Daiko Product Catalogue

Download as pdf or txt
Download as pdf or txt
You are on page 1of 27

HIGH QUALITY

PRODUCTS
FOR WELDING
AND CLADDING
DAIKO WELDING
CONSUMABLES
SPECIALIZED
IN HIGH QUALITY
PRODUCTS

The development of Daiko brand wide range of welding and cladding consumables (covered
electrodes, solid and flux cored wires, strips and fluxes), reached through specific design
together with strict and rigorous testing, is the result of our constant selection of special
alloys and the synergy with the largest and most qualified world manufacturers.
In this large range of products, particular attention is paid to Corrosion Resistant Alloys
(CRA) and, especially, Nickel Alloys where of our Top Product Daiko SF 625 is the absolute
protagonist.
Another strength of the company is the large stock that ensures customers fast delivery of
supplies. We are today a reliable and punctual partner, qualified by major and prestigious
customers worldwide in: oil & gas, chemical and petrochemical, pressure vessels, valves, and
generally wherever reliable and high quality consumable products are required.

INDEX Nickel Alloys 6-11


Duplex - Superduplex steels 12-13
A COMPLETE RANGE
Superaustenitic steels 14-15
OF CONSUMABLES
FOR WELDING Ferritic & Martensitic steels 16-17
AND CLADDING: Austenitic stainless steels 18-23
Creep resisting steels 24-26
High Temperature alloys 26-28
Cryogenic steels 28-29
High Strenght steels 30-31
Aluminium alloys 32-33
Cast Iron 32-33
Carbon steels 34-37
Copper alloys 38-39
Cobalt alloys 40-41
Titanium alloys 40-41
Flux 42-43
DATA SHEET
Product: Approvals:

DAIKO SF 625 TÜV (Mig-Tig), CE

Available in: Specifications:

Mig AWS A5.14 ER NiCrMo-3


Tig DIN 1736 SG-NiCr21 Mo9Nb (2.4831)
Saw EN ISO 18274 Ni6625

Applications:

Daiko SF 625 is designed to match the composition and properties of 625. This alloy is used for the high
temperature strength and structural stability and is also used for its resistance to general corrosion, pitting,
crevice and stress corrosion cracking in severe chloride media.
Useful proprieties from -269°C to above 1000°C are achieved.

It is used for welding of alloy 625, alloy 825, alloy 25-6MO, and a range of high alloy austenitic and super
austenitic stainless steels. It is also used for surfacing of steel, for welding 9% Ni steels, and for welding various
corrosion-resistant alloys such as alloy 20.

Applications include furnace equipment, petrochemical and power generation plants and also overlays on
pumps, valves and shafts in offshore and marine environments where high pitting resistance (PRE = 50) is
essential. Widely used in oil & gas production and process.

Typical composition %:

NICKEL ALLOY
C Mn Si S P Cr Ni Mo Nb+Ta Cu Al Ti Fe

0.02 0.02 0.10 0.005 0.005 22.0 65.0 9.0 3.50 0.05 0.20 0.20 <0.3
DAIKO SF 625 Typical properties “as welded”: Shielding gas:
OUR MOST
FAMOUS WIRE tensile strength = 760 N/mm2 TIG: pure argon with back protection
0,2% proof stress = 520 N/mm2 MIG: pure argon or mixture Ar + He
elongation on 4D = 50%
The hightest performance of our DAIKO SF 625, impact energy at -40°C > 200J
reached in many years of experience all around -196°C > 80J
the world, are the best guarantees of a top PRE > 50
quality product. hardness “as welded” = 250 HV
hard drawn hardness = 450 HV
We ensure:
/ analysis conforming to AwsA5.14, ERNiCrMo-3 Complementary products: Specifications:
/ every batch made with strictly controlled
chemical composition Smaw Electrode: Daiko 112 AWS A5.11, ENICRMO-3
/ Fe content 0,3% max Flux Cored Wire: Daiko FCW 625P AWS A5.34, ENICRMO3T1-4
/ high quality weldability for all batches Strip: Daiko Strip 625 AWS A5.14, EQNICRMO-3
SAW Flux: Daikoflux 960-W
Daiko 625 is approved by the biggest worldwide ESW Flux: Daikoflux 940
users of 625 alloys, particularly where robot
welding system applications are needed.
Packaging:
MIG BS300 RANGE Ø 0,80 ÷ 1,60 mm Kg 15

SAW K415 RANGE Ø 1,60 ÷ 4,00 mm Kg 25

ROD CARTON BOX RANGE Ø 1,00 ÷ 4,00 mm Kg 5

TOURET DIN760 RANGE Ø 1,00 ÷ 2,40 mm Kg 150-250

DRUM RANGE Ø 1,20 ÷ 1,60 mm Kg 150-250

Other packaging available upon request.


5
NICKEL ALLOYS
ALLOY DESCRIPTION PRODUCT FORMAT AWS OTHER STANDARD COMPOSITION MECHANICAL PROPERTIES

C Mn Fe P S Mo Si Cu Ni Co Al Ti Cr Nb V W Other TS YS EL% Impact


[MPa] [MPa] [J]
625 Consumables matching the Ni base 625 alloy (Ni-21%Cr-9Mo- >80
3,5%Nb), used for the high temperature strength and structural DAIKO SF 625 MIG – TIG - SAW A5.14 ERNiCrMo-3 EN ISO 18274 S Ni6625 0.01 0.01 <0,4 0.003 0.001 9.0 0,07 0,02 65 - 0,10 0,2 22.0 3.60 - - <0.50 760 500 >40
(-196°C)
stability and is also used for its resistance to general corrosion,
pitting, crevice and stress corrosion cracking in severe chlori- >60
DAIKO 112 SMAW A5.11 ENiCrMo-3 EN ISO 14172 ENi6625 0.02 0.01 <0.5 0.01 0.006 9.3 0.40 <0.005 65 - - - 21.5 3.50 - - <0,50 770 520 40
de media. Useful proprieties from -269°C to above 1000°C are (-50°C)
achieved. They are used for welding of alloy 625, alloy 825, alloy
A5.34 ENiCr- EN ISO 12153 70
25-6MO, and a range of high alloy austenitic and super austenitic DAIKO FCW 625P FCAW 0,03 0.30 2.00 0.002 0.002 9.0 0,3 0.030 62 - - 0,15 22.5 3.70 - - <0.50 760 470 30
Mo3T1-4 T Ni 6625 P M 2 (-196°C)
stainless steels. It is also used for surfacing of steel, for welding
9% Ni steels, and for welding various corrosion-resistant alloys
DAIKO STRIP 625 STRIP A5.14 EQNiCrMo-3 - 0.01 0.03 <0.5 0.003 0.001 9.0 <0,10 <0.030 65 - 0.10 0.20 22.0 3.70 - - <0.50 - - - -
such as alloy 20.
625-W This consumable is close to Daiko SF 625 (ERNiCrMo-3) but Nb
free. It ensures good resistance to hot cracking and a micro-
structure free of intermetallic phases (Niobium Nitride) and a very
>110
good toughness. Daiko 625-W is used for welding of Nickel-Chro- DAIKO 625-W MIG – TIG - SAW A5.14 ERNiCrMo-20 EN ISO 18274 Ni6660 0.01 0.04 0.50 0.003 0.001 10.0 0.05 0.050 64 - 0.10 0.10 22.0 0.01 - 3.2 <0.50 >740 >500 40
(-50°C)
mium-Molybdenum alloys of similar composition as well as for
cladding on low alloyed steels. Also suitable to weld superduplex,
superaustenitic and cryogenic 9%Ni steels.
82 There is no equivalent base metal, but the composition is related >100
to Inconel 600. Mn and Nb are added in order to give high resi- DAIKO SF 82 MIG – TIG - SAW A5.14 ERNiCr-3 EN ISO 18274 S Ni6082 0.03 3.10 1.30 0.004 0.001 - 0.10 0.02 72 - - 0.40 20.5 2.40 - - <0.50 670 390 44
(-196°C)
stance to hot cracking and tolerance to dilution by combination
with ferrous alloys. This product has stable properties for service >50
DAIKO 182 SMAW A5.11 ENiCrFe-3 EN ISO 14172 ENi6182 0.02 8.60 5.75 0.014 0.007 - 0.50 0.01 68 - - 0.30 14.6 1.90 - - <0.50 660 400 42
from -269°C to approx 900°C. Applications include welding (-196°C)
heat-resistance alloy, dissimilar welds between nickel base alloys EN ISO 12153
(including Monel) and stainless steels, low alloy and carbon steels. DAIKO FCW 82 FCAW A5.34 ENiCr3T0-4 0.05 3.20 2.20 0.003 0.004 - 0.30 <0.005 70 - - 0.30 21.0 2.70 - - <0.50 650 380 45 120 (0°C)
T Ni 6082 R M21 3
Also suitable to weld Cr-Mo steels with austenitic steels (e.g.
308H) for service at elevated temperature and for low temperatu-
DAIKO STRIP 82 STRIP A5.14 EQNiCr-3 - 0.04 3.20 0.50 0.002 0.002 - 0.05 0.03 73 - - 0.25 20.4 2.60 - - <0.50 - - - -
re applications such as 3% and 5% Ni steels.
C276 Consumables designed to match the composition and properties
of alloy C276. It is also used for surfacing of steel. The weld metal DAIKO SF 276 MIG – TIG - SAW A5.14 ERNiCrMo-4 EN ISO 18274 S Ni6276 <0.01 0.20 5.20 0.008 0.002 16.0 0.20 <0.01 59 - - - 16.1 - 0.05 3.4 <0.50 740 500 43 -
has high resistance in a wide range of media and exceptional
resistant to pitting and crevice corrosion. Applications include 55
DAIKO C276 SMAW A5.11 ENiCrMo-4 EN ISO 14172 ENi6276 0.005 0.20 5.20 0.008 0.002 16.0 0.18 <0.01 59 - - - 16.0 - 0.02 3.4 <0.50 780 520 30
pumps, valves, pipework and vessels in chemical process plant, (-196°C)
equipment for flue gas desulphurisation and for offshore in oil A5.34 ENiCr- 50
& gas field. Useful properties from -269°C to above 1000°C are DAIKO FCW C276 FCAW - 0.015 0.60 5.30 0.007 0.004 16.0 0.20 0.03 58 - - - 15.0 - - 3.6 <0.50 720 460 45
Mo4T1-4 (-196°C)
achieved.
DAIKO STRIP C276 STRIP A5.14 EQNiCrMo-4 - 0.002 0.50 5.50 <0.02 <0.01 15.6 0.02 0.10 58 1.20 - - 15.4 - 0.15 3.8 <0.50 - - - -

C22 Consumables designed to match the nickel base alloy commonly >100
known as C22. The high level of Mo is similar to alloys C276 and DAIKO SF 622 MIG – TIG - SAW A5.14 ERNiCrMo-10 EN ISO 18274 S Ni6022 0.005 0.20 4.60 0.005 0.001 14.0 0.05 - 56 - - - 22.0 - 0.01 3.0 <0.50 730 490 38
(-196°C)
C4 but performance in a wide range of more oxidising media is
significantly enhanced in alloy C22 by increasing Cr to 22%. This al- DAIKO 122 50
SMAW A5.11 ENiCrMo-10 EN ISO 14172 ENi6022 0.005 0.15 2.60 0.006 0.002 13.5 0.10 0.05 58 - - - 22.2 - 0.05 3.3 <0.50 760 510 35
loy also provides a tough Nb-free weld metal for dissimilar welds (-196°C)
in superaustenitic and superduplex stainless steel or combina- A5.34 ENiCr-
tions of these with Ni base alloys. DAIKO FCW 622 FCAW - 0.02 0.40 5.20 0.007 0.004 13.8 0.20 <0.01 56 - - - 21.4 - - 3.3 <0.50 730 460 30 -
Mo10T1-1/4

DAIKO STRIP C22 STRIP A5.14 EQNiCrMo-10 - 0.005 0.20 4.00 <0.025 <0.015 14.0 0.05 - 57 - - - 22.0 - 0.01 3.0 <0.50 - - - -

59 Consumables designed to match the composition and properties


of alloy 59. It is also used for surfacing of steel. The weld metal DAIKO SF 59 MIG – TIG - SAW A5.14 ERNiCrMo-13 EN ISO 18274 S Ni6059 0.01 0.50 1.50 0.015 0.010 16.0 0.10 0.50 56 - 0.40 0.50 23.0 - 0.30 - <0.50
has high resistance in a wide range of media and exceptional
resistant to pitting and crevice corrosion. It is also suitable to DAIKO 59K SMAW A5.11 ENiCrMo-13 EN ISO 14172 ENi6059 0.02 0.55 1.20 <0.01 <0.01 16.2 0.20 0.15 58 - 0.04 0.02 22.5 - 0.15 - <0.50 700 450 30
overmatching 625, C276, C4, C22 alloys. The free Nb weld deposit
is a right choice for dissimilar welds in superaustenitic and super-
duplex stainless steels. DAIKO STRIP 59 STRIP A5.11 EQNiCrMo-13 - 0.01 0.20 0.30 0.006 0.002 15.5 0.03 - 60 - - - 22.8 - - - <0.50 - - - -

686 Consumables designed to match the composition and properties


of alloy 686. It is also used for surfacing of steel. The weld metal DAIKO 686 (1) MIG – TIG - SAW A5.14 ERNiCrMo-14 EN ISO 18274 S Ni6686 0.01 0.23 1.00 0.002 0.001 16.2 0.01 0.01 58 - 0.20 0.05 20.6 - - 3.9 <0.50 >760 - >35 -
has exceptional resistant to pitting, crevice and general corrosion.
It is also suitable to overmatching 625, C276, C4, C22, 59 alloys.
Also suitable to weld superduplex and superaustenitic steels. DAIKO 686K SMAW A5.11 ENiCrMo-14 EN ISO 14172 ENi6686 0.01 0.10 <0.1 0.004 0.010 16.3 0.20 0.004 55 - - 0.02 21.7 - - 3.9 <0.50 >690 - >30 -

825 Consumables designed to match the nickel base alloy commonly


known as 825 with corrosion resistance to organic acids and hot DAIKO SF 825 MIG – TIG A5.14 ERNiFeCr-1 EN ISO 18274 SNi8065 0.01 0.70 25 0.005 0.001 3.3 0.1 2.6 45 - 0.07 0.80 22.7 - - - <0.50 >450 350 25 -
sulphuric acid.Applications include pressure vessel, piping, heat
exchanger, valves and other components for chemical processing, DAIKO 135 EN ISO 3581-A
SMAW A5.4 (E383-16) 0.02 0.80 Bal. - - 3.5 0.90 0.90 31 - - - 27.0 - - - <0.50 640 440 38 70 (20°C)
offshore and oil and gas industries. E 27 31 4 Cu L R 1 2

