Pqr-Toyso-01-Aws D1.1

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REGISTRO DE CALIFICACION DEL

PROCEDIMIENTO DE SOLDADURA (PQR)

GRUPO TOYSO S.A DE C.V

PQR -TOYSO-01 REV- 00

REGISTRO DE CALIFICACION DE PROCEDIMIENTO DE


SOLDADURA BAJO EL CODIGO AWS D1.1/D1.1M EN
EN ESPESORES DE 0.125" A ILIMITADO PARA SOLDADURA
A TOPE EN MATERIALES DE MATERIALES BASE DE ACERO
AL CARBONO DEL GRUPO I Y II Y COMBINACION ENTRE
ELLOS DE ACUERDO A LA TABLA 6.8

ING.CARLOS A.VEGA MUNGUIA ING.JUAN BEDOLLA FLORES


ELABORO CALIFICO
CONTROL DE CALIDAD CWI 20010091
PROCEDURE QUALIFICATION RECORD (PQR)
REGISTRO DE CALIFICACIÓN DE PROCEDIMIENTO DE SOLDADURA
PARA ESTRUCTURAS BISEL EN "V" PROCESO SMAW CON ELECTRODO DE BAJO HIDROGENO
GRUPO TOYSO S.A DE C.V

GRUPO TOYSO S.A DE C.V PQR-TOYSO-01 0 9/6/2023


COMPANY NAME PQR No. REV.No. DATE
ING.CARLOS A.VEGA MUNGUIA 6-Sep-23 WPS-TOYSO-01
AUTHORIZED BY DATE SUPPORTED BY WPS

TYPE OR AWS
BASE METALS SPECIFICATION GRADE GROUP No. THICKNESS SIZE (NPS) SCHEDULE DIAMETER
BASE MATERIAL 1 ASTM A36 II 1.00" -- -- N/A
BASE MATERIAL 2 ASTM A36 II 1.00" -- -- N/A
BACKING MATERIAL NINGUNO NINGUNO NINGUNO NINGUNO
OTHER Califica materiales: Del grupo "I Y II" y combinacion de ambos del codigo AWS D1.1
para todo tipo de soldadura estructural vigas,placas,perfiles,tuberia etc.

JOINT DETAILS JOINT DETAILS (SKETCH)


GROOVE TYPE Ranura Junta a Tope Bisel en "V". Máxima Altura de refuerzo
.Vista: 1/8” pulg
GROOVE ANGLE 60° .Fondeo: 1/8” pulg

ROOT OPENING 1/8"


ROOT FACE 1/16"
BACKGOUGING Ninguno 4
METHOD N/A 3 N+1
T T
2
1
POSTWELD HEAT TREATMENT
TEMPERATURE ______
TIME OT TEMPERATURE ______
OTHER ______

PROCEDURE
PROCESS SMAW SMAW SMAW SMAW
TYPE (MANUAL,MECHANIZED,ETC.) MANUAL MANUAL MANUAL MANUAL
POSITION 3G 3G 3G 3G
WELD LAYER(S) 1 2 3 4
Fondeo de Rellenos
Paso caliente Vistas
WELD PASS(ES) raiz N+1
VERTICAL PROGRESSION Ascendente Ascendente Ascendente Ascendente
FILLER METAL E-6010 E-6010 E-7018 E-7018
(AWS CLASSIFICATION) A 5.1 A 5.1 A 5.5 A 5.5
AWS Specification
F - No. 3 3 4 4
A - No. 2 2 1 1
DIAMETER 1/8" - 5/32" 1/8" - 5/32" 5/32" - 1/8" 5/32" - 1/8"
MANUFACTURER/TRADE NAME LINCOLN LINCOLN LINCOLN LINCOLN

