Gas Turbine Brochure (2021)

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Powering

tomorrow
by innovation
Doosan gas turbine
02 | 03

Global leader
in power & water 20.
Service
Doosan has long strived to create a new and innovative future.
Our strong commitment to the future is embedded in our product and business
portfolio, from consumer goods to the equipment and parts for basic industries. 12.
The highest standard of technology and quality is the basic strength we must build
Infrastructure
on, and our efforts to create sustainable outputs and build a global network aiming
for a peaceful coexistence can add more value to our products.
04.
Doosan’s gas turbines reflect our perspective of the world. They are manufactured
Technology
based on our outstanding technical expertise, proven through our long history and
experience. The combined efforts of Global R&D Centers and technical experts have
led to the successful development of outputs that are customer and environment -
friendly. The products created by Doosan will provide customers with experiences
that are both new and familiar, bringing them closer to an innovative future.
04 | 05

Technology

Doosan
gas turbine
technology
Technology Powering tomorrow by innovation 06 | 07

Doosan gas turbine We produce competitive gas turbines with


unmatched power capacity, which are designed to
meet customers’ needs and expectations.

The demand for electricity will continue to grow as the economy and industry develop rapidly, technologies innovate and
improve, and population grows steadily. However, many places around the world still cannot enjoy the benefits of electricity
due to regional, technological and financial limitations. On the other hand, environmental pollution and global warming
are unavoidable challenges that we are also faced with. Therefore, it is important to find a sustainable, accessible and eco-
friendly way to produce electricity. Accessibility can be described by terms such as customer focus, convenient operation,
and RMS (Remote Monitoring System). Eco-friendliness is equivalent to keywords such as low-carbon, high energy
efficiency, and optimization. Doosan’s technologies focus on these words.

The history of our gas turbine development dates back to the 1990s. In 2005, our technical capability was proven by
completing the development of a 5MW gas turbine with our own technology. Equipped with the technologies to design and
produce Heat Recovery System Generator (HRSG), boilers, steam turbines, and Balance of Plant (BOP), we have achieved
strong track records in the Simple and Combined Power Plant markets. Our outstanding performance and quality management
have been highly evaluated by our customers, and we have grown to become their global partner in the power industry.

In line with the market changes, we started development of a large sized, high efficiency 270MW gas turbine from 2013. This
is part of Doosan’s new businesses, and accounts for the greatest part of our new growth portfolio. Gas turbine development
began with the securing and development of our own technical expertise and manpower, and by establishing manufacturing
facilities, process management, and test shop all in-house, we have created a system that allows an α to Ω technology
implementation in one place.

Now, Doosan is developing an upgraded model from the initial one, which is a 380MW class, boasting of world-class
performance. We plan to carry out a pilot project, after proving the technology of the upgraded model through multiple
phases of verification process. As this project will be led by the South Korean government, which is advocating green
policies, it will help us promote industry-academia cooperation and public-private partnerships with many experts around
the world. The gas turbines developed and manufactured by Doosan will certainly meet up to the needs and expectations of
the market.

We are expanding the scope of our technology development from gas turbines to also include hot parts, HRSGs and steam
turbines. With the entire suite of products and technologies, we can provide safe and efficient Combined Cycle Power Plant
services. We will always aim to provides services that would exceed customer expectations, by widening our business scope
into performance improvement or services for the models manufactured by other OEM providers.
Technology Powering tomorrow by innovation 08 | 09

COMPRESSOR COMBUSTOR TURBINE CONTROL SYSTEM


The air compressor is designed to operate with the highest The advanced premixed combustor developed by Doosan shows not The four-stage turbine, comprising rotating blades, stationary vanes GUARDIANTM control system is a flexible platform used in steam and
performance, suited to the changes in ambient temperature and only the state-of-the-art emission performance such as nitro dioxides and ring segments, is designed to maximize power output and gas turbine application. It features simple dual redundant controller
various load operating conditions with multi-stage VGVs. Axial and emission but also an extremely low turn down ratio operating efficiency. Steady state CFD is used for the design iterations, while and high-speed ethernet based I/O which provides a easy integration
circumferential dovetail design ensures structural stability, and makes performance. It presents wide fuel flexibility performance including a time accurate transient model is used to verify performance and and extension. GUARDIANTM Software provides a fully integrated
it more convenient to perform maintenance work such as on-site liquid fuel and various low caloric value fuels. All design targets were investigate the results for circumferential variations. The blades are engineering package for system configuration, logic programing,
replacements. Cantilever vanes were used for easy assembly, and validated through combustion test processes. designed with state-of-the-art 3D-aero design features. alarm and event diagnostics.
bowed design was applied for wider operation area and enhanced
reliability.

