BS en Iec 62841-2-6-2020+a11-2020 - (2020-11-21 - 03-09-29 PM)
BS en Iec 62841-2-6-2020+a11-2020 - (2020-11-21 - 03-09-29 PM)
BS en Iec 62841-2-6-2020+a11-2020 - (2020-11-21 - 03-09-29 PM)
National foreword
This British Standard is the UK implementation of EN IEC 62841-2-
6:2020+A11:2020. It is derived from IEC 62841-2-6:2020. It supersedes
BS EN 60745-2-6:2010, which is withdrawn.
The start and finish of text introduced or altered by amendment is
indicated in the text by tags. Tags indicating changes to text carry
the number of the CENELEC amendment. For example, text altered by
CENELEC amendment A11 is indicated by .
The UK participation in its preparation was entrusted to Technical
Committee CPL/116, Safety of motor-operated electric tools.
A list of organizations represented on this committee can be obtained on
request to its committee manager.
This publication does not purport to include all the necessary provisions
of a contract. Users are responsible for its correct application.
© The British Standards Institution 2020
Published by BSI Standards Limited 2020
ISBN 978 0 539 05616 7
ICS 25.140.20; 29.120.50
Compliance with a British Standard cannot confer immunity from
legal obligations.
This British Standard was published under the authority of the
Standards Policy and Strategy Committee on 31 October 2020.
ICS 25.140.20
English Version
Outils électroportatifs à moteur, outils portables et machines Elektrische motorbetriebene handgeführte Werkzeuge,
pour jardins et pelouses - Sécurité - Partie 2-6 : Exigences transportable Werkzeuge und Rasen- und
particulières pour les marteaux portatifs Gartenmaschinen - Sicherheit - Teil 2-6: Besondere
(IEC 62841-2-6:2020) Anforderungen für handgeführte Hämmer
(IEC 62841-2-6:2020)
This European Standard was approved by CENELEC on 2020-08-31. CENELEC members are bound to comply with the CEN/CENELEC
Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC
Management Centre or to any CENELEC member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CENELEC member into its own language and notified to the CEN-CENELEC Management Centre has the
same status as the official versions.
CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic,
Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the
Netherlands, Norway, Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and the United Kingdom.
© 2020 CENELEC All rights of exploitation in any form and by any means reserved worldwide for CENELEC Members.
European foreword
The text of document 116/459/FDIS, future edition 1 of IEC 62841-2-6, prepared by IEC/TC 116
“Safety of motor-operated electric tools” was submitted to the IEC-CENELEC parallel vote and
approved by CENELEC as EN IEC 62841-2-6:2020.
• latest date by which the document has to be implemented at national (dop) 2021-05-10
level by publication of an identical national standard or by endorsement
• latest date by which the national standards conflicting with the (dow) 2024-08-10
document have to be withdrawn
This document supersedes EN 60745-2-6:2010 and all of its amendments and corrigenda (if any).
This Part 2-6 is to be used in conjunction with EN 62841-1:2015 and its amendments.
Where a particular subclause of Part 1 is not mentioned in this Part 2-6, that subclause applies as far
as relevant. When this standard states “addition”, “modification” or “replacement”, the relevant text in
Part 1 is to be adapted accordingly.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CENELEC shall not be held responsible for identifying any or all such patent rights.
This document has been prepared under a mandate given to CENELEC by the European Commission
and the European Free Trade Association, and supports essential requirements of EU Directive(s).
For the relationship with EU Directive(s) see informative Annex ZZ, which is an integral part of this
document.
Endorsement notice
The text of the International Standard IEC 62841-2-6:2020 was approved by CENELEC as a
European Standard without any modification.
BS EN IEC 62841-2-6:2020+A11:2020
EN IEC 62841-2-6:2020+A11:2020 (E)
This document EN IEC 62841-2-6:2020/A11:2020 has been prepared by CLC/TC 116 “Safety and
environmental aspects of motor-operated electric tools”.
This document modifies by common modifications EN IEC 62841-2-6:2020, which consists of the text of
116/459/FDIS (future IEC 62841-2-6, Ed. 1) prepared by IEC/TC 116 ”Safety of motor-operated electric
tools“.
Part 1: General requirements which are common to most hand-held electric motor operated tools
(for the purpose of this standard referred to simply as tools) which could come within the
scope of this standard;
Part 2, 3 or 4: Requirements for particular types of tools which either supplement or modify the
requirements given in Part 1 to account for the particular hazards and characteristics of these
specific tools.
Subclauses, notes, tables and figures which are additional to those in Part 1 are numbered starting
from 101.
Clauses, subclauses, notes, tables, figures and annexes which are additional to those in
IEC 62841-2-6:2020 are prefixed “Z”.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. CENELEC shall not be held responsible for identifying any or all such patent rights.
This document has been prepared under a mandate given to CENELEC by the European Commission and
the European Free Trade Association, and supports essential requirements of EU Directive(s).
For the relationship with EU Directive(s) see informative Annex ZZ, which is an integral part of this
document.
Compliance with the clauses of Part 1 together with Part 2-6 provides one means of conforming with the
essential health and safety requirements of the Directive concerned.
BS EN IEC 62841-2-6:2020+A11:2020
EN IEC 62841-2-6:2020+A11:2020 (E)
Annex ZA
(normative)
The following documents are referred to in the text in such a way that some or all of their content constitutes
requirements of this document. For dated references, only the edition cited applies. For undated references,
the latest edition of the referenced document (including any amendments) applies.
NOTE 1 When an International Publication has been modified by common modifications, indicated by (mod), the
relevant EN/HD applies.
NOTE 2 Up-to-date information on the latest versions of the European Standards listed in this annex is available
here: www.cenelec.eu.
Addition:
+ A1 2016
BS EN IEC 62841-2-6:2020+A11:2020
EN IEC 62841-2-6:2020+A11:2020 (E)
Annex ZZ
(informative)
This European Standard has been prepared under a Commission’s standardization request M/396 to
provide one voluntary means of conforming to essential requirements of Directive 2006/42/EC of the
European Parliament and of the Council of 17 May 2006 on machinery, and amending Directive 95/16/EC.
Once this standard is cited in the Official Journal of the European Union under that Directive, compliance
with the normative clauses of this standard given in Table ZZ.1 confers, within the limits of the scope of this
standard, a presumption of conformity with the corresponding essential requirements of that Directive, and
associated EFTA regulations.
WARNING 1: Presumption of conformity stays valid only as long as a reference to this European standard
is maintained in the list published in the Official Journal of the European Union. Users of this standard
should consult frequently the latest list published in the Official Journal of the European Union.
WARNING 2: Other Union legislation may be applicable to the product(s) falling within the scope of this
standard.
