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DATA CROSS REFERENCE:

SEE 012W6100 SHEET 2 FOR 777, 767 AND 747 STANDARD PART SUBSTITUTIONS
SEE THE SEPARATE PARTS LIST FOR PARTS NOTES AND APPLICATION DATA.
Monica Schuster 6/02/92
Wayne Likely 6/02/92
NSSR
J. Trzil
SUPR
06/03/92
Materials, Part & Process
A. L. Wingert 06/03/92
DQA Substitution and
P. K. Scheldt 06/03/92
Equivalents
B. W. Smith 06/04/92
777, 767, 747

81205 012W6100
PIN 0126-1000 P-EWAK 1 1 P
Document Number:012W6100 Type:DWG ID:0001 REV:P

Name:De Li User is responsible to ensure document is the latest revision. Not Valid After: 03 12 2024
APPLICATION
NEXT ASSY USED ON
001W0001 777
012T2000 767
65B00002 747
SIZE CAGE DWG NO.
A
CODE
CORPORATE OFFICES 81205 012W6100

SEATTLE, WASHINGTON 98124 SHEET PAGE REV
1 2 P
BOEING PROPRIETARY – EXPORT CONTROLLED SEE PAGE 1 FOR DETAILS
A-Revisions_66-CB-UE33 3790 WORD2007 REV 04/15

REV DESCRIPTION APPROVAL DATE

A PRR 94000 INCORPORATED ADCN’s 001 - 051
REASON: BRING DRAWING UP TO DATE (P40)
PRR 95000 INCORPORATED REVISIONS AS FOLLOWS: (ELR 475528)

1. SECTION 2 - SCOPE
ADDED: ITEM E “ADJUSTMENT OF FASTENER GRIP LENGTH…”
2. SECTION 4.2 - METALS
A) SECTION 4.2.1.1 ANY FORM
“6061-T4…6061-O HT TR TO -T62”, ADDED: “[6]”
B) SECTION 4.2.1.4 - PLATE
“2024-T62….2024-T851”, ADDED: “[11]”
C) SECTION 4.2.1.5 - TUBING
1) ADDED “6061-T4 PER MIL-T-7081…AMS4081”
2) ADDED “6061-T6 PER MIL-T-7081…-T6 PER AMS 4083”
3) ADDED “6061-T4 PER MIL-T-7081 THEN FORM…-T4 PER AMS
4081…THEN AGE”
4) ADDED “6061-TX PER AMS 40XX…WW-T-700/6” (3 PLACES)
5) ADDED “6061-TX PER AMS 408X…MIL-T-7081” (2 PLACES)
6) ADDED “6061-TX PER WW-T-700/6…AMS 40XX” (3 PLACES)
D) SECTION 4.2.1.6 - EXTRUDED BAR, ROD, AND SHAPES
“BAC 1511, 1512…-T73XXX”, ADDED/REVISED: “OR -T8XXX”
E) SECTION 4.2.1.7 - ROLLED OR DRAWN BAR
ADDED “2024-T42 HEAT TREAT TO -T62…2024-T851”
F) SECTION 4.2.1.9 - CASTINGS
ADDED 6061-T6X AND 7075-T73X MACHINE HOG-OUT OPTIONS
FOR A356.0-T6
G) SECTION 4.2.4.1 - CRES SHEET AND PLATE
1) ADDED “301, ANNEALED PER MIL-S-5059…301, ANNEALED
PER AMS 5901”
2) ADDED “301, 3/4 HARD PER MIL-S-5059…301, 3/4 HARD PER
AMS 5902”
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COMMERCIAL AIRPLANES
81205 012W6100
SHEET 1 PAGE 3 REV P
PO BOX 3707, SEATTLE WA 98124

A PRR 95000 3) ADDED “304, 1/4 HARD PER MIL-S-5059…304,

1/4 HARD PER AMS 5910”
AMS 5911”
AMS 5912”
3. SECTION 5.7 - FASTENERS
A) ADDED “ZGZ…BACB30VT()K() + BACN10YZ()…YUD…[32]”
B) ADDED “ZOB…BACB30VT()K() + BACN10ZV()…YUD…[32]”
C) ADDED “BACB30VT5HK()…BACB30VT5K()”
D) ADDED “YUC…BACB30VM()K()…BACB30XT()K()…”
E) ADDED “YUF…BACB30VR()K()…BACB30XU()K()…”
F) ADDED “YTZ…BACB30VU()K()…BACB30XT()K()…”
G) ADDED “YVP…BACB30VU()K()…BACC30BP()…”
H) ADDED “YVV…BACB30VU()K()…BACB30BQ…”
I) ADDED “ZHA…BACB30VU()K() + BACN10YZ()…YUC…[32]”
J) ADDED “ZOC…BACB30VU()K() + BACN10ZV()…YUC…[32]”
K) ADDED "BACB30VU5HK( )...BACB30VU5K( )"
L) ADDED “BACC30AB()C…BACN10YT()…[38]”
M) ADDED “BACC30BH()…BACN10YT()…[38]”
N) ADDED “NAS 1398B()A()…[46]”
O) ADDED “NAS 1398CW()A()…[46]”
P) ADDED “NAS 1399B()A()…[46]”
Q) ADDED “NAS 1399CW()A()…[46]”
R) DELETED “NAS 1801…BACS12CB”
4. SECTION 6 - PROCESS CONTROL
ADDED “INTENSITY .014A - .019A…INTENSITY .016A”
REASON: PRODUCTION FACILITY (P51)
PROD INFO: AIRPLANES/PARTS SATISFACTORY
NO OUT OF SEQUENCE ACTION REQUIRED L. M. TRAIL (SIGNED) 12/14/93
M
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A PRR 95000 INCORPORATED REVISIONS AS FOLLOWS:

1. SECTION 1 - GENERAL
REPLACED ITEM A “THE COMPILATION,…AFFECTED
ORGANIZATIONS.”
DELETED “…, PROCESS SPEC. BAC 5005…”
3. SECTION 3 - QUALITY ASSURANCE
REVISED TO “BOEING QUALITY ASSURANCE SHALL…, PART, AND
PROCESS…HEREIN, INCLUDING THOSE STIPULATED IN SECTION
2 (SCOPE).”
4. SECTION 4.1.2 - FINISHES
RELOCATED: ITEMS TO 4.1.2.1 PAINTS AND LACQUERS AND
4.1.2.4 CONVERSION COATINGS
5. SECTION 4.2 - METALS
A) SECTION 4.2, ITEM 2, ADDED: LAST SENTENCE.
B) SECTION 4.2.1.4 - PLATE
“7075-T7351…7075-T73”, ADDED: “.50 INCH THICK MAXIMUM”
C) SECTION 4.2.1.6 - EXTRUDED BAR, ROD, AND SHAPES
1) DELETED “BAC 1520-53…”,
2) “2024-T42 EXTRUDED…2024-T42 ROLLED…” ADDED:
“.50 INCH THICK MAXIMUM”
D) SECTION 4.2.1.7 - ROLLED OR DRAWN BAR
“7075-T735 ROLLED…7075-T73 ROLLED”, ADDED: “.50 INCH
THICK MAXIMUM”
E) SECTION 4.2.1.8 - FORGINGS
1) REVISED: “HAND FORGING…7075-01 HEAT…”, TO “HAND…
7075-01 HAND FORGING HEAT…”
2) DELETED: “7075-T73XX, BMS 7-186…7050-T7451…”
F) SECTION 4.2.3.5 - PLATE, TUBING, BARS, AND FORGING
RELOCATED: “4340M TUBING…” TO SECTION 4.2.3.6 TUBING
G) SECTION 4.2.4.5 - WELDING FILLER MATERIAL
REVISED: “AMS 5825…” TO: “AMS 5825 (ALLOY 17-4PH…”
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A PRR 95000 H) SECTION 4.2.4.7 - CASTINGS

REVISED: “AMS 5344…AMS 5346” TO: “17-4PH PER AMS
5344…15-5PH PER…”
I) SECTION 4.2.6.3 - BAR AND FORGINGS
DELETED: TIME-LIMITED SUBSTITUTION OF BMS7-260 REV. E
FOR REV F
A) REVISED: “BACB30LE()K()…BACB30LE()-()…[28]” TO
“…[28], [29]”
B) REVISED: “YJB…BACB30NW()K()…BACC30M()S…”TO
“YJB…BACB30NW()K()…BACC30AB()S…”
C) REVISED: “YXL…BACB30VL()-()D…” TO “YYL…” (FOUR PLACES)
D) REVISED: “ZNA…BACB30XC()K()…” TO “ZFA…”
E) DELETED: “ZFD…BACB30XF()K()…YYC…”
F) REVISED: “ZFL…BACB30XG()K()…ZDT…” TO “ZFL…YLQ…”
G) DELETED: “ZFX…BACB30XF()K()…YYC…”
H) DELETED: “ZFJ…BACB30XG()K()…ZNT…”
I) DELETED: “ZGE…BACB30XG()K()…ZNT…”
J) REVISED: “ZFM…BACB30XH()K()ZNU…BACB30XZ()HK()…” TO
“ZFM…BACB30XH()K()…ZNU…BACB30XC()HK()”
K) DELETED: “ZFU…BACB30XR()K()…YWY…”
L) DELETED: “ZGH…BACB30XR()K()…YWY…”
M) REVISED: “ZNV…BACB30XY()K…” TO “ZNX…” (TWO PLACES)
N) REVISED: “BACC30BP()…BACN10Y()CD…” TO
“…BACN10YR()CD…”
O) REVISED: “ZNV…BACC30CG()L…” TO “ZNV…BACC30CG()…”
P) REVISED: “BACC30M()…BACC30XJ()” TO “…BACN10XJ()”
Q) REVISED: “BACC30X()…BACN10YT()” TO ADD: “…[38]”
R) REVISED: BACC30XJ()…BACC30M()” TO “BACN10XJ()…”
S) RE-LOCATED: “NAS 1832”, “NAS 1833”, “NAS 1834”, “NAS 1835”,
AND “NAS 1836” -TYPE INSERTS TO SECTION 5.8.3
T) ADDED: “…[69]” (KFNXXXX - 15 PLACES)
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A PRR 95000 7. SECTION 7 - FLAGNOTES DWN: SIGNED 12/14/93

A) REVISED: FLAGNOTE [4] J. P. TRZIL
RE-LOCATED “…FORMED IN -W…” AHEAD OF “…FORMED IN 294-7852
-O…” AND ADDED: “FORMING AND …PENETRANT INSPECTION
CHK: SIGNED 12/14/93
AFTER FORMING…[PER]…BAC 5300”
P. BRINGHURST
B) REVISED: FLAGNOTES [5] AND [7]
294-6449
RELOCATED “…FORMED IN -W…” AHEAD OF “…FORMED IN
- O…” AND ADDED: “FORMING AND …PENETRANT APVD: SIGNED 12/14/93
INSPECTION AFTER FORMING…[PER]…BAC 5300” S. VARGA
C) REVISED: FLAGNOTE [11], ADDED: “FORMING AND 294-7851
…PENETRANT INSPECTION AFTER FORMING…[PER]…
BAC 5300” APVD: SIGNED 12/14/93
A. L. WINGERT
D) REVISED AND CORRECTED FLAGNOTE [48]:
TO “BACW10BN()AC” APVD: SIGNED 12/14/93
E) DELETED: FLAGNOTE [51] J. M. ANGLIN
F) ADDED: FLAGNOTE “[69]…”
G) ADDED: FLAGNOTE “[70]…”
REASON: DRAFTING ERROR (P92)
NO OUT OF SEQUENCE ACTION REQUIRED SIGNED 12/14/93
M
L. M. TRAIL
U-5123, 294-6507
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


B PRR 94000: INCORPORATED ADCN’s 052-058
PRR 95000: INCORPORATED REVISIONS AS FOLLOWS
1. SECTION 4.2.1.5 - TUBING
ADDED: "6061-O PER ....AMS 4080"
2. SECTION 4.2.4.3 - BAR
ADDED: “304 CRES BAR PER AMS 5639…QQ-S-763, CONDITION A”
ADDED: “304 CRES BAR PER QQ-S-763…AMS 5639,
SOLUTION TREATED”
REASON: PRODUCTION FACILITY (P51)
M NO OUT OF SEQUENCE ACTION REQUIRED L. M. TRAIL (SIGNED) 4/04/94
PRR 95000 INCORPORATED REVISIONS AS FOLLOWS:

1. SECTION 4.2.1.2 - SHEET
A. “CLAD 2219-T81…CLAD 2219-T31 HEAT TREAT…”,
ADDED: “PER BMS 7-110” (2 PLACES)
B. “2219-T81…2219-T31 HEAT TREAT…”,
ADDED: “PER QQ-A-250/30” (2 PLACES)
2. SECTION 4.2.1.5 - TUBING
TO “6061-0…AMS 4079”, ADDED: “(CLOSE TOLERANCE)”
3. SECTION 4.2.1.6 - EXTRUDED BAR, ROD, & SHAPES
DELETED “2024-T42 HEAT TREAT…”
4. SECTION 4.2.1.7 - ROLLED OR DRAWN BAR”
DELETED “2024-T42 HEAT TREAT…”
5. SECTION 4.2.2 - METALS
DELETED “…AND MAXIMUM CIRCLE SIZE…”
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B PRR 95000: 6. SECTION 4.2.3.1 - SHEET & PLATE

A. REVISED “4330 SHEET…” TO “4330M SHEET…”
B. REVISED “4130 ANY SPECIFICATION…” TO
“4130 SHEET, STRIP, OR PLATE PER MIL-S-18729…” (2 PLACES)
7. SECTION 4.2.7.2 - SAFETY WIRE (WIRE FORM)
A. REVISED “CORROSION…MS 20995C…INCONEL, MS 20995N” TO
“MS 20995C, CORROSION…MS20995N, INCONEL”
B. REVISED “MONEL, MS 20995NC…CORROSION MS 20995C” TO
“MS 20995NC, MONEL…MS 20995C, CORROSION…“
C. REVISED “MONEL, MS 20995NC…INCONEL MS 20995N” TO
“MS 20995NC, MONEL…MS 20995N, INCONEL”
D. RELOCATED TO NEW SECTION 5.8.11
DELETED THE FOLLOWING TIME-LIMITED SUBSTITUTIONS:
1. EL3207HC( )-( ) FOR BACB30XF( )K( )
2. EL5207HC( )-( ) FOR BACB30XG( )K( )
3. EL4207HC( )-( ) FOR BACB30XH( )K( )
4. EL90207HC( )-( ) FOR BACB30XR( )K( )
5. EN1187ND( ) FOR BACC30CG
6. EN1387ND( ) FOR BACC30CH
7. EN2187ND( ) FOR BACC30CJ
8. EN1107CR( ) FOR BACC30CK
9. EN1107ND( ) FOR BACC30CK
9. SECTION 5.8.10 - SEALS, METALLIC
DELETED “SAME SIZE, MATERIAL & FINISH” (37 PLACES)
10. ADDED NEW SECTIONS 5.8.11 - SAFETY WIRE (WIRE FORM)
(FORMERLY SECTION 4.2.7.2)
11. SECTION 7 - FLAGNOTES
A. DELETED TIME-LIMITED FLAGNOTES [33] AND [68]
B. DELETED FIRST TWO SENTENCES OF TIME LIMITED
FLAGNOTE [62]
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B PRR 95000: DWN: SIGNED 3/28/94

J. P. TRZIL
294-7852
CHKD: SIGNED 4/04/94
P. BRINGHURST
294-6449
APVD: SIGNED 3/28/94
S. VARGA
294-7852
APVD: SIGNED 4/02/94
A. L. WINGERT
REASON: DRAFTING ERROR (P92) APVD: SIGNED 4/04/94

J. M. ANGLIN
PROD. INFO: AIRPLANES/PARTS SATISFACTORY
M NO OUT OF SEQUENCE ACTION REQUIRED SIGNED 4/04/94

L. M. TRAIL
U-5123, 294-6507
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

C PRR 94000: INCORPORATE ADCNS 059*, 060*, 061, 062*,063, 064, 065, 066, 067,
068*, 069, 070, 071, 072, 073, 074, 075, 076, 077*, 078*, 079*, 080*, 081*,
082*,083*, 084*, 085, 086, 087, 088, 089, 090, 091, 092, 093, 094, 095,
096, 097, 098*, 099, 100, 101*, 102, 103, 104*, 105, 106, 107*, 108*, 109*,
110, 111, 112, 113*, 114, 115, 116, 117*, 118, 119, 120, 121*, 122, 123,
124, 125, 126, 127, 128, 129, 130, 131, 132*,133*
* ADCN 059 CANCELLED BY ADCN 089

* ADCN 062 WILL NOT BE RELEASED
* ADCN 077 THROUGH 084 CANCELLED BY DCN C
* ADCN 104 CANCELLED BY DCN C
* ADCN 108 AND 109 CANCELLED BY DCN C
* ADCN 117 (ADVANCE COPY ONLY) CANCELLED BY ADCN 119
* ADCN 121 WILL NOT BE RELEASED; CANCELLED
* ADCN 132 AND 133 NOT RELEASED AT THIS TIME
PRR 95000: INCORPORATED REVISIONS AS FOLLOWS:

1. SECTION 4.2.1.6 -
ADDED THE FOLLOWING SUBSTITUTIONS:
2024-O EXTRUSION FOR 2024-T3511 EXTRUSION HEAT TREAT TO -T42
2024-O EXTRUSION FOR 2024-T3511 EXTRUSION HEAT TREAT TO -T42
7050-T7451 PLATE PER BMS 7-323 TYPE I FOR AMS 4050
7050-T7451 PLATE PER BMS 7-323 TYPE III FOR AMS 4050
7050-T7451 PLATE PER BMS 7-323 TYPE III FOR BMS 7-323 TYPE I
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

C PRR 95000: 2. SECTION 5.7 -

ADDED THE FOLLOWING SUBSTITUTIONS:
BACB30VU()K() + BACC30BP() FOR BACB30VM()K() + BACC30BK()
AND RESTRICTIONS
BACB30VT()K() + BACC30BP() FOR BACB30VN()K() + BACC30BK()
AND RESTRICTIONS
BACB30NX()K() + BACC30AB() FOR BACB30XC()K()+ BACC30BN()L
AND RESTRICTIONS
BACB30NX()K() + BACC30AB()S FOR BACB30XC()HK()+ BACC30BN()L
AND RESTRICTIONS
BACB30NY()K() + NAS1805- ()…FOR BACB30XF()K() + BACC30CH()
AND RESTRICTIONS
BACB30VM()K() FOR BACB30XT()K() WITH PROCUREMENT RESTRICTIONS
AND RESTRICTIONS
BACB30YM()K() + BACC30CP()S FOR BACB30XY()K() + BACC30CJ()
BACB30YK()K() + BACC30AB()S FOR BACB30XZ()K() + BACC30CG()
BACB30YK()K() + BACC30CP()S FOR BACB30XZ()K() + BACC30CJ()
BACN10YR()CD FOR BACC30AB()C AND RESTRICTIONS
BACN 10YR()C FOR BACC30AB()P AND RESTRICTIONS
BACN10YR()C FOR BACC30AB()PW AND RESTRICTIONS
BACN10YR()CM FOR BACC30AB ()S
REASON: PRODUCTION FACILITY (P51A)
M NO OUT OF SEQUENCE ACTION REQUIRED P. BUMGARDNER (SIGNED) 2/18/97

1. SECTION 1 - GENERAL
REVISED FOR MORE COMMONALITY WITH 012T2100 (767). ADDED
NEW “B”, “E”, AND “G”.
REVISED FOR MORE COMMONALITY WITH 012T2100 (767). ADDED
NEW “A”, “D” AND “G” - “M”.
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C PRR 95000 3. SECTIONS 4 THROUGH 6

A. GENERAL: SEPARATED MULTIPLE ENTRIES LINKED BY COMMA’S
IMPLYING “OR”, SUCH AS (A) POLYAMIDE NYLON 6/6, NYLON 6/10
AND (B) 2024-T3, T4, T351, CURRENTLY IN ONE LINE/ROW INTO
INDIVIDUAL LINES/ROWS FOR EACH ENTRY LISTED WITH THE
ADDITION OF PRODUCT FORM AND MATERIAL SPECIFICATION IF
NOT STATED.
B. RE-SEQUENCED LINES/ROWS INTO ALPHA-NUMBERIC ORDER
WITHIN EXISTING SUB-SECTIONS. NOTE: EXISTING NUMERIC SUB-
SECTIONS HAVE BEEN RETAINED, EXCEPT 4.2.3.2, 4.2.3.5, AND
4.2.3.7 HAVE BEEN REMOVED WITH CORRESPONDING RE-
NUMBERING (AND NEW TITLES, AS REQUIRED) OF REMAINING SUB-
SECTIONS UNDER 4.2.3.
C. BROAD, GENERIC STATEMENTS OF SPECIFIED MATERIALS AND
ASSOCIATED SUBSTITUTE MATERIALS HAVE BEEN REPLACED WITH
MORE EXPLICIT ENTRIES THAT NOW INCLUDE PRODUCT FORM,
SUCH AS, “SHEET”, “BAR”, AND SPECIFICATION, FOR EXAMPLE,
“2024-O HEAT TREAT TO -T42” HAS BEEN REVISED TO “2024-O BARE
SHEET PER QQ-A-250/4 HEAT TREAT TO -T42”. CONDITIONS OR
TEMPERS HAVE BEEN SPECIFIED, FOR EXAMPLE, WHERE
PREVIOUSLY “ANY TEMPER” MAY HAVE BEEN STATED.
D. PROCESS-ORIENTED ENTRIES, SUCH AS, ANODIZING, HAVE
BEEN RE-LOCATED IN SECTION 6, PROCESS CONTROL.
E. TIME-LIMITED SUBSTITUTIONS, THAT HAVE EXPIRED, HAVE
BEEN DELETED.
F. OBSOLETE MATERIAL SPECIFICATIONS, SUCH AS, L-P-509
(NYLON) AND MIL-T-7081 (6061 TUBING), LISTED UNDER
“SUBSTITUTE MATERIAL” HAVE BEEN DELETED.
G. SUPPLIER NAMES AND SOME ADDRESSES HAVE BEEN ADDED
TO SEVERAL ENTRIES FOR SUPPLIER-UNIQUE MATERIALS. IN ONE
OR TWO CASES, THE SUPPLIER NAME HAS BEEN REMOVED FROM
SUBSTITUTES NOT UNIQUE TO ONE SUPPLIER.
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C PRR 95000 H. FLAGNOTES FROM SECTION 7 HAVE BEEN RE-LOCATED UNDER

“RESTRICTIONS”
4. SECTION 4 - METALS
SECTION 4.2, ITEM 2 - ADDED RESTRICTIONS RELATED TO
FORGINGS FOR COMMONALITY WITH 012T2100 (767).
5. SECTION 5.7
DELETED THE FOLLOWING SUBSTITUTIONS:
BACB30UB()K() + BACC30BF() FOR BACB30NX()K() + BACC30BH
BACB30UB()K() + BACC30BF() FOR BACB30NX()K() + BACC30X()
BACB30NY()K() + BACC30AB()S…FOR BACB30XF()K() + BACC30CH()
HLT423AP()-() + HL73DU-() FOR BACB30XY()K() + BACC30CJ()
HLT422AP()-() + BACC30AB()S FOR BACB30XZ()K() + BACC30CG()
HLT422AP()-() + HL73DU-() FOR BACB30XZ()K() + BACC30CJ()
BACN10JC()CD FOR BACC30AB()C
BACN10JC()C FOR BACC30AB()P
BACN10JC()C FOR BACC30AB()PW
BACN10JC()CM FOR BACC30AB()S
BACN10YR() FOR BACC30BL()
BACN10ZV() FOR BACN10YZ()
REVISED THE FOLLOWING RESTRICTIONS:
BACB30VT()K() + BACC30BL() FOR BACB30VR()K() + BACC30BK() RESTRICTIONS
BACB30VN()K() + BACC30BK() FOR BACB30VT()K() + BACC30BL() RESTRICTIONS
BACB30VN()K() + BACC30BK() FOR BACB30VT()K() + BACC30BP() RESTRICTIONS
BACB30VN()K() + BACC30BK() FOR BACB30VT()K() + BACC30BQ() RESTRICTIONS
BACB30VN()K() + BACC30BK() FOR BACB30VT()K() + BACC30YZ() RESTRICTIONS
BACB30VN()K() + BACC30BK() FOR BACB30VT()K() + BACC30ZV() RESTRICTIONS
BACB30VM()K() + BACC30BK() FOR BACB30VU()K() + BACC30BL() RESTRICTIONS
BACB30XT()K() + BACC30BK() FOR BACB30VU()K() + BACC30BL() RESTRICTIONS
BACB30VM()K() + BACC30BK() FOR BACB30VU()K() + BACC30BP() RESTRICTIONS
BACB30XT()K() + BACC30BK() FOR BACB30VU()K() + BACC30BP() RESTRICTIONS
BACB30VM()K() + BACC30BK() FOR BACB30VU()K() + BACC30BQ() RESTRICTIONS
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

C PRR 95000 BACB30XT()K() + BACC30BK() FOR BACB30VU()K() +

BACC30BQ RESTRICTIONS
BACB30VM()K() + BACC30BK() FOR BACB30VU()K() +
BACC30YZ() RESTRICTIONS
BACC30X() FOR BACC30BH(() RESTRICTIONS
BACNC10YR()CD FOR BACC30BL() RESTRICTIONS
BACNC10JC()CD FOR BACN10YR()CD RESTRICTIONS
BACNC10JC()CM FOR BACN10YT()CS RESTRICTIONS
BACNC10JC()CD FOR BACN10YZ() RESTRICTIONS
BACN10JC()CD FOR BACN10ZV() RESTRICTIONS
BACN10YZ() FOR BACN10ZV() RESTRICTIONS
BACR15DR()AC FOR BACR15BA()() RESTRICTIONS
BACR15BA3AD() FOR BACR15BA3D() RESTRICTIONS
BACR15BA4AD() FOR BACR15BA4D() RESTRICTIONS
BACR15DR()P() FOR BACR15BB()()() RESTRICTIONS
BACR15DR()PAC FOR BACR15BB()() RESTRICTIONS
6. SECTION 7 - FLAGNOTES DWN: SIGNED 2/18/97
A. DELETED TIME-LIMITED FLAGNOTES/RESTRICTIONS J. P. TRZIL
B. RE-LOCATED ALL FLAGNOTES TO BODY OF DRAWING UNDER 294-7852
“RESTRICTIONS”
REASON DRAFTING ERROR (P92) APVD: SIGNED 2/18/97
R. S. LAWRENCE
294-7846
PROD. INFO: AIRPLANES/PARTS SATISFACTORY APVD: SIGNED 2/18/97
A. L. WINGERT
M NO OUT OF SEQUENCE ACTION REQUIRED SIGNED 2/18/97

P. G. BUMGARDNER
U-5123, 294-5311
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

D PRR 94000 INCORPORATED ADCN's: 132*, 133, 134, 135*, 136, 137, 138, 139, 140,
141*, 142, 143, 144, 145, 146*, 147, 148*, 149, 150, 151*, 152*, 153, 154,
155, 156, 157, 158, 159, 160*, 161, 162, 163*, 164*, 165*, 166**, 167*,
168*, 169*, 170, 171*, 172, 173, 174, 175, 176*, 177, 178, 179*, 180, 181,
182, 183, 184, 185, 186, 187, 188
* ADCN's 160, 163 - 165, 167 - 169, AND 171
CANCELLED BY ADCN 180
* ADCN 179 CANCELLED BY ADCN'S 183 AND 184
TRANSFER FOLLOWING ADCN'S TO NEW SHEET 2:
134, 137, 140, 141*, 143, 144, 151*, 153, 154, 155, 156, 157, 158, 159,
160*, 161, 162, 163*, 164*, 165*, 166, 167*, 168*, 169*, 170, 171*, 172,
180, 181
SECTION 4.1.1.2 - SEALANTS AND FAIRING COMPOUNDS
A. ADDED BMS 10-83 TYPE I PLUS TYPE II FOR BMS 10-55 SEMI-
GLOSS, ANY COLOR AND
B. ADDED BMS 10-83 TYPE I PLUS TYPE III FOR BMS 10-55 FLAT,
ANY COLOR
C. CLARIFIED RESTRICTION STATEMENT FOR PR-1826
SUBSTITUTE FOR BMS 5-XXX SEALANTS
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

D PRR 95000 SECTION 4.1.2.1 - PAINTS AND LACQUERS

REVISED ENTRIES FOR DEXTER SUTSTITUTIONS FOR BMS 10-
72 TYPE VI (CROWN METRO F20) HIGH SOLID PAINTS TO REFLECT
SPECIFICATION REVISIONS
SECTION 4.1.7 - MARKERS
ADDED “RF” TO PART MARK SUBSTITUTIONS ALLOWING
BACT11() () S-L TAPE WITH RESTRICTION TO NOT USE S-L TAPE
IN FUEL TANKS.
SECTION 4.2.1.2 - SHEET
ADDED RESTRICTIONS T0 7075-F BARE AND TO 7075-F CLAD
SUBSTITUTE FOR 7075-O
SECTION 4.2.1.6 - EXTRUDED BAR, ROD, AND SHAPES
A. REMOVED RESTRICTION ON MACHINING OF 0.10-INCH PER
SIDE FOR OVER-AGED TEMPERS, -T73XXX, -T74XXX, -T76XXX
AND -T77XXX
B. ADDED RESTRICTION ON ASPECT RATIO OF WIDTH-TO-
THICKNESS FOR SUBSTITUTION OF 7150-T77511 BAR EQUAL
OR GREATER THAN 2.5 INCH THICK
SECTION 4.2.4.1 - CRES SHEET AND PLATE
A. REPLACED “17-7PH CRES SHEET PER MIL-S-25043 CONDITION
“A” WITH “17-7PH CRES SHEET PER AMS5528 SOLUTION HEAT
TREATED” AND
B. REPACED “17-7PH CRES SHEET PER MIL-S-25043 CONDITION
“C” WITH “17-7PH CRES SHEET PER AMS5529 COLD ROLLED”
C. REVISED RESTRICTIONS ON 300 SERIES CRES SHEET AND
PLATE SURFACE CONDITION 2B AND 2D (4 PLACES)
SECTION 4.2.6.2 - TUBING
REVISED RESTRICTION ON TITANIUM 3AL-2.5V TUBING FOR
COMMONALITY WITH 767
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


D PRR 95000
M NO OUT OF SEQUENCE ACTION REQUIRED J. VENSKUS (SIGNED) 2/3/98
PRR95000 INCORPORATED REVISIONS AS FOLLOWS:

SECTION 4.1.3.1 - THERMOPLASTICS
TIME-LIMITED SUBSTITUTIONS, THAT HAVE EXPIRED, HAVE BEEN
DELETED.
SECTION 4.1.6 - TAPE
REVISED BMS 5-136 (ERROR) TO BMS 5-146 (4 PLACES)
SECTION 4.2.1.6 - EXTRUDED BAR, ROD, AND SHAPES
DELETED DUPLICATE ENTRY OF 7075-T76511 HEAT TREAT,
FORM, AND AGE TO -T62 FOR 7075-T6511
SECTION 4.2.1.7 - ROLLED OR DRAWN BAR AND WIRE
MOVED ALUMINUM WIRE LINE ITEMS TO NEW WIRE
SECTION 4.2.8.2
SECTION 4.2.3.5 - WIRE
MOVED ALLOY STEEL WIRE LINE ITEMS TO NEW WIRE
SECTION 4.2.8.6
SECTION 4.2.4.4 - CRES ROD, BAR, AND FORGING
REPLACED “BMS 7-240 TYPE I” [ERROR] WITH “AMS 5659”
SECTION 4.2.6.3 - TITANIUM BAR AND FORGINGS
EDITORIAL CHANGES TO LINE ENTRIES AS REQUIRED
SECTION 4.2.8 - WIRE, ELECTRICAL
A. REVISED TO GENERAL WIRE SECTION 4.2.8
B. RE-NUMBERED SECTION FOR ELECTRICAL WIRE TO
SECTION 4.2.8.1
SECTION 5.4 - CABLE AND ROD ASSYS, TERMINALS
RE-NUMBERED AND RE-TITLED TO SECTION 4.8.3 WIRE, ROPE
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

D PRR 95000 SECTION 5 - PARTS CONTROL

RE-LOCATED ALL SUBSECTIONS TO NEW SHEET 2 EXCEPT
AS NOTED
SECTION 5.8.11 - SAFETY WIRE (WIRE FORM) DWN: SIGNED 2/3/98
COLLECTED WITH OTHER WIRE PRODUCTS UNDER NEW J. P. TRZIL
SECTION 4.2.8 - WIRE LOCATED IN SHEET 1 294-7852
SECTIONS 6. AND 7. - RE-NUMBERED TO 5. AND 6. RESPECTIVELY CHK: SIGNED 2/3/98
D. J. PLASTER
717-3764
REASON: DRAFTING ERROR (P92) APVD: SIGNED 2/3/98
N. O. ANDERSON
294-7023
G. H. NARAYANAN
M NO OUT OF SEQUENCE ACTION REQUIRED. SIGNED 2/3/98

J. W. VENSKUS
T-B516, 342-7422
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

E PRR 94000 INCORPORATED ADCN’s 189*, 190, 191, 192, 193, 194, 195, 196, 197,
198, 199, 200, 201, 202, 203, 204, 205, 206, 207, 208, 209, 210, 211
212, 213
*ADCN 189 CANCELLED BY ADCN 205
REASON BRING DRAWING UP TO DATE (P40)
SECTION 2. SCOPE, C - ADDED: “…, FOR EXAMPLE,
SUBSTITUTIONS FOR A SUBSTITUTE MATERIAL ARE NOT
ALLOWED.”
SECTION 4.1.3.1 THERMOPLASTICS - DELETED: BMS 8-318 TYPE I
FOR ABCO 2449 AND ABCO 2449HT.
SECTION 4.2 METALS, ITEM 1 - ADDED: “…EXCEPT
AMS-QQ-A-2XX/XX SPECIFICATIONS MAY BE SUBSTITUTED
FOR THE SAME NUMBERED QQ-A-2XX/XX SPECIFICATIONS.”
SECTION 4.2.1.X - ADDED LINE ITEM ENTRIES FOR SUBSTITUTE
AMS-QQ-A-2XX/XX SPECIFICATIONS FOR LIKE QQ-A-2XX/XX
SPECIFICATIONS DUE TO GOVERNMENT CANCELLATION OF
SPECIFICATIONS.
M NO OUT OF SEQUENCE ACTION REQUIRED. 7101 J. VENSKUS (SIGNED) 9/25/98

NO PLANNING ACTION REQUIRED.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

E PRR 95000 INCORPORATED REVISIONS AS FOLLOWS: DWN: SIGNED 9/23/98

J. P. TRZIL
294-7852
TIME-LIMITED SUBSTITUTIONS WERE DELETED.
SECTION 4.2.4.1 - CRES SHEET AND PLATE - CHK: SIGNED 9/23/98
CORRECTED “AMS 5515” [ERROR] TO “AMS5516” - 6 PLACES D. J. PLASTER
717-3764
REASON: DRAFTING ERROR (P92) STRESS: NSSR (WRITTEN)
G. H. NARAYANAN
M NO OUT OF SEQUENCE ACTION REQUIRED. 7101 SIGNED 9/23/98

NO PLANNING ACTION REQUIRED. J. W. VENSKUS
T-B516, 342-7422
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


F PRR 94000 INCORPORATED ADCN’s 214, 215*, 216, 217, 218, 219, 220, 221, 222, 223,
224, 225, 226, 227, 228, 229, 230, 231, 232*, 233, 234, 235, 236, 237,
238, 239, 240, 241, 242*, 243, 244*, 245, 246, 247, 248, 249, 250, 251*, 252,
253, 254, 255*
*ADCN 215 WILL NOT BE RELEASED; CANCELLED
*ADCN 244 WILL NOT BE R ELEASED; CANCELLED
REASON BRING DRAWING UP TO DATE (P40)
PRR 95000: INCORPORATED REVISIONS AS FOLLOWS:
SECTION 1 – GENERAL -
ADDED: ITEM I –FLUID SYSTEMS PART SUBSTITUTIONS ARE
CONTROLLED BY 208W1000 (777, 767, 757, 747, 737, 727, 707)
SECTION 4.1.2.1 - PAINTS AND LACQUERS –
1. DELETED SPECIFIED PROCESS SPECIFICATION, BMS 5736
(2 PLACES)
2. ADDED BMS 10-83 TYPE II FOR BMS 10-55 SEMI-GLOSS FOR
COMMONALITY WITH 65B88700 (747)
3. DELETED GRADE D FROM SUBSTITUTE BMS 10-60 FOR BMS 10-11
4. ADDED “PER BAC 5755” TO SUBSTITUTE BMS 10-83 TYPE IV FOR
E61WC40 PRIMER PER BAC 5755 (V66V27 CURING AGENT)
SECTION 4.1.4 – ADHESIVES – DELETED OR REPLACED SUBSTITUTE
MATERIAL PER OBSOLETE SPEC BMS 8-245 WITH BMS 5-154.
SECTION 4.1.5 – FABRICS –
1. ADDED ENTRIES FROM 65-88700 (737) ADCN 389 FOR COMMONALITY
2. ADDED 8900I BALTEX FOR D-117 POLYESTER; ADDED 29801 BALTEX
FOR D-400; ADDED 6070I BALTEX FOR D-1000; ADDED 4470I BALTEX
FOR D-2000, ADDED 2980I FOR P-400 POLYESTER
SECTION 4.1.6 – TAPE – ADDED RESTRICTION TO 8412 POLYESTER
FILM SUBSTITUTE FOR MYSTIC NO. 7355
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


F PRR 95000 SECTION 4.1.7 – MARKERS –
1. ADDED NC CONTROLLED BALL END MILL MARKING FOR DEEP
ELECTROCHEMICAL ETCH, ELECTROCHEMICAL ETCH, AND STEEL
STAMP MARKING FOR COMMONALITY WITH 012T2100 (767)
2. ADDED PART MARK CODES RO AND RY FOR CODES S AND SX FOR
THIN METAL PARTS. FOR COMMONALITY WITH 65-88700 (737)
SECTION 4.1.8.8 - CORROSION INHIBITING COMPOUNDS –
1. ADDED BMS 3-38 FOR BMS 3-27
2. ADDED MIL-C-11796 CLASS 3 FOR CLASS 2 FOR COMMONALITY
WITH 65B88700 (747)
SECTION 4.2 – METALS – REVISED THE RESTRICTION AGAINST
SUBSTITUTION OF FUSELAGE SKINS TO BE MORE GENERIC AND FOR
COMMONALITY WITH OTHER MODELS.
SECTION 4.2.1.2 - SHEET –
1. DELETED REFERENCE TO PSD 6-158 OF BAC 5300
2. ADDED RESTRICTION TO CLAD BMS 7-305 HIFORM 2024
3. DELETED SAME GAUGE RESTRICTIONS – SEE SECTION 4.2 ITEM 2
4. REVISED NO REMOVAL OF CLAD TO ADD UNLESS ALLOWED BY
DRAWING AND ADDED RESTRICTION TO BMS 7-302 CLAD 7075 SHEET
5. ADDED SUBSTITUTE HIFORM 6061 AND HIFORM 7075 PER BMS 7-312
AND BMS 7-302 FOR STANDARD 6061 AND 7075 SHEET, RESPECTIVELY.
SECTION 4.2.1.4 - PLATE –
1. ADDED RESTRICTION REGARDING REHEAT TREATING AND
FORMING IN THE –W CONDITION TO FACILITATE FORMING
SECTIONS 4.2.1.5 - TUBING AND 4.2.1.6 EXTRUDED BAR, ROD AND
SHAPES –
1. REVISED FORMING RESTRICTION NOTE TO INCLUDE SWAGING
2. ADDED RESTRICTIONS: (A) TO 6061-T4 PER BMS 7-328 CLASS A FOR
MIL-T-7081 AND (B) TO 6061-T6 PER BMS 7-328 CLASS A FOR MIL-T-7081
AND FOR WW-T-700/6 FOR COMMONALITY WITH 65B88700 (747)
SECTION 4.2.1.6 – EXTRUDED BAR, ROD, AND SHAPES - ADDED
CAUTION RELATIVE TO 7075 CRITICAL PERMANENT SET (6 PERCENT)
FOR COMMONALITY WITH 65-88700 (737)
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


F PRR 95000 SECTION 4.2.1.8 – FORGINGS – ADDED 7050-O1 OR –T411 AND
THICKNESS RANGES FOR COMMONALITY WITH 012T2100 (767) AND
65B88700 (747)
SECTION 4.2.1.9 – CASTINGS –
1. ADDED 6061-T6XX SUBSITUTES FOR 356-T51 AND 356-T51 CASTINGS
PER ELR 768476 AND FOR COMMONALITY WITH 012T2100 (767)
2. ADDED RESTRICTION FOR 125 RA FOR MACHINED SURFACES OF
SUBSTITUTE MATERIAL UNLESS OTHERWISE NOTED
SECTION 4.2.3.1 – SHEET, STRIP, & PLATE –
1. ADDED 4130 STEEL PER AMS 6345 FOR MIL-S-18729 ANNEALED AND
PER AMS 6350 FOR MIL-S-18729 NORMALIZED FOR COMMONALITY
WITH 65-88700 (737)
SECTION 4.2.6.1 – TITANIUM SHEET, STRIP AND PLATE – ADDED BMS 7-
347 SUBSTITUTE FOR MIL-T-9046 CODE AB-1 AND FOR AMS 4911
SECTION 4.2.6.2 - TUBING – ADDED FOLLOWING FOR COMMONALITY
WITH 012T2100 (767) AND 65-88700 (737)
1. ADDED BMS 7-234 FOR BMS 7-21 GRADE I CLASS II
2. ADDED BMS 7-21 GRADE II FOR BMS 7-21 GRADE I
3. ADDED BMS 7-234 FOR BMS 7-21 GRADE II CLASS II
4. ADDED BMS 7-21 GRADE II CLASS II NEXT LARGER STANDARD WALL
FOR SPECIFIED WALL OF BMS 7-21 GRADE II CLASS II
5. ADDED BMS 7-21 TYPE II CLOSE DIAMETER TOLERANCE FOR
BMS 7-21 TYPE I STANDARD DIAMETER TOLERANCE
6. ADDED TI-3AL-2.5V PER AMS 4945 FOR AMS 4944
7. ADDED TI-3AL-2.5V PER BMS 7-234 GRADE I TYPE 2 FOR AMS 4944
8. ADDED TI-3AL-2.5V PER BMS 7-234 GRADE I TYPE 2 FOR AMS 4945
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


F PRR 95000 SECTION 5 – PROCESS CONTROL –
1. DELETED CLASS 3 FROM SPECIFIED BAC 5019 TO BROADEN
APPLICABILITY OF SUBSTITUTE CHEMICAL TREAT PER BAC 5719
2. ADDED “NOT FOR THREADED PARTS” TO RESTRICTION FOR
SUBSITUTE ZINC-NICKEL ALLOY PLATE FOR BAC 5701 CADMIUM PLATE
3. ADDED 125 MICROINCHES RA ALL MACHINED SURFACES UNLESS
OTHERWISE NOTED TO SUBSTITUTE MACHINING FOR CHEMICAL
MILLING. (2 PLACES)
4. ADDED STANDARD TOLERANCE RANGE PER BAC 5730 TO
RESTRICTIONS FOR SHOT PEEN SUBSTITUTION AND CAUTION
RELATIVE TO POTENTIAL FOR DISTORTION OF THIN PARTS.
M NO OUT OF SEQUENCE ACTION REQUIRED. R.A. MCGRATH (SIGNED) 10/18/2001

TIME-LIMITED SUBSTITUTIONS WERE DELETED.
SECTION 1 – GENERAL - ITEM A - REVISED: “…BY 777/767/747….”
– 2 PLACES; CORRECTED ORGANIZATION NUMBERS
SECTION 2 – SCOPE – CLARIFIED/REVISED ITEM C
SECTIONS 4.X.X. – REVISED COLUMN TITLES FROM “SPECIFIED
MATERIAL” AND “SUBSTITUTE MATERIAL” TO “SPECIFIED” AND
“SUBSTITUTE”, RESPECTIVELY
SECTION 4.1.1.2 - SEALANTS AND FAIRING COMPOUNDS –
1. MOVED BMS 10-83 FOR BMS 10-55 ENTRIES (2 PLACES) TO SECTION
4.1.2.1 PAINTS AND LACQUERS
2. UPDATED COURTAULDS AEROSPACE TO PRC-DESOTO
INTERNATIONAL (1 PLACE)
SECTION 4.1.2 – ADCN 238 & 239 ENTRIES WERE PLACED IN
SECTION 5 – PROCESS CONTROL. PART OF ADCN 238 MOVED FROM
“SUBSTITUTE MATERIAL” COLUMN TO “RESTRICTIONS” COLUMN
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


F PRR 95000 SECTION 4.1.2.1 - PAINTS AND LACQUERS –
1. MOVED BMS 10-83 FOR BMS 10-55 FROM SECTION 4.1.1.2 HERE
2. UPDATED COURTAULDS AEROSPACE TO PRC-DESOTO
INTERNATIONAL (2 PLACES)
SECTION 4.1.2.4 – ADCN 219, 228, 229, & 245 ENTRIES WERE PLACED IN
SECTION 5 – PROCESS CONTROL; USED 747 ADCN 610 FORMAT IN
LIEU OF FORMAT OF ADCN 228; CLARIFIED RESTRICTION.
SECTION 4.1.3.1 - THERMOPLASTICS
DELETED DUPLICATE PTFE ROWS, REVISED AND RE-SORTED ROWS
ALPHA-NUMERICALLY
SECTION 4.1.4 – ADDED SUPPLIER NAMES AND LOCATIONS TO BRAND
NAME ENTRIES FOR ADCN 253 ENTRIES
SECTION 4.1.5 – FABRICS – DWN: SIGNED 10/9/2001
1. REVISED AND RE-SORTED ROWS ALPHA-NUMERICALLY J. P. TRZIL
2. ADDED DESCRIPTORS “NOMEX FABRIC” TO STERN AND STERN 425-294-7707
ENTRIES.
3. DELETED “DACRON” FROM SEVERAL ENTRIES
SECTION 4.1 6 – TAPE – CHK: SIGNED 10/18/2001
1. ADDED SUPPLIER NAME, CITY, AND STATE TO ENTRIES S. L. ROSANSKE
2. DIVIDED MULTIPLE ENTRY ROWS INTO COMPONENT PARTS 425-717-0576
SECTION 4.1.8.6 – COMPRESSED GASES – DELETED; NO ENTRIES
SECTION 4.1.8.7 – CHEMICALS – DELETED; NO ENTRIES
ADDED NEW SECTION 4.1.8.7 – INSULATION AND ADDED SUPPLIER
NAMES AND LOCATIONS TO BRAND NAME ENTRIES
SECTION 4.1.8.8 CORROSION INHIBITING COMPOUNDS – STRESS: NSRR
SECTION RE-NUMBERED AS 4.1.8.6
SECTION 4.2.3.1 SHEET, STRIP, & PLATE -
CORRECTED “MIL-S-9047” [ERROR] TO “MIL-S-7947” (6 PLACES)
SECTION 4.2.4.1 SHEET AND PLATE – ADDED ”(CONDITION A)” AFTER
“SOLUTION TREATED” FOR 15-5PH CRES STEEL (24 PLACES)
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


F PRR 95000 SECTION 4.2.4.2 TUBING – DELETED DUPLICATE ROWS OF MIL-T-8808
FOR MIL-T-8606
SECTION 4.2.4.4 BAR, ROD, AND FORGING - ADDED (CONDITION A)
“SOLUTION TREATED” FOR 15-5PH CRES STEEL (36 PLACES)
SECTION 5 – PROCESS CONTROL –
1. REVISED “SPECIFIED MATERIAL” AND “SUBSTITUTE MATERIAL” APVD: SIGNED 10/18/2001
COLUMN TITLES TO “SPECIFIED” AND “SUBSTITUTE”, RESPECTIVELY. T. D. LELAND
2. DELETED “MACHINING WITH FILLET RADII EQUAL TO TEN TIMES” 425-717-3049
FROM RESTRICTIONS FOR CADMIUM PLATE PER QQ-P-416 [DRAFTING
ERROR]
3. REVISED RESTRICTION FORMAT FOR PHOSPHORIC ACID ANODIZE
SUBSTITUTE FOR CHROMIC ACID ANODIZE [REF ADCN 228 AND
65B88700 (747) ADCN 610 THAT CANCELLED ADCN 598]
4. REVISED INORGANIC COATING ENTRIES IN ORDER TO SORT
ALPHANUMERICALLY BY SPECIFICATION
M NO OUT OF SEQUENCE ACTION REQUIRED. SIGNED 10/18/2001

R. A. MCGRATH
425-294-4417
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


G PRR 95000 INCORPORATED REVISIONS AS FOLLOWS:
DWN:
J. P. TRZIL
425-294-7707
TABLE OF CONTENTS – ADDED NEW SECTION 4.2.3.5 – SHOT –
TO ACCOMMODATE INCORPORATION OF ITEMS FROM
CHK:
012T2100 SHEET 1 (767)
S. L. ROSANSKE
425-717-0576
SECTION 2 – SCOPE –
1. REVISED TO INCLUDE COVERAGE FOR MODEL 767 AND 747
SUBSTITUTIONS INCORPORATED FROM 012T2100 SHEET 1 AND FROM
65B88700 SHEET 1, RESPECTIVELY, INTO 012W6100 SHEET 1. CHK:
2. ADDED DATA CROSS REFERENCES TO 012W6100 SHEET 2 FOR 777 J. G. EAKMAN
STANDARD PART SUBSTITUTIONS, TO 012T2100 SHEET 2 FOR 767 425-294-7733
STANDARD PART SUBSTITUTIONS, AND TO 65B88700 SHEET 2 FOR 747
STANDARD PART SUBSTITUTIONS.
SECTION 4.1.2.2 – SOLVENTS – DELETED CONTROLLED SOLVENT STRESS:
SUBSTITUTES
SECTION 4.1.3.3 – FOAM – DELETED OBSOLETE RUBATEX MATERIALS
AND UPDATED REMAINING RUBATEX ENTRIES INCLUDING REPLACING
R-1905-H WITH R313V AND R-1907-H WITH R326V
SECTION 4.1.3.8 – PRINTED CIRCUIT BOARD MATERIAL – DELETED APVD:
CANCELED SPECIFICATIONS MIL-P-55617 AND MIL-P-13949 TYPE GN T. D. LELAND
FOR BMS 8-120 425-717-3049
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


G SECTION 4.1.6 – TAPE -
1. DELETED “108 PER” FROM BMS 5-133 TYPE II AS SUBSTITUTE FOR
KENDAL 108 (POLYKEN 108) TO ALLOW USE OF ANY OF THE
ACCEPTABLE MATERIALS LISTED ON QPL FOR BMS 5-133 TYPE II
2. REVISED BMS 5-133 OBSOLETE TYPE I TO TYPE IV AS SUBSTITUTE
FOR ORCON OT-CX4 AND DELETED “OT-CX4 PER” FROM BMS 5-133 TO
ALLOW SUBSTITUTION OF ANY OF THE ACCEPTABLE MATERIALS
LISTED ON QPL FOR BMS 5-133 TYPE IV
3. DELETED “P-55 PER” FROM BMS 5-133 TYPE II AS SUBSTITUTE FOR
P-55 TO ALLOW USE OF ANY OF THE ACCEPTABLE MATERIALS LISTED
ON QPL FOR BMS 5-133 TYPE II.
4. REVISED BMS 5-133 OBSOLETE TYPE I TO TYPE IV AS SUBSTITUTE
FOR P-56 AND DELETED “P-56 PER” FROM BMS 5-133 TYPE IV AS
SUBSTITUTE FOR P-56 TO ALLOW USE OF ANY OF THE ACCEPTABLE
MATERIALS LISTED ON QPL FOR BMS 5-133 TYPE IV. ENGR REF:
P-56 IS NOT LISTED ON QPL FOR BMS 5-133 TYPE IV.
5. DELETED 6287 PER BMS 5-133 TYPE III SUBSTITUTE FOR TUCK 6287.
ENGR REF: NO TYPE III MATERIALS ARE LISTED IN THE BMS 5-133 QPL.
6. DELETED “715F PER” FROM BMS 5-133 TYPE II SUBSTITUTE FOR
715F TO ALLOW USE OF ACCEPTABLE TYPE II MATERIALS LISTED ON
QPL FOR BMS 5-133 TYPE II. ENGR REF: 715F IS NOT LISTED ON QPL.
SECTION 4.2.1.1 – ANY FORM –
1. ADDED RESTRICTION TO ENTRY TAKEN FROM 012T2100
REGARDING POSSIBLE WELDING OF 6061-T4 SOLUTION HEAT TREAT
AND AGE TO –T62 AS SUBSTITUTE FOR 6061-T6 AS SPECIFIED
2. DELETED OR CORRECTED ERRORS IN ENTRIES RELATIVE TO USER
SOLUTION HEAT TREAT, FOR EXAMPLE, -T42 OR –T62 AS PURCHASED
AND –T6 INSTEAD OF THE CORRECT –T62 AFTER SOLUTION HEAT
TREATMENT (TYPICAL - ALL SECTIONS OF DRAWING)
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


G SECTION 4.2.1.2 – SHEET –
1. ADDED RESTRICTION TO ENTRY TAKEN FROM 012T2100
REGARDING FORMING OF 2024-T4 SHEET SUBSTITUTE FOR 2024-O
SOLUTION HEAT TREAT AND AGE TO –T42
2. ADDED 6013-T6 SHEET SUBSTITUTE FOR 6013-T4 HEAT TREAT BY
AGING ONLY TO –T6 FOR FLAT, UNFORMED PARTS
3. DELETED “FOR THICKNESSES .008 - .249” WHICH IS REDUNDANT TO
THE DEFINITION OF “SHEET” FOR ALUMINUM
4. ADDED RESTRICTION “FOR FORMED PARTS” TO “7075-O BARE
SHEET PER BMS 7-302 SOLUTION…AND AGE TO –T76” SUBSTITUTE
FOR “7075-O BARE PER QQ-A-250/12 SOLUTION…AND AGE TO –T76”
SECTION 4.2.1.6 – EXTRUDED BAR, ROD & SHAPES – REPLACED
SUBSTITUTE “SAME ALLOY, TEMPER…LARGER SIZE EXTRUSION” FOR
2014-T6XXX PER QQ-A-261 AND PER QQ-A-200/2 WITH 2014-T6XXX PER
AMS-QQ-A-200/2, RESPECTIVELY, AND RE-LOCATED INTENT OF
“LARGER SIZE EXTRUSION” TO THE RESTRICTIONS COLUMN FOR
COMMONALITY WITH OTHER ENTRIES.
SECTION 4.2.1.9 – CASTINGS – ADDED SUBSTITUTE 6061-T6XXX
WROUGHT PRODUCT FORMS FOR 356-T6XX CASTINGS PER AMS 4218
FOR COMMONALITY WITH 747 AND 7075-T73XXX WROUGHT PRODUCT
FORMS FOR 356-T6XX CASTINGS
SECTION 4.2.3.1 – SHEET, STRIP, & PLATE –
1. CLARIFIED ENTRIES OF SUBSTITUTE 1074 AND 1095 STEEL SHEET
OR STRIP FOR SPECIFIED 1095 AND 1074 STEEL SHEET OR STRIP,
RESPECTIVELY, INCORPORATED FROM 65B88700 SHEET 1.
2. DELETED ENTRY FOR SUBSTITUTE 1095 “SHEET” PER AMS 5122 FOR
1095 SHEET PER INACTIVE MIL-S-7947 SINCE ONLY STRIP IS
AVAILABLE PER AMS 5122
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


G SECTION 4.2.4.3 – BAR –
1. ADDED RESTRICTION REQUIRING CONDITION A UNLESS
OTHERWISE SPECIFIED FOR SUBSTITUTE 302 CRES STEEL BAR PER
AMS-QQ-S-763 FOR SPECIFIED 302 CRES STEEL BAR PER MIL-S-7720
CONDITION A
2. ADDED RESTRICTION AGAINST ALLOWING SUBSTITUTE 303 CRES
STEEL BAR PER AMS 5640 TYPE 1 OR SUBSTITUTE 303 SE CRES BAR
PER AMS 5640 TYPE 2 FOR SPECIFIED 302 CRES BAR PER MIL-S-7720
CONDITION A IN WELDED ASSEMBLIES
SECTION 4.2.4.5 – CASTINGS – CORRECTED THICKNESS RESTRICTION
FROM 4 INCHES TO 12 INCHES FOR SUBSTITUTE 15-5PH CRES STEEL
BAR PER AMS 5659 HEAT TREATED TO 150-170 KSI PER BAC 5619 FOR
SPECIFIED 15-5PH CRES STEEL INVESTIMENT CASTINGS PER
AMS 5347 AND FOR AMS 5357
SECTION 4.2.5.1 – COPPER ALLOYS – FORM AS INDICATED –
1. ADDED ALUMINUM BRONZE BAR PER AMS 4635 FOR AMS 4631,
ASTM B-150, AND MIL-B-6946
2. ADDED ALUMINUM BRONZE BAR PER ASTM B-150 FOR AMS 4631,
AMS 4635, AND MIL-B-6946
3. DELETED ALUMINUM (NICKEL) BRONZE CENTRIFUGAL CASTING PER
AMS 4880 FOR ALUMINUM BRONZE BAR PER AMS 4631 AND MIL-B-6946
4. ADDED CONTINUOUS CAST AMS 4880 FOR QQ-C-465 ALLOY 630.
5. ADDED COPPER-BERYLLIUM MECHANICAL TUBING PER AMS 4533
FOR COPPER-BERYLLIUM ROD OR BAR PER AMS 4535
6. ADDED COPPER-BERYLLIUM MECHANICAL TUBING PER AMS 4535
FOR COPPER-BERYLLIUM ROD OR BAR PER AMS 4533, AMS 4650, AND
QQ-C-530
7. ADDED COPPER-BERYLLIUM ROD OR BAR PER AMS 4533 FOR
COPPER-BERYLLIUM ROD OR BAR PER AMS 4535 AND AMS 4650
8. ADDED RESTRICTION OR REVISED RESTRICTION TO
“FOR BUSHINGS AND BEARINGS ONLY” TO SEVERAL LINE ITEMS
9. CANCELED MIL-S-22499 FOR BRASS SHIM STOCK WAS REPLACED
BY AMS-DTL-22499
10. ERROR IN ADCN 602 ASTM B-133 (DISCONTINUED) FOR ASTM B-182
ELECTRICAL BUS BARS WAS CORRECTED TO ASTM B-182 FOR
ASTM B-133
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


G SECTION 4.2.6.1 – TITANIUM ALLOY – SHEET, STRIP AND PLATE –
ADDED NEW ENTRIES FOR TI-6AL-4V PLATE TO ALLOW RE-ANNEALING
TO IMPROVE FLATNESS
SECTION 4.2.6.3 – BAR AND FORGINGS – ADDED NEW ENTRIES FOR
TI-6AL-4V BAR, FORGED BLOCK, HAND FORGINGS, AND DIE FORGINGS
TO ALLOW RE-ANNEALING TO IMPROVE FLATNESS
SECTION 4.2.10.4 – WELDING FILLER …FOR NICKEL BASE METAL
ALLOYS – DELETED CANCELED SUBSTITUTE MIL-R-5031 CLASS 12 FOR
SPECIFIED AMS 5786
SECTION 5 – PROCESS CONTROL –
1. CLARIFIED RESTRICTION ON SUBSTITUTE PHOSPHORIC ACID
ANODIZE…FOR BAC 5019 (CAA), BAC 5632 (BSAA), BAC 5719
(CONVERSION COATING), MIL-A-8625 TYPE I (CAA), AND MIL-C-5541
(CONVERSION COATING) RELATIVE TO BODY SKINS IS LIMITED TO
MANUFACTURING DEPARTMENTS OF WICHITA DIVISION ONLY AND TO
767 AND 777 MODELS ONLY.
2. DELETED SUBSTITUTE COLD WORKINGPER BAC 5973 CLASS I
REFERENCE PSD 19 REAM…PER BAC 5768 FOR COLD WORK …PER
BAC 5768 CLASS II
3. DELETED SUBSTITUTE COLD WORKING PER BAC 5973 CLASS I FOR
COLD WORK…PER D6-25215.
M NO OUT OF SEQUENCE ACTION REQUIRED.

