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Pack 201 Hs

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0% found this document useful (0 votes)

812 views129 pages

Pack 201 Hs

Uploaded by

Sarai Varela

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

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Instruction Manual

Client: Cadbury, Malaysia

Type: Pack201HS

Machine №: 8-114-406-036

Year of construction: 2015

INSTRUCTION MANUAL

These document are designed for purchaser of our machines only and may neither be
reproduced nor made know to third party without written approval

Robert Bosch Limited

Packaging Technology, Business Unit
Confectionary and Food

700/154 Moo 1 Amatanakorn Industrial Estate

Tambon Baankao, Amphur Panthong,
Chonburi 20160 Thailand.

Tel. No : +66 (0) 3846 5272

Fax No : +66 (0) 3846 5273

www.boschpackaging.com
Instruction Manual

Machine Type: Pack201HS

Customer: Cadbury, Malaysia

Machine Serial No. 8-114-406-036

Order No. P140047

Operation and maintenance in accordance with these instructions is a condi-

tion of the guarantee.

This manual is copyrighted and is supplied solely for the purpose of operat-
ing and maintenance of the machine; it must not be provided to or made
available to third parties. Manufacture of any parts based on this manual is
expressly forbidden.

© Bosch Packaging Technology, Inc.

Table of Contents

1 Preface�� 3
1.1 General Information�� 3
1.1.1 Technical Assistance��3
1.1.2 Instructions For Ordering Parts��3
1.1.3 Disclaimer��3
1.2 Machine Specifications�� 4
1.2.1 Electrical��4
1.2.2 Air Supply��4
1.2.3 Weight��4
1.2.4 Noise Level��4
1.2.5 Speed��4
1.2.6 Maximum Film Size��4
1.2.7 Max Min Package Length��4
1.2.8 Dimensions��4
1.2.9 Machine name plate ��5

1
1.3 General Description�� 6
1.3.1 Standard Features��6
1.3.2 Optional Features��6
1.4 Installation�� 7
1.4.1 Place the Equipment��7
1.4.2 Connect the Air��8
1.4.3 Connect the Electricity��8
1.5 Disassembly, Storage & Conservation�� 8
Notes�� 9

© Bosch Packaging Technology, Inc.

1 Preface 1.1.3 Disclaimer

1.1 General Information Bosch, in good faith, is providing information of a

To all personnel who will be operating, servicing or technical nature, and details of the product and its
adjusting this equipment: DO NOT attempt any of use. However, we acknowledged that there might
these operations until you have read and understood be errors or omissions in this manual. Operate at
the instruction manual and all other information all times with only Bosch-approved parts. Bosch
supplied with this equipment. Although the design or its authorized distributors must carry out any
of this equipment incorporates safeguards to protect maintenance and service that is not identified in this
operating and maintenance personnel, use extreme manual.
care when operating, adjusting and or servicing the
equipment. This manual was carefully written in order to assist the
reader in using the product. However, Bosch shall not
This document is intended for operating personnel, be liable for any loss or damage arising from use of any
maintenance technicians, service technicians from information herein, errors or omissions in the manual,
Bosch Packaging Services, and service engineers from or any incorrect use of the product whatsoever.
Bosch.

The manuals and other documentation contain

information and drawings that may not be copied,
distributed, discussed with third parties, or used for
competitive purposes without written permission by
BOSCH Packaging Technology, Inc.

1.1.1 Technical Assistance

For customer convenience, technical assistance is
available from the Bosch Packaging Services help line
(715-243-2555) between the hours of 7:00 AM to 5:00
PM Central Standard Time, Monday through Friday.

1.1.2 Instructions For Ordering Parts

Always include the model and serial number of your
machine along with the part name and stock number
with every parts order.

Address orders to:

Bosch Packaging Services
869 South Knowles Ave.
New Richmond, WI. 54017 U.S.A.
Phone: 715-246-6511
Fax: 715-243-2513

© Bosch Packaging Technology, Inc.

1.2 Machine Specifications

1.2.7 Max Min Package Length
1.2.1 Electrical Crimper Dia. Length Max
The standard wrapper’s electrical requirements are as # Crimpers Range Height
follows: 100mm 1 up 140-310mm 45mm
• 230 VAC ±10%, 3 phase, 50/60 cycle (3.9”) (5.5”-12.2”) (1.75”)
• Dedicated line from service entry 100mm 2 up 85-155mm 45mm
(3.9”) (3.35”-6.1”) (1.75”)
• Green wire tied directly to earth ground at service
120mm 1 up 170-375mm 65mm
entry
(4.7”) (6.7”-14.75”) (2.5”)
• No other equipment may use the ground wire 120mm 2up 90-185mm 65mm
There are several ways that the machine can be (4.7”) (3.5”-7.25”) (2.5”)
connected to the power source. Consult a qualified 150mm 1up 200-470mm 95mm
electrician to make this decision. (5.9”) (8.25”-18.5”) (3.75”)
150mm 2up 110-235mm 95mm
1.2.2 Air Supply (5.9”) (4.3”-9.25”) (3.75”)
The wrapper requires 6 bar, 80PSI minimum. 180mm 1up 250-565mm 115mm
(7.0”) (9.8”-22.25”) (4.5”)
1.2.3 Weight 180mm 2up 130-280mm 115mm
The weight of the machine, including its standard (7.0”) (5.1”-11.1”) (4.5”)
features, is approximately 4000 pounds without the
infeed. 1.2.8 Dimensions

1.2.4 Noise Level Dimensions given are approximate. Machine options

The noise generated by the machine when it is running and associated equipment will vary.
is less than 80 decibels.
Machine length: Approximately 1500 mm (excluding
the infeed
1.2.5 Speed
Machine width: Approximately 550 mm
The speed at which the wrapper can wrap product
Machine height: Approximately 1500 mm
depends in part on the type and diameter of the
crimper.
• Maximum 1-up (1 crimper per shaft) capacity is
150 packages per minute.
• Maximum 2-up (2 crimpers per shaft) capacity is
250 packages per minute.

1.2.6 Maximum Film Size

The maximum reel diameter is 400 mm; the maximum
reel weight is 35 kgs, and the maximum film width is
650 mm.

© Bosch Packaging Technology, Inc.

1.2.9 Machine name plate

The machine name plate (Fig. 1) is located on the side of the electrical cabinet and contains the following informa-
tion:
1 Model: This is the machine model.
2 Machine serial number: This is the number under which the machine data are stored at Bosch.
3 Wiring Diagram: The electrical schematic for the machine.
4 Largest Motor Amps.: This is the maximum amount of amps the drive motor will draw.
5 Short Circuit Interrupt Amps: This is the maximum amps the main circuit breaker can handle.
6 Volts/Hertz/Phase: This is the voltage, frequency and phase required for the machine.
7 Fla/Watt: This is the full load amps or watts the machine can draw..
8 Short Circuit Current Rating: This is the lowest component short circuit rating on the panel.

3
6

4
7

5 8

FIG 1

© Bosch Packaging Technology, Inc.

1.3 General Description

The Pack201 is a servo-driven wrapper intended to

film-wrap a large variety of mid-size products such as
soft bakery items, trays, candy, biscuit stacks, and
non-food items. It may be hand-fed or used with simple
feeders.

1.3.1 Standard Features

• Compact, cantilevered design.
• 3 sets of longitudinal sealing finwheels in separate
hygienic housings.
• One reel holder with quick-clamp mechanism for
70 and 76 mm reel.
• Broken film detection.
• Balance arm (torsion-spring loaded with break).
• Film roller adjustable from the front.
• Quick-exchange former/folding box.

1.3.2 Optional Features

• Second reel holder with manual splice table.
• Brackets for coder mount.
• End of film and film breakage detection.
• Automatic pneumatic film splicer.
• Power feed roll with pinch roller, which can be
manually lifted.
• First finwheel can be canted during production to
control package tightness.
• Air evacuation device for tight packages.
• Gusseting device.
• Delta hole punch.
• No product - no package.
• No gap - no seal.
• Air reject of incorrect packages (out of registration
film splice, uncut packages).
• Adjustable former/folding box.
• Available in stainless steel.

© Bosch Packaging Technology, Inc.

1.4 Installation DANGER

When lifting, be sure to use a lifting de-
DANGER vice rated to handle the machine’s weight
Although the design of this equipment (approximately 4,000 pounds without the
incorporates safeguards to protect infeed).
operating and maintenance personnel,
care must always be used when Align the machine with the upstream and downstream
operating, adjusting, and/or servicing. If equipment and place the wrapper. Level the wrapper
extreme care is not taken, a very serious by using a wrench on the flats of the adjusting legs to
or fatal injury may result. turn the legs. If equipped with optional casters, make
sure that the casters are not touching the floor; the
Remove the wrapper from the shipping crate and wrapper must rest only on the adjusting legs. Remove
check it carefully for any damage. If damaged, notify the crossbars.
the carrier immediately to file a claim. Contact Bosch
for further instructions if the damage is extensive. If the Infeed conveyor was detached for shipping or
there is an automatic feeder, position and attach to
Make sure all items that are listed on the packing slip the wrapper’s receiving conveyor plate. After attach-
are received. Remove all packing material, chips, nails ing, level the infeed conveyor with the adjusting legs
etc. from the equipment. as with those on the wrapper.

1.4.1 Place the Equipment

The wrapper is shipped with crossbars for moving and
positioning. To lift the machine off of the pallet using
a fork lift, bolt the crossbars under the main section of
the frame. Position the forks under the crossbars, not
directly under the machine frame.

Check all access ways, from the shipping and receiving

dock to the installation location to ensure that they are
wide enough for the machine to pass through.

Move the wrapper and all related equipment to the

production area.

© Bosch Packaging Technology, Inc.

1.4.2 Connect the Air DANGER

Connect the air supply to the pneumatic assembly.
The main regulator is located behind the backstand. To avoid a very serious or fatal shock
The regulator is factory-set to 60 PSI and should not hazard, the line cord and the wrapper
have to be adjusted. must be attached to the building elec-
trical safety ground before making the
electrical connections. Connections must
be made by a qualified electrician and
in compliance with all national and local
codes.

1.5 Disassembly, Storage & Conservation

The machine should only be disassembled by trained
personnel. To disassemble the machine, follow the
instructions below.
1. Disconnect machine from all external power
supplies.
2. Switch off compressed air and remove the main
air hose.
3. Release all sprung parts and remove all torsion
springs.
1.4.3 Connect the Electricity 4. Dispose of the material in accordance with local
Refer to the electrical schematics in the Parts Manual. regulations.
All work must be performed only by a qualified
electrician.
1. Make sure all the switches are OFF.
2. Locate the electrical connections inside the
enclosure to terminals L1, L2, L3 and GND.
3. Determine the best location for the plant’s
electricity supply to enter the wrapper’s electrical
enclosure. Drill an access hole.
4. Connect the green lead to GND.
5. Connect the black lead to L1.
6. Connect the white lead to L2.
7. Connect the red lead to L3.

To keep the machine in working order if it is not in use

for an extended period, ensure the following:
• The storage area must be dry and clean.
• The machine should not be exposed to extreme
heat or cold.
• Place the machine on a flat surface to prevent
torsion stress.
• Cover the machine to protect it from dust or dirt.

© Bosch Packaging Technology, Inc.

Notes
Any information concerning this section or operation
of this equipment can be recorded on this page.

____________________________________________________________________________________________________________________________

© Bosch Packaging Technology, Inc.

Contents
2 Safety��1
2.1 Safety Precautions ��1
2.2 Safety Symbols��2
2.3 Safety Equipment��3
2.3.1 Emergency Stop Button��3
2.3.2 Safety Interlocks��3
2.3.3 Main Disconnect and Lockout��4
2.3.4 Maintenance Doors and Covers��4
Notes��5

© Bosch Packaging Technology, Inc.

2 Safety
2.1 Safety Precautions Do not operate the wrapper with guards removed or
with safety switches bypassed.
DANGER
Failure to observe the dangers can result Main power must be disconnected and LOCKED OUT
in possible death or a very serious injury. before performing any maintenance, cleaning, or
adjusting.

WARNING Do not touch heated surfaces without wearing proper

protection.
Failure to observe the warnings can result
in a very serious injury.
Keep hands, hair and all loose fitting clothing away
from moving parts.

CAUTION
Never activate any controls while other persons are
Failure to observe the cautions can result
performing maintenance on the equipment.
in damage to the equipment.

Do not start the wrapper until all other personnel

in the area have been warned of start-up and have
INFORMATION
moved outside the operating area.
Refers to a potentially harmful situation
which if not heeded might lead to damage
to the machine or its environment. Read and follow all warning labels on the wrapper
and all DANGERS, WARNINGS and CAUTIONS in the
instruction manual.
Familiarize yourself with the location and meaning of
the safety warning labels affixed to the machine.

Illustrations in this manual may show the equipment

without guards. This is for informational purposes
only. Guards must be in place before operating the
equipment.

NOTE: The use of any type of mechanical or

electrical spare actuator to bypass or disable the
safety interlocks on any guard door can result in a
very serious injury!

Do not operate the controls or wrapper until the

operating instructions have been thoroughly read and
understood.

Wrapper main power must be connected to the build-

ing electrical safety ground.

© Bosch Packaging Technology, Inc.

2.2 Safety Symbols

These symbols are affixed to the equipment where
potential danger to life and limb is indicated.

Particular attention must be paid in these areas and

personnel are to exercise extreme caution at all times.
All personnel must be fully informed of operational
safety instructions.

Symbol Significance Symbol Significance

Safety Alert Danger
Hot Surface

Danger Danger
Electric Suspended
Voltage/Cur- Load
rent
Danger Danger
Crushing Explosive
Hands Atmosphere

Danger Danger
Irritating Fire
Substances

Danger Danger
Moving Explosive
Parts Substance

Danger Lock out

Corrosive Tag out
Substance

© Bosch Packaging Technology, Inc.

2.3 Safety Equipment

2.3.1 Emergency Stop Button

If an emergency stop button is pushed, the wrapper
will stop immediately without regard for the machine
position and timing. When the button is pushed, it
will remain in. The button must be either turned or
pulled out again before the wrapper can be started.

This button should be pushed in and the power source

disconnected and locked out before performing
any cleaning, maintenance or mechanical setup
procedures.

This button should not be used for normal stop

situations. Its may cause the wrapper to lose
synchronization.

2.3.2 Safety Interlocks

To prevent accidents, the wrapper is fitted with safety
interlocks on the guards that must be kept closed dur-
ing operation.

Unauthorized opening of any interlocked guard leads

to an immediate stoppage of the wrapper. Do not use
these guards for a regular cycle stop.

© Bosch Packaging Technology, Inc.

2.3.3 Main Disconnect and Lockout 2.3.4 Maintenance Doors and Covers
This main disconnect/lockout is on the endseal guard Doors that require a tool to open are for qualified
on the back side of the wrap- maintenance personnel only and for maintenance
per and is used to disconnect purposes only. Do not open a door requiring a tool,
all power to the wrapper except for qualified personnel entrusted with the ac-
circuits. If the wrapper con- cess tool.
trols overload and the main
circuit breaker trips, move
this switch to the O (OFF)
position , open the electri-
cal enclosure door, reset the
breaker, then close the door
and turn back to 1 (ON).

Lock

For example, the access tool is needed to open the

Whenever performing maintenance on the electronic enclosure door.
equipment, lockout power so that the equipment
cannot be cycled. Lockout the power according to
OSHA Standard 1910.147 by placing the switch in
the O (OFF) position and putting a lock through the
hole in the switch as shown.

The Main Electronic Enclosure has a Disconnect/

Lockout located on the Main Power switch and on
each door. If the machine overloads and the main
circuit breaker trips, move the switch to the OFF
position and lock it out before opening the electrical
enclosure door to reset the breaker.