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BS EN IEC 62841-2-6:2020+A11:2020
CONTENTS
FOREWORD ........................................................................................................................... 4
1 Scope .............................................................................................................................. 6
2 Normative references ...................................................................................................... 6
3 Terms and definitions ...................................................................................................... 6
4 General requirements ...................................................................................................... 7
5 General conditions for the tests ....................................................................................... 7
6 Radiation, toxicity and similar hazards ............................................................................. 7
7 Classification ................................................................................................................... 7
8 Marking and instructions .................................................................................................. 7
9 Protection against access to live parts ............................................................................. 8
10 Starting ........................................................................................................................... 8
11 Input and current ............................................................................................................. 8
12 Heating ............................................................................................................................ 8
13 Resistance to heat and fire .............................................................................................. 9
14 Moisture resistance ......................................................................................................... 9
15 Resistance to rusting ....................................................................................................... 9
16 Overload protection of transformers and associated circuits ............................................ 9
17 Endurance ....................................................................................................................... 9
18 Abnormal operation ....................................................................................................... 12
19 Mechanical hazards ....................................................................................................... 13
20 Mechanical strength ...................................................................................................... 23
21 Construction .................................................................................................................. 23
22 Internal wiring ................................................................................................................ 24
23 Components .................................................................................................................. 24
24 Supply connection and external flexible cords ............................................................... 25
25 Terminals for external conductors .................................................................................. 25
26 Provision for earthing .................................................................................................... 25
27 Screws and connections ................................................................................................ 25
28 Creepage distances, clearances and distances through insulation ................................. 25
Annexes ............................................................................................................................... 26
Annex I (normative) Measurement of noise and vibration emissions ...................................... 26
Annex K (normative) Battery tools and battery packs ........................................................... 39
Annex L (normative) Battery tools and battery packs provided with mains connection
or non-isolated sources ......................................................................................................... 44
Annex AA (normative) Loading device .................................................................................. 46
Bibliography .......................................................................................................................... 58
Figure 106 – Locating point "S" on different power switch and handle designs ...................... 18
Figure 107 – Locating point "F" on different flange designs ................................................... 19
Figure 108 – Measurement of length a for stick-type auxiliary handles without flange
used on rotary hammers that can also operate in percussion only mode ............................... 20
Figure 109 – Example torque of a tool with a stable signal region ......................................... 22
Figure 110 – Example torque of a tool without a stable signal region .................................... 22
Figure 111 – Example torque of a tool with an overload clutch .............................................. 23
Figure I.101 – Positions of microphones for the hemispherical measurement surface ........... 27
Figure I.102 – Test block and example of rebar configuration ............................................... 30
Figure I.103 – Testing device ................................................................................................ 31
Figure I.104 – Application of load .......................................................................................... 32
Figure I.105 – Positions of transducers for percussion hammers ........................................... 34
Figure I.106 – Positions of transducers for rotary hammers ................................................... 35
Figure AA.1 – Loading device ............................................................................................... 47
Figure AA.2 – Details of the stamper SDS-Plus (size 40) ...................................................... 48
Figure AA.3 – Details of the stamper SDS-Max (size 60) ...................................................... 49
Figure AA.4 – Details of the stamper HEX 22 (size 60) ......................................................... 50
Figure AA.5 – Details of the stamper HEX 28 (size 100) ....................................................... 51
Figure AA.6 – Details of the stamper (generic) ...................................................................... 52
Figure AA.7 – Details of the bottom plate .............................................................................. 53
Figure AA.8 – Details of the cylinder ..................................................................................... 54
Figure AA.9 – Details of the cover plate ................................................................................ 55
Figure AA.10 – Details of the flange ...................................................................................... 56
Figure AA.11 – Details of the steel ball reaction plate ........................................................... 57
____________
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 62841-2-6 has been prepared by IEC technical committee 116:
Safety of motor-operated electric tools
Full information on the voting for the approval of this International Standard can be found in
the report on voting indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
This Part 2-6 supplements or modifies the corresponding clauses in IEC 62841-1, so as to
convert it into the IEC Standard: Particular requirements for hand-held hammers.
Where a particular subclause of Part 1 is not mentioned in this Part 2-6, that subclause
applies as far as relevant. Where this standard states “addition”, “modification” or
“replacement”, the relevant text in Part 1 is to be adapted accordingly.
Subclauses, notes and figures which are additional to those in Part 1 are numbered starting
from 101.
A list of all parts in the IEC 62841 series, under the general title: Electric motor-operated
hand-held tools, transportable tools and lawn and garden machinery – Safety, can be found
on the IEC website.
The committee has decided that the contents of this publication will remain unchanged until
the stability date indicated on the IEC web site under "http://webstore.iec.ch" in the data
related to the specific publication. At this date, the publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
NOTE The attention of National Committees is drawn to the fact that equipment manufacturers and testing
organizations may need a transitional period following publication of a new, amended or revised IEC publication in
which to make products in accordance with the new requirements and to equip themselves for conducting new or
revised tests.
It is the recommendation of the committee that the content of this publication be adopted for implementation
nationally not earlier than 36 months from the date of publication.
IMPORTANT – The 'colour inside' logo on the cover page of this publication indicates
that it contains colours which are considered to be useful for the correct
understanding of its contents. Users should therefore print this document using a
colour printer.
BS EN IEC 62841-2-6:2020+A11:2020
1 Scope
Addition:
Tools covered by this document include percussion hammers and rotary hammers,
including rotary hammers with the capability to rotate only with the percussion system
disengaged (drill only mode).
This document does not apply to tools that are designed exclusively for driving fasteners,
such as palm nailers.
This document covers all significant hazards, hazardous situations or hazardous events relevant for tools
covered by this standard.
NOTE Z101 Essential requirements not mentioned in Table ZZ.1 are deemed to be not applicable, because the
corresponding hazards are either not relevant for tools covered by this standard or do not require specific action by the
designer.
2 Normative references
Addition:
3.101
percussion hammer
tool equipped with a built-in percussion system where the impact energy is not dependent on
the feed force applied by the operator and has no capability of rotational motion
Note 1 to entry: Percussion hammers are also known as chisel hammers, hammers, breakers, concrete breakers
and picks.
3.102
rotary hammer
tool capable of rotational motion and equipped with a built-in percussion system where the
impact energy is not dependent on the feed force applied by the operator (rotary hammer
mode) and additionally, may have one or more of the following modes:
BS EN IEC 62841-2-6:2020+A11:2020
4 General requirements
5.17 Addition:
The mass of the tool includes the auxiliary handle and all parts of an integrated (i.e. non-
detachable) dust extraction device, if any. A detachable dust extraction device is not included
in the mass of the tool.
7 Classification
8.14.1 Addition:
The additional safety instructions as specified in 8.14.1.101 shall be given. This part may be
printed separately from the "General Power Tool Safety Warnings".
2) Safety instructions when using long drill bits with rotary hammers
NOTE 103 The warnings in this section apply only to rotary hammers.
a) Always start drilling at low speed and with the bit tip in contact with the
workpiece. At higher speeds, the bit is likely to bend if allowed to rotate freely without
contacting the workpiece, resulting in personal injury.
b) Apply pressure only in direct line with the bit and do not apply excessive
pressure. Bits can bend, causing breakage or loss of control, resulting in personal
injury.
8.14.2 a) Addition:
101) For tools with a maximum output torque greater than 100 Nm measured in accordance
with 19.102: instructions on how to brace the tool;
102) Instructions for assembling any attachments that are supplied with the tool;
103) For tools provided with a dust extraction device: instruction on how to collect the dust;
104) For tools with detachable dust collection device: information on which dust collection
device may be used.
10 Starting
12 Heating
12.2.1 Replacement:
The tool is operated intermittently for 30 cycles or until thermal equilibrium is reached,
whichever is achieved first, each cycle comprising a period of continuous operation of 30 s
and a rest period of 90 s with the tool switched off, the tool loaded during the periods of
operation by means of a brake adjusted so as to attain rated input or rated current.
