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AMERICAN SOCIETY
FOR
TESTING MATERIALS
AFFILIATED W ITH THE
A.S.T.M. STANDARDS
NOTICE
TESTING MATERIALS
AFFILIATED WITH THE
A.S.T.M. STANDARDS
ISSUED BIENNIALLY
1916
^1\
CONTENTS
In the serial designations prefixed to the following titles, the initial letter
indicative of the general classification and the first number are permanent.
The final number indicates the year of original issue, or in the case of revi-
sion, the year of last revision. Thus, the standards which were originated
or revised during the past year are designated by the final number 16.
A. Ferrous Metals.
Steel.
(3)
Contents.
Wrought Iron.
(See also Steel: A 52-15, A 53-15.)
Standard Specifications for: page
A 38-16. Lap- Welded Charcoal-Iron Boiler Tubes, Boiler Flues,
Safe Ends, and Arch Tubes for Locomotives 312
A 39-14. Staybolt Iron 315
A 40-13. Engine-Bolt Iron 318
A 41-13. Refined Wrought-Iron Bars 322
A 42-13. Wrought-Iron Plates 326
A 56-15. Iron and Steel Chain 329
B. Non-Ferrous Metals.
Standard Specifications for:
B 1-15. Hard-Drawn Copper Wire 386
B 2-15. Medium Hard-Drawn Copper Wire 395
B 3-15. Soft or Annealed Copper Wire . 402
B 8-16. Bare Concentric-Lay Copper Cable: Hard, Mediuni-Hard
or Soft 407
B 9-16. High-Strength Bronze Trolley Wire, Round and Grooved:
40 and 65-per-cent Conductivity 412
B 4-13. Lake Copper Wire Bars, Cakes, Slabs, Billets, Ingots, and
Ingot Bars 416
B 5-13. Electrolytic Copper Wire Bars, Cakes, Slabs, Billets,
Ingots, and Ingot Bars 420
B 6-14. Spelter 423
B 7-14. Manganese-Bronze Ingots for Sand Castings 427
D. Miscellaneous Materials.
E. Miscellaneous Subjects.
Standard Methods for:
E 1-16. Testing 602
Steel.
Standard Specifications for:
A 10-16. Structural Steel for Locomotives 80
A 17-13. Blooms, Billets and Slabs for Carbon-Steel Forgings 138
A 19-16. Quenched-and-Tempered Carbon-Steel Axles, Shafts, and
Other Forgings for Locomotives and Cars 150
A 20-16. Carbon-Steel Forgings for Locomotives 159
A 63-16. Quenched-and-Tempered Alloy-Steel Axles, Shafts, and
Other Forgings for Locomotives and Cars 164
A 21-14. Carbon-Steel Car and Tender Axles 173
A 57-16. Wrought Solid Carbon-Steel Wheels for Steam Railway
Service 180
Skmdard Specifications for: p;
A 26-16. Steel Tire? ]
A 27-16. Steel Castings, Class B (Special Requirements for Castings
for Railway Rolling Stock) 2
A 28-16. Lap-Welded and Seamless Steel Boiler Tubes, Boiler
Flues, Superheater Pipes, Safe Ends, and Arch Tubes
for Locomotives i
A 30-16. Boiler and Firebox Steel for Locomotives I
A 31-14. Boiler Rivet Steel :
Wrought Iron.
Standard Specifications for:
A 38-16. Lap-Welded Charcoal-Iron Boiler Tubes, Boiler Flues,
Safe Ends, and Arch Tubes for Locomotives c
A 39-14. Staybolt Iron •
A 40-13. Engine-Bolt Iron ;
A 41-13. Refined Wrought-Iron Bars ;
Cast Iron.
Standard Specifications for:
A 45-14. Cast-iron Locomotive Cylinders ^
A 48-05. Gray-Iron Castings ;
LIST OF STANDARDS
IN
CONTINUOUS NUMERIC SEQUENCE.
PAGE
B. Non-Ferrous Metals.
B 1-15. Standard Specifications for Hard-Drawn Copper Wire 386
B 2-15. Standard Specifications for Medium Hard-Drawn Copper Wire 395
B 3-15. Standard Specifications for Soft or Annealed Copper Wire. . 402
B 4-13. Standard Specifications for Lake Copper Wire Bars, Cakes,
Slabs, Billets, Ingots and Ingot Bars : 416
B 5-13. Standard Specifications for Electrolytic Copper Wire Bars,
Cakes, Slabs, BiUets, Ingots and Ingot Bars 420
B 6-14. Standard Specifications for Spelter 423
B 7-14. Standard Specifications for Manganese-Bronze Ingots for
Sand Castings 427
B 8-16. Standard Specifications for Bare Concentric-Lay Copper
Cable: Hard, Medium-Hard, or Soft 407
B 9-16. Standard Specifications for High-Strength Bronze Trolley
Wire, Round and Grooved: 40 and 65-per-cent Conductivity 412
E. Miscellaneous Subjects.
E 1-16. Standard Methods for Testing 602
American Society for Testing Materials
Affiliated with the
GENERAL INFORMATION.
STANDARD SPECIFICATIONS
FOR
CARBON-STEEL RAILS.
INSPECTION.
;ess to 1 • Inspectors representing the purchaser shall have fr
'■^^- entry to the works of the manufacturer at all times while tl
contract is being executed, and shall have all reasonable faciliti
afforded them by the manufacturer to satisfy them that tl
rails have been made and loaded in accordance with the terr
of the specifications,
ce of 2. All tests and inspections shall be made at the place
"*^- manufacture, prior to shipment and shall be so conducted
not to interfere unnecessarily with the operations of the mill.
MATERIAL.
Open-Hearth Steel.
PHYSICAL REQUIREMENTS.
7. Tests shall be made to determine:
Physical
(a) Ductihty or toughness as opposed to brittieness; Qualities.
(6) Soundness.
20 Specifications for Carbon-Steel Rails.
50 - 60 inclusive 15
61- 79 " 16
80- 90 " 17
91-100 " 18
101-120 " 21
Elongation or 13. {a) Under impacts, the rail under one or more blows
Ductility.
shall show at least 6 per cent elongation for one inch or 5
per cent each for tw^o consecutive inches of the 6-in. scale,
marked as described in Section 10.
(b) A sufficient number of blows shall be given to deter-
mine the complete elongation of the test piece of at least every
fifth heat of Bessemer steel, and of one out of every three test
pieces of a heat of open-hearth steel.
Serial Designation: A 1 - 14. 21
14. It is desired that the permanent set after one blow Permanent set.
under the drop test shall not exceed that in the following table,
and a record shall be made of the information:
Permanent Set, in.
Weight, (measured by middle ordinate
Moment of in a length of 3 ft.).
Section. lb. per yd. Inertia.
Bessemer
1 Open-Hearth
Process. Process.
100 48.94
A.R.A. -A. 1.65 1.45
100 41.30 2.05 1.80
A.R.A. -B.
90 38.70 1.90
A.R.A. -A. 1.65
A.R.A. -B. 32.30 2.20 2.00
90 2.85
80 28.80 2.45
A.R.A. -A.
25.00 3.15 2.85
A.R.A. -B.
80 21.05
A.R.A.- A. 3.50
70 3.10
-\.R.A. -B. 70 18.60 3.85 3.50
15. Test pieces which do not break under the first or subse- Test to
quent blows shall be nicked and broken, to determine whether destruction,
the interior metal is sound. The words "interior defect" in
the following sections shall be interpreted to mean seams,
laminations, cavities, or interposed foreign matter made visible
by the destruction test, saws or driUs.
16. One piece shall be tested from each heat of Bessemer Bessemer-
gj-ggj Process Drop
a test piece does not break at the first blow and ""'■
shows(a)theIf required elongation (Section 13), all the rails of the
heat shall be accepted, provided that the test piece when broken
does not show interior defect.
(b) If, however, the test piece shows interior defect, the
other test requirements having been met, all the top rails of the
heat shall be accepted as special rails and further test shall be
made on the second rails, as described in Paragraph (d) of this
section.
(c) If the test piece breaks at the first blow or does not
show the required elongation (Section 13), all the top rails of
the heat shall be rejected.
{d) A second test shall then be made of the test piece
selected b)' the inspector from the top end of any second rail
or the bottom end of any top rail of the same heat, prefera
the same ingot. If the test piece does not break at the fi
blow and shows the required elongation (Section 13), all
remainder of the rails of the heat shall be accepted, provic
that the test piece when broken does not show interior def(
{e) If, however, the test piece shows interior defect,
other test requirements having been met, all the second r;
of the heat shall be accepted as special rails and further t
shall be made on the third rails, as described in Paragraph
of this section.
(/) If the test piece breaks at the first blow or does ]
show the required elongation (Section 13), all the second r;
of the heat shall be rejected.
{g) A third test shall then be made of the test piece selec
by the inspector from the top end of any third rail or the bott
end of any second rail of the same heat, preferably the sa
ingot. If the test piece does not break at the first blow z
shows the required elongation (Section 13), all the remain
of the rails of the heat shall be accepted, provided that the t
piece when broken does not show interior defect.
Qi) If, however, the test piece shows interior defect,
other test requirements having been met, all the remainder
the rails of the heat shall be accepted as special rails.
{i) If the test piece breaks at the first blow or does ]
show the required elongation (Section 13), all the remain
of the rails of the heat shall be rejected.
17. Test pieces shall be selected from the second, mid
and last full ingot of each open-hearth heat.
(a) If two of these test pieces do not break at the f
blow and both show the required elongation (Section 13),
of the rails of the heat shall be accepted, provided that n(
of the three test pieces when broken shows interior defect.
{h) If, however, any one of the three test pieces sh(
interior defect, the other test requirements having been n
all the top rails of the heat shall be accepted as special rails i
further test shall be made on the second rails, as described
Paragraph {d) of this section.
Serial Designation: A 1 - 14. 23
(d) A second test shall then be made from three test pieces
selected by the inspector from the top end of any second rails
or the bottom end of any top rails of the same heat, preferably
the same ingots. If two of the test pieces do not break at the
first blow and both show the required elongation (Section 13),
all the remainder of the rails of the heat shall be accepted, pro-
vided that none of the three test pieces when broken shows
interior defect.
(e) If, however, any one of the three test pieces shows
interior defect, the other test requirements having been met,
all the top rails of the heat shall be accepted as special rails and
further test shall be made on the third rails, as described in
Paragraph (g) of this section.
(/) If two of the test pieces break at the first blow or do
not show the required elongation (Section 13), all the second
rails of the heat shall be rejected.
(g) A third test shall then be made from three test pieces
selected by the inspector from the top end of an}^ third rails
or the bottom end of any second rails of the same heat, prefer-
ably the same ingots. If two of the test pieces do not break
at the first blow and both show the required elongation (Section
13), all the remainder of the rails of the heat shall be accepted,
provided that none of the test pieces when broken shows interior
defect.
(h) If, however, any one of the three test pieces shows
interior defect, the other test requirements ha\'ing . been met,
all the remainder of the rails of the heat shall be accepted as
special rails.
(i) If two of the test pieces break at the first blow or do
not show the required elongation (Section 13), all the remainder
of the rails of the heat shall be rejected.
18. No. 1 classification rails shall be free from injurious No. i Rails,
defects and flaws of all kinds.
19, (a) Rails which by reason of surface imperfections. No. 2 Rails,
or for causes mentioned in Section 30 hereof, are not classed
as No. 1 rails will be accepted as No. 2 rails; but No. 2 rails
which contain imperfections in such number or of such char-
acter as will, in the judgment of the inspector, render them
unfit for recognized No. 2 uses, will not be accepted for shipment.
(b) No. 2 rails to the extent of 5 per cent of the wh(
order wiU be received. All rails accepted as No. 2 rails sh
have the ends painted white, and shall have two prick-pun
marks on the side of the web near the heat number near the ei
of the rail, so placed as not to be covered by the splice bars.
20. Rails accepted as special rails in accordance wi
Sections 16 and 17, shall have the ends painted blue and sh
have three prick-punch marks on the side of the web near t
heat number, so placed as not to be covered by the splice ba
DETAILS OF MANUFACTURE.
STANDARD SPECIFICATIONS
FOR
I. MANUFACTURE.
Temperature hrtwrm
Distance ' Weight
. ^ Height of Drop.
Weight and Height of Rail. of Specimen. Supports of Tup,
deg. Fahr. ^^ ' lb. class A Class B
from the third rail selected shall be made and this shall govern
the acceptance or rejection of the rails from that melt.
11. (a) The cold templet of the manufacturer shall con- Section,
form to the specified section as shown in detail on the drawing
of the purchaser, and shall at all times be maintained perfect.
(6) The section of the rail shall conform as accurately as
possible to the templet, and within the following tolerances:
(1) The height shall not vary more than ^ in. under nor
more than -^ in. over that specified.
(2) The over-all width of head and tram shall not vary
more than | in. from that specified. Any variation
which would affect the gage line more than ^ in.
will not be allowed.
(3) The width of base shall not vary more than | in, under
that specified for widths less than 6^ in.; j^ in. under
for a width of 6| in.; and j in. under for a width
of 7 in.
(4) Any variation which would affect the fit of the spHce
bars will not be allowed.
(5) The base of the rail shall be at right angles to the web;
and the convexity shall not exceed ^ in.
(c) When necessary on account of the type of track con-
struction, and notice to that effect has been given to the manu-
facturer, special care shall be taken to maintain the proper
position of the gage fine with respect to the outer edge of the
base.
12. (a) Unless otherwise specified, the lengths of rails at a Length,
temperature of 60° F. shall be 60 and 62 ft. for those sections
in which the weight per yard will permit.
(b) The lengths shall not vary more than j in. from those
specified.
(c) Shorter lengths, varying by even feet down to 40 ft.,
will be accepted to the extent of 10 per cent by weight of the
entire order.
13. (a) The weight of the rails per yard as specified in the Weight,
order shall be maintained as nearly as possible after conform-
ing to the requirements specified in Section 11.
30 Specifications for Girder and High Tee Rails.
(b) The total weight of an order shall not vary more than
0.5 per cent from that specified.
(c) Payments shall be based on actual weights.
Straightening. 14. (a) Rails on the hot beds shall be protected from water
or snow, and shall be carefully manipulated to minimize cold
straightening.
(b) The distance between the rail supports in the cold-
straightening presses shall not be less than 42 in., except as may
be necessary near the ends of the rails. The gag shall have
rounded corners to avoid injury to the rails.
Drilling and
Punching.
15. (a) Circular holes for joint bolts, bonds, and tie rods
shall be drilled to conform to the drawings and dimensions
furnished by the purchaser.
(b) In Class A rails the tie-rod holes may be punched.
Milling. 16. The ends shall be milled square laterally and vertically,
but the base may be undercut ^ in.
Finish.
17. (a) Rails shall be smooth on the head, straight in Une
and surface without any twists, waves, or kinks, particular
attention being given to having the ends without kinks or drop.
(b) All burrs or flow caused by drilling or sawing shall be
carefully removed.
(c) Rails shall be free from gag marks and other injurious
defects of cold-straightening.
VI. CLASSIFICATION OF RAILS.
No. 1 Rails.
18. Rails which are free from injurious defects and flaws
of all kinds shall be classed as No. 1 Rails.
No. 2 Rails.
19. (a) Rails which are rough on the head or which by
reason of surface or other imperfections are not classed as No.
1 rails, shall be classed as No. 2 rails; provided they do not,
in the judgment of the inspector, contain imperfections in such
number and of such character as to render them unfit for No. 2
rail uses, and provided they conform to the requirements speci-
fied in Section 1 1 .
(b) Rails which have flaws in the head exceeding j in. in
depth, or in the base exceeding ^ in. in depth, shall not be
classed as No. 2 rails.
Serial Designation: A 2 - 12. 31
20. (a) The name or brand of the manufacturer, the year Marking,
and month of manufacture, the letters "0. H.," the weight
of the rail, and the section number, shall be legibly rolled in
raised letters and figures on the web. The melt number shall
be legibly stamped on each rail where it will not be covered
subsequently by the joint plates.
(b) Both ends of all short-length No. 1 rails shall be painted
green.
Both ends of all No. 2 rails shall be painted white and
shall have two heavy center-punch marks on the web at each end
at such a distance from the end that they will not be covered
subsequently by the joint plates.
21. (a) Rails shall be loaded in the presence of the inspector. Loading,
and shall be handled in such a manner as not to bruise the
flanges or cause other injuries.
(b) Rails of each class shall be placed together in loading.
(c) Rails shall be paired as to length before shipment.
VIII. INSPECTION.
STANDARD SPECIFICATIONS
FOR
I. MANUFACTURE.
Process. 1. The Steel may be made by the Bessemer, open-hearth,
or any other process approved by the purchaser.
6. The test specimen shall bend cold through 180 deg. flat Bend Tests,
on itself without cracking on the outside of the bent portion.
7. Tension and bend test specimens shall be taken from Test specimens,
the finished rolled bars. Tension test specimens shall be of
8-in. gage length. Bend tests may be made of an unpunched
splice bar, flattened if necessary.
8. (a) One tension and one bend test shall be made from Number of Tests,
each melt.
(b) If any test specimen shows defective machining or
develops flaws, it may be discarded and another specimen
substituted.
(c) If the percentage of elongation of any tension test speci-
men is less than that specified in Section 5 and any part of
the fracture is outside the middle third of the gage length, as
indicated by scribe scratches marked *on the specimen before
testing, a retest shall be allowed.
(b) For splice bars for girder and high tee rails, any varia-
tion from a straight line in a vertical plane shall be such as will
make the bars high in the center, and the maximum camber
in this plane shall not exceed ^ in. in 24 in. Any variation
from a straight Une in a horizontal plane shall be such as will
make the bars convex toward the web of the rail, and the maxi-
mum camber in this plane shall not exceed i^ in. in 24 in.
Finisb. 10. The finished spHce bars shall be free from injurious
defects and shall have a workmanlike finish.
V. MARKING.
Marking. 11. The name or brand of the manufacturer and the year
of manufacture shall be rolled in raised letters and figures on
the side of the rolled bars, and a portion of this marking shall
appear on each finished splice bar.
STANDARD SPECIFICATIONS
FOR
I. MANUFACTURE.
Bend Tests. 7. The bend test specimen specified in Section 8 shall bend
cold through 180 deg. around a pin the diameter of which is
equal to twice the thickness of the specimen, without cracking
on the outside of the bent portion.
Test Specimens. 8. Tension and bend test specimens shall be taken from
the finished bars. Tension test specimens shall conform to the
dimensions shown in Fig. 1. The ends shall be of a form to fit
the holders of the testing machine in such a way that the load
Serial Designation: A 4-14. 37
1 1 . {a) The splice bars shall be smoothly rolled, true to temp- Workmanship,
let, and shall accurately fit the rails for which they are intended.
The bars shall be sheared to length, and the punching and notch-
ing shall conform to the dimensions specified by the pur-
chaser. A variation of -^ in. from the specified size of holes,
of re in. from the specified location of holes, and of | in.
from the specified length of splice bar, will be permitted.
Any variation from a straight line in a vertical plane shall be
such as will make the bars high in the center. The maximum
camber in either plane shall not exceed Ye in- in 24 in., except as
specified in Paragraph (b).
(b) For splice bars for girder and high tee rails, any variation
from a straight line in a vertical plane shall be such as will make
the bars high in the center, and the maximum camber in this
plane shall not exceed ^ in. in 24 in. Any variation from a
straight line in a horizontal plane shaU be such as will make
the bars convex toward the web of the rail, and the maximum
camber in this plane shall not exceed 3^ in. in 24 in.
38 Specifications for Medium-Carbon Splice Bar^
from
Finish. 12. The finished splice bars shall be free
defects and shall have a workmanlike finish. mjurious
V. MARKING.
Marking. 13. The name or brand of the manufacturer and the year
of manufacture shall be rolled in raised letters and figures on
the side of the rolled bars, and a portion of this marking shall
appear on each finished splice bar.
VI. INSPECTION AND REJECTION
Inspection. 14. The inspector representing the purchaser shall have free
entry, at all times while work on the contract of the purchaser
is being performed, to all parts of the manufacturer's works
which concern the manufacture of the splice bars ordered. The
manufacturer shall afford the inspector, free of cost, all reason-
able faciHties to satisfy him that the splice bars are being fur-
nished inaccordance with these specifications. All tests (except
check analyses) and inspection shall be made at the place of
manufacture prior to shipment, unless otherwise specified, and
shall be so conducted as not to interfere unnecessarily with the
operation of the works.
Rejection. 15. (d) Unless otherwise specified, any rejection based on
tests made in accordance with Section 5 shall be reported
within five working days from the receipt of samples.
(b) SpHce bars which show injurious defects subsequent to
their acceptance at the manufacturer's works will be rejected,
and the manufacturer shall be notified.
Rehearing. 16. Samples tested in accordance with Section 5, which
represent rejected splice bars, shall be preserved for two weeks
from the date of the test report. In case of dissatisfaction with
the results of the tests, the manufacturer may make claim for
a rehearing within that time.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA.. U. S. A.
AFFILIATED WITH THE
STANDARD SPECIFICATIONS
FOR
I. MANUFACTURE.
STANDARD SPECIFICATIONS
FOR
I. MANUFACTURE.
1. The steel shall be made by the open-hearth process. Process.
2. The splice bars shall be punched, slotted, sheared and, Finishing,
in the case of special designs, shaped at a temperature not less
than 750° C; except that bars may be cold-sawed to length.
II. CHEMICAL PROPERTIES AND TESTS.
3. The steel shall conform to the following requirement as Chemical
to chemical composition: Composition.
Phosphorus not over 0.04 per cent
Note '■- The GageLength, Parallel Portions and Fillets shall beasSliown,
but the Ends may be of any Form which will Fit the Holders of
the Testing Machine.
Fig 1.
Bend Tests. 7. The bend test specimen specified in Section 8 shall bend
cold through 60 deg. around a pin the diameter of which is equal
to three times the thickness of the specimen, without cracking
on the outside of the bent portion.
Test Specimens. 8. Tension and bend test specimens shall be taken from
the finished bars. Tension test specimens shall conform to
the dimensions shown in Fig. 1 . The ends shall be of a form to
fit the holders of the testing machine in such a way that the load
shall be axial. Bend test specimens may be \ in. square in
section, or rectangular in section with two parallel faces as rolled.
Optional Bend 9. If preferred by the manufacturer and approved by the
Tests.
purchaser, the following bend test may be substituted for that
described in Section 7: A piece of the finished bar shall bend
Serial Desigxatiox: A 6-14. 45
V. MARKING.
13. The name or brand of the manufacturer and the year Marking.
of manufacture shall be rolled in raised letters and figures on
46 Specifications for Extra-High- Carbon Splice Bars.
the side of the rolled bars, and a portion of this marking shall
appear on each finished splice bar.
STANDARD SPECIFICATIONS
FOR
I. MANUFACTURE.
t1
1 r1
/"
(^— 2 Oa^e Length
Noh ■■- The Gagelength, Parallel Porlions and Filleh shall be a$ Shown,
bui Ihe Ends may be of any Form which will Fit the tioiders of
the Testing Machine.
Fig. 1.
III. PHYSICAL PROPERTIES AND TESTS.
Tension Tests. 6. [a) The spHce bars shall conform to the followmg mini-
mum requirements as to tensile properties :
Tensile strength, lb. per sq. in * 100 000
Yield point, " " 65 000
Elongation in 2 in., per cent 10
the holders of the testing machine in such a way that the load
shall be axial. Bend test specimens may be \ in. square in
section, or rectangular in section with two parallel faces as
rolled, with corners rounded to a radius not over j^ in.
9. If preferred by the manufacturer and approved by the Optional Bend
be substituted for that '^®^*^'
described intheSection
purchaser, piecetestof may
7 : Abend
following the finished bar shall bend
cold through 45 deg. around a pin the diameter of which is
equal to three times the greatest thickness of the section, with-
out cracking on the outside of the bent portion.
10. {a) One tension and one bend test shall be made from Number of Tests,
each melt.
(6) If any test specimen shows defective machining or
develops flaws, it may be discarded and another specimen sub-
stituted.
(c) If the percentage of elongation of any tension test
specimen is less than that specified in Section 6 and any part
of the fracture is more than f in. from the center of the gage
length, as indicated by scribe scratches marked on the specimen
before testing, a retest shall be allowed.
11 . If the results of the physical tests of any test lot do not Retests.
conform to the requirements specified, the manufacturer may
re-treat such lot one or more times and retests shall be made as
specified in Section 10.
V. MARKING.
Marking. 14. The name or brand of the manufacturer and the year of
manufacture shall be rolled in raised letters and figures on the
side of the rolled bars, and a portion of this marking shall appear
on each finished splice bar.
STANDARD SPECIFICATIONS
FOR
I. MANUFACTURE.
1. (a) The steel for the bolts shall be made by the open- Process,
hearth process.
(b) The steel for the nuts shall be made by the Bessemer or
open-hearth process.
2. The bolts shall enter the quenching medium at a temper- Finishing and
C. The threads may be rolled either ^eat Treatment,
cold.less than 790°
hot or not
ature
T 1
•
i
l"
r^— 2 Gage Length --->\
Note '■- The Gage Length, Parallel Portions and Fi/lets shall be asShown,
bul fhe Ends may be of any Form which will Fit the Holders of
the Testing Machine.
Fig. 1.
8. Tension test specimens shall be taken from the finished Test specimens,
bolts and shall conform to the dimensions shown in Fig. 1.
The ends shall be of a form to fit the holders of the testing
machine in such a way that the load shall be axial.
9. (a) One tension and one bend test shall be made from Number of Tests,
each lot of 50 kegs or fraction thereof.
(b) If any test specimen shows defective machining or
develops flaws, it may be discarded and another specimen
substituted.
(c) If the percentage of elongation of any tension test
specimen is less than that specified in Section 6 (a) and any part
of the fracture is more than f in. from the center of the gage
length, as indicated by scribe scratches marked on the specimen
before testing, or if the bend test specimen breaks in the threaded
portion, a retest shall be allowed.
10. If the results of the physical tests of any test lot do not Retests.
conform to the requirements specified, two additional tension
and two additional bend tests shall be made from such lot, all of
which shall conform to the requirements specified.
head of the bolt of -^ in. from the specified size will be per-
mitted. Ataper, of the shoulder of ^2 in. will be permitted.
Finish 12. The finished bolts and nuts shall be free from injurious
defects and shall have a workmanlike finish.
V. MARKING
Marking. 13. A letter or brand indicating the manufacturer shall be
pressed on the head of the bolt when it is formed.
STANDARD SPECIFICATIONS
FOR
I. MANUFACTURE
1. (a) The steel for the bolts shall be made by the open- Process,
hearth or electric process.
(b) The steel for the nuts shall be made by the Bessemer
or open-hearth process.
2. The bolts shall enter the quenching medium at a tem- Finishing and
C. The threads may be rolled ^*** Treatment
cold.less than 790°
either hot ofornot
perature
Note ■— The Gage Length, Parallel PorHons and Filleh shall be as Shown,
bul the Ends may be of any Form which will F/l Hie Holder^ of
the Testing Machine.
Fig. 1.
8. Tension test specimens shall be taken from the finished Test Specimens,
bolts and shall conform to the dimensions shown in Fig. 1. The
ends shall be of a form to fit the holders of the testing machine
in such a way that the load shall be axial.
9. (a) One tension and one bend test shall be made from Number of Tests,
each lot of 50 kegs or fraction thereof.
(&) If any test specimen shows defective machining oi
develops flaws, it may be discarded and another specimen
substituted.
(c) If the percentage of elongation of any tension test
specimen is less than that specified in Section 6 (a) and any
part of the fracture is more than f in. from the center of the
gage length, as indicated by scribe scratches marked on the
specimen before testing, or if the bend test specimen breaks in
the threaded portion, a retest shall be allowed.
10. If the results of the physical tests of any test lot do not Retests.
conform to the requirements specified, two additional tension
and two additional bend tests shall be made from such lot, all
of which shall conform to the requirements specified.
IV. WORKMANSHIP AND FINISH.
11. The bolts and nuts shall conform to the dimensions Workmanship,
specified by the purchaser. The bolts shall be neatly formed,
free from fins or nickings. The head shall be concentric with,
and firmly joined to, the body of the bolt, with the under side
of the head at right angles to the body of the bolt. The threads
shall be sharp and true to gage and of the pattern specified by
the purchaser. The nuts shall fit the bolts tightly so as to
require a wrench not more than 10 in. in length to turn them
down without distorting the threads or twisting the bolts. The
nuts shall be screwed on before shipping, a sufiicient number
of turns to hold them on to destination. A variation of -^ in.
under and ^ in. over the specified diameter of the body of the
bolt will be permitted. The diameter of the rolled thread shall
not exceed the diameter of the body of the bolt more than
Y6 in. for |-in. bolts and ^ in. for 1-in. bolts. The length of
the bolt under the head shall not \'ary more than J in. from that
specified. A variation in the dimensions of the elliptical
shoulders under the head of the bolt of 3^ in. from the speci'
58
Specifications for Alloy-Steel Track Bolts.
V. MARKING.
Marking. 13. A letter or brand indicating the manufacturer shall be
pressed on the head of the bolt when it is formed.
:5TANDARD SPECIFICATIONS
FOR
STRUCTURAL STEEL FOR BRIDGES.
Check
Analyses. 5. Anah'scs ma}' be made b}' the purchaser from finished
material representin,g each melt. The phosphorus and sulfur
content thus determined shall not exceed that specified in
Section 3 by more than 25 per cent.
III. PHYSICAL PROPERTIES AND TESTS.
Tension Tests.
6. (a) The material shall conform to the following require-
ments as to tensile properties:
Structural Rivet
Properties Considered. Steel. Steel.
Tensile strength, lb. per sq. in 55 000 -65 000a 46000-56 000
Yield point, min., " " 0.5 tens. str. 0.5 tens. str.
VI 4.- • o ■ ■ » 1 500 000i> 1 500 000
Elongation in 8 in., min., per cent j^v^w uv.v^
Tens. str. ± "_ " """
Tens. str.
Elongation in 2 in., " " 22
I
"See ParagrapH (6).
* See Section 7.
I Parallel 5ection\ \
not less than 9" \\
\<--/^bouf 3'
(c) The test specimen for pins, rollers and other bars,
when prepared as specified in Section 9 (e), shall bend cold through
180 deg. around a 1-in. pin without cracking on the outside of
the bent portion.
{d) The test specimen for rivet steel shall bend cold through
180 deg. flat on itself without cracking on the outside of the bent
portion.
9. (a) Tension and bend test specimens shall be taken from test Specimens,
rolled steel in the condition in which it comes from the rolls,
except as specified in Paragraph {h).
(b) Tension and bend test specimens for pins and rollers
shall be taken from the finished bars, after annealing when anneal-
ing is specified.
62 Specifications for Steel for Bridges.
(c) Tension and bend test specimens for plates, shapes and
bars, except as specified in Paragraphs (d), (e) and (/), shall be
of the full thickness of material as rolled. They may be machined
to the form and dimensions shown in Fig. 1, or with both edges
parallel; except that bend test specimens for eyebars flats may
have three rolled sides.
(d) Tension and bend test specimens for plates, and tension
test specimens for eyebar flats, over 1| in. in thickness may
be machined to a thickness or diameter of at least f in. for a
length of at least 9 in. '-4-
(e) Tension test specimens for pins, rollers and bars (except
eyebar flats) over 1| in. in thickness or diameter may conform to
Radius
not /ess
than / . k
2-
Note ■- The Gage Length, Parallel Portions and Fillets shall be osShown,
but Ihe Ends may be of any Form which will Fit the Ho/der^ov
the Testing Machine.
Fig. 2.
^1
48 to 60 in.,
to 72 to 84 to 108 in., 120 in., 120 to 132 in.
Weight, Under 60 in., 72
84 in., 96 in.,
lb. per sq. ft. 48 in. excl. excl.
excl. 1 excl.
excl. fe 1 c or - LB. per sq. ft.
excl. 132in.,|
excl. 1 over.
^ 1a
1
c >
o> 6 5
C > B
C
> a
=>
a
D 6 P O
1=
4 3 4.53 5 3 5.5 3 6 3 7 3 8 3 7 5 " 10
7.0 " 10 •'
4.5 3 5 3 5.5 3 6 3 7 3 8 3 3
10 " 12.0 " 3.52.5J4 3
4.5 10 " 12.5 "
3 2.5 3.5 2.5 4 3 3 5 3 5.5 3 6 3 7 3 8
^ 1'
12.5 " 15 "
3 12.5 " 15 "
2.5 2.5 3 2.5 3.5 2.5 4 3 4.5 3 5 3 5.5 3 6 3 7
•15 " 17.5 "
2.5 3.5 2.5 3 15 " 17.5 "
2.5 2 2.5 2.5 3 4 3 4.5 3 5 3 5.5 3 6
17.5 " 20 " 5.5
2.5 2 2.5 2.5 3 2.5 4.5
2 2 2.5 3.5 2.5 4 3 3 5 3 3 17.5 " 20 ■*
20 " 25 "
2.5 2.5 3 20 " 25 "
2 2 2 2 2.5 2 3 3 4 3 4.5 3 5
25 •• 30 " 3.5
2.5 2.5 2.5 3.5 3 25 " 30 "
2 2 2 2 2 2 2 3 2.5 3 4 3 4.5
30 " 40 •'
2.5 2.5 3 30 " 40
40 or over 2 2 2 2 2 2 2 2
2.5
' 3 2.5 3.5 3 4
3 j40 or over •
NoTB. — The weight per square foot of individual plates shall not vary from the ordered weight by more
than U times the amount given in this table.
1 The term "lot" applied to Table I means all of the plates of each group width and
group weight.
64 Specifications for Steel for Bridges.
V. FINISH.
Finish. 12. The finished material shall be free from injurious defects
and shall have a workmanlike fiaiish.
VI. MARKING.
Marking. 13. The name or brand of the manufacturer and the melt
number shall be legibly stamped or rolled on all finished material,
except that rivet and lattice bars and other small sections
shall, when loaded for shipment, be properly separated and
marked for identification. The identification marks shall be
legibly stamped on the end of each pin and roller. The melt
number shall be legibly marked, by stamping if practicable,
on each test specimen.
•The term "lot" applied to Table II means all of the plates of each group veidth and
group thickness.
Serial Designation: A 7 - 16. 65
I
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
AFFILIATED WITH THE
STANDARD SPECIFICATIONS
FOR
I. MANUFACTURE
Process. 1. The stcel shall be made by the open-hearth process.
Discard. 2. A sufficient discard shall be made from each ingot in-
tended for eyebars to secure freedom from injurious piping and
undue segregation.
II. CHEMICAL PROPERTIES AND TESTS.
Chemical 3. The Steel shall conform to the following requirements
Composition. ^^ ^^ chemical composition:
Structural Steel. Rivet Steel.
Carbon not over 0.45 not over 0.30 per cent
Manganese " " 0.70 " " 0.60
Phosphorus
xj, , </Acid...
^ . „" "„ 0.05^ "<( "i< „ „^
0.04
*^ \ Basic. 0.04 0.03
Sulfur " " 0.05 " " 0.045
Nickel not under 3 . 25 not under 3 . 25
_, ^
Plates, ~, i F.yeRoUers
Shapes Bars and .cEye Pins.c
Bareo and
Properties Considered. Rivet Steel. and Bars. Annealed
Unannealed.
" Tests of annealed specimens of eye bars shall be made for information only.
* See Section 7.
* Elongation shall be measured in 2 in.
from or
silky a very
coarse fine granular fracture, of uniform color, and free P'^**^*"''*'-
crystals.
9. (a) The test specimen for plates, shapes and bars shall Bend Tests,
bend cold through 180 deg. without cracking on the outside of
the bent portion, as follows: For material f in. or under in
thickness, around a pin the diameter of which is equal to the
68 Specifications for Structural Nickel Steel.
i I k- ',5"-->i I
k - - - About 18" — ->j
Fig. 1.
Test Specimens. 11. (a) Tension and bend test specimens shall be taken
from the finished material. Specimens for pins shall be taken
after annealing.
{h) Tension and bend test specimens for plates, shapes and
bars, except as specified in Paragraph (c), shall be of the full
thickness of material as rolled. They may be machined to the
form and dimensions shown in Fig. 1, or with both edges parallel;
except that bend test specimens shall not be less than 2 in. in
width, and that bend test specimens for eyebar flats may have
three rolled sides.
(c) Tension and bend test specimens for plates and bars
(except eyebar flats) over \\ in. in thickness or diameter may
be machined to a thickness or diameter of at least f in. for a
length of at least 9 in.
69
Serial Designation: A 8-16.
{d) The axis of tension and bend test specimens for pins
and rollers shall be 1 in. from the surface and parallel to the
axis of the bar. Tension test specimens shall conform to the
dimensions shown in Fig. 2. The ends shall be of a form to lit
the holders of the testing machine in such a way that the load
shall be axial. Bend test specimens shall be 1 by ^ in. in section.
(e) Tension and bend test specimens for rivet steel shall
be of the full-size section of bars as rolled.
12. {a) One tension and one bend test shall be made from Number of Tests,
each melt; except that if material from one melt differs f in.
or more in thickness, one tension and one bend test shall
Radius
not less
than w -
e ~^ )'
" -if\i A
r
i/
t;
•^
Permissible Variations in Average Weights per Sc nARB
■n
Foot of Plates for Widths Given,
Expressed in Percentages of Ordered Weights.
ins to
c RDERED 48 in..
to 72
GO in..
to 72 in.,
84 to 96
84 in.,
to 108 in.. 120 in., 132
96 to 120 in..
to i 132 in.
W EIGHT,
Ordered
\\ EIGHT, Under 60
I.B. I ER Sy. FT. 48 iu. excl.-T-) excl. '^-> excl. excl. e.\cl.
excl. excl. over. LB. PKR SQ. FT.
