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Land-Based Gen-Set Part Catalog

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0% found this document useful (0 votes)
112 views17 pages

Land-Based Gen-Set Part Catalog

Uploaded by

alberto apablaza
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Parts Atlas

Contents
1. Main components of gen-set ................................................................................................................................................................................................................... 2
1.1 Structure diagram of open gen-set................................................................................................................................................................................................. 2
1.2 Structure diagram of low-noise gen-set........................................................................................................................................................................................ 3
2. Main configurations of gen-set ............................................................................................................................................................................................................... 4
3. Main components of engine (refer to engine part catalogue) ................................................................................................................................................................. 7
4. Main components of alternator ............................................................................................................................................................................................................... 7
4.1 Stamford single-bearing alternator ................................................................................................................................................................................................ 7
4.2 List of components of Stamford single-bearing alternator ............................................................................................................................................................ 8
4.3 List of quick-wear components of Stamford alternator ................................................................................................................................................................. 9
4.4 Xingnuo single-bearing alternator ............................................................................................................................................................................................... 10
4.5 List of components of Xingnuo single-bearing structure alternator ............................................................................................................................................ 11 1
4.6 List of quick-wear components of Xingnuo alternator................................................................................................................................................................ 12
4.7 Marathon single-bearing structure alternator .............................................................................................................................................................................. 13
4.8 List of components of Marathon single-bearing structure alternator .......................................................................................................................................... 14
4.9 List of quick-wear components of Marathon alternator .............................................................................................................................................................. 15
5. Main components of control panel ....................................................................................................................................................................................................... 16
5.1 Outside view of control panel ..................................................................................................................................................................................................... 16
5.2 Details of control panel components ........................................................................................................................................................................................... 17
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Parts Atlas

1. Main components of gen-set


1.1 Structure diagram of open gen-set

Diagram 1 Outline drawing of open gen-sets

1. Public chassis 2. Battery 3. Shock absorber 4. Radiator 5. Engine 6. Control panel 7. Alternator
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1.2 Structure diagram of low-noise gen-set

Diagram 2 Outline drawing of low-noise gen-set

1. Alternator 2. Public chassis 3. Shock absorber 4. Engine 5. Radiator 6. Silencer 7. Exhaust chamber door 8. Shed 9. Control panel 10. Control panel door
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Parts Atlas

2. Main configurations of gen-set


Alternator Circuit breaker

Power Gen-set Battery


No. Engine model Radiator Shock absorber Control Module
kW model A.h
Marathon Stamford Xingnuo Manual AMF ATS

1 10 WPG13.5X1 WP2.1D18E2 GM-10-4 PI044F XN164C


1301D-85D
2 12 WPG16.5X1 WP2.1D18E2 GM-12-4 PI044G XN164D
GFX-992.03-04
GFX-992.03-07
3 16 WPG22X1 WP2.5D22E2 GM-16-4 PI144D XN184E 1301D-90D

4 WPG27.5X1 WP3.9D33E2 1301E-102D


20 GM-20-4 PI144E XN184EF
5 WPG27.5X1 D226B-3D 63A 63A
13037733 GFX-992.03-04 4
WPG33X9 D226B-3D
GM-24-4
6 24 PI144G XN184G 1*40
WPG33X1 WP3.9D33E2 GFX-992.03-04 100A
1301E-102D
WPG41X1 WP4.3D38E2 GFX-992.03-07
7 30 GM-30-4 PI144J XN184H Domestic: GU304 or
WPG41X9 TD226B-3D 13037733 DSE6020 or DSE7320
GFX-992.03-04
WPG55X9 WP4D66E200 13058128 Imported: DSE6020 or
8 40 MP-40-4 UC224D XN224D DSE7320
WPG55X1 WP4.1D50E2
GFX-992.03-04
1301D-108ZD 100A 100A
GFX-992.03-07
WPG68.5X1 WP4.3D61E2
9 50 MP-50-4 UC224F XN224E
WPG68.5X9 WP4D66E200 13058128

64 WPG88X9 MP-64-4 UC224G XN224G


10 WP4D100E200 13058111
80 WPG110X9 MP-80-4 UC274C XN274CS
GFX-992.03-04 2*40
11 90 WPG123.5X9 MP-90-4 UC274D XN274D 250A 250A 250A
WP6D132E200
12 100 WPG137.5X9 MP-100-4 UC274E XN274DS 13058065

13 120 WPG165X9 WP6D152E200 MP-120-4 UC274F XN274FS


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Parts Atlas

Alternator Circuit breaker


Power Gen-set Battery
No Engine model Radiator Shock absorber Control Module
kW model A.h
Marathon Stamford Xingnuo Manual AMF ATS

