Re92080 - 2020 05 12

RE 92080/2020-05-12
Replaces: 06.2015
Control devices
HD
▶▶ For variable pump A4VSO series 1 and 3

▶▶ For variable pump A4VSG series 1 and 3
▶▶ For variable pump A4CSG series 3
▶▶ Open and closed circuit
Features Contents
▶▶ Control is pilot-pressure related Type code 2
▶▶ Different pilot pressure ranges available HD1/2/3 − Hydraulic control, pilot-pressure related 3
▶▶ Optional pressure control Dimensions 8
▶▶ Optional hydraulic power control Pressure control 11
▶▶ Optional electrical control of pilot pressure HD.A with pressure control on one side for port A 12
▶▶ Mechanical Vg min - and Vg max - limitation HD.GA with remote pressure control for port A 14
▶▶ Standard spring-centering of the stroking cylinder Dimensions 16
▶▶ Resets to zero in the event of a signal failure HD. B with pressure control on one side for port B 19
▶▶ The special version enables mooring, overcenter, HD.GB with remote pressure control for port B 21
and decompression via the pump Dimensions 23
HD.D with pressure control on both sides for ports A
Variable pump A4VSO, data sheet 92050 and B 26
HD.G with remote pressure control on both sides for
Variable pump A4VSG, data sheet 92100
ports A and B 28
Variable pump A4CSG, data sheet 92105
Dimensions 30
HD1P with power control 33
Dimensions 35
HD1T − with electrical control of pilot pressure 38
Dimensions 42
HD1U − with power control and electrical control
of pilot pressure 45
Dimensions 46
Project planning notes 49
Safety instructions 50
RE 92080/2020-05-12, Bosch Rexroth AG

2 HD | Control devices
Type code
Type code
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
A4... HD. / –
Hydraulic fluid
01 For details see data sheet 92050, 92100, 92105
Axial piston unit

02 Swashplate design, variable / pump, open circuit (see data sheet 92050) A4VSO
Swashplate design, variable / pump, closed circuit (see data sheet 92100) A4VSG
Compact unit swashplate design, variable / pump, closed circuit (see data sheet 92105) A4CSG
Size (NG)
03 Geometric displacement Vg max [cm3] 40 71 125 180 250 355 500 750 1000
Control device
04 Hydraulic control, pilot-pressure related HD
Pilot pressure characteristics 10...45 bar ● ● ● ● ● ● ● ● ● 1
Pilot pressure characteristics 10...28 bar ● ● ● ● ● ● ● ● ● 2
Pilot pressure characteristics 5.5...19 bar ● ● ● ● ● ● ● ● ● 3
05 Pressure control
without pressure control (without code)
with pressure control in A ● ● ● ● ● ● ● ● ● A1) 2)
with remote pressure control in A ● ● ● ● ● ● ● ● ● GA1) 2)
with pressure control in B ● ● ● ● ● ● ● ● ● B2)
with remote pressure control in B ● ● ● ● ● ● ● ● ● GB2)
with pressure control on both sides ● ● ● ● ● ● ● ● ● D1) 2)
with remote pressure control on both sides ● ● ● ● ● ● ● ● ● G1) 2)
06 Power control and electrical control of pilot pressure for HD1
without power control and electrical control of pilot pressure (without code)
Power control with power limiting valve ● ● ● ● ● ● ● ● ● P
electrical control of pilot pressure ● ● ● ● ● ● ● ● ● T3)
Power control and electrical control of pilot pressure ● ● ● ● ● ● ● ● ● U3)
Series
07 A4VSO, A4VSG ● ● ‒ ‒ ‒ ‒ ‒ ‒ ‒ 11
A4VSO, A4VSG ‒ ‒ ● ● ● ● ● ● ● 30
A4CSG ‒ ‒ ‒ ‒ ● ● ● ● ‒ 30
For details see data sheet 92050, 92100, 92105

08 Direction of rotation
09 Seal
10 Drive shaft
11 Mounting flange
12 Working line ports
13 Through drive
14 Valves
15 Filtration
● = Available ‒ = Not available 1) Not available for A4VSO

2) Bidrectional direction of rotation not possible
3) for operation with HF hydraulic fluid, please observe data sheet
29164 (prop. pressure relief valve type DBEP); for A4CSG, please
contact us
Bosch Rexroth AG, RE 92080/2020-05-12

Control devices | HD 3
HD1/2/3 − Hydraulic control, pilot-pressure related
HD1/2/3 − Hydraulic control, pilot-pressure related
The HD1/2/3 control sets the displacement of the pump Control pressure and pilot pressure supply
based on the pilot pressure. The minimum required control pressure must be externally
A stroking chamber is continuously supplied with control connected at P for A4VSO and A4VSG and enables
pressure. The control spool is deflected by the differential adjustment in zero stroke if the pump does not build up
pilot pressure X1–X2 and controls the hydraulic fluid pressure itself. The high pressure in the pump supplies
supply of the other stroking chamber. A spring feedback control pressure when pA, pB > p.
returns the control stroke to the control spool.
The adjustable stroke can thus be controlled proportional For A4CSG in standard version (boost pump "F") the
to the specified setpoint value (X1-X2). control is supplied internally with the control pressure
When dimensioning the pilot pressure, it must be ensured from the boost circuit. This saves the use of a separate
that the effective hydraulic control pressure setpoint value control pressure pump, which means port P is already
for the A4VSO is the difference between the control and internally connected.
case pressure, or for A4VSG and A4CSG, is the difference Recommended setting value on the control pressure
between X1 and X2. relief valve: double boost pressure, additional +5 bar for
▶▶ Upon loss of pilot pressure, the spring feedback will NG 355
return the control to a defined central position.
▶▶ Upon loss of control pressure, the spring centering of Recommendation: separate control/pilot pressure pump
the stroking piston assists in the return to a defined for sizes 40...250, an auxiliary pump with 8 cm3
central position. for sizes 355...1000, an auxiliary pump with 11 cm3
Both features are standard. Direct mounting on the through drive of the A4VSO/G or
Notice A4CSG possible, see data sheet of the respective
▶▶ The spring feedback in the controller and pump variable pump.
control spring centering are no safety devices.
The controller can stick in an undefined position due
to internal contamination (contaminated hydraulic
fluid, abrasion or residual contamination from system
components). As a result, the flow in the axial piston
unit will no longer respond correctly to the operator's
specifications. Check whether the application on your
machine requires additional safety measures to bring
the driven consumer to a safe position
(immediate stop).
The mechanical swivel angle limitation can be set at both
sides on the control in the range from Vg max to 50 % Vg max ,
for size 500 Vg max to 70 % Vg max.
For sizes 500...1000, it is possible to adjust the setting
time on the control module. The long setting time is set as
standard (see the setting time data table on page 4).
This is required for the power limiting valve LV06 for
HD1P and HD1U.
Three versions are available:
HD1 Pilot pressure range 10...45 bar
HD2 Pilot pressure range 10...28 bar
HD3 Pilot pressure range 5.5...19 bar
Version with inductive position transducer is available on
request.

Type code
Size NG 40 71 125 180 250 355 500 750 1000

Pilot pressure1) (in X1, X2) HD1 pSt bar 102) ‒ 453)
HD2 pSt bar 102) ‒ 283)
HD3 pSt bar 5.52) ‒ 1 93)
Control pressure (in P) pmin5)6) bar 2 × boost pressure however minimum 32 bar
NG 355: 2 x boost pressure +5 bar
pmax4)5) bar 350
Control stroke smax mm 14.2 17.1 20.7 20.7 25.9 25.9 32.6 37 41.41
Control area A cm2 3.9 6.4 9 9 14.4 14.4 18.8 28.5 32.4
Control volume VSmax cm 3
5.5 11 18.7 18.7 37.3 37.3 61.4 105 134.1
Control time t s 0.08 0.09 0.10 0.10 0.15 0.15 0.75 1.0 1.5
(at 200 bar high pressure)
Setting range of control time t s ‒ ‒ ‒ ‒ ‒ ‒ 0.15... 0.2... 0.3...
(at 200 bar high pressure) 0.75 1.0 1.5
Boost pressure A4VSG pSp min bar 16
pSp max6) bar 30
A4CSG pSp min bar ‒ ‒ ‒ ‒ 16 ‒
pSp max bar ‒ ‒ ‒ ‒ 20 ‒
Weight approx. (A4VSO...HD. ...N00) kg 42 59 98 112 200 220 333 476 606
Hysteresis ≤ ± 3 % of Vg max
Repeat accuracy ≤ 1 % of Vg max
1) Pilot pressure characteristics, see page 5

