Commissioning Procedure for coal pulverizing system

of Talwandi 3x660MW Project,India

PREPARED BY: HUANG YONG

CHECKED BY: ZHOU ZHONGTAO

APPROVED BY: LIU SHAOYIN

 Commissioning Procedure for Coal Pulverizing System
of Talwandi 3×660MW Project

CONTENTS INDEX

1. SCOPE OF COMMISSIONING....................................................................................1

2. REFERENCE DOCUMENT.........................................................................................1

3. EQUIPMENT DETAILS & TECHNICAL SPECIFICATIONS.......................................1

4. MANPOWER REQUIREMENT, RESPONSIBILITIES & COMMUNICATIONS.........2

5. TESTING EQUIPMENT & ACCESSORIES REQUIREMENT.....................................2

6. PRECAUTIONS & EMERGENCY PROCEDURE.......................................................3

7. PRE-COMMISSIONING CHECKLISTS......................................................................3

8. COMMISSIONING PROCEDURES............................................................................4

9. ALARM, INTERLOCKS & PROTECTION..................................................................7

10. COMMISSIONING CHECKLISTS.............................................................................7

11. DATA RECORD LOG SHEETS.................................................................................7

12. COMPLETION CRITERIA.........................................................................................7

13. APPENDIX................................................................................................................ 8

APPENDIX Ⅰ CHECKLIST OF PULVERIZING SYSTEM DAMPERS...........................9

APPENDIX Ⅱ COAL PULVERIZER PROTECTION TEST.........................................18

APPENDIX Ⅲ COAL PULVERIZING SYSTEM LOGIC CHECK LIST.........................19

APPENDIX Ⅳ MILL OPERATION DATA.....................................................................25

APPENDIX Ⅴ COAL PULVERIZING SYSTEM OPERATION DATA..........................26

 Commissioning Procedure for Coal Pulverizing System
of Talwandi 3×660MW Project

1. SCOPE OF COMMISSIONING

The scope of coal pulverizing system commissioning include mill proper, motor,
system dampers and auxiliary equipments. etc.

2. REFERENCE DOCUMENT

2.1 Design documents 37-FA10091S-J0201-01 of Talwandi 3×660MW Supercritical

Power Plant Project
2.2 Documents provided by Mill Manufacturer of Talwandi 3×660MW Supercritical Power
Plant Project

3. EQUIPMENT DETAILS & TECHNICAL SPECIFICATIONS

The 660MW boiler which designed and manufactured by Harbin Boiler Company Ltd
(HBC) for India Talwandi power plant adopts the supercritical boiler technology developed
by HBC itself. The boiler is π type outdoor arrangement supercritical boiler with variable
pressure operation, single intermediate reheat, single furnace, balanced draft, dry ash
removal and total steel frame suspending structure. It has atmospheric flash type startup
system without recirculating pump and adopts tangential firing, low NOx combustion
burners, 24 burners are arranged in 6 layers. The boiler is equipped with 6 BBD4760
double-ended ball mills direct-fired system of Shanghai Heavy Machinery Co.Ltd, under
BMCR condition, 5 mills are in operation 1 mill is standby.

3.1 Coal character

Ultimate Analysis of Coal received basis

NO. Description Design Quality Worst Quality
1 Carbon % 36.5 31.9
2 Hydrogen % 2.0 1.8
3 Oxygen % 6.3 4.8
4 Nitrogen % 1.2 0.9
5 Sulfur % 0.4 0.6
6 Ash % 41.6 45
7 Moisture % 12 15
8 GCV 3300 kCal/kg 3000 kCal/kg
NOTE: During rainy season total moisture is 19%. (Inherent + Surface moisture)

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 Commissioning Procedure for Coal Pulverizing System
of Talwandi 3×660MW Project

Proximate Analysis (% by weight)

NO. Description Design Quality Worst Quality
1 GCV (kcal/kg) 3300 3000
2 Ash 41.6 45
3 Volatile matter 22 21
4 Fixed carbon 24.5 22
5 Moisture 11.9 15
6 Total 100.0 100.0
7 Grindability (HGl) 45 42

3.2 Pulverizing system

Six double-in and double-out Ball tube pulverizers are applied in this project, together
with raw coal bin and feeder system. Two sets of primary fans of 50% capacity which
supplies primary cold and hot air for pulverized coal transmission

3.3 Combustion system

The boiler combustion system consists of 24 burners which are distributed in 6 layers
and each layer has four burners which are from same mill
Each burner is equipped with a set of High-Energy Spark Ignition system to ignite the
fuel automatically. This device consists of ignition exciter unit, ignition rod, ignition cable,
screened spark plug, oil gun and modular propulsion unit etc. Each igniter is equipped
with an oil gun, which could be used to ignite the burner, warm up the furnace, increase
the boiler load and pressure and stabilize the combustion.

4. MANPOWER REQUIREMENT, RESPONSIBILITIES & COMMUNICATIONS

SEPCO1 provides the necessary supports, such as offering oil, coal, instruments,
equipment maintenance and organization of the commissioning assignment.
Professional engineers from HEPERI take in charge of the commissioning work.
Operators from JINGMEN Power Plant are responsible for operation.