12.5 Addition:
The temperature-rise limit specified for the external enclosure does not apply to the enclosure
of the impact mechanism.
BS EN IEC 62841-2-6:2020+A11:2020
14 Moisture resistance
15 Resistance to rusting
17 Endurance
17.2 Replacement:
Rotary hammers with drill only mode are operated intermittently at no-load with the impact
mechanism disengaged for 12 h at a supply voltage equal to 1,1 times the highest rated
voltage or 1,1 times the upper limit of the rated voltage range, and then for 12 h at a supply
voltage equal to 0,9 times the lowest rated voltage or 0,9 times the lower limit of the rated
voltage range. The 12 h of operation need not be continuous. The speed is adjusted to the
highest value of the highest range.
Each cycle of operation comprises an "on" period of 100 s and an "off" period of 20 s, the "off"
periods being included in the specified operating time.
During the test, the tool is placed in three different positions, the operating time, at each
voltage, being approximately 4 h for each position.
NOTE 1 The change of position is made to prevent abnormal accumulation of carbon dust in any particular place.
Examples of the three positions are horizontal, vertically up and vertically down.
Following the above test (if applicable), all hammers, including rotary hammers with drill only
mode, are mounted vertically down in a test apparatus designed to apply an axial force
ensuring steady operation of the impact mechanism to the hammer through a resilient
medium. An example of a test apparatus is shown in Figure 101.
The hammers are then operated at rated voltage, for four periods of 6 h each, the interval
between these periods being at least 30 min. For rotary hammers with drill only mode, the
impact mechanism is engaged.
BS EN IEC 62841-2-6:2020+A11:2020
The tool is operated intermittently, each cycle comprising a period of operation of 30 s and a
rest period of 90 s during which the tool remains switched off.
The tool may be switched on and off by means of a switch other than that incorporated in the
tool.
During these tests, replacement of the carbon brushes is allowed, and the tool is oiled and
greased as in normal use. If the impact mechanism fails mechanically during the test without
causing an accessible part to become live, it may be replaced by a new one.
If the temperature rise of any part of the tool exceeds the temperature rise determined during
the test of 12.1, forced cooling or rest periods may be applied, the rest periods being
excluded from the specified operating time. If forced cooling is applied, it shall not alter the air
flow of the tool or redistribute carbon deposits.
During these tests, overload protection devices incorporated in the tool shall not activate.
Dimensions in millimetres
Key
18 Abnormal operation
19 Mechanical hazards
19.1 Addition:
The test with probe B of IEC 61032:1997 does not apply to the chuck and any accessory that
may be inserted.
19.101 Chuck keys shall be so designed that they drop easily out of position when released.
This requirement does not exclude the provision of clips for holding the key in place when not
in use; metal clips fixed to the flexible cable or cord are not allowed.
The key is inserted in the chuck and, without tightening, the tool is turned such that the key is
facing down. The key shall fall out within 2 s.
19.102.1 General
The design of the handle(s) on rotary hammers shall be such that the operator can control
the static stalling torque during the operation of the tool. Depending on the handle design, the
stalling torque shall not exceed the relevant maximum values as indicated in Figures 102 to
105.
Figure 106 illustrates for various handle designs the location "S" where the operator naturally
grasps the power switch. For power switch designs without a natural grasping location, "S"
shall indicate the least favourable position on the power switch for the reactionary torque
measurement. This location "S" is used in Figure 102 to Figure 105 to determine the moment
arm for the torque calculation.
Figure 107 illustrates for various auxiliary handle with flange designs the location "F" where
the operator naturally grasps the handle at the flange. This location "F" is used in Figure 104
and Figure 105 to determine the moment arm for the torque calculation.
For rotary hammers with the ability to operate in percussion only mode and provided with a
stick-type auxiliary handle without flange, the determination of the relevant length "a" for the
moment arm is illustrated in Figure 108.
NOTE 101 Stick type auxiliary handles on rotary hammers that can operate in percussion only mode are typically
designed without a flange barrier. A flange could prevent ergonomic use in the chiselling application where the
flange would interfere with the hand of the operator. The measurement of "a" in Figure 108 accommodates this
type of tool.
Compliance is checked by the tests specified in 19.102.2 and 19.102.4 and by the
calculations in Figure 102 to Figure 105 and Figure 108.
BS EN IEC 62841-2-6:2020+A11:2020
M R,max = 400 N × a
Key
S location of the hand on the power switch where the operator naturally grasps and/or the least
favourable position on the power switch for the reactionary torque measurement
x measurement point that is 80 mm or the remaining length of the handle, whichever is less, from "S" in
the direction of where the hand grasps the tool
a lever arm distance
M R,max maximum reaction torque
Choose whichever is
greater:
M R,max = 400 N × a 1
or
M R,max = 400 N × a 2
Key
S location of the hand on the power switch where the operator naturally grasps and/or the least
favourable position on the power switch for the reactionary torque measurement
x measurement point that is 80 mm or the remaining length of the handle, whichever is less, from "S" in
the direction of where the hand grasps the tool
a1, a2 lever arm distances
M R,max maximum reaction torque
Choose whichever is
greatest:
M R,max = 400 N × a 1
or
M R,max = 400 N × a 2
or
M R,max = 400 N × a 3
Key
S location of the hand on the power switch where the operator naturally grasps and/or the least
favourable position on the power switch for the reactionary torque measurement
F location of the hand on the flange where the operator naturally grasps
x measurement point that is 80 mm or the remaining length of the handle, whichever is less, from "S"
or "F" in the direction of where the hand grasps the tool
a1, a2, a3 lever arm distances
M R,max maximum reaction torque
Choose whichever is
greatest:
M R,max = 400 N × a 1
or
M R,max = 400 N × a 2
or
M R,max = 400 N × a 3
or
M R,max = 400 N × a 4
Key
the value of a 3 or a 4 is used only if the handle can be locked in position and is referenced for use
in 8.14.2 b) 6)
measure from a point on the centre line of the grasping surface that offers the greatest
mechanical advantage
S location of the hand on the power switch where the operator naturally grasps and/or the least
favourable position on the power switch for the reactionary torque measurement
F location of the hand on the flange where the operator naturally grasps
x measurement point that is 80 mm or the remaining length of the handle, whichever is less, from
"S" or "F" in the direction of where the hand grasps the tool
a1, a2, a3, a4 lever arm distances
M R,max maximum reaction torque
Key
S location of the hand on the power switch where the operator naturally grasps and/or the least favourable
position on the power switch for the reactionary torque measurement
Figure 106 – Locating point "S" on different power switch and handle designs
BS EN IEC 62841-2-6:2020+A11:2020
Dimensions in millimetres
Key
1 flange
F location of the hand on the flange where the operator naturally grasps
d minor diameter
H height of the flange
Dimensions in metres
M R,max = 400 N × a
Key
Figure 108 – Measurement of length a for stick-type auxiliary handles without flange
used on rotary hammers that can also operate in percussion only mode
The test equipment used for the test of 19.102.4 shall meet the following requirements a) to
g):
a) The torque transducer and the rotational angle sensor shall continuously monitor the
torque and the rotation produced by the output spindle of the tool during the test of
19.102.4.
b) The output of the torque transducer shall be connected to an oscilloscope or other data
acquisition equipment capable of displaying the torque versus time graph of the tool’s
output during the test of 19.102.4.
c) The torque transducer shall be rated to measure a torque of at least 150 % of the static
stalling torque of the tool or slip torque of an overload clutch (M R ) with a measurement
accuracy of ±1 %.
d) The rotational angle shall be measured with an accuracy of ±2°.
e) The data acquisition equipment used for measuring the torque signal during the test shall
have a sampling rate of at least 15 kHz, but the bandwidth shall be limited by a first order
low pass filter with a cut-off frequency of (1 ± 0,1) kHz to minimise the effect of transients.
f) The joint that is connected to the tool during the test shall be capable of stalling the tool
over a rotational angle of 30° to 60°. The joint that fulfils this requirement shall be a
torsional element or other such device that remains in equilibrium during the test.
g) A regulated power supply that is connected to the tool during the test shall be capable of
providing the rated voltage and rated frequency provided on the tool’s nameplate (e.g.
