TP - QCT-07 IMTE Standard Requirement & Calibration Accepted

PT.
SAKA TEHNIK UTAMA

MANUFACTURE SERVICE & REPAIR MECHANICAL ELECTRICAL
EQUIPMENT FOR OIL & GAS, MINING, HEAVY EQUIPMENT &
AUTOMOTIVE INDUSTRY
Address : Jl. AMD RT 46 No. 07 Kelurahan Graha Indah,
Kecamatan Balikpapan Utara Kalimantan Timur.
Phone : +62 542 7588248
Fax : +62 542 7588239
TECHNICAL SPECIFICATION PROCEDURE
TITLE : IMTE STANDARD REQUIREMENT & CALIBRATION ACCEPTED

PROCEDURE NO : TP.QCT-07
REVISION : 00
DATE : Oct 7, 2019
Name Signature
Prepared By: Mahendra
Reviewed By : Uus Rusyadi
Approved By: Robert S.

PT. SAKA
TEHNIK UTAMA TECHNICAL SPECIFICATION PROCEDURE
REV: PAGE: ORIGINAL ISSUE DATE: REVISION DATE:
DOCUMENT NUMBER:
TP.QCT-07 2 2 of 14 OCT 7, 2019 -
1.0 PURPOSE :
To establish and maintain an instruction and assign responsibilities to control, calibrate and maintain
the Monitoring, Measuring and Testing Devices (collectively, “devices”) used to demonstrate the
product conformity to the specified requirements.
2.0 SCOPE :
This Instruction is applicable to PT. Fujii Ironworks Teknologi and all associated operating units.
3.0 RESPONSIBILITY & AUTHORITY

Quality Department ensures that Calibration Instruction is implemented and report is made as
specified procedure.
4.0 DEFINITION :
-
5.0 DOCUMENT’S SUPPORT:

5.1 Master List IMTE (F-QC-03-01)
5.2 Calibration& Maintenance Record (F-QCT-03-02)
5.3 International Standard (API, ISO, etc.)
© 2019 PT. Fujii Ironworks Teknologi

This document is intended for the sole use of PT. Fujii Ironworks Teknologi and no part of this book may be reproduced in any form or by
any means without permission in writing. Printed copies and electronic files saved outside FUJITEK permit are not controlled. Latest
revision can be found at FUJITEK Quality Management System
PT. SAKA
DOCUMENT NUMBER:
TP.QCT-07 2 3 of 14 OCT 7, 2019 -
Table 1, CalibrationStandard
Monitoring and Measuring DevicesCalibration RequirementsTable
All new/unused measuring devices taken out of the original box (when supplied with a
manufacturer’s calibrationcertificate) shall be considered calibrated from thedateitis put in service
for the frequency assigned below.
Calibration
Device Tolerance/Method/Requirements & Restrictions
Frequency
Master Gauge 5 Years Method Traceable to international standard
Blocks Use: Used to calibrate micrometres, OD dial and digital callipers.
Master gauge blocks will be GradeA+ (2) or better.
Tolerance:
Plus Minus
NominalSize (In)
(Micro In) (Micro In)
1"or less 4 2
2" 8 4
3" 10 5
4" 12 6
5" 14 7
6" 16 8
7" 18 9
8" 20 10
Dial Gauge 1 Year Tolerance: see Clause 6 below
(Gage Maker) Method Traceable to international standard
Mic-Trac 1 Year Tolerance: ± 0.00033"
Precision linear- Method Traceable to international standard
Measuring Use: Used to calibrate Dial gauges, micrometres, Vernier and digital
Machine calipers if needed

PT. SAKA
DOCUMENT NUMBER:
TP.QCT-07 2 4 of 14 OCT 7, 2019 -
Table 2,WorkingMonitoring,MeasuringDevices
Monitoring and Measuring Devices Calibration Requirements Table
All new/unused measuring devices taken out of the original box (when supplied with a manufacturer’s
calibrationcertificate) shall be considered calibrated from the date it is put inservice for the frequency
assigned below.
Calibration
Device Tolerance/Method/Requirements & Restrictions
Frequency
Dial Indicator 1 Year Range (mm) : 10
Accuracy (mm) : 0.01
Tolerance: ± 0.015 mm
Method Traceable to international standard.
Depth Gauge 1 Year Tolerance: Unit: mm

 Manual Accuracy
Measuring Length
 Dial 0.05 0.02 or 0.01
 Digital 50 or Under ± 0.05 ± 0.02
Over 50 to 100 or Under ± 0.06
± 0.03
Over 200 to 300 or Under ± 0.08 ± 0.04
Method Traceable to international standard
Micrometer 1 Year Tolerance: Unit: µm
 Outside Measuring Range ( mm) Outside Micrometer Inside Micrometer
 Inside 0 to 50 -
±2
50 to 75
±4
75 to 100
±3
100 to 150 ±5
150 to 225 ±4
±6
225 to 250
±5
250 to 300
±7
300 to 350
±6
350 to 375
±8
375 to 425
±7
425 to 450
±9
450 to 500 ±8
500 to 1000 ±9 ± 10