5. TESTING EQUIPMENT & ACCESSORIES REQUIREMENT

NO. Description Type Quantity Condition

1 Vibration meter TK-83 1 Qualified

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 Commissioning Procedure for Coal Pulverizing System
of Talwandi 3×660MW Project

6. PRECAUTIONS & EMERGENCY PROCEDURE

(1) Pay attention to warning marks after entering site. Forbid to access area where
someone working above. It is forbidden to enter and work in the area without adequate
lighting.
(2) Electrical equipment must have fine earthing before startup.
(3) Keep a safety distance from the rotating machine.
(4) If something endangering the safety of person or equipment happens in
commissioning period, correlative tests must be stopped, and if necessary the unit should
be stopped.
(6) Control the temperature of mixture from the coal pulverizer’s outlet strictly to avoid
coal pulverizer explosion.
(7) Monitor operating parameters such as mill current, differential pressure, outlet
temperature, coal feeding quantity and primary air flow during coal pulverizer running.
(8) Check coal pulverizer and lubrication station frequently.
(9) When starting or stopping coal pulverizing system, operate according to
equipment instruction manual strictly and avoid maloperation.

7. PRE-COMMISSIONING CHECKLISTS

(1) The civil construction, installation and insulation work of primary air fan, seal fans,
coal pulverizer, coal feeder, and steam fire fighting system are all finished and accepted.
(2) Temperature, air flow, air pressure of coal pulverizing system can be displayed
normally in DCS.
(3) The lubricating oil system of coal pulverizer is OK.
(4) Reducer oil pump, high pressure pump and low pressure pump have been
installed.
(5) Emergency button has been tested.
(6) Dampers of coal pulverizing system are all in service and can act flexibly. Damper
actual position matches up to outside scale.
(7) Scaffolding and sundries have been removed. The covers of ditches and rails of
the ladders are complete. Ground surface of coal pulverizing system is even and clean so
that commissioning personnel can walk through safely.

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 Commissioning Procedure for Coal Pulverizing System
of Talwandi 3×660MW Project

8. COMMISSIONING PROCEDURES

8.1 Valves check.

When checking, one tester at control room, another tester in local to sure valves or
dampers can run freely; opening displayed in DCS is same as local scale.
8.2 Check DCS measuring points
DCS measuring points of coal pulverizer can display in DCS exactly.
8.3 Logic of coal pulverizing system check
(1) Coal feeder start/stop condition check
(2) Coal pulverizer start/stop condition check
(3) Oil station of coal pulverizer start/stop logic check
8.4 Coal pulverizer protection check
Temperature protection function check.
8.5 System Trial Operation
8.5.1 Necessary precondition check
Before trial operation, commissioning subcontractor should organize operators,
erector, and general contractor together to check system trial operation conditions. Only
when the conditions are all ready, trial operation can be launched.
(1) Pre-commissioning is finished.
(2) Trial running of coal pulverizer, coal feeder, sealing air fan are all finished and
qualified.
(3) Trial running of primary air fan system is finished and accepted.
(4) The boiler cold draught test is finished. Air velocity of coal pulverizer outlet is balanced
after adjustment. Air flow at coal pulverizer inlet have been calibrated.
(5) Common system such as compressed air system, industrial water system and fire-
fighting system are finished and can be put into operation.
(6) Interior of coal hopper is clean and no leakage.
(7) The seal system has been blown out by air and qualified.
(8) Steam fire-fighting pipes of coal pulverizing system have been blown out by steam
and qualified.
(9) Coal transfer system is ready.
(10) ESP can be put into service.
(11) Ash & Slag Handling System commissioning is finished and can be put into service.
(12) Flame detectors commissioning is finished.
8.5.2 Trial operation process

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 Commissioning Procedure for Coal Pulverizing System
of Talwandi 3×660MW Project

8.5.2.1 Boiler startup and unit synchronization

Adjust oil pressure to design value, and make the following operations: ignition,
raising increasing steam pressure, rolling up and synchronization. More details are shown
at < Commissioning Procedure for Boiler Unit Startup >
8.5.2.2 Put primary air fan into service
When the temperature of second air from air preheater outlet is more than 150℃,
start one primary air fan. After it run normally, start another primary air fan and adjust
primary air pressure to 8kPa, put its auto controlling into service.
8.5.2.3 Start sealing air fan
Start one sealing air fan, after it runs normally, put another seal fan into standby.
8.5.2.4 Put oil system of coal pulverizer into operation
(1) Open cooling water for coal pulverizer bearing and oil system.
(2) Start injecting oil for big gear at locale and start reducer oil pump.
(3) When oil temperature is eligible, start low pressure oil pump and put the other one
into standby.
(4) Check oil system operation condition and confirm operation oil temperature, oil
pressure, and oil level are all normal.
8.5.2.5 Coal pulverizer warming up
Open coal pulverizer sealing air damper, coal pulverizer inlet cold air and hot air
dampers and coal pulverizer outlet damper. Adjust coal pulverizer inlet cold and hot air
dampers openings to warm up pulverizer by 30%-40% rated air flow. Warming up rate is
about 3℃/min. When mill outlet temperature is over 60℃, warming up is finished.
8.5.2.6 Start coal pulverizer
Start high pressure oil pump and ensure the oil pressure is normal. After all the
startup conditions ready, assign one operator to locale, and then start coal pulverizer.
Stop high pressure oil pump after coal pulverizer running 5 minutes.
8.5.2.7 Start coal feeder
Open sealing air damper, outlet damper of coal feeder and inlet damper of coal
feeder, assign one operator to monitor it on site, and then start coal feeder.
8.5.2.8 System inspection
After coal pulverizing system startup, observe coal powder combustion situation from
flame TV or on site. When coal pulverizing system running, monitor strictly the boiler
steam temperature, pressure, metal wall temperature and furnace outlet temperature.
Make temperature and pressure rising rate meet start-up curve by controlling input fuel, or

