Electrical Pre-Construction Planning Process Implementation Manual (2008)
Electrical Pre-Construction Planning Process Implementation Manual (2008)
ELECTRI International
The Foundation for Electrical Construction, Inc.
Electrical Pre-Construction
Planning Process
Implementation Manual
University of Wisconsin-Madison
Awad S. Hanna, Ph.D. P.E.
ELECTRI Council
ELECTRI International—The Foundation for Electrical Construction, Inc.
As of December 10, 2008
iii
Manufacturers and Distributors Bradley S. Giles
Giles Electric Company, Inc., Florida
Thomas & Betts Corporation
Panduit Corporation Darrell Gossett
ERMCO, Indiana
FOUNDERS Frank Gurtz
$100,000 or more Gurtz Electric Company, Illinois,
Contractors In honor of Gerald Gurtz
John F. Hahn, Jr.*
Carlos Anastas
Peter D. Furness Electric Co., Delaware
ARS Proyectos, Mexico
Michael Hanson
Ted C. Anton
Hunt Electric Corporation, Minnesota
Newkirk Electric Associates, Inc., Michigan
Eddie E. Horton
Ted N. Baker
Dallas, Texas
Baker Electric, Inc., California
Mark A. Huston
D. R. “Rod” Borden, Jr.*
Lone Star Electric, Texas
Tri-City Electric Co., Inc., Florida
Brian Imsand*
Daniel Bozick
Dillard Smith Construction Company, Tennessee
Daniel’s Electrical Construction Company, Inc.,
California Thomas G. Ispas
Daniel’s Electrical Construction Company, Inc.,
Larry Brookshire*
California
Fisk Acquisition, Inc., Texas
Nazeeh A. Kiblawi
Jay H. Bruce
Truland Systems Corporation, Virginia
Bruce & Merrilees Electric Co., Pennsylvania
Donald W. Leslie, Sr.
Richard L. Burns*
Johnson Electrical Construction Corporation,
Burns Electric Company, Inc., New York
New York
Lawrence H. Clennon
Richard J. Martin*
Clennon Electric, Inc., Illinois
Motor City Electric Co., Michigan
Ben Cook
Roy C. Martin, Jr.
Ben and Jolene Cook, Brownwood, Texas
Triangle Electric, Michigan
Larry Cogburn
Edward C. Mattox
Cogburn Bros. Electric, Inc., Florida
Inland Electric Corporation, Illinois
Michael Curran
Michael Mazzeo
Red Top Electric Company Emeryville, Inc.,
Michael Mazzeo Electric Corp., New York
California, In honor of George T. and Mary K. Curran
James C. Mc Atee
Ben D’Alessandro
Electric Power Equipment
L.K. Comstock & Co., Inc. New York
Company, Ohio
Gene W. Dennis
Kevin McKosky
Universal Systems, Michigan
Coastal Electric Construction, New York
Robert K. DiFazio
Edward T. McPhee, Jr.
DiFazio Electric, Inc., New York
McPhee, Ltd., Connecticut
William T. Divane, Jr.
Thomas A. Morgan, Sr.
Divane Bros. Electric Co., Illinois, In memory of
Harrington Electric Co., Ohio
William T. Divane, Sr. and Daniel J. Divane III
Harvey Morrison
Robert Egizii
Pritchard Electric Co., West Virginia
EEI Holding Corporation, Illinois
Joel Moryn
Randy Fehlman*
Parsons Electric Company, Minnesota
Gregg Electric, Inc., California
Walter T. Parkes*
Rex A. Ferry
O’Connell Electric Co., New York
Valley Electrical Consolidated, Inc., Ohio
iv
Skip Perley NECA Chapters and Affiliates
TEC-Corp/Thompson Electric Co., Iowa AMERIC Foundation (Mexico)
In memory of Alfred C. Thompson American Line Builders
David Pinter Arizona
Zwicker Electric Company, Inc., New York Atlanta
Carl J. Privitera, Sr. Canadian Electrical Contractors Association
Mark One Electric Company, Inc., Missouri Central Indiana
Dennis Quebe Central Ohio
Chapel Electric Company, Ohio Eastern Illinois
Stephen J. Reiten* Greater Cleveland
M. J. Electric, Inc., Michigan Greater Sacramento
Greater Toronto Electrical Contractors Association
Julia G. Rogers
Long Island
Walker Seal Companies, Virginia, In honor of
Michael H. Walker and Frank W. Seal Michigan
Milwaukee
Frank Russell
Minneapolis
Bagby & Russell Electric Co., Alabama In memory of
New York City*
Robert L. Russell
North Central Ohio
Tim Russell North Florida
R.W. Leet Electric, Inc., Michigan North Texas
Frederic B. Sargent Northeastern Line Constructors
Sargent Electric Co., Pennsylvania Northern California
Rocky Sharp Penn-Del-Jersey
Carl T. Madsen, Inc., Washington Puget Sound
Herbert Spiegel San Francisco
A tribute in memory of Flora Spiegel, Santa Clara Valley
Corona Industrial Electric, California South Florida
Greg E. Stewart South Texas
Superior Group, A Division of Southeastern Line Constructors
Electrical Specialists Ohio UNCE (Union Nacional de Constructores
Electromecanicos, A.C.) Mexico
Jeff Thiede
Oregon Electric Construction, Oregon Washington, D.C.
Western Line Constructors
Ronald J. Toomer
West Virginia-Ohio Valley
Toomer Electrical Co., Inc., Louisiana
Robert J. Turner II Manufacturers and Distributors
Turner Electric Service, Inc., Michigan
Advance Philips Electronics
Angelo Veanes
Crescent Electric Supply Company
Ferguson Electric Construction Co., New York
Lutron Electronics Company, Inc.
Mark Walter Graybar
Christenson Electric Company, Oregon Greenlee Textron
Brad Weir Ruud Lighting
Kelso-Burnett Company, Illinois Thomas Industries
Jack W. Welborn
Electrical Corporation of America, Missouri Utility
David A. Witz San Diego Gas & Electric
Continental Electrical Construction Co., Illinois
Robert M. Zahn
Chewning & Wilmer, Virginia
v
Acknowledgements
The research team would like to acknowledge the contributions of the ELECTRI Council members and
staff who contributed to this project, and ELECTRI International for providing financial support.
Significant guidance was provided by the project’s Task Force, made up of the following individuals:
Giovanni Marcelli
ACCUBID Systems, Inc.
This ELECTRI International research project has been conducted under the auspices of the Research Center.
©2008 ELECTRI International—The Foundation for Electrical Construction, Inc. All Rights Reserved
The material in this publication is copyright protected and may not be reproduced without the permission
of ELECTRI International.
vi
Table of Contents
Executive Summary......................................................................................................................................................ix
Tables
Table 4.1 Checklist of Pre-Construction Planning Activities .................................................................................42
Table 4.2 Team Selection and Turnover Checklist ....................................................................................................45
Table 4.3 Turnover Meeting Agenda............................................................................................................................46
Table 4.4 Pre-Job Planning Kickoff Meeting Agenda...............................................................................................48
Table 4.5 Scope and Contrast Review Checklist.......................................................................................................50
Table 4.6 Contract Review Items...................................................................................................................................52
Table 4.7 Scope and Schedule Review Items .............................................................................................................53
Table 4.8 Site Visit Checklist ..........................................................................................................................................55
Table 4.9 Administrative Setup Checklist...................................................................................................................56
Table 4.10 File System Checklist .....................................................................................................................................58
vii
ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
viii
Executive Summary
ix
ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
effective planning resulted in various chances of ing actual planning to the model process and filling
achieving a successful outcome. Therefore, both out a scorecard (see the implementation manual).
planning effectiveness and inherent characteristics The scorecard can be used by contractors to identi-
should be evaluated together to identify the likeli- fy specific planning activities that need additional
hood of successful performance. effort prior to project execution.
Practical Application
The research resulted in the creation of a
model electrical pre-construction planning process
that was based on outstanding processes used on
successful electrical projects. The model process is
a standardized process that electrical contractors
can implement in order to formalize their planning
practices and improve the effectiveness of their
planning. Furthermore, the research developed a
method to assess planning effectiveness by compar-
x
Section 1: Introduction to the Implementation Manual
1. Introduction
Electrical contractors continue to be faced with (NECA), funded a research project to develop a
the challenge of improving productivity in order to model pre-construction planning process that
remain successful in an increasingly competitive could be used by NECA members to improve their
industry. As a result, many contractors are search- planning practices. The study critically evaluated
ing for new ways to increase their productivity and the relationship between pre-construction planning
decrease their costs in order to gain or maintain and project performance. As part of the research
market share. process, in-depth project-specific information was
While there may not be a single measure of collected on the planning effort and project out-
productivity, it is generally acknowledged that come for several successful and less-than-successful
increased project and company efficiency are key projects. This data collection effort culminated in a
components of enhanced profitability. Indeed, the detailed analysis of the planning practices of these
competitive nature of the construction industry has two groups to identify clear differences between
motivated many contractors to search for ways to successful and less-than-successful projects.
improve efficiency by increasing their quality and Ultimately, 27 randomly-selected companies from
decreasing their costs in order to strengthen their 11 states agreed to participate in an interview for
market share. As a result, contractors are turning to the research project. Data was collected on 29 suc-
“better planning” as a method for improving their cessful and 27 less-than-successful projects.
efficiency and, consequently, increasing their prof- The planning activities that were performed on
itability. In fact, a consensus exists in the construc- the successful projects were used to develop the
tion industry that more formalized pre-construc- Model Electrical Pre-Construction Planning
tion planning is necessary to remain successful in Process. The model process was fashioned after
an increasingly competitive industry. Accordingly, those projects that performed good planning and
contractors are turning to pre-construction plan- achieved a successful outcome. As such, the model
ning as one approach to improving their competi- planning process incorporated the best planning
tive edge. practices in the electrical construction industry.
The planning process of successful and less-
1.1 How the Pre-construction than-successful projects were compared to the
Planning Process was Developed model process, and ultimately, it was discovered
In 2003, Electri International-The Foundation that those planning processes that more closely
for Electrical Construction, the research arm of the matched the model resulted in more successful per-
National Electrical Contractors Association formance (see Figure 3.3, page 13).
1
ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
2
2. User’s Guide to the Implementation
Manual
3
ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
4
Section 2: The Electrical Construction Pre-Planning Process
Recent research has resulted in the development ommended had modest statistical evidence that
of a model planning process that has been used by they contributed to better performance. As a result,
some of the most successful recent projects in the the successful completion of these 46 planning
electrical construction industry. In fact, those proj- activities will help prepare a project team to effi-
ects that used a planning process similar to the ciently execute a construction project.
model planning process tended to perform more
successfully—they achieved an average gross annual 3.2 Pre-Construction Planning
profit margin of 25% as compared to projects that Process
were poorly planned and achieved an average profit Figures 3.1 and 3.2 (pages 6–11) present the
margin of only 4%. Furthermore, projects that were Model Electrical Pre-Construction Planning
well planned tended to perform above average on Process that resulted from a detailed analysis of the
profitability, budget achievement, schedule achieve- planning processes used on successful projects. The
ment and labor productivity. Section 3.6.1 presents Pre-Construction Planning Process consists of ten
more detailed information on the relationship categories and 46 activities. The next few para-
between planning and project performance. graphs will identify these categories of activities,
and Chapter 4 will discuss them in greater detail.
3.1 Definition of Pre-Construction
Planning 3.3 Team Members in the Planning
Pre-construction planning prepares for a con- Process
struction project for execution. In general, pre-con- Team member involvement in planning will
struction planning begins during the preparation of typically be driven by the type of planning that
the bid and ends shortly after the project has been needs to be completed. Table 3.1 (page 12) presents
executed. However, the vast majority of planning a matrix of the ten planning categories and poten-
activities are performed after a contractor has been tial team members that will be involved.
notified of a pending award. Hence, this manual
covers the planning activities that are performed 3.4 Strategies for Successful
after notification of pending award and are general- Implementation
ly completed before the project has been executed. Provided below are several strategies for suc-
The Model Electrical Pre-Construction cessfully implementing a pre-construction planning
Planning Process includes 17 critical activities, 25 process as a standard procedure on all projects.
important activities and four highly recommended ■ Top managers must reinforce their com-
activities. The critical and important activities have mitment to a standardized planning process
been statistically linked to more successful project and must ensure planning is performed on
outcomes, while those activities that are highly rec- every project.
5
ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
■ The model planning process should be tai- might spend only five minutes on some of the
lored to each project based on the characteris- activities, whereas a large project might spend
tics of a project. For example, a small project several hours or days on those same activities.