Beyond technology
Doosan DGT6-300H Series, Korea’s first H-class gas turbines, boast of high efficiency with a power output range
spanning from 270MW to 380MW. Our inventive DOCS (Doosan Optimized Clearance Control System) has been applied
to minimize combustion gas leakage, to enable quick-start up and to maximize efficiency and flexibility of operation.
Advanced seal technology and turbine cooling air cooled off through heat exchanger further enhance the performance
and reliability of Doosan gas turbines. Especially, the cutting-edge PCHE (Printed Circuit Heat Exchanger) has been
applied to cool off turbine cooling air, which is only five percent the size of conventional heat exchangers.

DGT6-300H.S1 DGT6-300H.S2

Output (MW) 270 380


Simple Cycle
Efficiency (%) > 40.0 > 43.0

Nox (ppm) (Without SCR) 15 30


Emission
CO (ppm) 10 10

Starting Time Normal/Fast (min.) 20 / 12 20 / 12

Operational Flexibility Turn Down (%) 40 40

Ramp Rate (MW/min) 40 55


Technology Powering tomorrow by innovation 10 | 11

Flexibility in
combined cycle
Doosan has the OEM technologies for steam turbines, generators and control system (GUARDIANTM) as well as various POWER BLOCK
sources of HRSG supply, which are core equipment of CCPP (Combined Cycle Power Plants) along with gas turbines. Power Block is the largest scope of supply that can guarantee unit performance.
The strong network of engineers built within the company enables them to closely cooperate with one another and promptly It reflects customer requirements and site conditions similarly with EPC, but supply scope,
respond to any situations. They can reflect site-specific conditions in CCPP designs, thereby optimizing the designs and guarantee items and follow-up management can be customized to customer requests.
returning the benefits to customers. Furthermore, these products are manufactured in a single location, allowing a seamless Power Block includes gas turbines, HRSG, steam turbines and other auxiliary systems.
delivery of all customer services including product maintenance and transportation. In case a building construction is required, we provide site survey, erection and construction
as a turnkey solution.

Global interest in Doosan steam turbines is rising every year, resulting in a rapid increase in
our market share. Today, we are the most sought-after supplier of steam turbines from 10MW,
linked with gas turbines and auxiliaries.

Our generators, available from 100MW, also boast of unparalleled quality and the most up-
to-date technologies.
1 on 1 GTCC Configuration DGT6-300H.S1 DGT6-300H.S2

Our condenser designs, which have been built through decades of experiences, satisfy all
Output (MW) > 400 > 570
customer requirements regarding size, price, lay-out and overall cycle optimization.
Our condensers are compliant with all standards generally applied to pressure equipment,
including PED, EN Code, ASME Code and AD-Merkblatt.
Efficiency (%) > 60.0% > 63.0%

Steam Turbine Type DST-S10 / DST-S20 DST-S10 / DST-S20

Approximate Size of
156 x 122 156 x 122
Power Block (m)

2 on 1 GTCC Configuration DGT6-300H.S1 DGT6-300H.S2

Output (MW) > 800 > 1,140

Efficiency (%) > 60.0% > 63.0%

Steam Turbine Type DST-S20 / DST-S30 DST-S20 / DST-S30

Approximate Size of
164 x 168 164 x 168
Power Block (m)

* Power block : GTG, HRSG, STG and all related equipment including auxiliary systems.
12 | 13

Infrastructure

Infrastructure,
with proven
performance
and quality
Infrastructure Powering tomorrow by innovation 14 | 15

Technological expertise
Doosan’s gas turbine development program is being led by ATSA is Doosan Gas Turbine R&D Office located in the U.S,
the Global R&D Center located in the Republic of Korea, in consisting of renowned compressor and combustor experts.
collaboration with eight technical cooperation groups and more They research and develop compressor front stage and advanced
than 200 highly capable subcontractors. Doosan completed the combustor design, which are key determinants of gas turbine
basic design of large size gas turbines in July 2017, the detailed performance and operability. ATSE is Doosan Gas Turbine R&D
Doosan has formed Global One Team with our R&D and engineering experts around the world.
design in 2018, and the prototype manufacturing in 2019. Office located in Switzerland, with strong expertise in designing
Government organizations, university research centers and private institutions are our partners
Doosan gas turbines will remain as the mainstream product turbine blades and vanes. The Global One Team takes pride in
for building reliable technologies. Based on this strong network, we collect voices of the market which will continue to demonstrate top-tier performance and delivering excellence to the power generation market by creating
and move forward with agility and sensitivity. efficiency. Our global networks and partners monitor market reliable, robust and highly efficient gas turbines.
trends and reflect them in the short- and long-term roadmaps.