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 Commissioning Procedure for Coal Pulverizing System
of Talwandi 3×660MW Project

put desuperheater water into service. If there is something abnormal, deal with it in time. If
necessary, push the emergency button to stop coal pulverizing system.
8.5.2.9 Start the second pulverizer
When the first coal pulverizer‘s output is more than 70% of rated output, put the
second coal pulverizer into operation by the same steps as the first one. When the second
coal pulverizer‘s output is more than 70% of rated output, put the third one into operation.
Put coal pulverizers into operation gradually. Stop oil gun gradually according to
combustion situation.
8.5.2.10 Automation adjustment
Put automatical controlling of coal pulverizing system into operation one by one. If
coal pulverizing system runs unsteadily, operator should cut off the automatical controlling
and switch to manual operation.
8.6 Supervision and adjustment at running condition.
Monitor and record the operational parameter when coal pulverizing system is
running, and adjust operational parameter to make the system run normally.
8.6.1 Adjust flame detectors one by one by manufacturer’s service engineer until they
running steadily and credibly.
8.6.2 Adjust primary air flow, bypass flow and coal pulverizer outlet temperature according
to coal quality and quantity.
8.6.3 Adjust the load of the coal pulverizer properly according to the coal quality and
running conditions.
8.6.4 After the pulverizing system running normally, take coal powder sample to analyze
fineness if possible. If it doesn’t meet the demand of design, adjust operation parameters
in time. If necessary, adjust opening angle of pulverizer separator to meet coal powder
fineness.
8.6.5 When the system is running, pay attention to abnormal voice such as friction,
vibration and brunt.
8.6.6 Monitor whether there is leakage in coal pulverizing system.
8.6.7 Monitor whether there is leakage in cooling water system, lubricating oil system and
fire fighting system.
8.6.8 Pay attention to the coal pulverizer outlet temperature.
8.7 Shut down process for coal pulverizing system
8.7.1 When boiler to reduce load, stop upper burners firstly.

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 Commissioning Procedure for Coal Pulverizing System
of Talwandi 3×660MW Project

8.7.2 When stopping coal pulverizer, reduce air flow first, then reduce corresponding fuel
load to make the coal level stable. While reducing fuel, pay attention to coal pulverizer
outlet temperature.
8.7.3 When the feeding rate of coal feeder decreased to 50% rated value, control mode
should be switched from automatical to manual operation.
8.7.4 After coal feeder stop, close the coal feeder outlet valve.
8.7.5 Keep the minimum air flow into the coal pulverizer and then stop coal pulverizer till
the coal level decrease to the least value.
8.7.6 When unit load down, coal pulverizers should be stopped one by one. When the
single pulverizer‘s load reduced below 40%, put nearby oil guns into operation to stablize
combustion.
8.7.7 After coal pulverizer stops, keep monitoring coal pulverizer outlet temperature. If
necessary, put fire fighting system into operation.
8.7.8 When all the coal pulverizers stop, it should be postponed 5 minutes to stop sealing
air fan.

9. ALARM, INTERLOCKS & PROTECTION

Please refers to Appendix Ⅱ & Ⅲ

10. COMMISSIONING CHECKLISTS

Please refers to Appendix Ⅰ

11. DATA RECORD LOG SHEETS

Please refers to Appendix Ⅳ& Ⅴ

12. COMPLETION CRITERIA

Pulverizing system operation parameters are less than alarm values.

