ANNEXURE-3(PLC)

TECHNICAL DATA SHEET

PLC BASED AUTOMATION SYSTEM

S. NO PARAMETERS
1 GENERAL INFORMATION
Vendor's Name, Address & Contact Person Details (Email ID &
1.1
Mobile Number)
1.2 Quotation No. and Date
1.3 Manufacturer’s name
1.4 Reference List of Similar Projects
2 AUTOMATION SYSTEM OFFERED MODEL NO.
2.1 Automation System Offered Model No.
Year of launching of the system in the market by the
2.2
manufacturer / collaborator
Is the system offered the latest available / being marketed in
2.3 the international market by the collaborator / vendor. Software /
Hardware version offered shall be proven one.
System offered is with open system architecture to enable
2.4 integration of third party hardware/software applications to
provide plant information and management functions.
Conformity to open systems features like interoperability,
2.5
portability, scalability, flexibility and upward compatibility
Security features to protect critical functions like operator,
2.6
engineering, and monitoring and control functions.
2.7 I/O quantity
2.8 Self diagnostics for Controller, communication & I/O
2.9 LED status indication for I/Os.
2.10 Power supply healthy LED in modules.
2.11 Configuration diagram (System Architecture)
3 CONTROLLER
3.1 Manufacturer
3.2 Model No.
3.3 RAM Offered and Expandable Up to (For Program)
3.4 RAM Offered and Expandable Up to (For Data)
3.5 Availability of battery back up
3.6 Type of battery
3.7 Duration of battery backup.
3.8 Number of Controllers
Max. I/O handling capacity per controller(including analog and
3.9
digital I/O)
3.10 Word Length
Failure of one of the processor not to affect system operation
3.11 thereby ensuring availability between data bus and HMI
devices.
The control processor designed to have min. 20% spare
capacity over and above acquired considering hot spare I/O
3.12
modules. Future I/O modules to be located in spare slots
(applicable for MS, OLCS & CLCS processors).
3.13 Controller redundancy
3.14 Auto Restart Facility with Power fail Set Mode
3.15 Memory Cycle time
3.16 Type of I/O bus
3.17 Length of I/O bus
3.18 Maximum numbers of devices on the bus
3.19 Auto change over
3.20 Reliability‐ MTBF
3.21 Controller loading
3.22 Degree of protection
3.23 Certifications & Approvals
LED status indication for each controller and availability of
3.24
status at HMI level.
3.25 CPU
4 SCAN & RESPONSE TIME
4.1 Scanning rate of analog signal
4.2 Scanning rate of digital signal
4.3 Scanning rate of pulse signal
4.4 Scanning time of CLCS & update time
4.5 Scanning time of OLCS & update time
Keyboard command to field equipment and its confirmation
4.6
display on the screen.
4.7 Updating rate of analog parameter display in monitor
Updating rate of fast acting control loop analogue parameter
4.8
display in monitor
4.9 Updating rate of digital parameter display in monitor
4.10 HMI Screen refresh time
4.11 Trend display time
4.12 Trending scan rate
4.13 Update rate of each iMCC node
5 SOFTWARES & LICENSES
5.1 Name of Software offered
5.2 Details of License
5.3 Number of license Offered
Any other software as required to meet all the specification
5.4
requirements
5.5 Number of Process Objects considered in license
5.6 Definition of Process Object
