OPERATING INSTRUCTIONS

DME38UW | DME33MW

Index 003

DME38UW DME38MW

Original operating Instructions

10995612en / 06.10.2021
 Congratulations!
With a Hydrostress unit from TYROLIT you have chosen a tried and tested piece of equipment
designed and built to the highest technical standards. Only genuine TYROLIT Hydrostress re-
placement parts can guarantee quality and interchangeability. If maintenance work is neglect-
ed or carried out inexpertly we will be unable to honour our warranty obligations. Any repair
work must be carried out by trained personnel only.
Our after-sales service is available to help ensure that your TYROLIT Hydrostress units remain in
perfect working order.
We hope that working with your TYROLIT unit will be a satisfying and fault-free experience.

TYROLIT Hydrostress

Copyright © TYROLIT Hydrostress

TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfäffikon
Switzerland
Tel. 0041 (0) 44 952 18 18
Fax 0041 (0) 44 952 18 00

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Table of contents
Page

1. Concerning these instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2. Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3. Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4. Design and Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5. Assembly / Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7. Servicing and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
8. EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

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1. Concerning these instructions

These instructions are just one part of the documentation which is supplied together with the
electric tool.
These instructions go together with the “Core Drills Safety Manual / System Description” to form
a complete set of documentation.

These instructions, together with the “Core Drills Safety Manual / System Description”, are a con-
stituent of the equipment. They describe how to use the equipment safely and properly in all
phases of operation.

• Read the instructions carefully before use, particularly the safety instructions.
• Keep the instructions for the entire service life of the equipment.
• Ensure that the instructions are available to the operator and the service engineers at all
times.
• Pass the instructions on to all subsequent owners or users of the equipment.
• Update instructions with all supplements received from the manufacturer.

1.1 Symbols in these instructions

DANGER
Warning of danger, where failure to comply could lead to death or serious injury.

WARNING
Warning of danger, where failure to comply could lead to injuries or damage to property.

WARNING
Warning - dangerous electrical voltage.
Before working in an area identified in this way, the installation or device must be fully discon-
nected from the power (voltage) and secured against being accidentally powered up again.

INFORMATION
Information for optimum use of equipment. Failure to take note of this information may mean
that the performance information shown in the technical data can no longer be guaranteed.

RECYCLING
Take waste for recycling.

DISPOSAL
The normal national and regional rules and guidelines must be observed during disposal.

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2. Safety
Core drilling systems may only be operated by authorised persons. Information about author-
ised persons can be found in the “Core Drills Safety Manual / System Description”.

2.1 Protective devices and signs on the equipment

Protective devices
Protective devices may only be removed if the equipment has been switched off, disconnected
from the mains and is at a standstill. Safety components in particular should only be removed
and refitted by authorised personnel.
Before switching the equipment back on again, check that the safety elements are operating
correctly.

2.1.1 Signs on the equipment

Safety sign

1 Wear safety shoes 3 Wear a breathing mask 5 Read the instructions

2 Wear gloves 4 Wear a helmet, goggles and 6 Before working on the equipment
hearing protection unplug mains

Name plate

2.1.2 Safety clothing

Anyone working with and on core drilling systems is strictly required to wear individual protec-
tive equipment.

Safety clothing

Safety clothing

2.2 Spare parts and modifications

Only original spare parts from TYROLIT Hydrostress must be used. Otherwise damage may be
caused to the equipment or to other property and persons. No additions or modifications must
be made to the equipment without written permission from TYROLIT Hydrostress.

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2.3 Danger and working area

2.3.1 Danger zone at electrical tool

The marked area on the drawing defines the danger zone of the electrical and cutting tool.
The minimum clearance of 15 cm must be maintained during operation.

Danger zone at electrical tool

2.3.2 Danger zone at workplace

Information about the danger zone at the workplace can be found in the “Core Drills Safety
Manual / System Manual”.

2.4 Product-specific dangers

2.4.1 Personal protection device (RCD, PRDC, GFCI)
Only ever work if a serviceable current-operated personal protection device is
present (PRCD, GFCI).

Personal protection device

DANGER
Failure to comply will result in a risk of death or serious injuries
X Keep your electrical tool away from rain and moisture. Water penetrating an electrical tool
increases the risk of electric shocks.
X It is not allowed to work without current-operated personal protection device.
2.4.2 Overhead drilling
X Overhead drilling is not permitted in wet conditions.

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2.5 Residual risks

Risk of serious injuries from the residual risks described in the chapters that follow.

2.5.1 Diamond segments flying off

X Do not start drilling if any other persons are in the danger zone.
X Ensure that a safety distance is maintained.
X Replace the diamond drill bit is diamond segments start to break off.

2.5.2 Uncontrolled movements and vibration

X Never connect or disconnect cables during operation..

2.5.3 Catching and winding in

Items of clothing or long hair can be caught by the rotating cutting tool.
X Do not wear loose items of clothing at work.
X Wear a hair net if you have long hair.

