PRODUCT

TECHNICALSUBMISSION
DATA SHEET

+65 6746 1177

ITW Construction Products (Singapore) Pte Ltd [email protected]
4 Changi South Lane #06-01 Nan Wah Building, Singapore 486127
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SPECIFIERS ANCHORING RESOURCE BOOK SEA

EPCON™ G5 PRO

CHEMICAL ANCHORING - ANCHOR STUDS

CHEMICAL INJECTION - NON-CRACKED & CRACKED CONCRETE

GENERAL INFORMATION
Performance Related Material Specification Installation Related

*
HCR *
PRODUCT
EPCON™ G5 PRO is a heavy duty pure Epoxy for
anchoring threaded studs and reinforcing bar into
Oversized HolesOversized Holes
Wet holes Wet holes Cored holes Cored holesDrilled holes Drilled holes
Flooded holes Flooded holes
Solid Concrete Solid ConcreteSeismic
Seismic
SeismicCracked Concrete
FireConcrete
Cracked Tested
Drinking water Drinking water
safe safe

cracked and uncracked concrete.

COMPLIANCE Dustless DrillingDustless Drilling Fire Rated Dynamic loading
Fire Rated Dynamic loading
European Technical Assessment (option 1) - ETA-18/0675
Design according to:
• EN1992-4 (formerly ETAG001 Annex C, E & TR045)
BENEFITS, ADVANTAGES AND FEATURES
• 100 year working life
Greater productivity:
• Anchors in dry, damp, wet or flooded holes
• Easy dispensing even in cold weather Principal Applications
Greater security: • Threaded Studs
• Strong bond • Starter Bars
• Rated for sustained loading • Threaded Inserts
• Over-head installation
Versatile:
• Steel Columns
• Anchors in carbide drilled and diamond drilled holes*
• Hand Rails
• Cold and temperate climates
• Road Stitching
Greater safety:
• Low odour
• VOC Compliant RECOMMENDED INSTALLATION TEMPERATURES
Minimum Maximum
Installation Substrate 5°C 40°C
Adhesive 10°C 40°C

SERVICE TEMPERATURE LIMITS

-40°C to 70°C

SETTING TIMES
Curing time in
1 2 3 4 5 6 Temperature of Cartridge
Gel Time dry and wet
base material Temperature
1. Drill recommended diameter and depth hole. concrete
2. Important: Use Ramset™ Dustless Drilling System to ensure holes are 5°C Minimum 10°C 300 min 24 h
clean. Alternativly clean dust and debris from hole with stiff wire or nylon 10°C 10°C 150 min 18 h
brush and blower in the following sequence: blow x 2, brush x 2, blow x 15°C 15°C 40 min 12 h
2, brush x 2, blow x 2. 20°C 20°C 25 min 8h
3. Dispense adhesive to waste until colour is uniform light grey ( 2-3 25°C 25°C 18 min 6h
trigger pulls ). Insert mixing nozzle to bottom of hole. Fill hole to 3/4 the 30°C 30°C 12 min 4h
hole depth slowly, ensuring no air pockets form. 40°C 40°C 6 min 2h
4. Insert Ramset™ ChemSet™ Anchor Stud/rebar to bottom of hole while Note: Cartrdige temperatue minimum +10°C
turning.
5. Allow EPCON™ G5 PRO to cure as per setting times. Note
*Performance of cored & oversized holes was not included in the ETAG test program and
6. Attach fixture. therefore is based on testing conducted at Ramset™ Product Engineering Laboratory.

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 SPECIFIERS ANCHORING RESOURCE BOOK SEA

EPCON™ G5 PRO
CHEMICAL ANCHORING - ANCHOR STUDS

CHEMSET ANCHOR STUD APPLICATION

HIGH STRENGTH EPOXY

Technical data
Anchor Nominal Minimum Standard Min Min Edge Nominal Clearance Torque
Stud Anchor Thickness of Drill depth Spacing distance drill hole diameter moment
Size depth Member diameter
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (Nm)

d hef hmin ho Smin Cmin ødo df Tinst

h0+30mm
M8 80 hef+5 40 40 10 9 10
≥ 100mm
h0+ 30mm
M10 90 hef+5 40 40 12 12 20
eismic Fire Tested ≥ 100mm
h0+30mm
M12 110 hef+5 40 40 14 14 40
≥ 100mm
M16 125 h0+2d hef+5 40 40 18 18 80