5.7 Connection of remote IOs to the controller
5.8 Cable used for interface between RTPs and I/O Cards.
5.9 All software shall be in English.
All software user licenses shall be valid for entire life of project.
5.10 User should not have to pay any recurring license fee during
the usage period of the system.
It shall be possible to upgrade the installed system with the
5.11 latest available version of the software model during the plant
life.
5.12 Any other software to make the system complete.
System shall be delivered fully implemented and shall be user
5.13 tested at site. It is the vendor’s responsibility to demonstrate the
proper functioning of the system to User’s personnel.
6 LOGS
Pre & Post trip log with 100 points sampled at 10 seconds
6.1
interval in a cyclic life.
6.2 Number of trend logs
6.3 Number of alarm logs
6.4 Number of logs of distributed & simulated values
 6.5 Number of logs of operator action
6.6 Number of logs of scan period
7 REDUNDANCY
7.1 Redundancy in data high-way
7.2 Redundancy in communication
7.3 Hot redundancy provided for all controllers
7.4 Power supplies
7.5 Redundancy in communication for Smart MCCs.
8 DATA BUS
8.1 Type of data bus
8.2 Manufacturer
8.3 Redundancy
8.4 Type of communication protocol
8.5 Data bus transmission rate
8.6 Data bus loading calculation
8.7 Self diagnostic feature
8.8 Number of Nodes Connected
8.9 Redundancy(Hot back up mode)
9 CONTROL BUS
9.1 Type of control bus
9.2 Manufacturer
9.3 Redundancy
9.4 Type of communication protocol
9.5 Control bus transmission rate
9.6 Control Bus length
9.7 Max. Control Bus length without repeater
9.8 Control Bus loading calculation
9.9 Self diagnostic feature
9.10 Number of Nodes Connected
9.11 Redundancy(Hot back up mode)
13 CONTROL DESK
13.1 Make
13.2 Model
13.3 Service
13.4 Type
13.5 Location
13.6 Quantity
13.7 Items mounted on & Inside control desk
13.8 Final Paint colour
13.9 Exterior & interior
13.10 Control desk design
14 ANALOG INPUT MODULE
14.1 Analog process input signals
14.2 Quantity
14.3 Resolution
14.4 Module shall be configurable to 2 wire/4 wire system
14.5 Accuracy
14.6 Hart Configurable
14.7 Galvanic Isolation
 14.8 Load resistance of minimum 600
14.9 Power Consumption (Watts)
14.10 Heat Dissipation
14.11 Maximum no. of channels per module
14.12 Hot swappable type
14.13 Any other features
15 ANALOG OUTPUT MODULE
15.1 Analog process output signals
15.2 Quantity
15.3 Resolution
15.4 Galvanic Isolation
15.5 Load resistance of minimum 600 ohms
15.6 Accuracy
15.8 Any other configuration
15.9 Power Consumption (Watts)
15.10 Heat Dissipation
15.11 Any other features
15.12 Maximum no. of channels per module
15.13 Hot swappable type
16 RTD MODULE
16.1 Quantity
16.2 RTD Compatibility
16.3 Maximum No. of channels per module
16.4 Isolation between channel to channel
16.5 RTD inputs shall conform to relevant standard
16.6 Accuracy
16.7 Repeatability
16.8 Resolution
16.9 Any other configuration
16.10 Load Requirements
16.11 Heat Dissipation
Sensor fault or open wire detection.
16.12
16.13 Burn out Protection
16.14 Lead wire compensation
16.15 Calibration facility
16.16 Other features
17 DIGITAL INPUT MODULE
17.1 Digital process input signals

