057-045 Part1 Guide 240119 002000
057-045 Part1 Guide 240119 002000
057-045 Part1 Guide 240119 002000
1
Deep Sea Electronics Plc
Highfield House
Hunmanby
North Yorkshire
YO14 0PH
ENGLAND
E-mail: [email protected]
Website: www.deepseaplc.com
Any reference to trademarked product names used within this publication is owned by their
respective companies.
Deep Sea Electronics Plc reserves the right to change the contents of this document without prior
notice.
1 BIBLIOGRAPHY
1. Diesel generator handbook. L.L.J.Mahon. ISBN 0-7506-1147-2
2. On-Site Power Generation. EGSA Education Committee. ISBN 0-9625949-3-8
2
TABLE OF CONTENTS
Section Page
1 BIBLIOGRAPHY .......................................................................................... 2
2 INTRODUCTION .......................................................................................... 5
3 STEP BY STEP GUIDE ................................................................................ 5
3.1 CLARIFICATION OF NOTATION AND TERMINOLOGY USED WITHIN THIS
PUBLICATION. ..................................................................................................................... 6
4 GENERATOR USES..................................................................................... 7
4.1 STANDBY GENERATORS .......................................................................................... 7
4.1.1 TRANSFER SWITCH............................................................................................ 7
4.1.2 NO BREAK TRANSFER........................................................................................ 7
4.2 CONTINUOUS PARALLEL OPERATION..................................................................... 8
4.3 BASE LOAD WITH DSE ‘20 CONTROLLER ................................................................ 8
4.3.1 TRUE PEAK LOPPING AND IMPORT/EXPORT CONTROL ................................... 9
4.4 MULTIPLE GENERATORS ....................................................................................... 10
4.4.1 MUTIPLE SET PRIME POWER ........................................................................... 10
4.4.2 MULTIPLE SETS PROVIDING STANDBY TO THE MAINS SUPPLY ..................... 11
4.4.3 LOAD-SWITCHING USING DSE333 ATS (BREAK TRANSFER) ........................... 11
4.4.4 MULTIPLE SETS (STANDBY) – NO BREAK TRANSFER ..................................... 12
4.4.5 MULTIPLE MAINS SUPPLIES ............................................................................. 12
5 SYNCHRONISING AND LOAD SHARING SOLUTIONS ............................. 13
5.1 SINGLE SETS .......................................................................................................... 13
5.1.1 SINGLE SET NO BREAK RETURN WITH MAINS ................................................ 13
5.1.2 SINGLE SET FIXED EXPORT ............................................................................. 13
5.2 MULTIPLE SETS ...................................................................................................... 14
5.2.1 MULTIPLE SET PRIME POWER ......................................................................... 14
5.2.2 MULTIPLE SET STANDBY TO MAINS SUPPLY (BREAK RETURN) ..................... 15
5.2.3 MULTIPLE SET STANDBY TO MAINS SUPPLY (NO BREAK RETURN) ............... 16
5.2.4 MULTIPLE MAINS SUPPLIES ............................................................................. 17
5.2.5 SINGLE SET STANDBY TO MULTIPLE MAINS SUPPLY (NO BREAK RETURN) .. 17
6 LOAD SHARING ........................................................................................ 18
6.1 ACTIVE POWER SHARING ...................................................................................... 18
6.2 REACTIVE POWER SHARING .................................................................................. 18
7 THE NEED FOR SYNCHRONISING ........................................................... 19
8 METHODS OF ADJUSTING VOLTAGE & FREQUENCY ............................ 20
8.1 REMOTE SPEED / VOLTAGE POTENTIOMETERS ................................................... 20
8.2 DC VOLTAGE INPUT................................................................................................ 20
8.3 RAISE / LOWER PUSH BUTTONS ............................................................................ 20
8.4 CAN / ELECTRONIC ENGINE SPEED CONTROL ..................................................... 21
9 REQUIREMENTS FOR SYNCHRONISING ................................................. 22
9.1 GOVERNOR WITH REMOTE SPEED CONTROL CAPABILITY .................................. 22
9.2 AVR WITH REMOTE VOLTAGE ADJUST CAPABILITY............................................. 22
9.3 FUNCTION COMPARISON CHART ........................................................................... 23
9.4 SYNC / LOAD SHARE PROTECTION COMPARISON CHART .................................. 24
10 LOAD SWITCHING DEVICES.................................................................. 25
10.1 CHOOSING A LOAD SWITCHING DEVICE ............................................................ 25
10.1.1 CONTACTORS .................................................................................................. 25
