the maximum rated current for the
F801 with a duration lasting less than 1ms. For the F802, the inrush is less than 4
times the maximum rated current with a duration less than 10ms.

7 INM F880 Rev 1


5.2 Power A and Power B
Power A supplies Power Module A and Power B supplies Power Module B. Each module
provides DC power to all eight segments - see Figure 4. DC supply connections are
as follows:

Power A Power B
Pin No. ♦ Connection Pin No. ♦ Connection
1 or + +ve 41 or + +ve
2 or - -ve 42 or - -ve

Cable lengths on the Power connectors should not exceed 30m nor be routed outside
the building.

5.2.1 Redundancy
For redundant operation, F801 or F802 modules must be fitted in Power Module A
and Power Module B locations. For non-redundant operation fit an F801 or F802 in
the Power Module A location and apply power to Power A terminals. The F800-BLK
would then be placed on the Power Module B connector to allow the alarm circuit to
function. Power must be connected to Power B terminals if live replacement of Power
Module A is necessary since Power B terminals feed the Power Module B connector.

5.2.2 Terminator
A single terminator is provided automatically on each segment whether one or two
Power Modules are used.

5.3 Alarm Connection


In an alarm condition a normally closed, galvanically-isolated relay contact in each F801
or F802 goes to an open-circuit condition. These relays are connected in series on the
F880-Cx carrier and are presented at terminals as follows:

Alarm
Pin No. ♦ Connection
91 or A1 +ve
92 or A2 -ve

In non-redundant applications using a single Power Module, the alarm connections


on the carrier will be open-circuit, indicating a permanent alarm condition unless the
F800-BLK module is fitted in place of the missing Power Module.
If multiple F880 units are used, a common alarm circuit can be achieved by ‘daisy-
chaining’ the alarm circuits (see Figure 6).

8 INM F880 Rev 1


ALARM DI

F8xx-Cx
#1

ALARM

F8xx-Cx
#2

Figure 6 - “Daisy chaining” alarm contacts

5.4 Host Connections


Connectors are provided to permit direct connection via AKB336 cables to Yokogawa
ALF111 cards. Four connectors are fitted to provide the following connections. The
host cable length should not exceed 30 meters.

Connector Function Segments


Host 1A Main 1- 4
Host 1B Redundant 1- 4
Host 2A Main 5-8
Host 2B Redundant 5-8

5.5 Field Segment Connections


There are eight field segment connectors. Each connector provides (+), (–) and cable
screen (S) connections. See section 5.6 for screen grounding information.

Pin No. ♦ Connection Pin No. ♦ Connection


82 or + Segment 1 + 70 or + Segment 5 +
83 or S Segment 1 S 71 or S Segment 5 S
84 or - Segment 1 - 72 or - Segment 5 -
79 or + Segment 2 + 67 or + Segment 6 +
80 or S Segment 2 S 68 or S Segment 6 S
81 or - Segment 2 - 69 or - Segment 6 -
76 or + Segment 3 + 64 or + Segment 7 +
77 or S Segment 3 S 65 or S Segment 7 S
78 or - Segment 3 - 66 or - Segment 7 -
73 or + Segment 4 + 61 or + Segment 8 +
74 or S Segment 4 S 62 or S Segment 8 S
75 or - Segment 4 - 63 or - Segment 8 -

9 INM F880 Rev 1


5.6 Cable Screen / Ground Connections

For revision D.0 or higher units – Provisions have been made to facilitate tying the
8 screens together and bringing them to the common Screen Ground terminal 53 (or
G3). This is a user selectable option that is determined based on the position of the
jumper installed in the “Shield Ground Option” connector. Figures 7a and 7b illustrate
the two possible positions for the jumper. The carrier is delivered with the jumper
installed as shown in figure 7b. As indicated in the text on the jumper, the screens
are isolated. To tie the 8 screens together and route them to the SG terminal, remove,
reverse and reinstall the jumper as shown in figure 7a. The arrow next to the text
indicates which direction to install the jumper into the connector for the indicated
function.
When using the screen grounding facility on the F880 carrier, the jumper must be
installed correctly (Figure 7a) and an Instrumentation Ground must be routed to
Terminal 53 (G3). Fieldbus segments require proper grounding in order to function
properly.