DAIKO STRIP 825 STRIP A5.14 EQNiFeCr-1 - 0.01 0.70 31 0.01 0.001 3.2 0.40 1.7 39 - 0.10 0.90 22.6 - - - <0.50 - - - -

(1)
= Metal cored wire available upon request

6 continua > 7
NICKEL ALLOYS
ALLOY DESCRIPTION PRODUCT FORMAT AWS OTHER STANDARD COMPOSITION MECHANICAL PROPERTIES

C Mn Fe P S Mo Si Cu Ni Co Al Ti Cr Nb V W Other TS YS EL% Impact


[MPa] [MPa] [J]
Weld-A This consumable is similar to 182 but with lower Mn and Mo
addition. It is used for welding of INCOLOY 800/800H, INCONEL
600 e 601 and nickel steels. Mo and Nb are added to give high
resistance to hot cracking and tolerance to dilution. For this reason
this electrode is exceptional for dissimilar welding such as combi- DAIKO WELD-A SMAW A5.11 ENiCrFe-2 EN ISO 14172 ENi6092 0.02 2.00 7.40 0.001 0.002 0.90 0.40 0.060 72.6 - - - 15.0 1.30 - - <0.50 650 410 42 -
nations of carbon steel, stainless steel, Inconel, Incoloy, Monel and
copper-nickel alloys. Service range from -269°C to above 900°C.
Applications include also furnace equipment and petrochemical
617 These consumables are primarily used for high temperature appli-
cations up to about 1100°C. In addition to welding the parent metal A5.14 ERNiCrCo- >200
DAIKO SF 617 MIG – TIG - SAW EN ISO 18274 S Ni6617 0.08 0.10 0.5 0.001 0.002 9,0 0.1 0.2 55 12 1.00 0.30 22.0 - - - <0.50 >740 500 >40
alloy 617, it also gives excellent results in welding many dissimilar Mo-1 (20°C)
materials for high temperature applications such as alloy 800H and
800HT for service above 760°C, alloys 600 and 601, and cast alloys
HK40, HP, HP45 mod.. Typical applications include furnace, combu-
stion, pyrolysis, heat treatment components, flare tips, dusting and DAIKO 117 SMAW A5.11 ENiCrCoMo-1 EN ISO 14172 ENi6617 0.10 1.70 0.30 0.01 0.005 8.90 0.50 0.02 52.3 11 - - 24.3 0.65 - - <0.50 750 500 40 70 (20°C)
gas turbine parts.
718 Daiko SF 718 match the parent metal Alloy 718. The weld metal is
age hardenable with excellent strength; its mechanical properties
depend on the post weld heat treatment (PWHT). Daiko SF 718 860- 580-
DAIKO SF 718 MIG – TIG A5.14 ERNiFeCr-2 EN ISO 18274 S Ni7718 0.07 0.10 20.5 0.008 0.001 3.0 0.15 0.05 52 - 0.40 0.90 17.5 5.00 - - <0.50 28 -
has excellent corrosion resistance to many media. Daiko SF 718 1360 1120
filler metal can be also used for cladding and overlay of parts in
the oil and gas industry.
Pure Consumables designed for joining pure nickel and for surfacing
Nickel of steel. They are suitable for dissimilar welding of pure nickel DAIKO 208 (1) MIG – TIG - SAW A5.14 ERNi-1 EN ISO 18274 S Ni2061 0.02 0.40 0.1 0.005 0.005 - 0.3 0.02 96 - 0.10 3.00 - - - - <0.50 580 330 30 -
to stainless steels, carbon steels, nickel alloys, monel 400 and
cupronickel. Also suitable for welding cast iron. Applications include
tanks and vessels, heat exchangers, piping in chemical plant for salt
production, chlorination and evaporation of caustic soda and, in DAIKO 141 SMAW A5.11 ENi-1 - 0.02 0.30 0.4 0.01 0.01 - 0.48 0.01 96.7 - 0.03 1.20 - - - - <0.50 430 280 21 -
particular, wherever corrosion resistance in alkalis is required.
MONEL® Designed to match the Monel alloy 400. These filler metals have 120
400 a raised level of Mn and Ti to suppress hot cracking and porosity. DAIKO SF 418 MIG – TIG - SAW A5.14 ERNiCu-7 EN ISO 18274 S Ni4060 0.03 3.20 <1 0.005 0.005 - 0.2 29 64 - 0.10 2.20 - - - - <0.50 520 280 38
(-30°C)
Suitable for welding monel 400 to itself and to others Ni-Cu alloys
(for example pure nickel and cupronickel). Normally buttering in
110
dissimilar joints and buffer layer in cladding are made with pure DAIKO 190 SMAW A5.11 ENiCu-7 EN ISO 14172 ENi4060 0.07 3.50 1 0.005 0.005 - 0.8 30 64 - 0.05 0.90 - - - - <0.50 520 320 35
(-30°C)
nickel (Daiko 208) or with 625 (Daiko SF 625). Applications include
offshore and marine construction, heat exchangers, piping, de-
salination plant, chemical, petrochemical and power engineering DAIKO STRIP 418 STRIP A5.14 EQNiCu7 0.03 3.50 0.1 0.002 0.001 - 0.2 29 64.8 - 0.02 2.30 - - - - <0.50 - - - -
industries.
CuNi Designed to match the CuNi 70/30 alloys. The consumables are 200
DAIKO 413 (1) MIG – TIG - SAW A5.7 ERCuNi EN ISO 24373 S Cu 7158 0.03 0.80 0.5 0.003 0.005 - 0.01 67 31 - - 0.30 - - - - <0.50 400 200 38
70-30 suitable for surfacing and cladding provided buttering layer is made (20°C)
(normally buttering is made with alloy 400 or pure nickel). Applica-
tions include offshore construction, desalination plant, evaporators, DAIKO 187 SMAW A5.6 ECuNi - 0.07 1.70 0.40 <0.005 <0.005 - 0.25 66.3 31.3 - - 0.02 - - - - <0.50
condenser, etc, in salt and sea water processing system.
CuNi Consumable with nominal composition 86%Cu and 10.5%Ni for
90-10 welding 90/10 base materials. Applications include offshore con-
DAIKO 412 MIG – TIG - SAW - DIN 1733 SG CuNi10Fe 0.01 0.80 1.6 0.004 0.002 - 0.04 86 11 - 0.06 0.40 - - - - - 360 200 40 -
struction, desalination plant, evaporators, condenser, etc, in salt
and sea water processing system.
690 Designed to match alloy 690, often used in place of alloy 600 for 200
high temperature corrosion applications, especially in the nuclear DAIKO SF 652 MIG – TIG - SAW A5.14 ERNiCrFe-7 EN ISO 18274 S Ni6052 0.01 0.40 8.6 0.005 0.001 0.01 0.2 0.01 59.5 - 0.25 0.45 29.7 0.75 - - <0.50 700 420 40
(-50°C)
industry where the higher Chromium content providing greater
resistance to stress-corrosion cracking in the nuclear water en- DAIKO 152 SMAW A5.11 ENiCrFe-7 EN ISO 14172 ENi6152 0.04 3.00 8.20 <0.003 <0.001 0.20 0.55 <0.01 57.2 - 0.30 0.20 28.7 1.60 - - <0.50 >550 - >30 -
vironment. This product can also be used to overlay carbon and
low alloy steels. Typical applications include nuclear industry and 200
several acid processing equipment. DAIKO SF 652M (1)
MIG – TIG - SAW A5.14 ERNiCrFe-7A UNS N06054 0.01 0.40 8.6 0.005 0.001 0.01 0.2 0.01 59.5 - 0.25 0.45 29.7 0.75 - - B, Zr 700 420 40
(-50°C)
92 Daiko 92 is used for joining nickel base alloys (600, 601, 800) to
themselves and to stainless steels, carbon steels and Monel
alloys. Daiko 92 is also used for surfacing carbon steels. The high
Ti content provides excellent porosity resistance in field welding DAIKO 92 MIG – TIG A5.14 ERNiCrFe-6 EN ISO 18274 S Ni7092 0.05 2.40 7.3 0.001 0.002 - 0.02 0.01 70 - - 3.00 16.7 - - - <0.50 600 400 40 -
applications. Typical applications include desalination plants, pi-
ping, furnace equipment and petrochemical and power generation
plants. Working temperature from cryogenic to ~950°C.
602 This product is a hightemperature material with excellent resistan-
ce to creep and oxydation up to 1200°C. DAIKO 602 MIG – TIG A5.14 ERNiCrFe-12 - 0.17 0.07 9.8 0.005 0.002 - 0.05 0.01 62 - 2.3 0.15 25.0 - - - Zr, Y >650 >300 >25 -

(1)
= Metal cored wire available upon request

8 continua > 9
NICKEL ALLOYS
ALLOY DESCRIPTION PRODUCT FORMAT AWS OTHER STANDARD COMPOSITION MECHANICAL PROPERTIES

C Mn Fe P S Mo Si Cu Ni Co Al Ti Cr Nb V W Other TS YS EL% Impact


[MPa] [MPa] [J]
INVAR® Consumable designed to have very low thermal expantion to
provide freedom to solidification and reheat cracking.
DAIKO 36 INV MIG – TIG - SAW - - 0.23 0.53 61.1 0.003 0.001 - 0.35 0.05 36 - 0.10 0.30 - 1.30 - - - 550 - 25 -

50/50Nb Alloy 657 has exceptional resistance to hot corrosion (800-950°C).


It is used in a wide range of components in oil-fired furnaces and
boilers such as tube sheets, tube hangers, supports and spacers in
DAIKO 657 MIG – TIG A5.14 ERNiCr-4 - 0.02 0.01 0.1 0.002 0.002 - 0.07 - 56 - - 0.50 43.0 - - - <0.50 >690 - >30 -
ships, power stations, refineries, and petrochemical plants.

G-TECH 657 SMAW A5.11 ENiCr-4 - 0.07 1.00 0.5 0.01 0.01 - 0.5 0.05 47 - - - 49.0 1.80 - - N=0.05 900 690 3 -

657M Used for welding Ni-Cr-Fe alloys and for overlay cladding in high
temperature applications.
DAIKO 657M MIG – TIG A5.14 ERNiCr-7 - 0.03 0.50 1.0 0.002 0.002 0.5 0.3 0.3 55 1.0 1.00 0.70 38.5 0.80 - - B, Zr >690 - >30 -

ALLOY X Consumables for welding Hastelloy® X base metal and dissimilar


welding of this alloy to nickel base alloys, stainless, carbon and
low alloy steels. Outstanding strenght and oxidation resistance
DAIKO X MIG – TIG A5.14 ERNiCrMo-2 0.05 0.50 18.50 0.01 0.001 8.50 1.00 0.5 48 1.0 - - 21.3 - - 0.5 <0.50 >660 - - -
up to 1200°C. Also suitable for overlay cladding.

10 11
DUPLEX — SUPERDUPLEX

ALLOY DESCRIPTION PRODUCT FORMAT AWS OTHER STANDARD COMPOSITION MECHANICAL PROPERTIES

C Cr Ni Mo Nb+Ta Mn Si P S N Cu Other TS YS EL% Impact [J]


[MPa] [MPa]

2209 These alloys are finding widening appli- DAIKO SF 2209 MIG – TIG - SAW A5.9 ER2209 EN ISO 14343-A 22 9 3 N L 0.010 23.2 8.6 3.30 - 1.45 0.45 0.015 0.015 0.17 0.05 <0.50 800 >560 30 >60 (-50°C)
cation in the offshore oil/gas, chemical
and petro-chemical process industries for
their good resistance to stress corrosion G-TECH 2209B SMAW A5.4 E2209-15 EN ISO 3581-A E 22 9 3 N L B 42 0.035 23.0 9.2 3.20 - 1.50 0.70 0.020 0.010 0.17 0.10 <0.50 750 650 26 60 (-50°C)
cracking and pitting corrosion with typical
pitting resistance equivalent number G-TECH 2209 SMAW A5.4 E2209-16 EN ISO 3581-A E 22 9 3 N L R 12 0.030 23.0 9.5 3.10 - 1.05 0.90 0.015 0.010 0.17 0.05 <0.50 750 >600 >25 >80 (20°C)
(PREN) of 35-36. The weld metal poses a
high tensile and yield strength.
G-TECH 2209R SMAW A5.4 E2209-17 EN ISO 3581-A E 22 9 3 N L R 12 0.030 22.4 9.4 3.20 - 0.65 0.90 0.020 0.010 0.16 0.05 <0.50 >690 >550 >20 -

DAIKO FCW 2209P FCAW A5.22 E2209T0-4 EN ISO 17633-A T 22 9 3 N L P M21 1 0.030 22.9 9.4 3.50 - 0.80 0.60 0.020 0.008 0.15 - <0.50 850 670 30 45 (-20°C)

DAIKO FCW 2209 (1) FCAW A5.22 E2209T1-4 EN ISO 17633-A T 22 9 3 N L R M21 3 0.030 23.3 9.3 3.40 - 0.95 0.75 0.020 0.008 0.15 - <0.50 850 660 30 >45 (-20°C)

DAIKO STRIP 2209 STRIP A5.9 EQ2209 EN ISO 14343 22 9 3 N L 0.020 23.0 9.0 3.10 - 1.60 0.50 <0.020 <0.015 0.15 - <0.50 - - - -

2553 Consumable designed to match similar


alloys base metal. Applications inclu- G-TECH 2553 SMAW A5.4 E2553-16 - 0.035 24.5 7.8 3.5 - 1.23 0.90 0.020 0.010 0.22 1.90 <0.50 >760 >600 >15 >50 (20°C)
de pumps and valves, corrosion/wear
resisting parts, and process equipment
for use in offshore oil and gas industries,
pulp, paper and textile industries, and DAIKO FCW 2594Cu FCAW A5.22 E2594T0-4 EN ISO 17633-A T 25 9 4 Cu NL R M213 0.030 26.35 8.75 4.25 - 1.15 0.50 0.015 0.002 0.2 1.22 <0.50 950 320 22 30 (-29°C)
chemical and petrochemical plant.

2507 Consumables for 25% Superduplex stain-


less steels. Offshore applications exploit DAIKO SF 2594 MIG – TIG - SAW A5.9 ER2594 EN ISO 14343-A 25 9 4 N L 0.010 25.0 9.3 4.00 - 0.55 0.40 <0.020 <0.015 0.25 0.10 <0.50 880 665 23 75 (-60°C)
the high resistance to pitting (typical pit-
ting resistance equivalent number “PREn”
of 43) and stress corrosion cracking in se- G-TECH 2594B (2) SMAW A5.4 E2594-15 - 0.035 25.5 9.5 4.00 - 0.90 0.70 0.020 0.010 0.24 0.30 <0.50 >850 >650 >22 60 (-50°C)
awater. It is also highly resistant to caustic
alkalis and phosphoric acid. Widely used in
oil and gas production and process. DAIKO FCW 2594P (1) FCAW A5.22 E2594T1-4 EN ISO 17633-A T 25 9 4 N L P C1- M21 1 0.030 25.9 9.7 4.00 - 1.20 0.50 0.020 0.005 0.25 - <0.50 900 700 27 40 (-40°C)

DAIKO STRIP 2594 STRIP A5.9 EQ2594 EN ISO 14343 25 9 4 N L 0.020 25.0 9.5 4.00 - 0.40 0.30 <0.020 <0.015 0.25 0.10 <0.50 - - - -

ZERON Superduplex filler metal matching the


100® proprietary Zeron® 100 alloy. The presence
of Cu+W in this alloy provides superior DAIKO SF 2594Cu MIG – TIG - SAW A5.9 ER2594 EN ISO 14343-A 25 9 4 N L 0.020 25.0 9.1 3.6 - 0.60 0.30 <0.020 <0.015 0.23 0.60 W=0.65 870 670 24 60 (-50°C)
resistance to sulphuric and hydrochloric
acids when compared to similar alloys wi-
thout these additions. Offshore applica-
tions exploit the high resistance to pitting
and stress-corrosion cracking in seawater.
It is also highly resistant to caustic alkalis G-TECH 2595B (2) SMAW A5.4 E2595-15 EN ISO 3581-A E 25 9 4 N L B 42 0.035 25.5 9.5 4.00 - 0.90 0.70 0.020 0.010 0.24 0.70 W=0.50 >850 >630 >22 >40 (-50°C)
and phosphoric acid. Service temperature
range is usually limited to –50°C to 280°C.
It is widely used in oil and gas production
and process pipework, risers, manifolds,
pressure vessels, valves, pumps, desalina-
tion plant, systems for flue-gas desul- DAIKO FCW 2594CuW (3) FCAW A5.22 E2594T0-4 EN ISO 17633-A T 25 9 4 Cu NL R M213 0.030 25.0 9.0 3.80 - 1.40 0.60 0.015 0.008 0.26 1.00 W=0.60 850 670 25 45 (20°C)
phurisation (FGD) and also in the mining,
chemical and pharmaceutical industries.

(1)
= Metal cored wire available upon request (2)
= Rutile-basic (-16) version available upon request
(3)
= Basic flux cored wire for improved toughness available upon request

12 13
SUPERAUSTENIC STEELS

ALLOY DESCRIPTION PRODUCT FORMAT AWS OTHER STANDARD COMPOSITION MECHANICAL PROPERTIES

C Cr Ni Mo Mn Si P S N Cu Other TS [MPa] YS [MPa] EL% Impact [J]


ALLOY 20 These consumables give a fully auste-
nitic weld metal with high resistance to DAIKO 320LR MIG – TIG A5.9 ER320LR - 0.02 19.6 34.0 2.5 1.60 0.05 0.007 0.001 - 3.40 Nb=0.25 590 400 35 >100 (20°C)
corrosion in sulphuric acid, mineral acids
and organic acids. Typical applications
include tanks and vessels, piping, cast
pumps, valves, heat exchanger and other
components used in chemical processing, G-TECH 320LR (1) SMAW A5.4 E320LR-15 - 0.02 19.9 33.8 2.3 1.70 0.16 0.016 0.006 - 3.20 Nb=0.10 535 340 30 >60 (-196°C)
metal cleaning and pickling industries.

904L Consumables designed for welding of DAIKO 385 MIG – TIG - SAW A5.9 ER385 EN ISO 14343-A 20 25 5 Cu L 0.01 20.0 25.0 4.3 1.65 0.35 0.015 0.010 1.45 <0.50 650 490 35 200 (20°C)
904L alloy and gives fully austenitic weld
metal with good resistance to corrosion G-TECH 385B SMAW A5.4 E385-15 EN ISO 3581-A E 20 25 5 Cu N LB 62 0.03 21.0 25.0 4.8 2.00 0.40 0.020 0.005 0.08 1.80 Nb=0.05 620 440 40 50 (-196°C)
in inorganic and organic acids. Typical
applications include tanks and vessels, G-TECH 385 SMAW (A5.4 E385-16) EN ISO 3581-A E 20 25 5 Cu N LR 12 0.03 20.0 25.0 4.5 1.30 1.10 0.020 0.015 - 1.30 <0.50 >570 >370 >35 >70 (20°C)
piping, cast pumps, valves and other
components used in fertiliser, phosphoric, DAIKO FCW 904L FCAW A5.22 (E385T0-4) EN ISO 17633-A T Z 20 25 5 Cu L R M 3 0.03 21.0 25.5 4.9 3.00 0.50 0.020 0.008 - 1.60 <0.50 640 430 32 40 (-110°C)
sulphuric and acetic plants, and in salt
DAIKO FCW 904LP FCAW A5.22 NO AWS EN ISO 17633-A T 20 25 5 Cu N L P M21 2 0.03 20.9 25.3 4.7 1.60 0.65 0.024 0.005 0.15 1.50 <0.50 660 420 35 60 (-196°C)
and seawater environments. It also used
in some offshore applications. DAIKO MCW 385 FCAW A5.22 EC385 EN ISO 17633-A T Z 20 25 5 Cu L M I1 1 0.02 21.0 25.0 5.0 2.50 0.40 0.020 0.008 - 1.50 <0.50 640 410 35 40 (-196°C)

DAIKO STRIP 385 STRIP A5.9 EQ385 EN ISO 14343 B 20 25 5 Cu L 0.01 20.0 25.0 4.5 1.80 0.40 <0.015 <0.015 - 1.50 <0.50 - - - -

310 These consumables are used to weld 310 DAIKO SF 310 MIG – TIG – SAW A5.9 ER310 EN ISO 1343-A 25 20 0.10 26.0 21.0 0.1 1.80 0.40 0.020 0.005 - 0.10 <0.50 560 360 40 >50 (-196°C)
fully austenitic stainless steels. Applica-
tions include heat shields, furnace and G-TECH 310 SMAW A5.4 E310-16 EN ISO 3581-A E 25 20 R 12 0.10 26.0 21.0 0.2 2.00 0.60 0.020 0.010 - 0.10 <0.50 580 400 30 >60 (20°C)
boiler parts, heat exchanger and ducting
for the good resistance to high tempe- G-TECH 310B SMAW A5.4 E310-15 EN ISO 3581-A E 25 20 B 42 0.10 26.0 21.0 0.2 2.00 0.60 0.020 0.010 - 0.10 <0.50 >600 >400 >30 >80 (20°C)
rature oxidation of these alloys. Also
suitable for dissimilar joints, buffer layers, DAIKO 310Mn MIG - TIG A5.9 (E310) EN ISO 14343-A G 25 20 0.13 25.0 20.6 0.1 3.05 0.90 0.015 0.010 - 0.04 <0.50 550 320 25 -
weld overlay and cryogenic applications.
G-TECH 310Mn SMAW A5.4 (E310-16) - 0.13 26.0 20.0 0.2 4.10 1.00 0.020 0.010 - 0.10 <0.50 >600 >420 >30 >80 (20°C)

G-TECH 310Mo SMAW A5.4 E310Mo-16 EN ISO 3581-A E Z 25 20 3 R 12 0.10 25.0 20.0 2.7 2.80 0.60 0.020 0.010 - 0.10 <0.50 570 380 35 70 (20°C)

DAIKO FCW 310 FCAW A5.22 E310T0-1/4 EN ISO 17633 A T 25 20 R C1-M21 3 0.18 25.5 20.4 - 2.10 0.60 0.015 0.005 - - <0.50 620 420 >30 70 (20°C)

310H Consumable designed to weld HK40 base


material for centrifugally cast tubes ope-
rating at approx.. 1000° C . Applications
G-TECH 310H SMAW A5.4 E310H-15 EN ISO 3581-A E 25 20 H B 0.40 26.0 21.0 0.1 1.70 0.50 0.020 0.010 - 0.05 <0.50 760 550 18 -
include components for petrochemical
and chemical plants and components for
cement, ceramic and steel industries.