© Bosch Packaging Technology, Inc.

Notes
Any information concerning this section or operation
of this equipment can be recorded on this page.

____________________________________________________________________________________________________________________________

© Bosch Packaging Technology, Inc.

Contents

3 Operator Instructions�� 2
3.1 Start of Production�� 2
3.2 Checks During Production�� 4
3.3 End of Production�� 5
3.4 Troubleshooting�� 6
3.5 Changeover�� 11
Notes�� 15

© Bosch Packaging Technology, Inc.

3 Operator Instructions
3.1 Start of Production

Preparation
1. Check that there is enough sealing material and
double-sided tape (for the splicer option) on hand
for the day’s production.
2. Have scissors on hand to prepare the sealing
material.
3. Check that all protective covers are in place.
Close all moving covers and doors. Chuck
4. Put all guides in place and adjust them to suit the
Balance Arm
packaging format.
5. Follow the settings list to set the correct format/
change parts, such as former, side guides, crimp-
er unit and so on, for the product being packaged.
6. Switch on the compressed air.
7. Release the emergency stop(s).

Install Sealing Material

1. Turn ON the main disconnect to apply power to
the control circuits.
2. Push the Emergency Stop button.
3. Remove the outside chuck from the film spindle.
4. Place a roll of film on the spindle and replace the
outside chuck. Turn to secure the chuck against
the film roll. Centering Knob
5. Adjust the centering cone on the film spindle as
needed.
6. Use the centering knob to find tune the film roll
position.
7. If necessary, reposition the inclination arm and/or
roller for proper film flow.
WARNING
The rolls of sealing material can be heavy
and awkward to handle. Use some type of
lifting device to prevent a possible injury.
8. Move the balance arm until it locks in the down
position.
9. Thread the film through the backstand rollers as
shown on the threading diagram.
10. Pull out the release rod to release the balance
arm.
11. Pull the film through the former/folding box; bring
the two bottom edges together and draw them
through the first set of finwheels.
12. Use the Finwheel Open/Close switch to close the
finwheels with the material between them.
© Bosch Packaging Technology, Inc.
All rights reserved 2012
Pack201 | Operator Instructions | Section 3 EN | 3

13. Close the power feed roll (optional).

14. Release the Emergency Stop button. There is
a two-second delay before the wrapper can be
started.
15. Jog the wrapper until the sealing material is
through the endseal.

Set Up Production

1. Select the desired recipe for the production run.

See Section 4 Operator Interface for a detailed
description.
2. Select the desired functions/parameters for the
production run.
3. Push the START button and run the wrapper for a
series of packages, then push STOP.
4. Examine the packages to make sure the film is
centered and sealing properly.
5. Make adjustments to finseal and/or the endseal
components as needed.
6. Once everything is sealing properly, push START
and begin production.

© Bosch Packaging Technology, Inc.

3.2 During Production

During production, periodically examing the following
items.

Examine both the endseals of the packages. If the seal

is not correct:
• Check the crimper temperature setting.
• Check for dirty crimpers
• Check the crimper clearance.
• Check the crimper pressure.

Examine the longitudinal seal on the package. If the

seal is not correct:
• Check the finwheel temperature setting.
• Check for dirty finwheels.
• If package is too loose, adjust the cant on the first
finwheel assembly.
• If the film edges are not even, turn the centering
knob to adjust.

Examine the film flow into and out of the former/fold-

ing box. If film is not flowing properly:
• Check to make sure the material is centered and
remains mated properly in the former.
• Check the position of the inclination arm and
roller on the backstand.
• Check position and alignment of the former wings.

Prepare Second Film Roll

1. Mount the second film roll on the backstand, if

equipped.
2. Unroll some film until two registration marks can
be seen.
3. Cut the film halfway between the two marks.
4. Apply double-sided tape 25 mm from the cut end
of the film.
5. Trim off the corners of the film.
6. Attach the new film to the end of the old film so
that the registration marks align.

© Bosch Packaging Technology, Inc.

3.3 End of Production

1. Push the STOP button to bring the wrapper to a

cycle stop.
2. Place the main disconnect in the OFF position.
3. Turn off the compressed air.
4. Remove all product from the infeed conveyor and
the feeder.
5. Open the finwheels and allow the heated elements
to cool.
6. Remove the film from the sealing table.
7. Perform cleaning and/or maintenance according to
Section 6 of this manual.

© Bosch Packaging Technology, Inc.

3.4 Troubleshooting
If the wrapper is not operating properly, consult the
following problem descriptions, their associated
causes), and solutions. If you are having a problem
that is not listed here, contact Bosch for additional
information and/or service.

Problem: The wrapper does not run.

Possible Cause Solution
The wrapper is not receiving power from a power Check that the wrapper is connected to the power supply.
source
The electrical disconnect switch is in the OFF Turn the main electrical disconnect to the ON position.
position
A guard or cabinet is open Close the guard or cabinet
The EMERGENCY STOP button has been pressed Pull out the EMERGENCY STOP button.
Main circuit breaker tripped. Reset main circuit breaker.
An electrical connection is loose or open Have a qualified electrician check the electrical connec-
tions.
A motor has been overloaded Call Bosch for instructions to reset the motor.
A motor is faulty Call Bosch to order a replacement motor.

Problem: A Finwheel is not being heated.

Possible Cause Solution
The Finwheel heating element connections are Have a qualified electrician tighten the heating element
loose connections.
The Finwheel thermocouple connections are Have a qualified electrician tighten the thermocouple con-
loose nections.
The Finwheel temperature controller connections Have a qualified electrician tighten the temperature con-
are loose troller connections.
The Finwheel heating element is faulty Replace the heating element.
The Finwheel thermocouple is faulty Replace the heating element containing the thermocouple.
The Finwheel temperature controller is faulty Have a qualified electrician replace the temperature con-
troller.
Faulty solid state relay. Using the electrical schematics, have a qualified electrician
check it out and/or consult Bosch.
The Finwheel collector ring assembly is faulty. Have a qualified electrician check the collector rings and
brushes and replace if necessary.

© Bosch Packaging Technology, Inc.

Problem: A Crimper is not being heated.

Possible Cause Solution
The crimper heating element connections are loose Tighten the heating element connections.
The crimper thermocouple connections are loose Tighten the thermocouple connections.
The crimper temperature controller connections are Have a qualified electrician tighten the temperature controller
loose connections.
The crimper heating element is faulty Replace the heating element.
The crimper thermocouple is faulty Replace the heating element containing the thermocouple.
The crimper temperature controller is faulty Have a qualified electrician replace the temperature control-
ler.
Faulty solid state relay. Using the electrical schematics, have a qualified electrician
check it out and/or consult Bosch.
The crimper collector ring assembly is faulty. Have a qualified electrician check the collector rings and
brushes and replace if necessary.

Problem: Product jams in the forming area and/or the cutting head.
Possible Cause Solution
The product is moving slower than the film — the
infeed pitch is shorter than the product length Enter the correct infeed pitch and package length values.

Problem: The product not placed consistently inside package — it wanders or drifts inside package.
Possible Cause Solution
The film is moving faster than the product when Enter a larger infeed pitch value and/or a smaller package
they enter the former — the infeed pitch is shorter length value.
than the package length

Problem: Cutoff fails to remain constant when running registered sealing material.
Possible Cause Solution
Electric eye not operating properly. Check registration eye setup and operation.
Registration marks on the material not printed cor- Check the material for proper spacing between the registra-
rectly. tion marks. Replace the sealing material if necessary.
Material is slipping in the finwheels. Check finwheel gap setting.

Problem: Endseal crimpers hit product when closing

Possible Cause Solution
Infeed is out of time. Change the product offset in the functions list.
Pause is set incorrectly. Change pause offset in the function list.

Problem: Package is crushed on the leading edge.

Possible Cause Solution
Pause is set incorrectly. Change the pause offset in the function list.

Problem: Sealing material snaps in the crimpers as they close.

Possible Cause Solution
Pause is set incorrectly Change the pause offset in the function list.

© Bosch Packaging Technology, Inc.

Problem: The film does not feed properly.

Possible Cause Solution
The film is not threaded correctly Check the film threading.
The Finwheels are open Move the finwheel switch to the closed position.
The Finwheels not pressed together tight enough Decrease the gap between the finwheels.

Problem: The serrations on the finwheels are cutting through the film.
Possible Cause Solution
The finwheels are pressed together too tight Increase the gap between the finwheels.

Problem: The serrations on the crimpers are cutting through the film.
Possible Cause Solution
There is not enough clearance between the crimp- Increase the clearance between the crimpers.
ers
The crimper sealing pressure is too high Decrease the crimper sealing pressure.
The endseal temperature is set too high Decrease the endsel temperature setting
The endseal crimpers are not properly aligned Refer to endseal section

Problem: The finseal is not holding together.

Possible Cause Solution
The finwheel temperature setting is too low Increase the finwheel temperature setting.
The finwheels are not pressed together tight enough Decrease the gap between the finwheels.
The film is too narrow Load a wider film roll.
A finseal wheel is open Make sure all finwheels are closed.

Problem: The endseals are not holding together.

Possible Cause Solution
The crimper temperature setting is too low Increase the crimper temperature setting.
The crimpers are dirty Clean the crimpers.
There is too much clearance between the crimpers Decrease the clearance between the crimpers.
The crimper sealing pressure is too low Increase the crimper sealing pressure.
Temperature controller fails to hold consistent Have qualified electrician check the temperature controller
temperature

Problem: The film is being wrinkled.

Possible Cause Solution
The wrong product spacer has been installed Install the correct product spacer.
The film tension is not adjusted properly Adjust the balance arm spring tension.
The film is not centered over the former Center the film roll on the parent roll.

Problem: The finseals are bubbly and/or melted.

Possible Cause Solution
The finwheel temperature setting is too high Lower the finwheel temperature setting.
The finwheels are dirty Clean the finwheels.

© Bosch Packaging Technology, Inc.

Problem: The endseals are bubbly and/or melted.

Possible Cause Solution
The crimper temperature setting is too high Lower the crimper temperature setting.
The crimpers are dirty Clean the crimpers.

Problem: The film is blurred or discolored at the edge of the finseal.

Possible Cause Solution
The finwheel temperature setting is too high Lower the finwheel temperature setting.
The finwheels are dirty Clean the finwheels.

Problem: The film is blurred or discolored at the edge of the endseals.

Possible Cause Solution
The crimper temperature setting is too high Lower the crimper temperature setting.
The crimpers are dirty Clean the crimpers. Refer to the Cleaning the Wrapper chap-
ter in this manual.

Problem: There are ‘chicken tracks’ in the finseal.

Possible Cause Solution
The finwheels are dirty Clean the finwheels.
The balance arm brake is not releasing properly Check that the balance arm brake is releasing properly. If not
releasing properly, call Bosch for further assistance.
The finwheel caps are worn Call Bosch to order new finwheel caps.
The parent roll is bad Call Bosch to order a new parent roll.

Problem: The film comes out from between the finwheels.

Possible Cause Solution
The finwheels are open Move the finwheel switch to the closed position.
The film is too narrow Load a wider film roll.

Problem: Sealing material is breaking in the backstand.

Possible Cause Solution
Sealing material not threaded properly through the Check the threading diagram and rethread correctly.
rollers.
Poor sealing material. Check the material for slight cracks and replace as necessary.
Brake not adjusted/working properly. Check brake function and adjustment.
Power feed roll is not operating properly. Check the power feed roll.

© Bosch Packaging Technology, Inc.

Problem: Sealing material is coming out of the former

Possible Cause Solution
Sealing material is not centered. Turn the adjustment knobs on the ends of the film spindles to
move the rolls in or out a small amount.
Inclination roller not positioned properly. Adjust the height and angle of the inclination arm and roller.
Incorrect film width Determine correct film width.
Former not centered on the infeed centerline Reposition the former.
Incorrect Former size Change former - each product should have its own former.

Problem: The finseal is too deep.

Possible Cause Solution
The film is too wide Load a narrower film roll.

Problem: The finseal is twisted.

Possible Cause Solution
The film is too wide Load a narrower film roll.

Problem: The blouse of the package is too loose.

Possible Cause Solution
The pivot arm is too high Lower the pivot arm.
The first finwheel cant adjustment is wrong Adjust the first finwheel cant.

Problem: The blouse of the package is too tight.

Possible Cause Solution
The pivot arm is too low Raise the pivot arm.
The first finwheel cant adjustment is wrong Adjust the first finwheel cant.

Problem: The film centering knob will not turn clockwise.

Possible Cause Solution
The rear cone is too close to the chuck. Move the rear cone closer to the backstand and reposition
the film roll.

© Bosch Packaging Technology, Inc.

3.5 Changeover
Review and adjust these items when changing product
Former
sizes. Refer to the measurements on the changeover
data sheets that are sent with the machine.
Product Guides
Infeed
Adjust the product guides so that there is a ± 2mm
gap between the product and each guide. Make sure
the guides remain centered on the chain.

To change an infeed chain to accomodate a new

product size:
1. Jog the wrapper until the master link just enters
the former.

2. Remove the former.

3. Remove the circlips from the master link, pull off
the master link plate, and slide out the master link
pin.
4. Connect the end of the new chain to the end of
the old chain and pull the old chain off while feed-
ing the new chain onto the sprockets.
5. Connect the ends of the new infeed chain using
the master link pin and master link plate.

Infeed chains with snap-in pushers can be configured

for different flight lengths by moving the pushers to
different bases:
1. Locate the master pusher which is installed in a
blue base. This pusher is never moved and is the
starting point.
2. Remove pushers by turning them 90 degrees and
pulling them out of the base. Place them into the
correct base and turn 90 degrees.
3. If an 8 inch flight length is required, install a
pusher every 8 inches from the master link until
you return to the master pusher.
4. Every flight MUST be the same length and NOT
ALL flight lengths are possible. Refer to the origi-
nal order specifications for product lengths that
were factory tested.

© Bosch Packaging Technology, Inc.

Backstand

When changing to a different type or size of film:

Chuck

Balance Arm

1. Remove the outer chuck and the roll of film.

2. Place a new roll of film on the film reel holder.
3. Note the direction of unwinding.
4. If necessary, reposition the centering cone on
the film reel holder.
5. Replace and tighten the outer chuck against the
film roll.
6. Use the centering knob to fine tune the film roll
position.
7. If necessary, reposition the inclination arm and/
or roller for proper film flow.
8. Record settings on the data sheet for future
reference.

Centering Knob
When threading the film:
1. Push the balance arm toward the center of the
backstand until it locks into the down position.
2. Thread the film according to the diagram.
3. Pull out on the release rod to release the bal-
ance arm.

© Bosch Packaging Technology, Inc.

Former/Folding Box
Capscrews
Different sizes of product may require their own for-
mer. Replace the former as a unit.

To set the former wings:

1. Loosen the capscrews and set the former wings
so they are centered on the infeed chain and have
about ± 2mm of clearance for the product.
2. Make sure that the wings are parallel to each
other and to the centerline of the infeed conveyor.
If the wings are not parallel, there will be prob- Former Wings
lems with the film flow.
3. Tighten the capscrews.

Note: If product varies slightly in width, set for the

widest product.
Product Guides

Sealing Table/Finseal

To set the sealing table and finseal area:

1. Set the correct sealing temperature for the film
being run.
2. Set the correct finwheel gap for each of the three
finwheels.
3. Adjust the product guides on the sealing table.
There should be about ± 2mm of clearance for the
product.

Gap Adjustment Knobs

© Bosch Packaging Technology, Inc.

Endseal/Crimpers
If the new product size requires a change of crimpers:

1. Remove the crimper that is NOT the main crimper

from the top and bottom shafts. Crimpers
2. Bolt the new crimper(s) to the appropriate posi-
tions on the top and bottom shafts.
3. Replace the product spacers between the crimpers
if needed.
4. Adjust the cutting head height if needed.