14 150 WPG206X8 WP10D200E200 MP-150-4 UCI274H XN274G

15 180 WPG247.5X8 WP10D238E200 MP-180-4 UCI274J XN274J


612600530150 2*120 400A 400A 400A Domestic:
/ WP10D238E200 GU304 or DSE6020
16 200 MP-200-4 UCDI274K XN274K or DSE7320
WPG275X8 WP10D264E200
Imported: DSE6020
17 250 WPG344X8 WP12D317E200 MP-250-4 HCI 4ES XN4ES 612600530151 or DSE7320
GFX-992.03-05
/ WP12D315E10 612630530024
630A 630A 630A
18 300 MP-300-4 HCI 4FS XN4F 2*150 5
WP12D337E P03000124001 SmartGen 6420
WPG412.5X8
WP13D385E200
612700530003
19 320 WPG440X8 WP13D385E200 MP-320-4 HCI 4F XN4FG

WPG550B7 6M26D484E200 P04000122001 ZA-49-50 800A 800A 800A


20 400 MP-400-4 HCI 5C XN5D Domestic: GU304 or
WPG550X5 X6170ZD440-4 6170ZD-3A.39.00 / DSE6020 or
DSE7320
WPG687.5B7 12M26 P06300128001 ZA-49-80
21 500 MX-500-4 HCI 5FS XN5FS 1000A 1000A 1000A Imported: DSE6020
WPG687.5X7 X6170ZD540-4 P05000126002 / or DSE7320
WPG825B7 12M26 P06300128001 ZA-49-80 2*200 6M26 and 12M26
22 600 MX-600-4 LVI6B XN6B 1250A 1250A 1250A series matching
WPG825B5 8170ZD650-4 817039000001 /
DSE7320 Module
23 720 WPG990B7 12M26 MX-720-4 / / 330208000146 ZA-49-80

1600A 1600A 1600A


24 800 WPG1100B7 12M26 MX-800-4 / / 330208000146 ZA-49-80
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Parts Atlas

Remarks: 1. In the column of gen-set model, X stands for gen-set structure, which can be classified into B (ordinary series), F (chassis oil tank series) and L (low-noise
series).
2. The Legrand TCL brand of manual and AMF circuit breakers and Aisikai brand of ATS breaker are adopted.
3. The above configurations are designed for B, F and L series 400V/50Hz gen-set with standard configuration.

6
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Parts Atlas

3. Main components of engine (refer to engine part catalogue)


4. Main components of alternator
4.1 Stamford single-bearing alternator

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4.2 List of components of Stamford single-bearing alternator

No. Name No. Name

1 Stator 21 Automatic voltage regulator (AVR)


2 Rotor 22 Side plate
3 Excitation rotor 23 AVR mounting bracket
4 Excitation stator 24 Main rectifier assembly—forward
5 End cover of Non-Drive End (NDE) 25 Main rectifier assembly—backward
6 Non-drive housing 26 Voltage dependent resistor
7 O-ring at NDE bearing 27 Diode—forward
8 NDE bearing 28 Diode—backward
9 Elastic collar at NDE bearing 29 Lifting ring—DE
10 Transitional connecting piece at Drive End (DE) 30 Lifting ring—NDE
11
12
DE shutter
Connecting plate
31
32
End ring between base and end cover
Main wiring board
8
13 Coupler bolt 33 Connecting plate of binding post
14 Foot 34 Sealing insertion strip
15 Base bottom cover plate 35 Fan
16 Base top cover plate 36 Foot installing washer
17 Air inlet shutter 37 Inner hexagon screw
18 Junction box cover 38 AVR operating cover plate
19 Outlet box end plate at DE 39 AVR shock-reducing device
20 Outlet box end plate at NDE 40 Auxiliary wiring terminal
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Parts Atlas

4.3 List of quick-wear components of Stamford alternator

Excitation Rectifying Fan/main rotor


No. Alternator model Bearing AVR Heater Disc
system device assembly
PI044F/H
1 SAE#7.5
PI144D 191-10042
EBS 45-1213 45-0866 RSK-1001 AS480 45-1161
2 PI144E/G
SAE#10
3 PI144J 191-10059
SAE#11.5
4 UCI224D/F
45-0867
5 UCI224G
PMG 45WS235 RSK-2001 45-0117 9
6 UCI274C/D/E/F/H
45-0868 SAE#11.5
7 UCI274J/K
AS440
8 HCI 4ES QMSN
PMG 45WS236 45-0374
9 HCI 4FS/F
45-0320 RSK-5001 SAE#14
10 HCI 5C
PMG 45WS237
11 HCI 5FS 45-0074 SAE#14
12 LVI6B PMG 45WS238 45-0340 RSK-6001 MX321 SAE#18

Remark: The above wearing parts are not provided at the time of delivery of the gen-set.
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Parts Atlas

4.4 Xingnuo single-bearing alternator

10
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4.5 List of components of Xingnuo single-bearing structure alternator