Figure 7a Figure 7b

For earlier units, the segment screens are not linked together nor tied to a common
ground connection, so screen grounding must be done externally from the carrier. The
carrier revision is on the board surface between the two F80x modules (see figures 2a
or 2b). No revision number existed before revision D.0. If the screens of the fieldbus
cables are required to be earthed in the equipment cabinet housing the F880 system,
a separate earth bar, connected to local instrumentation earth, should be used. Note
that the Yokogawa AKB336 cables do not carry segment screens. Screen grounding
as recommended by the standards must be done downstream of the F880 field
connectors – either in the F880 equipment cabinet or a marshalling cabinet.

5.7 Chassis Ground Connection


The chassis of the carrier should be connected to a Safety or Instrumentation Ground
using either of the two screw terminals 51 or 52 (G1 or G2). This ground is needed
for the F880 system to meet Electromagnetic Compatibility and Electrical Safety
requirements.

10 INM F880 Rev 1


5.8 Diagnostic Segment Connectors
Two Diagnostic Segment connectors are available for the F880-CA that has a date
code after 0726. They are used in conjunction with the optional F809F Diagnostic
Module. Please see the Installation Manual for the F809F for further information.
Note that the Diagnostic Segment is completely isolated from any of the 8 segments
powered by the F880-Cx carrier. This includes the screen for the Diagnostic Segment.

Pin No. Connection Pin No. Connection


94 Diag Seg + 97 Diag Seg +
95 Diag Seg S 98 Diag Seg S
96 Diag Seg - 99 Diag Seg -

6 TESTING

6.1 F801 Status and Alarm LEDs

The F801 or F802 Power Modules are fitted with nine LEDs, eight to indicate segment
status and one to signify an Alarm condition.

Fault Condition Segment LED Fault Alarm contact status


No Fault Green Off Closed
Segment shorted Off Red Open
Output <20V Off Red Open
Input <16V Off (All) Red Open

7 ROUTINE MAINTENANCE
Check the general condition of the installation occasionally to make sure that no
deterioration has occurred. At least every two years (and more frequently for particularly
harsh environments) check:
• the condition of wire connections, terminations, and screens.
• the dc output voltage on each of the eight fieldbus segments is >21.5V for the F801
or >28V for the F802. This can be performed using a multi-meter or a Relcom FBT-6
Fieldbus Monitor.
• the segment LEDs on the Power Module(s) are functioning and the Alarm LED is
not lit .
• the Power Module retaining screws are tight.
• there are no signs of damage or corrosion.

♦ Pin numbers are numeric for the F880-CA carrier and symbolic for the F880-CL and
F880-CR carriers.

11 INM F880 Rev 1


8 FM CONTROL DRAWINGS

12 INM F880 Rev 1


HAZARDOUS (CLASSIFIED) LOCATION
WARNING:
Class I, Division 2, Groups A, B, C, D, T4 EXPLOSION HAZARD - DO NOT DISCONNECT
Class I, Zone 2, IIC T4 EQUIPMENT UNLESS POWER HAS BEEN SWITCHED
-40C <= Tamb <= 65C OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.
-40C <= Tamb <= 50C (F802 total load > 60% of rated maximum)
To be installed in an IP54 or better enclosure

24VDC
F8xx CARRIER
+ + A1
Alarm Contact
Power Power A
- - A2
Supply A

+ +
Host 1 s F801 s Segment 1
- or -

+ F802 +
Host 2 s s Segment 2
- -

+ Plugged +
Host 3 Segment 3

Diagnostic Module
s into s
- Socket A -

+ +
Host 4 s s Segment 4
- -

+ +
Host 5 s s Segment 5
- F801 -

+ or +
Host 6 s F802 s Segment 6
- -

+ +
Host 7 s Plugged s Segment 7
- into -
Socket B
+ +
Host 8 s s Segment 8
- -
Vmax = 24VDC (F801), 30VDC (F802)
24VDC Imax = 840mA (F801), 1.16A (F802)
+ + G Ground
Power Power B Imax(-NR) = 420mA (F801), 580mA (F802)
- G
Supply A -
This is a Chassis Ground
+