17.2 Quantity

17.3 Interrogation Voltage

17.4 Isolation between channel to card

17.5 Isolation between channel to channel

 Fused terminal blocks with LED indication shall be provided for
17.6
all digital inputs. LED shall glow in case of Fuse Failure.
17.7 Accuracy
17.8 Resolution
17.9 Power Consumption (Watts)
17.10 Heat Dissipation
17.11 Any other features
Incase card is having 24VDC coil supply, suitable rating
17.12
Interposing relays to be provided with Fuse.
17.13 Maximum no. of channels per module
17.14 Hot swappable type
18 DIGITAL OUTPUT MODULE

18.1 Digital process output signals

18.2 Quantity

18.3 Interrogation Voltage

18.4 Isolation between channel to card

18.5 Isolation between channel to channel

18.6 LED indication

18.7 Accuracy
18.8 Resolution
18.9 Load Requirements
18.10 Heat Dissipation

18.11 Features

18.12 Any other features

18.13 Maximum no. of channels per module
18.14 Hot swappable type
19 ETHERNET SWITCHES
19.1 Make
19.2 Model
19.3 Type
19.4 Quantity
19.5 Description

19.6 Number of ports

19.7 Type of ports considered

19.8 Mounting
19.9 Configuration
19.10 Power Supply
19.11 Protocols
19.12 Switching fabric
19.13 Forwarding bandwidth:
19.14 Forwarding rate based on 64-byte packets
19.15 DRAM
19.16 Flash Memory
19.17 MAC addresses
19.18 Type of ports considered
19.19 Enclosure
19.20 Power Consumption (Watts)
19.21 Heat Dissipation
19.22 Software requirements
19.23 Additional Features / Confirmations
All network hardware accessories shall be single make.
19.24
Detailed model no. to be submitted post award of contract.
19.25 All network hardware accessories for FO to be considered.
Facility for termination of fibre optic link directly into switch
19.26
without using media converter shall be required.
20 % spare ports of each switch after complete implementation
19.27
of the system
All the ports on the switch shall be offered with requisite
19.28
connectivity cable, connector, and trans-receiver as required.
Vendor to provide the mounting arrangements of each type of
19.29
switches.
20 FIBER OPTICAL CABLES
20.1 Application Area
20.2 Make
20.3 Model
20.4 Type
20.5 Nos. of tubes
20.6 Nos. of Fibre's per tube
20.7 Quantity
20.8 Source support
20.9 Cable Diameter
20.10 Core Diameter
20.11 Cladding Diameter
20.12 Type of Armouring
20.13 Outer Jacket / Sheath
20.14 Attenuation
20.15 Bandwidth
20.16 Central Strength Material
20.17 Numerical aperture
20.18 Primary coating diameter
20.19 Core non-circularity
20.20 Cladding non-circularity
20.21 MDF/Cladding concentricity error
20.22 Bending radius(fixed installation)
20.23 Tensile load Capacity
20.24 Crush resistance
20.25 Operating temperature
20.26 Storage temperature
20.27 Installation temperature
20.28 Length Marking
20.29 Rip Cord
20.30 Operating Temp.
20.31 Associated Splicing kit
20.32 Any other accessories
21 KEY BOARD
21.1 Make
21.2 Model No
21.3 Type of keyboard
21.4 Key lock control.
21.5 Dedicated display selection keys: Min 24
Track ball/touch pad/mouse for cursor control for all
21.6
monitors/Keyboards.
22 ENCLOSURES & FURNITURE
22.1 Cabinets/consoles for Operator station
22.2 Panel Make
22.3 Operator swivelling Chair ‐ Qty
22.4 Panel Protection Class
22.5 Provision for air circulation
22.6 Type

22.7 Cable entry provision ‐ Bottom

22.8 Anti‐vibration pads
22.9 System Cabinets size
22.10 Analog & Digital Marshalling Cabinets size
22.11 Enclosure
23 INTERPOSING RELAYS
23.1 For Digital Input
23.1.1 Coil Supply
23.1.2 Contact Rating
23.2 For Digital Output
23.2.1 Coil Supply
23.2.2 Contact Rating
23.2.3 Type of terminals
23.2.4 Leakage current suppression
24 LAPTOP
24.1 Make
24.2 Model
24.3 CPU
24.4 Cache Memory
24.5 Memory
24.6 Hard Drive
24.7 Screen
24.8 DVD
24.9 Ports
24.10 Battery
24.11 Accessories
24.12 Operating System
25 LIU
25.1 Make
25.2 Model
25.3 Type of mounting
25.4 Enclosure
25.5 No. of cable entry
25.6 Connector type
25.7 Rubber grommets
25.8 Splice tray
25.9 Cable spools
26 ETHERNET CABLE
26.1 Cable
26.2 Ethernet Support
26.3 Conductor Wire Gauge
26.4 Conductor
26.5 Conductor Diameter
26.6 Insulation Type
26.7 Insulation Thickness
26.8 Insulation Diameter
26.9 Separation (Polyester Wrapping)
26.10 Anti-Crosstalk Divider
26.11 Cable Shield (Aluminium Foil)
26.12 ESD Drain Wire
26.13 Rip Cord
26.14 Secondary Cable Shield (Braid)
26.15 Jacket Material
26.16 Jacket Thickness
26.17 Jacket Outer Diameter
26.18 Jacket Color
26.19 Reference Standard
27 ROUTER / FIREWALL
27.1 Make
27.2 Model
27.3 Qty
27.4 Type and number of ports
27.5 Supply voltage
27.6 Memory
27.7 Firewall Throughput
28 ANTIVIRUS
28.1 Make
28.2 Version
28.3 Number of client license
28.4 Features
29 OTHERS
29.1 Separate power & earth buses
29.2 Bulk Power Supply
29.3 Training of Engineers/Operators
29.4 Detailed Bills of Quantity (BOQ)
30 POWER SUPPLY
30.1 UPS supply for DCS
30.2 Non-UPS Supply
31 FAT