13. APPENDIX

APPENDIX Ⅰ CHECKLIST OF PULVERIZING SYSTEM DAMPERS

APPENDIX Ⅱ COAL PULVERIZER PROTECTION TEST
APPENDIXⅢ COAL PULVERIZING SYSTEM LOGIC CHECK LIST
APPENDIX Ⅳ MILL OPERATION DATA
APPENDIX Ⅴ COAL PULVERIZING SYSTEM OPERATION DATA

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 Commissioning Procedure for Coal Pulverizing System
of Talwandi 3×660MW Project

APPENDIX Ⅰ CHECKLIST OF PULVERIZING SYSTEM DAMPERS

Tab.1 Valves & dampers checklist of coal pulverizing system

表 1 制粉系统阀门和挡板检查
Result Travel
NO. Description KKS code
Open Close time/s

1. Coal feeder A1 inlet MV

给煤机 A1 入口电动门
2. Coal feeder A2 inlet MV
给煤机 A2 入口电动门
3. Coal feeder A1 outlet MV
给煤机 A1 出口电动门
4. Coal feeder A2 outlet MV
给煤机 A2 出口电动门
5. Mill A A1 side outlet damper1
磨 A A1 侧出口挡板 1
6. Mill A A1 side outlet damper 2
磨 A A1 侧出口挡板 2
7. Mill A A2 side outlet damper1
磨 A A2 侧出口挡板 1
8. Mill A A2 side outlet damper2
磨 A A2 侧出口挡板 2
9. Mill A A1 side purge valve1
磨 A A1 侧吹扫电动门 1
10. Mill A A1 side purge valve2
磨 A A1 侧吹扫电动门 2
11. Mill A A2 side purge valve 1
磨 A A2 侧吹扫电动门 1
12. Mill A A2 side purge valve 2
磨 A A2 侧吹扫电动门 2
13. Mill A inlet hot air damper
磨 A 进口热风挡板
14. Mill A inlet mix air damper
磨 A 进口混合风挡板
15. Mill A A1 side sealing air valve
磨 A A1 侧密封风电动门
16. Mill A A2 side sealing air valve
磨 A A2 侧密封风电动门
17. Mill A feed ball valve 1
磨 A 加球电动门 1
18. Mill A feed ball valve 2
磨 A 加球电动门 2
19. Coal feeder B1 inlet MV
给煤机 B1 入口电动门

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 Commissioning Procedure for Coal Pulverizing System
of Talwandi 3×660MW Project

Result Travel
NO. Description KKS code
Open Close time/s

20. Coal feeder B2 inlet MV

给煤机 B2 入口电动门
21. Coal feeder B1 outlet MV
给煤机 B1 出口电动门
22. Coal feeder B2 outlet MV
给煤机 B2 出口电动门
23. Mill B B1 side outlet damper1
磨 B B1 侧出口挡板 1
24. Mill B B1 side outlet damper 2
磨 B B1 侧出口挡板 2
25. Mill B B2 side outlet damper1
磨 B B2 侧出口挡板 1
26. Mill B B2 side outlet damper2
磨 B B2 侧出口挡板 2
27. Mill B B1 side purge valve1
磨 B B1 侧吹扫电动门 1
28. Mill B B1 side purge valve 2
磨 B B1 侧吹扫电动门 2
29. Mill B B2 side purge valve 1
磨 B B2 侧吹扫电动门 1
30. Mill B B2 side purge valve 2
磨 B B2 侧吹扫电动门 2
31. Mill B inlet hot air damper
磨 B 进口热风挡板
32. Mill B inlet mix air damper
磨 B 进口混合风挡板
33. Mill B B1 side sealing air valve
磨 B B1 侧密封风电动门
34. Mill B B2 side sealing air valve
磨 B B2 侧密封风电动门
35. Mill B feed ball valve 1
磨 B 加球电动门 1
36. Mill B feed ball valve 2
磨 B 加球电动门 2
37. Coal feeder C1 inlet MV
给煤机 C1 入口电动门
38. Coal feeder C2 inlet MV
给煤机 C2 入口电动门
39. Coal feeder C1 outlet MV
给煤机 C1 出口电动门
40. Coal feeder C2 outlet MV
给煤机 C2 出口电动门
41. Mill C C1 side outlet damper1
磨 C C1 侧出口挡板 1

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 Commissioning Procedure for Coal Pulverizing System
of Talwandi 3×660MW Project

Result Travel
NO. Description KKS code
Open Close time/s

42. Mill C C1 side outlet damper 2

磨 C C1 侧出口挡板 2
43. Mill C C2 side outlet damper1
磨 C C2 侧出口挡板 1
44. Mill C C2 side outlet damper2
磨 C C2 侧出口挡板 2
45. Mill C C1 side purge valve1
磨 C C1 侧吹扫电动门 1
46. Mill C C1 side purge valve 2
磨 C C1 侧吹扫电动门 2
47. Mill C C2 side purge valve 1
磨 C C2 侧吹扫电动门 1
48. Mill C C2 side purge valve 2
磨 C C2 侧吹扫电动门 2
49. Mill C inlet hot air damper
磨 C 进口热风挡板
50. Mill C inlet mix air damper
磨 C 进口混合风挡板
51. Mill C C1 side sealing air valve
磨 C C1 侧密封风电动门
52. Mill C C2 side sealing air valve
磨 C C2 侧密封风电动门
53. Mill C feed ball valve 1
磨 C 加球电动门 1
54. Mill C feed ball valve 2
磨 C 加球电动门 2
55. Coal feeder D1 inlet MV
给煤机 D1 入口电动门
56. Coal feeder D2 inlet MV
给煤机 D2 入口电动门
57. Coal feeder D1 outlet MV
给煤机 D1 出口电动门
58. Coal feeder D2 outlet MV
给煤机 D2 出口电动门
59. Mill D D1 side outlet damper1
磨 D D1 侧出口挡板 1
60. Mill D D1 side outlet damper 2
磨 D D1 侧出口挡板 2
61. Mill D D2 side outlet damper1
磨 D D2 侧出口挡板 1
62. Mill D D2 side outlet damper2
磨 D D2 侧出口挡板 2
63. Mill D D1 side purge valve1
磨 D D1 侧吹扫电动门 1