10.1.2 CHARGED SPRING BREAKERS ........................................................................ 25
10.1.3 AIR CIRCUIT BREAKERS (ACBS) ...................................................................... 25
10.1.4 MOTOR OPERATED BREAKERS ....................................................................... 26
10.1.5 MANUALLY OPERATED BREAKERS ................................................................. 26
10.2 NEUTRAL EARTHING ........................................................................................... 26
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11 MULTI SET COMMUNICATIONS (MSC) LINK .........................................27
11.1 SYNCHRONISING ................................................................................................ 27
11.2 LOAD SHARING ................................................................................................... 27
11.3 START/STOP ON LOAD DEMAND........................................................................ 27
11.4 COMPATIBILITY................................................................................................... 27
11.5 CONNECTIONS .................................................................................................... 28
11.6 SPECIFICATIONS................................................................................................. 29
11.7 MSC ALARMS ...................................................................................................... 30
11.7.1 MSC ID ALARM ................................................................................................. 30
11.7.2 MSC DATA ERROR ........................................................................................... 30
11.7.3 MSC FAILURE ................................................................................................... 30
11.7.4 MSC TOO FEW SETS ........................................................................................ 30
12 LOAD SHARE LINES ...............................................................................31
12.1 TYPICAL P123 INSTALLATION ............................................................................ 31
13 TYPICAL CONNECTIONS .......................................................................32
13.1.1 TYPICAL SINGLE LINE DIAGRAM OF MULTI SET MAINS FAIL .......................... 32
13.1.2 SINGLE LINE DIAGRAM OF MULTI MAINS SYSTEM.......................................... 33
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2 INTRODUCTION
A general overview of generator uses is given including synchronising. This is only to be treated as
a guide to newcomers to this particular subject, and should not be treated as a total learning
package.
Part 2 of this manual details the interfacing the DSE controllers with many of the most common
AVRs and Governors in use on generating sets.
• Identify your base application. Applications supported by the DSE controllers are detailed in
the section headed ‘Synchronising and load sharing solutions’.
• Identify your governor and AVR interface methods. Details of this are contained in the sections
headed ‘Interfacing to governors’ and ‘Interfacing to automatic voltage regulators’.
• Design your panel and system wiring. DSE can assist with your specific questions on this but
cannot design the panel for you. If you want a panel designing, please contact DSE Technical
Support Department who may be able to recommend a third party panel designer / builder
capable of producing a synchronising / load sharing system.
• Check / adjust the module’s configuration using the PC configuration software. If it is a MultiSet
system, ensure that the settings for the MultiSet Communications Link are correctly configured
and the MultiSet communications cable is of the correct specification.
• Commission each set in the system as a single standalone set. Before doing this, ensure the
governor/AVR interface is disabled as detailed in the section entitled ‘On site commissioning’.
• Set up the governor and AVR as detailed in their respective manufacturers’ handbooks.
• Before synchronising sets for the first time, double check that all the Bus wiring is correct and
that the controllers initial settings are suitable. This may include lowering the settings for ‘gain’
and ‘stability’ in the synchronising, voltage matching and load control sections.
Further detailed information on this subject is contained in the DSE Load Share Design and
Commissioning Guide (DSE PART 057-047).
Should you have any queries arising from this manual please contact our Technical
Department:
INTERNATIONAL TEL: +44 (0) 1723 890099
INTERNATIONAL FAX: +44 (0) 1723 893303
E-mail: [email protected]
Web: http://www.deepseaplc.com
5
3.1 CLARIFICATION OF NOTATION AND TERMINOLOGY USED WITHIN
THIS PUBLICATION.
The nominal voltage or frequency of the system i.e. 230V 50Hz. This is not
necessarily the same as the Datum.
Nominal
(i.e. when droop governors/AVRs are used, the datum will be higher than
the nominal )
The AC distributed power supply of a power generation company. Often
Mains supply
also called the ‘grid’, or ‘utility’ supply.
