Current Attenuation Testing
Current Attenuation Testing
Current Attenuation Testing
(English Edition)
Version 2.1
Table of Content
DO NOT
DO NOT directly connects this equipment to cables or pipes that have a potential difference to ground of
greater than 35V AC.
DO NOT hold any uninsulated portion of the Connection leads & Clips when the transmitter is switched on.
to the individual.
DO NOT
DOES NOT mean it is the correct charger.
Page 1 of 47
1 General Safety & Care Information
batteries DO NOT
NEVER repeatedly recharge batteries (or turn power off
the charger and DO NOT charge again until the rechargeable batteries have been used for at least 10
minutes. Failure to do this could result in the overcharging of the battery which will shorten the life of the
transportation are still developing. Please contact Vivax-Metrotech before shipping products containing
DO NOT charge batteries for prolonged periods of time without using the locator for at least 10 minutes.
WARNING
Remember – Batteries Contain Dangerous Chemicals
They can be affected by many things such as water ingress or heat. In some
circumstances, they can explode, they also can cause electric shocks!
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1 General Safety & Care Information
electromagnetic signals that radiate from the buried cable or pipe. In most cases these signals will enable
the locator to pinpoint both position depth and current correctly.
FCC Rules.
1.7.2 CANADA
device must accept any interference that may cause undesired operation of the device.
1.7.3 EUROPE
directive 1999/5/EC.
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2 Service & Support
Note:
The transmitter Serial # and Model # can be
found at the bottom of the transmitter.
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2 Service & Support
Tel : +1-289-846-3010
Website : www.vivax-metrotech.com
Email : [email protected]
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3 Introduction
Introduction
The vLocDM uses the latest locating and signal processing techniques to plot the current gradient of an industry
pipeline returns the signal via coating faults back to the transmitter. The transmitter is designed to be powered
the results directly onto the screen of the receiver. There is no need to carry extra logging and display devices.
All the data is displayed and logged into the receiver and can be downloaded to a spread sheet or dedicated
TM
analysis program such as Spectrum XLI or similar.
A +/- 3m accuracy GPS antenna is included with the system. It links to the vLocDM receiver via Bluetooth radio
link. The GPS enables the user to generate real time current gradient graphs and guides the user back to a point
Storing the results also has the benefit of facilitating the technique of comparative tests. Comparing the
results from previous surveys of the same length of pipe allows the CP engineer to establish trends of coating
deterioration.
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3 Introduction
coating type.
The first step of undertaking any survey should be to obtain information about the stretch of pipeline to
be surveyed. More work at this stage may well save time and effort later. Obtaining maps showing route
Taking measurements at large intervals will enable the surveyor to quickly asses the condition of the pipeline
and subsequently identify areas that require further inspection at closer survey intervals or detailed analysis
using the A-frame Fault Finder accessory.
WARNING
Parts of the pipeline may be crossing road junctions and may even follow the route of
roads. Obtaining accurate results from the vLocDM requires full concentration from
these points to avoid poor results or injury to the operator. Safety should always be
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4 Transmitter Functions and Operations
4.2 Display
98Hz
0.60
POWER LIMIT!!!
A
VOLTAGE LIMIT!!!
600 mA
1
2
3
4
5
1 Mains Input
2 Mains Input Fuse
3 12-60V DC Input
4 Output Fuse
5 Output Socket
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4 Transmitter Functions and Operations
WARNING
Connecting to the CP station involves removing connections from the CP transformer
rectifier and should only be performed by authorised personnel. Always make
connections before switching on the unit. Switch off before disconnecting the transmitter.
Method:
1. Make a note of the CP settings (Output Current and Voltage settings). This is important as the settings
must be checked to ensure they return to the original settings when the connections are re-made.
2. Switch off the CP transformer rectifier and allow the residual voltage to dissipate. This may be a few
seconds or a few minutes depending on pipe condition.
Standard CP
Station Connections
Mains Socket
CP
Station
DC Output
-Ve +Ve
Bed
node
To A
3. Disconnect the output wires connecting the CP station to the pipeline and anode bed. If there is an earthed
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4 Transmitter Functions and Operations
DC) and use the DC input lead to connect the transmitter to the transformer terminals.
pipeline. Connect the Black wire to the lead connecting to the anode bed. See diagram above.
NOTE
If the output leads are white and green, the white cable should be connected to the pipe.
this is the case the anode can be disconnected and these cables used to connect the transmitter to the pipe.