(1)
= Rutile-basic (-16) version available upon request

14 15
FERRITIC / MARTENSITIC STAINLESS STEEL

ALLOY DESCRIPTION PRODUCT FORMAT AWS OTHER STANDARD COMPOSITION MECHANICAL PROPERTIES

C Cr Ni Mo Mn Si P S N Cu Other TS YS EL% Impact [J]


[MPa] [MPa]

409Nb Consumables used for welding similar 12% Cr


ferritic steels in application such as catalytic DAIKOSF 409Nb MIG – TIG – SAW A5.9 ER409Nb - 0.040 11.5 0.40 - 0.65 0.50 0.020 0.020 - - <0.50 460 350 26 -
converters and mufflers.

410 Consumables designed for welding similar DAIKO 410 (1) MIG – TIG – SAW A5.9 ER410 EN ISO 14343-A 13 0.050 13.0 0.20 0.1 0.45 0.30 0.02 0.005 - - <0.50 690 530 22 -
parental metal, martensitic 12%Cr stainless
steels, and for weld overlay on carbon steels to
resist corrosion, erosion or abrasion. Appli- G-TECH 410B SMAW A5.4 E410-15 EN ISO 3581-A E 13 B 42 0.070 12.50 0.30 0.2 0.8 0.5 0.015 0.01 - - <0.50 >520 >440 >18 >47 (+20°C)
cations include reaction vessels, pipework in
refineries, furnace parts, turbine parts, cast G-TECH 410HR SMAW A5.4 E410-26 EN ISO 3581-A E 13 R 52 0.090 13.10 0.40 0.1 0.6 0.7 0.015 0.01 - - <0.50 >480 >320 >20 >47 (+20°C)
valves, etc. …

G-TECH 410 SMAW A5.4 E410-16 EN ISO 3581-A E 13 R 12 0.080 12.90 0.40 0.1 0.7 0.6 0.015 0.01 - - <0.50 >480 >320 >20 >47 (+20°C)

410NiMo Consumables designed for welding similar DAIKO SF 410NiMO MIG - TIG – SAW A5.9 ER410NiMo EN ISO 14343-A 13 4 0.020 12.15 4.55 0.5 0.35 0.35 0.020 0.020 - - <0.50 880 840 20 >50 (0°C)
410NiMo martensitic stainless steels base
metal. 410NiMo is a high strength marten-
sitic stainless steel with good resistance to G-TECH 410 NiMoB SMAW A5.4 E410NiMo-15 EN ISO 3581-A E 13 4 B 42 0.050 12.1 4.50 0.5 0.70 0.80 0.015 0.010 - - <0.50 >800 >600 15 >50 (+20°C)
corrosion, hydro-cavitation, sulphide-induced
SCC, and good sub-zero toughness (compa- G-TECH 410NiMo SMAW A5.4 E410NiMo-16 EN ISO 3581-A E 13 4 R 52 0.040 12.2 4.70 0.4 0.50 0.80 0.015 0.010 - - <0.50 >780 >600 17 >50 (+20°C)
red with standard 410 steels). The 410NiMo
consumables are also used for overlaying mild
and CMn steels. DAIKO FCW 410NiMo FCAW A5.22 E410NiMoT1-1/4 - 0.020 11.60 4.30 0.6 1.50 0.35 0.020 0.005 - - <0.50 920 840 17 >40 (-20°C)
Applications include turbines, valve bodies, high
pressure piping, offshore, power generation DAIKO MCW 410NiMo FCAW A5.22 EC410NiMo - 0.020 11.80 4.40 0.6 0.45 0.25 0.020 0.005 - - <0.50 890 810 19 >60 (0°C)

420 Consumables similar to 410 with higher chro- DAIKO 420B MIG – TIG – SAW A5.9 ER420 - 0.300 13.00 0.50 - 0.60 0.50 <0.030 <0.030 - 0.30 <0.50 hardness 390/400 Hb
mium and carbon contents; used for surfacing
operations requiring corrosion resistance and
wear resistance. DAIKO 420C MIG – TIG – SAW A5.9 ER420 - 0.400 13.00 0.50 - 0.60 0.50 <0.030 <0.030 - 0.30 <0.50 hardness 420/460 Hb

430 Ferritic stainless steel with good ductility in DAIKO SF 430 MIG – TIG – SAW A5.9 ER430 EN ISO 14343-A 17 0.025 16.20 0.20 - 0.45 0.40 <0.020 <0.020 - - <0.50 530 410 25 -
heat treated condition. Application include wel-
ding of similar parental metal, weldoverlay and
thermal spraying. These consumables include DAIKO SF 430LNb MIG – TIG – SAW A5.9 (ER430) EN ISO 14343-A 18LNb 0.015 18.1 0.30 - 0.30 0.40 <0.020 <0.020 - - Nb=0.45 420 275 26 -
stabilized version with Niobium and/or Tita-
nium designed for the automotive industry and DAIKO SF 430LNbTi MIG – TIG A5.9 (ER430) EN ISO 14343-A (18LNb) 0.030 18.00 0.20 - 0.55 0.65 <0.020 <0.020 - - <0.50 420 275 26 -
used in the production of exhaust systems.

DAIKO SF 430Ti MIG – TIG A5.9 (ER430) - 0.030 17.50 0.20 - 0.60 0.65 <0.020 <0.020 - - <0.50 420 270 25 -

G-TECH 430 SMAW A5.4 E430-16 EN ISO 3581-A E 17 R 52 0.100 17.0 - - 0.70 0.20 <0.020 <0.020 - - <0.50 >500 >420 >15 -

G-TECH 430B SMAW A5.4 E430-15 EN ISO 3581-A E 17 B 42 0.060 17.1 - - 0.80 0.40 <0.020 <0.020 - <0.50 >500 >420 >15 -

DAIKO MCW 430 FCAW A5.22 – NO AWS - 0.050 17.00 0.10 - 0.15 0.40 0.010 0.020 - - Nb=0.75 540 390 26 -

DAIKO STRIP 430 STRIP A5.9 EQ430 - 0.015 16.60 - - 0.30 0.35 0.025 0.005 - - - - - -

630 (17- Consumables used for welding materials of DAIKO 630 MIG – TIG – SAW A5.9 ER630 - 0.030 16.30 4.80 0.2 0.60 0.40 0.020 0.005 - 3.50 Nb=0.20 930 740 10 -
4-PH) similar chemical composition such as 17-4 and
17-7. Can be used in the as welded condition or
may be heat treated to obtain higher strength. G-TECH 630 SMAW A5.4 E630-16 EN ISO 3581-B E 630-16 0.020 16.5 4.0 0.2 0.60 0.30 0.010 0.010 - 2.30 <0.50 >950 >600 >7 -

4122 Hard martensitic stainless steel deposit for DAIKO 4122 MIG – TIG – SAW A5.9 – NO AWS - 0.400 17.0 1.0 1.2 1.00 0.60 <0.020 <0.020 - - <0.50 750 550 12 -
wear resistance surfacing. Typical applications
include continuous caster rolls and moulds for
ceramic industries. G-TECH 4122 SMAW A5.4 – NO AWS EN ISO 3581-A E 17 1 B 42 0.200 17.0 0.5 1.2 0.7 0.2 0.01 0.01 - - <0.50 >680 >600 15 -

248SV Designed for welding corrosion resistant


martensitic-ferritic stainless steels of similar
composition (type Outokumpu 248SV). It com-
bines good toughness with excellent resistance
to cavitation and to stress corrosion cracking. DAIKO FCW 16-5-1 FCAW NO AWS EN ISO 17633-A T Z 16 5 1 B M12 2 0.03 15.6 4.5 1.0 1.0 0.50 <0.015 <0.010 - - <0.50 900* 750* 17* >60 (-20°C)*
Typical applications include reparing of casting
defects, fabrication and rebuilding on compo-
nents used in the water turbines and pump.”

(1)
= Flux cored wire available upon request *values with PWHT
16 17
AUSTENITIC STAINLESS STEEL

ALLOY DESCRIPTION PRODUCT FORMAT AWS OTHER STANDARD COMPOSITION MECHANICAL PROPERTIES

C Cr Ni Mo Mn Si P S N Cu Other TS [MPa] YS [MPa] EL% Impact [J]

308L These consumables are used to DAIKO SF 308L MIG – TIG – SAW A5.9 ER308L EN ISO 14343-A 19 9 L 0.010 20.0 10.0 - 1.65 0.40 0.020 0.007 - - <0.50 570 435 40 >70 (-130°C)
weld 304L stainless steels (18/8)
base materials. Mainly applications DAIKO SF 308LSi MIG – TIG A5.9 ER308LSi EN ISO 14343-A 19 9 L Si 0.010 20.0 10.0 - 1.60 0.90 0.020 0.010 - - <0.50 570 435 40 70 (-130°C)
include food industries, pharmaceu-
tical equipment and general fabrica- G-TECH 308LB SMAW A5.4 E308L-15 EN ISO 3581-A E 19 9 L B 22 0.030 19.0 9.0 - 1.90 0.70 0.020 0.010 - - <0.50 >580 >420 >35 >100 (20°C)
tion. Typical service temperatures
are -100°C to 400°C. G-TECH 308L SMAW A5.4 E308L-16 EN ISO 3581-A E 19 9 L R 12 0.030 19.0 9.0 - 0.75 0.80 0.020 0.010 . - <0.50 >520 >350 >35 >47 (20°C)

G-TECH 308LR SMAW A5.4 E308L-17 EN ISO 3581-A E 19 9 L R 12 0.025 19.7 9.8 - 0.90 0.90 0.015 0.020 - - <0.50 >520 >350 >35 >47 (20°C)

DAIKO FCW 308LP FCAW A5.22 E308LT1-1/4 EN ISO 17633-A 19 9 L P C1/M21 1 0.030 19.5 9.9 - 1.70 0.70 0.020 0.004 - - <0.50 580 410 41 50 (-20°C)

DAIKO FCW 308L FCAW A5.22E308LT0-1/4 EN ISO 17633-A 19 9 L R C1/M21 3 0.020 19.7 10 - 1.60 0.60 0.020 0.005 - - <0.50 570 410 40 45 (-20°C)

DAIKO STRIP 308L STRIP A5.9 EQ308L EN ISO 14343-A 19 9 L 0.010 20.0 10 - 1.80 0.40 0.015 0.010 - - <0.50 - - - -

308LCF These consumables are used DAIKO 308LCF MIG -TIG – SAW A5.9 ER308L EN ISO 14343-A 19 9 L 0.010 20.0 10 - 1.70 0.40 0.015 0.010 - 0.15 FN=3÷8 600 460 32 >60 (-196°C)
to weld 304L stainless steels
(18/8) used in cryogenic appli- G-TECH 308LCF-B SMAW A5.4 E308L-15 EN ISO 3581-A E 19 9 L B 4 2 0.030 18.5 10 - 1.20 0.30 0.015 0.020 - - FN=2÷5 600 440 50 43 (-196°C)
cations (down to -196°C). These
product have a controlled ferrite
(3÷8). Mainly applications include G-TECH 308LCF SMAW A5.4 E308L-16 EN ISO 3581-A E 19 9 L R 3 2 0.020 18.5 10 - 1.00 0.60 0.020 0.010 - - FN=2÷5 570 440 44 35 (-196°C)
pipework and vessel for cryogenic
service. DAIKO FCW 308LCF-P (1) FCAW A5.22 E308LT1-1/4 EN ISO 17633-A 19 9 L P C1/M21 1 0.030 19.0 10 - 1.40 0.70 0.016 0.005 - - FN=5÷6 640 420 40 50 (-100°C)

308H These products are designed to ma-


tch 304/304H austenitic stainless DAIKO 308H MIG – TIG – SAW A5.9 ER308H EN ISO 14343-A 19 9 H 0.055 20.0 9.5 - 1.80 0.40 0.015 0.005 - 0.10 <0.50 590 420 42 100 (+20°C)
steels for elevated temperature
strength. The carbon content of
these consumables is over 0.04%. G-TECH 308HB SMAW A5.4 E308H-15 EN ISO 3581-A E 19 9 H B 4 2 0.065 20.2 9.7 - 1.50 0.85 0.015 0.010 0.1 0.03 <0.50 >570 >400 >35 >80 (+20°C)
These consumables are suitable
to weld heavy thick (>12mm) of
321H and 347H to avoid typical
service HAZ cracking of these G-TECH 308H SMAW A5.4 E308H-16 EN ISO 3581-A E 19 9 H R 3 2 0.050 18.5 9.5 - 1.00 0.40 0.020 0.010 - - <0.50 650 450 41 100 (+20°C)
grades. Mainly applications include
petrochemical and chemical process
plant. Typical service temperatures A5.22
DAIKO FCW 308HP FCAW EN ISO 17633-A TZ 19 9 H R C1/M21 3 0.060 19.3 9.5 - 1.30 0.50 0.020 0.004 - - <0.50 600 420 44 70 (0°C)
are 400°C to 800°C. E308HT1-1/4

316L These consumables are used for Mo DAIKO SF 316L MIG – TIG – SAW A5.9 ER316L EN ISO 14343-A 19 12 3 L 0.020 18.4 12.5 2.60 1.55 0.35 0.015 0.010 - 0.15 <0.50 570 435 42 >30 (-196°C)
bearing austenitic stainless steels
with 1.5 ÷ 3 Mo. 316 steels are used DAIKO SF 316LSi MIG – TIG A5.9 ER316LSi EN ISO 14343-A 1912 3 L Si 0.020 18.4 12.2 2.55 1.50 0.85 0.018 0.015 - 0.08 <0.50 570 435 42 >30 (-196°C)
for their good resistance to pitting,
many acids and general corrosion. G-TECH 316LB SMAW A5.4 E316L-15 EN ISO 3581-A E 19 12 3 LB 22 0.040 19.3 11.5 2.80 1.90 0.80 0.010 0.010 0.05 0.05 <0.50 >567 >483 >45 >100

G-TECH 316L SMAW A5.4 E316L-16 EN ISO 3581-A E 19 12 3 LR 12 0.025 19.6 11.4 2.34 0.86 0.86 0.020 0.020 - 0.05 <0.50 >560 >430 >28 >70

G-TECH 316LR SMAW A5.4 E316L-17 EN ISO 3581-A E 19 12 3 LR 12 0.025 19.1 11.5 2.35 0.85 0.85 0.015 0.020 - 0.05 <0.50 >520 >350 >30 >80

DAIKO FCW 316LP FCAW A5.22 E316LT1-1/4 EN ISO 17633-A T 19 12 3 L P C1/M21 1 0.030 18.4 12.3 2.90 1.40 0.70 0.019 0.006 - - <0.50 570 430 40 46 (-20°C)

DAIKO FCW 316L FCAW A5.22 E316LT0-1/4 EN ISO 17633-A T 19 12 3 L R C1/M21 3 0.030 18.7 12.2 2.80 1.60 0.60 0.020 0.006 - - <0.50 570 430 39 44 (-20°C)

DAIKO STRIP 316L STRIP A5.9 EQ316L EN ISO 14343-A 19 12 3 L 0.020 18.5 13.0 2.90 1.80 0.40 0.015 0.015 - <0.3 <0.50 - - - -

316LCF These consumables are used for Mo DAIKO 316LCF TIG - SAW A5.9 ER316L EN ISO 14343-A 19 12 3 L 0.010 18.5 12.8 2.60 1.40 0.50 0.015 0.010 - 0.15 FN=6 600 460 45 60 (-196°C)
bearing austenitic stainless type
316L used in cryogenic applica- G-TECH 316LCF-B SMAW A5.4 E316-L15 EN ISO 3581-A E 19 12 3 L B 42 0.030 19.0 12.0 2.20 1.20 0.30 0.020 0.010 - - FN=3 600 470 35 35 (-50°C)
tions (down to -196°C). These
product have a controlled ferrite
(3÷8). Mainly applications include G-TECH 316LCF SMAW A5.4 E316-L16 EN ISO 3581-A E 19 12 3 L R 32 0.030 18.0 12.0 2.20 1.10 0.50 0.020 0.010 - - FN=6 590 440 40 50 (-100°C)
pipework and vessel for cryogenic
service. DAIKO FCW 316LCF FCAW A5.22 E316LT1-1/4 - 0.030 17.6 12.4 2.20 1.20 0.50 0.020 0.010 - - FN=5 540 410 44 50 (-100°C)

316NF Consumables with high nickel and DAIKO 316MnNF MIG – TIG – SAW A5.9 ER316LMn EN ISO 14343-A G 20 16 3 Mn L 0.015 20.0 16.0 3.00 7.00 0.40 0.020 0.010 0.15 - FN=0 600 400 30 50 (-196°C)
nitrogen providing a fully austenitic
and non-magnetic weld metal. G-TECH 316LMn-B SMAW A5.4 (E316LMn-15) EN ISO 3581-A E 18 15 3 L B 12 0.030 18.0 16.0 2.80 3.50 0.40 0.020 0.010 0.15 - FN=0 610 440 35 50 (-196°C)

G-TECH 316LMn SMAW A5.4 (E316LMn-16) EN ISO 3581-A E 18 15 3 L R 32 0.030 18.0 16.0 2.80 3.00 0.40 0.020 0.010 0.15 - FN=0 610 430 35 60 (-196°C)

DAIKO FCW 316NF FCAW - EN ISO 17633-A T 18 16 5 N L B M21 3 0.030 19.5 16.5 4.00 3.00 0.25 0.015 0.015 0.10 - FN=0 600 420 40 70 (+20°C)

(1)
= Also available flat position version

18 continua > 19
AUSTENITIC STAINLESS STEEL

ALLOY DESCRIPTION PRODUCT FORMAT AWS OTHER STANDARD COMPOSITION MECHANICAL PROPERTIES

C Cr Ni Mo Mn Si P S N Cu Other TS [MPa] YS [MPa] EL% Impact [J]

316H These products are designed to ma-


tch 316/316H austenitic stainless DAIKO 316H MIG – TIG – SAW A5.9 ER316H EN ISO 14343-A 19 12 3 H 0.050 19.0 13.0 2.20 1.80 0.50 0.020 0.010 - 0.15 <0.50 650 460 35 100 (+20°C)
steels for elevated temperature
(500-800°C). The carbon content of
these consumables is over 0.04%.
These consumables are suitable to
G-TECH 316HB SMAW A5.4 E316H-15 EN ISO 3581-A E 19 12 2 B 42 0.050 18.4 12.5 2.25 1.70 0.560 0.020 0.010 - 0.15 <0.50 660 470 34 50 (+20°C)
weld 321/321H and 347/347H in
high temperature service. Typical
applications include steam pipes,
furnace parts, components for the
petrochemical industries and for G-TECH 316H SMAW A5.4 E316H-16 EN ISO 3581-A E 19 12 2 R 32 0.050 18.0 12.0 2.20 1.80 0.50 0.020 0.010 - 0.15 <0.50 650 460 35 50 (+20°C)
power stations.