6
Generator uses
4 GENERATOR USES
AC Power Generators are widely used to supply power to a load at “mains” voltage levels.
Most people first encounter a generating set when used as the primary power source. An example
of this is the small trailer mounted generators often seen in use supplying power to highway
maintenance equipment.
Other terms used to describe a generator as the sole supply are ‘Primary power’ or ‘Prime power’.
Knowledge of prime power generation in this way is assumed and is not covered within this
manual.
Illustration Description
4.1.1 TRANSFER SWITCH The most common form of backup generator to the mains
supply is a single generator in “standby” mode. When the
mains supply fails, the load is left without power until the
generator is started. Once the set is “available”, the
transfer switch changes over so that the load is supplied by
the generator.
Typically, the “down time” will be around 15 seconds, but
may be longer depending upon the time taken to run the
engine to nominal speed and other application dependent
factors. When the mains supply returns, the load-switching
device (contactors/breakers) will momentarily remove
power from the load (typically 1 second) before transferring
the load back to mains supply power.
4.1.2 NO BREAK TRANSFER The break in supply when transferring back to the mains
can be eradicated by synchronising the generator supply to
the returned mains supply, and closing the supplies in
parallel with each other for a short period of time. Then, the
generator load switch is opened, returning the mains to
supply power to the load. There has been no break in
supply to the load during this return transfer process.
Terms often used for this procedure are “bumpless
transfer”, “no break return” and “no break transfer”.
Additionally, the same procedure can be used to transfer
from mains supply to generator supply enabling, for
instance, “on load” testing of the genset with no break in
supply to the load. This can also be performed if the supply
authority informs customers of a scheduled break in
supply.
7
Generator uses
Illustration Description
GENSET SUPPLY. During the time of high load level a single
(or multiple) generator(s) could be started,
and then used to power the load using a
‘no break’ transfer. This genset supply
must be capable of supplying the entire
load during this time of high usage.
4.3 BASE LOAD WITH DSE ‘20 In this example, a DSE ’20 controller is
CONTROLLER being used in a base load peak lopping
system. The controller has been configured
to start the generating set at 10am,
synchronise with the mains and parallel the
supplies. It will then export a fixed amount
of power (kW) to the load and maintain a
specified power factor (both configurable).
If the set is large enough to supply the
entire load, mains failure duty is also
available.
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Generator uses
Illustration Description
4.3.1 TRUE PEAK LOPPING AND A more advanced variation of the peak
IMPORT/EXPORT CONTROL lopping system described above is to use a
7520 (for single set) or DSE8610 with
DSE8660 (up to 32 sets). In this situation
variable Peak Lopping or true import/export
can be achieved.
The DSE8660 or DSE7520 will monitor the
site load levels and vary the generator(s)
power production. This can be used to
ensure the set is used at its economic load
level, and prevents the system exporting
power.
It can also be used to hold the mains
usage to a certain level (DSE Mains
Mode), helping to avoid higher electricity
board tariffs or supplementing the mains
supply on a site with limited supply
available.
NOTE: - It is recommended that the mains decoupling is enabled in the DSE module
when paralleling a generating set with the mains.
Additional equipment of this type is normally specified by the local electricity Supply
Company to protect against the generator feeding the mains grid in the case of a mains
failure. If in doubt, you should refer to your local Electricity Supply Company for advice.
NOTE:- Mains decoupling functionality is included within the DSE8600 and DSE8700
series controllers. DSE 7500 and DSE 5500 include this function in versions 8 or above.
When using other controllers, this functionality should be provided externally.
Additional equipment of this type is normally specified by the local electricity Supply
Company to protect against the generator feeding the mains grid in the case of a mains
failure. If in doubt, you should refer to your local Electricity Supply Company for advice.
9
Generator uses
There are many reasons for requiring more than one generator on the same site.
The most commons reasons are described below:
Illustration Description
4.4.1 MUTIPLE SET PRIME In this example, the site has four generating sets, used as
POWER the primary power source.