2) ± 0.5 bar in an open circuit;
± 1.5 bar in a closed circuit
3) ± 1.5 bar in an open circuit;
± 2 bar in a closed circuit
4) With the pressure control lower than the pressure setting
5) With mounted DBEP6 (HD1T and HD1U) for all sizes limited to
minimum 50 bar ...maximum 100 bar; with mounted power
limiting valve (HD1P and HD1U) the set control pressure is lower
than the beginning of control of the power characteristic
6) With version H06, the boost pressure is to be limited
to maximum 25 bar since the control pressure is set at 50 bar

Type code
Characteristic curves
A4VSO - open circuit ▼▼ HD1 pilot pressure 10...45 bar
For the open circuit (one-sided swiveling) of the A4VSO, Pilot pressure in X1 [bar]
the Vg min stop is set so that pump pressure reaches
approx. 20 bar when port B is plugged. 45
40
Mooring or overcenter operation is available on request.
30
▼▼ HD1 pilot pressure 10...45 bar 20
10
Vg Vg
_
Pilot pressure in X1/2 [bar]
45 Vgmax 1.0 0.8 0.6 0.4 0.2 0 0.2 0.4 0.6 0.8 1.0 Vgmax
40 10
30 20
20 30
10 40
Vg 45
0 0.2 0.4 0.6 0.8 1.0 Vgmax
Pilot pressure in X2 [bar]
Displacement
▼▼ Flow direction
Direction Pilot Swiveling Flow High-pressure ▼▼ HD2 pilot pressure 10...28 bar
of rotation pressure range1) direction port
clockwise in X2 Counter- S to B B Pilot pressure in X1 [bar]
clockwise
Counter- in X1 clockwise S to B B 28
clockwise
20
15° 0° 15°
1) cf. swivel angle indicator CW

CCW 10
Vg Vg
– 1.0 0.8 0.6 0.4 0.2 0 0.2 0.4 0.6 0.8 1.0
Vgmax Vgmax
A4VSG and A4CSG – closed circuit 10
Stepless adjustment of the pump displacement according 20

to the pilot pressure. The control is proportional to the 28
specified pilot pressure setpoint value (difference
between X1, X2). Pilot pressure in X2 [bar]
▶▶ For information on spring feedback, see note on page 3.
▼▼ Flow direction ▼▼ HD3 pilot pressure 5.5...19 bar
Direction Pilot Swiveling Flow High-pressure Pilot pressure in X1 [bar]

of rotation pressure range2) direction port
19
clockwise in X1 clockwise B to A A
15
in X2 Counter- A to B B
clockwise 10
Counter- in X1 clockwise A to B B 5.5
Vg Vg
clockwise –
Vgmax 1.0 0.8 0.6 0.4 0.2 0 0.2 0.4 0.6 0.8 1.0 Vgmax
in X2 Counter- B to A A
15° 0° 15°
CW 5.5
clockwise CCW
10
2) cf. swivel angle indicator
15
19
Pilot pressure in X2 [bar]

Type code
Circuit diagrams
▼▼ A4VSO, sizes 40 and 71 ▼▼ A4VSO, sizes 40 and 71

Clockwise rotation Counter-clockwise rotation
2 2
P X2 P X1
B1 B MB B1 B MB
1.1 1.1
U S MS K1 K2 T R(L)
U S MS K1 K2 T R(L)
▼▼ A4VSO, sizes 125 to 355 ▼▼ A4VSO, sizes 125 to 355

X2 2 X1 X2 2 X1
B1 B MB B1 B MB
1.1 1.1
U S MS K1 K2 T R(L) P U S MS K1 K2 T R(L) P M

X2 2 X1 X2 2 X1
3 3
M2 M2
M1 P M1 P
B1 B MB B1 B MB
1.1 1.1
U S MS K1 K2 T R(L) U S MS K1 K2 T R(L)

Type code
▼▼ A4VSG, sizes 40 and 71 ▼▼ A4VSG, sizes 125 to 355
2 X2 2 X1
P X2 X1
B A
MB MA B A
MB MA
E
E
1.2
1.2
U K2 K3 T R(L)
U P K2 K3 T R(L) M
▼▼ A4CSG, sizes 500 to 1000

Ports
X1; X2 Pilot pressure port
B MB K1 MA A P Control pressure port
M Measuring port stroking chamber pressure (NG 125 to 355)
K4 M1 Measuring port small stroking chamber (NG 500 to 1000)
2
MK4 X2 X1
M2 Measuring port large stroking chamber (NG 500 to 1000)
ME3 M2
M1
E3
1.3
MAB U K2 K3 T R(L) S MS
Components
1 Pump with hydraulic control device
1.1 A4VSO (see data sheet 92050)
1.2 A4VSG (see data sheet 92100)
1.3 A4CSG (see data sheet 92105)
2 Control module
3 Intermediate plate

8 HD | Control devices Dimensions [mm]
Type code
Dimensions
▼▼ A4VSO, sizes 40 and 71 ▼▼ A4VSG, sizes 40 to 71
P P
1.2 2
1.1 2 X2 X1
(X1), X2
A2
A2
A9
A7
A7
B
A
B
A3 to mounting face
A6 to mounting face A3 to mounting face
A6 to mounting face
X2 X2
P
P
A5
A5
A4
A4
15 0 15
L R
15 0 15
LR
A1
A1
Einschraubloch M33
Einschraubloch M33
R(L) R(L)
A8
(A5)
(X1) X1
only for counter-clockwise rotation
NG A1 A2 A3 A4 A5 A6 A7 A8 A9
40 296 193 233 58 113 218 106 82.5 132.5 For detailed dimensions and technical data of the variable
71 332 209 260 58 113 245 122 82.5 148.5 pump, see data sheet 92050 or 92100
Port Standard Size2) pmax abs State4)

[bar]3)
X1; X21) Pilot pressure DIN 3852 M14 × 1.5; 12 deep 45 O
P Control pressure DIN 3853 S8 form W 350 X
Components see page 7
1) For A4VSO clockwise rotation only X2 is available; for A4VSO 3) Depending on the application, momentary pressure peaks can
counter-clockwise rotation only X1 is available occur.
2) For the maximum tightening torques the general instructions on Keep this in mind when selecting measuring devices and fittings.
page 49 must be observed. 4) O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)

Dimensions [mm] Control devices | HD 9
Type code
▼▼ A4VSO, A4VSG, sizes 125 to 355 A4CSG, in preparation, dimensions on request
P X1, X2
1.1
1.2 2
A2
A8
A5 to mounting face
A3 to mounting face
P X2
X1
A7
A6
A4
15 0 15
LR
A1
Einschraubloch M33
R(L)
Components
M
2 Control module
3 Intermediate plate (NG 500 to 1000)
NG A1 A2 A3 A4 A5 A6 A7 A8
125 402 245 251 67 293 71 111 202 For detailed dimensions and technical data of the variable pump,
180 402 245 251 67 293 71 111 202 see data sheet 92050 92100 or 92105
250 485 297.5 311 71 355 71 111 238
355 485 297.5 311 71 355 71 111 238

[bar]3)
Control pressure (NG 250 and 355) DIN 3853 S12 Form W 350 X
M Stroking chamber measurement (NG 125 and 180) DIN 3852 M14 × 1.5; 12 deep 350 X
Stroking chamber measuring (NG 250 and 355) DIN 3852 M18 × 1.5; 12 deep 350 X
counter-clockwise rotation only X1 is available occur. Keep this in mind when selecting measuring devices and
2) For the maximum tightening torques the general instructions on fittings.

