5631+KITOP+SPS+R11 EN+Version+B7.0X
5631+KITOP+SPS+R11 EN+Version+B7.0X
5631+KITOP+SPS+R11 EN+Version+B7.0X
We reserve the right to make technical changes and improvements to our products.
Rev. 11 1
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
Tel: 07045 204980 / www.aquaduna.com
© Copyright by AquaDuna GmbH & Co. KG (2020) All rights reserved. Contact: www.aquaduna.com
1. Contents: 1 General information
1.1 List of images and diagrams
3 electrical connections
3.1 electrical connections 6-pin connector
3.2 electrical connections 2-pin connector
3.3 electrical connections 5-pin connector
3.4 Allocation 5-pin Escha connector
3.5 Allocation 7-pin Binder connector
3.6 Technical data
7 Installation Commissioning
7.1 Installation of the control head
7.2 Required tools installation / disassembly
7.3 Commissioning
7.4 Integration into a system
7.5 Assembly of the control head
7.6 Disassembly of the control head
9 Transport
9.1 Scope of supply
9.2 Transport and packaging
10 Troubleshooting
10.1 Emergency shutdown
11 Disposal
12 Imprint
13 Declaration of incorporation
Rev. 11 2
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
Tel: 07045 204980 / www.aquaduna.com
© Copyright by AquaDuna GmbH & Co. KG (2020) All rights reserved. Contact: www.aquaduna.com
1 General information
Rev. 11 3
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
Tel: 07045 204980 / www.aquaduna.com
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2. Technology and application
Figure 1
Rev. 11 4
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2.2 Structure of the control head
The control head consists of a lower part with bayonet locking on which a
plastic or stainless steel hood can be mounted. An electronic system is
integrated in the resulting housing, which makes it possible to control and
record the positions of the valve. The electronics are available in a light
and a premium version. An all-round display can be mounted on both
versions. The pilot valves, which are also integrated, control the
movement of the drive. The electrical connections are made via a cable
entry in the lower part. Other connection technologies such as e.g. M12
plug connectors are also possible. A connection to the supply air is made
using compressed air quick connectors. Optionally, shut-off elements are
possible for the air intake.
Cap
Stainless steel/plastic
Electronic
Mounting screws
Lower
Figure 2
Rev. 11 5
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2.4 Determining the position
Figure 3
2.5 ES Technology
An external supply for the pilot valves can be fed in for safety shutdown
of valves. This supply can be interrupted for example by an emergency
stop switch, to place a specific part of a plant into the STOPPED
condition. All messaging routes to the overarching control system remain
available.
2.6 Application
These control heads are suitable for use on Kieselmann actuators for
globe and rotary valves, as well as ball valves. The area of application
can be found in the technical specifications
These control heads are designed for use on all actuators with a suitable
encoder system. Applications must only take place in the intended areas.
All uses other than those intended are forbidden. The use must only be
initiated by trained and inducted personnel.
Rev. 11 6
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
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2.7 Setting the actuator types
The setting of the valve types is done using a selector switch (S1)
. The switch positions are assigned to the actuators according to
the list below.
S1 S1 T1
Figure 4
Table1
Rev. 11 7
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
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2.8 LED Signalling
Signalling the actuator position
by the LED on the circuit board or optionally via the all-round display
Figure 5
Comment
Valve closed LED red
Valve open LED green
Valve position undefined Alternating red / green 8 Hz
For valves with learning mode switch position 3
Cycle down LED red blinks only P variant
Cycle up LED green blinks only P variant
Programming Red / green simultaneously 4Hz
Incorrectly programmed Red blinks 20 Hz
Program error Red / Green alternating 4 Hz
Table 2
Rev. 11 8
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
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3 Electrical connections
Position of the plug connectors
Light (L) Premium (P)
P7
P5
P2 P2
Figure 6
Figure 7
Figure 8
Rev. 11 9
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3.3 Electrical connections cyclic stroke P 5-pin connector
(P5)
Connector P 5 .1 NC NC
Connector P 5 .2 A2 A2
A3
Connector P 5 .3 A3
NC
Connector P 5 .4 NC
NC
Connector P 5 .5 NC
Figure 9
1 + 24V brown
2 A1 white
3 GND blue
4 A0 black
5 E1 grey
Figure 10
1 E0 white
2 +24V brown
3 E1 green
4 A0 yellow
5 A1 grey
6 A2 (only Premium) pink
7 GND blue
8 nc red Figure 12
Rev. 11 10
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3.6 Technical data
PLC Electronics
Supply voltage 24V DC
Supply voltage range ± 10%
Power consumption max. 80 mA (24V DC)
Ambient temperature -10°C – +60°C
Protection class IP 67 DIN EN 60529
with stainless steel hood DIN EN 61140 I
with plastic hood DIN EN 61140 I
107
Figure 13
Rev. 11 11
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
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5 Adjustment of solenoid encoder for globe valves
Rev. 11 12
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6 Symbols and references
Hazard information
Warnings
Warning of dangers
Information
Observe information
Rev. 11 13
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
Tel: 07045 204980 / www.aquaduna.com
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6.2 Terms used
The operator of the control head is obliged to train both the operating
personnel and the personnel authorised to carry out maintenance. All
persons working with controlling pneumatic actuators must be informed
about the dangers posed by these devices.