16.8.2 Consumables designed to weld DAIKO 16.8.2 MIG - TIG – SAW A5.9 ER16.8.2 EN ISO 14343-A 16 8 2 0.060 15.5 8.5 1.30 1.40 0.40 0.020 0.010 - 0.10 <0.50 620 450 35 -
16-8-2, 316 and 347 grades of
stainless steel in high temperature G-TECH 16.8.2B SMAW A5.4 E16.8.2-15 EN ISO 3581-A E 16 8 2 B 0.050 15.5 8.5 1.20 1.80 0.30 0.020 0.010 - 0.10 <0.50 630 420 40 50 (-100°C)
service. These products are recom-
mended to weld thicker section of G-TECH 16.8.2 SMAW A5.4 E16.8.2-16 EN ISO 3581-A E 16 8 2 R 12 0.050 15.5 8.5 1.20 1.00 0.45 0.020 0.010 - 0.10 <0.50 630 420 42 70 (+20°C)
347H/321Hbase metal to avoid
in-service failure. DAIKO FCW 16.8.2P FCAW - - 0.030 15.5 8.5 1.50 1.50 0.70 0.020 0.015 - - <0.50 590 390 38 -

317L These consumables are used to DAIKO SF 317L MIG – TIG – SAW A5.9 ER317L EN ISO 14343-A 18 15 3 L 0.010 18.8 13.6 3.50 1.30 0.42 0.020 0.015 0.04 0.12 <0.50 >550 >430 >35 55 (+20°C)
weld 317/317L austenitic stainless
steels. Applications include marine,
G-TECH 317L SMAW A5.4 E317L-16 EN ISO 3581-A E 19 13 4 N LR 32 0.025 18.5 12.5 3.30 1.25 0.90 0.020 0.015 0.12 0.10 <0.50 >560 >440 >35 >80 (+20°C)
papermaking, chemical process and
food processing applications. Also
suitable to overmatch 316/316L EN ISO 17633-A TZ 19 13 4 L R C1/
DAIKO FCW 317 (2) FCAW A5.22 E317LT0-1/4 0.030 19.1 12.6 3.50 1.10 0.60 0.020 0.010 - - <0.50 620 490 35 50 (O°C)
steels; the benefit of higher Mo con- M21 3
tent in the weld metal maximizes
the pitting resistance. DAIKO STRIP 317 STRIP A5.9 EQ317L EN ISO 14343-A 19 13 4 L 0.020 19.0 14.0 3.60 1.50 0.40 0.020 0.020 - 0.20 <0.50 - - - -

318 These consumables are used to DAIKO 318 MIG – TIG – SAW A5.9 ER318 EN ISO 14343-A 19 12 3 Nb 0.040 19.5 11.5 2.60 1.30 0.40 0.020 0.010 - 0.10 Nb=0.7 620 400 30 40 (-196°C)
weld Ti or Nb stabilized grades of
Mo bearing austenitic stainless DAIKO 318Si MIG – TIG – SAW A5.9 (ER318) EN ISO 14343-A 19 12 3 Nb Si 0.030 19.0 11.5 2.60 1.30 0.75 0.020 0.010 - 0.10 Nb=0.7 620 400 30 40 (-196°C)
steels.
It is also used for depositing corro- G-TECH 318 SMAW A5.4 E318-16 EN ISO 3581-A E 19 12 3 Nb 32 0.050 19.0 11.5 2.60 1.00 0.90 0.020 0.020 - - Nb=0.7 >580 >420 >30 >70 (+20°C)
sion resistance overlays and valve
seat inlays on medium carbon alloy G-TECH 318R SMAW A5.4 E318-17 EN ISO 3581-A E 19 12 3 Nb LR 12 0.030 19.0 12.0 2.20 0.90 0.75 0.020 0.020 - - Nb=0.4 >580 >420 >30 >70 (+20°C)
steel.
DAIKO FCW 318P FCAW A5.22 NO AWS EN ISO 17633-A 19 12 3 Nb P C1/M21 1 0.020 18.5 11.6 2.80 1.30 0.50 0.020 0.010 - - Nb=0.40 680 510 30 57 (O°C)

347 These Cr-Ni consumables are DAIKO SF 347 MIG – TIG – SAW A5.9 ER347 EN ISO 14343-A 19 9 Nb 0.030 19.2 9.6 0.05 1.30 0.45 0.020 0.010 - 0.06 Nb=0.50 660 450 42 >100 (-50°C)
Nb-stabilized for welding steels
that are stabilized with Ti or Nb. Nb DAIKO SF 347Si MIG – TIG A5.9 ER347Si EN ISO 14343-A 19 9 Nb Si 0.030 19.5 9.7 0.30 1.40 0.80 0.020 0.010 - 0.20 Nb=0.60 650 475 >35 >40 (-196°C)
it reduces intergranular corrosion
under severe operation conditions. G-TECH 347R SMAW A5.4 E347-17 EN ISO 3581-A E 19 9 Nb R 12 0.030 18.5 10.5 0.02 0.55 0.75 0.010 0.020 - 0.03 Nb=0.35 >550 >350 >30 -
Also suitable for cladding as on
mild steel after a 309 buffer layer. DAIKO FCW 347 FCAW A5.22 E347T0-1/4 EN ISO 17633-A T 19 9 Nb P C1/M21 3 0.030 18.8 10.3 - 1.20 0.45 0.025 0.005 - - Nb=0.70 610 415 >30 85 (0°C)
Service temperatures are typically
DAIKO FCW 347P (3) FCAW A5.22 E347T1-1/4 EN ISO 17633-A T 19 9 Nb P C1/M21 2 0.030 18.70 10.4 - 1.30 0.60 0.020 0.005 - - Nb=0.60 620 430 >35 >80 (0°C)
-100°C to about 400°C.
DAIKO STRIP 347 STRIP A5.9 EQ347 EN ISO 14343-A 19 9 Nb 0.020 20.00 10.5 0.20 1.80 0.40 <0.020 <0.020 - <0.30 Nb=0.50 - - - -

347H High carbon Niobium stabilized DAIKO SF 347H (4) TIG – SAW A5.9 ER347 EN ISO 14343-A 19 9 Nb 0.055 19.30 9.6 0.06 1.45 0.35 0.020 0.010 - 0.09 Nb=0.65 660 450 42 120 (20°C)
stainless steel consumables for
high temperature service. Typical
applications include components G-TECH 347HB SMAW A5.4 E347-15 EN ISO 3581-A E 19 9 Nb B 42 0.060 19.50 9.5 - 1.90 0.80 0.020 0.010 - 0.07 Nb=0.75 >580 >420 >30 >70 (+20°C)
used in chemical and petrochemical
process plant and in power genera-
tion stations. G-TECH 347H SMAW A5.4 E347-16 EN ISO 3581-A E 19 9 Nb R 32 0.050 19.50 10.5 - 1.10 0.90 0.020 0.010 - 0.07 Nb=0.50 >580 >420 >30 >60 (+20°C)

(2)
= Also available all positional version
(3)
= High Carbon version available upon request
(4)
= High Ferrite version available upon request

20 continua > 21
AUSTENITIC STAINLESS STEEL

ALLOY DESCRIPTION PRODUCT FORMAT AWS OTHER STANDARD COMPOSITION MECHANICAL PROPERTIES

C Cr Ni Mo Mn Si P S N Cu Other TS [MPa] YS [MPa] EL% Impact [J]

309L These consumables are mainly DAIKO SF 309L MIG – TIG – SAW A5.9 ER309L EN ISO 14343-A 23 12 L 0.015 23.5 13.0 - 1.70 0.50 0.015 0.005 - 0.15 <0.50 590 450 43 150 (+20°C)
used under high dilution condi-
tions, particularly dissimilar welds
between stainless and CMn steels. DAIKO SF 309LSi MIG – TIG A5.9 ER309LSi EN ISO 14343-A 23 12 L Si 0.015 23.5 13.0 - 1.70 0.80 0.015 0.005 - 0.15 <0.50 590 450 43 150 (+20°C)
Also overlays on CMn steel or low
alloy steel and for joining clad plate. G-TECH 309LB SMAW A5.4 E309L-15 EN ISO 3581-A 23 12 L B 42 0.030 23.5 13.1 - 1.20 0.30 0.020 0.010 - 0.10 <0.50 >560 >400 >34 70 (+20°C)
Other application is welding of simi-
lar metal joints (23Cr-12Ni type).
G-TECH 309L SMAW A5.4 E309L-16 EN ISO 3581-A 23 12 LR 32 0.03 23.40 13.2 - 0.80 0.60 0.020 0.010 - 0.10 <0.50 >560 >400 >32 47 (+20°C)

G-TECH 309LR SMAW A5.4 E309L-17 EN ISO 3581-A 23 12 LR 32 0.03 23.50 13.1 - 0.70 0.85 0.020 0.010 - 0.10 <0.50 >560 >400 >32 47 (+20°C)

DAIKO FCW 309LP FCAW A5.22 E309LT1-1/4 EN ISO 17633-A T 23 12 L P C1/M21 1 0.02 23.20 12.6 - 0.80 0.40 0.020 0.010 - 0.15 <0.50 580 450 35 43 (-20°C)

DAIKO FCW 309L FCAW A5.22 E309LT0-1/4 EN ISO 17633-A T 23 12 L R C1/M21 3 0.02 23.90 12.6 - 1.40 0.70 0.020 0.010 - 0.15 <0.50 700 540 30 42 (-20°C)

DAIKO STRIP 309L STRIP A5.9 EQ309L EN ISO 14343-A 23 12 L 0.010 23.50 13.0 - 1.80 0.35 0.020 0.010 - 0.10 <0.50 - - - -

309H Product for high temperature applica-


tions. Suitable for dissimilar joints and DAIKO 309H MIG – TIG – SAW AS.9 ER309 - 0.10 22.0 11.0 - 0.80 1.60 0.015 0.010 - - - 700 500 30 >47 (+20°C)
for overlaying.

309LMo These consumables are mainly DAIKO SF 309LMo MIG – TIG – SAW A5.9 (ER309LMo) EN ISO 14343-A 23 12 2 L 0.010 21.40 15.0 2.60 1.50 0.40 0.015 0.005 - 0.15 <0.50 630 465 37 >80 (+20°C)
used under high dilution conditions,
particularly dissimilar welds between G-TECH 309LMoB SMAW A5.4 E309LMo-15 EN ISO 3581-A E 23 12 2 LB 42 0.030 24.0 13.0 2.50 1.80 0.80 0.015 0.020 - 0.15 <0.50 620 520 30 70 (+20°C)
stainless and CMn steels. Also over-
lays on CMn steel or low alloy steel
G-TECH 309LMo SMAW A5.4 E309LMo-16 EN ISO 3581-A 23 12 2 LR 32 0.03 23.50 12.5 2.50 0.80 0.60 0.015 0.020 - 0.15 <0.50 >550 >390 >32 50 (+20°C)
and for joining 316L clad plate. There
are no comparable base materials.
G-TECH 309LMoR SMAW A5.4 E309LMo-17 EN ISO 3581-A 23 12 2 LR 32 0.03 23.50 12.5 2.50 0.80 0.60 0.015 0.020 - 0.15 <0.50 >550 >390 >32 50 (+20°C)

A5.22 E309L-
DAIKO FCW 309LMoP FCAW EN ISO 17633-A T 23 12 2 L P C1/M21 1 0.03 22.50 12.5 2.30 0.90 0.60 0.020 0.010 - 0.15 <0.50 690 530 31 48 (-20°C)
MoT1-1/4

A5.22 E309L-
DAIKO FCW 309LMo FCAW EN ISO 17633-A T 23 12 2 L R C1/M21 3 0.02 23.20 12.7 2.30 1.40 0.70 0.020 0.010 - 0.15 <0.50 700 540 30 42 (-20°C)
MoT0-1/4

DAIKO STRIP 309LMo STRIP A5.9 (EQ309LMo) EN ISO 14343-A 23 12 2 L 0.020 20.50 13.5 2.90 1.80 0.20 0.020 0.015 - 0.20 <0.50 - - - -

309LNb These Cr-Ni consumables are Nb-sta- G-TECH 309Nb SMAW A5.4 E309Cb-16 EN ISO 3581-A 23 12 Nb R 32 0.030 23.0 12.5 - 1.50 0.50 0.020 0.010 - 0.10 Nb=0.80 650 460 34 -
bilized and they are mainly used for
overlays on CMn steel or low alloy
steel, where a type 347 is required. DAIKO STRIP 309LNb STRIP A5.9 EQ309LNb EN ISO 14343-A 23 12 L Nb 0.020 23.0 12.0 - 2.00 0.20 0.020 0.015 - 0.20 Nb=0.75 - - - -

307 Mixed welding applications inclu- DAIKO 307 TIG – SAW A5.9 (ER307) EN ISO 14343-A 18 8 Mn 0.085 17.7 8.0 0.25 7.0 0.50 0.020 0.010 - 0.25 <0.50 590 410 40 80 (-60°C)
ding the welding of CMn, stainless,
hardenable and armour steels to DAIKO 307Si MIG – TIG A5.9 (ER307Si) EN ISO 14343-A 18 8 Mn 0.085 17.7 8.0 0.25 7.0 0.85 0.020 0.010 - 0.25 <0.50 590 410 40 80 (-60°C)
themselves or each other. Resistant
to hot cracking is provided by the high G-TECH 307B SMAW A5.4 E307-15 EN ISO 3581-A E 18 9 Mn Mo B 42 0.050 19.5 9.5 0.80 5.3 0.70 0.020 0.010 - 0.20 <0.50 >600 >400 >35 >80 (+20°C)
manganese content.
G-TECH 307 SMAW A5.4 E307-16 EN ISO 3581-A E 18 9 Mn Mo R 12 0.090 19.0 9.8 0.60 5.5 0.80 0.020 0.010 - 0.20 <0.50 >590 >380 >35 >70 (+20°C)

G-TECH 307HR SMAW A5.4 E307-26 EN ISO 3581-A E 18 9 Mn R 73 0.070 19.5 9.1 - 6.0 0.80 0.020 0.010 - 0.20 <0.50 >580 >400 >35 >80 (+20°C)

DAIKO FCW 307 FCAW A5.22 (E307T0-1/4) EN ISO 17633-A T 18 8 Mn R M21 3 0.070 19.2 8.1 - 6.4 0.60 0.020 0.008 - - <0.50 580 390 40 >45 (0°C)

312 This consumable is used to weld si- DAIKO SF 312 MIG – TIG – SAW A5.9 ER312 EN ISO 14343-A 29 9 0.100 30.0 9.5 - 1.80 0.40 0.020 0.010 - 0.25 <0.50 780 630 10 27 (+20°C)
milar steels, medium and high carbon
hardenable steels. This product has
extreme tolerance to dilution and it is G-TECH 312R SMAW A5.4 E312-17 EN ISO 3581-A E 29 9 R 12 0.110 28.5 10.0 - 0.70 1.10 0.020 0.010 - 0.20 <0.50 >700 >600 >22 >30 (+20°C)
useful to weld unknown specification
steels. Weld deposit is work harde-
nable and gives good wear resistance. G-TECH 312 SMAW A5.4 E312-16 EN ISO 3581-A E 29 9 R 32 0.090 29.0 10.0 - 1.00 1.15 0.020 0.010 - 0.20 <0.50 >700 >600 >22 >30 (+20°C)
Applications include tool steels, shafts,
gear teeth, free-cutting steels, dissi-
milar alloy combinations, buffer layers, DAIKO FCW 312 FCAW A5.22 E312T0-4 EN ISO 17633-A T 29 9 R M21 3 0.120 28.4 10.2 - 1.20 0.60 0.020 0.008 - - <0.50 740 580 >22 -