'5 !r- (5 . •^
^ ft>, a ft 0 ft
5J or
S
> > ft> a
t
ft a a ft>
o O o o U P O o 6 O P
Unde
"..■i 5 3 t-
6 3 7 3
5.5,3
T-l Under 5
5 t0 7.5 excl 4.5 3 5 3 5.5 3 6 3
l-J
4.5
' 10 " 4 3 3 5 3 5.5 3 6 3 7 3 8 3
2.5 4.5 5.5 7.5 " 10 ■
' 12.5 " 3.5 4 3 3 5 3 3 6 3 7 3 3 3 9 3
1) 10 " 12.5
2.5
12.5 ' 15 " 3 2.5 3.5 4 3 4.5 3 45 3
|3 3 6 3 7 3 8 3
3.5 2.5 5.5 12.5 " 15 '
' 17.5 " 2.5 2.5 3 2.5 4 3 4.5 3 5 3 5.5 3 6 3 7 3 15 " 17.5
15 2.5 4.5 13
17.5 ' 20 " 2.5 2 2.5 2.5 3 2.5 3.5 3 5 3;3 5.5 3 6 3
20 2.5 2.5 2.5 17.5 " 20 '
• 25 " 2 2 2 2.5 3 3.5 2.5 4 3 4.5 3 5 3 5.5 3
2.5 2.5 2.5 20 " t25
." '
25 ■ 30 " 2 2 2 2 2.5 2 3 3.5 3 4 3 4.5 3 5 3
2.5 2.5 U) 25 " 30 '
30 ' 40 " 2 2 2 2 2 2 2 2.5 3 2.5 3.5 3 4 3 4.5 3
2.5 2.5 3.5
40 or over 2 2 ' 2 2 2 2 2 2.5 9 3 2.5 3 4 3
40
30 or "over
40 '
Note. — The weight per square foot of individual plates shall not vary from the ordered weight by more
than IJ times the amount given in this table.
■The term "lot" applied to Table I means all of the plates of each group width and
group weight.
2 The term "lot" applied to Table II means a'l of the plates of each group width and
group thickness.
Serial Designation: A 8-16. 71
V. FINISH.
14. The finished material shall be free from injurious Finish,
defects and shall have a workmanlike finish.
VI. MARKING.
15. The name or brand of the manufacturer and the melt Marking,
number shall be legibly stamped or rolled on all finished
material, except that rivet and lattice bars and other small
sections shall, when loaded for shipment, be properly separated
and marked for identification. The identification marks shall
be legibly stamped on the end of each pin and roller. The
melt number shall be legibly marked, by stamping if practi-
cable, on each test specimen.
STANDARD SPECIFICATIONS
FOR
• I. MANUFACTURE.
Bessemer
Phosphorus I(Open-hearth not oyer 0. 10 per cent
... 0.06 not over 0.06 per cent
Sulfur .... " " 0.045 "
3. An analysis of each melt of steel shall be made by the Ladle
manufacturer to determine the percentages of carbon, man- ^ ^^^''
ganese, phosphorus and sulfur.(73) This analysis shall be made
from a test ingot taken during the pouring of the melt. The
74 Specifications for Steel for Buildings.
; ( Parallel Section | |
'^\notles5than9"\ \
L^.,^"
I k 6 A
-- About 18" -
Fig. 1.
fit the holders of the testing machine in such a way that the load
shall be axial. Bend test specimens may be 1 by | in. in section.
The axis of the specimen shall be located at any point midway
between the center and surface and shall be parallel to the axis
of the bar.
(J) Tension and bend test specimens for rivet steel shall
be of the full-size section of bars as rolled.
Number of Tests. 9. {a) One tension and one bend test shall be made from
each melt; except that if material from one melt differs | in.
or more in thickness, one tension and one bend test shall be
made from both the thickest and the thinnest material rolled.
{b) If any test specimen shows defective machining or
Radius I
not /ess
fhanf., k- ' lA
1 ---2^'
d ~-|M A
Note-- The Gage Length, Parallel Portions and Fillets shall beasShown,
but the Ends may be of any Form which will Fit the Holders of
the Testing Machine.
Fig. 2.
1
(5
>
si si si si si si si
O o
> a >
si
5.5|3
o
a
o> a
o
a a a
6
si
5 3 6 3 7 3 si Under 5
5 to 7.5 excl. 4.5 3 5.5 3 6 3
1=
4 3 4. 53 5 3 5.5 3 6 3 7 3
7.5 " 10 " 8 3
t3
10 " 12.5 " 3.5 2.5 4 5 ,3 ',34.5 3 5 3 5.5 3 6 3 7 3 ^ 3 9 3 7.5 " 10 •'
4.5 10 " 12.5 "
12.5 •■ 10 " 3 2.5 3.5,2.5 4 3 3 5 3 5.5 3 6 3 3 8 3
Note.— The weight per square foot of individual plates shall net vary from the ordered weight by more
than \\ times the amount given in this table.
'The term "lot" applied to Table I means .all fif the plates of each group width and
group weight.
-The term "lot" applied to Table II means all of the plates of each group width and
group thickness,
78 Specifications for Steel for Buildings.
1/S to3/16excl. 8 9 14
12 1/8 to 3/16 excl.
7 8 109 12
3/16 " 1/4 "
6 7 8 109 3/16 " 1/4 "
14 16 19
1/4 " 5/16 "
5 6 7 8 1/4 " 5/16 "
109 10
12 12 14 17
5/10 "3/8 "
4.5
5 6 7 8 9 12 15 5/16 " 3/8 '■
3/8 " 7/16 "
4 4.5 5 6 7 8 9 10 3/8 " 7/16 "
10 13
7/16 " 1/2 "
3.5 4 4.5 5 6 7 7/16 " 1/2 "
8 9 11
1/2 " 5/8 " 4.5
3.5 1/2 " 5/8 "
3 4 5 6 7 8 9
5/8 " 3/4 " 4.5
4.5 5/8 " 3/4 "
2.5 3 3.5 4 5 6 7 8
3/4 " 1 3.5
1 or over 2.5 2.5 3 4 5 6 7 1 or over
3/4 " 1
V. FINISH.
Finish. 1 1 . The finished material shall be free from injurious defects
and shall have a workmanhke finish.
VI. MARKING.
Marking. 12. The name or brand of the manufacturer and the melt
number shall be legibly stamped or rolled on all finished material,
except that rivet and lattice bars and other small sections shall,
when loaded for shipment, be properly separated and marked
for identification. The identification marks shall be legibly
stamped on the end of each pin and roller. The melt number
shall be legibly marked, by stamping if practicable, on each
test specimen.
VII. INvSPECTION AND REJECTION.
Inspection. 13. The inspector representing the purchaser shall have
free entry, at all times while work on the contract of the pur-
chaser is being performed, to all parts of the manufacturer's
works which concern the manufacture of the material ordered.
The manufacturer shall afford the inspector, free of cost, all
reasonable facilities to satisfy him that the material is being
Serial Designation: A 9-16. 79
STANDARD SPECIFICATIONS
FOR
I. MANUFACTURE.
Process. 2. The steel shall be made by the open-hearth process.
6. (a) The material shall conform to the following require- Tension Tests.
ments as to tensile properties:
I
( Parallel Section\ |
About 2 '
ki - 16"\ ■
- I i<About'8"--
Fig. 1.
11
i
S i >si
>
0 0 5 5 1 0> a
0 0
> a
0
a
0
> a
p
Under 5 5 3 5.5 3 6 3 7 3
Under 5
5 to 7.5 excl. 4.5 3t3 5.5 3 6 3 5 to 7.5 excl.
5 3
4 3 4.5 3 3 5.5 3 6 3 7 3 8 3
7.5 " 10 "
3.5 2.5 3 5v 3 5
4.5 3 5.5 3 6 3 7 3 8 3 9 3 7.5 " 10 "
ri " 12.5 "
10 " 12.5 "
12.5 " 15 " 3 2.5'3,5 2.5 4 3 4.5 3 5 3 5.5 3 6 3 7 3 8 3
1
2.5 2.5i3 3.5
12.5 " 15 "
15 " 17.5 " 2.5 2.514 3 4.5 3 5 3 3 6 3 7 3
2.5 2.5 4 5.5 15 " 17.5 "
2.5 2 2.5 2.5 3 3 4.5 3 5 3 5.5 3 6 3
17.5 " 20 "
3J,
3.5 4.5 17.5 " 20 "
2.5
20 " 25 " 2 2 2.5 2 2.5 3 2.5 3.5 2.5 4 3 3 5 3 5.5 3
2.5 20 " 25 "
2 2 2 2 2.5 2 2.5 2.5 3 3.5 3 4 3 3 5 3
25 " 30 " 2.5 3 '4.5
2.5 2.5 2,5
30 " 40 "
2 2 2 2 2 2 2 3 3.5 3 4 3 25 " 30
30 - " 40
'■
"
2.5 2.5 2.5
40 or over 2 '2 [2 2 2 2 2 2 ' 2.5 3 3.5 3 40 or over
4.5
Note. — The weight per square foot of individual plates shall not vary from the ordered weight by more
than li times the amount given in this table.
'The term "lot" applied to Tabic I means all of the plates of each group width and
group weight.
2 The term "lot" applied to Table II means all of the plates of each group width aiid
group thickness,
84 Specifications for Structural Steel for Locomotives.
V. FINISH.
Finish. 12. The finished material shall be free from injurious defects
and shall have a workmanlike finish.
VI. MARKING.
Marking. 13. The name or brand of the manufacturer and the melt
number shall be legibly stamped or rolled on all finished material,
except that small sections shall, when loaded for shipment, be
properly separated and marked for identification. The melt
number shall be legibly marked, by stamping if practicable, on
each test specimen.
VII. INSPECTION AND REJECTION.
STANDARD SPECIFICATIONS
FOR
I See Section 7.
\Para//e/5ecf/o/7] \
]*i---/^bouf 3' ^\not less than 9'Y\
•I ■<3"-->
k- About Id"l' -'
Fig. L
less than 1 sq. in. in section, and bars, except rivet rods, less
than \ sq. in. in section, need not be subjected to a tension
test.
(6) If any test specimen shows defective machining or
develops flaws, it may be discarded and another specimen
substituted.
(c) If the percentage of elongation of any tension test
specimen is less than that specified in Section 6 (a) and any
part of the fracture is outside the middle third of the gage
length, as indicated by scribe scratches marked on the specimen
before testing, a re test shall be allowed.
Serl4l Designation: A 11-16. 89
•s,
Table I. — Permissible Variations of Plates•a Ordered to Weight.
Pbriussiblb Varutions in Averaoe Weights per Square
Foot of Plates for Widths Given,
Expressed in Percentages of Ordered Weights.
Weight,
Ordered
Ordered 48 in.,
to 60 to 72 to 84 to 96 to
108 108 to 120 to 1 132 in.
in., 120
Weight, Under 60 72 in., in.,
84 in., 96 in., 132 in.. or LB. per sq. ft.
lb. peb bq. ft. 48 in. excl. excl. excl. 1 excl. excl. excl.
1
excl. ] over.
(5
i
O
1 o 1 > 1 o 1 o>
O
i
o
a
o>
a
11 a
Under 5 5 3 5.53 6 33 7
|6 3
Under 5
5 to 7.5 excl. 4.5 3 5 3 5.5 3
2.5*3
Note. — The weight per square foot of individual plates shall not vary from the ordered weight by more
than \\ times the amount given in tbia table.
V. FINISH.
Finish. 12. The finished material shall be free from injurious
defects and shall have a workmanlike finish.
VI. MARKING.
Marking. 13. The name or brand of the manufacturer and the melt
number shall be legibly rolled or stamped on all finished material,
except that rivet bars and other small sections shall, when loaded
for shipment, be properly separated and marked for identifica-
tion. The melt number shall be legibly marked, by stamping
if practicable, on each test specimen.
STANDARD SPECIFICATIONS
FOR
I. MANUFACTURE.
Process. 1. The Steel shall be made by the open-hearth process.
II. CHEMICAL PROPERTIES AND TESTS.
Chemical 2. The Steel shall conform to the following requirements
omposjtion. ^^ ^^ chemical composition:
r>u t- <f Acid
Phosphorus _ . not
.. over
.. 0.06 per ., cent
^ \ Basic " " 0.04 "
Sulfur " " 0.05 "
Ladle 3. An analysis of each melt of steel shall be made by the
n yses. manufacturer to determine the percentages of carbon, man-
ganese, phosphorus and sulfur. This analysis shall be made
from a test ingot taken during the pouring of the melt. The
> Note. — The requirements for castings for ships have been especially provided for in
the Standard Specifications for Steel Castings (Serial Designation: A 27). adopted by the
American Society for Testing Materials (see pp. 200-205).
(92)
Serial Designation: A 12-16. 93
5. (a) The material shall conform to the following require- Tension Tests,
ments as to tensile properties:
^)
I Parallel 5ection\
f\notle55fl7an9y\
'^—
Aboul-2 '
Ik-■About'8"-18"
....^"^
V
Fig. 1.
Number of Tests. 9. {a) One tension and one bend test shall be made from
each melt; except that if material from one melt differs | in. or
more in thickness, one tension and one bend test shall be made
from both the thickest and the thinnest material rolled.
{h) If any test specimen shows defective machining or
develops flaws, it may be discarded and another specimen
substituted.
(c) If the percentage of elongation of any tension test
specimen is less than that specified in Section 5 (a) and any part
of the fracture is outside the middle third of the gage length,
as indicated by scribe scratches marked on the specimen before
testing, a retest shall be allowed'.
Serial Designation: A 12-16. 95
10. The cross-section or weight of each piece of steel shall not Permissible
vary' more than 2.5 per cent from that specified; except in the ^"^^'°"^'
case of sheared plates, which shall be covered by the following
permissible variations. One cubic inch of rolled steel is assumed
to weigh 0.2833 lb.
(a) When Ordered to Weight per Square Foot: The weight
of each lot^ in each shipment shall not vary from the weight
ordered more than the amount given in Table I.
o>
i 6i 15 1 1 i 6 1 > 1 a
0 0
> T3 si
6 a
5 3 5.53 6 3 7 3 si Under 5
4.5 t3 5.5 3 6 3
3 5 '3
7.5 " 10 "
4 3 4.53 5 3 5.5 3 6 3 7 3 8 3
111 " 12.5 " 3.5 2.5 4 3 4.5 3 5 3 3 6 3 7 3 8 3 9 3 7.5 " 10 "
4.5 5.5 10 " 12.5 "
5.5 3(3 6
12.5 " 15 " 3
2.5J3.5I2.5 4 3
2.5
3 5 3 3 7 3 8 t33
12.5 " 15 "
2.5 2.5 3 2.5
15 " 17.5 " 3.5 i
3 4.5 3 5 3 5.5 3 6 3 7 3
2.5 2.5 15 " 17.5 "
17.5 " 20 " 2.5 2 2.5 2.5 3 3.5 4 3 4.5 3 4.5
5 3 5.5 3 6 3
2.5 2.5 17.5 " 20 "
20 " 25 " 2 2 2.52 2.5 3 2.5 3.5 4 3 3 5 3 5.5 3
4.5 20- " 25 '•
2.5
25 " 30 " 2 2 2 2 2.5 2 2.5 3 2.5 3.5 3 4 3 3 5 3
2.5 2.5 25 " 30 "
30 " 40 " 2 2 2 2 2 2 2 2.5 3 2.5 3.5 3 i 3 4.5
2.5 2.5 3 30 " 40 "
40 or over 2 2 2 2 2 2 2 2 2 2.5 3 2.5 3.5 3 4
3 J40 or over
Note. — The weight per square foot of individual plates shall not vary from the ordered weight by more
than IJ times the amount given in thia table.
3/4 *• 1
V. FINISH.
Finish. n. The finished material shall be free from injurious
defects and shall have a workmanlike finish.
VI. MARKING.
Marking. 12. The name or brand of the manufacturer and the melt
number shall be legibly rolled or stamped on all finished material.
The melt number shall be legibly stamped on each test specimen.
VII. INSPECTION AND REJECTION.
Inspection. 13. The inspector representing the purchaser shall have
free entry, at all times while work on the contract of the purchaser
is being performed, to all parts of the manufacturer's works
which concern the manufacture of the material ordered. The
manufacturer shall afford the inspector, free of cost, all reasonable
facihties to satisfy him that the material is being furnished in
accordance with these specifications. All tests (except check
analyses) and inspection shall be made at the place of manu-
facture prior to shipment, unless otherwise specified, and shall
be so conducted as not to interfere unnecessarily with the opera-
tion of the works.
Serial Designation: A 12 - 16. 97
STANDARD SPECIFICATIONS
FOR
vary more than 0.01 in. from that specified; the diameter of bars *"* '*'°^*
100 Specifications for Rivet Steel for Ships.
over 1 in. to and including 2 in. in diameter shall not vary more
than ^ in. under rior more than yj in. over that specified.
V. FINISH.
Finish. 11, The finished bars shall be free from injurious defects
and shall have a workmanlike finish.
VI. MARKING.
Marking. 12. Rivet bars shall, when loaded for shipment, be prop-
erly separated and marked with the name or brand of the manu-
facturer and the melt number for identification. The melt
number shall be legibly marked on each test specimen.
Fig. 1. Fig 2.
19. The rivet head shall flatten, while hot, to a diameter Flattening Tests.
2| times the diameter of the shank, as shown in Fig. 2, without
cracking at the edges.
20. (a) When required in accordance with Section 17, Number of Tests,
one tension test shall be made from each size in each lot of rivets
offered for inspection.
(b) Three bend and three flattening tests shall be made
from each size in each lot of rivets offered for inspection, each of
which shall conform to the requirements specified..
STANDARD SPECIFICATIONS
FOR
I. MANUFACTURE.
Ladle
Analyses. 4. An analysis of each melt of steel shall be made by the
manufacturer to determine the percentages of the elements
specified in Section 3. This analysis shall be made from a test
ingot taken during the pouring of the melt. The chemical
composition thus determined shall be reported to the purchaser
or his representative, and shall conform to the requirements
specified in Section 3.
Check 5. An analysis may be made by the purchaser from a
Analyses.
finished bar representing each melt. The chemical composition
thus determined shall confonn to the requirements specified
in Section 3.
V. MARKING.
Marking. 8. The bars shall, when loaded for shipment, be properly
separated and marked with the name or brand of the manufac-
turer and the melt number for identification.
STANDARD SPECIFICATIONS
FOR
I. MANUFACTURE.
IV. FINISH.
7. The finished bars shall be free from injurious defects Finish,
and shall have a workmanlike finish.
V. MARKING.
8. The bars shall, when loaded for shipment, be properly Marking,
separated and marked with the name or brand of the manu-
facturer and the melt number for identification.
lOS Specifications for Spring Steel.
STANDARD SPECIFICATIONS
FOR
I. MANUFACTURE.
2. The steel may be made by the open-hearth, crucible or process,
electric process.
II. CHEMICAL PROPERTIES AND TESTS.
3. The steel shall conform to the following requirements as chemical
to chemical compos ition: Composition.
(109)
110 Specifications for Spring Steel.
Ladle
4. An analysis of each melt of steel shall be made by the
Analyses.
manufacturer to determine the percentages of the elements
specified in Section 3. This analysis shall be made from a test
ingot taken during the pouring of the melt. The chemical
composition thus determined shall be reported to the purchaser
or his representative, and shall conform to the requirements
specified in Section 3.
Check 5. An analysis may be made by the purchaser from a
Analyses.
finished bar representing each melt. The chemical composition
thus determined shall conform to the requirements specified in
Section 3.
V. MARKING.
STANDARD SPECIFICATIONS
FOR
I. manufacture.
Process. 2. The steel may be made by the open-hearth, crucible or
electric process.
II. CHEMICAL PROPERTIES AND TESTS.
Chemical 3. The stecl shall conform to the following requirements
Compositioa as to chemical composition:
(112)
Serial Designation: A 60- 16. 113
V. MARKING.
8. The bars shall, when loaded for shipment, be properly Marking,
separated and marked with the name or brand of the manti-
facturer and the melt number for identification.
STANDARD SPECIFICATIONS
FOR
8M
Is 11 ?§ ss
»-«co coc s
IM <rJ W (M C^ '
OO
oo
00 1^
OO
OO
^-oc
5 ■^ ScO
IrH OO
iC-^ CO c^
C^ C^(M (M*
lO
OO lO »o
ooo
§1
,00 OOOO
;oo oooo
Q >ooo oo oo
>oco oo
ooo
Z >»oo O OiO
O
cm
• O Oi CO t^ CO to -^
a oooo
OOOO
oooo
o»ooo lO
oo to to
ooo
Qi
lOCOCO-^
o
O oooo
CD to O to
oooc=>
to to O O
oo
O to
OO
CO to
t^
CO to
^H
OO
C4 tn
tO^H
C4
(Mi-H^O OOS
13 850
oo
lOOO oooo t* t*
14 900
IHIOO t~to
300
10 o • • • « • •
450
10 880 13 270
11500
CO to
oot^
9
t^ CO
9050
11800
10 100
11500
-I55 «■ H2 ss
oooo
- ■' '^So 7080
oooo t^ t^
« S
ooo
COO-^
coeoeo
12
to CO t-H 04
o w CO CO CO (M
W CO
,to
.to
0000*0
oitn»-<t»
T!<T}tT*fCO
t^COC^CO
■<a*c^oco
COCOCOOI
t^ClOJ
cot/^co
C^C^C4
op<j
«»:
.oo oooo oooo
"C-lOO tOO'-tt-- C005C0O
(X.
C^CqcqC^ r^
en
Q
.OOO- oooo ooo
o ;COtOOO oo tH "^J* t^ CO i-H O
OOtOO
r^ i-H t- CO CO
ca to c^ o>
tOCOi-H(-^ WCOtJ^CO Cs*
Cq <N N ^-t
o too
OCO^-HCO h-OO'-'
oa)o»
1-H to
oo
t>.cO
*C»0000 1-H to
Serial Designation: A 61-16. 121
STANDARD SPECIFICATIONS
FOR
(122)
Serial Designation: A 62-16. 123
II. WORKMANSHIP.
Number of Tests. 5. (a) From each lot of springs which has met the require-
ments of Section 4, the purchaser or his representative may
select for physical tests at least 25 per cent, to be tested in
accordance with the "compression" method of Section 6 —
or if specified, in accordance with the "release" method of Sec-
tion—7 and the appendix.
(b) If any of the springs representing a lot fail to meet the
requirements as to physical properties specified in Section
6 or Section 7 as required, but at least half of the springs repre-
senting alot do meet these requirements, each spring of the lot
shall be tested and those which meet the requirements shall be
accepted. If more than half of the springs representing a lot
fail to meet the requirements specified in Section 6 or Section 7
as required, the lot represented will be rejected.
Physical Tests : 6. When the "compression" method is to be used, the
M'th'^r^*°° properties
necessary tospecified in Paragraphs
conform (a), (b) andof (c),
to the requirements the modified
appendix,if
shall be determined, in the order specified. The spring shall
not be rapped or otherwise disturbed during the test. The ends
of half-elliptic springs shall be supported on roller or swing
bearings.
Serial Designation: A 62-16. 125
(a) Free Height. — The free height is the height of the spring
after a test load of 1| times the specified working load has been
applied and fully released.
(6) Loaded Height and Loaded Length. — The loaded height
and loaded length are respectively the height and length when
the specified working load is applied. The load shall be appHed
gradually and in such a way that the specified working load
shall not be exceeded. If it is exceeded, the load shall be
released to not more than one-half the specified working load
and then increased to the specified working load. The loaded
height shall not be less, but may be f in. more than that specified.
The loaded length shall not vary more than \ in. from that
specified.
(c) Permanent Set. — The permanent set is the difference, if
any, between the free height and the height after the test load
of 1^ times the specified working load has again been appHed and
fully released. The follo\ving two requirements shall be met:
(1) The pennanent set shall not exceed ^2 iri-5
(2) If there is any permanent set not exceeding -^ in.
the difference between the free height and the height after
the test load of 1| times the specified working load has
been applied and fully released two additional times, shall
not be greater than the permanent set first measured.
7. When the "release" method is specified, the properties Physical Tests:
specified in Paragraphs (a), (b) and (c), modified if necessary ® ®*^® ^* °
to conform to the requirements of the appendix, shall be deter-
mined in the order specified. The spring shall not be rapped
or otherwise disturbed during the test. The ends of half-elliptic
springs shall be supported on roller or swing bearings.
(a) Free Height. — The free height is the height of the spring
after a test load of If times the specified working load has been
appHed and fully released.
(b) Loaded Height and Loaded Length. — The loaded height
and loaded length are respectively the height and length when a
test load of 1| times the specified working load has been applied
and is slowly released to the specified working load. If released
to less than the specified working load, the load shall again be
raised to 1^ times the specified working load and then released
126 Specifications for Elliptical Railway Springs.
IV. MARKING.
Marking. 8. (a) The name or brand of the manufacturer, the year
and month of manufacture, and if specified, the purchaser's
class number, shall be legibly stamped on each spring at a place
not detrimental to the life or service of the spring.
(b) Any stamping by the inspector shall be so placed as not
to be detrimental to the fife or service of the spring.
2>L
20 150 265
22 136 241
24 125 345
377 497
221 581
26 115 204 319 460
427
28 107 296 625 760
190
30 100 177 277 479 707 896
32 166 398
374 509
543 665
34 259 351 452
156 244 840
36 14S 230
218 332 429 5G0
625 748
791
38 140 314 560 708
298 407 531
40 133 208 673
42 126 198 388 606 561
44 189 284 612
640
272 870 443
462
483 585
46
48 • 180 260
249 364
339 425 538
50 239 409
52 313
325 499
518
64
56 302
380
394 481
58 366
465
60
450
354 -
the tests specified in Sections 6 or 7 shall be made, using instead
of the "specified working load" the load which corresponds to a
fiber stress of 75,000 lb. per sq.in.,as determined by Equation (l).
Table to Facilitate Calculations.
127,500 lb. per sq. in. These are the maximum allowable test
loads, and shall not be exceeded in any tests.
The loads are given per inch of effective width of spring.
The effective width of spring is understood to mean the width
of the individual plate multiplied by the number of plates as
defined in Section 14. Consequently the total load in pounds
for any spring is found by multiplying the value from Table I
by the product of the width of plate into the number of plates.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A,
AFFILIATED WITH THE
STANDARD SPECIFICATIONS
FOR
Elon(;ation in 8 in.,
1 400 000a 1 300 OOpg t200 00Qc 1 250 000a 1 125 000a 1 000 OOQa
min., per cent
Tens. str. Tens. atr. Tens. str. ' Tens. str. J Tens. str. Tens. str.
o See Section 9.
Bend-Test Requirements.
11. (a) Tension and bend test specimens for plain and Test Specimens,
deformed bars shall be taken from the finished bars, and shall
be of the full thickness or diameter of bars as rolled; except
that the specimens for deformed bars may be machined for
a length of at least 9 in., if deemed necessary by the manufac-
turer to obtain uniform cross-section.
(b) Tension and bend test specimens for cold-twisted bars
shall be taken from the finished bars, without further treatment;
except as specified in Section 2 (b).
12. (a) One tension and one bend test shall be made from Number of Tests
each melt of open-hearth steel, and from each melt, or lot of
ten tons, of Bessemer steel; except that if material from one
melt differs f in. or more in thickness or diameter, one tfension
and one bend test shall be made from both the thickest and the
thinnest material rolled.
(b) If any test specimen shows defective machining or
develops flaws, it may be discarded and another specimen
substituted.
134 Specifications for Billet-Steel Reinforcement Bars.
STANDARD SPECIFICATIONS
FOR
4. (a) The bars shall conform to the following minimum Tension Tests,
requirements as to tensile properties:
80 000 80 000
Yield point, lb per sq. in 50 000 50 000
1 200 000 1 000 000
Tens. Btr. Tens. str.
Explanatory Note: d =the diameter of pin about which the specimen is bent;
t =the thickness or diameter of the specimen.
Test Specimens. 7. (a) Tension and bend test specimens for plain and de-
formed bars shall be taken from the finished bars, and shall be
of the full thickness or diameter of bars as rolled; except that
the specimens for deformed bars may be machined for a length
of at least 9 in., if deemed necessary by the manufacturer to
obtain uniform cross-section.
(b) Tension and bend test specimens for hot-twisted bars
shall be taken from the finished bars, without further treatment.
Number of Tests. 8. (a) One tension and one bend test shall be made from
each lot of ten tons or less of each size of bar rolled from rails
varying not more than 10 lb. per yd. in nominal weight.
(6) If any test specimen shows defective machining or
develops flaws, it may be discarded and another specimen
substituted.
(c) If the percentage of elongation of any tension test
specimen is less than that specified in Section 4 (a) and any part
of the fracture is outside the middle third of the gage length,
as indicated by scribe scratches marked on the specimen before
testing, a retest shall be allowed-
Serial Designation: A 16-14. 137
III. PERMISSIBLE VARIATIONS IN WEIGHT.
9. The weight of any lot of bars shall not vary more than Permissible
5 per cent from the theoretical weight of that lot. Variations.
IV. FINISH.
10. The finished bars shall be free from injurious defects Finish,
and shall have a workmanlike finish.
STANDARD SPECIFICATIONS
FOR
Finish. manner as not to cause laps when the billets are properly
forged.
10. The billets shall be free from injurious defects and
shall have a workmanlike finish.
IV. MARKING.
Marking. 11. The melt number shall be legibly stamped on each bil-
let 6in. or over in thickness: and the top end of all "top cut"
billets of such sizes shall be hot-stamped with the letter "T"
and such ends criss-crossed with green paint. The melt number
shall be legibly stamped on billets of smaller section when speci-
fied.
V. INSPECTION AND REJECTION.
Inspection. 12. (o) The inspector representing the purchaser shall
have free entry, at all times while work on the contract of the
purchaser is being performed, to all parts of the manufacturer's
works which concern the manufacture of the billets ordered.
The manufacturer shall afford the inspector, free of cost, all
reasonable facilities to satisfy him that the billets are being
furnished in accordance with these specifications. Tests and
inspection at the place of manufacture shall be made prior to
shipment.
(b) The purchaser may make the tests to govern the accept-
ance or rejection of the billets in his own laboratory or elsewhere.
Such tests, however, shall be made at the expense of the pur-
chaser.
(c) All tests and inspection shall be so conducted as not to
interfere unnecessarily with the operation of the works.
Rejection. 13. (o) Unlcss Otherwise specified, any rejections based on
tests made in accordance with Section 12 (b) shall be reported
within five working days from the receipt of samples.
(b) Billets which show injurious defects while being
finished by the purchaser will be rejected, and the manufacturer
shall be notified.
Rehearing. 14. Samples tested in accordance with Section 12 (b),
which represent rejected billets, shall be preserved for two
weeks from the date of the test report. In case of dissatisfaction
with the results of the tests, the manufacturer may make claim
for a rehearing within that time.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
AFFILIATED WITH THE
STANDARD SPECIFICATIONS
FOR
Classes.
Elements Considered.
A. M.
B,C,D,E,F,G. H,I. K, L.
Elongation in 2
in., min., per Reduction
Area, min.,of
Tensile Elastic
min.,
Strength,
min., Limit, cent.
Class. Size. per cent.
lb. per lb. per
Inverse Not Inverse Not
sq. in. Ratio. under
sq. in. Ratio.
under
For Forcings whose Maximum Outside Diameter oh Thickness is not over 10 in.
WHEN Solid, and not over 20 in. when Bored.
Up to 4side
in.diameter
in out-or
thickness, 2-in. 2 100 000 20.5 4 000 000
max. wall 90 000 ,55 000 Tens. str. Tens. str.
Over 4 to 7 in. in i
outside diam-
eter or thick- I
G ness, 35-in. max. 2 000 000 3 800^000
, wall 85 000 50 000 20.5 Tens. str. 39
Tens. str.
Quenched
AND Over 7 to 10 in. in
Tempered.
outside diam- | I
eter or thick-
ness, 5-in. max. 1 900 OOP 3 600 OOP
wall 85 000 50 000 -Tens. str. 19.5 37
Tens. str.
Outside diameter
or thickness not
over 20 in., 5 to 3 400 OOP
8-in. wall 19
82 500 48 000 | Tens. Btr.
1 800 OOP Tens. str.
Outside diameter 4P
or over-all
thickness not 2 OOP OOP 3 600 000
over 12 in 80 000 50 000 22 36
H Tens. str. Tens. str.
Nickel Outside diameter
Steel,
or over-all 38
Annealed. thickness over
12 to 20 in., in-
clusive 80 000 : 50 000
Tens. str.
L900000 Tens. str.
21 3 400 OPO
For Forcings whose Maximum Outside Diameter or Thickness is not over 10 in.
WHEN Solid, and not over 20 in. when Bored.
Up to 4side
in.diameter
in out- 2P
or
2 200 000 4 500
thickness, 2-in.
max. wall 100 OOP 70 000 Tens.
Tens. str. PPP
Over 4 to 7 in. in
outside diam- 2P
I eter or thick-
2 100 OOP 4 300 000
Nickel max. ness,
wall3j-in. 100 OOP 65 PPO Tens. str.
Steel, Tens. str.
Over 7 to IP in. in
Quenched
and outside diam- 20
Tempered. eter or thick-
ness, 5-in. max. ! 2 000 000 4 100 000
waU 9PP00 60 OPO
Tens. str. Tens. str.
Outside diameter 20
or thickness not j
over 2P in., 5 to 1 1 900 PPO 3 900 POO
8-in. wall 85 PPO 55 000 41
Tens. str.
I I Tens. str.
Serial Designation: A 18-16. 147
Minimum. 50
Up to 2 in. in outside diameter
or thickness, 1-in. max. wall. 125 000 105 000
Over 2 to 4 in. in outside diame- 16
ter or thickness, 2-in. max. wall 115 000 95 000 16 45
45
Allot Over 4 to 7 in. in outside diame-
Steel, ter or thickness, Sj-in. max.
wall 110 000 85 000 16
Quenched
AND 18
TEdPERBD. Over 7 to 10 in. in outside diam-
eter or thickness, 5-in. max.
wall 100 000 75 000 45
18
Outside diameter or thicknesf
not over 20 in.. 5 to K-in. wall 100 000 70 000 45
148 Speclfications for Steel Forgings.
STANDARD SPECIFICATIONS
FOR
Basis of
Purchase. 1. When used for forgings for locomotives, these speci-
fications cover quenched-and-tempered carbon-steel driving
axles, engine and trailing-truck axles, main and side rods, straps,
crank pins and piston rods.
I. MANUFACTURE.
Process. 2. The steel may be made by the open-hearth or any other
process approved by the purchaser.
Discard. 3. A Sufficient discard shall be made -from each ingot to
secure freedom from injurious piping and undue segregation.
Prolongations
for Tests.
4. For tcst purposcs, a prolongation shall be left on each
forging, unless otherwise specified by the purchaser.
Boring. 5. (a) Unless otherwise specified by the purchaser, all
forgings over 7 in. in diameter shall be bored, and all axles,
shafts and similar forgings shall be rough-turned all over. The
boring and rough turning shall be done before quenching.
(b) If boring is specified, the diameter of the hole shall
(150)
Serial Designation: A 19-16. 151
fhan^'., tik-
J^_ iy
^
Note '■- The GageLength, Parallel Porlions and Filleh shall be asShown,
bui ihe Ends may be of any Form which will Fil fhe Holders of
fhe Testing Machine.
Fig. 1.
V. MARKING.
18. Identification marks shall be legibly stamped on each Marking,
forging and on each test specimen. The purchaser shall indicate
the location of such identification marks.
5... 900
1 •' 3 "
5i. 2 in. 1200
1ft.
1 " 8 " 1700
6... 2
" 2 "
61. 2 2 500
" 9 "
-1
7. 3 ' 3 500
" 5 " h 4 700
4
" 3 "
6 000
8 5
8:V 6 " 1 '■ 7 500
" 2 "
9. . 7 ■' 3 " 9000
1 '•
7 "
S 2 " 0 " 10 000
10 oi 10 11000
2 ^' G "
10.\ 11 "■• 0 •' 12 000
13 7 •' 3 " 1 "
13 000
11
" 5 " 3 " S "
11?.
7 " 14 000
1.5 4 ■'
17 " 43 "•• 1 6 "
12
1 5 " 15 000
3 "
3 "
6 '•
■'
receive an impact proof test on an M.C.B. 10drop-test machine, 7 " 4
•■
S " 6 "
with supports 3 ft. apart, two blows being
11" •' struck with a tup
weighing 1640 or 2240 lb. The former 12 company requires that 9 " "
1
• For more detailed information concerning these metVftsds of proof testing, see Report
"
of Committee A-1 on Standard Specifications for Steel. Appendix 8IV. " Report on Proof
Tests of Finished Forgings," Proceedings, Am. Soc. for Test. Mats., Vol. XIV, Part II, p. 120
(1914).
(157)
158 Specifications for Quenched- and-Tempered Forcings.
STANDARD SPECIFICATIONS
FOR
22
20
1 800 000 2800 000
Not over 8 in ' 80 000 0.5 tens. Btr. 33
Tens. str. Tens. Btr.
1 725 000 2 640 000
Over 8 to 12 in., inclusive 80 000 0.5 tens, str, 19
18 30
Tens. str. Tens. str.
1 650 000 2400000
Over 12 to 20 in., inclusive 80 000 0.5 tens. str. 28
Tens. Btr. Tens. Btr.
Serial Designation: A 20- 16. 161
> be asShown,
Nofe ■■- The Gage length, Parallel Porh'onS and Fillets 1shall
but the Ends may be of any Form which will Fit the Holders of
the Testing Machine.
Fig. 1.
V. MARKING.
Marking. 15. Identification marks shall be legibly stamped on each
forging and on each test specimen. The purchaser shall indicate
the location of such identification marks.
Serial Designation: A 20-16. 163
STANDARD SPECIFICATIONS
FOR
I. MANUFACTURE.
Proceti. 2. The steel may be made by the open-hearth or any other
process approved by the purchaser.
(164)
Serial Designation: A 63 - 16. 165
Tension Tests. 10. (a) The forgings shall conform to the requirements as
to tensile properties specified in Table I.
(b) The classification by size of the forging shall be deter-
mined by the specified diameter or thickness which governs the
size of the prolongation from which the test specimen is taken.
(c) The elastic limit called for by these specifications shall
be determined by an extensometer reading to 0.0002 in. The
extensometer shall be attached to the specimen at the gage
marks and not to the shoulders of the specimen nor to any part
of the testing machine. When the specimen is in place and the
extensometer attached, the testing machme shall be operated so
as to increase the load on the specimen at a uniform rate. The
observer shall watch the elongation of the spechnen as shown by
the extensometer and shall note, for this determination, the load
at which the rate of elongation shows a sudden increase. The
Serial Designation: A 63 - 16. 167
Tensile
Strength, Elastic I Elongation Reduction
Clasp. Size. Limit, min., in 2 in., min. of Area, min.,
lb. per. sq. in. lb. per sq. in. per cent.
20 per cent.
Up to 2 in. in outside diameter
or thickness, 1-in. max. wall. . 95 000-115 000 70000 50
v —^
-lai
N-
Note '■- The GageLength, Pqfallel Portions and Fillets shall beasStiown,
but the Ends may be of any Form which will Fit the Holders of
the Testing Machine.
Fig. 1.