R. A. MCGRATH
425-266-6132
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

SIZE CAGE DWG NO.
A
CODE
81205 012W6100


J PRR 94000-563 INCORPORATE ADCN’S 308, 309, 310, 311, 313, 314, 315, 316, 317, 318, 319.
ADCN 312 WAS NOT RELEASED; CANCELLED.
REASON: BRING DRAWING UP TO DATE (P40).
PRR 95000-563 SECTION 4.2.1.2 - DELETED 2024-H11P SHEET SUBSTITUTION FOR 2024-0/
HIT TO T42 & T62. TEMPER DOES NOT EXIST (ENG. ERROR).
SECTION 4.2.4.1 - CHANGED TITLE TO SHEET, STRIP, AND PLATE.
SECTION 4.2.1.6 - ADDED 7055-T77511 TO RESTRICTIONS FIELD FOR

MATERIAL REMOVAL REQUIREMENTS FOR EXTRUSIONS THICKER THAN
0.450 INCH. DELETED MINIMUM MATERIAL REMOVAL REQUIREMENT FOR
7075-T6511, T73511, 2024-T3511 EXTRUDED BAR UNDER RESTRICTIONS.
DELETED RESTRICTION FOR 7075-T73511 EXTRUDED PROFILES LIMITING
LARGER EXTRUSIONS TO 0.100 INCH EXCESS PER SIDE. CHANGED
FORMING RESTRICTIONS ON 7075.
SECTION 4.2.3.4 - ADDED 4330M BAR PER BMS 7-122 SUBSTITUTION FOR
TUBING.
SECTION 4.2.6.1 - DELETED REFERENCE TO FORGING BILLET IN

RESTRICTION FIELD FOR PLATE SUBSTITUTIONS INVOLVING ULTRASONIC
INSPECTION REQUIREMENTS.
SECTION 4.2.6.3 - DELETED REFERENCE TO PLATE IN RESTRICTION FIELD

FOR BAR AND FORGING SUBSTITUTIONS INVOLVING ULTRASONIC
INSPECTION REQUIREMENTS. ADDED BAR FOR FORGED BLOCK
SUBSTITUTION FOR TI-6AL-4V. ADDED CROSS SECTIONAL AREA
LIMITATION OF 48 IN2 TO AMS 4928 SUBSTITUTION FOR MIL-T-9047.
PRODUCTION INFO: AIRPLANES/PARTS SATISFACTORY

M NO ME ACTION REQUIRED.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


K PRR 94000-1507 INCORPORATE ADCN’S 320, 321, 322, 323, 324, 325, 326, 327, 328, 329,
330, 331, 332, 333.
ADCN 332 WAS NOT RELEASED; CANCELLED.
PRR 95000-1507 SECTION 4.2.1.9 - ADDED 7050-T7451 PLATE PER AMS 4050 SUBSTITUTION
FOR A 356.0-T6 OR T6P CASTING PER AMS4218.
SECTION 4.2.6.1 - DELETED MISPLACED HEADING. ADDED RESTRICTION

TO TI-6AL-4V ANNEALED BAR PER AMS 4928 SUBSTITUTE FOR PLATE PER
AMS 4911. DELETED RESTRICTION FOR TI-6AL-4V ANNEALED PER
MIL-T-9046 AB-1. DELETED TWO DUPLICATE SUBSTITUTIONS FOR
TI-6AL-4V PER MIL-T-9046.
SECTION 5 - ADDED CLASS 5 PLUS WIPED BMS 10-20 PRIMER

SUBSTITUTION FOR BAC 5019 CLASS 3. DELETED CLASS 3 PLUS WIPED
BMS 10-20 PRIMER SUBSTITUTION FOR BAC 5019 CLASS 5. ADDED
PAINTED SURFACE RESTRICTION TO BAC 5632 CLASS 5 PLUS WIPED
BMS 10-20 SUBSTITUTE FOR BAC 5632 CLASS 1. DELETED BAC 5632
CLASS 1 PLUS WIPED BMS 10-20 PRIMER SUBSTITUTION FOR BAC 5632
CLASS 5.
M NO OUT OF SEQUENCE ACTION REQUIRED
REX WALKER GRP 7203
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


L PRR 94000-1651 INCORPORATE ADCN’S 334, 335, 336, 337, 338, 339, 340, 341, 342, 343, 344, DRAWN:
345, 346. _____________________
J. P. TRZIL
ADCN 341 WAS TIME-LIMITED AND CANCELLED BY ADCN 343.
(425)342-6880
REASON: BRING DRAWING UP TO DATE (P40) CHECKED:
PRR 95000-1651 SECTION 4.1.1.1 – REPLACED CANCELLED MIL-C-3133 WITH ASTM D 1056 _____________________
GRADE 2A1 OR GRADE 2A2 FOR G-208C SPONGE L. T. BRADFORD
(425) 342-4926
SECTION 4.1.1.2 – REPLACED OBSOLETE BMS 5-26 ITEMS WITH BMS 5-45 ENGINEER:
SECTION 4.1.2.1 – A) DELETED SPECIFIC SHOP FOR SUBSTITUTION OF _____________________

BMS 10-11 TYPE I PRIMER FOR BMS 10-11 TYPE II GLOSS ENAMEL, B) J. P. TRZIL
DELETED OBSOLETE BMS 10-72 AND BMS 10-79 SUBSTITUTES, AND C) (425) 342-6880
REPLACED TEMPORARY ENTRY WITH BMS 10-83 TYPE III
STRUCTURES/STRESS:
SECTION 4.1.2.2 – A) DELETED SPECIFIC COMPANY FOR SUBSTITUTE ____________________

DIVERSY DISTEL NO.1 FOR BMS 11-1, AND B) DELETED RECLAIMED J. R. STRAUS
LACQUER THINNER SUBSTITUTE FOR LACQUER THINNER FOR CLEANING (425) 512-1554
SECTION 4.1.3.1 – A) DELETED DUPLICATE SUBSTITUTE MIL-P-46179 M&PT:

REPLACED BY ASTM D 5204 FOR BMS 8-269, B) REPLACED MIL-P-20693 ____________________
WITH SUPERSEDING ASTM D4066, C) REPLACED MIL-P-46060 SUBSTITUTE J. R. STRAUS
L-P-410 WITH SUPERSEDING L-P-410A, AND D) UPDATED L-P-410 TO (425) 512-1554
L-P-410A
SECTION 4.1.3.2 – DELETED MIL-P-78 SUBSTITUTE FOR L-P-387
SECTION 4.1.4 – ADDED BMS 8-341 SUBSTITUTES FOR BMS 5-129 AND FOR PROJECT APPROVAL:
BMS 5-154 ADHESIVES
SECTION 4.1.5 – A) DELETED ALL 401T2504-60XX SUBSTITUTES FOR ALL _____________________

SPECIFIED 401T2504-6XX WALL COVERING FABRICS, AND B) DELETED T. D. LELAND
CANCELLED CCC-C-419 COTTON DUCK – NO REPLACEMENT (206) 769-8388
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


L SECTION 4.1.8 – DELETED 401U3500-XXXX SERIES DECORATIVE
LAMINATION DRAWINGS CARRIED FORWARD FROM 65B88700
SECTION 4.1.8.4 – UPDATED FELT SPEC FROM REV “A” TO REV “G”
SECTION 4.2 – A) ITEM 1- ADDED SUBSTITUTION OF AMS SPECS FOR

SAME NUMBERED MIL SPECS AND B) CLARIFIED CLAD SKIN
SUBSTITUTION RESTRICTION AND RE-LOCATED AS ITEM 3 TO 4.2.1
SECTION 4.2.1- A) CLARIFIED THICKNESS RANGE DEFINITION, B) ADDED

AND CLARIFIED CLAD SKIN SUBSTITUTION RESTRICTION AS ITEM 3 FROM
SECTION 4.2, C) ADDED NEW ITEM 4 RESTRICTIONS AGAINST 2XXX-T3X,
2XXX–T4X, AND 7XXX-T6X, AND D) RE-LOCATED RESTRICTIONS TO:
(1) ITEM 5-SUBSTITUTE LARGER PROFILES REQUIRING MACHINING,
(2) ITEM 6-UNRESTRICTED MACHINING OF SUBSTITUTE EXTRUDED BAR
AND ROD OR SUBSTITUTE ROLLED BAR OR ROD
(3) ITEMS 7 AND 8-FORMED AND SWAGED PARTS, INCLUDING NEW
RESTRICTION FOR FORMED 7075 SHEET OF 3 PERCENT MAXIMUM
BEFORE SOLUTION HEAT TREATMENT
(4) ITEMS 9 AND 10- SUBSTITUTE WROUGHT MATERIAL FOR CASTINGS
(5) ITEM 11-ALODINE OF SUBSTITUTE 5052-O AND 6061-TXX TUBING
(6) ITEM 12-WELDING OF 6061-T6XXX
SECTION 4.2.1.1 – A) ADDED AMS SUBSTITUTES FOR MIL SPECS AND

CONVERSELY, B) ADDED QQ-A-2XX/XX SUBSTITUTES FOR SPECIFIED
AMS-QQ-A-2XX/XX B) REPLACED CANCELLED FEDERAL “QQ-“
SUBSTITUTES WITH SUPERSEDING AMS-QQ SPECS
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


L SECTION 4.2.1.2 – A) ADDED MINIMUM LUDERING (ML) AND MINIMUM
RESIDUAL STRESS (MRS) SUBSTITUTES FOR 1) 2024-T3 AND –T81 BARE
SHEET AND CLAD SHEET, 2) 2219-T81 CLAD SHEET, 3) 7075-T6 BARE AND
CLAD SHEET, 4) 7075-T73 BARE SHEET, AND 5) 7075-T76 BARE SHEET,
B) ADDED SUBSTITUTE FOR (ANY ALLOY) –T73, C) CLARIFIED
RESTRICTION STATEMENT WHEN “AS ROLLED” SUBSTITUTE IS NOT
SOLUTION HEAT TREATED, AND D) ADDED RESTRICTION FOR
BMS 7-363 SHEET SUBSTITUTE FOR AMS 4297 BARE 2024-T4 SHEET AND
FOR AMS 4279 CLAD SHEET IF FORMED OR STRETCHED MORE THAN
4 (FOUR) PERCENT PERMANENT SET.
SECTION 4.2.1.4 – A) ADDED SUBSTITUTE FOR (ANY ALLOY) –T73 AND B)

CLARIFIED RESTRICTION STATEMENT WHEN “AS ROLLED” SUBSTITUTE IS
NOT SOLUTION HEAT TREATED.
SECTION 4.2.1.6 – A) ADDED MILITARY “AND”-TYPE SUBSTITUTES FOR

COMMERCIAL “AMS”-TYPE SPECS AND CONVERSELY; B) ADDED
SUBSTITUTE OF (ANY ALLOY) –T73; C) ADDED SUBSTITUTE 7075-O
EXTRUSION HEAT TREAT TO –T62 FOR 7075-T6511; D) ADDED 7075-O HEAT
TREAT TO –T76 SUBSTITUTE FOR 7075-T76511; E) ADDED 7136-T76511
SUBSTITUTE FOR 7136-O HEAT TREAT TO –T762, F) REVISED 6063-T6511
SUBSTITUTE TO 6063-T6XXX, AND G) DELETED 0.5 INCH MAX THICKNESS
RESTRICTION.
SECTION 4.2.1.9 – A) ADDED ENTRIES FOR SUBSTITUTE A357.0-T61P

CASTING PER AMS 4219 WITH CHEMISTRY AND TENSILE CLASS LIMITS
FOR A357.0-T6, B) CORRECTED AND CLARIFIED SUBSTITUTE A357.0
CASTING PER AMS-A-21180 WITH TENSILE CLASS LIMITS FOR A357, AND C)
RECONCILED SUBSTITUTE WROUGHT 7075-TXXX THICKNESS LIMITS.
SECTION 4.2.3 – A) ADDED REQUIREMENT TO HEAT TREAT ALLOY STEEL

PER BAC 5617, NITRIDE ALLOY STEEL PER BAC 5640 AND CARBURIZE
CARBON AND ALLOY STEEL PER BAC 5641 UNLESS OTHERWISE
SPECIFIED, B) ADDED CAUTION THAT ADDITIONAL METAL REMOVAL FROM
SUBSTITUTE MAY BE REQUIRED TO MEET SPECIFIED DECARBURIZATION
REQUIREMENTS.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


L SECTION 4.2.3.1 – DELETED AIR MELT STEEL SPECIFICATIONS
REFERENCED IN RESTRICTION COLUMN THAT ARE NOT PART OF
SUBSTITUTE OF BMS 7-34 OR AMS 6359 FOR SPECIFIED 4130 OR 4140, ANY
SPECIFICATION.
SECTION 4.2.4 – ADDED REQUIREMENT TO HEAT TREAT CRES STEEL PER

BAC 5619 AND NITRIDE CRES STEEL PER BAC 5940 UNLESS OTHERWISE
SPECIFIED ON THE DRAWING.
SECTION 4.2.6.1 –TITANIUM BAR SUBSTITUTE FOR PLATE – REVISED

MINIMUM BAR SIZE AND CLARIFIED ULTRASONIC INSPECTION CRITERIA
SECTION 4.2.6.2 – REPLACED OBSOLETE BMS 7-234 WITH AMS 4946 TYPE I
AND ADDED TO RESTRICTION RECORD OF SUPPLIER QUALIFICATION PER
QPL OF AS5620 TYPE I
SECTION 4.2.6.3 – A) ADDED CLASS 2 (ULTRASONIC INSPECTION) TO

SUBSTITUTE AMS 4921 FOR TI-COM-PURE 70 PER MIL-T-9047 COMP 1 AND
RETAINED BAR AND FORGING BILLET STOCK APPLICABILITY, AND B)
ADDED MAXIMUM CROSS SECTIONAL AREA LIMITS FOR SUBSTITUTES OF
AMS 6931 AND AMS 6936.
SECTION 4.2.10.4 – ADDED AWS A5.14 CLASS ERNICROMO-2 SUBSTITUTE

FOR AMS 5798
SECTION 5 – A) ADDED CASTING INSPECTION PER BAC 5652 FOR

SPECIFIED INSPECT PER MIL-C-6021F AND B) DELETED LASER
ENGRAVING PER BAC 5307 (PSD 6-172 INCORPORATED INTO BAC 5307)
TABLE OF CONTENTS – A) REVISED 4.1.1.1 TITLE, B) ADDED NEW SECTION

4.1.8.9, AND C) DELETED REDUNDANT ENTRIES 4.2.1.11, 4.2.3, 4.2.3.1
SECTION 1 – A) DELETED ITEM F RELATED TO FLAGNOTES, AND B) ADDED

ITEM K CLARIFYING USE OF TERM “DRAWING(S)”
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


L SECTION 2 – A) CLARIFIED CROSS REFERENCE TO SHEET 2, AND B)
DELETED ITEMS A, G, K, AND L TO BE LOCATED IN BPI-48 AND
REDUNDANT ITEMS I AND J ALREADY LOCATED IN BPI-48
SECTION 4 (VARIOUS) – ADDED REFERENCE TO OTHER APPLICABLE

SECTIONS TO RESTRICTIONS COLUMN HEADER
SECTION 4.1.1.1 – UPDATED “MIL-“ SPECIFICATIONS TO “AMS-“

SPECIFICATIONS
SECTION 4.1.1.2 – RE-SORTED BMS 5-95 ENTRIES
SECTION 4.1.3.8 – A) ADDED “NO SUBSTITUTIONS TO DATE” AND B) RE-

LOCATED ENTRIES UNDER 4.1.3.9
SECTION 4.1.5 – DELETED NYLON SERGING THREAD A554 SUBSTITUTE

FROM A.H. RICE (OUT OF BUSINESS) FOR SPECIFIED NYLON SERGING
THREAD NO. 7131 FROM SUNSET LINE & TWINE
SECTION 4.1.8.6 – RE-IDENTIFIED ZC-027L AS COR-BAN 27L
SECTION 4.2 – ITEM 2 – A) CLARIFIED THROUGH-THICKNESS MACHINING

OF PARTS; B) CLARIFIED DIE FORGING SIZE-RELATED SUBSTITUTION
PROHIBITION; C) CLARIFIED CLAD ALUMINUM SUBSTITUTION
PROHIBITION; AND D) ADDED ITEMS 6, 7, AND 8 - USE OF TERMS
SECTION 4.2.1 – A) CLARIFIED BARE PLATE MACHINING, AND B) RE-

LOCATED RESTRICTIONS FOR FORMED AND SWAGED PARTS FROM
SUB-SECTIONS (TYPICAL)
SECTION 4.2.1.X (VARIOUS) – A) RE-LOCATED RESTRICTIONS FOR

FORMED/SWAGED PARTS TO 4.2.1; AND B) DELETED REDUNDANT
ENTRIES (TYPICAL), C) REPLACED CANCELLED SPECS WITH
SUPERSEDING SPECS (TYPICAL)
SECTION 4.2.1.2 – CORRECTED AMS-QQ-250/24 TO AMS-QQ-250/12 FOR

SUBSTITUTE 7075-O
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


L SECTION 4.2.1.5 – A) UPDATED “WW-T-“ TO “AMS-WW-T“ SPECS AND B) RE-
LOCATED RESTRICTIONS FOR SUBSTITUTE 5052-O AND 6061-TXX TUBING
TO SECTION 4.2.1
SECTION 4.2.1.4 – CLARIFIED RESTRICTION FOR SUBSTITUTE 7075-T651

“AS ROLLED” AND “AS SOLUTION HEAT TREATED” FOR 7075 WHEN
SUBSTITUTE IS NOT TO BE SOLUTION HEAT TREATED
SECTION 4.2.1.6 – A) CLARIFIED RESTRICTION STATEMENT WHEN “AS

EXTRUDED” SUBSTITUTE IS NOT TO BE SOLUTION HEAT TREATED, B)
DELETED RESTRICTIONS REDUNDANT TO SECTION 4.2 AND 4.2.1, C)
DELETED REDUNDANT SUBSTITUTE OF 7075-O, HEAT TREAT TO –T73 FOR
7075-T73511, AND D) SEPARATED SUBSTITUTE MULTIPLE TEMPERS OF
“SAME ALLOY” SUBSTITUTE FOR “ANY ALLOY” –T6511.
SECTION 4.2.1.7 – CLARIFIED RESTRICTION STATEMENT RELATIVE TO

SUBSTITUTE WHEN “AS ROLLED” BAR IS NOT TO BE SOLUTION HEAT
TREATED
SECTION 4.2.1.8 – REPLACED TERM “FORGED BLOCK” WITH TERM “HAND

FORGING”
SECTION 4.2.1.9 – A) CORRECTED AND CLARIFIED SUBSTITUTE FOR A357

FROM A357.0 CASTING PER AMS 4219 TO AMS-A-21180 WITH TENSILE
CLASS LIMITS AND B) RE-LOCATED RESTRICTIONS FOR SUBSTITUTE
WROUGHT MATERIAL TO SECTION 4.2.1
SECTION 4.2.3.3 – REPLACED MIL-F-7190 WITH AMS-F-7190
SECTION 4.2.7.3 – ADDED TITLE FOR NICKEL ALLOY DUCTING
SECTION 5 - REVISED MULTIPLE ENTRIES FROM BOEING WICHITA TO

SPIRIT AEROSYSTEMS WICHITA DIVISION
SECTION 6 – FLAGNOTES – DELETED; NO FLAGNOTES
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


L PRODUCTION INFO: AIRPLANES/PARTS SATISFACTORY
M NO OUT OF SEQUENCE ACTION REQUIRED _____________________

J. R. GRIPPIN
JIM GRIPPIN GRP 7203
(425) 717-4994
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


M PRR 94000-1804: INCORPORATE ADCN’S 347, 348, 349, 350, 351, 352, 353, 354, *355, *356,
*357, 358, 359, AND 360.
*ADCN 355, 356, 357 WILL NOT BE RELEASED – CANCELLED.
PRR 95000-1804: SECTION 4.2 – METALS:
*REFORMATTED AND REARRANGED INFORMATION IN SECTION 4.2 INTO
THREE MAIN CATEGORIES: A. TERMS & DEFINITIONS, B. GENERAL
RESTRICTIONS, AND C. SUBSTITUTE MATERIAL THICKNESS ALLOWANCES
& RESTRICTIONS.
*4.2.A.1 – (NEW) ADDED CLARIFICATION FOR DRAWING TERM.
*4.2.A.2 – (WAS 4.2 #6) CLARIFIED EQUIVALENCY OF TERMS IN
REFERENCE TO BAR.
*4.2.A.3 – (WAS 4.2 #7) CLARIFIED EQUIVALENCY OF FORGING PRODUCT
TERMS.
*4.2.A.4 – (WAS 4.2 #8) CLARIFIED EQUIVALENCY OF TERMS IN
REFERENCE TO EXTRUSIONS.
*4.2.A.5 – (NEW) ADDED CLARIFICATION FOR EQUIVALENCY OF TERMS IN
REFERENCE TO ALUMINUM ALLOYS.
*4.2.B.1 – (WAS 4.2 #1) DELETED SUBSTITUTION OF AMS-QQ- SPECS FOR
SAME NUMBERED QQ- SPECS AND SUBSTITUTION OF AMS- SPECS FOR
SAME NUMBERED MIL- SPECS (COVERED IN SUBSECTIONS OF 4.2.X).
*4.2.B.2 – (WAS 4.2 #4)
*4.2.B.3 – (WAS 4.2 #3)
*4.2.B.4 – (WAS 4.2.1 #9) UPDATED PROHIBITION TO BE AGAINST
SUBSTITUTION OF ALL POINT DESIGN PARTS.
*4.2.C.1.a – (WAS 4.2.1 #2) CLARIFIED SUBSTITUTION FOR GAGE REDUCED
PARTS ONLY. ADDED ALLOWANCE FOR BARE SHEET. ADDED
ALLOWANCE FOR ANY THICKNESS WITHIN ALLOWABLE THICKNESS
RANGES. DELETED AMBIENT AND TENSILE STRENGTH REFERENCES FOR
MECHANICAL PROPERTIES. REFERENCED 4.2.C.3 FOR EXCEPTIONS TO
PROCUREMENT THICKNESS RANGES. CLARIFIED MINIMUM MATERIAL
REMOVAL REQUIREMENTS. REFERENCED 4.2.1 FOR ADDITIONAL
RESTRICTIONS.
*4.2.C.1.b – (WAS 4.2 #2) CLARIFIED SUBSTITUTION FOR GAGE REDUCED
PARTS ONLY, EXCLUDING ALUMINUM ALLOYS. DELETED AMBIENT AND
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


M TENSILE STRENGTH REFERENCES FOR MECHANICAL PROPERTIES.
REFERENCED 4.2.C.3 FOR EXCEPTIONS TO PROCUREMENT THICKNESS
RANGES. REFERENCED 4.2.1 FOR ADDITIONAL RESTRICTIONS.
*4.2.C.2.a – (NEW) ADDED SUBSTITUTION ALLOWANCES AND
RESTRICTIONS FOR ALUMINUM AND TITANIUM ALLOY SHEET THAT DON’T
REQUIRE GAGE REDUCTION PER THE DRAWING.
*4.2.C.2.b – (NEW) ADDED SUBSTITUTION ALLOWANCES AND
RESTRICTIONS FOR ALUMINUM ALLOY EXTRUDED PROFILES THAT DON’T
REQUIRE GAGE REDUCTION PER THE DRAWING.
*4.2.C.3.a – (NEW AND EXISTING) ADDED, AS WELL AS MOVED FROM
SUBSEQUENT ALUMINUM ALLOY SUBSECTIONS, THICKNESS RANGE AND
CROSS SECTIONAL AREA (WHERE APPLICAPLE) EXCEPTIONS TO THE
PROCUREMENT SPECIFICATION FOR BETTER VISIBILITY AND TO INSURE
COMPLIANCE WITH THESE DIFFERENCES IN THICKNESS RANGES FOR
MECHANICAL PROPERTIES.
*(WAS 4.2 #5) – DELETED; COVERED BY STANDARD NOTES CALLOUT OF
BACD2097 ON ALL DRAWINGS.
SECTION 4.2.1 – ALUMINUM ALLOYS:
*REFORMATTED FOR CONSISTENCY WITH PREVIOUS SECTIONS.
*4.2.1.A – (WAS 4.2.1 #1)
*4.2.1.B – (WAS 4.2.1 #4) MODIFIED RESTRICTIONS ON SUBSTITUTION OF
2XXX-T3X/-T4X SHEET AND 7XXX-T6X SHEET.
*4.2.1.C – (WAS 4.2.1 #3) DELETED REFERENCE TO CLAD SKINS.
*4.2.1.D – (WAS 4.2.1 #5) UPDATED MINIMUM MATERIAL REMOVAL TO 0.015
INCH FOR 7150-T77511 AND 7055-T77511.
*4.2.1.E – (WAS 4.2.1 #7 AND #8) COMBINED TO FORM ONE STATEMENT
APPLICABLE TO ALL FORMED OR SWAGED PARTS.
*4.2.1.F – (WAS 4.2.1 #10) DELETED H); REDUNDANT STATEMENT.
*4.2.1 G – (WAS 4.2.1 #11)
*4.2.1.H – (WAS 4.2.1 #12) DELETED PROHIBITION FOR SUBSTITUTIONS
THAT WILL BE HEAT TREATED TO A FINAL –T6X TEMPER.
*4.2.1.I – (NEW) ADDED CLARIFICATION FOR HAND FORGING
SUBSTITUTION THICKNESS REQUIREMENTS.
*(WAS 4.2.1 #6) – DELETED; UNNECESSARY STATEMENT.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


M SECTION 4.2.1.1 – ANY FORM: PRODUCT FORM OF “SPECIFIED MATERIAL”
AND OF “SUBSTITUTE MATERIAL” SHALL BE THE SAME:
*NOTED BSS 7100 EQUIVALENCY FOR AMS-QQ- SPEC SUBSTITUTIONS OF
EQUIVALENT QQ- SPECS (AND VICE VERSA), AND DELETED REDUNDANT
PRODUCT FORM RESTRICTIONS.
*DELETED THREE REDUNDANT/DUPLICATE SUBSTITUTIONS OF “(SAME
ALLOY)-O, HEAT TREAT TO …” FOR “(ANY ALLOY)-O, HEAT TREAT TO…”
*DELETED “2024-T4, -T3…” SUBSTITUTION FOR 2024-O H.T. TO -T42
(PROPERTY DISCREPENCIES).
*ADDED SUBSTITUTION OF 2024 (ANY TEMPER) SOLUTION H.T. & AGE TO -
T42 (REPLACED EXISTING ENTRIES FROM SUBSEQUENT SUBSECTIONS).
*ADDED SUBSTITUTIONS FOR 6013-T4, 6061-O H.T. TO -T42, 6061-O H.T. TO
-T62, 6061-T4XXX H.T./AGE TO -T6XXX, 6061-T4XXX, 6061-T6XXX, 7075-O
H.T. TO -T62, 7075-O H.T. TO -T73, 7075-T6XXX H.T./AGE TO -T73XXX, 7075-
T6XXX, 7075-T73XXX (SOME OF THESE REPLACED EXISTING ENTRIES
FROM THIS SECTION AND SUBSEQUENT SUBSECTIONS).
*ADDED RESTRICTIONS FOR 7075 PLATE WHEN SUBSTITUTING -T62 FOR -
T6XXX OR VICE VERSA (PROPERTY DISCREPENCIES).
*DELETED ROUGH MACHINING RESTRICTION FOR 7075 (CONCERN
COVERED IN 4.2.1.I).
*DELETED 7178 SUBSTITUTIONS (PROPERTY DISCREPENCIES).
*REARRANGED ENTRIES, CATEGORIZING NUMERICALLY OR
ALPHABETICALLY BY ALLOY, CONDITION, FINAL H.T. CONDITION (IF
APPLICABLE), THEN MATERIAL SPECIFICATION.
SECTION 4.2.1.2 – SHEET:

*ADDED SPEC TO SPEC SUBSTITUTIONS FOR AMS 4025, AMS 4026, AMS
4027, AMS 4315, AMS 4316, AMS-QQ-A-250/5, AMS-QQ-A-250/11, AMS-QQ-A-
250/12, AMS-QQ-A-250/13, AMS-QQ-A-250/24, AMS-QQ-A-250/25, BMS 7-302,
BMS 7-305, BMS 7-312 (SOME OF THESE REPLACED EXISTING ENTRIES
FROM THIS SECTION).
*DELETED GRAIN DIRECTION CONTROLLED SUBSTITUTION.
*REPLACED EXISTING 2024, 2219, AND 7075 ENTRIES FOR MINIMUM
LUDERING AND MINIMUM RESIDUAL STRESS MATERIAL WITH
SUBSTITUTION ENTRIES OF “(SAME ALLOY) (SAME TEMPER)…” FOR “(ANY
ALLOY) (ANY TEMPER).”
*ADDED SUBSTITUTION FOR 1100 (ANY TEMPER).
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M *DELETED SUBSTITUTIONS OF 2024-T3/-T4 FOR 2024-O H.T. TO -T42 AND
DELETED BARE SHEET SUBSTITUTION OF 2024-T3 FOR 2024-T4
*DELETED REDUNDANT BEND RADIUS (FORMING PER BAC 5300)
RESTRICTIONS THROUGHOUT SECTION (CONCERN COVERED IN 4.2.1.E).
*DELETED REFERENCE TO SPECS IN 2024-T81 SUBSTITUTIONS FOR 2024-
O H.T. TO -T62.
*ADDED THICKNESS RESTRICTION FOR CLAD 2024-T3 SUBSTITUTION FOR
2024-T4 (PROPERTY DISCREPENCIES).
*DELETED COILED VS FLAT SHEET RESTRICTIONS.
*DELETED REFERENCE TO SPECS IN 2024-T3 AGE TO -T81
SUBSTITUTIONS FOR 2024-T81.
*DELETED SUBSTITUTIONS OF 5005-H14 FOR 3003-H14 (PROPERTY
DISCREPENCIES).
*DELETED SUBSTITUTIONS OF 6061-O H.T. TO -T42 FOR 6061-T4
*CORRECTED THICKNESS RESTRICTION MAXIMUM TO .014 INCH FOR
7075-O AMS 4044 SUBSTITUTION.
*ADDED BARE SHEET SUBSTITUTIONS FOR 7075-O H.T. TO -T76 AND
ADDED CLAD SHEET SUBSTITUTIONS FOR 7075-T76 (INCLUDED
COVERAGE FOR SUPERCEDING SPECS: AMS 4315 AND AMS 4316).
*DELETED “NO REMOVAL OF CLADDING…” RESTRICTIONS (CONCERN
COVERED IN 4.2.1.C).
*MERGED SIMILAR BARE AND CLAD SHEET ENTRIES, ADDING A “…SAME
PRODUCT FORM…” RESTRICTION INSTEAD.
*DELETED DUPLICATE ENTRIES USING QQ- SPECS AND REPLACED/KEPT
ENTRIES WITH AMS-QQ- SPECS ONLY (BSS 7100 ALLOWS EITHER).
*DELETED CONDITIONS, PRODUCT FORMS, AND SPECS FROM ENTRIES
WHEN REDUNDANT (SAME INFO IN SUBSTITUTE AS SPECIFIED MATERIAL).
NOTE: THIS RESULTED IN SOME REDUNDANT/DUPLICATE ENTRIES THAT
WERE DELETED.
*NOTE: SEVERAL ENTRIES WERE REPLACED BY ADDITIONS TO 4.2.1.1 AND
4.2.1.2 AS NOTED ABOVE.
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M APPLICABLE), THEN MATERIAL SPECIFICATION.
SECTION 4.2.1.3 – BAC FORMED SECTIONS:

SECTION 4.2.1.4 – PLATE:

4027, AMS 4315, AMS 4316, AMS-QQ-A-250/11, AMS-QQ-A-250/24, AND AMS-
QQ-A-250/25.
*ADDED THICKNESS RESTRICTION TO 2024-T351 BARE AND CLAD PLATE
SUBSTITUTIONS FOR 2024-O H.T. TO -T42 AND 2024-T4 (PROPERTY
DISCREPENCIES).
*DELETED 2024-T851 SUBSTITUTIONS FOR 2024-O H.T. TO -T62 (PROPERTY
DISCREPANCIES).
*DELETED 3003 AND 5005 SUBSTITUTIONS (PROPERTY DISCREPANCIES).
*DELETED REFERENCE TO SPECS IN 5052 SUBSTITUTION AS WELL AS THE
FORMABILITY RESTRICTION (CONCERN COVERED IN 4.2.1.E).
*ADDED THICKNESS RESTRICTION TO 7075-T651 SUBSTUTION FOR 7075-O
H.T. TO -T62 (PROPERTY DISCREPENCIES).
*DELETED SUBSTITUTIONS OF 7075-O H.T. TO -T73 (NO PROPERTIES FOR
THIS CONDITION IN PLATE PRODUCT FORM).
*ADDED SUBSTITUTION FOR 7075-O H.T. TO -T76.
*MERGED SIMILAR BARE AND CLAD PLATE ENTRIES, ADDING A “…SAME
*DELETED REDUNDANT ENTRIES THAT ARE COVERED BY BOEING
CANCELATION NOTICES.
*NOTE: THIS RESULTED IN SOME REDUNDANT/DUPLICATE ENTRIES THAT
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M WERE DELETED.
*NOTE: SEVERAL ENTRIES (AND SOME THICKNESS RESTRICTIONS) WERE
REPLACED BY ADDITIONS TO 4.2.C.3 AND 4.2.1.1 AS NOTED ABOVE.
SECTION 4.2.1.5 – TUBING:

4081, AMS 4082, AMS 4083, AMS 4088, AMS-T-7081, AMS-WW-T-700/3, AMS-
WW-T-700/6, AMS-WW-T-700/7, ASTM B221, MIL-T-7081, WW-T-700/3, WW-T-
700/6, WW-T-700/7, WW-T-785, AND WW-T-789 (SOME OF THESE REPLACED
EXISTING ENTRIES FROM THIS SECTION).
*DELETED SUBSTITUTIONS OF 6061-X H.T. TO -T42 FOR 6061-T4
WERE DELETED.
*NOTE: SEVERAL ENTRIES WERE REPLACED BY ADDITIONS TO 4.2.1.1 AND
4.2.1.5 AS NOTED ABOVE.
SECTION 4.2.1.6 – EXTRUDED BAR, ROD, AND SHAPES:

*CLARIFIED SUBSTITUTIONS FOR ANY “AMS”, “AND”, AND “BAC15XX-
XXXXXX” TYPE SHAPE/PROFILE, AND ADDED GEOMETRIC TOLERANCE
RESTRICTIONS TO EACH.
*ADDED SPEC TO SPEC SUBSTITUTIONS FOR QQ-A-261, QQ-A-267, QQ-A-
270, AND QQ-A-277 (SOME OF THESE REPLACED EXISTING ENTRIES FROM
THIS SECTION).
*EXCLUDED 2014 AND 7178 FROM SUBSTITUTIONS FOR (ANY ALLOY)-O
H.T. TO -T62 AND (ANY ALLOY)-T6511 (PROPERTY DISCREPENCIES).
*ADDED (SAME ALLOY)-T3511 SUBSTITUTION FOR (ANY ALLOY)-T3.
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M *DELETED -T6 SUBSTITUTIONS FOR -T6511 (STRESS RELIEVED AND
OPTIONAL HAND STRAIGHTENED CONDITIONS PREFERRED).
*ADDED (SAME ALLOY)-T76511 SUBSTITUTION FOR (ANY ALLOY)-T76.
*ADDED (SAME ALLOY)-T81 SUBSTITUTION FOR (ANY ALLOY)-T31 AGE TO -
T81 AND ADDED (SAME ALLOY)-T8511 SUBSTITUTION FOR (ANY ALLOY)-
T3511 AGE TO -T8511.
*DELETED SUBSTITUTIONS FOR BAC 1511, 1512, OR 1513 FILLER STOCK
AND SUBSTITUTIONS FOR BAC 1520-… EXTRUDED STOCK DUE TO
SEVERE LACK OF CONTROL OVER SUBSTITUTE MATERIAL PROPERTIES
AND INSPECTION REQUIREMENTS.
*DELETED 2024-O H.T. TO -T42 ROLLED PRODUCT FORM SUBSTITUTION
FOR 2024-O H.T. TO -T42 EXTRUDED PRODUCT FORM (PROPERTY
DISCREPENCIES).
*ADDED THICKNESS RESTRICTION TO 2024-T3511 SUBSTITUTION FOR
2024-O H.T. TO -T42 (PROPERTY DISCREPENCIES).
*DELETED 2024-T8511 SUBSTITUTION FOR 2024-O H.T. TO -T62 AND
DELETED SUBSTITUTIONS FOR 2024-T4 PER QQ-A-200/3 (NO PROPERTIES
FOR THESE CONDITIONS).
*ADDED SUBSTITUTION OF 2024-T8511 FOR 2024-O H.T. TO -T42.
*ADDED THICKNESS RESTRICTION TO 2219-T8511 SUBSTITUTION FOR
2219-T81 (PROPERTY DISCREPENCIES).
*DELETED 2219-T3511 AGE TO -T8511 SUBSTITUTION FOR 2219-T81
*COMBINED AND MODIFIED SUBSTITUTIONS FOR 6061-O TO BE 6061-O H.T.
TO -T42 PER AMS-QQ-A-225/8 AS A SUBSTITUTE FOR 6061-O H.T. TO -T42
PER QQ-A-270 OR AMS-QQ-A-200/8 (PROPERTY DISCREPENCIES FOR ALL
OTHER H.T. CONDITIONS).
*COMBINED SIMILAR SUBSTITUTIONS FOR 6061-T4 AND 6061-T4511.
*DELETED 6061-T6XX ROLLED PRODUCT FORM SUBSTITUTIONS FOR 6061-
T6XXX EXTRUDED PRODUCT FORM (PROPERTY DISCREPENCIES).
*DELETED 6063-T5 SUBSTITUTIONS FOR 6061-O, 6061-T4511, AND 6061-
T6511 (PROPERTY DISCREPENCIES; NOTE FOR 6061-O, THE FINAL H.T.
CONDITIONS WILL HAVE SUPERIOR PROPERTIES THAN THE SUBSTITUTE).
*DELETED SUBSTITUTIONS OF 6061-O H.T. TO -T42 FOR 6061-T4
*DELETED DUPLICATE (TO 6061) ENTRIES FOR 6062 (6062 ALLOY
REMOVED FROM QQ-A-200/8 IN 1964).
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M *COMBINED SIMILAR 6061 SUBSTITUTIONS FOR 6063-T5 AND 6063-T6.
*EXPANDED SCOPE OF 6063 SUBSTITUTIONS FOR 6063-T6XXX.
*DELETED -T73 SUBSTITUTIONS FOR -T73511 (STRESS RELIEVED AND
OPTIONAL HAND STRAIGHTENED CONDITIONS PREFERRED).
*EXPANDED SCOPE OF 7075 SUBSTITUTIONS FOR 7075-T76XXX.
*DELETED 7136-T76511 SUBSTITUTION FOR 7136-O H.T. TO -T762
WERE DELETED.
REPLACED BY ADDITIONS TO 4.2.C.3, 4.2.1.1, AND 4.2.1.6 AS NOTED
ABOVE.
SECTION 4.2.1.7 – ROLLED, DRAWN, OR COLD FINISHED: BAR, ROD, AND

WIRE:
*CREATED NEW SECTION FOR ROLLED BAR/ROD/WIRE PRODUCT FORMS,
MEANT TO START ON P. 194 OF REV. L.
*DELETED 2024-T351 SUBSTITUTION FOR 2024-O H.T. TO -T42 (PROPERTY
DISCREPENCIES).
*DELETED REFERENCE TO SPECS IN 2024-T851 SUBSTITUTION FOR 2024-
O H.T. TO -T62.
*DELETED 2024-T3511 EXTRUDED PRODUCT FORM SUBSTITUTION FOR
2024-T351 ROLLED PRODUCT FORM (PROPERTY DISCREPENCIES).
*DELETED 2024-T351 SUBSTITUTION FOR 2024-T4 (PROPERTY
DISCREPENCIES).
SUBSTITUTION FOR 2024-T851.
*DELETED 7075-T73511 EXTRUDED PRODUCT FORM SUBSTITUTION FOR
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M 7075-T7351 ROLLED PRODUCT FORM (PROPERTY DISCREPENCIES).
WERE DELETED.
REPLACED BY ADDITIONS TO 4.2.C.3, 4.2.1.1, AND 4.2.1.7 AS NOTED
ABOVE.
SECTION 4.2.1.8 – FORGINGS:

*DELETED REFERENCE TO -T411 CONDITION IN SUBSTITUTIONS (FORMER
DESIGNATION TO -O1 CONDITION).
*DELETED REDUNDANT THICKNESS RANGE SUBSTITUTIONS /
RESTRICTIONS FOR 7050, 7075, AND 7175 (PROCUREMENT SPEC
THICKNESS RANGES ARE EQUIVALENT TO BOEING DESIGN ALLOWABLES
THICKNESS RANGES).
*COMBINED SUBSTITUTION ENTRIES “…PER BMS 7-186, MEETING THE
CHEMISTRY REQUIREMENTS…” TO BE FOR “…(ANY TEMPER)…”
*COMBINED ENTRIES FOR 7075-O1 OR -T411 H.T. TO -T73 WITH
SUBSTITUTION OF 7075 “(ANY TEMPER)” H.T. TO -T73.
*MERGED SIMILAR HAND FORGING AND DIE FORGING ENTRIES, ADDING A
“…SAME PRODUCT FORM…” RESTRICTION INSTEAD.
WERE DELETED.
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M SECTION 4.2.1.9 – CASTINGS:
*ADDED THICKNESS RESTRICTION TO 6061-T651 PLATE PER AMS-QQ-A-
250/11 SUBSTITUTIONS.
*ADDED THICKNESS AND CROSS SECTIONAL AREA RESTRICTIONS TO
6061-T651 BAR PER AMS-QQ-A-225/8 SUBSTITUTIONS.
*ADDED THICKNESS AND CROSS SECTIONAL AREA RESTRICTIONS TO
6061-T6511 BAR PER AMS-QQ-A-200/8 SUBSTITUTIONS.
SECTION 4.2.2 – STEEL, CARBON AND ALLOY:

*CORRECTED SECTION NUMBER TO 4.2.2 (WAS 4.2.3) FOR THIS SECTION
AND ALL SUBSECTIONS (4.2.2.X).
SECTION 4.2.3 – STEEL, CORROSION RESISTANT (CRES):

SECTION 4.2.4 – COPPER ALLOYS:

SECTION 4.2.5 – TITANIUM AND TITANIUM ALLOYS:

SECTION 4.2.5.1 – SHEET, STRIP, AND PLATE:

*NOTED BSS 7100 EQUIVALENCY FOR AMS-T-9046 SUBSTITUTIONS OF
EQUIVALENT MIL-T-9046 SPECS.
*ADDED TI-5AL-2.5SN PER AMS 4910 SUBSTITUTION.
*ADDED TI-6AL-2SN-4ZR-2MO PER AMS 4919 SUBSTITUTION.
*COMBINED SIMILAR ENTRIES FOR MIL-T-9046 AND AMS-T-9046 SPECS OR
ADDED EITHER OF THESE SPECS INTO EXISTING ENTRIES WHERE
ACCEPTABLE.
*MERGED SIMILAR SHEET, STRIP, AND PLATE ENTRIES, ADDING A
“…SAME PRODUCT FORM…” RESTRICTION INSTEAD.
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M WHEN REDUNDANT (SAME INFO IN SUBSTITUTE AS SPECIFIED MATERIAL).
WERE DELETED.
*NOTE: SOME ENTRIES (AND SOME THICKNESS RESTRICTIONS) WERE
REPLACED BY ADDITIONS TO 4.2.C.3 AS NOTED ABOVE.
ALPHABETICALLY BY MATERIAL/ALLOY, MATERIAL SPECIFICATION,
PRODUCT FORM, THEN CONDITION.
SECTION 4.2.5.2 – TUBING:

*ADDED SUBSTITUTIONS OF AS5620 TYPE I AND BMS 7-234 GRADE I FOR
AMS 4944.
*ADDED SUBSTITUTIONS OF AS5620 TYPE I AND BMS 7-234 GRADE I FOR
AMS 4945.
*ADDED SUBSTITUTION OF AS5620 (SAME TYPE) FOR AMS 4946.
*DELETED AMS 4945 SUBSTITUTION FOR BMS 7-234 (NOT EQUIVALENT).
SECTION 4.2.5.3 – BAR AND FORGINGS:

*COMBINED SIMILAR ENTRIES FOR MIL-T-9047 AND AMS-T-9047 SPECS OR
ADDED EITHER OF THESE SPECS INTO EXISTING ENTRIES WHERE
ACCEPTABLE.
*MERGED SIMILAR BAR AND FORGING ENTRIES, ADDING A “…SAME
*DELETED CONDITIONS, PRODUCT FORMS, SPECS, AND RESTRICTIONS
FROM ENTRIES WHEN REDUNDANT (SAME INFO IN SUBSTITUTE AS
SPECIFIED MATERIAL). NOTE: THIS RESULTED IN SOME
REDUNDANT/DUPLICATE ENTRIES THAT WERE DELETED.
*NOTE: SOME ENTRIES (AND SOME THICKNESS RESTRICTIONS) WERE
REPLACED BY ADDITIONS TO 4.2.C.3 AS NOTED ABOVE.
ALPHABETICALLY BY MATERIAL/ALLOY, MATERIAL SPECIFICATION,
PRODUCT FORM, THEN CONDITION.
SECTION 4.2.6 – MISCELLANEOUS ALLOYS:

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M SECTION 4.2.7 – WIRE:
SECTION 4.2.8 – BRAZING FILLER METAL:

SECTION 4.2.9 – WELDING FILLER METAL:

SECTION 5 – PROCESS CONTROL:

*CLARIFIED BEAD SIZE RESTRICTION FOR SUBSTITUTION OF “GLASS
BEAD PEEN PER BAC 5951. BEAD SIZE UNSPECIFIED.”
*CLARIFIED SHOT SIZE RESTRICTION FOR SUBSTITUTION OF “SHOT PEEN
PER BAC 5730. SHOT SIZE UNSPECIFIED.”
REASON: PRODUCTION FACILITY (P51A). DRAFTING ERROR (P92).
JIM GRIPPIN GRP 7203
This document is electronically stored and maintained by the Everett Text & Graphics Group in the 40-88.1 building (425) 342-5968.
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N PRR 94000-2200: INCORPORATE ADCN’S 361, 362, 363, 364, 365, 366, 367, 368, 369, 370, 371,
372, 373, 374, 375, 376, 377, 378, 379, 380, 381, 382, 383.
PRR 95000-2220: SECTION 1 – GENERAL

*1.B – CHANGED GROUP ORG FROM 6-20P2 TO P-EWAK TO MAKE
CURRENT.
SECTION 4.1.6 – TAPE

*CORRECTED SPELLING OF “MULTIPLE” IN TWO LOCATIONS.
SECTION 4.1.8.8 – SURFACING FILMS FOR REINFORCED PLASTIC

COMPOSITES
*CHANGED WORD PAR TO PART TO CORRECT TYPOGRAPHICAL ERROR.
SECTION 4.2 – METALS
*4.2.C.3.a.1.L – REVISED PERMISSABLE THICKNESS RANGES OF 0.250 TO
0.499 INCH AND 0.500 TO 1.000 INCHES TO A SINGLE RANGE OF 0.250 TO
1.000 INCHES. ALLOWABLES WITHIN 0.250 TO 1.000 INCH THICKNESS
RANGE ARE IDENTICAL.
SECTION 4.2.1.9 – CASTINGS

*DELETED TERM “MIL” FROM SPEC AMS-MIL-A-21180 FOR A357.0
CASTINGS TO CORRECT TYPOGRAPHICAL ERROR.
SECTION 4.2.4.1 – PRODUCT FORM AS INDICATED

*DELETED A PERIOD TO CORRECT TYPOGRAPHICAL ERROR.
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SECTION 4.2.5.1 – SHEET, STRIP, AND PLATE

*DIVIDED SPECIFIED MATERIAL TI-6AL-4V PER AMS 4905 INTO TI-6AL-4V
PER AMS 4905 TYPE I AND TI-6AL-4V PER AMS 4905 TYPE II TO ACCOUNT
FOR THE DIFFERING COOLING RATES.
SECTION 5 – PROCESS CONTROL

*MOVED WORD “MINIMUM” IN SUBSTITUTE FOR BAC 5772 TYPE I
(CHEMICAL MILLING) TO IMPROVE GRAMMAR AND AVOID CONFUSION.
*MOVED WORD “MINIMUM” IN SUBSTITUTE FOR BAC 5772 TYPE II
(CHEMICAL MILLING) TO IMPROVE GRAMMAR AND AVOID CONFUSION.
*CHANGED “SUBSTITUTIONS” TO “SUBSTITUTION IS” TO CORRECT
TYPOGRAPHICAL ERROR.
REASON: PRODUCTION FACILITY (P51A). DRAFTING ERROR (P92).
RUSSELL SCHUH GRP 7203
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TABLE OF CONTENTS
SECTION TITLE SECTION TITLE
1. GENERAL 4.1.6 TAPE

2. SCOPE 4.1.7 MARKERS
4.1.8 MISCELLANEOUS NONMETALLIC MATERIALS
3. QUALITY ASSURANCE
4.1.8.1 HONEYCOMB CORE
4. MATERIALS CONTROL 4.1.8.2 LUBRICANTS
4.1 NONMETALLIC MATERIALS 4.1.8.3 HYDRAULIC FLUID
4.1.1 ELASTOMERS 4.1.8.4 FELT
4.1.1.1 RUBBERS 4.1.8.5 SANDWICHES
4.1.1.2 SEALANTS AND FAIRING COMPOUNDS 4.1.8.6 CORROSION INHIBITING COMPOUNDS
4.1.2 FINISHES 4.1.8.7 INSULATION
4.1.2.1 PAINTS AND LACQUERS 4.1.8.8 SURFACING FILMS FOR REINFORCED PLASTIC
4.1.2.2 SOLVENTS COMPOSITES
4.1.2.3 PLATING 4.1.8.9 EXPANDED ALUMINUM FOIL FOR LIGHTNING
STRIKE PROTECTION OF COMPOSITE PARTS
4.1.2.4 CONVERSION COATINGS
4.2 METALS
4.1.2.5 COLORS
4.2.1 ALUMINUM ALLOYS
4.1.2.6 FINISH CODES
4.2.1.1 ANY FORM: PRODUCT FORM OF “SPECIFIED
4.1.3 PLASTICS MATERIAL” AND OF “SUBSTITUTE MATERIAL”
4.1.3.1 THERMOPLASTICS SHALL BE THE SAME
4.1.3.2 REINFORCED PLASTICS 4.2.1.2 SHEET
4.1.3.3 FOAM 4.2.1.3 BAC FORMED SECTIONS
4.1.3.4 TUBING 4.2.1.4 PLATE
4.1.3.5 FILLING AND POTTING COMPOUNDS 4.2.1.5 TUBING
4.1.3.6 PLASTIC FILM 4.2.1.6 EXTRUDED BAR, ROD, AND SHAPES
4.1.3.7 CATALYSTS 4.2.1.7 ROLLED, DRAWN, OR COLD FINISHED: BAR,
4.1.3.8 PRINTED CIRCUIT BOARD MATERIAL ROD, AND WIRE
4.1.3.9 EXTRUSIONS 4.2.1.8 FORGINGS
4.1.4 ADHESIVES 4.2.1.9 CASTINGS
4.1.5 FABRICS 4.2.1.10 DIE CASTINGS
4.1.5.1 THREAD 4.2.1.11 HONEYCOMB CORE
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TABLE OF CONTENTS
SECTION TITLE SECTION TITLE
4.2.2 STEEL, CARBON AND ALLOY 4.2.6.2 HIGH PERMEABILITY ALLOYS (SHEET AND
4.2.2.1 SHEET, STRIP, & PLATE STRIP FORM)
4.2.2.2 BAR OR ROD 4.2.6.3 NICKEL ALLOY DUCTING
4.2.2.3 FORGINGS 4.2.7 WIRE
4.2.2.4 TUBING 4.2.7.1 WIRE, ELECTRICAL
4.2.2.5 SHOT 4.2.7.2 WIRE, ROPE
4.2.3 STEEL, CORROSION RESISTANT (CRES) 4.2.7.3 WIRE, SAFETY
4.2.3.1 SHEET, STRIP, AND PLATE 4.2.7.4 WIRE, STEEL, CORROSION RESISTANT
4.2.3.2 TUBING 4.2.7.5 WIRE, STEEL ALLOY
4.2.3.3 BAR 4.2.8 BRAZING FILLER METAL
4.2.3.4 BAR, ROD, AND FORGINGS 4.2.8.1 ALUMINUM BRAZING FILLER METAL
4.2.3.5 CASTINGS 4.2.8.2 NICKEL BRAZING FILLER METAL
4.2.4 COPPER ALLOYS 4.2.8.3 SILVER BRAZING FILLER METAL
4.2.4.1 PRODUCT FORM AS INDICATED 4.2.9 WELDING FILLER METAL
4.2.4.2 EXTRUDED SHAPES 4.2.9.1 WELDING FILLER METAL FOR ALUMINUM BASE
4.2.4.3 CASTINGS METAL ALLOYS
4.2.5 TITANIUM AND TITANIUM ALLOYS 4.2.9.2 WELDING FILLER METAL FOR CARBON AND
ALLOY STEELS
4.2.5.1 SHEET, STRIP, AND PLATE
4.2.9.3 WELDING FILLER METAL FOR CORROSION
4.2.5.2 TUBING
RESISTANT (CRES) STEELS
4.2.5.3 BAR AND FORGINGS
4.2.9.4 WELDING FILLER METAL FOR NICKEL BASE
4.2.5.4 EXTRUSIONS METAL ALLOYS
4.2.6 MISCELLANEOUS ALLOYS 4.2.9.5 WELDING FILLER METAL FOR TITANIUM BASE
4.2.6.1 BALANCE WEIGHT MATERIAL METAL ALLOYS
5. PROCESS CONTROL
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SECTION
1. GENERAL
A. SEE BPI-48 FOR GUIDELINES AND LIMITATIONS FOR REVISING AND CONTROLLING PROGRAM SUBSTITUTION DRAWINGS.
B. THE COMPILATION, TYPING AND RELEASE OF THIS DRAWING IS MADE BY 777/767/747 BOEING MATERIALS TECHNOLOGY, P-EWAK.
ALL REVISIONS MUST BE APPROVED BY BOEING MATERIALS TECHNOLOGY (P-EWAK) REPRESENTING 777/767/747 STRUCTURES
ENGINEERING. ALL REVISIONS MUST BE REVIEWED BY MANUFACTURING ENGINEERING REGARDING PART FABRICATION, OUT-OF-
SEQUENCE ACTIONS REQUIRED, AND TOOLING REQUIREMENTS AND TO DIRECT DISTRIBUTION TO AFFECTED ORGANIZATIONS.
C. THIS DRAWING MAY BE CHANGED BY ADCN AND DCN. UPDATING THE REVISIONS WILL BE REVIEWED AND APPROVED AS
DIRECTED IN PARAGRAPH "A." ABOVE.
D. UNLESS OTHERWISE INDICATED, THE LATEST ISSUE OF THE HEREIN-REFERENCED SPECIFICATIONS AND DOCUMENTS SHALL
APPLY.
E. REVERSE SUBSTITUTIONS ARE NOT ALLOWED UNLESS SPECIFICALLY ENTERED AS SUCH.;
F. ELECTRICAL PART SUBSTITUTIONS ARE CONTROLLED BY DRAWING 280U1001.
G. FASTENER CODES ARE LISTED IN SHEET 2.
H. ALTERNATES TO CANCELLED MILITARY AND GOVERNMENT STANDARDS ARE COVERED BY BSS7100. IN CASE OF CONFLICT
BETWEEN BSS 7100 AND THIS SUBSTITUTION DRAWING, THIS SUBSTITUTION DRAWING TAKES PRECEDENCE.
I. FLUID SYSTEMS PART SUBSTITUTIONS ARE CONTROLLED BY DRAWING 208W1000
J. FINISH CODES ARE DEFINED IN PRODUCTION DATA MANAGER (PDM) OR D6-5000.
K. THE TERM “DRAWING(S)” USED HEREIN SIGNIFIES EITHER “DRAWING(S)” OR “ELECTRONIC DATASET(S)”.
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81205 012W6100

2. SCOPE
SHEET 1 OF THIS BOOK FORM DRAWING AUTHORIZES THE SUBSTITUTION OF MATERIALS, PROCESSES AND PARTS TO THE EXTENT*
ENTERED HEREIN FOR BOEING MODEL 777, 767, AND 747 AIRPLANES ONLY, WHICH ARE NOT OTHERWISE AUTHORIZED BY THE
APPLICABLE ENGINEERING DRAWING OR THE SUBSTITUTION LIST IN BAC D-590. SUBSTITUTIONS WITHIN THE SCOPE OF THIS
DRAWING ARE SUBJECT TO THE FOLLOWING:
NOTE – DATA CROSS REFERENCE: SEE 012W6100 SHEET 2 FOR 777, 767, AND 747 STANDARD PART SUBSTITUTIONS.
A. SUBSTITUTIONS SHALL BE MADE ONLY IN STRICT ACCORDANCE WITH ALL RESTRICTIONS SPECIFIED HEREIN.
B. SUBSTITUTIONS MAY BE MADE FOR MATERIALS, STANDARD PARTS, AND PROCESSES SPECIFIED ON THE ENGINEERING DRAWING
OR DATASET ONLY TO THE EXTENT INDICATED HEREIN. IF THE APPLICABLE ENGINEERING DRAWING PROHIBITS SUBSTITUTIONS,
THEN SUBSTITUTIONS LISTED HEREIN ARE NOT AUTHORIZED FOR THAT APPLICATION. WHERE DRAWING-SPECIFIED PART
STANDARDS HAVE BEEN SUPERSEDED WITH NEW PART STANDARDS PER BAC D-590, THE NEW PART STANDARD SHALL BE
TREATED AS THE DRAWING-SPECIFIED PART. ANY AND ALL BAC D-590 SUPERSESSIONS ALSO APPLY TO THE LISTED SUBSTITUTE
PART STANDARDS. NO OTHER MATERIALS, STANDARD PARTS, OR PROCESSES SUBSTITUTIONS MAY BE MADE WITHOUT
ENGINEERING DRAWING OR DATASET AUTHORIZATION, FOR EXAMPLE, A "CHAIN" OF SUBSTITUTIONS FOR A SUBSTITUTE
MATERIAL, SUBSTITUTE TEMPER/CONDITION, SUBSTITUTE PRODUCT FORM, SUBSTITUTE SPECIFICATION, SUBSTITUTE
STANDARD PART, OR SUBSTITUTE PROCESS IS NOT ALLOWED. FOR CLARIFICATION - AN EXAMPLE OF AN UNACCEPTABLE
"CHAIN" OF SUBSTITUTIONS WOULD BE A SECOND SUBSTITUTE MATERIAL SUBSTITUTED FOR THE PRIMARY SUBSTITUTE
MATERIAL. IT SHOULD BE NOTED THAT SOME MULTIPLE SUBSTITUTIONS MAY BE SATISFACTORY, FOR EXAMPLE, A SUBSTITUTE
LARGER EXTRUDED PROFILE (PRODUCT FORM) IN CONJUNCTION WITH A SUBSTITUTE TEMPER, IF SUPPORTED BY INDIVIDUAL
LINE ITEM ENTRIES HEREIN WOULD BE ACCEPTABLE - ONE FOR THE PROFILE SUBSTITUTION AND ONE FOR THE TEMPER
SUBSTITUTION. NOTE THAT THE LATTER EXAMPLE DOES NOT CONSTITUTE A "CHAIN" SUBSTITUTION FOR A LISTED PRIMARY
LEVEL SUBSTITUTION. COMPLIANCE WITH THE RESTRICTIONS OF SECTION 4.2, METALS, INCLUDING SECTION 4.2.1, IS REQUIRED.
C. NO PART WILL BE ADDED TO ANY SHEET THAT APPEARS AS A CLASS I, II, IIA, IV, AND V SUBSTITUTE IN THE D590 STANDARDS
MANUAL.
D. DOUBLE SUBSTITUTIONS OF BAC D-590 PART STANDARDS SHALL NOT BE MADE. FOR EXAMPLE: IF STANDARD PART "B" IS LISTED
AS AN ACCEPTABLE SUBSTITUTE FOR STANDARD PART "A", AND STANDARD PART "C" IS LISTED AS AN ACCEPTABLE SUBSTITUTE
FOR STANDARD PART "B", THIS DOES NOT AUTHORIZE SUBSTITUTION OF STANDARD PART "C" FOR STANDARD PART "A".
E. SPECIFIED SUBSTITUTIONS MUST BE AGAINST THE PRODUCTION DRAWING, NOT AGAINST LOWER LEVEL DOCUMENTS OR
SPECIFICATIONS; THAT IS, PART OF A PROCESS SPECIFICATION.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

2. SCOPE (CONTINUED)
F. SUBSTITUTIONS AUTHORIZED HEREIN MAY BE MADE WITHOUT DRAWING CHANGE PROVIDED DRAWING 012W6100 (777/767/747),
012T2100 (767), OR 65B88700 (747) IS CALLED OUT ON THE PRODUCTION DRAWING FOR THE APPLICABLE MODEL. NOTE:
012W6100 IS REFERENCED IN 65-88700 FOR COVERAGE OF 777 DRAWING RELEASES WHICH PRECEDED THE ORIGINAL RELEASE
OF 012W6100.
3. QUALITY ASSURANCE
BOEING QUALITY ASSURANCE SHALL PERMIT ONLY THOSE MATERIAL, PART, AND PROCESS SUBSTITUTIONS IN THIS DRAWING
UNLESS OTHERWISE SPECIFIED ON THE PRODUCTION DRAWING AND SHALL ENFORCE ALL REQUIREMENTS SPECIFIED HEREIN,
INCLUDING THOSE STIPULATED IN SECTION 2 (SCOPE).
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

SECTION SPECIFIED SUBSTITUTE RESTRICTIONS
4.
0B MATERIALS CONTROL SEE ALSO SECTIONS 1, 2, AND 3.
4.1
2B NONMETALLIC MATERIALS SEE SECTIONS 1, 2, AND 3.
4.1.1
4B ELASTOMERS SEE SECTIONS 1, 2, AND 3.
BMS 1-54, GRADE 50 SWS7250 WITH 2.0 PPH RED IRON OXIDE FOR USE IN NON-PRESSURIZED AREAS
WACKER CHEMICAL CORP. ONLY. FOR FABRIC REINFORCED
3301 SUTTON ROAD ELASTOMERIC SEALS ONLY.
ADRIAN, MI 49221 SUBSTITUTE MATERIAL SHALL BE
CATALYZED WITH BIS-(2,4-
DICHLOROBENZOYL) PEROXIDE ONLY.
SUBSTITUTE MATERIAL SHALL COMPLY
WITH THE FOLLOWING BMS 1-54
REQUIREMENTS: (A) MATERIAL
REQUIREMENTS IN ACCORDANCE WITH
SECTION 5 (INCLUDING PRE-TEST
CONDITIONING DEFINED IN TABLE II)
EXCEPT COMPRESSION SET; (B)
SUPPLIER AND FABRICATOR QUALITY
CONTROL IN ACCORDANCE WITH
SECTIONS 7.1 AND 7.2; (C) MATERIAL
IDENTIFICATION IN ACCORDANCE WITH
SECTION 9; (D) PACKAGING AND
MARKING IN ACCORDANCE WITH
SECTION 10, EXCEPT MARKING THE
CONTAINER WITH “BMS1-54” IS NOT
REQUIRED.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.1.1 ELASTOMERS (CONTINUED) SEE SECTIONS 1, 2, AND 3.