22 23
CREEP RESISTING STEELS

ALLOY DESCRIPTION PRODUCT FORMAT AWS OTHER STANDARD COMPOSITION MECHANICAL PROPERTIES

C Mn Si P S Ni Cr Mo V Cu W Other TS YS EL% Impact


[MPa] [MPa] [J]
0.5Mo Designed for prolonged elevated DAIKO Mo.B MIG – TIG A5.28 ER70S-A1 EN ISO 21952-A G MoSi 1.20 0.60 0.010 0.010 0.15 0.15 0.50 - 0.25 - <0.50 640 530 >26 90 (-20°C)
temperature service up to about
450°C, especially in fabrication of DAIKO SAW Mo.B SAW A5.23 EA2 (1) EN ISO 14171-A S 46 4 FB S2Mo 1.20 0.30 0.010 0.010 - - 0.50 - 0.10 - <0.50 >620 >450 >24 70 (-20°C)
vessel, pipework and valve bodies.
G-TECH Mo.B SMAW A5.5 E7018-A1 EN ISO 3580-A E Mo B 42 0.80 0.60 0.015 0.010 0.05 - 0.50 -- 0.05 - <0.50 >680 >580 >22 90 (+20°C)

DAIKO FCW Mo.B FCAW A5.36 E80T5-M21P8-A1 EN ISO 17632-A T 46 6 Mo B M 3 1.40 0.50 0.020 0.020 - - 0.50 - 0.15 - <0.50 >620 >470 >20 47 (-30°C)

1¼Cr ½Mo 1¼Cr- ½Mo consumables designed


for prolonged elevated temperature DAIKO 1CrMo MIG – TIG A5.28 ER80S-B2 EN ISO 21952-A CrMo 1 Si 0.60 0.55 0.008 0.010 0.04 1.30 0.50 - 0.15 - <0.50 >610 >500 >22 100 (+20°C)
service up to about 550°C, especially
in steam generation power plants
(piping, valve bodies, turbine casting, DAIKO 1CrMoS MIG – TIG A5.28 ER80S-G EN ISO 21952-A CrMo 1 Si 1.00 0.66 0.008 0.010 0.04 1.20 0.47 - 0.15 - <0.50 >620 >510 >22 100 (+20°C)
boiler superheaters…). Suitable
for corrosion resistance to sulphur
bearing crude oil at 250-450° C.
Used in chemical and petro-chemical DAIKO SAW 1CrMo SAW A5.23 EB2 EN ISO 14171-A S CrMo1 FB 0.80 0.20 0.010 0.010 - 1.20 0.50 - 0.15 - <0.50 >560 >450 >24 50 (-20°C)
industries for resistance to hydrogen
attack in fabrication of hydro-
crackers, coal liquefaction plant and G-TECH 1CrMo (2) SMAW A5.5 E8018-B2 EN ISO 3580-A E Cr Mo 1 B 32 0.80 0.60 0.015 0.010 0.05 1.25 0.60 - 0.05 - <0.50 >680 >580 >22 100 (+20°C)
NH3 pressure vessel operating at up
to 450° C. These consumables have
low levels of tramp elements (Sn, As,
Sb and P) providing a low Bruscato DAIKO FCW 1CrMoB (3) FCAW A5.36 E80T5-M21PY-B2 EN ISO 17632-A CrMo1 B M 3 1.10 0.45 0.020 0.020 - 1.20 0.50 - 0.15 - <0.50 >610 >460 >18 47 (+20°C)
Factor (X< 12 ppm) for temper em-
brittlement resistant applications.
DAIKO MCW 1CrMo FCAW A5.36 E80T15-M21PY-B2-H4 EN ISO 17632-A CrMo1 M M 2 1.10 0.40 0.020 0.020 - 1.20 0.50 - 0.15 - <0.50 >620 >460 >18 47 (+20°C)

CrMoV 1¼Cr-1Mo-¼V consumables used for


welding high temperature steels of
G-TEH 1CrMoV SMAW A5.5 E9018-G EN ISO 3580-A ECrMoV1 B 32 0.85 0.30 0.010 0.010 - 1.20 1.10 0.20 - - <0.50 >780 >730 >18 60 (+20°C)
similar composition. These alloys
provide good creep rupture proper-
ties up to about 580°C. Widely used
in valve casings and steam turbines,
boilers, pressure vessels and in the
DAIKO FCW 1CrMoV FCAW A5.36 E91T1-C1(M21)PZ-G - 0.80 0.30 0.100 0.10 0.10 1.30 1.10 0.25 0.10 - <0.50 >640 >540 >18 60 (+20°C)
power generation and petrochemical
industries.

2¼Cr 1Mo 2¼Cr-1Mo consumables designed


DAIKO 2CrMo MIG – TIG A5.28 ER90S-B3 EN ISO 21952-A CrMo 2 Si 0.60 0.50 0.010 0.010 0.08 2.40 0.80 - 0.15 - <0.50 >630 >530 >21 150 (+20°C)
for prolonged elevated temperature
service up to about 600°C, especially
in steam generation power plants
DAIKO 2CrMoS MIG – TIG A5.28 ER90S-G EN ISO 21952-A CrMo 2 Si 1.00 0.70 0.010 0.010 0.08 2.50 0.90 - 0.15 - <0.50 >640 >540 >21 150 (+20°C)
(piping, valve bodies, turbine casting,
boiler superheaters…). Suitable for
corrosion resistance to sulphur
DAIKO SAW 2CrMo SAW A5.23 EB3 EN ISO 14171-A S CrMo2 FB 0.70 0.20 0.010 0.010 - 2.20 1.00 - 0.15 - <0.50 >550 >380 >24 50 (-20°C)
bearing crude oil at 250-450° C.
Used in chemical and petro-chemical
industries for resistance to hydrogen
G-TECH 2CrMo (2) SMAW A5.5 E9018-B3 EN ISO 3580-A E Cr Mo 2 B 32 0.80 0.60 0.015 0.010 0.05 2.25 1.00 - 0.05 - <0.50 >700 >520 >18 >80 (+20°C)
attack in fabrication of hydro-
crackers, coal liquefaction plant and
NH3 pressure vessel operating at up
DAIKO FCW 2CrMoB FCAW A5.36 E90T5-M21PY-B3 EN ISO 17632-A CrMo2 B M 4 0.07 1.10 0.40 0.020 0.020 - 2.20 1.00 - 0.10 - <0.50 >640 >550 >17 47 (-20°C)
to 450° C.

5CrMo 5%Cr-0,5%Mo consumables designed DAIKO 5CrMo MIG – TIG A5.28 ER80S-B6 EN ISO 21952-A CrMo 5 Si 0.60 0.40 0.010 0.010 0.05 5.50 0.60 - 0.20 - <0.50 >650 >550 >21 50 (-20°C)
for prolonged elevated temperature
service up to about 600°C, espe- DAIKO SAW 5CrMo SAW A5.23 EB6 EN ISO 24598-A S CrMo5 0.50 0.40 0.010 0.010 - 5.50 0.55 - 0.15 - <0.50 >630 >520 >20 80 (+20°C)
cially in oil refineries (piping, heat
exchangers, pressure vessels, boiler >130
G-TECH 5CrMo SMAW A5.5 E8015-B6/E8016-B6 EN ISO 3580-A E Cr Mo 5 B 42 0.80 0.50 0.015 0.010 0.05 5.00 0.50 - 0.05 - <0.50 >620 >460 >19
superheaters…). (+20°C)

DAIKO FCW 5CrMo FCAW A5.29 E81T1-B6C/M EN ISO 17634-B T55T1-1C/M – 5CM 0.80 0.30 0.010 0.010 0.01 5.00 0.50 - 0.05 - <0.50 >680 >590 >20 55 (+20°C)

9CrMo 9%Cr-1%Mo consumables designed DAIKO 9CrMo MIG – TIG A5.28 ER80S-B8 EN ISO 21952-A CrMo 9 Si 0.60 0.50 0.015 0.010 0.10 9.00 1.00 - 0.10 - <0.50 >710 >590 >23 40 (-20°C)
for prolonged elevated temperature
service up to about 600°C, especially DAIKO SAW 9CrMo SAW A5.23 EB8 EN ISO 24598-A S CrMo9 0.50 0.20 0.010 0.010 - 9.00 1.00 - 0.15 - <0.50 >680 >550 >21 >50 (+20°C)
in superheated steam, hot hydrogen
gas and high sulphur crude oil. Used
for pressure vessel, heat exchanger G-TECH 9CrMo SMAW A5.5 E8015-B8 EN ISO 3580-A E Cr Mo 9 B 42 0.70 0.45 0.015 0.010 0.05 9.10 1.10 - 0.05 - <0.50 >600 >500 >19 >50 (+20°C)
and piping in oil & gas industries and
power plant. DAIKO FCW 9CrMo FCAW A5.29 E81T1-B8 EN ISO 17634-B T55T1-1C/M-9C1M 0.80 0.30 0.010 0.010 0.30 9.00 1.00 - 0.05 - <0.50 >630 >490 >22 35 (+20°C)

(1)
= Also available EA3 and EA4 (2)
= Also available “SX” version with very low X-factor (3)
= Also available rutil type FCW 1CrMo

24 continua > 25
CREEP RESISTING STEELS
ALLOY DESCRIPTION PRODUCT FORMAT AWS OTHER STANDARD COMPOSITION MECHANICAL PROPERTIES

C Mn Si P S Ni Cr Mo V Cu W Nb Other TS YS EL% Impact


[MPa] [MPa] [J]
9CrMoV 9%Cr-1%Mo consumables with small DAIKO 9CrMoV MIG – TIG A5.28 ER90S-B9 EN ISO 21952-A W CrMo 9 1 Si 0.090 0.50 0.30 0.015 0.010 0.10 9.00 1.00 0.20 0.10 - 0.07 N=0.05 >760 >680 >20 30 (-20°C)
additions of Nb, V and N, designed
to weld equivalent type 91 for high
integrity structural service at eleva- DAIKO SAW 9CrMoV SAW A5.23 EB9 EN ISO 24598-A S CrMo91 0.100 0.60 0.20 0.005 0.003 0.60 8.80 0.95 0.20 0.04 - 0.06 N=0.04 >750 >670 >20 40 (-20°C)
ted temperature, especially in power
generation plants and oil refineries G-TECH 9CrMoV (1) SMAW A5.5 E9018-B9 EN ISO 3580-A E Cr Mo 91 B 42 0.090 0.60 0.30 0.015 0.010 0.60 9.50 1.00 0.20 0.20 - 0.05 N=0.04 >770 >640 >22 65 (+20°C)
(main steam piping, headers, turbine
casings…)
DAIKO FCW 9CrMoV (2) FCAW A5.29 E91T1-B9 EN ISO 17634-B T69T1-1C/M-9C1MV 0.100 0.80 0.30 0.010 0.010 0.50 9.00 1.00 0.20 0.05 - 0.05 N=0.05 >780 >650 >20 25 (+20°C)

12CrMoV 12%Cr creep resisting steel also with


nominally 1%Mo-0.5%W-0.3%V. DAIKO 12CRMoV TIG - EN ISO 21952-A: WCRMoWV12SI 0.2 0.60 0.60 0.010 0.005 0.60 11 1.00 0.30 - 0.5 - - 750 600 20 50(+20°C)
The matching base material is
generically called X20.
G-TECH 12CrMoV SMAW - EN ISO 3580-A E Cr Mo W V12 B 3 2 HS 0.2 0.80 0.25 0.015 0.010 0.5 11 1 0.30 - 0.5 - - 750 550 24 40 (+20°C)

(1)
= Also available “SX” version with very low X-factor
(2)
= Metal Cored version available upon request

HIGH TEMPERATURE ALLOYS


ALLOY DESCRIPTION PRODUCT FORMAT AWS OTHER STANDARD COMPOSITION MECHANICAL PROPERTIES

C Mn Fe Mo Si Cu Ni Co Ti Cr Nb W Other TS [MPa] YS [MPa] EL% Impact [J]


253MA Designed to match equivalent alloys with good hot DAIKO 253MA MIG - TIG NO AWS - 0.07 0.6 Bal 0,05 1.6 0.10 10.2 - - 21 - - N-0.15 680 440 38 >80 (+20°C)
strength coupled with excellent resistance to oxida-
tion up to about 1100°C.
G-TECH 253MA SMAW NO AWS - 0.06 0.80 Bal 0.10 1.50 0.20 10.3 - - 22.00 - - N=0.15 >700 >540 38 -
254 SMO® This electrode deposits weld metal that closely ma-
tches the composition of equivalent 6%Mo superau-
G-TECH 20.18.6CuR SMAW NO AWS - 0.03 0.80 Bal. 6.80 0.80 0.70 18.50 - - 20.50 - - - >550 >300 36 -
stenitic parent material, usually castings, and is used
only when post weld solution annealing is applied.

800 / 800H These consumables are designed to match com-


position and properties of alloy 800. These alloys DAIKO 21.33MnNb MIG – TIG – SAW NO AWS W. Nr. (1.4850) 0.15 4.30 Bal. 0.30 0.50 0.10 33.00 - 0.15 21.00 1.00 - - >620 >410 27 40 (+20°C)
are used for their resistance to corrosion, thermal
fatigue and shock at temperatures up to 1000°C.
Typical applications include radiant tubes, reformer
furnace outlet manifolds, pyrolysis furnace tubes in
the petrochemical industry and nuclear engineering G-TECH 800Nb SMAW NO AWS EN ISO 3581-A EZ 21 32 Nb B 32 0.10 2.10 Bal. 0.40 0.30 0.15 32.00 - - 21.00 - - - >590 >390 35 50 (+20°C)
industries.

18-37 (HT-HU) Product for welding and cladding of heat resistant


AWS A5.4
steels and similar alloyed steel casts. Applications G-TECH 330H SMAW EN ISO 3581-A EZ 18 36 Nb B 32 0.45 1.50 Bal. 0.40 0.40 - 38.00 - - 17.50 - - - >750 >500 12 -
(E330-15)
up ton 950°C.

4830 Product for welding and cladding of heat resistant


fully austenitic steels and similar alloyed steel G-TECH 25.24Nb SMAW NO AWS EN ISO 3581-A ZE 25 24 Nb 32 0.25 0.80 Bal. - 0.30 - 24.00 - - 25.00 1.20 - - >590 >440 11 -
casts- Applications up ton 1000°C.

HP10Cb Product designed to deposit weld metal which ma-


tches the composition of similar casting. It is used at
temperature up to 1100°C. The principal applications G-TECH 25.35Nb SMAW NO AWS EN ISO 3581-A EZ 25 35 Nb B 32 0.08 3.40 Bal. 0.30 0.40 0.50 35.00 - - 26.00 0.80 - - >610 >400 34 -
are pyrolysis coils and reformer tubes in the petro-
chemical industry.

HP40Nb These consumables are designed to match heat


resistant cast alloys with 0.4%C-25%Cr-35%Ni-Nb
DAIKO 25.35.4CNb MIG – TIG – SAW NO AWS W. Nr. (1.4853) 0.40 1.70 Bal. 0.30 1.10 0.15 35.00 - 0.10 26.00 1.30 - - >750 >500 13 -
(typical service temperature 900-1100°C). They are
also suitable for high carbon Cr-Ni alloys such as
HK40, HT40 and IN519.
High levels of Cr and Ni provide good resistance to
oxidation and carburization. The principal applica-
G-TECH 25.35.4CNb SMAW NO AWS - 0.40 1.50 Bal. 0.20 0.50 0.10 35.00 - 0.08 26.00 1.20 - - >650 >480 15 -
tions are pyrolysis coils and reformer tubes in the
petrochemical industry.

26 continua > 27
HIGH TEMPERATURE ALLOYS

ALLOY DESCRIPTION PRODUCT FORMAT AWS OTHER STANDARD COMPOSITION MECHANICAL PROPERTIES

C Mn Fe Mo Si Cu Ni Co Ti Cr Nb W Other TS [MPa] YS [MPa] EL% Impact [J]


35.45 These consumables are designed to match heat DAIKO 35.45Nb MIG - TIG NO AWS W. Nr. (1.4889) 0.43 1.00 Bal. 0.10 1.20 - 46.00 - 0.10 36.00 1.00 - - >680 540 3 -
resistant cast alloys with 35%Cr-45%Ni-1%Nb. They
have great oxidation and carburization resistance for
applications up to 1150°C. G-TECH 35.45Nb SMAW NO AWS EN ISO 3581-A EZ 35 45 Nb B 32 0.45 0.90 Bal. 0.05 1.20 - 46.00 - 0.02 35.00 0.90 - - >730 >540 6 -
The principal applications are pyrolysis coils and
reformer tubes in the petrochemical industry.

22H These electrodes are designed to match similar high


carbon cast alloys type 22H. Excellent hot strength G-TECH 50WCo SMAW NO AWS - 0.50 0.60 Bal. 0.05 0.50 - 51.00 14.00 - 28.00 - 4.60 - >820 >600 6 -
and oxidation resistance at typical service tempera-
tures of 950-1250°C.
Applications include highly stressed furnace parts,
sintering and calcining muffles, cement kiln compo-
nents resistant to hot abrasion, radiant tubes and G-TECH 26.50.4W SMAW NO AWS - 0.50 1.20 Bal. - 0.80 - 50.00 - - 27.00 - 5.00 - >760 >550 6 -
pyrolysis coils.