120 V AC, 60 Hz). It shall also be suitably sized such that the voltage drop during the test
shall not deviate from the rated voltage or the upper limit of the rated voltage range by
more than 7 %.
This test is only applicable for tools that employ (an) electronic circuit(s) that affect(s) the
output torque in the test of 19.102.4.
Prior to the test, any device or circuit that slows the rate of increase of the motor speed at
initial startup (e.g. soft start) is disabled.
BS EN IEC 62841-2-6:2020+A11:2020
Prior to each measurement, the sample is operated for at least 5 min at no-load. After each
5 min operation period, the measurement shall be conducted within 20 min.
All measurements are made with the tool sample running in the forward position.
The sample is connected to the measurement fixture and is fixed during the test.
– when all functions affecting the output torque are considered SCFs and are evaluated
according to 18.8, all functions affecting the output torque are enabled; or
– when all functions affecting the output torque are not evaluated as SCFs according to
18.8, the configuration that results in the greatest output torque for one trial of the test of
19.102.4 through steps 1) and 2) as specified below:
• all functions affecting the output torque enabled; or
• each function affecting the output torque disabled one at a time.
Prior to the test, any device or circuit that slows the rate of increase of the motor speed at
initial startup (e.g. soft start) is disabled.
Prior to the test, the sample is operated for at least 5 min at no-load. After the 5 min operation
period, the test shall be conducted within 20 min.
All measurements are made with the tool sample running in the forward position.
The sample is connected to the measurement fixture and is fixed during the test. The
measurement is conducted by using seven trial measurements of the same sample, each trial
conducted as follows:
1) Energize the tool to the full "on" position as quickly as possible and allow the joint to be
tightened until it comes to a complete stop.
2) Record the measured output torque.
a) For tools without a mechanical overload clutch, the output torque is determined by
either i) or ii):
i) For signals that are stable for a minimum of 2 ms after the initial peak (if present),
the output torque value is determined by measuring over the stable region for an
interval T not exceeding 100 ms. If there is variation during this interval, the
average value shall be used. See Figure 109.
ii) For signals that are not stable for a minimum of 2 ms after the initial peak, the
output torque value shall be theRMS value of the signal over the rotation from off
until peak torque is achieved. See Figure 110.
NOTE 101 Torque signals can exhibit a transient peak with a relatively stable signal following the peak.
The stable signal can exhibit relatively slow change due to, for example, heating of the windings. The
stable signal can also exhibit periodic signal variation due to torque ripple. Averaging over this stable
period provides a meaningful torque value. The transient peak and the stable region are not always
present.
b) For tools with a mechanical overload clutch:
The output torque is determined by the peak value of the first peak that occurs after
starting the trial. Later peaks, even if they appear to have greater values, are not taken
into account. See Figure 111.
BS EN IEC 62841-2-6:2020+A11:2020
3) Before the next trial, disconnect the spindle from the test fixture and operate the tool
under no-load for a minimum of 3 s. Allow the tool to cool for a minimum of 2 min before
the next trial.
M R is computed as the average of five of the measurements from each of the seven trials,
with the highest and lowest measurement eliminated. The standard deviation of the five
measurements shall also be computed and shall be less than 5 %. If it is not, then the fixture
shall be adjusted to achieve the required repeatability.
NOTE 102 It is recognized that disabling functions that affect the torque can result in a test where the tool is
permanently impaired after the test.
Key
M torque
t time
T measurement interval in stable region, 2 ms < T < 100 ms
Key
1 peak torque
M torque
t time
Key
1 first peak
M torque
t time
20 Mechanical strength
20.3.1 Addition:
Hammers exceeding a mass of 10 kg are subjected to three impacts that result from the tool
being tipped over to strike a concrete surface. The tool is tipped with the longest accessory
recommended by the manufacturer except when the overall height of the tool including the
accessory is greater than 1,5 m. In this case, the tool is tested with an accessory such that
the overall height of the tool including the accessory is (1,5 ± 0,1) m. The tool is positioned in
an upright position with the tip of the accessory resting on a concrete surface. The tool is
then tipped in three different directions on to the concrete surface.
20.5 Addition:
For hammers exceeding a mass of 10 kg, the impacts on each handle and each
recommended grasping surface are carried out by the tool being tipped over to strike a
concrete surface. The tool is tipped with the longest accessory recommended by the
manufacturer except when the overall height of the tool including the accessory is greater
than 1,5 m. In this case, the tool is tested with an accessory such that the overall height of
the tool including the accessory is (1,5 ± 0,1) m.
21 Construction
21.18.1 Addition:
Power switches other than momentary power switches are permitted for
21.18.1.1 Addition:
Rotary hammers with a maximum output torque greater than 100 Nm shall not be provided
with a lock-on device.
For tools with a maximum output torque of 100 Nm or less, a power switch lock-on device, if
any, shall be located outside the grasping area, or so designed that it is not likely to be
unintentionally locked on by the user’s hand during intended left- or right-handed operation.
This grasping area is considered to be the contact area between either hand and the tool
while the index finger of that hand is resting on the power switch actuator of the tool.
Compliance is checked by inspection or, for a power switch with a lock-on device within the
grasping area, by the following test.
With the power switch in the on position, the lock-on device shall not be actuated by a
straight edge 25 mm long when the straight edge is pushed down on the lock-on device. The
straight edge shall be oriented in any direction and shall be applied to bridge the surface of
the lock-on device and any surface adjacent to the lock-on device.
If a stick type auxiliary handle is provided with such tool, it shall be insulated and be provided
with a flange having a height not less than 12 mm above the grasping surface between the
grasping area and accessible parts that may become live by the output shaft. The flange
may be omitted if the area that may be contacted by the side of the hand against the surface
of the tool is insulated from parts that may become live by the output shaft. This insulated
area shall extend by at least 25 mm around all of the cross-section of the handle near the tool
surface.
22 Internal wiring
23 Components
23.1.11 Addition:
The Note is not applicable for percussion hammers or for rotary hammers in percussion
only mode.
BS EN IEC 62841-2-6:2020+A11:2020
For rotary hammers in drill only mode and rotary hammer mode, protection devices or
circuits that switch off the tool shall be of the non-self-resetting type unless the tool is
equipped with a momentary power switch with no provision for being locked in the "on"
position.
