2007 SECTION II, PART B SB-148

SPECIFICATION FOR ALUMINUM-BRONZE SAND

CASTINGS

SB-148

(Identical with ASTM Specification B148-97⑀1(R03) for the alloys and tempers covered. Supplementary Requirements have been deleted,
certification has been made mandatory, and weld repair requirements in accordance with ASME Section IX have been added.)

1. Scope 4. Ordering Information

1.1 This specification establishes requirements for sand 4.1 Orders for castings under this specification shall
castings produced from copper-base alloys having the alloy include the following information:
numbers, commercial designations, and nominal composi- 4.1.1 Quality of castings required,
tions shown in Table 1.
4.1.2 Copper alloy number (Table 1) and temper (as-
1.2 The values stated in inch-pound units shall be cast, heat treated, and so forth),
regarded as the standard. Metric values given in parenthe- 4.1.3 Specification title, number, and year of issue,
ses are for information only.
4.1.4 Pattern or drawing number and condition (cast,
machined, and so forth),

2. 4.1.5 Analysis of residual elements, if specified in

Referenced Documents
the purchase order (Specification B 824),
2.1 The following documents of the issue in effect on
date of material purchase form a part of this specification 4.1.6 Pressure test requirements, if specified in the
to the extent referenced herein: purchase order (Specification B 824),
4.1.7 Soundness requirements, if specified in the
2.2 ASTM Standards: purchase order (Specification B 824),
B 208 Practice for Preparing Tension Test Specimens for
Copper Alloys for Sand, Permanent Mold, Centrifugal, 4.1.8 Certification (Specification B 824),
and Continuous Castings 4.1.9 Test report, if specified in the purchase order
B 824 Specification for General Requirements for Copper (Specification B 824),
Alloy Castings 4.1.10 Witness inspection, if specified in the pur-
E 10 Test Method for Brinell Hardness of Metallic Mate- chase order (Specification B 824),
rials 4.1.11 Approval of weld procedure and records of
E 18 Test Methods for Rockwell Hardness and Rockwell repairs, if specified in the purchase order (Section 8),
Superficial Hardness of Metallic Materials
E 527 Practice for Numbering Metals and Alloys (UNS) 4.1.12 ASME Boiler and Pressure Vessel Code appli-
cation (9.2 and Section 11),
2.3 ASME Specification: 4.1.13 Castings for seawater service (5.3), and
SB-824 Specification for General Requirements for Copper
4.1.14 Product marking, if specified in the purchase
Alloy Castings
order (Specification B 824).

3. General Requirements 5. Materials and Manufacture

3.1 Material furnished under this specification shall 5.1 For better corrosion resistance in seawater applica-
conform to the applicable requirements of Specification tions, castings in Copper Alloy UNS No. C95800 shall be
B 824. given a temper anneal heat treatment at 1250 ± 50°F (675

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 SB-148 2007 SECTION II, PART B

TABLE 1
NOMINAL COMPOSITIONS

Copper Alloy Commercial Nominal Composition %

UNS No. Old Designation Designation Copper Nickel Iron Aluminum Silicon Manganese
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C95200 9A Grade A 88.0 ... 3.0 9.0 ... ...

C95300A 9B Grade B 89.0 ... 1.0 10.0 ... ...
C95400A 9C Grade C 85.0 ... 4.0 11.0 ... ...
C95410A ... ... 84.0 2.0 4.0 10.0 ... ...
C95500A 9D Grade D 81.0 4.0 4.0 11.0 ... ...
C95520A ... ... 78.5 5.5 5.0 11.0 ... ...
C95600 9E Grade E 91.0 ... ... 7.0 2.0 ...
C95700 9F Grade F 75.0 2.0 3.0 8.0 ... 12.0
C95800 ... ... 81.3 4.5 4.0 9.0 ... 1.2
C95820 ... ... 79.0 5.2 4.5 9.5 ... 1.0
C95900 ... ... 87.5 ... 4.5 13.0 ... ...
A
These grades respond to heat treatment.