One genset will be running all the time, to provide power to
the site. If the load demand of the site increases, one or
more generators will be automatically called to start. They
will then synchronise onto the bus, and provide power in
parallel with the other set(s). At this point, the sets
connected to the bus will share the load, normally utilising
load sharing equipment.
Using multiple generating sets rather than one large set
allows for maintenance to be performed on one of the sets
while the other set(s) are still available for duty.
Additionally, if load demands are low, individual generators
can be started as required, rather than one large generator
being used at (for instance) only 25% of its full load rating.
If the overall size of the load increases, for instance due to
factory expansion another set can be added to increase
capacity with minimal disruption to the rest of the system.
Using this system, “redundancy” can be built in by utilising
a larger number of gensets than is required to supply the
load. This way, the load can still be supplied if one or more
sets are unavailable due to engine failure or maintenance.
The DSE controllers have “no master” ensuring a seamless
transition when one or more sets are removed from the
system.
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Generator uses
Illustration Description
If multiple gensets in parallel are used to backup the mains
supply, care should be taken when designing the system.
In the example above for instance, should the mains supply
fail, two possibilities exist. Firstly, if only two generating
sets are providing power to the bus, they must be capable
of supplying the currently active load. Secondly, if none of
the sets are available, they will all start up simultaneously.
The first set will close onto the dead bus, and supply power
to the load. Again, the set must be capable of supplying
this power to the currently active load.
Two solutions exist :
a) Ensure each generating set is capable of supplying the
entire load so that the above situations will not occur.
b) Ensure before closing the load switch and powering
the load with the generating sets, that all of the
generating sets are available and synchronised onto
the generator bus. While running in this manner, not in
parallel with the mains supply, this is called ‘island
mode’.
4.4.3 LOAD-SWITCHING USING DSE333 ATS (BREAK TRANSFER)
The DSE333 automatic transfer switch can be used to monitor the mains supply to ensure it is
within limits. Should the mains supply fail, the 333 can be used to ‘remote start on load demand’
the DSE8610 controllers used in the example shown. All sets in the system will start together. The
first available set will close onto the dead bus. The other generating sets will synchronise onto the
generator bus, and then close in parallel with it.
Configure and output of the DSE8610s to all available sets on load and connect them all to the
auxiliary generator ready input DSE333 automatic transfer switch.
The DSE333 module will sense the generator bus voltage and frequency, and once within limits
will ‘wait’ for the presence of the auxiliary generator ready input. This signifies the correct closure of
all sets in the system onto the generator bus. The mains – generator load transfer is then
performed by the DSE333 automatic transfer switch controller.
Note that this functionality can be provided by any of the DSEAts range of controllers.
11
Generator uses
Illustration Description
In the example above, it was not possible to perform
no break transfers to/from the mains supply.
NOTE: - It is recommended that the mains decoupling is enabled in the module when
paralleling a generating set with the mains.
Additional equipment of this type is normally specified by the local electricity Supply
Company to protect against the generator feeding the mains grid in the case of a mains
failure. If in doubt, you should refer to your local Electricity Supply Company for advice.
NOTE:- Mains decoupling functionality is included within the DSE8600 and DSE8700
series controllers. DSE 7500 and DSE 5500 include this function in versions 8 or above.
When using other controllers, this functionality should be provided externally.
Additional equipment of this type is normally specified by the local electricity Supply
Company to protect against the generator feeding the mains grid in the case of a mains
failure. If in doubt, you should refer to your local Electricity Supply Company for advice.
12
Synchronising and Load Sharing Solutions
A single set primarily used to provide backup to the mains supply should it fail. When the mains
supply returns, the generator is synchronised to the mains supply and momentarily closed in
parallel with it before opening the generator load switching device.
8620
Controller : 7520
5520
NOTE: - It is recommended that the mains decoupling is enabled in the DSE module
when paralleling a generating set with the mains.
Additional equipment of this type is normally specified by the local electricity Supply
Company to protect against the generator feeding the mains grid in the case of a mains
failure. If in doubt, you should refer to your local Electricity Supply Company for advice.
A single set used solely to parallel with the mains. No control of the mains breaker is provided.
If the mains breaker opens, the decision must be made if the set can be used to power the load (if
the set is large enough. Upon mains return, the set breaker must be opened before the mains
breaker can be closed.