Product Spacer

© Bosch Packaging Technology, Inc.

Notes
Any information concerning this section or operation
of this equipment can be recorded on this page.

____________________________________________________________________________________________________________________________

© Bosch Packaging Technology, Inc.

Contents

4 Operator Interface�� 3
4.1 Buttons and Switches�� 3
4.2 HMI Layout and Structure�� 4
4.3 Screen sections �� 5
4.3.1 Status bar �� 6
4.3.2 Global Bar�� 6
4.3.3 Navigation Bar�� 7
4.3.4 Operating buttons �� 7
4.4 Navigation �� 8
4.4.1 Access level�� 8
4.5 Operator access level�� 9
4.5.1 Home �� 9
4.5.2 Operations �� 9
4.5.3 Diagnostics �� 9
4.5.4 Maintenence�� 9

4
4.5.5 Alarms �� 9
4.5.6 View �� 9
4.5.7 File �� 9
4.5.8 Recipe �� 9
4.5.9 Recipe�� 9
4.5.10 Functions �� 9
4.5.11 (Functions) On/Off �� 9
4.6 HMI Screens �� 10
4.6.1 Description�� 10
4.6.2 Main Screen�� 10
4.6.3 Alarm Screen�� 11
4.6.4 File Screen�� 12
4.6.5 Recipe Screen�� 13
4.6.6 Cleaning Screen�� 14
4.6.7 Diagnostics Screen�� 15
4.6.8 Maintenance Screen�� 16
4.6.9 Functions Screen�� 17
4.6.10 Diagnostics�� 18
4.6.11 User Level Diagnostic�� 19
4.6.12 Part Number�� 20
4.6.13 Watlow PD�� 21
4.6.14 Motors�� 22
4.6.15 Product Name�� 23

© Bosch Packaging Technology, Inc.

4.6.16 I/O �� 24

4.6.17 Reject Blowoff�� 25
4.6.18 Discharge Reject�� 26
4.6.19 Language�� 27
4.6.20 Recipe Copy�� 28
4.6.21 Machine Cycle Count�� 29
4.6.22 E-STOP Count�� 30
4.6.23 Following Error Count�� 31
4.6.24 Reject Count�� 32
4.6.25 Cycle Count�� 33
4.6.26 Pulse�� 34
4.6.27 Open Loop�� 35
4.6.28 Change Password�� 36
4.6.29 Reboot�� 37
4.6.30 Motor Tuning�� 38
4.6.31 Motor Control�� 39
4.6.32 Force Home�� 40
4.6.33 Configuration Viewer�� 41
4.6.34 Screen Level�� 42
4.6.35 Film Track�� 43
4.7 Parameter Definitions�� 44
4.8 Screen Messages�� 52
Notes �� 56

© Bosch Packaging Technology, Inc.

4 Operator Interface
4.1 Buttons and Switches
The following buttons and switches are located near the HMI.
Operator Interface
Button/Switch Function
Push button - Start
The wrapper starts in the selected operating mode.
Press

Push button - Stop

The wrapper stops in a synchronized condition. Used for normal opera-
tion. There may be a slight delay before the wrapper completely stops.

Push button - Reset

Used to reset the machine after an alarm condition has been resolved.

Push button - Emergency stop

Causes the wrapper to stop immediately without regard to machine posi-
tion. Used for emergencies or to disable wrapper for safety purposes.

Control circuits are active again.

Finwheel Open/Close switch

Used to open the first and third (cold) finwheels.

Home Prox Switch

Used to home the endseal/crimper shafts when changing over from two to
three crimpers per shaft.

© Bosch Packaging Technology, Inc.

4.2 HMI Layout and Structure

Note:
The system operates with software cov-
The HMI displays the wrapper set up and control func-
ered by a user licence. You are in breach
tions that can be made with the touch screen.
of international law if you copy programs
or parts thereof for use other than that for
The screens shown on the following pages are
which they have been supplied.
prepresentative only, and may vary according to each
Damage caused by changes and/or modi-
machine configuration.
fications to the software and hardware
without the permission of Bosch is the
customer’s responsibility.

© Bosch Packaging Technology, Inc.

4.3 Screen sections

The main screen (Fig. 1a) appears a short time after

the machine is switched on.
It is divided into four sections:
1 Status bar
2 Main menu
3 Function buttons
4 Operating buttons

3
Figure 1a

© Bosch Packaging Technology, Inc.

4.3.1 Status bar • The machine speed is shown on the left (4 in Fig.
2).
The status bar is always visible in the HMI and con- • The next panel displays the name of the recipe
tains important information for the user: loaded (5 in Fig. 2).
• The access level in use is shown on the upper left • Next (6 in Fig. 2) comes the panel showing the
(1 in Fig. 2). view used for the recipe.
• The machine status is shown in the top center • The time is shown on the right (7 in Fig. 2).
of the screen (2 in Fig. 2). The machine status is
described elsewhere in the documentation.
• The current alarm is shown in the center of the
screen (3 in Fig. 2).

1 2 3

4 5 6 7

Figure 2

4.3.2 Global Bar

The user can go directly to the relevant screen by

pressing the keys (1 in Fig. 3) in the global bar. The
number of available keys depends on the access level.
When a button is pressed, the selected screen will
appear. The associated function buttons also appear at
the bottom of the screen.
When the bottom button (2 in Fig. 3) is pressed, the
screen can be cleaned without activating the other
buttons.

Figure 3

© Bosch Packaging Technology, Inc.

4.3.3 Navigation Bar

The navigation buttons (1 in Fig. 4) are shown at the

bottom of the screen. A function can consist of several
screens.

Figure 4

4.3.4 Operating buttons

The operating buttons (1 in Fig. 5) are used to perform

the associated actions. Touch a button to either dis-
play a keypad used to enter a value (run rate, tempera-
ture setpoint etc.) or to change a current condition
(change operating mode, reset splicer etc.)

Figure 5

© Bosch Packaging Technology, Inc.

4.4 Navigation If a level other than “Operator” is selected, a password

will be needed to access that level.
4.4.1 Access level This password can be changed in levels higher than
“Operator”.
When the panel is operated, a distinction is made The machine will start with the last recipe saved.
between “Operator”, “Maintenance”, “Supervisor” and
“Factory” access levels. The manual does not cover Changing access level
those settings that can only be made in “Factory”. Proceed as follows to go to another access level:
An access security feature has been built into the
system to prevent unauthorised persons changing the 1 Press the Diagnostics button at the bottom of the
settings and set values. screen. See 1, Fig. 6.
A number of settings can be changed in “Operator” 2 Select “User Level” from the Diagnostics list. A pop-
during production, but they cannot be saved. “Main- up screen now appears.
tenence” gives limited access and “Supervisor” gives 3 Type in the code corresponding to the level and
free access to settings. press the green check to enter. The Red X will cancel
The “Factory” access level contains factory and ma- and return you to the Diagnostics screen. The button
chine settings. in the top left of the screen shows the access level
selected.

Figure 6
1

© Bosch Packaging Technology, Inc.

4.5 Operator access level 4.5.7 File

Several screens can be accessed at this level. This section explains file management.
See the instructions in this document.
4.5.1 Home This button provides access to all the
The Home Screen allows access to product recipes that have been devel-
three Function buttons: “Operations”, oped and saved. A recipe consists of
“Diagnostics”, and “Maintenance”. all mechanical settings and parameter
adjustments relating to the product to
4.5.2 Operations be packaged. The mechanical settings
This button is used to return to the Home can be seen in the Functions list on the
screen from either the Diagnostics or the Recipe screen.
Maintenence screens.
4.5.8 Recipe
4.5.3 Diagnostics A different recipe can be loaded in this
This button provides access to the diag- section and the current recipe printed on
nostic functions which are used to view USB storage media. See the instructions
counters, inputs and outputs, perform in this document.
various motor functions and aid in setting
up machine operations and options. 4.5.9 Recipe
A recipe consists of all mechanical set-
4.5.4 Maintenence tings and parameter adjustments relat-
This button provides acces to the Mainte- ing to the product to be packaged. The
nence screen which allows the operator mechanical settings can be seen in the
to choose a different language (if avail- settings list at Operation access level.
able) for the screens.
4.5.10 Functions
4.5.5 Alarms This button allows you to view and/or
In the main menu, “Alarms” can display edit the parameters that can affect the
the current status of the alarms and quality of the packaging during produc-
their history. The alarms are described tion: machine speed, product position,
elsewhere in the documentation. film position and temperature settings.
Changes to the parameters are applied
4.5.6 View immediately but cannot be saved in the
Whenever an alarm occurs, the alarm ap- recipe.
pears in the status bar. This alarm is also
added to the alarm list. 4.5.11 (Functions) On/Off
This button allows the operator to turn
various machine functions such as a
splicer or power feed roll on or off.
When the On/Off screen appears scroll
up or down to the desired function. It’s
current value is indicated at the right of
the function. Touching the function box
will toggle the function on or off.

© Bosch Packaging Technology, Inc.

4.6 HMI Screens • Allows the operator to select the splicer knife (5
Figure 7).
4.6.1 Description • Allows the operator to reset the splicer knife (6
Figure 7).
The HMI screens are shown on the following pages • Allows the operator to change the machine operat-
with a brief description of each screen. ing mode (7 Figure 7).

4.6.2 Main Screen

• The Main screen allows the operator to change the

Run Rate or Product Position (1 Figure 7).
• The Temperature Setpoints for any heated devices,
(2 Figure 7).
• Allows access to the Diagnostics (3 Figure 7).
• Allows access to the Maintenance screen (4 Figure
7).

2 5

Figure 7

3 4

© Bosch Packaging Technology, Inc.

4.6.3 Alarm Screen

The Alarms screen allows the operator to view the

alarms that have appeared since the last power up (1
Figure 8).
• Use the arrows on the right end to scroll through
the alarm list if necessary.

Figure 8

© Bosch Packaging Technology, Inc.

4.6.4 File Screen

The File screen allows proper level personnel to view

and select a product recipe (1 Figure 9).
• Touch the desired recipe line, the Recipe window
above will display the new recipe number.

Figure 9

© Bosch Packaging Technology, Inc.

4.6.5 Recipe Screen

The Recipe screen allows access to the Functions

screen (1 Figure 10) and the On/Off screen (2 Figure
10).
• The Functions screen lists all the wrapper param-
eters and displays the current value for each.
• The On/Off screen displays the current status of
various wrapper functions and allows proper level
personnel to turn them on or off.

Figure 10

1 2

© Bosch Packaging Technology, Inc.

4.6.6 Cleaning Screen

The Cleaning screen allows the operator to clean the

HMI screen without activating any buttons.
• Touch the Cleaning button and wipe the screen
before the scroll bar (1 Figure 11) finishes, ap-
proximately 10 seconds.

Figure 11

© Bosch Packaging Technology, Inc.

4.6.7 Diagnostics Screen Note: In the User Level and Product Name diagnostics
it is necessary to close the diagnostic screen by touch-
The Diagnostics screen allows proper level personnel ing the red X on the keypad to exit or the green check
access to the machine diagnostics. to save.
• Touch the desired diagnostic from the list (1 The dignostics listed will change according to the cur-
Figure 12) to display the selected diagnostic rent user level. Supervisor level has access to all diag-
screen. nostics, Maintenence level has access to slightly fewer
• Touch the Operation button (2 Figure 12) to re- and Operator level has access to a limited number.
turn to the Home screen. Refer to the Diagnostics screens at the end of this sec-
• Touch the Diagnostics button (3 Figure 12) to tion for a description of each one.
return to the Diagnostics screen
• Touch the Maintenence button (4 Figure 12) to
display the Maintenence screen.

Figure 12

2 3 4

© Bosch Packaging Technology, Inc.

4.6.8 Maintenance Screen

The Maintenance screen allows proper level personnel

to change the machine HMI language.
• Touch the Language button (1 Figure 13) to dis-
play a list of available languages.
• Touch the desired language box.
• Touch the Operation button (2 Figure 13) to return
to the Home screen.
• Touch the Diagnostics button (3 Figure 13) to
display the Diagnostics screen.
• Touch the Maintenence button (4 Figure 13) to
return to the Maintenence screen.

Figure 13
2 3 4

© Bosch Packaging Technology, Inc.

4.6.9 Functions Screen

The Functions screen allows proper level personnel

access to the machine operating parameters.
• Touch the desired parameter from the list (1
Figure 14) and use the keypad to enter or edit a
value.
• Touch the Description button (2 Figure 14) to
return to the Recipe screen.
• Touch the Functions button (3 Figure 14) to return
to the Functions screen.
• Touch the On/Off button (4 Figure 14) to display
the On/Off screen.

Figure 14

2 3 4

© Bosch Packaging Technology, Inc.

4.6.10 Diagnostics OPERATOR LEVEL DIAGNOSTICS

Diagnostics are reached through the DIAGNOSTICS On initial power up, the last reboot password level
screen and are used to monitor various functions and appears. Press the DIAGNOSTICS key on the Home
test the wrapper for proper operation. Screen, the following screen is displayed (assuming
that operator level was the last level used).
The diagnostic screens are accessible while the wrap-
per is operating. Many of these steps are necessary At operator level, these are the only standard diagnos-
when components such as motors or motor drives are tics available. If the wrapper is equipped with op-
replaced. tions, additional diagnostics are added to this list. The
optional and upper level diagnostics are described on
The list of available diagnostics that appears depends the following pages.
upon the configuration of the wrapper. For instance, if
the wrapper is equipped with the No Gap No Seal op- Touch the desired diagnostic to select it for display.
tion, the screen will also list the NGNS Diagnostic. The
screens may appear slightly different on your machine
than what is shown in this section.

© Bosch Packaging Technology, Inc.

4.6.11 User Level Diagnostic Once the level has been raised to Maintenance or
Supervisor, an additional screen is available to change
There are three user levels, Operator, Maintenance passwords.
and Supervisor. Operator level allows access to the di-
agnostics on the screen above. The list of diagnostics If an incorrect password is entered, the machine will
changes with the addition of options. Maintenance default to operator level. Change Password Diagnostic
level allows access to several more diagnostics and su- is described in the Maintenance Level section.
pervisor level has access to all diagnostics. First select
User Level Diagnostic on the Diagnostics screen.

To change from the current user level type in the new

level password and touch the green check (enter).
Initially the maintenance password is MAINTENANCE,
Operator is OPERATOR and the supervisor password
is SUPERVISOR.

© Bosch Packaging Technology, Inc.

4.6.12 Part Number

Touch the Part Number diagnostic in the list to display

the screen below.

This screen displays the current software, machine

type and screen configure part numbers and revision
levels.

© Bosch Packaging Technology, Inc.

4.6.13 Watlow PD

Touch the Watlow PD diagnostic in the list to display

the screen below.

This screen displays current Walow temperature

controller information for all the heated devices on
the wrapper. It also allows the operator to change the
controller setpoint and run the Auto Tune function for
any selected controller.

© Bosch Packaging Technology, Inc.

4.6.14 Motors

Touch the Motors diagnostic in the list to display the

screen below.

This screen displays various current conditions of all

the wrapper servo motors. This diagnostic allows the
maintenance personnel to monitor a motor while it
is running (Control Status ON) or stopped (Control
Status OFF). This is a view only screen.

© Bosch Packaging Technology, Inc.

4.6.15 Product Name

Touch the Product Name diagnostic in the list to dis-

play the screen below.

To change from the current product name, touch the

appropriate key to select the first letter of the new
name. Continue until the entire name is selected then
press the green check key to enter. CLEAR will remove
the new name.

© Bosch Packaging Technology, Inc.

4.6.16 I/O

Touch the I/O diagnostic in the list to display the

screen below.