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 Commissioning Procedure for Coal Pulverizing System
of Talwandi 3×660MW Project

Result Travel
NO. Description KKS code
Open Close time/s

64. Mill D D1 side purge valve 2

磨 D D1 侧吹扫电动门 2
65. Mill D D2 side purge valve 1
磨 D D2 侧吹扫电动门 1
66. Mill D D2 side purge valve 2
磨 D D2 侧吹扫电动门 2
67. Mill D inlet hot air damper
磨 D 进口热风挡板
68. Mill D inlet mix air damper
磨 D 进口混合风挡板
69. Mill D D1 side sealing air valve
磨 D D1 侧密封风电动门
70. Mill D D2 side sealing air valve
磨 D D2 侧密封风电动门
71. Mill D feed ball valve 1
磨 D 加球电动门 1
72. Mill D feed ball valve 2
磨 D 加球电动门 2
73. Coal feeder E1 inlet MV
给煤机 E1 入口电动门
74. Coal feeder E2 inlet MV
给煤机 E2 入口电动门
75. Coal feeder E1 outlet MV
给煤机 E1 出口电动门
76. Coal feeder E2 outlet MV
给煤机 E2 出口电动门
77. Mill E E1 side outlet damper1
磨 E E1 侧出口挡板 1
78. Mill E E1 side outlet damper 2
磨 E E1 侧出口挡板 2
79. Mill E E2 side outlet damper1
磨 E E2 侧出口挡板 1
80. Mill E E2 side outlet damper2
磨 E E2 侧出口挡板 2
81. Mill E E1 side purge valve1
磨 E E1 侧吹扫电动门 1
82. Mill E E1 side purge valve 2
磨 E E1 侧吹扫电动门 2
83. Mill E E2 side purge valve 1
磨 E E2 侧吹扫电动门 1
84. Mill E E2 side purge valve 2
磨 E E2 侧吹扫电动门 2
85. Mill E inlet hot air damper
磨 E 进口热风挡板

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 Commissioning Procedure for Coal Pulverizing System
of Talwandi 3×660MW Project

Result Travel
NO. Description KKS code
Open Close time/s

86. Mill E inlet mix air damper

磨 E 进口混合风挡板
87. Mill E E1 side sealing air valve
磨 E E1 侧密封风电动门
88. Mill E E2 side sealing air valve
磨 E E2 侧密封风电动门
89. Mill E feed ball valve 1
磨 E 加球电动门 1
90. Mill E feed ball valve 2
磨 E 加球电动门 2
91. Coal feeder F1 inlet MV
给煤机 F1 入口电动门
92. Coal feeder F2 inlet MV
给煤机 F2 入口电动门
93. Coal feeder F1 outlet MV
给煤机 F1 出口电动门
94. Coal feeder F2 outlet MV
给煤机 F2 出口电动门
95. Mill F F1 side outlet damper1
磨 F F1 侧出口挡板 1
96. Mill F F1 side outlet damper 2
磨 F F1 侧出口挡板 2
97. Mill F F2 side outlet damper1
磨 F F2 侧出口挡板 1
98. Mill F F2 side outlet damper2
磨 F F2 侧出口挡板 2
99. Mill F F1 side purge valve1
磨 F F1 侧吹扫电动门 1
100. Mill F F1 side purge valve 2
磨 F F1 侧吹扫电动门 2
101. Mill F F2 side purge valve 1
磨 F F2 侧吹扫电动门 1
102. Mill F F2 side purge valve 2
磨 F F2 侧吹扫电动门 2
103. Mill F inlet hot air damper
磨 F 进口热风挡板
104. Mill F inlet mix air damper
磨 F 进口混合风挡板
105. Mill F F1 side sealing air valve
磨 F F1 侧密封风电动门
106. Mill F F2 side sealing air valve
磨 F F2 侧密封风电动门
107. Mill F feed ball valve 1
磨 F 加球电动门 1

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 Commissioning Procedure for Coal Pulverizing System
of Talwandi 3×660MW Project

Result Travel
NO. Description KKS code
Open Close time/s

108. Mill F feed ball valve 2

磨 F 加球电动门 2
109. Auxiliary steam firefighting valve
辅汽消防总门
110. Mill A firefighting valve 1
磨 A 消防电动门 1
111. Mill A firefighting valve 2
磨 A 消防电动门 2
112. Mill B firefighting valve 1
磨 B 消防电动门 1
113. Mill B firefighting valve 2
磨 B 消防电动门 2
114. Mill C firefighting valve 1
磨 C 消防电动门 1
115. Mill C firefighting valve 2
磨 C 消防电动门 2
116. Mill D firefighting alve 1
磨 D 消防电动门 1
117. Mill D firefighting valve 2
磨 D 消防电动门 2
118. Mill E firefighting valve 1
磨 E 消防电动门 1
119. Mill E firefighting valve 2
磨 E 消防电动门 2
120. Mill F firefighting valve 1
磨 F 消防电动门 1
121. Mill F firefighting valve 2
磨 F 消防电动门 2