CRYOGENIC STEELS

ALLOY DESCRIPTION PRODUCT FORMAT AWS OTHER STANDARD COMPOSITION MECHANICAL PROPERTIES

C Mn Si P S Ni Cr Mo Cu Other TS [MPa] YS [MPa] EL% Impact [J]


1Ni Consumables designed for welding DAIKO 1Ni MIG – TIG A5.28 ER80S-Ni1 EN ISO 14341-A G 46 5 M21 3Ni1 0.10 1.10 0.60 0.010 0.010 1.00 - 0.02 0.12 <0.50 >590 >500 >25 120 (-50°C)
low-alloy steels with 1% Ni and fine grain
steel as well as for low temperature DAIKO 1Ni SAW A5.23 ENi1 EN ISO 14171-A S2Ni1 0.10 1.00 0.15 0.010 0.010 1.00 - 0.03 0.15 <0.50 >580 >500 >24 50 (-60°C)
applications. Suitable for the construction
of offshore platforms, pressure vessels G-TECH 1Ni SMAW A5.5 E8018-C3 EN ISO 2560-A E 46 6 1 NiMo B 42 0.05 1.10 0.60 0.010 0.010 1.00 - 0.30 0.10 - >600 >500 >24 50 (-60°C)
and pipelines and also for welding higher
strength steel structures where PWHT is DAIKO FCW 1NiB FCAW A5.29 E80T5-Ni1 EN ISO 17632-A T 46 6 1Ni B M 3 0.06 1.30 0.50 0.020 0.020 0.90 - 0.04 0.10 - >580 >500 >22 47 (-50°C)
impracticable but toughness and crack
DAIKO FCW 1Ni FCAW A5.36 E81T1-M21A8-Ni1-H4 EN ISO 17632-A T 50 6 1Ni P M 1 0.06 1.30 0.45 0.020 0.020 1.00 - 0.05 0.15 - >570 >490 >22 50 (-50°C)
resistance are required.
DAIKO MCW 1Ni FCAW A5.36 E80T15-M21A8-Ni1-H4 EN ISO 17632-A T 50 6 1Ni M M 1 0.06 1.30 0.50 0.020 0.020 1.00 - 0.03 0.15 - >560 >470 24 47 (-50°C)

2Ni Consumables designed for welding DAIKO 2Ni MIG – TIG A5.28 ER80S-Ni2 EN ISO 14341-A G 50 9 M23 2Ni2 0.09 1.10 0.55 0.007 0.008 2.10 - 0.02 0.15 <0.50 >620 >520 >25 100 (-60°C)
low-alloy steels for low temperature
applications. Typically, they are used >24 65 (-60°C)
DAIKO 2Ni SAW A5.23 ENi2 EN ISO 14171-A S2Ni2 0.10 1.00 0.15 0.010 0.010 2.25 - 0.10 0.15 <0.50 >610 >510
for welding 2.5 nickel steels and other
materials requiring good toughness at
temperatures as low as − 60°C. G-TECH 2Ni SMAW A5.5 E8018-C1 EN ISO 2560-A E 46 6 2Ni B 42 0.06 1.10 0.60 0.010 0.010 2.20 - 0.05 0.10 - >630 >460 >20 47 (-75°C)

3Ni Consumables designed for welding DAIKO 3Ni MIG – TIG A5.28 ER80S-Ni3 EN ISO 14341-A G 57P 7 M22 SN71 0.10 1.00 0.60 0.010 0.010 3.50 - 0.03 0.12 <0.50 >620 >540 >24 50 (-60°C)
low-alloy steels with 3,5% Ni. Suitable for
the construction of cryogenic plant and DAIKO 3Ni SAW A5.23 ENi3 EN ISO 14171-A S2Ni3 0.10 1.00 0.15 0.010 0.010 3.50 - 0.02 0.15 <0.50 >630 >550 >24 50 (-60°C)
pipework in petrochemical industry and
for general low temperature applications G-TECH 3Ni SMAW A5.5 E8018-C2 EN ISO 2560-A E 50 6 3Ni B 42 0.08 1.10 0.70 0.010 0.010 3.20 - 0.02 0.10 - >680 >600 >20 27 (-75°C)
down to -80°C.
DAIKO FCW 3NiB FCAW A5.29 E81T5-G H4 EN ISO 17632-A T 46 10 3Ni B M 3 H5 0.04 0.70 0.30 0.020 0.020 3.30 - - 0.10 - 560 480 29 100 (-100°C)

28 29
HIGH STRENGTH STEELS

ALLOY DESCRIPTION PRODUCT FORMAT AWS OTHER STANDARD COMPOSITION MECHANICAL PROPERTIES

C Mn Si P S Ni Cr Mo Cu Other TS [MPa] YS [MPa] EL% Impact [J]


80-90ksi High strength low alloy steels with impro- DAIKO D2 MIG – TIG A5.28 ER80S-D2 EN ISO 14341-A G 4Mo 0.08 1.90 0.70 0.010 0.010 0.05 0.09 0.45 0.12 - >660 >540 >23 80 (-20°C)
ved elevated temperature performance
over that of CMn steels. Used for the fabri-
cation of vessel and associated pipework DAIKO SAW MnMo SAW A5.23 EA3 EN ISO 14171-A-S4Mo 0.07 1.60 0.60 0.010 0.010 0.06 0.08 0.40 0.15 - >640 >510 >22 70 (-20°C)
demanding creep rupture strength and
ductility up to about 450°C. Good tough-
ness at low temperatures. G-TECH 80G SMAW A5.5 E8018-G EN ISO 18275-A E 50 6 Mn1NiB42 0.06 1.70 0.60 0.010 0.010 0.60 0.03 0.07 0.040 - >590 >510 >23 60 (-20°C)

G-TECH 90G SMAW A5.5 E9018-G EN ISO 18275-A E 62 4 1NiMoB42 0.07 1.10 0.70 0.010 0.010 0.70 0.05 0.40 0.40 - >600 >500 >22 70 (-20°C)

100ksi Consumables designed for welding high


yield strength steels (with tensile strength DAIKO NiMo MIG – TIG A5.28 ER100S-G EN ISO 16834-A G 55 5 Mn3NiCrMo 0.09 1.37 0.70 0.010 0.007 0.55 0.40 0.22 0.19 - >720 >630 >20 50 (-50°C)
over 690 MPa). Daiko NiMo has good
impact strength at low temperature and
it is suitable for high strength low alloy DAIKO SAW S3NiMo SAW A5.23 EF3 EN ISO 26304-A S3Ni1Mo 0.11 1.80 0.20 0.005 0.002 0.95 0.03 0.52 0.30 - >580 >680 >22 80 (-40°C)
(HSLA) construtions (cranes, earth moving
equipment etc.). Applications include also
offshore fabrication, chemical and petro-
G-TECH 109 SMAW A5.5 E10018-G EN ISO 18275-A E 62 5 1,5NiMo B 42 0.08 1.30 0.60 0.010 0.010 1.30 0.05 0.40 0.25 - >720 >620 >18 47 (-50°C)
chemical industry.

110ksi These products are suitable to join high DAIKO 96 MIG – TIG A5.28 ER110S-G EN ISO 16834-A G 69 4 Mn3Ni1CrMo 0.08 1.60 0.60 0.010 0.015 1.50 0.27 0.22 0.17 - >790 >710 >18 70 (-40°C)
strength Ni-Cr-Mo low alloy steels requi-
ring 760 MPa minimum tensile strength DAIKO 700 SAW A5.23 EG 0.07 1.70 0.50 0.005 0.004 1.60 0.15 0.25 0.20 - >760 >690 >18 60 (-40°C)
in the weld deposit . Typical applications
include construction (HSLA), pressure G-TECH 96 SMAW A5.5 E11018-M EN ISO 18275-A E 69 5 Mn2NiMo B 42 0.06 1.50 0.30 0.010 0.010 2.20 0.025 0.40 0.30 - >760 >690 >20 47 (-50°C)
vessels and pipes.
DAIKO FCW 115B FCAW A5.36 E110T5 EN ISO 18276-A T 69 6 Mn2NiCrMo B M 3 0.06 1.40 0.40 0.020 0.020 2.20 - 0.40 0.10 - >840 >690 >17 47 (-50°C)

DAIKO MCW 115 FCAW A5.36 E110T15 EN ISO 18276-A T 69 4 Mn2NiCrMo M M 2 0.07 1.40 0.40 0.020 0.020 2.20 - 0.40 0.15 - >800 >670 >17 47 (-60°C)

DAIKO FCW 97 FCAW A5.29 E111T1-K3MJ - 0.07 2.00 0.40 0.010 0.010 2.00 - 0.40 0.15 - 870 740 19 >47 (-20°C)

DAIKO FCW 97S FCAW A5.29 E111T1-GM EN ISO 18276-A T 69 4 Z P M 2 H5 0.07 1.86 0.31 0.007 0.006 2.49 - 0.16 - - 900 750 21 >47 (-40°C)

120ksi Consumable designed for those applica-


DAIKO 120 MIG – TIG A5.28 ER120S-G EN ISO 16834-A G 89 Mn4Ni2CrMo 0.11 1.90 0.80 0.010 0.010 2.40 0.60 0.60 0.15 - >980 >890 >18 100 (-60°C)
tions requiring 120 Ksi minimum tensile
strength and good charpy v-notch tough-
ness, such as when welding HY-80, HY-
G-TECH 120 SMAW A5.5 E12018-G EN ISO 18275-A E 79 5 Mn2Ni1CrMo B 42 0.09 1.80 0.50 2.30 0.90 0.50 - >900 >800 >18 60 (-50°C)
100, Weldox 900, S890QL, S960Q. These
materials are used in lifting and handling
machines, bridges, tanks, transport,
DAIKO FCW 120B FCAW A5.36 E120T5 EN ISO 18276-A T 89 4 Mn2Ni1CrMo B M 4 0.06 1.40 0.40 0.020 0.020 2.20 0.40 0.40 0.15 - >990 >890 >15 47 (-50°C)
shipbuilding, railway sector, mines, frames,
crane fabrication, trailer construction, and
other structural applications involving
DAIKO MCW 120 FCAW A5.36 E120T15 EN ISO 18276-A T 89 4 Mn2Ni1CrMo M M 2 0.06 1.60 0.50 0.020 0.020 2.20 1.00 0.40 0.15 - >980 >880 >15 47 (-50°C)
higher strength materials.

130ksi Consumables designed for welding similar


MIG – TIG
base metal requiring high yield strength DAIKO 4130 NO AWS - 0.30 0.50 0.30 0.015 0.010 0.01 1.00 0.20 0.15 - >1150 >1100 - -
– SAW
(over 900 MPa).

30 31
ALLUMINIUM ALLOYS

ALLOY DESCRIPTION PRODUCT FORMAT AWS OTHER STANDARD COMPOSITION MECHANICAL PROPERTIES

Si Fe Cu Mn Mg Cr Zn Ti Al Other TS [MPa] YS [MPa] EL% Impact [J]


Al Consumables suitable for welding aluminum and pure aluminum DAIKO Al 99,5Ti MIG – TIG A5.10 ER1450 EN ISO 18273 S Al 1450 0.25 0.40 0.05 0.03 0.03 - 0.07 0.03 Bal. <0.15 >85 >35 35 -
alloys.
DAIKO Al 99,7 MIG – TIG A5.10 ER1070 EN ISO 18273 S Al 1070 0.20 0.25 0.04 0.03 0.03 . 0.04 0.03 Bal. <0.15 >80 >35 30 -

DAIKO Al 99,8 MIG – TIG A5.10 ER1080 EN ISO 18273 S Al 1080 A 0.15 0.15 0.03 0.02 0.02 - 0.06 0.02 Bal. <0.15 >85 >35 30 -

G-TECH 99,8 SMAW A5.3 E1080 DIN 1732 EL-Al 99,8 0.10 0.10 0.02 - - - - - Bal. <0.15 >80 >50 25 -

DAIKO Al 99Cu MIG – TIG A5.10 ER1100 EN ISO 1873 S Al 1100 0.40 0.45 0.15 0.05 - - 0.10 - Bal. <0.15 >85 >38 30 -

AlSi Consumables for welding of Al-Mg-Si alloys. Applications include DAIKO AlSi5 MIG – TIG A5.10 ER4043 EN ISO 18273 S Al 4043 A 4.90 0.10 0.037 0.01 0.003 - 0.01 0.013 Bal. <0.15 >120 >60 15 -
general constructions and components for the automotive industry.
G-TECH 605 SMAW A5.3 E4043 EN ISO 18273 E AL 4043 5.25 0.31 0.035 0.04 0.04 0.08 Bal. <0.15 >120 >90 15 -

DAIKO AlSi12 MIG – TIG A5.10 ER4047 EN ISO 18273 S Al 4047 A 11.70 0.13 0.006 0.05 0.006 - 0.01 0.02 Bal. <0.15 >125 >70 5 -

G-TECH 601 SMAW A5.3 E4047 EN ISO 18273 E AL 4047 11.8 0.45 0.04 0.04 0.04 - 0.08 Bal. <0.15 200 80 14 -

AlMg Consumables suitable for welding aluminum magnesium alloys DAIKO AlMg3 MIG – TIG A5.10 ER5754 EN ISO 18273 S Al 5754 0.40 0.40 0.05 0.50 2.90 0.30 0.20 0.10 Bal. <0.15 >190 >80 20 -
used in automotive industry, general structural fabrication and ship
building. DAIKO AlMg5 MIG – TIG A5.10 ER5356 EN ISO 18273 S Al 5356 0.05 0.11 0.01 0.16 5.10 0.12 0.01 0.065 Bal. <0.15 >250 >115 17 -

AlMgMn Consumables for welding of Al-Mg, Al-Mg-Mn alloys up to 5%


Mg. These Aluminium alloys having an high tensile and corrosion
DAIKO AlMg4,5Mn MIG – TIG A5.10 ER5183 EN ISO 18273 S Al 5183 0.05 0.11 0.01 0.65 5.10 0.06 0.01 0.06 Bal. <0.15 >270 >135 15 -
strength, are suitable to use in shipbuilding, railway and automotive
industry, cryogenic tanks and pressure vessel fabrication

AlMn Product designed for welding forged and cast aluminium-magne-


G-TECH AlMn SMAW A5.3 E3003 EN ISO 18273 E Al 3103 0.02 - - 1.20 0.20 - - - Bal. <0.15 >100 >40 20 -
sium alloys and aluminium-manganese alloys.

CAST IRON

ALLOY DESCRIPTION PRODUCT FORMAT AWS OTHER STANDARD COMPOSITION MECHANICAL PROPERTIES

C Mn Si P S Fe Ni Mo Cu Al Other TS [MPa] YS [MPa] EL% Hardnes


Ni Cl Consumables used for welding and repair grey cast iron, malle- DAIKO 99 MIG – TIG A5.15 ERNi-Cl EN ISO 18274 S Ni 2061 1.00 0.10 0.20 - 0.02 1.80 Bal. - - - <1.0 >350 >300 15 170 HB
able cast iron and cast steel.Suitable to join these cast irons to
steels, monels, copper alloys, etc. ... G-TECH 99 SMAW A5.15 Eni-Cl EN ISO 1071 E C Ni-CI 1 1.00 0.20 0.70 - 0.02 3.00 Bal. - - - <1.0 >320 >270 18 170 HB
Also suitable for buffer layer before welding with NiFe consu-
mables. G-TECH 324 SMAW A5.15 ENi-Cl EN ISO 1071 E C Ni-CI 1 1.10 0.20 0.60 - 0.02 1.50 Bal. - - - <1.0 >440 >300 20 170 HB

NiFe-Cl Consumables used for welding cast iron, joining steel with cast DAIKO 55 MIG – TIG A5.15 ERNiFe-CI - 0.03 0.30 0.20 0.013 0.01 Bal. 55.0 - 0.02 - <1.0 >530 >300 22 160 HB
iron and to repair casting.
G-TECH 55 SMAW A5.15 ENiFe-Cl EN ISO 1071 E C NiFe-CI 1.20 0.30 0.70 - 0.01 Bal. 53.0 - - - <1.0 >430 >230 8 190 HB

G-TECH 323 SMAW A5.15 ENiFe-Cl EN ISO 1071 E C NiFe-CI 1 1.00 0.80 0.70 - 0.02 Bal. 53.0 - - - <1.0 >430 >250 8 190 HB

G-TECH 323S SMAW A5.15 ENiFe-Cl EN ISO 1071 E C NiFe-CI 1 1.00 0.90 0.90 - 0.02 Bal. 53.0 - - - <1.0 >480 >340 10 200 HB

DAIKO FCW 321 FCAW A5.15 – NO AWS DIN 17006 Ni 36 0.10 2.50 0.40 - 0.02 Bal. 36.0 - - - <1.0 >420 >220 12 210 HB

DAIKO FCW 345 FCAW A5.15 – NO AWS EN ISO T C NiFe2 0.75 4.00 0.50 - 0.02 Bal. 45.0 - - - <1.0 550 340 16 200 HB

DAIKO FCW 323S FCAW A5.15 – NO AWS DIN 8555 –MF – NiFe 2 0.08 4.00 0.90 - 0.02 40.00 Bal. - + - <1.0 >490 >340 10 180 HB

NiFe-Cu Special electrodes with Fe-Ni-Cu core for joining cast iron to G-TECH 330Cu SMAW A5.15 (E NiCu – B) EN ISO 1071 E C NiCu 1 0.80 - 0.60 - 0.02 5.50 Bal. - 29.00 - <1.0 >390 >290 15 160 HB
steel and repairs on difficult to weld cast-iron.
G-TECH 306Cu SMAW A5.15 (E NiFe – Cl) EN ISO 1071 E C Z 1 0.80 0.60 0.60 - 0.02 Bal. 52.5 - 5.80 - <1.0 >380 >260 12 190 HB

Bimetal Bimetal Fe-Ni core wire electrode for joining cast-iron to steel. G-TECH 305 SMAW A5.15 ENiFe-Cl 1 EN ISO 1071 E C NiFe CI 1 1.00 0.20 0.90 - 0.02 Bal. 53.0 - - - <1.0 >430 >240 14 190 HB

Fe-V Special electrode without Nickel for welding of cast iron with a
colour matching deposit. Used for repair cast iron and as first G-TECH 301V SMAW A5.15 E S t EN ISO 1071 E C Z 1 1.20 - 1.20 - 0.02 Bal. - - - - V=10 - - 6 230 HB
layer before surfacing of cast iron.