'for information relative to proof tests of finished for^ngs, see Appendix, pp. 171-172.
Serial Designation: A 63 - 16. 169
14. (a) One tension and, if specified by the purchaserj one Number of Test
bend test shall be made from each tempering charge. If more
than one quenching charge is represented in a tempering charge,
one tension and, if specified, one bend test shall be made from
each quenching charge. If more than one melt is represented
in a quenching charge, one tension and, if specified, one bend
test shall be made from each melt.
(b) If more than one class of forgings by size is represented
in any lot, one tension and, if specified, one bend test from a
forging of each class by size shall be made as specified in Sec-
tions 10, 11 and 13.
(c) If any test specimen shows defective machining or
develops flaws, it may be discarded and another specimen sub-
stituted.
(d) If the percentage of elongation of any tension test speci-
men is less than that specified in Section 10 (a) and any part
of the fracture is more than f in. from the center of the gage
length, as indicated by scribe scratches marked on the speci-
men before testing, a retest shall be allowed.
15. {a) If the results of the physical tests of any test lot Retests.
do not conform to the requirements specified, the manufacturer
may retemper or requench and temper such lot, but not more
than three additional times unless authorized by the purchaser,
and retests shall be made as specified in Section 14.
(b) If the fracture of any tension test specimen shows over
15 per cent crystallin, a second test shall be made. If the
fracture of the second specimen shows over 15 per cent crystal-
lin, the forgings represented by such specimen shall be retem-
pered or requenched and tempered. The fracture shall be
considered crystallin if the crystals which it contains are so
large that the cleavage planes or sides of these cr}^stals are easily
visible to the eye.
IV. WORKMANSHIP AND FINISH.
16. The forgings shall conform to the sizes and shapes Workmanship,
specified by the purchaser. Axles, shafts and similar forgings,
unless otherwise specified, shall be rough- turned all over with
an allowance of | in. on the surface for finishing. In centering,
60-deg. centers with clearance drilled for points shall be used.
170 Specifications for Quenched-and-Tempered Forcings.
Finish. 17. The forgings shall be free from injurious defects and
shall have a workmanlike finish.
V. MARKING.
Marking. 18. Identification marks shall be legibly stamped on each
forging and on each test specimen. The purchaser shall indi-
cate the location of such identification marks.
0 ft. 11 in.
4
5 p. 1 '"Tt.li,
700
900
."*"'"
1 " 3 "
1ft. 2ii 1. 1200
5| 1 " 8 "
6 1700
2 " 2 " 1 " 7 ' 2 500
«l 2 ■' 9 "
2 " 0 '
7
3 500
3 " 5 "
^i
2 " 6 ' 4 700
8
,,.,.. 3 " 1 ' 6000
5 " 1 " 3 " 8 '
'h 6 " 2 "
5 '■ 3
4 " 6 '
7 500
9
7 '• 3 " 9000
«l 8 " 7 "
10 000
10 6 " 3 ' 11000
10 " 0 " 12 000
lOl 7 " 4 '
11 " 7 " 8 '• 6 '
11 13 000
13 " 5 " 14 000
114 119 "" 101 '
15 " 3 "
12 j 15 000
17 " 4 " 12 " 8 '
Works Co. require that axles, shafts and similar forgings shall
receive an impact proof test on an M.C.B. drop-test machine,
with supports 3 ft. apart, two blows being struck with a tup
' For more detailed information concerning these methods of proof testing, see Report
of Committee A-1 on Standard Specifications for Steel, Appendix IV, "Report on Proof
Tests of Finished Forgings," Proceedings, Am. Soc. Test. Mats., Vol. XIV, Part II, p. 120
(1914).
(171)
172 Specifications for Quenched-and-Tempered Forcings.
STANDARD SPECIFICATIONS
FOR
I. MANUFACTURE.
4 3 1640 24
26 6
4 3
8
1640
1640
5
6
3 1640 31 5 8
"A 3
3
1640
1640
34
43
5
5
3 1640 43 7 6
3 1640 43 8
V. MARKING.
10. Identification marks shall be legibly stamped on each Marking,
axle. The purchaser shall indicate the location of such identifi-
cation marks.
STANDARD SPECIFICATIONS
FOR
I. MANUFACTURE.
i SCl
- 2 Gage Length - - - H
Note ■- The Gage Length, Parallel Portions and Fillets shall be asShown,
but the Ends may be of any Form which will 1Fit^the Holders of
the Testing Machine.
Fig. 1.
STANDARD SPECIFICATIONS
FOR
I. MANUFACTURE.
III. MATING.
6. The wheels shall be mated as to tape sizes and shipped in Mating,
pairs.
Flange.
Flange.
(a) Height |
(6) Thickness 16
lin. 1
(c) Radius of Throat 16
Rm.
(d) Thickness, from Inner Edge to Intersection of Throat and Tread
1
(f) Width 8
- in.
(/) Maximum Departure of any Circle on Back Face from Plane
J.
(fl) Maximum Departure of Tread from Rotundity
Plate.
A-
(k) Thickness, Variation foi each J in. of thickness
1^-
Hub. Limited by
(J) 1. Diameter
wall thickness.
• 2. Minimum Thickness of Wall, for Bore 7 in. or under
3. Minimum Thickness of Wall, for Bore over 7 in
If in.
4. Maximum Variation in Tliickness of Wall in any One Wheel
(m) Length 4 in,
(n) Depression below Front Face of Rim 8 '"•
(o) Projection beyond Back Face of Rim 8 '"•
Bore.
(If not specified, Rough Bore shall be i in. less than Finished Bore.)
(p) Diameter of Rough Bore A- in
(q) Maximum Depth of Black Spots in Rough Bore within 2 in. of End of
16 fin.
Bore 1
Note. — The letter used for each dimension in this table and in Fig. 1 is the same as that of the paragraph
of Section 7 covering that dimension.
Serial Designation: A 57-16. 183
^
Base Line
Rim.
(d) Thickness of Rim. — The rim may vary in thickness, but
the variation less than that specified shall not exceed y& in. The
thickness of rim shall be measured from the inner edge of the
rim to a base line drawn from the intersection of the throat
radius and the tread, parallel to the axis of the wheel.
(e) Width of Rim. — The width of rim shall not vary more
than I in. from that specified.
(f) Plane. — The wheels shall be gaged with a ring gage
placed concentric with and perpendicular to the axis of the
wheel. For all points on the back face of the rim equidistant
from the center, the variation from the plane of the gage when
so placed shall not exceed ye in.
(g) Rotundity. — The tread shall be gaged with a ring gage,
and the opening between the tread and this gage at any point
shall not exceed ye in.
(h) Block Marks on Tread. — Block marks shall not exceed
•^ in. in height.
(i) Tape Sizes. — The wheels shall not vary more than
9 tapes over nor more than 5 tapes under the size specified.
(j) Limit-of-Wear Groove. — When a limit-of-wear groove is
specified, its location shall not vary more than | in. from that
specified, and its distance from the inner edge of the rim shall
not at any point be less than f in.
Plate.
(k) Thickness of Plate. — The plate may vary in thickness,
but the variation less than that specified shall not exceed ^ in.
for each | in. in the thickness of the plate.
Hub.
(/) Diameter of Hub. — The diameter of hub may vary,
but the thickness of wall of the finished bored hub shall not be
less than 1| in. at any point for bores 7 in. or under in diame-.
ter, nor less than If in. for bores over 7 in. in diameter, unless
otherwise specified. The thickness of wall of the hub shall not
vary more than | in. at any two points on the same wheel.
(m) Length of Hub.— The length of hub shall not vary more
than I in. from that specified.
Serial Designation: A 57-16. 185
V. FINISH.
8. (a) The wheels shall be free from injurious defects and Finish,
shall have a workmanlike finish.
(b) Wheels shall not be oftered for inspection if covered
with paint, rust, or any other substance to such an extent as
to hide defects.
VI. MARKING.
9. (a) The name or brand of the manufacturer, date, and Marking,
serial number shall be legibly stamped on each wheel in such
a way that the wheel may be readily identified.
(b) The tape size shall be legibly marked on each wheel.
k---7-o"-^---
I ' "MS 2-<fi"---^--?r-*l
I ^ Brass
Brass
lempered
Spring Steel
2!' ^'Rivets
STANDARD SPECIFICATIONS
FOR
WROUGHT SOLID CARBON-STEEL WHEELS FOR
ELECTRIC RAILWAY SERVICE.
Dimensions.
Flanoe. 1 1 1
(a) Height ig^ '°' 16 32
1 1
(6) Thickness 1^ '°' 16 32
32
1 1
(c) Radius of Throat 1^ '"• 16 32
Rim. 32 32
id) Thickness, from Inner Edge to Intersection of Throat and Tread 1 in. 16
1 1
le) Width I in. 16
1
( / ) Maximum Departure of any Circle on Back Face from Plane. . . -^w
1
(g) Maximum Departure of Tread from Rotundity yg 64
32
1
(A) Maximum Height of Block Marks on Tread -^ 64
(i) Tape Sizes:
1. For Treads under 3 in. in Width 6
2. For Treads 3 in. or over in Width 9
(j) Limit^of-Wear Groove: Maximum Departure from Specified
Position Yg : 16
Plate. ,
1 1
(k) Thickness, Variation for each J in. of Thickness
HnB. 32 3 ;„ 32
(/) 1. Diameter ]
2. Minimum Thickness of Wall, for Bore 6 in. or under 1 in.iin.
lin.
3. Minimum Thickness of Wall, for Bore over 6 in 1 j in-
Flange.
Plate.
Hub.
(/) Diameter of Hub. — The diameter of hub shall not be
less, but may be f in. more than that specified. The thickness of
wall of the finished bored hub shall not be less than 1 in. at any
point for bores 6 in. or under in diameter, nor less than Ij in.
for bores over 6 in. in diameter, unless otherwise specified. The
thickness of wall of the hub shall not vary more than | in. at
any two points on the same wheel.
{m) Length of Hub. — The length of hub shall not var}- more
than I in. from that specified.
(a) Projection of Hub. — The projection of the hub beyond
the back face of the rim shall not vary more than yg- in. from
that specified.
Bore.
V. FINISH.
10. {a) The wheels shall be free from injurious defects and Finish,
shall have a workmanlike finish.
{b) Wheels shall not be offered for inspection if covered
with paint, rust or any other substance to such an extent as to
hide defects.
194 Specifications for Wheels for Electric Service.
VI. MARKING.
Marking. 1 1 . (tf) The name or brand of the manufacturer, date, and
serial number, shall be legibly stamped on each wheel in such a
way that the wheel may be readily identified.
(b) The tape size shall be legibly marked on each wheel.
STANDARD SPECIFICATIONS
FOR
STEEL TIRES.
I. MANUFACTURE.
d 'k--
1
^ "\
i T 1
[<— 2 Gage Length-
IV, MATING.
10. The tires shaU be grouped as to outside diameters and Mating,
shipped in sets.
V. PERMISSIBLE VARIATIONS IN DIMENSIONS.
11. Tires may be furnished with all surfaces as rolled, and Permissible
shall conform to the dimensions specified within the following Sanations,
permissible variations:
(a) Height of Flange. — The height of flange shall not vary
more than ^ in. from that specified.
198 Specifications for Steel Tires.
able facilities to satisfy- him that the tires are being furnished in
accordance with these specifications. All tests (except check
analyses) and inspection shall be made at the place of manufac-
ture prior to shipment, unless otherwise specified, and shall be
so conducted as not to interfere unnecessarily with the operation
of the works.
15. (a) Unless otherwise specified, any rejection based on Rejection.
tests made in accordance with Section 5 shall be reported within
five working days from the receipt of samples.
(b) Tires which show injurious defects while being finished
by the purchaser will be rejected, and the manufacturer shall
be notified.
16. Samples tested in accordance with Section 5, which Rehearing,
represent rejected tires, shall be preserved for two weeks .from
the date of the test report. In case of dissatisfaction with the
results of the tests, the manufacturer may make claim for a
rehearing within that time.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
AFFILIATED WITH THE
STANDARD SPECIFICATIONS
FOR
STEEL CASTINGS.
dr
\
r1
•
i
-
kLength
\<-—2"Ga^e — >\
Note ■— The Gage Length, Parallel Portions and Fillets shall be as Shown,
but the Ends may be of any Form which will Fil the Holders of
the Testing Machine.
Fig. 1.
STANDARD SPECIFICATIONS
FOR
I. MANUFACTURE.
Process. L The Steel shall be made by the open-hearth process.
II. CHEMICAL PROPERTIES AND TESTS.
Chemical 2. The steel shall conform to the following requirements
Composition, ^g ^q chemical composition:
Carbon 0.08 - 0.18 percent
Manganese 0.30-0.50 "
Phosphorus not over 0 . 04 "
Sulfur " " 0.045
Check 3. (a) Analyses of two tubes in each lot of 250 or less may
An yses. ^^ made by the purchaser. The chemical composition thus
determined shall conform to the requirements specified in
Section 2. Drillings for anal}'ses shall l^e taken from several
points around each tube.
(b) If the analysis of only one tube does not conform to
the requirements specified, analyses of two additional tubes
(206)
Serial Designation: A 28-16. 207
from the same lot shall be made, each of which shall conform
to the requirements specified.
III. PHYSICAL PROPERTIES AND TESTS.
4. (a) For all tubes except superheater pipes, a test specimen Flange Tests,
not less than 4 in. in length shall have a flange turned over at
right angles to the body of the tube, without showing cracks or
flaws. This flange, as measured from the outside of the tube,
shall be f in. wide for tubes 2| in. or under in outside diameter,
and I in. wide for tubes over 2^ in. in outside diameter.
(b) In making the flange test, it is recommended that the
flaring tool and die block shown in Fig. 1 be used.
Position
after Using .■Position
i afterilsing
Flaring Too/:,_ ) Flatter.
<CQO
1.
^ — I ±
5. (a) For all tubes except superheater pipes, a test speci- Flattening Tests,
men 4 in. in length shall stand flattening or hamm.ering until
the inside of the walls are in contact, without cracking at the
edges or elsewhere. For lap- welded tubes, care shall be taken
that the weld is not located at the point of maximum bending.
(6) For superheater pipes, a test specimen 4 in. in length
shall stand flattening by pressure or hammering until the distance
between the inside of the walls is equal to twice the thickness
of the material, without cracking at the edges or elsewhere. -
6. (a) For all tubes except superheater pipes, a test speci- Crush Tests,
men 2\ in. in length shafl stand crushing longitudinally until
the outside folds are in contact, without showing cracks or flaws.
{h) For superheater pipes, a test specimen 2\ in. in length
shall stand crushing longitudinally down to \\ in., without
showing cracks or flaws.
208 Specifications for Locomotive Boiler Tubes.
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210 Specifications for Locoaiotr-e Boiler Tubes.
VI. MARKING
STANDARD SPECIFICATIONS
FOR
I. MANUFACTURE.
Check 3. (a) Analyses of two tubes in each lot of 250 steel tubes
Analyses.
or less may be made by the purchaser. The chemical composi-
tion thus determined shall conform to the requirements specified
in Section 2. Drillings for analyses shall be taken from several
points around each tube.
(b) If the analysis of only one tube does not conform to
the requirements specified, analyses of two additional tubes
from the same lot shall be made, each of which shall conform
to the requirements specified.
of 800 lb. per sq. in. Lap-welded tubes shall be struck near
both ends, while under pressure, with a 2-lb. hand hammer or
the equivalent.
7. A cross-section of charcoal-iron tube may be turned or Etch Tests for
ground to a perfectly true surface, polished free from dirt or Charcoai-iron
cracks, and etched until the soft parts are sufficiently dissolved
for the iron tube to show a decided ridged surface, with the weld
very distinct, while a steel tube would show a homogeneous
surface.
8. (a) All test specimens shall be taken from tubes before Test Specimens.
being cut to finished lengths and shall be smooth on the ends
and free from burrs.
(6) All specimens shall be tested cold.
9. One flange and one flattening test shall be made from Number of Tests,
each of two tubes in each lot of 250 or less. Each tube shall
be subjected to the hydrostatic test.
10. If the results of the physical tests of only one tube Retests.
from any lot do not conform to the requirements specified in
Sections 4 or 5, retests of two additional tubes from the same
lot shall be made, each of which shall conform to the require-
ments specified.
'A solution of two parts water, one part concentrated hydrochloric acid, and one part
concentrated sulfuric acid is recommended for the etch test.
214 Specificatioxs for Statioxary Boiler Tubes.
Finish. 12. The finished tubes shall be free from injurious defects
and shall have a workmanlike finish. They shall be practically
free from kinks, bends and buckles.
V. MARKING.
Marking. 13. The name or brand of the manufacturer, the material
from which it is made, whether steel or charcoal iron, and
"Tested at 1000 lb." for tubes under 5 in. in diameter, and
"Tested at 800 lb." for tubes 5 in. or over in diameter, shall
be legibly stenciled on each tube.
STANDARD SPECIFICATIONS
FOR
I. manufacture.
Definition of
Terms. 3. Iron Scrap. — This term applies only to foreign or bought
scrap and does not include local mill products, free from foreign
or bought scrap.
II. PHYSICAL PROPERTIES AND TESTS.
Tension Tests.
4. (a) The material shall conform to the following mini-
mum requirements as to tensile properties:
Wrought Iron. Steel.
Tensile strength, lb. per sq. in 45 000 50 000
Yield point, " " 24 000 30 000
Elongation in 8 in., per cent 12 18
700 700
70O 700
700 700
700
700
700 700
700
700
700 1000 1500 2500
5.. 4. 1000
1000
1800
1800
13. The weight of the pipe shall not vary more than 5 Permissible
per cent from that specified in Section 12 (a). Variations.
IV. WORKMANSHIP AND FINISH.
14. (a) For pipe 1^ in. or under, the outside diameter, at Workmanship,
any point, shall not vary more than ^ in. over nor more than
-^ in. under the standard. For pipe 2 to 6 in., inclusive, the
outside diameter shall not \'ar3' more than 1 per cent over nor
218 Specifications for Welded Steel and Iron Pipe.
1.050 0.85
14
2.17
1.47
1.315
1.68
2.28
1.660 1.13
li- 3.00
lt-2i 1.900
2.73
3.63
2... 2.375 3.68
2.875 5.02
3i 8 7.66
5.82 10.25
8 3.500
4.000 7.62 12.51
8 9 20
4... 8 4.500 10.89 14.98
8 5.000 12.64 17.61
20.78
6... 8 5.563 14.81 28.57
8 6.625
19.19
STANDARD SPECIFICATIONS
FOR
Elastic Limit. 10. The elastic limit called for by these specifications
shall be determined by an extensometer reading to 0.0002 in.
The extensometer shall be attached to the specimen at the gage
marks and not to the shoulders of the specimen nor to any part
of the testing machine. When the specimen is in place and the
extensometer attached, the testing machine shall be operated so
as to increase the load on the specimen at a uniform rate. The
observer shall watch the elongation of the specimen as shown by
the extensometer and shall note, for this determination, the
load at which the rate of elongation shows a sudden increase.
The extensometer shall then be removed from the specimen,
and the test continued to determine the tensile strength.
! Parallel Section 1
Y^-"- About 3' not less than 9"]'
1 >^'
"
2
Abou
I k- 'a"--^ '
■About 18"
t
Fig. 1.
Bend Tests. 1 1 . The bend test shall be made cold.
Test Specimens. 12. (a) Tension and bend test specimens shall be taken
from the rolled or forged material; except that in the case of
irregularly shaped forgings, they may be taken from a full-size
prolongation. Specimens shall not be annealed or otherwise
treated, except as specified in Paragraph (6).
(6) Tension and bend test specimens for material which is
to be annealed or otherwise treated before use shall be cut, for
rolled material, from properly annealed or similarly treated short
lengths of the full section of the piece, and for forged material
from the treated forgings.
(c) Tension and bend test specimens for plates and shapes
shall be of the full thickness of material as rolled; and may be
223
Serial Designation: A 29-16.
^ 1 f
not less „
2i"--- 1\y
^ 1
k--
i
. A
thickness, one tension and one bend test shall be made from
both the thickest and the thinnest material.
(b) If any test specimen shows defective machining or
develops flaws, it may be discarded; in which case the manu-
facturer and the purchaser or his representative shall agree upon
the selection of another specimen in its stead.
(c) If the percentage of elongation of any tension test
specimen is less than that specified and any part of the fracture
is more than f in. from the center of the gage length of a 2-in.
specimen or is outside the middle third of the gage length of an
8-in. specimen, as indicated by scribe scratches marked on the
specimen before testing, a retest shall be allowed.
IV. FINISH.
Finish. 14. The material shall be free from injurious defects and shall
have a workmanlike finish.
ScBEw Stock.
As required for the chemical and physical properties. See Standard Specifications for
Steel Castings (Serial Designation: A 27).
All values are expressed in per cent.
0.15 0.10-0.20 0.60 0.45-0.75 0.04 0.04 3.00 2.75-3.25 0.80 0.60-0.95
0.35 0.30-0.40
0.50 0.45-0.55
a In these three grades the specified percentages of manganese and silicon may be either of
the following: manganese, 0.35 desired (permissible range, 0.25-0.50) and silicon, not over 0.20;
or manganese, 0.70 desired (permissible range, 0.60-0.80) and silicon, 0.15-0.50.
All values are expressed in per cent.
0.18
0.20 0.15-0.25 0.65
" "
0 50-0.80 0.04 0.04 "
0.95
0 80-1.10
•'■I '• 0.15
0.25 0.20-0.30
" " " "
0.30 0 25-0.35 " " " " • "
0.35 0.30-0.40
" " " •'
0.40 0.35-0.45
" " " •
0.45
0.50
0.40-0.50 " " " "
0.95
0 45-0 55
0.90-1.05 0.35 0.20-0.45 0.03 0.03 '
All values are expressed in per cent.
Not Not
Permissible Desired. Permissible
sired. Range. Range. Over Range.
De- Over
Desired. Permissible
0.50 0.45-0.55 0.70 0.60-0.80 0.045 1.95
1.65 1.80-2.10 ."
0.60 0.55-0.65 0.60 0.50-0.70 0.045O 1.50-1.80
0.045
STANDARD SPECIFICATIONS
FOR
6. (a) The material shall conform to the following require- Tension Tests,
ments as to tensile properties:
Flange. Firbbox.
Tensile strength, lb. per sq. in 55 000 - 65 000 52 000 - 62 000
Yield point, min., " " 0.5 tens. str. 0.5 tens. str.
„, ^-
Elongation m• 8o in.,
• min.,per
• cent.* . 1 500 000 1 500 000
I ^1
( Parallel Section\ \
.v?.-.^^
About 2 '
ki - I i<-About'8"--\
18"
Fig. L
cavities due to gas bubbles in the ingot. One side of each fracture
shall be examined and the lengths of the seams and cavities
determined, a pocket lens being used if necessary.
Test specimens. 10. (a) Tension test specimens shall be taken longitudinally
from the bottom of the finished rolled material, and bend test
specimens shall be taken transversely from the middle of the
top of the finished rolled material. The longitudinal test speci-
mens shall be taken in the direction of the longitudinal axis of
the ingot, and the transverse test specimens at right angles
to that axis.
(6) Tension and bend test specimens shall be of the full
thickness of material as rolled, and shall be nachined to the form
and dimensions shown in Fig. 1 ; except that bend test speci-
mens may be machined with both edges parallel.
231
Serial Designation: A 30 - 16.
11. {a) One tension and one bend test shall be made from Number of Tei
each plate as rolled.
(b) If any test specimen shows defective machining or
develops flaws, it may he discarded and another specimen
substituted.
(c) If the percentage of elongation of any tension test
specimen is less than that specified in Section 6 (a) and any part
of the fracture is outside the middle third of the gage length,
as indicated by scribe scratches marked on the specimen before
testing, a retest shall be allowed.
1 8 to 3/16 e; icl. 8 9 10 12
10 1/8 to 3/16 excl.
1
7 12 19
3 16 '■ 1/4 8 1 9
3/16 " 1/4 "
1'4 " 5/16 6 7 8 9 10 10 14 16
5 6 7 8 9 12 12 17 1/4 " 5/16 "
5 16 " 3/8
13 5/16 " 3/8 "
3 8 " 7/16 4.5 5 6 7 8 9 10 12 15
14
4.5 5 . 3/8 " 7/16 "
7 16 " 1/2 4 5 6 7 8 9 10
. 7/16 " 1/2 "
3.5 4 4.5 6 7 11
1'2 " 5/8 8 9
4.5 1/2 " 5/8 "
5/8 " 3/4 3 3.5 4 5 6 7 8 9
2.5 4.5
3 3.5 4 5 6 7 8 5/8 ".3/4 "
3/4 " 1
2.5 2.5 3.5
1 or over 3 4 4.5 5 6 7 1 or over
3/4 " 1
'The term "lot" applied to Table I means all of the plates of each group viridth and
RTOup thickness
232 Specifications for Boiler and Firebox Steel.
V. FINISH.
Finish.
13. The finished material shall be free from injurious defects
and shall have a workmanlike finish.
VI. MARKING.
Marking. 14. (a) The name or brand of the manufacturer, melt or
slab number, grade, and lowest tensile strength for its grade
specified in Section 6 (a) , shall be legibly stamped on each plate.
The melt or slab number shall be legibly stamped on each test
specimen.
(b) When specified on the order, plates shall be match-
marked as defined in Paragraph (c) so that the test specimens
representing them may be identified. When more than one
plate is sheared from a single slab or ingot, each shall be match-
marked so that they may all be identified with the test specimen
representing them.
(c) Each match mark shall consist of two o\'er-lapping
circles each not less than 1^ in. in diameter, placed upon the
shear lines, and made by separate impressions of a single-circle
steel die.
(d) Match-marked coupons shall match ^^dth the sheets
represented and only those which match properly shall be
accepted.
VII. INSPECTION AND REJECTION.
Inspection. 15. The inspector representing the purchaser shall have free
entry, at all times while work on the contract of the purchaser is
being performed, to all parts of the manufacturer's works which
concern the manufacture of the material ordered. The manu-
facturer shall afford the inspector, free of cost, all reasonable
facilities to satisfy him that the material is being furnished in
accordance with these specifications. All tests (except check
analyses) and inspection shall be made at the place of manu-
facture prior to shipment, unless otherwise specified, and shall
be so conducted as not to interfere unnecessarily with the
operation of the works.
Rejection. 16. (a) Unless otherwise specified, any rejection based on
tests made in accordance with Section 5 shall be reported within
five working days from the receipt of samples.
Serml Designation: A 30-16. 233
STANDARD SPECIFICATIONS
FOR
VI. MARKING.
Marking. 12. Rivet bars shall, when loaded for shipment, be properly
separated and marked with the name or brand of the manu-
facturer and the melt number for identification. The melt
number shall be legibly marked on each test specimen.
Fig. 1. Fig. 2.
19. (a) When specified, one tension test shall be made from Number of Tests.
each size in each lot of rivets offered for inspection.
(6) Three bend and three flattening tests shall be made
from each size in each lot of rivets offered for inspection, each
of which shall conform to the requirements specified.
STANDARD SPECIFICATIONS
FOR
I. MANUFACTURE.
2. The steel shall be made by the Bessemer process, and Process,
shall be cold-rolled or cold-drawn or turned to size.
Test Samples. 4. Samples for analysis shall be taken by machining off the
entire cross-section of the bar, or by driUing parallel to the axis
of the bar at any point midway between the center and surface
with a drill not under ^ nor over f in. in diameter. Samples
shall be clean, free from oil, uniformly fine and well mixed.
IV. FINISH.
Finish. 6. The material shall be free from injurious defects and shall
have a bright smooth surface.
STANDARD SPECIFICATIONS
FOR
I. MANUFACTURE.
2. The steel shall be made by the open-hearth process, and Process,
shall be cold-rolled or cold-drawn or turned to size.
(241)
242 Specifications for Cold-Drawn Open-hearth Steel.
Test Samples. 4. Samples for analysis shall be taken by machining off the
entire cross-section of the bar, or by drilKng parallel to the axis
of the bar at any point midway between the center and surface
with a drill not under ^ nor over f in. in diameter. Samples
shall be clean, free from oil, uniformly fine and well mixed.
Permissible Variations.
Ecceiitiitiiy.
Diameter. Over-size. Under-size.
STANDARD TESTS
FOR
Core Loss.
the direction of rolling, made up into four equal bundles, two con-
taining material parallel and two containing material at right
angles to the direction of rolling, and finally built into the four
sides of a square with butt joints and opposite sides consisting of
material cut in the same manner. No insulation other than the
natural scale of the material (except in the case of scale-free
material) shall be used between laminations, but the corner
joints shall be separated by tough paper 0.01 cm. (0.004 in.)
thick.
The magnetizing winding shall consist of four solenoids sur-
rounding the four sides of the magnetic circuit and joined in series.
A secondary coil shall be used for energizing the voltmeter and the
potential coil of the wattmeter.
These solenoids shall be wound on a form of any non-
magnetic non-conducting material of the following dimensions:
Inside cross-section 4 by 4 cm.
Thickness of wall ■. . not over 0.3 cm.
Winding length 42 cm.
T TT
—
Fig. 1.
■
i..
Fig. 2.
The wattmeter gives the power consumed in the iron and the
secondary circuit. The loss in the secondary circuit is given in
terms of the total resistance and voltage. Subtracting this
correction term from the total power gives the net power con-
sumed in the steel as hysteresis and eddy-current loss. Divid-
ing this value by ten gives the core loss in watts per kilogram.
Sampling. — The core-loss " material shall be cut from two
or more sheets taken at random from the shipment. The strips
should be distributed symmetrically over the sheet, as nearly
as may be practicable. For example, see Figs. 1 and 2.
It is recommended that a test sample shall represent not
more than 5000 kg. (11,000 lb.).
246 Tests for Magnetic Properties of Iron and Steel.
Normal Induction.
The normal magnetic induction is the induction produced by
a magnetizing force in a given piece of magnetic material which
has been previously demagnetized and then subjected to many
reversals of the given magnetizing force.
Both the induction B and the magnetizing force H shall be
expressed in terms of the c. g. s. electromagnetic unit (gauss).
Sheet Metal. — The standard normal induction data for sheet
material shall consist of the magnetizing forces corresponding to
inductions of 2000, 4000, 6000, 8000, 10,000, 12,000, 14,000,
16,000, 18,000, 20,000 gausses, or such as may be obtained with-
out exceeding a magnetizing force of 200 gausses.
The following details are to be observed:
Serial Designation: A 34-14. 247
STANDARD METHODS
FOR
CHEMICAL ANALYSIS OF PLAIN CARBON STEEL.
DETERMINATION OF CARBON
BY THE
DIRECT-COMBUSTION METHOD.
Apparatus.
/.'/'/<'//y/>/'//y/'/////w.^/////////'//////////'/A///^/y////////////////^^^
wash out M, and after the contents of the flask have been thor-
oughly agitated by shaking, the excess of acid is titrated against
the standard alkali, usmg 3 drops of the methyl-orange indicator.
Notes.
The operation of filtering can be carried out very rapidly after a little
practice.
Glass wool should on no account be used as a substitute for the quartz,
on account of the probability of errors arising from its attack by the alkali
or acid.
It is well to wash out the rubber tubes connected to the Meyer tube
with a little water each day before beginning work.
DETERMINATION OF CARBON
BY THE
COLORIMETRIC METHOD.
(Routine.)
Solution Required.
Nitric Acid. — Mix 1000 cc. of nitric acid, sp. gr. 1.42, and
1200 cc. of distiUed water.
Method.
In a small Erlenmeyer flask or test tube, dissolve 0.2 to
0.5 g. of steel, depending on the carbon content of the sample, in
5 to 20 cc. of the nitric acid. Boil gently until the solution is
complete and the liquid is clear. Cool and compare with a solu-
tion of a standard steel treated under like conditions.
Note.
In order to obtain reliable results by this method the standard steel
should be of the same kind, of approximately the same chemical composition,
and in the same physical condition as the sample steel. The carbon content
of the standard steel is determined by the direct combustion method.
SERLA.L Designation: A 33-14. 257
DETERMINATION OF MANGANESE
BY THE
BISMUTHATE METHOD.
Solutions Required.
Nitric Acid. — Mix 500 cc. of nitric acid, sp. gr. 1.42, and
1500 cc. of distilled water.
Nitric Acid for Washing. — Mix 30 cc. of nitric acid, sp. gr.
1.42, and 970 cc. of distilled water.
Stock Sodium Arsoiite. —^To 15 g. of arsenious oxide (AS2O3)
in a 300-cc. Erlenmeyer flask, add 45 g. of sodium carbonate
and 150 cc. of distilled water. Heat the flask and contents on a
water bath until the arsenious oxide is dissolved, cool the solu-
tion and make up to 1000 cc. with distilled water.
Standard Sodium Arsenite. — Dilute 300 cc. of stock-sodium-
arsenite solution to 1000 cc. with distilled water and titrate
against potassium-permanganate solution (about N/IO), which
has been standardized by using Bureau of Standards sodium
oxalate.^ Titrate 10-cc. portions of the permanganate solution,
to each of which have been added 50-cc. portions of the nitric
acid. A clear green color free from brownish or purplish tints
will be found a satisfactory and reproducible end-point. Adjust
the solution so that 1 cc. is equivalent to 0.10 per cent of man-
ganese, on the basis of a 1-g. sample.
The factor Na2C204— > Mn = 0.16397 (using the 1913
atomic weights).
Method.
DETERMINATION OF MANGANESE
BY THE
PERSULFATE METHOD.
(Routine.)
Solutions Required.
Nitric Acid. — Mix 1000 cc. of nitric acid, sp. gr. 1.42, and
1200 cc. of distilled water.
Silver Nitrate. — Dissolve 1.33 g. of silver nitrate in 1000 cc.
of distilled water.
Stock Sodium Arsenite. — To 15 g. of arsenious oxide (AS2O3)
in a 300-cc. Erlenmeyer flask, add 45 g. of sodium carbonate and
150 cc. of distilled water. Heat the flask and contents on a
water bath until the arsenious oxide is dissolved, cool the solution
and make up to 1000 cc. with distilled water.
Standard Sodium Arsenite. — Dilute a sufficient quantity of
stock-sodium-arsenite solution with distilled water, and stand-
ardize against a steel of known manganese content, as deter-
mined by the bismuthate method. This solution should be of
such strength that each cubic centimeter will be equivalent to
0.10 per cent of manganese on the basis of the weight of sample
taken.
Serial Designation: A 33-14. 259
Method.
In a small Erlenmeyer jflask or large test tube, dissolve 0.1
to 0.3 g. of steel, depending on the manganese content of the
sample, in 15 cc. of the nitric acid. Boil gently until the solution
is complete and the Hquid is clear. Add 15 cc. silver-nitrate
solution and 1 g. of ammonium persulfate, and continue heat-
ing the solution for ^ minute after the oxidation begins and
bubbles rise freely. Cool in running water and complete the
determination by either of the following procedures:
(a) Colorimetric. — Compare the color of the solution with
that of a standard steel treated under like conditions.
{h) Titration. — Titrate with standard-sodium-arsenite solu-
tion to the disappearance of the pink color, each cubic centimeter
required representing 0.10 per cent of manganese.
Notes.
In order to obtain reliable results by the colorimetric procedure, the
standard should be of the same kind and of approximately the same chemical
composition as the sample steel. The manganese content of the standard steel
is determined by the bismuthate method.
The ammonium persulfate should be kept in moistened condition by
small additions of distilled water at requix-ed intervals.
DETERMINATION OF PHOSPHORUS
BY THE
MOLYBDATE-MAGNESIA METHOD.
Solutions Required.
Nitric Acid. — Mix 1000 cc. of nitric acid, sp. gr. 1.42, and
1200 cc. of distilled water.
Nitric Acid for Washing. — Mix 20 cc. nitric acid, sp. gr.
1.42, and 1000 cc. of distilled water.
Potassium Permanganate. — Dissolve 25 g. of potassium per-
manganate in1000 cc. of distilled water.
260 Methods for Analysis of Carbon Steel.
DETERMINATION OF PHOSPHORUS
BY THE
ALKALIMETRIC METHOD.
(Routine.)
Solutions Required.
Nitric Acid. — Mix 1000 cc. of nitric acid, sp. gr. 1.42, and
1200 cc. of distilled water.
Nitric Acid for Washing. — Mix 20 cc. of nitric acid, sp. gr.
1.42, and 1000 cc. of distilled water.
Potassium Permanganate. — Dissolve 25 g. of potassium per-
manganate in1000 cc. of distilled water.
Ammonium Bisulfite. — Dissolve 30 g. of ammonium bisul-
fite in 1000 cc. of distilled water.
Afnmonium Molybdate.
Solution No. 1. — Place in a beaker 100 g. of 85-per-cent
molybdic acid, mix it thoroughly with 240 cc. of distilled water,
add 140 cc. of ammonium hydroxide, sp. gr. 0.90, filter and
add 60 cc. of nitric acid, sp. gr. 1.42.
Solution No. 2. — Mix 400 cc. of nitric acid, sp. gr. 1.42,
and 960 cc. of distilled water.
When the solutions are cold, add solution No. 1 to solution
No. 2, stirring constantly; then add 0.1 g. of ammonium phos
phate dissolved in 10 cc. of distilled water and let stand at
least 24 hours before using.
262 Methods for Analysis of Carbon Steel.
Notes.
The ammonium-molybdate solution should be kept in a cool place and
should always be filtered before using.
All distilled water used in titration should be freed from carbon dioxide
by boiling or otherwise.
Bureau of Standards Standard Steel No. 19(a) is recommended as a
suitable steel for standardization of the sodium-hydroxide solution.
DETERMINATION OF SULFUR
BY THE
OXIDATION METHOD.
Solution Required.
Barium Chloride. — Dissolve 100 g. of barium chloride in
1000 cc. of distilled water.
Method.
In a 400-cc. beaker dissolve 5 g. of the steel in a mixture of
40 cc. of nitric acid, sp. gr. 1.42, and 5 cc. of hydrochloric acid,
sp. gr. 1.20, add 0.5 g. of sodium carbonate and evaporate the
solution to dryness. Add 40 cc. of hydrochloric acid, sp. gr.
1 .20, evaporate to dryness and bake at a moderate heat. After
solution of the residue in 30 cc. of hydrochloric acid, sp. gr. 1.20,
and evaporation to sirupy consistency, add 2 to 4 cc. of hydro-
chloric acid, sp. gr. 1.20, and then 30 to 40 cc. of hot water.
