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Shell & Tube Heat Exchanger Inspection Report Example

Shell & Tube Heat Exchanger Inspection Report Example

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Hari Krishna Bodepudi
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171 views4 pages

Shell & Tube Heat Exchanger Inspection Report Example

Shell & Tube Heat Exchanger Inspection Report Example

Uploaded by

Hari Krishna Bodepudi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Detailed Clause-Wise Inspection Report for Shell & Tube Heat Exchanger as per

ASME BPVC Section VIII Div. 1 & TEMA

1. General Information

• Client/Owner: [Client Name]


• Project: [Project Name]
• Inspection Date: [Date]
• Location: [Location]
• Inspector: [Inspector Name]
• Heat Exchanger ID: [Exchanger ID/Serial Number]
• Design Code: ASME BPVC Section VIII Div. 1 & TEMA
• Service: [Service/Fluid]

2. Design Verification (Clause UG-22 to UG-30)

• Design Conditions: [Operating pressure, design pressure, temperature, etc.]


• Materials: Verified material specifications and certificates.
o Clause UG-4: [Materials conform to specified ASME standards]
o TEMA R, C, or B: [Material specifications as per TEMA standards]
• Design Drawings and Calculations: Reviewed and verified.
o Clause UG-22 to UG-30: [Design meets stress, load, and other mechanical
requirements]

3. Material Verification (Clause UG-4 to UG-14)

• Material Test Reports: Verified MTRs for compliance.


o Clause UG-4: [Material specification]
o Clause UG-14: [Material identification and traceability]
• Material Markings: Checked for legibility and correctness.

4. Fabrication Inspection (Clause UG-75 to UG-79)

• Welding Procedures: Reviewed and approved.


o Clause UW-2: [Welding processes and qualification]
o TEMA R, C, or B: [Specific welding requirements as per TEMA standards]
• Welder Qualifications: Verified certifications and qualifications.
o Clause UW-31: [Welder qualifications]
• Weld Joint Design: Conformance to approved drawings and standards.
o Clause UW-12: [Joint design and preparation]
• Tube-to-Tubesheet Welding: Verified tube-to-tubesheet joints.
o Clause UW-20: [Special requirements for tube-to-tubesheet welding]

5. Nondestructive Examination (NDE) (Clause UG-90 to UG-103)

• NDE Methods: [RT, UT, MT, PT]


o Clause UW-11: [Radiographic examination of welds]
o Clause UW-52: [Ultrasonic examination of welds]
• NDE Results: Documented and reviewed.
o Clause UG-102: [Acceptance criteria]
o Clause UG-103: [Repairs and re-examinations]
• Tube Leak Test: Conducted and verified.
o TEMA R, C, or B: [Specific NDE requirements for tubes]

6. Pressure Testing (Clause UG-99 to UG-101)

• Hydrostatic Test: Conducted at [test pressure], held for [duration].


o Clause UG-99: [Hydrostatic testing requirements]
o TEMA R, C, or B: [Specific testing requirements]
• Pneumatic Test: Conducted at [test pressure], held for [duration].
o Clause UG-100: [Pneumatic testing requirements]
• Test Results: [Pass/Fail, documented findings]

7. Post-Fabrication Heat Treatment (Clause UCS-56 to UCS-68)

• Heat Treatment Procedures: Reviewed and approved.


o Clause UCS-56: [Heat treatment requirements]
• Heat Treatment Records: Verified time-temperature charts.

8. Inspection and Tests for Components (Clause UG-11 to UG-12)

• Component Inspection: Verified baffles, tubes, shells, and other components.


o Clause UG-11: [Inspection of components]
o Clause UG-12: [Standard pressure parts]
• Compliance: Components meet design and material specifications.
9. Assembly and Dimensional Checks

• Assembly Verification: Checked overall assembly for compliance with design.


o TEMA R, C, or B: [Assembly and tolerance requirements]
• Dimensional Inspection: Measured and verified key dimensions.
o Clause UG-80: [Dimensional tolerances]

10. Nameplate and Marking (Clause UG-116 to UG-119)

• Nameplate Verification: Confirmed marking information.


o Clause UG-116: [Nameplate requirements]
o TEMA R, C, or B: [Additional marking requirements]
• Marking Legibility: Checked for durability and correctness.
o Clause UG-119: [Stamping requirements]

11. Documentation and Certification (Clause UG-90 to UG-120)

• Data Report Forms: Completed and signed.


o Clause UG-120: [Manufacturer's data report]
• Inspector’s Certification: Inspector's signature and ASME stamp.
o Clause UG-90: [Certification of inspection]

12. Final Acceptance

• Overall Compliance: Verified compliance with ASME BPVC Section VIII Div. 1 and
TEMA.
• Non-Conformities: [List any non-conformities and corrective actions taken]
• Recommendations: [Any additional recommendations or observations]

13. Inspector's Signature

• Inspector's Name: [Inspector Name]


• Inspector's Signature: [Signature]
• Date: [Date]
14. Attachments

• Drawings and Calculations


• Material Test Reports (MTRs)
• Welding Procedure Specifications (WPS) and Procedure Qualification Records
(PQR)
• NDE Reports
• Pressure Test Certificates
• Heat Treatment Records
• Manufacturer’s Data Report

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