DOC.NO: 18-19/200/TS/002 DT: 29.03.
2019
CLIENT:-
M/s. GALLANTT ISPAT LTD. GORAKHPUR
PROJECT: - 1 X 200 TPD SPONGE IRON PLANT
TECHNICAL CONSULTANT:-
INDUSTRIAL PROJECT CONSULTANT RAIPUR – 492 006
TECHNICAL SPECIFICATION R0
DUTY HRS RMHS –10 HRS / DAY
DUTY HRS PRODUCT CIRCUIT - 24 HRS /DAY
EQUIPMENT LIST:-
VIBRO FEEDER FOR COAL CIRCUIT VIBRO FEEDER FOR IRON ORE CIRCUIT
COAL VIBRO SCREEN (SECONDARY SCREEN) COAL VIBRO SCREEN (TERTIARY SCREEN) VIBRO SCREEN FOR PRODUCT
MIX
DOUBLE ROLL CRUSHER FOR COAL (SECONDARY)
TRAMP IRON MAGNET WITH TURN BUCKLES (COAL CIRCUIT) TRAMP IRON MAGNET WITH TURN BUCKLES (IRON ORE
CIRCUIT) TRAMP IRON MAGNET FOR INJECTION COAL CIRCUIT
BELT TYPE MAGNETIC CONCENTRATOR (FOR LUMPS)
BELT TYPE MAGNETIC CONCENTRATOR (FOR FINES)
VIBRO FEEDER FOR COAL CIRCUT
LOCATION : AT GROUND HOPPER
PURPOSE : TO FEED RAW COAL & CRUSHER FEEDING
TYPE : ELECTRO MECH /MECHANICAL LINEAR MOTION
DUTY TYPE : HEAVY DUTY
FIXING ARRANGEMENT : HANGING TYPE MATERIAL TO BE HANDLED : RAW
COAL CAPACITY : 80 TPH. MAX.
MASS FLOW RATE : VARIABLE 0 TO 80 TPH.
COAL BULK DENSITY : 0.8 MT/M³
GRAIN SIZE : 0 TO 200 mm MAX
MATERIAL TEMP : AMBIENT. MATERIAL CHARACTERISTICS : STICKY
FLOWING REQUIRED QUANTITY : 1 Nos
VIBRO FEEDER FOR IRON CIRCUIT
LOCATION : GR. HOPPER & SURGE HOPPER ON JAW CRUSHER
PURPOSE : TO FEED IRON ORE TO BELT/ CRUSHER
TYPE : ELECTRO MECH/MECHANICAL
DUTY TYPE : HEAVY DUTY
FIXING ARRANGEMENT : HANGING TYPE / PAD MOUNTING MATERIAL TO BE HANDLED
: IRON ORE
CAPACITY : 80 TPH. MAX.
MASS FLOW RATE : VARIABLE 0 TO 80 TPH.
BULK DENSITY : 2.2 MT/M³
GRAIN SIZE : 0 to 60 mm MAX
MATERIAL TEMP : AMBIENT. MATERIAL CHARACTERISTICS : FREE
FLOWING MOISTURE : 10 % Max.
REQUIRED QUANTITY : 01 Nos
General Note: -
1. Equipment has to be supplied along with complete dust cover and Air vents provision.
2. Mounting pads or frame, suspension arrangements required.
COAL VIBRO SCREEN (SECONDARY)
LOCATION : SCREEN HOUSE
PURPOSE : TO SCREEN CRUSHED COAL
TYPE : CIRCULAR MOTION,
UNIVERSAL TYPE
DUTY TYPE : HEAVY DUTY
No. OF DECK : DOUBLE DECK
TOP DECK (FOR RELIEF ONLY) : 60 mm PERFORATED PL. BOTTOM DECK :
20 mm WOVEN WIRE MESH TOP PRODUCT SIZE REQUIRED : 60 MM
BOTTOM PRODUCT SIZE REQUIRED : 20 MM MATERIAL TO BE HANDLED : COAL
CAPACITY : 100 TPH. MAX
MASS FLOW RATE : VARIABLE 0 TO 100 TPH.
BULK DENSITY : 0.8 MT/M³
FEED GRAIN SIZE : 200 mm MAX
MATERIAL TEMP : AMBIENT.
MOISTURE : 18 % Max.
REQUIRED QUANTITY : 1 No
COAL VIBRO SCREEN (TERTIARY )
LOCATION : SCREEN HOUSE
PURPOSE : TO SCREEN RAW COAL
TYPE : CIRCULAR MOTION, UNIVERSAL TYPE
DUTY TYPE : HEAVY DUTY
No. OF DECK : DOUBLE DECK
TOP DECK : 12 mm WOVEN WIRE MESH
BOTTOM DECK : 5 mm WOVEN WIRE MESH TOP PRODUCT SIZE REQUIRED
: 20 MM
BOTTOM PRODUCT SIZE REQUIRED : 5 MM MATERIAL TO BE HANDLED : COAL
CAPACITY : 80 TPH. MAX.
MASS FLOW RATE : VARIABLE 0 TO 80 TPH.
BULK DENSITY : 0.8 MT/M³
GRAIN SIZE : 25 mm MAX
MATERIAL TEMP : AMBIENT.