All assembly work on the control head must be carried out in a de-
energised state.
Rev. 11 14
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
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6.4 Dangers
The control heads are operated with compressed air 6 - 8
bar. In case of leakage, there may be a pressure build-up in
the hood of the control head due to the design. Hence, we
specifically point out that only original spare parts may be
used for repair / maintenance. Damages resulting from the
use of non-original parts will not be acknowledged by
the manufacturer.
When handling the control head be aware that the cap may
be pressurised. When removing it, ensure that the cap is
held firmly.
Rev. 11 15
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
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7 Installation Commissioning
Figure 14
Rev. 11 16
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Tel: 07045 204980 / www.aquaduna.com
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7.3 Commissioning
Once all screw connections have been tightened and the air line and
electrical connection have been made, the control head is ready for initial
start-up.
The air supply must be carried out in accordance with the regulations.
Check that the filter body is inserted in the air inlet of the control head
and that all O-rings are correctly fitted.
Before initial commissioning, the air supply line to the control head must
be blown free. Metallic impurities, welding residues and other solid
objects can destroy the control head.
The optional allround light can be installed by plugging it into the control
circuit board.
Rev. 11 17
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
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7.6 Disassembly of the control head
The air supply to the control head is stopped. The control head is
disconnected from the electrical connection. To dismantle the control
head the cover is grasped firmly with both hands. Turning it
counterclockwise by approx. 15° releases the bayonet lock. Now the
cover can be removed upwards. Tool 1 can be used to remove the
electronics or sensors including the pilot valve block. The pilot valve
block is equipped differently. For control by external valves, the block is
installed without equipment.
If, in addition to the control board or the sensors, the lower part is to be
removed as well, all hose and electrical connections must be
disconnected. The lower part is fixed with 2 Allen screws M6 using tool
2. The lower part is then removed from the valve upwards.
The optional allround light can be removed from the control circuit board
using a size 2 screwdriver by undoing the side lock.
Rev. 11 18
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
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9 Transport
The scope of supply includes the control head, for version options please
see the delivery paperwork.
Our products are manufactured, assembled and tested with great care.
Should there nevertheless be any reason for complaint, we will of course
satisfy you within the scope of our warranty. We are also there for you
after the warranty.
For all deliveries, the packing list must always be compared with
the scope of delivery. After determining completeness, the goods
must be checked for damage.
Rev. 11 19
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
Tel: 07045 204980 / www.aquaduna.com
© Copyright by AquaDuna GmbH & Co. KG (2020) All rights reserved. Contact: www.aquaduna.com
10 Troubleshooting
11 Disposal
If the control head is taken out of service, the plastic parts shall be sent
for recycling for such materials. The electronic assembly shall be sent for
recycling of raw materials via the designated recycling facility
12 Imprint
Rev. 11 20
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
Tel: 07045 204980 / www.aquaduna.com
© Copyright by AquaDuna GmbH & Co. KG (2020) All rights reserved. Contact: www.aquaduna.com
13 Declaration of incorporation
Rev. 11 21
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
Tel: 07045 204980 / www.aquaduna.com
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14 Appendix 1
Removal of the circuit board guides from the control head lower part
Figure 15
Pos. A
Figure 16
Rev. 11 22
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15 Appendix 2
24V A0 A1 E0 E1 GND
A2
GND
A1
A0
E1
E0
24V
+24V ES24V
ES24V
ESGND
GND ESGND
A2
GND
External A1
A0
power E1
supply E0
24V
24V
ES
Figure 17
Rev. 11 23
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16 Appendix 3
Control PLC VB
Rev. 11 24
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Switch position 6 A2 A1 A0 Position E1 E0 Action
Single-seat valve - 0 1 closed 0 0 open
Normal position is open
Spring-opening
- 1 0 open 1 0 close
Rev. 11 25
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Switch position D A2 A1 A0 Position E1 E0 Action
Butterfly valve - 0 1 closed 0 1 close
Position undefined 0 0 -
Air opening / air closing 1 1 -
- 1 0 open 1 0 open
Caution
Rev. 11 26
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17 Appendix 4
PLC control special VB
Rev. 11 27
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Switch position A A2 A1 A0 Position E1 E0 Action
Caution
Rev. 11 28
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