NOTE
A poor ground will result in the transmitter showing the over voltage alarm even at low currents. If this occurs
add further ground rods connected in parallel and dampen the surrounding soil.
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4 Transmitter Functions and Operations
WARNING
Use a cable locator to ensure the area is clear of services before the rod is driven into
the ground.
The other frequency options can be used to improve reception in areas of high interference.
maximum current.
reading. This should be 3A+/- 0.1A. Now note the output voltage. This should be less than 100V. The transmitter
stabilises the output current by altering the output voltage. The output voltage limit is 100V. If the current cannot
be stabilised with a voltage less than 100V it will display an overvoltage alarm. The transmitter is not damaged if
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4 Transmitter Functions and Operations
requested current)
4.7 Alarms
4.7.1 Over Voltage
Output exceeds 100V. (Also see Output Current Select)
predetermined level. At this temperature the unit will shut down and cannot be switched on until the unit has
cooled down.
temperature is less such as shaded position. Alternatively select a lower current output.
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5 Receiver Functions and Operations
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5 Receiver Functions and Operations
5.2 Pushbutton
On/Off On/Off
Change frequency Not active
Short press for measure and
Jump back to Locate Screen
long press for user menu
Increase gain Save and go to graph
Decrease gain
press to delete log in memory
Save a record and return
Change antenna mode
to Locate Screen
Log 2 Press
13.2mA 19.7m To Delete
On/Off On/Off
Not active Not active
Highlights active graphing button Deletes highlighted log
Zoom in (scroll right/up) and long press Moves curser right.and also used to
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5 Receiver Functions and Operations
On/Off On/Off
Not active Not active
Long press to enter "A-frame Review" mode Deletes highlighted log
Save last reading to graph Moves curser right and also used to
On/Off
Not active
Return to Locate Screen
Scroll down
Scroll up
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5 Receiver Functions and Operations
5.3 Connectors
2
11 1
10
8
9 6
7
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5 Receiver Functions and Operations
5.4 Batteries
Icon a Icon b
The unit will operate from the internal batteries until they have no charge left. The unit will then automatically
switch over to the external alkaline batteries when this occurs.
Charge time will vary depending on charge state of batteries but will typically be two hours.
of the user.
menu is displayed.
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5 Receiver Functions and Operations
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5 Receiver Functions and Operations
is possible to activate only frequently used frequencies. This is done by entering the user menu.
transmitter purchased. See the transmitter section for suggestions of which frequency is best suited to specific
applications.
available frequencies.
Peak Mode:
Largest signal over the pipe.
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5 Receiver Functions and Operations
Null Mode:
Minimum signal over the
pipe includes left/right
guidance arrows.
Sonde Mode:
Largest signal over the Sonde. Note:
Locator is held ACROSS the line of the
Sonde. Also note two false signals each
side of main signal.
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6 Using the vLocDM Receiver
NOTE
However, for the purposes of simplicity the method below uses the generic “peak with left
right arrows”.
Switch on the receiver and select the frequency to match the frequency selection on the transmitter. Stand
facing the transmitter and with the handle and display pointing at the connection point. See diagram below.
degrees. The reading on the receiver signal strength meter will rise and fall as it passes over:
that the signal strength is approximately 50% of scale. If the signal goes over the top of the scale press
Notice that as the pipe is neared the left/right arrow will point to the position of the pipe and the pipe
directions indicator will align itself with the direction of the pipe.
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6 Using the vLocDM Receiver
6.2 Pinpointing
Before measurements are taken it is necessary to precisely pinpoint the pipeline.
1. Rotate the locator so that the compass line direction indicator is pointing North/South.
2. Move the locator in the direction indicated by the arrow. Stop when the arrow changes to the opposite
direction.
(a) Stop at the largest signal. (Note that the left/right arrows will help in this process but the largest bar
graph reading gives a truer indication of the actual pipe position.) Now rotate the receiver again until
the largest signal is found and the line indicator is pointing at North and South position
(b) The receiver is now over and the handle is in line with the pipe.
(a) (b)
NOTE
The largest signal and current reading will probably be generated by the anode bed cable.
currents on the pipe will be flowing towards the transmitter. The current on the anode
NOTE
The sum of the currents on the two pipe locations should be close to the current
displayed on the transmitter. If they are not, it may be that there is a fault at the
connection point or that the current flowing on the anode bed cable is interfering
connection point. Be aware that the anode bed cable very often runs along the same
trench as the pipe for some distance and will affect the readings.
