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7QC Tools Exercise

exercises of 7QC Tools

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0% found this document useful (0 votes)
31 views26 pages

7QC Tools Exercise

exercises of 7QC Tools

Uploaded by

rakhidixit
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Days Data Average UCL+3SIGMA LCL-3SIGMA STD DEV

1 63 79.24 136.22868309 22.25131691 18.99623


2 96 79.24 136.22868309 22.25131691 18.99623
3 96 79.24 136.22868309 22.25131691 18.99623
4 91 79.24 136.22868309 22.25131691 18.99623
5 93 79.24 136.22868309 22.25131691 18.99623
6 59 79.24 136.22868309 22.25131691 18.99623
7 99 79.24 136.22868309 22.25131691 18.99623
8 130 79.24 136.22868309 22.25131691 18.99623
9 64 79.24 136.22868309 22.25131691 18.99623 160

10 56 79.24 136.22868309 22.25131691 18.99623 140


11 76 79.24 136.22868309 22.25131691 18.99623 13
120
12 68 79.24 136.22868309 22.25131691 18.99623
13 83 79.24 136.22868309 22.25131691 18.99623 100 96 96 99
91 93
14 52 79.24 136.22868309 22.25131691 18.99623 80
15 78 79.24 136.22868309 22.25131691 18.99623
60 63 59
16 84 79.24 136.22868309 22.25131691 18.99623
17 65 79.24 136.22868309 22.25131691 18.99623 40
18 71 79.24 136.22868309 22.25131691 18.99623
20
19 98 79.24 136.22868309 22.25131691 18.99623
20 69 79.24 136.22868309 22.25131691 18.99623 0
1 2 3 4 5 6 7 8
21 95 79.24 136.22868309 22.25131691 18.99623
22 85 79.24 136.22868309 22.25131691 18.99623 Data
23 56 79.24 136.22868309 22.25131691 18.99623
24 98 79.24 136.22868309 22.25131691 18.99623
25 56 79.24 136.22868309 22.25131691 18.99623
Chart Title
0

0
130
0

0 96 96 99 98 98
91 93 95
83 84 85
0 76 78
68 71 69
63 64 65
0 59 56 56 56
52
0

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Data Average UCL+3SIGMA LCL-3SIGMA


s.no defects frequency cumm. cumm%
1 porosity 234 234 41%
2 ht ng 138 372 65%
3 dent 90 462 80%
4 rec. gauge ng 65 527 92% 120%
234
5 id oversize 30 557 97%
6 scratch 18 575 100% 100%
575
80%
13
60%

40% 41%

20%

0%
PARETO CHART

Chart Title
frequency cumm%
120% 250
234

100% 100%
97% 200
92%

80% 80%
138 150
65%
60%

90 100
40% 41%
65

50
20% 30
18

0% 0
250

100%
200

150

100

50

18

0
s.no defects frequency cumm. cumm%
1 porosity 234 234 41% 120% 234
2 ht ng 138 372 65%
3 dent 90 462 80% 100%
4 rec. gauge ng 65 527 92%
5 id oversize 30 557 97% 80% 80
6 scratch 18 575 100% 138
65%
575 60%