Supply cords shall not be lighter than heavy polychloroprene sheathed flexible cable (code
designation 60245 IEC 66) or equivalent.
a) The part of the tool fitted with the supply cord and its entry system is fixed in the
oscillating member of an apparatus similar to that shown in Figure 2. The distance X, as
shown in Figure 2, between the axis of oscillation and the point where the supply cord
enters the tool, is adjusted so that when the oscillating member moves over its full range,
the cord and load make the minimum lateral movement.
but not less than 2 kg or more than 6 kg, is attached to the supply cord.
The oscillating member is moved backwards and forwards through an angle of 90° (45° on
either side of the vertical), the number of flexings being 20 000 and the rate of flexing
60 per min. A flexing is one movement, either backwards or forwards. After 10 000
flexings, the sample is turned through 90° about the centre line of the supply cord entry
and the final 10 000 flexings are conducted.
Annexes
Annex I
(normative)
Text deleted
Additional subclauses:
The sound power level shall be determined by using a hemispherical measurement surface
according to Figure I.101. The location of the six microphone positions distributed on the
surface of the hemisphere of radius r are listed in the form of Cartesian coordinates in
Table I.101.
BS EN IEC 62841-2-6:2020+A11:2020
The A-weighted sound power level, L WA , shall be calculated, in accordance with ISO 3744, as
follows:
S
L=
WA LpfA + 10lg( ) dB
S0
1 6
LpfA 10lg ∑ 10 pA,i − K1A − K 2A
0 ,1L '
=
6 i =1
where
LpfA is the A-weighted surface sound pressure level according to ISO 3744;
′ i
LpA, is the A-weighted sound pressure level measured at the i-th microphone position, in
decibels;
K1A is the background noise correction, A-weighted;
K 2A is the environmental correction, A-weighted;
S is the area of the measurement surface, in m 2 ;
S0 = 1 m 2.
For the hemispherical measurement surface, the area S of the measurement surface is
calculated as follows:
S = 2πr 2 , in m 2
I.2.4 Installation and mounting conditions of the power tools during noise tests
I.2.4.101 Percussion hammers are fixed in vertical position to the test equipment described
in I.2.5.101.
I.2.4.102 Rotary hammers are held by the operator for drilling vertically down in accordance
with I.2.5.102.
BS EN IEC 62841-2-6:2020+A11:2020
Addition:
For battery operated tools, the tests are conducted with the lightest battery in accordance
with K.8.14.2 e) 2).
Percussion hammers shall be coupled during the test run to a tool embedded in a cube-
shaped concrete block placed in a concrete pit, sunk into the ground.
The block shall be in the shape of a cube (600 ± 2) mm long at the edge and as regular as
possible; it shall be made of reinforced concrete and thoroughly vibrated in layers of up to
200 mm to avoid excessive sedimentation.
The cube shall be reinforced by 8 mm-diameter steel rods without ties, each rod being
independent of the other; the design concept is illustrated in Figure I.102.
NOTE 101 For percussion hammers with high impact energy, it is possible that the quality of the concrete, the
steel rods and the design concept illustrated in Figure I.102 will need to be altered in order to withstand the
resulting high loads.
The support tool shall be sealed into the block and shall consist of a rammer of no less than
178 mm or no more than 220 mm diameter and a tool chuck component identical to that
normally used with the appliance being tested. Its upper end protruding above the screening
slab (see dimension "X" in Figure I.103) shall be as short as possible, while allowing for a
sufficient distance between the tool chuck and the screening slab (key item 2 in Figure I.103).
The exposed part of the support tool between the tool chuck and the screening slab shall be
covered by noise absorbing material.
Suitable treatment shall be carried out to integrate the two components of the support tool.
The support tool shall be fixed in the block so that the bottom of the rammer is 300 mm from
the upper face of the block (see Figure I.102).
The block shall remain mechanically sound, particularly at the point where the support tool
and the concrete meet. Before and after each test, it shall be established that the tool sealed
in the concrete block is integrated with it.
The cube shall be set in a pit cemented throughout, covered by a screening slab of at least
100 kg/m 2 , as indicated in Figure I.103, so that the upper surface of the screening slab is
flush with the ground. To avoid any parasitic noise, the block shall be insulated against the
bottom and the sides of the pit by elastic blocks, the cut-off frequency of which shall not be
more than half the striking rate of the appliance tested, expressed as strokes per second.
The opening in the screening slab through which the tool chuck component passes shall be as
small as possible and sealed by a flexible sound-proof joint.
The percussion hammer is tested under load, connected to the support tool. The feed force
applied to the hammer by an appropriate fixture shall be sufficient to achieve stable operation.
BS EN IEC 62841-2-6:2020+A11:2020
Dimensions in metres
Dimensions in millimetres
Key
1 support tool
2 screening slab
3 elastic joints
4 absorbent foam
5 concrete block
6 elastic supports
For rotary hammers, the speed setting shall be that recommended by the manufacturer for
the drill bit size defined for the test for hammer drilling in concrete.
Rotary hammers are tested under load as shown in Figure I.104 and in accordance with the
conditions shown in Table I.102.
BS EN IEC 62841-2-6:2020+A11:2020
Key
1 operator standing on a device for measuring the force applied to the tool
2 concrete block
3 resilient material
Orientation Drilling vertically down into a concrete block complying with the specifications in
Table I.103 and having the minimum dimensions 500 mm x 500 mm and 200 mm in height
and supported on resilient material. The concrete block, its support and the tool shall be
so oriented that the geometric centre of the tool is 1 m above the reflecting plane. The
centre of the concrete block shall be located under the top microphone.
For consistency of results the drilled holes are blind holes. If the drill bit breaks through,
reducing the depth of the hole slightly is a method to avoid this.
Tool bit New drill bit as recommended by the manufacturer for hammer drilling in concrete and of
the size defined in Table I.105.
For battery tools, the mass of the tool to select the drill bit is the mass without any
detachable battery pack or separable battery pack attached to the tool.
Feed force The feed force applied to the tool shall be sufficient to ensure stable operation with good
performance.
Test cycle Measurement starts when the drill bit has reached a depth equal to its diameter, and
stops when the depth of hole according to Table I.105 has been reached and before the
drill bit is removed from the hole.
BS EN IEC 62841-2-6:2020+A11:2020
NOTE 101 In general, stable operation with good performance is achieved by increasing the feed force by a
minimum of 30 N after the rotary hammer has stopped bouncing and is operating smoothly.
NOTE 102 In some parts of the world, concrete with a minimum compressive strength of 40 N/mm 2 after 28 days
is readily available. In other parts of the world, it is possible that readily available concrete will take longer than 28
days to achieve a minimum compressive strength of 40 N/mm 2 .
NOTE 103 A more detailed example of a concrete formulation that fulfils the requirements of Table I.103 is shown
in Table I.104.
b
Cement Water Aggregate
1 844 kg
Particle size Fraction
%
mm
a a
330 kg 183 l 0 to 2 38 ± 3
0 to 8 50 ± 5
0 to 16 80 ± 5
0 to 32 100
Tool mass
without any
supply cord or > 3,5 >5 >7 > 10
≤ 3,5 > 18
battery (as ≤5 ≤7 ≤ 10 ≤ 18
applicable)
kg
Diameter of
drill bit 10 16 20 25 32 40
mm
Usable length of
drill bit a 100 200 250
mm
Depth of hole
80 180 180
mm
a If the manufacturer does not produce the specified length, the next larger available length shall be used.