2.5.4 Damaging vapours and aerosols

Inhaling damaging vapours and/or aerosols can cause breathing problems.
Breathing in the water fog that is created is a health hazard.
X Wear a breathing mask.
X Provide adequate ventilation in confined spaces.

2.5.5 Physical condition

X Do not work whilst under the influence of alcohol, drugs or medication.
X Do not work when you are overtired.

2.5.6 Cutting tool quality

X Do not use damaged cutting tools.
X Check cutting tool for damage before installation.

2.5.8 Risk of cutting tool restart in the event of an accident

X Ensure that the electrical equipment can be stopped quickly.

DANGER
Failure to comply with the safety instructions in the “Safety Manual / System Manual” may result
in serious injury or even death.
X Please ensure that the “Core Drills Safety Manual / System Description” has been read and
understood in full.

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3. Product description

Core drilling system

1 Electrical tool 3 Drill rig

2 Cutting tool 4 Fastening elements

3.1 Core drilling system

This electrical tool forms a core drilling system in conjunction with suitable TYROLIT
Hydrostress components.

3.2 Use for correct purpose

The DME33MW and DME33UW electrical tools are intended for stand-controlled
wet drilling into mineral subsurfaces using diamond drill bits no manual operation). During
operation a suitable drilling stand must be used and sufficient anchoring to the subsurface pro-
vided using dowels, a vacuum plate or a quick clamping support..
Manipulation or modifications to the equipment, the drilling stand or the accessories are not
permitted. Always use original TYROLIT Hydrostress accessories and suitable tools during use in
order to prevent injuries.

3.3 Scope of supply

• Drill motor
• WAF32 / WAF22 tool wrenches
• Water line adapter

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3.4 Technical data and main dimensions

3.4.1 Technical data

Drill motor DME33MW DME33UW

Nominal voltage 230 V 110 V 230 V 110 V
Frequency 50 Hz 60 Hz 50 Hz 60 Hz
Drill diameter range 50 - 450 mm
Nominal power 3.3 kW 2.7 kW 3.3 kW * 2.7 kW
Nominal current 15.9 A 25 A 15.9 A * 25 A
On-load speed 180/430/750 1/min
Idle speed 360/820/1240 1/min
Engine cooling Air
Tool fitting (external) 1¼“ UNC
Operation drill rig-controlled
Application wet
Electronic overload protection Yes
Mechanical overload protection Yes
PRCD protective switch Yes
Power display Yes
Service indicator Yes
Drill stand holder ModullDrillTM Universal plate
Weight 13.7 kg 13.6 kg

* Australian version: 3.1 kW / 15 A

Noise emission

Noise data according to ISO 3744

Parameter Value

Sound pressure level L pA 86.1 dB (A) *

Maximum sound pressure level L pCpeak 103.8 dB (A)

Sound power level LWA 105.1 dB (A) *

Conditions for the measurement:

* Without cutting tool Ø200 mm in operation

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3.4.2 Measurements

Measurements in mm

3.7 Lubricants, fluids

Lubricants, fluids and sealants

Parameter Value

Gear oil ISO 100 (TYROLIT No. 10993829/500ml)

3.8 Name plate

The type designation and serial number are marked on the name plate of your electrical tool.

Name plate

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4. Design and function

4.1 Design

Design
1 Gearbox DME33UW 4 Residual current circuit breaker
2 Gearbox DME33MW 5 Water connection
3 Motor

4.2 Function
4.2.1 Functional description
The drilling spindle of the electrical tool is powered by an electric motor via a mechanical
manual gearbox. The optimum speed of the cutting tool is set using the gears of the gearbox.
The electric motor is air-cooled.
Working with the electrical tool is protected by a current-operated personal protection device
(PRDC, GFCI).

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4.3 Operating elements and displays

4.3.1 Controls

Operating elements
1 Handle 3 Rotary switch / gear
2 Main On / Off switch 4 Water valve

4.3.2 Displays (230 V version)

Power display when at standstill

LED 1 illuminates in green Electrical tool is ready

LED 3 flashes in orange Electrical tool requires service

Power display during operation

LED 1/2 illuminates in green Motor operating in optimum power range

LED 3 illuminates in orange Motor operating at power limit

LED 4 illuminates in red Motor running at overload and will shut off
after 3 seconds

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5. Assembly / Disassembly
5.1 Drill rig interface

Drill rig interface

5.2 Cutting tool interface

Cutting tool interface

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5.3 Power supply

INFORMATION

• The power supply must correspond with the information on the type plate.
• Protect the connecting cables from heat, oil and sharp edges.
• Do not use connecting cables for unsuitable purposes.
• Never carry the electrical tool using the connecting cable.
• Do not use the connecting cable to pull the plug out of the socket.
• In the event of power failure: switch of electrical tool, pull out the plug.

Extension cable

• Only use approved and appropriately marked extension cables outdoors.

• Extension cables with multiple sockets and simultaneous use of multiple devices must be avoided.

Always use an extension cable that is approved for the usage area with a sufficient
cross-section.
Do not use an extension cable with a conductor cross section of 1.25mm² and 16 AWG.