8610
8710
Controller :
7510
5510
NOTE: - It is recommended that the mains decoupling is enabled in the DSE module
when paralleling a generating set with the mains.
Additional equipment of this type is normally specified by the local electricity Supply
Company to protect against the generator feeding the mains grid in the case of a mains
failure. If in doubt, you should refer to your local Electricity Supply Company for advice.
13
Synchronising and Load Sharing Solutions
Two or more sets are used to provide power to the load, sharing power equally as a percentage of
the sets full load rating. Sets are automatically started and stopped depending upon load levels
allowing economic use of the available generators.
14
Synchronising and Load Sharing Solutions
Two or more sets are used to provide backup to the mains supply. When the mains supply fails,
the sets are started, synchronised and paralleled together. The generators bus is then closed to
feed the load, the sets sharing power equally as a percentage of their full load rating. Sets are
automatically started and stopped depending upon load levels allowing economic use of the
available generators. When the mains supply returns, there will be a break in supply to the load
while the transfer takes place.
15
Synchronising and Load Sharing Solutions
Two or more sets are used to provide backup to the mains supply. When the mains supply fails,
the sets are started, synchronised and paralleled together. The generators bus is then closed to
feed the load, the sets sharing power equally as a percentage of their full load rating. Sets are
automatically started and stopped depending upon load levels allowing economic use of the
available generators. When the mains supply returns, there will be NO break in supply to the load
while a ramped transfer takes place.
A DSExx60 controller is connected to the load share controllers via the Multi Set Communications
link and monitors the mains supply, signalling all available sets to start should the supply fail.
Additionally the controller will start the sets if the mains load reaches a configurable level to provide
peak lopping and import/export control.
All available sets will start and after the minimum number of sets have successfully paralleled with
each other, the controller will transfer the load to the generator bus.
The generators will then share the load using their load sharing communications link, sets being
stopped / started depending upon load demands (if enabled)
Upon mains restoration, the controller will synchronise the generator bus to the mains and ramp
the load back to the mains. The sets are then instructed to cool down and stop.
16
Synchronising and Load Sharing Solutions
5.2.5 SINGLE SET STANDBY TO MULTIPLE MAINS SUPPLY (NO BREAK RETURN)
Set(s) are used to provide backup to multiple mains supplies. Should one of the mains supplies
fails, the set is started, and the appropriate load is transferred to the generator set. Should further
mains supplies fail, the appropriate loads will also be transferred to the generator.
Should one of the mains supplies return, there will be NO break in supply to the load while a
ramped transfer takes place. This will be repeated for each returning mains supply until the
generator set is transferred off load and finally stopped.
The order of the mains restoration depends upon module priority and operating state. This priority
is covered in the DSExx60 operator manual.
17
Load Sharing
6 LOAD SHARING
6.1 ACTIVE POWER SHARING
We have discussed the synchronising of one or more supplies to the mains or bus supply. Once
these supplies are closed in parallel with each other, the power will be shared between the
supplies depending upon the generating set characteristics.
Control over the set’s active power is achieved by controlling the amount of fuel into the engine.
Instructing the governor to increase fuel to the engine will also have little or no effect on engine
speed because the generator is “tied” to the other supply. Instead, the generator will supply more
power to the load. This in turn decreases the amount of power provided by the other supplies. This
is known as Kilowatt (kW) control.
This can be taken a step further, by paralleling multiple generating sets, all operating isochronously
(zero droop). Utilising an active load-sharing controller such as the DSE8610, precise changes can
be made to the amount of power supplied to the load by each generating set. This is achieved by
altering the amount of fuel supplied to the engine, and monitoring the amount of power supplied by
the set.
Each controller can communicate with the others, passing information regarding load levels. This
can also be used to bring in or drop off other generating sets as load demands change.
1) Where multiple generators are used in parallel with each other, the reactive power is equalised
between the sets, removing circulating currents caused by imbalance in the reactive power
(VAr) supplied by the paralleled generating sets. This circulating current can generate heat in
the alternator windings. If left unchecked, excess circulating current can also damage the
alternator windings.
2) Power factor control or VAr control. This feature maintains a specific power factor where one
generating set is used in parallel with the mains supply. This is normally used so that the
generator maintains its VAr to keep its output at the site load’s average power factor level, to
minimise demands on the mains supply.