Global
R&D Center
Republic of
Korea
DTS
Doosan
Turbomachinery
Services

ATSA
Doosan GT
R&D Office in USA

ATSE - ATSA : Advanced Turbomachinery


Doosan GT
System America
R&D Office in Swiss
- ATSE : Advanced Turbomachinery
System Europe
- DTS : Doosan Turbomachinery Services

Doosan R&D Headquarter


ATS R&D Center 100% owned by Doosan
2
 2 global R&D partners
(Universities & national R&D centers)

ATSE (Advanced Turbomachinery System Europe) Doosan R&D Headquarter DTS (Doosan Turbomachinery Services) ATSA (Advanced Turbomachinery System America)
Infrastructure Powering tomorrow by innovation 16 | 17

α to Ω manufacturing
facilities
Doosan is completing the entire process of gas turbine manufacturing from
casting-forging to assembly in its own facility, a single site with the ground area of
4,429,000m2. This in-house facility has an annual production capacity of 2.7GW,
and especially, it has a hot part factory with more than 44 types of equipment for
hot part manufacturing including special machining, coating, welding & brazing,
heat treatment, repair and inspection.

Doosan’s hot part factory operates special manufacturing equipment


including EDM/LASER cooling hole machining equipment, die-sinking
EDM equipment, creep feed griding machines, welding/brazing
equipment, TBC coating equipment, vacuum heat treatment furnace
and ultrasonic/vapor degreasing cleaning equipment, as well as
quality inspection equipment including air flow test, moment weight
test, tapping test and non-destructive inspection devices.

• Creep Feed Grinding:


Blade fir tree shape machining and vane assembly face mill.

•D
 rill EDM & LASER Cooling hole machining:
Cylindrical cooling hole and fan shape hole for HGPC(Hot Gas Path
Component) parts.

•D
 ie Sinking EDM:
Vane seal slot, blade damper pin groove and counter bore for brazing
Gas Turbine Vane
preparation machining.

•W
 elding and Brazing:
Low crack sensitivity welding technology with low heat input TIG, micro
plasma welding and vacuum brazing.

•C
 oating: coating,
manufacturing
Thermal barrier coating with APS(Air Plasma Spray), HVOF(High Velocity and repairing heat
Doosan also has proven manufacturing and engineering capabilities and treatment
Oxygen Fuel), VPS(Vacuum Plasma Spray) on the surface of HGPCs, and
qualified manpower dedicated to each manufacturing process, for mass
anti-erosion/corrosion coating of internal flow paths with VPA(Vapor Phase
production of OEM GT hot parts and development of optimum process all required
Aluminide). feedback and
parameters for newly developed GT hot parts. We have introduced challenge are made
•H
 eat Treatment: PLM (Product Lifecycle Management) and MES (Manufacturing in time.

Vacuum heat treatment furnace and technology capable of solution, Execution System) to our hot part factory to link design information
coating diffusion and aging heat treatment for nickel superalloy materials. with production process route and to record/manage/track the machining, inspection
manufacturing history of hot parts by serial number. welding equipment

Full Scale Full Load Test Facility


Infrastructure Powering tomorrow by innovation 18 | 19

Providing performance
and reliability
Doosan is operating the world’s largest and most comprehensive full-speed, full-load in-house gas
turbine test facility in Changwon, Korea. Providing 50Hz and 60Hz full-range off-grid tests, this grand-
scale facility enables operation independent of the grid to verify turbine performance not only in normal
conditions but also under unexpected pressure. Over 2,500 instruments are used to collect data on all
aspects of gas turbine components and operation, during a validation phase. Full Scale Full Load Test Facility Gas Turbine Combustor Test Facility Gas Turbine Hot Part Manufacturing Facility

Doosan has established a full-scale gas turbine test facility with a site area of 18,900m2 and a building
area of 9,200m2 in the Changwon plant. It performs various tests for performance evaluation and design
validation of gas turbines. Especially, these performance tests are conducted under a variety of different
load conditions and operating conditions that cannot be implemented in power plants, in order to clearly
verify the design, performance, operability and durability of gas turbines.

Doosan’s gas turbine test facility consists of two Centers. One of them is Test Operation Center, where
experienced test engineers operate test equipment to replicate various test conditions and monitor
the status of gas turbines in real-time during the test. The other is Data Management Center, where
approximately 50 engineers validate design by monitoring the temperature, pressure and vibration
of compressors, combustors and turbines during the test and by analyzing the data. More than 2,500
sensors installed on gas turbines for design validation are also designed and installed hands-on by our
instrumentation engineers.

This test facility runs a data acquisition system that can measure a total of 3,500 gas turbine parameters.
It can measure about 2,500 data points for temperature/pressure and 500 data points for stress/
combustion pulsation/vibration. On top of them, it also has an exhaust gas measuring system, devices to
measure untact vibration and dynamic range of compressors/turbine blades, as well as a telemetry system
to measure the stress/temperature of rotors rotating at a high speed.