Type code
▼▼ A4VSO, A4VSG, sizes 500 to 1000 ▼▼ A4CSG, sizes 500 to 1000
3 2 1.3 3 2
1.1 M2
1.2 P M2
X1, X2
X1, X2
A10
M1
A2
A8
A8
A5
B B
A3 to mounting face
M1 X2
P
X2
A4
A7
A7
15 0 15
LR
A1
15 0 15
LR
A1
Einschraubloch M33
Einschraubloch M33
R(L)
R(L)
A6
A6
X1
X1
NG A1 A2 A3 A4 A5 A6 A7 A8 A9 A10
500 555 283 383 175 200 158 145 225 492 297 For detailed dimensions and technical data of the variable
750 630 322 415 175 230 158 145 280 524 355 pump, see data sheet 92050 92100 or 92105
1000 670 347 482 175 253 158 145 278 590 ‒

[bar]3)
X1; X21) Pilot pressure (A4VSO, A4VSG, A4CSG) DIN 3852 M14 × 1.5; 12 deep 45 O
P Control pressure (A4VSO, A4VSG) DIN 3852 M22 × 1.5; 14 × deep 350 O
M1 Small stroking chamber measuring (A4VSO, A4VSG) DIN 3852 M18 × 1.5; 12 deep 350 X
M2 Small stroking chamber measuring (A4CSG) DIN 3852 M22 × 1.5; 14 × deep 350 X
Large stroking chamber measuring (A4VSO, A4VSG, A4CSG) DIN 3852 M14 × 1.5; 12 deep 350 X
Components see page 9

Pressure control
Pressure control
The pressure control is an additional function which Remote pressure control

controls the displacement of the pump as soon as the set The pressure control is remote controlled via the port XA
pressure command value has been reached. If the or XB.
pressure setting at the pressure control valve is exceeded, The external pressure relief valves are not included in the
the pressure control valve opens and swivels the pump scope of delivery.
back until the set pressure is reached again. With control Recommendation DBD 6 (RE 25 402)
on both sides of center, it swivels over zero in operation The maximum line length should not exceed 2 m.
as a motor for decompression. The differential pressure at the pressure control valve is set
The pressure control enables controlled deceleration as standard to 30 bar. The pilot oil consumption then lies
during the decelerating of rotational drives with inertial at approx. 2 l/min. If a different setting (range 14 – 50 bar)
mass. is required, please state in plain text.
▶▶ The pressure control is optionally available: Note for setting the remote pressure control:
–– HD.A on one side in port A The setting value for the external pressure relief valve plus
–– HD.B on one side in port B the differential pressure value at the pressure control
–– HD.D on both sides in ports A and B valve determines the level of the pressure control.
▶▶ Setting range 50 to 350 bar Example: external pressure relief valve 320 bar
350 bar is the standard setting. When ordering, Differential pressure at pressure control valve
please state other values in plain text. 30 bar
The setting values, however, must be 30 bar lower than the resulting pressure control of 320 + 30 =350 bar
high-pressure relief valve setting (A4CSG or A4VSG with ▶▶ Optional remote pressure control:
SDVB attachment) since the occurring pressure peaks and –– HD.GA on one side in port A
the maximum pressure are safeguarded by these. –– HD.GB on one side in port B
The setting value must also be higher than the applied –– HD.G on both sides in ports A and B
control pressure.
▶▶ Characteristic curve
Pressure limitation (maximum 3801) bar)

Working pressure pA,B
Setting for high-pressure relief valve start of opening

30 bar
Pressure control
Adjustment directly on the pressure control valve (HD.A, HD.B, HD.D)
or remote controlled on the pressure relief valve (HD.GA, HD.GB, HD.G)
(see note on setting)
Displacement Vg
Vgmax
1) only valid in combination with pressure control - without pressure

control, pressure limitation at 350 bar

HD.A with pressure control on one side for port A
The pressure control valve controls the pressure in port A.

Not available for A4VSO.
Bidirectional direction of rotation not possible.
▼▼ A4VSG, sizes 40 and 71 ▼▼ A4VSG, sizes 40 and 71

P X2 2 X1 P X2 2 X1
B A B A
MB MA MB MA
4 4
E E
1.2 1.2
U K2 K3 T R(L) U K2 K3 T R(L)
▼▼ A4VSG, sizes 125 to 355 ▼▼ A4VSG, sizes 125 to 355

X2 2 X1 X2 2 X1
B A B A
4
MB MA MB MA
4
E E
1.2 1.2
U P K2 K3 T R(L) M U P K2 K3 T R(L) M


2 4 X2 2 X1 4
X2 X1
B A B A
MB MA MB MA
3 3
E M2 E M2
P M1 P
M1
1.2 1.2
Components Ports
1 Pump with hydraulic control device X1; X2 Pilot pressure port
1.2 A4VSG (see data sheet 92100) P Control pressure port
2 Control module M Measuring port stroking chamber pressure (NG 125 to 355)
3 Intermediate plate M1 Measuring port small stroking chamber (NG 500 to 1000)
4 Pressure control valve for port A M2 Measuring port large stroking chamber (NG 500 to 1000)

HD.GA with remote pressure control for port A
The pressure control is remote controlled via the port XA.

The external pressure relief valve (pos. 5) is not included
in the scope of delivery.
Bidirectional rotation is not possible.

5 5
P X2 2 X1 XA P X2 2 X1 XA
4 4
MB B A MA MB B A MA
1.2 1.2

5 5
2 X2 2 X1 XA
X2 X1 XA
4
B B A
A
1.2 1.2


5
5
X2 2 X1 4 2 4
XA X2 X1 XA
B A B A
MB MA MB MA
3 3
E M2 M2
M1 P E
M1 P
1.2 1.2
Components Ports
1 Pump with hydraulic control device XA Pilot pressure port, remote control pressure control A
1.2 A4VSG (see data sheet 92100) X1; X2 Pilot pressure port
2 Control module P Control pressure port
4 Pressure control valve for port A M Measuring port stroking chamber pressure (NG 125 to 355)
5 External pressure relief valve M1 Measuring port small stroking chamber (NG 500 to 1000)
(not included in the scope of delivery) M2 Measuring port large stroking chamber (NG 500 to 1000)

Dimensions
▼▼ A4VSG, sizes 40 to 71
1.2 2 4
X1 P XA
X2
A13
A2
A10
A9
A7
B
A A14
A12 to mounting face

A3 to mounting face
A6 to mounting face
X2 P
A5
A4
A11
15 0 15
LR
A1
Einschraubloch M33
XA
A8
R(L)
Components
X1
2 Control module
4 Pressure control valve for port A
NG A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14

40 296 193 233 58 113 218 106 82.5 132.5 163 4 299 189 136 For detailed dimensions and technical data of
71 332 209 260 58 113 245 122 82.5 148.5 179 4 326 205 139 the variable pump, see data sheet 92100

[bar]2)
XA Pilot pressure remote control pressure control A (plugged for HDA) DIN 3852 M14 × 1.5; 12 deep 45 O
X1; X2 Pilot pressure DIN 3852 M14 × 1.5; 12 deep 45 O
2) Depending on the application, momentary pressure peaks can X = Plugged (in normal operation)
occur.

▼▼ A4VSG, sizes 125 to 355 ▼▼ A4CSG, in preparation, dimensions on request

2
P X1, X2
1.2 XA 4
A2
A8
B A11

A5 to mounting face
A3 to mounting face
P X2
X1
A12
A7
A6
A9
A4
15 0 15
LR
A1
Einschraubloch M33
XA Components
R(L) 1 Pump with hydraulic control device
2 Control module
M 3 Intermediate plate (NG 500 to 1000)

NG A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13

125 402 245 251 67 293 71 111 202 13 366 192 224 392 For detailed dimensions and technical data of the
180 402 245 251 67 293 71 111 202 13 366 192 224 394 variable pump, see data sheet 92100 or 92105
250 485 297.5 311 71 355 71 111 238 13 428 228 224 454
355 485 297.5 311 71 355 71 111 238 13 428 228 224 454

[bar]2)
P Control pressure (NG 125 and 180) DIN 3853 S8 form W 350 X
occur.