18
The need for synchronising
WARNING! Attempting to close the supplies in parallel when they are not in
synchronism can result in damage to the generating set system.
For example: If synchronising (using two gensets) is effected 120°° out of phase, the
coupling torque can be as high as 12 times full load torque, depending on the ratio of
engine and generator inertias (Source: Diesel Generator Handbook L.L.J. Mahon).
The actual synchronising process can be achieved through various methods. Put simply, each
method involves manipulating the engine governor to increase/decrease engine speed (which has
a direct relationship with generator frequency) and the Automatic Voltage Regulator (which
controls the alternator excitation field to produce voltage).
The engine governor determines engine speed, by sensing the speed of rotation of the flywheel
(normally using a magnetic pickup probe). The governor can then control the actuator to adjust the
amount of fuel into the engine, which changes engine speed (similar to the accelerator in a car).
Most governors are also fitted with a ‘remote speed adjust’ input to allow an external device to
increase or decrease the set speed of the engine.
The Automatic Voltage Regulator effects change in the generator output voltage by controlling the
alternator’s exciter field. The AVR adjusts the voltage output to the required set voltage. Most
AVRs are also fitted with a ‘remote volts adjust’ input to allow an external device to increase or
decrease the set voltage of the alternator.
Automatic synchronisers act upon the ‘remote speed adjust’ and ‘remote volts adjust’ inputs of the
governor and AVR to affect synchronism and voltage matching.
The method of interface between the automatic synchroniser and the governor/AVR depends upon
the type of governor and AVR being used, and are described in the section entitled “Methods of
Adjusting Voltage and Frequency”.
19
Methods of adjusting voltage and frequency
Illustration Description
RAISE / LOWER PUSH BUTTONS This diagram shows switched inputs to the
governor/AVR to raise/lower speed/voltage.
NOTE:- Governor and AVR connections are covered in detail (including typical
connection for commonly used governors and AVRs) in the DSE Guide to Synchronising
and Load Sharing Part 2.
20
Methods of adjusting voltage and frequency
Some electronic engine ECUs support speed control via the CAN data interface negating the
requirement to connect additional speed control signals to the speed controller.
This feature is supported by the DSE8700, DSE8600, DSE7500 and DSE5500 series controllers.
NOTE:- Connections to electronic engine ECUs are detailed in the DSE publication
Electronic Engines and DSE wiring and the Guide to Synchronising and Load Sharing Part
2.
21
Requirements for synchronising
This can be an electronic governor with either analogue (preferred) or digital (raise/lower inputs) to
control engine speed. Alternatively it could be an electronic engine ECU (CANbus for instance) that
supports speed control over the engine data link (CAN) or via analogue / digital control signals.
You should check with the engine supplier about these possibilities.
If you use digital raise/lower inputs you must have droop configured in the governor. If you use
analogue or CAN for speed control, it is usual to disable governor droop.
This can be an Automatic Voltage Regulator with either analogue (preferred) or digital (raise/lower
inputs) to control generator output. You should check with the alternator supplier about these
possibilities.
The alternator manufacturer will usually demand that a Droop Kit is fitted to the alternator to
maintain warranty if you are paralleling with another set. While this is recommended, it is not
always necessary. Again, you should consult with the alternator manufacturer if in any doubt.
If an AVR with remote voltage adjust capability does not exist, you may still be able to load share.
You will need to fit a Droop Kit to the AVR. In this instance, no voltage matching will take place and
rudimentary VAr (reactive power) sharing will take place using the droop kit. The DSE module will
not control the AVR.
22
Function comparison chart
23
Sync / load share protection comparison chart
NOTE:- With DSE5500 series controllers, Mains decoupling, Vector shift and R.O.C.O.F.
is fitted internally to versions 8.0 and above only.
NOTE:- Model 5560 must be used in conjunction with one or more 5510 controllers. It is
not a stand alone module.
24
Load switching devices
NOTE: - The closing time of any load switching device slave relays should also be
taken into account. For instance, plug in relays typically used in generating set control
panels have an operation time of 10ms-20ms.