32 33
CARBON STEEL

FORMAT/ DESCRIPTION PRODUCT PROCESS AWS OTHER STANDARD COMPOSITION MECHANICAL PROPERTIES
ALLOY
C Mn Si P S Ni Cr Mo V Cu Ti Zr Al Other TS YS EL% Impact
[MPa] [MPa] [J]
WIRE-TIG Solid wire / TIG rod for welding carbon and carbon-manga-
nese steels with tensile strength up to 530 MPa. Used for DAIKO SG1 MIG – TIG A5.18 ER70S-3 EN ISO 14341-A G 42 4 M 21 2 Si1 0.08 1.21 0.50 0.010 0.010 - 0.02 - - 0.04 - - - - 550 440 32 60 (-40°c)
the fabrication of vessel, pipework and for structural steel
applications.

DAIKO SG2 MIG – TIG A5.18 ER70S-6 EN ISO 14341-A G 42 4 M 21 3 Si1 0.06 1.47 0.82 0.013 0.014 - 0.03 - - 0.03 - - - - 560 460 30 60 (-40°c)

DAIKO SG3 MIG – TIG A5.18 ER70S-6 EN ISO 14341-A G 46 5 M 21 4 Si1 0.07 1.64 0.95 0.010 0.015 - 0.03 - - 0.05 - - - - 600 500 26 50 (-50°C)

Solid wire / TIG rod for welding of C-Mn steels on greasy,


oxydized surface and surface destined to subsequent DAIKO S2 MIG -TIG A5.18 ER70S-2 EN ISO 14341-A G 42 3 M21 2Ti 0.06 1.10 0.50 0.012 0.012 - 0.01 - - 0.15 0.10 0.09 0.10 - 520 440 28 70 (-20°C)
coating process.

Solid wire for welding thin, galvanised or electro-galvanised


plates DAIKO 107Ti MIG A5.18 ER70S-G EN ISO 14341-A G 42 2 M 21 Z 0.06 1.30 0.65 0.010 0.015 - 0.02 - - 0.03 0.10 0.07 0.10 - 520 440 28 70 (-20°C)

FCW Rutile tubolar flux cored wire for welding of C-Mn steels.
DAIKO FCW 102R FCAW A5.36 E71T1 EN ISO 17632-A T 46 4 P M 1 0.06 1.30 0.50 0.010 0.010 - 0.03 - - 0.10 - - - - >550 >460 >20 47 (-20°C)

Rutile flux cored wire for welding of C-Mn steels.


DAIKO FCW 102S FCAW A5.20 E71T1 EN ISO 17632-A T 42 2 C/M 1 H5 0.04 1.30 0.68 0.010 0.012 - - - - - - - - - >540 >460 >20 47 (-20°C)

High quality rutile flux cored wire for welding of C-Mn steels.
DAIKO FCW 102SP FCAW A5.20 E71T1M EN ISO 17632-A T 46 2 P M 1 H5 0.05 1.28 0.52 0.010 0.009 - - - - - - - - - >540 >460 >20 47 (-20°C)

Basic flux cored wire for welding of C-Mn steels.


DAIKO FCW 107B FCAW A5.36 E70T5 EN ISO 17632-A T 46 4 B M 3 0.08 1.30 0.40 0.010 0.009 - 0.04 - - 0.02 - - - - >550 >460 >20 47 (-40°C)

Tubolar metal cored wire for welding of C-Mn steels.


DAIKO MCW 107 FCAW A5.36 E7OT15 EN ISO 17632-A T 46 6 M M 1 0.04 1.40 0.60 0.007 0.009 0.01 0.03 - - 0.12 - - - - >550 >460 >20 47 (-60°C)

Metal cored wire for welding of C-Mn steels.


DAIKO MCW 107S FCAW A5.18 E7OC-6M EN ISO 17632-A T 42 4 M M 3 H5 0.05 1.60 0.60 0.015 0.011 - - - - - - - - - >550 >450 >20 47 (-40°C)

Low fume metal cored wire for welding of C-Mn steels.


DAIKO MCW 107LF FCAW A5.18 E7OC-6M EN ISO 17632-A T 42 4 M M 3 H5 0.03 1.70 0.85 0.010 0.010 - - - - - - - - - >550 >450 >20 47 (-30°C)

High quality metal cored wire for welding of C-Mn steels.


DAIKO MCW 107SP FCAW A5.18 E7OC-6M EN ISO 17632-A T 46 4 M M 1 H5 0.08 1.40 0.50 0.009 0.009 - - - - - - - - - >550 >450 >20 47 (-40°C)

Flux cored wire for welding of C-Mn steels without shielding


gas (Open arc). DAIKO FCW 107OP FCAW A5.20 E71T-GS EN ISO 17632-A T 42 Z Z V N 1 0.26 0.90 0.50 0.016 0.014 - - - - - - - 2.05 - >580 >460 >22 -

34 continua > 35
CARBON STEEL

FORMAT/ DESCRIPTION PRODUCT PROCESS AWS OTHER STANDARD COMPOSITION MECHANICAL PROPERTIES
ALLOY
C Mn Si P S Ni Cr Mo V Cu Ti Zr Al Other TS YS EL% Impact
[MPa] [MPa] [J]
SMAW Cellulosic type electrode, for welding in all positions inclu-
ding the vertical-down position of pipelines grades API 5L G-TECH 101C SMAW A5.1 E6010 EN ISO 2560-A E 38 3 C 21 0.12 0.50 0.20 0.020 0.010 - - - - - - - - >470 >380 >25 50 (-30°C)
X42, X52 and X56 (only 102C). Especially recommended for
root passes. Good radiography quality.

G-TECH 102C SMAW A5.1 E7010-G EN ISO 2560-A E 42 3 Z C 21 0.12 0.70 0.30 0.020 0.010 0.25 - 0.25 - - - - - - >550 >450 >25 47 (-30°C)

Medium coated rutile-cellulosic type electrode for universal


application of non-alloyed structural steel. All positional G-TECH 101 SMAW A5.1 E6013 EN ISO 2560-A E 42 A RC 11 0.08 0.50 0.30 0.020 0.010 - - - - - - - - - <510 >450 >24 47 (-30°C)
welding , including vertical-downward.

Thick coating rutile electrode for universal application of


non-alloyed structural steel and for esthetical beads. G-TECH 102 SMAW A5.1 E6013 EN ISO 2560-A E 38 Z RR 12 0.10 0.64 0.33 0.020 0.010 - - - - - - - - - >520 >460 >25 47 (-20°C)

Rutile electrode for welding of non-alloyed structural steel,


in special for thin plates. G-TECH 103 SMAW A5.1 E6013 EN ISO 2560-A E 42 A RR 12 0.08 0.50 0.40 0.020 0.010 - - - - - - - - - >510 >450 >22 47 (+20°C)

Rutile high recovery electrode for welding carbon steels.


G-TECH 102HR SMAW A5.1 E7024 EN ISO 2560-A E 42 0 RR 73 0.09 1.00 0.70 0.020 0.010 - - - - - - - - - >520 >470 >22 47 (O°C)

Basic type electrode double coated for welding medium


strength steels.Specially used for repairing and mainte- G-TECH 107 SMAW A5.1 E7016 EN ISO 2560-A E 42 3 B 12 0.08 1.10 0.45 0.010 0.008 0.02 0.03 0.02 - - 0.02 - - - >550 >450 >25 >40 (-30°C)
nance.

Basic type electrode (110% recovery) for welding structural


steels highly stressed connections . Crack resistant, stable G-TECH 107B SMAW A5.1 E7018.1 EN ISO 2560-A E 42 4 B 42 0.08 1.08 0.55 0.016 0.008 0.02 0.04 0.02 - - 0.02 - - - >500 >450 >22 >47 (-40°C)
arc, slag easy to remove.

Basic type electrode for welding highly stressed con-


nections. Resistant to cold cracks, stable arc, slag easy to G-TECH 108 SMAW A5.1 E7018 EN ISO 2560-A E 42 4 B 42 0.07 1.00 0.50 0.020 0.010 - - - - - - - - >540 >420 >25 >90 (-29°C)
remove.

High recovery (150%) basic type electrode. Mainly used for


fillet welding. Weld metal is crackfree and very tough. Smo- G-TECH 107HR SMAW A5.1 E7028 EN ISO 2560-A E 42 2 B 83 0.07 1.20 0.50 0.020 0.010 - - - - - - - - - >510 >420 >26 47 (-20°C)
oth and clean welds, base metal without undercut.

SAW Submerged arc welding wire suitable to join carbon steels


for construction, pressure vessels, pipes, ship buildings. DAIKO S2 SAW A5.23 EM12k EN ISO 14171-A S2 0.08 1.10 0.10 0.020 0.012 0.08 0.05 0.02 - 0.14 - - - - >510 >410 >29 55 (-40°C)

DAIKO S2Si SAW A5.23 EM12k EN ISO 14171-A S2Si 0.08 1.15 0.50 0.020 0.010 0.07 0.05 0.02 - 0.10 - - - - >510 >410 >29 60 (-40°C)

DAIKO S3Si SAW A5.23 EM12k EN ISO 14171-A S3Si 0.09 1.70 0.33 0.007 0.003 0.02 0.02 - - 0.03 - - - - >580 >500 >29 68 (-40°C)

DAIKO S4 SAW A5.23 EH14 EN ISO S4 0.10 2.00 0.10 0.025 0.025 0.10 0.15 0.15 - 0.30 - - 0.03 - >590 >400 >22 27 (-20°C)

CORTEN Consumables for weather resistant steel with low content


of Cu,Cr, and Ni as, Patinax, Corten, Acor 50, HSB 51, etc. DAIKO 66 MIG – TIG A5.28 ER80S-G EN ISO 14341-A G 50 4 M21 Z 0.09 1.40 0.80 0.010 0.007 0.80 0.30 0.01 - 0.40 - - - >630 >560 >24 60 (-40°C)
Excellent mechanical properties.

G-TECH 57B SMAW A5.5 E8018-W2 EN ISO 2560-A E 46 2 Z B 42 0.06 1.30 0.60 0.015 0.006 0.55 0.55 0.02 - 0.48 - - - N=0,04 >600 >500 >22 70 (-20°C)

DAIKO FCW 66R FCAW A5.36 E81T1-WC2 EN ISO 17632-A T 50 0 Z P C 1 0.05 1.20 0.45 0.025 0.025 1.20 0.30 - - 0.50 - - - - >630 >430 >22 47 (-40°C)

DAIKO FCW 66B FCAW A5.36 E80T5 EN ISO 17632-A T 46 4 Z P M 1 0.05 1.20 0.45 0.020 0.020 1.20 0.30 - - 0.50 - - - - >600 >500 >22 47 (-40°C)

DAIKO MCW 66 FCAW A5.36 E80T15 EN ISO 17632-A T 42 4 M M 2 0.06 1.20 0.45 0.025 0.025 - 0.30 - - 0.50 - - - - >550 >420 >22 47 (-60°C)

DAIKO SAW 66 SAW A5.23 EG EN ISO 14171-A S2Ni1Cu 0.10 1.00 0.20 0.009 0.008 0.70 0.30 0.03 - 0.40 - - - - 640 560 23 103 (-40°C)

36 37
COPPER ALLOYS

ALLOY DESCRIPTION PRODUCT FORMAT AWS OTHER STANDARD COMPOSITION MECHANICAL PROPERTIES

Cu Zn Sn Mn Fe Si Ni P Al Pb Ti Other TS [MPa] YS [MPa] EL% Hardness


Cu Consumables for joining copper parts, furnace soldering and DAIKO CuSn MIG – TIG A5.7 ERCu DIN 1733 – SG - CuSn Bal. - 0.80 0.20 - 0.20 - 0.01 - - - <0.50 >190 >70 >33 60 HB
electrical and electronic components.
G-TECH CuSn SMAW A5.6 ECu DIN 1733 EL-CuMn2 Bal. - 0.80 1.50 0.10 - - 0.01 - - - <0.50 >180 >70 >33 70 HB

CuSi Consumables used for a wide range of general purpose


applications including weld overlay. Applications include
component for chemical plant, tube for heat exchangers, DAIKO CuSi3 MIG – TIG A5.7 ERCuSi-A DIN 1733 – SG – CuSi3 Bal. 0.004 0.003 0.90 0.003 2.90 0.002 0.02 0.003 0.020 - <0.50 >340 >140 >40 90 HB
electrical components. Specially used for welding car bodies
in the automotive industries.

CuAg Copper-silver alloy specially used for welding eletronic


DAIKO CuAg MIG – TIG - DIN 1733 – SG – CuAg Bal. - - 0.10 - - - 0.01 - - - <0.50 >200 >70 >35 80 HB
components.

CuSn Consumables used for welding a range of copper base DAIKO CuSn6 MIG – TIG A5.7 ERCuSn-A DIN 1733 – SG- CuSn6 Bal. - 6.50 - - - 0.25 - - - <0.50 >250 >130 >20 80 HB
alloys to themselves and to carbon steels or cast irons.
The higher tin content increases strength and wear resi- G-TECH CuSn7 SMAW A5.6 ECuSn-C DIN 1733 EL – CuSn7 Bal. - 8.00 0.10 - - - 0.20 - - - <0.50 >300 >130 >20 >100 HB
stance and increases the solidification temperature range
during deposition of the weld metal (lower preheating to DAIKO CuSn8 MIG – TIG A5.7 ERCuSn-C DIN 1733 – SG – CuSn6 mod. Bal. - 8.00 - - - 0.10 - - - <0.50 >310 >130 >25 >90 HB
about 200°C is required). Also suitable for weld overlays on
steel component. DAIKO CuSn10 MIG – TIG A5.7 – NO AWS - Bal. - 9.50 0.25 - 0.25 - - - - <0.50 >320 >130 >20 90 HB
Not suitable for stainless steels because Cr pick-up cause
embrittlement. DAIKO CuSn12 MIG – TIG A5.7 – NO AWS - Bal. - 13.00 - - - - 0.20 - - - <0.50 >280 >140 >20 90 HB

CuAl aluminum bronze alloy used for welding aluminum bronze DAIKO CuAl8 MIG – TIG A5.7 ERCuAl-A1 Bal. 0.004 0.003 0.50 0.01 0.003 0.003 0.001 8.20 0.002 - <0.50 600 420 38 >100 HB
(copper-aluminium alloys). It is excellent for cladding com-
ponents undergoing metal to metal wear and for corrosion G-TECH 401 SMAW A5.6 ECuAl-8 DIN 1733 EL-CuAL8 Bal. - - 0.50 1.20 0.50 8.10 - <0.50 440 190 >20 >130 HB
resistant surfaces. Applications include tube sheets, pickling
hooks, impellers, valve seats, chemical plants, pulp mills, etc. DAIKO CuAl9Fe MIG – TIG A5.7 ERCuAl-A2 Bal. 0.004 0.005 0.50 0.90 0.003 0.002 0.002 9.10 0.002 - <0.50 >500 >200 >32 >160 HB
to corrosion and wear.
G-TECH 405 SMAW A5.6 ECuAl-A2 DIN 1733 EL-CuAL9 Bal. - - 1.00 0.70 - - - 8.10 - <0.50 >500 >200 >35 >170 HB

CuAlNi Aluminum bronze alloy used for welding steel and alumi-
num bronze (copper-aluminium alloys). It is excellent for DAIKO CuAl8Ni2 MIG – TIG - DIN 1733 – SG – CuAl8Ni2 Bal. 0.004 0.003 1.35 2.15 0.003 1.95 0.001 8.10 0.001 - <0.50 >520 >230 >30 >150 HB
cladding components undergoing metal to metal wear and
for corrosion resistant surfaces. The addition of nickel
improves corrosion resistance in heat and rough seawater.
Applications include tube sheets, pickling hooks, impellers, DAIKO CuAl8Ni6 MIG – TIG A5.7 ERCuNiAl DIN 1733 – SG – CuAl9Ni5 Bal. 0.004 0.003 0.85 3.85 0.003 4.55 0.001 8.70 0.015 - <0.50 >680 >260 >15 >190
valve seats, chemical plants, pulp mills, etc.

CuMnAl Highest grade of the Al-Bronze-types. Seawater-resistant


A5.7 ERCuMn-
copper-aluminum alloy without Zn with high toughness DAIKO CuMn13Al MIG – TIG DIN 1733 EL-CuMn13Al7 Bal. 0.004 0.003 12.10 2.50 0.003 2.40 0.001 7.70 0.001 - <0.50 >890 >340 >10 >220
NiAl
and improved hardness (excellent wear and abrasion resi-
stance and to cavitation and erosion). Excellently suitable
for joining and cladding of copper alloys, unalloyed and
low-alloy steels and grey cast iron. Very good weldability G-TECH 403 SMAW A5.6 ECuMnNiAl DIN 1733 EL-CuMn14Al Bal. - - 13.50 2.50 - 2.20 - 7.10 0.010 - <0.50 660 400 15 >210
compare to the more common Al bronzes.

CuNi 70-30 Designed to match the CuNi 70/30 alloys. The consumables DAIKO 413 MIG – TIG A5.7 ERCuNi DIN 1733 – SG – CuNi30Fe Bal. - - 1.00 0.50 - 31.00 - - - 0.40 <0.50 >420 >34 >100
are suitable for surfacing and cladding provided buttering
layer is made (normally buttering is made with alloy 400
or pure nickel). Applications include offshore construction, DAIKO 187 SMAW A5.6 ECuNi - Bal. - - 1.80 0.60 0.40 30.00 0.015 - - <0.50 >390 >240 >25 >100
desalination plant, evaporators, condenser, etc, in salt and
sea water processing system. DAIKO STRIP 413 STRIP A5.7 EQCuNi - Bal. 0.025 - 0.80 0.70 0.10 31.00 - - - 0.30 <0.50 - - - -

CuNi 90-10 Consumable with nominal composition 86%Cu and 10.5%Ni


for welding 90/10 base materials. Applications include
DAIKO 412 MIG - TIG - DIN 1733 – SG – CuNi10Fe Bal. - - 1.10 0.50 - 10.50 - - - 0.40 <0.50 >300 >180 >32 >80
offshore construction, desalination plant, evaporators, con-
denser, etc, in salt and sea water processing system.