31.1 FAT

32 GENERAL NOTES
Vendor to confirm that all the requirements of RFQ document
32.1 along with its annexures are complied, other than the points
mentioned in deviation sheet.
Vendor to confirm that the offered BOM is preliminary in nature,
however, if any item found missing and are required as per
RFQ document or for successful commissioning of the project,
32.2
the same shall be provided by vendor without any financial and
commercial implication to Essar except the points mentioned in
the deviations sheet.
In all types of I/O modules 20% spare channels after
commissioning shall be available for Buyer’s future use; these
32.3
shall be wired up to the terminals. Hot swapping feature shall
be provided for I/O cards.
The I/O handling capacity of selected CPU shall be at least
50% more than the required I/Os. Also the CPU data memory
32.4 and programme memory utilization shall not exceed 50% of its
full rated capacity. Loading of CPU & network shall not exceed
50% & 10% respectively.
VTS: Vendor to Specify
 ANNEXURE-3(PLC)

TECHNICAL DATA SHEET

PLC BASED AUTOMATION SYSTEM

REQUIREMENT OFFERED BY VENDOR

VTS
VTS
VTS
Vendor to submit

VTS
VTS

Vendor to confirm

Vendor to confirm

Vendor to confirm

VTS
VTS
Required
Required
VTS
Vendor to submit

VTS
VTS
VTS
VTS
VTS
VTS
Battery back‐up duration for CPU not less than 72
hours
VTS
VTS
VTS

Vendor to confirm

Vendor to confirm

Required
Vendor to confirm
VTS
VTS
VTS
VTS
Bump less
VTS
VTS
VTS
VTS
Vendor to confirm
The CPU or the processor of the PLC shall be of
minimum 32bit.

250ms
100ms
100ms
250ms
100ms
Less than 1sec
VTS
VTS
VTS
<1 sec
User Configurable
VTS
Vendor to confirm

VTS
VTS
VTS
VTS
VTS
VTS
through Fibre Optic Cables, vendor to confirm
Prefab Cables, vendor to confirm
Vendor to confirm

Vendor to confirm

Vendor to confirm

Vendor to confirm

Vendor to confirm

Vendor to confirm
VTS
VTS
VTS
VTS
VTS

Required, Vendor to confirm

Required, Vendor to confirm
Required, Vendor to confirm
Required, Vendor to confirm
Required, Vendor to confirm

Single Mode Fibre optic cables

VTS
Required
VTS
1GBPS
Data bus shall not be loaded above 50 % even
under peak data transfer level
Required, Vendor to confirm
VTS
Required, Vendor to confirm

VTS
VTS
Vendor to Confirm
VTS
VTS
Data bus shall not be loaded above 50 % even
under peak data transfer level
VTS
VTS
Required, vendor to confirm
VTS
Vendor to Confirm

VTS
VTS
Control Desk
Desk Type
Indoor
VTS
VTS
RAL 7035
Semi Glossy & Bright Glossy
VTS

System shall be capable of supporting 4-20 mA

DC, 0-20 mA DC (2-wire & 4-wire).
VTS
16 bit resolution
Required
VTS
Required (for HART signals only)
Required
Required
VTS
VTS
16 channel or 8 channel
Required
VTS

System shall be capable of supporting :0-20 mA,

4-20 mA, ±10 V dc, 0-10 V dc, and 1-5 V dc.
VTS
16 bit resolution
Required
Required
VTS
VTS
VTS
VTS
VTS
16 channel or 8 channel
Required

VTS
Platinum (4 types); copper; nickel (2 types); 2-, 3-,
or 4-wire RTD as per IEC 60751
16
1500 Vrms
VTS
VTS
VTS
16 Bit
VTS
VTS
VTS
Required
Required
VTS
Required
VTS

System shall be capable of supporting :

A) Interrogation voltages from RIO/LIO
B) Pulse input from field
C) Potential free contacts from the field as well as
from MCC control room
VTS
Field interrogation voltage shall be Specified (110V
AC / 24 V DC)
Opto isolation level of 1.5kV for each channel of
the input
galvanic isolation level of 1.5kV for each channel
of the input
Required
VTS
VTS
VTS
VTS
VTS
Vendor to confirm
16 channel or 32 channel
Required