90
40% 41%

20%

0%
porosity ht ng dent

frequ
PARETO CHART

120% 234 250

100% 100%
97% 200
92%
80% 80%
138 150
65%
60%

90 100
40% 41%
65

50
20% 30
18

0% 0
porosity ht ng dent rec. gauge ng id oversize scratch

frequency cumm%
X BAR & R CHART IN EXCEL
DIM 2.5±0.2
DATE X1 X2 X3 X4 X5 AVG. (X BAR) RANGE
5.01.22 2.45 2.37 2.43 2.52 2.65 2.484 0.28
5.01.22 2.45 2.39 2.43 2.52 2.65 2.488 0.26
5.01.22 2.45 2.37 2.43 2.52 2.65 2.484 0.28
5.01.22 2.45 2.37 2.43 2.52 2.65 2.484 0.28
6.01.22 2.45 2.37 2.13 2.42 2.65 2.404 0.52
6.01.22 2.45 2.37 2.43 2.52 2.65 2.484 0.28
6.01.22 2.45 2.45 2.43 2.52 2.65 2.5 0.22
6.01.22 2.45 2.37 2.43 2.52 2.65 2.484 0.28
7.01.22 2.45 2.37 2.43 2.52 2.45 2.444 0.15
7.01.22 2.45 2.37 2.43 2.52 2.65 2.484 0.28
7.01.22 2.45 2.37 2.43 2.52 2.65 2.484 0.28
7.01.22 2.45 2.37 2.43 2.52 2.65 2.484 0.28
8.01.22 2.45 2.37 2.43 2.52 2.65 2.484 0.28
8.01.22 2.45 2.37 2.43 2.52 2.65 2.484 0.28
8.01.22 2.41 2.37 2.43 2.52 2.65 2.476 0.28
8.01.22 2.45 2.37 2.43 2.52 2.65 2.484 0.28
9.01.22 2.42 2.37 2.43 2.52 2.65 2.478 0.28
9.01.22 2.45 2.37 2.43 2.56 2.65 2.492 0.28
9.01.22 2.45 2.37 2.43 2.72 2.65 2.524 0.35
9.01.22 2.45 2.38 2.43 2.52 2.55 2.466 0.17
9.01.22 2.45 2.37 2.43 2.52 2.35 2.424 0.17
10.01.22 2.25 2.37 2.43 2.52 2.65 2.444 0.4
10.01.22 2.45 2.37 2.33 2.42 2.65 2.444 0.32
10.01.22 2.45 2.37 2.43 2.52 2.65 2.484 0.28
10.01.22 2.42 2.37 2.43 2.52 2.35 2.418 0.17
X BAR & R CHART IN EXCEL
DIM 2.5±0.2
DATE X1 X2 X3 X4 X5 AVG. (X BAR)
5.01.22 2.45 2.37 2.43 2.52 2.65 2.484
5.01.22 2.45 2.39 2.43 2.52 2.65 2.488
5.01.22 2.45 2.37 2.43 2.52 2.65 2.484
5.01.22 2.45 2.37 2.43 2.52 2.65 2.484
6.01.22 2.45 2.37 2.13 2.42 2.65 2.404
6.01.22 2.45 2.37 2.43 2.52 2.65 2.484
6.01.22 2.45 2.45 2.43 2.52 2.65 2.5
6.01.22 2.45 2.37 2.43 2.52 2.65 2.484
7.01.22 2.45 2.37 2.43 2.52 2.45 2.444
7.01.22 2.45 2.37 2.43 2.52 2.65 2.484
7.01.22 2.45 2.37 2.43 2.52 2.65 2.484
7.01.22 2.45 2.37 2.43 2.52 2.65 2.484
8.01.22 2.45 2.37 2.43 2.52 2.65 2.484
8.01.22 2.45 2.37 2.43 2.52 2.65 2.484
8.01.22 2.41 2.37 2.43 2.52 2.65 2.476
8.01.22 2.45 2.37 2.43 2.52 2.65 2.484
9.01.22 2.42 2.37 2.43 2.52 2.65 2.478
9.01.22 2.45 2.37 2.43 2.56 2.65 2.492
9.01.22 2.45 2.37 2.43 2.72 2.65 2.524
9.01.22 2.45 2.38 2.43 2.52 2.55 2.466
9.01.22 2.45 2.37 2.43 2.52 2.35 2.424
10.01.22 2.25 2.37 2.43 2.52 2.65 2.444
10.01.22 2.45 2.37 2.33 2.42 2.65 2.444
10.01.22 2.45 2.37 2.43 2.52 2.65 2.484
10.01.22 2.42 2.37 2.43 2.52 2.35 2.418
STD:- 0.02750151511

X-DBAR UCL (+3SIGMA) LCL(-3SIGMA)


2.4724 2.49990151511 2.38989545467
2.4724 2.49990151511 2.38989545467
Chart Title
2.4724 2.49990151511 2.38989545467 2.55
2.4724 2.49990151511 2.38989545467
2.4724 2.49990151511 2.38989545467
2.5 2.5
2.4724 2.49990151511 2.38989545467 2.4842.4882.4842.484 2.484 2.484 2.4842.4842.4842.4842.484 2
2.476
2.4724 2.49990151511 2.38989545467
2.4724 2.49990151511 2.38989545467 2.45
2.444
2.4724 2.49990151511 2.38989545467
2.4724 2.49990151511 2.38989545467 2.404
2.4
2.4724 2.49990151511 2.38989545467
2.4724 2.49990151511 2.38989545467
2.4724 2.49990151511 2.38989545467 2.35
2.4724 2.49990151511 2.38989545467
2.4724 2.49990151511 2.38989545467
2.3
2.4724 2.49990151511 2.38989545467 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
2.4724 2.49990151511 2.38989545467
AVG. (X BAR) X-DBAR UCL (+3SIGMA
2.4724 2.49990151511 2.38989545467
2.4724 2.49990151511 2.38989545467
2.4724 2.49990151511 2.38989545467
2.4724 2.49990151511 2.38989545467
2.4724 2.49990151511 2.38989545467
2.4724 2.49990151511 2.38989545467
2.4724 2.49990151511 2.38989545467
2.4724 2.49990151511 2.38989545467
Chart Title

2.524

2.492
2.484 2.4842.4842.4842.4842.484 2.484 2.484
2.476 2.478
2.466
2.444 2.4442.444
2.424
2.418