BMS 1-54, GRADE 50 SWS7250 WITH 2.0 PPH RED IRON OXIDE FOR USE IN NON-PRESSURIZED AREAS
SILMIX - CALIFORNIA ONLY. FOR FABRIC REINFORCED
DIVISION OF WACKER CHEMICAL CORP. ELASTOMERIC SEALS ONLY.
13910 OAKS AVENUE SUBSTITUTE MATERIAL SHALL BE
CHINO, CA 91710 CATALYZED WITH BIS-(2,4-
DICHLOROBENZOYL) PEROXIDE ONLY.
SUBSTITUTE MATERIAL SHALL COMPLY
WITH THE FOLLOWING BMS 1-54
REQUIREMENTS: (A) MATERIAL
REQUIREMENTS IN ACCORDANCE WITH
SECTION 5 (INCLUDING PRE-TEST
CONDITIONING DEFINED IN TABLE II)
EXCEPT COMPRESSION SET; (B)
SUPPLIER AND FABRICATOR QUALITY
CONTROL IN ACCORDANCE WITH
SECTIONS 7.1 AND 7.2; (C) MATERIAL
IDENTIFICATION IN ACCORDANCE WITH
SECTION 9; (D) PACKAGING AND
MARKING IN ACCORDANCE WITH
SECTION 10, EXCEPT MARKING THE
CONTAINER WITH “BMS1-54” IS NOT
REQUIRED.
4.1.1.1
21B RUBBERS SEE SECTIONS 1, 2, AND 3.
ACADIA N-199-32-B BMS 1-11 GRADE 40

ACADIA PLASTICS, INC
ACADIA N-159-37-C BMS 1-11 GRADE 40
ACADIA PLASTICS, INC.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.1.1.1 RUBBERS (CONTINUED) SEE SECTIONS 1, 2, AND 3.

BMS 1-50 TYPE I CLASS A BMS 1-50 TYPE II CLASS A FOR USE IN NON-PRESSURIZED
AREAS ONLY. TYPE II MATERIAL MEETS
OR EXCEEDS ALL TYPE I
REQUIREMENTS EXCEPT FOR
“MODULUS AT 100% ELONGATION” –
TYPE I REQUIRES A MINIMUM OF 300 PSI
WHILE TYPE II REQUIRES A MINIMUM OF
230 PSI. THIS TEST CHARACTERIZES
THE MATERIAL AND IS USED FOR
ACCEPTANCE PURPOSES, BUT DOES
NOT REPRESENT ACTUAL USAGE
CONDITIONS.
BMS 1-50 TYPE I CLASS B BMS 1-50 TYPE II CLASS A FOR USE IN NON-PRESSURIZED
AREAS ONLY. TYPE II MATERIAL MEETS
OR EXCEEDS ALL TYPE I
REQUIREMENTS EXCEPT FOR
“MODULUS AT 100% ELONGATION” –
TYPE I REQUIRES A MINIMUM OF 300 PSI
WHILE TYPE II REQUIRES A MINIMUM OF
230 PSI. THIS TEST CHARACTERIZES
THE MATERIA
L AND IS USED FOR ACCEPTANCE
PURPOSES, BUT DOES NOT REPRESENT
ACTUAL USAGE CONDITIONS.
BMS 1-59 BMS 1-72
CHR HT-665 BMS 1-52 TYPE 50
CONNECTICUT HARD RUBBER CO. (50 DUROMETER HARDNESS)
CHR M-763 BMS 1-53
CONNECTICUT HARD RUBBER CO.
CHR M-774, COLOR WHITE BMS 1-53
CONNECTICUT HARD RUBBER CO.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.1.1.1 RUBBERS (CONTINUED) SEE SECTIONS 1, 2, AND 3.

DC-152 AMS-G-6183 CLASS II SOFT
ARMSTRONG CORK CO.
G-208C SPONGE ASTM D 1056 GRADE 2A1 OR GRADE 2A2
RUBATEX CORP.
GARLOCK 8681 RL 8113 BRASS WI NON-ASBESTOS CLOTH
GARLOCK, INC. R M ENGINEERED PRODUCTS
LASR G-2188 BMS 1-53
LOS ANGELES STANDARD
RUBBER CO.
PYRAMID RUBBER MATTING CORRUGATED RUBBER MATTING SURFACE PATTERNS ARE DIFFERENT.
B. F. GOODRICH CO. GOODYEAR TIRE AND RUBBER CO.
SYNTHETIC RUBBER OR CORK AMS-G-6183 CLASS I SOFT
BMS 1-3 TYPE I
SYNTHETIC RUBBER OR CORK AMS-G-6183 CLASS I SOFT
BMS 1-3 TYPE II
4.1.1.2
22B SEALANTS AND FAIRING COMPOUNDS SEE SECTIONS 1, 2, AND 3.
BAC 5000 BAC 5000 METHOD 3 SUBSTITUTION ALLOWED ONLY FOR

NACELLE STRUCTURE DRAWINGS
SPECIFYING INSTALLATION OF HEX
DRIVE (HI-LOK) FASTENERS IN
HONEYCOMB STRUCTURE WITH WET
SEALANT UNDER HEADS AND FILLET
SEALS OVER COLLARS PER BAC 5000.
BAC 5432 COMPUND 21 (DC3110 & BAC 5432 COMPUND 21 (DC3110 &
VENDOR RECOMMENDED MANUFACTURER’S RECOMMENDED
DC 1200 PRIMER) PRIMER DOW CORNING PR-1200 PRIME
COAT RED)
BMS 5-22 BMS 5-63 NOT ALLOWED FOR USE IN PRE-PACKS,
FAY SEALS, OR FOR INSTALLATION OF
BUSHINGS, BEARINGS OR FASTENERS.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.1.1.2 SEALANTS AND FAIRING COMPOUNDS SEE SECTIONS 1, 2, AND 3.

(CONTINUED)
BMS 5-25 GRADE I BMS 5-109 TYPE 2 CLASS 2 GRADE A
BMS 5-26, ANY TYPE, ANY CLASS, BMS 5-45, SAME CLASS AND GRADE AS
ANY GRADE SPECIFIED MATERIAL (TYPE NOT
APPLICABLE)
BMS 5-26 CLASS B PER BAC 5000 BMS 5-45 CLASS B PER BAC 5000
BMS 5-26 (PRO-SEAL 890 ONLY) BMS 5-45
BMS 5-26 SEALANT PER BAC 5030 PR-1826 CLASS B-1/2 AND B-1/4 PER SUBSTITUTE SEALANT IS TO BE USED
BAC 5030 WHEN: (1) SPECIFIED SEALANT CANNOT
BE USED BECAUSE THE APPLICATION
TEMPERATURE IS BELOW 50° F.
SUBSTITUTE SEALANT IS ACCEPTABLE
FOR USE FOR APPLICATION
TEMPERATURES OF 35° - 50° F, OR (2)
APPLICATION TEMPERATURE IS 35° F OR
GREATER AND WITHIN 24 HOURS OF
APPLICATION THE TEMPERATURE OF
THE STRUCTURE IS EXPECTED TO BE
35° - 50° F. THE SUBSTITUTE SEALANT
WILL CURE AT TEMPERATURES ABOVE
50° F; HOWEVER, IF BOTH APPLICATION
AND CURE TEMPERATURES ARE
EXPECTED TO BE 50° F OR GREATER,
THEN THE SUBSTITUTE SEALANT IS NOT
TO BE USED; USE THE SPECIFIED
SEALANT.
BMS 5-28 TYPE 2 BMS 5-28 TYPE 5
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


(CONTINUED)
BMS 5-28 TYPE 2 BMS 5-125 TYPE I USE BMS 5-125 TYPE IAS LEVELING
COMPOUND ONLY
BMS 5-28 TYPE 6 WITH 12.5% 1/32 BMS 5-28 TYPE 25
MILLED GLASS FIBERS (BY WEIGHT)
BMS 5-28 TYPE 6 WITH 12.5% 1/32 BMS 5-28 TYPE 26
MILLED GLASS FIBERS (BY WEIGHT)
BMS 5-32 BMS 5-93 LIMITED TO APPLICATION WHERE
SUBSEQUENTLY PAINTED.
TEMPERATURES OF 35° - 50° F, OR
(2) APPLICATION TEMPERATURE IS 35° F
OR GREATER AND WITHIN 24 HOURS OF
SEALANT.
BMS 5-79 BMS 5-45
BMS 5-79 CLASS B BMS 5-45 CLASS B
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


(CONTINUED)
BMS 5-79 CLASS B BMS 5-95 CLASS B
BMS 5-79 CLASS C BMS 5-95 CLASS C
BMS 5-79 CLASS D BMS 5-16
BMS 5-95 PER BAC 5000 BMS 5-142, TYPE I, PER BAC 5000 NOT ALLOWED FOR USE IN PRE-PACKS,
BUSHINGS, BEARINGS, OR FASTENERS.
BMS 5-95 PER BAC 5000 BMS 5-142, TYPE II, PER BAC 5000 NOT ALLOWED FOR USE IN PRE-PACKS,
BUSHINGS, BEARINGS, OR FASTENERS.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


(CONTINUED)
BMS 5-95 PER BAC 5000 BMS 5-45 PER BAC 5000 SUBSTITUTION IS NOT ALLOWED FOR
FAYING SURFACE SEALING OF
FUSELAGE SKIN LAP SPLICES OR DOOR
SKIN LAP SPLICES (A SKIN LAP SPLICE IS
A JOINT WHERE ONE SKIN OVERLAPS
ANOTHER SKIN AND THE TWO SKINS
ARE FASTENED TOGETHER AT THIS
OVERLAP AREA.)
SUBSTITUTION IS NOT ALLOWED FOR
FAYING SURFACE SEALING COMMON TO
ANY UNPRIMED FUSELAGE SKIN OR
DOOR SKIN SURFACE.
FAYING SURFACE SEALING COMMON TO
UNPRIMED NACELLE OR PYLON/STRUT
BOX STRUCTURE.
WET FASTENER INSTALLATION COMMON
TO NACELLE OR PYLON/STRUT BOX
STRUCTURE.
LANDING GEAR COMPONENTS.
SUBSITITUTION IS NOT APPLICBLE TO
USAGE PER ANY OF THE BAC 5117-XX
SPECIFICATIONS.
SUBSTITUTION IS NOT APPLICABLE TO
CLASS E SEALANT.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


(CONTINUED)
BMS 5-95 CLASS B PR 1826 CLASS B 1/4 OR 1/2 USE ONLY TO AVOID FLIGHT DELAYS,
I.E., IF FLIGHT IS SCHEDULED PRIOR TO
CURE TIME OF BMS 5-95 CLASS B 1/2
(20 HOURS AT 77F). MIX AND APPLY IN
ACCORDANCE WITH BAC 5000 OR
BAC 5030.
BMS 5-95 CLASS B PR 1828 CLASS B 1/4 OR 1/2 USE ONLY TO AVOID FLIGHT DELAYS,
I.E., IF FLIGHT IS SCHEDULED PRIOR TO
CURE TIME OF BMS 5-95 CLASS B 1/2
(20 HOURS AT 77F). MIX AND APPLY IN
ACCORDANCE WITH BAC 5000 OR
BAC 5030.
BMS 5-95 SEALANT PER BAC 5030 PR-1826 CLASS B-1/2 AND B-1/4 SUBSTITUTE SEALANT IS TO BE USED
PER BAC 5030 WHEN: (1) SPECIFIED SEALANT CANNOT
SEALANT
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


(CONTINUED)
BMS 5-95 CLASS B PER BAC 5030 BMS 5-142 CLASS B PER BAC 5030 NOT ALLOWED FOR USE IN PRE-PACKS,
BUSHINGS, BEARINGS OR FASTENERS.
SEALANT.
BMS 5-142 TYPE I BMS 5-142 TYPE II
DC3110 XIAMETER® RTV-3110
DOW CORNING 3110 XIAMETER® RTV-3110
DOW CORNING DC 93-006 PER BAC 5000 BMS 5-175, TYPE I (DC 93-006-1 RF OR DC FOR USE IN NON-PRESSURIZED AREAS
93-006-6 RF ONLY) PER BAC 5000 ONLY.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


(CONTINUED)
DOW CORNING DC 93-006-1 PER BAC 5000 BMS 5-175, TYPE I (DC 93-006-1 RF ONLY) FOR USE IN NON-PRESSURIZED AREAS
PER BAC 5000 ONLY.
PER BAC 5030 ONLY.
PER BAC 5516 ONLY.
PER BAC 5000 ONLY.
PER BAC 5030 ONLY.
PER BAC 5516 ONLY.
DOW CORNING DC 1200 PRIMER DOW CORNING PR-1200 PRIME COAT RED
PER BAC 5000 PER BAC 5000
DOW CORNING DC 1200 PRIMER DOW CORNING CORPORATION PR-1200
PER BAC 5892 RTV PRIME COAT RED PER BAC 5892
DOW CORNING NO. 1200 DOW CORNING PR-1200 PRIME COAT RED FOR PROPULSION SYSTEMS AND
INSULATION CLOTH PRIMER PER BAC 5000 FIREWALL INSULATION BLANKETS ONLY.
PR 1431G TYPE I BMS 5-95 CLASS C-20
PRODUCTS RESEARCH
PR 1431G TYPE II BMS 5-95 CLASS C-80
PRODUCTS RESEARCH
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


(CONTINUED)
PR 1431G TYPE IV BMS 5-95 CLASS C-168
PRODUCTS RESEARCH
PR 1436G B-1/2 BMS 5-95 CLASS B-1/2
PRODUCTS RESEARCH
PR 1436G B-2 BMS 5-95 CLASS B-2
PRODUCTS RESEARCH
PR 1436G B-4 BMS 5-95 CLASS B-4
PRODUCTS RESEARCH
PR 1436G E-2 BMS 5-95 CLASS E-2
PRODUCTS RESEARCH
PR 1991 BMS 5-63 TYPE II
COURTAULDS AEROSPACE
5454 SAN FERNANDO ROAD
GLENDALE, CALIFORNIA 91203
PR 1991 PR 1995 PR 1995 TO BE USED ONLY WHEN THE
COURTAULDS AEROSPACE PRC-DESOTO INTERNATIONAL NECESSARY SEALANT APPLICATION
5454 SAN FERNANDO ROAD 5454 SAN FERNANDO ROAD TIME FOR A GIVEN INSTALLATION
GLENDALE, CALIFORNIA 91203 GLENDALE, CALIFORNIA 91203 EXCEEDS 30 MINUTES.
RTV 31 DC 3110 DC 3110 MAY BE SUBSTITUTED ONLY
GENERAL ELECTRIC DOW CORNING FOR USE IN LEVELING COMPOUND
APPLICATIONS.
RTV 31 DC 3120
GENERAL ELECTRIC DOW CORNING
APPLICATIONS.
RTV 60 DC 3120
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


(CONTINUED)
APPLICATIONS.
RTV 560 DC 3120
RTV 560 RTV 60
GENERAL ELECTRIC GENERAL ELECTRIC
RTV 730 BMS 5-63 EXCEPT WHERE COLOR MATCH
DOW CORNING REQUIREMENTS MUST BE MET,
SUBSTITUTION NOT ALLOWED WHERE
CONTINUAL EXPOSURE TO FUEL IS
REQUIRED. ACCEPTABLE FOR STRUT
SEALING.
RTV 730 FRV 1106 RTV 730 IS WHITE COLOR, FRV 1106 IS
DOW CORNING GENERAL ELECTRIC RED COLOR. LIMITED TO INTERNAL
(NON-VISIBLE) USAGE.
RTV3110 XIAMETER® RTV-3110
TERECO 175M EC-3587
3M (MINNESOTA MINING & MFG. CO.)
ST. PAUL, MINNESOTA
93-006 BMS 5-63 EXCEPT WHERE COLOR MATCH
DOW CORNING REQUIREMENTS MUST BE MET.
94-034 RTV 730
DOW CORNING DOW CORNING
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

5B4.1.2 FINISHES SEE SECTIONS 1, 2, AND 3.
23B 4.1.2.1 PAINTS AND LACQUERS SEE SECTIONS 1, 2, AND 3.
ASTROCOAT 7400 CAAPCOAT C-W4

ASTROCOAT 8000/8100 CAAPCOAT B-274
ASTROCOAT 8001/8100 CAAPCOAT C-W4 PER BAC 5880
ASTROCOAT 8004/8101 CAAPCOAT C-W4 PER BAC 5880
ONE COAT BMS 10-11 TYPE I PRIMER IN TWO COATS BMS 10-11 TYPE I PRIMER IN 21-6-9 CRES TUBING ONLY
ACCORDANCE WITH BAC 5736 ACCORDANCE WITH BAC 5736
ONE COAT BMS 10-11 TYPE I PRIMER IN TWO COATS BMS 10-11 TYPE I PRIMER IN 2024 AND 6061 ALUMINUM TUBING ONLY
BAC 5710 TYPE 35 BAC 5755 TYPE 16
BAC 5755 TYPE 9 BMS 10-83 TYPE IV PRIMER APPLIED PER SUBSTRATE RESTRICTED TO BMS 8-328
BAC 5755 TYPE 12 + BMS 10-83 TYPE II TYPE I FORM S
TOPCOAT APPLIED PER BAC 5755 TYPE 4
BAC 5755 TYPE 9 BMS 10-83 TYPE IV PRIMER APPLIED PER SUBSTRATE RESTRICTED TO BMS 8-226
BAC 5755 TYPE 12 + BMS 10-83 TYPE II TYPE I CLASS 3A OR TYPE II CLASS 3A
TOPCOAT APPLIED PER BAC 5755 TYPE 4 OR CLASS 3B
BAC 5755 TYPE 9 INTERPLAN 1050 HF APPLIED PER SUBSTRATE RESTRICTED TO BMS 8-86
BAC 5755 TYPE 17 TYPE II
BAC 5755 TYPE 9 BAC 5755 TYPE 17 SUBSTRATE RESTRICTED TO BMS 8-89
TYPE V CL1
BAC 5880 TYPE I CLASS 3 BAC 5880 TYPE I CLASS 2
BMS 10-11 TYPE I GRADE A BAC 5710 TYPE 59 FOR WET INSTALLATIONS ONLY
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.1.2.1 PAINTS AND LACQUERS (CONTINUED) SEE SECTIONS 1, 2, AND 3.

BMS 10-11 TYPE I BMS 10-103 TYPE I APPLIED PER BAC 5325 FOR APPLICATION ON NONMETAL
SUBSTRATES ONLY. SUBSTITUTION
NOT VALID FOR PARTS CONTAINING
BMS 8-336 EXPANDED METAL FOIL. MAY
BE APPLIED TO ASSEMBLIES
CONTAINING METAL DETAILS PROVIDED
THAT:
1. THE METAL DETAILS OR ASSEMBLIES
HAVE BEEN FINISHED IN ACCORDANCE
WITH THE DETAIL DRAWING.
2. ALUMINUM FLAME SPRAY AREAS
(BAC 5056) ARE FINISHED WITH
BMS 10-79 TYPE II OR III OR ARE
MASKED.
3. METAL DETAILS, I.E., FITTINGS, HAVE
BEEN ATTACHED IN ACCORDANCE WITH
THE ASSEMBLY DRAWING AND ALL
REQUIRED SEALING HAS BEEN
COMPLETED. NOTE: SURFACES ON
NON-ALUMINUM METAL FASTENERS
USED IN NONMETALLIC ASSEMBLIES
NOT COVERED BY OTHER FINISHING OR
SEALING REQUIREMENTS MAY BE
FINISHED WITH BMS 10-103 INSTEAD OF
BMS 10-11 TYPE I, BMS 10-79 TYPE II, OR
BMS 10-79 TYPE III.
BMS 10-11 TYPE I PLUS BMS 10-79 TYPE III 1. SUBSTITUTION ALLOWED ON
BMS 10-60 TYPE I PLUS BMS 10-60 TYPE II LANDING GEAR PARTS ONLY.
2. SUBSTITUTION OF PRIMER AND
TOPCOAT MAY BE MADE ONLY AS A
SYSTEM.
3. PRIMER AND TOPCOAT NEED NOT
BE CALLED OUT ON SAME DRAWING
FOR SUBSTITUTION TO BE VALID.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


BMS 10-11 TYPE I PRIMER BMS 10-79 TYPE III PRIMER. APPLICABLE ONLY TO WING AREAS NOT
COATED WITH BMS 5-81 TYPE II PER
BAC 5527.
BMS 10-11 TYPE I PRIMER BMS 10-79 TYPE III PRIMER APPLIED PER APPLICABLE ONLY TO LANDING GEAR
BAC 5882 PARTS.
BMS 10-11 TYPE II ENAMEL BMS 10-60 TYPE I ENAMEL PER BAC 5845
BMS 10-11 TYPE II GLOSS BMS 10-11 TYPE I PRIMER APPLICABLE TO ALUMINUM PARTS WITH
ENAMEL, COLOR BAC 702 WHITE (THICKNESS PER BAC 5736) 141TXXXX PART NUMBERS ONLY.
(INCLUDING 0.0005 TO 0.001 NOTE: SUBSTITUTE COAT OF PRIMER IS
INCH THICKNESS) IN ADDITION TO ANY PRIMER COATS
ALREADY REQUIRED BY DRAWING.
BMS 10-21 TYPE I BMS 10-21 TYPE III
BMS 10-55 FLAT BMS 10-83 TYPE I PLUS FOR POLYCARBONATE SUBSTRATES
ANY COLOR BMS 10-83 TYPE III AND ACRYLIC SUBSTRATES ONLY.
SAME COLOR
BMS10-55 FLAT BMS10-83 TYPE III NOT FOR POLYCARBONATE
ANY COLOR SAME COLOR SUBSTRATES. NOT FOR ACRYLIC
SUBSTRATES.
BMS 10-55 SEMI-GLOSS BMS 10-83 TYPE I PLUS FOR POLYCARBONATE SUBSTRATES
ANY COLOR BMS 10-83 TYPE II AND ACRYLIC SUBSTRATES ONLY.
SAME COLOR
BMS 10-55 SEMI-GLOSS BMS 10-83 TYPE II FOR METAL SUBSTRATE ONLY. COLOR
ANY COLOR SAME COLOR TO MATCH SPECIFIED COLOR.
BMS 10-60 TYPE II CLASS A ENAMEL BMS 10-60 TYPE II CLASS B ENAMEL
BMS 10-60 TYPE I BMS 10-11 TYPE II APPLICABLE ONLY TO FUSELAGE
INTERIOR AND WHEEL WELLS.
BMS 10-79 TYPE II CLASS A PRIMER BMS 10-79 TYPE II CLASS B PRIMER
BMS 10-79 TYPE II PRIMER BMS 10-79 TYPE III PRIMER
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


BMS 10-79 TYPE II PER BAC 5882 BMS 10-103 TYPE I APPLIED FOR APPLICATION ON NONMETAL
PER BAC 5325 SUBSTRATES ONLY. MAY BE APPLIED
TO ASSEMBLIES CONTAINING METAL
DETAILS PROVIDED THAT:
HAVE BEEN FINISHED IN
ACCORDANCE WITH THE DETAIL
DRAWING.
(BAC 5056) HAVE BEEN FINISHED
WITH BMS 10-79 TYPE II OR BMS
10-79 TYPE III OR ARE MASKED.
BEEN ATTACHED IN ACCORDANCE
WITH THE ASSEMBLY DRAWING AND
ALL REQUIRED SEALING HAS BEEN
NOT COVERED BY OTHER FINISHING
OR SEALING REQUIREMENTS MAY
BE FINISHED WITH BMS 10-103
INSTEAD OF BMS 10-11 TYPE I, BMS
10-79 TYPE II, OR BMS 10-79 TYPE III.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


BMS 10-79 TYPE III PER BAC 5882 BMS 10-103 TYPE I APPLIED PER BAC 5325 FOR APPLICATION ON NONMETAL
SUBSTRATES ONLY. MAY BE APPLIED
TO ASSEMBLIES CONTAINING METAL
DETAILS PROVIDED THAT:
HAVE BEEN FINISHED IN
ACCORDANCE WITH THE DETAIL
DRAWING.
(BAC 5056) HAVE BEEN FINISHED
WITH BMS 10-79 TYPE II OR BMS
10-79 TYPE III OR ARE MASKED.
BEEN ATTACHED IN ACCORDANCE
WITH THE ASSEMBLY DRAWING AND
ALL REQUIRED SEALING HAS BEEN
NOT COVERED BY OTHER FINISHING
OR SEALING REQUIREMENTS MAY
BE FINISHED WITH BMS 10-103
INSTEAD OF BMS 10-11 TYPE I, BMS
10-79 TYPE II, OR BMS 10-79 TYPE III.
BMS 10-83 TYPE I BMS 10-11 TYPE I FOR ALUMINUM DETAIL PARTS ONLY
BMS 10-83 TYPE I BMS 10-83 TYPE IV NOT ALLOWED FOR USE ON
POLYCARBONATE OR ACRYLIC
SUBSTRATES.
BMS 10-83 TYPE IV BMS 10-103 TYPE I (512X310 / 910X533, FOR PARTS THAT SPECIFY SURFACE
PRC-DESOTO INTERNATIONAL) PREPARATION IN ACCORDANCE WITH
PER BAC 5325 BAC 5322 CLASS 2. FOR BMS 8-80 OR
BMS 8-264 PARTS ONLY.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


BMS 10-83 TYPE I BMS 10-83 TYPE III NONPOLYCARBONATES ONLY
ANY PRIMER PLUS BMS 10-83, TYPE II BMS 10-83, TYPE VII ENAMEL, COLOR BAC FOR SPLIT LINE FASTENERS ONLY. OMIT
ENAMEL, COLOR BAC 101 RED 101 RED SPECIFIED PRIMER.
BMS 10-83, TYPE II ENAMEL, COLOR BAC 101 BMS 10-83, TYPE VII ENAMEL, COLOR BAC FOR SPLIT LINE FASTENERS ONLY.
RED, WHEN NO PRIMER IS SPECIFIED 101 RED
BOSTIK 683-3-2, X-310 CATALYST 24-F3-2, PC127 CATALYST TO BE USED FOR OVERCOATING OF
BOSTIK DIVISION, EMHART CORP. AKZO NOBEL AEROSPACE COATINGS, INC PART MARKING ON TUBES ONLY - NOT
TORRENCE, CALIF. TO BE USED ON FUEL TUBES.
CHEMGLAZE V-LINE COATING, BMS 10-60 TYPE II, COLOR BAC 8328,
COLOR BAC 8328, APPLIED IN APPLIED IN ACCORDANCE WITH BAC 5705.
ACCORDANCE WITH BAC 5561
DESOTHANE SERIES P-1000 PER BMS 10-60 TYPE II GRADE D PER BAC 5845
BMS 10-60 TYPE II
DESOTO 1000 SERIES BMS 10-60 TYPE II GRADE D PER BAC 5845
DESOTO 1000 BMS 10-60 TYPE II GRADE D PER BAC 5845
DESOTO SERIES P-1000 BMS 10-60 TYPE II GRADE D PER BAC 5845
DESOTO P-1000 BMS 10-60 TYPE II GRADE D PER BAC 5845
DESOTO P-1000 BMS 10-60 TYPE II GRADE D PER BAC 5845
E61WC40 PRIMER PER BAC 5755 BMS 10-83 TYPE IV PER BAC 5755
(V66V27 CURING AGENT)
SHERWIN -WILLIAMS
E61WC40 PRIMER PER BAC 5755 BMS 10-103 TYPE I (512X310/910X533 SURFACE PREPARATION IN
(V66V27 CURING AGENT) PRC-DESOTO INTERNATIONAL) ACCORDANCE WITH BAC 5322 CLASS 2
SHERWIN -WILLIAMS PER BAC 5325 ONLY. BMS 8-80 OR BMS 8-264 PARTS
ONLY.
F63VI CLEAR ENAMEL 683-3-2 CLEAR ENAMEL SUBSTITUTE TO BE ALLOWED ONLY
SHERWIN-WILLIAMS AKZO NOBEL AEROSPACE COATINGS, INC FOR USE IN TOUCHING UP MACHINED
SURFACES OF BRASS PLATED PARTS
FINISHED PER F-14.2981.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


HI-SPEED FLAT LACQUER IN BMS 10-60 TYPE I FLAT ENAMEL METAL PARTS ONLY
ACCORDANCE WITH BAC 5755 IN ACCORDANCE WITH BAC 5845
HI-SPEED FLAT LACQUER BMS 10-83 TYPE III
IN ACCORDANCE WITH BAC 5755 IN ACCORDANCE WITH BAC 5755
HI-SPEED GLOSS LACQUER IN BMS 10-60 TYPE I GLOSS ENAMEL IN METAL PARTS ONLY
HI-SPEED SEMI-GLOSS LACQUER IN BMS 10-60 TYPE I SEMI-GLOSS ENAMEL IN METAL PARTS ONLY
HI-SPEED SEMI-GLOSS LACQUER BMS 10-83 TYPE II
IN ACCORDANCE WITH BAC 5755 IN ACCORDANCE WITH BAC 5755
MIL-L-7178, LACQUER, CELLULOSE NITRATE, TT-L-32, LACQUER, CELLULOSE NITRATE, COLOR MUST BE SPECIFIED. IF ANA
GLOSS, FOR AIRCRAFT USE. GLOSS, FOR AIRCRAFT USE. COLORS ARE SPECIFIED, SEE 4.1.2.5.
NYLON COATING PER BAC 5710, TYPE 49, NYLON COATING PER BAC 5710, TYPE 49,
COLOR 8A0 BLACK COLOR BLACK
4.1.2.2
24B SOLVENTS SEE SECTIONS 1, 2, AND 3.
BMS 3-2 PER TT-N-95 NAPHTHAS BAC M 302 CLEANING SOLVENT

BRITISH AIRCRAFT CORPORATION
MATERIAL SPECIFICATION
BMS 11-7 METHYLPROPYLKETONE (MPK) THIS SUBSTITUTION IS ONLY VALID
WHEN THE SPECIFIED MATERIAL IS
SPECIFICALLY CALLED OUT FOR
SOLVENT WIPE CLEANING ON THE
PARTS LIST OR DRAWING PICTURE
SHEET. THIS SUBSTITUTION IS NOT
VALID FOR THE FOLLOWING:
(1) STRUCTURAL METAL BONDING
SURFACE PREPARATION,
(2) THINNING OR REDUCING, OR
(3) ADHESIVE ACTIVATION
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.1.2.2 SOLVENTS (CONTINUED) SEE SECTIONS 1, 2, AND 3.

METHYL ETHYL KETONE (MEK) METHYLPROPYLKETONE (MPK) THIS SUBSTITUTION IS ONLY VALID
WHEN THE SPECIFIED MATERIAL IS
SPECIFICALLY CALLED OUT FOR
SOLVENT WIPE CLEANING ON THE
PARTS LIST OR DRAWING PICTURE
SHEET. THIS SUBSTITUTION IS NOT
VALID FOR THE FOLLOWING:
(1) STRUCTURAL METAL BONDING
SURFACE PREPARATION,
(2) THINNING OR REDUCING, OR
(3) ADHESIVE ACTIVATION REFERENCE:
PRR 61450-19.
METHYL ETHYL KETONE PER TT-M-261 METHYL ETHYL KETONE PER BRITISH
STANDARD SPECIFICATION BS 1940:1968
TOLUENE PER JAN-T-171 GRADE A TOLUENE PER TT-T-548
TOLUENE PER TT-T-548 TOLUENE PER JAN-T-171 GRADE A
TOLUENE PER TT-T-548 TOLUENE FURNISHED BY
BDH CHEMICALS LTD.,
UNITED KINGDOM.
TRICHLOROETHYLENE 1, 1, 1 - TRICHLOROETHANE PER 0-T-620
TRICHLOROETHYLENE PER O-T-634 TYPE 2 TRICHLOROETHYLENE PER BRITISH
STANDARD SPECIFICATION BS 580 TYPE 2
4.1.2.3
25B PLATING SEE SECTIONS 1, 2, AND 3.
MOVED TO SECTION 5. PROCESS CONTROL
4.1.2.4
26B CONVERSION COATINGS SEE SECTIONS 1, 2, AND 3.
ALODINE 600 ALODINE 1600/1660
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.1.2.5
27B COLORS SEE SECTIONS 1, 2, AND 3.
ANA COLORS (AIR FORCE - NAV FEDERAL STANDARD NO. 595 COLORS CONVERT ANA COLOR NUMBER (3
AERONAUTICAL BULLETIN COLORS) DIGIT) TO FEDERAL STANDARD 595
COLOR NUMBER (5 DIGIT) USING
REFERENCE TABLES GIVEN IN ANA
BULLETIN NO. 166e (DATED 15
OCTOBER 1964) OR ANA BULLETIN NO.
157e (DATED 15 OCTOBER 1964) AS
APPLICABLE.
BAC 701 BLACK BAC 706 BLACK
BAC 706 BLACK BAC 701 BLACK
BAC 751 GRAY BAC 7051 GRAY
BAC 7051 GRAY BAC 751 GRAY
TT-C-595 COLORS FEDERAL STANDARD NO. 595 COLORS CONVERT TT-C-595 COLOR NUMBER
(4 DIGIT) TO FEDERAL STANDARD 595
COLOR NUMBER (5 DIGIT) USING THE
REFERENCE TABLE GIVEN IN FEDERAL
STANDARD 595 DATED MARCH 1, 1956.
NOT FOR COLOR NO. 3615.
TT-C-595 COLOR NO. 3615 FEDERAL STANDARD NO. 595 COLOR
NO. 36251
4.1.2.6
28B FINISH CODES SEE SECTIONS 1, 2, AND 3.
D6-55351, DESIGN FOR CORROSION D6-5000, SPECIAL COMMERCIAL AIRPLANE

PROTECTION (PROPRIETARY) COMPANY FINISH CODES (UNRESTRICTED)
F-14.251 F-14.29 NON-CLAD 7075 ALUMINUM ALLOY
ONLY
F-14.25 F-14.251 2024 ALUMINUM ONLY
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.1.2.6 FINISH CODES (CONTINUED) SEE SECTIONS 1, 2, AND 3.

F-14.251 F-14.25 5052, 6061 & 6063 ALUMINUM ALLOYS
ONLY
F-14.251 F-14.252 6013 ALUMINUM ONLY
ONLY
F-14.252 F-14.251 2024 ALUMINUM ONLY
ONLY
F-14.2975 DURANODIC INTEGRAL COLOR ANODIZE FIRST PART COLOR ACCEPTANCE IS
SIMILAR TO METAL FINISH STANDARD BAC REQUIRED BY PAYLOADS COLOR
8389 FOR COLOR AND APPEARANCE ENGINEERING
F-14.2976 APPLY DIRECTIONAL COARSE GRAIN BUFF THE INDICATED SURFACE SHALL BE
SATIN FINISH USING LEA COMPOUND, SIMILAR TO METAL FINISH STANDARD
GRADE L, OF 120 GRIT ALUMINUM OXIDE BAC 80399 FOR COLOR AND
OR EQUIVALENT (SURFACE AND APPEARANCE.
DIRECTION TO BE INDICATED ON THE FIRST PART COLOR ACCEPTANCE IS
DRAWING). REQUIRED BY PAYLOADS COLOR
APPLY DURANODIC INTEGRAL COLOR ENGINEERING.
ANODIZE (DYED COATING NOT
ACCEPTABLE).
F-14.66-XX BAC 5755 TYPE 17 SUBSTRATE RESTRICTED TO BMS 8-89
TYPE V CL 1
F-18.05 + F-22.05(-XXX ) F-18.05 PLUS F-22.06(-XXX ) DETAIL PARTS ONLY
F-19.03 COAT THE INTERIOR SURFACE OF LIMIT THICKNESS OF FINISH TO
TUBULAR AND HOLLOW PARTS USING 0.020 INCHES MAXIMUM.
F-19.73
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.1.2.6 FINISH CODES (CONTINUED) SEE SECTIONS 1, 2, AND 3.

F-19.11 F-19.94 ALUMINUM/COMPOSITE STACK-UPS
ONLY
F-22.05 (-XXX) F-22.06 (XXX) BMS 10-11 PRIMED DETAIL PARTS
ONLY.
F-22.30 + F-22.06-XX F-22.06-XX BMS 10-11 TYPE I PRIMED DETAIL
PARTS ONLY
PARTS ONLY
PARTS ONLY
PARTS ONLY
PARTS ONLY
PARTS ONLY
PARTS ONLY
PARTS ONLY
SRF-14.9031-XXX F-22.26 - XXX
SRF-14.9032-XXX F-22.26 - XXX
6B4.1.3 PLASTICS SEE SECTIONS 1, 2, AND 3.
29B 4.1.3.1 THERMOPLASTICS SEE SECTIONS 1, 2, AND 3.
ABCO 2449 ABCO 2449 HT THIS SUBSTITUTION IS LIMITED TO

A & B PLASTICS, INC. A & B PLASTICS, INC. PARTS THAT WILL NOT BE HEAT-
YAKIMA, WA YAKIMA, WA FORMED.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.1.3.1 THERMOPLASTICS (CONTINUED) SEE SECTIONS 1, 2, AND 3.

AMP 300037-1 1/2" O.D. ICORE SWN 1/2, 1/2" O. D.
REDGRAY CRN 1/2, 1/2" O. D.
AMS 3651 POLYTETRAFLUOROETHYLENE AMS 3652 POLYTETRAFLUOROETHYLENE
(PTFE) (PTFE) FILM, NON-CRITICAL
(PTFE) (PTFE) EXTRUSIONS, RADIOGRAPHIC
INSPECTED
(PTFE) (PTFE) MOLDINGS, GENERAL PURPOSE
(PTFE) (PTFE) SHEET, MOLDED, GENERAL
PURPOSE
AMS 3651 POLYTETRAFLUOROETHYLENE PTFE EXTRUDED ROD PER ASTM D1710
(PTFE) TYPE III GRADE 2 CLASS A
AMS 3652 POLYTETRAFLUOROETHYLENE ASTM D3308 TYPE I GRADE 1
(PTFE) FILM, NON-CRITICAL GRADE
AMS 3656 POLYTETRAFLUOROETHYLENE ASTM D1710 TYPE I GRADE 1 CLASS A
(PTFE) EXTRUSIONS
(PTFE) MOLDINGS, GENERAL PURPOSE
GRADE AS SINTERED
GRADE AS SINTERED
GRADE AS SINTERED
AMS 3666 TYPE I AMS 3666 TYPE II USED FOR BEARINGS ONLY.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


ASTM D4066 PA611 NYLON 6/12 POLYAMIDE ASTM D4066 PA610 NYLON 6/12
POLYAMIDE
BMS 8-86 TYPE III BMS 8-86 TYPE IV
BMS 8-135 TYPE I AND II BMS 8-251 TYPE I AND II
GRADE PC-12 PC, EXTRUDED SHEET
FORM C
BMS 8-135 TYPE I AND II BMS 8-251 TYPE I AND II
GRADE PC-60 PC, EXTRUDED SHEET
FORM C
BMS 8-135 TYPES I AND II BMS 8-251 TYPES I AND II
GRADE PC-60 GRADE PC-60
FORM G FORM A
(FORMERLY RESIN A)
BMS 8-135 TYPE I BMS 8-251 TYPE I
GRADE PC-60 GROUND
FORM J FORM D
(FORMERLY RESIN C)
BMS 8-251 TYPE II GRADE PC 60 SHEET LEXAN 9600 OPAQUE SHEET USE UNTIL EXISTING STORES ARE
(FORMERLY BMS 8-135 TYPE II DEPLETED
GRADE PC 60 FORM C)
BMS 8-269 TYPE II CLASS 2 GRADE 12 ASTM D5204 LIMITED TO BP AMOCO TORLON 4301
PA1000L15A32232E12FB42 EXTRUDED STOCK. PROPERTIES IN
BMS 8-269 ARE NOT APPLICABLE FOR
EXTRUDED MATERIALS.
BMS 8-293 TYPE III FORM E BMS 8-321 TYPE I FORM R VALID FOR BAC 1522-488 ONLY
BOLTARON 6700 BMS 8-86 TYPE IV
DAPCO 4-243 BAC 1522-402
DAVIDSON PLASTICS CO.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


DELRIN AF 113 DELRIN AF 100
E.I. DU PONT DENEMOURS E.I. DU PONT DENEMOURS
WILMINGTON, DELAWARE WILMINGTON, DELAWARE
DELRIN 150 DELRIN 500
DELRIN 650 MATERIAL CONFORMING TO L-P-392
TYPE I CLASS 1 OR TYPE II CLASS I
DOW PL-12-T STYRENE MONOMER
DOW CHEMICAL CO. CARBIDE AND CARBON CHEMICAL CORP.
ICORE SWN 1/4, 1/4" O.D. NYLON SPIWRAP, BLACK AMP 300036-2
1/4" O.D. REDGRAY CRN 1/4, 1/4" O.D.
ICORE SWN 1/2, 1/2" O.D. AMP 300037-1 1/2" O.D.
REDGRAY CRN 1/2, 1/2" O.D.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


J-17/30/VO BMS 8-270 TYPE I CLASS 1 FORM B
GRADE 30
KOROSEAL H334 KOROSEAL H335
B.F. GOODRICH CO. B.F. GOODRICH CO.
L-P-392 ASTM D4181
L-P-410 NYLON 6 POLYAMIDE ASTM D4066 NYLON 6 POLYAMIDE USE OF ASTM D4066 REQUIRES A
"PAXXX..." NUMBER TO DESIGNATE
PROPERTIES EQUIVALENT TO
SPECIFIED MATERIAL.
L-P-410 NYLON 6/6 POLYAMIDE ASTM D4066 NYLON 6/6 POLYAMIDE USE OF ASTM D4066 REQUIRES A
"PAXXX..." NUMBER TO DESIGNATE
SPECIFIED MATERIAL.
L-P-410 NYLON 6/10 POLYAMIDE ASTM D4066 LOW MOISTURE ABSORPTION USE OF ASTM D4066 REQUIRES A
POLYAMIDE (NYLON) "PAXXX..." NUMBER TO DESIGNATE
SPECIFIED MATERIAL.
L-P-410A NYLON 6/10 POLYAMIDE L-P-410A NYLON 6/12 POLYAMIDE
L-P-410 NYLON 6/6 ASTM D4066 NYLON 6/6 POLYAMIDE USE OF ASTM D4066 REQUIRES A
POLYAMIDE (NYLON) RIGID, MOLDED AND (WEATHER RESISTANT) "PAXXX..." NUMBER TO DESIGNATE
CAST PARTS, RODS AND FLATS PROPERTIES EQUIVALENT TO
(WEATHER RESISTANT) SPECIFIED MATERIAL
L-P-410 NYLON 6/12 ASTM D4066 LOW MOISTURE ABSORPTION USE OF ASTM D4066 REQUIRES A
POLYAMIDE (NYLON) RIGID, MOLDED AND POLYAMIDE (NYLON) "PAXXX..." NUMBER TO DESIGNATE
SPECIFIED MATERIAL
L-P-410 NYLON 6 ASTM D4066 NYLON 6/6 POLYAMIDE USE OF ASTM D4066 REQUIRES A
POLYAMIDE (NYLON) RIGID, MOLDED AND (WEATHER RESISTANT) "PAXXX..." NUMBER TO DESIGNATE
(WEATHER RESISTANT) SPECIFIED MATERIAL
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


L-P-523 ASTM D 3368
LEXAN 2014 BMS 8-251 GRADE PC-60 RESIN A
LEXAN 2014 LEXAN 940 (PC-60)
GENERAL ELECTRIC CO. GENERAL ELECTRIC CO.
MOUNT VERNON, INDIANA MOUNT VERNON, INDIANA
LEXAN 2014 MERLON 6550 (PC-60)
GENERAL ELECTRIC CO. MOBAY CHEMICAL CORPORATION
MOUNT VERNON, INDIANA PITTSBURGH, PENNSYLVANIA
LEXAN 2015 LEXAN ML4248 (PC-12)
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


MIL-P-17091 TYPE I L-P-410A, NYLON 6/6
POLYAMIDE (NYLON) MOLDED PARTS, RODS POLYAMIDE (NYLON) RIGID, MOLDED AND
AND FLATS CAST PARTS, RODS, TUBES AND FLATS
MIL-P-17091 TYPE II L-P-410A, NYLON 6/10
MIL-P-17091 TYPE II L-P-410A, NYLON 6/12
MIL-P-20693 COMPOSITION A TYPE I L-P-410A, NYLON 6/6
POLYAMIDE (NYLON) RIGID, MOLDING POLYAMIDE (NYLON) RIGID, MOLDED AND
PLASTIC CAST PARTS, RODS AND FLATS
(GENERAL PURPOSE)
MIL-P-20693 COMPOSITION A TYPE II L-P-410A, NYLON 6/6 WEATHER RESISTANT
(WEATHER RESISTANT)
MIL-P-20693 COMPOSITION A TYPE III L-P-410A, NYLON 6/10
(LOW WATER ABSORPTION)
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


MIL-P-20693 COMPOSITION A TYPE III L-P-410A, NYLON 6/12 POLYAMIDE (NYLON)
POLYAMIDE (NYLON) RIGID, MOLDING RIGID, MOLDED AND
(LOW WATER ABSORPTION)
MIL-P-20693 COMPOSITION B TYPE IV L-P-410A, NYLON 6POLYAMIDE (NYLON)
POLYAMIDE (NYLON) RIGID, MOLDING RIGID, MOLDED AND CAST PARTS, RODS
PLASTIC AND FLATS
(GENERAL PURPOSE)
MIL-P-20693 COMPOSITION B TYPE IVA L-P-410A, NYLON 6POLYAMIDE (NYLON)
POLYAMIDE (NYLON) RIGID, MOLDING RIGID, MOLDED AND CAST PARTS, RODS
PLASTIC AND FLATS
(GENERAL PURPOSE)
MIL-P-20693 COMPOSITION B TYPE V L-P-410A, NYLON 6 WEATHER RESISTANT
(WEATHER RESISTANT)
MIL-P-46060 LOW MOISTURE ABSORPTION L-P-410A, NYLON 6/10 POLYAMIDE (NYLON),
POLYAMIDE (NYLON), RIGID, RODS, RIGID, MOLDED AND CAST PARTS, RODS,
TUBES AND FLATS TUBES AND FLATS
MIL-P-46060, NYLON 6 MONOMER CAST L-P-410A, MONOMER CAST (NYLON 6)
POLYAMIDE (NYLON), RIGID, RODS, POLYAMIDE (NYLON), RIGID, MOLDED AND
TUBES AND FLATS CAST PARTS, RODS, TUBES AND FLATS
MIL-P-46060 NYLON 6 POLYAMIDE (NYLON), L-P-410A, NYLON 6 POLYAMIDE (NYLON),
RIGID, RODS, TUBES AND FLATS RIGID, MOLDED AND CAST PARTS, RODS,
TUBES AND FLATS
MIL-P-46060 NYLON 6/6 POLYAMIDE L-P-410A, NYLON 6/6 POLYAMIDE (NYLON),
(NYLON), RIGID, RODS, TUBES AND FLATS RIGID, MOLDED AND CAST PARTS, RODS,
TUBES AND FLATS
MONSANTO LM-100 STYRENE MONOMER
MONSANTO CHEMICAL CO. KOPPERS CO., INC.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


NYLON SPIWRAP, BLACK AMP 300036-2 ICORE SWN 1/4, 1/4" O.D.
1/4" O.D. REDGRAY CRN 1/4, 1/4" O.D.
PLEXIGLAS TYPE II CLEAR AND MIL-P-5425 FINISH A
TRANSPARENT, ROHM AND HAAS CO.
POLYACETAL HOMOPOLYMER POLYACETAL HOMOPOLYMER FOR PARTS WITH AN EXPOSED
ASTM D4181 POM110L13A00000 ASTM D4181 POM110L14A00000 SURFACE AREA LESS THAN 9 SQUARE
INCHES ONLY OR OUTSIDE THE
AIRPLANE PRESSURE SHELL
4.1.3.2
30B REINFORCED PLASTICS SEE SECTIONS 1, 2, AND 3.
POLYACETAL HOMOPOLYMER POLYACETAL HOMOPOLYMER FOR PARTS WITH AN EXPOSED

ASTM D4181 POM110L14A00000 ASTM D4181 POM110L13A00000 SURFACE AREA LESS THAN 9 SQUARE
INCHES ONLY OR OUTSIDE THE
AIRPLANE PRESSURE SHELL
STYRENE MONOMER DOW PL-12-T
CARBIDE AND CARBON CHEMICAL CORP. DOW CHEMICAL CO.
STYRENE MONOMER MONSANTO LM-100
KOPPERS CO., INC. MONSANTO CHEMICAL CO.
ASTM D709 ALL MATERIAL TYPES MIL-I-24768: USE THE "/XX" ["SLASH"] SUB-
AND GRADES SPECIFICATION MATERIAL WHICH
MATCHES THE SPECIFIED ASTM D709
TYPE AND GRADE MATERIAL
BMS 8-5 TYPE I CLASS 3 BMS 8-80 TYPE VI CLASS 1
FORM “A” PER BAC 5419 TYPE 2
BMS 8-11 PHENOLIC LAMINATED COTTON PHENOLIC SHEET,
POST FORMING GRADE NP318 NATURAL,
NORPLEX OAK, LA CROSSE, WISCONSIN
BMS 8-79 STYLE 120 BMS 8-79 STYLE 220 SAME CLASS AND GRADE
BMS 8-79 STYLE 120 CLASS III GRADE B BMS 8-79 STYLE 120 CLASS III GRADE A
BMS 8-79 STYLE 120 CLASS III GRADE B BMS 8-79 STYLE 220 CLASS IV
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.1.3.2 REINFORCED PLASTICS (CONTINUED) SEE SECTIONS 1, 2, AND 3.

EXCEPT:
COMPRESSION ULTIMATE STRENGTH (RT)
MINIMUM AVERAGE = 62 KSI
TENSILE ULTIMATE STRENGTH (RT)
HEXCEL CORPORATION ONLY
BMS 8-79 STYLE 181 BMS 8-79 STYLE 1581
EXCEPT:
COMPRESSION ULTIMATE STRENGTH (RT)
TENSILE ULTIMATE STRENGTH (RT)
HEXCEL CORPORATION ONLY
BMS 8-79 TYPE 120, MXB 7701/220 PREPREG MUST MEET REQUIREMENTS
MXB 7701/120 OF BMS 8-79 TYPE 120 EXCEPT FOR
REINFORCEMENT FABRIC STYLE.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


BMS 8-79 TYPE 120, 220-F155-5-F69 MATERIAL SHALL BE TESTED AND
(120-F155-5-F69) FROM HEXCEL CORP. MEET ALL REQUIREMENTS OF BMS 8-79
(BMS 8-79 TYPE 220) TYPE 120 EXCEPT REINFORCEMENT
SHALL BE TYPE 220.
BMS 8-79 TYPE 181 BMS 8-79 TYPE 1581
BMS 8-79 TYPE 181 BMS 8-79 TYPE 7781
BMS 8-80 TYPE V BMS 8-80 TYPE VI
BMS 8-80 TYPE VI BMS 8-80 TYPE V
BMS 8-132 TYPE II BMS 8-151 TYPE II
BMS 8-132 TYPE III BMS 8-151 TYPE III
BMS 8-132 TYPE IV BMS 8-151 TYPE IV
BMS 8-132 TYPE V 1 PLY BMS 8-151 TYPE III 2 PLIES
BMS 8-132 TYPE V 1 PLY BMS 8-226 TYPE II 2 PLIES
BMS 8-139 TYPE 120 HEXCEL 108-F161-108F15 PREPREG 1. SUBSTITUTION RESTRICTED TO USE
USING FIBERGLASS PER AMS 3824 AS ISOLATION PLY ON GRAPHITE
WHEN ATTACHING TO ALUMINUM
STRUCTURE - BAC 5317 PARTS ONLY.
2. RECEIVING INSPECTION TESTS SHALL
BE PERFORMED PER BMS 8-139
TYPE 120. GEL TIME AND VOLATILE
CONTENT REQUIREMENTS ARE THE
SAME AS FOR TYPE 120. RESIN
CONTENT SHALL BE 42 ± 4 PERCENT.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


BMS 8-151 TYPE III BMS 8-132 TYPE III
BMS 8-151 TYPE IV BMS 8-132 TYPE IV
BMS 8-168 TYPE II BMS 8-168 TYPE III
BMS 8-197 TYPE I CLASS 1 BMS 8-225
BMS 8-226 TYPE I CLASS 1 BMS 8-226 TYPE I CLASS 3
BMS 8-226 TYPE I CLASS 2 BMS 8-226 TYPE I CLASS 3
BMS 8-226 TYPE II CLASS 1 BMS 8-226 TYPE II CLASS 3
BMS 8-226 TYPE II CLASS 2 BMS 8-226 TYPE II CLASS 3
BMS 8-260 TYPE I BMS 8-226 TYPE I FOR SPARES ONLY, APPLICABLE TO
CONTOUR PARTS ONLY
BMS 8-260 TYPE II BMS 8-226 TYPE II FOR SPARES ONLY, APPLICABLE TO
CONTOUR PARTS ONLY
BMS 8-263 TYPE 181 CLASS I BMS 8-143 TYPE II CLASS 1
CLASS 1 GRADE 190 FORM 1 CLASS 3 GRADE 190 FORM 1
BMS 8-276 TYPE 35 CLASS 1 GRADE 190 BMS 8-276 TYPE 35 CLASS 10 GRADE 190
FORM 3 FORM 3
(ANY COMPOSITION LEVEL) (SAME COMPOSITION LEVEL AS SPECIFIED
MATERIAL)
FORM 3 FORM 3
MATERIAL)
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


FORM 3 FORM 3
MATERIAL)
L-P-509 TYPE II GRADE C ASTM D709 TYPE II GRADE C
L-P-509 TYPE II GRADE CE ASTM D709 TYPE II GRADE CE
L-P-509 TYPE II GRADE L ASTM D709 TYPE II GRADE L
L-P-509 TYPE II GRADE LE ASTM D709 TYPE II GRADE LE
L-P-509 TYPE IV GRADE G-3 ASTM D709 TYPE IV GRADE G-3
L-P-509 TYPE V GRADE N-1 ASTM D709 TYPE V GRADE N-1
L-P-509, ALL TYPES AND GRADES MIL-I-24768: USE THE “/XX”(“SLASH”)
SUB-SPECIFICATION MATERIAL WHICH
MATCHES THE SPECIFIED L-P-509 TYPE
AND GRADE MATERIAL.
MIL-I-24768/13 ASTM D709 TYPE II CLASS LE
MIL-I-24768/14 ASTM D709 TYPE II CLASS CE
MIL-I-24768/15 ASTM D709 TYPE II CLASS L
MIL-I-24768/16 ASTM D709 TYPE II CLASS C
MIL-P-15035 TYPE FBE MIL-I-24768/13
MIL-P-15035 TYPE FBG MIL-I-24768/14
MIL-P-15035 TYPE FBI MIL-I-24768/15
MIL-P-15035 TYPE FBM MIL-I-24768/16
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


MIL-P-15035 TYPE FBE ASTM D709 TYPE II CLASS LE
MIL-P-15035 TYPE FBG ASTM D709 TYPE II CLASS CE
MIL-P-15035 TYPE FBI ASTM D709 TYPE II CLASS L
MIL-P-15035 TYPE FBM ASTM D709 TYPE II CLASS C
MIL-P-18177 TYPE GEE MIL-I-24768/2 (GEE)
ZYTEL 101 L-P-410A NYLON 6/6 POLYAMIDE (NYLON),
RIGID, MOLDED AND CAST PARTS, RODS,
TUBES AND FLATS
4.1.3.3
31B FOAM SEE SECTIONS 1, 2, AND 3.
AMS 3570 BMS 8-39 TYPE I GRADE 2.5

FLEXIBLE POLYURETHANE FOAM FLEXIBLE URETHANE FOAM
B.F. GOODRICH-SPONGEX R326V
RUBATEX CORP.
BEDFORD, VA.
B.F. GOODRICH VS400, R313V
B.F. GOODRICH CO RUBATEX CORP.
BEDFORD, VA.
ENSOLITE ARMAFOAM IG2
RUBATEX, RBX CORP. ARMACELL LLC
ENSOLITE AH ENSOLITE AHC
UNIROYAL, INC. UNIROYAL, INC.
ENSOLITE MC ARMACELL IG1
FR6740 40 LB DENSITY FR3740 40 LB DENSITY
GENERAL PLASTICS GENERAL PLASTICS
TACOMA WA. TACOMA WA.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.1.3.3 FOAM (CONTINUED) SEE SECTIONS 1, 2, AND 3.

GENERAL PLASTICS WSF 9015 BMS 8-350 TYPE 1B CLASS 20
URETHANE FOAM WITH HSH
INTERPLAN 1050HF PAINT
GENERAL PLASTICS BMS 8-350 TYPE 1B CLASS 20
WSF-9020 URETHANE
FOAM WITH HSH
INTERPLAN PAINT
URETHANE FOAM WITH
FUTURA COATINGS, INC,
ULTRACHROME 452 PAINT
URETHANE FOAM WITH
FUTURA COATINGS, INC,
ULTRACHROME 452 PAINT
R-310-V, R-326-V, R-313-V, R-195-H, R-1907-H ARMAFOAM IGB
TAPE AND SHEET STOCK TAPE AND SHEET STOCK
7600 OAKWOOD STREET
P.O. BOX 1038
MEBANE, NC 27302
R310V WITH MP300 ADHESIVE BMS 8-283 TYPE I
RUBATEX CORP.
BEDFORD, VA.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


R310V WITH X601D ADHESIVE BMS 8-283
RUBATEX CORP.
BEDFORD, VA.
R310V WITH 97M9X ADHESIVE BMS 8-283 TYPE I
SHEET STOCK
RUBATEX CORP.
BEDFORD, VA.
R-311V R-326-V
TAPE AND SHEET STOCK TAPE AND SHEET STOCK
RUBATEX CORP. RUBATEX CORP.
BEDFORD, VA. BEDFORD, VA.
R-311V WITH MP300 ADHESIVE BMS 8-283 TYPE I
RUBATEX CORP.
BEDFORD, VA.
RUBATEX CORP.
BEDFORD, VA.
R-311V WITH 97M9X ADHESIVE BMS 8-283 TYPE I
SHEET STOCK
RUBATEX CORP.
BEDFORD, VA.
R-326V WITH MP300 ADHESIVE BMS 8-283 TYPE I
RUBATEX CORP.
BEDFORD, VA.
R326V WITH 97M9X ADHESIVE BMS 8-283 TYPE I
SHEET STOCK
RUBATEX CORP.
BEDFORD, VA.
R-1905-H B.F. GOODRICH VS400
RUBATEX CORP. B.F. GOODRICH CO.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


R-1905-H R313V
RUBATEX CORP. TAPE AND SHEET STOCK
RUBATEX CORP.
BEDFORD, VA.
R-1907-H KLEGECELL 4.5 POUND FLEXIBLE,
RUBATEX CORP. INDUSTRIAL GRADE, AMERICAN
KLEGECELL CORP., DALLAS, TEXAS
R-1907-H R326V
RUBATEX CORP. TAPE AND SHEET STOCK
RUBATEX CORP.
BEDFORD, VA.
SF10 WILLTAPE 100 BOYD KB14/406
POLYIMIDE FOAM TUBING POLYIMIDE FOAM TUBING
4.1.3.4
32B TUBING SEE SECTIONS 1, 2, AND 3.
BMS 8-5 TYPE I GRADE A & B ALL CLASSES BAC 5419 TYPE I
CCT-( )-0-00 (CONVOLUTED-HELICAL-TFE ) C11000-( )
ICORE, INC. COOPERATIVE IND.
CCT-( )-0-00 (CONVOLUTED-HELICAL-TFE ) ZCT-E-( )
ICORE, INC. ZEUS, INC.
CFT-( )-0-00 (CONVOLUTED-HELICAL-TFE ) C10000-( )
ICORE, INC. COOPERATIVE IND.
CFT-( )-0-00 (CONVOLUTED-HELICAL-TFE ) ZCT-S-( )
ICORE, INC. ZEUS, INC.
MAYON PLASTIC TUBING, R-206, FOOD TYGON TUBING B-44-3
MAYON PLASTICS U.S. STONEWARE CORP.
HOPKINS, MINNESOTA
MS48-( ) (CONVOLUTED-ANNULAR ) 120-S001-( )
RAYCHEM, INC. GLENAIR, INC.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.1.3.4 TUBING (CONTINUED) SEE SECTIONS 1, 2, AND 3.