Filter and wash with cold water, the final volume not exceeding
100 cc. To the cold filtrate add 10 cc. of the barium-chloride
solution. Let stand at least 24 hours, filter on a 9-cm. paper,
wash the precipitate first with a hot solution containing 10 cc.
of hydrochloric acid, sp. gr. 1.20, and 1 g. barium chloride to
the liter, until free from iron; and then with hot water till free
from chloride. Ignite and weigh as barium sulfate.
Keep the washings separate from the main filtrate and
evaporate them to recover any dissolved barium sulfate.
Note.
A blank determination on all reagents used should be made qnd thg
results corrected accordingly.
264 Methods for Analysis of Carbon Steel.
DETERMINATION OF SULFUR
BY THE
EVOLUTION-TITRATION METHOD.
(Routine.)
Apparatus.
Capacity
Iboz.
= 460cc.
""H---'-2i"----^
Solutions Required.
Dilute Hydrochloric Acid. — Mix 500 cc. of hydrochloric acid,
sp. gr. 1.20, and 500 cc. of distilled water.
Ammoniacal Cadmium Chloride. — Dissolve 10 g. of cadmium
chloride in 400 cc. of distilled water and add 600 cc. of ammo-
nium hydroxide, sp. gr. 0.90,
Serlal Designation: A 33 14. 265
DETERMINATION OF SILICON
BY THE
T^ITRO-SULFURIC METHOD.
Solutions Required.
Method.
Add cautiously 80 cc. of the nitro-sulfuric acid to 4.702 g of
steel, in a platinum or porcelain dish of 300-cc. capacity, cover
with a watch glass^ heat until the steel is dissolved and evaporate
slowly until copious fumes of sulfuric acid are evolved. Cool,
add 125 cc. of distilled water, heat with frequent stirring until all
salts are dissolved, add 5 cc. of hydrochloric acid, sp. gr. 1.20,
heat for 2 minutes, and filter on a 9-cm. paper. Wash the pre-
cipitate several times with hot water, then with hot, hydrochloric
acid and hot water alternately to complete the removal of iron
salts, and finally with hot water until free from acid. Transfer
the filter to a platinum crucible, burn off the paper carefully with
the crucible covered, finally igniting over a blast lamp or in a
muffle furnace at 1000° C. for at least 20 minutes; cool in a
desiccator and w^eigh. Add sufficient sulfuric acid, sp. gr. 1.84,
to moisten the silica and then a small amount of hydrofluoric
acid. Evaporate to dryness, ignite and weigh. The difference
in weights in milligrams divided by 100 equals the percentage
of siHcon.
Note.
A blank determination on all reagents used should be made and the
results corrected accordingly.
DETERMINATION OF SILICON
BY THE
SULFURIC-ACID METHOD.
(Optional.)
Solution Required.
Dilute Hydrochloric Acid. — Mix 100 cc. of hydrochloric acid,
sp. gr. 1.20, and 900 cc. of distilled water.
Method.
To 2.351 g. of steel, in a beaker of low form of 500-cc.
capacity, add 60 cc. of distilled water, and then cautiously
Serial Designation: A 33 - 14. ^67
15 cc. of sulfuric acid, sp. gr. 1.84. Cover with a watch glass,
heat until the steel is dissolved and evaporate until copious
fumes of sulfuric acid are evolved. Cool, add 100 cc. of dis-
tilled water and heat with frequent stirring until the salts are in
solution. Filter on a 9-cm. paper, wash the precipitate several
times with cold water, then with cold dilute hydrochloric acid
until free from iron, and finally with cold water until free from
acid. Ignite and weigh. Add sufficient sulfuric acid, sp. gr.
1.84, to moisten the siHca and then a small amount of hydro-
fluoric acid. Evaporate to dryness, ignite and weigh. The
difference in weights in milligrams divided by 50 equals the
percentage of silicon.
Note.
A blank determination on all reagents used should be made and the results
corrected accordingl}'.
DETERMINATION OF COPPER
Solutions Required.
Sulfuric Acid. — Mix 200 cc. of sulfuric acid sp. gr. X 1.84,
and 800 cc. of distilled water.
Potassium Ferrocyanide. — Dissolve 10 g. of potassium ferro-
cyanide in 100 cc. of distilled water.
Standard Copper Nitrate. — Dissolve 2 g. of purest electrol-
ytic copper in 20 cc. of nitric acid (l: l), and dilute to 1000 cc.
with distilled water. Each cubic centimeter is equivalent to
0.02 per cent of copper on the basis of a 10-g. sample.
Method.
In a 300-cc. beaker dissolve 10 g. of the steel in 75 cc. of
the sulfuric acid, and then add 150 cc. of distilled water. Heat
the solution and saturate with hydrogen sulfide, filter and
wash the precipitate free from iron with 1-per-cent sulfuric acid
containing hydrogen sulfide. Incinerate the paper with its
contents in a porcelain crucible and fuse with 0.5 g. of acid
268 Methods for Analysis of Carbon Steel.
DETERMINATION OF NICKEL
BY THE
Solutions Required.
Hydrochloric Acid. — IMix 500 cc. of hydrochloric acid, sp.
gr. 1.20, and 500 cc. of distilled water.
Dimethyl glyoxime. — Dissolve 1 g. of dimethylglyoxime in
100 cc. of 95-per-cent ethyl alcohol.
Method.
In a 1 50-cc. beaker dissolve 1 g. of the steel in 20 cc. of the
hydrochloric acid, and add about 2 cc. of nitric acid, sp. gr. 1.42,
to oxidize the iron. Filter the solution and add to the filtrate
Serial Designation: A 33-14. 269
6 g. of tartaric acid, and water till the volume is 300 cc. Make
the solution faintly ammoniacal, then faintly acid with the hydro-
chloric acid and heat nearly to boiling; add 20 cc. of the
dimethylglyoxime solution and then ammonium hydroxide, sp.
gr. 0.90, drop by drop till faintly alkaline, stirring vigorously.
After standing one hour, filter on a weighed Gooch crucible,
wash with hot water, dry at 110 to 120° C. and weigh. The
precipitate contains 20.31 per cent of nickel.
Notes.
In making dimethylglyoxime solution, methyl alcohol may be substituted
for ethyl alcohol.
The weight of sample taken should be varied according to the nickel
content.
DETERMINATION OF NICKEL
BY THE
(Routine.)
Solutions Required.
Hydrochloric Acid. — Mix 500 cc. of hydrochloric acid, sp.
gr. 1.20, and 500 cc. of distilled water.
Dimethylglyoxime. — Dissolve 1 g. of dimethylglyoxime in
100 cc. of 95-per-cent ethyl alcohol.
Silver Nitrate. — Dissolve 0.5 g. of silver nitrate in 1000 cc.
of distilled water.
Potassium Iodide. — Dissolve 20 g. of potassium iodide in
100 cc. of distilled water.
Standard Potassium Cyanide. — Dissolve 2.29 g. of potassium
cyanide in 1000 cc. of distilled water. Standardize this solution
by the procedure described below, against a steel of known
nickel content as determined by the gravimetric dimethyl-
glyoxime method, so that each cubic centimeter is equivalent to
0.05 per cent of nickel on the basis of a 1-g. sample (see notes).
270 Methods for Analysis of C-\rbon Steel.
Method.
In a 150-cc. beaker dissolve 1 g. of the steel in 20 cc. of the
hydrochloric acid, and add about 2 cc. of nitric acid, sp. gr. 1.42,
to oxidize the iron. Filter the solution and add to the filtrate
6 g. of tartaric acid, and water until the volume is 300 cc.
Make the solution faintly ammoniacal, then faintly acid wift
the hydrochloric acid, and cool thoroughly. Add 20 cc. of the
diniethylglyoxime solution and then ammonium hydroxide, sp.
gr. 0.90, drop by drop, till faintly alkaline, stirring vigorously.
After standing for a few minutes, filter on a Gooch crucible and
wash with hot water. Dissolve the precipitate on the filter with
10 to 20 cc. of nitric acid (hot), sp. gr. 1.42, added drop by drop,
and then wash 5 times with hot water, using suction. To the
solution in a 500-cc. beaker add 3 g. of ammonium persulfate
and boil for 5 minutes. Cool, make distinctly ammoniacal, add
10 cc. each of the silver-nitrate and potassium-iodide solutions,
and titrate with the standard-potassium-cyanide solution to a
faint turbidity.
Notes.
DETERMINATION OF CHROMIUM.
Solutions Required.
Hydrochloric Acid. — IMix 500 cc. of hydrochloric acid, sp.
gr. 1.20, and 500 cc. of distilled water.
Sodium Carbonate. — A saturated solution; approximately
60 g. of sodium carbonate and 100 cc. of distilled water,
Serial Designation: A 33-14. 271
STANDARD METHODS
FOR
NICKEL STEEL.
DETERMINATION OF CARBON.
See the Determination of Carbon in Plain Carbon Steel
by the Direct-Combustion Method.^
DETERMINATION OF MANGANESE.
See the Determination of Manganese in Plain Carbon Steel
by the Bismuthate Method. ^
See the Determination of Manganese in Plain Carbon Steel
by the Persulfate Method (Routine). ^
1 Standard Methods for Chemical Analysis of Plain Carbon St«el (Serial Designation :
A 33). p. 249.
(273)
274 Methods for Analysis of Alloy Steels.
DETERMINATION OF PHOSPHORUS.
See the Determination of Phosphorus in Plain Carbon Steel
by the Molybdate-Magnesia Method. ^
DETERMINATION OF SILICON.
See the Determination of Silicon in Plain Carbon Steel by
the Nitro-Sulfuric Method.^
Solutions Required.
Hydrochloric Acid. — ]Mix 600 cc. of hydrochloric acid, sp.
gr. 1.20, and 400 cc. of distilled water.
Nitric Acid. — Mix 1000 cc. of nitric acid, sp. gr. 1.42, and
1200 cc. of distilled water.
Potassium Iodide. — Dissolve 20 g. of potassium iodide in
1000 cc. of distilled water.
Silver Nitrate. — Dissolve 0.5 g. of silver nitrate in 1000 cc.
of distilled water.
Standard Potassium Cyanide. — Dissolve 4.589 g. of potas-
sium cyanide in 1000 cc. of distilled water. Standardize the
solution by the procedure described below, against a steel of
known nickel content as determined by the gravimetric dimethyl-
gloxime method, so that 1 cc. is equivalent to 0.10 per cent nickel
on the basis of a 1-g. sam.ple (see note).
Method.
CHROME-NICKEL STEEL.
DETERMINATION OF CARBON.
Solutions Required.
Sulfuric Acid. — Mix 200 cc. of sulfuric acid, sp. gr. 1.84,
and 800 cc. of distilled water.
Nitric Acid. — Mix 500 cc. of nitric acid, sp. gr. 1.42, and
1500 cc. of distilled water.
• Standard Methods for Chemical Analysis of Plain Carbon Steel (Serial Designation:
A 33). p. 249.
Serial Designation: A 55-15. 277
Nitric Acid for Washing. — Mix 30 cc. of nitric acid, sp. gr.
1.42, and 970 cc. of distilled water.
Sodium Carbonate. — A saturated solution; approximately
60 g. of sodium carbonate and 100 cc. of distilled water.
Zinc Oxide. — Twenty grams of zinc oxide (dry process)
suspended in 100 cc. of distilled water (see notes)
Stock Sodium Arsenite. — To 15 g. of arsenious oxide (AS2O3)
in a 300-cc. Erlenmeyer flask, add 45 g. of sodium carbonate
and 150 cc. of distilled water. Heat the flask and contents on
a water bath until the arsenious oxide is dissolved, cool the
solution and make up to 1000 cc. with distilled water.
Standard Sodium Arsenite. — ^Dilute 300 cc. of the stock-
sodium-arsenite solution to 1000 cc. with distilled water and
titrate against potassium-permanganate solution (about N/IO)
which has been standardized by using Bureau of Standards
sodium oxalate.^ Titrate 10-cc. portions of the permanganate
solution, to each of which have been added 50-cc. portions of
the nitric acid. A clear green color free from brownish or
purplish tints will be found a satisfactory and reproducible end-
point. Adjust the solution so that 1 cc. is equivalent to 0.10 per
cent of manganese on the basis of a 1-g. sample.
The factor Na2C204—>Mn = 0.1 6397 (using the 1913 atomic
weights).
Method.
(Routine.)
Solutions Required.
Nitric Acid. — Mix 500 cc. of nitric acid, sp. gr. 1.42, and
1500 cc. of distilled water.
Nitric Acid for Washing. — Mix 30 cc. of nitric acid, sp. gr.
1.42, and 970 cc. of distiUed water.
Stock Sodium Arsenite. — To 15 g. of arsenious oxide (AS2O3)
in a 300-cc. Erlenme3'er flask, add 45 g. of sodium carbonate
and 150 cc. of distilled water. Heat the flask and contents on
Serial Designation: A 55-15. 279
Notes
In the method, the preHminary treatment with sodium bismuthate has
been found by a number of investigators to be apparently unnecessary;
however, the available data to confirm this position are not sufficient to
warrant its omission.
In making the asbestos filter pad it is advisable to have a thin bed,
and as much surface as possible. This insures rapid filtration, and the
filter may be used until it becomes clogged with bismuthate.
The filtrate must be ice cold and perfectly clear, since any appreciable
rise of temperature aloove 0° C, or the least particle of bismuthate carried
through the filter will vitiate the results.
DETERMINATION OF PHOSPHORUS.
DETERMINATION OF SULFUR.
DETERMINATION OF SILICON.
FUSION METHOD.
Solutions Required.
Sulfuric Acid. — Mix 1000 cc. of sulfuric acid, sp. gr. 1.84,
and 3000 cc. of distilled water.
Sodium Carbonate. — A saturated solution; approximately
60 g. of sodium carbonate and 100 cc. of distilled water.
Magnesium Carbonate. — Ten grams of finely di\dded mag-
nesium carbonate suspended in 100 cc. of distilled water.
Barium Carbonate. — Ten grams of finely di\ided barium
carbonate suspended in 100 cc. of distilled water.
Nitric Acid. — Mix 1000 cc. of nitric acid, sp. gr. 1.42, and
1200 cc. of distilled water.
Potassium-Ferricyanide Indicator. — Dissolve 0.1 g. of potas-
sium ferricyanide in 50 cc. of distilled water (see notes).
Standard Potassium Bichromate. — Dissolve 5 g. of potassium
bichromate in 1000 cc. of distilled water, standardize against
pure ferrous ammonium sulfate, and adjust to tenth-normal.
Ferrous Sulfate. — Dissolve 25. g. of ferrous ammonium
sulfate in 900 cc. of distilled water and 100 cc. of sulfuric
acid (1 :1).
Method.
Notes.
The solution of the steel may be in hydrochloric acid, sp. gr. L20 or any
other desired strength, adjusting the amount of acid used to avoid a large
excess being present.
Barium-carbonate suspension may be substituted for the magnesium
carbonate suspension when hydrochloric acid is used as solvent.
All hydrogen peroxide must be destroyed by boiling before acidifying,
otherwise chromic acid will be reduced at this stage.
The insoluble residue remaining after extraction of the fusion should be
examined for chromium.
The potassium-ferricyanide indicator should be prepared fresh on the
day it is used.
The ferrous-sulfate solution should be standardized on the day it is
used.
In titrating with the ferrous-sulfate solution it is convenient to divide
the solution, roughly titrate one portion, add the other and finish carefully.
DETERMINATION OF CHROMIUM
BY THE
CHLORATE METHOD.
(Routine.)
Solutions Requlred.
Nitric Acid. — Mix 1000 cc. of nitric acid, sp. gr. 1.42, and
1200 cc. of distilled water.
Potassium-Ferricyanide Indicator. — Dissolve 0.1 g. of potas-
sium ferricyanide in 50 cc. of distilled water (see notes].
Serial Designation: A 55-15. 283
Method.
Notes.
DETERMINATION OF CHROMIUM
BY THE
(Optionai, Routine.)
Solutions Required.
Sulfuric Acid. — Mix 1000 cc. of sulfuric acid, sp. gr. 1.84,
and 3000 cc. of distilled water.
Nitric Acid.— Mix 1000 cc. of nitric acid, sp. gr. 1.42, and
1200 cc. of distilled water.
Potassium Permanganate.— Dissolve. 25 g. of potassium
permanganate in 1000 cc. of distilled water.
Standard Potassium Permanganate. — Dissolve 2 g. of potas-
sium permanganate in 1000 cc. of distilled water. Standardize
by using Bureau of Standards sodium oxalate.^ Adjust the
solution so that 1 cc. is equivalent to 0.10 per cent chromium
on the basis of a 1-g. sample.
The factor Na2C204—>Cr = 0.2584 (using the 1913 atomic
weights) .
Ferrous Sulfate. — Dissolve 25 g. of ferrous ammonium
sulfate in 900 cc. of distilled water and 100 cc. of sulfuric
acid (1 : l).
^Circular No. JfO, Bureau of Standards, Oct. 1, 1912.
Serial Designation: A 55 - 15. 285
Method.
DETERMINATION OF NICKEL.
See the Determination of Nickel in Plain Carbon Steel by
the Gravimetric Dimethylgloxime Method.^
VANADIUM STEEL.
DETERMINATION OF CARBON.
See the Determination of Carbon in Plain Carbon Steel by
the Direct- Combustion Method.^
DETERMINATION OF PHOSPHORUS
BY THE
Solutions Required.
Nitric Acid. — Mix 1000 cc. of nitric acid, sp. gr. 1.42, and
1200 cc. of distilled water.
Nitric Acid for Washing. — Mix 20 cc. of nitric acid, sp. gr.
1.42, and 1000 cc. of distilled water.
» Standard Methods for Chemical .Analysis of Plain Carbon Steel (Serial Designa-
tion: A 33), p. 249.
3 Page 276,
Serial Designation: A 55-15. 287
Method.
DETERMINATION OF .PHOSPHORUS
BY THE
Solutions Required.
Nitric Acid. — Mix 1000 cc. of nitric acid, sp. gr. 1.42, and
1200 cc. of distilled water.
Nitric Acid for Washing. — Mix 20 cc. of nitric acid, sp. gr.
1.42, and 1000 cc, of distilled water.
Potassium Permanganate. — Dissolve 25 g. of potassium per-
manganate in1000 cc. of distilled water.
Sodium Bisulfite. — Dissolve 30 g. of sodium bisulfite in
1000 cc. of distilled water.
Ammonium Molyhdate. — Solution No. 1. — Place in a beaker
100 g. of 85-per-cent molybdic acid, mix it thoroughly with
240 cc. of distilled water, add 140 cc. of ammonium hydroxide,
sp. gr. 0.90, filter, and add 60 cc. of nitric acid, sp. gr. 1.42.
Solution No. 2. — Mix 400 cc. of nitric acid, sp. gr. 14.2,
and 960 cc. of distilled water.
Serial Designation: A 55-15. 289
Method.
DETERMINATION OF SULFUR.
See the Determination of Sulfur in Plain Carbon Steel by
the Oxidation Method.^
DETERMINATION OF SILICON.
See the Determination of Silicon in Plain Carbon Steel by
the Nitro-Sulfuric Method.^
See the Determination of Sihcon in Plain Carbon Steel by
the Sulfuric- Acid Method (Optional).^
* Standard Methods for Chemical Analysis of Plain Carbon Steel (Serial Designation :
A 33), p. 249.
Serial Designation: A 55 - 15. 291
DETERMINATION OF VANADIUM
BY THE
Solutions Required.
Nitric Acid. — Mix 1000 cc. of nitric acid, sp. gr. 1,42, and
1200 cc. of distilled water.
Nitric Acid for Washing. — Mix 20 cc. of nitric acid, sp. gr.
1.42, and 1000 cc. of distilled water.
Potassium Permanganate. — Dissolve 25 g. of potassium
permanganate in 1000 cc. of distilled water.
Sodium Bisulfite. — Dissolve 30 g, of sodium bisulfite in
1000 cc. of distilled water.
Ammonium Phosphate. — Dissolve 50 g. of ammonium phos-
phate in 1000 cc. of distilled water.
Ammonium Molyhdate. — Solution No. 1. — Place in a beaker
100 g. of 85-per-cent molybdic acid, mix it thoroughly with 240
cc. of distilled water, add 140 cc. of ammonium hydroxide,
sp. gr. 0.90, filter, and add 60 cc. of nitric acid, sp. gr. 1.42.
Solution No. 2. — Mix 400 cc. of nitric acid, sp. gr. 1.42,
and 960 cc. of distilled water.
When the solutions are cold, add solution No. 1 to solu-
tion No. 2, stirring constantly; then add 0.1 g. of ammonium
phosphate dissolved in 10 cc. of distilled water, and let stand
at least 24 hours before using.
Acid Ammonium Sulfate. — Mix 50 cc. of sulfuric acid,
sp. gr. 1.84, and 950 cc. of distilled water, and when cold add
15 cc. of ammonium hydroxide, sp. gr. 0.90. Use at a tem-
perature of80° C.
Standard Potassium Permanganate. — Dissolve 0.35 g. of
potassium permanganate in 1000 cc. of distilled water, and
standardize by using Bureau of Standards sodium oxalate.^
Adjust the solution so that 1 cc. is equivalent to 0.02 per cent
vanadium on the basis of a 2.5-g. sample.
The factor Na2C204—>V = 0.7612 (using the 1913 atomic
weights).
^Circuhr No- 40, Bureau of Standards, Oct. 1, 1912.
292 Methods for Analysis of Alloy Steels.
Method.
Note.
If, after the addition of hydrogen peroxide and subsequent heating, the
solution does not take on a clear green or blue color, it should be heated
until fumes of sulfuric acid are evolved to rid of any traces of nitric acid
which interferes with the reduction, then cooled and the treatment with
hydrogen peroxide repeated-
Serial Designation: A 55-15. 293
DETERMINATION OF VANADIUM
BY THE
Solutions Required.
Hydrochloric Acid. — Mix 600 cc. of hydrochloric acid, sp.
gr. 1.20, and 400 cc. of distilled water.
Nitric Acid. — Mix 1000 cc. of nitric acid, sp. gr. 1.42, and
1200 cc. of distilled water.
Sulfuric Acid. — Mix 500 cc. of sulfuric acid, sp. gr. 1.84,
and 500 cc. of distilled water.
Potassium Permanganate. — Dissolve 25 g. of potassium
permanganate in 1000 cc. of distilled water.
Standard Potassium Permanganate. — Dissolve 0.35 g. of
potassium permanganate in 1000 cc. of distilled water, and
standardize by using Bureau of Standards sodium oxalate.^
Adjust the solution so that 1 cc. is equivalent to 0.02 per cent
vanadium on the basis of a 2.5 g. sample.
The factor Na2C204— >V = 0.7612 (using the 1913 atomic
weights).
Method.
5 minutes, let settle for 1 minute, and then draw off the clear
layer into a 150-cc. beaker. Heat the aqueous solution gently to
expel the ether, add 25 cc. of the sulfuric acid, and heat until
copious fumes are- evolved. Cool, dilute with 25 cc. of water,
add a slight excess of the potassium-permanganate solution,
and boil. Add 15 cc. of hydrochloric acid, sp. gr. 1.20, and
heat to fuming for 10 minutes. Cool, add 100 cc. of water,
heat to 80° C, and titrate with the standard-potassium-perman-
ganate solution to a permanent pink color.
Note.
DETERMINATION OF SILICON.
See the Determination of SiHcon in Plain Carbon Steel by
the Nitro-Sulfuric Method.'
See the Determination of SiHcon in Plain Carbon Steel by
the Sulfuric- Acid Method (Optional).'
DETERMINATION OF CHROMIUM
BY THE
FUSION METHOD.
Solutions Required.
Sulfuric Acid. — Mix 1000 cc. of sulfuric acid, sp. gr. 1.84,
and 3000 cc. of distiUed water.
Sodium Carbonate. — ^A saturated solution; approximately
60 g. of sodium carbonate and 100 cc. of distilled water.
Magnesium Carbonate. — Ten grams of finely divided mag-
nesium carbonate suspended in 100 cc. of distilled water.
Barium Carbonate. — Ten grams of finely divided barium
carbonate suspended in 100 cc. of distilled water.
1200 Nitric
cc. of Acid. — Mix
distilled 1000 cc. of nitric acid, sp. gr. 1.42,' and
water.
'Standard Methods for Chemical Analysis of Plain Carbon Steel (Serial Designation:
A 33), p. 249,
296 Methods for Analysis of Alloy Steels.
Method.
In a 300-cc. Erlenmeyer flask, covered, dissolve 1 g. of the
steel in 50 cc. of the sulfuric acid (see notes). When completely
dissolved, add 50 to 75 cc. of hot water, then gradually the
sodium-carbonate solution until near neutrality, and then add
an excess of the magnesium-carbonate suspension (see notes),
and boil vigorously for 15 minutes, with the cover on, adding
fresh portions of the carbonate suspension during this time,
so that there is present in the solution at the end of the opera-
tion an excess of 2 to 3 g. of the carbonate. Let settle and pour
the supernatant liquid on a rapid filter, washing by decaritation
twice with cold water, pouring the washings through the filter.
Transfer the filter to a platinum crucible and after burning off
the paper, fuse the residue for 10 minutes with a mixture of
5 g. of sodium carbonate and 0.25 g. of potassium nitrate.
Dissolve the fusion in water, transfer to a beaker, add 2 cc.
of 3-per-cent hydrogen peroxide, boil a few minutes and filter.
Add 20 cc. of the sulfuric acid, stir vigorously, cool and titrate
against the standardized ferrous-sulfate solution, using the
potassium ferricyanide as outside indicator, or add at once a
measured amount (in excess) of the ferrous-sulfate solution and
titrate back against the standard-potassium-bichromate solu-
tion, using the same indicator.
From the number of cubic centimeters of the standard-fer-
rous-sulfate solution required deduct the number of cubic centi-
meters of the standard-ferrous-sulfate solution equivalent to the
vanadium in the steel, as determined by the Phosphomolybdate-
Serial Designation: A 55-15. 297
Notes.
The solution of the steel may be in hydrochloric acid, sp. gr. 1.20 or
any other desired strength, adjusting the amount of acid used to avoid a
large excess being present.
Barium-carbonate suspension may be substituted for the magnesium-
carbonate suspension when' hydrochloric acid is used as solvent.
All hydrogen peroxide must be destroyed by boiling before acidifying,
otherwise chromic acid will be reduced at this stage.
The insoluble residue remaining after extraction of the fusion should be
examined for chromium.
The potassium-ferricyanide indicator should be prepared fresh on the
day it is used.
The ferrous-sulfate solution should be standardized on the day it is
used.
In titrating with the ferrous-sulfate solution it is convenient to divide
the solution, roughly titrate one portion, add the other and finish carefully.
DETERMINATION OF CHROMIUM
BY THE
CHLORATE METHOD.
(Routine.)
Solutions Required.
Nitric Acid.^S/Lix 1000 cc. of nitric acid, sp. gr. 1.42, and
1200 cc. of distilled water.
Potassium Ferricyanide Indicator. — Dissolve 0. 1 g. of potas-
sium ferricyanide in 50 cc. of distilled water (see notes).
Standard Potassium Bichromate. — Dissolve 5 g. of potas-
sium bichromate in 1000 cc. of distilled water, standardize
against pure ferrous ammonium sulfate, and adjust to tenth-
normal.
Standard Potassium Permanganate. — Dissolve 0.5 g. of potas-
sium permanganate in 1000 cc. of distilled water. Standardise
'Page 291.
298 Methods for Analysis of Alloy Steels.
Method.
DETERMINATION OF VANADIUM.
See the Determination of Vanadium in Vanadium Steel
by the Phosphomolybdate-Precipitation Method.^
DETERMINATION OF VANADIUM
BY THE
Solutions Required.
Hydrochloric Acid. — Mix 500 cc. of hydrochloric acid, sp.
gr. 1.20, and 500 cc. of distilled water.
Standard Potassium Permanganate. — Dissolve 2 g. of potas-
sium permanganate in 1000 cc. of distilled water, and stand-
ardize by using Bureau of Standards sodium oxalate.^ Adjust
the solution so that 1 cc. is equivalent to 0.10 per cent van-
adium on the basis of when a 5-g. sample.
The factor Na2C204—>V = 0.7612 (using the 1913 atomic
weights) .
Method.
Note.
If much chromium relative to the vanadium is present the result will
be high due to the oxidation of a portion of the chromium by the perman-
ganate, and should be corrected by a blank which varies with the amount
of the chromium present. This blank is conveniently made by putting a
suitable amoimt of a chrome or chrome-nickel steel, free from vanadium,
through the above process. By using varying amoimts of this steel, so as
to vary the chromium correspondingly, a curve may be constructed showing
the relation between amount of chromium present and the amount of blank,
and this curve can then be used in all subsequent work.
Serial Designation: A 55-15. 301
DETERMINATION OF SILICON.
See the Determination of SiHcon in Plain Carbon Steel by
the Nitro-Sulfuric Method. ^
RECOMIMENDED PRACTICE
FOR
ANNEALING OF MISCELLANEOUS ROLLED AND
FORGED CARBON-STEEL OBJECTS.
Serial Designation: A 35-11.
This recommended practice is issued under the fixed designation A 35;
the final number indicates the year of original issue, or in the case of revision,
the year of last revision.
Adopted, 1911.
RECOMMENDED PRACTICE
FOR
ANNEALING OF CARBON-STEEL CASTINGS.
RECOMMENDED PRACTICE
FOR
STANDARD SPECIFICATIONS
FOR
LAP-WELDED CHARCOAL-IRON BOILER TUBES,
BOILER FLUES, SAFE ENDS, AND ARCH
TUBES FOR LOCOMOTIVES.
I. MANUFACTURE.
Process. 1. The tubes shall be made from knobbled, hammered
charcoal iroHo
II. PHYSICAL PROPERTIES AND TESTS.
Bend Tests. 2. (o) Quench-beud Tests. — Strips § in. in wddth by 6 in.
in length, planed lengthwise from tubes, when heated to a cherry
red and quenched at once in water the temperature of which
is 80° F., shall bend in opposite directions at each end, as
shown in Fig. 1, without showing cracks or flaws.
Outside of Tube-- ^^^__^
V I • f
Inside
Fig. of
1. Tube--'
the size ordered. They shall not be shorter than the length
ordered, but may exceed it by 0.125 in.
(b) The thickness at any point shall not vary more than
0.01 in. from that specified, except at the weld, where an addi-
tional thickness of 0.015 in. shall be allowed.
Finish. 12. The finished tubes shall have a smooth surface, free from
laminations, cracks, blisters, pits, and imperfect welds, and
shall have a workmanHke finish. They shall be free from kinks,
bends and buckles, and evidences 2| of unequal contraction in
cooling or injury in Ifmanipulation.
Table I . — Standard Minimum Weights.
In. Nearest
B. w. g. 2 H 3
4 5 51 5| 51 6
3i 4
0.095 13 1 65 2.14' 2.39
1.90
0.110 1.89
2.13 2.18 2.46! 2.75 Z.33
0.125 11
12 2.45 2.78 3.11 3.76 4;42
0.135 10 2.28 2.64 2.99 3.34 4.05 4.76 5.46
0.150 9 2.51 2.90 3.29 3.68 4.48 5.26 6.05 6!83 7.61 8.01 8.20 8.40 10.07
0.165 8 .... 4.03 4.90 5.76 8.35 8 78 9 00 9.21 9.18
0.180 7 .... 4.37 6.25 6.62 7.49 9.79 10.03 10.97
5.31 7.19 8.13 9.08 9.55
i
V. MARKING.
Marking.
13. "Knobbled charcoal, tested to 500 lb. pressure," shall
be legibly marked at the middle of the length of each tube.
VI. INSPECTION AND REJECTION.
Inspection 14. The inspector representing the purchaser shall have
free entry, at all times while work on the contract of the pur-
chaser is being performed, to all parts of the manufacturer's
works which concern the manufacture of the material ordered.
The manufacturer shall afford the inspector, free of cost, all
reasonable facihties to satisfy him that the material is being
furnished in accordance with these specifications. All tests and
inspection shall be made at the place of manufacture prior to
shipment.
Rejection. 15. Tubes when inserted in the boiler shall stand expanding
and beading without splitting or breaking. Tubes which fail
in this manner will be rejected, and the manufacturer shall be
notified.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
AFFILIATED WITH THE
STANDARD SPECIFICATIONS
FOR
STAYBOLT IRON.
(315)
316 SPECIFICAflONS FOR StAYBOLT IrON.
STANDARD SPECIFICATIONS
FOR
ENGINE-BOLT IRON.
I. MANUFACTURE
Process. 1. The iron shall be made wholly from puddled iron and
shall be free from any admixture of iron scrap or steel.
Definition of
Terms. 2. Iron Scrap. — This term applies only to foreign or bought
scrap and does not include local mill products free from foreign
or bought scrap.
II. PHYSICAL PROPERTIES AND TESTS.
Tension Tests. 3. {o) The iron shall conform to the following requirements
as to tensile properties:
Tensile strength, lb. per sq. in 50 000 - 54 000
(See Section 4)
Yield point, min., lb. per sq. in 0.6 tens. str.
Elongation in 8 in., min., per cent 25
Reduction of area, " " 40
(6) The yield point shall be determined by the drop of the
beam of the testing machine. The speed of the cross-head of the
machine shall not exceed 1^ in. (318)
per minute.
Serial Designation: A 40 - 13. 319
Round bars 2 in. in diameter and over shall be rolled to nominal diameter.
IV. FINISH.
Finish. 10. The bars shall be smoothly rolled and free from slivers,
depressions, seams, crop ends, and evidences of being burnt.
See
1 Adopted by the Master Car Builders' Association in 1883 and revised in 1911.
Proceedings, Master Car Builders' Assoc, Vol. 49, Part 2, pp. 956-957 (1915).
Serial Designation: A 40-13. 321
V. MARKING.
11. The bars shall be stamped or marked as designated by Marking,
the purchaser.
VI. INSPECTION AND REJECTION.
12. (a) The inspector representing the purchaser shall have inspection,
free entry, at all times while work on the contract of the pur-
chaser isbeing performed, to all parts of the manufacturer's
works which concern the manufacture of the material ordered.
The manufacturer shall afford the inspector, free of cost, all
reasonable facilities to satisfy him that the material is being
furnished in accordance with these specifications. Tests and
inspection at the place of manufacture shall be made prior to
shipment.
(b) The purchaser may make the tests to govern the ac-
ceptance or rejection of material in his own laboratory or else-
where. Such tests, however, shall be made at the expense of
the purchaser.
13. (a) If either of the test bars selected to represent a lot Rejection,
does not conform to the requirements specified in Sections 3, 4, 5.
and 6, the lot will be rejected.
(b) Bars which develop defects in forging or machining will
be rejected, and the manufacturer shall be notified.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
AFFILIATED WITH THE
STANDARD SPECIFICATIONS
FOR
REFINED WROUGHT-IRON BARS.
5000 lb. per sq. in. over that specified in Section 2; but no speci-
men shall show a tensile strength under 45,000 lb. per sq. in.
4. For flat bars which have to be reduced in width, a deduc- Modifications ir
tion of 1000
Sections 2 andlb.3 per from the tensile strength specified m TensUe strengti
shallsq.bein.made.
5. Twenty per cent of the test specimens representing one Permissible
size may show the following percentages of elongation in 8 in.: Elongation.
Round Bars.
6. (a) Cold-hend Tests. — Cold-bend tests will be made only Bend Tests,
on bars having a nominal area of 4 sq. in. or under, in which
case the test specimen shall bend cold through 1 80 deg. without
fracture on the outside of the bent portion, around a pin the
diameter of which is equal to twice the diameter or thickness
of the specimen.
(b) Hot-bend Tests. — The test specimen, when heated to
a temperature between 1700° and 1800° F., shall bend through
180 deg. without fracture on the outside of the bent portion, as
follows: For round bars under 2 sq. in. in section, flat on it-
self; for round bars 2 sq. in. or over in section and for all flat
bars, around a pin the diameter of which is equal to the diameter
or thickness of the specimen.
(c) Nick-bend Tests. — The test specimen, when nicked 25
per cent around for round bars, and along one side for flat
bars, with a tool having a 60-deg. cutting edge, to a depth of
not less than 8 nor more than 16 per cent of the diameter or
thickness of the specimen, and broken, shall not show more
than 10 per cent of the fractured surface to be crystallin.
(d) Bend tests may be made by pressure or by blows,
324 Specifications for Refined Wrought-Iron Bars.
1 0.2550 0.010
0.2450
5 0.3180 0.3070 0.011
1.1350 1.1150
4"" 0.020
1.2605 1.2395 0.021
1.3860
If- 1.3640 0.022
1.5115 1.4885 0.023
1.6370 1.6130
STANDARD SPECIFICATIONS
FOR
WROUGHT-IRON PLATES.
Cl.\ss a. Class B.
Tensile strength, lb. per sq. in ... . 49 000 48 000 48 000 47 000
26 000 26 12000 , 26 000 26 000
Elongation in 8 in., per cent - 16 14 10
1
IV. INSPECTION.
STANDARD SPECIFICATIONS
FOR
IRON AND STEEL CHAIN.
Check
Analyses.
4. (a) Analyses may be made by the purchaser from fin-
ished chain, which shall conform to the requirements specified
in Section 3.
(b) Drillings for analysis shall be taken with a drill the
diameter of which is approximately one-half the diameter of
the bar from which drillings are being taken, and the cuttings
shall be taken through the bar from surface to surface.
Table I.
27 600 30 400
33 200
37 200 31000 34100
46 000 42100
38 300
56 000
66 200
82 500
95 000
2 1 108000
Nominal 10. (o) The nominal weights and maximum lengths of 100
Maldmum^*^ luiks for chain of various sizes are given in Table III.
Lengths. (b) The wei^t of the chain shall not vary more than 3
Table II.
Class A. Class B.
per cent over nor more than 5 per cent under the nominal
weight specified in Table III. Excess weight over the permis-
sible variation of 3 per cent will not be paid for.
Serial Designation: A 56-15. 333
(c) The length shall be measured after the chain has been
proof-tested, and shall be measured to the inside of the end links.
(d) In determining the length of the chain, a load not
exceeding 10 per cent of the proof load specified in Table I
shall be applied to take up the slack.
Table III.
Maximum Lengths Nominal Weight
of 100 Links, in. per 100 ft., lb.
Diameter of Bar, in.
i 88 102 83 75
STANDARD SPECIFICATIONS
FOR
> It is recommended that foundry pig iron be bought by analysis, and that when so
bought these Standard Specifications be used.
* These specifications do not advise that all five elements be specified in all contracts
for pig iron, but do recommend that when these elements are specified, the given percentages
shall be used.