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6 Using the vLocDM Receiver
made
600mA
2.41m
3Hz6Hz
104m
Please hold still ...
50%
1
2
1.74 A 600mA
2.41m 3
3Hz6Hz 4
104m 5
8
6
7
8 DM Signal Direction
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6 Using the vLocDM Receiver
Bluetooth function.
not add this point to the record or the graph and does not transmit the data.
not activated the generated graph will not be scaled with distance but will space the records equally along the x
The GPS icon on the Locate Screen will illuminate when valid GPS data is being received.
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6 Using the vLocDM Receiver
Graph Screen
Pushbutton Function
Highlight each function in turn. A long press will enter the Review Screen.
NOTE
The horizontal scale of the graph defaults to equal spaces per record. So the graph
assumes equal distance survey points.
Pressing and holding the "-" and "+" pushbuttons auto scales the graph in the x and y axis.
feature. Use the indicator to identify your position on the graph as you walk back to a point of interest. The
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6 Using the vLocDM Receiver
Review Screen
necessary where the ground conditions are particularly dry or high resistance.
The A-frame should be plugged into the accessory port. The receiver will automatically recognise the A-frame and
Page 26 of 47
6 Using the vLocDM Receiver
A-frame survey approximately 20 meters before this point. Place the A-frame in the ground with the A-frame in
The searching of the graph is automated and may change as points are added.
A-frame
Defect
A-frame Screen
128Hz 2
3
15dB
4
1 Locate Icon
2 Fault Direction
3 Fault Signal
4 Graph
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6 Using the vLocDM Receiver
TIP
The locate icon (1) will still be active whilst using the A-frame and should be used to ensure the
A-frame is used directly above the pipe. However, adjustments to sensitivity/mode/frequency
can only be made when in the Locate Screen. It is possible to jump to the Locate Screen by
pressing the “Return” pushbutton. Make the desired adjustments in the Locate Screen and
then jump back to the A-frame Screen by again pressing the “Return” pushbutton.
Continue walking in the direction of the arrow placing the A-frame in the ground at approximately one meter
intervals saving the results as you go. The graph will rise as the defect is approached and then fall at the defect.
NOTE
If GPS is not activated, the horizontal intervals are assumed to be equal. If a GPS option is
activated, the intervals are still shown as equal on the graph but the internal data log stores
the GPS coordinates with the GPS data. This is because the accuracy of the GPS function
pipeline will help pinpoint the defect in the other plane. See diagram below.
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6 Using the vLocDM Receiver
Sometimes it is not possible to gain access to the pipe position. If this is the case walking along the route of
the pipe a few meters to one side can very often produce good results. This procedure is also useful where the
ground.
Top)
lack
d (B
Roa
6.6.3 Using the A-frame where there are Many Defects Such As Porous Coating
This alternative approach involves using the A-frame perpendicular and to one side of the pipeline. See
diagram below:
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6 Using the vLocDM Receiver
walk along the section of pipeline taking readings at regular intervals. A typical result is shown below with the
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7 Using an External GPS Data Logger
The system is now paired with this device. It will not be necessary to pair again unless the unit is paired with a
different device. That is to say the locator can only be paired with one unit at a time.
NOTE
The internal Bluetooth device may affect the operation of the "Radio Mode". When using
"Radio Mode" disable the internal Bluetooth device by entering the menu (long press i)
and selecting disable "Bluetooth Search".
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8 Interpreting Results
Interpreting Results
8.1 Introduction
Using the vLocDM system can quickly and efficiently assess the general coating of a pipeline network. It can
help identify defects and possible shorts to other structures. It can be used as a tool to prioritise and plan work
The sensors used to detect the low frequency vLocDM profiling signal are very sensitive to low frequencies.
Moving the instrument whilst the unit is calculating the information will cause the strong earths magnetic field to
induce an interfering signal into the sensors resulting in errors. The vLocDM must be kept absolutely still whilst it
is taking measurements.
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8 Interpreting Results
These signals will interfere with the signal on the target pipe and will cause distortion. See diagram below.
interfere with each other and cause interference. For best results the cross bonding should be disconnected
for duration of the survey.
received signal. Try to take measurements when there is a gap in passing vehicles.
saving result.
v) Pipe Sleeving
It is common practice to insert a pipe in a protective steel sleeve. This may distort the signal and cause errors.
find the position as indicated by the arrows. The arrows will indicate the same position as the null response of
field distortion.