TABLE 2
CHEMICAL REQUIREMENTS
Manganese-
Silicon Nickel
Nickel Aluminum Aluminum Aluminum Nickel Aluminum Aluminum
Classification Aluminum Bronze Bronze Bronze Bronze Bronze Bronze
Copper Alloy
UNS No. C95200 C95300 C95400 C95410 C95500 C95520A C95600 C95700 C95800 C95820B C95900
Composition, %

Copper 86.0 min 86.0 min 83.0 min 83.0 min 78.0 min 74.5 min 88.0 min 71.0 min 79.0 min 77.5 min remainder
Aluminum 8.5–9.5 9.0–11.0 10.0–11.5 10.0–11.5 10.0–11.5 10.5–11.5 6.0–8.0 7.0–8.5 8.5–9.5 9.0–10.0 12.0–13.5
Iron 2.5–4.0 0.8–1.5 3.0–5.0 3.0–5.0 3.0–5.0 4.0–5.5 ... 2.0–4.0 3.5–4.5C 4.0–5.0 3.0–5.0
Manganese ... ... 0.50 max 0.50 max 3.5 max 1.5 max ... 11.0–14.0 0.8–1.5 1.5 max 1.5 max
Nickel (incl ... ... 1.5 max 1.5–2.5 3.0–5.5 4.2–6.0 0.25 max 1.5–3.0 4.0–5.0C 4.5–5.8 0.5 max
cobalt)
Silicon ... ... ... ... ... 0.15 max 1.8–3.2 0.10 max 0.10 max 0.10 max ...
Lead ... ... ... ... ... 0.03 max ... 0.03 max 0.03 max 0.02 max ...
A
Chromium shall be 0.05 max, cobalt 0.20 max, tin 0.25 max, and zinc 0.30 max.
B
Zinc shall be 0.2 max and tin 0.02 max.
C
Iron content shall not exceed the nickel content.

± 10°C) for 6 h minimum. Cooling shall be by the fastest 5.5 Copper Alloy UNS No. C95820 is supplied in the
means possible that will not cause excessive distortion as-cast condition.
or cracking. Propeller castings shall be exempt from this 5.6 Separately cast test bar coupons representing cast-
requirement. ings made in Copper Alloy UNS Nos. C95300HT,
5.2 Copper Alloy UNS Nos. C95300, C95400, C95410, C95400HT, C95410HT, C95500HT, C95520HT, C95800
and C95500 may be supplied in the heat-treated condition temper annealed, and C95900 annealed shall be heat treated
to obtain the higher mechanical properties shown in Table with the castings.
3. Suggested heat treatments for these alloys and Copper
Alloy UNS No. C95520 are given in Table 4. Actual prac-
6. Chemical Composition
tice may vary by manufacturer.
6.1 The castings shall conform to the chemical require-
5.3 Copper Alloy UNS No. C95520 is used in the heat- ments shown in Table 2.
treated condition only.
6.2 These specification limits do not preclude the pres-
5.4 Copper Alloy UNS No. C95900 is normally sup- ence of other elements. Limits may be established by
plied annealed between 1100°F (595°C) and 1300°F agreement between manufacturer or supplier and purchaser
(705°C) followed by air cooling. for these unnamed elements. Copper may be given as

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 2007 SECTION II, PART B SB-148

TABLE 3
MECHANICAL REQUIREMENTS
Aluminum Bronze Manganese-
Nickel Aluminum
Classification As-Cast Bronze Silicon Nickel Nickel
Aluminum Aluminum Aluminum Aluminum
As-Cast Bronze Bronze Bronze Bronze
Copper Alloy C95400 and
UNS No. C95200 C95300 C95410 C95500 C95820 C95600 C95700 C95800A C95900B

Tensile strength, min, 65 65 75 90 94 60 90 85 ...

ksiC (MPa)D (450) (450) (515) (620) (650) (415) (620) (585) ...
Yield strength,E min, 25 25 30 40 39F 28 40 35 ...
ksiC (MPa)D (170) (170) (205) (275) (270)F (195) (275) (240) ...
Elongation in 2 in. 20 20 12 6 13 10 20 15 ...
(50.8 mm), %
Brinell hardness No.G 110 110 150 190 ... ... ... ... ...
(3000-kg load)

Heat-Treated
C95400 and
Copper Alloy UNS No. C95300 C95410 C95500 C95520H

Tensile strength, min, ... 80 90 110 125 ... ... ... ...
ksiC (MPa)D (550) (620) (760) (862)
Yield strength,E min, ... 40 45 60 95F ... ... ... ...
ksiC (MPa)D (275) (310) (415) (655)F
Elongation in 2 in. ... 12 6 5 2 ... ... ... ...
(50.8 mm), %
Brinell hardness No.G ... 160 190 200 255I ... ... ... 241 min
(3000-kg load)
A
As cast or temper annealed.
B
Normally supplied annealed between 1100 and 1300°F for 4 h followed by air cooling.
C
ksi p 1000 psi.
D
See Appendix X1.
E
Yield strength shall be determined as the stress producing an elongation under load of 0.5%, that is, 0.01 in. (0.254 mm) in a gage length
of 2 in. (50.8 mm).
F
Yield strength at 0.2% offset, min, ksiC (MPa)D.
G
For information only.
H
Copper Alloy UNS No. C95520 is used in the heat-treated condition only.
I
Sand castings and sand cast test specimens shall be 25 HRC or equivalent minimum.