(335)
336 Specifications tor Foundry Pig Iron.
Py
Manganese. Phosphi irus.
Per cent. Code. Pa
Per cent. Code.
0.20 Ma 0.20 Pe
0.40 Me 0.40 Pi
0.60 Mi 0.60 Po
0.80 Mo 0.80 Pu
1 . 00 Mu 1.00
1.25 My 1.25
1.50 Mh 1.50 Ph
(0.20 allowed either way.) (0.15 allowed either way.)
above table, which must be tilled out at the time the contract
is made.
Allowances. — In case the furnace cannot, for any good
reason, deliver the iron as specified at the time delivery is due,
the purchaser may at his option accept any other analysis which
the furnace can dehver, the price to be determined by the base
table above, which must be filled out at the time the contract
is made.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
AFFILIATED WITH THE
STANDARD SPECIFICATIONS
FOR
Adopted, 1904.
Description op Pipes.
Section 1 . The pipes shall be made with hub and sj:)igot
joints, and shall accurately conform to the dimensions given in
Tables I and 11. They shall be straight and shall be true circles
in section, with their inner and outer surfaces concentric, and
shall be of the specified dimensions in outside diameter. The}'
shall be at least 12 ft. in length, exclusive of socket. For pipes
of each size from 4 in. to 24 in., inclusive, there shall be two
standards of outside diameter, and for pipes from 30 in. to 60 in.,
inclusive, there shall be four standards of outside diameter, as
shown by Table II.
All pipes having the same outside diameter shall have the
same inside diameter at both ends. The inside diameter of the
lighter pipes of each standard outside diameter shall be gradually
increased for a distance of about 6 in. from each end of the
pipe so as to obtain the required standard thickness and weight
for each size and class of pipe.
Pipes whose standard thickness and weight are intermediate
(339)
340 Specifications for Cast-Iron Pipe.
i40'^40J*^a5"
4.00 1.30
4 A-B 4.80 5.60 5.70 3.50 • 4.00 1.5 0.65
4 C— D 5.00 5.80 5.70 3.50 1.5 1.30 0.70
7.70 7.80 4.00 0.65
6 A— B 6.90 3.50 1.5 1.40
6 7.10 7.90 7.80 3.50 4.00 1.5 0.70
C-D 9.05 10.00 4.00 4.00 1.40
8 9.85 1.5 1.50 0.75
8 9.30 10.10 10.00 4.00 4.00 1.5 0.75
C-D 4.00 4.00
10 11.10 11.90 12.10 1.5 1.50 0.75
10 A-B 4.00 4.00
C— D 11.40 12.20 12.10 1.5 1.60 0.80
A-B 13.20 14.00 14.20 4.00 4.00 1.5 0.80
12 4.00 1.60
13.50 14.30 14.20 4.00 1.70 0.85
12 C— D 16.10
14 A— B 15.30 16.10 4.00 4.00 1.5 1.70 0.85
15.65 16.45 16.45 4.00 4.00
14 C-D 1.5 0.90
16 4.00 1.80
A— B 17.40 18.40 18.40 4.00 1.80 0.90
16 17.80 18.80 18.80 4.00 1.75
1.5 - 1.00
20.50 4.00 4.00
4.00
18 19.50 20.50 1.75 1.90
1.90
18 A-B 20.92 4.00 2.10 0.95
C— D 19.92 20.92 4.00 2.00 1.05
21.60 22.60 22.60 4.00 1.75
20 A— B 4.00 1.75 2.30 1.00
— 22.06 23.06 23.06 4.00 4.00
20
24 C-D C 26.80 26.80 4.00 4.00 1.75
A— B 25.80 2.00 2.10 1.15
1.05
24 26.32 27.32 27.32 4.00
C— D 4.00 2.00 2.50
2.50 1.25
30 32.74 32.74 4.50 2.00
A 31.74 4.60 1.15
33.00 33.00 4.50 4.50 2.00
30 B 32.00 2.30 1.15
30 4.60 4.60 2.00 2.60
C 32.40 33.40 33.40
30 D 32.74 33.74 33.74 4.50 4.50 2.00
2.00 3.00 1.32
1.50
4.50 2.00 2.50
36 A 37.96 38.96 38.96 4.50 2.80 1.25
36 B 38.30 39.30 39.30 4.50 4.50 1.40
39.70 4.50 4.50 3.10
36 C 38.70 39.70
40.16 2.00 1.60
36 D 39.16 40.16 4.50 4.50 1.80
45.20 2.00 3.40
2.80 1.40
42 A 44.20 45.20 6.00 5.00 2.00
42
B 44.55 45.50 46.50 5.00 5.00 2.00 3.00
C 45.10 46.10 46.10 5.00 2.00 1.50
1.75
42 46.58 3.40 1.95
42 D 45.58 46.58 5.00 2.00 3.80
48 51.50 5.00 5.00 2.00
A 50.50 51.50 5.00 3.00 1.50
5.00
Serial Designation: A 44 - 04, 341
Table I. — (Continued.)
DiAH. OF SOCKBTS. Dbfth OF Sockets.
Nominal Actual
Diam., Classes. Outside
Diam., Pipe, Kpe, A B C
in. 1 Castings,
in. in. : Castings,
Special in.
in. in.
Special
~o
om t^ us
in
nsi
a
342 Specifications for Cast-Iron Pipe.
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Serial Designation: A 44 U4. 343
joint room from any cause. The diameters of the sockets and
the outside diameters of the bead ends of the pipes shall not vary
from the standard dimensions by more than 0.06 in. for pipes
16 in. or less in diameter; 0.08 in. for 18-in.. 20-in. and 24-in.
pipes; 0.10 in. for 30-in., 36-in. and 42-in. pipes; 0.12 in. for
48-in. pipes; and 0.15 in. for 54-in. and 60-in. pipes.
etc., also any initials, not exceeding four, which may be required
by the purchaser. The letters and figures shall be cast on the
outside and shall be not less than 2 in. in length and | in. in
rehef for pipes 8 in. in diameter and larger. For smaller sizes of
pipes the letters may be 1 in. in length. The weight and the
class letter shall be conspicuously painted in white on the inside
of each pipe and special casting after the coating has become
hard.
Allowable Percentage of Variation in Weight.
Section 7. No pipe shall be accepted the weight of which
shall be less than the standard weight by more than 5 per cent
for pipes 16 in. or less in diameter, and 4 per cent for pipes
more than 16 in. in diameter; and no excess above the standard
weight of more than the given percentages for the several sizes
shall be paid for. The total weight to be paid for shall not exceed
for each size and class of pipe received the sum of the standard
weights of the same number of pieces of the given size and cla§s
by more than 2 per cent.
Serial Designation: A 44-04. 345
Quality of Iron.
Section 8. All pipes and special castings shall be made
of cast iron of good quality, and of such character as shall make
the metal of the castings strong, tough and of even grain, and
soft enough to satisfactorily admit of drilling and cutting. The
metal shall be made without any admixture of cinder iron or
other inferior metal, and shall be remelted in a cupola or air
furnace.
Tests of Materials.
Section 9. Specimen bars of the metal used, each being
26 in. long by 2 in. wide and 1 in. thick, shall be made without
charge as often as the engineer may direct, and, in default of
definite instructions, the contractor shall make and test at least
one bar from each heat or run of metal. The bars, when placed
flat-wise upon supports 24 in. apart and loaded in the center,
shall, for pipes 12 in. or less in diameter, support a load of 1900
lb. and show a deflection of not less than 0.30 in. before break-
ing; and for pipes of sizes larger than 12 in., they shall support
a load of 2000 lb. and show a deflection of not less than 0.32 in.
The contractor shall have the right to make and break three
bars from each heat or run of metal, and the test shall be based
upon the average results of the three bars. Should the dimen-
sions of the bars differ from those above given, a proper allow-
ance therefor shall be made in the results of the tests.
Casting of Pipes.
Section 10. The straight pipes shall be cast in dry sand
molds in a vertical position. Pipes 16 in. or less in diameter
346 Specifications for Cast-Iron Pipe,
Hydrostatic Test.
Section 14. When the coating has become hard, the
straight pipes shall be subjected to a proof by hydrostatic pres-
sure and, if required by the engineer, they shall also be sub-
jected to a hammer test under this pressure.
The pressure to which the different sizes and classes of
pipes shall be subjected are as follows:
Weighing.
Section 15. The pipes and special castings shall be
weighed for payment under the supervision of the engineer
after the application of the coal-tar pitch varnish. If desired
by the engineer the pipe^ and special castings shall be weighed
after their delivery, and the weights so ascertained shall be used
in the final settlement, provided such weighing is done by a
legalized weighmaster. Bids shall be submitted and a final
settlement made up on the basis of a ton of 2000 lb.
Inspector to Report.
STANDARD SPECIFICATIONS
FOR
I. MANUFACTURE.
1. Locomotive cylinders shall be made from good quality, Process,
close-grained gray iron cast in a dry mold.
II. CHEMICAL PROPERTIES AND TESTS.
2. Drillings taken from the fractured end of the transverse Chemical
test bars shall conform to the following limits in chemical com- Composition,
position :
Phosphorus not over 0.90 per cent
Sulfur " " 0.12
3. A check analysis of drillings taken from the transverse Check
test bar may be made by the purchaser, and shall conform to A^^iy^es*
the requirements specified in Section 2.
III. PHYSICAL PROPERTIES AND TESTS.
4. When placed horizontally upon supports 12 in. apart Transverse
'^®^*^*
(349) load, the arbitration_test
and tested under a centrally appHed
350 Specifications for Locomotive Cylinders.
i-f\
10" Pipe
/i
Bored with
yen tholes.
16
i4 I -?
until it is cold. The test bar shall not be removed from the
mold until cold enough to be handled. It shall not be rumbled
or otherwise treated, being simply brushed off before testing.
(b) Chill Test. — The form and dimensions of the mold
shall be in accordance with Fig. 2.
7. (a) Two arbitration test bars, cast as specified in Sec- Number of Tests
tion 6 (a), shall be poured from each ladle of metal used for one
or more cylinders.
(6) One chill test, cast as specified in Section 6 (b), shall
be poured from each ladle of metal used for one or more cylin-
352 Specifications for Locomotive Cylinders.
STANDARD SPECIFICATIONS
FOR
Number. 4 5
Height of drop, ft 9
10
12 12
Number of blows 12 14
10
12 12
12
Marking. 4. Each wheel must have plainly cast on the outside plate
the name of the maker and place of manufacture. Each wheel
must also have cast on the inside double plate the date of casting
and a serial foundry number. The manufacturer must also
provide for the guarantee mark, if so required by the contract.
No wheel bearing a duplicate number, or a number which has
once been passed upon, will be considered. Numbers of wheels
once rejected will remain unfilled. No wheel bearing an indis-
tinct number or date, or any evidence of an altered or defaced
number will be considered.
Measures. 5. All wheels offered for inspection must have been meas-
ured with a standard tape measure and must have the shrinkage
number stenciled in plain figures on the inside of the wheel.
The standard tape measure must correspond in form and con-
struction to the "Wheel Circumference Measure" estabUshed
by the Master Car Builders' Association in 1900. The nomen-
clature ofthat measure need not, however, be followed, it being
sufficient if the graduating marks indicating tape sizes are j in.
apart. Any convenient method of showing the shrinkage or
stencil number may be employed. Experience shows that
standard tape measures elongate a Httle with use, and it is
essential to have them frequently compared and rectified. When
Serial Designation: A 46-05. 355
STANDARD SPECIFICATIONS
FOR
iMALLEABLE-IRON CASTINGS.^
I. MANUFACTURE.
with the cope side up on supports 12 in. apart, pressure being '^*^*^-
' These specifications are intended for general use, and in particular for railroad malleable
iron castings, for which purpose they will be designated when additional specifications for
other classes of malleable iron castings shall be adopted.
(359)
360 Specifications foe Malleable-Iron Castings.
^OOC
Special Tests. 4. In addition to the tension and transverse tests, the
inspector representing the purchaser may satisfy himself of the
suitabiUty of the iron used for the castings by breaking a rea-
sonable number of castings before anneahng to examine for
excessive mottling or graphite spots. In the case of castings
of special design or importance, he may also require test-->Jlugs
*
1 1
r-
1
^
1 „ 1
- >k - / ■-■>k- -•>i<—/''-=M
U- 4'-'-
Fig./2"1.
J-"
the last iron of the melt. When only part of the melt is required
for such castings, two molds shall be poured from the first ladle
of iron used and two molds after the required iron has been
tapped.
(d) The molds shall be suitably stamped to identify the
specimens.
The test specimens from one mold from the first and one
mold from the last of the melt shall be annealed in the hottest
part of the annealing oven, and the remaining specimens shall
be annealed in the coldest part.
6. One tension and one transverse test specimen from each Number of Tests
of the four molds representing a melt shall be selected for test.
The remaining specimens shall be reserved, and shall be tested
in case of failure to conform to the requirements specified.
7. If more than one tension or transverse test specimen Requirements,
from each of the two molds annealed in the two points in the
oven specified in Section 5 (d) fails to meet the requirements as
to tensile or transverse properties specified in Sections 2 and 3,
the castings from that melt will be rejected.
STANDARD SPECIFICATIONS
FOR
GRAY-IRON CASTINGS.
T'
6. Two sets of two bars shall be cast from each heat, one set Number of
•from the first and the other set from the last iron going into the ^^^* ^^'■^•
castings. Where the heat exceeds 20 tons, an additional set
of two bars shall be cast for each 20 tons or fraction thereof
above this amount. In case of a change of mixture during the
heat, one set of two bars shall also be cast for every mixture other
than the regular one. Each set of two bars is to go into a single
mold. The bars shall not be rumbled or otherwise treated, being
simply brushed off before testing.
7. The transverse test shall be made on all the bars cast. Method of
with supports 12 in. apart, load apphed at the middle, and Testing.
the deflection at rupture noted. One bar of every two of each set
made must fulfil the requirements to permit acceptance of the
castings represented.
364 Specifications for Gray-Iron Castings.
4old for Test 8. The mold for the bars is shown in Fig. 2. The bottom of
ar.
the bar is ys in- smaller in diameter than the top, to allow for
draft and for the strain of pouring. The pattern shall not be
rapped before withdramng. The flask is to be rammed up with
green molding sand, a little damper than usual, well mixed and
10" Pipe
Pattern
Cope
10" Pipe
Bored with
Vent Holes.
10. Borings from the broken pieces of the "Arbitration Bar" Samples for
shall be used for the sulfur determinations. One determination ^^^'y^'^.
for each mold made shall be required. In case of dispute, the
standards of the American Foundrjonen's Association shall be
used for comparison.
1 1 . Castings shall be true to pattern, free from cracks, flaws Finish,
and excessive shrinkage. In other respects they shall conform
to whatever points may be specially agreed upon.
12. The inspector shall have reasonable faciUties afforded inspection,
him by the manufacturer to satisfy him that the finished ma-
terial isfurnished in accordance with these specifications. All
tests and inspections shall, as far as possible, be made at the
place of manufacture prior to shipment.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
AFFILIATED WITH THE
STANDARD METHODS
FOR
SAMPLING AND ANALYSIS OF PIG AND
CAST IRON.
SAMPLING.
METHODS OF ANALYSIS.
DETERMINATION OF SILICON
BY THE
Solutions Required.
Nitro-Sulfuric Acid. — Mix 1000 cc. of sulfuric acid, sp. gr.
1.84, 1500 cc. of nitric acid, sp. gr. 1.42, and 5500 cc. of dis-
tilled water.
Dilute Hydrochloric Acid. — Mix 100 cc. of hydrochloric
acid, sp. gr. 1.20, and 900 cc. of distilled water.
Method.
Add cautiously 30 cc. of the nitro-sulfuric acid to 1 g. of
iron in a platinum or porcelain dish of 300-cc. capacity, cover
with a clock glass, heat until the metal is dissolved, and
evaporate slowly until copious fumes of sulfuric acid are evolved.
Cool, add 125 cc. of distilled water, heat with frequent stirring
until all salts are dissolved, add 5 cc. of hydrochloric acid, sp. gr.
1.20, heat for 2 minutes, and filter on a 9-cm. paper. Wash the
precipitate several times with hot water, then with hot hydro-
chloric acid and hot water alternately to complete the removal
of iron salts, and finally with hot water until free from acid.
Transfer the filter to a platinum crucible, burn off the paper
carefully with the crucible covered, finally igniting over a blast
Serial Designation: A 64- 16. 369
DETERMINATION OF SILICON
BY THE
HYDROCHLORIC-ACID METHOD.
Solutions Requhled.
Hydrochloric Acid. — Mix equal volumes of hydrochloric
acid, sp. gr. 1.20, and distilled water.
Method.
Place 1 or 2 g. of the metal in a casserole or 400-cc. beaker
and add 30 to 40 cc. of the hydrochloric acid. When action has
ceased, evaporate to dryness and bake in an air bath or on a hot
plate until all acid is removed. Cool, add 15 cc. of concen-
trated hydrochloric acid and heat until all iron salts are in
solution. Dilute with four or five times the volume of water,
filter, wash, ignite and treat the precipitate as described under
the Nitro-Sulfuric Method.
DETERMINATION OF SULFUR.
Solutions Required.
Barium Chloride.— Dissolve 100 g. of barium chloride
(BaCl2-2H20) in 1000 cc. of distilled water.
Method.
Dissolve 5 g. of iron in a 400-cc. beaker, using a mixture of
40 cc. of nitric acid, sp. gr. 1.42, and 5 cc. of hydrochloric acid,
sp. gr. 1.20. Add 0.5 g. of sodium carbonate, evaporate the
370 Methods for Analysis of Pig and Cast Iron.
solution to dryness and bake the residue on the hot plate until
fumes are no longer given off. Treat the residue in 30 cc. of
strong hydrochloric acid, dilute and filter. (See subsequent
paragraph in this section for treatment of this residue for
extraction of its possible sulfur content.) Cool the filtrate and
add ammonia until a permanent cloudiness appears, then add
5 cc. of strong hydrochloric acid so as to obtain a perfectly clear
liquid. Precipitate the sulfur in the cold filtrate (about 100 cc.)
with 10 cc. of the barium-chloride solution. After 24 to 48
hours collect the precipitate on a filter paper, wash first with
hot water (containing 10 cc. of concentrated hydrochloric acid
and 1 g. of barium chloride to the liter) until free from iron, and
then with hot water till free from chloride; or, first with cold
water, then with 25 cc. of water containing 2 cc. of concentrated
hydrochloric acid to the liter. Keep the washings separate
from the main filtrate and evaporate them to recover any
dissolved barium sulfate.
Place the insoluble residue, containing silica, graphite, etc.,
in a platinum crucible, cover with sodium carbonate (free from
sulfur) and char the paper (use an alcohol lamp for this and
subsequent heating operations) without allowing the carbonate
to melt; the crucible should be covered during this operation.
Then thoroughly mix in 0.2 g. of sodium nitrate and fuse the
mass with the cover removed. Dissolve the contents of the
crucible in water, filter and evaporate the filtrate with hydro-
chloric acid in excess, using a porcelain container; repeat the
evaporation with water and hydrochloric acid to insure removal
of nitrates. Extract the residue with a few drops of hydro-
chloric acid and water, filter off the insoluble matter and add
barium chloride to the filtrate. Add the barium sulfate obtained
to the main portion.
Run a blank with all reagents.
DETERMINATION OF PHOSPHORUS.
Solutions Required.
Nitric Acid for Dissolving. — Mix 1000 cc. of nitric acid,
sp. gr. 1.42, and 1200 cc. of distilled water.
Serial Designation: A 64- 16. 371
Nitric Acid for Washing. — Mix 20 cc. of nitric acid, sp. gr.
1.42, and 1000 cc. of distilled water.
Ammonium-Molyhdate Solution for Precipitating.
Solution No. 1. — Place in a beaker 100 g. of 85-per-cent
molybdic acid, mix it thoroughly with 240 cc. of distilled water,
add 140 cc. of ammonium hydroxide, sp. gr., 0.90, filter and add
60 cc. of nitric acid, sp. gr. 1.42.
Solution No. 2. — Mix 400 cc. of nitric acid, sp. gr., 1.42,
and 960 cc. of distilled water.
When the solutions are cold, add solution No. 1 to solution
No. 2, stirring constantly; then add 0.1 g. of ammonium phos-
phate dissolved in 10 cc. of distilled water; agitate thoroughly,
let stand at least 24 hours and filter before using.
Ammonium-Molyhdate Solution for Washing, — Mix equal
volumes of the above compounded molybdate solution and of
water.
Potassium-Nitrate Solution. — Dissolve 10 g. of potassium-
nitrate in 1000 cc. of distilled water.
Phenol phthalein Solution. — ^Dissolve 0.2 g. of phenolphtha-
lein in 50 cc. of 95-per-cent ethyl alcohol and 50 cc. of dis-
tilled water.
Standard Sodium-Hydroxide Solution. — To 100 g. of pure
sodium hydroxide add an amount of distilled water just insufii-
cient to completely dissolve it. Pour into a tall cylinder,
close the cyHnder and allow the insoluble matter to settle.
Dilute in the proportion of 30 cc. to 2000 cc. of distilled water.
Standard Nitric Acid. — Measure 2000 cc. of distilled water
into a glass-stoppered bottle, add 20 cc. of nitric acid, sp. gr.
1.42, and mix thoroughly. Measure accurately 10 cc. of the
"standard sodium-hydroxide solution." Place this in a small
flask, add 40 cc. of distilled water and 3 drops of "phenolphtha-
lein solution." Drop "standard nitric acid" from a carefully
calibrated burette into the flask until the pink color just dis-
appears. Ifthe solutions are not of the same strength, dilute
the stronger with water until they agree.
The solutions being of equal strength, standardize them as
follows: Titrate the ammonium phosphomolybdate from an
iron in which the phosphorus has been accurately determined,
and divide the i)erccntagc of phosphorus by the numl)cr of
372 Methods for Analysis op Pig and Cast Iron.
Methods.
A. Molybdate Method for Non-titaniferous Irons.
Procedure for Obtaining Phosphomolyhdate. — In a 400 cc.
beaker dissolve 1 g. of metal (2 g. for irons low in phosphorus),
using 25 (or 50) cc. of "nitric acid for dissolving." Evaporate
to dr3^ness and heat on the hot plate or in the air bath at approxi-
mately 200° C. for about an hour. Allow the beaker to cool,
dissolve the residue in 15 cc. of concentrated hydrochloric acid
and evaporate to dr}Tiess to render the silica insoluble. Redis-
solve in 15 cc. of concentrated hydrochloric acid, dilute with
water, filter off insoluble and wash. (Bum off the filter paper
and graphite; expel silica with a few drops of hydrofluoric acid
and a drop or two of sulfuric acid, taking care not to drive off"
all of the last-named acid. Take up the residue with con-
centrated hj'drochloric acid, dilute, and filter if need be into the
main solution). Evaporate to a small volume until salts just
begin to separate. Add 10 cc. of concentrated nitric* acid and
evaporate until salts again begin to separate; add 15 cc. more of
Serial Designation: A 64 - 16. 373
the add ammonium sulfite. After replacing the beaker over the
flame, add to the solution (which should smell quite strongly
of sulfurous anhydride) ammonia, drop by drop, until the solu-
tion is quite decolorized, and finally until a slight greenish
precipitate remains undissolved even after vigorous stirring.
Now add the remainder of the sulfite solution, which should
throw down a white precipitate, which usually redissolves,
leaving the solution quite clear and almost perfectly decol-
orized. Should any precipitate remain undissolved, however,
add hydrochloric acid, drop by drop, until the solution clears,
when it should smell perceptibly of sulfurous anhydride. If the
reagents are used exactly in the proportions indicated, the
reactions will take place as described, and the operations will be
readily and quickly carried out. If the solution of acid
ammonium sulfite is weaker than it should be, of course the
ferric chloride will not be reduced, and the solution, at the end
of the operation described above, will not be decolorized and
will not smell of sulfurous anhydride. In this case add more
acid ammonium sulfite (without the addition of ammonia)
until the solution smells strongly of sulfurous anhydride, then
add ammonia until the slight permanent precipitate appears,
and redissolve it in as few drops of hydrochloric acid as possible.
The solution being now very nearly neutral, the iron in the
ferrous condition, and an excess of sulfurous acid present, add
to the solution 5 cc. of hydrochloric acid to make it decidedly
acid and to insure the complete decomposition of any excess of
the acid ammonium sulfite that may be present. Boil the
solution while a stream of carbon dioxide passes through it,
until every trace of sulfurous anhydride is expelled'. Add a
few drops of bromine water or of a solution of ferric chloride,
and cool the solution by placing the beaker in cold water. To
the cold solution add ammonia from a small beaker very slowly,
and finally, drop by drop, with constant stirring. The green
precipitate of ferrous hydroxide which forms at first is dissolved
by stirring, leaving the solution perfectly clear, but subse-
quently, although the green precipitate dissolves, a whitish one
remains, and the next drop of ammonia increases the whitish
•If arsenic is present pass a current of hydrogen-sulfide gas through the solution for 15
minutes, filter, and expel excess of the precipitant by a current of carbon djoxide.
376 Methods for Analysis of Pig and Cast Iron.
DETERMINATION OF MANGANESE
BY THE
BISMUTHATE METHOD. .
Solutions Required.
Nitric Acid for Solution. — Mix 500 cc. of nitric acid, sp. gr.
1.42, and 1500 cc. of distilled water.
Nitric Acid for Washing. — Mix 30 cc. of nitric acid, sp. gr.
1.42, and 970 cc. of distilled water.
Stock Sodium Arsenite. — To 15 g. of arsenious oxide (AS2O3)
in a 300-cc. Erlenmeyer flask, add 45 g. of sodium carbonate
and 150 cc. of distilled water. Heat the flask and contents in
a water bath until the oxide is dissolved, cool the solution and
make up to 1000 cc. with distilled water.
Standard Sodium Arsenite. — Dilute 300 cc. of "stock sodium
arsenite" solution to 1000 cc. with distilled water and titrate
against potassium-permanganate solution (about N/IO), which
has been standardized by using Bureau of Standards Sodium
Oxalate.^
Adjust the solution so that 1 cc. is equivalent to 0.10 per
cent of manganese, when a 1-g. sample is taken.
The factor Na2C204—>Mn = 0.16397 (using the 1913 atomic
weights) .
Method.
DETERMINATION OF MANGANESE
BY THE
FORD-WILLIAMS METHOD.
Solutions Required.
Nitric Acid for Solution. — Mix equal volumes of nitric acid,
sp. gr. 1.42, and distilled water.
Standard Ferrous-Sulfate Solution. — Dissolve 10 g. of pure
crystallized Fe2S04-7H20 in 900 cc, of distilled water and 100 cc.
of sulfuric acid, sp. gr. 1.84.
Standard Permanganate Solution, about N/10. — Dissolve
3.735 g. of potassium permanganate in 1000 cc. of distilled
water. After aging, standardize this solution by means of
sodium oxalate of ascertained purity (Sorensen's as furnished
by the Bureau of Standards for a fee of $2.00 for 120 g. or $3.00
for 200 g.).
Method.
DETERMINATION OF CARBON
BY THE
DIRECT-COMBUSTION METHOD.
Apparatus.
Reagents.
STANDARD SPECIFICATIONS
FOR
HARD-DRAWN COPPER WIRE.
in 60 in.
0.204 41 615 60 100 1.24
0.182 33 125 61 200 1.18
0.165 27 225 62 000
1.14
0.162 26 245 62 100 1.14
0.144 20 735 63 000 1.09
1.07
0.134 17 956 63 400
0.128 16 385 63 700 1.06
12 995 64 300 1.02
0.114
1.00
0.104 10 815 64 800
0.102 10 404 1.00
64 900
0.092 8 464 65 400 0.97
0.091 8 281 65 400 0.97
0.081 6 561 65 700 0.95
0.080 6 400 65 700
0.94
0.072 5 184 65 900 0.92
0.065 4 225 66 200 0.91
0.064 4 096 66 200 0.90
0.057 3 249 66 400 0.89
0.051 2 601 66 600 0.87
0.045 2 025 66 800 0.86
0.040 1 600 67 000 0.85
389
Serial Designation: B 1-15.
11. (a) Size shall be expressed as the area of cross-section Dimensions anc
in circular mils,'the standard sizes being°as follows: Permissible
Variations.
(6) Grooved trolley wire may vary 4 per cent over or under
in weight per unit length from standard, as determined from
the nominal cross-section.
12. The physical tests shall be made in the same manner as physical Tests,
those upon round wire. The tensile strength of grooved wire
shall be at least 95 per cent of that required for round wire of the
same sectional area; the elongation shall be the same as that
required for round wire of the same sectional area.
390 Specifications for Hard-Drawn Copper Wire.
wo.m am^i
kfi/ri'j
STANDARD SPECIFICATIONS
FOR
For wire 0.100 in. in diameter and larger, one per cent over
or uflder;
For wire less than 0.100 in. in diameter, one mil over or
under.
Explanatory Notes.
elastic limit has been reached, owing to the fact that one side of
the wire, having been stretched in coiling, is really a little harder
than the other side, and the pull is, therefore, not even. Con-
sidering the difficulty of making the test and the uncertainty of
the results obtained, it is the opinion of the committee that it
would be inadvisable to include an elastic limit test in these speci-
fications. Itis evident that if the designing engineer requires a
knowledge of the location of the elastic Umit, for purposes of
calculation in designing, such data can be obtained by special
tests on representative sizes of wire, which will fix the relation of
the elastic limit to the ultimate strength for all wire which is
properly made.
Tests carefully made by members of the committee show
that the elastic Hmit of medium hard-drawn wire averages 50 per
cent of the ultimate tensile strength required in these speci-
fications. This statement of experience is based on the defi-
nition ofelastic hmit as "that point on the elastic curve beyond
which the ratio of stress to strain ceases to be constant."
9. Conductivity. — Electric conductivity was formerly ex-
pressed as a percentage on the basis of a determination made
by Matthiessen about 1865, of the electric resistivity of sup-
posedly pure copper. Since that time the methods of refining
copper have advanced, so that it is not imcommon to find copper
of over 100 per cent conductivity on the Matthiessen basis.
There has until recently not been international agreement on
the electric resistivity of copper to be considered the standard for
the expression of conductivity. While international agreement
upon the value 0.15328 ohms per meter-gram at 20° C. for the
resistivity of copper equal to 100 per cent conductivity was
reached by the International Electro-Technical Commission in
1913, it has been deemed preferable to express the requirements
in standard specifications in the terms of quantities directly
measurable, rather than by reference to some quantity whose
standard value is the subject of agreement only. The use of the
arbitrary term "conductivity" has no more warrant than the
employment of arbitrary gage numbers. Therefore, in these
specifications the requirements are stated as the maximum
rejection Umits to the resistivity.
For the convenience of those who are accustomed to express
Serial Designation: B 2-15. 401
STANDARD SPECIFICATIONS.
FOR
and diameter stated for reels and spools are to be measured over-
all and are maximum sizes; reels or spools smaller than these may
be used provided the minimum weights called for are carried by
the reel or spool. In the table, there are also stated the diam-
eters of the draw-block on which the final drawing of the wire
is to be made, when wire is shipped in coils; it being understood
that the wire is not to be re-wound after final drawing. This 'A
provision is made to insure that coils of wire of a given gage, ' 'U
2h
when suppHed by different manufacturers, will be of the same 'U
general dimensions. ' 11 '
m.
W
Package Weights, Diam. of Dimensions of Reels and Spools, 'u
" ' Block.
Diameters, in. lb
in.
Draw-
' li
Max. Min. Max.
Dia. Max. DiameterJ'of ' i|
Length. Hole for Rod.
'a
21
0.460 to 0.360 520 290 24 1§ to 2|
0.359 " 0.258 430 290 24 32 21 61
290 140 22 244 12
0.257 " 0.129
' H'
230 95 12
0.128 " 0.102 51 n
8
230 75 22 24 8
0.101 " 0.083
0.082 " 0.081 200 75
50 16 12 ' H
0.080 " 0.064 200 ^2 16 24 2| 12 t5 '1
120 50 16
0.063 " 0.051
100 50
24 2i 10
12 f '
0.050 " 0.041 20 24 10 8 I1h ' 7
0.040 " 0.032 l| 168 24 8
50
25 15 8 10
5 <
0.031 " 0.020 24 8 S16
For wire less than 0.010 in. in diameter, 0.1 mil (O.OOOl
in.) over or under.
(c) Each coil shall be gaged at three places, one near each
end and one approximately at the middle; from spools, approx-
imately 12ft. shaU be reeled off, the wire shall be gaged in
six places between the second and twelfth foot from the end.
The coils or spools will be rejected if the average of the measure-
ments obtained is not within the limits specified in Paragraph (6).
Physical Tests. 7. Wire shall be so drawn and annealed that its tensile
strength shall not be greater than the value stated in Table II
and its elongation not less than the value stated in Table II.
Tensile tests shall be made upon fair samples, and the elonga-
tion shall be determined as the permanent increase in length, due
to the breaking of the wire in tension, measured between bench
marks placed upon the wire originally 10 in. apart. The fracture
shall be between the bench marks and not closer than 1 in. to
either bench mark. If upon testing a sample from any coil, reel
or spool of wire, the results are found to be below the stated value
in elongation or above the stated value in tensile strength,
tests upon two additional samples shall be made, and the average
of the three tests shall determine acceptance or rejection of the
coil. For wire whose nominal diameter is between Hsted sizes,
the requirements shall be those of the next larger size included
in the table.
Table II.
Explanatory Notes.
STANDARD SPECIFICATIONS
FOR
BARE CONCENTRIC-LAY COPPER CABLE:
HARD, MEDIUM-HARD, OR SOFT.
Serial Designation: B 8-16.
The specifications for this material are issued under the fixed designa-
tion B 8; the final number indicates the j^ear of original issue, or in the case
of revision, the year of last revision.
Adopted, 1916.
I. MANUFACTURE.
Note. — Class A cable, sizes 4/0 and 3/0, is usually 7-strand when bare and 19-6trand when weather-
proof, etc.
IV. INSPECTION.
10. (a) All testing and inspection, 7.both of individual wires inspection,
entering into the construction of the cable, and of the com-
pleted cable, shall be made at the place of manufacture. Tests
on individual wires shall be made on samples taken before
cabling, and not on wires removed from the completed cable.
410 Specifications for Copper Cable.
V. DEFINITION OF TERMS.
Explanatory Notes.
STAND ARD_^SPECIFICATIONS
FOR
I. MANUFACTURE.
Table I.
40-PEIl-CBNT GoNDUCnVTIT Bhonze.
Area,
Diameter, Tensile
Strength, Elongation
in 10 in.,
circular
in. mils. lb. per sq. in.
per cent.
0.460 211600 69 200 3.00
0.410 168 100 69 700 2.50
0.365 133 225 71700 3.00
0.325 105 625 77 100 2.25
not closer than 1 in. to either mark. If, upon testing a sample
from any coil or reel of vdie, the results are found to be below
the value stated in the table, tests on two additional samples
shall be made, and the average of the three tests shall deter-
mine the acceptance or rejection of the coil or reel.
6. (a) Round wire, known as "40-per-cent Conductivity," Conductivity,
shall have a conductivity of not less than 40 per cent, figured
according to the International Annealed Copper Standard, which
is 0.15328 ohms per meter-gram at 20° C.
Round wire, known as "65-per-cent Conductivity," shall
have a conductivity of not less than 65 per cent, figured accord-
ing to the same standard.
414 Specifications for Bronze Trolley Wire.
VI. INSPECTION.
11. (a) All testing and inspection shall be made at the inspection,
place of manufacture.
(b) The manufacturer shall afford the inspector represent-
ing the purchaser all reasonable facilities to satisfy him that the
material conforms to the requirements of these specifications.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
AFFILIATED WITH THE
STANDARD SPECIFICATIONS
FOR
LAKE COPPER WIRE BARS, CAKES, SLABS, BILLETS,
INGOTS, AND INGOT BARS.
Cakes, slabs, and billets shall come under the ingot classi-
fication, except when specified for electrical use at time of pur-
chase; inwhich case wire-bar classification shall apply.
(b) High Resistance Lake. — Lake copper having a resis-
tivity greater than 0.15694 international ohms per meter-gram
at 20° C. shall be known as "High Resistance Lake."
5. (a) Low Resistance Lake copper shall have a purity Metal
of at least 99.880 per cent as determined by electrolytic assay, Content,
silver being counted as copper.
{b) High Resistance Lake copper shall have a purity of
at least 99.880 per cent, copper, silver, and arsenic being counted
together. The arsenic content of High Resistance Lake copper,
when required for special purposes, shall be the subject of
agreement at time of purchase.
6. Wire bars, cakes, slabs, and billets shall be substantially Physical
free from shrink holes, cold sets, pits, sloppy edges, concave standard,
tops and similar defects in set or casting. This clause shall not
apply to ingots or ingot bars, in which case physical defects
are of no consequence.
7. Five per cent variation in weight or \ in. variation in Weights of
any dimension from the refiner's pubHshed list or purchaser's individual
specified size shall be considered good deHvery; provided,
however, that wire bars may vary in length 1 per cent from the
listed or specified length, and cakes 3 per cent from the fisted
or specified size in any dimension greater than 8 in. The weight
of ingot and ingot-bar copper shall not exceed that specified by
more than 10 per cent, but otherwise its variation is not impor-
tant.
8. Claims shall be made in writing within thirty days of Claims,
receipt of copper at the customer's mill, and the results of
the customer's tests shall accompany such claims. The refiner
shall be given one week from date of receipt of complaint to
investigate his records, and shall then either agree to replace
the defective copper or send a representative to the mill. No
claims will be considered unless made as above stated, and if
the copper in question, unused, cannot be sho'WTi to the refiner's
representative.
Claims against quahty will be considered as follows:
418 Specifications for Lake Copper.
Explanatory Note.
These specifications have been drawn to cover the pecuhar
trade situation which has classified the large production of copper
from this geographical district as a product in a class by itself.
It is realized that a better classification from an academic
point of view could be made by method of production or by
chemical composition, but the trade does not yet seem ready for
such a step.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
AFFILIATED WITH THE
STANDARD SPECIFICATIONS
FOR.
ELECTROLYTIC COPPER WIRE BARS, CAKES, SLABS,
BILLETS, INGOTS, AND INGOT BARS.
Marks. 1. All wire bars, cakes, slabs, and billets shall be stamped
with the maker's brand and furnace charge mark. Ingots and
ingot bars shall have a brand stamped or cast in, but need have
no furnace charge mark.
Lots. 2. The refiner shall arrange carloads or lots so that as far
as possible each shall contain pieces from but one furnace charge,
in order to facilitate testing by the user.