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8 Interpreting Results
1 Null Position
2 Peak Position
3 True Position
application allows the use of the vLocDM data in standard spread sheets such as Microsoft Excel.
icon below.
2. Connect the receiver to the PC using a USB cable. The PC should detect that there is a USB device
connected. Double click on the Uploader icon as above. The following screen will be shown on the PC.
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8 Interpreting Results
5. The PC will request a folder location and .txt file name. Browse to your preferred folder location and allocate a name.
Importing a .txt File into an Excel Spreadsheet for Graphing and Analysis:
1. Open the Excel application.
Open the .txt file to be worked on. Something similar to the screen below will be shown.
displayed.
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8 Interpreting Results
The data is now in the form of an Excel spreadsheet and can be minupilated to create suitable graphs.
It is advisable to insert a column in the spreadsheet for acumilated distance (This process is automatically done
on some recent software revisions). This will make the graphing process easier.
This can be done long hand or doing the following will speed up the action.
1. Insert a column by right clicking over the Depth (m) column and select insert column. Name the new column
4. Now left click on the corner of second Accumulated Distance cell and drag the corner of the box down to the
column.
be generated as below.
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8 Interpreting Results
Pins will indicate survey points. Clicking on a point will show measurement details for that point.
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8 Interpreting Results
The intention is to identify changes in current which signify a defect. So if we were to look at a small section of
4
5
6 7
Graph A
1
2 3 4 5 8
6 7 9
10
11
12
13 15
14 16 17 18 19
20
mA
Distance
Also note the step response at points 1 to 2. This is typical of readings near the application point and may not
represent a fault. The step is very often caused by the concentration of ground currents at the application point
point. This is because there is less pickup at distance as the signal from the transmitter is reduced. Using a
logarithmic scale has the effect of compensating for this effect and is more likely to represent the true magnitude
of the defect which is a long way down the pipeline.
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9 Care and Maintenance
9.1 Cleaning
Cleaning can be done with a cloth dampened with warm soapy water. Do not use scouring pads on the casing or
display surfaces as this will scratch the device. Do not submerge or pour water over the receiver or transmitter.
A 40m square loop of wire needs to be set out on the ground with a non metallic structure placed at 1m above
the cable and at the mid point of one of the straight sections. See diagram below.
Insulate
d Cable
40m
Black (green)
Cable
1m
Red (white)
Cable
Method:
align so that it is above and in line with the cable. Set the gain of the locator to read approximately 50%.
instrument.
4. Check that the arrow is pointing back towards the white connection lead.
5. Check the vLocDM current reading is 100mA +/-10mA (10%).
6. Check the depth is 1m +/- 7cm.
7. Repeat for each of the current settings of the transmitter.
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10 Data Sheet
Data Sheet
Item Parameter
Description Pipeline defect mapper receiver
Uses
B. Receiver Assembly
Item Parameter
Construction
Receiver Antennas
Bluetooth
enabled GPS/Data Loggers
External
Connectors
EN 61000-6-4: 2007
EN 61000-4-3: 2006
EN 61000-4-2: 1995 A1 & A2
EN 61000-4-8: 1994 A1
ETSI EN 300 330-2 : 2006
Approvals
ETSI EN 301 489-1 : 2005
ETSI EN 301 489-3 : 2002
Page 40 of 47
10 Data Sheet
Item Parameter
Standard
Accessories
charged externally
(18mm) (80mm)
Accessories
12ft (4m)
(Option)
(38mm) (105mm) (5m)
1 x AA battery
(64mm) (186mm)
(8m)
(23mm) (456mm)
(7m)
C. Operational
Item Parameter
Information
Displayed
Page 41 of 47
10 Data Sheet
Item Parameter
2. Sonde/line location
3. Units of measure (feet/meter)
CP 100
CP 120
Operating
Frequencies
Operating Modes
Page 42 of 47
10 Data Sheet
Item Parameter
Data Storage
and Data Handling Vivax-Metrotech desktop application for detailed analysis in dedicated analysis
software or standard spread sheets such as Microsoft Excel.