记录人 Recorder : 日期 Date:

责任工程师 Engineer: 日期 Date:

专业负责人 Dept. Manager: 日期 Date:

见证人 Witness representative from TSPL ( if any ): 日期 Date:

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 Commissioning Procedure for Coal Pulverizing System
of Talwandi 3×660MW Project

Tab.2 Valves & dampers checklist of coal pulverizing system

表 2 制粉系统阀门和挡板检查

Result
NO. Description KKS code Travel
time/s
0 50% 100%
Mill A cold air regular damper
1. 磨 A 冷风调节门
Mill A hot air regular damper
2. 磨 A 热风调节门
Mill A A1 side primary air damper
3. 磨 A A1 侧容量风门
Mill A A1 side bypass air damper
4. 磨 A A1 侧旁路风门
Mill A A2 side primary air damper
5. 磨 A A2 侧容量风门
Mill A A2 side bypass air damper
6. 磨 A A2 侧旁路风门
Mill A A1 side sealing regular valve
7. 磨 A A1 侧密封风调节门
Mill A A2 side sealing regular valve
8. 磨 A A2 侧密封风调节门
Mill B cold air regular damper
9. 磨 B 冷风调节门
Mill B hot air regular damper
10. 磨 B 热风调节门
Mill B B1 side primary air damper
11. 磨 B B1 侧容量风门
Mill B B1 side bypass air damper
12. 磨 B B1 侧旁路风门
Mill B B2 side primary air damper
13. 磨 B B2 侧容量风门
Mill B B2 side bypass air damper
14. 磨 B B2 侧旁路风门
Mill B B1 side sealing regular valve
15. 磨 B B1 侧密封风调节门
Mill B B2 side sealing regular valve
16. 磨 B B2 侧密封风调节门
Mill C cold air regular damper
17. 磨 C 冷风调节门
Mill C hot air regular damper
18. 磨 C 热风调节门
Mill C C1 side primary air damper
19. 磨 C C1 侧容量风门
Mill C C1 side bypass air damper
20. 磨 C C1 侧旁路风门

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 Commissioning Procedure for Coal Pulverizing System
of Talwandi 3×660MW Project

Result
NO. Description KKS code Travel
time/s
0 50% 100%
Mill C C2 side primary air damper
21. 磨 C C2 侧容量风门
Mill C C2 side bypass air damper
22. 磨 C C2 侧旁路风门
Mill C C1 side sealing regular valve
23. 磨 C C1 侧密封风调节门
Mill C C2 side sealing regular valve
24. 磨 C C2 侧密封风调节门
Mill D cold air regular damper
25. 磨 D 冷风调节门
Mill D hot air regular damper
26. 磨 D 热风调节门
Mill D D1 side primary air damper
27. 磨 D D1 侧容量风门
Mill D D1 side bypass air damper
28. 磨 D D1 侧旁路风门
Mill D D2 side primary air damper
29. 磨 D D2 侧容量风门
Mill D D2 side bypass air damper
30. 磨 D D2 侧旁路风门
Mill D D1 side sealing regular valve
31. 磨 D D1 侧密封风调节门
Mill D D2 side sealing regular valve
32. 磨 D D2 侧密封风调节门
Mill E cold air regular damper
33. 磨 E 冷风调节门
Mill E hot air regular damper
34. 磨 E 热风调节门
Mill E E1 side primary air damper
35. 磨 E E1 侧容量风门
Mill E E1 side bypass air damper
36. 磨 E E1 侧旁路风门
Mill E E2 side primary air damper
37. 磨 E E2 侧容量风门
Mill E E2 side bypass air damper
38. 磨 E E2 侧旁路风门
Mill E E1 side sealing regular valve
39. 磨 E E1 侧密封风调节门
Mill E E2 side sealing regular valve
40. 磨 E E2 侧密封风调节门
Mill F cold air regular damper
41. 磨 F 冷风调节门
Mill F hot air regular damper
42. 磨 F 热风调节门

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 Commissioning Procedure for Coal Pulverizing System
of Talwandi 3×660MW Project

Result
NO. Description KKS code Travel
time/s
0 50% 100%
Mill F F1 side primary air damper
43. 磨 F F1 侧容量风门
Mill F F1 side bypass air damper
44. 磨 F F1 侧旁路风门
Mill F F2 side primary air damper
45. 磨 F F2 侧容量风门
Mill F F2 side bypass air damper
46. 磨 F F2 侧旁路风门
Mill F F1 side sealing regular valve
47. 磨 F F1 侧密封风调节门
Mill F F2 side sealing regular valve
48. 磨 F F2 侧密封风调节门