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

X-DBAR UCL (+3SIGMA) LCL(-3SIGMA)


STD:- #REF!
DIM 2.5±0.2
DATE RANGE R-BAR UCL (+3SIGMA) LCL(-3SIGMA)
5.01.22 0.28 0.2772 2.3872 0
5.01.22 0.26 0.2772 2.3872 0 3
5.01.22 0.28 0.2772 2.3872 0
5.01.22 0.28 0.2772 2.3872 0
2.5
6.01.22 0.52 0.2772 2.3872 0
6.01.22 0.28 0.2772 2.3872 0
6.01.22 0.22 0.2772 2.3872 0 2

6.01.22 0.28 0.2772 2.3872 0


7.01.22 0.15 0.2772 2.3872 0 1.5
7.01.22 0.28 0.2772 2.3872 0
7.01.22 0.28 0.2772 2.3872 0 1
7.01.22 0.28 0.2772 2.3872 0
8.01.22 0.28 0.2772 2.3872 0
0.5 0.52
8.01.22 0.28 0.2772 2.3872 0
0.28 0.26 0.28 0.28 0.28 0.2
8.01.22 0.28 0.2772 2.3872 0
8.01.22 0.28 0.2772 2.3872 0 0
1 2 3 4 5 6 7
9.01.22 0.28 0.2772 2.3872 0
RANG
9.01.22 0.28 0.2772 2.3872 0
9.01.22 0.35 0.2772 2.3872 0
9.01.22 0.17 0.2772 2.3872 0
9.01.22 0.17 0.2772 2.3872 0
10.01.22 0.4 0.2772 2.3872 0
10.01.22 0.32 0.2772 2.3872 0
10.01.22 0.28 0.2772 2.3872 0
10.01.22 0.17 0.2772 2.3872 0
R CHART

0.52
0.35 0.4
0.28 0.26 0.28 0.28 0.28 0.22 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.32 0.28
0.15 0.17 0.17 0.17

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

RANGE R-BAR UCL (+3SIGMA) LCL(-3SIGMA)


Days Data Average UCL+3SIGMA LCL-3SIGMA STD DEV
1 63 76.8 124.39201614 29.20798386 15.86401
2 96 76.8 124.39201614 29.20798386 15.86401
3 96 76.8 124.39201614 29.20798386 15.86401
4 91 76.8 124.39201614 29.20798386 15.86401
5 93 76.8 124.39201614 29.20798386 15.86401
6 59 76.8 124.39201614 29.20798386 15.86401
7 99 76.8 124.39201614 29.20798386 15.86401
8 69 76.8 124.39201614 29.20798386 15.86401
9 64 76.8 124.39201614 29.20798386 15.86401 140

10 56 76.8 124.39201614 29.20798386 15.86401 120


11 76 76.8 124.39201614 29.20798386 15.86401
12 68 76.8 124.39201614 29.20798386 15.86401 100
96 96 99
91 93
13 83 76.8 124.39201614 29.20798386 15.86401
80
14 52 76.8 124.39201614 29.20798386 15.86401
69
15 78 76.8 124.39201614 29.20798386 15.86401 60 63
59
16 84 76.8 124.39201614 29.20798386 15.86401
17 65 76.8 124.39201614 29.20798386 15.86401 40

18 71 76.8 124.39201614 29.20798386 15.86401 20


19 98 76.8 124.39201614 29.20798386 15.86401
20 69 76.8 124.39201614 29.20798386 15.86401 0
1 2 3 4 5 6 7 8
21 95 76.8 124.39201614 29.20798386 15.86401
22 85 76.8 124.39201614 29.20798386 15.86401 Data
23 56 76.8 124.39201614 29.20798386 15.86401
24 98 76.8 124.39201614 29.20798386 15.86401
25 56 76.8 124.39201614 29.20798386 15.86401
Chart Title
0

0 99 98 98
96 96 95
91 93
83 84 85
0 78
76
69 68 71 69
63 64 65
0 59 56 56 56
52
0

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Data Average UCL+3SIGMA LCL-3SIGMA


Days Data R-BAR UCL+3SIGMA LCL-3SIGMA STD DEV Average
1 63 47 99.17 0 0 76.8
2 96 47 99.17 0 76.8
3 96 47 99.17 0 76.8
4 91 47 99.17 0 76.8
5 93 47 99.17 0 76.8
6 59 47 99.17 0 76.8
7 99 47 99.17 0 76.8
8 69 47 99.17 0 76.8
9 64 47 99.17 0 76.8
120
10 56 47 99.17 0 76.8
11 76 47 99.17 0 76.8 100
96 96
12 68 47 99.17 0 76.8 91 93
13 83 47 99.17 0 76.8 80
14 52 47 99.17 0 76.8
60 63
15 78 47 99.17 0 76.8 59
16 84 47 99.17 0 76.8
40
17 65 47 99.17 0 76.8
18 71 47 99.17 0 76.8 20
19 98 47 99.17 0 76.8
20 69 47 99.17 0 76.8 0
1 2 3 4 5 6
21 95 47 99.17 0 76.8
22 85 47 99.17 0 76.8 Data
23 56 47 99.17 0 76.8
24 98 47 99.17 0 76.8
25 56 47 99.17 0 76.8
Chart Title
120