PRE-CONSTRUCTION PLANNING
Team Selection
and Turnover
Layout and
Sequencing Buyout Process
Tracking and
Control
Construction
Execution Kickoff
6
OVERVIEW OF THE PRE-CONSTRUCTION PLANNING PROCESS
■ A system for tracking the success on proj- double-check system, where the supervisor
ects that are well-planned and followed the double checks the planning the project manag-
model planning process will demonstrate the er performed. This will ensure the planning is
benefits of implementing a standardized plan- performed consistently across the company.
ning process. ■ The early involvement of the field supervi-
■ In addition to implementing the model sor in the planning process has been shown to
planning process, consider implementing a improve the chances for a successful project.
PRE-CONSTRUCTION PLANNING
Team Selection
and Turnover
1. Finalize selection of
project manager, field
supervisor, and other key
team members.
7
ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
Therefore, consider selecting and involving ■ Ensure that excellent planning effort is
your field supervisor during the bidding stage applied to those activities that are identified as
or in the early part of the post-award stage. critical in Section 2. These are the activities
PRE-CONSTRUCTION PLANNING
Team Selection
and Turnover
13. Set up project files and create 5. Review contract for unfavorable
contact list. or high risk clauses (recommended).
16. Initiate an RFI tracking and 8. Create a list of issues that need to
processing system. be resolved and begin the request
for information (RFI) process.
17. Initiate a submittal tracking and
processing system. 9. Conduct site visit (recommended).
8
OVERVIEW OF THE PRE-CONSTRUCTION PLANNING PROCESS
PRE-CONSTRUCTION PLANNING
Scope and
Contract Review
33. Review customer’s schedule and 23. Request submittals, cut sheets
timeline. and shop drawings.
9
ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
PRE-CONSTRUCTION PLANNING
Scope and
Contract Review
Budget
Preparation
Tracking and
Control
Construction
Execution Kickoff
10
OVERVIEW OF THE PRE-CONSTRUCTION PLANNING PROCESS
PRE-CONSTRUCTION PLANNING
Tracking and
Control
Construction
Execution Kickoff
that have the greatest potential for impacting ■ Lessons learned and a feedback loop will be
the outcome of the project. an essential part of your standardized planning
■ The planning kickoff meeting alerts all process. Project managers and field supervisors
involved team members that the planning should share planning practices that worked
process is officially underway, and it allows the well or did not work well.
project manager to establish deadlines for
completion of activities. Likewise, the con-
3.5 Expected Benefit
struction execution kickoff meeting brings the The results of the study sponsored by ELECTRI
team members back together to review the International revealed projects that received more
progress of the planning and ensures all tasks effective pre-construction planning were also more
have been or will be completed by the dead- likely to achieve successful outcomes. Electrical
line. These two meetings should be held on all contractors defined success as the following:
projects regardless of size.
11
ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
Team Selection
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
and Turnover
Scope and
Contract Review ✔ ✔ ✔ ✔ ✔
Administrative
✔ ✔ ✔ ✔ ✔
Setup
Buyout
✔ ✔ ✔ ✔
Process
Material
✔ ✔ ✔
Handling Plan
Budget
✔ ✔ ✔ ✔
Preparation
Layout and
Sequencing Plan ✔ ✔ ✔ ✔ ✔ ✔
Schedule
✔ ✔ ✔ ✔ ✔
Development
Tracking and
✔ ✔ ✔ ✔ ✔
Control
Construction
Execution
Kickoff ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
Meeting
12
OVERVIEW OF THE PRE-CONSTRUCTION PLANNING PROCESS
3.5.1 Relationship Between Planning and score (where a higher score indicates more effective
Performance planning) against the chances of
Overall, projects that imple- achieving a successful outcome.
Good planning coupled with Projects in the upper right quadrant
mented a planning process that
good project management that are those projects that were well-
was similar to the model planning
takes into account a project’s planned and also performed well,
process presented in this technical
specific characteristics will while those projects in the lower left
document tended to outperform
improve the likelihood of quadrant were not well-planned and
those projects that were poorly
achieving successful project did not perform very well.
planned or whose planning performance.
process was significantly different
from the model process. Figure
3.3 is a graph that plots the planning effectiveness
Figure 3.3: The Effectiveness of Planning versus the Chances of Achieving a Successful Outcome
2710-S
0.80
Probability of Successful Performance
2146-S 616-S
913-S 831-S 2369-S
853-S 47-S
2501-S 2109-S
2710-L 741-S
666-S 436-S 833-S
0.60 669-S 47-L 182-S
283-S 2207-S
571-S1 2239-S
571-S2 913-L 568-S
831-S
243-S 309-S
436-L 199-L
616-L
0.40 571-L2
276-L
2146-L 309-S
2369-L
283-L 571-L1
741-L 568-L 833-L
194-L 2207-L
2239-L
0.20
2501-L 2109-L
853-L
13
4. Pre-Construction Planning
Activities
15
ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
tools, materials, equipment and labor will be avail- 1.4. Determine whether an ideal match can be
able to complete the project on time and within made between the field supervisor and the job, and
budget then select the field supervisor.
2. To set up the systems that will be needed to 1.5. When appropriate, work with the project
efficiently manage the project, such as material manager, field supervisor, and/or the director of
purchasing, delivery and storage; scheduling and operations to select key foremen.
tracking; change management; submittal tracking;
Activity 2
and numerous other processes that are necessary to
manage a successful project Hold turnover meeting between estimator and
project manager (when applicable).
3. To set the job up for successful execution
and jobsite management 2.1. Arrange a meeting time and location, and
ensure enough time has been allocated to transfer
4.2 Team Selection and Turnover knowledge between the estimator and project man-
Team selection and turnover involves selecting ager. Note: A formal turnover meeting is strongly rec-
the project manager and field supervisor who will ommended. The meeting time can vary widely from
be responsible for managing the job during con- one hour to more than one day depending on the size
struction execution. After the management team and complexity of the project.
has been selected, a meeting should be held to for- 2.2. Follow and complete a checklist that
mally turn over the project from the estimating describes the information that should be trans-
stage to the project management stage. Further- ferred. Note: See Table 4.3 (pages 46–47) for a sam-
more, a planning kickoff meeting should be held to ple turnover meeting agenda.
assign planning responsibilities to internal team
members, such as the purchasing agent, safety
Activity 3
director and operations director. Hold separate turnover meeting between project
manager and field supervisor.
4.2.1 What Activities Should be Performed
3.1. Arrange a meeting time and location that
During the Team Selection and Turnover?
will ensure enough time can be allocated to trans-
The team selection and turnover process con- fer knowledge between the project manager and
sists of four main activities. Table 4.2 (page 45) field supervisor. Note: Again, a formal turnover
provides the team selection and turnover activities meeting is strongly recommended. It is also recom-
in a checklist. mended that the meeting be held at the office rather
than on an existing jobsite, so the field supervisor can
Activity 1
focus on the upcoming project without being inter-
Finalize selection of project manager, field supervi-
rupted. The meeting time can vary widely from one
sor and other key team members.
hour to more than one day depending on the size and
1.1. Assemble a list of project managers, and complexity of the project and how many tasks must
review their current work load and special skills. be completed during the turnover meeting.
1.2. Determine whether an ideal match can be 3.2. Follow and complete a checklist that
made between the project manager and the job, describes the information that must be transferred.
and then select the project manager. Note: See Table 4.3 (pages 46–47) for a sample
1.3. Assemble a list of field supervisors and turnover meeting agenda.
review their current work load and special skills.
16
PRE-CONSTRUCTION PLANNING ACTIVITIES
17
ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
supervisor’s copy and the marked up copy) and one 7.1. Complete the Scope and Schedule Review
or more copies that can be distributed to foremen. Checklist (Table 4.7) (pages 53–54).
6.2. Complete the Scope and Schedule Review 7.2. Review best field practices or lessons learned.
Checklist (Table 4.7) (pages 53–54). Example: If the company has a book of best
6.3. Compare the scope identified in the con- field practices or lessons learned, the field
tract to the scope from the bid submission to verify supervisor should review this book before
that they match. Note: The bid submission letter will planning the execution of the new project in
typically identify the scope of work, clarifications and order to avoid “reinventing the wheel.” If no
inclusions/exclusions. This letter should be compared best practices or lessons learned exist, the field
to the scope identified in the contract to determine if supervisor can talk to other field personnel or
there is a discrepancy. Any discrepancy should be dis- hold a meeting to identify the best methods for
cussed with the estimator and company officer to executing the new project.
determine how to resolve the discrepancy. 7.3. Identify value engineering or prefabrica-
6.4. Compare the plans to the specifications to tion opportunities (see also Activity 11).
identify any discrepancies. Example: While reviewing the plans and speci-
Example: There are many ways the plans can fications (and after reviewing best practices
differ from the specifications. In general, the and lessons learned), the field supervisor
specifications will supersede the plans. should begin assembling a list of installation
6.5. Review the customer-furnished schedule to methods, materials or prefabrication of systems
determine whether the electrical work can be com- that could result in a savings to the electrical
pleted within the contractual timeframe, and plan contractor. Note whether the technique
the work strategy based on this finding. requires owner or engineer approval and
whether the savings must be shared with the
Example: Occasionally, the time required to
owner. One of the most common changes is
complete the electrical work is longer than the
the running of conduit underground instead of
contractual duration. In such cases, the electri-
overhead. It usually results in a savings and is
cal contractor will be required from the begin-
typically approved by the engineer.
ning to plan for overtime, overmanning, or
acceleration. The need to accelerate should ide- 7.4. Identify labor requirements and begin
ally be established during the bidding stage, but selecting foremen.
the techniques for accelerating the work will be Example: The field supervisor should identify
selected after award. See the following publica- the number of workers and foreman that will
tion: Hanna, A. and Menches, C. (2003). be required each week of the project. This can
Normal project duration. Productivity: be determined by creating a manpower loading
Quantifying the Impacts of Adverse Working chart. The field supervisor can select foremen
Conditions on Electrical Construction. to cover specific systems or specific areas (such
(Professional Pamphlet). Bethesda, MD: as one foreman per floor on a multi-story
National Electrical Contractors Association. building). Foremen can also be selected based
on skills, such as experience working on a hos-
Activity 7
pital or a power plant.
Field supervisor reviews plans, specifications and
7.5. Identify special tools that will need to be
schedule
purchased or assembled.
18
PRE-CONSTRUCTION PLANNING ACTIVITIES
Example: Along with the list of potential cost- down and storage.
saving changes that are identified while review- Example: Site logistics is especially important
ing the plans and specifications, the field super- on small, bounded sites. You should determine:
visor should also assemble a list of special tools (1) whether workers can park on the site or
that might be needed to install the materials must park in a nearby garage for a fee, (2)
identified in the contract documents or to whether materials can be delivered at any time
complete the installation more efficiently. or only at certain hours of the day, (3) whether
a material and/or office trailer will be permit-
Activity 8
ted on the site, and (4) whether materials can
Create list of issues that need to be resolved and
be stored on the site under secure conditions.
begin the request for information (RFI) process
9.3. Identify locations and availability of mate-
8.1. Establish a request for information (RFI)
rial and personnel lifts, elevators, cranes, scaffold-
process (see also Activity 16) and create a list of
ing and forklifts.
questions that require clarification.
Example: Verify whether lift, crane, and
Example: While reviewing the plans and speci-
machinery time must be scheduled in advance.
fications, the field supervisor should also
Also determine whether you must supply your
assemble a list of discrepancies and issues that
own scaffolding or whether it will be furnished
need to be resolved in order to execute the
by the general contractor.
work efficiently. This list will kick off the
9.4. Create a plan for installing temporary
request for information (RFI) process and
power (when applicable).
should be resolved as quickly as possible. The
electrical contractor should consider holding a Example: While on the site visit, sketch out a
special meeting to get these issues resolved. plan for installing temporary power and light-
ing, and determine how these systems will be
8.2. Formalize the RFIs by assigning them a
maintained. A carefully thought out temporary
trackable number and submitting them to the
power and lighting plan can prevent spending
owner/CM/GC.
more than was estimated to install and operate
Note: Activity 16, which is an administrative
these systems.
procedure that involves initiating an RFI process, is
9.5. Verify existing conditions and compare
closely related to Activity 8. Most companies have a
them to the conditions shown on the plans and
formal RFI process that includes a hierarchy of per-
described in the specifications.
sonnel who must review the RFI and the standard
submission format, such as e-mailed, faxed or mailed Example: If the site contains facilities that must
RFI form with a clear routing sequence. All RFI be renovated or demolished or if the site has
should have a unique number that permits them to existing structures or utilities, a site visit should
be tracked for resolution. be conducted to compare the information on
the plans to the actual conditions on the site.