POLYETHYLENE, TUBING FORMULA DYNH-3 TUBING FABRICATED FROM MATERIAL
CONFORMING TO L-P-390 AND MEETING
REQUIREMENTS OF MIL-P-3803,
MIL-P-26692 OR MIL-P-21922
THERMOFIT ® RT 876 TUBING VERSAFIT ® TUBING
RAYCHEM CORPORATION RAYCHEM CORPORATION
300 CONSTITUTION DRIVE 300 CONSTITUTION DRIVE
MENLO PARK, CA 94025 MENLO PARK, CA 94025
TYGON B-44-3 PER A-A-55859 TUBE A-A-55859 TUBE NONMETALLIC; POLYVINYL
NONMETALLIC; POLYVINYL CHLORIDE (PVC) CHLORIDE (PVC) FLEXIBLE (GENERAL USE)
FLEXIBLE (GENERAL USE) EXCEPT ONLY THE FOLLOWING ARE
ALLOWED:
TYGON B-44-4X
CLEARFLO
VINCON CLEAR C-219-A
MAYON R-206
TYGON B-44-3 VINCON C-219-A NOT FOR APPLICATIONS THAT REQUIRE
SAINT-GOBAIN SAINT-GOBAIN FOOD-GRADE TUBING.
LIMITED TO 0.0625 INCH MINIMUM TUBE
WALL THICKNESS.
TYGON B44-3 UNIFLEX 650
U.S. STONEWARE CORP. UNIVERSAL PLASTICS
SEATTLE, WA.
TYGON TUBING B-44-3 MAYON PLASTIC TUBING, R-206, FOOD
U.S. STONEWARE CORP. MAYON PLASTICS
HOPKINS, MINNESOTA
TYGON TUBING B-44-3, TYGON TUBING, FORMULATION B-44-4X
U.S. STONEWARE CORP. U.S STONEWARE CORP.
TYGON TUBING, FORMULATION B-44-4X TYGON TUBING, FORMULATION B-44-3
U.S. STONEWARE CORP. U.S. STONEWARE CORP.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.1.3.4 TUBING (CONTINUED) SEE SECTIONS 1, 2, AND 3.

UNIFLEX 650 TYGON B-44-3 LIMITED TO 0.0625 INCH MINIMUM TUBE
SAINT-GOBAIN SAINT-GOBAIN WALL THICKNESS.
UNIFLEX 650 VINCON C-219-A LIMITED TO 0.0625 INCH MINIMUM TUBE
UNIFLEX 650 TYGON TUBING, FORMULATION B-44-3
UNIVERSAL PLASTICS U.S. STONEWARE CORP.
SEATTLE, WASH.
VINCON C-219-A TYGON B-44-3 LIMITED TO 0.0625 INCH MINIMUM TUBE
4.1.3.5
33B FILLING AND POTTING COMPOUNDS SEE SECTIONS 1, 2, AND 3.

BMS 5-28 TYPE 13 BMS 5-28 TYPE 12 APPLICATIONS ARE RESTRICTED TO
AREAS OUTSIDE THE PRESSURE
VESSEL OF THE AIRPLANE.
BMS 5-28 TYPE 28 BMS 5-28 TYPE 9 FOR FLOOR PANELS ONLY
BMS 5-28 TYPE 9 BMS 5-28 TYPE 18 FOR USE AS A REPAIR COMPOUND IN
THE FINAL ASSEMBLY PRODUCTION
AREA.
BMS 5-28 TYPE 28 BMS 5-28 TYPE 18 FOR USE AS A REPAIR COMPOUND IN
THE FINAL ASSEMBLY PRODUCTION
AREA.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.1.3.5 FILLING AND POTTING COMPOUNDS SEE SECTIONS 1, 2, AND 3.

(CONTINUED)
HYSOL EA933 FILLER HYSOL EA934 NA
LOCTITE COMPOUND NO. 35 LOCTITE COMPOUND NO. 35 FURNISHED

BY DOUGLAS KANE GROUP LTD., UNITED
KINGDOM
4.1.3.6
34B PLASTIC FILM SEE SECTIONS 1, 2, AND 3.
100BG30TR TTR10BG3 FOR USE IN NON-PRESSURIZED AREAS
E.I. DUPONT DENMOURS E.I. DUPONT DENMOURS ONLY
BMS 8-98 TYPE III CLASS 2 GRADE B BMS 8-98 TYPE III CLASS 2 GRADE A LIMIT TO BAC 5524 METHODS A & B,
TEDLAR TEDLAR BAC 5319 METHODS 1 & 5,
BAC 5564 METHOD C,
BAC 5565 METHODS A, B, & C, AND
BAC 5572 METHODS A & B
TGY20BM3 TGY20BE3
E.I. DUPONT DENEMOURS E.I. DUPONT DENEMOURS
TWB20WB3 TWB20WB5
INTEGRAL COLOR BAC 746 INTEGRAL COLOR BAC 746
TEDLAR 100BG30TR BMS 8-98 TYPE I CLASS 1 GRADE A
E.I. DUPONT DENEMOURS POLYVINYL FILM.
WILMINGTON, DELAWARE
TEDLAR 100BS30WH BMS 8-98 TYPE III CLASS 1
E.I. DUPONT DENEMOURS GRADE A GLOSS S COLOR BAC7106
WILMINGTON, DELAWARE POLYVINYL FILM.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.1.3.6 PLASTIC FILM (CONTINUED) SEE SECTIONS 1, 2, AND 3.

TEDLAR 100BS30WH TEDLAR TWH10BS3
TEDLAR 200BM30GY TEDLAR TGY20BE3
35B 4.1.3.7 CATALYSTS SEE SECTIONS 1, 2, AND 3.
CURING AGENT T ANCAMINE T

SHELL CHEMICAL PACIFIC ANCHOR CHEMICAL
CURING AGENT T-1 ANCAMINE T-1
SHELL CHEMICAL PACIFIC ANCHOR CHEMICAL
36B 4.1.3.8 PRINTED CIRCUIT BOARD MATERIAL SEE SECTIONS 1, 2, AND 3.
NO SUBSTITUTIONS TO DATE
37B 4.1.3.9 EXTRUSIONS SEE SECTIONS 1, 2, AND 3.
BAC 1522-311 BAC 1522-589

BAC 1522-388-XXXX BAC 1522-613-XXX PANEL EDGES MUST BE TRIMMED PER
411T3250 TO SUPPORT SUBSTITUTION.
BAC 1522-587 BAC 1522-589
BAC 1522-567-XXXX BAC 1522-613-XXXX PANEL EDGES MUST BE TRIMMED PER
411T3250 TO SUPPORT SUBSTITUTION.
7B4.1.4 ADHESIVES SEE SECTIONS 1, 2, AND 3.

ADHESIVE ENGINEERING 274 HYSOL 7802 FR
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.1.4 ADHESIVES (CONTINUED) SEE SECTIONS 1, 2, AND 3.

AF-15 FM-67 BOND KAPTON TO COLD SIDE OF
3M CYTEC-FIBERITE NACELLE AND STRUT INSULATION
ST PAUL, MINNESOTA WINONA, MINNESOTA BLANKETS ONLY
PLUS PLUS
KAPTON FILM KAPTON FILM
AF-15 FM-67MB BOND KAPTON TO COLD SIDE OF
3M CYTEC-FIBERITE NACELLE AND STRUT INSULATION
ST PAUL, MINNESOTA WINONA, MINNESOTA BLANKETS ONLY
PLUS
KAPTON FILM
E.I. DUPONT DENEMOURS
WILMINGTON, DELAWARE
BAC5010 TYPE 82 BAC5010 TYPE 89
BMS 5-42 TYPE I CLASS 1 BMS 5-42 TYPE I CLASS 3 FOR ALUMINUM SUBSTRATES ONLY.
FOR USE IN NON-PRESSURIZED AREAS
ONLY.
BMS 5-42 TYPE I CLASS 2 BMS 5-42 TYPE I CLASS 3 FOR ALUMINUM SUBSTRATES ONLY.
ONLY.
BMS 5-51 TYPE 2 BMS 5-101 TYPE II LIMITED ONLY TO ADVANCED
(HYSOL-EA 9628 & 3M AF163-2 ONLY) COMPOSITE AND FIBERGLASS/EPOXY
STRUCTURAL PARTS. NOT ALLOWED
AS A SURFACE PLY TO PREVENT
SURFACE RESIN STARVATION.
BMS 5-51 TYPE 2 BMS 5-129 FOR BAC 5470 AND BAC 5570 USE ONLY.
NOT ALLOWED AS A SURFACE PLY TO
PREVENT SURFACE RESIN
STARVATION.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


BMS 5-70 TYPE I & II BMS 5-137 TYPE I AND METAL BOND ONLY
TYPE II GRADE 15 PER BAC 5514-5137
BMS 5-80 TYPE 2 BMS 5-101 TYPE II LIMITED ONLY TO ADVANCED
(HYSOL-EA 9628 & 3M AF163-2 ONLY) COMPOSITE AND FIBERGLASS/EPOXY
STRUCTURAL PARTS. NOT ALLOWED
AS A SURFACE PLY TO PREVENT
SURFACE RESIN STARVATION.
BMS 5-80 TYPE 2 BMS 5-129 FOR BAC 5470 AND BAC 5570 USE ONLY.
NOT ALLOWED AS A SURFACE PLY TO
PREVENT SURFACE RESIN
STARVATION.
BMS 5-90 TYPE III CLASS 1 (ANY GRADE) BMS 5-90 TYPE IV CLASS 1 (PL 460 ONLY) THIS SUBSTITUTION APPLICABLE TO
DETAILS AND ASSEMBLIES FABRICATED
PER BAC 5514 AND ITS DASH
NUMBERED SUB-SPECIFICATIONS.
THIS SUBSTITUTION SHALL NOT APPLY
IF THE SPECIFIED MATERIAL IS PL 685.
ONLY.
BMS 5-101 (EA9628 ONLY) BMS 5-101 AF 163-2
TYPE 2 GRADE 10 TYPE 2 GRADE 10
BMS 5-104 TYPE I WITH BMS 5-137 TYPE I WITH
CLASS 1 OR CLASS 2 CLASS 1 OR CLASS 2
BMS 5-105 TYPE I PER BAC 5010 TYPE 82 BMS 5-105 TYPE II PER BAC5010 TYPE 89.
BMS 5-127 TYPE II CLASS 2 PROCESSED IN BMS 5-127 TYPE III CLASS 2 PROCESSED IN FOR USE IN NON-PRESSURIZED AREAS
ACCORDANCE WITH BAC 5317-5 ACCORDANCE WITH BAC 5317-5 ONLY.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


BMS 5-129 TYPE 2 BMS 5-129 TYPE 4 FOR STRUCTURAL BONDING PURPOSES
ONLY. DO NOT USE AS A SURFACER.
USE SAME GRADE FOR SUBSTITUTE AS
FOR SPECIFIED MATERIAL.
BMS 5-129 TYPE 2 CLASS IA (ANY GRADE) BMS 5-129 TYPE 2 CLASS IIB (ANY GRADE) FOR SURFACING APPLICATIONS ONLY
BMS 5-129 TYPE 2 CLASS IIA (ANY GRADE) BMS 5-129 TYPE 2 CLASS IID
(SAME GRADE AS SPECIFIED MATERIAL)
BMS 5-129 TYPE 2 CLASS IIB (ANY GRADE) BMS 5-129 TYPE 2 CLASS IID
BMS 5-129 TYPE 2 CLASS IIC (ANY GRADE) BMS 5-129 TYPE 2 CLASS IID
BMS 5-129 TYPE 2 CLASS IA (ANY GRADE) BMS 5-129 TYPE 2 CLASS IIE
BMS 5-129 TYPE 2 CLASS IIA (ANY GRADE) BMS 5-129 TYPE 2 CLASS IIE
BMS 5-129 TYPE 2 CLASS IIB (ANY GRADE) BMS 5-129 TYPE 2 CLASS IIE
BMS 5-129 TYPE 2 CLASS IIC (ANY GRADE) BMS 5-129 TYPE 2 CLASS IIE
BMS 5-129 TYPE 2 CLASS IID (ANY GRADE) BMS 5-129 TYPE 2 CLASS IIE
BMS 5-129 TYPE 2 BMS 8-341 TYPE III FOR SURFACING APPLICATIONS ONLY.
BMS 5-154 TYPE II CLASS 1 GRADE 03 BMS 5-154 TYPE II CLASS 1 GRADE 03A
BMS 5-154 TYPE II CLASS 1 GRADE 08 BMS 5-154 TYPE II CLASS 1 GRADE 05
(ONE PLY) (ONE PLY) PLUS BMS 5-154 TYPE II
CLASS 1 GRADE 03 (ONE PLY)
BMS 5-154 TYPE II CLASS 1 GRADE 03 BMS 8-341 TYPE III GRADE 1 FORM 1
(CYTEC METLBOND 1515-3M OR 1515-3M HT STYLE 5
PROCESSED PER BAC 5335) (PROCESSED PER BAC 5335)
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


BMS 5-154 TYPE II CLASS 1 GRADE 05 BMS 8-341 TYPE IV GRADE 1 FORM 1
(CYTEC METLBOND 1515-3M OR 1515-3M HT STYLE 5
PROCESSED PER BAC 5335) (PROCESSED PER BAC 5335)
BMS 8-245 TYPE II CLASS 1 GRADE 05 BMS 5-154 TYPE II CLASS 1 GRADE 03 BALANCED CONTROL SURFACES MUST
(ONE PLY) (TWO PLIES) BE COORDINATED WITH WEIGHTS
TECHNOLOGY.
BMS 8-245 TYPE II CLASS 1 GRADE 05 BMS 5-154 TYPE II CLASS 1 GRADE 03A BALANCED CONTROL SURFACES MUST
TECHNOLOGY
BMS 8-245 TYPE II CLASS 1 GRADE 05 BMS 5-154 TYPE II CLASS 1 GRADE 03 BALANCED CONTROL SURFACES MUST
TECHNOLOGY
BMS 8-245 TYPE II CLASS 1 GRADE 08 BMS -5-154 TYPE II CLASS 1 GRADE 05
(ONE PLY) (ONE PLY) PLUS BMS 5-154 TYPE II
CLASS 1 GRADE 03 (ONE PLY)
DOW CORNING 1200 PRIMER DOW CORNING 1200 PRIMER RED
DOW CORNING 1203 PRIMER DOW CORNING 1204 PRIMER
DOW CORNING 30-079 SEALANT DOW CORNING 3145 CLEAR
DOW CORNING 30-079 SEALANT DOW CORNING SILASTIC 140
DOW CORNING 30-079 SEALANT GENERAL ELECTRIC RTV 108
DOW CORNING 30-079 SEALANT GENERAL ELECTRIC RTV 158
DOW CORNING 30-121 SEALANT DOW CORNING 732 WITH
DOW CORNING 1200 PRIMER
DOW CORNING 738
DOW CORNING 3145 RTV CLEAR OR GRAY
GENERAL ELECTRIC RTV 102
DOW CORNING 3116 DOW CORNING 3112 WHITE
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


DOW CORNING 3116 DOW CORNING 3120 RED
DOW CORNING 3144 SEALANT DOW CORNING 3145 RTV CLEAR
DOW CORNING 3145 RTV CLEAR DOW CORNING 3145 RTV GRAY
DOW CORNING A4094 PRIMER DOW CORNING 1200 PRIMER CLEAR
DOW CORNING 92-009 COATING DOW CORNING 3145 RTV CLEAR
DOW CORNING 92-024 ADHESIVE SEALANT DOW CORNING 3145 RTV GRAY
DOW CORNING 93-007 ADHESIVE SEALANT DOW CORNING 93-006
DOW CORNING 94-034 DOW CORNING 730
DOW CORNING DC 1200 PRIMER PER BAC DOW CORNING PR-1200 RTV CLEAR
5010 TYPE 60 PRIMER PER BAC 5010 TYPE 60
DOW CORNING DC 1200 PRIMER PER BAC DOW CORNING PR-1200 RTV RED PRIMER
5010 TYPE 60 PER BAC 5010 TYPE 60
DOW CORNING DC 1200 RTV PRIMER PER DOW CORNING PR-1200 RTV CLEAR
BAC 5010 TYPE 60 PRIMER PER BAC 5010 TYPE 60
DOW CORNING DC 1200 RTV PRIMER PER DOW CORNING PR-1200 RTV RED PRIMER
BAC 5010 TYPE 60 PER BAC 5010 TYPE 60
DOW CORNING DC 1200 RTV PRIMER PER DOW CORNING PR-1200 RTV CLEAR
BAC 5010 TYPE 62 PRIMER PER BAC 5010 TYPE 62
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


DOW CORNING DC 1200 PRIMER PER BAC DOW CORNING PR-1200 RED SILICONE
5346 BOND PRIMER PER BAC 5346
DOW CORNING DC 1204 PRIMER PER BAC DOW CORNING PR-1204 RTV PRIMER PER
5010 TYPE 68 BAC 5010 TYPE 68
5010 TYPE 79 BAC 5010 TYPE 79
DOW CORNING DC 1204 RTV PRIMER PER DOW CORNING PR-1204 RTV PRIMER PER
5010 TYPE 80 BAC 5010 TYPE 80
5010 TYPE 79 BAC 5010 TYPE 79
FURANE EPIBOND 1544 A/B FURANE EPIBOND 1544 A/D
GENERAL ELECTRIC RTV 154 (GRAY) GENERAL ELECTRIC RTV 157 (GRAY)
GENERAL ELECTRIC RTV 156 (RED) GENERAL ELECTRIC RTV 159 (RED)
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


GENERAL ELECTRIC RTV 174 DOW CORNING 3-7063
DOW CORNING 3145 RTV
DOW CORNING 738 RTV
DOW CORNING 3-7063
GENERAL ELECTRIC RTV 177 GENERAL ELECTRIC RTV 88
4.1.5
8B FABRICS SEE SECTIONS 1, 2, AND 3.
A-330 NEOPRENE COATED NYLON, “FAIRPRENE 5708”

GOODYEAR TIRE CO. RUBBER CO. E.I. DU PONT DENEMOURS AND CO.
"AVTRIM" GRAY NON-GLOSSY "DURATRIM",STYLE 148-0037
B.F. GOODRICH CO. COLOR 981 FINISH NO. 100
DURACOAT CORP.
BA-2000 POLYESTER FABRIC D-2000 POLYESTER (DACRON) FABRIC FOR ELASTOMERIC SEALS ONLY
W BALL & SON LTD MOHAWK MILLS
DERBYSHIRE, ENGLAND AMSTERDAM, NEW YORK
BA-2000 POLYESTER FABRIC P-2000 POLYESTER FABRIC FOR ELASTOMERIC SEALS ONLY
W BALL & SON LTD MOHAWK MILLS
DERBYSHIRE, ENGLAND AMSTERDAM, NEW YORK
BMS 8-47 TYPE V BMS 8-47 TYPE III
FABRIC, HIGH MASS, FLEXIBLE, FABRIC, HIGH MASS, FLEXIBLE,
COATED BOTH SIDES COATED ONE SIDE
CAROLON 1032 F1765A008 FOR ELASTOMERIC SEALS ONLY
BAINBRIDGE/AQUABATTEN
CANTON, MASSACHUSETTS
CAROLON 1032 S/21413 FOR ELASTOMERIC SEALS ONLY
BUFFALO INDUSTRIAL FABRIC
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.1.5 FABRICS (CONTINUED) SEE SECTIONS 1, 2, AND 3.

CAROLON 1032 PRODUCT DESIGNATION 11.5 OZ –480, FOR ELASTOMERIC SEALS ONLY
FT FINISH
DIMENSION POLYANT SAILCLOTH, INC.
PUTNAM, CONNECTICUT
CAROLON 1032 9141 FOR ELASTOMERIC SEALS ONLY
WARWICK MILLS
NEW IPSWICH, NEW HAMPSHIRE
CAROLON 1234 POLYESTER F1765A008 FOR ELASTOMERIC SEALS ONLY
(DACRON) SAILCLOTH BAINBRIDGE/AQUABATTEN
CAROLON 1234 POLYESTER S/21413 FOR ELASTOMERIC SEALS ONLY
(DACRON) SAILCLOTH BUFFALO INDUSTRIAL FABRIC
CAROLON 1234 POLYESTER PRODUCT DESIGNATION 11.5 OZ –480, FOR ELASTOMERIC SEALS ONLY
(DACRON) SAILCLOTH FT FINISH
PUTNAM, CONNECTICUT
CAROLON 1234 POLYESTER 9141 FOR ELASTOMERIC SEALS ONLY
(DACRON) SAILCLOTH WARWICK MILLS
CAROLON 5.5 OZ POLYESTER F1311B008 FOR ELASTOMERIC SEALS ONLY
CAROLON 5.5 OZ POLYESTER PRODUCT DESIGNATION 5.0 OZ –225B, FOR ELASTOMERIC SEALS ONLY
PUTNAM, CONNECTICUT.
CAROLON 5.5 OZ POLYESTER PRODUCT DESIGNATION 6.0 OZ –250B, FOR ELASTOMERIC SEALS ONLY
PUTNAM, CONNECTICUT
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


CAROLON 5.5 OZ POLYESTER 9149 FOR ELASTOMERIC SEALS ONLY
CAROLON S/1209 POLYESTER F1765A008 FOR ELASTOMERIC SEALS ONLY
CAROLON S/1209 POLYESTER S/21413 FOR ELASTOMERIC SEALS ONLY
(DACRON) SAILCLOTH BUFFALO INDUSTRIAL FABRIC
CAROLON S/1209 POLYESTER PRODUCT DESIGNATION 11.5 OZ –480, FOR ELASTOMERIC SEALS ONLY
PUTNAM, CONNECTICUT
CAROLON S/1209 POLYESTER 9141 FOR ELASTOMERIC SEALS ONLY
D-117 POLYESTER (DACRON) FABRIC 8900I BALTEX FABRIC FOR ELASTOMERIC SEALS ONLY
MOHAWK MILLS W BALL & SON LTD
AMSTERDAM, NEW YORK DERBYSHIRE, ENGLAND
D-118 POLYESTER (DACRON) FABRIC, P-118 POLYESTER (DACRON) FABRIC FOR ELASTOMERIC SEALS OUTSIDE
MOHAWK MILLS, AMSTERDAM, NEW YORK MOHAWK MILLS, AMSTERDAM, NEW YORK PRESSURE VESSEL ONLY
D-1000 POLYESTER (DACRON) FABRIC P-1000 POLYESTER FABRIC FOR ELASTOMERIC SEALS ONLY. FOR
MOHAWK MILLS MOHAWK MILLS USE IN NON-PRESSURIZED AREAS
AMSTERDAM, NEW YORK AMSTERDAM, NEW YORK ONLY.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


D-2000 POLYESTER (DACRON) FABRIC BA-2000 POLYESTER FABRIC FOR ELASTOMERIC SEALS ONLY
D-2000 POLYESTER (DACRON) FABRIC P-2000 POLYESTER FABRIC FOR ELASTOMERIC SEALS ONLY
MOHAWK MILLS MOHAWK MILLS
AMSTERDAM, NEW YORK AMSTERDAM, NEW YORK
D-400 POLYESTER (DACRON) FABRIC P-400 POLYESTER FABRIC FOR ELASTOMERIC SEALS ONLY
"DURATRIM", STYLE 148-0037, "AVTRIM", GRAY, NON-GLOSSY,
COLOR 981, FINISH NO. 100, B.F. GOODRICH CO.
DURACOAT CORP.
FABRIC, GLASS FIBER, FABRIC, GLASS FIBER, FOR ELASTOMERIC SEALS ONLY
WEAVE STYLE 128 WEAVE STYLE 7628
FABRIC, GLASS FIBER, FABRIC, GLASS FIBER, FOR ELASTOMERIC SEALS ONLY
WEAVE STYLE 1528 WEAVE STYLE 7628
"FAIRPRENE 5708", A-330 NEOPRENE COATED NYLON,
E.I. DU PONT DENEMOURS & CO. GOODYEAR TIRE & RUBBER CO.
WILMINGTON, DELAWARE AKRON, OHIO
FS844 BMS 8-343 TYPE 1
FS845 BMS 8-343 TYPE 2
FS844 BMS 8-343 TYPE III
FS845 BMS 8-343 TYPE IV
BMS 8-343 TYPE I BMS 8-343 TYPE III
BMS 8-343 TYPE II BMS 8-343 TYPE IV
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


GRAPHITE/EPOXY PREPREG FABRIC GRAPHITE/EPOXY PREPREG FABRIC TYPE IV CLASS 2 STYLE 3K-70PW
PER BMS 8-212 TYPE III CLASS 2 PER BMS 8-212 TYPE IV CLASS 2 FABRIC IS OPTIONAL TO TYPE III
STYLE 3K-135-8H STYLE 3K-70PW CLASS 2 STYLE 3K-135-8H FABRIC FOR
AIT COMPONENTS ONLY PROVIDED
THAT:
1. TWO (2) PLIES OF TYPE IV CLASS 2
STYLE 3K-70PW FABRIC ARE USED
IN LIEU OF ONE (1) PLY OF TYPE III
CLASS 2 STYLE 3K-135-8H FABRIC.
2. OUTLINE OF THE TWO (2) PLIES
MUST BE WITHIN PLUS OR MINUS .03
OF EACH OTHER.
H225/200/2 AERSHADE 2000
DURACOTE CORPORATION SCHNELLER, INC
RAVENNA, OH KENT, OH
MIL-C-27347 WITH EXCEPTIONS IN SRGA-0213
BAC 5511 MINNESOTA MINING & MANFG. CO.
ST. PAUL, MINNESOTA
NYLON SERGING THREAD, A554 NYLON SERGING THREAD, NO. 7131
SOFT FINISH SUNSET LINE & TWINE CO.
A.H. RICE CO. PETALUMA, CALIFORNIA
PITTSFIELD, MASS.
P-2000 POLYESTER FABRIC BA-2000 POLYESTER FABRIC FOR ELASTOMERIC SEALS ONLY
AMSTERDAM, NEW YORK DERBYSHIRE ENGLAND
P-2000 POLYESTER FABRIC D-2000 POLYESTER (DACRON) FABRIC FOR ELASTOMERIC SEALS ONLY
P-400 POLYESTER FABRIC 2980I BALTEX FABRIC FOR ELASTOMERIC SEALS ONLY
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


STERN AND STERN HT-1 STYLE 222033 FOR ELASTOMERIC SEALS ONLY
(NOMEX FABRIC) INDUSTRIAL FABRICS CORPORATION
STERN AND STERN TEXTILES, INC 7160 NORTHLAND CIRCLE
188 THACHER STREET MINNEAPOLIS, MN 55428
HORNELL, N.Y. 14843
STERN AND STERN HT-1 T9-570 FOR ELASTOMERIC SEALS ONLY
(NOMEX FABRIC) WARWICK MILLS
STERN AND STERN TEXTILES, INC NEW IPSWICH, NEW HAMPSHIRE
188 THACHER STREET
HORNELL, N.Y. 14843
STERN AND STERN 15199 D698 FOR ELASTOMERIC SEALS ONLY
(POLYESTER FABRIC) TRAVIS TEXTILES, INC
STERN AND STERN TEXTILES, INC NEW YORK, NEW YORK
188 THACHER STREET
HORNELL, N.Y. 14843
STERN AND STERN 15199 S/4013 FOR ELASTOMERIC SEALS ONLY
(POLYESTER FABRIC) WARWICK MILLS
STERN AND STERN TEXTILES, INC NEW IPSWICH, NEW HAMPSHIRE
188 THACHER STREET
HORNELL, N.Y. 14843
100 PERCENT NYLON SURE TUFT TWINE GOLD MEDAL NYLON HAND TUFTING
NUMBER 25203 NUMBER 49-40-0010
VAN WATERS AND ROGERS BLUE MOUNTAIN INDUSTRIES
100 PERCENT NYLON SURE TUFT TWINE GOLD MEDAL NYLON HAND TUFTING
NUMBER 25203 NUMBER 49-40-0050
VAN WATERS AND ROGERS BLUE MOUNTAIN INDUSTRIES
4.1.5.1
38B THREAD SEE SECTIONS 1, 2, AND 3.
AMERICAN THREAD COMPANY COATS-AMERICAN THREAD COMPANY

INTRINSIC COTTON 4 CORD TKT #24 ADMIRAL PLUS 4 CORD COTTON TEX 80
SOFT FINISH, COLOR NATURAL SOFT FINISH, COLOR C8167 NATURAL
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.1.5.1 THREAD (CONTINUED) SEE SECTIONS 1, 2, AND 3.

E-18 GLASS FIBER THREAD GFBCE18RLUB GLASS FIBER THREAD
FIL-TEC PART #11002
GFE-18RLUB GLASS FIBER THREAD GFBCE18RLUB GLASS FIBER THREAD
FIL-TEC PART #11002
GTH-18 GLASS FIBER THREAD GFBCE18RLUB GLASS FIBER THREAD
FIL-TEC PART #11002
SYNTHETIC THREAD COMPANY FEDERAL SPECIFICATION A-A-50195
NOMEX THREAD SE-12 NOMEX THREAD
SIZE: 69 FINISH: SOFT SIZE: 60 TEX
COLOR: WHITE FINISH: SOFT OR BONDED
COLOR: WHITE
SIZE: 69 FINISH: SOFT SIZE: 60 TEX
COLOR: NATURAL FINISH: SOFT OR BONDED
COLOR: NATURAL
SIZE: 69 FINISH: BONDED SIZE: 60 TEX FINISH: BONDED
COLOR: NATURAL COLOR: NATURAL
SIZE: 69 FINISH: BONDED SIZE: 60 TEX FINISH: BONDED
NOMEX THREAD THREAD, ARAMID
22 GAUGE TYPE: 60 TEX
COLOR: NATURAL FINISH: SOFT OR BONDED
COLOR: NATURAL
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.1.5.1 THREAD (CONTINUED) SEE SECTIONS 1, 2, AND 3.

NAT. WHITE NOMEX (19) THREAD FEDERAL SPECIFICATION A-A-50195
THREAD, ARAMID
TYPE: 60 TEX
FINISH: SOFT OR BONDED
COLOR: NATURAL
V-T-295E TYPE I CLASS I V-T-295E TYPE II CLASS A
FINISH: SOFT FINISH: BONDED
V-T-29E TYPE I CLASS A V-T-295E TYPE II CLASS A
FINISH: SOFT FINISH: BONDED
4.1.6
9B TAPE SEE SECTIONS 1, 2, AND 3.
ASF 121 BLUE TAPE BRADY B637 BLUE TEDLAR TAPE

BACT11( )F TYPE III FIBERGLASS TAPES BACT11( )F TYPE III TUBE FIBERGLASS USE FOR TUBE ASSEMBLIES ONLY.
CLEAR COATED PER BAC 5710 TYPE 41 TAPES APPLY ONE BRUSH COAT PER
BAC 5710 TYPE 41 LONGITUDINALLY
ALONG THE ENTIRE SEAM 1/8-INCH WIDE
MINIMUM AND EXTENDING A MINIMUM OF
0.25 INCHES BEYOND EDGE.
BMS 5-133 TYPE II CLASS 2 (BLACK) BMS 5-133 TYPE II CLASS 1 (WHITE)
BMS 5-133 TYPE IV CLASS 1 ORCON OT-40
ORCON CORP.
UNION CITY, CALIFORNIA
BMS 8-285 TYPE III CLASS 1 BMS 8-285 TYPE IV CLASS 1
BMS 8-285 TYPE III CLASS 2 BMS 8-285 TYPE IV CLASS 2
BMS 8-285 TYPE IV CLASS 1 BMS 8-285 TYPE IV CLASS 2, BOND PER
BAC 5010 TYPE 104
BMS 8-285 TYPE IV CLASS 1 BMS 8-285 TYPE IV CLASS 2, BOND PER
BAC 5010 TY 72
BMS 8-285 TYPE IV CLASS 1 BMS 8-285 TYPE IV CLASS 2, BOND PER RECOMMENDED FOR HOOK AND LOOP
BAC 5010 TY 89 BONDED TO STRUCTURE.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.1.6 TAPE (CONTINUED) SEE SECTIONS 1, 2, AND 3.

C-706 P-55
ARNO ADHESIVE TAPES, PERMACEL
MICHIGAN CITY, INDIANA NEW BRUNSWICK, NJ
C-706 BMS 5-133 TYPE II
ARNO ADHESIVE TAPES,
MICHIGAN CITY, INDIANA
CHR G565 MYSTIC 7001
CONNECTICUT HARD RUBBER CO. MYSTIC TAPE DIV
HARTFORD, CONN. BORDEN CHEMICAL CORP
NORTHFIELD, IL
CI 400 SST-82
DECO COATING CORP. SILVA SEAM CO.
CI 600 SST-82
DECO COATING CORP. SILVA SEAM CO.
DECO 206 WHITE C1 400 PROPLUS PP-90 SEAMING TAPE
DECO 206 WHITE C1 400 SILVA SEAM SST-82
DECO 206 WHITE C1 600 SILVA SEAM SST-82
ED 8112 BMS 5-133 TYPE II CLASS 1
PERMACEL
NEW BRUNSWICK, N.J
ED 8112 P-55
PERMACEL PERMACEL
NEW BRUNSWICK, N.J. NEW BRUNSWICK, N.J.
ED 8117 P-55
PERMACEL PERMACEL
NEW BRUNSWICK, N.J. NEW BRUNSWICK, N.J.
ED 8117 P-56
PERMACEL PERMACEL
NEW BRUNSWICK, N.J. NEW BRUNSWICK, N.J
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


FIBERGLASS TAPE FIBERGLASS TAPE SUBSTITUTE FOR LEADING EDGE AIR
BAUER & BLACK NO. 263 KENDALL NO. 290 DUCT SEALING ONLY.
KENDALL COMPANY KENDALL CO.
HAQ 12-1-XXX BMS 8-285 TYPE 2 HOOK
HAQ 12-2-XXX BMS 8-285 TYPE 2 LOOP
"HI-AIR" TAPE FASTENER (DUPONT NOMEX) FIRE RETARDED NYLON TAPE FASTENER,
ARAMID V-200-X-XXX FR
VELCRO USA INC VELCRO USA INC
MANCHESTER, NEW HAMPSHIRE MANCHESTER, NEW HAMPSHIRE
IDEAL 271 VENTURE TAPE #3959
JEHIER KB-14 TAPE ILLBRUCK WILLTAPE 100
KENDAL 108 BMS 5-133 TYPE II
MIL-T-6841 E33
DODGE CORK CO
LANCASTER, PA
MYSTIC 7001 CHR G565
MYSTIC TAPE DIV CONNECTICUT HARD RUBBER CO.
BORDEN CHEMICAL CORP NEWHAVEN, CT
NORTHFIELD, IL
MYSTIC NO. 7020 G551
MYSTIC CORP. CONNECTICUT HARD RUBBER
NORTHFIELD, IL NEWHAVEN, CT
MYSTIC NO. 7300 8401
MYSTIC CORP. 3M (MINNESOTA MINING & MFG. CO)
NORTHFIELD, IL ST. PAUL, MINNESOTA
MYSTIC NO. 7355 8412 POLYSTER FILM TYPE ONLY TO BE USED OUTSIDE AIRCRAFT
MYSTIC CORP. 3M (MINNESOTA MINING & MFG. CO) PRESSURE VESSEL.
NORTHFIELD, IL ST. PAUL, MINNESOTA
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


MYSTIC NO. 7355 5421 ONLY TO BE USED OUTSIDE AIRCRAFT
MYSTIC TAPE DIV., 3M (MINNESOTA MINING & MFG. CO) PRESSURE VESSEL.
BORDEN CHEMICAL CORP., ST. PAUL, MINNESOTA
NORTHFIELD, ILL.
MYSTIC 7510 NITTO P-424
MYSTIC PAINT DIV., NITTO DENKO AMERICA, INC.
BORDEN CHEMICAL CO.
NORTHFIELD, ILL.
MYSTIC 7510 P-424
MYSTIC PAINT DIV., PERMACEL
BORDEN CHEMICAL CO. NEW BRUNSWICK, N.J.
NORTHFIELD, ILL.
NITTO P-11 P-11
NITTO DENKO AMERICA, INC. PERMACEL
NEW BRUNSWICK, N.J.
NITTO P-12 P-12
NEW BRUNSWICK, N.J.
NITTO P-29 (SILVER, CLEAR, OR BLACK) P-29 (SILVER, CLEAR, OR BLACK) SUBSTITUTE SAME COLOR AS
NITTO DENKO AMERICA, INC. PERMACEL SPECIFIED
NEW BRUNSWICK, N.J.
NITTO P-34 P-34 SUBSTITUTE SAME COLOR AS
NITTO DENKO AMERICA, INC. PERMACEL SPECIFIED
NEW BRUNSWICK, N.J.
NITTO P-55-B P-55-B
NEW BRUNSWICK, N.J.
NITTO P-70 P-70
NEW BRUNSWICK, N.J.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


NITTO P-212 P-212
NEW BRUNSWICK, N.J.
NITTO P-212 HD P-212 HD
NEW BRUNSWICK, N.J.
NITTO P-255 P-255
NEW BRUNSWICK, N.J.
NITTO P-280 P-280
NEW BRUNSWICK, N.J.
NITTO P-306 P-306
NEW BRUNSWICK, N.J.
NITTO P-412 P-412
NEW BRUNSWICK, N.J.
NITTO P-421 P-421
NEW BRUNSWICK, N.J.
NITTO P-422 P-422
NEW BRUNSWICK, N.J.
NITTO P-424 P-424
NEW BRUNSWICK, N.J.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


NITTO P-440 P-440
NEW BRUNSWICK, N.J.
NITTO P-621 P-621
NEW BRUNSWICK, N.J.
NYLON TAPE FASTENER V-200-X-XXX FR
VELCRO USA INC FIRE RETARDED NYLON TAPE FASTENER,
MANCHESTER, NEW HAMPSHIRE VELCRO USA INC
MANCHESTER, NEW HAMPSHIRE
NYLON TAPE FASTENER "HI-AIR" TAPE FASTENER
VELCRO USA INC (DU PONT NOMEX)
MANCHESTER, NEW HAMPSHIRE ARAMID, VELCRO CORP.
ORCON OT-CX4 BMS 5-133 TYPE IV
ORCON CORP
ORCON 0T-5 ORCON 0T-6
ORCON CORP. ORCON CORP.
UNION CITY, CALIFORNIA UNION CITY, CALIFORNIA
ORCON 0T-6 BMS 5-149 CLASS 1
ORCON CORP.
ORCON 0T-6 ORCON 0T-5
UNION CITY, CALIFORNIA UNION CITY, CALIFORNIA.
ORCON 0T-6C BMS 5-149 CLASS 1
ORCON CORP.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


ORCON 0T-7 BMS 5-149 CLASS 3
ORCON CORP.
ORCON 0T-7C BMS 5-149 CLASS 3
ORCON CORP.
ORCON 0T-30 BMS 5-133 TYPE IV CLASS 1
ORCON CORP.
ORCON OT-30 ORCON OT-40
ORCON CORP ORCON CORP
P-04 MACTAC TAPE #MT2-9560
PERMACEL MORGAN ADHESIVE CO.
NEW BRUNSWICK, NJ STOW, OHIO
P-11 NITTO P-11
PERMACEL NITTO DENKO AMERICA, INC.
NEW BRUNSWICK, N.J.
P-12 NITTO P-12
NEW BRUNSWICK, N.J.
P-20A TAPE NO. 400
PERMACEL 3M (MINNESOTA MINING & MFG. CO)
NEW BRUNSWICK, N.J. ST. PAUL, MINNESOTA
P-29 (SILVER, CLEAR, OR BLACK) NITTO P-29 (SILVER, CLEAR, OR BLACK) SUBSTITUTE SAME COLOR AS
PERMACEL NITTO DENKO AMERICA, INC. SPECIFIED
NEW BRUNSWICK, N.J.
P-29 (SILVER, CLEAR, OR BLACK) NITTO P-306 CAUTION: FOR RIBBON HEATER
PERMACEL NITTO DENKO AMERICA, INC. (HEATER TAPE) INSTALLATION, USE
NEW BRUNSWICK, N.J. ONLY 3M TAPE NO. 474 OR NITTO P-29
(SILVER)
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


P-29 (SILVER, CLEAR, OR BLACK) P-306 CAUTION: FOR RIBBON HEATER
PERMACEL PERMACEL (HEATER TAPE) INSTALLATION, USE
NEW BRUNSWICK, N.J. NEW BRUNSWICK, N.J. ONLY TAPE NO. 474 OR P-29 (SILVER)
P-29 (SILVER, CLEAR, OR BLACK) TAPE NO. 474 CAUTION: FOR RIBBON HEATER
PERMACEL 3M (MINNESOTA MINING & MFG. CO) (HEATER TAPE) INSTALLATION, USE
NEW BRUNSWICK, N.J ST. PAUL, MINNESOTA ONLY TAPE NO. 474 OR P-29 (SILVER)
P-32 NITTO P-34
NEW BRUNSWICK, N.J.
P-32 P-34
PERMACEL PERMACEL
NEW BRUNSWICK, N.J NEW BRUNSWICK, N.J
P-32 TAPE NO. 40
PERMACEL AMERICAN BILTRITE
NEW BRUNSWICK, NJ PHILADELPHIA, PA.
P-34 NITTO P-34 SUBSTITUTE SAME COLOR AS
PERMACEL NITTO DENKO AMERICA, INC SPECIFIED
NEW BRUNSWICK, N.J.
P-50L 9204
P-55 BMS 5-133 TYPE II
PERMACEL
NEW BRUNSWICK, N.J
P-55 C-706
PERMACEL ARNO ADHESIVE TAPES
NEW BRUNSWICK, NJ MICHIGAN CITY,
INDIANA
P-55 ED 8112
PERMACEL PERMACEL
NEW BRUNSWICK, NJ NEW BRUNSWICK, NJ
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


P-55 P-56
PERMACEL PERMACEL
P-55-B NITTO P-55-B
NEW BRUNSWICK, N.J.
P-56 P-55
PERMACEL PERMACEL
P-56 BMS 5-133 TYPE IV
PERMACEL
NEW BRUNSWICK, N.J
P-70 NITTO P-70
NEW BRUNSWICK, N.J.
P-212 NITTO P-212
NEW BRUNSWICK, N.J.
P-212 HD NITTO P-212 HD
NEW BRUNSWICK, N.J.
P-255 NITTO P-255
NEW BRUNSWICK, N.J.
P-280 NITTO P-280
NEW BRUNSWICK, N.J.
P-295, TAPE NO. 88
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


P-295 TAPE NO. 8016
PERMACEL HAMPTON-AMERICAN BILTRITE
NEW BRUNSWICK, N.J. NEW ROCHELLE, N.Y.
P-306 P-29 (SILVER, CLEAR, OR BLACK)
PERMACEL PERMACEL
NEW BRUNSWICK, N.J NEW BRUNSWICK, N.J.
P-306 NITTO P-306
NEW BRUNSWICK, N.J.
P-306L BMS 8-346 TYPE II CLASS 2
PERMACEL
NEW BRUNSWICK, NJ
P-307 AV-20
PERMACEL NASHUA CORP.
NEW BRUNSWICK, N.J CHICAGO, ILL.
P-412 NITTO P-412
NEW BRUNSWICK, N.J.
P-421 MYSTIC 7505
PERMACEL MYSTIC TAPE DIV.
NEW BRUNSWICK, NJ BORDEN CHEMICAL CO.
NORTHFIELD, ILL.
P-421 NITTO P-421
NEW BRUNSWICK, N.J.
P-421 TEMP-R-TAPE TV
PERMACEL CONNECTICUT HARD RUBBER
NEW BRUNSWICK, NJ NEW HAVEN, CT
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


P-422 NITTO P-422
NEW BRUNSWICK, N.J.
P-424 MYSTIC 7510
PERMACEL MYSTIC TAPE DIV.
NEW BRUNSWICK, NJ BORDEN CHEMICAL CO.
WYNNETKA, ILL.
P-424 NITTO P-424
NEW BRUNSWICK, N.J.
P-440 NITTO P-440
NEW BRUNSWICK, N.J.
P-621 CHR G565
PERMACEL CONNECTICUT HARD RUBBER CO.
NEW BRUNSWICK, NJ NEW HAVEN, CT
P-621 NITTO P-621
NEW BRUNSWICK, N.J.
P-2650 920-10R12
PERMACEL ARLON
NEW BRUNSWICK, N.J BEAR, DELAWARE
PATCO 809 BMS 8-346 TYPE I CLASS 1 OR
TYPE II CLASS 1
PATCO 809U BMS 8-346 TYPE I CLASS 1 OR
TYPE II CLASS 1
POLYKEN #296 HOT SEAM TAPE PROPLUS PP-90 SEAMING TAPE
PRESSTITE 579.19 SEALING TAPE PVC FLEXIBLE FOAM "ENSOLITE" TYPE AH
U.S. RUBBER
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


PROTEX 223-5 (VIOLET) BAC5034-4 MATERIALS APPROVED FOR USE
MASK OFF COMPANY ON DETAIL PARTS FOR TANKLINE
PROCESSING, PAINTING,
TRANSPORTATION, AND SHOP HANDLING.
MULTIPLE MASKANTS MAY BE USED
DURING THESE PROCESSES.
PROTEX 1321D-5 BAC5034-4 MATERIALS APPROVED FOR
MASK OFF COMPANY USE ON DETAIL PARTS THAT WILL BE
OR ELECTRICALLY BONDED, FOR PROTECTION
PROTEX 223-5 (VIOLET) DURING MULTIPLE PROCESSING STEPS
MASK OFF COMPANY THAT INCLUDE TANK PROCESSING
PROTEX 1321D-5 BAC5034-4 MATERIALS APPROVED FOR USE
MASK OFF COMPANY ON DETAIL PARTS FOR TANKLINE
PROCESSING, PAINTING,
TRANSPORTATION, AND SHOP HANDLING.
MULTIPLE MASKANTS MAY BE USED
DURING THESE PROCESSES.
RD0T7C150 RD0T7 150
RD0T7 150 RD0T7C150
RUBATEX CORP.
BEDFORD, VA
R310V WITH MP300 ADHESIVE R310V WITH X601D
RUBATEX CORP. RUBATEX CORP.
BEDFORD, VA BEDFORD, VA
RUBATEX CORP.
BEDFORD, VA.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


RUBATEX CORP.
BEDFORD, VA
R311V WITH X601D ADHESIVE BMS 8-283 TYPE I
RUBATEX CORP.
BEDFORD, VA.
RUBATEX CORP.
BEDFORD, VA
RUBATEX CORP.
BEDFORD, VA
R326V WITH X601D ADHESIVE BMS 8-283 TYPE I
RUBATEX CORP.
BEDFORD, VA.
SAFETY TRACK ® 3100 BMS 10-115 TYPE I
JESSUP MANUFACTURING CO.
MCHENRY, ILLINOIS
SAFETY WALK ® GENERAL PURPOSE BMS 10-115 TYPE I
TREAD 610, MEDIUM GRIT, BLACK
ST. PAUL, MINNESOTA
SAFETY WALK ® GENERAL PURPOSE SAFETY TRACK ® 3100

TREAD 610, MEDIUM GRIT, BLACK JESSUP MANUFACTURING CO.
3M (MINNESOTA MINING & MFG. CO.) MCHENRY, ILLINOIS
ST. PAUL, MINNESOTA
SAFETY WALK, TYPE B, MEDIUM GRIT, WELTRIM 3100 SAFETY TRACK,
3M (MINNESOTA MINING & MFG. CO.) ADDISON, ILLINOIS
ST. PAUL, MINNESOTA
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


SCOTCH BRAND TAPE NO. 467 MACTAC TAPE #MT2-9560
3M (MINNESOTA MINING & MFG. CO.) MORGAN ADHESIVE CO.
ST. PAUL, MINNESOTA 4560 DARROW RD
SCOTCH CAL NO. 3669 TAPE BMS 10-26 TYPE I GRADE A
3M (MINNESOTA MINING & MFG. CO.) VS-3746
ST. PAUL, MINNESOTA
SCOTCH NO. 8663DL BMS 8-346 TYPE II CLASS 2
POLYURETHANE TAPE
ST. PAUL, MINNESOTA
SILVA SEAM CO. SST-82 PROPLUS PP-90 SEAMING TAPE
SJ2040 SJ2040
3M (MINNESOTA MINING & MFG. CO.) 3M (MINNESOTA MINING & MFG. CO.)
ST. PAUL, MINNESOTA ST. PAUL, MINNESOTA
OR OR
SJ204OX SJ2040X
OR OR
SJ2056 SJ2056
OR OR
SJ2056X SJ2056X
OR OR
SJ2181 SJ2181
OR OR
SJ2181X SJ2181X
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


SJ3401 SJ3418
BMS 8-285 TYPE II LOOP
SJ3402 SJ3418
BMS 8-285 TYPE II HOOK
SJ3418 BMS 8-285 TYPE II LOOP
ST. PAUL, MINNESOTA
SJ3419 BMS 8-285 TYPE II HOOK
3M (MINNESOTA MINING & MFG. CO)
ST. PAUL, MINNESOTA
SJ3420 BMS 8-285 TYPE II LOOP
ST. PAUL, MINNESOTA
SJ3509 BLACK V 330-1-200 SAO 146H BLACK
NYLON TAPE FASTENER NYLON TAPE FASTENER
3M (MINNESOTA MINING & MFG. CO.) VELCRO USA INC
ST. PAUL, MINNESOTA MANCHESTER, NEW HAMPSHIRE
TAPE NO. 367 FR PERMACEL P-626
ST. PAUL, MINNESOTA
TAPE NO. 367 FRSS PERMACEL P-626SL
ST. PAUL, MINNESOTA
TAPE NO. 40 P-32
AMERICAN BILTRITE PERMACEL
PHILADELPHIA, PA. NEW BRUNSWICK, NJ
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


TAPE NO. 88 P-295
3M (MINNESOTA MINING & MFG. CO) PERMACEL
ST. PAUL, MINNESOTA NEW BRUNSWICK, N.J.
TAPE NO. 400 P-20A
TAPE NO. 400 TAPE NO. 404
3M (MINNESOTA MINING & MFG. CO) TECHNICAL CORP
ST. PAUL, MINNESOTA
TAPE NO. 404 TAPE NO. 400
TECHNICAL CORP. 3M (MINNESOTA MINING & MFG. CO)
ST. PAUL, MINNESOTA
TAPE NO. 474 NITTO P-306 CAUTION: FOR RIBBON
3M (MINNESOTA MINING & MFG. CO) NITTO DENKO AMERICA, INC. HEATER (HEATER TAPE) INSTALLATION,
ST. PAUL, MINNESOTA USE ONLY 3M TAPE NO. 474 OR NITTO P-
29 (SILVER)
TAPE NO. 474 NITTO P-421 CAUTION: FOR RIBBON
3M (MINNESOTA MINING & MFG. CO) NITTO DENKO AMERICA, INC. HEATER (HEATER TAPE) INSTALLATION,
ST. PAUL, MINNESOTA USE ONLY 3M TAPE NO. 474 OR NITTO
P-29 (SILVER)
TAPE NO. 474 P-29 (SILVER, CLEAR, OR BLACK) CAUTION: FOR RIBBON
3M (MINNESOTA MINING & MFG. CO) HEATER (HEATER TAPE) INSTALLATION,
ST. PAUL, MINNESOTA USE ONLY TAPE NO. 474 OR P-29
(SILVER)
TAPE NO. 474 P-306 CAUTION: FOR RIBBON
3M (MINNESOTA MINING & MFG. CO) PERMACEL HEATER (HEATER TAPE) INSTALLATION,
ST. PAUL, MINNESOTA NEW BRUNSWICK, N.J. USE ONLY TAPE NO. 474 OR P-29
(SILVER)
TEMP-R-TAPE TV NITTO P-421
CONNECTICUT HARD RUBBER NITTO DENKO AMERICA, INC.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


TEMP-R-TAPE TV P-421
CONNECTICUT HARD RUBBER PERMACEL
NEW BRUNSWICK, N.J.
TESAMOLL NO. 1 TESA NO. 4761
TESA CORP. TESA CORP.
CHARLOTTE, NC CHARLOTTE, NC
TESA NO. 4761 TESAMOLL NO. 1
VZZZ-1-XXX V200-1-XXXFR
HARTWELL CORP. HARTWELL CORP.
VZZZ-1-XXX HOOK BMS 8-285 TYPE II HOOK
VZZZ-2-XXX V200-2-XXXFR HARTWELL CORP.
HARTWELL CORP. V200-3005-XXXFR HARTWELL CORP
VZZZ-2-XXX LOOP BMS 8-285 TYPE II LOOP
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


V200-1-XXXFR BMS 8-285 TYPE II HOOK
HARTWELL CORP.
V200-1-XXXFR-8222 BMS 8-285 TYPE I HOOK
HARTWELL CORP.
V200-2-XXXFR BMS 8-285 TYPE II LOOP
HARTWELL CORP.
V200-2-XXXFR-8222 BMS 8-285 TYPE I LOOP
HARTWELL CORP.
V200-3005-XXXFR BMS 8-285 TYPE II LOOP
HARTWELL CORP.
V 330-1-200 SAO 146H BLACK SJ3509 BLACK
NYLON TAPE FASTENER NYLON TAPE FASTENER
VELCRO USA INC 3M (MINNESOTA MINING & MFG. CO.)
MANCHESTER, NEW HAMPSHIRE ST. PAUL, MINNESOTA
Y-9136 NITTO P-422
3M (MINNESOTA MINING & MFG. CO.) NITTO DENKO AMERICA, INC.
ST. PAUL, MINNESOTA
Y-9136 P-422
3M (MINNESOTA MINING & MFG. CO.) PERMACEL
ST. PAUL, MINNESOTA NEW BRUNSWICK, NJ
Y-9136 5480
Y-9204 P-50L
YR367FR BMS 5-146 TYPE I CLASS 1 GRADE A
ST. PAUL, MINNESOTA
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


YR367FR 367FRL
3M (MINNESOTA MINING & MFG. CO) 3M (MINNESOTA MINING & MFG. CO)
YR367FRL BMS 5-146 TYPE I CLASS 1 GRADE A
ST. PAUL, MINNESOTA
YR367FRL 367FR
3M (MINNESOTA MINING & MFG. CO) 3M (MINNESOTA MINING & MFG. CO)
206 WHITE SST-82
DECO COATING CORP SILVA SEAM CO.
367FR BMS 5-146 TYPE I CLASS 1 GRADE A
ST. PAUL, MINNESOTA
367FRL BMS 5-146 TYPE I CLASS 1 GRADE A
ST. PAUL, MINNESOTA
5430 5480
5430 NITTO P-422
3M (MINNESOTA MINING & MFG. CO.) NITTO DENKO AMERICA, INC.
ST. PAUL, MINNESOTA
5430 P-422
3M (MINNESOTA MINING & MFG. CO.) PERMACEL
ST. PAUL, MINNESOTA NEW BRUNSWICK, NJ
715F BMS 5-133 TYPE II
TERAOKA SEISAKUSHO CO
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.1.7
10B MARKERS SEE SECTIONS 1, 2, AND 3.
ALUMINUM FOIL MARKERS AND METAL LABELS AND NAME PLATES
NAMEPLATES MANUFACTURED PER D-13046 MANUFACTURED PER D6-14058
BACM…. BACM…., INCLUDING THE FOLLOWING:
1) STANDARD MARKER FONT DEFINED IN
BDM-1289 WILL BE USED TO CREATE
MARKERS.
2) FONT SIZES CALLED OUT IN “PTS” WILL
BE RECREATED IN INCHES.
NOTE: ALL VERBIAGE ON THE
STANDARDS PAGE WILL BE
INCORPORATED ON THE
MANUFACTURED PART. IT SHALL BE
CLEARLY LEGIBLE, A PRACTICAL FONT
SIZE, AND IT SHALL BE PLACED IN THE
SAME APPROXIMATE LOCATION.
3) IT IS ACCEPTABLE FOR THE PART
NUMBER TO APPEAR ON THE FACE OF
THE PART.
4) USE CURRENT APPROVED SOURCES
IN APPLICABLE GOVERNING
SPECIFICATIONS FOR PROCUREMENT.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.1.7 MARKERS (CONTINUED) SEE SECTIONS 1, 2, AND 3.