NOTE: - If fitting a mains (utility) ‘Breaker’ with a trip position, it is recommended to fit
one equipped with auxiliary contacts to indicate the “tripped” position. This can be fed into
an input configured to “auxiliary mains failure” so that the module is ‘informed’ of mains
(utility) supply breaker tripping should this occur. This is particularly important when the
module is operating in parallel with the mains (utility) supply.
10.1.1 CONTACTORS
Contactors normally operate fast enough for paralleling applications but care should be taken to
choose a contactor that the manufacturer specifies be fast enough for use in paralleling
applications. (See above).
In general, charged spring breakers will operate much faster than contactors.
Charged spring breakers ‘pre charge’ a large spring device within the breaker, so that when
breaker operation is required, the spring is ‘released’ which operates the closing action of the
device.
Typically, the spring is charged when the undervolts input is energised, normally when the set is
first started. Once charged, the breaker is ready for the closing signal.
A.C.B.’s normally operate fast enough for paralleling applications but care should be taken to
choose an A.C.B. that the manufacturer specifies be fast enough for use in paralleling applications.
(See above).
25
Load switching devices
Some types of motor operated breakers are not suitable for paralleling operations due to the
excessive amount of time that the breaker takes to motor into position before the closing process
can be completed. Care should be taken to choose a motor operated breaker that the
manufacturer specifies be fast enough for use in paralleling applications. (See above).
As these cannot be closed within the required time, manually operated breakers cannot be used.
Where the generator star point (Neutral conductor) is connected to earth, care must be taken to
avoid earth loops. This is of particular importance when paralleling a generator with other sets or
with the mains
supply.
LOAD
GENERATOR MAINS
This diagram shows a typical situation where the generator neutral conductor is earthed.
The mains neutral conductor is earthed by the supply company. If the generator is placed in
parallel with the mains supply, the neutral will be earthed at two points, creating an earth loop,
which in turn generates current flow in the loop. To prevent this situation, the generator neutral
earth link can be broken when the supplies are in parallel using a neutral earthing contactor in the
neutral to earth link.
Similarly, when two or more sets are in parallel with each other, it is important to ensure that only
one neutral to earth link exist in the system at any one time.
Control over the neutral earthing is not made by the DSE controller. Provision for this function must
be made by external switching, often utilising auxiliary contacts of the load switching devices.
26
Multiset communications (MSC) Link
The Multi Set Communications (MSC) link in use with DSE synchronising and load sharing
modules performs many functions including load sharing and protection.
11.1 SYNCHRONISING
o First Set on the Bus determination (Virtual Key)
o Security against bus sensing failure (Broken fuse)
11.4 COMPATIBILITY
o The load demand scheme uses the DSE controller’s MSC link.
o DSE7500 series are compatible with DSE5500 and DSE550 series
controllers. For instance a DSE7510 controller can be used in a load demand scheme
with a DSE5510 controller.
o DSE8600 series controllers are NOT compatible with DSE7510, DSE5510 or DSE550 series
controllers without the use of DSE125 MSC interface. Contact DSE for further advice.
o Priority based upon engine hours is available on all DSE8610 and DSE7510 controllers. It is
not available on DSE5510 controllers prior to Version 6 and is not available on DSE550
controllers.
For details of Run priority and balance engine hours, see DSE Part Number 056-013 Load Demand Scheme
27
Multiset communications (MSC) Link
11.5 CONNECTIONS
o A maxmium of 32 generator controllers (DSE8610) can be connected to the MSC link.
o A maxmium of 32 mains controllers (DSE8660) can be connected to the MSC link.
o A combined maximum of 40 DSE8600 series controllers can be connected to the MSC link.
o A maxmium of 16 generator controllers (DSE7510 / DSE5510) can be connected to the MSC
link.
o A maxmium of 16 mains controllers (DSE7560 / DSE5560) can be connected to the MSC link.
o A combined maximum of 20 DSE7500 / DSE5500 series controllers can be connected to the
MSC link.
o DSE8620, DSE7520 and DSE5520 DO NOT connect to the MSC link and cannot be used in
multiset systems or systems including DSE8660, DSE7560 or DSE5560
o MSC is a high speed data transmission line. As such it must be wired in cable rated for such
operation. DSE Stock and Supply Belden 9841 cable which is suitable for MSC link operation
(DSE part number 016-030)
o Ensure spurs off the MSC link are not used. The connections MUST be in ‘daisy chain’ fashion,
with the cable entering, and leaving the ‘middle’ controllers as shown below.
o Ensure termination resistors are fitted to the beginning and end of the MSC data link as shown
below. A termination resistor is supplied in the box with every DSE controller that has an MSC
link connection.
o The maximum combined length of the MSC link must not exceed 240m (320yds). If further
range is required, use DSE124 MSC Link Extender.