Quality. 3. (a) Metal Content. — The copper in all shapes shall have
a purity of at least 99.880 per cent, as determined by electrolytic
assay, silver being counted as copper.
{h) Resistivity. — All wire bars shall have a resistivity not
to exceed 0.15535 international ohms per meter-gram at 20° C.
(annealed) ; all ingot and ingot bars shall have a resistivity
not to exceed 0.15694 international ohms per meter-gram at
20° C. (annealed).
Cakes, slabs, and billets shall come under the ingot classifica-
tion, except when specified for electrical use at time of purchase,
in which case wire-bar classification shall apply.
(420)
Serial Designation: B 5 - 13. 421
being drilled completely through each piece ; scale from set shall
be rejected. No lubricant shall be used and drilling shall not
be forced sufhciently to cause oxidation of chips. The resulting
samples shall be cut up, mixed, and separated into three parts,
each of which shall be placed in a sealed package, one for each
party and one for the umpire if necessary. Each party shall
make an analysis, and if the results do not estabhsh or dismiss
the claim to the satisfaction of both parties the third sample
shall be submitted to a mutually agreeable umpire, who shall
determine the question of fact, and whose determination shall
be final.
In a question of resistivity each party shall select two
samples, and in the presence of both parties these shall be rolled
hot and drawn cold into wire of 0.080 in. diameter, approximately,
which shall be annealed at approximately 500° C. Three samples
shall be cut from each coil and the same procedure followed as
described in the previous paragraph.
Settlement
of Claims. 8. The expenses of the shipper's representative and of
the umpire shall be paid by the loser, or divided in proportion
to the concession made in case of compromise. In case of
rejection being established, the damage shall be hmited to
payment of freight both ways by the refiner for substitution
of an equivalent weight of copper meeting these specifications.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
AFFILIATED WITH THE
STANDARD SPECIFICATIONS
FOR
SPELTER.
The sum of the lead, iron, and cadmium shall not exceed 0.10
per cent.
B. Intermediate. — The spelter shall not contain over:
0.20 per cent lead.
0.03 " iron,
s 0.50 " cadmium.
It shall be free from aluminum.
The sum of the lead, iron, and cadmium shall not exceed 0.50
per cent.
C. Brass Special. — The spelter shall not contain over:
0.75 per cent lead.
0.04 " iron.
0.75 " cadmium.
It shall be free from aluminum.
The sum of the lead, iron, and cadmium shall not exceed 1.20
per cent.
D. Prime Western. — The spelter shall not contain over:
1.50 per cent lead.
0.08 " iron.
Physicali 5. The slabs shall be reasonably free from surface corrosion
or adhering foreign matter.
Sampling. 6. Not less than ten slabs shall be taken as a sample from
each car; for smaller lots, in the same proportion to the total
number, but in no case less than three slabs. In case of dispute
half of the sample is to be taken by the maker and half by the
purchaser; and the whole shall be mixed.
The slabs selected as samples are to be sawed completely
across and the sawdust used as a sample. In case no saw is
available for this purpose, the slabs should be drilled completely
through and the drillings cut up into short lengths. The saw or
driU used must be thoroughly cleaned. No lubricant shall be
used in either sawing or drilling, and the sawdust or drilling must
be carefully treated with a magnet to remove any particles of
iron derived from the tools.
Analysis. 7. Lead. — For the determination of lead in High Grade not
less than 25 g., in Intermediate not less than 15, in Brass Special
not less than 10, and in Prime Western not less than 5 g., shall
Serial Designation: B 6-14. 425.
be taken; that is, the sample used for analysis should not
contain less than 0.01 g. lead.
Iron. — The sample for iron should contain not less than 25
g. for the three higher grades and not less than 10 g. for Prime
Western. The entire sample must be dissolved, the iron preci-
pitated as ferric hydroxide, then redissolved, reduced, and the
iron determined by titration.
Cadmium. — Dissolve 25 g. in 330 cc. of a solution of one
part of hydrochloric acid (specific gravity 1.2) and five parts of
water. Let it stand over night; filter and wash; reject filtrate
and dissolve the residue, which should be about 5 per cent of the
zinc, in nitric acid. Add 10 cc. of sulfuric acid; evaporate to
fumes; dilute and filter out and wash the lead sulfate. Dilute
the solution to 500 cc; add 5 g. of ammonium chloride; pass
a slow stream of hydrogen sulfide for one hour and let stand
for about five hours; filter, wash with hot water; dissolve by
boiling in 10 cc. of sulfuric acid and 50 cc. of water; filter and
wash. Dilute to 400 cc; precipitate with hydrogen sulfide
as before. Weigh as cadmium sulfide or dissolve in hydro-
chloric acid and titrate wdth potassium ferrocyanide.
8. Claims to be considered shall be in writing within thirty Claims
days of receipt of material at customer's mill and the results of
customer's test shall be given. The shipper shall be given one
week from date of receipt of such claim to investigate his records
and then shall either agree to satisfy the claim or send a repre-
sentative to the mill.
{a) Analysis by Car Lots. — No claims shall be considered
unless the minimum samples as specified for the grade in question
can be shown to such representative.
(b) Physical Defects of Individual Pieces. — No claims shall
be considered unless the spelter in question, unused, can be shown
to such representative.
9. Where the spelter satisfies the chemical and physical re- Mill
quirements of these specifications, it shall not be condemned for Treatment,
defects of alloys in which it is used or for defects in the coating of
galvanized products.
10. The maker's representative shall inspect all pieces investigation
where physical defects are claimed. If agreement is not reached °^ Claims,
the question of fact shall be submitted to a mutually agreeable
umpire, whose decision shall be final.
426 Specifications for Spelter.
STANDARD SPECIFICATIONS
FOR
Number and
Location of 5. One test ingot shall be selected by the inspector to repre-
Test of sent 10,000 lb. of ingots or fraction thereof. The test specimen
Specimens. shall be cut from one corner near the bottom of the ingot. In
case the test specimen shows a flaw, two additional tests may be
selected by the inspector from the same lot, and tested to repre-
sent the lot in question.
Marking. 6. Each ingot shall be stamped with its proper heat or
charge number.
Rejections. 7. All ingots in each lot will be rejected upon the physical
tests or chemical composition, irrespective of the heat or heats
from which the test ingots are selected.
Investigation
of Claims. 8. In case the buyer's tests show that the material does not
meet these specifications, the seller shall have an opportunity to
inspect the material and each party shall select a sample for
retest. If the results do not agree, each shall select a sample to
be sent to a mutually agreeable umpire, whose decision shall be
final. The costs of such retests shall be paid by the loser.
AMERICAN SOCIETY FOR TESTING MATERIALS.
PHILADELPHIA, PA., U. S. A.
AFFILIATED WITH THE
PORTLAND CEMENT.i
SPECIFICATIONS.
Specific Gravity. 3. The specific gravity of cement shall be not less than
3.10 (3.07 for white Portland cement). Should the test of
cement as received fall below this requirement a second test
may be made upon an ignited sample. The specific gravity test
will not be made unless specifically ordered.
Fineness. 4. The residue on a standard No. 200 sieve shall not exceed
22 per cent by weight.
Soundness. 5. A pat of neat cement shall remain firm and hard, and
show no signs of distortion, cracking, checking, or disintegra-
tion in the steam test for soundness.
Time of Setting. 6. The Cement shall not develop initial set in less than 45
minutes when the Vicat needle is used or 60 minutes when the
Gillmore needle is used. Final set shall be attained within
10 hours.
Tensile Strength. 7. The average tensile strength in pounds per square inch
of not less than three standard mortar briquettes (see Section 51)
composed of one part cement and three parts standard sand, by
weight, shall be equal to or higher than the following:
TESTS.
VI. SAMPLING.
16. Tests may be made on individual or composite samples Number of
Each test sample should weigh at least s^™p'*^-
8 lb.may be ordered.
as
ture between 900 and 1000° C. for 15 minutes and the loss in
weight shall be checked by a second heating for 5 minutes.
21. A permissible variation of 0.25 will be allowed, and all Permissible
results in excess of the specified limit but within this permissible venation,
variation shall be reported as 4 per cent.
Insoluble Residue.
Magnesia.
Method. 26. To 0.5 g. of the cement in an evaporating dish shall
be added 10 cc. of water to prevent lumping and then 10 cc. of
concentrated hydrochloric acid. The liquid shall be gently
heated and agitated until attack is complete. The solution
shall then be evaporated to complete dryness on a steam or
water bath. To hasten dehydration the residue may be heated
to 150 or even 200° C. for one-half to one hour. The residue
shall be treated with 10 cc. of concentrated hydrochloric acid
diluted with an equal amount of water. The dish shall be
covered and the solution digested for ten minutes on a steam
bath or water bath. The diluted solution shall be filtered and
the separated silica washed thoroughly with water.^ Five cubic
centimeters of concentrated hydrochloric acid and sufficient
bromine water to precipitate any manganese which may be
present, shall be added to the filtrate (about 250 cc). This
shall be made alkaline with ammonium hydroxide, boiled until
there is but a faint odor of ammonia, and the precipitated iron
and aluminum hydroxides, after setthng, shall be washed with
hot water, once by decantation and slightly on the filter. Set-
ting aside the filtrate, the precipitate shall be transferred by a
jet of hot water to the precipitating vessel and dissolved in
10 cc. of hot hydrochloric acid. The paper shall be extracted
with acid, the solution and washings being added to the main
solution. The aluminum and iron shall then be reprecipitated
at boiling heat by ammonium hydroxide and bromine water in
a volume of about 100 cc, and the second precipitate shall be
collected and washed on the filter used in the first instance if
this is still intact. To the combined filtrates from the hydrox-
ides of iron and aluminum, reduced in volume if need be, 1 cc.
of ammonium hydroxide shall be added, the solution brought
1 Since this procedure does not involve the determination of silica, a second evapora-
tion is unnecessary.
Serial Designation: C 9-17. 435 •
P< - 9 cm
the excess paste at the smaller end sliced off at the top of the
ring by a single oblique stroke of a trowel held at a slight angle
with the top of the ring. During these operations care shall be
taken not to compress the paste. The paste confined in the
ring, resting on the plate, shall be placed under the rod, the
larger end of which shall be brought in contact with the surface
■.^\\\\m
'JMiim^' |E
wM////////////////'i'//})M.
Fig. 2. — Vicat Apparatus.
^7/
of the paste; the scale shall be then read, and the rod quickly
released. The paste shall be of normal consistency when the
rod settles to a point 10 mm. below the original surface in
\ minute after being released. The apparatus shall be free
from all vibrations during the test. Trial pastes shall be made
with varying percentages of water until the normal consistency
Serl\l Designation: C 9-17, 441
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Serial Designation: C 9-17.
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444 Specifications and Tests for Portland Cement.
and stored in moist air for 24 hours. In molding the pat, the
cement paste shall first be flattened on the glass and the pat
then formed by drawing the trowel from the outer edge toward
the center.
44. The pat shall then be placed in an atmosphere of steam
at a temperature between 98 and 100° C. upon a suitable sup-
port 1in. above boiling water for 5 hours.
45. Should the pat leave the plate, distortion may be
detected best with a straight edge appKed to the surface which
was in contact with the plate.
•w////////yy/w///////////////////////////////////////////////^^^^
(b) Gillmore Needles.
Fig. 5.
53. This sand, having passed the No. 20 sieve, shall be con-
sidered standard when not more than 5 g. pass the No. 30 sieve
after one minute continuous sieving of a 500-g. sample.
54. The sieves shall conform to the following specifications:
The No. 20 sieve shall have between 19.5 and 20.5 wires
per whole inch of the warp wires and between 19 and 21 wires
per whole inch of the shoot wires. The diameter of the wire
should be 0.0165 in. and the average diameter shall not be
outside the limits of 0.0160 and 0.0170 in.
The No. 30 sieve shall have between 29.5 and 30.5 wires
per whole inch of the warp wires and between 28.5 and 31.5
wires per whole inch of the shoot wires. The diameter of the
wire should be 0.0110 in. and the average diameter shall not
be outside the limits 0.0105 to 0.0115 in.
STANDARD SPECIFICATIONS
FOR
NATURAL CEMENT.
IV. REJECTION.
9. The cement may be rejected if it fails to meet any of Rejection
the requirements of these specifications.
10. Cement failing to meet the 7-day requirements may be
held awaiting the results of the 28-day tests before rejection.
Editorial Note.
Woof 95-101
93-103
Meshes per Linear Inch /^'^''P
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
AFFILIATED WITH THE
STANDARD SPECIFICATIONS
FOR
DRAIN TILE.
pq
o
<u
OQ
is
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E CQ
►^ ^ o
ex.
G
CO Q
tt^ rgoQ
^5 '^
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g.
^
-
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K§
458 Specifications for Drain Tile.
vertical sides, each strip having its interior top corner rounded
to a radius of approximately | in. They shall be straight, and
shall be securely fastened to a rigid block with their interior
vertical sides 1 in. apart.
The upper bearing shall be a wooden block, straight and
true from end to end.
The test load shall be appHed through the upper bearing
block in such a way as to leave the bearing free to move in a
vertical plane passing midway between the lower bearings.
In testing a tile which is "out of straight," the lines of the
bearings chosen shall be from those which appear to give most
favorable conditions for fair bearings.
be wet when taken, they shall be placed in the drier for a fur-
ther drying treatment of two hours, and reweighed. If the
third weight checks the second, the specimens shall be consid-
ered dry. In case of any doubt, the specimens must be redried
for two-hour periods until check weights are obtained.
Weighing and 23. The balance used shall be sensitive to 0.5 g. when
Reweighing.
loaded with 1 kg., and weighings shall be read at least to the
nearest gram. Where other than metric weights are used* the
same order of accuracy must be obtained.
In reweighing after immersion, the specimens shall be
removed from the water, not allowed to drain for more than one
minute, the superficial water removed by towel or blotting
paper, and the specimens at once put upon the balance.
Immersion of 24. Specimens after weighing shall be placed in a suitable
Test Specimens, wovcn-wire receptacle, packed tightly enough to prevent jos-
tling, covered with distilled water or rainwater, raised to the
boiling point and boiled for five hours, and then cooled in water
to a final temperature of 10 to 15° C. (50 to 59° F.).
Calculation and 25. The test results shall be calculated as percentages of the
Reporting of initial dry weight, carried to the nearest first decimal place.
Results.
The results shall be reported separately for each individual
specimen, together with the mean of the fifteen or more speci-
mens comprising the standard sample, the maximum and the
minimum single observations entering into the mean, and the
variation between the maximum and the minimum of the three
specimens of each tile represented in the the standard sample.
Trays
Removed
portly
II"-
t-
•-^'<i—
K-
2 Corner Strips, l£"x g"x/'5i"J
Top View,
Jl
Trays Removed.
Notes :
Section A-A,
Irays Removed.
Galvanized
Rack Constructed
Angles, of /'x as
except ■§"xNoted.
^"
All Connections Riveted or Sol-
dered.
f^'^
^ a^^ ia^_ ^ ^
^^
_..^l{'FeH- |i Si-rips— .._
i| Sawdust ii
- -,.--[1— /? "/«/'' 5)''-/;o5 %. ,
-•/^ Pipe
- i--
■ Copper /jj.-v
.',CJ^^ Lining
Ice and-■••■> \l$', ' Copper L ining ■
Buildinq
1-/2 i
^s r
Building
<-5"> Lining
Paper
5 Lining.}-
■Threaded I Paper
Thermomefer
£4 Bulb.
^i^^<^^^^
1^ ^
■^7 "^—Salt^
..•^ Ice and
.Pet Cock
A a. gi2"
Section B-B
^'J
clays tile
clay shallin conform
Table I, towhen
the the
absorption requirements
proportion of surface forclay
surface- ?^®''^*''^.™^'!|*
is 75 made of Mixed
per cent or more, and to the requirements for shale and fire clay ^^^y^-
tile for all other proportions.
• 34. In the event that a standard sample (Section 21) of Appeal from
tile fails to meet the requirements of the absorption test, the xes°t^*'°'^
manufacturer or other seller may demand recourse to the freezing Freezing and
and thawing test, to be made at his expense. In such recourse, T'^^^'^s Test,
the number of tiles tested shall be four times the number rep-
resented bythe standard sample (Section 21). If the material
passes the freezing and thawing test satisfactorily, it shall not
be rejected on account of its failure to meet the absorption
requirements specified in Table I, but the average percentage
of absorption of the specimens used in the freezing and thawing
test shall be adopted as the maximum allowable mean absorption
for the contract in question. Limits of
35. In the strength tests, individual tiles of a standard individual Test
test whose mean strength is satisfactory. may fall .
25 per cent SpecimensTests
Physical in
below the requirement for the average without causing rejection, cuiiing and
In the absorption test, the absorption of individual tiles of a Retesting
standard sample (Section 21), which gives a satisfactory mean Exceeded.
464 Specifications for Dila.in Tile.
linp
Maximum Average >. Maximum Average
Sup
Maximum Average
0-5, S
1 Absorption by
A in in
Absorption by Absorption by
er
a
por
ado £;£
Standard Boiling -tlStandard
Boiling
lb.
Standard Boiling Cm
imu
t
Internal
Test, per cent. <IJ Test, per cent.
m
1
> buS .b 1 .. > mS a5 > 6(1 S o
(X, aJ 5 fc^ S
J3
s fccc >5
CO
CQ
a a a
10
S .£3
O ^ 0
CO 6 s C3 -M^
03
3
oo
800 11 1600
4 11 14 1200
1200 9 13 1600 7
6 800 12 9 13 7 10
108 800 11 14 12 1200 9 13 1600 7 10
800 11 14
14 12 1200 9 13
13 1600 7 10
10
12
11
73
14 •3 12 1200 go
9 7 10
800 1200 13 1600 10
12 900 11
11 14 ."ts
12 9 13 7
14 1000 14 1 12
■z
1300
1400 9 13 1600 7 10
16
18
20 9 1800 7 10
."tS 1500 9 13 2000 7
10
22 10
1600
1700 9 2200
2400 7 10
24
26
—. -^ 1800
9
9
13
13
2600 7
7
10
3.^ 1 3a
1900
28
30
1 2000 9 13
13
13
2800 7
a
fS g
A4 Ph
S
9
i
3000 7 10
10
32 i 2100 9 13 3200 7 11
10
10
10
1
34 2200 9 13 7 11 10
o 2300
36
38 g 2400
9
9
13 3400
3600
3800
7
7
2500
40 9 13 4000 7
13
42 2600 9 13 11 4200 7 10
Note. — When the freezing and thawing test is specified or demanded, as provided in Section 11 7, the num-
ber of freezings and thawings to be endured shall be as follows: For farm drain tile, 8; for standard drain
tile. 12; for extra-quality drain tile^ 16.
Strength Test 36. The manufacturer ar other seller shall not be held re-
Requirements
when sponsible for cracking of drain tile in ditches unless by special
Manufacturer agreement in advance, and in any event his obligation shall be
is held
Responsible held to be discharged by the delivery of drain tile having the min-
for Cracking imum ordinary supporting strengths specified in Table II; and,
in Ditches.
if it is not otherwise specified in advance by the purchaser, tile
shall be supplied of the strengths specified for clay ditch filling,
for "ordinary" pipe laying and for widths of ditch at the level
of the top of the tile equal to 0.5 ft. greater than the outside
diameters of the tile. The purchaser shall furnish to the manu-
facturer or other seller complete information, in advance of
receiving bids, as to the number of linear feet of drain tile of
each diameter required for each different depth of ditch, meas-
ured to the nearest foot from the surface of the ground to the
top of the tile.
V. VISUAL INSPECTION.
Visual
37. All drain tile shall be given a thorough visual inspec-
Inspection
and its tion at the trench by a competent inspector employed by the
Purposes, purchaser. The purposes of the visual inspection shall be: (l) to
cull and reject imperfect individual tiles; and (2) to determine
whether the tiles, independently of meeting the chemical and the
physical test requirements, comply with the specifications of
general properties, especially as stated hereinafter.
Shape. 38. All drain tile shall be of approximately circular cross-
section, except when otherwise specified in advance. They shall
be approximately straight, except in the case of special connec-
tions. The ends shall be so regular and smooth as readily to
admit of making close joints by turning and pressing together
adjoining tile.
Nominal 39. The sizes of drain tile shall be designated by their
Sizes.
interior diameters.
Minimum 40. Drain tile smaller than 12 in. in diameter shall have a
Lengths.
minimum length of 12 in. Tile of from 12 to 30 in. in diameter,
inclusive, shall have lengths not less than the diameters. Tile
larger than 30 in. in diameter shall have a minimum length of
30 in.
Structure. 41. Drain tile shall be substantially uniform in structure
throughout, and the inspector shall investigate this property by
examining fractured surfaces.
Serial Designation: C 4-16. 467
42. Drain tile shall give a clear ring when stood on end and Ring,
while dry tapped with a hght hammer.
43. The inspector may use the color of drain tile as a gen- Color,
eral guide in sorting and inspecting, but he shall first so famil-
iarize himself wdth the raw materials and the processes used in
the manufacture of the particular tile in question as to be com-
petent to interpret the true meaning of variations in their color. Inside
44. Drain tile shall be reasonably smooth on the inside. Smoothness.
45. Drain tile shall be free from cracks and checks extend- Cracks, Checks
ing into the body of the tile in such a manner as to decrease B^ken Pieces,
the strength appreciably. Tile shall not be chipped or broken
Table III. — Distinctive General Physical Properties of
Different Classes of Drain Tile.
Farm Standard Extra-Quality
Physical Properties Specified. Drain Tile. Drain Tile.
Drain Tile.
STANDARD SPECIFICATIONS
FOR
QUICKLIME.
(A) Sampling.
Lime in Bulk. 6. When quicklime is shipped in bulk, the sample shall
be so taken that it will represent an average of all parts of the
shipment from top to bottom, and shall not contain a dispro-
portionate share of the top and bottom layers, which are most
subject to changes. The samples shall comprise at least 10
shovelsful taken from different parts of the shipment. The
total sample taken shall weigh at least 100 lb. and shall be
crushed to pass a 1-in. ring, and quartered to provide a 15db.
sample for the laboratory.
Lime in Barrels. 7. When quickHme is shipped in barrels, at least 3 per
cent of the number of barrels shall be sampled. They shall
be taken from various parts of the shipment, dumped, niixed
and sampled as specified in Section 6.
Laboratory
Samples. 8. All samples to be sent to the laboratory shall be imme-
diately transferred to an air-tight container in which the unused
portion shall be stored until the quicklime shall finally be accepted
or rejected by the purchaser.
Chemical Composition.
Calcium.
High-Calcium. Magnesian. High-Magnesian.
Properties Considered. ■
Selected. Selected. Kiln. Selected. Kiln. Selected. Kiln.
Kiln.
Run-of- Run-of- Run-of- Run-of-
Calcium Oxide, per cent 85-90
85-90
(min.)
90 (min.)
90
Magnesium Oxide, per cent. . 10-25 25 25
10-25
Calcium Oxide plus Magne- (min.) (min.)
sium Oxide, min., per cent . 90 85 85 90 85
Carbon Dioxide, max., per 85 90
3 5 3 5 90
3 5 3 5
Silica plus Alumina plus
Oxide of Iron, max., per
5 7.5 5 7.5 5 7.5 S 7.5
Serial Designation: C 5 - 15. 471
II. PHYSICAL PROPERTIES AND TESTS.
10. An average 5-lb. sample shall be put into a box and Percentage of
slaked by an experienced operator wdth sufficient water to
produce the maximum quantity of lime putty, care being taken
to avoid "burning" or "drowning" the hme. It shall be allowed
to stand for 24 hours and then washed through a 20-mesh sieve
by a stream of water having a moderate pressure. No material
shall be rubbed through the screens. Not over 3 per cent of the
weight of the selected quicklime nor over 5 per cent of the
weight of the run-of-kiln quickHme shall be retained on the
sieve. The sample of lump Hme taken for this test shall be
broken to all pass a 1-in. screen and be retained on a ^-in. screen.
Pulverized lime shall be tested as received.
STANDARD SPECIFICATIONS
FOR
HYDRATED LIME.
STANDARD SPECIFICATIONS
FOR
PAVING BRICK.
for the staves. To secure the desired true and uniform bearing
the surfaces of the flanges of the head shall be either ground
or machined. The flanges shall be slotted on the outer edge,
so as to provide for two f-in. bolts at each end of each stave,
said slots to be tI i^i- wide and 2f in., center to center. Each
slot shall be provided with a recess for the bolt head, which shall
act to prevent the turning of the same. Between each two
slots there shall be a brace | in. thick, extending down the out-
ward side of the head not less than 2 in.
There shall be for each head a cast-iron headliner 1 in.
in thickness and conforming to the outKne of the head, but
inscribed in a circle 28| in. in diameter. This headliner shall
be fastened to the head by seven f-in. cap-screws, through the
head from the outside. Whenever these headliners become
worn down | in. below their initial surface level at any point
of their surface, they shall be replaced with new ones. The
metal of these headliners shall be hard machinery iron and
should contain not less than one per cent of combined carbon.
The staves shall be made of 6-in. medium-steel structural
channels, 27 1 in. long and weighing 15.5 lb. per lineal foot.
The staves shall have two holes x| in. in diameter, drilled in
each end, the center Une of the holes being 1 in. from the end
and if in. either way from the longitudinal center line. The
spaces between the staves shall be as uniform as practicable,
but shall not exceed j^ in.
The interior or flat side of each stave shall be protected
by a liner f in. thick by 5| in. wide by 19f in. long. The Hner
shall consist of medium-steel plate, and shall be riveted to the
channel by three |-in. rivets, one of which shall be on the center
line both ways and the other two on the longitudinal center line
and spaced 7 in. from the center each way. The rivet holes
shall be countersunk on the face of the liner and the rivets
shall be driven hot and chipped off flush with the surface of the
liners. These liners shall be inspected from time to time, and
if found loose shall be at once re-riveted.
Any test at the expiration of which a stave-liner is found
detached from the stave or seriously out of position shall be
rejected. When a new rattler, in which a complete set of new
staves is furnished, is first put into operation, it shall be charged
~1
Plate II
1916 A.S.T.M Standards.
—■ S/"--
•4-^-e**-^^ — f74- ->k?f5<-6->|<
3z§'f:d.,szt.,\
l<i"C.R,
3" Face:50R.p.M^ ?fl'--
k 35*
End Elevation
for Soard.
Supports
-
Clutch Lever.3«r
1
V A/aA* /jfi?, C. /.
'■•><3>c /54"-><3l|<
Side Frame.
*lf'^*
End Franne.
STANDARD RATTLER
TESTING PAVING
PROrOSEIJ BY
BRICK
Spherica\ Shot.
THE NATIONAL
r I, nn PAVING BRICK MANUFACTURERS" ASSOCIATION
Serial Designation: C 7-15. 479
with 400 lb. of shot of the same sizes, and in the same proportions
as provided in Section 9, and shall then be run for 18,000 revo-
lutions at the usual prescribed rate of speed. The shot shall
then be removed and a standard shot charge inserted, after which
the rattler may be charged with brick for a test.
No stave shall be used for more than 70 consecutive tests
without renewing its lining. Two of the 14 staves shall be
removed and relined at a time in such a way that of each pair,
one falls upon one side of the barrel and the other upon the
opposite side, and also so that the staves changed shall be
consecutive but not contiguous; for example, 1 and 8, 3 and 10,
5 and 12, 7 and 14, 2 and 9, 4 and 11, 6 and 13, etc., to the end
that the interior of the barrel at all times shall present the same
relative condition of repair. The changes in the staves should
be made at the time when the shot charges are being corrected,
and the record must show the number of charges run since the
last pair of new lined staves was placed in position.
The staves when bolted to the heads shall form a barrel
20 in. long, inside measurement, between head liners. The
liners of the staves shall be so placed as to drop between the head-
liners. The staves shall be bolted tightly to the heads by four
f-in. bolts, and each bolt shall be provided with a lock nut,
and shall be inspected at not less frequent intervals than every
fifth test and all nuts kept tight. A record shall be made after
each inspection showing in what condition the bolts were found.
8. The Frame and Driving Afechanism. — The barrel shall
be mounted' on a cast-iron frame of sufficient strength and
rigidity to support it w^ithout undue vibration. It shall rest
on a rigid foundation with or without the interposition of wooden
plates, and shall be fastened thereto by bolts at not less than
four points.
It shall be driven by gearing whose ratio of driver to driven
is not less than one to four. The counter shaft upon which
the driving pinion is mounted shall not be less than Ixf in.
in diameter, with bearing not less than 6 in. in length. If a
belt drive is used the pulley shall not be less than 18 in. in
diameter and 6^ in. in face. A belt at least 6 in. in width
properly adjusted, to avoid unnecessary slipping, should be
used.
480 Specifications for Paving Brick.
Identification Data.
Name of the firm furnishing sample
Name of the firm manufacturing sample
Street or job which sample represents
Brands or marks on the brick
Quantity furnished Drying treatment-
Date received. Date tested
Length Breadth Thickness..
Standardization Data.
10 Large spheres
Small spheres
Total
Running Data.
Time Readings.
Revolution Running Notes,
Hours. Minutes, Seconds. Counter
Readings. Stops, etc.
Beginning of Test
STANDARD TEST
FOR
STAXD.\RD DEFINITIONS
OF
TERMS RELATING TO SEWTR PIPE.
n. Raw Materials.
STANDARD DEFINITIONS
OF
TERMS RELATING TO SEWER PIPE.
III. Pipe.
(a) Sewer Pipe. — Separate pipe suitable for the conveyance
of domestic and industrial sewage and storm water and
capable of being properly joined to form a conduit.
Clay Pipe. — Made from red burning plastic clay devoid of
fissile structure. Maturing temperature about 1170° C.
Vitrification not ordinarily produced, and -salt glazing
not always efiective.
Fire-Clay Pipe. — Made from bu£f, gray or reddish burning
fire clay showing conchoidal structure. Maturing
temperature about 1250° C. Complete stony vitrifi-
cation may be produced, but an absorption lower than
3 per cent is not general, nor desirable for maximum
strength.
Shale Pipe. — Made from red burning hard clay with a
distinct fissile structure. Vitrification at from 1050 to
1250° C, and salt glazing successful only at highest
temperature.
Cement-Concrete Pipe. — Pipe formed by consolidating in a
mold a mixture of Portland cement, water, sand, stone
or other hard material, and permitting it to harden by
natural process prior to handling and use.
Special. — ^A pipe other than a straight pipe.
Branch. — ^A pipe attached to and diverging from the barrel
of another pipe, such as Y-branches, T-branches, etc.
{h) Demands upon Sewer Pipes. — Requirements of qualities
which are desirable and attainable under conditions of actual
practice.
rV. Parts of Sewer Pipe.
Barrel or Shell. — Main body of a pipe, exclusive of differently
formed ends.
Ends. — Those parts of a pipe which terminate it and are so
formed as to permit of making a proper joint.
Beveled End. — End surfaces of pipes inclined at an angle
with the pipe axis so formed that the end of one pipe
can enter the end of the adjoining pipe with a close fit.
Huh or Bell. — That end of a pipe which is sufficiently
enlarged for a short distance to receive and enclose the
spigot end of the adjoining pipe, to form a joint.
Serial Designation: C 8-15. 495
V. Joints.
Beveled. — -Formed by joining pipes with beveled ends and
appl>ing the jointing material.
Hub and Spigot. — Formed by inserting the spigot end of one
pipe into the hub of another and appl}ing the jointing
material.
Butt and Collar. — -Formed by abutting the butt ends of two
adjacent pipes and, after applying the jointing material,
surrounding the joint with a collar.
Jointing Materials. — The materials which are inserted between
the ends of adjoining pipes for the purpose of forming a
continuous closed conduit.
Elasticity of Joints. — ^Abihty of jointed pipes to resist strains
caused by bending and returning to original position.
(b) Covering.
Coating. — ^A covering of other materials applied in liquid form.
Glazing. — Hard glassy surface covering.
Salt Glazing. — Glazing produced by application of salt during
vitrification.
Lining. — A covering of other material appUed in soUd form to
inside surfaces.
Waterproofing. — Materials resistant to penetration by water.
(c) Defects.
Warp. — ^Twisted out of normal shape.
Fracture. — Rupture of the material by a break through its
entire thickness.
Crack. — Fissure or open seam not necessarily extending through
body of material.
Fire Crack. — ^A crack resulting from lack of uniformity in shrink-
age after the application of excessive heat.
Hair Crack. — Irregularly running, fine, narrow crevice or fis-
,-^ sure at the surface of a pipe not penetrating deeply, and
caused by a shrinkage of material during manufacture.
Blister. — Convex hollow prominence formed by separation and
raising of a film in the process of burning.
Leakage. — Passage of water contrary to intention.
Lamination. — Division of material into thin layers or sheets.
VII. Identification.
Marking and Imprints. — Impressions made upon pipe at the
of manufacture for the purpose of identi-
fication.and time
^^ place
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
I
AFFILIATED WITH THE
STANDARD SPECIFICATIONS
FOR
PURITY OF RAW LINSEED OIL FROM NORTH
AMERICAN SEED.
15° 5
Specific Gravity at — ^C 0.936 0.932
STANDARD SPECIFICATIONS
FOR
PURITY OF BOILED LINSEED OIL FROM
NORTH AMERICAN SEED.
Properties. 1. Boiled Unseed oil from North American seed shall con-
form to the following requirements:
Maximum. Minimum.
15° 5
Specific Gravity at —^-C 0.945 0.937
Acid Number 8 ....
Saponification Number 195 189
Unsaponifiable Matter, per cent 1.5 ....
Refractive Index at 25° C 1 .484 1 .479
Iodine Niraiber (Hanus) 178
Ash, per cent 0.7 0.2
Manganese, per cent .... 0 . 03
Calcium, per cent 0.3 ....
Lead, per cent 0.1
(500)
Serial Designation: D 11-15. 501
General. —ofThe
the removal a portion should
sample for be thoroughly agitated before "^^^^'^s*
analysis.
Specific Gravity. — Use a pyknometer, accurately standard-
ized and having a capacity of at least 25 cc, or any other equally
accurate method, making a test at 15°. 5 C, water being 1 at
15°.5 C.
Acid Number. — Expressed in milligrams of KOH per gram
of oil. Follow the method described in Bulletin No. 107, re-
vised 1908, Department of Agriculture, Bureau of Chemistry,
page 142.
Saponification Number. — ^Expressed as with Acid Number.
Blanks should also be run to cover effect of alkali in glass.
Follow method given in Bulletin No. 107, revised 1908, Depart-
ment of Agriculture, Bureau of Chemistry, pages 137-138.
Unsaponifiable Matter. — Follow Boemer's method taken
from his Ubbelohde Handbuch Der Ole u. Fette, pages 261-262.
"To 100 g. of oil in a 1000 to 1500-cc. Erlenmeyer flask add 60 cc.
of an aqueous solution of potassium hydroxide (200 g. KOH
dissolved in water and made up to 300 cc.) and 140 cc. of 95-per-
cent alcohol. Cormect with a reflux condenser and heat on the
water bath, shaking at first until the Hquid becomes clear. Then
heat for one hour with occasional shaking. Transfer while yet
warm to a 2000-cc. separatory funnel to which some water has
been added, wash out the Erlenmeyer with water using in all
600 cc. Cool, add 800 cc. of ether and shake vigorously one
minute. In a few minutes the ether solution separates per-
fectly clear. Draw off the soap and filter the ether (to remove
last traces of soap) into a large Erlenmeyer and distill off the
ether, adding if necessary one or two pieces of pumice stone.
Shake the soap solution three times with 400 cc. of ether, which
add to the first ether extract. To the residue left after dis-
tilling the ether add 3 cc. of the above KOH solution, and 7 cc.
of the 95-per-cent alcohol, and heat under reflux condenser for
10 minutes on the water bath. Transfer to a small separatory
funnel, using 20 to 30 cc. of water, and after cooHng shake out
with two portions of 100 cc. of ether; wash the ether three
times with 10 cc. of water. After drawing oft" the last of the
502 Specifications for Purity of Boiled Linseed Oil.
STANDARD SPECIFICATIONS
FOR
PURITY OF RAW TUNG OIL.
steady as possible. When the tung oil has been in the bath
about 9 minutes, raise the glass rod at intervals of ^ minute,
and when the rod is firmly set note the time. As setting or
jellying takes place within a few seconds of fluidity, a good end
determination is afforded. Remove the specimen at once,
heat the bath again to 293° C, and repeat the experiment with
another portion of the sample.
No stirrer is used in the bath. A screen around the bath
enables the temperature to be more easily reached. When the
cotton-seed oil has become tarry
and viscid, it should be renewed ;
otherwise heating may be irreg-
ular.
Iodine Jelly Test. — In a
wide-necked 200-cc. Erlenmeyer
flask, place 2.5 g. (weight correct
to 1 mg.) of the oil. Add 10 cc.
of chloroform from a pipette
and stopper the flask immedi-
ately. Carefully insert a small
glass vial into the flask so that
the vial stands upright. Into
the vial from a pipette run 10 cc.
of a solution of iodine in chloro-
form, containing 0.035 to 0.036 g.
of iodine per cubic centimeter.
Place the flask in a bath con-
and allowtainingitwater
to at 25 there
stand to 26°for C.a
Fig. 1. few minutes. Keep the flask
stoppered, except when it is nec-
essary to remove it to insert the vial and to add the iodine solu-
tion. Tilt and rotate the flask so that the vial is upset and the
contents of the flask are thoroughly mixed, at the same time
starting a stop watch. Keep the flask in the bath at 25 to 26° C.
and at the end of every quarter minute, tilt the flask towards
a horizontal position. Note the time required for the formation
of a Jelly that does not flow, but sticks to the bottom of the
flask or slides as a mass. Record time in minutes and quarters
Serial Designation: D 12-16. 507
STANDARD SPECIFICATIONS
FOR
TURPENTINE.
(508)
Serial Designation: D 13-15. 509
Methods of Analysis.
STANDARD SPECIFICATIONS
FOR
FOUNDRY COKE.
(A) Sampling.
1. Each carload, or its equivalent, shall be considered as a Unit of
unit. Sampling.
2. (a) The sample shall be taken from the exposed sur- Method of
face of the car, by knocking off with a hammer a piece approxi- ^*™p'^°s.
mately the size of a walnut, at regular intervals of 18 in. along
three lines running from one end of the car to the other. One
of these lines shall pass through the center of the car and the
other two lines shaU be 2 ft. from the respective sides of the car.