Doosan has secured competitiveness in all areas of gas turbine design, fabrication, quality, test and
services, placing the highest priority on delivering outstanding quality and services throughout the entire
life cycle of gas turbines, and thereby maximizing customer satisfaction. Especially, we have established a
gas turbine test infrastructure to ensure thorough in-house performance evaluation and design validation
prior to market launch, and it is currently being used as a test bed for developing next-generation models.

Gas Turbine Model Developed


Independently by Doosan

Full Scale Full Load Test Facility


20 | 21

Service

Full range
of services
Service Powering tomorrow by innovation 22 | 23

Providing
customized services

SERVICES
Each plant in operation requires different types of warranty services
that fit its purpose. They could be simply a supply of parts, or a
diagnosis program to identify the residual value and life of a plant and
to determine the right replacement items. Therefore, identifying plant
status and suggesting competitive options are the key to improving
plant profitability. Reverse engineering and upgrade are other options
for plant life extension, and replacement items are subject to discussion.
We propose economic feasibility study results for efficient plant
operation, and our customers can always choose the best solution. MAJOR ACCOMPLISHMENTS
A gas turbine model developed independently by Doosan is scheduled to be installed
at the Gimpo Combined Heat & Power (CHP) plant of the Korea Western Power Co.,Ltd.
NON-OEM UPGRADE
(KOWEPO), where a demonstration run will take place in 2023. In addition, Doosan
Our highly specialized engineers strive to enhance customers’ products is capable of supplying local-manufactured large-size gas turbines and providing
to innovate the performance of their existing plants. Timely part supply maintenance and parts replacement. We have received orders for the fuel conversion
and repair are key factors in achieving the best performance and project of the Hanllim Combined Cycle Power Plant and the maintenance of the Ulsan
operation, and the same applies to non-OEM equipment. Based on Combined Cycle Power Plant. The maintenance of the exhaust cylinder of three gas
our extensive references, we provide not only non-OEM parts but also turbines installed at the Ulsan CCPP Unit No. 4 to 6, another project won by Doosan, was
reverse engineering and upgrade. the first case where a local Korean company emerged victorious over global competitors,
winning a maintenance service contract.

SERVICE FACILITY
Doosan Turbomachinery Services was founded in 1996, initially offering
gas turbine component repair services. Over the past decade, we
have invested tens of millions of dollars in expanding our capabilities,
offering additional services and hiring the best talents in the industry
to become a truly independent full-service provider for gas and steam
turbines. Our state-of-the-art facility in La Porte, Texas, enables us to Gas Turbine Model
Developed
meet all of our clients’ needs. Independently by
Doosan
Service Powering tomorrow by innovation 24 | 25

The way we work

As a global partner of your life, Doosan sets up the highest standards


in all aspects–technology, quality, service, and strong networks. We
are focusing on creating value for customers beyond what is inherent
in the product or service itself. We always put people at the center of
what we do.

We take genuine care in people development, making their cultivation


our long-term priority. We are also committed to the education of
our youth, to ensure we develop a new pipeline of technologies,
design, engineering and project management talent and retain an
unparalleled breadth of knowledge within our company.

Transferring knowledge and experience to the next generation


strengthens the stability and longevity of our business, and gives
our customers reassurance that our engineering competency is
sustainable in the long term.

Doosan is scheduled to reorganize the core business structure


drastically as a professional energy company. With a project
portfolio focusing on gas and new renewable energy, Doosan will
be reinvigorated as a leading enterprise that creates social value
through its core businesses. Doosan’s core businesses, technologies
that maximize energy efficiency and reduce greenhouse gas – will
contribute to making a clean earth.

For effective management, Doosan has established the ESG


Committee, chaired by the CEO, which is the top ESG decision-
making authority tasked with the role of identifying global trends,
responding swiftly to regulatory demands, examining the company’s
sustainability performance and sharing/discussing the initiatives
devised to achieve the business goals.

The Committee consists of three sub-committees – the Environment,


Social and Governance & Economy sub-committees. Under the
lead of the Committee Chairman, the executive members of the
sub-committees convene a meeting once a year to hold in-depth
discussions on strategies for achieving sustainable management.
Doosan Heavy Industries & Construction

Headquarter Doosan Bundang Center Doosan Turbomachinery Services


22 DoosanVolvo ro , Seongsan gu 155 Jeongjail ro , Bundang gu , Seongnam si 12000 N. P Street La Porte,
Changwon si , Gyeongnam 51711, Korea Gyeonggi do 13557, Korea Texas 77571 . U.S.A
(T) +82 55 278 6114, 7114 (T) 1 713 364 7500

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