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Multiset communications (MSC) Link
11.6 SPECIFICATIONS
Parameter Value
Connection type Twin conductors with screen. Ensure screen
is connected to SCR terminal of every
controller on the bus.
Cable impedance 120Ω
Maximum cable resistance 0.050Ω/m
Maximum cable capacitance (between conductors) 75pF/m
Maximum cable capacitance (conductor to shield) 110pF/m
Termination resistors (one at each end of cable run) 120Ω 4W (supplied loose with controller)
Max number of 8610/8710 controllers per bus 32(only 3 shown above for clarity)
Max number of 8660/8760 controllers per bus 32
Max number of 86xx + 87xx controllers per bus 40
Max number of 7510/5510 controllers per bus 16 (only 3 shown above for clarity)
Max number of 7560/5560 controllers per bus 16
Max number of 55xx + 75xx controllers per bus 20
Max number of 550 controllers per bus 16
Max number of 556 controllers per bus 1
Max cable length 250m
Max Spur length (see note 2 below) 1m
Recommended cable * BELDEN 9841 120Ω cable.
NOTE :- * Deep Sea Electronics part number of BELDEN 9841 cable: 016-030
WARNING! 120Ω Ω impedance cable must be used for the MultiSet Communications Link.
Use of any other impedance cable may cause intermittent failures in communications,
indicated by MSC alarms although the system may function normally during engine / panel
testing.
NOTE 2: - It is important that the MultiSet Communications Link cable is run from one
module to the next in a ‘bus’ fashion. ‘Spurs’ off this bus should be avoided where possible,
but where a spur is unavoidable; its length should be kept less than 1m from the bus cable.
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Multiset communications (MSC) Link
Several alarms are provided to warn the operator of possible problems with the communication link
between the gensets.
NOTE: - To avoid possible problems with spare modules it is suggested that units are
commissioned in the system starting with ID 1 and then 2,3… etc. Any modules used as
spares should be configured as number 16,15… etc. These can then be added to the system
without causing any conflicts with existing modules. Alternatively, use the PC
configuration software to reconfigure the module to suit.
NOTE:- DSE8710, DSE8610 and DSE7510 controllers “auto negotiate” their MSC ID
alarms to ensure that conflicts will never occur.
5510 controllers version 5 and later also include this feature.
CAUTION! - Care should be taken to ensure that correct wiring is used between the
modules, the MSC terminator is correctly enabled on only end units on the link and that
maximum cable run distances are not exceeded. Should data error alarms be apparent,
operation of the MultiSet system may not be possible.
If the number of modules communicating on the Multset communications link should rise, then any
existing ‘MSC failure’ warning alarm is cleared, and all communicating modules are automatically
reconfigured to ‘expect’ the increased number of sets on the bus.
Additionally, one of the module’s digital inputs can be configured so that the MSC failure alarm is
disabled when the input is active. The module can be configured to alert / remind the user of this
via an indication or warning alarm if required via the “Multiset comms alarm disabled action”
setting.
NOTE:- For details on the MSC failure alarm settings, you are referred to the
appropriate PC configuration manual.
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Load share lines
The DSE P123 module provides a method of connecting the DSE7510 and DSE5510 modules into
the load share line based system.
This mimics an additional set on the load share line system and will operate in both kW share and
Kvar share modes (if supported by the installation).
The P123 is compatible with a range of different load share lines commonly found in the field;
selection is via switches on the P123.
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Typical connections
13 TYPICAL CONNECTIONS
13.1.1 TYPICAL SINGLE LINE DIAGRAM OF MULTI SET MAINS FAIL
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Typical connections
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