+
s

s
-

for EMC Compliance and


24VDC Power Supplies
electrical safety.
may be installed in the Diag Seg connectors
Non-hazardous area. (not available on all carrier models)

This drawing is representative of the F8xx series of Carriers. There will be minor differences in the various models.
Each of the 8 Segments (Hostx, Segmentx) are isolated from one another and from the Power Supplies.
Host Terminals connect to the Host Control system which may be in a non-hazardous area.
Carrier May Contain a Single F801 or F802 module where redundancy is not needed ("-NR" option).
In such cases, only one Power Supply connection is needed. Also for the Alarm Contact
to work, an F800-BLK module must be installed in place of the missing F801 or F802 module.
Power Supplied to the Carrier must be fused for 8A circuitry.
Do not mix an F801 and F802 on the same Carrier.
Part Numbers: Carriers Kits w/ F801 Kits w/ F802
F822-CA F822-P*[-NR] F822-2-P*[-NR]
F880-CA F880-P*[-NR] F880-2-P*[-NR]
F880-CL F880-L*[-NR] F880-2-L*[-NR]
F880-CR F880-R*[-NR] F880-2-R*[-NR] 2221 Yew Street, Forest Grove, Oregon 97116 USA

F882-CA F882-P*[-NR] F882-2-P*[-NR] Title:


F890-CA F890-P*[-NR] F890-2-P*[-NR] CONTROL DRAWING FOR F8xx Carriers
F892-CA F892-P*[-NR] F892-2-P*[-NR] CLASS I, DIV 2 (ZONE 2)
HAZARDOUS LOCATIONS
Kits contain 1 or 2 F801 or F802 modules along with the Carrier and Pluggable Connectors.
Approved By:
* = S for Pluggable Screw Terminal Connectors, C for Pluggable Cage Clamp Connectors. Mike Strauser Date: 2/10/10
Installation must be in accordance with the National Electrical Code (NFPA 70, Article 504),
ANSI/ISA-RP12.6, or the Canadian Electrical Code (CSA C22.1), as applicable. Drawing Number: 502-087 Rev.: D.0

13 INM F880 Rev 1


FM Special Conditions of Use
1. The F801/F802 Fieldbus Supply Modules and Carriers shall be installed in
compliance with the enclosure, mounting, spacing and segregation requirements
of the ultimate application, including a tool removable cover.
2. When installed in hazardous (classified) locations, a warning label must be
prominently affixed near the unit(s) which warns that the cables or Fieldbus Supply
Modules must not be removed or inserted unless the area is known to be non-
hazardous.
3. It is the responsibility of the end user to provide adequate warning markings in
French where required by local jurisdictions.

9 ATEX & UKCA SAFETY INSTRUCTIONS


The following information is in accordance with the Essential Health and Safety
Requirements:
• (Annex II) of the EU Directive 2014/34/EU [the ATEX Directive - safety of apparatus]
• (Schedule 1) of the Equipment and Protective Systems Intended for Use in
Potentially Explosive Atmospheres Regulations 2016 (S.I. 2016/1107) and is
provided for those locations where the ATEX Directive/UK Regulation is applicable.

9.1 General
a) This equipment must only be installed, operated and maintained by competent
personnel. Such personnel shall have undergone training, which included instruction
on the various types of protection and installation practices, the relevant rules
and regulations, and on the general principles of area classification. Appropriate
refresher training shall be given on a regular basis. [See clause 4.2 of EN 60079-17].
b) This equipment has been designed to provide protection against all the relevant
additional hazards referred to in Annex II of the directive, such as those in clause
1.2.7.
c) This equipment has been designed to meet the requirements of EN 60079-0 and
EN 60079-15.
d) This apparatus provides protection against all the relevant additional hazards
referred to in Schedule 1 of the regulation, such as those in clause 13.