M20 170 h0+2d hef+5 50 50 22 22 120

M24 210 h0+2d hef+5 50 50 26 26 160

M30 280 h0+2d hef+5 60 60 35 33 200

* Values refer to ETA

Anchor Stud Mechanical Properties

ChemsetTM Anchor Studs Grade 5.8 M8 M10 M12 M16

Min. Tensile Strength,fuk (N/mm2 or MPa) 540 540 540 540

Yield Strength, fyk (N/mm2 or MPa) 430 430 430 430

Nominal Stressed Area, As,nom (mm2) 36.6 58.0 84.3 157.0

ChemsetTM Anchor Studs Grade 5.8 M20 M24 M30

Min. Tensile Strength,fuk (N/mm2 or MPa) 520 520 520

Yield Strength, fyk (N/mm2 or Mpa) 420 420 420

Nominal Stressed Area, As,nom (mm2) 245.0 353.0 561.0

ChemsetTM Anchor Studs Stainless Steel A4 M8 M10 M12 M16

Min. Tensile Strength,fuk (N/mm2 or MPa) 700 700 700 700

Yield Strength, fyk (N/mm2 or MPa) 350 350 350 350
Nominal Stressed Area, As,nom (mm2) 36.6 58.0 84.3 157.0
Chemset Anchor Studs Stainless Steel A4
TM
M20 M24 M30
Min. Tensile Strength,fuk (N/mm2 or MPa) 700 700 -
Yield Strength, fyk (N/mm2 or MPa) 350 350 -
Nominal Stressed Area, As,nom (mm ) 2 245.0 353.0 -

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SPECIFIERS ANCHORING RESOURCE BOOK SEA

EPCON™ G5 PRO

CHEMICAL ANCHORING - ANCHOR STUDS

CHEMSET ANCHOR STUD

HIGH STRENGTH EPOXY

The loads specified on this page allow judging the product performances.
The data given in the RAMSET CC Method have to be applied (refer to pages 4 to 5)

Stud diameter 8 10 12 16 20 24 30
Drilling ø (mm) 10 12 14 18 22 26 35
Drilling depth (mm) 80 90 110 125 170 210 280
Consumption per hole (ml) 3.9 5.8 9.0 14.0 26.1 42.9 135.4
EPCON G5 Pro (600ml) 153 103 67 43 23 14 4

CHARACTERISTIC LOADS ( NRk, VRk) in kN

Characteristic loads are statistically determined from test results in admissible service conditions
(Based on minimum of Characteristic Pullout and Concrete Cone resistance)

TENSILE SHEAR
Anchor size M8 M10 M12 M16 M20 M24 M30 Anchor size M8 M10 M12 M16 M20 M24 M30
Non-cracked concrete VRk (kN) 9.0 15.0 21.0 39.0 61.0 88.0 140.0
hef (mm) 80 90 110 125 170 210 280 Note: VRk is based on 5.8 Grade ChemSet Anchor Stud
NRk (kN) 34.2 42.0 56.8 68.8 109.0 149.7 230.5
Cracked concrete
hef (mm) 80 90 110 125 170 210 280
NRk (kN) 20.1 28.3 39.7 48.1 76.3 104.8 158.4

DESIGN LOADS (NRd, VRd) FOR ONE ANCHOR WITHOUT EDGE OR SPACING INFLUENCE IN kN
N * V = V *
NRd = Rk Rd Rk

γMc γMs
TENSILE SHEAR
Anchor size M8 M10 M12 M16 M20 M24 M30 Anchor size M8 M10 M12 M16 M20 M24 M30
Non-cracked concrete VRd (kN) 7.2 12.0 16.8 31.2 48.8 70.4 112.0
hef (mm) 80 90 110 125 170 210 280 γMs = 1.25
NRd (kN) 22.8 28.0 37.8 45.8 72.7 99.8 153.7 Note: VRd is based on 5.8 Grade ChemSet Anchor Stud
Cracked concrete
hef (mm) 80 90 110 125 170 210 280
NRd (kN) 13.4 18.8 26.5 32.1 50.9 69.9 105.6
γMc = 1.5