▼▼ A4VSG, sizes 500 to 1000 ▼▼ A4CSG, sizes 500 to 1000
3 4 2 3 M2 4 XA 2
M2 XA
P 1.3
1.2 X1, X2
X1, X2
A12
A2
A2
M1
A12
A8
A8
A5
B
A9 to mounting face B
A9 to mounting face
A3 to mounting face
P M1
XA X2
XA X2
A4
A7
A11
A7
A11
15 0 15
LR
A1
15 0 15
LR
A1
Einschraubloch M33
Einschraubloch M33
R(L) R(L)
A6
A6
X1
X1
3
NG A1 A2 A3 A4 A5 A6 A7 A8 A9 A11 A12 A13

500 555 342 383 175 200 158 145 225 492 136 315 469 For detailed dimensions and technical data of the
750 630 371 415 175 230 158 145 280 524 136 345 501 variable pump, see data sheet 92100 or 92105
1000 670 394 481 175 253 158 145 278 590 136 368 567

[bar]2)
P Control pressure (only with A4VSG) DIN 3853 M22 × 1.5; 14 deep 350 X
M1 Stroking chamber measurement (A4VSG) DIN 3852 M18 × 1.5; 12 deep 350 X
Stroking chamber measurement (A4CSG) DIN 3852 M22 × 1.5; 14 deep 350 X
M2 Stroking chamber measuring (NG 250 and 355) DIN 3852 M14 × 1.5; 12 deep 350 X
occur.

HD. B with pressure control on one side for port B
The pressure control valve controls the pressure in port B.


P X2 P X1
4 4
B1 B MB B1 B MB
2 2
1.1 1.1
▼▼ A4VSO, sizes 125 to 355 ▼▼ A4VSG, sizes 125 to 355

X2 2 X1
X2 2 X1
4 B A
B1 B MB
1.2
1.1
U S MS K2 K3 T R(L) P M
U P K2 K3 T R(L) M

Circuit diagrams

X2 2 X1 4 X2 2 X1 4
M2 3 M2 3
B1 B MB M1 P B1 B MB M1 P
1.1 1.1
Components Ports
1 Pump with hydraulic control device XA Pilot pressure port, remote control pressure control A
1.1 A4VSO (see data sheet 92050) X1; X2 Pilot pressure port
4 Pressure control valve for port B M1 Measuring port small stroking chamber (NG 500 to 1000)
M2 Measuring port large stroking chamber (NG 500 to 1000)

HD.GB with remote pressure control for port B
The pressure control is remote controlled via the port XB.

The external pressure relief valve (pos. 5) is not included
in the scope of delivery.
Bidirectional of rotation not is possible.

5 5
P X2 2 X1 XB P X2 2 X1 XB
4 4
MB B A MA MB B A MA
1.2 1.2

5 5
X2 2 X1 XB X2 2 X1 XB
4 4
B A B A
1.2 1.2


5 5
X2 2 X1 X2 2 X1
XB XB
4 4
M2 3 M2 3
B1 B MB M1 P B1 B MB M1 P
1.1 1.1
Components Ports
1 Pump with hydraulic control device XB Pilot pressure port, remote control pressure control B
1.1 A4VSO (see data sheet 92050) X1; X2 Pilot pressure port
4 Pressure control valve for port B M1 Measuring port small stroking chamber (NG 500 to 1000)
5 External pressure relief valve M2 Measuring port large stroking chamber (NG 500 to 1000)
(not included in the scope of delivery)

Dimensions
▼▼ A4VSO, sizes 40 and 71 ▼▼ A4CSG, sizes 40 and 71
4 1.2 2 4
1.1 2 P XB X1 P XB
(X1), X2 X2
A13
A13
A2
A2
A10
A10
A9
A7
A7 B
A
B
A14
A3 to mounting face
A6 to mounting face
A3 to mounting face
A6 to mounting face
X2 P
X2 P
A5
A5
A4
A11
A4
A11
15 0 15
LR
A1
Einschraubloch M33
15 0 15
LR
A1
Einschraubloch M33
XB
R(L) R(L) XB
(A5)
A8
(X1) X1
only for counter-clockwise rotation
NG A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14

40 296 193 233 58 113 218 106 82.5 132.5 163 4 299 189 136 For detailed dimensions and technical data of
71 332 209 260 58 113 245 122 82.5 148.5 179 4 326 205 139 the variable pump, see data sheet 92050 or
92100

[bar]3)
XB Pilot pressure remote control pressure control B (plugged for HDB) DIN 3852 M14 × 1.5; 12 deep 45 O
1)
X1; X2 Pilot pressure DIN 3852 M14× 1.5; 12 deep 45 O

▼▼ A4VSO, A4VSG, sizes 125 to 355 ▼▼ A4CSG, in preparation, dimensions on request
2
P X1, X2
1.1
1.2 XB 4
A2
A8
A11
B
A5 to mounting face
A3 to mounting face
P X2
X1
A121)
A7
A6
A9
A4
15 0 15
LR
A1
Einschraubloch M33
XB Components
R(L) 1 Pump with hydraulic control device
1.3 A4CSG (see data sheet 92105)
M
2 Control module
4 Pressure control valve for port B
NG A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A121) A13

180 402 245 251 67 293 71 111 202 13 366 192 224 392 variable pump, see data sheet 92050 92100 or 92105
250 485 297.5 311 71 355 71 111 238 13 428 228 224 454
355 485 297.5 311 71 355 71 111 238 13 428 228 224 454

[bar]4)
2)
P Control pressure (NG 125 and 180) DIN 3853 S8 form W 350 X
1) Piping only available for A4VSO 4) Depending on the application, momentary pressure peaks can
2) For A4VSO clockwise rotation only X2 is available; for A4VSO occur.
counter-clockwise rotation only X1 is available Keep this in mind when selecting measuring devices and fittings.
3) For the maximum tightening torques the general instructions on 5) O = Must be connected (plugged on delivery)
page 49 must be observed. X = Plugged (in normal operation)
▼▼ A4VSO, A4CSG, sizes 500 to 1000 ▼▼ A4CSG, sizes 500 to 1000
3 M2 4 XB 2 3 M2 4 XB 2
P 1.3
1.1
1.2 X1, X2
X1, X2
A12
A2
A2
M1
A12
A8
A5
A8
B B
A3 to mounting face
P M1
X2 X2
A4
A7
A7
LR
15 0 15
A1
LR
15 0 15
A1
Einschraubloch M33
Einschraubloch M33
R(L) R(L)
A11
A11
XB
A6
A6
X1
XB
X1
3
NG A1 A2 A3 A4 A5 A6 A7 A8 A9 A11 A12 A13

500 555 342 383 175 200 158 145 225 492 136 304 469 For detailed dimensions and technical data of the variable
750 630 371 415 175 230 158 145 280 524 136 334 501 pump, see data sheet 92050 92100 or 92105
1000 670 394 481 175 253 158 145 278 590 136 357 567

[bar]3)
P Control pressure (only with A4VSG) DIN 3853 M22 × 1.5; 14 deep 350 X
M1 Stroking chamber measurement (A4VSG) DIN 3852 M18 × 1.5; 12 deep 350 X
Stroking chamber measurement (A4CSG) DIN 3852 M22 × 1.5; 14 deep 350 X
M2 Stroking chamber measurement DIN 3852 M14 × 1.5; 12 deep 350 X
HD.D with pressure control on both sides for ports A and B
Two pressure control valves control the respective

pressure in the ports A or B independently of each other.

P X2 2 X1 4 6 P X2 2 X1 4 6
MB B A MA MB B A MA
1.2 1.2

X2 2 X1 4 6 2 4 6
X2 X1
B A B A
1.2 1.2


2 4 6 X2 2 X1 4 6
X2 X1
B A
B A
MB MA
MB MA
3 3
E M2
E M2
M1 P M1 P
1.2
1.2
Components Ports
1 Pump with hydraulic control device X1; X2 Pilot pressure port
4 Pressure control valve for port A M1 Measuring port small stroking chamber (NG 500 to 1000)
(for port B counter-clockwise rotation) M2 Measuring port large stroking chamber (NG 500 to 1000)
(for port A counter-clockwise rotation)

HD.G with remote pressure control on both sides for ports A and B
The pressure control valves are remote controlled via the

ports XA or XB. The external pressure relief valves
(pos. 5 and 7) are not included in the scope of delivery.