9.2 Installation
a) The installation must comply with the appropriate European, national and local
regulations, which may include reference to the code of practice EN 60079-14. In
addition, particular industries or end users may have specific requirements relating
to the safety of their installations and these requirements should also be met. For
the majority of installations the Directive 2014/34/EU [the ATEX Directive - safety
of installations] and SI 2016:1107 (amended by SI 2019 No. 696) is also applicable.
b) This apparatus may be installed in a safe area and also in a Zone 2 location
providing that the relevant installation conditions are met. When mounted in a
Zone 2 location the apparatus must be provided with an enclosure, which offers an
additional degree of protection appropriate to the area classification.
c) Unless already protected by design, this equipment must be protected by a
suitable enclosure against:
i) mechanical and thermal stresses in excess of those noted in the
certification documentation and the product specification
ii) aggressive substances, excessive dust, moisture and other contaminants.
Read also the Special Conditions for Safe Use (below) for any additional or more
specific information.

14 INM F880 Rev 1


Specific Conditions of Safe Use:

1. The apparatus is to be installed in an enclosure which maintains a minimum ingress


protection rating of IP54 and meets the enclosure requirements of EN 60079-0 and EN
60079-15 as appropriate for the installation.

9.3 Inspection and maintenance

a) Inspection and maintenance should be carried out in accordance with European,


national and local regulations which may refer to the standard EN 60079-17. In
addition specific industries or end users may have specific requirements which
should also be met.
b) Access to the internal circuitry must not be made during operation.

9.4 Repair
This product cannot be repaired by the user and must be replaced with an equivalent
certified product.

9.5 Marking
Each device is marked in compliance with the Directive/Regulation. This information
applies to products manufactured during or after the year 2007.

Typical certification markings

F801 : F802 :
Made in the UK
K 0715
N 0812
-40C<Tamb<65C -40C<Tamb<65C
Install per 502-086 -40C<Tamb<50C (> 60% Load)
Cl I Div 2 ABCD T4 Install per 502-086
Cl I Zone 2 IIC T4 Cl I Div 2 ABCD T4
Input: 30VDC, 4.5A max Cl I Zone 2 IIC T4
Ouput: 24VDC, 420mA max/seg Input: 30VDC, 7A max
II 3 G Ex nA IIC T4 Gc Ouput: 30VDC, 580mA max/seg
II 3 G Ex nA IIC T4 Gc
RELC07ATEX1002X
RELC07ATEX1002X
RELC21UKEX1014X
RELC21UKEX1014X
Relcom Inc. Made in the UK Relcom Inc.
Forest Grove, OR 97116 USA Forest Grove, OR 97116 USA

F8xx Carrier :

Install per 502-087 0715 -40C<Tamb<65C


Cl I Div 2 ABCD T4 Relcom Inc. II 3 G Ex nA IIC T4 Gc
Cl I Zone 2 IIC T4 Outputs: see Modules RELC07ATEX1002X
Relcom Inc. Made in the USA Input: 30VDC, 8.5A max RELC21UKEX1014X