MOISTURE : 18 % Max.
REQUIRED QUANTITY : 1 No
VIBRO SCREEN FOR PRODUCT MIX
LOCATION : PRODUCT SEPARATION BUILDING
PURPOSE : TO SCREEN PRODUCT MIX COOLER DISCHARGE
TYPE : CIRCULAR MOTION, SIZER UNIVERSAL TYPE
DUTY TYPE : HEAVY DUTY
No. OF DECK : DOUBLE DECK
TOP DECK : 20 mm WOVEN WIRE MESH
BOTTOM DECK : 5 mm WOVEN WIRE MESH
PRODUCT SIZE : 20 MM TOP
PRODUCT SIZE : 5 MM BOTTTOM MATERIAL TO BE HANDLED :
(SPONGE IRON + CHAR) CAPACITY : 50 TPH. MAX.
MASS FLOW RATE : VARIABLE 0 TO 50 TPH.
BULK DENSITY : 1.6 MT/M³
GRAIN SIZE : 50 mm. MAX
MATERIAL TEMP : 110 ºC MAX
MOISTURE : NIL
Qty required : 1 Nos
GENERAL NOTE FOR VIBRO SCREEN
1. Equipment has to be supplied along with complete dust cover and Air vents provision.
2. Equipment size should be maintained similar for similar capacities. For interchangeability and to reduce spares.
3. Required deck mesh size will be suitable selected by equipment supplier based on required output product size.
4. Screen deck material (ie) mesh / perforated plate suitability will be decided by Supplier
5. Screen should be supplied with supporting structure, feed & discharge chutes with flanges, motor support frame,
Drive Pulley, Driven Pulley, Belt Guard, Discharge Hood, Dust Hood, Connection points for Bag Filter Duct etc.
DOUBLE ROLL CRUSHER FOR COAL (SECONDARY)
LOCATION : CRUSHER HOUSE
PURPOSE : TO CRUSH RAW COAL
TYPE : TOOTHED DOUBLE ROLL CRUSHER.
No. OF ROLLS : TWO
MATERIAL TO BE HANDLED : COAL
CAPACITY : 40 TPH. MAX.
MASS FLOW RATE : VARIABLE 0 TO 40 TPH.
BULK DENSITY : 0.8 MT/M³
GRAIN SIZE : 60 mm MAX
PRODUCT SIZE : 25mm.
MATERIAL TEMP : AMBIENT.
MOISTURE : 18 % Max.
REQUIRED QUANTITY : 1 No
Note: equipment has to be supplied along with complete dust cover and air vent provision, motor frame, pulley guard,
inlet and outlet flange.
2. Equipment size should be maintained similar for similar capacities, if possible For interchangeability and to reduce
spares.
3. Efficiency not less than 85% of design capacity.
TRAMP IRON MAGNET WITH TURN BUCKLES (FOR COAL / IRON ORE CIRCUIT)
LOCATION : GROUND HOPPER CONVEYOR
PURPOSE : TO REMOVE MAGNETIC IMPURITIES
TYPE : PERMENENT.
BELT WIDTH : 1200 MM /800MM BW
FIXING TYPE : HANGING MAGNETIC FLUX DENSITY : 3000-
3500 GAUSS GRAIN SIZE : 300 / 60 mm MAX
REQUIRED QUANTITY : 2 No TURNBUCKLE DETAILS
BOLT DIA OF TURN BUCKLES : M 20 CLOSED HEIGHT : 300 mm
OPEN HEIGHT : 500 mm
Qty : 02 Nos
TRAMP IRON MAGNET FOR INJECTION COAL CIRCUIT
LOCATION : INJ COAL CONVEYOR BEFORE ROTARY FEEDER
PURPOSE : TO REMOVE MAGNETIC IMPURITIES
TYPE : PERMENENT.
BELT WIDTH : 650 mm.
FIXING TYPE : HANGING MAGNETIC FLUX DENSITY : 3000-
3500 GAUSS GRAIN SIZE : 20 mm MAX
REQUIRED QUANTITY : 2 Nos
Operating Height : 250 mm
BELT TYPE MAGNETIC CONCENTRATOR (LUMPS)
LOCATION : PRODUCT SEPARATION BUILDING
PURPOSE : TO SEPARATE SPONGE IRON AND CHAR
MATERIAL TO BE HANDLED : SPONGE IRON LUMPS +CHAR LUMPS CAPACITY
: 25 TPH
MATERIAL SIZE : 5 TO 20 MM
BELT WIDTH : 2000 MM
MAGNET STRENGTH : 2200 - 2500 PEAK GAUSS AT POLES
REQUIRED QUANTITY : 1 Nos
BELT TYPE MAGNETIC CONCENTRATOR (FINES)
LOCATION : PRODUCT SEPARATION BUILDING
PURPOSE : TO SEPARATE SPONGE IRON AND CHAR
MATERIAL TO BE HANDLED : SPONGE IRON FINES + CHAR FINES CAPACITY
: 25 TPH
MATERIAL SIZE : 0 TO 5 MM
WIDTH OF BELT : 2000 MM
MAGNET STRENGTH : 2200 - 2500 PEAK GAUSS AT POLES
REQUIRED QUANTITY : 1 Nos