BS EN IEC 62841-2-6:2020+A11:2020
I.3 Vibration
Addition:
Figure I.105 and Figure I.106 show the positions for different types of hammers.
I.3.5.1 General
Addition:
For battery operated tools, the tests are conducted with the lightest battery in accordance with
K.8.14.2 e) 2) that has a sufficient capacity to
Addition:
If rotary hammers have a separate percussion only mode`, they shall be tested both in the
percussion only and in the rotary hammer mode according to I.3.5.3.101 and I.3.5.3.102.
NOTE The vibrations in the drill only mode are expected to be always lower than those for hammer drilling.
Therefore, vibration values in the drill only mode are covered by the declared values for hammer drilling and their
separate measurement is not required.
BS EN IEC 62841-2-6:2020+A11:2020
Percussion hammers and rotary hammers with a percussion only mode are first tested
under load in the loading device shown in Annex AA and in accordance with the conditions
shown in Table I.106, all speed setting devices adjusted to the highest value.
Annex AA specifies all details of the loading device depending on the size of the hammer and
its connection end.
Table I.106 – Vibration test conditions for percussion hammers under load
Orientation Operating vertically in the loading device as shown in Figure AA.1 which is mounted on
a ground support such as a concrete block. The ground support shall be large and solid
enough to ensure the stability of the loading device during the test.
To avoid negative effects on the measurement results, the inserted tool shall be aligned
in the middle of the bushing without contact to the bushing.
Tool bit Stamper as shown in Figure AA.1, item 1, and in Figure AA.2 to Figure AA.5.
Feed force The feed force applied to the tool shall cover a feed force range of 80 N. The first
measurement is made at "first stable operation". For machines where the highest force
of the 80 N range would block the anti-vibration system, the feed force range is reduced
to 60 N.
Four subsequent measurements are conducted, where the feed force is increased in
equal increments for each following measurement, so that the last measurement is done
at the upper end of the feed force range.
"First stable operation" is achieved by increasing the feed force to the point where the
hammer has just stopped bouncing and is operating smoothly.
The tool weight alone may be sufficient to achieve "first stable operation" without
additional feed force (e.g. heavy concrete breakers).
The feed force shall be shared equally to the handles.
Grip force Grip forces as in normal long term use shall be applied. Excessive grip force shall be
avoided.
Test cycle Measurement starts when the relevant feed force is adjusted and stops after a minimum
of 8 s.
In addition, the hammers are equipped with a typical bull point chisel and tested five times
under "no load" for a minimum of 8 s each, by lifting the hammer up so that its weight is totally
supported by the hands of the operator.
The no load measurements may be done in rotation with the load measurements or as a
separate test sequence.
For rotary hammers, the speed setting shall be that recommended by the manufacturer for
the drill bit size defined for the test for hammer drilling in concrete.
Rotary hammers are tested under load as shown in Figure I.104 and in accordance with the
conditions shown in Table I.107.
BS EN IEC 62841-2-6:2020+A11:2020
Orientation Drilling vertically down into a concrete block having the formulation specified in
Table I.103 and having the minimum dimensions 500 mm x 500 mm and 200 mm in
height and supported on resilient material.
For consistency of results the drilled holes should be blind holes. If the drill bit breaks
through, the depth of the hole may be reduced slightly to avoid this.
Tool bit New drill bit as recommended by the manufacturer for hammer drilling in concrete and
of the size defined in Table I.105.
For battery tools, the mass of the tool to select the drill bit is the mass without any
detachable battery pack or separable battery pack attached to the tool.
Feed force The feed force applied to the tool shall cover a feed force range of 80 N. The first
measurement is made at "first stable operation". For machines where the highest force
of the 80 N range would block the anti-vibration system, the feed force range is reduced
to 60 N.
Four subsequent measurements are conducted, where the feed force is increased in
equal increments for each following measurement, so that the last measurement is done
at the upper end of the feed force range.
"First stable operation" is achieved by increasing the feed force to the point where the
hammer has just stopped bouncing and is operating smoothly.
The tool weight alone may be sufficient to achieve "first stable operation" without
additional feed force (e.g. heavy rotary hammers). The feed force shall be shared
equally to the handles.
Grip force Grip forces as in normal long term use shall be applied. Excessive grip force shall be
avoided.
Test cycle Measurement starts when the drill bit has contact to the concrete block, and stops when
the depth of the hole according to Table I.105 has been reached and before the drill bit
is removed from the hole.
Replacement:
Three series of five consecutive tests shall be carried out using a different operator for each
series. If it can be shown that the vibration is not affected by operator characteristics, it is
acceptable to perform all 15 measurements with one operator only.
The measurements are made in three axes and the results of each direction shall be
combined using Equation (I.3) to obtain the vibration total value a hv .
The measurement result a h shall be determined as the arithmetic mean of vibration total
values over the tests and operators.
If more than one operating mode was measured, the result a h for each operating mode
applicable shall be reported:
Addition:
The vibration total value of the handle with the highest emission and the uncertainty K shall
be declared:
d) operating and testing conditions (voltage, current, feed force applied for each
measurement, the force applied to the stamper due to vacuum for air-cooling, speed
setting, duration and number of test runs, etc.);
BS EN IEC 62841-2-6:2020+A11:2020
Annex K
(normative)
All clauses of the main body of this Part 2-6 apply unless otherwise specified in this annex. If
a clause is stated in this annex, its requirements replace the requirements of the main body of
this Part 2-6 unless otherwise specified.
d) Hold the power tool by insulated gripping surfaces, when performing an operation
where the cutting accessory may contact hidden wiring. Cutting accessory contacting
a "live" wire may make exposed metal parts of the power tool "live" and could give the
operator an electric shock.
NOTE 102 For rotary hammers that can also be used as screwdrivers, the words "or fasteners" are added
after "cutting accessory".
K.12.1 Addition:
The temperature-rise limit specified for the external enclosure does not apply to the enclosure
of the impact mechanism.
Power switch − provide desired switch-off for tools that require bracing in c
accordance with 8.14.1.101
Power switch – provide desired switch off for percussion hammers or for Not an SCF
rotary hammers in percussion only mode
Provide desired direction of rotation for tools that do not require bracing in Not an SCF
accordance with 8.14.1.101
Provide desired direction of rotation for rotary hammers that require bracing in b
accordance with 8.14.1.101
Any speed limiting device Not an SCF
Limit the torque to comply with 19.102 c
Power switch – prevent unwanted switch-on for rotary hammers in rotary a
hammer mode and drill only mode with M R ≤ 25 Nm in accordance with 19.102
Power switch – prevent unwanted switch-on for rotary hammers in rotary b
hammer mode and drill only mode with M R > 25 Nm in accordance with 19.102
Power switch – prevent unwanted switch-on for percussion hammers or for Not an SCF
rotary hammers in percussion only mode
Power switch – provide desired switch-off for rotary hammers in rotary a
hammer mode and drill only mode with M R ≤ 25 Nm in accordance with 19.102
Power switch – provide desired switch-off for rotary hammers in rotary c
hammer mode and drill only mode with M R > 25 Nm in accordance with 19.102
Prevent unwanted lock-on of the power switch function for rotary hammers in a
rotary hammer mode and drill only mode with M R ≤ 25 Nm in accordance with
19.102
Prevent unwanted lock-on of the power switch function for rotary hammers in c
rotary hammer mode and drill only mode with M R > 25 Nm in accordance with
19.102
Prevent unwanted lock-on of the power switch function for percussion Not an SCF
hammers or for rotary hammers in percussion only mode
Prevent self-resetting as required in 23.3 for rotary hammers in rotary hammer a
mode and drill only mode with M R ≤ 25 Nm in accordance with 19.102
Prevent self-resetting as required in 23.3 for rotary hammers in rotary hammer b
mode and drill only mode with M R > 25 Nm in accordance with 19.102
K.19.102.1 General
The design of the handle(s) on rotary hammers shall be such that the operator can control
the static stalling torque during the operation of the tool. Depending on the handle design, the
stalling torque shall not exceed the relevant maximum values as indicated in Figure 102 to
Figure 105.