RECOMMENDED LOADS (NRec, VRec) FOR ONE ANCHOR WITHOUT EDGE OR SPACING INFLUENCE IN kN
N * V = V *
NRec = Rk Rec Rk

γ M x γF γM x γF
TENSILE SHEAR
Anchor size M8 M10 M12 M16 M20 M24 M30 Anchor size M8 M10 M12 M16 M20 M24 M30
Non-cracked concrete VRec (kN) 5.1 8.6 12.0 22.3 34.9 50.3 80.0
hef (mm) 80 90 110 125 170 210 280 γF = 1.4
NRec (kN) 16.3 20.0 27.0 32.7 51.9 71.3 109.8 Note: VRec is based on 5.8 Grade ChemSet Anchor Stud
Cracked concrete
hef (mm) 80 90 110 125 170 210 280
NRec (kN) 9.6 13.5 18.9 22.9 36.3 49.9 75.4
γF = 1.4 * Derived from test result assessed in ETA 18/0675

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 SPECIFIERS ANCHORING RESOURCE BOOK SEA

EPCON™ G5 PRO
CHEMICAL ANCHORING - ANCHOR STUDS

CHEMSET ANCHOR STUD ZINC PLATED & STAINLESS STEEL STUDS

RAMSET CC-METHOD
TENSILE in kN SHEAR in kN

Characteristic Pull-Out Resistance N

N Characteristic Concrete Edge Resistance C20/25
N
N
N
V
N V
C20/25 - for
V dry, wet concrete and flooded hole V VRd,c
V = V0Rd,c.fB.fβ,V.Ψs-c,V V

NRd,p = N Rd,p.fB
0

N0Rd,p Design pull-out resistance V0Rd,c Design concrete edge resistance at minimum edge distance (Cmin)
N N N N
Anchor size M8 M10 M12 M16 M20 M24 M30 Anchor size M8 M10 M12 M16 M20 M24 M30
hef (mm) 80 90 110 125 170 210 280 hef (mm) 80 90 110 125 170 210 280
Un-cracked concrete 22.8 28.3 41.5 50.3 85.5 126.7 167.1 cmin 40 40 40 40 50 50 60
c V c V
s Cracked concrete 13.4 18.8 27.6 39.8 64.1 s 95.0 105.6 smin 40 40 40 40 50 50 60
h>1,5.c h>1,5.c
γMc = 1.5 Un-cracked concrete 3.3 3.6 4.0 4.4 6.7 7.7 11.3
Cracked concrete 2.4 2.5 2.8 3.1 4.8 5.5 8.0
s1 s1
s2 s s2
s s3 s3
γMc = 1.5
sn-1 sn-1

N Characteristic
V
Concrete Cone Resistance
N
N
N
V
Concrete Pry-Out Failure C20/25
N

V
V
C20/25 - for dry,wet concrete and flooded
V
V hole
V
VRd,cp
V = V0Rd,cp.fB.Ψs.Ψc,N
V
V
NRd,c = h>1,5.c
N Rd,c.fB.Ψs.Ψc,N
0
h>1,5.c where VRk,cp = K8 . Min (N˚RK,c ; N˚RK,p )
h>1,5.c h>1,5.c

N Rd,c Design cone

0
N
resistance V Rd,cp Design pryout resistance
0
N N
Anchor size M8 M10 M12 M16 M20 M24 M30 Anchor size M8 M10 M12 M16 M20 M24 M30
hef (mm) 80 90 110 125 170 210 280 Un-cracked concrete 45.6 56.0 75.7 91.7 145.4 199.6 307.3
Un-cracked concrete 23.5 28.0 37.8 45.8 72.7 99.8 153.7 Cracked concrete 26.8 37.7 53.0 64.2 101.8 139.7 211.1
c V c V
Cracked concrete 16.4s 19.6 26.5 32.1 50.9 69.9 107.6 γMc = 1.5
h>1,5.c h>1,5.c
γMc = 1.5
N N
N s1 N s1
s2 Vs s2
s3 V
Steel
V tensile resistance s3 V
Steel shear resistance
sn-1 sn-1