(6) The intervals of sampling along the three lines may be
measured by using a hammer with a handle 18 in. long, breaking
off a piece of coke the size of a walnut at each point where the
head of the hammer rests, regardless of the appearance of the
particular piece that happens to occur under the head of the
hammer.
3. The total quantity of sample collected in the above Quantity of
manner shall not be less than 2 pecks. . ^^°^^ Sample.
(511)
512 Specifications for Foundry Coke.
II. REJECTION.
10. (a) In case the original standard sample was taken in Deduction
accordance
. with Section 5 and showed more than 3 per cent *»' Excess
Moisture.
moisture, the purchaser shall have the option of taking a special
moisture sample according to Section 6, and of deducting the
'See Procetdings, Am. Soc. Test. Mats., Vol. XVI, Part I (1916).
514 Specifications for Foundry Coke.
STANDARD SPECIFICATIONS
FOR
YELLOW-PINE BRIDGE AND TRESTLE TIMBERS.
I. GENERAL REQUIREMENTS.
1. Except as noted, all timber shall be cut from sound trees
and sawed standard size; close-grained and solid; free from
defects such as injurious ring shates and crooked grain; unsound
knots; knots in groups; decay; large pitch pockets, or other
defects that will materially impair its strength.
2. (a) Dense southern yellow pine shall show on either end Dense South
an average of at least six annual rings per inch and at least ^®^°^ ^'°®-
one-third summer wood, or else the greater number of the
rjngs shall show at least one-third summer wood, all as meas-
ured over the third, fourth, and fifth inches on a radial line
from the pith. Wide-ringed material excluded by this rule will
be acceptable, provided that the amount of summer wood as
above measured shall be at least one-half,
(515)
516 Specifications for Yellow-Pine Bridge Timbers.
Longitudinal 10. (a) Dense Southem Yellow Pine. — Dense southern yellow
Brace"an<f P^^^ four
S\vay and show not
^^^^^ square thanshall
lessand faces
80 per cent of heart on two 1^
Braces. edges, be free from knots over in.
in diameter.
(b) Sound Southern Yellow Pine. — Sound southern yellow
pine shall be square-edged and sound, and shall be free from
knots 2^ in. or over in diameter.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
AFFILIATED WITH THE
STANDARD SPECIFICATIONS
FOR
2^-iN. COTTON RUBBER-LINED FIRE HOSE FOR
PRR^ATE DEPARTMENT USE.
I. COTTON FABRIC.
1 . (a) The cotton fabric shall be even and firm in texture Quality of
throughout and free from all injurious or unsightly defects, ^°"°" Fabnc.
except such trifling ones as are incident to the best manufacturing
practice. The filling threads (or weft) shall be thoroughly
covered by the warp in woven fabric, while in knit fabric both
warp and filling shall be covered by the knitted loop.
(b) Woven fabric shall have not less than 7 picks of filling
and 26 warp strands per square inch of wea\ing. It shall be
guaranteed not to mildew, if properly cared for. Sizing or
other treatment liable to cause mildew shall be avoided.
(519)
520 Specifications for Cotton Rubber-Lined Fire Hose.
use of an adjustable tap for the female end or an adjustable die for the male
end of the coupling. This tap or die should have the same number of threads
per inch as the coupling or nipple to be treated.
In cases where the thread in use does not come within the above limits
both with respect to number of threads per inch and outside diameter of
threads on male, the hydrant nipples can be equipped with adapters provided
with spanner lugs and having a Standard male thread on the out-board end.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
AFFILIATED WITH THE
STANDARD TEST
FOR
ABRASION OF ROAD MATERIAL.
STANDARD TEST
FOR
TOUGHNESS OF MACADAM ROCK.
Toughness Test.
1. Test pieces may be either cylinders or cubes, 25 mm. in
diameter and 25 mm. in height, cut perpendicular to the cleavage
of the rock. Cylinders are recommended as they are cheaper and
more easily made.
2. The testing machine shall consist of an anvil of 50-kg.
weight, and placed on a concrete foundation. The hammer
(526)
Serial Designation: D 3-08. 527
STANDARD TEST
FOR
SOLUBLE BITUMEN. 1
through, when it can be crushed down into a thin layer and dried
as above. If the material under examination contains any hydro-
carbons at all volatile at this temperature, it will of course be
necessary to resort to other means of drying. Tar or oils may
be dehydrated by distillation and the water-free distillate
returned to the residue and thoroughly incorporated with it.
Analysis of Sample. — ^After drying, from 2 to 15 g. (as
may be necessary to insure the presence of 1 to 2 g. of pure
bitumen) is weighed into a 150-cc. tared Erlenmeyer flask, and
treated with 100 cc. of carbon disulfide. The flask is then
loosely corked and shaken from time to time until all large par-
ticles of the material have been broken up. It is then set aside
for 48 hours to settle. The solution is decanted into a similar
flask that has been previously weighed. As much of the solvent
is poured off as possible without disturbing the residue. The
contents of the first flask are again treated with fresh carbon
disulfide, shaken as before, and then put away with the second
flask for 48 hours to settle.
The liquid in the second flask is then carefully decanted
upon a weighed Gooch crucible, 3.2 cm. in diameter at the
bottom, fitted with an asbestos filter, and the contents of the
first flask are similarly treated. The asbestos filter is made
of ignited long-fiber amphibole, packed in the bottom of a
Gooch crucible to the depth of not over | in. In filtering no
vacuum is to be used and the temperature is to be kept between
20 and 25° C. After passing the liquid contents of both flasks
through the filter, the residue on the filter is thoroughly washed
and the residues remaining in them are shaken with more fresh
carbon disulfide and allowed to settle for 24 hours, or until it
is seen that a good subsidation has taken place. The solvent
in both flasks is then again decanted through the filter and the
residues remaining in them are washed until the washings are
practically colorless. All washings are to be passed through
the Gooch crucible.
The crucible and both flasks are then dried at 125° C. and
weighed. The filtrate containing the bitumen is evaporated,
the bituminous residue burned, and the weight of the ash thus
obtained added to that of the residue in the two flasks and the
crucible. The sum of these weights deducted from the weight
of substance taken gives the weight of soluble bitumen.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
AFFILIATED WITH THE
STANDARD TEST
FOR
PENETRATION OF BITUMINOUS MATERIALS.
I. DEFINITION.
Penetration. 1 . Penetration is defined as the consistency of a bituminous
material, expressed as the distance that a standard needle
vertically penetrates a sample of the material under known con-
ditions ofloading, time and temperature. Where the conditions
of test are not specifically mentioned, the load, time and tem-
perature are understood to be 100 g., 5 seconds, 25° C. (77° F.),
respectively, and the units of penetration to indicate hundredths
of a centimeter.
II. APPARATUS.
Container. 2. The container for holding the material to be tested shall
be a flat-bottom, cylindrical dish, 55 mm. [2-^ in.) in diameter
and 35 mm. (if in.) deep.'
> This requirement is fulfilled by the American Can Company's GiU style ointment box,
deep pattern, 3 oz. capacity.
^530)
Serial Designation: D 5 - 16. 531
3. The needle^ for this test shall be of cylindrical steel rod Needle.
50.8 mm. (2 in.) long and having a diameter of 1.016 mm.
(0.04 in.) and turned on one end to a sharp point having a
taper of 6.35 mm. (| in.).
4. The water bath shall be maintained at a temperature not Water Bath,
varying more than 0°.l C. from 25° C. (77° F.). The volume of
water shall be not less than 10 liters and the sample shall be
immersed to a depth of not less than 10 cm. (4 in.) and shall
be supported on a perforated shelf not less than 5 cm. (2 in.)
from the bottom of the bath.
5. Any apparatus which will allow the needle to penetrate Apparatus for
without appreciable friction, and which is accurately calibrated P^^^traUon.
to yield results in accordance with the definition of penetration,
will be acceptable.
6. The transfer dish for container shall be a small dish or Transfer Dish
tray of such capacity as will insure complete immersion of the ^°' Container,
container during the test. It shall be provided with some
means which will insure a firm bearing and prevent rocking of
the container.
III. PREPARATION OF SAMPLE.
7. The sample shall be completely melted at the lowest Preparation
possible temperature and stirred thoroughly until it is homoge- °^ Sample,
neous and free from air bubbles. It shall then be poured into the
sample container to a depth of not less than 15 mm. (f in.).
The sample shall be protected from dust and allowed to cool
in an atmosphere not lower than 18° C. (65° F.) for one hour.
It shall then be placed in the water bath along with the transfer
dish and allowed to remain one hour.
IV. TESTING.
8. (a) In making the test the sample shall be placed in the Testing,
transfer dish filled with water from the water bath of sufficient
depth to completely cover the container. The transfer dish
containing the sample shall then be placed upon the stand of
the penetration machine. The neetlle, loaded with specified
weight, shall be adjusted to make contact with the surface of
the sample. This may be accomplished by making contact of
^Journal of Agricultural Research, Vol. V. No. 24, pp. 1125-1126.
532 Test for Penetration of Bituminous Materials.
the actual needle point with its image reflected by the surface
of the sample from a properly placed source of Hght. Either the
reading of the dial shall then be noted or the needle brought to
zero. The needle is then released for the specified period of
time, after which the penetration machine is adjusted to measure
the distance penetrated.
At least three tests shall be made at points on the surface
of the sample not less than 1 cm. (f in.) from the side of the con-
tainer and not less than 1 cm. (f in.) apart. After each test
the sample and transfer dish shall be returned to the water
bath and the needle shall be carefully wiped toward its point
with a clean, dry cloth to remove all adhering bitumen. The
reported penetration shall be the average of at least three tests
whose values shall not differ more than four points between
maximum and minimum.
(b) When desirable to vary the temperature, time and
weight, and, in order to provide for a uniform method of report-
ing results when variations are made, the samples shall be melted
and cooled in air as above directed. They shall then be
immersed in water or brine, as the case may require, for one
hour at the temperature desired. The following combinations
are suggested:
At 0° C. (32° F.) 200-g. weight, 60 seconds.
At 46°.! C. (115° F.) 50-g. weight, 5 seconds.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
AFFILIATED WITH THE
STANDARD TEST
FOR
LOSS ON HEATING OF OIL AND ASPHALTIC
COMPOUNDS.
The samples under test shall rest in the same relative posi-
tion in a single row upon a perforated circular shelf 24.8 cm.
(9.75 in.) in diameter, as shown in Fig. 1, suspended by a vertical
shaft midway in the oven, which is revolved by mechanical
means at the rate' of from 5 to 6 revolutions per minute.
Thds.
Nut, 5f'd.
k -aV- -J
Section A-B.
9 Holes and Ribs:'
Spaced Equally
Top View
Fig. 1. — Aluminum Shelf.
Note.
If additional periods of heating are desired, it is recommended that
they be made in successive increments of 5 hours each.
If the residue after heating is to be tested for penetration, the sample
should be thoroughly mixed by stirring until it is cool, and thereafter manipu-
lated in accordance with the directions of the Standard Test for Penetration
of Bituminous Materials (Serial Designation: D 5) of the American Society
for Testing Materials.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
AFFILIATED WITH THE
STANDARD METHOD
FOR
MAKING A MECHANICAL ANALYSIS OF SAND OR
OTHER FINE HIGHWAY MATERIAL, EXCEPT
FOR FINE AGGREGATES USED IN
CEMENT CONCRETE.
> The order in which the sieves are to be used in the process of sifting Is immaterial and
shall be left optional; but in reporting results the order in which the sieves have been used shatl
b« stated.
(535)
536 Method for Mechanical Analysis.
100.00
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA,, U. S. A.
AFFILIATED WITH THE
STANDARD METHOD
FOR
MAKING A MECHANICAL ANALYSIS OF BROKEN
STONE OR BROKEN SLAG, EXCEPT FOR
AGGREGATES USED IN CEMENT
CONCRETE.
Serial Designation: D 18-16.
This method is issued under the fixed designation D 18; the final
number indicates the year of original issue, or in the case of revision, the
year of last revision.
Adopted, 1916,
looToo "
(537)
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
AFFILIATED WITH THE
STANDARD METHOD
FOR
MAKING A MECHANICAL ANALYSIS OF MIXTURES
OF SAND OR OTHER FINE MATERIAL WITH
BROKEN STONE OR BROKEN SLAG,
EXCEPT FOR AGGREGATES USED
IN CEMENT CONCRETE.
100.00
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
AFFILIATED WITH THE
STANDARD METHOD
FOR
DISTILLATION OF BITUMINOUS MATERIALS
SUITABLE FOR ROAD TREATMENT.
STANDARD METHOD
FOR
SAMPLING OF COAL.
1000 lb., except that for slack coal and small sizes of anthracite
in which the impurities do not exist in abnormal quantities or
in pieces larger than f in., a gross sample of approximately
500 lb. shall be considered sufficient. If the coal contains an
unusual amount of impurities, such as slate, and if the pieces
of such impurities are very large, a gross sample of 1500 lb. or
more shall be collected. The gross sample should contain the
same proportion of lump coal, fine coal, and impurities as is
contained in the coal sampled. When coal is extremely lumpy,
it is best to break a proportional amount of the lumps before
taking the various increments of a sample. Provision should
be made for the preservation of the integrity of the sample.
Quantity 4. A gross sample shall be taken for each 500 tons or less.
Represented, qj. -^ ^^^^ q£ larger tonnages, for such quantities as may be agreed
upon.
Table I.
1000 or over - . .. 1
500 1 3
4
250 1
2
125 3
8
60 1
4
30
1 o or 4-mesh screen
^i^
Crushing. 5. After the gross sample has been collected, .it shall be
systematically crushed, mixed, and reduced in quantity to con-
venient size for transmittal to the laboratory. The sample may
be crushed by hand or by any mechanical means, but under
such conditions as shall prevent loss or the accidental admixture
of foreign matter. Samples of the quantities indicated in Table I
shall be crushed so that no pieces of coal and impurities will be
greater in any dimension, as judged by eye, than specified for
the sample before division into two approximately equal parts.
The method of reducing by hand the quantity of coal in a
gross sample shall be carried out as prescribed in Section 6,
even should the initial size of coal and impurities be less than
indicated in Table I.
1916 A.8.T.M. Standards.
Standard Method for Sampuno of Coal.
THIRD STAGE
FOURTH STAGE
NECESSARY TOOLS: SHOVEL, TAMPER, BLANKET (MEASURING ABOUT 6 BY 8 FT,), BROOM, AND RAKE USE RAKE FOR RAKING OVER COAL WHEN CRUSHING IT, SO THAT ALL LUMPS
WILL BE CRUSHED, SWEEP FLOOR OR BUNKET CLEAN OF ALL DISCARDED COAL AFTER EACH TIME SAMPLE IS HALVED OR QUARTERED.
Serial Designation: D 21 - 16. 547
STANDARD METHODS
FOR
Fig. 1. — Drier for Coarse Samples. The Outlet for Air at the Top may be
connected with a Chimney or any other Device which will furnish a
Suitable Draft. {Btdletin No. g, Geological Survey of Ohio, p. 312.)
' E. E. Somermeier, "Coal. Its Composition, etc.," McGraw-Hill Book Co. (1912).
Serial Designation: D 22-16. 553
Method of Sampling.
Notes.
Freshly mined or wet coal loses moisture rapidly on exposure to the air
of the laboratory, hence the sampling operations between opening the con-
tainer and taking the 20-mesh total-moisture sample must be conducted with
the utmost dispatch and with minimum exposure to air.
The accuracy of the method of preparing laboratory samples should be
checked frequently by resampling the rejected portions and preparing a
duplicate sample. The ash in the two samples should not differ more than the
following limits:
DETERMINATION OF MOISTURE.
Apparatus.
sulfuric acid, sp. gr. 1.84, for 30 minutes, and weigh. Dip out
with a spoon or spatula from the sample bottle approximately
1 g. of coal; put this quickly into the capsule, close, and weigh
at once.
An alternative procedure (more open to error), after trans-
ferring an amount slightly in excess of 1 g., is to bring to exactly
1 g. in weight (±0.5 mg.) by quickly removing the excess weight
of coal with a spatula. The utmost dispatch must be used in
556 Methods for Analysis of Coal.
Appaeatus.
Method.
Notes.
Before replacing the capsules in the muffle for ignition to constant weight,
the ash should be stirred with a platinum or nichrome wire. Stirring once
or twice before the first weighing hastens complete ignition.
The result obtained by this method is "uncorrected" ash. For "cor-
rected" ash see the preliminary report. The actual mineral matters in the
original coal are usually very different in weight and composition from the
weight of the "uncorrected" ash.
558 Methods for Analysis of Coal.
Apparatus.
Plaiinum rhodium
Notes.
The cover should fit closely enough so that the carbon deposit from
bituminous and lignite coals does not bum away from the under side.
Regulation of temperature to within the prescribed limits is important.
Apparatus.
Gas or Electric Muffle Furnace, or Burners. — For igniting coal
with the Eschka mixture and for igniting the barium sulfate.
Porcelain, Silica, or Platinum Crucibles or Capsules. — For
igniting coal with the Eschka mixture.
No. 1 Royal Meissen porcelain capsule, 1 in. deep and 2 in.
in diameter. This capsule, because of its shallow form, presents
more surface for oxidation and is more convenient to handle
than the ordinary form of crucible.
No. 1 Royal Berlin porcelain crucibles, shallow form, and
platinum crucibles of similar size may be used. Somewhat more
time is required to burn out the coal, owing to the deeper form,
than with the shallow capsules described above.
No. 0 or 00 porcelain crucibles, or platinum, alundum or
silica crucibles of similar size are to be used for igniting the
barium sulfate.
Serial Designation: D 22-16. 561
Method.
• Journal, Am. Chem. Soc, Vol. 32. p. 588 (1910); Vol. 33, p. 829 (1911).
' Journal of Industrial and Engineering Chemistry, Vol. 5, p. 5 (1913),
>/6«rf.. Vol. 6. p. 812 (1914).
564 Methods for Analysis of Coal.
ULTIMATE ANALYSIS.
from the end of the tube. The end of the tube is drawn out
for rubber-tubing connection with the absorption train.
The absorption train consists, first, of a Marchand tube
filled with granular calcium chloride (CaCl2) to absorb moisture.
The CaCU should be saturated with CO2 before using. The
Marchand tube is followed by a Liebig bulb containing a 30-
per-cent potassium-hydroxide (KOH) solution, in which any
possible impurities, as ferrous iron or nitrites, have been oxidized
by a Uttle potassium permanganate (KMn04). A guard tube,
containing granular calcium chloride and soda lime, is attached
to the Liebig bulb to absorb any carbon dioxide escaping the
potassium-hydroxide solution and any water evaporating from
that solution.
The train is connected to an aspirator which draws the prod-
ucts of combustion through the entire train. A guard tube of
calcium chloride prevents moisture from running back into the
absorption train. The suction is maintained constant by a
Mariotte flask. The advantage of aspirating the gases through
the train rather than forcing them through by pressure is that
the pressure on the rubber connections is from the outside, so
that gas-tight connections are more easily maintained than if the
pressure is on the inside of the tube. The connections are made
as tight as possible. The usual test for tightness is to start
aspiration at the rate of about three bubbles of air per second
through the potash bulb, and then to close the inlet for air and
oxygen at the opposite end of the train; if there is no more than
one bubble per minute in the potash bulb, the apparatus is
considered tight.
Before starting a determination when the train has been idle
some hours, or after any changes in chemicals or connections,
a blank is run by aspirating about 1 liter of air through the train,
which is heated in the same manner as if a determination on coal
were being made. If the Liebig bulb and the tube containing
calcium chloride show a change in weight of less than 0.5 mg.
each, the apparatus is in proper condition for use.
A porcelain or platinum boat is provided with a glass weigh-
ing tube of suitable size, which is fitted with an accurately ground
glass stopper. The tube and empty boat are weighed. Approxi-
mately 0.2 g. of the air-dry coal (60-mesh and finer, or better,
Serial Designation: D 22-16. 567
Note.
In place of granulated CaCU, concentrated sulfuric acid may be used for
collecting the water formed by combustion. In such cases the air and oxygen
entering the combustion tube and the gas leaving the potash bulb must also
be dried by sulfuric acid.
Other suitable forms of absorption vessels than those indicated in the
above procedure may be used.
Nitrogen.
CALORIMETRIC DETERMINATION.
Apparatus.
from air currents. The jacket must be kept filled with water
within 2 or 3° C. of the temperature of the room (except in calo-
rimeters which are totally submerged, where the jacket tempera-
ture is controlled by a thermostat) and should be stirred con-
tinuously bysome mechanical stirring device.
Stirring of the Calorimeter Water. — The water in the calo-
rimeter must be stirred sufiiciently well to give consistent ther-
mometer readings while the temperature is rising rapidly. The
speed of stirring should be kept constant. A motor-driven
screw or turbine stirrer is recommended and the speed should
not be excessive. This may be determined by adjusting the
temperature of the calorimeter to equahty with that of the jacket
and allowing the stirrer to run continuously for ten minutes.
If the temperature of the calorimeter rises more than about
0°.01 C. in this length of time, the rate of stirring is excessive.
Accurate results cannot be obtained when too much energy is
supplied by the stirring device or when the rate of stirring is
irregular. The portion of the stirring device immersed in the
calorimeter should be separated from that outside by non-
conducting material, such as hard rubber, to prevent conduction
of heat from the motor or outside air.
Thermometers. — Thermometers used shall have been certified
by a government testing bureau and shall be used with the
corrections given on the certificate. This shall also apply to
electrical resistance or thermo-electric thermometers. Correc-
tion shall also be made for the temperature of the emergent stem
of all mercurial thermometers, and for the "setting " of Beckmann
thermometers. For accurate work, either Beckmann or special
calorimetric thermometers . graduated to 0.01 or 0°.02 C. are
required. Such thermometers should be tapped lightly just
before each reading to avoid errors caused by the sticking of
the mercury meniscus, particularly when the temperature is
falling. A convenient method is to mount a small electric
buzzer directly on the top of the thermometer and connect it
up with a dry cell and a push button. The button should be
pressed for a few seconds immediately before each reading.
Oxygen. — The oxygen used for combustions shall be free
from combustible material. The bomb when filled should con-
tain at least 5 per cent of nitrogen to insure complete oxidation
574 Methods for Analysis of Coal.
Manipulation.
which should remain closed for not more than 2 seconds. When
possible, it is recommended that an ammeter be used in the
firing circuit to indicate when the firing wire has burned out.
7. Method of Making an Observation. — The bomb when ready
for firing, is to be placed in the calorimeter, the firing wires
connected, the cover put in place and the stirrer and thermometer
so placed as not to be in contact with the bomb or container.
The stirrer is then started and after the thermometer reading
has become steady, not less than 2 minutes after the stirrer is
started, temperatures are read at 1 -minute intervals for 5 minutes
and the charge is then fired, the exact time of firing being noted.
Observations of temperature are then made at intervals depend-
ing upon the method to be used for computing the cooling cor-
rection. When the temperature has reached its maximum and
is falling uniformly, a series of thermometer readings is taken at
1 -minute intervals for 5 minutes to determine the final cooling
rate.
8. Titration. — ^After a combustion the bomb is to be opened,
after allowing the gas to escape, and the inside examined for
traces of unburned material or soot}^ deposit. If these are
found, the observations shall be discarded. If the combustion
appears complete, the bomb is to be rinsed out thoroughly and
the washings titrated with a standard alkali solution (l cc. =
0.02173 g. HN03 = 5 calories) using methyl-orange or methyl-
red indicator, to determine the amount of acid formed. A
correction of 230 calories per gram of nitric acid should be sub-
tracted from the total heat observed. An additional correction
of 1300 calories per gram of sulfur in the coal should be made
for the excess of difference in heats of formation of SO2 and
aqueous H2SO4 over the heat of formation of aqueous HNO3.
Computation of Results.
The following method of computation is recommended to
take the place of the Pfaundler or other similar formulas for
computing the cooling correction (radiation correction).
Observe (l) the rate of rise (ri) of the calorimeter tem-
perature in degrees per minute for 5 minutes before firing;
(2) the time {a) at which the last temperature reading is made
immediately before firing; (3) the time {b) when the rise of
Serial Designation: D 22 - 16. 577
Example.
Observations.
Computation.
'The initial temperature is 15°.27; 60 per cent of the expected rise is 1''.9. The reading
to observe is then 17 '.2.
Serial Designation: D 22-16. 579
Notes.
For anthracite, coke and coal of high ash content, which do not readily
bum completely, the following procedure is recommended:
The inside of the crucible is lined completely with ignited asbestos in a
thin layer pressed well down into the angles. The coal is then sprinkled
evenly over the surface of the asbestos. Otherwise the procedure is as pre-
viously described.
The method of computing the "cooling correction" described in Technical
Paper No. 8, Bureau of Mines, pages 28 to 32, may also be used.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
AFFILIATED WITH THE
STANDARD METHODS
FOR
I. SAMPLING.
Samples, 1. Samples shall be taken both as to number and location
at the discretion of the inspector.
Blanks. 2. Blank tests shall be run on all determinations and deduc-
tions made accordingly.
Checks. 3. In the event of any determination not falling within the
limits given in these methods of test, a dupHcate determination
which shall agree within the Limits specified shall be made and
the average value taken as the true value.
Preparation of 4. A sample of not less than 15 g., taking pieces from various
Sample.
parts of the rubber for analysis, shall be prepared. The backing
shall be buffed off before grinding.
Grinding. 5. The sample shall be cut into small pieces and run through
the grinder until all of it will pass a 20-mesh sieve. Care must
be taken that the grinder does not become appreciably warm.
(580)
Serial Designation: D 15 ~ 15. 581
II. REAGENTS.
7. Acetone shall be distilled not more than 10 days before Acetone,
use over anhydrous potassium carbonate, using the fraction
which distills at 56 to 57° C.
8. AlcohoHc potash shall be of normal strength, made by Alcoholic Potash,
dissolving the required amount of potassium hydroxide in
absolute alcohol the day before use and allowing to settle. Only
the clear solution shall be used.
9. Barium-chloride solution shall be made by dissolving Barium-Chionde
100 g. of crystallized barium chloride in one liter of distilled s°'"*'o"-
water and adding two or three drops of concentrated hydro-
chloric acid. If there is any insoluble matter or cloudiness the
solution shall be heated on the steam bath over night and filtered.
All reagents shall be of a purity equal to that called for
in Krauch's "Standard Chemical Reagents; their Purity and
Test."
III. ANALYSES.
10. The extraction apparatus shall conform to that shown Acetone Extract,
in Fig. 1. It shall be heated so that the period of filUng an
empty syphon cup with acetone and completely emptying it will
be between 2^ and 3| minutes.
Two grams of the rubber shall be extracted continuously
with acetone for 8 hours, using a sample that has been prepared
within 24 hours. Distill off the acetone and dry the flask and
contents for 4 hours at 95 to 100° C. Desiccate until cool and
weigh. Continue to dry for 2-hour periods until constant weight is
obtained. In drying, place the flask on its side but at a sufficient
angle from the horizontal so that the extract does not appreciably
run down from the side of the flask.
11. Add to the flask containing the acetone extract 50 to Free Sulfur.
60 cc. of distilled water and 2 or 3 cc. of bromine (if the acetone
582 Methods for Testing of Rubber-Lined Hose.
w—so ->|<--
8 mm . _
Outs. Digrn. Block-
///7 Tubing.
\ Nickel or
ldPi
Son-
o^ Ti -'
eded
eraf
"? Metal--
^ \"Hol~e-
►^^ C;S^ C:
Q
, ,,/ ,
Y_i.
K- -— 80 ^
(All dimensions In millimeters.)
Alcoholic-Potash
Extract.
12. Dry the residue from the acetone extraction at 50 to
60° C, put into a 200-cc. Erlenmeyer flask with 50 cc. of the
alcohoUc KOH solution and boil for 4 hours under a reflux
condenser. Filter the solution into a beaker and wash twice,
using each time 25 cc. of hot absolute alcohol and then wash
thoroughly with hot water. Evaporate the solution to approxi-
mate dryness, take up in warm water and transfer to a separatory
funnel. Acidify with 15 cc. 5 normal HCl, using this to rinse the
Serial Designation: D 15 - 15. 583
V. CHECK ANALYSES.
-IN
20. (a) Test specimens of rubber shall be stamped out with Preparation of
constructed in accordance with Fig. 2.
a die (b) "^^^^ Specimen^.
All specimens for these tests shall have the backing
entirely removed by means of a grinder shown in Fig. 3.
586 Methods for Testing of Rubber-Lined Hose.
Fig. 3. — Grinder.
than one hour before testing. In all cases after buffing the
test specimen shall remain at rest not less than ten minutes
before testing.
cut through the walls so that they can be laid out flat the full
length of the piece. One-quarter inch of the rubber lining shall
be carefully and cleanly trimmed off on each side without injuring
the fabric, leaving a strip of rubber lining 1 in. wide undisturbed
on a strip of cover 1| in. wide. A separation between lining and
cover of this strip shall be started for about 1^ in. The free end
of fabric shall then be clamped in a fixed jaw so that the hose
will hang approximately vertical. The free end of rubber lining
'^^^»*r^TT
STANDARD DEFINITIONS
OF
TERMS RELATING TO PAINT SPECIFICATIONS.
STANDARD DEFINITIONS
OF
Bituminous Materials.
Bitumens. — Mixtures of native or pyrogenous hydrocarbons and
their non-metallic derivatives, which may be gases, liquids,
\dscous liquids, or solids, and which are soluble in carbon
disulfide.
Bituminous. — Containing bitumen or constituting the source
of bitumen.
Dead Oils. — Oils with a density greater than water which are
distilled from tars.
Fixed Carbon. — The organic matter of the residual coke obtained
upon burning hydrocarbon products in a covered vessel in
the absence of free oxygen.
Free Carbon in Tars. — Organic matter which is insoluble in
carbon disulfide.
Asphalts. — Solid or semi-solid native bitumens, solid or semi-
solid bitumens obtained by refining petroleum, or solid or
(594)
Serial Designation: D 8-15. 595
STANDARD DEFINITIONS
OF
TERMS RELATING TO STRUCTURAL TIMBER.
^^^^^^^^^^^^^ 1 ■
i^hM^^a
psl M
j|j|K|ng
STANDARD METHODS
FOR
TESTING.
1. Definition of Terms.
Elastic Limit is the greatest load per unit of original cross-
section which does not produce a permanent set.
This determination is rarely made in the commercial testing of materials.
1. Definition of Terms.
Elastic Limit is the greatest load per unit of original cross-
section which does not produce a per^ianent set.
This determination is rarely made in the commercial testing of materials-
Proportional Limit is the load per unit of original cross-
section at which the deformations cease to be directly propor-
tional to the loads.
This determination is rarely made in the commercial testing of materials.
Yield Point is the load per unit of original cross-section at
which a marked increase in the deformation of the specimen
occurs without increase of load. It is usually determined by the
drop of the beam of the testing machine, or by the use of dividers.
2. The test specimen shall be a cylinder ha\ing plane ends
truly normal to its axis.
Only two replies from testing laboratories mention cubes. A cylindrical
specimen will usually be cheaper to prepare than a cube. The stresses are
probably less uniformly distributed over a square than over a circular sec-
tion, owing to the influence of the comers, this being especially the case with
the internal shearing stresses which accompany the compression.
Serial Designation: E 1 - 16. 609
Pressure.
4. The standard pressures used should be 3000 kg. for steel,
and 500 kg. for softer metals. Departure from these pressures
should never be tolerated, except in rare cases where it is.
unavoidable. The time of pressure should be at least 30 seconds.
The fact that, with our present hght on the subject, we can 'only regard
the results as comparative, renders it important to employ as few different
pressures as possible.
614 Methods for Testing.
As to the choice between the two, there exists a very decided difference
of opinion, some thinking one and some the other more conducive to accuracy.
The source of error in either case (assuming the measuring apparatus to be
accurate) is the depression or the elevation of the metal immediately sur-
rounding the indentation.
Microscopic Examination.
3. Near the eutectoid point, that is, 0.6 to 1.0 per cent of
carbon, it is often difficult to distinguish between thin envel-
opes of ferrite and cementite. This difficulty can be overcome
by etching with a solution of sodium picrate, which turns
cementite dark brown or black but does not color the other
constituents. The solution is made by adding 2 parts of picric
acid to 98 parts of a solution containing 25 per cent of caustic
soda, and is used at 100° C*
4. In order to interpret the results of such an etching, they
should be compared with standard etched specimens.
5. In the case of hardened and tempered steel the indica-
tions are less decisive than in the case of unhardened steel,
probably because the former class has been studied less than the
latter. Coarse grain, segregation of constituents, presence of
oxide, etc., are all signs of bad material. For etching use a
solution of 4 parts of nitric acid, specific gravity 1.42, in 96 of
amyl alcohol. The time needed has to be found by trial in
each case. Hence etch for 5 seconds, examine, re-etch if neces-
sary, ^etc.
Macroscopic Examination.
6. Macroscopic examination shows up defects due to segre-
gation, blowholes, piping, and the like, and when used in con-
nection with microscopic examination yields valuable informa-
tion. A section is cut with a saw, filed smooth, and polished
with No. 0 and No. 00 emery paper; it is then ready for etching.
Quite a number of etching reagents have been used^ to
develop the structure. Whichever solution is chosen, the speci-
men is first carefully washed with a strong caustic potash solu-
tion, well rinsed under the tap, and then immersed in the
etching solution. The following may be mentioned:
(a) Freshly prepared solution of 20 g. of I and 30 g. of KI,
in 1000 g. of water.
1 Kourbatoff, Rev. de Mel., Vol. Ill, p. 648.
2 Kourbatoff, Rev. de Met., Vol. Ill, p. 648; Lejeune, Rev. de Mel., Vol. Ill, p. 426; Heyn,
Mitt, aus dem Kfinig. Materialsprfif. Gross-Lichterfelde, West, 1906, 29.
'Fremont, Rev. de Mel., Vol. V, p. 669. Ast, International Assoc. Test. Mats., 1907,
Fourth Congress, Problem 2.
616 Methods for Testing.
OF THE
President^
A. A. STEVENSON
Vice-Presidents,
W. H. BIXBY S. S. VOORHEES
{Term Expiring in 1917) {Term Expiring in 1918)
Secretary-Treasurer ,
EDGAR MARBURG
Office: University of Pennsylvania, Philadelphia, Pa.
{Ex-Officio)
ARTHUR N. TALBOT A. W. GIBBS MANSFIELD MERRIMAN
Term Expiring in 1917) {Term Expiring in lOlS) {Term Expiring in 1919)
Finance Committee.
W. H. BIXBY J. H. GIBBONEY A. W. GIBBS {Chairman)
(618)
REGULATIONS GOVERNING THE EXECUTIVE
COMMITTEE.
Page.
No. Title. Chairman. Secretary.
B. Non-Ferrous Metals.
637
(622)
623
Tabular List op Standing Committees.
D. Miscellaneous Materials.
E. Miscellaneous Subjects.
A. FERROUS METALS.
Producers (41).
American Steel and Wire Co., Columbia Steel and Shafting Co.,
S. M. Rodgers. E. L. Parker.
American Steel Foundries, Davis, J. A.
J. C. Davis. Eagan-Rogers Steel and Iron Co.,
Bacon, C. G., Jr. J. I. Rogers.
Bethlehem Plant,
Steel Co., Bethlehem Heppenstall Forge and Knife Co.,
R. C. Drinker.
E. O'C. Acker. Illinois Steel Co.,
Bethlehem Steel Co., Steelton Plant,
F. A. Robbins, Jr. P. E. A.Carhart.'
Johnson, L.
Birdsboro Co.,
Steel Foundry and Machine Jones and Laughlin Steel Co.,
Jesse J. Shuman.
F. S. Slocum.
L. E. Thomas.
Bunnell, F. O. L9,cka wanna Steel Co.,
Cambria Steel Co., F. E. Abbott.
E. F. Kenney. Locomotive Superheater Co.,
G. E. Thackray. H. B. Oatley.
Camden Forge Co., Lukens Iron and Steel Co.,
W. D. Kerlin. Charles L. Huston.
Carbon Steel Co., H. Taggart.
C. E. Middleton. Mathews, John A.
Carnegie Steel Co., Midvale Steel Co.,
L. W. Conroy. G. Aertsen {Vice- Chair man).
G. A. Hopkins. R. Furness.
J. O. Leech. National Malleable Castings Co.,
C. F. W. Rys. W. G. Kranz.
H. P. Tiemann. National Tube Co.,
Carpenter Steel Co., F. N. Speller.
J. H. Parker. Norris, George L.
Central Iron and Steel Co., Penn Seaboard Steel Corporation,
R. H. Irons. W. S. Bickley.
626 Standing Committees.
Producers (Continued).
Producers (17).
American Car and Foundry Co., * Johnson, R. K.
D. M. Knox. *Jones and Laughlin Steel Co.,
* American Locomotive Co., John L. Haines.
S. V. Hunnings. Lemoine, L. R.
Ballentine, W. L *01sen, Tinius.
Central Foundry Co., Peckitt, Leonard.
W. Catchings. Wood, F. W.
Colorado Fuel and Iron Co., *Wood, Walter {Vice-Chairman)
J. B. McKennan. York Manufacturing Co.,
Evans, G. S. -C. H. Ehrenfeld.
Fackenthal, B. F., Jr. Zehnder, C. H.
*Flagg, Stanley G.
Sub-Committee II on Pipe.
Wood, Walter {Chairman). Lemoine, L. R.
Hunt and Co., R. W.,
J. C. Ogden.
B. NON-FERROUS METALS.
Producers (8).
Blackmer, L. G. Portland Cement Association,
Dickey, W. S. C. M. Wood.
McCombe, A. S. vStarr, John J.
Meriwether, Coleman. Zeidler, J. L.
Oberkirch, Frank.
Producers (3).
Bevicr, P. H. Lindau, A. E.
Haigh, D. L.
Sub-Committee II on Analysis.
Kerr, C. H. {Chairman). Norton Co.,
Bleininger, A. V. R. C. Purdy.
International Harvester Co., Parmelee, C. W.
J. C. Wames. linger, J. S.
Producers (10).
American Cement Plaster Co., dated, Cement Co., Consoli-
Pacific Portland
E. Tupper.
Brown, H. J. T. S. Montgomery.
Grand Rapids Plaster Co., Southern Gypsum Co.,
A. H. Apted. F. A. Wilder {Vice-Chairman).
Gypsum Industries Association, Incor- Tomkins, C.
porated, United States Gypsum Co.,
S. G. Webb. C. Henning.
Haigh, De Lagnel. V. G. Marani.
Neale, L. I. {Secretary). G. L. Southard.
Standing Committees.