Figure 106 illustrates for various handle designs the location "S" where the operator naturally
grasps the power switch. For power switch designs without a natural grasping location, "S"
shall indicate the least favourable position on the power switch for the reactionary torque
measurement. This location "S" is used in Figure 102 to Figure 105 to determine the moment
arm for the torque calculation.
Figure 107 illustrates for various auxiliary handle with flange designs the location "F" where
the operator naturally grasps the handle at the flange. This location "F" is used in Figure 104
and Figure 105 to determine the moment arm for the torque calculation.
BS EN IEC 62841-2-6:2020+A11:2020
For rotary hammers with the ability to operate in percussion only mode and provided with a
stick type auxiliary handle without flange, the determination of the relevant length a for the
moment arm is illustrated in Figure 108.
NOTE 101 Stick type auxiliary handles on rotary hammers that can operate in percussion only mode are typically
designed without a flange barrier. A flange could prevent ergonomic use in the chiselling application where the
flange would interfere with the hand of the operator. The measurement of a in Figure 108 accommodates this type
of tool.
Compliance is checked by the tests specified in K.19.102.2 and K.19.102.4 and by the
calculations in Figures 102 to 105 and Figure 108.
The test equipment used for the test of K.19.102.4 shall meet the following requirements a) to
f):
a) The torque transducer and the rotational angle sensor shall continuously monitor the
torque and the rotation produced by the output spindle of the tool during the test of
K.19.102.4.
b) The output of the torque transducer shall be connected to an oscilloscope or other data
acquisition equipment capable of displaying the torque versus time graph of the tool’s
output during the test of K.19.102.4.
c) The torque transducer shall be rated to measure a torque of at least 150 % of the static
stalling torque of the tool or slip torque of an overload clutch (M R ) with a measurement
accuracy of ±1 %.
d) The rotational angle shall be measured with an accuracy of ±2°.
e) The data acquisition equipment used for measuring the torque signal during the test shall
have a sampling rate of at least 15 kHz, but the bandwidth shall be limited by a first order
low pass filter with a cut-off frequency of (1 ± 0,1) kHz to minimise the effect of transients.
f) The joint that is connected to the tool during the test shall be capable of stalling the tool
over a rotational angle of 30° to 60°. The joint that fulfils this requirement shall be a
torsional element or other such device that remains in equilibrium during the test.
This test is only applicable for tools that employ (an) electronic circuit(s) that affect(s) the
output torque in the test of K.19.102.4.
Prior to the test, any device or circuit that slows the rate of increase of motor speed at initial
startup (e.g. soft start) is disabled.
Prior to each measurement, the sample is operated for at least 5 min at no-load using any
suitable battery. After each 5 min operation period, the measurement shall be conducted
within 20 min.
The sample is tested together with its intended battery. If more than one battery is specified
for use with the tool, the battery with the highest short-circuit current shall be used.
All measurements are made with the tool sample running in the forward position.
The sample is connected to the measurement fixture and is fixed during the test.
– when all functions affecting the output torque are considered SCFs and are evaluated
according to 18.8, all functions affecting the output torque are enabled; or
– when all functions affecting the output torque are not evaluated as SCFs according to
18.8, the configuration that results in the greatest output torque for one trial of the test of
K.19.102.4 through steps 1) and 2) as specified below:
• all functions affecting the output torque enabled; or
• each function affecting the output torque disabled one at a time
Prior to the test, any device or circuit that slows the rate of increase of motor speed at initial
startup (e.g. soft start) is disabled.
Prior to the test, the sample is operated for at least 5 min at no-load, using any suitable
battery. After the 5 min operation period, the test shall be conducted within 20 min.
The sample is tested together with its intended battery. If more than one battery is specified
for use with the tool, the battery with the highest short-circuit current shall be used.
All measurements are made with the tool sample running in the forward position.
The sample is connected to the measurement fixture and is fixed during the test. The
measurement is conducted by using seven trial measurements of the same sample, each trial
conducted as follows:
1) Energize the tool to the full “on” position as quickly as possible and allow the joint to be
tightened until it comes to a complete stop.
2) Record the measured output torque.
a) For tools without a mechanical overload clutch, the output torque is the greater of i) or
ii):
i) For signals that are stable for a minimum of 2 ms after the initial peak (if present),
the output torque value is determined by measuring over the stable region for an
interval T not exceeding 100 ms. If there is variation during this interval, the
average value shall be used. See Figure 109.
ii) For signals that are not stable for a minimum of 2 ms after the initial peak, the
output torque value shall be the r.m.s. value of the signal over the rotation from off
until peak torque is achieved. See Figure 110.
NOTE 101 Torque signals can exhibit a transient peak with a relatively stable signal following the peak.
The stable signal can exhibit relatively slow change due to, for example, heating of the windings. The
stable signal can also exhibit periodic signal variation due to torque ripple. Averaging over this stable
period provides a meaningful torque value. The transient peak and the stable region are not always
present.
b) For tools with a mechanical overload clutch:
The output torque is determined by the peak value of the first peak that occurs after
starting the trial. Later peaks, even if they appear to have greater values, are not taken
into account. See Figure 111.
3) Before the next trial, disconnect the spindle from the test fixture and operate the tool
under no-load for a minimum of 3 s. Allow the tool to cool for a minimum of 2 min before
the next trial.
BS EN IEC 62841-2-6:2020+A11:2020
M R is computed as the average of five of the measurements from each of the seven trials,
with the highest and lowest measurement eliminated. The standard deviation of the five
measurements shall also be computed and shall be less than 5 %. If it is not, then the fixture
shall be adjusted to achieve the required repeatability.
NOTE 102 It is recognized that disabling functions that affect the torque can result in a test where the tool is
permanently impaired after the test.
K.21 Construction
Addition:
NOTE 101 In Europe (EN 62841-2-6), the following additional subclause applies:
— be equipped with an unambiguous indication of the state of the disconnection device which
corresponds to each position of its manual control (actuator);
NOTE 1 Examples of methods to achieve this disconnection include removable jumpers, integral batteries that
can be disconnected for servicing or user maintenance, or an electromechanical power switch with a direct
mechanical link between the actuator and the contact.
NOTE 2 The risk of accidental reconnection for a power switch is addressed by the requirement of 21.18.1.2. The
other examples in NOTE 1 achieve this by the necessary actions for reconnection.
— a removable disabling device provided with the tool where it shall not be possible for the tool to be
operated when either applied or removed.
Annex L
(normative)
All clauses of the main body of this Part 2-6 apply unless otherwise specified in this annex. If
a clause is stated in this annex, its requirements replace the requirements of the main body of
this Part 2-6 unless otherwise specified.