The Diagnostic Inputs/Outputs screen displays the

current status of various inputs and outputs to the
I/O boards in the wrapper. This is a view only screen
used to check the operation of electric eyes, sensors,
switches etc. Additional screens (eight total) are avail-
able by using the bottom Left/Right arrows to scroll
through them.

© Bosch Packaging Technology, Inc.

4.6.17 Reject Blowoff

Touch the Reject Blowoff diagnostic in the list to dis-

play the screen below.

This screen allows the operator to set the on and off

positons that control the timing of a reject device
when a reject option is present. The Actual Degree
value is used as an aid in setup.

© Bosch Packaging Technology, Inc.

4.6.18 Discharge Reject

Touch the Discharge Input Reject diagnostic in the list

to display the screen below.

This screen allows the operator to set the on and off

positons that control the timing of a discharge reject
device when a reject option is present. The Actual
Degree value is used as an aid in setup.

© Bosch Packaging Technology, Inc.

4.6.19 Language

Touch the Language diagnostic in the list to display

the screen below.

To change from the current language, touch the ap-

propriate area to select the new language. The screens
will change to the selected language.

© Bosch Packaging Technology, Inc.

4.6.20 Recipe Copy

Touch the Recipe Copy diagnostic in the list to display

the screen below.

To copy a recipe touch the area “Recipe To Copy

From” and enter the number of the recipe you want to
copy on the keypad. Touch the area “Recipe To Copy
To” and enter a new number or a number of a recipe
you want to change. Touch the Recipe Copy button to
complete the copy.

© Bosch Packaging Technology, Inc.

4.6.21 Machine Cycle Count

Touch the Machine Cycle Count diagnostic in the list

to display the screen below.

This diagnostic allows the user to check the total

number of machine cycles and the total number of
packages produced since the last power up. Touch the
Accept button to reset the counters to 0.

© Bosch Packaging Technology, Inc.

4.6.22 E-STOP Count

Touch the E-Stop Count diagnostic in the list to display

the screen below.

This diagnostic allows the user to check the number of

emergency stop conditions that have occurred since
the last power up. It indicates the actual cause of the
emergency stop and the number of stops for each con-
dition. Touch the Accept button to reset the counters
to 0.

© Bosch Packaging Technology, Inc.

4.6.23 Following Error Count

Touch the Following Error Count diagnostic in the list

to display the screen below.

This diagnostic allows the user to check the number

of following errors that have occurred since the last
power up. It indicates the location and the number of
errors for each condition. Touch the Accept button to
reset the counters to 0.

© Bosch Packaging Technology, Inc.

4.6.24 Reject Count

Touch the Reject Count diagnostic in the list to display

the screen below.

This diagnostic allows the user to check the number

of rejects that have occurred since the last power up.
It indicates the location and the number of rejects for
each condition. Touch the Accept button to reset the
counters to 0.

© Bosch Packaging Technology, Inc.

4.6.25 Cycle Count

Touch the Cycle Count diagnostic in the list to display

the screen below.

This diagnostic allows the user to check the total

number of servo motor cycles produced since the last
power up. Touch the Accept button to reset the coun-
ters to 0.

© Bosch Packaging Technology, Inc.

MAINTENANCE LEVEL DIAGNOSTICS Touch the appropriate box to select the desired pulse.
Touch the On area to change the On value, then press
4.6.26 Pulse the green check to enter. The value displayed in the
Actual Deg. line is the current machine position and
Touch the Pulse diagnostic in the list to display the is used to determine the On and Off values. The Off
screen below. value is changed ion the same manner. The Pulse
Master refers to the axis (motor) the option is follow-
This diagnostic is available when the wrapper is ing. These changes can be made while the machine is
equipped with any option that requires a pulse from running.
the wrapper such as a coder or tucker. Touch the
Pulse diagnostic in the list to display the screen below.

© Bosch Packaging Technology, Inc.

4.6.27 Open Loop open loop mode as long as the Start button is held in.
It is necessary to push in the Emergency Stop button
Touch the Open Loop diagnostic in the list to display when first starting this diagnostic.
the screen below.
Motors will rotate when voltage is applied. Observe all
Touch the appropriate box to select the desired motor safety procedures when running this diagnostic.
drive. This diagnostic allows the maintenance person-
nel to select a motor, enter a voltage using the keypad
and run the motor (Enable). All servo motors use the
same style screen.

Pull out the Emergency Stop button. Press and hold

in the Start button. The selected motor will run in an

© Bosch Packaging Technology, Inc.

4.6.28 Change Password

Touch the Change Password diagnostic in the list to

display the screen below.

To change from the current password first touch the

Change Maintenance Password box then use the
keypad to enter the letters of the new password, then
press the green check to save. You must be in Supervi-
sor level to change the supervisor password and either
supervisor or maintenance level to change the mainte-
nance level password.

© Bosch Packaging Technology, Inc.

4.6.29 Reboot

Touch the Reboot diagnostic in the list to display the

screen below.

This diagnostic allows maintenance or supervisor level

personnel to select the user level that the wrapper
will be in whenever it is turned on. To change from
the current user level, simply touch the appropriate
box to select the desired level on the Select Which
User Level To Reboot In box. You cannot reboot to a
level higher than the current level. You must go to the
User Level Diagnostic and change to a higher user
level first, then you can use the Reboot Diagnostic to
reboot to a lower level.

© Bosch Packaging Technology, Inc.

SUPERVISOR LEVEL DIAGNOSTICS PROPORTIONAL GAIN: - A larger value entered here

will cause the motor to respond more aggressively
4.6.30 Motor Tuning when it is out of position. Too large a value will lead to
noisy, unstable operation.
Touch the Motor Tuning diagnostic in the list to display FEED FORWARD GAIN: - This parameter is not used
the screen below. for all axis. It allows more accurate control especially
for axis that change speed during operation (cutting
This diagnostic allows supervisor level personnel more head). The setup and scaling of the drive determines
control over certain motors. By increasing or decreas- this value.
ing proportional, integral and forward gain, the user INTEGRAL GAIN: - Integral Gain is used to fine tune
changes how the motor is controlled by this controller. position error when a motor is stopped or running a
MOTOR – This column displays all the active motors. constant speed.
Touch the appropriate box to select a motor and move NOTE: Changes on this screen are lost after power is
to the next column on the screen. turned Off. If permanent changes are necessary con-
sult the factory.

© Bosch Packaging Technology, Inc.

4.6.31 Motor Control

Touch the Motor Control diagnostic in the list to dis-

play the screen below.

This diagnostic allows supervisor level personnel

more control over certain motors. Touch the appro-
priate box to either increase or decrease the Maxi-
mum Error % or Maximum Error Time value for the
selected motor.

© Bosch Packaging Technology, Inc.

4.6.32 Force Home

Touch the Force Home diagnostic in the list to display

the screen below.

With this screen supervisor level personnel can touch

the Force Home area and “Home” all the servo motors
at the next start.

© Bosch Packaging Technology, Inc.

4.6.33 Configuration Viewer

Touch the Configuration Viewer diagnostic in the list to

display the screen below.

This screen allows supervisor lever personnel to view

various machine configuration values.

© Bosch Packaging Technology, Inc.

4.6.34 Screen Level

Touch the Screen Level diagnostic in the list to display

the screen below.

This diagnostic allows supervisor level personnel to

change the access level of each screen. Touch the de-
sired diagnostic and on the next screen that appears
touch the box to select the new access level.

© Bosch Packaging Technology, Inc.

4.6.35 Film Track

Touch the Film Track diagnostic in the list to display

the screen below.

© Bosch Packaging Technology, Inc.

4.7 Parameter Definitions

PARAMETER DEFINITION
Accel Rate (sec) This is the time required for the wrapper to go from a stopped position
to 600 packages per minute.
Accum Hi Speed Ratio (%) This is the ratio of the feeder accumulator belt high speed to the wrap-
per speed.
Accum High Speed Delay (mm) This is a delay added to prevent the feeder accumulator belt from going
to high speed as soon as the accumulator eye is blocked.
Accum Low Speed Delay (mm) This is a delay added to prevent the feeder accumulator belt from going
to low speed as soon as the accumulator eye is unblocked.
Accum Low Speed Ratio (%) This is the ratio of the feeder accumulator belt low speed to the wrap-
per speed.
Angle Off Discharge Reject (deg) This is the position in a cycle where the discharge reject air blast stops.
Angle Off Generic 1 (or 2) Reject (deg) This is the position in a cycle where the generic reject eye stops check-
ing for the reject condition.
Angle Off Infeed Reject (deg) This is the position in a cycle where the infeed reject air blast stops.
Angle Off Long Product Reject (deg) This is the position in a cycle where the long product reject eye stops
checking for a long product.
Angle Off NGNS (deg) This is the position in a cycle where the missing product eye stops
checking for a product.
Angle Off NPNP (deg) This is the position in a cycle where the missing product eye stops
checking for a product.
Angle Off Pulse X (deg) This is the position in a cycle where pulse X ends.
Angle Off Reject Verify (deg) This is the position in a cycle where the verification eye stops checking
for a product.
Angle Off Short Product Reject (deg) This is the position in a cycle where the short product reject eye stops
checking for a short product.
Angle Off Tucker (deg) This is the position in a cycle where the air tucker stops making a tuck
in the package.
Angle Off Uncut Reject (deg) This is the position in a cycle where the uncut eye stops checking for an
uncut package.
Angle Off Window Stop This is the position in a cycle where the stop window ends.
Angle On Discharge Reject (deg) This is the position in a cycle where the discharge reject air blast starts.
Angle On Generic 1 (or 2) Reject (deg) This is the position in a cycle where the generic reject eye starts check-
ing for the reject condition.
Angle On Infeed Reject (deg) This is the position in a cycle where the infeed reject air blast starts.
Angle On Long Product Reject (deg) This is the position in a cycle where the long product reject eye starts
checking for a long product.
Angle On NGNS (deg) This is the position in a cycle where the No Gap eye starts to check for a
product.
Angle On NPNP (deg) This is the position in a cycle where the missing product eye starts to
check for a product.

© Bosch Packaging Technology, Inc.

PARAMETER DEFINITION
Angle On Pulse X (deg) This is the position in a cycle where pulse X begins.
Angle On Reject Verify (deg) This is the position in a cycle where the verification eye starts to check
for a product.
Angle On Short Product Reject (deg) This is the position in a cycle where the short product reject eye starts
checking for a short product.
Angle On Tucker (deg) This is the position in a cycle where the air tucker starts to activate for a
tuck in the package.
Angle On Uncut Reject (deg) This is the position in a cycle where the uncut eye starts to check for an
uncut package.
Angle On Window Stop This is the position in a cycle where the stop window begins.
Auto Delay Off (mm) This is a delay added to prevent the wrapper from stopping as soon as
the No Product eye is unblocked.
Auto Delay On (mm) This is a delay added to prevent the wrapper from starting as soon as
the No Product eye is blocked.
Backlog Belt Accel Begin This is the point during a machine cycle at which the backlog belt starts
to accelerate to high speed.
Backlog Belt Decel Begin This is the point during a machine cycle at which the backlog belt starts
to decelerate to low speed.
Backlog Belt Hi Rate Accum Hi Speed This is a percent of the backlog belt base rate used to set the high
Ratio (%) speed required while product is fed into the sweep area.
Backlog Belt Lo Rate This is a percent of the backlog belt base rate used to set the low speed
required during the product transfer.
Backlog Gap Close Eye Enable In the ON position the backlog gap closing eye is active. In the OFF posi-
tion the eye is disabled.
Backlog Gap High Delay (mm) This is the distance the backlog eye is unblocked before the backlog belt
speeds up.
Backlog Gap High Ratio (%) This is a ratio of the backlog belt speed to 100 to 200% of the base
speed when the speed eye is blocked.
Backlog Gap Low Delay (mm) This is the distance the backlog eye is blocked before the backlog belt
slows down.
Backlog Gap Low Ratio (%) This is a ratio of the backlog belt speed to 50 to 100% of the base speed
when the speed eye is unblocked.
Backlog To Infeed Ratio (%) This is the ratio between the backlog belt speed and the infeed chain
speed.
Coder Enable In the ON position the coder is active. In the OFF position the coder is
disabled.
Coder Offset This is a correction that may be added to change the position of the
code on the package.
Consecutive Rejects Allowed This is the maximum number of consecutive reject conditions detected
allowed before the wrapper stops.
Cut Head to (Pusher) Dropout (mm) This is the measured distance from the closed crimpers to the point
where the infeed pusher last contacts the product.
Cut Position (mm) This is the position of the cutoff on a package when running registered
(See Registration Offset) film.

© Bosch Packaging Technology, Inc.

PARAMETER DEFINITION
Cutting Head Circumference (mm) This is the measured distance around the dwell head cam track.
(300mm) Dwell head machine only.
Cutting Head Diameter (mm) This is the measured distance between the center of the upper and
lower cutting head shafts. Rotary head machine only.
Cycle Stop Position (deg) This is the position of the endseal crimpers when the wrapper comes to
a cycle stop.
Delay NGNS This is the number of cycles (packages) between the No Gap No Seal
eye and the wrapper endseal crimpers.
Discharge Reject Enable In the ON position the discharge reject system is active. In the OFF posi-
tion the reject is disabled.
Discharge Speed Ratio This is the ratio of the cutting head speed to the discharge conveyor
speed. Used to increase or decrease gaps between packages.
Dwell Width This is a value that can be added to match the crimper width to the film
speed.
Feeder Enable In the ON position the feeder is active. In the OFF position the feeder is
disabled.
Feeder Speed Range (ppm) The wrapper goes to set speed minus this value when the feeder speed
eye is unblocked.
Film Max Correction (mm) This is the maximum amount of more or less length the wrapper can
correct when the sealing material is out of registration.
Film Max Error Reg This is the maximum amount that a registered package can be out of
registration without being rejected.
Film Run Rate This is the desired film speed in packages per minute when the machine
is in film jog mode.
Film Stop Value This value (a percentage of the package length) is used to stop the film
when the No Product No Paper eye is activated.
Flush/Evacuation Start Speed This is the speed the wrapper must reach before the air evacuation or
gas flush turn on.
Flush/Evacuation Stop Speed This is the speed the wrapper must reach before the air evacuation or
gas flush turns off.
Gas Flush Enable In the ON position the gas flush option is active. In the OFF position the
option is disabled.
Generic 1 (or 2) # To Reject (prod) This is the desired number of packages to reject when the reject condi-
tion is detected.
Generic 1 (or 2) Reject Enable In the ON position the generic reject is active. In the OFF position the
reject is disabled.
Generic 1 (or 2) Reject Shifts (prod) This is the number of cycles from the generic reject eye to the reject
device.
High Product # To Reject This is the number of products to reject when a high product is detect-
ed.
High Product Reject (on/off) In the ON position the high product reject eye is active. In the OFF posi-
tion the reject eye is disabled.
High Product Reject Shifts This is the number of cycles from the high product reject eye to the
reject device.

© Bosch Packaging Technology, Inc.