PREHEAT TEMPERATURE 70 °C
INTERPASS TEMPERATURE 189 °C 221 °C 220 °C 212 °C
ELECTRICAL CHARACTERISTICS -- -- -- --
CURRENT TYPE & POLARITY CD EP CD EP CD EN CD EN
AMPS 115 - 120 115 - 120 120 - 135 118 - 130
VOLTS 20 - 35 20 - 35 25 - 40 20 - 35
MAXIMUM HEAT INPUT 357 178.5 312 357
TECHNIQUE -- -- -- --
STRINGER OR WEAVE STRINGER Both Both Both
MULTI OR SINGLE PASS (PER SIDE) Single Pass Multi Pass Multi Pass Multi Pass
TRAVERSE LENGTH -- -- -- --
TRAVERSE SPEED (PULG x MIN) -- -- -- --
OSCILLATION 3 TIMES ELECTRODE DIAMETER
PEENING NO NO NO NO
INTERPASS CLEANING SI , (DISCO ABRASIVO / CARDA / CEPILLADO / ESMERILADO)
OTHER -- -- -- -- --
-- -- -- -- --
PROCEDURE QUALIFICATION RECORD (PQR)
REGISTRO DE CALIFICACIÓN DE PROCEDIMIENTO DE SOLDADURA
PARA ESTRUCTURAS BISEL EN "V" PROCESO SMAW CON ELECTRODO DE BAJO HIDROGENO

GRUPO TOYSO S.A DE C.V


WPS-TOYSO-01 PQR-TOYSO-01 0
SUPPORTED BY WPS PQR No. REV No.
TEST

P CLAUSE/FIGURE(S) ACCEPTANCE
REFERENCE CRITERIA RESULT REMARKS
P VISUAL INSPECTION 8.9 8.9 ACEPTABLE --
P RADIOGRAPHIC EXAMINATIO 8.12 8.12
ACEPTABLE --

P 4 SIDE BENDS 6.10.3.1 6.10.3.1 ACEPTABLE R-ASEI-IDG-188-2023


P 2 TENSILE TESTS 6.10.3.4 6.10.3.4 ACEPTABLE R-ASEI-IET-247-2023

TENSILE TEST DETAILS TENSILE STRENGTH TYPE OF


SPECIMEN ULTIMATE ULTIMATE FAILURE AND
NUMBER WIDTH THICKNESS AREA TENSILE LOAD UNIT STRESS LOCATION
R-ASEI-NR-
18.93 (MM) 24.13 (MM) 456.78 (MM2) 249.31 (KN) 545.80 (Mpa) Ductile / Base Metal
237-23-001

157 18.88 (MM) 23.63 (MM) 446.13 (MM2) 241.43 (KN) 541.17 (Mpa) Ductile / Base Metal

TOUGHNESS TEST DETAILS HARDNESS VIKERS TEST ASTM E92-17


SPECIMEN NOTCH SPECIMEN TEST ABSORBED PERCENT LATERAL
NUMBER LOCATION SIZE TEMPERATURE ENERGY SHEAR EXPANSION AVERAGE
BASE METAL -- -- -- -- -- --

-- -- -- -- -- --
A HAZ

-- -- -- -- -- --
WELD METAL

BASE METAL -- -- -- -- -- --

-- -- -- -- -- --
B HAZ
-- -- -- -- -- --
WELD METAL

CERTIFICATION
WENDER'S NAME ID NUMBER STAMP NUMER TEST CONDUCTED BY
JUAN CARLOS AVALOS GARCIA JCAG-01 -- LABORATORY ASEI S.A DE C.V

-- -- -- TEST NUMBER PQR-TOYSO-01 REV-0


-- -- -- FILE NUMBER PQR-TOYSO-01 REV-0

WE, THE UNDERSIGNED, CERTIFY THAT THE STATEMENTS IN THIS RECORD ARE CORRECT AND THAT THE TEST WELDS WERE PREPARED,
WELDED, AND TESTED IN ACCORDANCE WITH THE REQUIREMENTS OF CLAUSE 6 OF AWS D1.1/D1.1M (_2020_) STRUCTURAL WELDING CODE -
STEEL. (YEAR)

TITLE
INSPECTOR CWI 20010091
NAME SIGNATURE
JUAN BEDOLLA FLORES
DATE
6-Sep-23

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