V V V
N0Rd,s Steel design tensile resistance V0Rd,s Steel design shear resistance
h>1,5.c N N h>1,5.c
Anchor size M8 h>1,5.c
M10 M12 M16 M20 M24 M30 Anchor size h>1,5.c M8 M10 M12 M16 M20 M24 M30
ChemSet - A4 (SS) 13.9 21.9 31.6 58.8 92.0 132.1 - ChemSet - A4 (SS) 8.3 12.8 19.2 35.3 55.1 79.5 -
Stud grade 5.8 12.0 19.3 28.0 52.7 82.0 118.0 187.3 Stud grade 5.8 7.2 12.0 16.8 31.2 48.8 70.4 112.0
V Stud grade 8.8 c 19.3 30.7 44.7 84.0 130.7 V 188.0 299.3 Stud grade 8.8 12.0 18.4 27.2 50.4 78.4 112.8 179.2
s
Stud grade 10.9 27.8
h>1,5.c 43.6 63.2 118.0 184.2 265.4 421.8 Stud grade 10.9
h>1,5.c 12.0 19.3 28.0 52.7 82.0 118.0 187.3
Chemset A4: γMs = 1.87 Chemset A4: γMs = 1.56
Stud grade 5.8 & 8.8: γMs = 1.50 s1 Stud grade 5.8 & 8.8: γMs = 1.25
s s2
s3 s3
Stud grade 10.9: γMs = 1.33 Stud grade 10.9: γMs = 1.50
sn-1 sn-1
*Special grade available on request. *Special grade available on request.

V V

h>1,5.c
h>1,5.c h>1,5.c
NRd = min(NRd,p ; NRd,c ; NRds) VRd = min(VRd,c ; VRd,s ; VRd,cp)
βN = NSd / NRd ≤ 1 βV = VSd / VRd ≤ 1,

βN = βV ≤ 1.2

fB INFLUENCE OF CONCRETE fββ,V INFLUENCE OF SHEAR LOADING DIRECTION

Concrete Class fB Angle ββ [o] fββ,V
C25/30 1.02 0 ~ 50 1.0
C30/37 1.04 60 1.1
C35/45 1.06 70 1.2
C40/50 1.07 80 1.5
C45/55 1.08 90 ~ 180 2.0
C50/60 1.09

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 SPECIFIERS ANCHORING RESOURCE BOOK SEA

EPCON™ G5 PRO

CHEMICAL ANCHORING - ANCHOR STUDS

N
N N
V
V

CHEMSET ANCHOR STUD ZINC PLATED & STAINLESS STEEL STUDS

V

N
RAMSET CC-METHOD - STANDARD EMBEDMENT
N

Ψs INFLUENCE OF SPACING FOR CONCRETE CONE RESISTANCE IN TENSILE LOAD

Reduction factor Ψs Reduction factor Ψs
SPACING s SPACING s
s
c V Cracked & Non-cracked concrete Cracked & Non-cracked concrete
Anchor Size M8 M10 M12h>1,5.c M16 Anchor Size M20 M24 M30
40 0.58 0.57 0.56 0.55 50 0.55 0.54
50 s1
s2 0.60 0.59 0.58 0.57 60 0.56 0.55 0.54
s s3
s 60 0.63 s 0.61 0.59 0.58 100 0.60 0.58 0.56
ΨS = 0.5 + n-1
6.hef 80 0.67 0.65 0.62 0.61 180 0.68 0.64 0.61
smin < s < scr,N 100 0.71 0.69 0.65 0.63 200 0.70 0.66 0.62
V V150 0.81 0.78 0.73 0.70 250 0.75 0.70 0.65
scr,N = 3.hef
h>1,5.c 200 0.92 0.87 0.80 0.77 350 0.84 0.78 0.71
ΨS must be used 250
h>1,5.c
1.00 0.96 0.88 0.83 450 0.94 0.86 0.77
for each spacingN 300
N
1.00 0.95 0.90 510 1.00 0.90 0.80
V
V influenced the 330
V
1.00 0.94 630 1.00 0.88
anchors group 375 1.00 750 0.95
840 1.00