BACN…. BACN…., INCLUDE THE FOLLOWING:
1) STANDARD MARKER FONT DEFINED IN
BDM-1289 WILL BE USED TO CREATE
MARKERS.
2) FONT SIZES CALLED OUT IN “PTS” WILL
BE RECREATED IN INCHES.
NOTE: ALL VERBIAGE ON THE
STANDARDS PAGE WILL BE
INCORPORATED ON THE
MANUFACTURED PART. IT SHALL BE
CLEARLY LEGIBLE, A PRACTICAL FONT
SIZE, AND IT SHALL BE PLACED IN THE
SAME APPROXIMATE LOCATION.
3) IT IS ACCEPTABLE FOR THE PART
NUMBER TO APPEAR ON THE FACE OF
THE PART.
4) USE CURRENT APPROVED SOURCES
IN APPLICABLE GOVERNING
SPECIFICATIONS FOR PROCUREMENT.
BACT11( ) - ( )L, LAMINATED MYLAR TAPE BACT11( ) - ( )S-L, SINGLE LAYER SELF-
MARKERS. LAMINATING TAPE MARKERS.
BACT11( ) - ( )R, SINGLE LAYER MYLAR TAPE BACT11( ) - ( )L, LAMINATED MYLAR TAPE
MARKERS. MARKERS.
BACT11CB( )L BACT11CB( )L CLEAR OVERCOAT PER BAC5710
TYPE 41 EXCEPT (2) COATS REQUIRED.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


BMS10-26 TYPE III SCOTCHCAL 5690ES SERIES PRINT PER BAC 5316 WITH SCOTCHCAL
3900 SERIES INK ONLY. OVERCOAT
REQUIRED PER BAC 5316 WITH 3M 6620I
CLEAR GLOSS ONLY. IF EDGE SEAL IS
REQUIRED BY DRAWING, EDGE SEAL
PER BAC 5312 USING 3M 4150S (IN LIEU
OF 4150) EDGE SEALER ONLY.
FOR INTERIOR USE ONLY: NAZ-DAR GV
SERIES INK PER BAC 5316 MAY BE USED
IN LIEU OF SCOTCHCAL 3900 SERIES
INK.
NOTE: WHEN NAZ-DAR GV SERIES INK
IS USED THEN NO CLEAR COAT OR
EDGE SEAL IS ALLOWED
BMS10-26 TYPE IV SCOTCHCAL 5690ES SERIES PRINT PER BAC 5316 WITH SCOTCHCAL
3900 SERIES INK ONLY. OVERCOAT
REQUIRED PER BAC 5316 WITH 3M 6620I
CLEAR GLOSS ONLY. IF EDGE SEAL IS
REQUIRED BY DRAWING, EDGE SEAL
PER BAC 5312 USING 3M 4150S (IN LIEU
OF 4150) EDGE SEALER ONLY.
FOR INTERIOR USE ONLY: NAZ-DAR GV
SERIES INK PER BAC 5316 MAY BE USED
IN LIEU OF SCOTCHCAL 3900 SERIES
INK.
NOTE: WHEN NAZ-DAR GV SERIES INK
IS USED THEN NO CLEAR COAT OR
EDGE SEAL IS ALLOWED
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


DEEP ELECTROCHEMICAL ETCH…PER ENGRAVE…BY MATERIAL REMOVAL WITH SUBSTITUTE PART MARK SHALL HAVE
BAC 5338…. NC CONTROLLED BALL END MILL PER BAC THE SAME CHARACTER SIZE, DEPTH,
5307…. AND LOCATION AS THE SPECIFIED PART
MARK. FOR DRAWINGS NOT
SPECIFYING CHARACTER SIZE AND
DEPTH, THE DEFAULTS WITHIN THE
PROCESS SPECIFICATION FOR THE
SPECIFIED METHOD OF MARKING SHALL
BE USED FOR THE SUBSTITUTE METHOD
OF MARKING. SUBSTITUTE PART MARK
METHOD MUST BE PERFORMED PRIOR
TO HEAT TREATMENT ON ALLOY STEEL
PARTS HEAT TREATED TO 180 KSI OR
ABOVE.
ELECTROCHEMICAL ETCH…PER ENGRAVE…BY MATERIAL REMOVAL WITH SUBSTITUTE PART MARK SHALL HAVE
BAC 5338…. NC CONTROLLED BALL END MILL PER THE SAME CHARACTER SIZE, DEPTH,
BAC 5307…. AND LOCATION AS THE SPECIFIED PART
MARK. FOR DRAWINGS NOT
SPECIFYING CHARACTER SIZE AND
DEPTH, THE DEFAULTS WITHIN THE
PROCESS SPECIFICATION FOR THE
PARTS HEAT TREATED TO 180 KSI OR
ABOVE.
INKS AND ELECTROLYTES USED FOR PART INKS AND ELECTROLYTES USED FOR MATERIAL SUBSTITUTION ONLY.
MARKING PER BAC 5307. PART MARKING PER BRITISH AIRCRAFT PROCESSING SHALL BE PER BAC 5307.
CORPORATION MANUFACTURING
PROCESS SPECIFICATIONS MP 112 AND
MP 113.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


METAL-CAL METAL LABELS AND NAMEPLATES
W.H. BRADY CO. MANUFACTURED PER D6-14058
METAL LABELS AND NAMEPLATES ALUMINUM FOIL MARKERS AND
MANUFACTURED PER D6-14058 NAMEPLATES
MANUFACTURED PER D-13046
METAL LABELS AND NAMEPLATES METAL-CAL
MANUFACTURED PER D6-14058 W.H. BRADY CO.
PART MARK CODES E, R, RF, RH, AND RS BACT11( ) ( ) S-L TUBE IDENTIFICATION USE FOR TUBE ASSEMBLIES ONLY.
WHERE BACT11( ) ( )S TUBE TAPE TAPE PRINTED WITH PART MARK DO NOT USE S-L TAPE IN FUEL TANKS
IDENTIFICATION IS SPECIFIED INFORMATION PER DRAWING
PART MARK CODES R, RF, RH, RS AND RY BACT11( ) ( ) S-L TUBE IDENTIFICATION USE FOR TUBES AND TUBE ASSEMBLIES
WHERE BACT11( ) ( )S TUBE TAPE TAPE PRINTED WITH PART MARK ONLY WHEN TAGGING IS PERMITTED
IDENTIFICATION IS SPECIFIED INFORMATION PER DRAWING AND PER BAC 5307. DO NOT USE S-L TAPE IN
APPLIED TO TAG PER BAC 5307 OR IF FUEL TANKS.
POSSIBLE, BASED UPON AVAILABLE
SPACE ON THE PART, APPLY BACT11CD
TAPE WITH PART MARK INFORMATION PER
DRAWING.
PART MARK CODES R OR RH PER BAC 5307 BACT11CD TAPE PRINTED WITH PART FOR USE ON TUBE ASSEMBLIES ONLY
WHERE NO BACT11 SERIES TAPES ARE MARK INFORMATION PER DRAWING
CALLED OUT
PART MARK CODE S PER BAC 5307 PART MARK CODE RO PER BAC 5307 APPLICABLE ONLY TO METAL PARTS
EQUAL TO OR LESS THAN 0.125 INCH
THICK IN AREA TO BE MARKED
PART MARK CODE S PER BAC 5307 PART MARK CODE RY PER BAC 5307 APPLICABLE ONLY TO METAL PARTS
PART MARK CODE SX PER BAC 5307 PART MARK CODE RO PER BAC 5307 APPLICABLE ONLY TO METAL PARTS
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


PART MARK CODE SX PER BAC 5307 PART MARK CODE RY PER BAC 5307 APPLICABLE ONLY TO METAL PARTS
RUBBER STAMP PART NUMBER PER BAC ELECTROCHEMICAL ETCH PART NUMBER USE ONLY THE FOLLOWING
5307 AND OVERCOAT PER BAC 5307 ON STEEL AND TITANIUM ELECTROLYTES:
TUBING ONLY 1) T-10 (TITANIUM)
MONODE MARKING CO.
CLEVELAND, OHIO
2) 59-CL (CRES)
MONODE MARKING CO.
CLEVELAND, OHIO
3) SC-E6 (TITANIUM)
ELECTRO-CHEM ETCH,
VAN NUYS, CALIFORNIA
4) HFE (CRES)
ELECTRO-CHEM ETCH,
VAN NUYS, CALIFORNIA
RUBBER STAMP PART NUMBER PER BACT11 S-L "TUBE SYSTEM USE FOR IDENTIFICATION OF TUBING
BAC 5307, CODES R, RH, & RS IDENTIFICATION TAPE" PRINTED WITH ASSEMBLIES.
PART NUMBER PER DRAWING.
SCOTCH CAL NO. 3669 BMS 10-26 TYPE I GRADE A (VS-3746 ONLY)
3M COMPANY, ST. PAUL, MN
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


STEEL STAMP…PER BAC 5307 ENGRAVE…BY MATERIAL REMOVAL WITH SUBSTITUTE PART MARK SHALL HAVE
NC CONTROLLED BALL END MILL PER THE SAME CHARACTER SIZE, DEPTH,
BAC 5307…. AND LOCATION AS THE SPECIFIED PART
MARK. FOR DRAWINGS NOT SPECIFYING
CHARACTER DEPTH, THE MAXIMUMUM
DEPTH SHALL NOT EXCEED .009 INCH
FOR THE SUBSTITUTE PART MARK. FOR
DRAWINGS NOT SPECIFYING
CHARACTER SIZE, THE DEFAULT WITHIN
THE PROCESS SPECIFICATION FOR THE
PARTS HEAT TREATEDTO 180 KSI OR
ABOVE.
STENCIL 72 PT ARROW .98 LONG, SOLID RUBBER STAMP "FWD" IN .50 HIGH FLOOR PANEL ASSEMBLIES ONLY.
COLOR, AND FWD IN .50 HIGH LETTERS, LETTERS AND A 72 PT ARROW .98 LONG,
CENTERED ON LOWER FACE SHEET, 6.00 CENTERED ON LOWER SURFACE 6.00
PLUS OR MINUS 3.00 FROM FORWARD END. PLUS OR MINUS 3.00 FROM FWD EDGE
STENCIL PER BAC 5308, LACQUER GLOSSY PER REQUIREMENTS OF BAC 5307
BLACK NO. 17038 PER FED STD. 595
(ENAMEL OPTIONAL).
COVER PER BAC 5307, CODE RH COVER USING 3M NO. 850 CLEAR TAPE FLOOR PANEL ASSEMBLIES ONLY.
(MI#: C0411-002-2S). BAC 5307 SIZE
LIMITATION ON OVERCOAT TAPE DOES
NOT APPLY.
PART MARK PER BAC 5307, CODE RH PARK MARK PER BAC 5307 CODE TR FLOOR PANEL ASSEMBLIES ONLY.
EXCEPT COVER USING 3M NO. 850 CLEAR
TAPE (MI#: C0411-002-2S) IN LIEU OF
OVERCOAT. BAC 5307 SIZE LIMITATION ON
OVERCOAT TAPE DOES NOT APPLY.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


PART MARK PER BAC 5307 CODE M PARK MARK PER BAC 5307 CODE TR FLOOR PANEL ASSEMBLIES ONLY.
EXCEPT COVER USING 3M NO. 850 CLEAR
TAPE (MI#: C0411-002-2S) IN LIEU OF
OVERCOAT. BAC 5307 SIZE LIMITATION ON
OVERCOAT TAPE DOES NOT APPLY.
4.1.8
11B MISCELLANEOUS NONMETALLIC SEE SECTIONS 1, 2, AND 3.
MATERIALS
NO ENTRIES
4.1.8.1
39B HONEYCOMB CORE SEE SECTIONS 1, 2, AND 3.
BMS 4-4, ALL TYPES, CLASSES, AND BMS 4-4, ALL TYPES, CLASSES AND PROVIDED THE SUBSTITUTE MATERIAL
GRADES, FORM A OR FORM B GRADES, FORM C STABILIZED WITH CORE IS THE SAME TYPE, SAME CLASS, SAME
FIX MANUFACTURED BY FIBERCOTE GRADE AS THE SPECIFIED MATERIAL
INDUSTRIES, INC (ENGR REF - EXAMPLE: TYPE 3-10 FOR
TYPE 3-10, CLASS N FOR CLASS N,
GRADE 1 FOR GRADE 1)
BMS 4-4, ALL TYPES, CLASSES, AND BMS 4-4, ALL TYPES, CLASSES AND PROVIDED THE SUBSTITUTE MATERIAL
GRADES, FORM A OR FORM B GRADES, FORM C STABILIZED WITH IS THE SAME TYPE, SAME CLASS, SAME
HEXPLY 102 MANUFACTURED BY GRADE AS THE SPECIFIED MATERIAL
FIBERCOTE INDUSTRIES, INC (ENGR REF - EXAMPLE: TYPE 3-10 FOR
TYPE 3-10, CLASS N FOR CLASS N,
GRADE 1 FOR GRADE 1)
BMS 4-4 CLASS N WITH BMS 5-101 TYPE III BMS 4-4 CLASS NPA, POUR COAT NOT BMS 5-101 TYPE III POUR COAT
POUR COAT REQUIRED REQUIRED WHEN BMS4-4 CLASS NPA
CORE IS USED ON LAMINATED AND
CRUSHED EDGE ASSEMBLIES
FABRICATED IN ACCORDANCE WITH
D6-44879.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.1.8.1 HONEYCOMB CORE (CONTINUED) SEE SECTIONS 1, 2, AND 3.

BMS 4-4 CLASS N WITH BMS5-70 TYPE III BMS 4-4 CLASS NPA, POUR COAT NOT BMS 5-70 TYPE III POUR COAT
D6-44879.
BMS 4-4 CLASS ND WITH BMS5-101 TYPE III BMS 4-4 CLASS NPA, POUR COAT NOT BMS 5-101 TYPE III POUR COAT
D6-44879.
BMS 4-4 CLASS ND WITH BMS5-70 TYPE III BMS 4-4 CLASS NPA, POUR COAT NOT BMS 5-70 TYPE III POUR COAT
D6-44879.
BMS 4-6 CLASS 1 WITH BMS5-101 TYPE III BMS 4-6 CLASS 3, POUR COAT NOT BMS 5-101 TYPE III POUR COAT
POUR COAT REQUIRED REQUIRED WHEN BMS4-6 CLASS 3 CORE
IS USED ON LAMINATED AND CRUSHED
EDGE ASSEMBLIES FABRICATED IN
ACCORDANCE WITH D6-44879.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


BMS 8-124 CLASS IV TYPE II GRADE 1.5 BMS 8-124 CLASS 4 TYPE V GRADE 3.0
NOMEX HONEYCOMB CORE MATERIAL NOMEX HONEYCOMB CORE MATERIAL
BMS 8-124 CLASS IV TYPE V GRADE 1.8 BMS 8-124 CLASS 4 TYPE V GRADE 3.0
NOMEX HONEYCOMB CORE MATERIAL NOMEX HONEYCOMB CORE MATERIAL
HONEYCOMB CORE, 22.1-1/8-60N (5052) CX HONEYCOMB CORE, 22.1-1/8-60N (5052) CX
PER MIL-C-7438E EXCEPT CORE MATERIAL PER MIL-C-7438E EXCEPT CORE MATERIAL
TO BE CHEMICALLY TREATED FOR TO BE CHEMICALLY TREATED FOR
CORROSION PROTECTION PER CORROSION PROTECTION PER
MIL-C-7438F CLASS 2 MIL-C-7438G
HMX 1/4-1.5, HONEYCOMB PRODUCTS HRH-10-1/4-1.5, HEXCEL
HRH-10-1/4-1.5, HEXCEL BMS8-124 CLASS IV TYPE II GRADE 1.5
HRH-10-1/4-1.5, HEXCEL HMX 1/4-1.5, ORBITEX R MATERIALS
HRH-10-1/4-1.5, HEXCEL 1/4 PHN-1.5, AMERICAN CYANAMID
1/4 PHN-1.5, AMERICAN CYANAMID HR-10-1/4-1.5, HEXCEL
4.1.8.2
40B LUBRICANTS SEE SECTIONS 1, 2, AND 3.
BMS 3-24 AEROSHELL GREASE 16

BMS 3-24 BMS 3-33 FLUSH OUT BMS 3-24 GREASE WITH BMS
3-33 GREASE TO MINIMIZE INTERMIXING.
CHRISTO-LUBE MCG 111 KRYTOX 240 AC
LUBRICATION TECHNOLOGY, INC., DUPONT & CO., WILMINGTON, DE
JACKSON, OHIO
DOW CORNING MOLYKOTE
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.1.8.2 LUBRICANTS (CONTINUED) SEE SECTIONS 1, 2, AND 3.

DC MOLYKOTE
EASE-OFF 990 NEVER-SEEZ PURE NICKEL SPECIAL

TEXACONE COMPANY INC BOSTIK INC
MESQUITE, TX MIDDLETON, MA
EXXON TURBO OIL (ETO) AERO-D BP TURBO OIL (BPTO) AERO-D
EXXON COMPANY, USA AIR BP
HOUSTON, TX PARSIPPANY NJ
EXXON TURBO OIL (ETO) 25 BP TURBO OIL (BPTO) 25
KRYTOX 240 AC CHRISTO-LUBE MCG 111
DUPONT & CO. LUBRICATION TECHNOLOGY, INC.,
WILMINGTON, DE JACKSON, OHIO
MIL-PRF-23827 (MIL-G-23827) BMS 3-33 FLUSH OUT MIL-PRF-23827 (MIL-G-23827)
GREASE WITH BMS 3-33 GREASE TO
MINIMIZE INTERMIXING.
PUROLUBE 10,000 BLUESTAR BLUESIL OL 47V-10,000
PUROLUBE 10,000 MOMENTIVE ELEMENT 14-PDMS-10K
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.1.8.2 LUBRICANTS (CONTINUED) SEE SECTIONS 1, 2, AND 3.

PUROLUBE 10,000 WACKER AK-10,000
PUROLUBE 10,000 XIAMETER PMX-200 SILICONE FLUID,
10,000
VISCASIL 10,000 BLUESTAR BLUESIL OL 47V-10,000
VISCASIL 10,000 MOMENTIVE ELEMENT 14-PDMS-10K
VISCASIL 10,000 WACKER AK-10,000
VISCASIL 10,000 XIAMETER PMX-200 SILICONE FLUID,
10,000
4.1.8.3
41B HYDRAULIC FLUID SEE SECTIONS 1, 2, AND 3.
BMS 3-11, ANY TYPE, ANY CLASS, BMS 3-11, ANY TYPE, ANY CLASS,
ANY GRADE ANY GRADE
SKYDROL 500A BMS 3-11 TYPE III
SKYDROL 500A BMS 3-11 TYPE IV
4.1.8.4
42B FELT SEE SECTIONS 1, 2, AND 3.
FELT PER C-F-206A FELT PER MIL-F-5656

FELT PER MIL-F-5656 FELT PER C-F-206G
4.1.8.5
43B SANDWICHES SEE SECTIONS 1, 2, AND 3.
BMS 4-10 TYPE I GRADE C BMS 4-17 TYPE II GRADE B BMS 4-17 MUST INCLUDE SL5107
PLUS F-25.01, NO FINISH THROUGH INSERTS, SL2334-3C2 BLIND
UPPER FLOATING INSERTS, AND/OR
SL6146 BLIND LOWER NON-FLOATING
INSERTS. NO EDGE POTTING
REQUIRED FOR PASSENGER MODELS
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.1.8.5 SANDWICHES (CONTINUED) SEE SECTIONS 1, 2, AND 3.

PLUS F-20.02 (BOTH SURFACES) PLUS F-25.01, NO FINISH THROUGH INSERTS, SL2334-3C2 BLIND
PLUS F-20.02 (BOTH SURFACES) PLUS F-20.02 PLUS F-21.03 THROUGH INSERTS, SL2334-3C2 BLIND
F-21.03 WHITE (UPPER SURFACE) (UPPER SURFACE ONLY) UPPER FLOATING INSERTS, AND/OR
F-19.19 GRIT COAT (UPPER SURFACE) (UPPER SURFACE ONLY) UPPER FLOATING INSERTS, AND/OR
BMS 4-10 TYPE I GRADE G BMS 4-17 TYPE II GRADE B BMS 4-17 MUST INCLUDE SL5107
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.1.8.5 SANDWICHES (CONTINUED) SEE SECTIONS 1, 2, AND 3.

BMS 4-10 TYPE II GRADE E BMS 4-17 TYPE II GRADE B BMS 4-17 MUST INCLUDE SL5107
BMS 4-20 TYPE IV BMS 4-20 TYPE II
D6-18333 METHOD III D6-18333 METHOD VI
D6-18333 METHOD VI D6-18333 METHOD III
GENEERCO FLOOR NO. 7 TYPE 4 GENEERCO FLOOR NO. 6 TYPE 20
69B15779 TYPE V 69B15779 TYPE VB
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.1.8.6
44B CORROSION INHIBITING COMPOUNDS SEE SECTIONS 1, 2, AND 3.
BMS 3-27 BMS 3-38 TO OBTAIN CORRECT PRELOAD:

USE LUBRICATED TORQUE RANGES
FOR FASTENERS INSTALLED IN
ACCORDANCE WITH BAC 5009.
NOTE: SUBSTITUTION NOT ALLOWED
WHEN DRAWING SPECIFIES
INSTALLATION TORQUE RANGE ONLY.
BMS 3-27 COR-BAN 27L TO OBTAIN CORRECT PRELOAD:
ZIP-CHEM PRODUCTS USE LUBRICATED TORQUE RANGES
FOR FASTENERS INSTALLED IN
NOTE: SUBSTITUTION NOT ALLOWED
WHEN DRAWING SPECIFIES
INSTALLATION TORQUE RANGE ONLY.
LPS NO. 3 BMS 3-23 TYPE II
CORROSION PREVENTATIVE COMPOUND, CORROSION INHIBITING COMPOUND
LPS RESEARCH LABORATORIES
LOS ANGELES, CALIFORNIA
MIL-C-11796 CLASS 2 MIL-C-11796 CLASS 3
MIL-C-16173 GRADE 2 MIL-PRF-16173 CLASS I GRADE 2 OR
MIL-PRF-16173 CLASS II GRADE 2
4.1.8.7
45B INSULATION SEE SECTIONS 1, 2, AND 3.
MIN-K, F-100-8 MIN-K, F-182-8

THERMAL CERAMICS THERMAL CERAMICS
AUGUSTA, GEORGIA AUGUSTA, GEORGIA
MIN-K, F-100-10 MIN-K, F-182-10
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.1.8.7 INSULATION (CONTINUED) SEE SECTIONS 1, 2, AND 3.

MIN-K, F-100-16 MIN-K, F-182-16
4.1.8.8
46B SURFACING FILMS FOR REINFORCED PLASTIC COMPOSITES SEE SECTIONS 1, 2, AND 3.
SURFACE IN ACCORDANCE WITH SURFACE IN ACCORDANCE WITH

BAC 5837 TABLE I BAC 5317-2 USING
BMS 8-341 TYPE I CLASS 2
BMS8-341, TYPE II OR III, FORM 1 (OR BMS8-341, TYPE III, FORM 3, GRADE 2, FOR USE IN NON-PRESSURIZED AREAS
UNDEFINED), GRADE 1 OR 2 (OR STYLE 3 ONLY. SUBSTITUTE MATERIAL SHALL
UNDEFINED), STYLE 3 (OR UNDEFINED) ONLY BE USED ON THE FOLLOWING
COMPOSITES STRUCTURE:
1. BMS8-79 PROCESSED IN
ACCORDANCE WITH BAC5317-2
2. BMS8-139 PROCESSED IN
ACCORDANCE WITH BAC5317-3
3. BMS8-256 AND/OR BMS8-392
AND/ORBMS8-139 (WHEN USED
AS A SURFACE PLY) PROCESSED
IN ACCORDANCE WITH BAC5317-
4
4. BMS8-79 AND/ORBMS8-168
PROCESSED IN ACCORDANCE
WITH BAC5317-5.
SUBSTITUTE MATERIAL SHALL NOT BE
USED IN ANY PART CONTAINING BMS8-
336.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.1.8.9
47B EXPANDED ALUMINUM FOIL FOR LIGHTNING STRIKE PROTECTION OF COMPOSITE SEE SECTIONS 1, 2, AND 3.
PARTS
BMS 8-336 TYPE I CLASS 1 GRADE 016 BMS 8-336 TYPE I CLASS 2 GRADE 016 FOR USE IN NON-PRESSURIZED AREAS
FORM A STYLE L FORM B STYLE F ONLY
(PHOSPHORIC ACID ANODIZED PER BAC (STRIKEGRID SG-4 ONLY)
5555 AND PRIMED WITH BMS 5-89 PER BAC
5514-589 OR FINISHED PER F-20.31 PLUS
F-20.26)
BMS 8-336 TYPE I CLASS 1 GRADE 016 BMS 8-336 TYPE I CLASS 2 GRADE 016 FOR USE IN NON-PRESSURIZED AREAS
FORM A STYLE L FORM B STYLE F ONLY
(PHOSPHORIC ACID ANODIZED PER BAC (STRIKEGRID SG-4 ONLY)
5555 AND PRIMED WITH BMS 5-137 PER BAC
5514-5137 OR FINISHED PER F-20.31 PLUS
F-20.26)
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2
3B METALS SEE ALSO SECTIONS 1, 2, 3, AND 4.2.1
UNLESS OTHERWISE SPECIFIED HEREIN (REFER TO SPECIFIC SUBSECTIONS - 4.2.X.X) OR

ON THE ENGINEERING DRAWING, THE SUBSTITUTE MATERIAL SHALL MEET THE
FOLLOWING CONDITIONS:
A. TERMS & DEFINITIONS:
1. THE TERM “DRAWING” USED HEREIN SHALL APPLY TO THE APPLICABLE
ENGINEERING DRAWING(S) AND/OR DATASET(S) FOR THE SPECIFIED MATERIAL.
2. IN REFERENCE TO BAR PRODUCT FORM, THE TERMS “AS ROLLED”, “ROLLED”, “AS
DRAWN”, AND “COLD FINISHED” USED HEREIN ARE EQUIVALENT.
3. THE TERMS “HAND FORGING” AND “FORGED BLOCK” USED HEREIN ARE
EQUIVALENT.
4. RELATIVE TO EXTRUSIONS, THE TERMS “SHAPE” AND “PROFILE” USED HEREIN ARE
EQUIVALENT.
5. RELATIVE TO ALUMINUM ALLOYS, THE TERMS “TEMPER” AND “CONDITION” USED
HEREIN ARE EQUIVALENT.
B. GENERAL RESTRICTIONS:
1. THE SUBSTITUTE MATERIAL SHALL BE PROCURED TO THE SAME SPECIFICATION AS
THE SPECIFIED MATERIAL.
2. WHEN THE ENGINEERING DRAWING INDICATES THE GRAIN DIRECTION OF THE
SPECIFIED MATERIAL, THE GRAIN DIRECTION OF THE SUBSTITUTE MATERIAL
SHALL BE THE SAME.
3. SUBSTITUTIONS ARE NOT ALLOWED FOR DIE FORGINGS.
4. SUBSTITUTIONS ARE NOT ALLOWED FOR POINT DESIGN PARTS, THAT IS, PARTS
WITH DRAWING UNIQUE MECHANICAL PROPERTIES.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2 METALS (CONTINUED) SEE ALSO SECTIONS 1, 2, 3, AND 4.2.1

C. SUBSTITUTE MATERIAL THICKNESS ALLOWANCES & RESTRICTIONS:
1. FOR PARTS REQUIRING GAGE REDUCTION PER THE ENGINEERING DRAWING:
a. ALUMINUM ALLOYS: FOR BARE SHEET, BARE PLATE, ROLLED BAR OR ROD, OR
EXTRUDED BAR OR ROD, THE SUBSTITUTE MATERIAL SHALL BE THE SAME
PRODUCT FORM AND BE OF EQUAL OR A DIFFERENT THICKNESS FROM THE
SPECIFIED MATERIAL, PROVIDED THE SUBSTITUTE MATERIAL FALLS WITHIN THE
SAME THICKNESS RANGE FOR MECHANICAL PROPERTIES IN THE APPLICABLE
PROCUREMENT SPECIFICATION AS THE SPECIFIED MATERIAL (SEE EXCEPTIONS
TO PROCUREMENT SPECIFICATION THICKNESS RANGES AND CROSS SECTIONAL
AREA REQUIREMENTS, WHERE APPLICABLE, IN SECTION 4.2.C.3). SUBSTITUTE
EXTRUDED MATERIAL SHALL ALSO BE WITHIN MAXIMUM CROSS SECTIONAL
AREA REQUIREMENTS FOR THE SPECIFIED MATERIAL. THE SUBSTITUTE
THICKNESS SHALL ACCOUNT FOR ALL MANUFACTURING AND TOOLING EXCESS
NECESSARY TO FABRICATE THE PART TO THE ENGINEERING DIMENSIONS. A
MINIMUM OF 0.10 INCH OR THE MINIMUM SPECIFIED ON THE ENGINEERING
DRAWING, WHICHEVER IS GREATER, SHALL BE REMOVED FROM ALL STOCK
SURFACES DURING PART FABRICATION. NO MINIMUM MATERIAL REMOVAL IS
REQUIRED FOR BARE SHEET. SEE SECTION 4.2.1 FOR ADDITIONAL
RESTRICTIONS CONTROLLING SUBSTITUTION OF CERTAIN TEMPERS OF 2XXX
SERIES AND 7XXX SERIES ALUMINUM SHEET ALLOYS.
b. ALL OTHER METALLIC MATERIALS NOT LISTED IN 4.2.C.1.a: THE SUBSTITUTE
MATERIAL SHALL BE THE SAME PRODUCT FORM AND OF EQUAL OR GREATER
THICKNESS THAN THE SPECIFIED MATERIAL, PROVIDED THE SUBSTITUTE
MATERIAL FALLS WITHIN THE SAME THICKNESS RANGE FOR MECHANICAL
PROPERTIES IN THE APPLICABLE PROCUREMENT SPECIFICATION AS THE
SPECIFIED MATERIAL (SEE EXCEPTIONS TO PROCUREMENT SPECIFICATION
THICKNESS RANGES AND CROSS SECTIONAL AREA REQUIREMENTS, WHERE
APPLICABLE, IN SECTION 4.2.C.3). SUBSTITUTE EXTRUDED MATERIAL SHALL
ALSO BE WITHIN MAXIMUM CROSS SECTIONAL AREA REQUIREMENTS FOR THE
SPECIFIED MATERIAL. SUBSTITUTE FORGED MATERIAL, OTHER THAN DIE
FORGINGS, SHALL ALSO BE WITHIN MAXIMUM “AS FORGED” AND “AS SOLUTION
HEAT TREATED” SIZE REQUIREMENTS FOR THE SPECIFIED MATERIAL. SEE
SECTION 4.2.1 FOR ADDITIONAL RESTRICTIONS ON SUBSTITUTE ALUMINUM
EXTRUDED PROFILES AND HAND FORGINGS.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


2. FOR PARTS WHERE NO GAGE REDUCTION IS SPECIFIED PER THE ENGINEERING
DRAWING:
a. ALUMINUM ALLOY AND TITANIUM ALLOY SHEET: THE SUBSTITUTE MATERIAL
SHALL BE THE SAME PRODUCT FORM AND OF EQUAL OR GREATER THICKNESS
THAN THE SPECIFIED MATERIAL, PROVIDED THE SUBSTITUTE MATERIAL FALLS
WITHIN THE SAME THICKNESS RANGE FOR MECHANICAL PROPERTIES IN THE
APPLICABLE PROCUREMENT SPECIFICATION AS THE SPECIFIED MATERIAL (SEE
EXCEPTIONS TO PROCUREMENT SPECIFICATION THICKNESS RANGES IN
SECTION 4.2.C.3). THE SUBSTITUTE MATERIAL SHALL BE REDUCED TO THE
DRAWING DIMENSIONS IN ACCORDANCE WITH THE FOLLOWING REQUIREMENTS:
1). TITANIUM MATERIAL SHALL BE REDUCED TO THE DRAWING DIMENSIONS
PRIOR TO SUBSEQUENT PROCESSING (E.G. FORMING) BY EITHER A)
CONVENTIONAL MACHINING PER BAC 5492 (MUST MEET THE DRAWING
SPECIFIED SURFACE ROUGHNESS) OR B) CHEMICAL GAGE REDUCTION PER
BAC 5842, CLASS 2. IF NO SURFACE ROUGHNESS IS SPECIFIED ON THE
DRAWING, THE FINAL SURFACE ROUGHNESS FOR CONVENTIONAL
MACHINING SHALL BE PER BAC 5492, CLASS 2, AND THE FINAL SURFACE
ROUGHNESS FOR CHEMICAL GAGE REDUCTION SHALL BE PER BAC 5842,
CLASS 2.
2). ALUMINUM MATERIAL SHALL BE REDUCED TO THE DRAWING DIMENSIONS
PRIOR TO SUBSEQUENT PROCESSING (E.G. FORMING) BY EITHER A)
CONVENTIONAL MACHINING (MUST MEET THE DRAWING SPECIFIED SURFACE
ROUGHNESS) OR B) CHEMICAL GAGE REDUCTION PER BAC 5772, TYPE II. IF
NO SURFACE ROUGHNESS IS SPECIFIED ON THE DRAWING, THE FINAL
SURFACE ROUGHNESS FOR CONVENTIONAL MACHINING SHALL BE 125
MICROINCHES RA OR BETTER, AND THE FINAL SURFACE ROUGHNESS FOR
CHEMICAL GAGE REDUCTION SHALL BE PER BAC 5772, TYPE II. SEE SECTION
4.2.1 FOR ADDITIONAL RESTRICTIONS CONTROLLING SUBSTITUTION OF CLAD
ALUMINUM AND CERTAIN TEMPERS OF 2XXX SERIES AND 7XXX SERIES
ALUMINUM SHEET ALLOYS.
b. ALUMINUM ALLOY EXTRUDED PROFILES: A LARGER EXTRUDED PROFILE MAY BE
SUBSTITUTED FOR THE DRAWING SPECIFIED EXTRUDED PROFILE PROVIDED
THE SUBSTITUTE IS OF EQUAL OR GREATER THICKNESS THAN THE SPECIFIED
MATERIAL AND ALSO FALLS WITHIN THE SAME THICKNESS RANGE AND CROSS
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


SECTIONAL AREA REQUIREMENTS FOR MECHANICAL PROPERTIES IN THE
APPLICABLE PROCUREMENT SPECIFICATION AS THE SPECIFIED MATERIAL (SEE
EXCEPTIONS TO PROCUREMENT SPECIFICATION THICKNESS RANGES AND
CROSS SECTIONAL AREA REQUIREMENTS IN SECTION 4.2.C.3). SEE SECTION
4.2.1 FOR ADDITIONAL RESTRICTIONS ON SUBSTITUTE EXTRUDED PROFILES.
3. THICKNESS RANGE AND CROSS SECTIONAL AREA (WHERE APPLICABLE)
EXCEPTIONS TO THE PROCUREMENT SPECIFICATION:
a. FOR THE FOLLOWING MATERIALS, THE NOTED THICKNESS RANGES AND
ASSOCIATED CROSS SECTIONAL AREAS (WHERE APPLICABLE) SHALL BE USED
WHEN MAKING SUBSTITUTIONS IN ACCORDANCE WITH 4.2.C IN LIEU OF THE
PROCUREMENT SPECIFICATION THICKNESS RANGES FOR MECHANICAL
PROPERTIES:
1). ALUMINUM ALLOYS:
A) 2024-O EXTRUSION PER AMS-QQ-A-200/3, HEAT TREATED TO -T42.
PERMISSIBLE THICKNESS RANGES:
FOR CROSS SECTIONAL AREA <= 25 IN2:
UP TO 0.249 INCH,
0.250 TO 0.499 INCH,
0.500 TO 0.749 INCH,
0.750 TO 0.999 INCH,
1.000 TO 1.249 INCHES,
1.250 TO 1.499 INCHES,
1.500 TO 1.749 INCHES,
1.750 TO 1.999 INCHES,
2.000 TO 2.249 INCHES, AND
2.250 TO 2.499 INCHES
B) 2024-T3XXX EXTRUSION PER AMS-QQ-A-200/3. PERMISSIBLE THICKNESS
RANGES:
FOR CROSS SECTIONAL AREA < 20 IN2:
UP TO 0.249 INCH,
0.250 TO 0.499 INCH,
0.500 TO 0.749 INCH, AND
0.750 TO 1.499 INCHES.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


3.000 TO 4.499 INCHES.
FOR CROSS SECTIONAL AREA >25, <= 32 IN2:
3.000 TO 4.499 INCHES.
C) 6061-T6XXX EXTRUSION PER AMS-QQ-A-200/8. PERMISSIBLE THICKNESS
RANGES:
UP TO 0.249 INCH,
0.250 TO 1.000 INCH, AND
1.001 TO 6.500 INCHES.
D) 7050-T73511 EXTRUSION PER AMS 4341. PERMISSIBLE THICKNESS
RANGES:
UP TO 1.000 INCH,
1.001 TO 2.000 INCHES,
2.001 TO 3.000 INCHES,
4.001 TO 5.000 INCHES.
E) 7050-T7451 PLATE PER AMS 4050. PERMISSIBLE THICKNESS RANGES:
0.250 TO 1.500 INCHES,
1.501 TO 2.000 INCHES,
2.001 TO 3.000 INCHES,
3.001 TO 4.000 INCHES,
5.001 TO 6.000 INCHES.
F) 7050-T74511 EXTRUSION PER AMS 4342. PERMISSIBLE THICKNESS
RANGES:
UP TO 1.000 INCH,
1.001 TO 2.000 INCHES,
2.001 TO 3.000 INCHES,
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


4.001 TO 5.000 INCHES.
G) 7050-T7651 PLATE PER AMS 4201. PERMISSIBLE THICKNESS RANGES:

0.250 TO 1.000 INCHES,
1.001 TO 1.500 INCHES,
1.501 TO 2.000 INCHES,
2.501 TO 3.000 INCHES.
H) 7050-T76511 EXTRUSION PER AMS 4340. PERMISSIBLE THICKNESS
RANGES:
UP TO 0.499 INCH,
0.500 TO 1.000 INCH,
1.001 TO 2.000 INCHES,
2.001 TO 3.000 INCHES,
4.001 TO 5.000 INCHES.
I) 7075-T6XX BAR PER AMS-QQ-A-225/9. PERMISSIBLE THICKNESS RANGES:
UP TO 1.000 INCH,
1.001 TO 2.000 INCHES,
3.001 TO 4.000 INCHES.
J) 7075-T6XXX EXTRUSION PER AMS-QQ-A-200/11. PERMISSIBLE THICKNESS
RANGES:
UP TO 0.249 INCH,
0.250 TO 0.499 INCH,
0.500 TO 0.749 INCH,
0.750 TO 1.499 INCHES,
3.000 TO 4.499 INCHES.
3.000 TO 4.499 INCHES.
4.500 TO 5.000 INCHES.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


K) 7075-T73XX BAR PER AMS-QQ-A-225/9. PERMISSIBLE THICKNESS RANGES:
2.001 TO 3.000 INCHES.
L) 7075-T7351 PLATE PER AMS-QQ-A-250/12. PERMISSIBLE THICKNESS
RANGES:
0.250 TO 1.000 INCHES
1.001 TO 1.500 INCHES,
1.501 TO 2.000 INCHES,
2.001 TO 2.500 INCHES,
2.501 TO 3.000 INCHES,
3.501 TO 4.000 INCHES.
M) 7075-T73XXX EXTRUSION PER AMS-QQ-A-200/11. PERMISSIBLE THICKNESS
RANGES:
0.062 TO 0.249 INCH, AND
3.000 TO 4.499 INCHES.
FOR CROSS SECTIONAL AREA <=25 IN2:
0.250 TO 0.499 INCH,
0.500 TO 0.749 INCH,
1.500 TO 2.999 INCHES.
3.000 TO 4.499 INCHES.
N) 7075-T7651 PLATE PER AMS-QQ-A-250/24 OR AMS 4315. PERMISSIBLE
THICKNESS RANGES:
0.250 TO 0.499 INCH,
0.500 TO 1.000 INCHES,
1.501 TO 2.000 INCHES.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


O) 7075-T76XXX EXTRUSION PER AMS-QQ-A-200/15. PERMISSIBLE THICKNESS
RANGES:
0.062 TO 0.249 INCH,
0.250 TO 0.499 INCH,
0.500 TO 0.749 INCH, AND
0.750 TO 1.000 INCH.
2). TITANIUM ALLOYS:
A) TI-5AL-2.5SN SHEET PER MIL-T-9046 A-1, AMS-T-9046 A-1, OR AMS 4910.
PERMISSIBLE THICKNESS RANGES:
0.015 TO 0.079 INCH AND
0.080 TO 0.187 INCH.
B) TI-6AL-2SN-4ZR-2MO SHEET PER MIL-T-9046 AB-4, AMS-T-9046 AB-4, OR AMS
4919. PERMISSIBLE THICKNESS RANGES:
UP TO 0.046 INCH
0.047 TO 0.093 INCH,
0.094 TO 0.140 INCH, AND
0.141 TO 0.187 INCH.
C) TI-6AL-4V BAR PER AMS 4928. PERMISSIBLE THICKNESS RANGES:
UP TO 0.500 INCH,
0.501 TO 1.000 INCH,
1.001 TO 2.000 INCHES,
2.001 TO 3.000 INCHES,
3.001 TO 4.000 INCHES,
5.001 TO 6.000 INCHES.
D) TI-6AL-4V BAR PER MIL-T-9047 ANNEALED (A), AMS-T-9047 ANNEALED (A),
OR AMS 6931. PERMISSIBLE THICKNESS RANGES:
UP TO 0.500 INCH,
0.501 TO 1.000 INCH,
1.001 TO 2.000 INCHES,
2.001 TO 3.000 INCHES,
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


3.001 TO 4.000 INCHES,
5.001 TO 6.000 INCHES.
E) TI-6AL-4V PLATE PER MIL-T-9046 AB-1 ANNEALED (A), AMS-T-9046 AB-1
ANNEALED (A), OR AMS 4911. PERMISSIBLE THICKNESS RANGES:
0.1875 TO 2.000 INCHES AND
2.001 TO 4.000 INCHES.
F) TI-6AL-6V-2SN BAR PER AMS 4978. PERMISSIBLE THICKNESS RANGES:
UP TO 1.500 INCHES,
3.001 TO 4.000 INCHES.
G) TI-6AL-6V-2SN PLATE PER MIL-T-9046 AB-3 ANNEALED (A), AMS-T-9046 AB-3
ANNEALED (A), OR AMS 4918. PERMISSIBLE THICKNESS RANGES:
0.1875 TO 0.500 INCH,
0.501 TO 1.000 INCH,
1.001 TO 1.500 INCHES,
1.501 TO 2.000 INCHES.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.1
12B ALUMINUM ALLOYS SEE ALSO SECTIONS, 1, 2, 3, AND 4.2
A. THE HEAT TREATMENT OF ALL ALUMINUM ALLOYS SHALL BE PER BAC 5602.
B. FOR SUBSTITUTIONS OF 2XXX SERIES SHEET IN THE T3X OR T4X FINAL TEMPERS OR
7XXX SERIES SHEET IN THE T6X FINAL TEMPER: UNLESS OTHERWISE SPECIFIED
HEREIN OR ON THE ENGINEERING DRAWING, THE SUBSTITUTION OF THICKER STOCK
THAN WHAT IS SPECIFIED ON THE ENGINEERING DRAWING IS NOT ALLOWED, EXCEPT
AS NOTED:
1. IF THE DRAWING SPECIFIED THICKNESS IS .125 INCH OR LESS, THEN THE MAXIMUM
THICKNESS OF THE SUBSTITUTE RAW MATERIAL SHALL BE THE LESSER OF 0.125
INCH OR THE UPPER THICKNESS VALUE OF THE PROCUREMENT SPECIFICATION
THICKNESS RANGE FOR MECHANICAL PROPERTIES.
EXAMPLE 1: DRAWING SPECIFIED MATERIAL: 0.050 INCH THICK 2024-T3 BARE
SHEET PER AMS-QQ-A-250/4. PROCUREMENT SPECIFICATION THICKNESS
RANGE FOR MECHANICAL PROPERTIES OF SPECIFIED MATERIAL: 0.010 TO 0.128
INCH. MAXIMUM THICKNESS ALLOWED FOR SUBSTITUTE RAW MATERIAL =
0.125 INCH.
0.039 INCH.
2. IF THE DRAWING SPECIFIED THICKNESS IS GREATER THAN .125 INCH, THEN THE
MAXIMUM THICKNESS OF THE SUBSTITUTE RAW MATERIAL SHALL BE THE UPPER
VALUE OF THE PROCUREMENT SPECIFICATION THICKNESS RANGE FOR
MECHANICAL PROPERTIES OF THE SPECIFIED MATERIAL.
0.249 INCH.
C. FOR CLAD ALUMINUM SUBSTITUTIONS: SUBSTITUTIONS OF GREATER THICKNESS
ARE NOT ALLOWED FOR CLAD ALUMINUM MATERIAL.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.1 ALUMINUM ALLOYS (CONTINUED) SEE ALSO SECTIONS 1, 2, 3, AND 4.2

D. FOR SUBSTITUTE EXTRUDED PROFILES LARGER THAN SPECIFIED: THE AMOUNT OF
MACHINING ON A SUBSTITUTE EXTRUDED PROFILE SHALL NOT EXCEED 0.10 INCH PER
SIDE, EXCLUDING EDGE OR LENGTH TRIMMING, WHEN USED TO MAKE A DRAWING
SPECIFIED PROFILE. MAXIMUM METAL REMOVAL OF 0.10 INCH PER SIDE IS WAIVED
FOR 7000 SERIES ALLOYS IN OVER-AGED TEMPERS, SUCH AS, -T73XXX, -T74XXX,
-T76XXX, OR -T77XXX. A MINIMUM OF 0.015 INCH MUST BE REMOVED FROM ALL “AS
EXTRUDED” SURFACES OF 7150-T77511 AND 7055-T77511 THICKER THAN 0.450 INCH.
ANY GAUGE REDUCTION OUTSIDE THESE LIMITS REQUIRES SPECIFIC ENGINEERING
APPROVAL. SUBSTITUTE PROFILES SHALL BE PENETRANT INSPECTED PER BAC 5423
FOLLOWING FINAL MACHINING. DO NOT SUBSTITUTE EXTRUDED BAR FOR EXTRUDED
PROFILES. MAXIMUM METAL REMOVAL OF 0.10 INCH PER SIDE IS WAIVED FOR 6XXX
SERIES ALLOY EXTRUDED PROFILES.
E. FOR ALL FORMED OR SWAGED PARTS: THE SUBSTITUTE MATERIAL SHALL BE RE-
HEAT TREATED AND FORMED IN THE -W CONDITION, THEN AGED TO THE SAME
TEMPER AS THE SPECIFIED MATERIAL OR ANNEALED, FORMED AND RE-HEAT
TREATED TO THE SAME FINAL TEMPER AS THE SPECIFIED MATERIAL. THE MAXIMUM
MATERIAL STRAIN ALLOWED PRIOR TO SOLUTION HEAT TREATMENT OR ANNEALING
SHALL BE 6 (SIX) PERCENT FOR 7075 AND 7136 EXTRUDED PRODUCT FORMS AND 3
(THREE) PERCENT FOR 7075 SHEET AND PLATE. FORMING IN EXCESS OF THESE
MAXIMUM MATERIAL STRAIN LIMITS SHALL BE PERFORMED AFTER SOLUTION HEAT
TREATING TO THE -W CONDITION. FORMING AND THE REQUIREMENT FOR
PENETRANT INSPECTION AFTER FORMING THE SUBSTITUTE MATERIAL SHALL BE IN
F. FOR CASTING SUBSTITUTIONS: REQUIREMENTS WHEN MACHINING FROM WROUGHT
STOCK: A) NO DRAFT ANGLE IS REQUIRED, B) NO RADIOGRAPHIC INSPECTION IS
REQUIRED, C) WHERE MACHINE PART DIMENSIONS ARE UNSPECIFIED, THE PART
SHALL CONFORM TO THE CASTING DIMENSIONS, D) SURFACE ROUGHNESS SHALL BE
125 MICROINCHES RA ON ALL MACHINED SURFACES UNLESS OTHERWISE SPECIFIED,
E) PENETRANT INSPECT PER BAC 5423 AFTER MACHINING, F) A DRAWING CHANGE
MAY BE REQUIRED IF DIMENSIONAL CHANGES ARE REQUIRED DUE TO MACHINING
LIMITATIONS, AND G) COST CONSIDERATIONS DICTATE THAT SUBSTITUTIONS
SHOULD BE MADE ONLY WHEN REQUIRED FOR SMALL PRODUCTION RUNS OR TO
MAINTAIN PRODUCTION SCHEDULES.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


G. FOR 5052-O AND 6061-TXX TUBING SUBSTITUTIONS: IF ALODINE IS THE SPECIFIED
FINISH FOR TUBING, THEN SUBSTITUTE TUBING MUST BE: A) ALODINED AS-
PROCURED OR B) ALODINED AFTER PROCUREMENT. FOR PARTS REQUIRING A
DOUBLE FLARE, ANNEAL PRIOR TO FORMING AND SOLUTION HEAT TREAT AND AGE
AFTER FORMING. FOR PARTS REQUIRING BACS13AP TYPE FITTINGS, TRIM 0.035
INCH FROM THE END AND USE BACS13BX FITTINGS. SEE STANDARDS SECTION FOR
"END FITTINGS". SUBSTITUTION OF THE NEXT LARGER STANDARD WALL THICKNESS
FOR THE DRAWING SPECIFIED WALL THICKNESS IS ALLOWED ON A LOT BY LOT
BASIS ONLY. THE MAXIMUM INCREASE IN WALL THICKNESS SHALL BE 30%
(PERCENT) FOR A DRAWING SPECIFIED THICKNESS UP TO AND INCLUDING 0.032
INCH, 25% (PERCENT) FOR A DRAWING SPECIFIED THICKNESS FROM 0.033 TO 0.078
INCH, AND 10% (PERCENT) FOR A DRAWING SPECIFIED THICKNESS ABOVE 0.078
INCH. SUBSTITUTION ALLOWED ONLY WHEN THE DRAWING SPECIFIED BEND RADIUS
IS NOT SMALLER THAN THE MINIMUM BEND RADIUS FOR THE SUBSTITUTE MATERIAL
PER BACD2042. FOR TUBE/DUCT ASSEMBLIES WITH SWAGED FITTINGS OR
FERRULES, THE SWAGING PRESSURE/TORQUE VALUE USED FOR THE SUBSTITUTE
TUBE/DUCT MATERIAL SHALL COMPLY WITH THOSE SPECIFIED IN BAC 5001 FOR THE
SUBSTITUTE MATERIAL. IF A SWAGING PRESSURE/TORQUE VALUE IS NOT PROVIDED
IN BAC 5001 FOR THE SUBSTITUTE MATERIAL AND FITTING/FERRULE COMBINATION,
THE SUBSTITUTION IS NOT ALLOWED.
H. FOR SUBSTITUTE 6061 MATERIAL TO BE WELDED: WELDING IS NOT ALLOWED IN
THE -T6XXX TEMPER WITHOUT SPECIFIC ENGINEERING APPROVAL. 6061-T6, -T651,
OR -T6511 SHALL BE RE-SOLUTION HEAT TREATED AND NATURALLY AGED TO -T42,
PRIOR TO FUSION WELDING, AND SUBSEQUENTLY AGED TO -T62 AFTER FUSION
WELDING. FOR TUBING WHICH IS TO BE WELDED, THE TEMPER AT THE TIME OF
WELDING SHALL BE -O, -T4, OR -T42, UNLESS OTHERWISE SPECIFIED BY THE
ENGINEERING DRAWING. PARTS THAT ARE RE-SOLUTION HEAT TREATED AND
NATURALLY AGED TO A FINAL -T42 TEMPER PRIOR TO WELDING MAY BE WELDED
WITHOUT ENGINEERING APPROVAL.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


I. FOR HAND FORGING SUBSTITUTIONS: SUBSTITUTIONS FOR HAND FORGINGS SHALL
BE WITHIN THE SAME “AS FORGED” AND “AS SOLUTION HEAT TREATED” THICKNESS
RANGE FOR MECHANICAL PROPERTIES AS THE SPECIFIED MATERIAL. IF THE
SPECIFIED MATERIAL HAS A REQUIREMENT FOR MACHINING TO A MAXIMUM
ALLOWED THICKNESS PRIOR TO HEAT TREAT ON THE ENGINEERING DRAWING, THE
SUBSTITUTE MATERIAL SHALL SATISFY THIS REQUIREMENT.
4.2.1.1
48B ANY FORM: PRODUCT FORM OF “SPECIFIED MATERIAL” AND OF “SUBSTITUTE SEE SECTION 4.2 AND 4.2.1 FOR
MATERIAL” SHALL BE THE SAME ADDITIONAL METALS RESTRICTIONS
AMS-QQ-A-2XX/XX QQ-A-2XX/XX SUBSTITUTE SHALL BE THE SAME

TEMPER AND SAME NUMBERED
SPECIFICATION (INCLUDING “SLASH”
NUMBER) AS THE SPECIFIED MATERIAL.
NOTE – EQUIVALENT SUBSTITUTION
PROVIDED IN BSS 7100; PLACED HERE
FOR REFERENCE ONLY.
AMS-X-XXXXX MIL-X-XXXXX SUBSTITUTE SHALL BE THE SAME
MIL-X-XXXXX AMS-X-XXXXX SUBSTITUTE SHALL BE THE SAME
QQ-A-2XX/XX AMS-QQ-A-2XX/XX SUBSTITUTE SHALL BE THE SAME
NOTE – EQUIVALENT SUBSTITUTION
PROVIDED IN BSS 7100; PLACED HERE
FOR REFERENCE ONLY.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.1.1 ANY FORM: PRODUCT FORM OF “SPECIFIED MATERIAL” AND OF “SUBSTITUTE MATERIAL” SEE SECTION 4.2 AND 4.2.1 FOR
SHALL BE THE SAME (CONTINUED) ADDITIONAL METALS RESTRICTIONS
(ANY ALLOY) -T736 (SAME ALLOY) -T74
(ANY ALLOY) -T42 (SAME ALLOY) -O, HEAT TREAT TO -T42
(ANY ALLOY) -T62 (SAME ALLOY) -O, HEAT TREAT TO -T62
(ANY ALLOY) -O, HEAT TREAT TO -T4 (SAME ALLOY) -O, HEAT TREAT TO -T42
(ANY ALLOY) -O, HEAT TREAT TO -T6 (SAME ALLOY) -O, HEAT TREAT TO -T62
1100 (ANY TEMPER) 3003 (SAME TEMPER) 3003 CANNOT BE SUBSTITUTED FOR
1100 AS A BUS BAR OR ELECTRICAL
CONNECTOR.
2017-O, HEAT TREAT TO -T4 2024-O, HEAT TREAT TO -T42
2024-O, HEAT TREAT TO -T42 2024 (ANY TEMPER), SOLUTION HEAT
TREAT AND AGE TO -T42
6013-T4 6013-T4, AGE TO -T6
6061-O, HEAT TREAT TO -T42 6061-T4, -T451, -T4511
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

6061-T4XXX 6061 (ANY TEMPER), SOLUTION HEAT
6061-T4XXX 6061 (ANY TEMPER), ANNEAL TO -O AND
HEAT TREAT TO -T62
6061-T4XXX 6061-T6, -T651, -T6511
6061-T4XXX, HEAT TREAT OR AGE TO -T6XXX 6061-T6, -T651, -T6511
6061-T42 6061-T4, -T451,-T4511
HEAT TREAT TO -T62
6061-T6XXX 6061-T4XXX, AGE TO -T6XXX
7075-O, HEAT TREAT TO -T62 7075-T6, -T651, -T6511 SUBSTITUTIONS NOT ALLOWED FOR
BARE OR CLAD PLATE.
7075-T6XXX, HEAT TREAT OR AGE TO 7075-T73, -T7351, -T73511
-T73XXX
7075-T6XXX 7075 (ANY TEMPER), SOLUTION HEAT SUBSTITUTIONS NOT ALLOWED FOR
TREAT AND AGE TO -T62 BARE OR CLAD PLATE.
7075-T6XXX 7075 (ANY TEMPER), ANNEAL TO -O AND SUBSTITUTIONS NOT ALLOWED FOR
HEAT TREAT TO -T62 BARE OR CLAD PLATE.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

HEAT TREAT TO -T73
7075-T73XXX 7075-T6XXX, AGE TO -T73XXX
4.2.1.2
49B SHEET SEE SECTION 4.2 AND 4.2.1 FOR
ADDITIONAL METALS RESTRICTIONS
AMS 4025 AMS-QQ-A-250/11 SUBSTITUTE SAME TEMPER AS
SPECIFIED MATERIAL.
SPECIFIED MATERIAL.
SPECIFIED MATERIAL.
AMS 4315 AMS-QQ-A-250/24
AMS 4316 AMS-QQ-A-250/25
AMS-QQ-A-250/5 BMS 7-305 SUBSTITUTE SAME TEMPER AS
SPECIFIED MATERIAL.
AMS-QQ-A-250/11 AMS 4025 SUBSTITUTE SAME TEMPER AS
SPECIFIED MATERIAL.
SPECIFIED MATERIAL.
SPECIFIED MATERIAL.
AMS-QQ-A-250/11 BMS 7-312 SUBSTITUTE SAME TEMPER AS
SPECIFIED MATERIAL.
AMS-QQ-A-250/12 BMS 7-302 SUBSTITUTE SAME PRODUCT FORM
(BARE SHEET) AND TEMPER AS
SPECIFIED MATERIAL.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.1.2 SHEET (CONTINUED) SEE SECTION 4.2 AND 4.2.1 FOR

AMS-QQ-A-250/13 BMS 7-302 SUBSTITUTE SAME PRODUCT FORM
(CLAD SHEET) AND TEMPER AS
SPECIFIED MATERIAL.
AMS-QQ-A-250/24 AMS 4315
AMS-QQ-A-250/25 AMS 4316
BMS 7-302 AMS-QQ-A-250/12 SUBSTITUTE SAME PRODUCT FORM
(BARE SHEET) AND TEMPER AS
SPECIFIED MATERIAL.
BMS 7-302 AMS-QQ-A-250/13 SUBSTITUTE SAME PRODUCT FORM
(CLAD SHEET) AND TEMPER AS
SPECIFIED MATERIAL.
BMS 7-305 AMS-QQ-A-250/5 SUBSTITUTE SAME TEMPER AS
SPECIFIED MATERIAL.
BMS 7-312 AMS-QQ-A-250/11 SUBSTITUTE SAME TEMPER AS
SPECIFIED MATERIAL.
BMS 7-312 AMS 4025
BMS 8-289 TYPE 0/250/2/1100/002 FORM I BMS 8-289 TYPE 0/250/2/1235/002 FORM I
BMS 8-289 TYPE 0/250/2/1100/002 FORM II BMS 8-289 TYPE 0/250/2/1235/002 FORM II
BMS 8-289 TYPE 0/350/2/1100/002 FORM I BMS 8-289 TYPE 0/350/2/1235/002 FORM I
BMS 8-289 TYPE 0/350/2/1100/002 FORM II BMS 8-289 TYPE 0/350/2/1235/002 FORM II
(ANY ALLOY) (ANY TEMPER) (SAME ALLOY) (SAME TEMPER), MINIMUM SUBSTITUTE SAME PRODUCT FORM
LUDERING (ML) (BARE VS. CLAD) AS SPECIFIED
MATERIAL.
(ANY ALLOY) (ANY TEMPER) (SAME ALLOY) (SAME TEMPER), MINIMUM SUBSTITUTE SAME PRODUCT FORM
RESIDUAL STRESS (MRS) (BARE VS. CLAD) AS SPECIFIED
MATERIAL.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


QQ-A-250/11 AMS 4025 SUBSTITUTE SAME TEMPER AS
SPECIFIED MATERIAL.
SPECIFIED MATERIAL
SPECIFIED MATERIAL
QQ-A-250/11 BMS 7-312 SUBSTITUTE SAME TEMPER AS
SPECIFIED MATERIAL.
1100 (ANY TEMPER) SHEET PER AMS-QQ-A- 1100 (SAME TEMPER) SHEET PER ASTM
250/1 B209
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


2024-O BARE SHEET PER AMS-QQ-A-250/4, 2024-T4 BARE SHEET PER BMS 7-363 FOR FORMED PARTS, THE FOLLOWING
HEAT TREAT TO -T42 RESTRICTIONS APPLY:
1. SUBSTITUTION IS ALLOWED FOR
PARTS REQUIRING STRAIGHT LINE
BENDS OR STRETCH FORMING ONLY.
STRETCH FORMING APPLICATIONS
SHALL BE LIMITED TO 4 PERCENT
AVERAGE STRAIN. AVERAGE STRAIN
IS DEFINED AS:
F O R M E D A R C L E N G T H -I N I T I A L S H E E T L E N G T H
I N I TI A L S H E E T L E N G T H
X 100
2. EDGES OF SHEARED BLANKS IN THE
FORMED AREAS SHALL BE BROKEN
PER BAC 5300 PRIOR TO FORMING.
3. THE SUBSTITUTE MATERIAL SHALL
HAVE THE SAME THICKNESS AS THE
SPECIFIED MATERIAL.
NOTE: TOOLING DESIGNED FOR -O
CONDITION OR -W CONDITION FORMING
USING THE SPECIFIED MATERIAL MAY
REQUIRE MODIFICATION TO MINIMIZE
SPRING-BACK WHEN USING THE
SUBSTITUTE MATERIAL.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


2024-O CLAD SHEET PER AMS-QQ-A-250/5, 2024-T4 CLAD SHEET PER BMS 7-363 FOR FORMED PARTS, THE FOLLOWING
HEAT TREAT TO -T42 RESTRICTIONS APPLY:
1. SUBSTITUTION IS ALLOWED FOR
PARTS REQUIRING STRAIGHT LINE
BENDS OR STRETCH FORMING ONLY.
STRETCH FORMING APPLICATIONS
SHALL BE LIMITED TO 4 PERCENT
AVERAGE STRAIN. AVERAGE STRAIN
IS DEFINED AS:
F O R M E D A R C L E N G T H -I N I T I A L S H E E T L E N G T H
I N I TI A L S H E E T L E N G T H
X 100
2. EDGES OF SHEARED BLANKS IN THE
FORMED AREAS SHALL BE BROKEN
PER BAC 5300 PRIOR TO FORMING.
3. THE SUBSTITUTE MATERIAL SHALL
HAVE THE SAME THICKNESS AS THE
SPECIFIED MATERIAL.
NOTE: TOOLING DESIGNED FOR -O
CONDITION OR -W CONDITION
FORMING USING THE SPECIFIED
MATERIAL MAY REQUIRE
MODIFICATION TO MINIMIZE SPRING-
BACK WHEN USING THE SUBSTITUTE
MATERIAL.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


2024-O CLAD SHEET PER AMS-QQ-A-250/5, 2024-H11P CLAD SHEET PER AMS-QQ-A- SUBSTITUTE SHALL BE WITHIN SAME
HEAT TREAT TO -T42 250/5, EXCEPT MECHANICAL PROPERTIES THICKNESS RANGE AS SPECIFIED
SHALL BE: MATERIAL, EXCEPT ONLY
UTS = 40 KSI MAX SUBSTITUTION THICKNESSES UP TO
YS = 24 KSI MAX 0.016 INCH ARE ALLOWED. MATERIAL
% ELONG = 12% MIN CERTIFICATION OF INCOMING SHEET
HEAT TREAT TO -T42 STOCK MUST SHOW CAPABILITY FOR
MEETING MECHANICAL PROPERTY
REQUIREMENTS OF -T42 TEMPER.
2024-O CLAD SHEET PER AMS-QQ-A-250/5, 2024-H11P CLAD SHEET PER AMS-QQ-A- SUBSTITUTE SHALL BE WITHIN SAME
HEAT TREAT TO -T62 250/5, EXCEPT MECHANICAL PROPERTIES THICKNESS RANGE AS SPECIFIED
SHALL BE: MATERIAL, EXCEPT ONLY
UTS = 40 KSI MAX SUBSTITUTION THICKNESSES UP TO
YS = 24 KSI MAX 0.016 INCH ARE ALLOWED. MATERIAL
% ELONG = 12% MIN CERTIFICATION OF INCOMING SHEET
HEAT TREAT TO -T62 STOCK MUST SHOW CAPABILITY FOR
MEETING MECHANICAL PROPERTY
REQUIREMENTS OF -T62 TEMPER.
2024-O, HEAT TREAT TO -T62 2024-T81 SUBSTITUTE SAME PRODUCT FORM
(BARE VS. CLAD) AS SPECIFIED
MATERIAL.
2024-T4 CLAD SHEET PER AMS-QQ-A-250/5 2024-T3 CLAD SHEET PER AMS-QQ-A-250/5 SUBSTITUTE SHALL BE WITHIN SAME
THICKNESS RANGE AS SPECIFIED
MATERIAL, EXCEPT ONLY SUBSTITUTION
THICKNESSES OF 0.010 TO 0.062 INCH
ARE ALLOWED.
2024-T4 BARE SHEET PER AMS-QQ-A-250/4, 2024-T4 BARE SHEET PER BMS 7-363 DO NOT FORM OR STRETCH MORE THAN
BEND TEST PER AMS 4297 4 (FOUR) PERCENT PERMANENT SET
UNLESS OTHERWISE SPECIFIED ON THE
ENGINEERING DRAWING.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


2024-T4 CLAD SHEET PER AMS-QQ-A-250/5, 2024-T4 CLAD SHEET PER BMS 7-363 DO NOT FORM OR STRETCH MORE THAN
BEND TEST PER AMS 4279 4 (FOUR) PERCENT PERMANENT SET
UNLESS OTHERWISE SPECIFIED ON THE
ENGINEERING DRAWING.
2024-T81 2024-T3, AGE TO -T81 SUBSTITUTE SAME PRODUCT FORM
MATERIAL.
MATERIAL.
3003-H14 SHEET PER ASTM B 209 5005-H14 SHEET PER ASTM B 209
3003-H14 SHEET PER AMS-QQ-A-250/2 5005-H14 SHEET PER ASTM B 209
5052-H32 5052-H34
6013-T4 SHEET PER AMS 4347, AGE TO -T6 6013-T6 SHEET PER AMS 4216 SUBSTITUTION VALID FOR FLAT PARTS
ONLY. NOT VALID FOR FORMED PARTS.
6013-T6 SHEET PER AMS 4216 6013-T4 SHEET PER AMS 4347, AGE TO -T6
7075-O BARE FLAT SHEET 7075-O BARE COILED SHEET
7075-O CLAD FLAT SHEET 7075-O CLAD COILED SHEET
7075-O BARE COILED SHEET 7075-O BARE FLAT SHEET
7075-O CLAD COILED SHEET 7075-O CLAD FLAT SHEET
7075-O BARE SHEET PER AMS-QQ-A-250/12 7075-O BARE SHEET PER AMS 4044 SUBSTITUTE SHALL BE WITHIN SAME
THICKNESSES OF 0.008 TO 0.014 INCH
ARE ALLOWED.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