PARAMETER DEFINITION
Home Rate (ppm) This is the desired speed in packages per minute that the wrapper will
run during the homing sequence.
Hot Shoe Enable In the ON position the hot shoe option is active. In the OFF position the
option is disabled.
Hot Shoe Off Delay This is the distance in film travel that the hot shoe will remain operating
after a No Product No Paper condition is detected.
Hot Shoe On Delay This is the distance in film travel that the hot shoe will remain open
after a No Product No Paper condition is cleared.
Infeed Pitch (pitches) This is the number of chain pitches between every two pushers on an
infeed chain.
Infeed Reject Enable In the ON position the infeed reject eye is active. In the OFF position the
reject eye is disabled.
Jam Eye Delay (sec) This is how long the machine waits when the jam eye is blocked before
the machine stops.
Jog Rate (ppm) This is the desired wrapper speed in packages per minute while the
machine is in jog mode.
Lineshaft X Enable In the ON position the lineshaft axis is active. In the OFF position the
axis is disabled.
Lineshaft X Linear Offset This is a correction that may be added to change the position of the
device being driven by the lineshaft.
Lineshaft X Rotary Offset This is a correction that may be added to change the position of the
device being driven by the lineshaft.
Lineshaft X Rotary Ratio This is the number of cycles the lineshaft driven device must turn for
(Cycles/Product) each product.
Long Product # To Reject This is the desired number of packages to reject when a long product is
detected.
Long Product Reject (on/off) In the ON position the long product reject eye is active. In the OFF posi-
tion the reject eye is disabled.
Long Product Reject Shifts This is the number of cycles from the long product reject eye to the
reject device.
LPF/Sweep Chain Pitches This is the number of inches between chain pushers times 2.
LPF/Sweep Offset This is a value that can be added to change the placement of the prod-
uct in the infeed conveyor flight.
LPF/Sweep Ratio This is the ratio of LPF or Sweep products to wrapper infeed chain
flights.
Master Phase This is a signal from a device that allows the wrapper to be timed to the
device.
Maximum Missed Registration This is the maximum number of consecutive registration marks not de-
tected before the wrapper will stop.
Melted Film # To Reject (prod) This is the desired number of packages to reject when a melted package
is detected.
Melted Film Reject Enable In the ON position the melted film reject is active. In the OFF position
the reject is disabled.

© Bosch Packaging Technology, Inc.

PARAMETER DEFINITION
Melted Film Reject Shifts (prod) This is number of cycles (packages) from the endseal or finseal to the
reject device.
Melted Film Time Limit This is the time allowed for a package to remain in the heated endseal
or finseal area before the package will be rejected.
Metering % Of Correction This is a percentage of the product length that the feeder metering belt
will correct for proper product placement.
Metering Offset This is a correction that may be added to change the position of the
product on the metering belt.
Metric Units (on/off) When turned ON all screen parameter values are displayed in metric
units (millimeters). When turned OFF all values are displayed in inch-
es.
Mfg Splice # To Reject (prod) This is the desired number of packages to reject when a manufacturers
splice is detected.
Mfg Splice Reject Enable In the ON position the manufacturers splice reject eye is active. In the
OFF position the reject eye is disabled.
Mfg Splice Reject Shifts (prod) This is the number of cycles from the manufacturers splice reject eye to
the reject device.
NGNS # To Reject This is the desired number of packages to reject when a missing prod-
uct gap is detected.
NGNS Reject Shifts This is the number of cycles from the NGNS reject eye to the reject
device.
No Gap No Seal (NGNS) Enable In the ON position the No Gap No Seal option is active. In the OFF posi-
tion the option is disabled.
No Gap No Seal (NGNS) Reject (on/off) In the ON position the NGNS reject eye is active. In the OFF position the
reject eye is disabled.
No Gap Normal Stop Enable When enabled the NGNS feature will cause the wrapper to go to a nor-
mal stop.
No Head Jam Cycles This is the number of packages that will pass through the cutting head
before the crimpers start rotating again.
No Head Jam Enable In the ON position the no jam option is active. In the OFF position the
option is disabled.
No Product No Paper (NPNP) Enable In the ON position the No Product No Paper option is active. In the OFF
position the option is disabled.
NPNP # of Delays This is the number of cycles (packages) between the NoProduct No
Paper eye and the former (+ or - 1).
NPNP Eye Max Missed This is the maximum number of consecutive missing products the
NPNP/Missing eye can detect before the wrapper is stopped.
NPNP/Missing # To Reject This is the desired number of packages to reject when a missing prod-
uct is detected.
NPNP/Missing Shifts This is the number of cycles from the NPNP/missing reject eye to the
reject device.
Number of Cutting Heads This is the number of sealing crimpers used on the cutting head.

© Bosch Packaging Technology, Inc.

PARAMETER DEFINITION
Out Of Registration # To Reject (prod) This is the desired number of packages to reject when an out of registra-
tion package is detected.
Out Of Registration Reject Enable In the ON position the out of registration reject is active. In the OFF
position the reject is disabled.
Out Of Registration Reject Shifts (prod) This is the number of cycles from the out of registration reject eye to the
reject device.
Package Length (mm) This is the measured distance between two registration marks on the
sealing material.
Pause Offset (deg) This is a correction that may be added to change the position of the cut-
ting head pause.
Power Feed Roll Enable In the ON position the power feed roll motor is active. In the OFF posi-
tion the motor is disabled.
Product Length This is the actual measured length of the product to be run.
Product Offset (Position) (mm) This is the position of the product in the package. This value can be
adjusted.
Product Width (mm) This is the actual measured width of the product to be run.
Products Per Flight This is the actual number of products to be in each infeed flight.
Pulse X Enable In the ON position the pulse is active. In the OFF position the pulse is
disabled.
Pulse X Speed Compensation This allows for mechinacal delays at higher speeds to keep the pulse X
“window” in position.
Rate At 10 Volts This is the speed that the machine will run with a 10 volt signal from the
feeder.
Registration Enable In the ON position the registration eye is active. In the OFF position the
registration eye is disabled.
Registration Offset (Cut Position) This is the position of the cutoff on a package when running registered
film.
Reject Verify Shift (cycles) This is the number of cycles from the reject verify eye to the reject de-
vice.
Remote Feeder Enable In the ON position the remote feeder option is active. In the OFF posi-
tion the option is disabled.
Remote Speed Inc/Dec This function has not yet been developed.
Run Rate (ppm) This is the desired wrapper speed in packages per minute when the
machine is in run mode.
Short Product # To Reject This is the desired number of packages to reject when a short product
is detected.
Short Product Reject Enable In the ON position the short product reject eye is active. In the OFF
position the reject eye is disabled.
Short Product Reject Shifts This is the number of cycles from the short product reject eye to the
reject device.
Short Sync Cycles This is the number of cycles the machine will run during the short sync
operation. (Typically the number of packages from the endseal crimpers
to the pusher drop off.)

© Bosch Packaging Technology, Inc.

PARAMETER DEFINITION
Side Chain Offset This is a correction that may be added to change the position of the side
chain pushers.
Side Chain Pitches This is the number of pitches between every two side chain pushers.
Side Chains Enable In the ON position the side chain option is active. In the OFF position
the option is disabled.
Speed Eye Acceleration Gain This is the time required for the wrapper to go from a stopped position
to 600 packages per minute.
Speed Eye Deceleration Gain This is the time required for the wrapper to go from 600 packages per
minute to a stopped position.
Speed Eye Off Delay (mm) This is a delay added to prevent the wrapper from going to low speed as
soon as the Speed eye is unblocked.
Speed Eye On Delay (mm) This is a delay added to prevent the wrapper from going to run speed as
soon as the Speed eye is blocked.
Speed Ref. At 10V This is the wrapper speed that will equal 10 volts DC sent out to exter-
nal equipment.
Splice # To Reject (prod) This is the desired number of packages to reject when a splice is pro-
duced.
Splice Reject Enable In the ON position the splice reject eye is active. In the OFF position the
reject eye is disabled.
Splicer Enable In the ON position the splicer option is active. In the OFF position the
option is disabled.
Splicer Offset This is a correction that may be added to change the position of the
splice.
Splicer Reject Shifts This is the number of cycles (packages)from the splicer to the reject
device.
Splicer Shifts This is the number of cycles (packages) from the splicer eye to the
splicer rollers.
Static Seal Enable In the ON position the static seal option is active. In the OFF position
the option is disabled.
Stop Delay Angle deg) This is the position in a cycle where the machine starts to decelerate
after the stop button is pushed.
Stop Rate This is the desired wrapper speed in packages per minute for the wrap-
per to come to a position stop.
Sweep Base Rate This sets the base speed of the overhead sweep. A value of 100% means
that the sweep would run at a steady speed.
Sweep Offset This is a value that can be added to change the placement of the prod-
uct in the infeed conveyor flight.
Sweep Pitches This is the number of inches between overhead sweep chain pushers
times 2.
Sweep Profile Begin/End This is the point during a machine cycle at which the overhead sweep
starts to speed up. The sweep will return to base rate at the same value
short of the end of the cycle.
Sweep Ratio This is the ratio of the LPF secondary chain flights to the wrapper infeed
chain flights.

© Bosch Packaging Technology, Inc.

PARAMETER DEFINITION
Sync # To Reject This is the desired number of packages to reject during a synchroniza-
tion cycle.
Sync Reject Enable In the ON position the sync reject system is active. In the OFF position
the reject is disabled.
Tucker Enable In the ON position the tucker option is active. In the OFF position the
option is disabled.
Uncut # To Reject (prod) This is the desired number of packages to reject when an uncut package
is detected.
Uncut Reject Enable In the ON position the uncut reject eye is active. In the OFF position the
reject eye is disabled.
Uncut Reject Shifts (prod) This is the number of cycles from the uncut reject eye to the reject de-
vice.
Units/Product Lineshaft X This is the number of units (mm, chain pitches) the lineshaft driven
device must move for each product.

© Bosch Packaging Technology, Inc.

4.8 Screen Messages

Explanation
The following is a list of messages that can be dis-
played on the HMI. Some of these messages are only
displayed if certain options are installed. Whenever
the wrapper is turned ON, the Main Screen appears
and displays any existing conditions, some of which
will prevent the wrapper from running. The wrapper
cannot be started until these conditions are cleared.

Messages
The following messages are displayed when there is
a condition present such as an open guard. Messages
concerning options will not appear unless the machine
is equipped with the option.

Message Action
MACHINE NOT HOMED PRESS THE START BUTTON TO RE-HOME THE MACHINE.
MACHINE NOT IN SYNCHRONIZATION PRESS THE START BUTTON TO SYNCHRONIZE THE MACHINE.
CUTTING HEAD FOLLOWING ERROR.
FILM FOLLOWING ERROR.
INFEED FOLLOWING ERROR.
METERING FOLLOWING ERROR.
BACKLOG FOLLOWING ERROR.
ACCUMULATOR FOLLOWING ERROR.
LINESHAFT X FOLLOWING ERROR.
LPF FOLLOWING ERROR.
SIDE CHAIN FOLLOWING ERROR. CHECK THE FEEDBACK. PUSH THE ESTOP BUTTON TO RESET THE
GAP X FOLLOWING ERROR. FOLLOWING ERROR OR PRESS START BUTTON TO RUN.
SIDEBELT FOLLOWING ERROR.
PULLNOSE FOLLOWING ERROR.
POWER FEED ROLL FOLLOWING ERROR.
ROBOT X ARM X FOLLOWING ERROR.
OVERHEAD FOLLOWING ERROR.
OVERHEAD FOLLOWING ERROR LANE X.
VERTICAL CRIMPER FOLLOWING ERROR.
HORIZONTAL CRIMPER FOLLOWING ERROR.

© Bosch Packaging Technology, Inc.

Message Action
INCREASING FILM.
ADJUST FILM TO GET INTO REGISTRATION
DECREASING FILM
ESTOP BUTTON PRESSED. PULL OUT THE ESTOP BUTTON TO ENABLE WRAPPER START BUT-
TON.
SAFETY RELAY OUTPUT. CLOSE GUARD DOORS AND PULL OUT ESTOP PB’S TO ENABLE
WRAPPER START.
HIGH PRODUCT STOP. THE HIGH PRODUCT DETECTION CIRCUIT WAS TRIGGERED.
PRESS START TO RUN.
AUTO WAITING. MACHINE WAITING FOR SIGNAL TO RUN. CAUTION! THE MA-
CHINE MAY START AT ANY TIME!
STANDBY. WAITING FOR DOWNSTREAM CHECK DOWNSTREAM EQUIPMENT FOR THE REASON WHY THE
EQUIPMENT. WRAPPER STOPPED. USE CAUTION! THE WRAPPER MAY START
AT ANY TIME.
LOW AIR STOP. AIR PRESSURE SENSOR DETECTED LOW AIR. CHECK AIR
INPUT
MACHINE CAN NOT RUN IF NOT IN SYNC. RETURN TO MANUAL OR AUTO MODE AND PRESS START BUTTON
TO SYNC THE MACHINE.
FILM BROKEN STOP. CHECK THE FILM PATH OR THE PROXIMITY SENSOR. PRESS
START TO RUN.
RESET SPLICER. PRESS THE RESET SPLICER BUTTON ON KEY PAD TO RE-ARM THE
SPLICER.
INFEED INCREASING. THE INFEED IS INCREASING TO THE NEW OFFSET.
INFEED DECREASING. THE INFEED IS DECREASING TO THE NEW OFFSET.
TEMPERATURE FAULT STOP. LOOK AT TEMPERATURE CONTROLLER OR ITS MANUAL
FOR MORE INFORMATION.
DISCHARGE FOLLOWING ERROR. CHECK THE FEEDBACK IN E-STOP TO RESET THE FOLLOWING ER-
ROR OR PRESS START BUTTON TO RUN.
LOW FILM ERROR. FILM MONITORING CIRCUIT DETECTED LOW FILM.
UNCUT REJECT. NO GAP DETECTED BETWEEN PACKAGES ON THE DISCHARGE
PACKAGES INVOLVED WERE REJECTED.
SPLICE REJECT. A SPLICE WAS PERFORMED AND THE PACKAGES INVOLVED
WERE REJECTED.
MANUFACTURERS SPLICE REJECT. A MANUFACTURERS SPLICE WAS DETECTED AND REJECTED.
OUT OF REGISTRATION REJECT. PACKAGE FOUND TO BE OUTSIDE THE PRESET LIMITS OF REGIS-
TRATION ERROR
MELTED FILM REJECT. PRODUCT HELD OVER FINWHEELS LONGER THAN PRESET TIME
AND WAS REJECTED.
NO GAP / NO SEAL REJECT. PRODUCT WAS DETECTED WITHIN THE PRESET WINDOW
AND REJECTED.

© Bosch Packaging Technology, Inc.