15 INM F880 Rev 1


THIS PAGE IS LEFT INTENTIONALLY BLANK

16 INM F880 Rev 1


AUSTRALIA NORWAY
Eaton Electrical (Australia) Pty Ltd, Norex AS
10 Kent Road, Mascot, New South Wales, 2020, Australia Fekjan 7c, Postboks 147,
Tel: +61 1300 308 374 Fax: +61 1300 308 463 N-1378 Nesbru, Norway
E-mail: [email protected] Tel: +47 66 77 43 80 Fax: +47 66 84 55 33
E-mail: [email protected]
BeNeLux
MTL Instruments BV RUSSIA
Ambacht 6, 5301 KW Zaltbommel Cooper Industries Russia LLC
The Netherlands Elektrozavodskaya Str 33
Tel: +31 (0) 418 570290 Fax: +31 (0) 418 541044 Building 4
E-mail: [email protected] Moscow 107076, Russia
Tel: +7 (495) 981 3770 Fax: +7 (495) 981 3771
CHINA E-mail: [email protected]
Cooper Electric (Shanghai) Co. Ltd
955 Shengli Road, Heqing Industrial Park SINGAPORE
Pudong New Area, Shanghai 201201 Eaton Electric (Singapore) Pte Ltd
Tel: +86 21 2899 3817 Fax: +86 21 2899 3992 100G Pasir Panjang Road
E-mail: [email protected] Interlocal Centre
#07-08 Singapore 118523
FRANCE #02-09 to #02-12 (Warehouse and Workshop)
MTL Instruments sarl, Tel: +65 6 645 9888 ext 9864/9865
7 rue des Rosiéristes, 69410 Champagne au Mont d’Or Fax: 65 6 645 9811
France E-mail: [email protected]
Tel: +33 (0)4 37 46 16 53 Fax: +33 (0)4 37 46 17 20
E-mail: [email protected] SOUTH KOREA
Cooper Crouse-Hinds Korea
GERMANY 7F. Parkland Building 237-11 Nonhyun-dong Gangnam-gu,
MTL Instruments GmbH, Seoul 135-546, South Korea.
Heinrich-Hertz-Str. 12, 50170 Kerpen, Germany Tel: +82 6380 4805 Fax: +82 6380 4839
Tel: +49 (0)22 73 98 12 - 0 Fax: +49 (0)22 73 98 12 - 2 00 E-mail: [email protected]
E-mail: [email protected]
UNITED ARAB EMIRATES
INDIA Cooper Industries/Eaton Corporation
MTL India, Office 205/206, 2nd Floor SJ Towers, off. Old Airport Road,
No.36, Nehru Street, Off Old Mahabalipuram Road Abu Dhabi, United Arab Emirates
Sholinganallur, Chennai - 600 119, India Tel: +971 2 44 66 840 Fax: +971 2 44 66 841
Tel: +91 (0) 44 24501660 /24501857 Fax: +91 (0) 44 24501463 E-mail: [email protected]
E-mail: [email protected]
UNITED KINGDOM
Eaton Electric Limited,
ITALY Great Marlings, Butterfield, Luton
MTL Italia srl, Beds LU2 8DL
Via San Bovio, 3, 20090 Segrate, Milano, Italy
Tel: +44 (0)1582 723633 Fax: +44 (0)1582 422283
Tel: +39 02 959501 Fax: +39 02 95950759 E-mail: [email protected]
E-mail: [email protected]
AMERICAS
JAPAN Cooper Crouse-Hinds MTL Inc.
Cooper Industries Japan K.K. 3413 N. Sam Houston Parkway W.
MT Building 3F, 2-7-5 Shiba Diamon, Minato-ku Suite 200, Houston TX 77086, USA
Tokyo, Japan 102-0012
Tel: +1 800-835-7075 Fax: +1 866-298-2468
Tel: +81 (0)3 6430 3128 Fax:+81 (0)3 6430 3129 E-mail: [email protected]
E-mail: [email protected]

Eaton Electric Limited, EUROPE (EMEA): The given data is only intended as a product
+44 (0)1582 723633 description and should not be regarded as a legal
Great Marlings, Butterfield, Luton
warranty of properties or guarantee. In the interest
Beds, LU2 8DL, UK. [email protected]
of further technical developments, we reserve the
Tel: + 44 (0)1582 723633 Fax: + 44 (0)1582 422283 right to make design changes.
THE AMERICAS:
E-mail: [email protected]
+1 800 835 7075
www.mtl-inst.com
[email protected]
© 2022 Eaton
All Rights Reserved ASIA-PACIFIC:
Publication No. INM F880 Rev 1 290322 +65 6 645 9888
March 2022 [email protected]

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