7075-O, HEAT TREAT TO -T62 7075-F, HEAT TREAT TO -T62 SUBSTITUTE SAME PRODUCT FORM
MATERIAL. MINIMUM BEND RADII HAVE
NOT BEEN ESTABLISHED FOR -F
CONDITION. MATERIAL SHALL BE
SOLUTION HEAT TREATED AND FORMED
IN THE -W CONDITION (PREFERRED) OR
ANNEALED TO THE STARTING -O
CONDITION OF THE SPECIFIED
MATERIAL.
7075-O BARE SHEET PER AMS-QQ-A-250/12, 7075-T76 BARE SHEET PER AMS-QQ-A-
HEAT TREAT TO -T76 250/24 OR AMS 4315
7075-O CLAD SHEET PER AMS-QQ-A-250/13, 7075-T76 CLAD SHEET PER AMS-QQ-A-
HEAT TREAT TO -T76 250/25 OR AMS 4316
7075-T76 BARE SHEET PER AMS-QQ-A-250/24 7075-O BARE SHEET PER AMS-QQ-A-
OR AMS 4315 250/12, HEAT TREAT TO -T76
7075-T76 CLAD SHEET PER AMS-QQ-A-250/25 7075-O CLAD SHEET PER AMS-QQ-A-250/13,
OR AMS 4316 HEAT TREAT TO -T76
7075-T76 BARE SHEET PER AMS-QQ-A-250/24 7075-T6 BARE SHEET PER AMS-QQ-A-
OR AMS 4315 250/12, AGE TO -T76
7075-T76 CLAD SHEET PER AMS-QQ-A-250/25 7075-T6 CLAD SHEET PER AMS-QQ-A-
OR AMS 4316 250/13, AGE TO -T76
4.2.1.3
50B BAC FORMED SECTIONS SEE SECTION 4.2 AND 4.2.1 FOR
7055-O, HEAT TREAT TO -T762 7055-T762
7055-T762 7055-O, HEAT TREAT TO -T762
7075-O, HEAT TREAT TO -T62 7075-T62
7075-T6 7075-T62
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.1.4
51B PLATE SEE SECTION 4.2 AND 4.2.1 FOR
SPECIFIED MATERIAL.
SPECIFIED MATERIAL.
SPECIFIED MATERIAL.
AMS 4315 AMS-QQ-A-250/24
AMS 4316 AMS-QQ-A-250/25
SPECIFIED MATERIAL.
SPECIFIED MATERIAL.
SPECIFIED MATERIAL.
AMS-QQ-A-250/24 AMS 4315
AMS-QQ-A-250/25 AMS 4316
(ANY ALLOY EXCEPT 2024) -T4 (SAME ALLOY) -T451
(ANY ALLOY) -T73 (SAME ALLOY) -T651, AGE TO -T7351
2024-O PLATE PER AMS-QQ-A-250/4, HEAT 2024-T351 PLATE PER AMS-QQ-A-250/4 SUBSTITUTE SHALL BE WITHIN SAME
TREAT TO -T42 THICKNESS RANGE AS SPECIFIED
THICKNESSES OF 1.001 TO 3.000 INCHES
ARE ALLOWED.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.1.4 PLATE (CONTINUED) SEE SECTION 4.2 AND 4.2.1 FOR

2024-O CLAD PLATE PER AMS-QQ-A-250/5, 2024-T351 CLAD PLATE PER AMS-QQ-A- SUBSTITUTE SHALL BE WITHIN SAME
HEAT TREAT TO -T42 250/5 THICKNESS RANGE AS SPECIFIED
ARE ALLOWED.
2024-T4 PLATE PER AMS-QQ-A-250/4 2024-T351 PLATE PER AMS-QQ-A-250/4 SUBSTITUTE SHALL BE WITHIN SAME
ARE ALLOWED.
2024-T4 CLAD PLATE PER AMS-QQ-A-250/5 2024-T351 CLAD PLATE PER AMS-QQ-A- SUBSTITUTE SHALL BE WITHIN SAME
250/5 THICKNESS RANGE AS SPECIFIED
ARE ALLOWED.
MATERIAL.
MATERIAL.
5052-H32 5052-H34
7050-T7451 (FORMERLY -T73651) PLATE PER 7050-T7451 PLATE PER AMS 4050
BMS 7-194, THICKNESS LESS THAN
2.500 INCHES
7050-T7451 (FORMERLY -T73651) PLATE PER 7050-T7451 PLATE PER BMS 7-323 TYPE I
BMS 7-194, THICKNESS EQUAL TO OR OR TYPE III
GREATER THAN 2.500 INCHES
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.1.4 PLATE (CONTINUED) SEE SECTION 4.2 AND 4.2.1 FOR

7050-T7451 PLATE PER AMS 4050 7050-T7451 PLATE PER BMS 7-323 TYPE I SUBSTITUTE SHALL BE WITHIN SAME
OR TYPE III THICKNESS RANGE AS SPECIFIED
MATERIAL, EXCEPT THAT A SUBSTITUTE
THICKNESS OF 2.500 TO 3.000 INCHES
MAY BE USED FOR A SPECIFIED
MATERIAL THICKNESS OF 2.001 TO 3.000
INCHES.
7050-T7451 PLATE PER BMS 7-323 TYPE I 7050-T7451 PLATE PER BMS 7-323 TYPE III
7075-O PLATE PER AMS-QQ-A-250/12, HEAT 7075-T651 PLATE PER AMS-QQ-A-250/12 SUBSTITUTE SHALL BE WITHIN SAME
TREAT TO -T62 THICKNESS RANGE AS SPECIFIED
ARE ALLOWED.
7075-O PLATE PER AMS-QQ-A-250/12, HEAT 7075-T7651 PLATE PER AMS-QQ-A-250/24
TREAT TO -T76 OR AMS 4315
7075-T7651 PLATE PER AMS-QQ-A-250/24 OR 7075-T651 PLATE PER AMS-QQ-A-250/12,
AMS 4315 AGE TO -T7651
4.2.1.5
52B TUBING SEE SECTION 4.2 AND 4.2.1 FOR
AMS-WW-T-700/X WW-T-700/X SUBSTITUTE SHALL BE THE SAME
WW-T-700/X AMS-WW-T-700/X SUBSTITUTE SHALL BE THE SAME
AMS 4079 AMS-WW-T-700/6 SUBSTITUTE SAME TEMPER AS
SPECIFIED MATERIAL.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.1.5 TUBING (CONTINUED) SEE SECTION 4.2 AND 4.2.1 FOR

AMS 4079 BMS 7-328 CLASS A SUBSTITUTE SAME TEMPER AS
SPECIFIED MATERIAL.
SPECIFIED MATERIAL.
SPECIFIED MATERIAL.
SPECIFIED MATERIAL.
AMS 4082 AMS 4083
SPECIFIED MATERIAL.
SPECIFIED MATERIAL.
SPECIFIED MATERIAL.
AMS 4088 BMS 7-367 SUBSTITUTE SAME TEMPER AS
SPECIFIED MATERIAL.
AMS-T-7081 AMS 4081 SUBSTITUTE SAME TEMPER AS
SPECIFIED MATERIAL.
AMS-T-7081 AMS 4083 SUBSTITUTE SAME TEMPER AS
SPECIFIED MATERIAL.
AMS-T-7081 BMS 7-328 CLASS A SUBSTITUTE SAME TEMPER AS
SPECIFIED MATERIAL.
AMS-WW-T-700/3 AMS 4086 SUBSTITUTE SAME TEMPER AS
SPECIFIED MATERIAL.
AMS-WW-T-700/3 BMS 7-367 SUBSTITUTE SAME TEMPER AS
SPECIFIED MATERIAL.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


SPECIFIED MATERIAL.
SPECIFIED MATERIAL.
SPECIFIED MATERIAL.
SPECIFIED MATERIAL.
SPECIFIED MATERIAL.
AMS-WW-T-700/6 BMS 7-328 CLASS A SUBSTITUTE SAME TEMPER AS
SPECIFIED MATERIAL.
AMS-WW-T-700/6 BMS 7-392 TYPE I SUBSTITUTE SAME TEMPER AS
SPECIFIED MATERIAL.
AMS-WW-T-700/7 AMS-QQ-A-200/11 SUBSTITUTE SAME TEMPER AS
SPECIFIED MATERIAL.
ASTM B221 AMS-QQ-A-200/11 SUBSTITUTE SAME ALLOY AND TEMPER
AS SPECIFIED MATERIAL.
MIL-T-7081 AMS 4081 SUBSTITUTE SAME TEMPER AS
SPECIFIED MATERIAL.
MIL-T-7081 AMS 4083 SUBSTITUTE SAME TEMPER AS
SPECIFIED MATERIAL.
MIL-T-7081 AMS-T-7081 THE SUBSTITUTE MATERIAL SHALL BE
THE SAME TEMPER AS SPECIFIED
MATERIAL
MIL-T-7081 BMS 7-328 CLASS A SUBSTITUTE SAME TEMPER AS
SPECIFIED MATERIAL.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


WW-T-700/3 AMS 4086 SUBSTITUTE SAME TEMPER AS
SPECIFIED MATERIAL.
WW-T-700/3 BMS 7-367 SUBSTITUTE SAME TEMPER AS
SPECIFIED MATERIAL.
SPECIFIED MATERIAL.
SPECIFIED MATERIAL.
SPECIFIED MATERIAL.
SPECIFIED MATERIAL.
SPECIFIED MATERIAL.
WW-T-700/6 BMS 7-328 CLASS A SUBSTITUTE SAME TEMPER AS
SPECIFIED MATERIAL.
WW-T-700/6 BMS 7-392 TYPE I SUBSTITUTE SAME TEMPER AS
SPECIFIED MATERIAL.
WW-T-700/7 AMS-QQ-A-200/11 SUBSTITUTE SAME TEMPER AS
SPECIFIED MATERIAL.
WW-T-785 AMS-WW-T-700/3 SUBSTITUTE SAME TEMPER AS
SPECIFIED MATERIAL.
WW-T-785 AMS-WW-T-700/3 SUBSTITUTE SAME TEMPER AS
SPECIFIED MATERIAL.
WW-T-785 BMS 7-367 SUBSTITUTE SAME TEMPER AS
SPECIFIED MATERIAL.
WW-T-789 BMS 7-328 CLASS A SUBSTITUTE SAME ALLOY AND TEMPER
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


2024-O TUBING PER WW-T-700/3 OR AMS- 2024-T3 TUBING PER AMS-WW-T-700/3
WW-T-700/3, HEAT TREAT TO -T42
2024-T81 2024-T3, AGE TO -T81
5052-O TUBING PER WW-T-700/4 OR AMS- 6061-T4 TUBING PER WW-T-700/6 OR AMS-
WW-T-700/4 WW-T-700/6
5052-O TUBING PER WW-T-700/4 OR AMS- 6061-T6 TUBING PER WW-T-700/6 OR AMS-
WW-T-700/4 WW-T-700/6
4.2.1.6
53B EXTRUDED BAR, ROD, AND SHAPES SEE SECTION 4.2 AND 4.2.1 FOR
AMS 10133 (ANGLE-EQUAL LEG) AND 10133 (ANGLE-EQUAL LEG) SUBSTITUTE SAME DASH NUMBER,
ALLOY, AND TEMPER.
AMS 10134 (ANGLE-UNEQUAL LEG) AND 10134 (ANGLE-UNEQUAL LEG) SUBSTITUTE SAME DASH NUMBER,
ALLOY, AND TEMPER.
AMS 10135 (ANGLE-BULB) AND 10135 (ANGLE-BULB) SUBSTITUTE SAME DASH NUMBER,
ALLOY, AND TEMPER.
AMS 10136 (TEE) AND 10136 (TEE) SUBSTITUTE SAME DASH NUMBER,
ALLOY, AND TEMPER.
AMS 10137 (CHANNEL) AND 10137 (CHANNEL) SUBSTITUTE SAME DASH NUMBER,
ALLOY, AND TEMPER.
AMS 10138 (ZEE-EQUAL LEG) AND 10138 (ZEE-EQUAL LEG) SUBSTITUTE SAME DASH NUMBER,
ALLOY, AND TEMPER.
AMS 10139 (ZEE-UNEQUAL LEG) AND 10139 (ZEE-UNEQUAL LEG) SUBSTITUTE SAME DASH NUMBER,
ALLOY, AND TEMPER.
AMS 10140 (I-SECTION) AND 10140 (I-SECTION) SUBSTITUTE SAME DASH NUMBER,
ALLOY, AND TEMPER.
AMS 10141 (TEE-BULB) AND 10141 (TEE-BULB) SUBSTITUTE SAME DASH NUMBER,
ALLOY, AND TEMPER.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.1.6 EXTRUDED BAR, ROD, AND SHAPES (CONTINUED) SEE SECTION 4.2 AND 4.2.1 FOR
AND 10133 (ANGLE-EQUAL LEG) AMS 10133 (ANGLE-EQUAL LEG) SUBSTITUTE SAME DASH NUMBER,
ALLOY, AND TEMPER.
AND 10134 (ANGLE-UNEQUAL LEG) AMS 10134 (ANGLE-UNEQUAL LEG) SUBSTITUTE SAME DASH NUMBER,
ALLOY, AND TEMPER.
AND 10135 (ANGLE-BULB) AMS 10135 (ANGLE-BULB) SUBSTITUTE SAME DASH NUMBER,
ALLOY, AND TEMPER.
AND 10136 (TEE) AMS 10136 (TEE) SUBSTITUTE SAME DASH NUMBER,
ALLOY, AND TEMPER.
AND 10137 (CHANNEL) AMS 10137 (CHANNEL) SUBSTITUTE SAME DASH NUMBER,
ALLOY, AND TEMPER.
AND 10138 (ZEE-EQUAL LEG) AMS 10138 (ZEE-EQUAL LEG) SUBSTITUTE SAME DASH NUMBER,
ALLOY, AND TEMPER.
AND 10139 (ZEE-UNEQUAL LEG) AMS 10139 (ZEE-UNEQUAL LEG) SUBSTITUTE SAME DASH NUMBER,
ALLOY, AND TEMPER.
AND 10140 (I-SECTION) AMS 10140 (I-SECTION) SUBSTITUTE SAME DASH NUMBER,
ALLOY, AND TEMPER.
AND 10141 (TEE-BULB) AMS 10141 (TEE-BULB) SUBSTITUTE SAME DASH NUMBER,
ALLOY, AND TEMPER.
ANY COMMERCIAL "AMS" TYPE EXTRUDED ANY “AMS”, “AND” OR “BAC” TYPE THE GEOMETRIC TOLERANCES FOR THE
SHAPE/PROFILE SHAPE/PROFILE OF THE SAME ALLOY AND SUBSTITUTE SHAPE/PROFILE SHALL BE
TEMPER PURCHASED TO THE SAME EQUIVALENT OR BETTER THAN THOSE
MATERIAL SPECIFICATION AND FOR THE SPECIFIED SHAPE/PROFILE.
PRODUCED BY A BOEING-APPROVED
SOURCE [FOR EXAMPLE, AS LISTED IN THE
QUALIFIED PRODUCTS LIST (QPL) IN A
BOEING MATERIALS SPECIFICATION (BMS)
OR IF A NONDOMESTIC SOURCE, AS
LISTED IN D1-4426] THAT CAN BE
MACHINED TO SPECIFIED BOEING-
DRAWING DIMENSIONAL REQUIREMENTS.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

ANY MILITARY "AND" TYPE EXTRUDED ANY “AND”, “AMS” OR “BAC” TYPE THE GEOMETRIC TOLERANCES FOR THE
SHAPE/PROFILE SHAPE/PROFILE OF THE SAME ALLOY AND SUBSTITUTE SHAPE/PROFILE SHALL BE
ANY BOEING BAC15XX-XXXXXX TYPE ANY “BAC”, “AND”, OR “AMS” TYPE THE GEOMETRIC TOLERANCES FOR THE
EXTRUDED SHAPE/PROFILE SHAPE/PROFILE OF THE SAME ALLOY AND SUBSTITUTE SHAPE/PROFILE SHALL BE
QQ-A-261 AMS-QQ-A-200/2 SUBSTITUTE SAME TEMPER AS
SPECIFIED MATERIAL.
SPECIFIED MATERIAL.
SPECIFIED MATERIAL. *NOTE: CAN
SUBSTITUTE DIFFERENT ALLOY.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

SPECIFIED MATERIAL.
(ANY ALLOY EXCEPT 2014 AND 7178) -O, (SAME ALLOY) -T6511
HEAT TREAT TO -T62
(ANY ALLOY EXCEPT 2014 AND 7178) -T6511 (SAME ALLOY) (ANY TEMPER), SOLUTION
HEAT TREAT AND AGE TO -T62
2024-O EXTRUSION PER AMS-QQ-A-200/3, 2024-T3511 EXTRUSION PER AMS-QQ-A- SUBSTITUTE SHALL BE WITHIN SAME
HEAT TREAT TO -T42 200/3 THICKNESS RANGE AS SPECIFIED
THICKNESSES GREATER THAN OR
EQUAL TO 0.500 INCH ARE ALLOWED.
2024-O, HEAT TREAT TO -T42 2024-T8511
2024-T81 EXTRUSION PER AMS-QQ-A-200/3 2024-T8511 EXTRUSION PER AMS-QQ-A-
200/3
2024-T81 EXTRUSION PER AMS-QQ-A-200/3 2024-T3511 EXTRUSION PER AMS-QQ-A-
200/3, AGE TO -T8511
2219-O EXTRUSION PER BMS 7-118, HEAT 2219-T3511 EXTRUSION PER BMS 7-118
TREAT TO -T42
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

2219-O, HEAT TREAT TO -T62 2219-T8511
2219-T31 EXTRUSION PER BMS 7-118 2219-T3511 EXTRUSION PER BMS 7-118
2219-T81 EXTRUSION PER BMS 7-118 2219-T8511 EXTRUSION PER BMS 7-118 SUBSTITUTE SHALL BE WITHIN SAME
THICKNESSES LESS THAN 0.500 INCH
ARE ALLOWED.
6061-O EXTRUSION PER QQ-A-270 OR AMS- 6061-O ROLLED BAR PER AMS-QQ-A-225/8,
QQ-A-200/8, HEAT TREAT TO -T42 HEAT TREAT TO -T42
6061-T4 EXTRUSION PER QQ-A-270 OR AMS- 6061-T4 OR -T451 ROLLED BAR PER AMS-
QQ-A-200/8 QQ-A-225/8
6061-T4511 EXTRUSION PER QQ-A-270 OR 6061-T451 ROLLED BAR PER AMS-QQ-A-
AMS-QQ-A-200/8 225/8
6063-T5 EXTRUSION PER AMS-QQ-A-200/9 6061-T4 OR -T4511 EXTRUSION PER AMS- SUBSTITUTION ALLOWED FOR INTERIOR
QQ-A-200/8 TRIM ONLY.
6063-T5 EXTRUSION PER AMS-QQ-A-200/9 6061-T6 OR -T6511 EXTRUSION PER AMS- SUBSTITUTION ALLOWED FOR INTERIOR
QQ-A-200/8 TRIM ONLY.
6063-T6 EXTRUSION PER AMS-QQ-A-200/9 6061-T6 OR -T6511 EXTRUSION PER AMS-
QQ-A-200/8
HEAT TREAT TO -T62
7075-T6511 EXTRUSION PER AMS-QQ-A- 7075-T76511 EXTRUSION PER AMS-QQ-A-
200/11 200/15, SOLUTION HEAT TREAT AND AGE
TO -T62
7075-T76XXX EXTRUSION PER AMS-QQ-A- 7075-T6XXX EXTRUSION PER AMS-QQ-A-
200/15 200/11, AGE TO -T76XXX
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

7075-T76XXX EXTRUSION PER AMS-QQ-A- 7075 (ANY TEMPER) EXTRUSION PER AMS-
200/15 QQ-A-200/11, SOLUTION HEAT TREAT AND
AGE TO -T76
7150-T6511 TYPE II EXTRUSION PER BMS 7150-T6511P TYPE II EXTRUSION PER BMS
7-257 7-257
7150-T77511 EXTRUSION PER BMS 7-306 7150-T77511 EXTRUSION PER BMS 7-306 SUBSTITUTE MATERIAL SHALL FALL
UNDER THE SAME WIDTH-TO-
THICKNESS ASPECT RATIO LIMITATION
AS THE SPECIFIED MATERIAL.
4.2.1.7
54B ROLLED, DRAWN, OR COLD FINISHED: BAR, ROD, AND WIRE SEE SECTION 4.2 AND 4.2.1 FOR
SPECIFIED MATERIAL.
SPECIFIED MATERIAL.
SPECIFIED MATERIAL.
SPECIFIED MATERIAL.
SPECIFIED MATERIAL.
SPECIFIED MATERIAL.
SPECIFIED MATERIAL.
SPECIFIED MATERIAL.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.1.7 ROLLED, DRAWN, OR COLD FINISHED: BAR, ROD, AND WIRE (CONTINUED) SEE SECTION 4.2 AND 4.2.1 FOR
2024-O BAR PER AMS-QQ-A-225/6, HEAT 2024-T4 BAR PER AMS-QQ-A-225/6
TREAT TO -T42
2024-O, HEAT TREAT TO -T62 2024-T851
2024-T851 2024-T351 AGE TO -T851
7075-T7351 BAR PER AMS-QQ-A-225/9 7075-T73 BAR PER AMS-QQ-A-225/9 SUBSTITUTE SHALL BE WITHIN SAME
THICKNESSES UP TO 0.50 INCH ARE
ALLOWED.
4.2.1.8
55B FORGINGS SEE SECTION 4.2 AND 4.2.1 FOR
(ANY ALLOY) -F CONDITION (SAME ALLOY) -O1 CONDITION (FORMERLY SUBSTITUTE SAME PRODUCT FORM AS
DESIGNATED AS -T411) SPECIFIED MATERIAL.
(ANY ALLOY) -T411 CONDITION (SAME ALLOY) -O1 CONDITION SUBSTITUTE SAME PRODUCT FORM AS
SPECIFIED MATERIAL.
MIL-A-22771 AMS-A-22771 THE SUBSTITUTE MATERIAL SHALL BE
THE SAME ALLOY AND TEMPER AS
SPECIFIED MATERIAL
2219 (ANY TEMPER) PER BMS 7-131 2219 (SAME TEMPER) PER BMS 7-186 SUBSTITUTE SAME PRODUCT FORM AS
SPECIFIED MATERIAL.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.1.8 FORGINGS (CONTINUED) SEE SECTION 4.2 AND 4.2.1 FOR

7075 (ANY TEMPER) PER BMS 7-186 7075 (SAME TEMPER) PER BMS 7-186, CERTIFICATION AND/OR MATERIAL MAY
MEETING THE CHEMISTRY BE MARKED 7175 SINCE 7175 MEETS
REQUIREMENTS OF BOTH 7175 PER BMS 7- 7075 CHEMISTRY. SUBSTITUTE SAME
214 AND 7075 PER BMS 7-186 PRODUCT FORM AS SPECIFIED
MATERIAL.
7075-O1 OR -T411 HAND FORGING, 7075 (ANY TEMPER) HAND FORGING,
SOLUTION HEAT TREAT AND AGE TO -T73 SOLUTION HEAT TREAT AND AGE TO -T73
7075-T73 7075-O1, SOLUTION HEAT TREAT AND AGE SUBSTITUTE SAME PRODUCT FORM AS
TO -T73 SPECIFIED MATERIAL.
4.2.1.9
56B CASTINGS SEE SECTION 4.2 AND 4.2.1 FOR
A201.0-T7 CASTING PER MIL-A-21180 OR A201.0-T7 CASTING PER AMS-A-21180 THE CLASS, GRADE, AND STRENGTH
AMS-A-21180 EXCEPT USE OF SPECTROCHEMICAL REQUIREMENTS OF THE SUBSTITUTE
METHODS PER ASTM E607 OR ASTM E1251 MATERIAL SHALL BE THE SAME AS THE
IS ALLOWED FOR CHEMICAL ANALYSIS. SPECIFIED MATERIAL.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.1.9 CASTINGS (CONTINUED) SEE SECTION 4.2 AND 4.2.1 FOR

A356.0-T6 CASTING PER MIL-A-21180 PART MACHINED TO THE SAME THICKNESS OF SUBSTITUTE PLATE
(CLASS 1, 10, 11, AND 12) DIMENSIONS FROM 6061-T651 PLATE PER SHALL BE 6.0 INCHES OR LESS.
AMS-QQ-A-250/11. ULTRASONIC INSPECT
STOCK PER BAC 5439 CLASS A OR B IS
REQUIRED FOR THICKNESS EQUAL TO OR
GREATER THAN 0.5 INCH.
A356.0-T6 CASTING PER MIL-A-21180 PART MACHINED TO SAME DIMENSIONS THICKNESS OF SUBSTITUTE BAR SHALL
(CLASS 1, 10, 11, AND 12) FROM 6061-T651 BAR PER AMS-QQ-A- BE 0.50 TO 8.0 INCHES, AND CROSS
225/8. ULTRASONIC INSPECT STOCK PER SECTIONAL AREA OF SUBSTITUTE BAR
BAC 5439 CLASS A OR B IS REQUIRED FOR SHALL NOT EXCEED 50 SQUARE INCHES.
THICKNESS EQUAL TO OR GREATER THAN
0.5 INCH.
A356.0-T6 CASTING PER MIL-A-21180 PART MACHINED TO SAME DIMENSIONS THICKNESS OF SUBSTITUTE PLATE
(CLASS 1, 2, 10, 11, AND 12) FROM 7075-T73 HAND FORGING PER SHALL BE 0.50 TO 3.0 INCHES.
BMS 7-186. ULTRASONIC INSPECT STOCK
PER BAC 5439 CLASS A IS REQUIRED FOR
1.0 INCH.
(CLASS 1, 2, 10, 11, AND 12) FROM 7075-O1 HAND FORGING PER SHALL BE 0.50 TO 3.0 INCHES.
BMS 7-186. HEAT TREAT TO -T73.
ULTRASONIC INSPECT STOCK PER
BAC 5439 CLASS A IS REQUIRED FOR
1.0 INCH.
(CLASS 1, 2, 10, 11, AND 12) FROM 7075-T7351 PLATE PER SHALL BE 0.50 TO 3.0 INCHES.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


(CLASS 1, 2, 10, 11, AND 12) FROM 7075-T7351 BAR PER SHALL BE 0.50 TO 3.0 INCHES.
AMS-QQ-A-225/9. BAC 5439 CLASS A OR B
IS REQUIRED FOR THICKNESS EQUAL TO
OR GREATER THAN 0.5 INCH.
(CLASS 1, 2, 10, 11, AND 12) FROM 7075-T73511 EXTRUDED BAR PER SHALL BE 0.50 TO 3.0 INCHES.
A356.0-T6P OR 356-T6XX SAND, PERMANENT PART MACHINED TO SAME DIMENSIONS THICKNESS OF SUBSTITUTE PLATE
MOLD, OR INVESTMENT CASTING PER FROM 6061-T651 PLATE PER AMS-QQ-A- SHALL BE 6.0 INCHES OR LESS.
AMS 4218 250/11. ULTRASONIC INSPECT STOCK PER
BAC 5439 CLASS A OR B IS REQUIRED FOR
0.5 INCH.
A356.0-T6P OR 356-T6XX SAND, PERMANENT PART MACHINED TO SAME DIMENSIONS THICKNESS OF SUBSTITUTE BAR SHALL
MOLD, OR INVESTMENT CASTING PER FROM 6061-T651 BAR PER AMS-QQ-A- BE 0.50 TO 8.0 INCHES, AND CROSS
AMS 4218 225/8. ULTRASONIC INSPECT STOCK PER SECTIONAL AREA OF SUBSTITUTE BAR
0.5 INCH.
MOLD, OR INVESTMENT CASTING PER AMS FROM 7075-T73 HAND FORGING PER SHALL BE 0.50 TO 3.0 INCHES.
4218. BMS 7-186. ULTRASONIC INSPECT STOCK
PER BAC 5439 CLASS A IS REQUIRED FOR
1.0 INCH.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


MOLD, OR INVESTMENT CASTING PER FROM 7075-O1 HAND FORGING PER SHALL BE 0.50 TO 3.0 INCHES.
AMS 4218. BMS 7-186. HEAT TREAT TO -T73.
ULTRASONIC INSPECT STOCK PER
BAC 5439 CLASS A IS REQUIRED FOR
1.0 INCH.
MOLD, OR INVESTMENT CASTING PER FROM 7075-T7351 PLATE PER AMS-QQ-A- SHALL BE 0.50 TO 3.0 INCHES.
AMS 4218. 250/12. ULTRASONIC INSPECT STOCK PER
0.5 INCH.
MOLD, OR INVESTMENT CASTING PER FROM 7075-T7351 BAR PER AMS-QQ-A- SHALL BE 0.50 TO 3.0 INCHES.
AMS 4218. 225/9. ULTRASONIC INSPECT STOCK PER
0.5 INCH.
MOLD, OR INVESTMENT CASTING PER FROM 7075-T73511 EXTRUDED BAR PER SHALL BE 0.50 TO 3.0 INCHES.
AMS 4218. AMS-QQ-A-200/11. ULTRASONIC INSPECT
A356.0-T6 OR T6P CASTING PER AMS 4218 PART MACHINED TO SAME DIMENSIONS THICKNESS OF SUBSTITUTE PLATE
FROM 7050-T7451 PLATE PER AMS 4050 OR SHALL BE 6.0 INCHES OR LESS.
BMS 7-323 TYPE I. ULTRASONIC INSPECT
AMS 4050 STOCK PER BAC 5439, CLASS A
OR B WHEN STOCK THICKNESS IS EQUAL
TO OR GREATER THAN 0.75 INCH.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


A356.0-T6 SAND CASTING PER QQ-A-601 PART MACHINED TO SAME DIMENSIONS THICKNESS OF SUBSTITUTE PLATE
FROM 6061-T651 PLATE PER AMS-QQ-A- SHALL BE 6.0 INCHES OR LESS.
250/11. ULTRASONIC INSPECT STOCK PER
0.5 INCH.
A356.0-T6 SAND CASTING PER QQ-A-601 PART MACHINED TO SAME DIMENSIONS THICKNESS OF SUBSTITUTE BAR SHALL
FROM 6061-T651 BAR PER AMS-QQ-A- BE 0.50 TO 8.0 INCHES, AND CROSS
0.5 INCH.
A356.0-T6 SAND CASTING PER QQ-A-601 PART MACHINED TO SAME DIMENSIONS THICKNESS OF SUBSTITUTE EXTRUDED
FROM 6061-T6511 EXTRUDED BAR PER BAR SHALL BE 6.5 INCHES OR LESS, AND
AMS-QQ-A-200/8. ULTRASONIC INSPECT CROSS SECTIONAL AREA OF
STOCK PER BAC 5439 CLASS A OR B IS SUBSTITUTE EXTRUDED BAR SHALL NOT
REQUIRED FOR THICKNESS EQUAL TO OR EXCEED 32 SQUARE INCHES.
A357 CASTING PER AMS 4219 A357.0 CASTING PER AMS 4219 SAME CHEMISTRY EXCEPT MINIMUM
EXCEPT FOR IRON AND BERYLLIUM LIMITS BERYLLIUM CONTENT SHALL BE 0.00
WEIGHT PERCENT AND MAXIMUM IRON
CONTENT SHALL BE 0.15 WEIGHT
PERCENT
A357.0 CASTING PER AMS 4219 A357.0 CASTING PER AMS 4219 SAME CHEMISTRY EXCEPT MINIMUM
EXCEPT FOR IRON AND BERYLLIUM LIMITS BERYLLIUM CONTENT SHALL BE 0.00
WEIGHT PERCENT AND MAXIMUM IRON
PERCENT
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


A357-T6 CASTING PER A357.0-T61P CASTING PER AMS 4219 SAME CHEMISTRY EXCEPT MINIMUM
MIL-A-21180 CLASS 10 OR EXCEPT FOR IRON AND BERYLLIUM LIMITS BERYLLIUM CONTENT SHALL BE 0.00
AMS-A-21180 CLASS 10 WEIGHT PERCENT AND MAXIMUM IRON
PERCENT
A357.0-T6 CASTING PER A357.0-T61P CASTING PER AMS 4219 SAME CHEMISTRY EXCEPT MINIMUM
MIL-A-21180 CLASS 10 OR EXCEPT FOR IRON AND BERYLLIUM LIMITS BERYLLIUM CONTENT SHALL BE 0.00
AMS-A-21180 CLASS 10 WEIGHT PERCENT AND MAXIMUM IRON
PERCENT
A357-T6 CASTING PER A357.0-T61P CASTING PER AMS 4219 ORDER SPECIFIED CLASS 11 TENSILE
MIL-A-21180 CLASS 11 OR EXCEPT FOR IRON AND BERYLLIUM LIMITS PROPERTIES USING AMS 2360 FORMAT
AMS-A-21180 CLASS 11 AND SAME CHEMISTRY EXCEPT
MINIMUM BERYLLIUM CONTENT SHALL
BE 0.00 WEIGHT PERCENT AND
MAXIMUM IRON CONTENT SHALL BE
0.15 WEIGHT PERCENT
A357.0-T6 CASTING PER A357.0-T61P CASTING PER AMS 4219 ORDER SPECIFIED CLASS 11 TENSILE
0.15 WEIGHT PERCENT
A357-T6 CASTING PER A357.0-T61P CASTING PER AMS 4219 ORDER SPECIFIED CLASS 12 TENSILE
0.15 WEIGHT PERCENT
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


A357.0-T6 CASTING PER A357.0-T61P CASTING PER AMS 4219 ORDER SPECIFIED CLASS 12 TENSILE
0.15 WEIGHT PERCENT
A357 CASTING PER MIL-A-21180 A357.0 CASTING PER AMS-A-21180 SAME CLASS, TEMPER, AND CHEMISTRY
EXCEPT FOR IRON AND BERYLLIUM LIMITS EXCEPT MINIMUM BERYLLIUM CONTENT
SHALL BE 0.00 WEIGHT PERCENT AND
0.15 WEIGHT PERCENT
A357.0 CASTING PER AMS-A-21180 A357.0 CASTING PER AMS-A-21180 SAME CLASS, TEMPER, AND CHEMISTRY
EXCEPT FOR IRON AND BERYLLIUM LIMITS EXCEPT MINIMUM BERYLLIUM CONTENT
SHALL BE 0.00 WEIGHT PERCENT AND
0.15 WEIGHT PERCENT
356 PER QQ-A-601 356 PER ASTM B26, SAME TEMPER
356.0-T51 INVESTMENT CASTING PER PART MACHINED TO SAME DIMENSIONS THICKNESS OF SUBSTITUTE PLATE
AMS 4261 FROM 6061-T651 PLATE PER AMS-QQ-A- SHALL BE 6.0 INCHES OR LESS.
0.5 INCH.
356.0-T51 INVESTMENT CASTING PER PART MACHINED TO SAME DIMENSIONS THICKNESS OF SUBSTITUTE BAR SHALL
AMS 4261 FROM 6061-T651 BAR PER AMS-QQ-A- BE 0.50 TO 8.0 INCHES, AND CROSS
0.5 INCH.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


356.0-T51 INVESTMENT CASTING PER PART MACHINED TO SAME DIMENSIONS THICKNESS OF SUBSTITUTE EXTRUDED
AMS 4261 FROM 6061-T6511 EXTRUDED BAR PER BAR SHALL BE 6.5 INCHES OR LESS, AND
356.0-T6 INVESTMENT CASTING PER PART MACHINED TO SAME DIMENSIONS THICKNESS OF SUBSTITUTE PLATE
AMS 4260 FROM 6061-T651 PLATE PER AMS-QQ-A- SHALL BE 6.0 INCHES OR LESS.
0.5 INCH.
356.0-T6 INVESTMENT CASTING PER PART MACHINED TO SAME DIMENSIONS THICKNESS OF SUBSTITUTE BAR SHALL
AMS 4260 FROM 6061-T651 BAR PER AMS-QQ-A- BE 0.50 TO 8.0 INCHES, AND CROSS
0.5 INCH.
356.0-T6 INVESTMENT CASTING PER PART MACHINED TO SAME DIMENSIONS THICKNESS OF SUBSTITUTE EXTRUDED
AMS 4260 FROM 6061-T6511 EXTRUDED BAR PER BAR SHALL BE 6.5 INCHES OR LESS, AND
356.0-T51 OR -T6 PERMANENT MOLD PART MACHINED TO SAME DIMENSIONS THICKNESS OF SUBSTITUTE PLATE
CASTING PER QQ-A-596 FROM 6061-T651 PLATE PER AMS-QQ-A- SHALL BE 6.0 INCHES OR LESS.
0.5 INCH.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


356.0-T51 OR -T6 PERMANENT MOLD PART MACHINED TO SAME DIMENSIONS THICKNESS OF SUBSTITUTE BAR SHALL
CASTING PER QQ-A-596 FROM 6061-T651 BAR PER AMS-QQ-A- BE 0.50 TO 8.0 INCHES, AND CROSS
0.5 INCH.
356.0-T51 OR -T6 PERMANENT MOLD PART MACHINED TO SAME DIMENSIONS THICKNESS OF SUBSTITUTE EXTRUDED
CASTING PER QQ-A-596 FROM 6061-T6511 EXTRUDED BAR PER BAR SHALL BE 6.5 INCHES OR LESS, AND
356.0-T51 OR -T6 SAND CASTING PER PART MACHINED TO SAME DIMENSIONS THICKNESS OF SUBSTITUTE PLATE
QQ-A-601 FROM 6061-T651 PLATE PER AMS-QQ-A- SHALL BE 6.0 INCHES OR LESS.
0.5 INCH.
356.0-T51 OR -T6 SAND CASTING PER PART MACHINED TO SAME DIMENSIONS THICKNESS OF SUBSTITUTE BAR SHALL
QQ-A-601 FROM 6061-T651 BAR PER AMS-QQ-A- BE 0.50 TO 8.0 INCHES, AND CROSS
0.5 INCH.
356.0-T51 OR -T6 SAND CASTING PER PART MACHINED TO SAME DIMENSIONS THICKNESS OF SUBSTITUTE EXTRUDED
QQ-A-601 FROM 6061-T6511 EXTRUDED BAR PER BAR SHALL BE 6.5 INCHES OR LESS, AND
357 PER MIL-A-21180 A357 PER AMS-A-21180 (SAME CLASS)
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


FROM 7075-T7351 PLATE PER SHALL BE 0.50 TO 3.0 INCHES.
STOCK PER BAC 5439 CLASS A OR B
WHEN STOCK THICKNESS IS EQUAL TO OR
A357.0-T6 CASTING PER MIL-A-21180 OR PART MACHINED TO SAME DIMENSIONS THICKNESS OF SUBSTITUTE PLATE
AMS-A-21180. STRENGTH CLASS 1, 2, 10, 11 FROM 7075-T7351 PLATE PER SHALL BE 0.50 TO 3.0 INCHES.
OR 12 AMS-QQ-A-250/12. ULTRASONIC INSPECT
357.0-T6 CASTING PER QQ-A-596 PART MACHINED TO SAME DIMENSIONS THICKNESS OF SUBSTITUTE PLATE
FROM 7075-T7351 PLATE PER SHALL BE 0.50 TO 3.0 INCHES.
357.0-T6 OR A357.0-T61 CASTING PER PART MACHINED TO SAME DIMENSIONS THICKNESS OF SUBSTITUTE PLATE
ASTM B108 FROM 7075-T7351 PLATE PER SHALL BE 0.50 TO 3.0 INCHES.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


AMS 4050 STOCK PER BAC 5439 CLASS A
AMS-A-21180. STRENGTH CLASS 1, 2, 10, 11, FROM 7050-T7451 PLATE PER AMS 4050 OR SHALL BE 6.0 INCHES OR LESS.
OR 12 BMS 7-323 TYPE I. ULTRASONIC INSPECT
357.0-T6 CASTING PER QQ-A-596 PART MACHINED TO SAME DIMENSIONS THICKNESS OF SUBSTITUTE PLATE
357.0-T6 OR A357.0-T61 CASTING PER PART MACHINED TO SAME DIMENSIONS THICKNESS OF SUBSTITUTE PLATE
ASTM B108 FROM 7050-T7451 PLATE PER AMS 4050 OR SHALL BE 6.0 INCHES OR LESS.
AMS-A-21180. STRENGTH CLASS 1, 2, 10, 11, FROM 7050-T7451 PLATE PER AMS 4050 OR SHALL BE 6.0 INCHES OR LESS.
OR 12 BMS 7-323 TYPE I. ULTRASONIC INSPECT
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


AMS-A-21180. STRENGTH CLASS 1, 2, 10, 11 FROM 7075-T7351 PLATE PER SHALL BE 0.50 TO 3.0 INCHES.
OR 12 AMS-QQ-A-250/12. ULTRASONIC INSPECT
4.2.1.10
57B DIE CASTINGS SEE SECTION 4.2 AND 4.2.1 FOR
A380.0-F DIE CASTING PER AMS 4291 A360.0-F DIE CASTING PER AMS 4290
A380.0-F DIE CASTING PER QQ-A-591 A380.0-F DIE CASTING PER AMS 4291
A380.0-F DIE CASTING PER QQ-A-591 A360.0-F DIE CASTING PER AMS 4290
380.0-F DIE CASTING PER QQ-A-591 A380.0-F DIE CASTING PER AMS 4291
380.0-F DIE CASTING PER QQ-A-591 A360.0-F DIE CASTING PER AMS 4290
4.2.1.11
58B HONEYCOMB CORE SEE SECTIONS 1, 2, AND 3.
MIL-C-7438 GRADE B CLASS 2 AMS-C-7438 GRADE B PAA COATING SHALL BE APPLIED PER A
5056 ALUMINUM HONEYCOMB CORE 5056 ALUMINUM HONEYCOMB CORE BOEING APPROVED PROCESS CONTROL
(ANY DENSITY, CELL SIZE, OR FOIL (SAME DENSITY, CELL SIZE, AND FOIL DOCUMENT.
THICKNESS) THICKNESS AS SPECIFIED MATERIAL)
USE PHOSPHORIC ACID ANODIZE (PAA)
COATING FOR PROTECTION AGAINST
CORROSION.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