38 39
COBALT ALLOYS

ALLOY DESCRIPTION PRODUCT FORMAT AWS OTHER STANDARD COMPOSITION MECHANICAL PROPERTIES

C Mn Si Cr Ni Mo Fe W Co B Other Hardness
Gr. 6 These consumables combine good abrasion resistance DAIKO 1006LC FCAW A5.21 ERCCoCr-A DIN 8555 MF 20-MF-40-CKTZ 0.80 0.95 1.20 29.0 0.12 0.04 3.60 4.60 Bal. - - 39 HRc
with resistance to corrosion, erosion and thermal shock. It
is used to surface valves and valve seats, hot shear blades, DAIKO 1006 FCAW A5.21 ERCCoCr-A DIN 8555 MF 20-MF-40-CKTZ 1.00 0.93 1.16 28.0 0.15 0.04 3.80 5.20 Bal. - - 41 HRc
cold and hot forming rolls, equipment for handling hot
steel and for applications in a very wide range of industries
DAIKO 1006 TIG A5.21 ERCoCr-A - 1.00 0.35 1.35 29.0 2.30 0.05 2.10 4.70 Bal. - <0.50 41 HRc
including petrochemical, steel, cement, marine and power
generation
GTECH 1006 SMAW A5.13 ECoCr-A DIN 8555 E-20-UM-55-CTZ 0.90 0.80 1.10 29.0 2.50 0.02 3.00 4.70 Bal. - - 42 HRc

Gr. 12 These consumables combine exceptional resistance to DAIKO 1008 FCAW A5.21 ERCCoCr-B DIN 8555 MF 20-MF-50-CTZ 1.50 1.10 1.00 30.0 - - 2.80 7.50 Bal. - - 46 HRc
metal to metal wear with resistance to corrosion, erosion
and thermal shock. It is used for temperature service up to
800°C. It is used to surface valves and valve seats for oil & DAIKO 1008 TIG A5.21 ERCoCr-B - 1.10 - 1.30 30.0 2.20 - 2.00 8.60 Bal. 0.20 <0.50 47 HRc
gas industries, screw conveyors and augers for rubber and
plastic, saw teeth for wood industries, cams, shafts, tappets
and push rods for engines, etc. … G-TECH 1008 SMAW A5.13 ECoCr-B DIN 8555 E20-UM-50-CTZ 1.20 - 1.20 30.0 2.30 - 3.20 8.70 Bal. - - 48 HRc

Gr 1 Consumables for hardfacing with excellent abrasion and DAIKO 1010 FCAW A5.21 ERCCoCr-C DIN 8555 MF 20-MF-55-CTZ 2.40 0.10 0.70 29.0 - - 3.60 11.00 Bal. - - 54 HRc
corrosion resistance for applications such as pump sleeves,
rotary seal rings, wear pads, expeller screws and bearing DAIKO 1010 TIG A5.21 ERCoCr-C - 2.20 0.30 0.80 30.0 2.20 - 2.20 12.00 Bal. - - 54 HRc
sleeves. It retains its hardness at temperatures up to
760°C. G-TECH 1010 SMAW A5.13 ECoCr-C DIN 8555 E20-UM-55-CTZ 2.00 0.50 0.70 32.0 1.80 - 2.50 12.50 Bal. - - 55 HRc

Gr. 21 These electrodes are used for hardsurfacing parts subject to a DAIKO 1021 FCAW A5.21 ERCCoCr-E DIN 8555 MF 20-MF-350-CKTZ 0.21 1.00 1.10 28.3 2.85 5.50 3.50 0.010 Bal. - - 31 HRc
combination of impact, abrasion, corrosion and high tempera-
tures. Excellent for corrosion resistance and metal-to-metal
DAIKO 1021 TIG A5.21 ERCoCr-E - 0.24 0.80 1.00 28.0 2.70 5.40 3.90 0.030 Bal. - - 32 HRc
wear resistance. Used for integral seats and guides of large
water and high-pressure valve bodies, hot shears, forging
dies, pump shafts and sleeves, hot punches etc. G-TECH 1021 SMAW A5.13 ECoCr-E DIN 8555 E20-UM-300-CTZ 0.30 0.70 0.90 27.1 2.50 5.30 4.30 0.050 Bal. - <1,0 35 HRc

Gr.25 These products combine excellent high temperature stren- DAIKO 1025 TIG - EN 14700 T Z Co (L 605) 0.20 0.80 0.90 21.0 11.0 - 2.30 15.50 Bal. - - 23 HRc
gth with good corrosion resistance up to 980°C. Typical ap-
plications include gas turbine engine components, furnace
components, tools to work hot steel etc. G-TECH 1025 SMAW - EN 14700 E Z Co1 (L 605) 0.10 1.00 0.80 20.0 10.0 - 2.00 15.00 Bal. - - 25 HRc

TITANIUM ALLOYS
ALLOY DESCRIPTION PRODUCT FORMAT AWS OTHER COMPOSITION MECHANICAL PROPERTIES
STANDARD
C O N H Fe Al V Pd Ru Ni Ti Other TS [MPa] YS [MPa] EL%
Gr. 1 This consumable is the lowest strength unalloyed commercially pure grade and
it is suitable for welding Titanium grade 1, 2, 3 and 4. The weld deposit is ductile
DAIKO Ti 1 MIG – TIG A5.16 ERTi-1 - 0.10 0.08 0.010 0.003 0.05 - - - - - Bal. - 240 170 24
and offers excellent corrosion resistance. This product has excellent weldability.
Typical applications is in chemical industry.

Gr. 2 Daiko Ti 2 is the most common Commercially Pure grade. It is used for process
equipment like pressure vessels, columns, tanks, heat exchangers, shafts, blowers
DAIKO Ti 2 MIG – TIG A5.16 ERTi-2 - 0.02 0.90 0.010 0.007 0.10 - - - - - Bal. - 460 390 20
and fans, condenser tubing, valves, fittings, and pipe. This product is developed for
welding Titanium grade 1, 2, 3 and 4 and offers excellent weldabillity.

Gr. 5 Daiko Ti 5 is a titanium grade 5 (Ti 6Al-4V), commonly called “6-4,” is the most
common and widely used alloy grade. It has a UTS of 895 MPa minimum, good
weldability, and can be heat treated to a higher strength or toughness. Grade 5
is used in aircraft components such as landing gear, wing spars, and compressor DAIKO Ti 5 MIG – TIG A5.16 ERTi-5 - 0.01 0.14 0.006 0.004 0.10 6.00 4.00 Bal. - 1000 900 8
blades. Its corrosion resistance is generally comparable to Grade 2 and it is often
used in corrosion service where higher strength is required, particularly in shafts,
high strength bolting, and keys.

Gr. 7 Daiko Ti 7 has the same mechanical properties as Daiko Ti 2. Daiko Ti 7 can be
used for welding Grade 2 or 16 where improved corrosion performance is requi- DAIKO Ti 7 MIG – TIG A5.16 ERTi-7 - 0.02 0.09 0.009 0.006 0.10 - - 0.20 - - Bal. - 420 280 20
red. The 0.12 wt% palladium addition improves corrosion performance.

Gr. 12 Daiko Ti 12 is a highly corrosion resistant alloy containing small additions of nickel
and molybdenum, which enhance corrosion resistance and increase the stren-
DAIKO Ti 12 MIG – TIG A5.16 ERTi-12 - 0.08 0.12 0.010 0.006 0.10 - - - - 0.70 Bal. Mo=0.30 490 350 25
gth of the alloy to give better mechanical properties than the commercially pure
grades.

40 41
FLUX A complete assortment of saw/esw fluxs suitable for every kind of alloys.

ALLOY DESCRIPTION PRODUCT PROCESS BASICITY STANDARD

Carbon and Low Alloy steels aglomerate rutile flux for welding general structural steels and fine-grain steels with yield
strength up to 355 mpa in max two run technique or maximum three passes at high travel DAIKOFLUX 470-W SAW 0,5 ISO 14174: S A AR 1 87 AC
speed.

aglomerate semi-basic flux for carbon steel ad low alloy steels for general application with
excellent welding performance. suitable for structural steels, fine-grained steels, weather DAIKOFLUX 480-W SAW 1,7 ISO 14174: S A AB 1 67 AC H5
resistant steel.

aglomerate basic flux for joining carbon steel and low alloy steels. specific for structural
steels with high resistance, such as pressure vessels, boilers, pipes, etc. DAIKOFLUX 490-W SAW 3,1 ISO 14174: S A FB 1 55 AC H5

aglomerate basic flux for carbon steel and low alloy steels for critical applications of thick
section materials when there is demand on high impact toughness DAIKOFLUX 491-W SAW 3 ISO 14174: S A FB 1 55 AC H5
values at very low temp (-60°c). suitable for high tensile steel such as s690ql.

Low Alloy and aglomerated high basic flux for low alloys and martensitic steels (400 serie).
Martensitic Steels DAIKOFLUX 493-W SAW 3,1 ISO 14174: S A FB 1 55 DC H5

Stainless Steels semi-basic flux for welding and cladding austenitic stainless and heat resistant steels
DAIKOFLUX 303 SAW 1,6 ISO 14174: S A FB 2 5635 DC

semi-basic flux for welding and cladding austenitic, duplex and superduplex steels
DAIKOFLUX 900-W SAW 1,9 ISO 14174: S A AF 2 5644 DC H5

Low Alloy and austenitic stainless steels semi-basic prefused flux for cr-mo steels (e.g. p5, p9, p91) and austenitic stainless steels. ISO 14174: S F CS 1 63 DC (LOW ALLOY)
also suitable for nickel base alloys. DAIKOFLUX 982 SAW 1,3
ISO 14174: S F CS 2 5742 DC (STAINLESS)

Nickel Alloys basic flux for heavy thickness welding/cladding of nickel base alloys
DAIKOFLUX 960-W SAW 3,5 ISO 14174: S A AF 2

Strip Cladding aglomerate high basic flux for stainless steel strip cladding with esw process
DAIKOFLUX 930 ESW 4,6 ISO 14174: ES A FB 2B 5644 DC

aglomerate flux for stainless steel strip cladding with saw process
DAIKOFLUX 937AS SAW 1,2 ISO 14174: S A CS 2 5644 DC

aglomerate basic flux for high speed cladding with nickel base strips
DAIKOFLUX 940 ESW 4 ISO 14174: S A FB 2

basic flux for subarc strip cladding with nickel base strips
DAIKOFLUX 942AS SAW 2,3 EN 760–SA AB 2

aglomerate high basic flux for nickel base strip cladding


DAIKOFLUX 944 ESW 4,6 ISO 14174: ES A FB 2B 5644 DC

42 43
CERTIFICATIONS FORMS OF SUPPLY FOR
AND TECHNICAL THE WELDING PRODUCTS
ASSISTANCE Mig/Mag, Tig and Subarc.
Note: Weights shown are standard, and may change WIRE
for some alloys i.e. Aluminium alloys.

/ UNI EN ISO 9001 quality system ICIM certificate nr.1245/3


/ TuV certificate (nr. 0035-CPR-C908) for Factory Production Control system
/ TuV approval of a qualified manufacturer of Welding Consumables pursuant to VdTuV 1153
/ Technical assistance provided by qualified Welding Engineer I.W.E. nr.120085A
BS 300 basket spool (15 kg) DIN 760 Big Reel (150-250 kg) Drum (150-250 kg)

TÜV APPROVALS
PRODUCT PROCESS AWS TÜV APPROVAL No.

Daiko SF 308LSi MIG AWS A5.9: ER308LSi 11857 K 415 spool (25 kg) D200 plastic spool (5 kg) D100 plastic spool (1 kg)

Daiko SF 308L TIG AWS A5.9: ER308L 11865


Daiko SF 307Si MIG AWS A5.9: ER307Si 11858
Daiko SF 309LSi MIG AWS A5.9: ER309LSi 11864
Note: Weights shown are standard, and may change for some alloys i.e. Aluminium alloys. TIG ROD
Daiko SF 309LSi TIG AWS A5.9: ER309LSi 11869
Daiko SF 316LSi MIG AWS A5.9: ER316LSi 11859
Daiko SF 316L TIG AWS A5.9: ER316L 11866
Daiko SF 318Si MIG AWS A5.9: (ER318Si) 11860
Tube (5 kg) Box – 4 tubes (20 kg)
Daiko SF 347Si MIG AWS A5.9: ER347 11863
Daiko SF 2209 MIG AWS A5.9: ER2209 11861
STICK ELECTRODE
Daiko SF 2209 TIG AWS A5.9: ER2209 11867
Daiko SF 82 MIG AWS A5.14: ERNiCr-3 11862
Daiko SF 625 MIG AWS A5.14: ERNiCrMo-3 10735
Daiko SF 625 TIG AWS A5.14: ERNiCrMo-3 11868
Daiko 82 TIG AWS A5.14: ERNiCr-3 19020 Cartboard box Dry pack Tube

FCW DAIKO 316L FCAW AWS A5.22: E316LT0-1/4 19445


FCW DAIKO 308L FCAW AWS A5.22: E308LT0-1/4 19446 FLUX STRIP
FCW DAIKO 347P FCAW AWS A5.22: E347T1-1/4 19448
FCW DAIKO 309L FCAW AWS A5.22: E309LT0-1/4 19447
FCW DAIKO 309LMo FCAW AWS A5.22: E309LMoT0-1/4 19449
FCW DAIKO 2209 FCAW AWS A5.22: E2209T0-4 19444
Metallic drum (15-25 kg) Bag (15-25 kg) Coil 30/60/90 x 0.5mm (25-300 kg)

44 45
STORAGE AND HANDLING ASME (EN ISO) POSITIONS FIGURES
UNI EN 3834 for welding quality management requires that procedures for storage and handling
should be provided, so that material is not damaged.

Storage of coated electrodes contained in cardboard boxes should be carried out in controlled
temperature and humidity areas. The best conditions for storage are:
/ Temperature 17 ÷ 27 ° C, relative humidity 60% (max);
/ Temperature 27 ÷ 37 ° C, relative humidity 50% (max);

The maximum storage life should not exceed 3 years.


It is advisable to not overstock more than 5 boxes one over the other. 1G (PA) – downhand / gravity butt 2G (PC) – horizontal-vertical butt
Electrodes hermetically sealed in cans can be used directly in welding activities generally for 8
hours after opening and have no storage life limit before opening the pack.
After exposure to moisture, the electrodes must be reconditioned and maintained before welding
according to the directions given for each product.

Temperature and humidity storage conditions for wires are same as coated electrodes.
Submerged arc fluxes stored in sealed bags can be used directly. It may be necessary to re-
condition fluxes according to manufacturer’s instructions if they are exposed to moisture.
Fluxes that have not been fused may generally be recovered and reused after separation from
scum and other pollutants.
Mig wires and Tig rods are not affected by the moisture absorption problem, however, contact with 3G (PF) – vertical butt 4G (PE) – overhead butt
water, moisture, grease, dirt and other potentially polluting substances should be avoided.
Wires should be stored in dry environments and relative temperatures and humidity should be
monitored.

Condensation: In order to prevent moisture condensation on the surface of materials, it is


appropriate, when there is a significant difference in temperature between usage area and storage
area, to wait for material to reach room temperature before opening the package.
Storage and handling must always be adequate to prevent damages.
Particular attention should be paid to the handling of wire in drums since any damage may
compromise the subsequent feeding of the wire during welding.
5G (PF) – horizontal pipe butt 6G (H-LO45) – inclined pipe butt

WELDING POSITIONS
Welding positions according to ASME IX Welding positions according to EN ISO 6947
1G, 1F Flat Posotion PA flat position
2G, 2F Horizontal Position PB horizontal vertical position
3G, 3F Vertical Position PC horizontal position
1F (PA) – downhand or gravity fillet 2F (PB) – standing fillet
4G, 4F Overhead Position PD horizontal overhead position
5G, 5F Multiple Position PE overhead position
6G Multiple Position PF vertical up position

PG vertical down position

PH pipe position for welding upwards (formerly PF)

PJ pipe position for welding downwards (formerly PG)

3F (PF) – vertical fillet 4F (PD) – overhead fillet

46 47
DIAGRAMS APPROXIMATE HARDNESS CONVERSION
SCHAEFFLER DIAGRAM
The Schaeffler diagram is useful for
predicting the constitution of your
stainless steel weld deposit. Depending
on the alloying elements it contains, the
Schaeffler diagram provides information
on the various phases (structures)
present. The chromium equivalent is
calculated from the weight percentage of
ferrite-forming elements (Cr, Si, Mo, Nb,
W) and the nickel equivalent is calculated
from the weight percentage of austenite-
forming elements (C, Ni, Mn, Cu, N). The
position in the Schaeffler diagram defined
by the Cr- and Ni-equivalents gives the
proportions of martensite, austenite and
ferrite in the resulting microstrutture.

DELONG DIAGRAM
This refines the Schaffler diagram by
taking account of the strong austenite
stabilising tendency of nitrogen.
The chromium equivalent is unaffected
but the nickel equivalent is modified to
Ni (eq) = Ni + (30 x C) + (0.5 x Mn) + (30 x N)

WRC - 1992 DIAGRAM


Diagram developed to increase the
accuracy of Ferrite Number (FN)
prediction in stainless steel weld metal
and related dissimilar metal joints.
The WRC-1992 diagram includes a
coefficient for Cu in the Ni equivalent.

48 49
Moto GP
Blancpain GT Series
GT Open
SEDE MAGAZZINO CENTRALE MAGAZZINO
Viale Ancona 53, Via Toscana 3A-3B Via Aquileia 15,
30172 Mestre (VE) 20056 Grezzago (MI) 31048 Olmi di San Biagio (TV)
Tel. +39 02 909 04 77 Tel. +39 0422 796 367

www.daikowelding.com
[email protected] Daiko product 2019

You might also like