5 7 5 7
P X2 2 X1 4 6 P X2 2 X1 4 XB 6 XA
XA XB
MB B A MA MB B A MA
1.2 1.2
U K2 K3T R(L) U K2 K3 T R(L)

5 7 5 7
X2 2 X1 4 XA 6 XB X2 2 X1 4 6
XB XA
B A B A
1.2 1.2


5 7 5 7
X2 2 X1 4 6 X2 2 X1 4 6
XA XB XA XB
B A
B A
MB MA
MB MA
3 3
M2 E M2
E
M1 P M1 P
1.2
1.2
Components Ports
1 Pump with hydraulic control device XA; XB Pilot pressure port, remote control pressure control
1.2 A4VSG (see data sheet 92100) X1; X2 Pilot pressure port
2 Control module P Control pressure port
3 Intermediate plate M Measuring port stroking chamber pressure (NG 125 to 355)
4 Pressure control valve for port A M1 Measuring port small stroking chamber (NG 500 to 1000)
5; 7 External pressure relief valves M2 Measuring port large stroking chamber (NG 500 to 1000)
(not included in the scope of delivery)

Dimensions
XB
P
6
2 XA
X2
X1 4
1.2
A14
A13
A2
A10
A9
A7
A
A15
A3 to mounting face
A6 to mounting face
X2
P
A5
Components
A4
A11

LR
15 0 15
A1
Einschraubloch M33
R(L) 1.3 A4CSG (see data sheet 92105)

A8
XB, XA 2 Control module

X1
(for port B counter-clockwise rotation NG 40 bis 355)

(for port A counter-clockwise rotation NG 40 bis 355)
NG A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15

40 296 193 233 58 113 218 106 82.5 132.5 163 4 299 203 229 165 For detailed dimensions and technical data
71 332 209 20 58 113 246 122 82.5 148.5 179 4 326 219 245 168 of the variable pump, see data sheet 92100

[bar]2)
X A; XB Pilot pressure remote control pressure control (plugged for HDD) DIN 3852 M14 × 1.5; 12 deep 45 O
occur.


P X1, X2
1.3 2 XA XB
1.2 2 XA XB
4 6
A2
4 6
A2
A11
A8
A11
B
A3 to mounting face
X1 X2
P X1 X2
A7
A7
A6
A9
A6
A9
A4
LR
15 0 15
A1
LR
15 0 15
Einschraubloch M33
A1
Einschraubloch M33
R(L)
R(L)
XA XB XA XB
NG A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15

125 402 245 251 67 293 71 111 202 13 366 192 406 239 224 432 For detailed dimensions and technical
180 402 245 251 67 293 71 111 202 13 366 192 406 239 224 432 data of the variable pump, see
data sheet 92100 and/or 92105
250 485 297.5 311 71 355 71 111 238 13 428 228 468 239 224 494
355 485 297.5 311 71 355 71 111 238 13 428 228 468 239 224 494

[bar]2)
X A; XB Pilot pressure, remote control pressure control DIN 3852 M14 × 1.5; 12 deep 45 O
(plugged for HDD)
P Control pressure DIN 3853 S8 Form W (NG 125 and 180) 350 X
(only with A4VSG) DIN 3853 S12 Form W (NG 250 and 355) 350 X
M Stroking chamber measurement DIN 3852 M14 × 1.5; 12 deep (NG 125 and 180) 350 X
DIN 3852 M18 × 1.5; 12 deep (NG 250 and 355) 350 X
occur.
3 M2 XA XB 2 3 M2 XA 2
P 1.3
1.2 X1, X2
X1, X2
A2
A12
A2
A14
M1
A12
A8
A8
A5
B
A9 to mounting face
A3 to mounting face
P M1
XA X2
XA X2
4 4
A4
A7
A11
A7
A11
LR
15 0 15
A1
LR
15 0 15
A1
Einschraubloch M33
6
Einschraubloch M33
6
R(L)
A11
R(L)
A11
A6
A6
XB
X1 XB X1
3
NG A1 A2 A3 A4 A5 A6 A7 A8 A9 A11 A12 A13 A14

750 630 371 415 175 230 158 145 280 524 136 345 501 334 variable pump, see data sheet 92100 or 92105
1000 670 394 481 175 253 158 145 278 590 136 368 567 357

[bar]2)
X A; XB Pilot pressure, remote control pressure control DIN 3852 M14 × 1.5; 12 deep 45 O
(plugged for HDD)
P Control pressure DIN 3852 M22 × 1.5; 14 deep (A4VSG) 350 X
M1 Small stroking chamber measurement DIN 3852 M18 × 1.5; 12 deep (A4VSG) 350 X
DIN 3852 M22 × 1.5; 14 deep (A4CSG) 350 X
occur.

HD1P with power control
With increasing working pressure, the pilot pressure ▼▼ A4VSO, sizes 40 and 71
Clockwise rotation1)
(i.e. the setpoint value of the HD) is reduced by the power
8.2
limiting valve LV 06. The displacement of the pump is
thereby changed so that a certain specified drive torque is
not exceeded.
P X2 2 8
For combination pumps in tandem design A4 + A4, some

combinations may result in some restrictions when mount- 8.1
ing the power limiting valve.
B1 B MB
In the following cases, we recommend that the power
limiting valve be mounted on the rear pump or that you
contact us:
1.1
NG 40 + NG 40
NG 71 with pressure control + NG 71
▼▼ Characteristic curve
S MS K2 K3 T R(L)
Working pressure p
▼▼ A4VSG, sizes 40 and 71

Clockwise or counter-clockwise rotation
8.2
Vg
_
Vgmax
2
Vg
+ 8
Vgmax P X2 X1
B A
MB MA
8.1
Working pressure p
Technical data 1.2

Minimum beginning of control must be higher than the set
control pressure at P or on the control pressure relief U K2 K3 T R(L)
valve of the A4CSG.

The power characteristic is set at the factory.
Please state in plain text when ordering
e.g. 55 kW at 1500 rpm.
For power characteristic examples, see data sheet 95546.
The power is approximated to the theoretical hyperbola by
two springs plus stop.
1) For A4VSO counter-clockwise rotation only X1 is available and is

connected to the power limiting valve.

Circuit diagrams
▼▼ A4VSO, sizes 125 to 3551) ▼▼ A4VSO, sizes 125 to 3551)

X2 X2 X1 X1 X2 X1
P P P
8.2 8.2 8.2
8 8 8
2 2 2
B1 BB1MBB MB B1 B MB
1.1 1.1 1.1
MS SKM
U SU S K2 K3 T R(L)
2 K3 T R(L) M2 M2 U S MS K2 K3 T R(L) M
▼▼ A4VSO, sizes 500 to 10001) ▼▼ A4VSG, sizes 500 to 10002)

Clockwise rotation Clockwise or counter-clockwise rotation
X1
X2 X2
2
X1 2 8
B A
8 MA
MB
E Mst
M2
M1 P
M2 Mst
B1 B MB M1 P 8.2
8.2
1.2
1.1
U S MS K2 K3 T R(L)
K2 K3 T R(L)
U
Components Ports
1.1 A4VSO X1; X2 Pilot pressure port
1.2 A4VSG P Control pressure port
8 Power limiting valve LV 06 405 (for NG 40 and 71) M1 Measuring port small stroking chamber (NG 500 to 1000)
8.1 Intermediate plate for mounting power limiting valve M2 Measuring port large stroking chamber (NG 500 to 1000)
(for NG 40 and 71) Mst Measuring port pilot pressure (NG 500 to 1000)
8.2 Control valve with shuttle valve (for A4VSG)
1) For A4VSO clockwise rotation only X2, counter-clockwise rotation 2) For A4VSG and A4CSG, both the ports X1 and X2 are connected
only X1, is connected to the power limiting valve and open. to the shuttle valve (either internally or via the T fitting) and open.