649
D. MISCELLANEOUS MATERIALS.
Sub-Committee IX on Varnish.
Voorhees, S. S. {Chairman). Other members to be appointed.
Sub-Committee X. — {Discontinued).
Producers (10).
Babcock, G. C. Ohio Boxboard Co., The,
Hinde and Dauch Paper Co., The, T. W. Ross.
Pressed Steel Tank Co.,
J. J. Dauch. R. H. Hackney.
Institute of Makers of Explosives,
T. W. Bacchus. Sexton, W. D.
Masters, B. F. Wellford, W. L.
National Tube Co., Yegge, C. F.
F. N. Speller.
Sub-Committee II on Belting.
Gutta Percha and Rubber Manu- Goodrich Co., B. F.,
facturing Co., N. S. Noble.
W. E. Campbell (Chairman). New York Central Railroad Co.,
Bierer, J. M. C. B. Martin,
Dannerth, F. Onderdonk, J. R.
Potts, S. C.
Committee D-12 on
E. MISCELLANEOUS SUBJECTS.
COMMITTEE E-1 ON METHODS OF TESTING.
Gaetano Lanza, Chairman.
Abbott, R. R. Howe, Henry M.
Baldwin Locomotive Works, Hume, A. P.
H. V. Wille. Humphrey, Richard L.
Boylston, H. M. Hunnings, S. V.
Bureau of Steam Engineering, U. S. N., Job,
Naval Engineering Experi- Lanza,Robert.
Gaetano (Chairman).
ment Station, Annapolis, Linder, O.
Md., Inspection Division. Lothrop, M. T.
Cambria Steel Co., Lynch, T. D.
G. E. Thackray. Macgregor, J. S.
Campbell, William. Merriman, Mansfield.
Carnegie Steel Co., Moldenke, Richard.
H. P. Tiemann. Moore, H. F.
Deans, John S. Nelson, E. D.
Devries, R. P. Standard Steel Works Co.,
Diller, H. E. A. A. Stevenson.
Douty, D. E. Stoughton, Bradley.
Hatt, W. K. Zimmerschied, K. W.
Howard, J. E.
664 Standing Committees.
H. V. WiLLE, Chairman.
E. W. Smith, Secretary.
Non-Producers (7).
Bureau of Standards. Wallis, J. T.,
Cromwell, O. C. E. W. Smith (Secretary).
Kendig, R. B., Wille, H. V. (Chairman).
H. E. Smith. Zeleny, F.
Tilt, E. B.
Producers (3).
Beale, H. A. Reading Iron Co.,
National Tube Co., George Schuhmann.
F. N. Speller.
Committee E-4 on
Committee E-5 on Standing Committees.
This Committee consists of the Chairmen of all Standing Com-
MiTTEs, OR Representatives designated by the Respective Chairmen.
The Duties of this Committee are the Formulation of (c) Regulations
Governing Standing Committees; (b) Regulations Governing the Form
BUT NOT THE SUBSTANCE OF STANDARDS, AND (c) ThE CLASSIFICATION ON
STANT)ARDS.
Advisory Committee.
Marburg, Edgar {Chairman). Humphrey, Richard L.
Berr}', H. C. Stevenson, A. A.
Clamer, G. H.
REGULATIONS GOVERNING STANDING
COMMITTEES.
ON
' . STEEL.
supplementary to
Regulations Governing Standing Committees.
Article I.
Section L These Regulations are supplementary to the
"Regulations Governing Standing Committees."
Article IL
advisory members.
Section I. Advisory Members are experts whose advice
and cooperation are desired, but who can not or do not wish
to become Members of the Committee. They shall be appointed
by the Chairman of the Committee upon the request of the
chairman of any sub-committee.
Sec. 2. Advisory Members need not be members of the
Society. Their names shall not appear m the list of members
of Standing Committees printed in the Membership pamphlet
or the volume of A.S.T.M. Standards of the Society, but
shall be kept on the rolls of the Secretary of the Committee
and the chairmen of the sub-committees on which they hold
membership. They shall be entitled to a vote on such sub-
committees, but shall not be entitled to a vote on the Com-
mittee.
Sec. 3. Acknowledgment of the assistance rendered by
Advisory Members shall be made in the annual report of the
Committee.
Article m.
OFFICERS AND THEIR ELECTION.
Article VI.
sub-committees.
Section 1. The chairman of a sub-committee shall have
authority to appoint, at his discretion, a vice-chairman, a sec-
retary and sub-committees of the sub-committee, and to plan
and direct the work of the sub-committee.
Sec. 2. (a) All specifications for any given product shall
be drafted by the sub-committee in charge of specifications for
that product.
(b) Any sub-committee considering the drafting of specifica-
tions for a general class of material (e. g., steel for bridges, ships,
etc.) involving a special class of material {e. g., castings), specifi-
cations for which are in the charge of another sub-committee,
shall consult with that sub-conunittee with the object of having
the specifications for that special class of material expanded
if they are not sufficiently general to cover the proposed new
requirements.
(c) Sub-committees in charge of specifications for given
products shall cooperate, whenever necessary, with other sub-
committees, with the object of having the specifications for
given products such that they may be included in any other
specification involving such products, either by full quotation,
or merely by reference to the specifications covering such pro-
ducts individually.
Sec. 3. The Sub-Committee on Literary Form shall sub-
mit all proposed changes in the form of specifications, or such
other changes as it may desire to recommend, to the proper sub-
committee for their consideration before presentation to the
Committee.
Sec. 4. The chairman of each sub-committee shall sub-
mit to the Coromittee at each regular meeting a report of the
progress of the work assigned to that sub-committee. Such
report shall be made by the chairman in person, and a copy
filed with the Secretary; except when the chairman is absent
678 Regulations Governing Committee A-i.
Article VII.
letter ballots.
CEMENT.
supplementary to
Regulations Governeng Standing Committees.
Article I.
officers and their election.
Article II.
DUTIES OF OFFICERS.
Article III.
MEETINGS.
Article IV.
AMENDMENTS.
supplementary to
Regulations Governing Standing Committees.
Article I.
regulations.
Section 1. These regulations are supplementary to the
"Regulations Governing Standing Committees. "
Article II.
MEMBERSHIP.
Article IV.
duties of officers.
Section 1. The executive direction of the Committee
shall be vested in an Advisory Board which shall consist of
the officers of the Committee and the chairmen of its sub-
committees.
Sec. 2. Subject to final ratification by the Committee,
the Advisory Board shall appoint and discharge sub-committees;
shall appoint and discharge their chairman, and shall outhne the
duties of all sub-committees.
Sec. 3. The Chairman shall preside at all meetings of the
Committee and be an ex-afficio member of all sub-committees.
Sec. 4. In the absence of the Chairman the first Vice-
Chairman and in his absence the second Vice-Chairman shall
perform the duties of the Chairman.
Sec. 5. The Secretary shall attend all meetings of the
Committee and keep the minutes thereof. He shall send to
each member of the Committee immediately after each meeting
a copy of the minutes of that meeting. He shall keep a roll of
the members of the Committee and its sub-committees. He
shall record the members in attendance at each meeting of
the Committee. He shall conduct the correspondence and
receive and file all communications addressed to the Com-
mittee. He shall issue notices of all meetings at the request of
the Chairman. He shall promptly inform members of sub-
committees oftheir appointment. He shall have custody of
the rules, books, records, reports, and all other documents
belonging to the Committee and copies of all the minutes of its
Regulations Governing Committee C-11. 683
Article V.
MEETINGS.
Article VI.
SUB-COMMITTEES.
supplementary to
Regulations Governing Standing Committees.
Committee D-1.
Sample of No
Taken at on 19
The undersigned committee certify that the sample described above
and contained within has been taken iinder their supervision and according
to the regulations governing samples of liquids for cooperative work by Com-
mittee D-1.
(Signed)
supplementary to
Regulations Governing Standing Committees.
Article I.
OFFICERS AND THEIR ELECTION.
Article IV.
attendance at meetings.
I. Sub-Title.
{A) Principal divisions under a sub-title.
1. Sections (numbers to run consecutively throughout the standard),
(a) Sub-divisions of a section (letters to. run consecutively throughout
a section only).
I. Manufacture.
II. Chemical Properties and Tests.
III. Physical Properties and Tests.
(A) Mechanical.
(J5) Electrical.
(C) Magnetic.
(D) Thermal.
(E) Other properties and tests under appropri-
ately descriptive headings.
Under II and III the method of sampHng and the standard
test specimens shall be defined.
I This matter has been adapted in large part from the Style Sheet of the American Society *
of Mechanical Engineers.
Regulations Governing Form of Standards. 701
Abbreviations {Continued).
(g) Units of Power. ^ (h) Units of Heat.
Brake horse power b. h. p. British thermal unit B. t. u.
Horse power h. p. Calorie cal.
Indicated horse power. . . . i. h. p. Centigrade* C.
Kilowatt kw. Degree' "
Watt spell out Fahrenheit' P.
{a) That the subject matter does not fall within the field
of the Society's activities.
(b) That the contents are of an advertising character.
(c) That the author controverts well-established facts.
(d) That the subject matter is essentially of a speculative
nature.
(e) That the subject matter is not new.
(/) That the treatment is seriously defective as to Uterary
form and structure, continuity of thought, clarity of
expression, etc.
The committee reserves the right, however, to reject papers
on grounds other than those above stated; for example, a paper
in which sweeping generalizations are premised on manifestly
inadequate data; a paper embodying trade secrets, for example,
one descriptive of the properties of a product whose composition
or manufacture are not disclosed; or, again, a paper containing
the results of tests calculated to do injury to commercial
interests, unless representatives of those interests witnessed the
tests, or are given the opportunity of preparing discussions for
presentation concurrently with the paper.
These Standards are all copyrighted in the name of the American Society
for Testing Materials. Permission to reprint any of these Standards can
be obtained only from the Executive Committee on appKcation to the Secre-
tary-Treasurer.
The designations A 1, A 2, etc., of the Standards are fixed; the final
numbers 14, 12, etc., indicate the year of original issue, or in the case of revi-
sion, the year of last revision. The serial designation of Standards which
have for any reason been discontinued are permanently dropped. In order-
ing Standards, the complete serial designations A 1-14, A 2-12, etc., should
be stated.
A. FERROUS METALS.
STEEL.
(See also WROUGHT IRON: A 56-15.)
Standard Specifications.
Structural Steels.
1 These specifications were designated "Standard Specifications for Steel Splice Bars"
till 1913, when they were revised and the present title was adopted.
* These specifications, when first adopted in 1901, were combined with the Specifications
for Structural Steel for Ships under the title "Standard Specifications for Structaral Steel for
Bridges and Ships." In 1905, these latter specifications were made to apply to ship material
only, by striking out the words "Bridges and" from the title, and revised "Standard Specifica-
tions for Structural Steel for Bridges" were adopted.
714 List of Standards.
Fifth Revision adopted in 1915 (Vol. XV, Part I, pp. 82 and 111).
Sixth revision adopted in 1916 (Vol. XVI, Part I, pp. ).
A 8-16. For Structural Nickel Steel.
Adopted in 1912 (Vol. XII, pp. 135-140).
First revision adopted in 1913 (Vol. XIII, pp. 72-74).
Second revision adopted in 1914 (Vol. XIV, Part I, pp. 99 and 113).
Third revision adopted in 1916 (Vol. XVI, Part I, pp. ).
A 9-16. For Structural Steel for Buildings.
Proposed in 1900 (Vol. I, pp. 87-92).
Adopted in amended form in 1901 (Vol. I, p. 250).
First revision adopted in 1909 (Vol. IX, pp. 47-50).
Second revision adopted in 1913 (Vol. XIII, pp. 75-77).
Third114).
revision adopted in 1914 (Vol. XIV, Part I, pp. 99 and 113-
AdoptedCars.2
in 1911 (Vol. XI, pp. 63-65).
First revision adopted in 1912 (Vol. XII, pp. 169-173).
Second revision adopted in 1914 (Vol. XIV, Part I, pp. 91-93)
Third revision adopted in 1916 (Vol. XVI, Part I, pp. )
•These specifications were designated "Standard Specifications for Steel Forgings" till
1914, when they were revised and the present title was adopted.
'These specifications were designated "Standard Specifications for Heat-Treated Car-
bon-Steel Axles, Shafts and Similar Objects" till 1914, when they were revised and the present
title was adopted.
• These specifications were successively designated "Standard Specifications for Annealed
Steel Forgings" till 1913, and "Standard Specifications for Steel Forgings" till 1914, when
they were revised, and the present title was adopted.
List of Standards. 717
Recommended Practice.
WROUGHT IRON.
Standard Si'EfiFicATiONS.
Standard Methods.
B. NON-FERROUS METALS.
Standard Specifications.
'These specifications were originally adopted in 1911 under the title "Standard Specifi-
cations for Copper Wire Bars, Cakes, Slabs, Billets, Ingots, and Ingot Bars." In 1913 these
latter specifications were revised and divided into two specifications, covering Lake and
Electrolytic copper respectively.
List of Standards. 723
Standard Specifications.
D. MISCELLANEOUS MATERIALS,
Standard Specifications.
Standard Tests.
D 2-08. For Abrasion of Road Material.
Proposed in 1904 (Vol. IV, pp. 193-194).
Adopted in 1908 (Vol. VIII, pp. 197-198).
Standard Methods.
' This method was designated "Standard Method for Sizing and Separating the Aggregate
ki Asphalt Paving Mixtures" till 1916, when it was revised and the present title was adopted.
List of Standards. 727
Standard Definitions.
E. MISCELLANEOUS SUBJECTS.
Standard Methods.
A. FERROUS METALS.
Specifications.
(729)
730 List of Tentative Standards.
B. NON-FERROUS METALS.
Specifications.
Definitions.
Recommended Practice.
D. MISCELLANEOUS MATERIALS.
Specifications.
Tests.
Methods.
PROCEEDINGS.
DISCOUNTS.
THE SI AND.ARDS.
[This Index is limited in general to the terms in the titles of the Standa rdsj
A
Abrasion.
— of Road Material, 524.
Aggregates.
Making a Mechanical Analysis of Broken Stone or Broken Slag, except
for — Used in Cement Concrete, 537.
Making a Mechanical Analysis of Mixtures of Sand or Other Fine Mate-
rial with Broken Stone or Broken Slag, except for — Used in Cement
Concrete, 538.
Making a Mechanical Analysis of Sand or Other Fine Highway Material,
except for Fine — Used in Cement Concrete, 535.
Alloy Steel (see also Nickel Steel).
Automobile Carbon and Alloy Steels, 220.
Carbon-Steel and — Forgings, 141.
Chemical Analysis of Alloy Steels, 273.
Quenched — Track Bolts, 55.
Quenched-and-Tempered — Axles, Shafts, and Other Forgings for Loco-
motives and Cars, 164.
Analysis.
Chemical — of Alloy Steels, 273.
Chemical — of Plain Carbon Steel, 249.
Laboratory Sampling and — of Coal, 550.
Making a Mechanical — of Broken Stone or Broken Slag, except for
Aggregates Used in Cement Concrete, 537,
Making a Mechanical — of Mixtures of Sand or Other Fine Material
with Broken Stone or Broken Slag, except for Aggregates Used in
Cement Concrete, 538.
" Making a Mechanical — of Sand or Other Fine Highway Material, except
for Fine Aggregates Used in Cement Concrete, 535.
Sampling and — of Pig and Cast Iron, 366.
Annealed Wire.
Soft or Annealed Copper Wire, 402.
(738)
Index of the Standards. 739
B
Bars.
Billet-Steel Concrete Reinforcement — , 131.
Carbon-Steel — for Railway Springs, 103.
Carbon-Steel — for Vehicle and Automobile Springs, 106.
Chrome- Vanadium-Steel — for Automobile and Railway Springs, 112.
420,
Electrolytic Copper Wire — , Cakes, Slabs, Billets, Ingots, and Ingot — ,
BiUets.
Billet-Steel Concrete Reinforcement Bars, 131.
Blooms, — and Slabs for Carbon-Steel Forgings, 138.
Electrolytic Copper Wire Bars, Cakes, Slabs, — , Ingots, and Ingot
Bars, 420.
Lake Copper Wire Bars, Cakes, Slabs, — , Ingots, and Ingot Bars, 416.
Bittiminous Materials.
Distillation of — Suitable for Road Treatment, 540.
Penetration of — , 530.
Soluble Bitumen, 528.
Blooms.
— , Billets and Slabs for Carbon-Steel Forgings, 138.
Boilers.
Boiler and Firebox Steel for Locomotives, 228.
Boiler Rivet Steel, 234.
Lap-Welded and Seamless Steel and Wrought-Iron Boiler Tubes for
Stationary Service, 211.
Lap-Welded and Seamless Steel Boiler Tubes, Boiler Flues, Superheater
Pipes, Safe Ends, and Arch Tubes for Locomotives, 206.
Lap- Welded Charcoal-Iron Boiler Tubes, Boiler Flues, Safe Ends, and
Arch Tubes for Locomotives, 312.
Bolts.
Engine-Bolt Iron, 318.
Quenched Alloy-Steel Track — , 55.
Quenched Carbon-Steel Track — ,51.
Brick.
Paving — , 475.
Bridges.
Structural Steel for — , 59.
Yellow-Pine Bridge and Trestle Timbers, 515.
Bronze.
High-Strength — Trolley Wire, Round and Grooved: 40 and 65-per-
cent Conductivity, 412.
Manganese Ingots for Sand Castings, 427.
Buildings.
Structural Steel for — , 73.
C
Cable.
Bare Concentric-Lay Copper — : Hard, Medium-Hard or Soft, 407.
Cakes.
Electrolytic Copper Wire Bars, — , Slabs, Billets, Ingots, and Ingot
Bars, 420.
Lake Copper Wire Bars, — , Slabs, Billets, Ingots, and Ingot Bars, 416.
Carbon Steel.
Annealing of — Castings, 308.
Annealing of Miscellaneous Rolled and Forged — Objects, 302.
Index of the Standards. 741
Cement (Continued):
Making a Mechanical Analysis of Mixtures of Sand or Other Fine Mate-
rial with Broken Stone or Broken Slag, except for Aggregates Used in
— - Concrete, 538.
Making a Mechanical Analysis of Sand or Other Fine Highway Material,
except for Fine Aggregates Used in — Concrete, 535.
Natural — , 449.
Portland ~, 429.
Chain.
Iron and Steel — , 329,
Charcoal-Iron.
Lap- Welded — Boiler Tubes, Boiler Flues, Safe Ends, and Arch Tubes
for Locomotives, 312.
Chemical Analysis.
— of Alloy Steels, 273.
— of Plain Carbon Steel, 249.
Chrome-Vanadium-Steel.
— Bars for Automobile and Railway Springs, 1 12.
Coal.
Laboratory Sampling and Analysis of — , 550.
vSampling of — , 544.
Coke.
Foundry — , 511.
Cold-Drawn Steel.
Cold-Drawn Bessemer Steel Automatic Screw Stock, 239.
Cold-Drawn Open-hearth Steel Automatic Screw Stock, 241.
Cold-Rolled Axles.
Cold-Rolled Steel Axles, 176.
Concentric-Lay Cable.
Bare Concentric- Lay Copper Cable: Hard, Medium-Hard or Soft, 407.
Concrete (see also Cement).
Billet-Steel — Reinforcement Bars, 131.
Making a Mechanical Analysis of Broken Stone or Broken Slag, except
for Aggregates Used in Cement — , 537.
Making a Mechanical Analysis of Mixtures of Sand or Other Fine Mate-
rial with Broken Stone or Broken Slag, except for Aggregates Used in
Cement — , 538.
Making a Mechanical Analysis of Sand or Other Fine Highway Material,
except for Fine Aggregates Used in Cement — , 535.
Rail-Steel — Reinforcement Bars, 135.
Conductivity.
High-Strength Bronze Trolley Wire, Round and Grooved: 40 and 65-
per-cent — ,412.
Copper.
Bare Concentric-Lay — Cable: Hard, Medium-Hard or Soft, 407.
Electrolytic — Wire Bars, Cakes, Slabs, Billets, Ingots, and Ingot Bars,
420.
Index of the Standards. 743
Copper (Continued):
Hard- Drawn — Wire, 386.
Lake — Wire Bars, Cakes, Slabs, Billets, Ingots, and Ingot Bars, 416.
Medium Hard-Drawn — Wire, 395.
Soft or Annealed — Wire, 402.
Cotton Hose.
See Hose.
Cylinders.
Cast-iron Locomotive — , 349.
P
Definitions.
— of Terms Applicable to Materials Relating to Roads and Pavements,
594.
— of Terms Relating to Sewer Pipe, 493.
— of Terms Relating to Structural Timber, 598.
— of Tenns Relating to Paint Specifications, 590.
Distillation.
— of Bituminous Materials Suitable for Road Treatment, 540.
Drain Tile.
— , 452.
E
Electric Railway Service.
AVrought Solid Carbon-Steel Wheels for — , 188.
Electrolytic Copper.
See Copper.
Elliptical Springs.
— for Railways, 122.
Engines (see also Locomotives).
Engine-Bolt Iron, 318.
F
Fire Hose.
See Hose.
Firebox Steel.
Boiler and — for Locomotives, 228.
Fireproofing.
Fireproof Floor Construction, 487.
Fireproof Partition Construction, 490.
Floor Construction.
Fireproof — , 487.
Flues.
Lap- Welded and Seamless Steel Boiler Tubes, Boiler — , Superheater
Pipes, Safe Ends, and Arch Tubes for Locomotives, 206.
Lap- Welded Charcoal-Iron Boiler Tubes, Boiler — , Safe Ends, and Arch
Tubes for Locomotives, 312.
744 Index of the Standards.
Forgings.
Annealing of Miscellaneous Rolled and Forged Carbon-Steel Objects, 302.
Blooms, Billets and Slabs for Carbon-Steel — , 138.
Carbon-Steel and Alloy-Steel — , 141.
Carbon-Steel — for Locomotives, 159.
Quenched-and-Tempered Alloy-Steel Axles, Shafts, and Other — for
Locomotives and Cars, 164.
Quenched-and-Tempered Carbon-Steel Axles, Shafts, and Other — for
Locomotives and Cars, 150.
Foundry Coke.
—,511.
Foundry Pig Iron.
See Pig Iron.
G
Girder RaUs.
Open-hearth Steel Girder and High Tee Rails, 27.
Gray-Iron Castings.
— . 362.
Grooved Trolley Wire.
High-Strength Bronze Trolley Wire, Round and Grooved: 40 and 65-
per-cent Conductivity, 412.
H
Hard Copper Cable.
Bare Concentric-Lay Copper Cable: Hard, Medium-Hard or Soft, 407.
Hard-Drawn Wire.
Hard-Drawn Copper Wire, 386.
Medium Hard-Drawn Copper Wire, 395.
Heat Treatment (see also Annealing).
— of Case-Hardened Carbon-Steel Objects, 310.
Helical Springs.
— for Railways, 115.
Highway Material (see also Roads).
Making a Mechanical Analysis of Sand or Other Fine — , except for
Fine Aggregates used in Cement Concrete.
Hose.
2 |-in. Cotton Rubber-Lined Fire — for Private Department Use, 519.
Testing of Cotton Rubber-Lined — , 580.
Hydrated Lime.
— , 472.
I
Ingots.
Electrolytic Copper Wire Bars, Cakes, Slabs, Billets, — , and Ingot
Bars, 420.
Lake Copper Wire Bars, Cakes, Slabs, Billets, — , and Ingot Bars, 416.
Manganese-Bronze — for Sand Castings, 427.
Index of the Standards. 745
Iron.
Cast Car Wheels, 353.
Cast Locomotive Cylinders, 349.
Cast Pipe and Special Castings, 339.
Engine-Bolt— , 318.
Foundry Pig — , 335.
Gray Castings, 362,
— and Steel Chain, 329.
Lap-Welded and Seamless Steel and Wrought-Iron Boiler Tubes for
Stationary Service, 211.
Lap-Welded Charcoal Boiler Tubes, Boiler Flues, Safe Ends, and
Arch Tubes for Locomotives, 312.
Magnetic Properties of — and Steel, 243.
Malleable Castings, 359.
Refined Wrought Bars, 322.
Sampling and Analysis of Pig and Cast , 366.
Staybolt— , 315.
Wrought Plates, 326.
L
Lake Copper.
See Copper.
Lap- Welded Tubes.
Lap-Welded and Seamless Steel and Wrought-Iron Boiler Tubes for
Stationary Service, 211.
Lap-Welded and Seamless Steel Boiler Tubes, Boiler Flues, Superheater
Pipes, Safe Ends, and Arch Tubes for Locomotives, 206.
Lap-Welded Charcoal-Iron Boiler Tubes, Boiler Flues, Safe Ends, and
Arch Tubes for Locomotives, 312.
Lime.
Hydrated — , 472.
Quicklime, 469.
Linseed Oil.
Purity of Boiled — from North American Seed, 500.
Purity of Raw — from North American Seed, 497.
Locomotives (see also Table of Contents, page 7).
Boiler and Firebox Steel for — , 228.
Carbon-Steel Forgings for — , 159.
Lap-Welded and Seamless Steel Boiler Tubes, Boiler Flues, Superheater
Pipes, Safe Ends, and Arch Tubes for — , 206.
Lap-Welded Charcoal-Iron Boiler Tubes, Boiler Flues, Safe Ends, and
Arch Tubes for — ,312.
Cast-Iron Locomotive Cylinders, 349.
Quenched-and-Tempered Alloy-Steel Axles, Shafts, and Other Forgings
for — • and Cars, 164.
746 Index of the Standards.
Locomotives (Continued):
Quenched-and-Tempered Carbon-Steel Axles, Shafts, and Other Forgings
for — and Cars, 150.
Structural Steel for — , 80.
Loss on Heating.
— ■ of Oil and Asphaltic Compounds, 533.
M
Macadam.
Toughness of — Rock, 526.
Magnetic Properties.
— of Iron and Steel, 243.
Malleable Castings.
Malleable-Iron Castings, 359.
Manganese Bronze.
— Ingots for Sand Castings, 427.
Manganese Steel.
Silico- — ■ Bars for Automobile and Railway Springs, 109.
N
Natural Cement.
— , 449.
Nickel Steel.
Structural — , 66.
o
Oil.
Loss on Heating of — and Asphaltic Compounds, 533.
Purity of Boiled Linseed — from North American Seed, 500".
Purity of Raw Linseed — from North American Seed, 497.
Purity of Raw Tung —,503.
Open-hearth Steel.
Cold-Drawn — Automatic Screw Stock, 241.
— Girder and High Tee Rails, 27.
P
Paint (see also Oil, Turpentine).
Definitions of Terms Relating to — Specifications, 590.
Partition Construction.
Fireproof — . 490.
Pavements.
Definitions of Ternis Relating to Materials for Roads and — , 594.
Paving Brick.
— , 475.
Penetration.
— of Bituminous Materials, 530.
Pig Iron.
Foundry — , 335.
Sampling and Analysis of Pig and Cast Iron, 366.
IxDEX OP THE Staxdards. 747
Pine.
See Timber.
Pipe.
Cast-Iron — and Special Castings, 339.
Definitions of Terms Relating to Sewer — , 493.
Lap-Welded and Seamless Steel Boiler Tubes, Boiler Flues, Super-
heater Pipes, Safe Ends, and Arch Tubes for Locomotives, 206.
Welded Steel and Wrought Iron — , 215.
Plates.
Wrought-Iron — , 326.
Portland Cement.
— , 429.
Q
Quenched-and-Tempered Forgings.
Quenched-and-Tempered Alloy-Steel Axles, Shafts, and Other Forgings-
for Locomotives and Cars, 164.
Quenched-and-Tempered Carbon-Steel Axles, Shafts and Other Forg-
ings for Locomotives and Cars, 150.
Quicklime.
— , 469.
R
Rails.
Carbon-Steel — . IS.
Open-hearth Steel Girder and High Tee — , 27.
Rail-Steel Concrete Reinforcement Bars, 135.
Railway Springs.
Carbon-Steel Bars for — , 103.
Chrome- Vanadium-Steel Bars for Automobile and — , 1 12.
Elliptical Springs for Railways, 122.
Helical Springs for Railways, 115.
Silico-Manganese-Steel Bars for Automobile and — , 109.
Reinforcement Bars.
Billet- Steel Concrete — , 131.
Rail-Steel Concrete — , 135.
Rivet Steel.
Boiler — , 234.
— for Ships, 98.
Roads.
Abrasion of Road Material, 524.
Definitions of Terms Relating to Materials for — and Pavements, 594.
Distillation of Bituminous Materials Suitable for Road Treatment, 540.
Rock.
Toughness of Macadam — , 526.
Rolled Carbon Steel.
.•\nnealing of Miscellaneous Rolled and Forged Carbon-Steel Objects, 302.
748 Index of the Standards.
S
Safe Ends.
Lap-Welded and Seamless Steel Boiler Tubes, Boiler Flues, Superheater
Pipes, — , and Arch Tubes for Locomotives, 206.
Lap- Welded Charcoal-Iron Boiler Tubes, Boiler Flues, — , and Arch Tubes
for Locomotives, 312.
Sampling.
Laboratory — and Analysis of Coal, 550.
— and Analysis of Pig and Cast Iron, 366.
— of Coal, 544.
Sand.
Making a Mechanical Analysis of Mixtures of — • or Other Fine Material
with Broken Stone or Broken Slag, except for Aggregates Used in
Cement Concrete, 538.
Making a Mechanical Analysis of — or Other Fine Highway Material,
except for Fine Aggregates Used in Cement Concrete, 535.
Sand Castings.
Manganese-Bronze Ingots for — , 427.
Screw Stock.
Cold-Drawn Bessemer Steel Automatic — , 239.
Cold- Drawn Open-hearth Steel Automatic — , 241.
Seamless Tubes.
Lap- Welded and Seamless Steel and Wrought-Iron Boiler Tubes for
Stationary Service, 211.
Lap- Welded and Seamless Steel Boiler Tubes, Boiler Flues, Superheater
Pipes, Safe Ends, and Arch Tubes for Locomotives, 206.
Sewer Pipe.
Definitions of Terms Relating to — , 493.
Shafts.
Quenched-and-Tempered Alloy-Steel Axles, — , and Other Forgings for
Locomotives and Cars, 164.
Quenched-and-Tempered Carbon-Steel Axles, — , and Other Forgings for
Locomotives and Cars, 150.
Ships.
Rivet Steel for — , 98.
Structural Steel for — , 92.
Silico-Manganese-Steel.
— Bars for Automobile and Railway Springs, 109.
Index of the Standards. 749
Slabs.
Blooms, Billets and — for Carbon-Steel Forgings, 138.
Electrol>i;ic Copper Wire Bars, Cakes, — , Billets, Ingots, and Ingot
Bars, 420.
Lake Copper Wire Bars, Cakes, — , Billets, Ingots, and Ingot Bars, 416.
Slag.
Making a Mechanical Analysis of Broken Stone or Broken — , except for
Aggregates Used in Cement Concrete, 537.
Making a Mechanical Analysis of Mixtures of Sand or Other Fiiae Mate-
rial with Broken Stone or Broken — , except for Aggregates Used in
Cement Concrete, 538.
Soft Copper Cable.
Bare Concentric-Lay Copper Cable: Hard, Medium-Hard or Soft, 407.
Soft Wire.
Soft or Annealed Copper Wire, 402.
Spelter.
— , 423.
Splice Bars.
Extra-High-Carbon-Steel — , 43.
High-Carbon-Steel — , 39.
Low-Carbon-Steel — , 32.
Medium-Carbon-Steel — , 35.
Quenched High-Carbon-Steel — , 47.
Springs.
Carbon-Steel Bars for Railway — ,103.
Carbon-Steel Bars for Vehicle and Automobile — , 106.
Chrome- Vanadium- Steel Bars for Automobile and Railway — , 112.
Elliptical — for Railways, 122.
Helical — for Railways, 1 15.
Silico-Manganese-Steel Bars for Automobile and Railway — , 109.
Stationary Service.
Lap-Welded and Seamless Steel and Wrought-Iron Boiler Tubes for — ,.
211.
Staybolt Iron.
— , 315.
Steam Railway Service.
Wrought Solid Carbon-Steel Wheels for — , 180.
Steel.
Annealing of Carbon Castings, 308.
Annealing of Miscellaneous Rolled and Forged Carbon- — Objects, 302..
Automobile Carbon and Alloy Steels, 220.
Billet Concrete Reinforcement Bars, 131.
Blooms, Billets and Slabs for Carbon Forgings, 138.
Boiler and Firebox — for Locomotives, 228. •
Boiler Rivet — , 234.
Carbon and Alloy Forgings, 141.
Carbon- — Bars for Railway Springs, 1 03.
750 Index of the Standards.
Steel {Continued):
Carbon- — Bars for Vehicle and Automobile Springs, 106.
Carbon Car and Tender Axles, 173.
Carbon- — Forgings for Locomotives, 159.
Carbon Rails, -18.
Chemical Analysis of Alloy Steels, 273.
Chemical Analysis of Plain Carbon — , 249.
Chrome- Vanadium Bars for Automobile and Railway Springs, 112.
Cold-Drawn Bessemer — Automatic Screw Stock, 239.
Cold-Drawn Open-hearth — Automatic Screw Stock, 241.
Cold-Rolled — Axles, 176.
Extra-High-Carbon Splice Bars, 43.
Heat Treatment of Case-Hardened Carbon Objects, 310.
High-Carbon Splice Bars, 39.
Iron and — Chain, 329.
Lap-Welded and Seamless — and Wrought Iron Boiler TuJjes for Sta-
tionary Service, 211.
Lap- Welded and Seamless — ■ Boiler Tubes, Boiler Flues, Superheater
Pipes, Safe Ends, and Arch Tubes for Locomotives, 206.
Low-Carbon Splice Bars, 32.
Magnetic Properties of Iron and — , 243.
Medium-Carbon Splice Bars, 35. '
Open-hearth — - Girder and High Tee Rails, 27.
■Quenched Alloy • Track Bolts, 55.
Quenched Carbon- — Track Bolts, 51.
•Quenched High-Carbon — Splice Bars, 47.
Quenched-and-Tempered Alloy Axles, Shafts, and Other Forgings for
Locomotives and Cars, 164.
•Quenched-and-Tempered Carbon- — Axles, Shafts, and Other Forgings
for Locomotives and Cars, 150.
Rail Concrete Reinforcement Bars, 135.
Rivet — for Ships, 9S.
Silico- Manganese Bars for Automobile and Railway Springs, 109.
— Castings, 200.
— Tires, 195.
Structural Nickel — , 66.
Structural — for Bridges, 59.
Structural — for Buildings, 73
Structural — for Cars, 86.
Structural — for Locomotives, 80.
Structural — for Ships, 92.
Welded — and Wrought-Iron Pipe, 215.
Wrought Solid Carbon- — Wheels for Electric Railway Service, 188.
Wrought Solid Carbon- — Wheels for Steam Railway Service, 180.
Stone.
Making a Mechanical Analysis of Broken — • or Broken Slag, except for
Aggregates Used in Cement Concrete, 537.
Index of the Staxdards. 751
Stone (Continued):
Making a Mechanical Analysis of Mixtures of Sand or Other Fine Mate-
rial with Broken — or Broken Slag, except for Aggregates Used in
(Vnu-nt Concrete, 538.
Structural Steel. .
See Steel.
Structural Timber.
See Timber.
Superheater Pipes.
I.ap-Welded and Seamless Steel Boiler Tubes, Boiler Flues, — , Safe Ends,
and Arch Tubes for Locomotives, 206.
T
Tee Rails.
Open- hearth Steel Girder and High — , 27.
Tempered Forgings.
See Quenched-and-Tempered Forgings.
Tenders.
Carbon-Steel Car and Tender Axles, 173.
Testing.
Methods for — , 602.
— of Cotton Rubb€>r-Lined Hose, 580.
Tile.
Drain — , 452.
Timber.
Definitions of Terms Relating to Structural — , 598.
Yellow-Pine Bridge and Trestle Timbers, 515.
Tires.
Steel —,195.
Toughness.
— of Macadam Rock, 526.
Track Bolts.
Quenched Alloy-Steel — ,55.
Quenched Carbon-Steel — ,51.
Trestles.
Yellow-Pine Bridge and Trestle Timbers, 515.
Trolley Wire.
High-Strength Bronze — , Round and Grooved: 40 and 65-pi.r-cent Con-
■ kictivity, 412.
Tubes.
J-ap-Welded and Seamless Steel and Wrought-Iron Boiler — for Sta-
tionarj' Scr\-ice, 211.
J.ap-Weldcd and Seamless Steel Boiler — , Boiler Flues, Superheater
Pipes, Safe Ends, and Arch — for Locomotives, 206.
Lap- Welded Charcoal-Iron Boiler — , Boiler Flues, Safe Ends, and Arch
— for Locomotives, 312.
752 Index of the Stam)Ards.
Tung Oil.
Purity of Raw — , 503.
Turpentine,
— , 508.
V
Vanadium Steel.
Chrome for Automobile and Railway" Springs, 112.
Vehicle Springs.
Carbon Steel Bars for Vehicle and Automobile Springs, 106.
W
Welded Pipe.
Welded Steel and Wrought-Iron Pipe, 215.
Wheels.
Cast-iron Car — ,353.
Wrought Solid Carbon-Steel — for Electric Railway Service, 188.
Wrought Solid Carbon-Steel — for Steam Railway Service, 180.
Wire.
Electrolytic Copper — Bars, Cakes, Slabs, Billets, Ingots, and Ingot
Bars, 420.
Hard-Drawn Copper — , 386.
High-Strength Bronze Trolley — , Round and Grooved; 40 and 65-per-
cent Conductivity, 412.
Lake Copper — Bars, Cakes, Slabs, Billets, Ingots, and Ingot Bars, 416.
Medium Hard- Drawn Copper — , 395.
Soft or Annealed Copper — , 402.
Wood.
See Timber.
Wrought Iron.
Lap-Welded and Seamless Steel and — Boiler Tubes for Stationary Ser-
vice, 211.
Refined — Bars, 322.
Welded Steel and — Pipe, 215.
— Plates, 326.
Y
Yellow Pine.
— Bridge and Trestle Timbers, 515.
RECOMMENDATIONS FOR MEMBERSHIP
Dear Sir:
The undersigned recommends the following gentlemen (or
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Mem. Am. Soc. Test. Mats.
Date „
^ntcricctn ^octein Cor dt/csttng ^X^ti^triuls.
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International Association fok Testing Materia i.s.
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Date of Birth
(tr 17?*I>BR THIRTY TEARS OF AGE:)
Rkoommkndkd by
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