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BHARAT HEAVY ELECTRICALS.LTD.,BHOPAL Page 1 of 13

W.O. NO. : 48040P421-51 REV-02 Dated 12-06-19

CUSTOMER : MAHAGENCO
PROJECT : Bhusawal - 1X660MW
W.O. NO. : 48040A421-51
TD Date : 21-Feb-19
MDL No. : BP-DG-415-205-0002
MOTOR DATA SHEET

S.No. Description Particulars

1. Manufacturer : BHEL Bhopal.

2. Type and frame size & design code no. : Sq. Cage Ind. Motor & 1TF7642-4

3. Nos. required : 01 + 01

4. Application : BFP

5. Specification & Codes : IS :325/ IEC :60034

6. Standard continuous rating : 10000

at 500C ambient temp.(KW) (Cold Inlet Water Temperature 38 ºC )

7. Location for installation : Indoor

8. Type of enclosure & ventilation : CACW / IC 81W

9. Degree of protection : IP-55

10. Type of duty : S1

11. No. of phases, frequency & voltage : 3, 50 Hz, 11000 V

12. Permissible variations in

a) Voltage :  10%
b) Frequency :  5%
c) Combined : 10% Abs.

13. At rated voltage & frequency

a) Full load current : 599 Amp
b) Full load speed : 1495 RPM
c) No load current : 125 Amp
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W.O. NO. : 48040P421-51 REV-02 Dated 12-06-19
S.No. Description Particulars

14. Minimum permissible voltage during : 75% Rated Voltage

starting

15. Maximum permissible time at minimum : 5 min at 75% RV.

permissible voltage during running at full load

16. Maximum permissible time at 75% of rated : 5.0 min..

voltage during running at full load.

17. Whether motor stalls at 70% of rated volts. : shall not stall for 2 sec duration R1

18. Efficiency & power factor

Load(% of full load) Efficiency Power factor
100 : 97.4 0.90
75 : 97.1 0.90
50 : 96.4 0.86
0 : --- 0.026
At start : --- 0.087
Duty Point (@8500 kW) : 97.2 0.90 R1

19 Stator winding
i) Connection : Star
ii) Type & nos. of terminals Brought out : 3+3
iii) Resistance bet. terminals at 200C : 0.0644 
iv) Resistance per phase at 200C : 0.0323 
v) Inductance per phase : 0.0077 H
vi) Capacitance per phase : 0.117 F

20. Starting current as % of full load current :

i) With IS tolerance : 450% FLC (Incl.of Tolerance)
ii) Without IS tolerance : --

21. Torque at full load in Kgm. : 6511.7 kg-m/ 63.88 kN-m

22. Break away torque in % of FLT : 40

23. Pull up torque in % of FLT : 40

24. Pull out torque in % of FLT : 205

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W.O. NO. : 48040P421-51 REV-02 Dated 12-06-19

S.No. Description Particulars

25. Starting time in sec.

Without mechanism coupled or Mechanism
coupled through hydraulic coupling when
it may be presumed that load is transferred
to motor shaft only after attaining almost full speed.
i) with rated voltage : 5.0 Secs.
ii) with 75% of rated voltage : 11.0 Secs.
iii) with 110% of rated voltage : 3.8 Secs.

26. Starting time in sec. With mechanism :

coupled through Direct coupling.
i) with rated voltage : NA
ii) with 75% of rated voltage : NA
iii) with 110% of rated voltage : NA

27. Safe stall time (hot motor)

i) At rated voltage : 22 Secs.
ii) At 75% of rated voltage : 25 Secs.
iii) At 110% of rated voltage : 19 Secs.

28 Safe stall time (Cold motor)

i) At rated voltage : 26 Secs.
ii) At 75% of rated voltage : 29 Secs.
iii) At 110% of rated voltage : 23 Secs.

29 Limiting motor temperature to : 450 0C

determine safe stall time

30. Permissible maximum accelerating

time (hot motor)
i) At rated voltage : 25 Secs.
ii) At 75% of rated voltage : 28 Secs.
iii) At 110% of rated voltage : 22 Secs.