TABLE 4
SUGGESTED HEAT TREATMENTS
Solution Treatment Annealing Treatment
Copper Alloy (Not Less Than 1 h (Not Less Than 2 h
UNS No. Followed by Water Quench) Followed by Air Cool)

C95300 1585–1635°F 1150–1225°F

(800–890°C) (620–660°C)
C95400 1600–1675°F 1150–1225°F
(870–910°C) (620–660°C)
C95410 (2 h followed by 925–1000°F
C95500 water quench) (495–540°C)
C95520 1600–1700°F
(870–925°C)

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SB-148 2007 SECTION II, PART B

remainder and may be taken as the difference between the 8.2.6 Welder identification, and
sum of all elements analyzed and 100%. When all the 8.2.7 Name of inspector.
elements in the table are analyzed, their sum shall be as
specified in the following table: 8.3 The castings shall not be impregnated without
Copper Alloy UNS Copper Plus Named Elements,
approval of the purchaser.
Number min, %

C95200 99.0
C95300 99.0 9. Sampling
C95400 99.5 9.1 Test bar castings for the Copper Alloy UNS Nos.
C95410 99.5 in this specification shall be cast to the form and dimensions
C95500 99.5
C95520 99.5
shown in Fig. 1 or 2 in Practice B 208.
C95600 99.0 9.2 When material is specified to meet the requirements
C95700 99.5
C95800 99.5
of the ASME Boiler and Pressure Vessel Code, for small
C95820 99.2 remelts the lot size shall not exceed 1000 lb (455 kg) of
C95900 99.5 castings and shall consist of all of the metal from a single
master heat poured from an individual melting unit, or
group of melting units, operating during the course of one-
7. Mechanical Properties half shift, not to exceed 5 h.
7.1 Mechanical properties shall be determined from
separately cast test bar castings and shall meet the require-
ments shown in Table 3. 10. Test Methods
10.1 Brinell readings shall be taken on the grip end of
the tension test bar and shall be made in accordance with
8. Casting Repair Test Method E 10, with the exception that a 3000-kg load
8.1 Alloys included in this specification are generally shall be used.
weldable. All weld repairs shall be made utilizing welding
10.2 Rockwell hardness readings shall be taken on
procedures qualified in accordance with Section IX of the
the grip end of the tension test bar and shall be made in
ASME Code, and repair welding shall be done by welders
accordance with Test Methods E 18.
or welding operators in accordance with ASME Section IX.
Weld repairs may be made at the manufacturer’s discretion 10.3 When specified in the purchase order, additional
provided each excavation does not exceed 20% of the hardness testing may be performed on castings. The test
casting section or wall thickness or 4% of the casting location and hardness values shall be agreed upon between
surface area. the manufacturer and the purchaser.
8.2 Excavations that exceed those described in 8.1 may
be made at the manufacturer’s discretion except that when
required (4.1.11) the weld procedure shall be approved by 11. Certification
the purchaser and the following records shall be main- 11.1 The manufacturer’s certificate of compliance shall
tained: be furnished to the purchaser stating that samples represent-
8.2.1 A sketch or drawing showing the dimensions, ing each lot have been tested and inspected in accordance
depth, and location of excavations, with this specification and the requirements have been met.
8.2.2 Postweld heat treatment, when applicable,
8.2.3 Weld repair inspection results, 12. Keywords
8.2.4 Casting identification number, 12.1 aluminum-bronze castings; copper alloy castings;
8.2.5 Weld procedure identification number, copper-base alloy castings

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 2007 SECTION II, PART B SB-148

APPENDIX

(Nonmandatory Information)
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X1. METRIC EQUIVALENTS meter per second square (N p kg · m/s2). The derived SI
unit for pressure or stress is the newton per square meter
X1.1 The SI unit for strength properties now shown is (N/m2), which has been named the pascal (Pa) by the
in accordance with the International System of Units (SI). General Conference on Weights and Measures. Since 1
The derived SI unit for force is the newton (N), which is ksi p 6 894 757 Pa, the metric equivalents are expressed
defined as that force that, when applied to a body having as megapascal (MPa), which is the same as MN/m2 and
a mass of one kilogram, gives it an acceleration of one N/mm2.

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