Activity 9 For example, if a building is being renovated,
Conduct site visit (recommended). the plans will show the locations of all existing
9.1. Complete the Site Visit Checklist (Table systems (mechanical, electrical, plumbing, etc.).
4.8) (page 55). These locations should be verified and marked
up on the plans to avoid conflicts with coordi-
9.2. Examine site access and layout, including
nation later.
parking, material delivery points, and material lay-
19
ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
20
PRE-CONSTRUCTION PLANNING ACTIVITIES
Example: The construction takeoff is often per- Significant differences might be an indication
formed to (1) verify the bid quantities are cor- of a bid mistake or a misunderstanding of how
rect, (2) calculate accurate quantities for order- the work will be performed. Any discrepancies
ing materials and equipment, (3) begin should be reviewed by the project manager
sequencing the work and (4) validate the cost and estimator.
estimate. It is an important exercise that can
identify problems and opportunities early in 4.4 Administrative Setup
the planning process. The administrative setup involves creating
12.2. Code each plan sheet as you take it off so standardized paper and computer files that will be
that you can return to it later and immediately used to manage correspondence, changes, submit-
identify the quantity of various materials shown on tals, schedules and progress. A standardized admin-
the sheet. istrative setup process is necessary to run an organ-
ized and efficient project.
Example: A common method to prepare a
quantity takeoff is to color-code the plan sheets 4.4.1 What Activities Should be Performed
for easy reference. Each system should be coded During Administrative Setup?
individually, and a legend should be provided.
The administrative setup process consists of six
12.3. The final quantities should be identified activities. Table 4.9 (pages 51–52) provides the
by the units in which they will be purchased. administrative setup activities in a convenient
Example: If wire will be purchased by reel, then checklist.
the number of required reels should be identi-
Activity 13
fied rather than the linear feet of wire. The
construction takeoff should be the first step to Set up project files and create contact list
purchasing the actual materials needed to com- 13.1. Use the File System Checklist (Table
plete the work. 4.10) (page 58) to create paper files.
12.4. All assumptions should be noted on the 13.2. Create a contact sheet that lists all team
quantity takeoff sheets. members and their company contact information.
12.5. Be sure the quantities that are estimated Note: The list should include owner, architect, engi-
include a waste factor. neer and general contractor contacts. It also might
include consultants, facility occupants, maintenance
Example: An accurate quantity takeoff will pro-
staff, city inspectors and all internal team members
vide a definitive amount of conduit needed to
(project manager, field supervisor, foremen, adminis-
complete the work. However, since most con-
trative assistant, etc.).
duit will need to be cut or bent to fit its exact
placement in the system, a waste factor of 5%- Activity 14
10% should be added to the quantity. Set up computerized tracking and control system
12.6. Compare the construction takeoff to the (forms, database, schedule, tracking)
bid takeoff to identify significant differences or dis- 14.1. Verify the accounting office has assigned
crepancies. a project number and entered initial information in
Example: It is unlikely that the bid estimate the cost control system.
and the construction takeoff will match exact- Example: During the bidding stage or upon
ly. However, most quantities of materials and notification of award the estimator may have
labor should be within 5% of the bid amount.
21
ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
requested the accounting office enter the project minimize disputes. Figure 4.1 presents a sam-
into the accounting database. If no project ple standard change management procedure.
number has been assigned, the project manager This example can be tailored to each compa-
should request a number from the accounting ny’s individual need. Figure 4.2 (page 59) pro-
department. vides a sample change order proposal form,
14.2. Use the File System Checklist (Table and Figure 4.3 (page 60) provides a sample
4.10) (page 58) to create computer files. field change directive form.
14.3. If a separate project management software 15.3. Develop a log with sequential numbering
system is used, set up the project in the system. to track all changes, including change orders, field
changes and time-and-materials requests (Table
Example: Commercially available project man-
4.11) (page 61).
agement software is available, as well as web-
based project management systems. Most soft- Example: Table 4.11 can be reconstructed in a
ware can be tailored to the needs of the com- spreadsheet program. Also, many commercial
pany. The software should be tailored to reflect project management software programs provide
the processes established by the company. If a a method for entering and tracking changes.
commercial software is not used, the project
Activity 16
manager can set up the files in a word process-
Initiate a request for information (RFI) tracking
ing and spreadsheet program.
and processing system
14.4. If a separate computer scheduling system
16.1. Develop a log with sequential numbering
is used, set up the schedule in the system (see
to track all requests for information (RFIs) (Table
Activity 37).
4.12) (page 62).
Example: The most common software available
Note: Many of the commercial project manage-
includes Microsoft Project and Primavera
ment software programs will provide a method for
Project Planner. Prior to entering activities in
initiating and tracking RFIs. However, Table 4.12 can
the schedule, the project manager and field
be reconstructed in a spreadsheet for the purpose of
supervisor should develop a sequence of work.
tracking RFIs.
Activity15 16.2. Determine whether RFIs will be submit-
Initiate a change management system ted by e-mail, fax or postal mail.
15.1. Review the contract to identify required 16.3. Review your company’s standard proce-
change order, field change and time-and-materials dures for processing RFIs and use a company stan-
procedures. Note: If the contract does not specifically dard form for submitting RFIs.
address change orders, field changes and general Example: Figure 4.4 (page 24) presents a sam-
change procedures, the project manager or a company ple company standard RFI procedure, and
officer should request a separate meeting to discuss Figure 4.5 (page 63) identifies a sample RFI
the company standard procedures. form. However, most commercial project man-
15.2. Review your company’s standard proce- agement software programs can be tailored so
dures for initiating, requesting, and processing that the RFI form bears your company name
change orders and field changes. and logo.
Example: A standard change management sys- 16.4. Ensure each RFI also identifies a pro-
tem is intended to protect both parties and posed solution and price change.
22
PRE-CONSTRUCTION PLANNING ACTIVITIES
Example: For a quick resolution to your ques- proposed reroute rather than develop an alter-
tion, identify a possible solution to the issue. nate route, which would take more time.
For example, if there is a conflict between a
Activity 17
conduit and a heating duct, identify a possible
relocation route for either the conduit or the Initiate a submittal tracking and processing system
duct. The engineer will only have to check your 17.1. Develop a log, with sequential number-
1. TYPES OF CHANGES: Three types of changes are commonly encountered in construction: (1) request for quotation,
(2) field change directive and (3) disputed changes to the work. A request for quotation (RFQ) typically occurs when
the customer acknowledges a change is needed and requests an estimate of the cost prior to approving the change. A
field change directive is an order given in the field to immediately execute a change before the cost of the wrk has been
negotiated. Disputed changes are changes to the work that are necessary to continue making progress but are not
acknowledged by the customer as a change to the contract requirement. Disputed changes are difficult to recover and
require careful documentation to maximize the chances of receiving compensation.
23
ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
ing, to track all submittals, including those of ven- Go through each section of the specifications
dors and subcontractors (Table 4.13) (page 64). to determine whether it identifies a submittal
Example: Review the specifications to deter- that you or your suppliers or subcontractors
mine whether the customer has included a are responsible for providing. Enter this infor-
submittal log. If so, this information can be mation in your submittal tracking log.
transferred to your own company tracking sys- 17.2. Review your company’s standard proce-
tem. If not, use either commercial project dures for processing submittals and use a company
management software or create a spreadsheet. standard form for submissions.
1. TYPES OF INFORMATION: A Request for Information (RFI) is a formal process for receiving more details about a work
process and/or alerting the customer to a potential deficiency in the contract documents. The types of information that
must be cycled through the RFI process include: discrepancies between plans and specifications; incomplete design
details; conflicts between systems; clarifications about design intent; identification of a changed condition with a
request for instructions; missing scope items that would produce a complete product; and many other issues.
24
PRE-CONSTRUCTION PLANNING ACTIVITIES
1. TYPES OF SUBMITTALS: Three types of submittals are commonly encountered in construction: (1) shop drawings, (2)
product data/cut sheets and (3) samples. Shop drawings reflect the manufacturer’s or equipment designer’s technical
details for the product specified in the plans and specifications and usually include dimensions and quantities. Product
data/cut sheets provide information about the make, model, size, capacity, performance and finish of a product speci-
fied in the plans and specifications. Samples are physical representations of the specified product, such as paint color,
brick finish, floor tile, metal roof style and color, and so on.
Example: Figure 4.6 presents a sample compa- notice in case there is a delay that is disputed later.
ny standard submittal procedure, and Figure
Activity 18
4.7 (page 65) identifies a sample submittal
transmittal form. However, most commercial Develop a “Labor Requirements/Expectations” let-
project management software programs can be ter (for background check, etc.) (performance rec-
tailored to include a standardized company ommended)
form. 18.1. For projects that have special requirements,
17.3. Verify that each submittal processing such as drug testing, background check or special
form identifies a “respond no later than” date, safety training, develop an “expectations” letter that
which is associated with timely ordering and deliv- must be reviewed and signed by crew members.
ery of the materials and equipment. Example: See Figure 4.8 (page 66) for a sample
Example: Be sure to review the work sequence and labor requirements and expectations letter.
schedule carefully to identify when each mate- 18.2. For projects that will require hiring
rial or equipment item will be installed. Then, workers from the union hall, develop an “expecta-
annotate on the submittal form the date you will tions” letter that must be reviewed and signed by
need an approval in order to order and receive the crew members.
materials or equipment on time to avoid a delay. Example: See Figure 4.8 (page 66) for a sample
This technique also puts the architect/engineer on labor requirements and expectations letter.
25
ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
26
PRE-CONSTRUCTION PLANNING ACTIVITIES
20.2. Review the contract or purchase order 21.2. Process and issue the purchase orders or
terms and conditions with potential subcontrac- subcontracts. Note: Ensure a company officer from
tors/suppliers/vendors prior to award. both the electrical contractor and the subcontrac-
Example: Specifically discuss: (1) shipping and tor/supplier/vendor has signed the purchase order or
delivery terms, especially if special delivery or subcontract to acknowledge the terms and conditions.
packaging is required; (2) who will conduct an The purchase order of subcontract should also note
inventory when the materials are delivered; (3) whether the materials, equipment or services are to
documenting, returning and replacing dam- be ordered or supplied immediately or whether the
aged materials; (4) consequences of early or supplier should hold the order until an order and
late deliveries; (5) signing authority; and (6) delivery date has been established.
other terms specific to each project.
Activity 22
20.3. Select all successful subcontrac-
Order long-lead-time materials and equipment
tors/suppliers/vendors, and issue a letter of intent
22.1. Compare the sequence, schedule and
(if necessary).
materials/equipment to identify long-lead-time
Example: After carefully reviewing pricing and
items.
qualifications of all sub-contractors/suppliers/
Example: When reviewing the scope of work,
vendors, select the successful parties. These
the project manager and/or field supervisor
companies should be notified by phone, and a
should document those materials and equip-
letter of intent (Figure 4.9) (page 70) should be
ment that might have a long lead-time or
issued (by fax) if there will be a delay in pro-
might impact the schedule if delivery is
cessing the contract or purchase order. The let-
delayed. If these items were not annotated dur-
ter of intent will authorize the contrac-
ing scope review, the project manager and/or
tors/suppliers/vendors to purchase materials or
field supervisor will need to carefully re-review
begin work on the project while the official
the scope and schedule to identify long-lead-
paperwork is being processed.
time items that could impact work progress.
Activity 21 22.2. Negotiate and issue purchase orders and
Develop and issue purchase orders and contracts subcontracts for long-lead-time items before nego-
for materials and equipment tiating standard purchase orders and subcontracts.
21.1. Develop the purchase orders or contracts Example: If a material or equipment item
for subcontractors/suppliers/ vendors. might require a long lead time before it can be
Example: Figure 4.10 (page 71) presents a sam- delivered (such as generators or transformers,
ple purchase order for materials. Standard sub- which must be manufactured), then the pur-
contracts, such as AIA or AGC standard forms, chase of the item should be negotiated and
should be used in place of a purchase order for authorized before non-long-lead-time items
work that involves materials and labor because are evaluated and purchased to ensure timely
the subcontract will outline responsibilities, lia- ordering and delivery.
bility, insurance, and indemnification. The pur- 22.3. Issue a letter of intent or purchase order
chase orders are typically prepared by the immediately to release long-lead-time items for
accounting department or by the project man- order and delivery.
ager with the assistance of the accounting Example: Often, long-lead-time material and
department.