记录人 Recorder : 日期 Date:

责任工程师 Engineer: 日期 Date:

专业负责人 Dept. Manager: 日期 Date:

见证人 Witness representative from TSPL ( if any ): 日期 Date:

Page 16 of 26
 Commissioning Procedure for Coal Pulverizing System
of Talwandi 3×660MW Project

APPENDIX Ⅱ COAL PULVERIZER PROTECTION TEST

Coal pulverizer protection value test

磨煤机保护定值

Alarm/ Mill Mill Mill Mill Mill Mill

NO. Descriptions
Trip value A B C D E F
1 Pulverizer drive bearing temp 1(℃) 55/60
磨煤机驱动轴承温度 1
2 Pulverizer drive bearing temp 2(℃) 55/60
磨煤机驱动轴承温度 2
3 Pulverizer non-drive bearing temp 1(℃) 55/60
磨煤机非驱动轴承温度 1
4 Pulverizer non-drive bearing temp 2(℃) 55/60
磨煤机非驱动轴承温度 2
5 Pulverzer motor drive bearing temp (℃) 75/85
磨煤机电机驱动轴承温度
Pulverzer motor non-drive bearing temp
6 (℃) 75/85
磨煤机电机非驱动轴承温度
7 Pulverizer motor coil temp 1 (℃) 135/145
磨煤机电机线圈温度 1
8 Pulverizer motor coil temp 2 (℃) 135/145
磨煤机电机线圈温度 2
9 Pulverizer motor coil temp 3 (℃) 135/145
磨煤机电机线圈温度 3
10 Pulverizer motor coil temp 4 (℃) 135/145
磨煤机电机线圈温度 4
11 Pulverizer motor coil temp 5 (℃) 135/145
磨煤机电机线圈温度 5
12 Pulverizer motor coil temp 6 (℃) 135/145
磨煤机电机线圈温度 6

记录人 Recorder : 日期 Date:

责任工程师 Engineer: 日期 Date:

专业负责人 Dept. Manager: 日期 Date:

见证人 Witness representative from TSPL ( if any ): 日期 Date:

Page 17 of 26
 Commissioning Procedure for Coal Pulverizing System
of Talwandi 3×660MW Project

APPENDIX Ⅲ COAL PULVERIZING SYSTEM LOGIC CHECK LIST

Coal pulverizing system logic

制粉系统逻辑

Descriptions A B C D E F

low press oil pump 低压油泵

start permit(all) 1. lube station oil temp. high

启动允许(And) 润滑油站油温正常

2. no lube station oil level low

无润滑油站油位低

auto start(all) 1. put into standby

自动启(And) 投备用

2. the other oil pump stop

Or 另一油泵停止

或者 lube oil flow low, delay 20s

润滑油流量低，延时 20 秒

lube oil press low<0.12MPa

润滑油压力低于 0.12MPa

high press oil pump 高压油泵

start permit any low press oil pump running

启动允许 任一低压油泵运行

Auto start Mill stop

自动启 磨煤机停止

auto stop both low press oil pump stopped

自动停 两台低压油泵均停止

mill outlet valve 磨煤机出口阀

force close(any) 1. MFT

强制关 MFT

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 Commissioning Procedure for Coal Pulverizing System
of Talwandi 3×660MW Project

2. mill stop

磨煤机停止

Mill outlet purge valve 磨煤机出口吹扫阀

Auto open Mil outlet valve close

自动开 磨煤机出口阀关

coal feeder inlet damper 给煤机进口挡板

auto open coal feeder running, delay 3s

自动开 给煤机运行，延时 3 秒

auto close coal feeder stop

自动关 给煤机停止

Mixed air damper 混合风门

Auto close(any) 1.MFT

自动关（任一）

2. mill stopped

磨煤机停止

big gear sealing air fan 大齿轮密封风机

auto stop(any) 1. both SAF stopped

自动停（任一） 两台密封风机均停止

2. mill stopped, delay 2 min

磨煤机停止，延时 2 分钟

mill ignite energy full(any)磨煤机点火能量满足（任一）

1. boiler load>30%

锅炉负荷大于 30%

2. near oil layer flame on

相邻油层有火

3. near mill load>50% with near layer flame

on

相邻磨煤机负荷大于 50%且相邻煤燃烧器煤层

有火

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 Commissioning Procedure for Coal Pulverizing System
of Talwandi 3×660MW Project

boiler allow start mill(and)锅炉允许启磨(And)

1. no MFT

无 MFT

2. air flow>30%

风量大于 30%

3. any PAF running

任一台一次风机运行

4. APH A and APH B outlet primary air

temp.>180℃

空预器 A 和 B 的出口一次风温度均大于 180 度

coal feeder 给煤机

start permit(all) 1. inlet damper closed

启动允许(And) 进口挡板关

2. outlet damper opened

出口挡板开

3. no choking alarm

无堵煤报警

4. no belt off tracking alarm

无皮带跑偏报警

5. no over temp. alarm

无超温报警

6. remote control

远方位

7. mill running

磨煤机运行

trip(any) 1. MFT

跳闸（任一）

2. outlet choking, delay 5s

出口堵煤，延时 5 秒

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 Commissioning Procedure for Coal Pulverizing System
of Talwandi 3×660MW Project