System shall be capable of supporting 110V AC /

24 V DC. Interposing relay with potential free
contact of minimum 110V AC, 5A rating to be
provided.
VTS
Field interrogation voltage shall be Specified (110V
AC / 24 V DC)
Opto isolation level of 1.5kV for each channel of
the input
Opto isolation level of 1.5kV for each channel of
the input
Fused terminal blocks with LED indication shall be
provided for all digital outputs.
VTS
VTS
VTS
VTS
The digital output modules shall be of open
collector type with opto isolation, and shall be
provided with 110V AC interposing control relays.
The output modules shall have the following
design features:
• Fan outs of sufficient capacity so that all the
outputs can be energized together.
VTS
16 channel or 32 channel
Required

VTS (with native IEC61850)

VTS
Zonal Switch : Managed type (layer 2) industrial
ethernet switche or higher configuration.
VTS
IEEE 802.3 compact managed type layer 2
industrial grade switches
10/100/1000 BASE-T 8/12/16/24 ports and gigabit
Ethernet ports. Fibre uplink ports to be provided.

VTS
Rack mounted
Redundant
VTS (Hot Redundant)
Shall support protocols: IEEE 802.1Q VLAN IEEE
802.1W RSVP IEEE 802.3
Minimum 32 Gbps
Minimum 8.8 Gbps
Minimum 6.5 Mbps
Minimum 64 MB
Minimum 32 MB
Up to 8000
Copper, Fibre, SFP
VTS
VTS
VTS
Network management software, Serial interface,
web-interface, SNMP V1/V2, SWHTTP/TFTP

Vendor to confirm
Vendor to confirm
Vendor to confirm

Vendor to confirm

Vendor to confirm

Vendor to confirm

Industrial
As per preferred make list
VTS
Single Mode, Armoured
VTS
VTS
As per requirement
VTS
VTS
VTS
VTS
VTS
Robust halogen free PE-sheath, longitudinal
watertight, enhanced rodent protected
VTS
VTS
VTS
VTS
VTS
VTS
VTS
VTS
VTS
VTS
VTS
-20 °C to +60 °C
-20 °C to +60 °C
0 °C to +50 °C
VTS
VTS
VTS
Required
Required

VTS
VTS
VTS
VTS
VTS
VTS

VTS
As per preferred make list
VTS
IP 55
Required
Floor type, free standing, indoor type. Dust &
vermin proof. Single door
Required with suitable gland plates and double
compression glands
Required
VTS
VTS
Fabricated from 2 mm thick (min) sheet steel and
shall have hinged doors at the front and back

110 VAC
As per card requirement. VTS

As per card requirement. VTS

110VAC / 5A
VTS
VTS

As per preferred make list

VTS
Intel® Core™ i7-5550U Processor
(4M Cache, up to 3.00 GHz) / equivalent
4MB L2 cache
4GB DDR3 800MHz
320GB SATA
15.6" HD TFT
8 X DVD RW with dual layer write capability
USB 3.0, Ethernet, Modem, Wi-Fi
6 Cell Li-Ion system battery
Carrying Case
VTS

VTS
VTS
19" Rack mounted
VTS
As per requirement
Suitable for all connector type
Require for cable sealing
As per requirement
Two way spool design

CAT6e, Shielded
Up to 1 Gbps
24 AWG
Solid Bare Copper
VTS
Solid PE
VTS
VTS
VTS
VTS
VTS
VTS
Required
VTS
VTS
VTS
VTS
VTS
ISO/IEC 11801, TIA/EIA568B.2

Cisco, Juniper
Bidder to Specify
As per BOQ sheet
8 Fast Ethernet ports (2 Gigabit Ethernet + 6 Fast
Ethernet ports)
110 VAC, 50 HZ
256 MB
Up to 300 Mbps

Vendor to specfiy
Vendor to specfiy
Vendor to specfiy
As per technical specification

Vendor to confirm
Vendor to specify
Vendor to specify
Indicating all material, description and Qty.
110 V AC +/‐ 10 %
230 V AC +/‐ 10 %

As per specification/drawing (However vendor to

submit the final FAT procedure during detail
engineering)

Vendor to confirm.

Vendor to confirm.

Vendor to confirm.

Vendor to confirm.
REMARKS