Dimensions
▼▼ A4VSO, sizes 40 and 71 ▼▼ A4VSG, sizes 40 and 71
P 8.2 P 8.2
8 X2 X1 8
1.1 (X1), X2 2 1.2 2
A10
A10
A2
A2
A9
A7
A7
8.1 8.1
B
A3 to mounting face
A3 to mounting face
X2 X2
P P
A12
A12
A5
A5
M14x1.5
M14x1.5
A4
A4
LR
15 0 15
15 0 15
LR
Einschraubloch M33
Einschraubloch M33
R(L)
A8
R(L)
(A5)
A1
A1
X1
only for
(X1) Counter-clockwise
rotational direction A11 to mounting face
NG A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12

40 148 222 233 58 128 203 106 82.5 147.5 222 323 175 For detailed dimensions and technical data of the variable
71 166 240 260 58 128 203 122 82.5 147.5 238 350 175 pump, see data sheet 92050 or 92100

[bar]3)
X1; X21) Pilot pressure DIN 3853 S8 form W 45 O

Dimensions
▼▼ A4VSO, A4VSG, sizes 125 and 355 ▼▼ A4CSG, in preparation, dimensions on request
P 8.2 X1, X2
8
1.1
1.2
2
A2
A10
A8
B
A5 to mounting face
A3 to mounting face
X2
Einschraubloch M14 (Form X)

A11
P
A7
A4
Components
A6

LR
15 0 15
Einschraubloch M33
X1 1.1 A4VSO (see data sheet 92050)

R(L) 2 Control module
8 Power limiting valve (see data sheet 95546)
A1
LV 06 405 ( NG 40 and 71)

LV 06 205 ( NG 125 to 1000)
M
8.1 Intermediate plate for mounting the power limiting valve
(NG 40 and 71)
A9 to mounting face
8.2 Control valve with shuttle valve (A4VSG and A4CSG)
NG A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11
125 201 230 247 95.5 297 55.5 129.5 216 384 257 227 For detailed dimensions and technical data of the variable
180 201 230 247 95.5 297 55.5 129.5 216 384 257 227 pump, see data sheet 92050 or 92100
250 243 266 309 95.5 359 55.5 129.5 252 446 293 227
355 243 266 309 95.5 359 55.5 129.5 252 446 293 227

[bar]3)
P Control pressure DIN 3852 M18 × 1.5; 12 deep 350 X
M Stroking chamber measurement DIN 3852 M14 × 1.5; 12 deep (NG 125 and 180) 350 X
DIN 3852 M18 × 1.5; 12 deep (NG 250 and 355) 350 X
▼▼ A4VSO, sizes 500 to 1000 ▼▼ A4CSG, sizes 500 to 1000 (A4CSG on request)
8 8
MSt M2 MSt M2
1.1 8.2 P 2 P
1.2 8.2 2
X1, X2 X1, X2
A2
A2
A8
A8
A5
M1 M1
A5
B
B
P 2.1 P
X2 X2
A4
A4
A7
A7
LR
15 0 15
LR
A1
15 0 15
A1
Einschraubloch M33
Einschraubloch M33
R(L) R(L)
A6
A6
X1 X1
2.1
NG A1 A2 A3 A4 A5 A6 A7 A8 A9
500 555 406 383 251 206 158 145 225 521 For detailed dimensions and technical data of the variable pump,
750 630 430 415 251 236 158 145 280 553 see data sheet 92050 or 92100
1000 670 459 481 251 259 140 140 278 619

[bar]3)
X1; X21) Pilot pressure DIN 3853 S8 form W 45 O
P Control pressure DIN 3852 M22 × 1.5; 14 deep 350 X
MSt Pilot pressure measuring DIN 3852 M14 × 1.5; 12 deep 350 X
M1 Small stroking chamber measurement DIN 3852 M18 × 1.5; 12 deep 350 X
counter-clockwise rotation only X1 is available (M14 × 1.5) occur.

HD1T − with electrical control of pilot pressure
The corresponding control chamber X1 or X2 is supplied

with pilot pressure proportional to the current applied to
the solenoids a or b on the proportional valve DBEP6
(data sheet 29164).
The solenoid current limits the hydraulic pilot pressure.
In a closed circuit, each swivel direction is assigned
a proportional solenoid. In an open circuit, only 1 solenoid
is accordingly available.
Control by means of an electric setpoint value.
Current control by means of pulse width modulation.
Analog or digital amplifiers can be used to control the
solenoids, e.g. proportional amplifier VT 3000 with 170 Hz
(see data sheet 29935). Please order separately.
For more information on the selection of the control
electronics and hydraulic fluid, description of the
function, emergency manual actuation, and
other technical data, please consult data sheet 29164.
Technical data – electric

Operating voltage 24 V
Nominal current per solenoid 700 mA
Control current
Beginning of control at Vg0 and 10 bar pilot pressure 300 mA
Beginning of control at Vgmax and 45 bar pilot pressure 700 mA
Nominal resistance at 20 °C (R20) 19.5 W
Maximum duty cycle 100 % (S1)
Device connector DIN EN 175 301-803/ISO 4400
with line screw fitting M16 ×1.5 for cable ø 4.5...10 mm
Type of protection according to DIN/EN 60529 IP 65
emergency manual actuation available, see data sheet 29164
Operating temperature coils up to 150 °C
Attention! Risk of burning: Calculation formula for resistor

During and shortly after operation, the pump and the
at T > 20 °C
solenoids in particular are hot!
Always wear suitable protective clothing. R20 × (235+T)
RW =
255
Technical data – hydraulic
Control pressure (in P) pmin bar 50
pmax bar 100
Hysteresis ≤ ± 4 % of Vgmax
Repeat accuracy ≤ 2 % of Vgmax
Due to the restrictions in data sheet 29164, the control

pressure in P is limited to 50...100 bar for HD1T and
HD1U. Losses in the proportional valve (e.g. 4 l/min per
de-energized solenoid at p = 50 bar) should be taken into
account when dimensioning the inlet flow in P.

A4VSO - open circuit

DBEP 6, version B or A
▼▼ Flow direction
▼▼ Characteristic curve
Direction of Swiveling Flow direction High-pressure
rotation range1) port
Pilot pressure pSt [bar]
45 700 clockwise counter- S to B B

40 clockwise
600
Current I [mA]
counter-clockwise clockwise S to B B
30
500 1) cf. swivel angle indicator
15° 0° 15°
CW
20 400 CCW
10 300
0 25 50 75 100
Vg
Displacement [%]
Vgmax
A4VSG - closed circuit

DBEP 6, version C
▼▼ Characteristic curve ▼▼ Flow direction
Direction Solenoid Swiveling Flow High-pressure

Pilot pressure pSt [bar]
45 700 of rotation actuation range2) direction port

40 clockwise b clockwise B to A A
600
Current I [mA]
a counter- A to B B
30
500 clockwise
20 counter- b clockwise A to B B
400
Vg clockwise a counter- B to A A
+ [%]
10 300 Vgmax
clockwise
25 50 75 100
2) cf. swivel angle indicator
15° 0° 15°
25 50 75 100 CW
300 CCW
10 Vg
– [%]
Vgmax
400
Current I [mA]
20
500
30
600
40
45 700
A4CSG with HD1T

Is in preparation and available on request.

▼▼ A4VSO, sizes 40 and 711) ▼▼ A4VSG, sizes 40 and 71

Clockwise rotation Clockwise rotation
9.1 9.2 a
b
2 2
P P
X2 X2 X1
B A
MB MA
9.3
9.3
B1 B MB
E
1.1
1.2
U S MS K2 K3 T R(L) U K2 K3 T R(L)
▼▼ A4VSO, sizes 125 to 3551) ▼▼ A4VSG, sizes 125 to 355

Counter-clockwise rotation Clockwise rotation
9.2
a b
b
9.1
X2 X1 X2 X1
P P
9.3 9.3
2
2 B A
MB MA
E
B1 B MB
1.1
1.2
U S MS K2 K3 T R(L) M
U K2 K3 T R(L) M
Ports
P Control pressure port
1) For counter-clockwise rotation only X1, with the proportional M1 Measuring port small stroking chamber (NG 500 to 1000)
valve piped up and X2 not available. M2 Measuring port large stroking chamber (NG 500 to 1000)

▼▼ A4VSO, sizes 500 to 10001)

Clockwise rotation
X2 2 9.1 2 9.2
X1
X1 X2
Clockwise rotational direction
B A
MB MA b a
b
M2 M2
E
B1 B MB M1 P M1 P
9.3 9.3
1.1
1.2
U S MS K2 K3 T R(L)
U K2 K3 T R(L)
Components
1.1 A4VSO
1.2 A4VSG
2 Control module
9.1 Proportional pressure relief valve (open circuit)
Solenoids with plug-in connectors
DBEP6 B06-1X/45AG24NZ4M-382 with inlet nozzle ø1.0 mm
according to DIN EN 175 301-803 / ISO 4400 type of
DBEP6 A06-1X/45AG24NZ4M-382 for NG 125...355 clockwise rotation
protection IP 65 and cable fitting M16 ×1.5 for line
9.2 Proportional pressure relief valve (closed circuit)
diameter 4.5...10mm
DBEP6 C06-1X/45AG24NZ4M-382 with inlet nozzle ø1.0 mm
9.3 Intermediate plate for mounting proportional valve
1) For A4VSO clockwise rotation only X2, counter-clockwise rotation

only X1, with the proportional valve piped up and X2 not available.