3. belt coal off alarm, delay 5min

断煤，延时 5 分钟

4. over temp. alarm

超温报警

5. mill trip

磨煤机停止

Mill 磨煤机

start permit(all) 1. boiler allow start mill

启动允许(And) 锅炉允许启磨

2. any PAF running

任一台一次风机运行

3. no protection stop

无保护停止

4. seal air differential pressure not low

密封风和一次风差压不低

5. primary air flow normal>10t/h

一次风流量大于 10t/h

6. low press oil pressure normal

低压润滑油压力正常

7. reducer oil pump running

减速机油泵运行

8. reducer oil press normal

减速机油压正常

9. seperater temp allow start

分离器温度允许启动

10. body temp. not high

磨煤机本体无温度高报警

11. any outlet valve open

任一侧出口阀开

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 Commissioning Procedure for Coal Pulverizing System
of Talwandi 3×660MW Project

12. ignite energy full

点火能量满足

13. high press oil pump running

高压油泵运行

14. Inching device motor not running

盘车电机未运行
15 All Pneumatic-operated shutoff gate of mill
pulverised coal feed pipe closed
四个煤粉管道吹扫风电动门全关

trip(any) 1. MFT

跳闸（任一）

2. reducer oil pump stop

减速机油泵停止

3. lube oil station fault alarm

润滑油站故障报警

4. PAF both stopped

一次风机均停止

5. primary air flow low low<10t/h

一次风流量低于 10t/h

6. SA/PA DP LL<1kPa

密封风和一次风差压低低

7. coal feeder running and 1 and 2 layer

loss flame

给煤机运行且 1 和 2 两侧煤层丧失火焰

8. mill running and 1 and 2 outlet two valves

close

磨煤机运行且 1 和 2 两侧出口阀各有 2 个关闭

9. drive bearing temp. HH>60℃

风机轴承驱动端轴承温度高高

10. non-drive bearing temp. HH>60℃

Page 22 of 26
 Commissioning Procedure for Coal Pulverizing System
of Talwandi 3×660MW Project

风机轴承非驱动端轴承温度高高

11. motor drive bearing temp. HH>80℃

电机轴承驱动端轴承温度高高

12. motor non-drive bearing temp. HH>80℃

电机轴承非驱动端轴承温度高高

14.1 and 2 outlet temp. HH>85℃

两侧出口温度均高高

15. local protection trip

就地保护跳闸

16. lube oil press LL<0.1MPa

润滑油压力低低

记录人 Recorder : 日期 Date:

责任工程师 Engineer: 日期 Date:

专业负责人 Dept. Manager: 日期 Date:

见证人 Witness representative from TSPL ( if any ): 日期 Date:

Page 23 of 26
 Commissioning Procedure for Coal Pulverizing System
of Talwandi 3×660MW Project

APPENDIX Ⅳ MILL OPERATION DATA

Coal pulverizer operation parameters

磨煤机运行参数
No.
Unit Mill A Mill B Mill C Mill D Mill E Mill F
Items
Mill current
A
磨电流
Coal Feeder load
给煤机出力 t/h

1 ℃

Mill bearing 2 ℃
temp
磨轴承温度 3 ℃

4 ℃

1 ℃

2 ℃

Motor coil 3 ℃
temp
磨电机线圈
温度 4 ℃

5 ℃

6 ℃
Motor
bearing 1 ℃
temp
磨电机轴承 2 ℃
温度

记录人 Recorder : 日期 Date:

责任工程师 Engineer: 日期 Date:

专业负责人 Dept. Manager: 日期 Date:

见证人 Witness representative from TSPL ( if any ): 日期 Date:

Page 24 of 26
 Commissioning Procedure for Coal Pulverizing System
of Talwandi 3×660MW Project

APPENDIX Ⅴ COAL PULVERIZING SYSTEM OPERATION DATA

Coal pulverizing system operation parameters

制粉系统运行参数

Operation parameters Unit Mill A Mill B Mill C Mill D Mill E Mill F

Coal feeder load
t/h
给煤机出力
Mill current
A
磨煤机电流
Mill inlet primary air press
KPa
磨进口一次风压力
Mill inlet primary air flow
t/h
磨进口一次风流量
Mill inlet hot air damper opening
%
磨进口热风挡板开度
Mill inlet cool air damper opening
%
磨进口冷风挡板开度
Mill outlet temp.
℃
磨出口温度
Mill motor bearing Max temp
℃
磨电机轴承最高温度
Mill motor coil Max temp
℃
磨电机线圈最高温度
Mill bearing Max temp
℃
磨轴承最高温度

记录人 Recorder : 日期 Date:

责任工程师 Engineer: 日期 Date:

专业负责人 Dept. Manager: 日期 Date:

见证人 Witness representative from TSPL ( if any ): 日期 Date:

Page 25 of 26