27
ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
equipment pricing is negotiated prior to the schedule and identify a deadline for receiving
electrical bid submission. Then, after the elec- each submittal so that it can be processed in a
trical contractor receives the notification of a timely manner to avoid delays. This deadline
pending award, the project manager can imme- should ideally be identified in the contract doc-
diately issue a letter of intent or purchase order ument (purchase order or subcontract).
requesting that the item(s) be ordered. The let-
Activity 24
ter of intent or purchase order can be faxed,
with a hard copy mailed the same day, to expe- Develop and process log and book of submittals,
dite the ordering process. cut sheets and shop drawings
24.1. Develop a log with sequential numbering
Activity 23 to track all submittals, including those of vendors
Request submittals, cut sheets and shop drawings and subcontractors (see also Activity 17 and Table
23.1. Upon issuing the contract document, the 4.13, page 64).
subcontractor/supplier/ vendor should be request- Example: Review the specifications to deter-
ed to assemble and submit samples, cut sheets, or mine whether the customer has included a
shop drawings. submittal log. If so, this information can be
Example: As part of the contract agreement, the transferred to your own company tracking sys-
subcontractors/suppliers/ vendors should be tem. If not, use either commercial project
requested to submit items as identified in the management software or create a spreadsheet.
specifications. The electrical project manager Go through each section of the specifications
should identify in the contract document which to determine whether it identifies a submittal
submittals are required, and these items should that you or your suppliers or subcontractors
be verified with the subcontrac- are responsible for providing. Enter this infor-
tors/suppliers/vendors. Occasionally, submittals mation in your submittal tracking log (see
are requested during the bidding stage as part of Table 4.13, page 64, for a sample).
the subcontractor/supplier/vendor bid submis- 24.2. Assemble two or more binders of all
sion, and some cut sheets are available through draft and approved submittals.
a cost database. Therefore, these submittals
Example: At least two complete binders of sub-
might already be available for processing.
mittals should be assembled so that the project
23.2. Identify a deadline by which the submit- manager has a copy in the office and the Field
tals, cut sheets and shop drawings must be submit- Supervisor has one on the jobsite. If a complete
ted to the electrical contractor. binder of submittals will be processed for approval
Example: Two submittal strategies are possible. by the architect/engineer, additional copies of
In the first strategy, the electrical contractor the binder will be required so that the archi-
might be required to assemble a binder with all tect/engineer and the owner each receive a copy.
of the required submittals in it so that all sub- 24.3. Submit and track required submittal items.
mittals can be processed at the same time. In the
Example: Use the submittal log (Table 4.13)
second strategy, the electrical contractor might
(page 64) to track receipt and approval of all
be able to submit items in the order of their
submittals. Issue dunning letters, as necessary,
installation or as they are received from sub-
if the architect/engineer does not approve or
contractors/suppliers/vendors. In either case, the
return the submitted items by the requested
electrical project manager should review the
deadline.
28
PRE-CONSTRUCTION PLANNING ACTIVITIES
4.6 Material Handling Plan materials and equipment will be ordered and
delivered to the site. These annotations should
Material handling planning involves establish-
be developed into a formal schedule of deliver-
ing processes for ordering, receiving, staging and
ies. This schedule should be distributed to the
storing major materials and equipment on the job-
material manager, and the schedule should be
site or at a storage location. As part of the material
reviewed and updated regularly by the material
handling planning process, participants should also
manager and field supervisor.
review general site logistics to ensure the materials
and site facilities are located efficiently and promote 25.5. Establish standard procedures for receiving,
maximum productivity of workers and equipment. handling and storage of materials and equipment.
Example: The formal procedures should docu-
4.6.1 What Activities Should be Performed ment delivery hours, site entry and exit points,
During Material Handling Planning? site circulation and procedures for delivering
Material handling planning consists of two activ- materials to the work location or storage area.
ities. Table 4.16 (page 72) provides the material han- For example, the plan should outline who will
dling planning activities in a convenient checklist. determine the unloading point (work location or
storage location) and how this information will
Activity 25
be conveyed to the vendor. The plan should also
Develop material delivery and handling plan
identify authorized signing agents and the name
25.1. Review the “Material Delivery/Storage and contact information of the material manager
and Site Logistics Best Practices” (see Table 4.17, and field supervisor. The plan should also identi-
page 73). fy how to annotate delivery, inspection, accept-
25.2. Establish and maintain a file of delivery ance and storage location of all materials and
receipts and packing slips. equipment delivered to the site. The procedures
Example: The person who is in charge of receiv- should be strictly enforced to maximize the effi-
ing materials and equipment should maintain cient and orderly receipt of materials.
the file of delivery receipts and packing slips.
Activity 26
Other individuals who might receive shipments
Develop material storage and staging plan
(in the main office or at the site office) should
ensure that the material/equipment delivery 26.1. Complete the site logistics review check-
manager ultimately receives the receipts so that list (Table 4.19) (page 75).
accurate records can be maintained. 26.2. Review the “Material Delivery/Storage
25.3. Establish a material and equipment deliv- and Site Logistics Best Practices” (Table 4.17) (page
ery and storage log. 73).
Example: Table 4.18 provides an example of a 26.3. Develop a storage site layout that identi-
material and equipment delivery and storage fies where the materials and equipment are stored.
log. The log should be maintained by the person Example: A storage site layout should be devel-
in charge of receiving materials and equipment. oped that shows the locations of all major
25.4. Create a material and equipment delivery groups of materials or equipment as well as
schedule. consolidated storage locations. An identifica-
tion system should be developed so that mate-
Example: During the scope and schedule review
rials and equipment can be logged in and
(or the buyout process), the project manager
tracked by their storage location identification.
and field supervisor should annotate when
29
ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
4.7 Budget Preparation outline for breaking down materials, labor and
equipment. Keep in mind that this breakdown
Budget preparation involves developing a cost
should reflect how the work will be performed,
code scheme and breaking down materials, labor
and it should be as accurate and detailed as
and overhead into discrete categories that can then
practical for tracking and billing.
be used for billing during execution. As part of the
budgeting process, a breakdown of costs for tracking 27.4. Add new codes for work items that are
progress must be performed, and this breakdown not on the standard list.
may be different than the cost breakdown identified Example: The standard list will typically contain
on a schedule of values used for billing. Developing only “standard” items encountered on most
a budget (for tracking) and schedule of values are projects. If your job, for example, calls for
the key elements of cost and cash flow management. installing stadium lighting that must be lifted by
a crane, you probably won’t have the proper line
4.7.1 What Activities Should be Performed items to cover this specialty work. Therefore,
During Budget Preparation? you will need to work with your accounting
The budget preparation process consists of three department to temporarily create new codes
activities. Table 4.20 (page 76) provides the budget that cover the specialty items on your project.
preparation activities in a convenient checklist.
27.5. Assign additional codes to specify the
Activity 27 costs associated with material, equipment, labor,
subcontractors and other miscellaneous costs.
Develop, review or expand the Cost Code Scheme.
Example: Each line item or task is usually
27.1. Decide whether to use a cost code
divided into material costs and labor costs. An
scheme based upon 16 specifications divisions or
example for making such a division might be
50 specifications divisions. Note: The Construction
to add a dash after the cost code and then add
Specifications Institute (CSI) formerly promoted 16
the additional code. For example, if the cost
specifications division. However, this format was
code for cable is 16100 and the additional code
modified in 2004 and now encompasses 50 divisions.
for material is M and for labor is L, then the
You should use the format that is standard in your
code for cable (material) would be 16100-M
company and the same format that was used in the
and for cable (labor) would be 16100-L.
bid preparation stage.
27.2. Review the cost estimate to identify the Activity 28
existing cost code breakdown, and decide whether Develop budget by breaking down labor, material,
additional breakdown is necessary. Note: During the overhead and profit costs.
preparation of the cost estimate, it is likely that the
28.1. Create the budget in concert with the
estimator developed an initial cost breakdown based
labor and materials tracking report.
on the standard company cost codes. This breakdown
Example: One of the main purposes of a budg-
should be reviewed to identify whether additional
et is to track material and labor costs.
codes will be needed to track and bill the work
Therefore, you should decide which cost and
27.3. Review the company standard list of cost
work items you want to track, and develop
codes (or use Table 4.21, page 77, for 16 divisions)
your budget to match the items that will be
and decide which codes will be needed for breaking
tracked. Table 4.22 (page 78) presents a sample
down the work for tracking and billing.
budget breakdown and tracking spreadsheet.
Example: A cost code scheme can provide an
30
PRE-CONSTRUCTION PLANNING ACTIVITIES
1. TYPES OF BILLING: Most larger projects will require progress billing, where a schedule of values (SOV) is developed to
break down and bill portions of the work. These procedures cover the progress billing procedure. However, other types
of billing that might occur include requisitions, time and materials (T&M) pay request, cost plus pay request, and unit
price billing.
2. BILLING PROCEDURE:
a. The first step to the billing process involves the creation of a schedule of values (Figure 4.24) that breaks down the
work into discrete line items that can be tracked and billed. The SOV must be approved by the customer prior to
the first billing cycle.
b. The accounting department will initiate the monthly billing process by distributing the previous month’s bill to the
project manager for updating.
c. The project manager will update the percent complete of each line item on the SOV using a pen or pencil. It is rec-
ommended that each line item be overbilled by about 10%.
d. The project manager returns the marked-up bill to the accounting department, who will then revise the percent
complete in the accounting system and print a new bill.
e. The accounting department will obtain lien waivers from all subcontractors and suppliers who have line items on
the bill.
f. The bill will be submitted to the customer for review, approval and payment.
g. Once a month, the accounts receivable will be updated so that all project managers can view the most current pay-
ments received on their projects.
h. It is the project manager’s responsibility to follow up on open receivables on a weekly basis.
31
ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
29.3. Consider “rolling up” the budget, so that tal exercise, which might be conducted as a
the schedule of values has the same summary line brainstorming meeting. One participant should
items but fewer sub-line items. be assigned the responsibility of taking minutes
Example: One way to develop the schedule of so that the final sequencing can be transferred
values is to copy the budget but eliminate the to layout and installation drawings. Key partici-
detailed line items. Instead, the summary line pants should identify every activity that must
items are used. be accomplished in order to develop a com-
pleted product. Initially, all ideas should be
4.8 Layout and Sequencing Plan written on a white board or flip pad, and then
Layout and sequencing planning is the process the activities can be sequenced, eliminated or
of developing a sequence of work, laying out that consolidated through a series of iterations.
sequence in a series of drawings for field execution 30.3. Determine whether to create sequence
and developing installation instructions for crew and layout drawings by hand (marked-up draw-
members. As part of the layout and sequencing ings) or by creating new CAD drawings.
process, CAD installation drawings and/or panel Example: This decision might be driven by
and pull schedules may be developed and distrib- company capabilities. Many companies are hir-
uted to foremen and field crew to minimize ques- ing CAD operators to work on the jobsite cre-
tions and maximize productivity of the workforce. ating layout and installation CAD drawings.
These drawings are handed out each morning
4.8.1 What Activities Should be Performed
to foremen who direct the activities of their
During Layout and Sequencing Planning?
crew members. If the company does not have
The layout and sequencing planning process
CAD capabilities, hand sketches or marked-up
consists of three activities.
plan sheets can also be distributed to foremen
Table 4.24 (page 80) provides the layout and as installation drawings. Both techniques
sequencing planning activities in a convenient checklist. appear to minimize questions, improve pro-
ductivity and contribute to a more organized
Activity 30
and efficient installation process.
Develop installation sequence and layout drawings
30.4. Create daily installation drawings at least
30.1. Organize the project by areas, floors or
one day prior to the date when the work needs to
systems.
be performed so that the drawings can be distrib-
Example: Breaking down the project in areas or uted each morning to foremen and field crews.
systems has several benefits. For example, sepa-
Example: The person preparing the installation
rate foremen can be assigned to manage each
drawings should stay one or more days ahead
area/system, providing a smaller span of con-
of the installation schedule. Ideally, the prepar-
trol. Furthermore, the schedule and tracking
er should prepare at least a week’s drawings
programs can be developed to match the
one week or more ahead of the schedule.
area/system breakdown.