31. Permissible maximum accelerating

time (cold motor)
i) At rated voltage : 30 Secs.
ii) At 75% of rated voltage : 33 Secs.
iii) At 110% of rated voltage : 27 Secs.

32. Insulation
i) Class of insulation : F ( Limited to class B temp. rise)
ii) Material & treatment of Insulation : VPI.
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W.O. NO. : 48040P421-51 REV-02 Dated 12-06-19

S.No. Description Particulars

33. Whether insulation is suitable : Yes

11KV, ungrounded system

34. Temperature rise under normal conditions

over Cold Water Temp. Of 38°C .
i) By resistance method : 82 °C
ii) By RTD method : 87 °C

35. Method of starting : DOL

36. Permissible starting duty cycles : 2 Cold & 1 Hot & 3 Equally Spread
Per/hours

37. Stator thermal time constant (HOT/COLD) : 30 min./ 90 min.

38. Maximum permissible voltage during high : 150% RV in phase opposition for 1 Sec.
speed suitably bus transfer & special design Winding overhangs are adequately
feature. Braced

39 Time required for voltage to decay down to

when driving voltage is removed.
i) At 50% of rated voltage : 6.0 Secs.
ii) At 40% of rated voltage : 7.0 Secs.
iii) At 25% of rated voltage : 10.0 Secs.
iv) At 0% of rated voltage : 40.0 Secs

40. Method of cooling : IC81W

41. Details of water cooling system

i. No. of cooler : 2
ii. Water requirement per cooler : 400 LPM per cooler
iii. Max. permissible temperature : 38°C
Of cooling water at inlet
iv. Max. permissible temperature : 43°C
Of cooling water at outlet
v. Maximum permissible operating : 6 bar
Pressure
vi. Water pressure drop through : 500 mBar
The cooler
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W.O. NO. : 48040P421-51 REV-02 Dated 12-06-19

S.No. Description Particulars

vii. Temp. rise of water through cooler : 5 Deg C

viii. Protection against leakage of water : Yes (Water Leakage Detector)
ix. Arrangement to ensure the water flow : Yes

42. Bearings
i. Number : 2
ii. Type : Sleeve
DE Bearing – Sleeve ø220
NDE Bearing – Sleeve ø220
iii. Lubrication system : FOLS
iv. Quantity of lubricant reqd. for both the : 17 LPM
bearings.
v. Life in hours at rated speed : 100000 Hrs.
vi. Recommended lubricant : IOC Servo Prime 32
vii. Max. permissible temp. of Bearing : 90 °C
viii. Whether bearings are provided with 4 : 4 Wire PT-100, Duplex , 01 no. for DE
wire, platinum RTD having 100-ohm & NDE each
resistance at 00C for remote temp.
indication.
ix. Whether bearings are provided with : Yes (01 no. for DE & NDE each)
local temperature indicator

43. Terminal designation correspond to : Machine terminal UVW to RBY

direction of rotation (Facing driving end). (COUNTER CLOCKWISE )

44. Terminal boxes with accessories separate :

terminal boxes provided.
i) Main : Yes
ii) Space heaters : Yes
iii) Winding temp. detectors : Yes, Winding & Bearing RTDs in
single TB
iv) Bearing temp. detectors :
v) Water Leakage detectors : Yes
vi) Neutral terminals : Yes
vii) CT Secondary : Yes
viii)Speed Switch : Yes
ix) Water Flow Indicator : Yes
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W.O. NO. : 48040P421-51 REV-02 Dated 12-06-19
S.No. Description Particulars
45. Main terminal box details
i) Type & Nos. : Phase Segregated Terminal Box, 01 No. R1
ii) Fault level permissible for 0.25 sec. : 44 kA
iii) Location : RHS from DE R2
iv) Cable gland size & no. : Suitable to Cable Size 1Rx1Cx630/Ph R2
& 03 Nos.
v) Direction of cable entry. : Bottom

Note: Terminal Box is suitable for rotation by 360 deg in steps of 180 deg. R2

46. Space Heater

i) Number : 4
ii) Location : Below winding Overhang
iii) Capacity of each : 950 W
iv) Total power requirement : 3800 W
v) Voltage. : 240 V , 1 PH. AC

47. Details of 4 wire platinum RTD having :

100  resistance at 0 C for wdg temp. detector.
o

i) Nos. provided : 12 Nos, 3 Wire PT-100 Simplex

ii) Location : Between Coil sides in Slot.