Gain Control
Locate pinpointing accuracy:
(3m)
(3m)
Performance using
Current measurement accuracy:
single undistorted
(3m)
signal source
(3m)
Depth range :
(5m)
Compatible with
Transmitter
D. Sensitivity
Mode Sensitivity at 3.2ft (1m)
1 mA
frequency
7.5 mA
Radio mode
E. Environmental
Item Parameter
Temperature (-20ºC to 50ºC)
Range (-40ºC to 60ºC)
Weather Proof IP54 and NEMA 4
Shipping Weight 13.2lbs (6kg)
Shipping Dimension (330(L) x 220(W) x 830(H) mm)
F. Warranty
Item Parameter
Warranty 12 months
G. A-frame Accessory
Item Parameter
Construction
Sensitivity Maximum fault resistance is 2M ohm defect
Weight 4lbs (1.80kg)
Dimension (720(L) x 640(W) x 40(H) mm)
Weather Proof IP54
Shipping Weight 9.9lbs (4.50kg)
Shipping Dimension (800(L) x 705(W) x 115(H) mm)
Page 43 of 47
10 Data Sheet
H. GPS
Item Parameter
Uses Tracks up to 32 satellites
Update Rate
Battery Life Lithium-ion battery lasts for 15 hours of use
Operating : 14°F to 140°F (-10°C to 60°C)
Temperature Range
Storage : -4°F to 140°F (-20°C to 60°C)
Operation Humidity 5% to 95% no condensing
Non DGPS(Differential
3m CEP without SA
GPS) Position
Time 0.1 microsecond sync GPS time
Item Parameter
Description Pipeline defect mapper transmitter
Uses Transmitting active signals for the location of coating defects on buried pipes
B. Transmitter Assembly
Item Parameter
Construction High impact ABS
Weight 27.5lbs (12.5kg)
Dimension (425(L) x 262(W) x 328(H)mm)
Display type (60mm) (32mm)
Power Supply
External
Connectors
Output Protection Output fuse protected against accidental connection to up to AC/DC 250V
EN 61000-6-4: 2007
EN 61000-4-3: 2006
EN 61000-4-2: 1995 A1 & A2
EN 61000-4-8: 1994 A1
ETSI EN 300 330-2 : 2006
Approvals
ETSI EN 301 489-1 : 2005
Page 44 of 47
10 Data Sheet
C. Operational
Item Parameter
Information
displayed
Signal Application Direct connection mode only- applies signal directly to the cable by clipping one
Modes
Transmitting
Frequencies
(varies by country
& market)
Controls
Compatible with
vLocDM
Receiver
D. Environmental
Item Parameter
(-20ºC to 50ºC)
Temperature Range
(-40ºC to 60ºC)
Weather Proof IP54 and NEMA 4
Shipping Weight 44.1lbs (20kg)
Shipping Dimension (550(L) x 385(W) x 465(H) mm)
E. Warranty
Item Parameter
Warranty 12 months
Page 45 of 47
11 Glossary
Glossary
Active Locate
of which is then located by a receiver tuned to the same frequency.
Active Signal A signal applied by the locator transmitter to a buried line. Typical this is a very precise
frequency.
Clamp
(or Coupler) connect the transmitter signal directly to a conductor or cable sheath.
Compass
compass.)
Coupling The act of signals transferring to lines to which they were not originally applied. Coupling
where the signal radiates from the target line to another line or lines.
Passive Locate A locate where the receiver searches for a wide range of signals that radiate from buried
pipes or cables. These signals come from a variety of sources in the environment and
Passive Signals A wide range of signals that radiate from buried pipes or cables. These signals come from
a variety of sources in the environment and couple to the buried (& overhead) lines. Typical
Response The indication that the receiver gives which is caused by the signals it is receiving. This
Search (sweep) This describes the act of looking for a buried line within a given area.
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11 Glossary
Sonde A small transmitting coil which may be built into a product such as a sewer camera or
packaged as a small self contained battery powered transmitter. A receiver tuned to the
same frequency can locate the position of the Sonde and hence whatever it is attached to
Illustrations used in the preparation of this manual will inevitably show some resemblance to similar illustrations
from other manufacturers.-Some manufacturers have given permission for the use of their graphics (Metrotech
& Seba) other manufacturers such as Radiodetection is given credit for these use. This statement is intended to
attribute such credit.
Disclaimer:
Page 47 of 47
Notes:
Website: www.vivax-metrotech.com