Message Action
SHORT PRODUCT REJECT. SHORT PRODUCT DETECTED AND REJECTED.
HIGH PRODUCT REJECT. HIGH PRODUCT DETECTED AND REJECTED.
LOW PRESSURE FEEDER INCREASING. CHECK THE FEEDBACK PUSH THE ESTOP BUTTON TO RESET THE
FOLLOWING ERROR OR PRESS START BUTTON TO RUN.
LOW PRESSURE FEEDER DECREASING. THE LPF IS DECREASING TO THE NEW OFFSET.
SIDE CHAIN INCREASING. THE SIDE CHAIN IS INCREASING TO THE NEW OFFSET.
SIDE CHAIN DECREASING. THE SIDE CHAIN IS DECREASING TO THE NEW OFFSET.
LINESHAFT X INCREASING. THE LINESHAFT IS INCREASING TO THE NEW OFFSET.
REJECT VERIFICATION ERROR. A PRODUCT THAT WAS TO BE REJECTED WAS DETECTED BY THE
VERIFY EYE. REMOVE THE PRODUCT. PRESS START BUTTON TO
RUN.
GENERIC REJECT GENERIC REJECT DETECTED AND THE PRESET AMOUNT OF
PRODUCT HAS BEEN REJECTED.
SYNC REJECT. MACHINE LOST SYNCHRONIZATION AND THE PRESET AMOUNT OF
PRODUCT HAS BEEN REJECTED.
VISION REJECT VISION REJECT DETECTED AND THE PRESET AMOUNT OF PROD-
UCTS TO REJECT HAVE BEEN REJECTED.
VISION DATA NOT VALID STOP. MACHINE CYCLE STOPPED BY DATA VALID SIGNAL NOT TRANSI-
TIONING. CHECK THE WIRING AND VISION SYSTEM FOR ERRORS.
VISION SYSTEM CONSECUTIVE STOP. THE MACHINE HAS CYCLE STOPPED BECAUSE MORE REJECTS
HAVE CONSECUTIVELY OCCURED THAN THE PRESET AMOUNT AL-
LOWS.
SHORT PRODUCT CONSECUTIVE STOP. CHECK THE PRODUCT FOR SHORT/MISSING. CHECK THE PROD-
UCT FLOW FOR ERRORS.
VISION SYSTEM NOT READY. MACHINE CYCLE STOPPED BY VISION SYSTEM THE VISION SYS-
TEM FOR ERRORS.
FINWHEEL/PFR SWITCH OPEN. CLOSE THE SWITCH(ES) AND PRESS START TO RUN.
MISSED REGISTRATION MARK CONSECUTIVE CHECK THE FILM TRACKING AND THE REGISTRATION EYE.
STOP.
POWER FEED ROLL IS TOO TIGHT. CHECK FOR THE POWER FEED ROLLERS TO BE OPEN
NO PRODUCT / NO PAPER EYE ERROR. CHECK THE PRODUCT FLOW AND THE EYE SETUP.
MFG SPLICE EYE ERROR. CHECK THE TWO EYES IN THE CIRCUIT AND MAKE SURE
BOTH ARE SEEING AT THE SAME TIME.
VERIFICATION EYE ERROR. CHECK TO SEE THAT GOOD PRODUCT IS PASSING IN FRONT OF
VERIFICATION EYE. THEN CHECK SETUP OF EYE.
BAD CONFIGURATION FILE. THE MACHINE CONFIGURATION FILE HAS BECOME CORRUPTED
OPTIONAL GUARD OPEN. CLOSE THE GUARD TO RUN THE MACHINE.
EPROM WRITE FAILURE. NOTIFY THE FACTORY.
OVERHEAD SWEEP FOLLOWING ERROR. CHECK THE FEEDBACK PUSH THE ESTOP BUTTON TO RESET
FOLLOWING ERROR OR PRESS START BUTTON TO RUN.

© Bosch Packaging Technology, Inc.

Message Action
OVERHEAD SWEEP INCREASING. THE SWEEP AXIS IS INCREASING TO THE NEW OFFSET.
OVERHEAD SWEEP DECREASING. THE SWEEP AXIS IS DECREASING TO THE NEW OFFSET.
LINESHAFT 3 INCREASING. THE LINESHAFT 3 AXIS IS INCREASING TO THE NEW OFFSET.
LINESHAFT 3 DECREASING. THE LINESHAFT 3 AXIS IS DECREASING TO THE NEW OFFSET.
INVALID SPEED COMP VALUE. ONE OR MORE OF THE SPEED COMPENSATED PULSES
HAS A VALUE OF COMPENSATION THAT IS GREATER THAN THE
DURATION OF A MACHINE CYCLE.
AIR CONDITIONER FAULT. CHECK THE AIR CONDITIONER FOR ERRORS.
DRIVE FAULT. CHECK THE DRIVE FOR ERRORS.
MOTOR OVER TEMPERATURE FAULT. CHECK THE MOTOR CIRCUIT FOR ERRORS.
GENERIC WINDOW X REJECT. REJECT EVENT DETECTED AND PRODUCT REJECTED.
NO GAP / NORMAL STOP. PRODUCT DETECTED IN SEAL AREA WINDOW. ADJUST PRODUCT
IN TUBE AND PRESS START BUTTON TO RUN.
CONSECUTIVE REJECT STOP. THE PRESET AMOUNT OF CONSECUTIVE REJECTS HAS BEEN
REACHED AND THE MACHINE HAS STOPPED.
SOFT E-STOP #X. SOFT E-STOP #X HAS BEEN DETECTED.
SIDEBELT INCREASING/DECREASING. THE SIDEBELT IS INCREASING/DECREASING TO THE NEW OFFSET.
HEAD AND DISCHARGE GUARD DOOR OPEN.
FIN AND REC GUARD DOOR OPEN.
CLOSE THE GUARD DOOR TO ENABLE WRAPPER START.
INFEED GUARD DOOR OPEN.
FEEDER GUARD DOOR OPEN.
CODER FAULT. CORRECT FAULT ON CODER AND PRESS START TO RUN THE
WRAPPER.
GENERIC WINDOW X REJECT.
REJECT EVENT DETECTED AND PRODUCT REJECTED.
GENERIC INFEED WINDOW X REJECT
INVALID SPEED COMP VALUE PULSE X. ONE OR MORE OF THE SPEED COMPENSATED PULSES HAS A
VALUE OF COMPENSATION THAT IS GREATER THAN THE DURATION
OF A MACHINE CYCLE.
CONSECUTIVE HEAD JAMS. CLEAR OUT CUTTING HEAD.
PAR FILE NOT OPEN. MAKE SURE THE CORRECT FILE NAME IS ON THE COMPACT
FLASH.
WATLOW RM COMM FAULT. COMMUNICATION HAS BEEN LOST TO THE WATLOW RM TEMP
CONTROLLERS.
THE USER LEVEL LOGGED IN CANNOT PER- MACHINE MUST NOT BE RUNNING IN ORDER TO DO THIS. PRESS
FORM THIS FUNCTION. THE STOP BUTTON IF NEEDED.

© Bosch Packaging Technology, Inc.

Notes
Any information concerning this section or operation of this equipment can be recorded on this page.

__________________________________________________________________________________________________________________________

© Bosch Packaging Technology, Inc.

Contents

5 Functional Descriptions�� 2
5.1 Sequence of Operation�� 2
5.2 Backstand�� 3
5.3 Former�� 4
5.4 Finseal�� 4
5.5 Endseal/Crimpers�� 5
5.6 Discharge Conveyor�� 7
5.7 Temperature Controls�� 8
5.8 Sensors�� 8

5
5.9 Light Tower�� 9
5.10 Pneumatics�� 9
Notes�� 10

© Bosch Packaging Technology Inc.

5 Functional Descriptions In the endseal area, a pair of rotating

shafts, each equipped with heated,
5.1 Sequence of Operation serrated crimpers, seal the tube of
material closed between each product.
Product is placed, either manually or from The upper crimper holds a cutoff knife,
an automated feeding system, between the and the lower crimper holds a backup
pushers (flights) on the wrapper infeed plate called an anvil. When the crimpers
conveyor. The infeed pusher pushes the mate together for sealing, the knife and
product into the wrapper, deposits the anvil cut through the center of the seal,
product on the sealing material, and drops across the width of the material. This
away. leaves a seal on the trailing end of the
package being discharged and on the
Sealing material is drawn from a large leading edge of the next package on the
roll on the backstand by the finwheels. tube.
The sealing material carries the product
into the former and is formed into a tube The individually sealed packages are
around the product. discharged from the wrapper by the
discharge conveyor belt.
As the former makes the tube around
the product, the two ends of material
pass between sets of rotating, serrated
finwheels. Only the second set of
finwheels is normally heated. The first set
of finwheels serrates and compresses the
sealing area. The second set of finwheels
heats the material, and the third set of
finwheels presses them together into a
finseal.

The tube of material with the enclosed

product then moves through a fold-
over plate or an optional set of auxiliary
finwheels which folds the finseal against
the bottom of the tube. The tube then
enters the endseal area.

© Bosch Packaging Technology Inc.

5.2 Backstand
Balance Arm: The spring-loaded balance
The backstand supports the sealing film rolls arm acts as a brake to keep the film constant
and guides the film through a series of rollers tension while running. It can be locked in
so that the film is fed into the former/folding position which threading the film; unlock it by
box at the correct angle and tension. The film removing the pin.
roll must be positioned precisely over the
centerline of the infeed. Guide Rollers: The film runs over several
rollers. A photoeye mounted on one of the
Film Reel Holder: The film roll is secured on rollers detects registration marks on the film.
the film reel holder between a rear centering
cone and a removable chuck. The rubber
knob is used to find-adjust the film crosswise
during operation. One burn moves the reel
1.75 mm, resulting in a film movement of 3.5
mm.

Balance arm

Brake Adjust
Setscrews
Rear Cone
Film Reel Holder

Removable Chuck

Rubber Knob

Inclination Roller

Photoeye

© Bosch Packaging Technology Inc.

5.3 Former 5.4 Finseal

The former (or folding box) wraps the film The finseal area consists of three pairs
completely around the product. Typically, of finwheels. The finwheels grip the two
each different size product should have mating edges of the film that is wrapped
its own former to produce an acceptable around the product by the former and seal
package. The wings of the former can also be them together with heat and pressure. At
adjusted. the same time, the finwheels pull the film
from the backstand. The film carries the
product through the former and to the
endseal crimpers.

Typically, the first and third pair of

finwheels are cold, and the second pair
is heated. The heated finwheel will open
whenever the Stop button is pushed to
avoid melting the film, and then close
when the Start button is pushed. The cold
finwheels can be opened and closed with a
switch on the control panel.

Three pairs of
finwheels (cold,
Pointer
hot, cold)
Canting Knob

Gap Adjust Knobs

© Bosch Packaging Technology Inc.

5.5 Endseal/Crimpers Pause Position and Speed

The pause position is the point in the
The endseal consists of two shafts with rotation of the endseal where the endseal
heated crimpers. The crimper shafts rotate to shafts are traveling the same speed as
make the seals and cut the film between each the finseal wheels and sealing material.
product and to separate them into individual If running small or short products, the
packages. material speed is slower than for long
product at the same operating speed. The
pause position is automatically determined
by the wrapper software.

The Pause Offset parameter is used if

the sealing material is either snapping or
bunching up during the sealing phase of
the endseal rotation.
Knife
• If the material is snapping when the
Crimpers crimpers are together, enter a negative
value in the Pause Offset parameter.
Anvil • If the material is bunching up when the
crimpers are together, enter a positive
value.

Home Position
WARNING Home position for the crimper shafts is set
The wrapper is designed not to with the flag and proximity sensor located
operate when an endseal guard is on the upper shaft. The machine control
open. However; it is recommended module uses the signal from the sensor
the power be disconnected and to determine endseal crimper position for
locked out according to OSHA proper timing. If the crimpers stop with
Standard 1910.147 when making
the proximity sensor tripped by a flag, the
any of the following adjustments.
Failure to observe this warning may crimpers will reverse direction and stop
result in the loss of fingers or a in the open position. If they stop with the
hand. sensor not tripped, the crimpers will rotate
forward and stop in the open position.
WARNING

The crimpers must be adjusted at

operating temperature and they will
be very hot. Do not touch them with
bare hands or a very severe burn
will result.

© Bosch Packaging Technology Inc.

Crimper Clearance
The upper shaft can be raised or lowered Clearance
to change the clearance between the Adjustment
upper and lower crimpers. It should be
positioned so it achieves a good seal and
cutoff with the least amount of contact
with the lower crimper. If the crimpers are
too close together, the material will tear;
if they are too far apart, they will not seal
properly. The spacing required between
the crimpers will depend on the thickness
of the sealing material.

Sealing Pressure
The upper endseal shaft is spring loaded
to apply pressure to the sealing material.
These springs also allow the upper
crimper to give slightly if they happen to
close on an obstruction. Spring pressure
has been set at the factory and should not
Upper Shaft
require adjustment.

Cutoff Knife And Anvil

The upper crimper contains a cutoff
knife and the lower crimper has a backup
plate called an anvil. For the knife to cut
properly, it should extend beyond the
sealing surface only far enough to achieve
a good cutoff. There are two different
styles of cutoff knives; one is adjusted with
screws and the other uses shims.

Product Spacer
The produce spacer is attached to the
bottom crimper shaft. It may consist
of two or three segments depending on Knife
the number of crimpers attached to the
shaft. It should be flush with the sealing Anvil
table and discharge belt; its purpose is to
support the product as it moves through
the crimper area.

Product Spacer

© Bosch Packaging Technology Inc.

5.6 Discharge Conveyor

The discharge conveyor is located directly

after the endseal. It has a drive motor and
roller assembly, two nose roller assemblies,
and a belt. This conveyor is designed to be
easily removed from the wrapper.

There is adjusment hardware to tension and

properly track the belt.

Tracking Screws
and Jam Nuts

Tension Adjust Bolts

© Bosch Packaging Technology Inc.

5.7 Temperature Controls 5.8 Sensors

Temperature controllers are used to control The following sensing and monitoring
the temperature of the heated finwheels equipment is in the wrapper:
and the crimpers. The controllers are
located inside the electrical enclosure. Film registration - The film registration
The temperature setpoints are adjusted on photoelectric eye monitors the position of
the HMI panel. the printed image on the sealing material
and provides input for any necessary
correction.

Cutting head position - The cutting head

proximity sensor signals the wrapper when
it detects the cutting head flag.

Infeed chain position - The pusher pin

proximity sensor signals the wrapper when
it detects a pusher pin on the infeed chain.

Temperature Controls

Infeed chain position

sensor

Cutting head position

sensor

5.9 Light Tower 5.10 Pneumatics

The light tower provides the operator with The air regulator and gauge regulates and
a visual indicator of the following machine filters the main air supply to the wrapper.
conditions: It is typically set to 60 PSI.

• Amber flashing: Waiting for product or

downstream equipment is in standby. Regulator and Gauge
• Red steady: Wrapper normal stopped.
• Red flashing: Wrapper emergency
stopped.
• Green steady: Wrapper running.

Incoming Air Connection

Notes
Any information concerning this section or operation
of this equipment can be recorded on this page.

______________________________________________________________________________________________________

Contents

6 Cleaning and Maintenance��2

6.1 General Safety Information�� 2
6.2 Cleaning�� 3
6.2.1 Daily Cleaning Procedure�� 3
6.2.2 Weekly Cleaning Procedure�� 4
6.2.3 Monthly Cleaning Procedure�� 5
6.3 Lubrication�� 6
6.3.1 Lubrication Procedure�� 6
6.3.2 Lubrication Schedule�� 6
6.3.3 Lubricant Specifications�� 6
6.4 Maintenance �� 8

6
6.4.1 Daily Maintenance Checklist�� 8
6.4.2 Weekly Maintenance Checklist�� 8
6.4.3 Monthly Maintenance Checklist�� 12
6.4.4 Annual Maintenance Checklist�� 12
6.4.4 Finwheels - Set Mesh and Height�� 13
6.4.5 Finwheels - Set Gap�� 14
6.4.6 Finwheels - Change Heat Element/Thermocouple
�� 15
6.4.7 Crimpers - Set Mesh�� 16
6.4.8 Crimpers - Change Heat Element/Thermocouple
�� 18
6.4.9 Crimpers - Set Heat and Clearance�� 19
6.4.10 Crimpers - Center �� 19
6.4.11 Crimpers - Set Knife and Anvil�� 20
6.4.12 Backstand - Adjust the Brake System�� 21
6.4.13 Backstand - Adjust Film Chuck Tension�� 22
6.4.14 Discharge Conveyor - Adjust Belt Tracking�� 23
6.4.15 Discharge Conveyor - Adjust Belt Tension�� 23
6.4.16 Discharge Conveyor - Replace Belt�� 24
Notes ��25

6 Cleaning and Maintenance INFORMATION

6.1 General Safety Information Any Cleaning or maintenance work
should only be carried out by
WARNING trained personnel.

Read the safety instructions

before starting any cleaning or • Do not remove parts for
maintenance work.
cleaning unless specified in
these procedures. Unnecessary
DANGER
removal of parts could result in
Lockout the main power source misalignment and subsequent
with the disconnect on the door damage to the machine.
of the electrical enclosure per • Remove all tools and cleaning
OSHA Standard 1910.147. This supplies before running the
precaution must be taken to avoid machine again.
the possibility of a serious shock • To prevent malfunctions and
hazard, or an accidental cycling of damage to the Former, after
the Former which could cause a performing maintenance tasks,
very serious injury. check the equipment for correct
reassembly.
• Switch off the compressed-air.
• Open all covers and doors.
• Allow heated elements to cool
sufficiently.