Dimensions
9.1 9.2
P P
1.1 2 1.2 2
A6
A6
A2
A2
M14x1.50
M6 (x1)
M6 (x1)
Solenoid a with emergency

B
manual actuation
A5 to mounting face
A5 to mounting face
A3 to mounting face
A3 to mounting face
X2 X2 P
P
A7
M14x1.5
A4
A4
LR
15 0 15
LR
15 0 15
A1
A1
Einschraubloch M33
Einschraubloch M33
R(L) R(L)
Solenoid b with Solenoid b with

emergency manual X1 emergency manual
actuation actuation
NG A1 A2 A3 A4 A5 A6 A7
40 296 193 233 58 323 257 189 For detailed dimensions and technical data of the variable pump,
71 332 209 260 58 350 273 189 see data sheet 92050 or 92100

[bar]3)
P Control pressure DIN 3853 S8 form W 350 O
X1; X21) Pilot pressure measuring DIN 3853 S8 form W 45 X
counter-clockwise rotation only X1 is available (dimensions on occur.
request) Keep this in mind when selecting measuring devices and fittings.

▼▼ A4VSO, sizes 125 to 355 ▼▼ A4VSG, sizes 125 to 355 (A4CSG in preparation)
9.1 9.2
P 9.3 P 9.3
1.1 X1, X2 1.2 X1, X2

2 2
A6
A6
A2
A2
B
A5 to mounting face B A5 to mounting face

Solenoid a with emergency Solenoid a with
manual actuation emergency manual
actuation
X2 X2
P P
A7
A7
A4
A4
LR
LR
15 0 15
15 0 15
A1
A1
Einschraubloch M33
Einschraubloch M33
X1 X1
R(L) R(L)

M M
emergency manual emergency manual
actuation actuation
NG A1 A2 A3 A4 A5 A6 A7
125 402 230 247 96 360 302 236 For detailed dimensions and technical data of the variable pump, see
180 402 230 247 96 360 302 2362 data sheet 92050 or 92100
250 485 266 309 96 422 338 236

355 485 266 309 96 422 338 236

[bar]2)
P Control pressure DIN 3852 M18 × 1.5; 12 deep 350 O
X1; X2 Pilot pressure measuring DIN 3852 M14 × 1.5; 12 deep 45 X
M Measuring stroking chamber pressure DIN 3852 M14 × 1.5; 12 deep (NG 125 and 180) 350 X
DIN 3852 M18 × 1.5; 12 deep (NG 250 and 355) 350 X
occur.
9.1 9.3 9.2 9.3

M2 P M2 P
1.1 2 1.2 2
X1, X2 X1, X2
A2
A2
M1
A5
M1
A5
B Solenoid a with
A3 to mounting face
emergency manual
A3 to mounting face actuation
P P
X2 X2
A6
A7
A4
A4
LR
15 0 15
LR
15 0 15
Einschraubloch M33
Einschraublo ch M33
R(L) R(L)
A1
A1
X1 X1
A8 to mounting face actuation A8 to mounting face actuation
NG A1 A2 A3 A4 A5 A6 A7 A8
750 315 423 415 251 236 348 278 553 see data sheet 92050 or 92100
1000 335 444 481 251 259 348 278 619

[bar]3)

HD1U − with power control and electrical control of pilot pressure
▼▼ A4VSG, sizes 40 and 711) ▼▼ A4VSO, sizes 500 to 10002)

Clockwise rotation Clockwise rotation
9.2 X2 2
X1
b a
9.1
8
2
P 9.3 b
X2 X1 8
B A M2 Mst
MB MA B1 B MB M1 P
8.1
9.3
E
1.1
1.2
U S MS K2 K3 T R(L)
U K2 K3 T R(L)

Components
Clockwise rotation
9.2 1.1 A4VSO
a b
1.2 A4VSG
2 Control module
X2 X1 8 Power limiting valve LV 06 405 (NG 40 and 71)

P Power limiting valve LV 06 205 (NG 125 to 1000)
9.3 9.1 Proportional pressure relief valve (A4VSO)
8
DBEP6 B06; DBEP6 A06 (NG 125 to 1000)
2
9.2 Proportional-pressure relief valve DBEP6 B06
B A (A4VSG and A4CSG)
MB MA 9.3 Intermediate plate for mounting proportional valve
E
Ports
P Control pressure port
M1 Measuring port small stroking chamber (NG 500 to 1000)
1.2 M2 Measuring port large stroking chamber (NG 500 to 1000)

Mst Measuring port pilot pressure (NG 500 to 1000)
U K2 K3 T R(L) M
1) For A4VSO clockwise rotation only X2, counter-clockwise rotation

only X1, with the proportional valve piped up and X2 not available.
2) For counter-clockwise rotation X1 connected with the power
limiting valve.

Dimensions
9.1 9.2
P 9.3 X1 P 9.3
1.1 2 8 8
1.2 2
A6
A6
A2
A2
M14x1.50
M6 (x1)
M14x1.50
M6 (x1)
8.1 8.1
B
Solenoid a with
B emergency manual
actuation
X2 X2
P P
A7
A8
A7
M14x1.5
M14x1.5
A4
A4
LR
15 0 15
LR
15 0 15
A1
A1
Einschraubloch M33
Einschraubloch M33
R(L) R(L)

emergency manual X1 emergency manual
actuation actuation
NG A1 A2 A3 A4 A5 A6 A7 A8
71 332 209 260 58 350 282 175 189 see data sheet 92050 or 92100

[bar]3)
P Control pressure DIN 3853 S8 form W 350 O
counter-clockwise rotation only X1 is available (dimensions on occur.
request) Keep this in mind when selecting measuring devices and fittings.

9.1 9.2
9.3 9.3
P P
8 8
1.1 X1, X2 1.2 X1, X2
2 2
A6
A6
A2
A2
A5 to mounting face
Solenoid a with Solenoid a with
actuation actuation
X2 X2
P P
A8
A8
A7
A7
A4
A4
LR
15 0 15
LR
15 0 15
A1
A1
Einschraubloch M33
Einschraubloch M33
X1 X1
R(L)
R(L)
Solenoid b with
M emergency manual M Solenoid b with
emergency manual
actuation
actuation
NG A1 A2 A3 A4 A5 A6 A7 A8
180 402 230 247 96 384 302 227 236 see data sheet 92050 or 92100
250 485 266 309 96 446 338 227 236

355 485 266 309 96 446 338 227 236

[bar]2)
M Measuring stroking chamber pressure DIN 3852 M14 × 1.5; 12 deep 350 X
X1; X2 Pilot pressure measuring DIN 3852 M14 × 1.5; 12 deep 45 X
occur.

▼▼ A4VSO, A4VSG, sizes 500 to 1000 ▼▼ A4CSG in preparation
9.3
1.1 M2 P
2
X1, X2
A2
M1
A5
B
A8 to mounting face
A3 to mounting face
Solenoid a with
emergency manual
actuation (9.2) P
Components
X2
A6

A7
A4

2 Control module
8 Power limiting valve (see data sheet 95546)
LV 06 405 (for NG 40 and 71)
LR
15 0 15
Ei n s c h r au b l oc h M3 3
LV 06 205 (for NG 125 to 1000)

R(L)
8.1 Intermediate plate for mounting power limiting valve
9.1 Proportional-pressure relief valve (for A4VSO)
A1
DBEP6 B06
DBEP6 A06 (for NG 125 to 355 clockwise rotation)
X1 9.2 Proportional-pressure relief valve DBEP6 C06

Solenoid b with emergency (for A4VSG and A4CSG)
manual actuation (9.1) 9.3 Intermediate plate for mounting proportional valve
NG A1 A2 A3 A4 A5 A6 A7 A8
750 315 430 415 251 236 348 278 553 see data sheet 92050 or 92100
1000 335 459 481 251 259 348 278 619