N Ψc,N INFLUENCE OF EDGE FOR CONCRETE CONE RESISTANCE IN TENSILE LOAD

Reduction factor Ψ Reduction factor Ψc,N
EDGE c c,N EDGE c
Cracked & Non-cracked concrete Cracked & Non-cracked concrete
Anchor Size M8 M10 M12 M16 Anchor Size M20 M24 M30
c V
40 0.50 0.47 0.43 0.41 50 0.40 0.37
50 h>1,5.c 60
0.56 0.53 0.48 0.45 0.43 0.39 0.36
c 60 0.63 0.58 0.52 0.49 100 0.54 0.49 0.43
Ψc,N = 0.25 + 0.5. s1 s2 80 0.75 0.69 0.61 0.57 180 0.78 0.68 0.57
s hefs3
sn-1 120 1.00 0.92 0.80 0.73 200 0.84 0.73 0.61
cmin < c < ccr,N
135 1.00 0.86 0.79 255 1.00 0.86 0.71
cmin = 1.5.hef
N 165 1.00 0.91 315 1.00 0.81
V Ψc,NV must be used V 190 1.00 420 1.00
h>1,5.c for each spacing h>1,5.c
influenced the anchors N
N N
group V
V
V

N
Ψs-c,V INFLUENCED OF SPACING AND EDGE DISTANCE FOR CONCRETE EDGE
RESISTANCE IN SHEAR LOAD
N For single anchor
N fastening Factor Ψs-c,V Cracked & Non-cracked concrete
V C
1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
h>1,5.c Cmin

s c c c Ψs-c,V 1.00 1.31 V 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72
.�
s1
s2
s3 Ψs-c,V = h>1,5.c
sn-1 cmin cmin For 2 anchors fastening Factor Ψs-c,V Cracked & Non-cracked concrete
S C s1
s2
s 1.0
s3 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
Cmin
N Cmin
N
V
sn-1
V 1.0 0.67
V 0.84 1.03 1.22 1.43 1.65 1.88 2.12 2.36 2.62 2.89 3.16
h>1,5.c
1.5 0.75 0.93 1.12 1.33 1.54 1.77 2.00 2.25 2.50 2.76 3.03 3.31
V V
2.0 0.83 1.02 1.22 1.43 1.65 1.89 2.12 2.38 2.63 2.90 3.18 3.46
h>1,5.c
2.5 0.92 1.11
h>1,5.c 1.32 1.54 1.77 2.00 2.25 2.50 2.77 3.04 3.32 3.61
3.c + s N
c 3.0 1.00 1.20 1.42 1.64 1.88 2.12 2.37 2.63 2.90 3.18 3.46 3.76
Ψs-c,V = .� 3.5 1.30 1.52 1.75 1.99 2.24 2.50 2.76 3.04 3.32 3.61 3.91
6.cmin cmin
4.0 1.62 1.86 2.10 2.36 2.62 2.89 3.17 3.46 3.75 4.05
4.5 1.96 2.21 2.47 2.74 3.02 3.31 3.60 3.90 4.20
c V
5.0 2.33 2.59 2.87 3.15 3.44 3.74 4.04 4.35
h>1,5.c
5.5 2.71 2.99 3.28 3.57 3.88 4.19 4.50
6.0 2.83 3.11 3.41 3.71 4.02 4.33 4.65
s1
s s2
s3
sn-1
For other case of fastenings
3.c + s1 + s2 + s3 + ….. + sn-1 c
�
V
Ψs-c,V = .
h>1,5.c 3.n.cmin cmin
h>1,5.c

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 ###
EPCON G5 PRO FOR POST-INSTALLED REBAR APPLICATIONS
(Design Load Approach with BS8110 Bond Strength Method)

Concrete Compressive Strength: fck,cube = 25 N/mm2

Rebar Size, ds f10 f12 f16 f20 f25 f32
Design Steel Resistance, NRd,s [kN] 31.4 45.2 80.4 125.7 196.4 321.7
Design Bond Stress, tRd [N/mm2] 8.7 8.7 8.0 8.0 8.0 5.3
Drilled Hole Diameter, do [mm] 13 ~ 14 15 ~ 16 20 ~ 22 25 ~ 28 30 ~ 32 40 ~ 42
Bar Spacing, s [mm] 50 65 80 100 125 160
Edge Distance, c [mm] 40 40 40 50 65 80
Lb,rqd / Rebar f 12 12 12 13 13 19
Anchorage Length, Lb [mm] Design Tensile Bonding Capacity, NRd [kN]
100 27.2
115 31.4
120 39.2
"Minimum depth to develop
140 45.2
full steel shear"
160 64.3
170 68.4
200 80.4 100.5
230 115.6
250 125.7 157.1
280 176.0
320 196.4 171.6
350 187.7
400 214.5
420 225.2
550 294.9
600 321.7
Length to Develop Steel Yield, Lb,rqd [mm] 115 138 200 250 313 600