MIL-C-7438 GRADE B CLASS 2 AMS-C-7438 GRADE B PAA COATING SHALL BE APPLIED PER A
5056 ALUMINUM HONEYCOMB CORE 5056 ALUMINUM HONEYCOMB CORE BOEING APPROVED PROCESS CONTROL
(ANY DENSITY, CELL SIZE, OR FOIL (SAME DENSITY, CELL SIZE, AND FOIL DOCUMENT.
THICKNESS) THICKNESS AS SPECIFIED MATERIAL)
+ USE PHOSPHORIC ACID ANODIZE (PAA)
BMS5-70 TYPE III POUR COAT COATING FOR PROTECTION AGAINST
(IN PREPARATION FOR BONDING WITH BMS5- CORROSION.
70 TYPE II PER BAC5514-570)
BMS5-70 TYPE III POUR COAT NOT
REQUIRED.
HONEYCOMB CORE PER BMS 4-6 EXCEPT HEXCEL ALUMINUM FLEX-CORE HEXCEL
NOMINAL FOIL THICKNESS .0013, NOMINAL CORP., 5052/F80-.0013-4.3, MEETING THE
DENSITY 4.3 LBS/FT3, LONGITUDINAL CELL FOLLOWING REQUIREMENTS TESTED PER
DIMENSIONS APPROX .185, TRANSVERSE BMS 4-6 TYPE II WHERE APPLICABLE:
CELL DIMENSIONS APPROX. .15,
A) FOIL THICKNESS .0013 INCHES
LONGITUDINAL CELL COUNT 44 TO 52 CELLS/
NOMINAL
FOOT, TRANSVERSE CELL COUNT 72 TO 88
CELLS/FT. MAXIMUM OF 100 LOOSE METAL B) DENSITY 4.3 POUNDS PER CUBIC
FLAKES, MAXIMUM OF 50 NESTED CELLS. FOOT NOMINAL
C) CELL COUNT IN LONGITUDINAL
DIMENSION SHALL NOT BE LESS THAN
44 NOR MORE THAN 54 CELLS PER
FOOT
D) CELL COUNT IN THE TRANSVERSE
DIMENSION SHALL NOT BE LESS THAN
72 NOR MORE THAN 88 CELLS PER
FOOT
E) BARE FLATWISE COMPRESSION
SHALL BE 400 PSI MINIMUM FOR EACH
SPECIMEN
F) THERE SHALL BE NO MORE THAN 100
LOOSE METAL FLAKES AND NO MORE
THAN 50 NESTED CELLS IN ANY 8 INCH
DIAMETER CIRCULAR CORE AREA
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.2
13B STEEL, CARBON AND ALLOY SEE SECTION 4.2 FOR ADDITIONAL METALS
RESTRICTIONS
A. HEAT TREAT AS FOLLOWS UNLESS OTHERWISE SPECIFIED: CAUTION: ADDITIONAL METAL REMOVAL FROM
1. HEAT TREATMENT OF ALLOY STEEL PER BAC 5617. SUBSTITUTE MAY BE REQUIRED IN ORDER TO
2. NITRIDE ALLOY STEEL PER BAC 5640. MEET SPECIFIED DECARBURIZATION
3. CARBURIZE CARBON AND ALLOY STEEL PER BAC 5641. REQUIREMENTS.
NITRIDING GRADE STEEL (135 M NITRALLOY) NITRIDING GRADE STEEL (135 M SUBSTITUTE SAME PRODUCT FORM AS
PER AMS 6470 NITRALLOY) PER AMS 6471 SPECIFIED MATERIAL.
PER AMS 6470 NITRALLOY) PER AMS 6472 SPECIFIED MATERIAL.
NITRIDING GRADE STEEL (135M) PER MIL-S- NITRIDING GRADE STEEL (135M) PER THE SUBTITUTE MATERIAL SHALL BE FURNISHED
6709 AMS 6470 IN THE SAME PRODUCT FORM AS THE SPECIFIED
MATERIAL.
PER MIL-S-6709 NITRALLOY) PER AMS 6471 SPECIFIED MATERIAL.
NITRIDING GRADE STEEL NITRIDING GRADE STEEL SUBSTITUTE SAME PRODUCT FORM AS
(135 M NITRALLOY) PER MIL-S-6709 (135 M NITRALLOY) PER AMS 6472 SPECIFIED MATERIAL.
NITRIDING GRADE STEEL NITRIDING GRADE STEEL SUBSTITUTE SAME PRODUCT FORM AS
(135 M NITRALLOY) PER AMS 6472 (135 M NITRALLOY) PER AMS 6471 SPECIFIED MATERIAL.
4.2.2.1
59B SHEET, STRIP, & PLATE SEE SECTION 4.2 AND 4.2.2 FOR ADDITIONAL
METALS RESTRICTIONS
MIL-S-7952 AMS 5046 THE SUBTITUTE MATERIAL SHALL BE THE SAME
COMPOSITION AND PRODUCT FORM AS THE
SPECIFIED MATERIAL.
1074 STRIP PER AMS 5120 1095 SHEET OR STRIP PER AMS-S- SUBSTITUTE SAME TEMPER/CONDITION AS
7947 CONDITION 1 SPECIFIED. ONLY ALLOWED FOR PARTS UP TO
0.125 INCH THICK.
1074 STRIP PER AMS 5120 1095 SHEET OR STRIP PER SUBSTITUTE SAME TEMPER/CONDITION AS
AMS-S-7947 CONDITION 2 SPECIFIED. ONLY ALLOWED FOR PARTS UP TO
0.125 INCH THICK.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.2.1 SHEET, STRIP, & PLATE (CONTINUED) SEE SECTION 4.2 AND 4.2.2 FOR ADDITIONAL
METALS RESTRICTIONS
1095 SHEET OR STRIP PER MIL-S-7947 1074 STRIP PER AMS 5120 SUBSTITUTE SAME TEMPER/CONDITION AS
CONDITION 1 SPECIFIED. ONLY ALLOWED FOR PARTS UP TO
0.125 INCH THICK.
1095 SHEET OR STRIP PER MIL-S-7947 1074 STRIP PER AMS 5120 SUBSTITUTE SAME TEMPER/CONDITION AS
CONDITION 2 SPECIFIED. ONLY IS ALLOWED FOR PARTS UP
TO 0.125 INCH THICK.
1095 ALLOY STEEL SHEET PER MIL-S-7947 1095 ALLOY STEEL SHEET PER AMS SUBSTITUTE SAME FINAL TEMPER (STRENGTH
CONDITION 1 (ENG. REF: HOT ROLLED AND 5121 (ENG. REF: HARDNESS EQUAL TO RANGE) AS SPECIFIED MATERIAL
SPHEROIDIZED ANNEALED; EQUAL TO OR OR LESS THAN HRB 85 AS
LESS THAN HRB 85 AS PURCHASED) PURCHASED) HEAT TREAT TO
DRAWING REQUIREMENTS
1095 ALLOY STEEL SHEET PER MIL-S-7947 1095 ALLOY STEEL SHEET PER AMS SUBSTITUTE SAME FINAL TEMPER (STRENGTH
CONDITION 2 (ENG. REF: COLD ROLLED 5121 (ENG. REF: HARDNESS EQUAL TO RANGE) AS SPECIFIED MATERIAL
AND SPHEROIDIZED ANNEALED; EQUAL TO OR LESS THAN HRB 85 AS
OR LESS THAN HRB 85 AS PURCHASED) PURCHASED) HEAT TREAT TO
1095 ALLOY STEEL STRIP PER MIL-S-7947 1095 ALLOY STEEL STRIP PER AMS SUBSTITUTE SAME FINAL TEMPER (STRENGTH
CONDITION 1 (ENG. REF: HOT ROLLED AND 5121 (ENG. REF: HARDNESS EQUAL TO RANGE) AS SPECIFIED MATERIAL
SPHEROIDIZED ANNEALED; EQUAL TO OR OR LESS THAN HRB 85 AS
LESS THAN HRB 85 AS PURCHASED) PURCHASED) HEAT TREAT TO
1095 ALLOY STEEL STRIP PER MIL-S-7947 1095 ALLOY STEEL STRIP PER AMS SUBSTITUTE SAME FINAL TEMPER (STRENGTH
CONDITION 2 (ENG. REF: COLD ROLLED 5121 (ENG. REF: HARDNESS EQUAL TO RANGE) AS SPECIFIED MATERIAL
AND SPHEROIDIZED ANNEALED; EQUAL TO OR LESS THAN HRB 85 AS
OR LESS THAN HRB 85 AS PURCHASED) PURCHASED) HEAT TREAT TO
1095 ALLOY STEEL STRIP PER MIL-S-7947 1095 ALLOY STEEL STRIP PER AMS SUBSTITUTE SAME TEMPER/CONDITION AS
CONDITION 3 (ENG. REF: COLD ROLLED 5122 HARD TEMPER (ENG. REF: HRC SPECIFIED MATERIAL
AND HARDENED; HRC 47 - 52 [HARD 47-52 AS PURCHASED
TEMPER]) CONDITION/TEMPER)
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
4130 OR 4140 ANY SPECIFICATION. 4330M PER BMS 7-34 TYPE II OR NOT ALLOWED FOR WELDED PARTS. SAME
4340 PER AMS 6359 HEAT TREAT RANGE AND STOCK DIMENSIONS.
4130 AND 4140 IN THE NORMALIZED CONDITION
MUST BE SUBSTITUTED WITH NORMALIZED AND
SUB-CRITICAL ANNEALED (Rc 33 MAX) 4330M OR
4340. AIR MELT MATERIAL PROCURED PER BMS
7-34 (CLASS 2) OR AMS 6359 MUST BE CAPABLE
OF MEETING MAGNETIC PARTICLE INSPECTION
REQUIREMENTS OF BAC 5424 CLASS B.
4130 PLATE PER MIL-S-6758 4140 BAR PER AMS 6349 NORMALIZED NOT ALLOWED FOR WELDED ASSEMBLIES OR
FOR CALLOUTS REQUIRING ANNEALED OR
NORMALIZED MATERIAL.
4130 PLATE PER MIL-S-6758 4140 BAR PER AMS 6382 ANNEALED NOT ALLOWED FOR WELDED ASSEMBLIES OR
NORMALIZED MATERIAL
4130 SHEET, STRIP, OR PLATE PER 4130 SHEET, STRIP, OR PLATE PER SUBSTITUTE SAME TEMPER/CONDITION AS
MIL-S-18729 ANNEALED OR MILL ANNEALED AMS 6350 ANNEALED OR MILL SPECIFIED MATERIAL
ANNEALED
4130 SHEET, STRIP, OR PLATE PER 4130 SHEET, STRIP, OR PLATE PER SUBSTITUTE SAME TEMPER/CONDITION AS
MIL-S-18729 NORMALIZED AMS 6345 NORMALIZED SPECIFIED MATERIAL
4130 SHEET, STRIP, OR PLATE PER 4330M SHEET, STRIP, OR PLATE PER NOT ALLOWED FOR WELDING. SUBSTITUTE
MIL-S-18729 BMS 7-34 TYPE II MATERIAL TO BE NORMALIZED AND SUB-
CRITICAL ANNEALED (RC 33 MAX), SAME STOCK
DIMENSIONS AND CAPABLE OF MEETING
MAGNETIC PARTICLE INSPECTION PER BAC 5424
CLASS B. SAME FINAL HEAT TREAT RANGE.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
4130 SHEET, STRIP, OR PLATE PER 4340 SHEET, STRIP, OR PLATE PER NOT ALLOWED FOR WELDING. SUBSTITUTE
MIL-S-18729 AMS 6359 MATERIAL TO BE NORMALIZED AND SUB-
CRITICAL ANNEALED (RC 33 MAX), SAME STOCK
DIMENSIONS AND CAPABLE OF MEETING
MAGNETIC PARTICLE INSPECTION PER BAC 5424
CLASS B. SAME FINAL HEAT TREAT RANGE.
4330M PLATE PER BMS 7-34 4330M BAR PER BMS 7-122
4330M PLATE PER BMS 7-34 4330M HAND FORGING PER BMS 7-122
4330M SHEET PER BMS 7-34 4330M BAR PER BMS 7-122
4330M SHEET PER BMS 7-34 4330M HAND FORGING PER BMS 7-122
4330M SHEET AND PLATE PER 4330M FORGED BAR AND HAND
BMS 7-34 FORGING PER BMS 7-122
4340 PLATE PER AMS 6359 4340 BAR PER AMS 6415 SUBSTITUTION IS ALLOWED WHEN DIMENSIONS
ARE SPECIFIED. GRAIN DIRECTION
REQUIREMENTS ARE SUCH THAT THE PART MAY
BE MADE FROM BAR OR PLATE.
4340 SHEET, STRIP, OR PLATE PER 4340 SHEET, STRIP, OR PLATE PER IF FABRICATOR EXPERIENCES DIFFICULTY IN
AMS 6359 CONDITION ANNEALED AMS 6359 CONDITION NORMALIZED MACHINING OR HEAT TREAT RESPONSE DUE TO
AND SUB-CRITICAL ANNEALED TO RC LACK OF HOMOGENEITY IN MILL ANNEALED
33 MAXIMUM MATERIAL, STOCK OR PARTS SHALL BE
NORMALIZED AND SUB-CRITICAL ANNEALED TO
RC33 MAXIMUM PER BAC 5617 PRIOR TO
MACHINING OR HEAT TREATMENT AS THE CASE
MAY BE.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.2.2
60B BAR OR ROD SEE SECTION 4.2 AND 4.2.2 FOR ADDITIONAL
METALS RESTRICTIONS
MIL-S-5000 AMS-S-5000 THE SUBTITUTE MATERIAL SHALL BE
FURNISHED IN THE SAME CONDITION AS THE
SPECIFIED MATERIAL.
MIL-S-5626 AMS 6349 OR AMS 6382 THE SUBTITUTE MATERIAL SHALL BE
SPECIFIED MATERIAL.
MIL-S-6758 AMS-S-6758 THE SUBTITUTE MATERIAL SHALL BE
SPECIFIED MATERIAL.
4130 OR 4140 BAR OR ROD 4330M BAR OR ROD PER AMS 6411 NOT ALLOWED FOR WELDED PARTS. SAME
ANY SPECIFICATION HEAT TREAT RANGE AND STOCK DIMENSIONS.
SUB-CRITICAL ANNEALED (Rc 33 max). AIR MELT
MATERIAL MUST BE CAPABLE OF MEETING
MAGNETIC PARTICLE INSPECTION
4130 OR 4140 BAR OR ROD 4330M PER BMS 7-27 NOT ALLOWED FOR WELDED PARTS. SAME
4130 OR 4140 BAR OR ROD 4330M PER BMS 7-122 NOT ALLOWED FOR WELDED PARTS. SAME
SUB-CRITICAL ANNEALED (Rc 33 max).
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.2.2 BAR OR ROD (CONTINUED) SEE SECTION 4.2 AND 4.2.2 FOR ADDITIONAL
METALS RESTRICTIONS
4130 OR 4140 BAR OR ROD 4340 BAR OR ROD PER AMS 6409 NOT ALLOWED FOR WELDED PARTS. SAME
MUST BE CAPABLE OF MEETING MAGNETIC
PARTICLE INSPECTION REQUIREMENTS OF
BAC 5424 CLASS B.
SUB-CRITICAL ANNEALED (Rc 33 max)
4130 BAR OR ROD PER MIL-S-6758 4140 BAR PER AMS 6349 NORMALIZED NOT ALLOWED FOR WELDED ASSEMBLIES OR
4130 BAR OR ROD PER MIL-S-6758 4140 BAR PER AMS 6382 ANNEALED NOT ALLOWED FOR WELDED ASSEMBLIES OR
NORMALIZED MATERIAL
4130 BAR PER MIL-S-6758 ANNEALED 4340 BAR PER AMS 6415, 125-145 KSI IF PARTS ARE FOR WELDED ASSEMBLY, TOTAL
ASSEMBLY SHALL BE OF THE SAME ALLOY.
SPECIFIED AND SUBSTITUTE MATERIALS ARE IN
FINISHED PART CONDITION.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
4130 BAR PER MIL-S-6758 NORMALIZED 4340 BAR PER AMS 6415, 125-145 KSI IF PARTS ARE FOR WELDED ASSEMBLY, TOTAL
ASSEMBLY SHALL BE OF THE SAME ALLOY.
SPECIFIED AND SUBSTITUTE MATERIALS ARE IN
FINISHED PART CONDITION.
4330M BAR PER AMS 6427 4330M BAR PER BMS 7-122
4330M BAR PER BMS 7-27 4330M BAR PER BMS 7-122
4340 BAR PER AMS 6409 4340 BAR PER AMS 6414
4340 BAR PER AMS 6415 4340 PLATE PER AMS 6359 SUBSTITUTION IS ALLOWED WHEN DIMENSIONS
4340 BAR PER BMS 7-28 4340 BAR PER AMS 6409
4340 BAR PER BMS 7-28 4340 BAR PER AMS 6414
4340 BAR PER MIL-S-5000 4330M BAR PER AMS 6411
4340 BAR PER MIL-S-5000 4330M BAR PER BMS 7-27
4340 BAR PER MIL-S-5000 4330M BAR PER BMS 7-122
4340 BAR PER MIL-S-5000 4340 PLATE PER AMS 6359 SUBSTITUTION IS ALLOWED WHEN DIMENSIONS
4340 BAR PER MIL-S-5000 4340 BAR PER AMS 6409
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
4.2.2.3
61B FORGINGS SEE SECTION 4.2 AND 4.2.2 FOR ADDITIONAL
METALS RESTRICTIONS
4130 OR 4140 FORGINGS 4330M FORGINGS PER AMS 6411 NOT ALLOWED FOR WELDED PARTS. SAME
4130 OR 4140 FORGINGS 4330M FORGINGS PER BMS 7-27 NOT ALLOWED FOR WELDED PARTS. SAME
4130 OR 4140 FORGINGS 4330M FORGINGS PER BMS 7-122 NOT ALLOWED FOR WELDED PARTS. SAME
4130 OR 4140 FORGINGS 4340 PER AMS 6409 NOT ALLOWED FOR WELDED PARTS. SAME
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.2.3 FORGINGS (CONTINUED) SEE SECTION 4.2 AND 4.2.2 FOR ADDITIONAL
METALS RESTRICTIONS
MUST BE CAPABLE OF MEETING MAGNETIC
PARTICLE INSPECTION REQUIREMENTS OF
BAC 5424 CLASS B.
4330M FORGING PER AMS 6427 4330M FORGING PER BMS 7-122
4330M FORGING PER BMS 7-27 4330M FORGING PER BMS 7-122
4340 FORGING PER AMS 6409 4340 FORGING PER AMS 6414
4340 FORGING PER BMS 7-28 4340 FORGING PER AMS 6409
4340 FORGING PER BMS 7-28 4340 FORGING PER AMS 6414
4340 FORGING PER MIL-S-5000 4340 FORGING PER AMS 6409
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
4340M FORGING PER BMS 7-26. 4340M FORGING PER BMS 7-26.
NORMALIZED AND SUBCRITICAL ANNEALED NORMALIZED AND DOUBLE
TO RC 33 MAX. FORGE PER MIL-F-7190 SUBCRITICAL ANNEALED (A SINGLE
GRADE A EXCEPT TENSILE COUPONS NOT SUBCRITICAL ANNEAL CYCLE USING
REQUIRED. THE TIMES AND TEMPERATURES FOR
THE DOUBLE SUBCRITICAL PROCESS
IS PERMITTED) TO RC 26 MAX PER
BAC 5617. FORGE PER AMS-F-7190
GRADE A EXCEPT TENSILE COUPONS
NOT REQUIRED.
4340M FORGING PER BMS 7-26 NORMALIZED 4340M FORGING PER BMS 7-26
AND SUBCRITICAL ANNEALED TO RC 33 MAX NORMALIZED AND DOUBLE
PER BAC 5617. FORGE PER MIL-F-7190 SUBCRITICAL ANNEALED (A SINGLE
REQUIRED. THE TIMES AND TEMPERATURES FOR
NOT REQUIRED.
4340M FORGING PER BMS 7-26 TYPE II 4340M FORGING PER BMS 7-26 TYPE II
TO RC 33 MAX. FORGE PER MIL-F-7190 SUBCRITICAL ANNEALED (A SINGLE
REQUIRED THE TIMES AND TEMPERATURES FOR
NOT REQUIRED.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
4340M FORGING PER BMS 7-26 TYPE II 4340M FORGING PER BMS 7-26 TYPE II
TO RC 33 MAX PER BAC 5617. FORGE PER SUBCRITICAL ANNEALED (A SINGLE
MIL-F-7190 GRADE A EXCEPT TENSILE SUBCRITICAL ANNEAL CYCLE USING
COUPONS NOT REQUIRED THE TIMES AND TEMPERATURES FOR
NOT REQUIRED.
9310 FORGING PER AMS 6260 9310 FORGING PER AMS 6265
4.2.2.4
62B TUBING SEE SECTION 4.2 AND 4.2.2 FOR ADDITIONAL
METALS RESTRICTIONS
MIL-T-6736 AMS-T-6736 THE SUBTITUTE MATERIAL SHALL BE FURNISHED
IN THE SAME GRADE AND CONDITION AS THE
SPECIFIED MATERIAL.
4130 OR 4140 TUBING ANY SPECIFICATION 4330M TUBING PER AMS 6411 NOT ALLOWED FOR WELDED PARTS. SAME HEAT
TREAT RANGE AND STOCK DIMENSIONS. 4130
AND 4140 IN THE NORMALIZED CONDITION MUST
BE SUBSTITUTED WITH NORMALIZED AND SUB-
CRITICAL ANNEALED (Rc 33 max) 4330M.
4130 OR 4140 TUBING ANY SPECIFICATION 4330M TUBING PER BMS 7-27 NOT ALLOWED FOR WELDED PARTS. SAME
HEAT TREAT RANGE AND STOCK DIMENSIONS.
SUBSTITUTE AIR MELT MATERIAL MUST BE
CAPABLE OF MEETING MAGNETIC PARTICLE
INSPECTION REQUIREMENTS OF BAC 5424
CLASS B.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.2.4 TUBING (CONTINUED) SEE SECTION 4.2 AND 4.2.2 FOR ADDITIONAL
METALS RESTRICTIONS
4130 OR 4140 TUBING ANY SPECIFICATION 4330M TUBING PER BMS 7-122 NOT ALLOWED FOR WELDED PARTS. SAME HEAT
TREAT RANGE AND STOCK DIMENSIONS. 4130
AND 4140 IN THE NORMALIZED CONDITION MUST
BE SUBSTITUTED WITH NORMALIZED AND SUB-
CRITICAL ANNEALED (Rc 33 max) 4330M.
4130 OR 4140 TUBING ANY SPECIFICATION 4340 TUBING PER AMS 6409 NOT ALLOWED FOR WELDED PARTS. SAME
CLASS B.
CLASS B.
4130 TUBING PER MIL-S-6758 4140 BAR AMS 6349 NORMALIZED NOT ALLOWED FOR WELDED ASSEMBLIES OR
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
4130 TUBING PER MIL-S-6758 4140 BAR AMS 6382 ANNEALED NOT ALLOWED FOR WELDED ASSEMBLIES OR
NORMALIZED MATERIAL
4130 TUBING PER MIL-T-6736 4130 TUBING PER AMS 6371
4140 TUBING PER AMS 6381 8740 TUBING PER AMS 6323
4330M TUBING PER AMS 6427 4330M TUBING PER BMS 7-122
4330M TUBING PER BMS 7-27 4330M TUBING PER BMS 7-122
4330M TUBING PER BMS 7-122 4330M BAR PER BMS 7-122
4340M TUBING PER BMS 7-26 4340M BAR PER BMS 7-26
9310 TUBING PER AMS 6260 9310 TUBING PER AMS 6265
4.2.2.5
63B SHOT SEE SECTIONS 1, 2, AND 3.
CAST STEEL SHOT PER MIL-S-13165 CAST STEEL SHOT PER BRITISH
AIRCRAFT CORP. SPECIFICATION
BAC M35A
4.2.3
14B STEEL, CORROSION RESISTANT (CRES) SEE SECTION 4.2 FOR ADDITIONAL METALS
RESTRICTIONS
A. HEAT TREAT AS FOLLOWS UNLESS OTHERWISE SPECIFIED:
1. HEAT TREAT CRES STEEL PER BAC 5619.
2. NITRIDE CRES STEEL PER BAC 5640.
4.2.3.1
64B SHEET, STRIP, AND PLATE SEE SECTION 4.2 AND 4.2.3 FOR ADDITIONAL
METALS RESTRICTIONS
15-5PH PER AMS 5604 (SOLUTION TREATED), 15-5PH PER BMS 7-240 TYPE I HEAT TREAT TO SAME STRENGTH LEVEL PER
EXCEPT CHEMICAL COMPOSITION PER AMS SOLUTION TREATED BAC 5619. SUBSTITUTE SAME PRODUCT FORM
5659 AS SPECIFIED MATERIAL.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.3.1 SHEET, STRIP, AND PLATE (CONTINUED) SEE SECTION 4.2 AND 4.2.3 FOR ADDITIONAL
METALS RESTRICTIONS
15-5PH CRES PLATE PER BMS 7-240 TYPE I 15-5PH CRES PLATE PER BMS 7-240 LESS THAN 4 INCHES THICK.
SOLUTION TREATED (CONDITION A) TYPE I SOLUTION TREATED
HEAT TREAT TO 180-200 KSI (H925) (CONDITION A)
HEAT TREAT TO 180-200 KSI (HRC 40-
43) PER BAC 5619
38) PER BAC 5619
HEAT TREAT TO 125-145 KSI (H1150 (CONDITION A)
33) PER BAC 5619
HEAT TREAT TO H925 (180-200 KSI) (CONDITION A)
HEAT TREAT 180-200 KSI (HRC 40-43)
PER BAC 5619
15-5PH CRES PER AMS 5862 (SOLUTION 15-5PH CRES PER BMS 7-240 TYPE I HEAT TREAT TO SAME STRENGTH LEVEL PER
TREATED) SOLUTION TREATED (CONDITION A) BAC 5619. SUBSTITUTE SAME PRODUCT FORM
38) PER BAC 5619
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
33) PER BAC 5619
15-5PH CRES SHEET PER BMS 7-240 TYPE I 15-5PH CRES SHEET PER BMS 7-240
43) PER BAC 5619
38) PER BAC 5619
33) PER BAC 5619
HEAT TREAT 180-200 KSI (HRC 40-43)
PER BAC 5619
38) PER BAC 5619
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
33) PER BAC 5619
15-5PH CRES SHEET PER BMS 7-240 TYPE I 15-5PH CRES SHEET PER BMS 7-240 APPLICABLE ONLY TO THICKNESSES UNDER
TYPE I GRADE B 3/16 INCH. THE SUBSTITUTE MATERIAL SHALL
BE PENETRANT INSPECTED PER BAC 5423. THIS
INSPECTION CAN OCCUR AT ANYTIME DURING
THE COURSE OF MANUFACTURE. INSPECTION
MAY BE PERFORMED CONCURRENTLY WITH
DRAWING REQUIRED FINAL PENETRANT
INSPECTION. PENETRANT INSPECTION IS NOT
REQUIRED IF A DRAWING REQUIRED FINAL
MAGNETIC PARTICLE INSPECTION IS
PERFORMED.
15-5PH CRES STRIP PER BMS 7-240 TYPE I 15-5PH CRES STRIP PER BMS 7-240 APPLICABLE ONLY TO THICKNESSES UNDER
TYPE I GRADE B. 3/16 INCH. THE SUBSTITUTE MATERIAL SHALL
BE PENETRANT INSPECTED PER BAC 5423. THIS
INSPECTION CAN OCCUR AT ANYTIME DURING
THE COURSE OF MANUFACTURE. INSPECTION
MAY BE PERFORMED CONCURRENTLY WITH
DRAWING REQUIRED FINAL PENETRANT
INSPECTION. PENETRANT INSPECTION IS NOT
REQUIRED IF A DRAWING REQUIRED FINAL
MAGNETIC PARTICLE INSPECTION IS
PERFORMED.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
15-5PH CRES SHEET PER BMS 7-240 TYPE I 17-7PH CRES SHEET PER AMS 5528 FOR THICKNESS OF 0.063-INCH AND LESS,
SOLUTION HEAT TREATED SUBSTITUTION MAY BE MADE WHEN SPECIFIED
FINAL HEAT TREAT IS 180-200 KSI AND UNDER.
FOR THICKNESS OF 0.090 INCH AND LESS,
SUBSTITUTION MAY BE MADE WHEN SPECIFIED
FINAL HEAT TREAT IS 150-170 KSI AND UNDER.
NOTE: TIME/TEMPERATURE PARAMETERS
DIFFER IN ORDER TO ACHIEVE EQUIVALENT
HEAT TREAT (SEE BAC 5619).
15-5PH PER BMS 7-240 TYPE II 15-5PH PER BMS 7-240 TYPE I HEAT TREAT TO 180-200 KSI PER BAC 5619.
SUBSTITUTE SAME PRODUCT FORM AS
SPECIFIED MATERIAL.
17-4PH CRES SHEET PER AMS 5604 15-5PH CRES SHEET PER BMS 7-240
(SAME STRENGTH LEVEL)
17-7PH CRES SHEET PER MIL-S-25043 17-7PH CRES SHEET PER AMS 5528
CONDITION "A" SOLUTION HEAT TREATED
17-7PH CRES SHEET PER MIL-S-25043 17-7PH CRES SHEET PER AMS 5529
CONDITION "C" COLD ROLLED
300 SERIES CRES PLATE SURFACE 300 SERIES CRES PLATE SURFACE SAME ALLOY AND TEMPER OR STRAIN
CONDITION 2B CONDITION 2D HARDENED CONDITION AND SAME
SPECIFICATION. SHALL NOT BE SUBSTITUTED IN
BONDING APPLICATIONS. CONSIDER
ACCEPTABILITY IF IN A REVEAL AREA
(APPEARANCE ITEM).
300 SERIES CRES SHEET SURFACE 300 SERIES CRES SHEET SURFACE SAME ALLOY AND TEMPER OR STRAIN
CONDITION 2B CONDITION 2D HARDENED CONDITION AND SAME
(APPEARANCE ITEM).
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
300 SERIES CRES PLATE SURFACE 300 SERIES CRES PLATE SURFACE SAME ALLOY AND TEMPER OR STRAIN
CONDITION 2D CONDITION 2B HARDENED CONDITION AND SAME
(APPEARANCE ITEM).
300 SERIES CRES SHEET SURFACE 300 SERIES CRES SHEET SURFACE SAME ALLOY AND TEMPER OR STRAIN
CONDITION 2D CONDITION 2B HARDENED CONDITION AND SAME
(APPEARANCE ITEM).
301 CRES PLATE (ANY SPECIFICATION) 304 CRES PLATE PER AMS 5513
SOLUTION HEAT TREATED (ANNEALED) SOLUTION HEAT TREATED
(ANNEALED)
301 CRES PLATE PER MIL-S-5059 ANNEALED 301 CRES PLATE PER AMS 5901
SOLUTION HEAT TREATED
(ANNEALED)
(ANNEALED)
(ANNEALED)
301 CRES PLATE PER QQ-S-766 ANNEALED 301 CRES PLATE PER AMS 5901
(ANNEALED)
(ANNEALED)
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
301 CRES PLATE PER QQ-S-766 1/4 HARD 301 CRES PLATE PER AMS 5517
125 KSI (1/4 HARD)
150 KSI (1/2 HARD)
175 KSI (3/4 HARD)
301 CRES PLATE PER QQ-S-766 FULL HARD 301 CRES PLATE PER AMS 5519
185 KSI (FULL HARD)
302 CRES PLATE (ANY SPECIFICATION) 304 CRES PLATE PER AMS 5513
(ANNEALED)
(ANNEALED)
(ANNEALED)
(ANNEALED)
(ANNEALED)
304L CRES PLATE PER QQ-S-766 ANNEALED 304L CRES PLATE PER AMS 5511
(ANNEALED)
(ANNEALED)
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
321 CRES PLATE PER MIL-S-6721 321 CRES PLATE PER AMS 5510
(ANNEALED)
(ANNEALED)
347 CRES PLATE PER MIL-S-6721 347 CRES PLATE PER AMS 5512
(ANNEALED)
347 CRES PLATE PER QQ-S-766 ANNEALED
92B 347 CRES PLATE PER AMS 5512
(ANNEALED)
301 CRES SHEET (ANY SPECIFICATION) 304 CRES SHEET PER AMS 5513
(ANNEALED)
301 CRES SHEET PER MIL-S-5059 ANNEALED 301 CRES SHEET PER AMS 5901
(ANNEALED)
(ANNEALED)
(ANNEALED)
301 CRES SHEET PER MIL-S-5059 1/4 HARD 301 CRES SHEET PER AMS 5517
125 KSI (1/4 HARD)
150 KSI (1/2 HARD)
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
175 KSI (3/4 HARD)
301 CRES SHEET PER MIL-S-5059 FULL 301 CRES SHEET PER AMS 5519
HARD 185 KSI (FULL HARD)
301 CRES SHEET PER QQ-S-766 ANNEALED 301 CRES SHEET PER AMS 5901
(ANNEALED)
301 CRES SHEET PER QQ-S-766 1/4 HARD 301 CRES SHEET PER AMS 5517
125 KSI (1/4 HARD)
150 KSI (1/2 HARD)
175 KSI (3/4 HARD)
301 CRES SHEET PER QQ-S-766 FULL HARD 301 CRES SHEET PER AMS 5519
185 KSI (FULL HARD)
302 CRES SHEET (ANY SPECIFICATION) 304 CRES SHEET PER AMS 5513
(ANNEALED)
302 CRES SHEET PER AMS 5516 304 CRES SHEET PER AMS 5513
(ANNEALED)
(ANNEALED)
125 KSI (1/4 HARD)
(ANNEALED)
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
304 CRES SHEET PER AMS 5513 302 CRES SHEET PER AMS 5516
(ANNEALED)
(ANNEALED)
125 KSI (1/4 HARD)
150 KSI (1/2 HARD)
175 KSI (3/4 HARD)
(ANNEALED)
304L CRES SHEET PER QQ-S-766 ANNEALED 304L CRES SHEET PER AMS 5511
(ANNEALED)
(ANNEALED)
(ANNEALED)
(ANNEALED)
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
(ANNEALED)
347 CRES SHEET PER QQ-S-766 ANNEALED
93B 347 CRES SHEET PER AMS 5512
(ANNEALED)
4.2.3.2
METALS RESTRICTIONS
MIL-T-6845 AMS-T-6845 THE SUBSTITUTE MATERIAL SHALL BE THE
SAME TYPE AND CLASS AS THE SPECIFIED
MATERIAL
304 CRES TUBING PER MIL-T-8504 321 CRES TUBING PER MIL-T-8808 COLD DRAWN TUBING MAY BE SUBSTITUTED
FOR ANNEALED UNLESS BEND REQUIREMENTS
NECESSITATE FULL ANNEALED TUBING.
FOR ANNEALED UNLESS BEND REQUIREMENTS
NECESSITATE FULL ANNEALED TUBING.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
304 1/8 HARD PER MIL-T-6845 21-6-9 PER BMS 7-185 FOR PARTS REQUIRING BACS13AP TYPE FITTINGS,
WELDED AND DRAWN TRIM .035-INCH FROM THE END AND USE BACS13BX
FITTINGS. SEE STANDARDS SECTION FOR "END
FITTINGS". FOR PARTS REQUIRING BACS13AP TYPE
FITTINGS, TRIM .035-INCH FROM THE END AND USE
BACS13BX FITTINGS. SEE STANDARDS SECTION FOR
"END FITTINGS". SUBSTITUTION OF THE NEXT
LARGER STANDARD WALL THICKNESS FOR THE
DRAWING SPECIFIED WALL THICKNESS IS ALLOWED
ON A LOT BY LOT BASIS ONLY. THE MAXIMUM
INCREASE IN WALL THICKNESS SHALL BE 30% FOR A
DRAWING SPECIFIED THICKNESS UP TO AND
INCLUDING 0.032 INCH, 25% FOR A DRAWING
SPECIFIED THICKNESS FROM 0.033 TO 0.078 INCH,
AND 10% FOR A DRAWING SPECIFIED THICKNESS
ABOVE 0.078 INCH. SUBSTITUTION ALLOWED ONLY
WHEN THE DRAWING SPECIFIED BEND RADIUS IS NOT
SMALLER THAN THE MINIMUM BEND RADIUS FOR THE
SUBSTITUTE MATERIAL PER BACD 2042. FOR
TUBE/DUCT ASSEMBLIES WITH SWAGED FITTINGS OR
FERRULES, THE SWAGING PRESSURE/TORQUE
VALUE USED FOR THE SUBSTITUTE TUBE/DUCT
MATERIAL SHALL COMPLY WITH THOSE SPECIFIED IN
BAC 5001 FOR THE SUBSTITUTE MATERIAL. IF A
SWAGING PRESSURE/TORQUE VALUE IS NOT
PROVIDED IN BAC 5001 FOR THE SUBSTITUTE
MATERIAL AND FITTING/FERRULE COMBINATION, THE
SUBSTITUTION SHALL NOT BE ALLOWED.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
304 1/8 HARD PER MIL-T-6845 304 1/8 HARD PER AMS-T-6845 FOR PARTS REQUIRING BACS13AP TYPE FITTINGS,
WELDED AND DRAWN WELDED AND DRAWN TRIM .035-INCH FROM THE END AND USE BACS13BX
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
304 1/8 HARD PER MIL-T-6845 21-6-9 PER BMS 7-185 FOR PARTS REQUIRING BACS13AP TYPE FITTINGS,
SEAMLESS TRIM .035-INCH FROM THE END AND USE BACS13BX
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
304 1/8 HARD PER MIL-T-6845 304 1/8 HARD PER AMS-T-6845, FOR PARTS REQUIRING BACS13AP TYPE FITTINGS,
SEAMLESS SEAMLESS TRIM .035-INCH FROM THE END AND USE BACS13BX
FITTINGS". SUBSTITUTION OF THE NEXT LARGER
STANDARD WALL THICKNESS FOR THE DRAWING
SPECIFIED WALL THICKNESS IS ALLOWED ON A LOT
BY LOT BASIS ONLY. THE MAXIMUM INCREASE IN
WALL THICKNESS SHALL BE 30% FOR A DRAWING
SPECIFIED THICKNESS UP TO AND INCLUDING 0.032
INCH, 25% FOR A DRAWING SPECIFIED THICKNESS
FROM 0.033 TO 0.078 INCH, AND 10% FOR A DRAWING
SPECIFIED THICKNESS ABOVE 0.078 INCH.
SUBSTITUTION ALLOWED ONLY WHEN THE DRAWING
SPECIFIED BEND RADIUS IS NOT SMALLER THAN THE
MINIMUM BEND RADIUS FOR THE SUBSTITUTE
MATERIAL PER BACD 2042. FOR TUBE/DUCT
ASSEMBLIES WITH SWAGED FITTINGS OR FERRULES,
THE SWAGING PRESSURE/TORQUE VALUE USED FOR
THE SUBSTITUTE TUBE/DUCT MATERIAL SHALL
COMPLY WITH THOSE SPECIFIED IN BAC 5001 FOR
THE SUBSTITUTE MATERIAL. IF A SWAGING
PRESSURE/TORQUE VALUE IS NOT PROVIDED IN BAC
5001 FOR THE SUBSTITUTE MATERIAL AND
FITTING/FERRULE COMBINATION, THE SUBSTITUTION
SHALL NOT BE ALLOWED.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
304 ANNEALED PER MIL-T-8504 321 ANNEALED PER MIL-T-8808 FOR PARTS REQUIRING BACS13AP TYPE FITTINGS,
WELDED AND DRAWN OR SEAMLESS TRIM .035-INCH FROM THE END AND USE BACS13BX
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
304 ANNEALED PER MIL-T-8504 304 1/8 HARD PER AMS-T-6845 FOR PARTS REQUIRING BACS13AP TYPE FITTINGS,
TRIM .035-INCH FROM THE END AND USE BACS13BX
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
304 ANNEALED PER MIL-T-8504 21-6-9 PER BMS 7-185 FOR PARTS REQUIRING BACS13AP TYPE FITTINGS,
TRIM .035-INCH FROM THE END AND USE BACS13BX
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
321 ANNEALED PER MIL-T-8808 304 1/8 HARD PER AMS-T-6845 SUBSTITUTION NOT ALLOWED FOR WELDED
SEAMLESS OR WELDED AND DRAWN PARTS.FOR PARTS REQUIRING BACS13AP TYPE
FERRULES, THE SWAGING PRESSURE/ TORQUE
MATERIAL AND FITTING/ FERRULE COMBINATION, THE
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
321 ANNEALED PER MIL-T-8808 321 ANNEALED PER MIL-T-8808 FOR PARTS REQUIRING BACS13AP TYPE FITTINGS,
SEAMLESS OR WELDED AND DRAWN WELDED AND DRAWN OR SEAMLESS TRIM .035-INCH FROM THE END AND USE BACS13BX
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
321 ANNEALED PER MIL-T-8808 21-6-9 PER BMS 7-185 FOR PARTS REQUIRING BACS13AP TYPE FITTINGS,
WELDED AND DRAWN OR SEAMLESS TRIM .035-INCH FROM THE END AND USE BACS13BX
321 CRES TUBING PER BMS 7-41 321 CRES TUBING PER AMS 5557
321 CRES TUBING PER BMS 7-41 321 CRES TUBING PER MIL-T-8808 COLD DRAWN TUBING MAY BE SUBSTITUTED
FOR ANNEALED TUBING UNLESS ANNEALED
TUBING IS REQUIRED TO MEET FORMING OR
MINIMUM BEND REQUIREMENTS.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
321 CRES TUBING PER MIL-T-8808 321 CRES TUBING PER BMS 7-41
321 CRES TUBING PER MIL-T-8808 321 CRES TUBING PER AMS 5557
321 CRES TUBING PER AMS 5557 321 CRES TUBING PER BMS 7-41
4.2.3.3
66B BAR SEE SECTION 4.2 AND 4.2.3 FOR ADDITIONAL
METALS RESTRICTIONS
A286 CRES BAR PER AMS 5734 A286 CRES BAR PER AMS 5737
PRECIPITATION HARDEN ONLY
PER BAC 5619
A286 CRES BAR PER AMS 5737 A286 CRES BAR PER AMS 5734 DO NOT SOLUTION HEAT TREAT PER
PRECIPITATION HARDEN ONLY BAC 5619.
PER BAC 5619
302 CRES BAR PER AMS 5636 302 CRES BAR PER AMS 5637
302 CRES BAR PER MIL-S-7720 CONDITION A 302 CRES BAR PER AMS 5636
302 CRES BAR PER MIL-S-7720 CONDITION A 303 CRES BAR PER AMS 5640 TYPE 1 303 SHALL NOT BE SUBSTITUTED FOR 302 IN
WELDED ASSEMBLIES.
302 CRES BAR PER MIL-S-7720 CONDITION A 303 SE CRES BAR PER AMS 5640 TYPE 303SE SHALL NOT BE SUBSTITUTED FOR 302 IN
2 WELDED ASSEMBLIES.
302 CRES BAR PER MIL-S-7720 CONDITION A 304 CRES BAR PER AMS 5639
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.3.3 BAR (CONTINUED) SEE SECTION 4.2 AND 4.2.3 FOR ADDITIONAL
METALS RESTRICTIONS
302 CRES BAR PER MIL-S-7720 CONDITION B 302 CRES BAR PER AMS 5637
302 CRES BAR PER MIL-S-7720 CONDITION B 304 CRES BAR PER AMS 5857
302 CRES BAR PER QQ-S-763 CONDITION A 302 CRES BAR PER AMS 5636
302 CRES BAR PER QQ-S-763 CONDITION B 302 CRES BAR PER AMS 5637
303 CRES BAR PER QQ-S-763 303 CRES BAR PER ASTM A-582 SUBSTITUTE SAME CONDITION AS SPECIFIED
MATERIAL.
303 CRES BAR PER QQ-S-764 303 CRES BAR PER AMS 5640 TYPE 1
303 CRES BAR PER QQ-S-764 303 SE CRES BAR PER AMS 5640 TYPE
2
303 CRES BAR PER QQ-S-764 302 CRES BAR PER AMS 5636
303 CRES BAR PER QQ-S-764 304 CRES BAR PER AMS 5639
303 CRES BAR PER AMS 5640 303 SE CRES BAR PER AMS 5640 TYPE
2
303 SE CRES BAR PER AMS 5640 302 CRES BAR PER AMS 5636
303 SE CRES BAR PER AMS 5640 303 CRES BAR PER AMS 5640 TYPE 1
303 SE CRES BAR PER AMS 5640 304 CRES BAR PER AMS 5639
303 SE CRES BAR PER QQ-S-763 303 SE CRES BAR PER ASTM A-582 SUBSTITUTE SAME CONDITION AS SPECIFIED
MATERIAL.
303 SE CRES BAR PER QQ-S-764 302 CRES BAR PER AMS 5636
303 SE CRES BAR PER QQ-S-764 303 CRES BAR PER AMS 5640 TYPE 1
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
303 SE CRES BAR PER QQ-S-764 303 SE CRES BAR PER AMS 5640 TYPE
2
303 SE CRES BAR PER QQ-S-764 304 CRES BAR PER AMS 5639
316 CRES BAR PER QQ-S-763 CONDITION A. 316 CRES BAR PER AMS 5648
316L CRES BAR PER QQ-S-763 CONDITION A. 316 CRES BAR PER AMS 5648
316L CRES BAR PER QQ-S-763 CONDITION A. 316L CRES BAR PER AMS 5653
416 CRES BAR PER QQ-S-764 416 CRES BAR PER ASTM A-581
416 CRES BAR PER QQ-S-764 416 CRES BAR PER ASTM A-582 SUBSTITUTE SAME CONDITION AS SPECIFIED
MATERIAL
416 CRES BAR PER QQ-S-764 416 SE CRES BAR PER ASTM A-581
416 CRES BAR PER QQ-S-764 416 SE CRES BAR PER ASTM-A-582 SUBSTITUTE SAME CONDITION AS SPECIFIED
MATERIAL.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
416 SE CRES BAR PER QQ-S-764 416 CRES BAR PER ASTM A-581
416 SE CRES BAR PER QQ-S-764 416 CRES BAR PER ASTM A-582 SUBSTITUTE SAME CONDITION AS SPECIFIED
MATERIAL.
416 SE CRES BAR PER QQ-S-764 416 SE CRES BAR PER ASTM A-581
416 SE CRES BAR PER QQ-S-764 416 SE CRES BAR PER ASTM-A-582 SUBSTITUTE SAME CONDITION AS SPECIFIED
MATERIAL.
440C BAR PER QQ-S-763 440C BAR PER AMS 5630
4.2.3.4
67B BAR, ROD, AND FORGINGS SEE SECTION 4.2 AND 4.2.3 FOR ADDITIONAL
METALS RESTRICTIONS
15-5PH CRES BAR PER AMS 5659 15-5PH CRES BAR PER AMS 5659
SOLUTION TREATED (CONDITION A) SOLUTION TREATED (CONDITION A)
HEAT TREAT TO 180-200 KSI (H925) HEAT TREAT TO 180-200 KSI (HRC 40-
43) PER BAC 5619
38) PER BAC 5619
33) PER BAC 5619
HEAT TREAT TO H925 (180-200 KSI) HEAT TREAT 180-200 KSI (HRC 40-43)
PER BAC 5619
HEAT TREAT TO H1050 (150-170 KSI) HEAT TREAT TO 150-170 KSI (HRC 34-
38) PER BAC 5619
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.3.4 BAR, ROD, AND FORGINGS (CONTINUED) SEE SECTION 4.2 AND 4.2.3 FOR ADDITIONAL
METALS RESTRICTIONS
33) PER BAC 5619
15-5PH CRES FORGING PER AMS 5659 15-5PH CRES FORGING PER AMS 5659
43) PER BAC 5619
38) PER BAC 5619
33) PER BAC 5619
PER BAC 5619
38) PER BAC 5619
33) PER BAC 5619
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
15-5PH CRES ROD PER AMS 5659 15-5PH CRES ROD PER AMS 5659
43) PER BAC 5619
38) PER BAC 5619
33) PER BAC 5619
PER BAC 5619
38) PER BAC 5619
33) PER BAC 5619
15-5PH CRES BAR OR ROD PER AMS 5659 15-5PH CRES CENTRIFUGALLY CAST RESTRICTED FOR USE ON BUSHINGS AND
PER AMS 5348 EXCEPT CHEMISTRY WASHERS ONLY.
AND MECHANICAL PROPERTIES PER
REQUIREMENTS OF AMS 5659.
MECHANICAL PROPERTIES SHALL BE
VERIFIED USING INTEGRAL CAST
SPECIMENS.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
17-4 PH CRES BAR PER AMS 5643 17-4 PH CRES-CENTRIFUGALLY CAST RESTRICTED FOR USE ON BUSHINGS AND
PER AMS 5398 EXCEPT CHEMISTRY SLEEVE BEARINGS ONLY.
AND MECHANICAL PROPERTIES TO
THE REQUIREMENTS OF AMS 5643
4.2.3.5
68B CASTINGS SEE SECTION 4.2 AND 4.2.3 FOR ADDITIONAL
METALS RESTRICTIONS
15-5PH CRES INVESTMENT CASTING PER 15-5PH CRES INVESTMENT CASTING
AMS 5346 (180 KSI) PER AMS 5357 SOLUTION HEAT TREAT
AND PRECIPITATION HARDEN TO 180-
200 KSI PER BAC 5619
15-5PH CRES INVESTMENT CASTING PER 15-5PH CRES BAR PER AMS 5659 LESS THAN OR EQUAL TO 12 INCHES THICK. NO
AMS 5347 (150 KSI) MACHINE AND PRECIPITATION DRAFT ANGLE REQUIRED. NO RADIOLOGIC
HARDEN TO 150-170 KSI PER BAC 5619 INSPECTION REQUIRED. NOTE: WHERE
MACHINE PART DIMENSIONS ARE UNSPECIFIED,
THE PART SHALL CONFORM TO THE CASTING
DIMENSIONS. MAGNETIC PARTICLE INSPECT PER
BAC 5424 CLASS B AFTER MACHINING.
1. DRAWING CHANGE MAY BE REQUIRED IF
DIMENSIONAL CHANGES ARE REQUIRED DUE TO
MACHINING LIMITATIONS.
2. COST CONSIDERATIONS DICTATE THAT
SUBSTITUTIONS SHOULD BE MADE ONLY WHEN
REQUIRED FOR SMALL PRODUCTION RUNS OR
TO MAINTAIN PRODUCTION SCHEDULES.
3. ORIGINAL DRAWING FINISH REQUIREMENTS
MUST BE MAINTAINED UNLESS OTHERWISE
APPROVED BY ENGINEERING.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.3.5 CASTINGS (CONTINUED) SEE SECTION 4.2 AND 4.2.3 FOR ADDITIONAL
METALS RESTRICTIONS
15-5PH CRES INVESTMENT CASTING PER PART MACHINED TO SAME LESS THAN OR EQUAL TO 12 INCHES THICK. NO
AMS 5357 (SOLUTION HEAT TREATED) DIMENSIONS FROM 15-5PH CRES BAR DRAFT ANGLE REQUIRED. NO RADIOLOGIC
PER AMS 5659 INSPECTION REQUIRED. NOTE: WHERE
(SOLUTION HEAT TREATED) MACHINE PART DIMENSIONS ARE UNSPECIFIED,
DIMENSIONAL CHANGES ARE REQUIRED DUE
TO MACHINING LIMITATIONS.
SUBSTITUTIONS SHOULD BE MADE ONLY
WHEN REQUIRED FOR SMALL PRODUCTION
RUNS OR TO MAINTAIN PRODUCTION
SCHEDULES.
AMS 5357 HEAT TREAT TO 180 KSI MINIMUM PER AMS 5346 (180 KSI MINIMUM
TENSILE ULTIMATE STRENGTH TENSILE ULTIMATE STRENGTH)
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
17-4 PH CRES INVESTMENT CASTING PER 15-5PH CRES BAR PER AMS 5659 LESS THAN OR EQUAL TO 12 INCHES THICK. NO
HARDEN TO 150-170 KSI PER BAC INSPECTION REQUIRED. NOTE: WHERE
5619. MACHINE PART DIMENSIONS ARE UNSPECIFIED,
SCHEDULES.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
DIMENSIONS. MAGNETIC PARTICLE INSPECT
PER BAC 5424 CLASS B AFTER MACHINING.
SCHEDULES.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
SMALL PRODUCTION RUNS OR TO MAINTAIN
PRODUCTION SCHEDULES.
3. ORIGINAL DRAWING FINISH WHEN REQUIRED
FOR REQUIREMENTS MUST BE MAINTAINED
UNLESS OTHERWISE APPROVED BY
ENGINEERING.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
AMS 5355 (SOLUTION HEAT TREATED). MACHINE AND PRECIPITATION DRAFT ANGLE REQUIRED. NO RADIOLOGIC
HARDEN PER BAC 5619 TO DRAWING INSPECTION REQUIRED. NOTE: WHERE
REQUIREMENTS MACHINE PART DIMENSIONS ARE UNSPECIFIED,
SCHEDULES.
AMS 5342 (130 KSI) PER AMS 5356 (130 KSI)
AMS 5355 (SOLUTION HEAT TREATED) PER AMS 5357 (SOLUTION HEAT
TREATED)
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.4
15B COPPER ALLOYS SEE SECTION 4.2 FOR ADDITIONAL METALS
RESTRICTIONS
4.2.4.1
69B PRODUCT FORM AS INDICATED SEE SECTION 4.2 FOR ADDITIONAL METALS
RESTRICTIONS
ALUMINUM (NICKEL) BRONZE BAR PER ALUMINUM (NICKEL) BRONZE NON-SWAGED BEARINGS AND BUSHINGS OVER
AMS 4640 (C63000) CENTRIFUGAL CASTING PER AMS 2” TO 5” NOMINALDIAMETER OR DISTANCE
4880 (C95510), 1” AND UNDER CROSS BETWEEN PARALLEL SIDES ONLY.
SECTION
ALUMINUM (NICKEL) BRONZE BAR PER ALUMINUM (NICKEL) BRONZE NON-SWAGED BEARINGS AND BUSHINGS OVER
AMS 4640 (C63000) CONTINUOUS CASTING PER AMS 4880 2” TO 5” NOMINALDIAMETER OR DISTANCE
(C95510), 4” AND UNDER CROSS BETWEEN PARALLEL SIDES ONLY.
SECTION
ALUMINUM (NICKEL) BRONZE ROD PER ALUMINUM (NICKEL) BRONZE NON-SWAGED BEARINGS AND BUSHINGS OVER
AMS 4640 (C63000) CENTRIFUGAL CASTING PER AMS 2” TO 5” NOMINALDIAMETER OR DISTANCE
4880 (C95510), 1” AND UNDER CROSS BETWEEN PARALLEL SIDES ONLY.
SECTION
ALUMINUM (NICKEL) BRONZE ROD PER ALUMINUM (NICKEL) BRONZE NON-SWAGED BEARINGS AND BUSHINGS OVER
AMS 4640 (C63000) CONTINUOUS CASTING PER AMS 4880 2” TO 5” NOMINALDIAMETER OR DISTANCE
(C95510), 4” AND UNDER CROSS BETWEEN PARALLEL SIDES ONLY.
SECTION.
ALUMINUM (NICKEL) BRONZE TUBING PER ALUMINUM (NICKEL) BRONZE NON-SWAGED BEARINGS AND BUSHINGS ONLY.
AMS 4640 (C63000) CENTRIFUGAL CASTING PER AMS
4880 (C95510), 1” AND UNDER CROSS
SECTION
ALUMINUM (NICKEL) BRONZE TUBING PER ALUMINUM (NICKEL) BRONZE . NON-SWAGED BEARINGS AND BUSHINGS ONLY.
AMS 4640 (C63000) CONTINUOUS CASTING PER AMS 4880
(C95510), 4” AND UNDER CROSS
SECTION
ALUMINUM BRONZE BAR PER ALUMINUM BRONZE BAR PER AMS FOR BUSHINGS AND BEARINGS ONLY.
QQ-C-465 ALLOY 642 (C64200) 4635 ALLOY C62300 (ALLOY 623)
ALUMINUM BRONZE BAR PER ALUMINUM BRONZE BAR PER ASTM-B- FOR BUSHINGS AND BEARINGS ONLY.
QQ-C-465 ALLOY 642 (C64200) 150 ALLOY C62300 (ALLOY 623)
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.4.1 PRODUCT FORM AS INDICATED (CONTINUED) SEE SECTION 4.2 FOR ADDITIONAL METALS
RESTRICTIONS
ALUMINUM BRONZE BAR PER AMS 4631 ALUMINUM BRONZE BAR PER AMS FOR BUSHINGS AND BEARINGS ONLY.
4635 ALLOY C62300 (ALLOY 623)
ALUMINUM BRONZE BAR PER AMS 4631 ALUMINUM BRONZE BAR PER ASTM-B- FOR BUSHINGS AND BEARINGS ONLY.
150 ALLOY C62300 (ALLOY 623)
ALUMINUM BRONZE BAR PER ASTM-B-150 ALUMINUM BRONZE BAR PER AMS FOR BUSHINGS AND BEARINGS ONLY.
ALLOY 623 (C62300) 4635 ALLOY C62300 (ALLOY 623)
ALUMINUM BRONZE BAR PER AMS 4635 ALUMINUM BRONZE BAR PER ASTM-B- FOR BUSHINGS AND BEARINGS ONLY.
ALLOY 623 (C62300) 150 ALLOY C62300 (ALLOY 623)
ALUMINUM BRONZE BAR MIL-B-6946 ALUMINUM BRONZE BAR PER AMS FOR BUSHINGS AND BEARINGS ONLY.
4635 ALLOY C62300 (ALLOY 623)
ALUMINUM BRONZE BAR MIL-B-6946 ALUMINUM BRONZE BAR PER ASTM-B- FOR BUSHINGS AND BEARINGS ONLY.
150 ALLOY C62300 (ALLOY 623)
ALUMINUM (NICKEL) BRONZE PER ALUMINUM (NICKEL) BRONZE BAR, FOR BUSHINGS AND BEARINGS ONLY.
QQ-C-465 ALLOY 630 ROD, TUBING PER AMS 4640 (C63000)
ALUMINUM (NICKEL) BRONZE PER ALUMINUM (NICKEL) BRONZE FOR BUSHINGS AND BEARINGS ONLY, UNDER
QQ-C-465 ALLOY 630 CENTRIFUGAL CASTING PER AMS 1.0 INCH THICKNESS OR OVER 3.0 INCH
4880 (C95510) DIAMETER.
ALUMINUM (NICKEL) BRONZE PER ALUMINUM (NICKEL) BRONZE FOR BUSHINGS AND BEARINGS ONLY.
QQ-C-465 ALLOY 630 CONTINUOUS CASTING PER AMS 4880
(C95510)
BRASS SHIM STOCK, MIL-B-5697, BRASS SHEET LAMINATED PER AMS
MIL-S-22499 4508
BRASS SHEET, LAMINATED, AMS 4508 BRASS SHIM STOCK PER AMS-DTL-
22499 COMPOSITION 2
COPPER ALLOY BAR PER ASTM B 133 COPPER ALLOY BAR PER ASTM B 187 SUBSTITUTE SAME ALLOY, GAUGE, AND
CONDITION AS SPECIFIED MATERIAL.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.4.1 PRODUCT FORM AS INDICATED (CONTINUED) SEE SECTION 4.2 FOR ADDITIONAL METALS
RESTRICTIONS
COPPER-BERYLLIUM, COPPER ALLOY COPPER-BERYLLIUM, COPPER ALLOY FOR BUSHINGS AND BEARINGS ONLY. MACHINE
UNS C17200 ROD OR BAR PER AMS 4533 UNS C17200 MECHANICAL TUBING PER BAC 5648.
CONDITION TF00 (AT). PER
AMS 4535 CONDITION TF00 (AT).
UNS C17200 MECHANICAL TUBING PER UNS C17200 ROD OR BAR PER AMS PER BAC 5648.
AMS 4535 CONDITION TF00 (AT). 4533 CONDITION TF00 (AT).
UNS C17200 ROD OR BAR PER AMS 4650 UNS C17200 MECHANICAL TUBING PER BAC 5648.
HEAT TREATED TO CONDITION TF00 (AT) PER
PER BAC 5611. AMS 4535 CONDITION TF00 (AT).
UNS C17200 ROD OR BAR PER AMS 4650 UNS C17200 ROD OR BAR PER AMS PER BAC 5648.
HEAT TREATED TO CONDITION TF00 (AT) 4533 CONDITION TF00 (AT).
PER BAC 5611.
UNS C17200 ROD OR BAR PER QQ-C-530, UNS C17200 MECHANICAL TUBING PER BAC 5648.
HEAT TREATED TO CONDITION TF00 (AT) PER
AMS 4535 CONDITION TF00 (AT).
UNS C17200 ROD OR BAR PER QQ-C-530, UNS C17200 ROD OR BAR PER AMS PER BAC 5648.
HEAT TREATED TO CONDITION TF00 (AT) 4533 CONDITION TF00 (AT).
COPPER-BERYLLIUM, COPPER ALLOY COPPER-BERYLLIUM, COPPER ALLOY FOR BUSHINGS AND BEARINGS ONLY.
UNS C17200 ROD OR BAR PER QQ-C-530 UNS C17200 ROD OR BAR PER AMS SUBSTITUTE SAME DIAMETER/THICKNESS;
HEAT TREATED TO CONDITION TH04 (HT) 4534 CONDITION TH04 (HT). MUST BE GREATER THAN 0.375 INCH. MACHINE
PER BAC 5648.
PHOSPHOR BRONZE STRIP PER QQ-B-750 PHOSPHOR BRONZE STRIP PER AMS
COMP. A SPRING TEMPER 4510 (HO8 SPRING TEMPER)
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.4.2
70B EXTRUDED SHAPES SEE SECTION 4.2 FOR ADDITIONAL METALS
RESTRICTIONS
NO SUBSTITUTIONS TO DATE
4.2.4.3
71B CASTINGS SEE SECTION 4.2 FOR ADDITIONAL METALS
RESTRICTIONS
ALUMINUM (NICKEL) BRONZE CENTRIFUGAL ALUMINUM (NICKEL) BRONZE
CAST PER AMS 4880 (C95510) CONTINUOUS CAST PER AMS 4880
(C95510)
ALUMINUM (NICKEL) BRONZE CONTINUOUS ALUMINUM (NICKEL) BRONZE NOMINAL CROSS-SECTIONAL THICKNESS NOT TO
CAST PER AMS 4880 (C95510) CENTRIFUGAL CAST PER AMS 4880 EXCEED 1.0 INCH.
(C95510)
4.2.5
16B TITANIUM AND TITANIUM ALLOYS SEE SECTION 4.2 FOR ADDITIONAL METALS
RESTRICTIONS
A. THE HEAT TREATMENT OF TITANIUM ALLOYS SHALL BE PER BAC 5613 UNLESS
OTHERWISE SPECIFIED.
4.2.5.1
72B SHEET, STRIP, AND PLATE SEE SECTION 4.2 AND 4.2.5 FOR ADDITIONAL
METALS RESTRICTIONS
AMS-T-9046 MIL-T-9046 THE SUBSTITUTE MATERIAL SHALL BE OF THE
SAME CHEMICAL COMPOSITION OR CODE
DESIGNATION, TYPE, PRODUCT FORM, AND HEAT
TREATMENT CONDITION AS THE SPECIFIED
MATERIAL.
MIL-T-9046 AMS-T-9046 THE SUBSTITUTE MATERIAL SHALL BE OF THE
SAME CHEMICAL COMPOSITION OR CODE
DESIGNATION, TYPE, PRODUCT FORM, AND HEAT
TREATMENT CONDITION AS THE SPECIFIED
MATERIAL. NOTE – EQUIVALENT SUBSTITUTION
PROVIDED IN BSS 7100.
TI COM-PURE 40 PER AMS 4902 MIL-T-9046 OR AMS-T-9046 CP-3 SUBSTITUTE SAME PRODUCT FORM AS
SPECIFIED MATERIAL.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
TI COM-PURE 40 PER MIL-T-9046 OR AMS-T- AMS 4902 SUBSTITUTE SAME PRODUCT FORM AS
9046 CP-3 SPECIFIED MATERIAL. PLATE OVER 0.5-INCH
THICK REQUIRES ULTRASONIC INSPECTION
EQUIVALENT TO THAT SPECIFIED IN AMS-T-9046
(PLATE).
TI COM-PURE 40 PER MIL-T-9046 AMS 4902 SUBSTITUTE SAME PRODUCT FORM AS
TYPE I COMP A SPECIFIED MATERIAL. PLATE OVER 0.5 INCH
(PLATE).
SPECIFIED MATERIAL.
(PLATE).
TI COM-PURE 55 PER MIL-T-9046 TYPE I AMS 4900 SUBSTITUTE SAME PRODUCT FORM AS
COMP C SPECIFIED MATERIAL. PLATE OVER 0.5-INCH
(PLATE).
SPECIFIED MATERIAL.
(PLATE).
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
TI COM-PURE 70 PER MIL-T-9046 TYPE I AMS 4901 SUBSTITUTE SAME PRODUCT FORM AS
COMP B SPECIFIED MATERIAL. PLATE OVER 0.5-INCH
(PLATE).
TI-5AL-2.5SN PER MIL-T-9046 OR AMS-T-9046 TI-5AL-2.5SN PER AMS 4910 SUBSTITUTE SAME PRODUCT FORM AS
A-1 SPECIFIED MATERIAL.
TI-6AL-2SN-4ZR-2MO PER MIL-T-9046 OR TI-6AL-2SN-4ZR-2MO PER AMS 4919 SUBSTITUTE SAME PRODUCT FORM AS
AMS-T-9046 AB-4 SPECIFIED MATERIAL.
TI-6AL-4V PER AMS 4905 TYPE I TI-6AL-4V PER AMS 4905, RE-MILL SUBSTITUTE SAME PRODUCT FORM AS
ANNEALED PER BAC 5613 SPECIFIED MATERIAL. LIMITED TO ONE RE-
ANNEAL PROCESS MAXIMUM TO IMPROVE
FLATNESS.
TI-6AL-4V PER AMS 4905 TYPE II TI-6AL-4V PER AMS 4905, RE-MILL SUBSTITUTE SAME PRODUCT FORM AS
ANNEALED PER BAC 5613 EXCEPT SPECIFIED MATERIAL. LIMITED TO ONE RE-
SLOW COOLED AT A RATE NOT ANNEAL PROCESS MAXIMUM TO IMPROVE
FASTER THAN 100°F PER HOUR FLATNESS.
TI-6AL-4V PER AMS 4911 TI-6AL-4V PER MIL-T-9046 OR AMS-T- SUBSTITUTE SAME PRODUCT FORM AS
9046 AB-1 ANNEALED (A) SPECIFIED MATERIAL.
TI-6AL-4V PLATE PER MIL-T-9046 AB-1 BMS 7-380 CLASS II
ANNEALED (A), AMS-T-9046 AB-1 ANNEALED
(A), OR AMS 4911
TI-6AL-4V PER MIL-T-9046 AB-1 ANNEALED TI-6AL-4V PER AMS 4911, RE- SUBSTITUTE SAME PRODUCT FORM AS
(A), AMS-T-9046 AB-1 ANNEALED (A), OR AMS ANNEALED PER BAC 5613 SPECIFIED MATERIAL. LIMITED TO ONE RE-
4911 ANNEAL PROCESS MAXIMUM TO IMPROVE
FLATNESS.
TI-6AL-4V PER MIL-T-9046 OR AMS-T-9046 TI-6AL-4V PER AMS 4911 SUBSTITUTE SAME PRODUCT FORM AS
AB-1 ANNEALED (A) SPECIFIED MATERIAL.
TI-6AL-4V PER MIL-T-9046 TYPE III COMP C TI-6AL-4V PER AMS 4911 SUBSTITUTE SAME PRODUCT FORM AS
ANNEALED (A) SPECIFIED MATERIAL.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
TI-6AL-4V PER MIL-T-9046 AB-1 ANNEALED TI-6AL-4V PER AMS 4911 SUBSTITUTE SAME PRODUCT FORM AS
(A), EXCEPT 125 PPM MAXIMUM HYDROGEN SPECIFIED MATERIAL.
TI-6AL-4V PLATE PER MIL-T-9046 AB-1 TI-6AL-4V BAR PER AMS 4928 BAR THICKNESS NOT TO EXCEED 3.000 INCHES.
ANNEALED (A), AMS-T-9046 AB-1 ANNEALED LIMITED TO BAR OVER 0.5-INCH THICK.
(A), OR AMS 4911 REQUIRES ULTRASONIC INSPECTION OF
SUBSTITUTE BAR TO THE REQUIREMENTS OF
AMS 2631 CLASS A1 PER AMS 4911 FOR THE
SPECIFIED PLATE.
TI-6AL-4V PLATE PER MIL-T-9046 TYPE III TI-6AL-4V BAR PER AMS 4928 BAR THICKNESS NOT TO EXCEED 3.000 INCHES.
COMP C ANNEALED (A) LIMITED TO BAR OVER 0.5-INCH THICK.
REQUIRES ULTRASONIC INSPECTION OF
SUBSTITUTE BAR TO THE REQUIREMENTS OF
AMS 2631 CLASS A1 PER AMS 4911 FOR THE
SPECIFIED PLATE.
TI-6AL-4V PLATE PER MIL-T-9046 OR AMS-T- TI-6AL-4V DRAWN NET SHAPE PER SEAT TRACKS ONLY. BAC 1680-1 DRAWN NET
9046 AB-1 ANNEALED (A) AMS 4928. ULTRASONIC INSPECT SHAPE BY DRAWING-SPECIFIED LENGTH. .06 X
BILLET PER AMS-STD-2154 TYPE I 45 DEGREE CHAMFER OPTIONAL TO .06 RADIUS.
CLASS A. NOTCH RUPTURE TEST NOT
REQUIRED.
TI-6AL-4V PLATE PER MIL-T-9046 TYPE III TI-6AL-4V DRAWN NET SHAPE PER SEAT TRACKS ONLY. BAC 1680-1 DRAWN NET
COMP C ANNEALED (A) AMS 4928. ULTRASONIC INSPECT SHAPE BY DRAWING-SPECIFIED LENGTH. .06 X
CLASS A. NOTCH RUPTURE TEST NOT
REQUIRED.
TI-6AL-4V PLATE PER MIL-T-9046 AB-1 TI-6AL-4V DRAWN NET SHAPE PER SEAT TRACKS ONLY.
ANNEALED (A), EXCEPT 125 PPM MAX AMS 4928. ULTRASONIC INSPECT BAC 1680-1 DRAWN NET SHAPE BY DRAWING-
HYDROGEN BILLET PER AMS-STD-2154 TYPE I SPECIFIED LENGTH. .06 X 45 DEGREE CHAMFER
CLASS A. NOTCH RUPTURE TEST NOT OPTIONAL TO .06 RADIUS.
REQUIRED.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
TI-6AL-4V PLATE PER MIL-T-9046 AB-1 TI-6AL-4V BAR PER AMS 6931 BAR THICKNESS NOT TO EXCEED 3.000 INCHES.
ANNEALED (A), AMS-T-9046 AB-1 ANNEALED MAXIMUM CROSS SECTIONAL AREA OF
(A), OR AMS 4911 SUBSTITUTE SHALL BE 48 IN2 AND LIMITED TO
BAR OVER 0.5-INCH THICK. REQUIRES
ULTRASONIC INSPECTION OF SUBSTITUTE BAR
TO THE REQUIREMENTS OF AMS 2631 CLASS A1
PER AMS 4911 FOR THE SPECIFIED PLATE.
TI-6AL-4V PLATE PER MIL-T-9046 TYPE III TI-6AL-4V BAR PER AMS 6931 BAR THICKNESS NOT TO EXCEED 3.000 INCHES.
COMP C ANNEALED (A) MAXIMUM CROSS SECTIONAL AREA OF
SUBSTITUTE SHALL BE 48 IN2 AND LIMITED TO
BAR OVER 0.5-INCH THICK. REQUIRES
ULTRASONIC INSPECTION OF SUBSTITUTE BAR
TO AMS 2631 CLASS A1 PER AMS 4911 FOR THE
SPECIFIED PLATE.
TI-6AL-4V PLATE PER MIL-T-9046 AB-1 BMS 7-380 CLASS I
(A) , OR AMS 4911
TI-6AL-4V SHEET PER MIL-T-9046 AB-1 BMS 7-347
(A), OR AMS 4911
TI-6AL-4V PER MIL-T-9046 AB-1 SOLUTION TI-6AL-4V PER AMS 4903 SUBSTITUTE SAME PRODUCT FORM AS
TREATED (ST), EXCEPT 125 PPM MAXIMUM SPECIFIED MATERIAL.
HYDROGEN
TI-6AL-4V PER MIL-T-9046 AB-1 SOLUTION TI-6AL-4V PER AMS 4904 SUBSTITUTE SAME PRODUCT FORM AS
TREATED AND AGED (STA), SPECIFIED MATERIAL.
EXCEPT 125 PPM MAXIMUM HYDROGEN
TI-6AL-6V-2SN PER MIL-T-9046 OR AMS-T- TI-6AL-6V-2SN PER AMS 4918 SUBSTITUTE SAME PRODUCT FORM AS
9046 AB-3 ANNEALED (A) SPECIFIED MATERIAL.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
TI-6AL-6V-2SN PER MIL-T-9046 TYPE III COMP TI-6AL-4V-2SN PER AMS 4918 SUBSTITUTE SAME PRODUCT FORM AS
E ANNEALED (A) SPECIFIED MATERIAL. PLATE OVER 0.5-INCH
(PLATE).
4.2.5.2
METALS RESTRICTIONS
A40, A55 WELDED AND DRAWN TUBING PER A40, A55 SEAMLESS TUBING PER AMS
AMS 4941 (REF.: 40 – 65 KSI TENSILE YIELD 4942
STRENGTH) (REF.: 40 – 65 KSI TENSILE YIELD
STRENGTH)
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
COMMERCIALLY PURE TITANIUM TUBING TITANIUM-3AL-2.5V TUBING PER SUBSTITUTION OF THE NEXT LARGER STANDARD
PER BMS 7-21 GRADE I CLASS II AMS 4946 TYPE I WALL THICKNESS FOR THE DRAWING SPECIFIED
WALL THICKNESS IS ALLOWED ON A LOT BY LOT
BASIS ONLY. THE MAXIMUM INCREASE IN WALL
THICKNESS SHALL BE 30% FOR A DRAWING
SPECIFIED THICKNESS UP TO AND INCLUDING
0.032 INCH, 25% FOR A DRAWING SPECIFIED
THICKNESS FROM 0.033 TO 0.078 INCH, AND 10%
FOR A DRAWING SPECIFIED THICKNESS ABOVE
0.078 INCH. SUBSTITUTION ALLOWED ONLY
WHEN THE DRAWING SPECIFIED BEND RADIUS IS
NOT SMALLER THAN THE MINIMUM BEND RADIUS
FOR THE SUBSTITUTE MATERIAL PER BACD 2042.
FOR TUBE/DUCT ASSEMBLIES WITH SWAGED
FITTINGS OR FERRULES, THE SWAGING
PRESSURE/TORQUE VALUE USED FOR THE
SUBSTITUTE TUBE/DUCT MATERIAL SHALL
COMPLY WITH THOSE SPECIFIED IN BAC 5001
FOR THE SUBSTITUTE MATERIAL. IF A SWAGING
PRESSURE/TORQUE VALUE IS NOT PROVIDED IN
BAC 5001 FOR THE SUBSTITUTE MATERIAL AND
FITTING/FERRULE COMBINATION, THE
SUBSTITUTION SHALL NOT BE ALLOWED. THE
RECORD OF SUPPLIER QUALIFICATION SHALL BE
THE QPL OF AS5620 TYPE I
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
COMMERCIALLY PURE TITANIUM TUBING COMMERCIALLY PURE TITANIUM COLD FORMING PROCESS - ACCEPTABLE FOR BENDS
PER BMS 7-21 GRADE I TUBING 1 1/2 D AND GREATER. FOR 1 1/2 D AND 2 D BENDS,
PER BMS 7-21 GRADE II THE RATIO OF THE TUBE DIA TO TUBE WALL
THICKNESS SHALL NOT EXCEED 200. HOT FORMING
PROCESS - GRADE II CPTI TUBING MAY BE FORMED TO
THE SAME BEND REQUIREMENTS AS APPLY TO COLD
FORMED GRADE I CPTI TUBING.SUBSTITUTION OF THE
NEXT LARGER STANDARD WALL THICKNESS FOR THE
SPECIFIED THICKNESS FROM 0.033 TO 0.078 INCH, AND
10% FOR A DRAWING SPECIFIED THICKNESS ABOVE
0.078 INCH. SUBSTITUTION ALLOWED ONLY WHEN THE
DRAWING SPECIFIED BEND RADIUS IS NOT SMALLER
THAN THE MINIMUM BEND RADIUS FOR THE
FERRULES, THE SWAGING PRESSURE/TORQUE VALUE
USED FOR THE SUBSTITUTE TUBE/DUCT MATERIAL
SHALL COMPLY WITH THOSE SPECIFIED IN BAC 5001
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
COMMERCIALLY PURE TITANIUM TUBING TITANIUM 3AL-2.5V TUBING PER SUBSTITUTION OF THE NEXT LARGER STANDARD
PER BMS 7-21 GRADE II CLASS II AMS 4946 TYPE I WALL THICKNESS FOR THE DRAWING SPECIFIED
WALL THICKNESS IS ALLOWED ON A LOT BY LOT
SUBSTITUTION SHALL NOT BE ALLOWED. THE
RECORD OF SUPPLIER QUALIFICATION SHALL BE
THE QPL OF AS5620 TYPE I.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
COMMERCIALLY PURE TITANIUM TUBING COMMERCIALLY PURE TITANIUM SUBSTITUTION OF THE NEXT LARGER STANDARD
PER BMS 7-21 GRADE II CLASS II TUBING WALL THICKNESS FOR THE DRAWING SPECIFIED
PER BMS 7-21 GRADE II CLASS II WALL THICKNESS IS ALLOWED ON A LOT BY LOT
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
COMMERCIALLY PURE TITANIUM TUBING COMMERCIALLY PURE TITANIUM SAME GRADE AND CLASS. SUBSTITUTION OF THE
PER BMS 7-21 TYPE I TUBING NEXT LARGER STANDARD WALL THICKNESS FOR
PER BMS 7-21 TYPE II THE DRAWING SPECIFIED WALL THICKNESS IS
ALLOWED ON A LOT BY LOT BASIS ONLY. THE
MAXIMUM INCREASE IN WALL THICKNESS SHALL
BE 30% FOR A DRAWING SPECIFIED THICKNESS
UP TO AND INCLUDING 0.032 INCH, 25% FOR A
DRAWING SPECIFIED THICKNESS FROM 0.033 TO
0.078 INCH, AND 10% FOR A DRAWING SPECIFIED
THICKNESS ABOVE 0.078 INCH. SUBSTITUTION
ALLOWED ONLY WHEN THE DRAWING SPECIFIED
BEND RADIUS IS NOT SMALLER THAN THE
ASSEMBLIES WITH SWAGED FITTINGS OR
MATERIAL SHALL COMPLY WITH THOSE
SPECIFIED IN BAC 5001 FOR THE SUBSTITUTE
MATERIAL. IF A SWAGING PRESSURE/TORQUE
VALUE IS NOT PROVIDED IN BAC 5001 FOR THE
SUBSTITUTE MATERIAL AND FITTING/FERRULE
COMBINATION, THE SUBSTITUTION SHALL NOT
BE ALLOWED.
TI-3AL-2.5V TUBING PER AMS 4944 TI-3AL-2.5V TUBING PER AMS 4945
TI-3AL-2.5V TUBING PER AMS 4944 TI-3AL-2.5V TUBING PER AMS 4946 THE RECORD OF SUPPLIER QUALIFICATION
TYPE I SHALL BE THE QPL OF AS5620 TYPE I.
TI-3AL-2.5V TUBING PER AMS 4944 TI-3AL-2.5V TUBING PER AS5620 TYPE
I
TI-3AL-2.5V TUBING PER AMS 4944 TI-3AL-2.5V TUBING PER BMS 7-234
GRADE I
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