48. Whether CTs for differential protection are : 3 Nos. (In NTB) R1
provided
i) If Yes, no. of CTs supplied with motors. :
a) C.T. ratio : 1000/ 1 A
b) Accuracy Class : PS
c) Knee point voltage : ≥ 30 RCT+ 100 V
d) S.C. withstand capacity : 40 kA / 1 S
e) Exciting Current at Vk / 2 : ≤ 30 mA

Note: 3 Nos. (In NTB in BHEL Motor’s scope) + 3 Nos. (BHEL Switchgear’s Scope) R2

49. Type of mounting : HORIZONTAL(B3)

50 Shaft orientation : (Horizontal)
51 Shaft extension : Keyed Cylindrical
52 Grounding pads size nos. & location : 20 Tk X 35 mm X 135 Long , 2 No’s
On Opposite side of motor.
53. Method of coupling to driven mechanism : Hydraulic Coupling
54. Motor GD2 : 2030 kg-m2
55. Lifting device : Lifting bollard (Refer OGA)
56 Weight of motor : 23000 Kg
Stator : 9500 Kg
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W.O. NO. : 48040P421-51 REV-02 Dated 12-06-19
S.No. Description Particulars

57 Shipping dimensions & weight : 5150 x 4600 x 3100 & 29000 kg

(Approximate data) R1
58 Thermometer provided
i) In cold air path : 2 Nos. Dial type
ii) In hot air path : 1 No. Dial type
iii) For measurement of brg. temp. : 2 Nos. Dial type

59 Characteristic curves furnished

i) Speed vs. time at rated voltage : Yes
ii) Speed vs. torque at 110%, 100%, & : Yes
80% of rated voltage.
iii) Thermal withstand curve for hot & cold : Yes
conditions. :
iv) Efficiency vs. load : Yes
v) P.F. Vs. load : Yes
vi) Current vs. time : Yes
vii) Negative phase sequence curve : Yes
viii) RTD Characteristics ( PT100 ) : Yes
60. Drawings furnished
i) General arrangement of motor : Yes / No
ii) Main terminal box showing the : Yes / No
method of terminating the Board’s incoming cables
iii) With dispatch documents. : Instruction manuals.

62 Noise Level : 85 dB(A) At 1 meter

63. Speed Switch : Yes

63.01 Supply voltage : 240 V AC 1 Phase

64. Paint Shade : RAL 7032 R1

65 Vibration at No Load : As per IEC: 60034-14 R1

a. Velocity(mm/s) : 2.3 mm/s (RMS)
b. Displacement(Microns) : 37 μ (RMS)

66 Standard continuous rating : 10000 R2

at 400C ambient temp.(KW) (Cold Inlet Water Temperature 38 ºC )

NOTE:- ALL THE DATA FURNISHED ARE SUBJECTED TO IS :325/ IEC:60034-1 TOLERANCES
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W.O. NO. : 48040P421-51 REV-02 Dated 12-06-19

PREPARED BY :

Sourabh Goyal
Sr. DESIGN ENGINEER/AME
BHEL-BHOPAL
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W.O. NO. : 48040P421-51 REV-02 Dated 12-06-19
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W.O. NO. : 48040P421-51 REV-02 Dated 12-06-19
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W.O. NO. : 48040P421-51 REV-02 Dated 12-06-19
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W.O. NO. : 48040P421-51 REV-02 Dated 12-06-19
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W.O. NO. : 48040P421-51 REV-02 Dated 12-06-19