30.5. Review the sequence daily or weekly to
30.2. Allocate sufficient time to mentally think
ensure the project is progressing as expected.
through the sequencing of all work processes from
start through completion. Example: The sequencing and installation plans
should be used in conjunction with the sched-
Example: The project manager, field supervisor
ule to ensure the project is progressing as
and key foremen might participate in this men-
32
PRE-CONSTRUCTION PLANNING ACTIVITIES
planned. Any deviations from the planned repetitive work. After the first few rooms have
sequence or schedule should be discussed with been completed, the crew will most likely have
the customer or general contractor and docu- the sequence memorized.
mented. Some flexibility with the sequencing
Activity 32
or installation of the work might be required to
keep the project progressing as a whole. Develop prefabrication drawings for field use
(when applicable).
Activity 31 32.1. For systems that are partially or com-
Develop field instructions, including panel, pull or pletely prefabricated in a prefabrication shop,
conduit schedules. develop drawings that show how the prefabricated
31.1. Review the sequence and installation parts should be assembled and installed in the field.
process to identify any additional information that Example: Drawings that resemble standard
might minimize questions and improve productivity. “product assembly instructions” are particular-
Example: A pull or conduit schedule can aug- ly useful for field assembly and installation.
ment the installation drawings by specifying These drawings should show each piece (or
the point of initiation and point of termination prefabricated piece) and how it connects to
of all wires within every conduit that must be every other piece to form a complete system.
installed. Likewise, a panel schedule can show Step-by-step assembly and installation instruc-
the location of a panel within a room as well as tions are especially helpful.
the location and route of all conduits that feed 32.2. For systems prefabricated in a shop,
into or out of the panel. ensure the prefabricated parts are clearly labeled
31.2. Create the panel, pull or conduit sched- and that these labels correspond to an assembly
ules in conjunction with the installation drawings and installation scheme identified on the drawings.
so that they can be distributed as a package to the Example: Tag each prefabricated piece and
foremen or field crews. match the tag to the step-by-step assembly and
Example: Ideally, as the installation drawings installation instructions. The idea is to make
are created, all additional information will be the installation of the prefabricated parts as
assembled into a set of field instructions that simple as possible in order to decrease the
can be used by the field crew to maximize pro- amount of time it takes to install the system.
ductivity and minimize questions. Conduit 32.3. If on-site prefabrication is scheduled, the
schedules or special information about the drawings should identify the step-by-step process
materials and methods are examples of com- of how each piece is assembled into the prefabricat-
mon field instructions. ed system.
31.3. Develop field instructions and drawings 32.4. If on-site prefabrication is scheduled,
for repetitive work, when repetitive work is sched- separate drawings should also be created to identify
uled on a project. how the prefabricated parts should be installed.
Example: A good example of a project that will Example: Step-by-step installation instructions
include repetitive work is a hotel or dormitory. should be developed in conjunction with the
Each room is similar or identical to all of the prefabrication instructions.
other rooms. Therefore, a single installation
32.5. Distribute the prefabrication drawings to
sequence, drawings, and set of instructions can
the foremen or field crews that will perform the work.
be developed for the crew performing the
33
ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
34
PRE-CONSTRUCTION PLANNING ACTIVITIES
35.1. Develop a rough draft of the electrical that documents the customer’s and general con-
schedule from the sequence and installation plan. tractor’s review and approval of the electrical
Example: Table 4.27 (pages 85–86) provides schedule is recommended. Simply sending the
several rules-of-thumb for developing the draft final schedule to the customer may be inadequate
electrical schedule. as acknowledgement of approval. Focus, instead,
on a written signature or public verbal approval.
35.2. Verify the ordering and delivery dates of
long-lead-time materials and equipment. 36.4. Seek integration of the electrical schedule
into the customer/general contractor’s overall proj-
35.3. Perform three-way coordination between
ect schedule.
sequencing/installation plan, material/equipment
delivery plan and the draft electrical schedule. Example: General contractors (GC) often show
a single line item for the electrical work. Ask
Note: Set aside adequate time to coordinate the
the GC to add all of the electrical line items
deliveries, installation sequence and schedule.
from your schedule into the overall project
Annotate discrepancies that must be resolved when
schedule, and provide the GC with a digital file,
developing the final draft schedule.
if available, to simplify the task.
35.4. Modify the draft schedule and sequenc-
ing/installation plan to accommodate long-lead- Activity 37
time deliveries. Create bar chart schedule (performance recom-
Note: The modifications should be coordinated so mended).
that the sequencing/ installation plan matches the 37.1. In addition to the integration of the elec-
schedule. trical schedule into the overall schedule, format the
final electrical schedule into an independent bar
Activity 36
chart for tracking and control.
Coordinate electrical schedule with the cus-
37.2. Select the type of bar chart schedule to
tomer’s schedule.
develop and track.
36.1. After coordinating the sequenc-
Example: The three most common bar chart
ing/installation plan, material/equip-ment delivery
schedules include simple bar chart schedule
plan and the draft electrical schedule, coordinate
(which does not calculate the critical path),
the draft schedule with the customer’s schedule and
critical path method (CPM) schedule and
adjust as necessary.
resource-loaded schedule that associates mate-
Note: A final coordination exercise between the
rials, equipment, labor and cost with each
electrical schedule and the customer’s (general con-
schedule line item. Select the scheduling
tractor’s) schedule should identify any minor adjust-
method that is most appropriate for the com-
ments that might need to be made before producing
plexity of the project and skill of the scheduler.
the final electrical schedule.
37.3. Save the original approved schedule as
36.2. Review the final electrical schedule with
the baseline so that progress can be tracked and
the customer, general contractor, other trades and
delays can be documented.
suppliers to resolve any final conflicts.
Note: The baseline schedule should be the final
36.3. Seek approval of the schedule from the
electrical schedule that was approved by and distrib-
customer and general contractor.
uted to the customer/general contractor. It should
Example: Meeting minutes or a “sign off ” sheet never be changed. Instead, schedule updates should be
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ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
made routinely (weekly or monthly) which reflect the to monitor project progress. Use the best prac-
progress of the work and any accelerations, delays or tices and the checklist to determine which tools
other changes to the work sequence or duration. An are appropriate for the current project.
accurate baseline and final schedule can be used to 38.4. Modify the tracking and control tools for
support time extensions, change orders and disputes. the current project.
37.4. Distribute the electrical bar chart sched- Example: Use the generic computer tracking
ule to the customer, general contractor, various and control tools to input data about the cur-
subcontractors and suppliers. rent project. Then, format the control tools so
Note: The reason for distributing the final that they can be used to track and control
approved electrical schedule is to provide official noti- progress on the project.
fication to all team members regarding how the elec-
Activity 39
trical contractor intends to proceed with the work. It
also provides suppliers with a tool for determining Develop labor and materials tracking report.
delivery dates; as a result, all updates to the schedule 39.1. Review the cost estimate, associated
should also be distributed to team members. budget and cost code scheme.
39.2. Match the cost estimate/budget work
4.10 Tracking and Control items to crew assignments so that labor and mate-
Tracking and control involves selecting the rials can be tracked easily.
proper control tools and setting up the company
Example: Using the estimate and budget as a
computerized project management system to track
guide, verify that labor and materials can be
progress. It also involves developing a labor and
easily reported daily/weekly for each line item
materials tracking report and creating other essen-
in the budget. If the reporting process is too
tial reports in the computer database.
complicated or detailed, consider revising the
4.10.1 What Activities Should be Performed budget to simplify the tracking and control
During Tracking and Control? process. Table 4.3 (pages 90–91) provides a
sample time card/labor reporting form that
The tracking and control process consists of
links daily labor to specific cost codes in the
two activities. Table 4.28 (page 87) provides the
budget, which can then be tracked using a
tracking and control activities in a checklist.
progress report, labor report or productivity
Activity 38 report.
Customize the computerized tracking and con- 39.3. Select the reports to be created and used
trol system (database/ schedule/etc.) for the current for monitoring progress.
project. Example: The two most common reports
38.1. Review the tracking and control best include a progress report (see Table 4.22, page
practices (Table 4.29, page 88). 78, for a sample summary progress report) and
38.2. Complete the Tracking and Control a productivity report (Table 4.32, page 92).
Tools Checklist (Table 4.30, page 89). 39.4. Develop the selected reports by inputting
38.3. Select computerized tracking and control project data into the reporting system (database or
tools for the project. accounting system).
Example: The tracking and control checklist Example: Once the tracking and control reports
identifies several control tools that can be used have been selected, project-specific data should
36
PRE-CONSTRUCTION PLANNING ACTIVITIES
be entered into the database to populate the 4.11 Construction Execution Kickoff
reports. These reports can then be used to Meeting
update progress and productivity on a daily,
The final step to pre-construction planning is
weekly or monthly basis. Figure 4.12 presents
to hold a construction execution kickoff meeting
company standard project update procedures.
that calls together all internal team members in
1. TYPES OF UPDATES: Three types of submittals are commonly encountered in construction: (1) shop drawings, (2)
product data/cut sheets and (3) samples. Shop drawings reflect the manufacturer’s or equipment designer’s technical
details for the product specified in the plans and specifications and usually include dimensions and quantities. Product
data/cut sheets provide information about the make, model, size, capacity, performance and finish of a product speci-
fied in the plans and specifications. Samples are physical representations of the specified product, such as paint color,
brick finish, floor tile, metal roof style and color, and so on.
4. FORECASTING PROCEDURE:
a. Both the summary progress update report and labor productivity report can be modified to permit forecasting of
future costs at completion.
b. It is the project manager’s responsibility to input forecasted costs and hours into the computer, with input provided
by the field supervisor.
c. The project manager should review potential change orders, future equipment and material purchases, and expect-
ed labor productivity when preparing the forecast. The forecast must account for outstanding costs plus any addi-
tional adjustment made for better/worse productivity, higher/lower material costs, gain/loss on changed work, etc.
The project manager should attempt to be as accurate and candid as possible.
d. Once the forecast has been completed, the project manager should evaluate whether the project is within budget,
under budget or over budget. Adjustments may be necessary to get the project back on track if it is over the esti-
mated budget or labor hours.
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ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
order to review communication processes, admin- open RFIs, pending changes, submittals and
istrative procedures, reporting requirements, and other issues. The purpose of coordination
project budgets and schedules immediately prior to meetings is to assemble all trades working on
executing the work. The purpose of the kickoff the jobsite to discuss upcoming work, potential
meeting is to ensure all pre-construction planning conflicts and to identify solutions to the con-
tasks have been completed and to prepare the team flicts. Additional meetings that might be
to execute the project. required include look-ahead scheduling meet-
ings and safety meetings.
4.11.1 What Activities Should be Performed
40.3. Identify the internal team members that
During a Construction Execution Kickoff
will be responsible for attending the internal and
Meeting?
external meetings.
The construction execution kickoff meeting
should begin by selecting a date and location for the Activity 41
meeting, inviting those team members that attend- Review request for information (RFI) process.
ed the planning kickoff meeting and distributing
41.1. Review the contract for a customer-man-
the agenda (Table 4.33, pages 93–94). The construc-
dated request for information (RFI) process.
tion execution kickoff meeting consists of seven
Example: If the contract identifies a customer-
activities. Table 4.34 (pages 95–96) provides the
mandated RFI process, the electrical contractor
kickoff meeting activities in a convenient checklist.
will be bound to follow the process. If no RFI
Activity 40 clause exists, the electrical contractor should
Review meeting schedule convey their company standard procedures to
the general contractor.
40.1. Review the schedule of weekly internal
meetings associated with the project. 41.2. Review the company standard procedure
for developing, processing, tracking and closing out
Example: Meetings that should be held include
a request for information.
(as a minimum) a weekly on-site progress
meeting (including a walk-around) and an in- Example: Activity 16 covers the setup of an RFI
office staff meeting that covers the progress on processes. Furthermore, Figure 4.4 (page 24)
all projects being performed by the company. provides a suggested company RFI process,
Other meetings that might be necessary are Table 4.13 (page 64) provides an RFI tracking
specialty subcontractor coordination meetings form and Figure 4.5 (page 63) presents an RFI
(if not conducted by the general contractor), request form.
look-ahead planning meetings and “toolbox 41.3. Modify the company standard RFI proce-
talk” safety meetings. dure, as necessary, to conform to the contractually-
40.2. Review the schedule of weekly project mandated process.
meetings conducted by the customer or general Note: Distribute the procedure so that all
contractor. employees who might submit an RFI understand the
Example: Typically, two types of meetings are submission process.
held: progress meetings and coordination
Activity 42
meetings. The purpose of progress meetings is
Review change order process and field change
to update the customer/general contractor on
management process.
the progress of work and to discuss and resolve
38
PRE-CONSTRUCTION PLANNING ACTIVITIES
42.1. Review the contract for a customer-man- and a change order log for tracking the
dated change order (CO) process and field change progress of change order processing.
request process. Responsibility for managing change orders and
Example: The contract should be carefully following up on their approval is typically
reviewed for clauses that identify when com- assigned to the project manager. Responsibility
pensation for changes will be awarded and the should be clearly assigned during the meeting,
type of compensation permitted (time, cost or and the tracking process should be reviewed.
both). Many clauses have a “notice” require-
Activity 43
ment, and some clauses only permit time
Review submittal processing procedures
extension without financial compensation.
