Flo-Grout 60

General purpose non-shrink cemen ous grout

Description
Technical Properties:
Flo-Grout 60 is pre-mixed, pre-packed chloride free
≥ 25 MPa @ 1 day
cemen ous grout. It contains cement, selected
Compressive strength: ≥ 45 MPa @ 3 days
addi ves, well graded, and non-reac ve aggregates and
ASTM C109/109M-11 ≥ 55 Mpa @ 7 days
is designed to give excellent flow proper es, shrinkage
≥ 65 MPa @ 28 days
compensa on, frost resistance, and high compressive
strength. Flexural strength:
≥ 8 Mpa @ 28 days
BS 6319, Part 3:1990
Applications
Colour: Grey
Flo-Grout 60 is ideally designed for use in the following Expansion character-
applica ons: is cs: 0.5 - 3%
ASTM C827/C827M-10
Ž Machine beds.
Ž Stanchion bases, struts, railings, and guardrail assemblies. Fresh wet density: ≈ 2.3 ± 0.1 g/cm3
Ž Filling of shu er e rod openings. Applica on tempera-
Ž Anchoring of e bars, and bolts. 5 - 40oC
ture:
Ž Pile top re-profiling.
Service tempera-
-20 to 200oC
Advantages ture:

Ž Good non-shrinkage characteris cs. Notes: Typical proper es @ 4.125 litre/25 kg @ 25˚C.
Ž Extremely dense and low permeability. Compressive strength @ 1 day is under restrain.
Ž High early strength development allowing for rapid Compressive strength and Flexural strength @ 7 and
installa on. 28 days are under wet cure @ 25⁰C.
Ž High flow can be poured or pumped into variable gap
widths down to 10 mm.
Ž Easy to apply, single component which require only Ž To ensure proper mixing, a mechanically powered
addi on of water. mixer or drill fi ed with suitable paddle should be
used.
Ž 4.125 litre of clean water should be added to clean
Method of Use
container. The 25 kg powder is then added slowly to
the water while mixing con nuously with low speed
Substrate Preparation
mixer/drill (400 - 600 rpm). Mixing me should be
con nued for 3 minutes un l uniform consistency is
Ž The Substrate should be sound, clean and free from
obtained.
contamina on. Surface Laitance should be removed
by acid etching.
Placing and Finishing
Ž All surfaces should be soaked with water enough to
reach saturated surfaces prior to grou ng.
Under Base plate:
Ž A water ght formwork should be erected to avoid any
Enough material should be available to achieve
grout loss.
con nuous fill and to complete the work. Pouring of
the mixed grout should be started from one side only to
Mixing
avoid air entrapment. To obtain maximum flow distance,
a side shu er feed between 100 - 250 mm high should be
Ž The addi on of 4.125 litre of clean water per 25 kg
erected and used to build the required head.
bag is essen al to obtain a flowable consistency and
to achieve the men oned technical proper es. Yet to
use in horizontal situa ons such as filling in e rods
opening, the addi on of 3.3 litre of clean water per 25
kg bag should be used.
Flo-Grout 60

Formwork: If these condi ons are exceeded, DCP Technical

As the mixed grout posses high fluidity characteris cs, all Department should be contacted for advise.
formwork and shu ers should be water ght. This can be
obtained by sealing underneath the formwork and at the Cautions
joints by using an appropriate mas c.
Health and Safety
The unrestrained areas should be kept to a minimum due
to the expansive nature of Flo-Grout 60. Since it is powder containing Portland cement and sand,
Flo-Grout 60 may cause irrita on to skin or eyes.
Curing
In case of accidental contact with eyes, immediately flush
Since Flo-Grout 60 is a cemen ous based material, with plenty of water for at least 10 minutes and seek
it should be treated in a manner similar to concrete. medical advise.
Curing can be conducted by either using concrete curing
compound such as Setseal 22 or by using wet hessian and For further informa on refer to the Material Safety Data
polyethylene. Sheet.

Notes: Fire
Ž At low temperatures (below 8⁰C), warm water is
recommended to achieve the early strength. And the Flo-Grout 60 is nonflammable.
formwork is recommended to be kept longer me.
Ž At high temperatures (35⁰C and above), cold water More from Don Construction Products
(less than 20⁰C) must be used for mixing
A wide range of construc on chemical products are
Cleaning manufactured by DCP which include:

All tools should be cleaned immediately a er finishing Ž Concrete admixtures.

by clean water. Hardened materials can be cleaned Ž Surface treatments
mechanically. Ž Grouts and anchors.
Ž Concrete repair.
Packaging Ž Flooring systems.
Ž Protec ve coa ngs.
Flo-Grout 60 is available in 25 kg bags. Ž Sealants.
Ž Waterproofing.
Thicknesses and Size Limitations Ž Adhesives.
Ž Tile adhesives and grouts.
Flo-Grout 60 can be applied in a single layer at thickness Ž Building products.
between 10 - 100 mm. For greater thickness, an 8 - 12 mm Ž Structural strengthening.
washed aggregate should be added at a ra o between
50 - 70% of Flo-Grout 60.

Yield

Approximately 12 - 13 litre per 25 kg bag depending on

consistency.

Storage

Flo-Grout 60 has a shelf life of 12 months from date of

manufacture if stored at temperatures between 2°C and
50°C.

Note:
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