CAUTION
NEVER use compressed air to clean
the machine. Always use a vacuum
cleaner or a brush. Dust could
be stuck in bearings or in gears,
increasing the risk of premature
wear.

6.2 Cleaning

6.2.1 Daily Cleaning Procedure

These procedures are recommended for

an 8 hour operation. For a shift operation,
these cleaning tasks should be performed
after every shift.

Daily Cleaning Procedure

Assembly Cleaning Tool Cleaning Procedure
General Equipment Damp cloth and Clean belts, guides, pushers, and any other items
industrial soap or that come into contact with the product. Remove
cleaning solution. any film residue.
Endseal crimpers Brass brush Remove any burnt sealing material buildup
(see below) from the serrations in both the upper and lower
crimpers.
If it is necessary to clean the knife and anvil slots
in the crimpers, remove the knife and anvil.
Finwheels Brass brush Remove any burnt sealing material buildup from
(see below) the serrations in the wheels.

WARNING

The crimpers and finwheels are

best cleaned while hot. Do not
touch them with a bare hand or a
severe burn could result! Use an
insulating device.

CAUTION
When cleaning, use a brass brush
only. A steel brush is too abrasive
and can cause damage. Be very
careful to avoid damaging the wires
going to the heat elements.

6.2.2 Weekly Cleaning Procedure

These procedures are recommended after

40 hours of operation.

Proceed with daily cleaning tasks first.

Weekly Cleaning Procedure

Assembly Cleaning Tool Cleaning Procedure
Sealing table (finseal Damp cloth and Wipe down the sealing table.
area) industrial soap or
cleaning solution
Backstand Damp cloth and Clean all metal rollers with an industrial soap
industrial soap or solution. Clean all rubber rollers with a mild soap
cleaning solution solution. Rinse and dry thoroughly.
Discharge conveyor Damp cloth Clean the conveyor belt.

6.2.3 Monthly Cleaning Procedure

These procedures are recommended after

160 hours of operation.

Proceed with daily and weekly cleaning

tasks first.

Monthly Cleaning Procedure

Assembly Cleaning Tool Cleaning Procedure
Infeed conveyor Damp cloth and Remove and soak the infeed chain in an industrial
industrial soap soap solution. Clean the rider bars with the soap
solution. solution.
Endseal crimpers Brass brush Remove knife and anvil for thorough cleaning of
(see below) slots.
Electric eyes Soft cloth. Clean the lenses.
Proximity sensors Soft cloth. Clean the sensor ends.
Collector rings on Electrical spray Spray with electrical cleaner and wipe with soft
both Endseal and cleaner and soft cloth.
Finseal cloth.

WARNING

The crimpers and finwheels are

best cleaned while hot. Do not
touch them with a bare hand or a
severe burn could result! Use an
insulating device.

CAUTION
When cleaning, use a brass brush
only. A steel brush is too abrasive
and can cause damage. Be very
careful to avoid damaging the wires
going to the heat elements.

6.3 Lubrication 6.3.2 Lubrication Schedule

DANGER
Most of the components have been
When lubricating this equipment,
lubricated and sealed at the factory and
always lockout the main power
disconnect lever per OSHA should require no further lubrication.
Standard 1910.147. This However, some components may require
precaution must be taken to avoid lubrication periodically.
the possibility of a serious shock
hazard, or an accidental cycling of The lubrication schedule applies to normal
the wrapper causing an injury. It
production conditions. In the case of
is also recommended that the air
supply is disconnected from the very dusty products or in extremely dry
wrapper before beginning. packaging departments, shorter lubricating
intervals are necessary.

6.3.1 Lubrication Procedure 6.3.3 Lubricant Specifications

Use the following procedure to lubricate When lubrication is necessary, use the
the wrapper. following lubricants:
1. Use a food-grade grease to lubricate • Copa-Slip, Bosch P/N-119002 (Use this
the gears for the finwheels and cutting anti-seize compound for all fasteners
head. on the finwheels, auxiliary finwheels,
2. Use a food-grade grease to lubricate and the cutting head.)
the cutting head bearing block slides. • Lubriko Grease, Bosch P/N-273164

To prevent malfunctions and damage to the Mineral oils - Mineral oils used generally
wrapper, check the equipment for correct contain foam-retarding and anti-corrosive
reassembly and for tools, supplies etc. left additives.
lying in or on the machine.
Oils with EP (extreme pressure) additives
are especially recommended for heavily
loaded gears. These prolong the life of
sprocket and worm gears.

Synthetic oils - Due to their high aging

resistance, synthetic oils are especially
suitable for long-time lubrication of gears.

WARNING

Never intermix mineral oils with

synthetic oils! Lubricating oils or
lubricating greases of differing
brands and differing grades are not
to be intermixed.

Lubrication Specifications

LUBRIKO HI GREASE
(BOSCH PART NO. 273164)
MASTER LUBRICANTS CO.

TYPICAL CHARACTERISTICS

CONSISTENCY
ASIM PENETRATION @ 77° F, WORKED 265-295
ASIM DROPPING POINT, DEGREES F 480 MIN.
THICKENER TYPE ALUMINUM COMPLEX
THICKENER CONTENT, % 8 - 10
CORROSION TEST PASS #1

WATER STABILITY:
PENETRATION AFTER 1,000,000 STROKES:
10% WATER 400 (EXCELLENT)

OXIDATION BOMB TEST:

MAXIMUM DROP IN 100 HOURS #5 PSI
ADDITIVE TYPE ZINC OXIDE
ADDITIVE CONTENT, % APPROX. 5

OIL:
VISCOSITY @ 100° F, SUS 300 - 350
VISCOSITY INDEX 90
POUR POINT, F° 0

COMPATIBILITY:
PENETRATION AFTER 1,000,000 STROKES:
WATER - 10% 400
WATER - 5% 385
TOMATO JUICE - 50% 404
BEER - 50% 349
PINEAPPLE JUICE - 50% 349
SEA WATER - 50% 396
DETERGENT (0.5% SOLUTION) - 50% 355
5% ACETIC ACID - 50% 385

6.4 Maintenance
DANGER
Whenever maintaining this
equipment, always lockout the
main power source with the
disconnect lever on the wrapper
per OSHA Standard 1910.147.
This precaution must be taken to
avoid the possibility of a serious
shock hazard, or an accidental
cycling of the wrapper which could
cause a very serious injury. It is
recommended the air supply also
be disconnected before starting.

To prevent malfunctions and damage to the

wrapper, check the equipment for correct
reassembly and for tools, supplies etc. left
lying in or on the machine.

6.4.1 Daily Maintenance Checklist

Daily Maintenance Checks

Assembly Cleaning Procedure
Former/Folding Box Check bearing operation.
Discharge Belt Check belt tension. Adjust if necessary.

6.4.2 Weekly Maintenance Checklist

General
Assembly Maintenance Check
Film splicer Inspect for proper operation
Reject systems Check for proper setup and operation
Product flow Ensure proper flow through the machine. Record all settings
and adjustments.

Safety Components
Assembly Maintenance Check
E-Stop switches Inspect for proper operation
Interlock Switches and Safety Inspect for proper operation
Devices
Machine Guard Inspect for proper installation and function.
Warning labels Inspect and replace if missing or damaged

Infeed Section
Assembly Maintenance Check
Chain Remove and clean using a soap solution. Lightly lubricate
chains and chain guides.

Check flight length/package length ratio.

Inspect for wear and proper tension.

Pushers and pins Inspect for wear and condition.
Drive Sprockets and drive Inspect for wear
mechanisms.
Gear box Inspect for leaks
Product Guides Inspect and adjust for optimum product flow. Replace broken
knobs.
Bearings Inspect for wear. Replace if necessary.
Proximity switch Inspect for function and proper setup.

WARNING

When the chain or chains are

adjusted, avoid excessive tension.
If they are too tight, it will cause
premature wear on the sprockets
and chain.

Backstand Section
Assembly Maintenance Check
Rollers Clean all rollers and related components. Check for wear and
free rotation.
Main Spindles Inspect for wear and condition.
Bearings Inspect for wear and condition. Lubricate.
Power feed roll Inspect for wear, proper setup and operaton.
Gear box Inspect for leaks.
Splicer Inspect for wear and proper setup.
Dancer arm Inspect for proper operation.
Monitoring devices Check for proper setup and operation.
Pressure Roller Check operation. Adjust by turning the shaft if necessary.

Former Section
Assembly Maintenance Check
Former Inspect for proper sizing to product. Check for proper
mounting and wear. Check for proper height, centerline, and
angle position.
Wings, mount block, and Clean as needed. Check for sharp edges and smooth if
associated components. necessary.

Finwheel Section
Assembly Maintenance Check
Finwheel covers Inspect for excessive wear. Replace if necessary.
Finwheels Inspect for proper opening and closing.
Inspect for proper pitch (carbon paper may be used).

Solenoids Inspect and adjust for proper operation and pressure.

Tilting mechanism Inspect for proper operation and tilt.
Housing assembly Lubricate if the unit is not sealed.
Air flow regulators Inspect and adjust if necessary.
Deckplates Inspect and clean as needed.
Heat elements Inspect for wear and proper operation
Heater wiring and thermocouple Inspect for chafing and tight connection
Collector ring assembly Check components for wear and alignment.
Vacuum tube Inspect and adjust for proper fit.

Cutting Head Section

Assembly Maintenance Check
Mechanical drive components Inspect for wear.
and sprockets or gears
Chain Inspect for stretch and wear. Check chain tension
Shafts Inspect for excessive endplay.
Cutting head Check hight adjustment in relation to product being run
(product spacer diameter).
Knife and anvil Inspect for wear and proper operation. Replace if necessary.
Apply a thin coat of lubricant.
Shaft Inspect and adjust phasing.
Crimper Inspect adn adjust alignment, clearance and pressure.
Bearings and related Lubricate.
components.
Heat elements Inspect for wear and proper operation.
Heater wiring and thermocouple Inspect for chafing and tight connections.
Collector ring assembly Check components for wear and alignment.
Temperature controllers Autotune

Discharge Conveyor Section

Assembly Maintenance Check
Conveyor Inspect for proper alignment and transfer from cutting head.
Belt tracking Inspect and adjust tension.
Bearings and wear components Inspect and lubricate.
Monitoring devices. Check for proper setup and operation.

Drive Section
Assembly Maintenance Check
Mechanical components, Inspect for wear
sprockets, torque limiters
Gear boxes Check for leaks. Check oil level and refill if necessary.
Bearings Check and lubricate. Perform oil change on machines with oil
bath.
Motors, encoders and cables Inspect for damage and for tight connections.

Electrical Section
Assembly Maintenance Check
Terminals and components Inspect for damage and tight connections. Power down before
handling electrical components!
Voltage Check incoming voltage. Tune the voltage on power supplies if
necessary.
Servo drives Check settings and tune if necessary.
Electrical enclosure Inspect and clean as needed.

6.4.3 Monthly Maintenance Checklist

Monthly Maintenance Checks

Assembly Maintenance Check
Infeed Chain Check for stress and wear.
Backstand Check the brake pressure and the clamping force of the cone
and adjust if necessary.
Make sure all bearings turn freely
Finseal Clean the slip rings and check them for wear.
Replace the carbon brushes if needed.
Crimpers Clean the gear wheels on the crimper shafts and apply grease
if needed.
Check the shaft bearings for play.
Clean the slip rings and check them for wear.
Replace the carbon brushes if needed.

6.4.4 Annual Maintenance Checklist

Annual Maintenance Checks

Assembly Maintenance Check
Geared belts and chains Replace all geared belts and chains every year.
Bearings Replace bearings at least every two years, depending on wear.

6.4.5 Finwheels - Set Mesh and Height

3. Use a straightedge to adjust the second
rear finwheel to the same height as the
other two. All the rear finwheels should
now be at the same height and level.
4. Set the finwheels on the operating side
to the correct height by turning the
adjusting nut.
5. Use carbon paper impressions between
the finwheels to make sure the teeth
mesh properly as shown below.

Proper finwheel alignment is required

to ensure proper film tracking and seal
integrity. Perform this procedure before
setting the finwheel gap.

1. Use the adjusting nut (1) to set the

rear cap height on the first and third
finwheels to 56 mm.

56mm

2. Ensure the first rear finwheel is level.

Use the finwheel canting adjustment if
leveling is required.

NOTE: After adjusting each finwheel,

slightly tap the bottom of the shaft to
ensure the shaft is seated.

6.4.6 Finwheels - Set Gap The first finwheel can be canted slightly to
provide a tighter or looser package.
The finwheels must grip the film firmly • To tighten the package, turn the knob (2)
enough to pull it through the wrapper, but to move the pointer toward the infeed.
not so tightly that they cut through the • To loosen the package, turn the knob
film. If there is a change in the thickness to move the pointer toward the cutting
of the film being run, the finwheel gaps head.
2
may be have to be adjusted.

1. Remove the maintenance door over the

finwheel adjustment knobs.
2. Set the finwheels temperature
controller to ambient.
3. Place a double layer of sealing material
between the finwheels.
4. Push the start button and close the
cold finwheels.
5. Starting with the first finwheel,
gradually turn the knob until the
finwheel gap is too small to prevent
the two layers of film from being pulled
through. Adjust the gap between each
set of finwheels by turning the knob
(1):
• clockwise to reduce the gap
• counterclockwise to increase the
gap
6. Repeat with the third finwheel.
7. Open the middle (hot) finwheels and
bring them to operating temperature.
8. Run film through the wrapper; gradually
close the hot finwheels until a good
seal is obtained.
9. Replace the maintenance door.

6.4.7 Finwheels - Change Heat Element/

Thermocouple

1. If the machine has been operating wait

until it cools before proceeding.
2. Lift the deck plates up off the locating pins
and remove them.
3. Remove three flat head screws in the
heated finwheel cover.
4. Disconnect the appropriate wires from the
collector rings (refer to wiring diagram).
5. Lift the faulty part (heat element or
thermocouple) up and remove it from the
finwheel.
6. Feed the wires for the new part down
through the shaft and seat the new part in
the finwheel.
7. Connect the wires to the collector ring
assembly.
8. Replace the deck plates.

To replace a collector ring brush:

1. Place the main disconnect into the off
position to remove all power.
2. Remove the bottom guard.
3. Locate the bad brush and loosen the screw
on the brush holder.
4. Remove and replace with a new brush.

Note: There are two different kinds of

brushes, be sure to use the proper one. The
brush with a brown or copper color is used
on the copper collector ring. The brush with
a silver or gray color is used on the silver
collector ring.

5. Tighten the brush holder screw.

6. Replace the bottom guard.

6.4.8 Crimpers - Set Mesh

Typically, this procedure should be

performed when mounting new crimpers
on the shafts.

1. Lockout and tagout the power while

performing this procedure.

2. Remove the knife and anvil from the

new crimpers.
3. Place four layers of film in the center of
the crimpers and rotate the crimpers to
the closed sealing position.
4. Turn the spring adjusting nuts (1) on
both sides of the shaft until:
• the peaks and valleys on the
crimpers are properly meshed
• the shafts are parallel so that there
is uniform pressure across the
crimpers.
5. Use two spacers that are the same
width as the knife, and slide them into
the knife and anvil slots at the end of
the crimpers.
6. Tighten the mouting screws (2) in a
diagonal pattern.
7. Rotate a piece of carbon paper to take
an impression of the crimper mesh.
Adjust as needed.
8. Remove the spacers and install the
knife and anvil.
2
9. With the power ON and the crimpers
at operating temperature, run some
sample packages and check the seal.
Fine adjust the pressure and clearance
as necessary.

NOTE: When the crimpers heat, they will

expand slightly and fine adjustments will
be necessary.