Table 4.7 (pages 53–54) provided a checklist to 43.1. Review the contract documents for a cus-
guide team members through the contract tomer-mandated submittal processing procedures.
review process. Example: The specifications may provide a sub-
42.2. Review the company standard change mittal log (either blank or populated with the
order procedure and field change required submittals) and a set of submission
request/management process. procedures that must be followed. Some con-
tracts may require complete books with all sub-
Example: Figure 4.1 (pages 23–24) present a
mittals be processed as a whole, while other
company change order process as a written set
contracts may allow submittals to be processed
of procedures. The company change manage-
individually. If no submittal process is identi-
ment process should be reviewed so that the
fied in the contract documents, the electrical
project manager and field superintendent are
contractor should convey its company standard
familiar with the process for documenting
procedures to the general contractor.
changes, requesting compensation and manag-
ing field change requests. 43.2. Review the company standard procedure
for developing, processing, tracking and receiving
42.3. Discuss the process for documenting
approval for project submittals.
changes, delays and disruptions in the work flow
and sequence. Example: Activity 17 discusses the setup of a
submittal processing and tracking procedure,
Example: Using the company change order
and Activity 24 discusses the process for
process as a guide, the team members should
requesting submittals from suppliers.
discuss how to accurately document impacts to
Furthermore, Figure 4.6 (page 25) provides a
the installation process in order to approach
suggested company submittal process, Figure
the customer or general contractor for com-
4.7 (page 65) presents a submittal transmission
pensation. Keeping accurate records will be
form, and Table 4.13 (page 64) provides a sub-
essential to the recovery process and should be
mittal log.
a top priority for the project manager, field
supervisor and key foremen. 43.3. Modify the company standard submittal
procedure, as necessary, to conform to the contrac-
42.4. Discuss the process for tracking and fol-
tually-mandated process.
lowing up on change order requests and payment
for field change directives. Activity 44
Example: Figure 4.2 (page 59) and Table 4.13 Review billing and invoicing procedures.
(page 64) present a change order request form
44.1. Review the customer/general contractor’s
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ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
40
PRE-CONSTRUCTION PLANNING ACTIVITIES
cost code so that the progress report accurately the project manager and field supervisor
reflects how much has been spent for each line should walk around the jobsite to compare the
item in the budget. The P.O. payment entry actual work completed to the work that was
process should be clarified in the meeting. expected to be completed. “Completion” can be
45.4. Review and discuss the tracking tools determined by quantities of units installed
that will be used to monitor progress. (such as linear feet of conduit) or approximate
percent of a system installed. The schedule can
Example: Several possible tools that can be
then be updated based on percent complete of
used to track progress include the progress report,
the schedule line items or number of units
productivity report, schedule and manpower load-
installed (if the schedule is resource-loaded or
ing chart. The company may have additional tools
entered in sufficient detail).
that are used routinely. The project manager
should identify the tools that will be used and dis-
cuss the process for updating each control tool.
Note: Tables and figures follow and are also
45.5. Review the monthly update process. available online at:
Example: Figure 4.12 (page 62) identified a www.electri.org/active/?fa=appendices
sample monthly progress update process. The
Page numbers in parenthesis after the
company standard process should be reviewed
table/figure title indicate the page number(s)
during the meeting.
on which the table or figure is referenced.
Activity 46
Review electrical and customer schedules.
46.1. Review the electrical bar chart schedule.
Example: Activity 37 discusses the process for
creating the electrical schedule. The final
schedule should be reviewed so that all internal
team members are familiar with the timeline
and sequence of activities.
46.2 Review the customer/general contractor’s
schedule and/or timeline.
Example: Activity 33 discusses the process for
reviewing the customer/ general contractor’s
schedule, and Table 4.26 (pages 83–84) pro-
vides a review checklist. A brief overview of the
customer’s overall project schedule is sufficient
so that all team members understand the gen-
eral scope of the project and the completion
timeline.
46.3. Discuss the process for updating the
schedule.
Example: Typically, the schedule is updated by
the project manager. At the end of each week,
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ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
42
PRE-CONSTRUCTION PLANNING ACTIVITIES
43
ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
44
PRE-CONSTRUCTION PLANNING ACTIVITIES
45
ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
1. Project overview
a. Project name
b. Location
c. Type of work
d. Estimated cost and estimated work hours
e. Profit goal
f. General scope of work
g. Identify potential opportunities and challenges of the project
46
PRE-CONSTRUCTION PLANNING ACTIVITIES
Review Items:
____________________________________________________________________________________________________
____________________________________________________________________________________________________
____________________________________________________________________________________________________
____________________________________________________________________________________________________
____________________________________________________________________________________________________
____________________________________________________________________________________________________
____________________________________________________________________________________________________
____________________________________________________________________________________________________
____________________________________________________________________________________________________
____________________________________________________________________________________________________
____________________________________________________________________________________________________
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ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
1. Project overview
a. Project name
b. Location
c. Type of work
d. Contract cost
e. General scope of work
f. Identify potential opportunities and challenges of the project
48
PRE-CONSTRUCTION PLANNING ACTIVITIES
Agenda Items:
9. Review the contract—identify any special clauses that require careful consideration.
______________________________________________________________________________________________
______________________________________________________________________________________________
______________________________________________________________________________________________
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ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
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PRE-CONSTRUCTION PLANNING ACTIVITIES
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ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
1
Detailed contract review guidelines can be found in ELECTRI International (2000) Fundamentals of Contract Risk Management for
Electrical Contractors.
52
PRE-CONSTRUCTION PLANNING ACTIVITIES
Table 4.7: Scope and Schedule Review Items (pages 18, 39)
Project Number: _____________________________________________________________________________________
Project Name: _______________________________________________________________________________________
Location:____________________________________________________________________________________________
Estimator:___________________________________________________________________________________________
Project Manager:_____________________________________________________________________________________
■ Contract
■ Plans
■ Specifications
■ Cost estimate and bid breakdown
■ Referenced/applicable codes or regulations
■ Quality requirements
■ Safety requirements
■ Special conditions
■ Addendums
■ Temporary power and lighting requirements
■ Owner/CM/GC-furnished materials
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ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
■ Access doors
■ Asbestos abatement
■ Carpentry (miscellaneous)
■ Clean up
■ Conduit (sizes and quantities)
■ Crane
■ Cutting and patching
■ Demolition and removal
■ Electric motors
■ Electric starters
■ Excavation and backfill
■ Fire alarm wiring
■ Fire alarm devices
■ Hand dryers
■ Hoists for personnel
■ Hoists for materials
■ Interior layout
■ Painting
■ Panels
■ Scaffolding
■ Site access
■ Site surveying
■ Temporary power
■ Underground utilities
■ Wire (and/or pipe and wire)
■ Other:
■ Other:
■ Other:
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PRE-CONSTRUCTION PLANNING ACTIVITIES
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ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
56
PRE-CONSTRUCTION PLANNING ACTIVITIES
57
ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
■ Other:
■ Other:
■ Other:
58
PRE-CONSTRUCTION PLANNING ACTIVITIES
DATE: ___________________________
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ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
LABOR: EQUIPMENT/TOOLS:
HOURS WAGE
EMPLOYEE TOTAL EQUIPMENT/TOOL TYPE COST
REG OT DT RATE
SUBTOTAL SUBTOTAL
_______ % MARKUP _______ % MARKUP
TOTAL TOTAL
MATERIALS: SUBCONTRACTORS:
UNIT
MATERIAL TYPE UNITS QTY TOTAL COMPANY NAME COST
COST
SUBTOTAL
_______ % MARKUP
TOTAL
SUMMARY OF COSTS:
TOTAL LABOR
TOTAL MATERIALS
SUBTOTAL TOTAL EQUIPMENT/TOOLS
______ % MARKUP TOTAL SUBCONTRACTS
TOTAL TOTAL COST
60
Project Number: ___________________________________________________________________________________________________________________
Project Name: ____________________________________________________________________________________________________________________
Location:__________________________________________________________________________________________________________________________
Project Manager: __________________________________________________________________________________________________________________
61
62
Project Number: ___________________________________________________________________________________________________________________
Project Name: ____________________________________________________________________________________________________________________
Location:__________________________________________________________________________________________________________________________
Project Manager: __________________________________________________________________________________________________________________
RFI NUMBER:
TO: FROM:
DESCRIPTION OF REQUEST:
DATE REQUIRED:
RESPONSE FROM:
RESPONSE:
63
64
Project Number: ___________________________________________________________________________________________________________________
Project Name: ____________________________________________________________________________________________________________________
Location:__________________________________________________________________________________________________________________________
Project Manager: __________________________________________________________________________________________________________________
SUBMITTAL LOG
CSI DATE REVISION DATE TO DATE DATE TO ORDER DELIVERY
SUBMITTED ITEM SUPPLIER
SECTION SUBMITTED NUMBER ARCH/ENG APPROVED SUPPLIER DATE DATE
Table 4.13: Submittal Log (pages 24, 28, 38, 39)
PRE-CONSTRUCTION PLANNING ACTIVITIES
PRE-CONSTRUCTION PLANNING ACTIVITIES
COMPANY NAME
COMPANY ADDRESS
TO: FROM:
Additional Comments:________________________________________________________________________________
____________________________________________________________________________________________________
____________________________________________________________________________________________________
____________________________________________________________________________________________________
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ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
COMPANY NAME
COMPANY ADDRESS
COMPANY PHONE NUMBER
The purpose of this letter is to notify you of special requirements and expectations of all personnel who will
work on Project Number ____________________, entitled __________________________________. The following
requirements and expectations must be met as a necessary condition of employment:
1. This project requires weekly random drug testing, which will be conducted by a private company employed by
the customer. Any employee who fails a drug test or refuses to submit to a random drug test will be immediate-
ly dismissed from employment.
2. This project requires a complete background check and the use of a security badge at all times. Employees
who fail to exhibit their security badge or who arrive at the jobsite without their badge will be removed from the
premises immediately.
3. Entry into certain parts of the facility will require an escort appointed by the customer. Requests for escorts
must be submitted 24 hours in advance.
4. The work hours for this project are Monday through Friday from 7:00 AM to 3:00 PM.
5. No privately owned vehicles or company vehicles will be permitted into the secure work area. All employees
must arrive at the security gate each morning no later than 6:45 AM to board a bus that will take employees to
the secure work area. All employees must be at the pickup point each afternoon at 3:15 PM to board the bus and
be escorted out of the secure area. Late employees will not be permitted into the secure area.
6. Employees may be monitored by closed-circuit television throughout the day.
7. Smoking will not be permitted inside the secure work area.
Please acknowledge your acceptance of the requirements and expectations of this project by signing and dating
below.
I understand and accept the above terms of employment.
______________________________________________________________________ __________________________
NAME DATE
______________________________________________________________________ __________________________
WITNESS DATE
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PRE-CONSTRUCTION PLANNING ACTIVITIES
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ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
68
Project Number: ___________________________________________________________________________________________________________________
Project Name: ____________________________________________________________________________________________________________________
Location:__________________________________________________________________________________________________________________________
Project Manager: __________________________________________________________________________________________________________________
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ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
COMPANY NAME
COMPANY ADDRESS
COMPANY PHONE NUMBER
Subcontractor Representative
Subcontractor Company Name
Subcontractor Company Address
Subcontractor Phone Number
You have been selected as the successful bidder on Project Number _______________________, entitled
_________________________________________________________. Per our telephone conversation, we are in the
process of developing a contract for the scope of work identified in your bid submission. The contract amount
will be $1,000,000.
This purpose of this letter is to notify you of our intent to award a contract. You can expect to receive the con-
tract no later than _____________, 20____. You are authorized to proceed with the work identified in your bid
submission.
Sincerely,
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PRE-CONSTRUCTION PLANNING ACTIVITIES
COMPANY NAME
COMPANY ADDRESS
DATE:
P.O. NUMBER:
PROJECT NUMBER:
PROJECT NAME:
TO:
SHIP TO: (Home office or jobsite address) SHIP VIA (jobsite) F.O.B.