100 99 98 98
96 96 95
91 93
83 84 85
80 78
76
69 68 71 69
63 64 65
60 59 \
56 56 56
52
40

20

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Data R-BAR UCL+3SIGMA LCL-3SIGMA


HISTOGRAM
S.NO SPHERICAL HT.
1 27 MEAN 17.55 HT. FREQUENCY
2 39 STD DEV. 10.29216 15.0 1
3 15 MAX 53 19.2 3
4 51 MIN 15 23.4 5
5 32 COUNT 50 27.7 3 14
6 21 INTERVAL 4.222222 31.9 4
7 41 36.1 12 12
8 37 40.3 7
9 45 44.6 3 10
10 36 48.8 5
8

FREQUENCY
11 40 53.0 6
12 29 57.2 1
6
13 28
14 34
4
15 50
16 32 2
17 32 1

18 34 0
19 47 15.0 1

20 18
21 17
22 43
23 50
24 23
25 24
26 45
27 42
28 26
29 31
30 21
31 36
32 49
33 50
34 35
35 36
36 35
37 40
38 53
39 33
40 22
41 50
42 39
43 37
44 48
45 21
46 45
47 33
48 37
49 18
50 28
OGRAM

HISTOGRAM
14

12
12

10

8
FREQUENCY

7
6
6
5 5
4
4
3 3 3

2
1 1

0
15.0 19.2 23.4 27.7 31.9 36.1 40.3 44.6 48.8 53.0 57.2

SPHERICAL HT.
HISTOGRAM
S.NO SPHERICAL HT.
1 27 MEAN 17.55 HT. FREQUENCY
2 39 STD DEV. 10.29216 15 1
3 15 MAX 53 19.22222 3
4 51 MIN 15 23.44444 5
5 32 COUNT 50 27.66667 3
6 21 INTERVAL 4.222222 31.88889 4
7 41 36.11111 12
8 37 40.33333 7
9 45 44.55556 3
10 36 48.77778 5
11 40 53 6
12 29 57.22222 1
13 28
14 34
15 50
16 32
17 32
18 34
19 47
20 18
21 17
22 43
23 50
24 23
25 24
26 45
27 42
28 26
29 31
30 21
31 36
32 49
33 50
34 35
35 36
36 35
37 40
38 53
39 33
40 22
41 50
42 39
43 37
44 48
45 21
46 45
47 33
48 37
49 18
50 28
ISTOGRAM

Histogram
Bin Frequency 14 12
15.0 1 12
10
19.2 3
8 7
23.4 5 6
6 5 5
27.7 3 4
3 3 3
Frequency

4
31.9 4 2 1 1
0
36.1 12 0
15 22 44 67 89 11 33 56 78 53 22 e
40.3 7 2 4 6 8 1 3 5 7 2 or
44.6 3 22 44 66 88 11 33 55 77 22 M
2 22 4 44 6 66 8 88 1 11 3 33 5 55 7 77 2 22
48.8 5 2 22 4 44 6 66 8 88 1 11 3 33 5 55 7 77 2 22
2 4 6 8 1 3 5 7 2
53.0 6 9 .2 3 .4 7 .6 1 .8 6 .1 0 .3 4 .5 8 .7 7 .2
1 2 2 3 3 4 4 4 5
57.2 1
Bin
More 0
6

1
0

3 22 e
2 or
2 22 M
22
SCATTER DISGRAM

S.NO NO OF DOCUMENTS PROCESSED ERROR IN DOCUMENTS

1 271 12
2 380 18
3 582 34 70
4 162 9
60
5 758 38
651

ERROR IN DOCUMENTS
6 30 50
7 542 65
40
8 724 56
9 587 45 30
10 340 23
20
11 740 56
12 279 12 10
13 385 23
0
14 479 56 0 100 200 300 400
15 183 33 NO OF PROCESSED
16 572 44
17 511 23
18 755 45
19 248 22
20 475 34
21 761 65
22 370 23
23 189 10
24 739 54
25 505 23
26 120 14
27 661 45
28 534 34
29 724 65
30 217 22
SCATTER DISGRAM

ERROR IN DOCUMENTS
Linear (ERROR IN DOCUMENTS)

100 200 300 400 500 600 700 800


NO OF PROCESSED DOCUMENTS

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