Any time the spring adjustment nuts

are used to adjust the height of the top
crimper shaft, check the drive gears for
backlash. Backlash will cause improper 3
crimper alighment.

1. Disconnect and lockout the main power

while performing this procedure.

2. Access the drive gears and loosen the

seven hexhead screws in the upper
gear (3).
3. Turn the front half of the top gear
forward and hold it firmly while re-
tightening the 7 hexhead screws.
4. Replace the guarding.

6.4.9 Crimpers - Change Heat Element/ 11. Lower the endseal guard.
Thermocouple 12. Run a few sample packages and check
the quality of the seal. Readjust as
necessary.

1. Lift the guard over the endseal to expose

the crimpers.
2. Disconnect the thermocouple wire on the
backside of the crimper, then disconnect
the heat element wires from the collector
ring.
3. Remove the mounting capscrews which
are holding the crimper to the shaft and
remove the crimper.
4. Remove the two screws in the crimper end
plate and remove the end plate.
5. Slide the element from the crimper. In
some cases it may be necessary to drive
the old element out due to the heat
causing it to seize up. Be careful not
to damage the crimper if this step is
necessary.
6. After the element is removed, the hole in
the crimper should be reamed to clean any
excess material from the hole.

NOTE
Do not ream the hole too large or it will
not heat properly when the new element is
installed. Use a ream 9.525mm (.375 ) in
diameter.

7. Coat the new element with WATLUBE

heat release and heat transfer agent,
Doboy Part #215085, according to the
instructions on the container.
8. Insert the new element into the crimper
assembly.
9. Feed the element wires down through the
hole in the endseal shaft and out to the
collector rings.
10. Place the crimper back onto the shaft,
then attach the element wires to the
collector rings and replace the crimper
end plate.

6.4.10 Crimpers - Set Heat and Clear- 6.4.11 Crimpers - Center

ance
The crimpers must be on the centerline of
NOTE: This procedure applies to both the package when they close to seal and cut.
vertical- and horizontal-style crimpers. This is adjusted in the following manner:
Only perform this procedure after the mesh
has been properly set. 1. Set the sealing temperature at room temp
and allow time for the crimpers to cool.
1. Remove the knife from the crimpers. 2. Jog a product into the endseal and stop
2. Turn the main power ON and set the wrapper with the crimpers in the
the heat controllers to 280 degrees seal/cut position.
Fahrenheit (ignore for cold-seal film).
Wait for about 15 minutes for the
crimpers to heat and stabilize.
3. Open the operator guard and place a
sheet of carbon paper and a sheet of
white paper in the crimpers. 3. Check the location of the endseal in
4. Close the operator guard and jog the relation to the product height (see
machine to make a carbon impression diagram below).
of the crimper pattern. 4. If adjustment is necessary, loosen four
5. Use the pattern to adjust the crimpers capscrews in the back of the endseal
until a good impression is made. frame.
6. Thread film through the machine. 5. Turn the capscrew at the top of the
7. Jog the wrapper to test the film seal. endseal to raise or lower the crimpers as
• If the crimper seal pulls apart necessary.
too easily, increase the crimper 6. Tighten the capscrews securely.
temperature 5-10 degrees. Wait for 7. Make sure the appropriate product spacer
about 15 minutes before performing is installed.
a new seal test.
• Raise or lower the crimper shaft as
needed to fine-tune the seal. The
crimper should form a good seal
with the least amount of contact
with the lower crimper.

6.4.12 Crimpers - Set Knife and Anvil Install the Knife (adjustable knife style)

Using a dull knife will caue a poor end seal The adjusting screw style knives use a
and put excessive stress on the drive train tapered adjusting screw, which acts like
of the wrapper. Always replace the knife a wedge to extend the cutting edge of the
and anvil at the same time. knife. The knife should extend beyond the
sealing surface only far enough to achieve
Install the Anvil a good cutoff.

1. Examine the slot in the anvil to make 1. Loosen the setscrews (1) and the
sure there is no dirt or debris in the adjusting capscrews (2) to remove the
slot. old knife.
2. Install the anvil into the lower crimper,
making sure it is fully seated. 1
3. Check to make sure the top of the anvil
is even with the bottom of the crimper 2
serration. It if is too low, install a full-
length shim under the anvil until it is
even with the bottom of the crimper
serration.
4. Tighten the set screws (1).

2. Install a new knife. Make sure it is

fully seated against the adjusting
screws, then tighten the setscrews
and the adjusting screws.
3. Turn on the heat to the crimpers
and allow them to come up to
temperature.
1 4. To determine where adjustments
are required, jog the machine to the
crimper open position.
5. Open the guards and place a single
layer of film between the crimpers.
6. Close the operator guard and jog the
Top of anvil reaches bottom machine to make a cut impression.
of crimper serration 7. Open the operators guard and
evaluate where adjustments are
required.
• To move the knife out, loosen
the setscrews and tighten the
adjusting capscrews.
NOTE: Use the fewest number of shims to • To move the knife in, loosen the
achieve the proper height (for example: adjusting capscrews and the set
use one .010” shim instead of five .002” screws and push the knife in.
shims).

8. Repeat this process until a good cut is 6.4.13 Backstand - Adjust the Brake
achieved. Fully tighten the set screws. System

NOTE: The knife should be adjusted out Located above the eccentric are two large
just far enough to make a cut and not setscrews. Turning these setscrews in or out
affect the seal. If the knife extends too will increase or decrease the pressure of the
far, it will cause a poor end seal and brakeshoe against the brake hub.
premature knife wear.

Install the Knife (shim style)

Brake adjustment
Combinations of shims are used to set setscrews
the height of a shim-style knife. Shims are
available in .002”, .003”, .005”, and .010”
thickness. Use the fewest number of shims
to achieve the proper height (for example:
use one .010” shim instead of five .002”
shims).

1. Install the knife in the knife crimper

without any shims and tighten the
setscrews.
2. Turn on the heat to the crimpers and
allow the crimpers to come up to
temperature, to allow for any thermal
expansion.

NOTE: If using cold seal film, disregard all

reference to temperature settings.

3. Place a single layer of film between the

crimpers.
4. Close the operator guards and jog the
machine to make a cut impression.
5. Add shims in .002” increments and
take impressions until a good, even cut
is obtained.

6.4.14 Backstand - Adjust Film Chuck

Tension

If the cone is gripping properly but the

handgrip does not rest against the stop,
or if the cone is gripping too lightly, adjust
the film chuck tension.

1. Remove the recessed-head bolt (1)

2. Remove the handgrip.
3. Remove the bolt (2).
4. If the cone is gripping too hard, remove
one washer (3); if it is gripping too
lightly, add one washer.
5. Replace the bolt.
6. Fit the handgrip.
7. Tighten the recessed-head bolt.
8. Check the operation and repeat the set-
up procedure if necessary.

6.4.15 Discharge Conveyor - Adjust Belt 6.4.16 Discharge Conveyor - Adjust

Tracking Belt Tension

If the discharge belt runs toward one side of The belt must have enough tension so that it
the conveyor or the other the tracking must will not slip on the rollers. Avoid excessive
be adjusted before the belt is damaged. tension.
1. Loosen the nose roller jamnuts on the 1. Loosen four capscrews on each side at
discharge end of the conveyor. the endseal end of the conveyor.
2. Turn the adjusting screws in or out to 2. Slide the conveyor out to tension the
bring the belt back to the center of the belt.
rollers. 3. Tighten the capscrews.
3. Adjust one side at a time in small
increments and allow time for the belt to
react.
4. Tighten the jam nuts securely once the Tracking Screws
belt is tracking properly. and Jam Nuts

Tension Adjust Bolts

6.4.17 Discharge Conveyor - Replace

Belt

Change the discharge belt in the following

manner:

1. Disconnect the power cord to the

discharge motor.
2. Disconnect the conveyor and remove it
from the wrapper.
3. Place the conveyor on a bench on its
side.
4. Remove the bottom guard.
5. Lift up the nose roller at each end and
slide the nose roller assemblies out of
the mounting brackets.
6. Slide the old belt off and replace with
the new belt.
7. Reassemble in reverse order.

Notes
Any information concerning this section or operation of this equipment can be recorded on
this page.

_______________________________________________________________________________________________________

Contents

7 Appendix�� 2
7.1 Glossary of Terms�� 2
7.2 Optional Equipment�� 6
Notes�� 7

7 Appendix clutch
7.1 Glossary of Terms A mechanism used to engage and disengage two mov-
ing parts of a shaft or a drive mechanism. A clutch
air cylinder allows a machine’s motor to remain running while its
A device that uses compressed air to move an object. drive shaft stops.

analog code date

Represents data that changes over time in a smooth, A group of letters and numbers printed onto a package
continuous manner. For example, a clock with hands that tell where and when the package was made.
displays time continuously as time changes. See digi-
tal for contrast. collector ring
A ring made of coin silver used to convey electrical
assembly energy to a rotating object without the use of wires.
A group of parts that have been brought together to
form a unit. conveyor
A mechanical device for transporting product or pack-
automatic ages from one place to another.
When a machine is performing its tasks essentially
without human help by running preset programs. cut position
Where the package is cut relative to the registration
blouse marks.
The drape of the film around the product. The blouse
is formed in the former. cycle
A series of operations that begin from a starting point,
cam occur in regular sequence, and lead back to the start-
A rotating or sliding piece that moves or positions ing point. Often, the series of operations repeats itself
other parts of the wrapper. after it has returned to the starting point.

cant cycle stop

To set at an angle or tilt. The point in the wrapper’s cycle that is considered to
be the best place to stop the wrapper under normal
calibrate operating conditions.
To adjust to a standard.
digital
changeover Representing data that changes over time as single
A process whereby the wrapper is adjusted to accom- points or digits. For example, a digital clock displays
modate a different product size. points in time as time changes. See analog for con-
trast.
change over
To adjust the wrapper to accommodate a different discharge area
product size. The area where product leaves the wrapper.
downstream In or toward the end stages of a machine
chuck or packaging line.
A device that holds a film roll on the parent roll.
downtime
Period of time that a machine or line is stopped, usu-
ally for setup, cleaning, or making repairs.

drive motor Shields that protect the operator from dangerous

The motor that provides the necessary motion, usu- parts of a machine or system.
ally a turning motion, for any particular component or
components. gussets
Tucks made in the sides of a film tube to ensure an
energy source even cut and seal.
Any source of electrical, mechanical, hydraulic, pneu-
matic, chemical, thermal, or potential energy. height
The distance from the base of an object to its top.
emergency stop
A line status in which all machinery is stopped and home position
operation is suspended. Emergency stop conditions The location a machine component returns to while
occur when an emergency stop button is pressed or a waiting to begin a cycle. A component’s resting posi-
fault occurs in a machine. tion.

fault infeed
A condition whereby a machine’s operation is sus- The location where product or containers enter a ma-
pended after a problem has occurred with a machine chine or packaging line.
or the line. After the problem has been corrected, the
machine usually must be reset before it can be restart- infeed pitch
ed. A reset is a precautionary step that helps to ensure The distance between two adjoining pushers on the
safe operation. infeed chain. Also called the flight length.

field device jog

A sensor that provides input to a programmable logic To advance a machine through its cycle manually by
controller, such as a photoeye, limit switch, or proxim- pressing and holding a JOG or RUN button. The ma-
ity sensor. chine usually will run at a slow, preset speed. An op-
erator usually jogs a machine to align its components
flash point or to ensure the machine is ready to work at normal
The temperature at which the film begins to melt. speeds.

flight length leading edge

The distance between two adjoining pushers on the The downstream edge of a product or package.
infeed chain. Also called the infeed pitch.
length
gauge The measure of the base of an object along its greatest
(1) The film thickness or (2) an instrument used for dimension. Usually a measure of how long something
exact measuring or testing. is.

gear limit switch

A toothed machine part, such as a wheel or cylinder, A mechanical sensor that detects the presence or
that meshes with another toothed part to transfer mo- absence of an object by making or not making contact
tion to other machine components. in a mechanical switch.

gear box lock

A metal enclosure housing a group of gears and shafts. A lock provides protection by holding an energy isola-
Gear boxes are usually sealed and filled with lubricant. tion device in the safe position, thus preventing the
guards equipment from becoming energized.

Machine control module (MCM) pneumatic

An electronic panel that contains the memory and A device that uses compressed air to perform its work
circuitry to control the operation of the wrapper auto- and movements.
matically.
The MCM uses information from sensors to manipulate proximity sensor
wrapper components correctly. An electronic sensor that monitors the closeness of an
object without actually touching the object. In some
mandrel shaft cases, a proximity sensor might be called a proximity
The roller on which the film roll is mounted. Also called switch.
the parent roll.
proximity switch
monitor An electronic sensor that detects the presence or
To keep close watch over a process or a system. To ob- absence of an object without actually touching the ob-
serve, supervise, regulate, and/or record the activities ject. In some cases, a proximity switch may be called a
of a machine or line. proximity sensor.

non-operator side psi

The side of a machine or line opposite the side where A measure of pressure representing pounds per square
the operator usually stands. inch.

operator side purge

The side of a machine or line where the operator usu- To flush out or purify a system. Often to empty a ma-
ally stands. Most operator controls face this side of chine or system of all product.
the machine.
recipe
packaging A preset program that controls the functions of a ma-
The area in a production facility where product is chine or line automatically.
placed into a container or package. A recipe contains most of the information needed to
run a specific product so that the information does not
pallet have to be input every time the product is run.
A wooden platform on which product or packages are
stacked for moving or storage. refeed
To feed again. Often, to place back onto the line good
palletizer product that has been taken off the line during gaps in
A machine that stacks product or packages onto product flow.
wooden platforms.
registration mark
parameter A colored block on the film that is detected by the film
A range of measurable factors, such as temperature or registration photoeye. Registration marks are spaced
pressure, that define a system. exactly one package length apart.

photoeye reject
An electronic sensor that detects the presence or An undesirable or damaged product or package.
absence of an object by detecting the presence or
absence of light. sensor
A device, such as a photoeye or a limit switch, that
responds to a signal or stimulation.

setpoint valve
A predetermined setting on a device. A device that regulates the flow of gases, liquids, or
loose materials through a pipe, tube, or opening.
setpoint rate
The number of products the wrapper will wrap in film value
in a given time period. An assigned or calculated numerical quantity; an
amount.
setup
The position or assembly of a device, object, or system variable
so as to facilitate a desired outcome of an operation. A factor that is likely to change or vary because it has
no fixed quantitative value. For example, time can be a
shutdown variable during the cycle of a machine.
Stopping a machine, system, or packaging line.
volume
solenoid The amount of space that is filled by a three-dimen-
A current-carrying coil of wire with a moveable center sional object. Volume is expressed in terms of cubic
core, usually in the shape of a cylinder. When the coil units.
of wire receives electrical current it acts as a magnet,
drawing the core into the coil and creating a small width
movement. The measure of the base of an object along its second
greatest dimension. Usually a measure of how wide
solvent something is.
A liquid used to clean machinery or components. A
solvent dissolves a substance, such as grease, and wipedown
converts The process on a packaging line whereby machinery is
it to a liquid. wiped off during cleaning.

tag wrapper
A tag provides protection by holding an energy isola- A packaging machine that encloses units of product in
tion device in the safe position, thus preventing the film.
equipment from becoming energized.

tension
The stress caused when a material, such as film, is
extended, stretched, or pulled tight.

tolerance
The maximum permissible deviation from a specified
standard.

trailing edge
The upstream edge of a product or package.

upstream
In or toward the beginning stages of a machine or
packaging line.

7.2 Optional Equipment

Optional Equipment for this equipment is explained

on the following pages.

Notes
Any information concerning this section or operation
of this equipment can be recorded on this page.

____________________________________________________________________________________________________________________________

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