No. Name No. Name

1 Stator 21 Automatic voltage regulator (AVR)


2 Rotor 22 Side plate
3 Excitation rotor 23 AVR mounting bracket
4 Excitation stator 24 Main rectifier assembly—forward
5 End cover of NDE 25 Main rectifier assembly—backward
6 Non-drive housing 26 Voltage dependent resistor
7 O-ring at NDE bearing 27 Diode—forward
8 NDE bearing 28 Diode—backward
9 Elastic collar at NDE bearing 29 Lifting ring—DE
10 Transitional connecting piece at DE 30 Lifting ring—NDE
11 DE shutter 31 End ring between base and end cover 11
12 Connecting plate 32 Main wiring board
13 Coupler bolt 33 Connecting plate of binding post
14 Foot 34 Sealing insertion strip
15 Base bottom cover plate 35 Fan
16 Base top cover plate 36 Foot installing washer
17 Air inlet shutter 37 Inner hexagon screw
18 Junction box cover 38 AVR operating cover plate
19 Outlet box end plate at DE 39 AVR shock-reducing device
20 Outlet box end plate at NDE 40 Auxiliary wiring terminal
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Parts Atlas

4.6 List of quick-wear components of Xingnuo alternator


Alternator Excitation Rectification Fan/main rotor
No. model Bearing AVR Heater
system device assembly Disc No.
1 XN164C/D XN18-L25 XN164C/DF10
SAE#7.5
2 XN184E XN184EF10
XN18-L30 6306-2RS MXY/G50-12 KBQ304A 14K751
3 XN184EF XN184EFF10

4 XN184H XN18-L45 XN184HF10


SAE#10
SAE#11.5
5 XN224D XN224-L30
XN224DF10
6 XN224E 6309-2RS

7 XN224G XN224-L40 XN224EF10 12


MXG/Y50-12 80-115W/220 20K821
8 XN274CS/D/DS AS440
XN224GF10
9 XN274FS/G 6310-2RS
XN274-L60 SAE#11.5
10 XN274J/K XN274CS/D/DSF10

XN274FS/G
11 XN4ES
/FS/GF10
XN4-L50

12 XN4F/FG 6314-2RS XN274J/KF10


MXG/Y70-12 210-325W/220 25K102 SAE#14
13 XN5D XN4ESF10
XN5-L65
14 XN5FS XN4F/FGF10
SAE#14
SAE#18
15 XN6B XN6-L75 6317-2RS MX321 XN5DF10

Remark: The above wearing parts are not provided at the time of delivery of the gen-set.
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4.7 Marathon single-bearing structure alternator

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4.8 List of components of Marathon single-bearing structure alternator

No. Name No. Name

1 Fan 10 Main stator

2 Rotor 11 Wiring board

3 Excitation rotor 12 Outlet box

4 Rotary rectifier support 13 Excitation stator

5 Rotary rectifier 14 Rear end cover

6 Front bearing 15 Rear end housing


14
7 Transitional connecting piece at DE 16 Gasket

8 Protective screening 17 Connecting plate

9 Bolt 18 Automatic voltage regulator (AVR)


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Parts Atlas

4.9 List of quick-wear components of Marathon alternator


/
Alternator model Excitation Rectification AVR Fan/main rotor
No. Bearing Heater Disc
system device assembly
1 GM-10-4/GM-12-4 80207
SAE#7.5
2MG.932.001 8MG.420.001-145 5MG.674.007
2 GM-16-4 1MG.157.001 80310

3 GM-20-4/GM-24-4 80311
SAE#10
SAE#11.5
4 MP-40-4/MP-50-4
15
BE350 8MG.420.001
MP-64-4/MP-75-4 6MG.157.035 2GX.932.059 5GX.674.1192
5 MP-90-4MP-100-4
MP-120-4 6312-2Z SAE#11.5

MP-150-4/MP-180-4
6
MP-200-4/MP-250-4
6MG.157.018 5MG.674.039
7 MP-300-4/MP-320-4 2GX.932.058 8MG.420.002
SAE#14
8 MP-400-4 6MG.157.023 6314-2Z 5MG.674.050

9 MX-500-4 6MG.157.001
SAE#14
6316-2Z 2MG.932.006 BE2000E 8MG.674.003 5MG.674.0002
SAE#18
10 MX-600-4 6MG.157.005

Remark: The above wearing parts are not provided at the time of delivery of the gen-set.
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Parts Atlas

5. Main components of control panel


5.1 Outside view of control panel

16
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5.2 Details of control panel components


No. Name Model Remark

1 Charging indicating light AD16-22D


Equipped for electronic speed controller
2 Idle/rated switch LA39
gen-sets
GU304/DSE6020/DSE7320
3 Control module Control module
Kaixun GU304/Shenhai DSE6020/DSE7320
4 Emergency stop switch LA39
5 Housing switch of control panel
6 Power switch LA39
See the circuit breaker equipped for 17
7 Circuit breaker 63A-1600A
gen-sets for details.
The current transformation ratio shall be
8 Instrument transformer ALH-0.66 30I determined according to rated current of
gen-sets.
9 Terminal block DT-1010 Terminal block
10 Fuse RT18-32(X) Fuse
11 Relay LY2NJ-24VDG Relay
10-120kW
ATC138-27R603
10-120kW gen-sets
12 150-320kW
Floating charge ATC138-27R605
150-320kW gen-sets
400kW
ATC138-27R610
Gen-sets of 400kW and above

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