Design Criterias:
1) Safety Factor for Design Tensile Steel Resistance: gMs,N = 1.15 (based on steel yield strength of 460 N/mm2).
2) Safety factor for Design Tensile Concrete Pull-Out Resistance: gMp,N = 1.5.
3) Loading applicable to Non-Cracked Concrete with design comply in accordance to BS8110.
4) Loading data conformed to ETA-18/0675 ETAG 001 Part 1 & Part 5 Option 1
5) Safety factor for Design Tensile Concrete Cone Resistance: gMc,N = 1.5
6) Minimum spacing shall be 4ds bar to bar or 5ds centre-to-centre.
7) Minimum edge distance shall be 2ds bar to bar or 2.5ds centre-to-centre.

APPROVAL LISTING

SUGGESTED APPLICATIONS

Overlap Joints for slabs and beams or foundation column or wall; rebar connection for simply supported slabs or beams; shear connector or compression component joints.

Important note: Architect or design engineer must conduct final checked with the actual site condition for any variations against tabulated data.
 ###
EPCON G5 PRO FOR POST-INSTALLED REBAR APPLICATIONS
(Design Load Approach with BS8110 Bond Strength Method)

Concrete Compressive Strength: fck,cube = 30 N/mm2

Rebar Size, ds f10 f12 f16 f20 f25 f32
Design Steel Resistance, NRd,s [kN] 31.4 45.2 80.4 125.7 196.4 321.7
Design Bond Stress, tRd [N/mm2] 8.8 8.8 8.2 8.2 8.2 5.4
Drilled Hole Diameter, do [mm] 13 ~ 14 15 ~ 16 20 ~ 22 25 ~ 28 30 ~ 32 40 ~ 42
Bar Spacing, s [mm] 50 65 80 100 125 160
Edge Distance, c [mm] 40 40 40 50 65 80
Lb,rqd / Rebar f 11 11 12 12 12 18
Anchorage Length, Lb [mm] Design Tensile Bonding Capacity, NRd [kN]
100 27.8
115 31.4
120 40.0
"Minimum depth to develop
140 45.2
full steel shear"
160 65.6
170 69.7
200 80.4 102.6
230 117.9
250 125.7 160.2
280 179.5
310 196.4
320 175.0
350 191.4
400 218.8
420 229.7
550 300.8
600 321.7
Length to Develop Steel Yield, Lb,rqd [mm] 113 136 196 245 306 588

Design Criterias:
1) Safety Factor for Design Tensile Steel Resistance: gMs,N = 1.15 (based on steel yield strength of 460 N/mm2).
2) Safety factor for Design Tensile Concrete Pull-Out Resistance: gMp,N = 1.5.
3) Loading applicable to Non-Cracked Concrete with design comply in accordance to BS8110.
4) Loading data conformed to ETA-18/0675 ETAG 001 Part 1 & Part 5 Option 1
5) Safety factor for Design Tensile Concrete Cone Resistance: gMc,N = 1.5
6) Minimum spacing shall be 4ds bar to bar or 5ds centre-to-centre.
7) Minimum edge distance shall be 2ds bar to bar or 2.5ds centre-to-centre.

APPROVAL LISTING

SUGGESTED APPLICATIONS

Overlap Joints for slabs and beams or foundation column or wall; rebar connection for simply supported slabs or beams; shear connector or compression component joints.

Important note: Architect or design engineer must conduct final checked with the actual site condition for any variations against tabulated data.
 ###
EPCON G5 PRO FOR POST-INSTALLED REBAR APPLICATIONS
(Design Load Approach with BS8110 Bond Strength Method)