NOTE: MATERIAL SAFETY DATA SHEETS ARE REQUIRED WITH ALL SHIPMENTS
SHIPPING INSTRUCTIONS:
ADDITIONAL REQUIREMENTS:
1. Submit _____ copies of shop drawings/details/performance data for review/approval
2. Submit _____ copies of OandM manuals or _____ copies of wiring diagrams for review/approval
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ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
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PRE-CONSTRUCTION PLANNING ACTIVITIES
Table 4.17: Material Delivery/Storage and Site Logistics Best Practices (page 29)
Project Number: _____________________________________________________________________________________
Project Name: _______________________________________________________________________________________
Location:____________________________________________________________________________________________
Project Manager:_____________________________________________________________________________________
1 Assign one person the responsibility of managing material and equipment delivery, handling
storage and staging.
2 Establish a standard unloading crew that consists of laborers or apprentices.
3 Establish standard procedures for receiving, handling and storing materials, and strictly enforce
the standard.
4 Develop a storage site layout that identifies where the materials and equipment are stored, and
annotate the location on the material and equipment delivery and storage log.
5 Develop a storage site identification system that provides a method to document and track the
location of all materials that have been delivered to the jobsite.
6 Establish storage space for each major material item or group (pipe, wire, boxes, etc.).
7 Sort and store the materials as soon as it is delivered to the site.
8 Allow storage space for waste or excess materials, and remove them as soon as possible.
9 Ensure the material and equipment is adequately secured and protected from the elements.
10 Make sure the materials manager is notified of pending deliveries.
11 Return all damaged, excess or incorrect materials to the vendor immediately in order to keep
the site free from clutter.
12 Arrange to have materials delivered just before you need them so that storage and handling is
kept to a minimum.
13 If materials are ordered in bulk, ask the vendor to store the materials at their office until you
need them on the jobsite (also consider paying extra for this option).
14 Consider using a material consignment trailer, where the vendor inventories the trailer each
week, restocks it and only charges you for the materials you use.
15 Try to place materials/equipment at the location where they will be used to improve access to
the materials/equipment and minimize handling.
16 Arrange to have materials packaged for efficient unloading, handling and installation.
17 Determine ahead of time what equipment will be needed to unload and handle material
deliveries.
18 Evaluate the capacity of material lifts, freight elevators and cranes to ensure they can safely
move the materials and equipment.
19 Locate your toilet facilities as close to the work areas as possible.
20 Locate your break facilities and trash containers as close to the work areas as possible.
21 Develop a map of facility locations, and distribute it to workers and suppliers/vendors.
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74
Project Number: ___________________________________________________________________________________________________________________
Project Name: ____________________________________________________________________________________________________________________
Location:__________________________________________________________________________________________________________________________
Project Manager: __________________________________________________________________________________________________________________
■ Review the site layout, and identify placement of materials and facilities
to maximize productivity.
■ Identify site entry and exit points, and plan possible vehicle circulation.
■ Identify procedures for receiving materials and authorized personnel.
■ Identify material storage locations.
■ Determine and document equipment that will be needed to unload and
move materials (cranes, fork lift, pallet jacks, etc.).
■ Evaluate material lifts, freight elevators and cranes to determine whether
they can support the size and weight of the material items.
■ Determine and order special tools associated with material handling
(box cutters, bar code readers, computers, etc.).
■ Establish a “receiving crew” that consists of laborers or apprentices who
will unload trucks and move materials.
■ Select a worker to be in charge of material handling, including inspection
and inventory of delivered items.
■ Establish standard procedures for receiving, logging, handling and stor-
ing materials and equipment on the jobsite or at an offsite location.
■ Establish delivery dates for all materials and develop a schedule of
deliveries.
■ Evaluate purchasing options to ensure materials are ordered to promote
efficient unloading, storage and installation.
■ Evaluate the benefits and pitfalls of prefabrication in terms of delivery,
storage, handling and installation.
■ Review the material delivery, handling, storage and staging best prac-
tices (see Table 4.18).
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ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
Consider “rolling up” the budget so that the schedule of values has
■ 3
the same summary line items but fewer sub-line items.
76
PRE-CONSTRUCTION PLANNING ACTIVITIES
Table 4.21: Cost Code Scheme Based on Masterformat™ 1995 (16 Divisions) (page 30)
77
78
Project Number: ___________________________________________________________________________________________________________________
Project Name: ____________________________________________________________________________________________________________________
Location:__________________________________________________________________________________________________________________________
Project Manager: __________________________________________________________________________________________________________________
SCHEDULE OF VALUES
(A) (C) (D) (E) (F)=(D+E) (G)=(F/C) (H)=(C-F)
(B) (I)
LINE CONTRACT PREVIOUSLY COMPLETED COMPLETED % BALANCE
DESCRIPTION RETAINAGE
ITEM VALUE COMPLETED THIS PERIOD TO DATE COMPLETE TO FINISH
Table 4.23: Company Schedule of Values (pages 31, 40)
PRE-CONSTRUCTION PLANNING ACTIVITIES
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ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
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PRE-CONSTRUCTION PLANNING ACTIVITIES
■ Will the owner furnish any items, such as materials or equipment? ■ Yes ■ No
■ Identify the “deliver no later than” dates that owner-furnished items
must be delivered to the jobsite.
■ Will any portion of the work be installed by the owner’s own workforce
or a separate contract? (example: automated shelving systems) ■ Yes ■ No
■ Identify the “install no later than” dates that owner-installed items
must be completed.
■ Identify techniques that will speed up the completion of the work.
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ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
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PRE-CONSTRUCTION PLANNING ACTIVITIES
Table 4.27: Schedule Development Best Practices and Rules-of-Thumb (page 35)
Project Number: _____________________________________________________________________________________
Project Name: _______________________________________________________________________________________
Location:____________________________________________________________________________________________
Project Manager:_____________________________________________________________________________________
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ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
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ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
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PRE-CONSTRUCTION PLANNING ACTIVITIES
■ Identify the goals of your tracking and control system. Do you want to:
a. Monitor profitability?
b. Identify variations in costs and work hours?
c. Track productivity of the workforce?
d. Contribute to your historical costs database?
e. Document costs that are beyond the initial scope of work?
f. Track changes in cost and work hours?
g. Create contractually-mandated cost reports for the customer?
h. Evaluate the effectiveness of your management team?
i. Conduct risk analyses on future projects of a similar type?
Create a project schedule, and format it so that you can update the
■ progress of all schedule line items (see Activity 37). Match schedule line
items to budget line items to facilitate effective tracking.
As an alternative, create a resource-loaded schedule that will permit you
■
to track cost and labor hours as you track schedule progress.
Create a manpower loading chart that identifies your crew size and com-
■ position for each week of the project (see Figure 4.13).
Customize the computerized project management program so that you
■ can use it as a tool to track RFIs, submittals, purchase orders, deliveries
and change orders.
Create a progress report to track variances in costs and labor hours. Your
■ progress report should track budgeted line items.
Create a labor productivity report to compare estimated to actual pro-
■ ductivity and identify solutions to problems. Daily time sheets should be
coded to match budget line items.
Other:
■
Other:
■
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ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
EMPLOYEE NAME:______________________________________________________________________________________________
PAY PERIOD: FROM __________________________________________ TO: ______________________________________________
HOURS
DAY WORK DESCRIPTION COST CODE
REGULAR OVERTIME DOUBLE TIME
MON
TOTAL HOURS
HOURS
DAY WORK DESCRIPTION COST CODE
REGULAR OVERTIME DOUBLE TIME
TUE
TOTAL HOURS
HOURS
DAY WORK DESCRIPTION COST CODE
REGULAR OVERTIME DOUBLE TIME
WED
TOTAL HOURS
HOURS
DAY WORK DESCRIPTION COST CODE
REGULAR OVERTIME DOUBLE TIME
THU
TOTAL HOURS
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PRE-CONSTRUCTION PLANNING ACTIVITIES
HOURS
DAY WORK DESCRIPTION COST CODE
REGULAR OVERTIME DOUBLE TIME
FRI
TOTAL HOURS
HOURS
DAY WORK DESCRIPTION COST CODE
REGULAR OVERTIME DOUBLE TIME
SAT
TOTAL HOURS
HOURS
DAY WORK DESCRIPTION COST CODE
REGULAR OVERTIME DOUBLE TIME
SUN
TOTAL HOURS
91
92
Project Number: ___________________________________________________________________________________________________________________
Project Name: ____________________________________________________________________________________________________________________
Location:__________________________________________________________________________________________________________________________
Project Manager: __________________________________________________________________________________________________________________
1. Project overview
a. Project name
b. Location
c. Type of work
d. Contract cost
e. General scope of work
2. Introduce internal team members and any changes in team members since planning meeting.
a. Project Manager
b. Field Supervisor
c. Foremen
d. Estimator
e. Accounting representative
f. Purchasing Agent
g. Director of Operations
h. Other internal team members
3. Identify external team members and any changes in team members since planning meeting.
a. Owner/Customer
b. Architect/Engineer
c. General Contractor/Construction Manager
d. Other Specialty Subcontractors
e. Vendors/Suppliers
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Agenda Items:
______________________________________________________________________________________________
______________________________________________________________________________________________
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PRE-CONSTRUCTION PLANNING ACTIVITIES
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ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
96
Section 3: Planning Assessment and Best Practices
5.1 Introduction to the Planning small projects, complex projects versus simple proj-
Assessment Process ects, and so on.
Chapter 4 of this manual discusses, in detail, 5.3 Important and Influential
the model electrical pre-construction planning Planning Activities
process. This research discovered that projects that
It is essential to note that each of the 46 pre-
implemented a planning process similar to the
construction planning activities in the Model
model process tended to perform more successfully.
Electrical Pre-Construction Planning Process is an
Furthermore, there appeared to be 16 activities that
important part of the planning process. It is also
had an especially strong influence on perform-
worth noting that not every activity will require a
ance—and many of these activities were often over-
great deal of time to complete. Indeed, many of the
looked during the planning process.
activities can be completed in a matter of a few
5.2 Purpose of the Planning minutes, particularly on smaller projects. The proj-
Assessment Process ect manager will need to exercise skill and judg-
ment when determining how much time to devote
Chapter 4 presents a series of instructions and
to each activity.
easy-to-use checklists to guide electrical contractors
through the pre-construction planning process. The Many of the activities are clearly critical to an
purpose of this chapter is to present a scorecard effective planning process. Such obvious activities
that can be used to evaluate the effectiveness of the as reviewing the plans and specifications, adminis-
planning that was completed on a project that is tratively setting up the project, and issuing purchase
about to be executed. orders can directly impact the smooth execution of
a project. Overall, 16 “influential activities” were
The chapter will begin by identifying the 16
identified through careful research, and these activi-
activities that had an especially strong influence on
ties are identified in the next section. It is critical
performance in order to explain why these activities
that the project manager understand the following:
are weighted more heavily on the planning score-
card. Then, the planning effectiveness scorecard will All of the 46 pre-construction planning
be introduced, which includes all of the activities activities are important to project success.
from the model planning process, and instructions
will be provided on how to score the effectiveness However, 16 of those activities have a particu-
of planning on a new project. Finally, a section on larly strong influence on the outcome of a project.