METALS RESTRICTIONS
TI-3AL-2.5V TUBING PER AMS 4945 TI-3AL-2.5V TUBING PER AMS 4946 THE RECORD OF SUPPLIER QUALIFICATION
TYPE I SHALL BE THE QPL OF AS5620 TYPE I.
TI-3AL-2.5V TUBING PER AMS 4945 TI-3AL-2.5V TUBING PER AS5620 TYPE I
TI-3AL-2.5V TUBING PER AMS 4945 TI-3AL-2.5V TUBING PER BMS 7-234
GRADE I
TI-3AL-2.5V TUBING PER AMS 4946 TI-3AL-2.5V TUBING PER AS5620
(ANY TYPE) (SAME TYPE)
4.2.5.3
74B BAR AND FORGINGS SEE SECTION 4.2 AND 4.2.5 FOR ADDITIONAL
METALS RESTRICTIONS
MIL-T-9047 AMS-T-9047 THE SUBSTITUTE MATERIAL SHALL BE THE SAME
COMPOSITION, HEAT TREAT CONDITION, AND
PRODUCT FORM AS THE SPECIFIED MATERIAL.
TI COM-PURE 70 PER AMS 4921 TI COM-PURE 70 PER MIL-T-9047 OR SUBSTITUTE SAME PRODUCT FORM AS
AMS-T-9047 CP-70 SPECIFIED MATERIAL.
TI COM-PURE 70 PER MIL-T-9047 OR AMS-T- TI COM-PURE 70 PER AMS 4921 CLASS SUBSTITUTE SAME PRODUCT FORM AS
9047 CP-70 2 SPECIFIED MATERIAL. FOR BAR AND FORGING
BILLET STOCK OVER 0.5 INCH THICK.
TI COM-PURE 70 PER MIL-T-9047 COMP 1 TI COM-PURE 70 PER AMS 4921 CLASS SUBSTITUTE SAME PRODUCT FORM AS
2 SPECIFIED MATERIAL. FOR BAR AND FORGING
BILLET STOCK OVER 0.5 INCH THICK.
TI-6AL-4V PER AMS 4928 TI-6AL-4V PER AMS 4928, RE- SUBSTITUTE SAME PRODUCT FORM AS
ANNEALED PER BAC 5613 SPECIFIED MATERIAL. LIMITED TO ONE RE-
FLATNESS.
TI-6AL-4V BAR PER AMS 4928 TI-6AL-4V BAR PER AMS 6931 MAXIMUM CROSS SECTIONAL AREA OF
SUBSTITUTE SHALL BE 48 IN2.
TI-6AL-4V HAND FORGING PER AMS 4928 TI-6AL-4V BAR PER AMS 4928
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.5.3 BAR AND FORGINGS (CONTINUED) SEE SECTION 4.2 AND 4.2.5 FOR ADDITIONAL
METALS RESTRICTIONS
TI-6AL-4V PER AMS 6931 TI-6AL-4V PER MIL-T-9047 OR AMS-T- SUBSTITUTE SAME PRODUCT FORM AS
9047 ANNEALED (A) SPECIFIED MATERIAL.
TI-6AL-4V HAND FORGING PER AMS-T-9047 TI-6AL-4V BAR PER AMS 6931
ANNEALED (A)
TI-6AL-4V PER BMS 7-247, EXCEPT 125 PPM TI-6AL-4V PER BMS 7-247 SUBSTITUTE SAME PRODUCT FORM AS
MAXIMUM HYDROGEN SPECIFIED MATERIAL.
TI-6AL-4V PER BMS 7-269, EXCEPT 125 PPM TI-6AL-4V PER BMS 7-269 SUBSTITUTE SAME PRODUCT FORM AS
MAXIMUM HYDROGEN SPECIFIED MATERIAL.
TI-6AL-4V PER MIL-T-9047 COMP 6 TI-6AL-4V PER AMS 4928 SUBSTITUTE SAME PRODUCT FORM AS
ANNEALED (A) SPECIFIED MATERIAL. BAR OVER 0.5-INCH
THICK AND FORGING BILLET STOCK REQUIRE
ULTRASONIC INSPECTION EQUIVALENT TO THAT
SPECIFIED IN AMS-T-9047 (BAR & FORGING
STOCK) AS APPLICABLE.
TI-6AL-4V PER MIL-T-9047 OR AMS-T-9047 TI-6AL-4V PER AMS 6931 SUBSTITUTE SAME PRODUCT FORM AS
ANNEALED (A) SPECIFIED MATERIAL.
TI-6AL-4V PER MIL-T-9047 OR AMS-T-9047 TI-6AL-4V PER AMS 6931, RE- SUBSTITUTE SAME PRODUCT FORM AS
ANNEALED (A) ANNEALED PER BAC 5613 SPECIFIED MATERIAL. LIMITED TO ONE RE-
FLATNESS.
TI-6AL-4V PER MIL-T-9047 ANNEALED (A), TI-6AL-4V PER AMS 6931 SUBSTITUTE SAME PRODUCT FORM AS
EXCEPT 125 PPM MAXIMUM HYDROGEN SPECIFIED MATERIAL.
TI-6AL-4V BAR PER MIL-T-9047 OR AMS-T- TI-6AL-4V BAR PER AMS 4928.
9047 ANNEALED (A) ULTRASONIC INSPECT BILLET STOCK
PER AMS-STD-2154 TYPE I CLASS A
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.5.3 BAR AND FORGINGS (CONTINUED) SEE SECTION 4.2 AND 4.2.5 FOR ADDITIONAL
METALS RESTRICTIONS
TI-6AL-4V BAR PER MIL-T-9047 ANNEALED TI-6AL-4V DRAWN NET SHAPE PER SEAT TRACKS ONLY. BAC 1680-1 DRAWN NET
(A), EXCEPT 125 PPM MAX HYDROGEN AMS 4928. ULTRASONIC INSPECT SHAPE BY DRAWING-SPECIFIED LENGTH. .06 X
CLASS A.
NOTCH RUPTURE TEST NOT
REQUIRED.
TI-6AL-6V-2SN PER AMS 4971 TI-6AL-6V-2SN PER AMS 6936 SUBSTITUTE SAME PRODUCT FORM AS
SPECIFIED MATERIAL. MAXIMUM CROSS
SECTIONAL AREA OF SUBSTITUTE SHALL BE 32
IN2.
TI-6AL-6V-2SN PER MIL-T-9047 COMP 8 TI-6AL-6V-2SN PER AMS 4971 SUBSTITUTE SAME PRODUCT FORM AS
ANNEALED SPECIFIED MATERIAL. BAR OVER 0.5-INCH
THICK AND FORGING BILLET STOCK REQUIRE
ULTRASONIC INSPECTION EQUIVALENT TO THAT
SPECIFIED IN AMS-T-9047
(BAR OR FORGING STOCK) AS APPLICABLE.
4.2.5.4
75B EXTRUSIONS SEE SECTION 4.2 AND 4.2.5 FOR ADDITIONAL
METALS RESTRICTIONS
TI-6AL-4V EXTRUSION PER BMS 7-44 AMS 4935
CONDITION I
TI-6AL-4V EXTRUSION PER BMS 7-44 AMS 4934
CONDITION III
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.6
17B MISCELLANEOUS ALLOYS SEE SECTION 4.2 FOR ADDITIONAL METALS
RESTRICTIONS
4.2.6.1
76B BALANCE WEIGHT MATERIAL SEE SECTION 4.2 FOR ADDITIONAL METALS
RESTRICTIONS
FANSTEEL 77, G.E.C. HEAVY ALLOY, AMS-T-21014 TYPE II (DENSITY MUST
MALLORY 1000 METAL, FIRTH HEAVY METAL BE THE SAME AS SPECIFIED
GRADE IIA, OR KENNAMETAL HEAVY MATERIAL)
TUNGSTEN ALLOY, CLASS 3
MIL-T-21014 AMS-T-21014 THE SUBSTITUTE MATERIAL SHALL BE THE SAME
CLASS AND TYPE EQUIVALENT AS THE
SPECIFIED MATERIAL
4.2.6.2
77B HIGH PERMEABILITY ALLOYS (SHEET AND STRIP FORM) SEE SECTION 4.2 FOR ADDITIONAL METALS
RESTRICTIONS
CO-NETIC AA, PERFECTION MICA CO. HIPERNOM, WESTINGHOUSE
ELECTRIC CO.
CO-NETIC AA, PERFECTION MICA CO. HYMU 80, CARPENTER STEEL CO.
CO-NETIC AA, PERFECTION MICA CO. MOLY PERMALLOY, ALLEGHENY
LUDLUM & PERMAG CORP.
HIPERNOM, WESTINGHOUSE ELECTRIC CO. CO-NETIC AA, PERFECTION MICA CO.
HYMU 80, CARPENTER STEEL CO. CO-NETIC AA, PERFECTION MICA CO.
MOLY PERMALLOY, ALLEGHENY LUDLUM & CO-NETIC AA, PERFECTION MICA CO.
PERMAG CORP.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.6.3
78B NICKEL ALLOY DUCTING SEE SECTION 4.2 FOR ADDITIONAL METALS
RESTRICTIONS
NICKEL ALLOY 625 DUCTING PER BMS 7-188 NICKEL ALLOY 625 DUCTING PER SUBSTITUTION OF THE NEXT LARGER STANDARD
BMS 7-188 WALL THICKNESS FOR THE DRAWING-SPECIFIED
WALL IS ALLOWED ON A LOT-BY-LOT BASIS ONLY.
THE MAXIMUM INCREASE IN WALL THICKNESS
SHALL BE 30 PERCENT FOR A DRAWING-
0.032 INCH, 25 PERCENT FOR A DRAWING-
SPECIFIED THICKNESS FROM 0.033 TO
0.078 INCH, AND 10 PERCENT FOR A DRAWING-
4.2.7
18B WIRE SEE SECTION 4.2 FOR ADDITIONAL METALS
RESTRICTIONS.
4.2.7.1
79B WIRE, ELECTRICAL SEE SECTIONS 1, 2, AND 3.
CONTROLLED BY EE SUBSTITUTIONS
DRAWING 280U1001 (747, 767, 777)
4.2.7.2
80B WIRE, ROPE SEE SECTIONS 1, 2, AND 3.
MIL-W-83420 BMS 7-265
4.2.7.3
81B WIRE, SAFETY SEE SECTIONS 1, 2, AND 3.
MS 20995C - CRES STEEL MS 20995 N - NICKEL ALLOY

SAFETY WIRE (INCONEL)
SAFETY WIRE
MS 20995 NC - NICKEL ALLOY (MONEL) MS 20995C, CRES STEEL SAFETY
SAFETY WIRE WIRE
MS 20995 NC - NICKEL ALLOY (MONEL) MS 20995 N - NICKEL ALLOY
SAFETY WIRE (INCONEL)
SAFETY WIRE
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.7.4
82B WIRE, STEEL, CORROSION RESISTANT SEE SECTION 4.2 FOR ADDITIONAL METALS
RESTRICTIONS.
17-7 PH CRES STEEL SPRING WIRE PER 17-7 PH CRES STEEL SPRING WIRE SUBSTITUTION PERMITTED ONLY WHEN FINAL
AMS 5673 PER AMS 5678 SPRING TEMPER PRODUCT IS IN THE CH 900 CONDITION.
302 CRES WIRE PER ASTM A313 302 CRES WIRE PER AMS 5688
SPRING TEMPER
302 CRES WIRE PER ASTM A580 302 CRES WIRE PER AMS 5688
SPRING TEMPER
302 CRES WIRE PER QQ-W-423 302 CRES WIRE PER AMS 5688
SPRING TEMPER
4.2.7.5
83B WIRE, STEEL ALLOY SEE SECTION 4.2 FOR ADDITIONAL METALS
RESTRICTIONS.
QQ-W-412 COMP 2 TYPE I ASTM A401 GRADE NO. 9254
(9254 ALLOY STEEL SPRING WIRE) OIL-TEMPERED CONDITION (SPRING
WIRE)
QQ-W-412 COMP 2 TYPE I 9254 ALLOY STEEL WIRE PER AMS
(9254 ALLOY STEEL SPRING WIRE) 6451
OIL TEMPERED (SPRING WIRE)
1095 STEEL WIRE PER ASTM A228 1095 STEEL WIRE PER AMS 5112 COLD
(SPRING QUALITY MUSIC WIRE) DRAWN (SPRING QUALITY MUSIC
WIRE)
9254 ALLOY STEEL WIRE PER ASTM A401 9254 ALLOY STEEL WIRE PER AMS
(SPRING WIRE) 6451
OIL TEMPERED (SPRING WIRE)
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.8
19B BRAZING FILLER METAL SEE SECTIONS 1, 2, AND 3.
4.2.8.1
84B ALUMINUM BRAZING FILLER METAL SEE SECTIONS 1, 2, AND 3.
AMS 4184 ALUMINUM BRAZING FILLER METAL

PER AWS A5.8 CLASS BAISi-3
PER AWS A5.8 CLASS BAISi-4
PER AWS A5.10 CLASS ER4043
AWS A5.8 CLASS BAISi-3 ALUMINUM BRAZING FILLER METAL CHEMISTRY TYPE OR CLASS AND FORM ARE NOT
PER AMS 4184 (ALLOY 4145) INTERCHANGEABLE
AWS A5.8 CLASS BAISi-4 ALUMINUM BRAZING FILLER METAL CHEMISTRY TYPE OR CLASS AND FORM ARE NOT
PER AMS 4185 (ALLOY 4047) INTERCHANGEABLE
AWS A5.8 ALUMINUM BRAZING FILLER METAL CHEMISTRY TYPE OR CLASS AND FORM ARE NOT
PER AMS-B-20148 INTERCHANGEABLE
AWS A5.10 CLASS ER4043 ALUMINUM BRAZING FILLER METAL
PER AMS 4190
MIL-B-20148 ALUMINUM BRAZING FILLER METAL CHEMISTRY TYPE OR CLASS AND FORM ARE NOT
PER AWS A5.8 INTERCHANGEABLE
MIL-B-20148 ALUMINUM BRAZING FILLER METAL CHEMISTRY TYPE OR CLASS AND FORM ARE
PER AMS 4184 (ALLOY 4145) NOT INTERCHANGEABLE
MIL-B-20148 ALUMINUM BRAZING FILLER METAL CHEMISTRY TYPE OR CLASS AND FORM ARE
PER AMS 4185 (ALLOY 4047) NOT INTERCHANGEABLE
QQ-R-566 ALUMINUM BRAZING FILLER METAL CHEMISTRY TYPE OR CLASS AND FORM ARE
PER AMS 4190 (ALLOY 4043) NOT INTERCHANGEABLE.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.8.1 ALUMINUM BRAZING FILLER METAL (CONTINUED) SEE SECTIONS 1, 2, AND 3.

PER AWS A5.10 (ALLOY 4043) NOT INTERCHANGEABLE.
PER AMS-B-20148 (ALLOY 4043) NOT INTERCHANGEABLE.
QQ-B-655 ALUMINUM BRAZING FILLER METAL CHEMISTRY TYPE OR CLASS AND FORM ARE
PER AWS A5.8 NOT INTERCHANGEABLE.
PER AMS-B-20148 NOT INTERCHANGEABLE.
4.2.8.2
85B NICKEL BRAZING FILLER METAL SEE SECTIONS 1, 2, AND 3.
AMS 4775 NICKEL BRAZING FILLER METAL PER

AWS A5.8 BNi-1
AWS A5.8 BNi-2
AWS A5.8 BNi-3
AWS A5.8 BNi-4
AWS A5.8 BNi-1 NICKEL BRAZING FILLER METAL PER
AMS 4775
AMS 4777
AMS 4778
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.8.2 NICKEL BRAZING FILLER METAL SEE SECTIONS 1, 2, AND 3.

AMS 4779
4.2.8.3
86B SILVER BRAZING FILLER METAL SEE SECTIONS 1, 2, AND 3.
AMS 4772 SILVER BRAZING FILLER METAL PER

AWS A5.8 Bag-13
AMS 4773 SILVER BRAZING FILLER METAL PER
AWS A5.8 Bag-18
AWS A5.8 CLASS BAG-1A SILVER BRAZING FILLER METAL PER FORM IS NOT INTERCHANGEABLE
AWS A5.8 CLASS BAG-7
AWS A5.8 CLASS BAG-3 SILVER BRAZING FILLER METAL PER FORM IS NOT INTERCHANGEABLE
AWS A5.8 CLASS BAG-24
MIL-B-15395 CLASS 7 SILVER BRAZING FILLER METAL PER
AMS 4769
AWS A5.8 BAg-1 OR
QQ-B-654 GRADE VII
QQ-S-561 CLASS 4 SILVER BRAZING FILLER METAL PER
AMS 4770
AWS A5.8 BAg-19
QQ-B-654 Grade IV
4.2.9
20B WELDING FILLER METAL SEE SECTIONS 1, 2, AND 3.
4.2.9.1
87B WELDING FILLER METAL FOR ALUMINUM BASE METAL ALLOYS SEE SECTIONS 1, 2, AND 3.
AMS 4190 AWS A5.10 CLASS ER 4043
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.9.1 WELDING FILLER METAL FOR ALUMINUM BASE METAL ALLOYS (CONTINUED) SEE SECTIONS 1, 2, AND 3.
AWS A5.10 CLASS ER 4043 AMS 4190
BASE METAL FILLER WIRE PER AWS A5.10 FILLER METAL PER AWS A5.10 CLASS
INTENDED FOR FUSION WELDING PER BAC R-357.0 OR 357 WIRE PER AMS 4246
5975 OF A357 OR A357.0 CASTINGS PER
AMS 4219
BASE METAL FILLER WIRE PER AWS A5.10 FILLER METAL PER AWS A5.10 CLASS
INTENDED FOR FUSION WELDING PER R-357.0 OR 357 WIRE PER AMS 4246
BAC 5975 OF A357 OR A357.0 CASTINGS PER
AMS-A-21180 OR MIL-A-21180
QQ-R-566 AMS 4190 (ALLOY 4043) CHEMISTRY TYPE OR CLASS ARE NOT
INTERCHANGEABLE.
QQ-R-566 AWS A5.10 (ALLOY 4043) CHEMISTRY TYPE OR CLASS ARE NOT
INTERCHANGEABLE.
4.2.9.2
88B WELDING FILLER METAL FOR CARBON AND ALLOY STEELS SEE SECTIONS 1, 2, AND 3.
MIL-R-5632 TYPE I (ALLOY 4130) AMS 6457 (ALLOY 4130)

MIL-R-5632 TYPE I (ALLOY 4130) AMS 6461 (ALLOY 6130)
4.2.9.3
89B WELDING FILLER METAL FOR CORROSION RESISTANT (CRES) STEELS SEE SECTIONS 1, 2, AND 3.
17-4PH CRES FILLER METAL PER AMS 5825 AWS A5.9 CLASS ER 630 CRES FILLER
METAL
BMS 7-150 TYPE III (17-4PH) AMS 5625
MIL-R-5031 CLASS 5A ER 347 PER AMS 5680
MIL-R-5031 CLASS 5A ER 347 PER AWS A5.9
MIL-R-5031 CLASS 5A ER 349 PER AWS A5.9
MIL-R-5031 CLASS 6 ER 347 PER AMS 5680
MIL-R-5031 CLASS 6 ER 347 PER AWS A5.9
MIL-R-5031 CLASS 6 ER 349 PER AWS A5.9
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.9.4
90B WELDING FILLER METAL FOR NICKEL BASE METAL ALLOYS SEE SECTIONS 1, 2, AND 3.
AMS 5786 ALLOY W NICKEL BASE WELDING

FILLER METAL PER AWS A5.14
ERNIMO-3
AMS 5798 AWS A5.14 CLASS ERNICRMO-2
AMS 5837 ALLOY 625 NICKEL BASE WELDING
FILLER METAL PER AWS A5.14
ERNICRMO-3
BMS 7-38 TYPE I (HASTELLOY "W") AMS 5786
BMS 7-38 TYPE I (HASTELLOY "W") AWS A5.14 ERNIMO-3
BMS 7-38 TYPE VII (INCONEL 625) AMS 5837
BMS 7-38 TYPE VII (INCONEL 625) AWS A5.14 ERNICRMO-3
MIL-R-5031 CLASS 12 AMS 5786
4.2.9.5
91B WELDING FILLER METAL FOR TITANIUM BASE METAL ALLOYS SEE SECTIONS 1, 2, AND 3.
MIL-R-5031 CLASS 12 AWS A5.14 ERNIMO-3

AMS 4951 WELDING FILLER METAL PER AWS
A5.16 CLASS ERTI-1
A5.16 CLASS ERTI-2
A5.16 ERTi-6AI-4V
AMS 4954 WELDING FILLER METAL PER AMS
(SIMILAR TO AWS A5.16 CLASS 4956
ERTI-6AL-4V) (SIMILAR TO AWS A5.16 CLASS ERTI-
6AL-4V ELI)
A5.16 ERTi-6AI-4V
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

4.2.9.5 WELDING FILLER METAL FOR TITANIUM BASE METAL ALLOYS (CONTINUED) SEE SECTIONS 1, 2, AND 3.
A5.16 ERTi-6AI-4V-1
AWS A5.16 CLASS ERTI-2 WELDING FILLER METAL PER AWS
A5.16 CLASS ERTI-1
BMS 7-218 TYPE I CLASS 1 (CP) AMS 4951
BMS 7-218 TYPE I CLASS 1 (CP) AWS A5.16 ERTi-2
BMS 7-218 TYPE III CLASS 1 (Ti-6AL-4V, STD) AMS 4956
BMS 7-218 TYPE III CLASS 1 (Ti-6AL-4V, STD) AWS 5.16 CLASS ERTi-6AL-4V
BMS 7-218 TYPE III CLASS 1 (Ti-6AL-4V, STD) AWS 5.16 CLASS ERTi-6AL-4V-1
BMS 7-218 TYPE III CLASS 2 (Ti-6AL-4V, ELI) AMS 4956
BMS 7-218 TYPE III CLASS 2 (Ti-6AL-4V, ELI) AWS 5.16 CLASS ERTi-6AL-4V-1.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

5.
1B PROCESS CONTROL SEE SECTIONS 1, 2, AND 3.
ALODINE 600 PER BAC 5719, BONDERITE M-CR 600 AERO

TYPE I, CLASS A PER BAC 5719, TYPE I, CLASS A
TYPE I, CLASS D PER BAC 5719, TYPE I, CLASS D
ALODINE 600 PER BAC 5719 ALODINE 600 RTU PER BAC 5719 TYPE
TYPE II CLASS A II CLASS A
TYPE II, CLASS A PER BAC 5719, TYPE II, CLASS A
ALODINE 600 PER BAC 5719 ALODINE 600 RTU PER BAC 5719 TYPE
TYPE II CLASS D II CLASS D
TYPE II, CLASS D PER BAC 5719, TYPE II, CLASS D
ALODINE 600 PER BAC 5719, BONDERITE M-CR 600RTU AERO
TYPE II, CLASS A PER BAC 5719, TYPE II, CLASS A
ALODINE 600 PER BAC 5719, BONDERITE M-CR 600RTU AERO
TYPE II, CLASS D PER BAC 5719, TYPE II, CLASS D
ALODINE 600 PER BAC 5719, BONDERITE M-CR 1600 AERO / M-AD
TYPE I, CLASS A 1660 AERO PER BAC 5719, TYPE I,
CLASS A
ALODINE 600 PER BAC 5719, BONDERITE M-CR 1600 AERO / M-AD
TYPE I, CLASS D 1660 AERO PER BAC 5719, TYPE I,
CLASS D
TYPE V, CLASS F PER BAC 5719, TYPE V, CLASS F
AMS 2435 (TUNGSTEN CARBIDE COATING) F-15.21 ALL NOTES ON DRAWING ASSOCIATED WITH
THE SPECIFIED PROCESS ARE APPLICABLE
EXCEPT AS NOTED IN F-15.21
SIZE CAGE DWG NO.
A
CODE
81205 012W6100

5. PROCESS CONTROL (CONTINUED) SEE SECTIONS 1, 2, AND 3.

ASTM E 23, NOTCHED BAR IMPACT BRITISH STANDARD B.S. 131 PART 1
TESTING THE IZOD IMPACT TEST ON METALS
OF METALLIC MATERIALS
ASTM E146 ROLLS ROYCE METHOD FOR ONLY AT ROLLS ROYCE LIMITED, SMALL
HYDROGEN DETERMINATION, H.E.G. ENGINE DIVISION, MATERIALS LABORATORY.
BAC 5019 BAC 5019 CLASS 5 SUBSTITUTION ALLOWED ONLY FOR PARTS
(CHROMIC ACID ANODIZE) (CHROMIC ACID ANODIZE) WITH ALL ANODIZED SURFACES
COMPLETELY PAINTED. DEFINITION OF
COMPLETELY PAINTED: ALL ANODIZED
SURFACES RECEIVE A PERMANENT ORGANIC
COATING AND NO ANODIZED AREAS ARE
EXCEPTED. SPECIAL REQUIREMENTS FOR
PARTS CLEANLINESS, PAINT ADHESION TEST,
PAINT APPLICATION TIME AND FACILITY
RESTRICTIONS APPLY. SEE APPLICABLE
ANODIZING AND PAINT SPECIFICATIONS.
BAC 5019 BAC 5632 NOT VALID FOR BAC 5019 CLASS 4
(CHROMIC ACID ANODIZE) (BORIC ACID–SULFURIC ACID
ANODIZE)
BAC 5019 BAC 5632 CLASS 5 SUBSTITUTION ALLOWED ONLY FOR
(CHROMIC ACID ANODIZE) (BORIC ACID–SULFURIC ACID PARTS WITH ALL ANODIZED SURFACES
ANODIZE) COMPLETELY PAINTED. DEFINITION OF
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


BAC 5019 BAC 5719 TYPE II CLASS A FOR TOUCH-UP OF MINOR REWORK AREA(S)
(CHROMIC ACID ANODIZE) (CHEMICAL CONVERSION COATING) OF PREVIOUSLY ANODIZED SURFACE(S) ONLY
1. CUMULATIVE AREA TO BE TOUCHED UP IS
LESS THAN 10 PERCENT OF TOTAL
SURFACE AREA OF PART.
2. PART IS NOT INSTALLED IN A FUEL-
WETTED AREA.
3. PRIMER COAT MUST BE APPLIED OVER RE-
FINISHED AREA. PRIMER COAT MUST
CONFORM TO DRAWING REQUIREMENTS.
BAC 5019 BAC 5719 CLASS A OR C LIMITED TO 6000 SERIES ALUMINUM ALLOYS
(CHROMIC ACID ANODIZE) (CHEMICAL CONVERSION COATING) AND ONLY FOR PARTS REQUIRING ALL
ANODIZED SURFACES TO BE SUBSEQUENTLY
PRIMED WITH BMS 10-11 TYPE I OR BMS 10-20
TYPE II.
BAC 5019 MIL-C-5541 CLASS 1A LIMITED TO 6000 SERIES ALUMINUM ALLOYS
TYPE II.
BAC 5019 PHOSPHORIC ACID ANODIZE IN LIMITED TO 767 AND 777 MODELS ONLY.
(CHROMIC ACID ANODIZE) ACCORDANCE WITH BAC 5555. AFTER ONLY FOR DRAWINGS REQUIRING SURFACES
ANODIZE, APPLICATION OF BMS 5-89 OF BODY SKINS TO BE SUBSEQUENTLY
ADHESIVE PRIMER IN ACCORDANCE PRIMED WITH BMS 10-11 TYPE I PRIMER IN
WITH BAC 5514-589 IS OPTIONAL. ACCORDANCE WITH BAC 5736, OR BMS 10-79
TYPE II OR TYPE III PRIMER IN ACCORDANCE
WITH BAC 5882. APPLICABLE TO
MANUFACTURING DEPARTMENTS OF THE
SPIRIT AEROSYSTEMS WICHITA DIVISION
ONLY
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


BAC 5019 PHOSPHORIC ACID ANODIZE IN ONLY FOR DRAWINGS REQUIRING ALL OF
(CHROMIC ACID ANODIZE) ACCORDANCE WITH BAC 5555 PLUS THE FOLLOWING FINISHES:
APPLICATION OF BMS 5-89 PRIMER IN 1. PHOSPHORIC ACID ANODIZE IN
ACCORDANCE WITH BAC 5514-589 OR ACCORDANCE WITH BAC 5555;
APPLICATION OF BMS 5-137 IN 2. BMS 5-89 OR BMS 5-137 PRIMER IN
ACCORDANCE WITH BAC 5514-5137 ACCORDANCE WITH BAC 5514-589 OR
BAC 5514-5137, RESPECTIVELY; AND
3. SUBSEQUENT BONDING IN ACCORDANCE
WITH BAC 5514.
ONLY FOR DRAWINGS REQUIRING
SURFACES OF PARTS TO BE
SUBSEQUENTLY PRIMED WITH BMS 10-11
TYPE I PRIMER IN ACCORDANCE WITH
BAC 5736, OR BMS 10-79 TYPE II OR TYPE III
PRIMER IN ACCORDANCE WITH BAC 5882.
USE OF BMS 5-89 OR BMS 5-137 PRIMER IS IN
ADDITION TO ANY PRIMER ALREADY
REQUIRED BY THE DRAWING.
BAC 5019 CLASS I BAC 5019 CLASS 5 SUBSTITUTION ALLOWED ONLY FOR PARTS
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


BAC 5019 CLASS 3 BAC 5019 CLASS 5 SUBSTITUTION ALLOWED ONLY FOR PARTS
(CHROMIC ACID ANODIZE) (BORIC ACID–SULFURIC ACID WITH ALL ANODIZED SURFACES
BAC 5019 CLASS 3 BAC 5632 CLASS 1
(CHROMIC ACID ANODIZE) (BORIC ACID-SULFURIC ACID
ANODIZE)
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


BAC 5019 CLASS 3 BAC 5632 CLASS 5 SUBSTITUTION ALLOWED ONLY FOR PARTS
BAC 5019 CLASS 3 BAC 5019 CLASS 5 PLUS SUBSTITUTION ALLOWED ONLY FOR PARTS
(CHROMIC ACID ANODIZE) WIPED BMS 10-20 PRIMER IN BUSHING WITH ALL ANODIZE SURFACES
BORES COMPLETELY PAINTED, WITH THE
EXCEPTION OF BUSHING BORES WHICH
ARE TO BE WIPED WITH BMS 10-20 PRIMER.
REMOVE BMS 10-20 OVERSPRAY WHILE
WET FROM BUSHING BORE WITH CHEESE
CLOTH OR CLEAN FABRIC GLOVE. THE
CLOTH MAY BE WETTED WITH FRESH
SOLVENT PER BAC 5750 OR BMS 10-20
PRIMER TO AID REMOVAL OF PARTIALLY
DRIED OVERSPRAY.
EITHER NO VISIBLE BMS 10-20 PRIMER, OR
ONLY A VERY THIN COATING OF BMS 10-20
PRIMER, SHALL REMAIN ON THE ANODIZED
SURFACE OF THE BUSHING BORE.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


BAC 5019, CLASS 3 BAC 5663, TYPE I OR II, CLASS 1, SUBSTITUTION IS ONLY ALLOWED FOR
(CHROMIC AND ANODIZE) GRADE C OR D (SOL-GEL) PARTS THAT ARE 100% PRIMED ON ALL
SURFACES WITH BMS 10-11, TYPE I, BMS 10-
20, TYPE II OR BMS10-79, TYPE III PRIMER.
SUBSTITUTION IS ONLY ALLOWED FOR THE
FOLLOWING ALUMINUM SUBSTRATES:
1. 6000 SERIES SHEET
2. 2000 SERIES SHEET EQUAL TO OR
LESS THAN 0.125 INCH THICK (AS
PROCURED)
PROCURED).
FUSELAGE SKINS OR DOOR SKINS.
BAC 5019, CLASS 5 BAC 5663, TYPE I OR II, CLASS 1, SUBSTITUTION IS ONLY ALLOWED FOR
(CHROMIC AND ANODIZE) GRADE C OR D (SOL-GEL) PARTS THAT ARE 100% PRIMED ON ALL
PROCURED)
PROCURED).
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


BAC 5434 (FOAM IN PLACE) USING BAC 5583 METHOD D
BMS 8-133 FORM L (TYPE I LIQUID FOR
MIXING FOAM-IN-PLACE FIRE-
RETARDANT, RIGID URETHANE)
BAC 5439 CLASS B (ULTRASONIC BAC 5439 CLASS A (ULTRASONIC
INSPECT) INSPECT)
BAC 5514-570 BAC 5514-5137
BAC5596 AND TYPE BAC5596 SAME TYPE AS SPECIFIED
EXCEPT TOP SHEET E OPTIONAL TO
TOP SHEET A.
BAC 5625 METHOD II (PASSIVATE) CADMIUM PLATE PER BAC 5701 SAME
FOLLOWED BY CADMIUM PLATE PER BAC TYPE AND CLASS
5701 ANY TYPE AND CLASS
BAC 5625 METHOD II (PASSIVATE) CADMIUM PLATE PER AMS-QQ-P-416

FOLLOWED BY CADMIUM PLATE PER QQ- SAME TYPE AND CLASS AS SPECIFIED
P-416 ANY TYPE AND CLASS
BAC 5632 BAC 5719 TYPE II CLASS A FOR TOUCH-UP OF MINOR REWORK AREA(S)
(BORIC SULFURIC ACID ANODIZE) (CHEMICAL CONVERSION COATING) OF PREVIOUSLY ANODIZED SURFACE(S) ONLY
2. PART IS NOT INSTALLED IN A FUEL-
WETTED AREA.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


BAC 5632 BAC 5719 CLASS A OR C LIMITED TO 6000 SERIES ALUMINUM ALLOYS
(BORIC SULFURIC ACID ANODIZE) (CHEMICAL CONVERSION COATING) AND ONLY FOR PARTS REQUIRING ALL
ANODIZED SURFACES TO BE
TYPE I OR BMS 10-20 TYPE II.
BAC 5632 MIL-C-5541 CLASS 1A LIMITED TO 6000 SERIES ALUMINUM ALLOYS
(BORIC SULFURIC ACID ANODIZE) (CHEMICAL CONVERSION COATING) AND ONLY FOR PARTS REQUIRING ALL
TYPE II.
(BORIC SULFURIC ACID ANODIZE) ACCORDANCE WITH BAC 5555. AFTER ONLY FOR DRAWINGS REQUIRING
ANODIZE, APPLICATION OF BMS 5-89 SURFACES OF BODY SKINS TO BE
ADHESIVE PRIMER IN ACCORDANCE SUBSEQUENTLY PRIMED WITH BMS 10-11
WITH BAC 5514-589 IS OPTIONAL. TYPE I PRIMER IN ACCORDANCE WITH
APPLICABLE TO MANUFACTURING
DEPARTMENTS OF THE SPIRIT
AEROSYSTEMS WICHITA DIVISION ONLY
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


(BORIC SULFURIC ACID ANODIZE) ACCORDANCE WITH BAC 5555 PLUS THE FOLLOWING FINISHES:
3. SUBSEQUENT BONDING IN
ONLY FOR DRAWINGS REQUIRING SURFACES
OF PARTS TO BE SUBSEQUENTLY PRIMED
WITH BMS 10-11 TYPE I PRIMER IN
ACCORDANCE WITH BAC 5736, OR BMS 10-79
TYPE II OR TYPE III PRIMER IN ACCORDANCE
WITH BAC 5882.
BAC 5632 BAC 5632 CLASS 5 SUBSTITUTION ALLOWED ONLY FOR PARTS
(BORIC ACID–SULFURIC ACID ANODIZE) (BORIC ACID–SULFURIC ACID WITH ALL ANODIZED SURFACES
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


(BORIC ACID–SULFURIC ACID ANODIZE) (BORIC ACID–SULFURIC ACID WITH ALL ANODIZED SURFACES
BAC 5632 CLASS 1 BAC 5632 CLASS 5 PLUS SUBSTITUTION ALLOWED ONLY FOR PARTS
(BORIC SULFURIC ACID ANODIZE) WIPED BMS 10-20 PRIMER IN BUSHING WITH ALL ANODIZE SURFACES
BORES COMPLETELY PAINTED, WITH THE
EXCEPTION OF BUSHING BORES WHICH
ARE TO BE WIPED WITH BMS 10-20 PRIMER.
REMOVE BMS 10-20 OVERSPRAY WHILE
WET FROM BUSHING BORE WITH CHEESE
CLOTH OR CLEAN FABRIC GLOVE. THE
CLOTH MAY BE WETTED WITH FRESH
SOLVENT PER BAC 5750 OR BMS 10-20
PRIMER TO AID REMOVAL OF PARTIALLY
DRIED OVERSPRAY. EITHER NO VISIBLE
BMS 10-20 PRIMER, OR ONLY A VERY THIN
COATING OF BMS 10-20 PRIMER, SHALL
REMAIN ON THE ANODIZED SURFACE OF
THE BUSHING BORE.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


BAC 5632 CLASS 1 BAC 5663, TYPE I OR II, CLASS 1, SUBSTITUTION IS ONLY ALLOWED FOR
(BORIC-SULFURIC ACID ANODIZE) GRADE C OR D (SOL-GEL) PARTS THAT ARE 100% PRIMED ON ALL
PROCURED)
PROCURED).
BAC 5632 CLASS 5 BAC 5663, TYPE I OR II, CLASS 1, SUBSTITUTION IS ONLY ALLOWED FOR
(BORIC-SULFURIC ACID ANODIZE) GRADE C OR D (SOL-GEL) PARTS THAT ARE 100% PRIMED ON ALL
PROCURED)
PROCURED).
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


BAC 5701 BAC 5637 NOT FOR THREADED PARTS. SUBSTITUTE
(CADMIUM PLATE) (ZINC-NICKEL ALLOY PLATE) THE SAME BAC 5637 TYPE AND CLASS AS
SPECIFIED FOR BAC 5701.
(CHEMICAL CONVERSION COATING) ACCORDANCE WITH BAC 5555. AFTER ONLY FOR DRAWINGS REQUIRING
(CHEMICAL CONVERSION COATING) ACCORDANCE WITH BAC 5555 PLUS THE FOLLOWING FINISHES:
3. SUBSEQUENT BONDING IN ACCORDANCE
WITH BAC 5514.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


BAC 5719 CLASS A OR C BAC 5663, TYPE I OR II, CLASS 1, SUBSTITUTION IS ONLY ALLOWED FOR
(CHEMICAL CONVERSION COATING) GRADE C OR D (SOL-GEL) PARTS THAT ARE 100% PRIMED ON ALL
PROCURED)
PROCURED).
BAC 5719 CLASS B (CLEAR CHEMICAL NO FINISH. TEMPORARY PROTECTION ONLY FOR 2024-T3 CLAD ALUMINUM PARTS
CONVERSION COATING) PER BAC 5034 MAY BE REQUIRED THAT ARE MAINTAINED AS MECHANICALLY
DURING HANDLING, TRANSPORTATION POLISHED OR INTERMEDIATE SKIN QUALITY
AND STORAGE. PER D6-9002 AND DO NOT SUBSEQUENTLY
RECEIVE A COAT OF PRIMER AT THE DETAIL
OR ASSEMBLY LEVEL.
BAC 5719 TYPE II BAC 5719 TYPE I SUBSTITUTION ONLY ALLOWED FOR DETAIL
(CHEMICAL CONVERSION COATING) (CHEMICAL CONVERSION COATING) PARTS PREVIOUSLY FINISHED WITH BMS 10-
11 TYPE I PRIMER. SUBSTITUTION NOT
ALLOWED FOR ASSEMBLIES OR PARTS
FINISHED WITH ANY ORGANIC COATING
OTHER THAN BMS 10-11 TYPE I PRIMER.
SUBSTITUTION NOT ALLOWED FOR PARTS
WITH SOLUTION ENTRAPMENT AREAS.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


BAC 5719 TYPE II CLASS A BAC 5719 TYPE V CLASS F LIMITED TO AREAS THAT WILL BE
(CHEMICAL CONVERSION COATING) (CHEMICAL CONVERSION COATING) SUBSEQUENTLY PRIMED WITH BMS 10-11
TYPE I PRIMER.
BAC 5772 TYPE I MACHINING WITH MINIMUM FILLET
(CHEMICAL MILLING) RADII EQUAL TO TEN TIMES THE
DEPTH OF CUT. ALL OTHER
REQUIREMENTS APPLICABLE TO
CHEMICAL MILLED SURFACES MUST
BE SATISIFIED. 125 MICROINCHES RA
ALL MACHINED SURFACES UNLESS
OTHERWISE NOTED.
BAC 5772 TYPE II MACHINING WITH MINIMUM FILLET
(CHEMICAL MILLING) RADII EQUAL TO TEN TIMES THE
DEPTH OF CUT. ALL OTHER
REQUIREMENTS APPLICABLE TO
CHEMICAL MILLED SURFACES MUST
BE SATISIFIED. 125 MICROINCHES RA
ALL MACHINED SURFACES UNLESS
OTHERWISE NOTED.
BAC 5861 (PHOSPHATE FLUORIDE ABRASIVE CLEAN PER BAC 5748 TYPE SUBSTITUTION IS NOT VALID FOR PREPARING
COATING ON TITANIUM) II CLASS 1 TITANIUM PARTS FOR ADHESIVE BONDING
BAC 5861 (PHOSPHATE FLOURIDE BAC 5665, TYPE I, II OR III (SOL-GEL) SUBSTITUTION IS ONLY ALLOWED FOR
COATING ON TITANIUM) PARTS THAT ARE 100% PRIMED ON ALL
79, TYPE II OR BMS 10-79, TYPE III.
BAC 5861 (PHOSPHATE FLUORIDE ETCH PER BAC 5753 METHOD II SUBSTITUTION IS NOT VALID FOR PREPARING
COATING ON TITANIUM) TITANIUM PARTS FOR ADHESIVE BONDING
COLD WORKED FASTENER HOLES PER COLD WORKED FASTENER HOLES PER USE COMPARABLE FINISHED HOLE SIZE
BAC 5768 CLASS II. BAC 5973 CLASS II.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


D6-15752 PROCESS FOR POTTING BAC 5583 FOR POTTING PROCESSES
INSERTS AND EDGES INTO SANDWICH AND BAC 5584 FOR HOT MELT
PANELS. PROCESSES.
EDGE TREATMENT PER BAC 5432 EDGE TREATMENT PER BAC 5583 SUBSTITUTION VALID FOR FLOOR PANELS
USING COMPOUND 28 METHOD C USING BMS 5-28 TYPE 28 ONLY
F-15.01 F-15.50 SUBSTITUTION ALLOWED ON LANDING GEAR
PARTS ONLY.
F-15.32 F-15.51 SUBSTITUTION ALLOWED ON LANDING GEAR
PARTS ONLY.
GLASS BEAD PEEN PER BAC 5951. BEAD GLASS BEAD PEEN PER BAC 5951. BEAD SIZE MUST BE SELECTED THAT WILL
SIZE SPECIFIED ON DRAWING. BEAD SIZE UNSPECIFIED. PRODUCE THE REQUIRED INTENSITY AND
SHALL BE NO LARGER THAN ½ THE
SMALLEST FILLET RADIUS OCCURRING
WITHIN THE AREA TO BE PEENED OR ¼ THE
DIAMETER OF WIDTH OF ANY OPENING
THROUGH WHICH THE BEADS SHALL PASS
TO PEEN SHIELDED CRITICAL AREAS,
WHICHEVER IS SMALLER.
MIL-A-8625 TYPE I BAC 5019 CLASS 3
(CHROMIC ACID ANODIZE) (CHROMIC ACID ANODIZE)
MIL-A-8625 TYPE I BAC 5019 CLASS 5 SUBSTITUTION ALLOWED ONLY FOR PARTS
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


MIL-A-8625 TYPE I BAC 5632 CLASS 1
(CHROMIC ACID ANODIZE) (BORIC ACID-SULFURIC ACID
ANODIZE)
MIL-A-8625 TYPE I BAC 5632 CLASS 5 SUBSTITUTION ALLOWED ONLY FOR PARTS
MIL-A-8625 TYPE I BAC 5719 CLASS A OR C LIMITED TO 6000 SERIES ALUMINUM ALLOYS
TYPE II.
MIL-A-8625 TYPE I BAC 5719 TYPE II CLASS A FOR TOUCH-UP OF MINOR REWORK AREA(S)
(CHROMIC ACID ANODIZE) (CHEMICAL CONVERSION COATING) OF PREVIOUSLY ANODIZED SURFACE(S) ONLY
2. PART IS NOT INSTALLED IN A FUEL-WETTED
AREA.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


MIL-A-8625 TYPE I MIL-C-5541 CLASS 1A LIMITED TO 6000 SERIES ALUMINUM ALLOYS
TYPE II.
MIL-A-8625 TYPE I PHOSPHORIC ACID ANODIZE IN LIMITED TO 767 AND 777 MODELS ONLY.
(CHROMIC ACID ANODIZE) ACCORDANCE WITH BAC 5555. AFTER ONLY FOR DRAWINGS REQUIRING
AEROSYSTEMS WICHITA DIVISION ONLY.
MIL-A-8625 TYPE I PHOSPHORIC ACID ANODIZE IN ONLY FOR DRAWINGS REQUIRING ALL OF
(CHROMIC ACID ANODIZE) ACCORDANCE WITH BAC 5555 PLUS THE FOLLOWING FINISHES:
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


MIL-A-8625 TYPE I SODIUM DICHROMATE BAC 5019 PLUS BMS 10-11 ON ALL
SEALED PLUS BMS 10-11 ON ALL SURFACES AFTER ANODIZING.
SURFACES AFTER ANODIZING.
MIL-A-8625 TYPE I SODIUM DICHROMATE BAC 5019 PLUS BMS 10-20 ON ALL
SEALED PLUS BMS 10-20 ON ALL SURFACES AFTER ANODIZING.
SURFACES AFTER ANODIZING.
MIL-A-8625, TYPE I, CLASS 1 BAC 5663, TYPE I OR II, CLASS 1, SUBSTITUTION IS ONLY ALLOWED FOR
(CHROMIC ACID ANODIZE) GRADE C OR D (SOL-GEL) PARTS THAT ARE 100% PRIMED ON ALL
PROCURED)
PROCURED).
MIL-A-8625 TYPE I CLASS 1 EXCEPT SEAL BAC 5019 CLASS 3
IN DILUTE CHROMATE SOLUTION IN (CHROMIC ACID ANODIZE)
ACCORDANCE WITH BAC 5019
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


MIL-A-8625 TYPE I CLASS 1 EXCEPT SEAL BAC 5019 CLASS 5 SUBSTITUTION ALLOWED ONLY FOR PARTS
IN DILUTE CHROMATE SOLUTION IN (CHROMIC ACID ANODIZE) WITH ALL ANODIZED SURFACES
ACCORDANCE WITH BAC 5019. COMPLETELY PAINTED. DEFINITION OF
SURFACES RECEIVE A PERMANENT
ORGANIC COATING AND NO ANODIZED
AREAS ARE EXCEPTED. SPECIAL
REQUIREMENTS FOR PART CLEANLINESS,
PAINT ADHESION TESTING, PAINT
APPLICATION TIME AND FACILITY
MIL-A-8625 TYPE I CLASS 1 EXCEPT SEAL BAC 5632 CLASS 1 (BORIC ACID-
IN DILUTE CHROMATE SOLUTION IN SULFURIC ACID ANODIZE)
MIL-A-8625 TYPE I CLASS 1 EXCEPT SEAL BAC 5632 CLASS 5 (BORIC ACID- SUBSTITUTION ALLOWED ONLY FOR PARTS
IN DILUTE CHROMATE SOLUTION IN SULFURIC ACID ANODIZE) WITH ALL ANODIZED SURFACES
ACCORDANCE WITH BAC 5019. COMPLETELY PAINTED. DEFINITION OF
SURFACES RECEIVE A PERMANENT
ORGANIC COATING AND NO ANODIZED
AREAS ARE EXCEPTED. SPECIAL
REQUIREMENTS FOR PART CLEANLINESS,
PAINT ADHESION TESTING, PAINT
APPLICATION TIME AND FACILITY
ANODIZING AND PAINT SPECIFICATIONS
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


MIL-C-5541 PHOSPHORIC ACID ANODIZE IN LIMITED TO 767 AND 777 MODELS ONLY.
(CHEMICAL CONVERSION COATING) ACCORDANCE WITH BAC 5555. AFTER ONLY FOR DRAWINGS REQUIRING
MIL-C-5541 PHOSPHORIC ACID ANODIZE IN ONLY FOR DRAWINGS REQUIRING ALL OF
(CHEMICAL CONVERSION COATING) ACCORDANCE WITH BAC 5555 PLUS THE FOLLOWING FINISHES:
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


MIL-C-5541, CLASS 1A BAC 5663, TYPE I OR II, CLASS 1, SUBSTITUTION IS ONLY ALLOWED FOR
(CHEMICAL CONVERSION COAT) GRADE C OR D (SOL-GEL) PARTS THAT ARE 100% PRIMED ON ALL
PROCURED)
PROCURED).
INSPECT PER MIL-C-6021F INSPECT PER BAC 5652 SAME CLASS AND GRADE AS SPECIFIED ON
THE DRAWING
MIL-DTL-5541, CLASS 1A BAC 5663, TYPE I OR II, CLASS 1, SUBSTITUTION IS ONLY ALLOWED FOR
(CHEMICAL CONVERSION COAT) GRADE C OR D (SOL-GEL) PARTS THAT ARE 100% PRIMED ON ALL
PROCURED)
PROCURED).
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


MIL-F-7190 AMS-F-7190
(FORGING) (FORGING)
MIL-H-7199 AMS-H-7199
(HEAT TREATMENT OF COPPER ALLOYS) (HEAT TREATMENT OF COPPER
ALLOYS)
MIL-H-81200 AMS-H-81200
(HEAT TREATMENT OF TITANIUM ALLOYS) (HEAT TREATMENT OF TITANIUM
ALLOYS)
MIL-STD-2154 AMS-STD-2154
(ULTRASONIC INSPECTION OF WROUGHT (ULTRASONIC INSPECTION OF
METALS) WROUGHT METALS)
MIL-STD-2175 AMS-STD-2175
(INSPECTION OF CASTINGS) (INSPECTION OF CASTINGS)
MIL-STD-2219 AWS D17.1
(FUSION WELDING) (FUSION WELDING)
QQ-P-416 AMS-QQ-P-416 SUBSTITUTE THE SAME AMS-QQ-P-416 TYPE
(CADMIUM PLATING) (CADMIUM PLATING) AND CLASS AS SPECIFIED FOR QQ-P-416.
QQ-P-416 TYPE II CLASS 2 AMS 2417 TYPE 2 (ZINC-NICKEL ALLOY NOT FOR THREADED PARTS.
(CADMIUM PLATING) PLATING)
QQ-P-416 BAC 5637 NOT FOR THREADED PARTS. SUBSTITUTE
(CADMIUM PLATING) ZINC-NICKEL ALLOY PLATE THE SAME BAC 5637 TYPE AND CLASS AS
SPECIFIED FOR
QQ-P-416.
QQ-P-416 QQ-P-416 REVISION E
(CADMIUM PLATING) (CADMIUM PLATING)
BAC 5701 BAC 5637 NOT FOR THREADED PARTS. SUBSTITUTE
(CADMIUM PLATE) (ZINC-NICKEL ALLOY PLATE) THE SAME BAC 5637 TYPE AND CLASS AS
SPECIFIED FOR BAC 5701
REX MODEL ”A” DUROMETER HARDNESS ASTM D1415 BMS 5-63 ONLY
PER ASTM D2240
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


ROCKWELL HARDNESS TESTING PER ROCKWELL HARDNESS TESTING PER
ASTM E 18. BRITISH STANDARD SPECIFICATION
BS 891.
SHOT PEEN ALL OVER PER BAC 5730. SHOT PEEN ALL OVER PER BAC 5730. APPLIES ONLY TO COMPONENTS
SHOT NUMBER XXX-XXX SHOT NUMBER XXX-XXX FABRICATED FROM ALUMINUM ALLOYS
INTENSITY .XXXA -.XXXA INTENSITY .XXXA -.XXXA.
COVERAGE 2.0 OR COVERAGE COVERAGE 1.0 FOR AUTOMATED
200 PERCENT EQUIPMENT COVERAGE 2.0 MANUAL
EQUIPMENT.
SHOT PEEN ALL OVER PER BAC 5730 SHOT PEEN ALL OVER PER BAC 5730 APPLIES ONLY TO COMPONENTS
OR SHOT PEEN PER BAC 5730 OR SHOT PEEN PER BAC 5730 FABRICATED FROM ALUMINUM ALLOYS.
INTENSITY .005A - .010A INTENSITY .007A NOMINAL INTENSITY TOLERANCE IS -.002A TO
INTENSITY .006A - .011A INTENSITY .008A +.005A PER BAC 5730. CAUTION: INCREASED
INTENSITY .007A - .012A INTENSITY .009A DISTORTION MAY RESULT BECAUSE OF
INTENSITY .008A - .013A INTENSITY .010A HIGHER ALLOWED TOLERANCE ASSOCIATED
INTENSITY .009A - .014A INTENSITY .011A WITH USE OF NOMINAL INTENSITY ON, FOR
INTENSITY .010A - .015A INTENSITY .012A EXAMPLE, THIN PARTS OR LONG PARTS.
INTENSITY .011A - .016A INTENSITY .013A
SHOT PEEN PER BAC 5730: MINIMUM SIZE SHOT PEEN PER BAC 5730: MINIMUM SUBSTITUTION MAY BE MADE ONLY FOR
SHOT SPECIFIED ON DRAWING GREATER SIZE SHOT MAY BE DOWN TO 70. INTENSITIES UP TO .006A. THE DRAWING
THAN 70. REQUIRED INTENSITIES SHALL BE
MAINTAINED WITH THE SMALLER SHOT.
SHOT PEEN PER BAC 5730: INTENSITY SHOT PEEN PER BAC 5730: INTENSITY SUBSTITUTION MAY BE MADE ONLY FOR
VALUES GIVEN ON DRAWING FOR "A" MEASURED ON "N" THICKNESS ALMEN INTENSITIES UP TO .006A.
THICKNESS ALMEN STRIPS. STRIPS. "N" INTENSITY VALUE TO BE 3
TIMES THE SPECIFIED "A" VALUE.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


SHOT PEEN PER BAC 5730. SHOT SIZE SHOT PEEN PER BAC 5730. SHOT SIZE SHOT SIZE MUST BE SELECTED WHICH WILL
SPECIFIED ON DRAWING. UNSPECIFIED. PRODUCE THE REQUIRED INTENSITY AND IS
NO LARGER THAN ½ OF THE SMALLEST
FILLET RADIUS OCCURRING WITHIN THE
AREA TO BE PEENED. IN ADDITION, IF THE
SHOT MUST PASS THROUGH RECESSES OR
APERTURES TO PEEN REQUIRED SURFACES
(INCLUDINDING BETWEEN SPRING COILS),
THE NOMINAL DIAMETER OF THE SHOT
SHALL NOT BE GREATER THAN ¼ OF THE
WIDTH OF THE OPENING.
SHOT PEEN PER BAC 5730. INTENSITY SHOT PEEN PER BAC 5730. INTENSITY APPLIES ONLY TO COMPONENTS
.XXXA - .XXXA OR INTENSITY .XXXA .004A - .007A. FABRICATED FROM 7XXX SERIES ALUMINUM
NOMINAL. ALLOYS IN AN OVERAGED T7XXXX TYPE
TEMPER. DOES NOT APPLY TO
THICKNESSES LESS THAN 0.080 INCH. DOES
NOT APPLY WHEN DRAWING SPECIFIED
MINIMUM INTENSITY IS LESS THAN .004A
(NOTE – FOR DRAWINGS SPECIFYING A
NOMINAL INTENSITY, THE MINIMUM
INTENSITY SHALL BE THE NOMINAL MINUS
.002A). THE SHOT PEEN AREA AND
COVERAGE FOR THE SUBSTITUTE MUST BE
THE SAME AS THE DRAWING SPECIFIED SHOT
PEEN AREA AND COVERAGE REQUIREMENTS.
DOES NOT APPLY TO SELF-CONTAINED
(FLAP) PEENING. CAUTION: INCREASED
DISTORITION MAY RESULT FROM USE OF
HIGHER THAN SPECIFIED INTENSITY.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


SHOT PEEN PER BAC 5730. INTENSITY SHOT PEEN PER BAC 5730. INTENSITY APPLIES ONLY TO COMPONENTS
.XXXA - .XXXA OR INTENSITY .XXXA .006A NOMINAL. FABRICATED FROM 7XXX SERIES ALUMINUM
NOMINAL. ALLOYS IN AN OVERAGED T7XXXX TYPE
TEMPER. DOES NOT APPPLY TO
THICKNESSES LESS THAN 0.100 INCH. DOES
NOT APPLY WHEN DRAWING SPECIFIED
MINIMUM INTENSITY IS LESS THAN .004A
(NOTE – FOR DRAWINGS SPECIFYING A
NOMINAL INTENSITY, THE MINIMUM
INTENSITY SHALL BE THE NOMINAL MINUS
.002A). THE MAXIMUM INTENSITY ALLOWED
SHALL BE THAT SPECIFIED ON THE DRAWING
FOR WHICH PEENING IS CALLED OUT (NOTE –
THE MAXIMUM INTENSITY SHALL BE DEFINED
AS NOMINAL PLUS .005A FOR DRAWINGS
SPECIFYING A NOMINAL INTENSITY).
CAUTION: SOME DRAWINGS MAY RESTRICT
PEENING INTENSITIES BELOW .011A. THE
SHOT PEEN AREA AND COVERAGE FOR THE
SUBSTITUTE MUST BE THE SAME AS THE
DRAWING SPECIFIED SHOT PEEN AREA AND
COVERAGE REQUIREMENTS. DOES NOT
APPLY TO SELF-CONTAINED (FLAP) PEENING.
CAUTION: INCREASED DISTORTION MAY
RESULT FROM USE OF HIGHER THAN
SPECIFIED INTENSITY.
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


STRESS RELIEVE PER BAC 5613 AT 975 STRESS RELIEVE PER BAC 5613 SUBSTITUTION VALID FOR COMMERCIALLY
PLUS OR MINUS 25 FAHRENHEIT FOR EXCEPT DO NOT DESCALE AFTER PURE TITANIUM DUCTS ONLY.
6 HOURS PLUS OR MINUS 15 MINUTES STRESS RELIEF. AFTER WELDING
EXCEPT DO NOT DESCALE AFTER AND PRIOR TO STRESS RELIEF,
STRESS RELIEVING. DISCOLORATION CLEAN EXTERIOR SURFACES PER BAC
DUE TO STRESS RELIEVING IS 5750. DO NOT CLEAN PER BAC 5613
ACCEPTABLE. AFTER WELDING AND PRIOR TO STRESS RELIEF.
PRIOR TO STRESS RELIEF, CLEAN
EXTERIOR SURFACES PER BAC 5750. DO
NOT CLEAN PER BAC 5613 PRIOR TO
STRESS RELIEF.
TENSION TESTING OF METALLIC TENSILE TEST METHODS FOR
MATERIALS PER ASTM E 8 METALLIC MATERIALS FOR AIRCRAFT
PER BRITISH STANDARD B.S. 4A.4
VICKERS HARDNESS TESTING PER VICKERS HARDNESS TESTING PER
ASTM E 92 BRITISH STANDARD SPECIFICATION
BS 427
SIZE CAGE DWG NO.
A
CODE
81205 012W6100


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Boeing Proprietary Document Category: Boeing Engineering

Commercial Data Export Jurisdiction: EAR ECCN: 9E991

EXPORT CONTROLLED (EAR NLR)

DATA CROSS REFERENCE:

Monica Schuster 6/02/92

Wayne Likely 6/02/92

777, 767, 747

Document Number:012W6100 Type:DWG ID:0001 REV:P

NEXT ASSY USED ON

SIZE CAGE DWG NO.

CORPORATE OFFICES 81205 012W6100

Document Number:012W6100 Type:DWG ID:0001 REV:P

REV DESCRIPTION APPROVAL DATE

PRR 95000 INCORPORATED REVISIONS AS FOLLOWS: (ELR 475528)

SIZE CAGE DWG NO.

BOEING PROPRIETARY – EXPORT CONTROLLED SEE PAGE 1 FOR DETAILS

Document Number:012W6100 Type:DWG ID:0001 REV:P

REV DESCRIPTION APPROVAL DATE

A PRR 95000 3) ADDED “304, 1/4 HARD PER MIL-S-5059…304,

SIZE CAGE DWG NO.

BOEING PROPRIETARY – EXPORT CONTROLLED SEE PAGE 1 FOR DETAILS

Document Number:012W6100 Type:DWG ID:0001 REV:P

REV DESCRIPTION APPROVAL DATE

A PRR 95000 INCORPORATED REVISIONS AS FOLLOWS:

SIZE CAGE DWG NO.

BOEING PROPRIETARY – EXPORT CONTROLLED SEE PAGE 1 FOR DETAILS

Document Number:012W6100 Type:DWG ID:0001 REV:P

REV DESCRIPTION APPROVAL DATE

A PRR 95000 H) SECTION 4.2.4.7 - CASTINGS

SIZE CAGE DWG NO.

BOEING PROPRIETARY – EXPORT CONTROLLED SEE PAGE 1 FOR DETAILS

Document Number:012W6100 Type:DWG ID:0001 REV:P

REV DESCRIPTION APPROVAL DATE

A PRR 95000 7. SECTION 7 - FLAGNOTES DWN: SIGNED 12/14/93

SIZE CAGE DWG NO.

BOEING PROPRIETARY – EXPORT CONTROLLED SEE PAGE 1 FOR DETAILS

Document Number:012W6100 Type:DWG ID:0001 REV:P

REV DESCRIPTION APPROVAL DATE

M NO OUT OF SEQUENCE ACTION REQUIRED L. M. TRAIL (SIGNED) 4/04/94

PRR 95000 INCORPORATED REVISIONS AS FOLLOWS:

SIZE CAGE DWG NO.

BOEING PROPRIETARY – EXPORT CONTROLLED SEE PAGE 1 FOR DETAILS

Document Number:012W6100 Type:DWG ID:0001 REV:P

REV DESCRIPTION APPROVAL DATE

B PRR 95000: 6. SECTION 4.2.3.1 - SHEET & PLATE

SIZE CAGE DWG NO.

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Document Number:012W6100 Type:DWG ID:0001 REV:P

REV DESCRIPTION APPROVAL DATE

B PRR 95000: DWN: SIGNED 3/28/94

REASON: DRAFTING ERROR (P92) APVD: SIGNED 4/04/94

M NO OUT OF SEQUENCE ACTION REQUIRED SIGNED 4/04/94

SIZE CAGE DWG NO.

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Document Number:012W6100 Type:DWG ID:0001 REV:P

REV DESCRIPTION APPROVAL DATE

* ADCN 059 CANCELLED BY ADCN 089

PRR 95000: INCORPORATED REVISIONS AS FOLLOWS:

SIZE CAGE DWG NO.