L.19.102.1 General
The design of the handle(s) on rotary hammers shall be such that the operator can control
the static stalling torque during the operation of the tool. Depending on the handle design, the
stalling torque shall not exceed the relevant maximum values as indicated in Figure 102 to
Figure 105.
Figure 106 illustrates for various handle designs the location "S" where the operator naturally
grasps the power switch. For power switch designs without a natural grasping location, "S"
shall indicate the least favourable position on the power switch for the reactionary torque
measurement. This location "S" is used in Figure 102 to Figure 105 to determine the moment
arm for the torque calculation.
Figure 107 illustrates for various auxiliary handle with flange designs the location "F" where
the operator naturally grasps the handle at the flange. This location "F" is used in Figure 104
and Figure 105 to determine the moment arm for the torque calculation.
For rotary hammers with the ability to operate in percussion only mode and provided with a
stick type auxiliary handle without flange, the determination of the relevant length a for the
moment arm is illustrated in Figure 108.
NOTE 101 Stick type auxiliary handles on rotary hammers that can operate in percussion only mode are typically
designed without a flange barrier. A flange could prevent ergonomic use in the chiselling application where the
flange would interfere with the hand of the operator. The measurement of a in Figure 108 accommodates this type
of tool.
L.21 Construction
Addition:
NOTE 101 In Europe (EN 62841-2-6), the following additional subclause applies:
— be equipped with an unambiguous indication of the state of the disconnection device which
corresponds to each position of its manual control (actuator);
NOTE 1 Examples of methods to achieve this disconnection include removable jumpers, integral batteries that
can be disconnected for servicing or user maintenance, or an electromechanical power switch with a direct
mechanical link between the actuator and the contact.
NOTE 2 The risk of accidental reconnection for a power switch is addressed by the requirement of 21.18.1.2. The
other examples in NOTE 1 achieve this by the necessary actions for reconnection.
— a removable disabling device provided with the tool where it shall not be possible for the tool to be
operated when either applied or removed.
Annex AA
(normative)
Loading device
Text deleted
The loading device shown in Figure AA.1 consists of a steel tube filled with hardened steel
balls (ball bearings) on which a specially constructed test tool bit (stamper) impacts. The parts
of the test fixture apart from the test tool shall be rigidly clamped to prevent additional
vibration.
The principal dimensions of the loading device depend on the dimension X of the hammer,
see Table AA.1. The "size" of the loading device is the inner diameter of the cylinder.
For hammers for drill bits with cylindrical connection ends such as SDS, X is the shank
diameter of that connection end. For hammers for other connection ends, X is either the
diameter of any cylindrical area of the connection end or the width across flats of any
hexagonal area of the connection end, whichever is smaller.
For connection ends not covered by one of the Figure AA.2 to Figure AA.5, the Figure AA.6
(generic) applies. In this case, the shank of the stamper shall be identical to a typical pointed
chisel design for the hammer concerned.
During the test, the loading device shall be cooled with air flow drawn through the hardened
steel balls by means of a vacuum connected beneath the loading device as shown in
Figure AA.1. The vacuum shall be adjusted to achieve a force between 5 N and 15 N pressing
the stamper against the steel balls just sufficient to prevent "chattering". If the 5 N to 15 N
force cannot be achieved by the air flow, an additional spring may be used to achieve the
necessary force in order to prevent "chattering".
No grease or liquid shall be used to improve the heat transfer of the absorbed impact energy
since this influences the test results.
New steel balls shall be conditioned by operating a medium sized hammer for the applicable
absorber size for 1 min before measurements are taken. Steel balls shall be checked regularly
and shall be replaced when worn.
BS EN IEC 62841-2-6:2020+A11:2020
Key
1 stamper
2 bottom plate (see Figure AA.7)
3 cylinder (see Figure AA.8)
4 hardened steel balls (minimum 63 HRC)
5 cover plate (see Figure AA.9)
6 threaded rod M16 × 320
7 hexagon nut M16
8 cylinder head screw M10 × 25
9 flange (see Figure AA.10)
10 reaction plate (see Figure AA.11)
11 shank of the stamper (to fit to the chuck of the tool)
12 vacuum connection
V ball column height, see Table AA.1
U free length of the stamper (maximum 50 mm)
Dimensions in millimetres
Size 40
Dimension
SDS-Plus
X 10
Y 10
Q 270
R 200
Key
1 SDS-Plus shank
Material: Steel, e.g. 34CrNiMo6, 45SiCrV6, X155CrVMo12
Surface hardness: 50-55 HRC
Dimensions in millimetres
Size 60
Dimension
SDS-Max
X 18
Y 18
Q 270
R 200
Key
1 SDS-Max shank
Material: Steel, e.g. 34CrNiMo6, 45SiCrV6, X155CrVMo12
Surface hardness: 50-55 HRC
Dimensions in millimetres
Size 60
Dimension
HEX 22
X 22
Y 22
Q 270
R 200
Key
1 HEX shank
Material: Steel, e.g. 34CrNiMo6, 45SiCrV6, X155CrVMo12
Surface hardness: 50-55 HRC
Dimensions in millimetres
Size 100
Dimension
HEX 28
X 28
Y 28
Q 370
R 200
Key
1 HEX shank
Material: Steel, e.g. 34CrNiMo6, 45SiCrV6, X155CrVMo12
Surface hardness: 50-55 HRC
Dimensions in millimetres
Size
Dimension
40 60 100
Y X X X
a a a
Q
R 200 200 200
S −0,3 −0,3 −0,3
39,5 −0,6 59,5 −0,6 99,5 −0,6
T 5 5 15
a As short as possible to ensure a value for the free length of stamper U (see Figure AA.1) of maximum
50 mm.
Key
1 connection end
Material: Steel, e.g. 34CrNiMo6, 45SiCrV6, X155CrVMo12
Surface hardness: 50-55 HRC
Dimensions in millimetres
Size
Dimension
40 60 100
+0,05 +0,05 +0,05
J 70 -0 90 -0 130 -0
L 47 67 107
M 20 20 20
Key
Dimensions in millimetres
Size
Dimension
40 60 100
-0,06 -0,06 -0,06
G 70 -0,13 90 -0,13 130 -0,13
Key
Dimensions in millimetres
Size
Dimension
40 60 100
N 39 49 89
O 59 69 109
a a a
P X+8 X+8 X+8
W 100 100 125
Z 130 130 145
a P depends on the shank diameter X of the stamper (see Figure AA.2 to Figure AA.6). In case of a partial
thickening of the shank to a size greater than diameter X, the cover plate may be split into two parts in order
to permit the mounting of the stamper.
Key
Dimensions in millimetres
Size
Dimension
40 60 100
A 60 70 110
B 40,5 60,5 100,5
+0,1 +0,1 +0,1
C 70 -0 90 -0 130 -0
Key
Dimensions in millimetres
Size
Dimension
40 60 100
+0 +0 +0
E 39 -0,2 59 -0,2 99 -0,2
F 4 4 4
Key
+0,3
Hardening depth: 0,5 -0
Bibliography
Addition:
IEC 62841-2-1, Electric motor-operated hand-held tools, transportable tools and lawn and
garden machinery – Safety – Part 2-1: Particular requirements for hand-held drills and impact
drills
NOTE Harmonized as EN 62841-2-1.
___________
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