Recommended minimum cross-sections and maximum cable lengths

Cross section mm² 1,5 2,0 2,5 3,5 4,0
110 V not not not
20 m 20 m
permitted permitted permitted
220 V-240 V 20 m - 40 m 50 m 60 m

5.4 Water connection

Water connection

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6. Operation
DANGER

• Never work without suitable safety equipment.

• Always wear hearing protection.
• Remove adjusting and installation tools before switching the electrical tool on.
• Never work on ladders.
• Keep children away from the electrical tool and the working area.
• Avoid abnormal postures.
• Ensure that you have firm footing, and keep your balance at all times.
• Avoid body contact with earthed surfaces such as pipes, heaters, ovens and refrigerators.
There is an increased risk of electric shock if your body is earthed.

6.1 Settings
6.1.1 Gears
Position the selector switch in accordance with the required drilling diameter. Never use force
to move the switch, and only move it if the electrical device is slowing down or stopped.

6.1.2 Water supply

Ensure that water supply is provided.

6.2 Start / switch on electrical tool

9 The electrical tool is correctly fitted to the drilling stand.
9 The cutting tool is firmly screwed to the electrical tool.
9 The electrical tool is correctly attached to the power supply.
9 The power supply is monitored by the PRCD residual current circuit breaker.
9 The water supply is attached, and the cutting tool is being supplied with water.

X Start motor using the On/Off switch.

Start the electric tool

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6.3 Monitoring, checking

6.3.1 Residual current circuit breaker
X Switch on and check PRCD residual current circuit breaker

Checking procedure:
X Plug the electrical tool into a socket with an earth connection.
X Press the Reset button on the PRCD residual current circuit breaker (indicator must illuminate).
X Press the Test button on the PRCD residual current circuit breaker (indicator must go off ).
DANGER
If the indicator does not go off, the device must not be used. The electrical tool must be re-
paired by qualified experts using original spare parts.

Press the Reset button on the PRCD residual current circuit breaker (indicator must illuminate).

Residual current circuit breaker

6.4 Malfunctions
Malfunctions
Malfunction Possible cause Remedy
The electrical tool cannot be started Mains cable is defective X Contact TYROLIT Hydrostress AG aftersales

Faulty power supply X Check power supply

Electric motor or electronics X Contact TYROLIT Hydrostress AG aftersales

faulty

Electrical tool starts up and then switches Fuse of building site power X Fuse too weak, replace power supply
off again supply trips

Motor running but drill bit not rotating Gear speed selector X Check position

Defective gears X Contact TYROLIT Hydrostress AG aftersales

Unable to fit cutting tool Thread dirty X Clean and grease thread

Thread defective X Contact TYROLIT Hydrostress AG aftersales

Water coming out of housing Shaft sealing ring defective X Contact TYROLIT Hydrostress AG aftersales
(relief drilling)

Water coming out of housing Shaft sealing ring defective X Contact TYROLIT Hydrostress AG aftersales
(relief drilling)

No water emerging Water valve on feed line is X Open water valve

closed

Water line is blocked X Clean the water line

Defective water valve X Contact TYROLIT Hydrostress AG aftersales

Insufficient water pressure X Check water circuit

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7. Servicing and maintenance

Unplug the equipment before carrying out maintenance or repair work.

Servicing and maintenance table

Before each use

At end of work

After damage
After faults
Weekly

Yearly
Drive motor X Tighten loose screws and X X X
nuts
X Check cleanliness

Drill bit thread X Grease X

X Check for damage X X X X
X Check cleanliness

Drilling spindle X Oil X

Cables, switches, X Check for damage X X X X
plug-in devices X Check cleanliness

Water economy X Check the water line for cleanliness X X X

and leak-tightness.

X Blow out water X

Service X To be performed by TYROLIT Hydro- After service indication (orange LED flashing)
stress AG or an authorised workshop. (Service interval 150 / 300 / 450 / 600 hours)

7.1 Take waste for recycling

TYROLIT Hydrostress tools are manufactured using a high proportion of recyclable materials.
A prerequisite for recycling is proper material separation. In many countries, TYROLIT is already
prepared for taking back your used equipment for recycling.
Contact TYROLIT customer service or your sales adviser.

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8. EC Declaration of Conformity
Description Electric drill motor
Type designation DME33MW / DME33UW

We declare under our sole responsibility that this product complies with the following direc-
tives and standards:

Applied directions

2006/42/EC 17.05.2006
2014/30/EU 26.02.2014
2012/19/EU 04.07.2012

Applied standards

EN ISO 12100 : 2010

EN 62841-1: 2015 + AC : 2015
EN 62841- 3 - 6  : 2014 + AC : 2015+ A11: 2017
EN 55014-1 : 2017
EN 55014-2 : 2015
EN 61000-3-2 : 2019
EN 61000-3-3 : 2013+ A1: 2019

Pfäffikon, 07.10.2021

Roland Kägi
Operations + R & D Machines

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