Concrete Compressive Strength: fck,cube = 35 N/mm2

Rebar Size, ds f10 f12 f16 f20 f25 f32
Design Steel Resistance, NRd,s [kN] 31.4 45.2 80.4 125.7 196.4 321.7
Design Bond Stress, tRd [N/mm2] 9.0 9.0 8.3 8.3 8.3 5.5
Drilled Hole Diameter, do [mm] 13 ~ 14 15 ~ 16 20 ~ 22 25 ~ 28 30 ~ 32 40 ~ 42
Bar Spacing, s [mm] 50 65 80 100 125 160
Edge Distance, c [mm] 40 40 40 50 65 80
Lb,rqd / Rebar f 11 11 12 12 12 18
Anchorage Length, Lb [mm] Design Tensile Bonding Capacity, NRd [kN]
100 28.3
115 31.4
120 40.8
"Minimum depth to develop
140 45.2
full steel shear"
160 66.9
170 71.1
200 80.4 104.6
230 120.3
250 125.7 163.4
280 183.0
310 196.4
320 178.5
350 195.2
400 223.1
420 234.2
550 306.7
580 321.7
Length to Develop Steel Yield, Lb,rqd [mm] 111 133 192 240 301 577

Design Criterias:
1) Safety Factor for Design Tensile Steel Resistance: gMs,N = 1.15 (based on steel yield strength of 460 N/mm2).
2) Safety factor for Design Tensile Concrete Pull-Out Resistance: gMp,N = 1.5.
3) Loading applicable to Non-Cracked Concrete with design comply in accordance to BS8110.
4) Loading data conformed to ETA-18/0675 ETAG 001 Part 1 & Part 5 Option 1
5) Safety factor for Design Tensile Concrete Cone Resistance: gMc,N = 1.5
6) Minimum spacing shall be 4ds bar to bar or 5ds centre-to-centre.
7) Minimum edge distance shall be 2ds bar to bar or 2.5ds centre-to-centre.

APPROVAL LISTING

SUGGESTED APPLICATIONS

Overlap Joints for slabs and beams or foundation column or wall; rebar connection for simply supported slabs or beams; shear connector or compression component joints.

Important note: Architect or design engineer must conduct final checked with the actual site condition for any variations against tabulated data.
 ###
EPCON G5 PRO FOR POST-INSTALLED REBAR APPLICATIONS
(Design Load Approach with BS8110 Bond Strength Method)

Concrete Compressive Strength: fck,cube = 40 N/mm2

Rebar Size, ds f10 f12 f16 f20 f25 f32
Design Steel Resistance, NRd,s [kN] 31.4 45.2 80.4 125.7 196.4 321.7
Design Bond Stress, tRd [N/mm2] 9.1 9.1 8.4 8.4 8.4 5.6
Drilled Hole Diameter, do [mm] 13 ~ 14 15 ~ 16 20 ~ 22 25 ~ 28 30 ~ 32 40 ~ 42
Bar Spacing, s [mm] 50 65 80 100 125 160
Edge Distance, c [mm] 40 40 40 50 65 80
Lb,rqd / Rebar f 11 11 12 12 12 18
Anchorage Length, Lb [mm] Design Tensile Bonding Capacity, NRd [kN]
100 28.6
115 31.4
120 41.2
"Minimum depth to develop
140 45.2
full steel shear"
160 67.6
170 71.8
200 80.4 105.6
230 121.4
250 125.7 165.0
280 184.7
300 196.4
320 180.2
350 197.1
400 225.2
420 236.5
550 309.7
580 321.7
Length to Develop Steel Yield, Lb,rqd [mm] 110 132 190 238 298 571

Design Criterias:
1) Safety Factor for Design Tensile Steel Resistance: gMs,N = 1.15 (based on steel yield strength of 460 N/mm2).
2) Safety factor for Design Tensile Concrete Pull-Out Resistance: gMp,N = 1.5.
3) Loading applicable to Non-Cracked Concrete with design comply in accordance to BS8110.
4) Loading data conformed to ETA-18/0675 ETAG 001 Part 1 & Part 5 Option 1
5) Safety factor for Design Tensile Concrete Cone Resistance: gMc,N = 1.5
6) Minimum spacing shall be 4ds bar to bar or 5ds centre-to-centre.
7) Minimum edge distance shall be 2ds bar to bar or 2.5ds centre-to-centre.

APPROVAL LISTING

SUGGESTED APPLICATIONS

Overlap Joints for slabs and beams or foundation column or wall; rebar connection for simply supported slabs or beams; shear connector or compression component joints.

Important note: Architect or design engineer must conduct final checked with the actual site condition for any variations against tabulated data.