[bar]3)
1)
X1; X2 Pilot pressure measuring DIN 3853 S8 form W 45 X
1) For A4VSO clockwise rotation only X2 is available; for A4VSO occur.
counter-clockwise rotation only X1 is available (M14 x 1.5; 12 deep) Keep this in mind when selecting measuring devices and fittings.
3) Depending on the application, momentary pressure peaks can
Project planning notes
Project planning notes
▶▶ The hydraulic control HD is intended for use in the ▶▶ Pressure controllers are not safeguards against
open circuit (A4VSO) or closed circuit (A4VSG, A4CSG) pressure overload. Be sure to add a pressure relief
depending on the pump. valve to the hydraulic system.
▶▶ Project planning, installation and commissioning of the ▶▶ In drives, the natural frequency of the hydraulic system
axial piston units requires the involvement of skilled can be stimulated by the excitation frequency of the
personnel. pump (rotational speed frequency ×9). This can be
▶▶ Before using the axial piston unit, please read the prevented with suitably designed hydraulic lines.
appropriate instruction manual thoroughly and in full. ▶▶ Working ports:
If necessary, this can be requested from Bosch Rexroth. –– The ports and fastening threads are designed for the
▶▶ Before finalizing your design, request a binding specified maximum pressure. The machine or
installation drawing. system manufacturer must ensure the connecting
▶▶ The specified data and notes contained herein must be elements and lines correspond to the specified
observed. application conditions (pressure, flow, hydraulic
▶▶ Depending on the operating conditions of the axial fluid, temperature) with the necessary safety
piston unit (working pressure, fluid temperature), factors.
the characteristic curve may shift. –– The service ports and function ports are only
▶▶ Preservation: Our axial piston units are supplied as designed to accommodate hydraulic lines.
standard with preservative protection for a maximum of
12 months. If longer preservative protection is required
(maximum 24 months), please specify this in plain text
when placing your order. The preservation periods
apply under optimal storage conditions, details of
which can be found in the data sheet 90312 or the
instruction manual.
▶▶ Depending on the type of control used,
electromagnetic effects can be produced when using
solenoids. Use of the recommended direct current
(DC) on the electromagnet does not produce any
electromagnetic interference (EMI) nor is the
electromagnet influenced by EMI. A possible
electromagnetic interference (EMI) exists if the
solenoid is supplied with modulated direct current
(e.g. PWM signal). The machine manufacturer should
conduct appropriate tests and take appropriate
measures to ensure that other components or
operators (e.g. with a pacemaker) are not affected by
this potentiality.

Safety instructions
Safety instructions
▶▶ During and shortly after operation, there is a risk of

burning on the axial piston unit and especially on the
solenoids. Take the appropriate safety measures
(e.g. by wearing protective clothing).
▶▶ Moving parts in control equipment (e.g. valve spools)
can, under certain circumstances, get stuck in position
as a result of contamination (e.g. contaminated
hydraulic fluid, abrasion, or residual dirt from
components). As a result, the hydraulic fluid flow and
the build-up of torque in the axial piston unit can no
longer respond correctly to the operator’s
specifications. Even the use of various filter elements
(external or internal flow filtration) will not rule out
a fault but merely reduce the risk. The machine/system
manufacturer should test whether additional measures
are required on the machine for the relevant
application in order to bring the driven consumer into
a safe position (e.g., safe stop) and make sure any
measures are properly implemented.

Safety instructions

Safety instructions
Bosch Rexroth AG © Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal,
An den Kelterwiesen 14 exploitation, reproduction, editing, distribution as well as in the event of
72160 Horb a.N. applications for industrial property rights. The data specified within only
Germany serves to describe the product. No statements concerning a certain
Tel. +49 7451 92-0 condition or suitability for a certain application can be derived from our
[email protected] information. The information given does not release the user from the
www.boschrexroth.com obligation of own judgment and verification. It must be remembered that our
products are subject to a natural process of wear and aging.

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RE 92080/2020-05-12

▶▶ For variable pump A4VSO series 1 and 3

 RE 92080/2020-05-12, Bosch Rexroth AG

Axial piston unit

For details see data sheet 92050, 92100, 92105

● = Available ‒ = Not available 1) Not available for A4VSO

Bosch Rexroth AG, RE 92080/2020-05-12

HD1/2/3 − Hydraulic control, pilot-pressure related

 RE 92080/2020-05-12, Bosch Rexroth AG

Size NG 40 71 125 180 250 355 500 750 1000

1) Pilot pressure characteristics, see page 5

Bosch Rexroth AG, RE 92080/2020-05-12

1) cf. swivel angle indicator CW

Stepless adjustment of the pump displacement according 20

▼▼ Flow direction ▼▼ HD3 pilot pressure 5.5...19 bar

Direction Pilot Swiveling Flow High-pressure Pilot pressure in X1 [bar]

Pilot pressure in X2 [bar]

 RE 92080/2020-05-12, Bosch Rexroth AG

▼▼ A4VSO, sizes 40 and 71 ▼▼ A4VSO, sizes 40 and 71

▼▼ A4VSO, sizes 125 to 355 ▼▼ A4VSO, sizes 125 to 355

▼▼ A4VSO, sizes 500 to 1000 ▼▼ A4VSO, sizes 500 to 1000

Bosch Rexroth AG, RE 92080/2020-05-12

▼▼ A4VSG, sizes 40 and 71 ▼▼ A4VSG, sizes 125 to 355

▼▼ A4CSG, sizes 500 to 1000

 RE 92080/2020-05-12, Bosch Rexroth AG

▼▼ A4VSO, sizes 40 and 71 ▼▼ A4VSG, sizes 40 to 71

Port Standard Size2) pmax abs State4)

Components see page 7

Bosch Rexroth AG, RE 92080/2020-05-12

▼▼ A4VSO, A4VSG, sizes 125 to 355 A4CSG, in preparation, dimensions on request

Port Standard Size2) pmax abs State4)

 RE 92080/2020-05-12, Bosch Rexroth AG

▼▼ A4VSO, A4VSG, sizes 500 to 1000 ▼▼ A4CSG, sizes 500 to 1000

Port Standard Size2) pmax abs State4)

Components see page 9

Bosch Rexroth AG, RE 92080/2020-05-12

The pressure control is an additional function which Remote pressure control

Pressure limitation (maximum 3801) bar)

Setting for high-pressure relief valve start of opening

1) only valid in combination with pressure control - without pressure

 RE 92080/2020-05-12, Bosch Rexroth AG

HD.A with pressure control on one side for port A

The pressure control valve controls the pressure in port A.

▼▼ A4VSG, sizes 40 and 71 ▼▼ A4VSG, sizes 40 and 71

▼▼ A4VSG, sizes 125 to 355 ▼▼ A4VSG, sizes 125 to 355

Bosch Rexroth AG, RE 92080/2020-05-12

▼▼ A4VSG, sizes 500 to 1000 ▼▼ A4VSG, sizes 500 to 1000

 RE 92080/2020-05-12, Bosch Rexroth AG

HD.GA with remote pressure control for port A

The pressure control is remote controlled via the port XA.

▼▼ A4VSO, sizes 40 and 71 ▼▼ A4VSO, sizes 40 and 71

▼▼ A4VSO, sizes 125 to 355 ▼▼ A4VSO, sizes 125 to 355

Bosch Rexroth AG, RE 92080/2020-05-12

▼▼ A4VSG, sizes 500 to 1000 ▼▼ A4VSG, sizes 500 to 1000

 RE 92080/2020-05-12, Bosch Rexroth AG

A12 to mounting face

NG A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14

Port Standard Size1) pmax abs State3)

Bosch Rexroth AG, RE 92080/2020-05-12

RE 92080/2020-05-12, Bosch Rexroth AG

RE 92080/2020-05-12, Bosch Rexroth AG

RE 92080/2020-05-12, Bosch Rexroth AG

RE 92080/2020-05-12, Bosch Rexroth AG

RE 92080/2020-05-12, Bosch Rexroth AG

RE 92080/2020-05-12, Bosch Rexroth AG

RE 92080/2020-05-12, Bosch Rexroth AG

RE 92080/2020-05-12, Bosch Rexroth AG

RE 92080/2020-05-12, Bosch Rexroth AG

RE 92080/2020-05-12, Bosch Rexroth AG

RE 92080/2020-05-12, Bosch Rexroth AG

RE 92080/2020-05-12, Bosch Rexroth AG

RE 92080/2020-05-12, Bosch Rexroth AG

RE 92080/2020-05-12, Bosch Rexroth AG