“score analysis” will present some rules-of-thumb
5.3.1 The 16 Influential Planning Activities
and benchmark score values for projects that have
Sixteen of the pre-construction planning activi-
various characteristics, such as large projects versus
ties were identified as having an especially strong
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ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
98
THE PLANNING ASSESSMENT PROCESS
99
100
PLANNING EFFECTIVENESS SCORECARD
(A) (B) (D)
(C) (E) (D)X(E)=(F)
ACTIVITY ACT. PERFORMANCE
CATEGORY NO. ACTIVITY SCORE* WEIGHT FINAL SCORE
1 Finalize selection of project manager, field supervisor and other key team members. 1.00
Team Selection 2 Hold turnover meeting between estimator and project manager (when applicable). 2.00
and Turnover 3 Hold separate turnover meeting between project manager and field supervisor. 4.00
4 Hold pre-job (planning) kickoff meeting with internal team members to assign responsibilities. 1.00
5 Review contract for unfavorable or high risk clauses. 1.00
6 Project manager reviews plans, specifications and schedule. 1.00
7 Field supervisor reviews plans, specifications and schedule. 3.50
Scope and 8 Create a list of issues that need to be resolved, and begin the request for information (RFI) process. 1.00
Contract Review 9 Conduct site visit. 1.00
Table 5.1: Planning Effectiveness Scorecard
10 Compare estimated (bid) work activities and materials to planned performance. 3.00
11 Identify value engineering and prefabrication opportunities and how to simplify the work. 2.00
12 Prepare construction takeoff. 1.00
13 Set up project files, and create contact list. 1.00
14 Set up computerized tracking and control system (forms, database, schedule, tracking). 1.00
Administrative 15 Initiate a change management system. 1.00
Setup 16 Initiate a request for information (RFI) tracking and processing system. 2.00
17 Initiate a submittal tracking and processing system. 3.50
18 Develop a "Labor Requirements/Expectations" letter (for background check, etc.). 1.00
19 Review subcontractor/supplier/vendor pricing and qualifications. 1.00
20 Negotiate pricing and contract conditions, and select subcontractors/suppliers/vendors. 1.00
21 Develop and issue purchase orders and contracts for materials and equipment. 1.00
Buyout Process
22 Order long-lead-time materials and equipment. 1.00
23 Request submittals, cut sheets and shop drawings. 2.00
24 Develop and process log and book of submittals, cut sheets and shop drawings. 1.00
Material Handling 25 Develop material delivery and handling plan. 2.50
Plan 26 Develop material storage and staging plan. 2.00
ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
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102
6. Pre-Construction Planning Best
Practices
6.2 What are Best Practices? 6.3.1 Team Selection and Turnover Best
A best practice is a process or method that can
Practices
lead to enhanced project performance when prop- Best Practice 1: Select an effective project manager
erly implemented.3 A best practice can also be and field supervisor
identified as a practice that is better than one that is Benefits:
currently in use in a company.4 A major benefit of ■ Contractors reported that the two people
best practices is that they have already been imple- they selected to run the job—the project man-
mented, tested and successfully adopted by other ager and field supervisor—made the biggest
companies, which minimizes the uncertainty difference in the outcome of the project; there-
involved with executing a change in company pro- fore, careful team selection can increase your
cedures. A best practice essentially results in the chances of having a good job.
sharing of a successful process rather than “rein-
■ By matching up the skills of a project man-
venting the wheel.”
ager and field supervisor with the characteris-
tics of the project, you can improve the pro-
ject’s overall performance.
3
Construction Industry Institute (CII) (2002). CII best prac- ■ Early selection of your project team gives
tices guide: Improving project performance (Implementation you time to make re-assignments in order to
Resource 166-3). Austin, TX: Author.
assemble the best team for the project.
4
Camp, R.C. (1989). Benchmarking: The search for industry
best practices that lead to superior performance. Milwaukee, WI:
ASQC Quality Press.
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ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
Best Practice 2: Hold an extensive turnover meet- ■ In hind sight, many contractors were able
ing between the project manager and field to identify value engineering or prefabrication
supervisor opportunities that could have improved the
Benefits: performance of their bad jobs if they had
planned for it ahead of time.
■ Contractors reported that failure to hold a
turnover meeting between the project manager ■ In addition to prefabrication, work that
and field supervisor—or a turnover that was could be done similar to an assembly line (one
too short—caused the project to get off to a crew does the same task repeatedly, moving
poor start; in contrast, an extensive turnover from area to area, with another crew following
process often resulted in a project that was behind them) also experienced significant
well-organized and properly managed. increases in productivity.
■ For best results, assign the field supervisor to Best Practice 5: Conduct post-award field visit(s)
the project full-time at the initiation of the to verify design and existing conditions.
turnover meeting to ensure the field supervisor’s Benefits:
time and attention are devoted to the project. ■ The team can identify discrepancies
Best Practice 3: Define the roles and responsibili- between design drawings and existing condi-
ties of the internal team members tions.
Benefits: ■ The team can identify site issues, including
■ A matrix or written charter that defines the access, storage, utilities, etc.
team members’ roles can help eliminate dupli- ■ For renovation work, the team can identify
cation of effort and avoid confusion about potential pitfalls and opportunities associated
responsibilities; this is especially important on with existing systems and conditions.
projects that have multiple project managers, ■ A site visit, especially to an existing facility,
field supervisors or foremen. provides an early opportunity to begin
■ On projects with multiple project man- sequencing the work.
agers, clearly define the scope that each man- ■ Site visits that were performed both before
ager is responsible for; and if the project has bid submission and after notification of award
multiple field supervisors, define the bounds proved beneficial to the outcome of the project.
of the work each must manage. Best Practice 6: Hold a pre-construction meeting
■ Written roles and responsibilities provide a to clarify customer expectations.
reference that can be used to clarify each per- Benefits:
son’s breadth of responsibility.
■ Good communication among team mem-
6.3.2 Scope and Contract Review Best bers was reported as one of the primary rea-
Practices sons a job was viewed as a good job; therefore,
Best Practice 4: Evaluate value engineering, pre- a project can get off to a positive start by
fabrication or repetitive work opportunities. meeting with the customer to establish open
lines of communication about each party’s
Benefits:
expectations.
■ Contractors reported that even small
■ Understanding the customer’s expectations
amounts of prefabrication increased produc-
can reduce frustration and eliminate misun-
tivity and saved time and money.
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PRE-CONSTRUCTION PLANNING BEST PRACTICES
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ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
down the management team; hence, the man- review the plans and specifications to ensure
agement team can provide better support to the that the materials that are ordered can be effi-
crews, resulting in better project productivity. ciently installed.
Best Practice 12: Develop a list of labor rules and ■ For example, order cable tray or conduit in
requirements to attract quality workers. lengths that minimize cutting; or, when work-
Benefits: ing in a confined space, order materials for
efficient handling.
■ Several contractors reported a letter that
was endorsed by the union, which outlined the Best Practice 15: Arrange for a supply trailer on
requirements and expectations of the work- site to be stocked by the supplier.
force, resulting in hiring higher quality workers. Benefits:
■ The letter outlined procedures for handling ■ Contractors who used a “consignment”
special drug testing, absences, tardiness, safety trailer that is stocked with daily-use materials
violations and dismissals. by the supplier each week reported fewer
■ The letter was often used to hire workers problems with material shortages.
from the union hall and ensured the workers ■ An increase in productivity can be
understood the expectations; those workers achieved by using a “consignment” trailer
who were not willing to abide by the “rules” because the workers will not run out of mate-
were discouraged from working on the project. rials as frequently, will not have to stop work-
ing to run to the hardware store and can work
6.3.4 Buyout Process Best Practices
more consistently without material supply
Best Practice 13: Order materials before execution problems.
rather than daily.
■ Entrusting a supplier to provide weekly
Benefits: materials on “consignment” can also result in
■ Contractors reported that bulk buying building stronger relationships with suppliers.
could produce substantial savings.
6.3.5 Material Handling Plan Best Practices
■ Furthermore, purchasing major materials
Best Practice 16: Develop a material storage and
ahead of time ensured that all materials were
staging plan.
delivered on time to support progress on the job.
Benefits:
■ The early ordering of long-lead-time mate-
rials and equipment was especially important ■ A material storage plan—which identifies
to maintaining the schedule. whether materials and equipment are stored
■ Weekly or bimonthly ordering of standard on-site or at an off-site location—can mini-
materials also produced savings, whereas daily mize congestion of the site and can reduce the
ordering often resulted in cost overruns because number of times materials need to be relocat-
no bulk savings or discounts were recognized. ed or handled.
Best Practice 14: Order materials for efficient ■ Projects located a long distance from the
installation. home office or located in rural areas or on
interstate highways will need a storage “yard”
Benefits:
that is located close to their work site; hence,
■ It is strongly recommended that the pur- locating and renting a suitable storage area can
chaser (project manager, most likely) carefully result in substantial time and cost savings.
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PRE-CONSTRUCTION PLANNING BEST PRACTICES
Best Practice 17: Develop a material ordering and Best Practice 19: Develop CAD layout/installation
delivery plan. drawings before execution.
Benefits: Benefits:
■ The first step to an efficient, cost-saving ■ Although layout and sequencing, in any
material purchasing process is to decide form, was important to the outcome of a proj-
whether to order in bulk up front or order ect, contractors that prepared CAD installa-
materials weekly as the need arises. tion/as-built plans strongly believed the prepa-
■ Material ordering will likely be driven by ration and use of CAD drawings was the key to
the nature of the project; projects with repeti- their success.
tive work might benefit from bulk ordering and ■ The CAD drawing process is also instru-
storage, whereas projects with a lot of small mental in documenting existing conditions
materials might require weekly ordering in and defining materials and methods that will
order to avoid misplacing the small materials. be used to complete the work. Contractors that
■ By developing a strategy for ordering and provided crews with daily installation drawings
receiving materials, the project manager can were able to remove a significant part of the
ensure that the materials are delivered on time uncertainty from the installation process,
to maintain the schedule. increasing productivity.
■ Projects that are located in downtown met- 6.3.7 Schedule Development Best Practices
ropolitan cities will require a plan for deliver-
Best Practice 20: Extensively plan the sequence of
ing and receiving materials daily, since these
work.
sites rarely have the space to accommodate
Benefits:
material storage.
■ Sequencing is essential for determining
6.3.6 Layout and Sequencing Best Practices weekly manpower loading. It can also be used
Best Practice 18: Develop layout/installation to identify concurrent work, which might
drawings before execution. result in time and cost savings.
Benefits: ■ Work should be sequenced by area and/or
■ Several project managers and field supervi- by floor for large projects. Furthermore, inno-
sors identified layout as perhaps one of the vative manpower loading can be used to aug-
most important activities they performed to ment the sequencing plan, such as using an
ensure the success of their projects. Types of “assembly line” concept, where the same crew
layout ranged from marking up the plans to moves from area to area to perform the same
show the sequence of work to developing com- tasks, or using multiple crews that engage in a
plete CAD installation/design drawings. As productivity competition.
part of the layout process, many project man- Best Practice 21: Prepare a separate bar chart
agers reported developing a pull schedule or schedule.
conduit schedule. Clearly, a formal layout plan Benefits:
was important to success.
■ In general, most contractors added line
items to the general contractor/construction
manager schedule. However, those contractors
that developed their own bar chart schedule
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ELECTRICAL PRE-CONSTRUCTION PLANNING IMPLEMENTATION MANUAL
were better able to maintain progress, and overruns early in the project so that correc-
when progress was impacted, they had docu- tions or adjustments can be made to avoid los-
mentation of the impact of delays and changes ing money.
on their progress. Best Practice 24: Monitor/track labor productivi-
■ A separate bar chart schedule will help a ty and plan for productivity improvement.
contractor track the progress of the work. Benefits:
Furthermore, it can be used to document
■ High labor productivity is a primary factor
delays, disruptions and changes to the work.
that contributes to a successful project.
Best Practice 22: Prepare a resource-loaded Consequently, a significant benefit can be
schedule gained from planning the expected productivi-
Benefits: ty and then comparing the actual to the
■ For a small amount of additional effort, a planned.
computerized bar chart schedule can be ■ Although detailed productivity tracking,
enhanced by associating specific materi- such as units per hour, might be impractical
al/equipment and labor hours to each line on a project, contractors can benefit from
item. This helps project managers clearly see planning the expected daily or weekly progress
how each line item relates to the total cost of and then tracking actual daily or weekly
the project and to identify potential opportu- progress against the planned progress.
nities for “beating the budget.” Adjustments can then be made to improve
■ The most effective resource-loaded sched- productivity if expectations fall short of esti-
ules included both labor hours and materi- mates.
al/equipment/other costs. Updates to the Best Practice 25: Use a resource-loaded bar chart
schedule provided project managers with schedule to track progress
immediate feedback about poor productivity, Benefits:
upcoming equipment needs, labor forecasts
■ Several contractors went beyond develop-
and many other problems and opportunities
ing a bar chart schedule and developed a
on the project.
resource-loaded bar chart schedule, which was
6.3.8 Tracking and Control Best Practices used to plan and track manpower, materials
Best Practice 23: Develop a labor, material and and costs.
work hour tracking program. ■ The resource-loaded schedule provides the
added benefit of helping contractors forecast
Benefits:
manpower and track progress.
■ A computerized tracking program provides
a fast way to monitor progress after weekly
work hours and purchase orders have been
entered into the system.
■ The tracking program can also be used to
compare estimated to actual manpower load-
ing, crew ratios, and material costs using the
earned value method (or similar method).
■ A tracking system can be used to identify
108
7. Reasons for Successful or
Less-than-Successful Performance
109
110
ELECTRI International
3 Bethesda Metro Center
Suite 1100
Bethesda, Maryland 20814-5372
Tel: 301-215-4538
Fax: 301-215-4536
Web: www.electri.org