PT. SAKA
DOCUMENT NUMBER:
TP.QCT-07 2 5 of 14 OCT 7, 2019 -
Vernier Caliper 1 Year Tolerance: Unit : mm

 Manual Accuracy
Measuring Length
 Dial 0.1 or 0.05 0.02 or 0.01
 Digital 50 or Over ± 0.05 ± 0.02
± 0.03
± 0.04
± 0.05
± 0.06
± 0.07
Bevel Protector 1 Year Range () : 0-360
Accuracy : 1 minute
Tolerance : ± 5 minute
Method Traceable and Direct comparison with international standard
equipment
Surface Test 1 Year Tolerance : ± 20 % to the nominal value
Coating 1 Year Tolerance : ± 10 % to the nominal value
Thickness Tester Method Traceable to international standard
Load test 1 Year Tolerance : Unit : mg
Nominal Value Tolerance ±

5000 kg 25000
2000 kg 10000
1000 kg 5000
500 kg 2500
200 kg 1000
100 kg 500
50 kg 250
20 kg 100
10 kg 50
5 kg 25
2 kg 10
1 kg 5
500 g 2.5
200 g 1
100 g 0.5
PT. SAKA
DOCUMENT NUMBER:
TP.QCT-07 2 6 of 14 OCT 7, 2019 -
Yoke 1 Year Method Lifting Yoke Dead Weight 4500 g ( 10 Lbs )

Tolerance Yoke Dead Weight : + 1 g
Clamp Meter 1 Year Tolerance : ± 10 % to the nominal value
King Portable 1 Year Tolerance : 3 HBW
Brinnel Hardness Method Traceable to international standard
Portable 1 Year Tolerance : ± 1 HR
Hardness Test Method Traceable to international standard
Thermometer 1 Year Tolerance : ± 2 % to the nominal value
digital (infrared) Method Traceable to international standard
Thermo 1 Year Temperature Tolerance : ± 1.2˚C
Hygrometer Humidity Tolerance : ± 5.0%
equipment
Light Meter 1 Year Lux Tolerance : ± 10 % to the nominal value
equipment
Tolerance: see Clause 9 below
Calibration Method: Three point check @approximately 60 degrees at
three different location of the overall drift length
Requirements/Restrictions:
Note:
API Drift Any (1) reading found to be outside of the stated tolerance listed
Gauges 1 Year / above shall be means for replace mentor rework of that drift.
Verificati
1) Visually inspect for burrs, wear and damage
on
2) Can be calibrated with a Master micrometer or Master Dial or
before
Digital Calipers
usage
3) The API Drift Gauges shall be clearly identified and marked code
different than Non-API Drift Gauges in the District.
Pressure Chart 3 month See clause 7.0 Detail Instruction for Pressure Chart Recorders
Recorders Method Traceable to international standard / API spec 6A & 16A
Pressure gauge 3 month See clause 8.0 Detail Instruction For Pressure Test Gauges
Method Traceable to international standard / API spec 6A & 16A

PT. SAKA
DOCUMENT NUMBER:
TP.QCT-07 2 7 of 14 OCT 7, 2019 -
NC 38 (3 1/2 IF) Tolerance : based on the requirements of API Specifications 7-2 2nd
Work Ring & 500 Edition, Clause 8.2.3, table B.13 & Fig. 20
Plug Usage Acceptance : based on the requirements of API Specifications 7-2 2nd
Edition, Clause 9.2
Calibration method: Calibration was performed at 20 ˚C ± 1 ˚C ( 68 ˚F ±
1.8 ˚F ). With standards which are certified accurate and traceable to
the National Institute of Standards and Technology and / or A2LA
calibration labs.
NC 50 (4 1/2 IF) Tolerance : based on the requirements of API Specifications 7-2 2nd
Work Ring & 500 Edition, Clause 8.2.3, table B.13 & Fig. 20
Plug Usage Acceptance : based on the requirements of API Specifications 7-2 2nd
Edition, Clause 9.2
calibration labs.
Profile Tolerance: based on the requirements of API Specifications 5B 16th
Template & 1 Year Edition, Clause 5.4.3 and API Specifications 7-2 2nd Edition, Clause 7.4.1.
Lead Standard Acceptance : based on the requirements of API Specifications 7-2 2nd
Edition, Clause 7.4.2
calibration labs.
6.0 DETAIL INSTRUCTION CALIBRATION FOR DIAL GAUGES

1. DIAL GAUGES CRITERIA
Dial gauge shall be tested for accuracy on repeated readings and also of measuring intervals, over
the full dial scale.
2. CALIBRATION OF DIAL GAUGES

Calibrate dial gauges by a method with a resolution of 0.0001 in. (0,003mm).
3. REQUIRED EQUIPMENT OR STANDARDS

 Toolmaker’s microscope, or
 Universal measuring microscope, or
PT. SAKA
DOCUMENT NUMBER:
TP.QCT-07 2 8 of 14 OCT 7, 2019 -
 A precision screw micrometer reading in increments of 0.0001 in, or

 Precision gauge blocks, or
 Precision linear-measuring machine.
4. CALIBRATION PROCEDURE
4.1 Initial Examination
A complete visual examination shall be made to ensure that all moving parts are intact and
free of any excessive wear or damage. Adjust, repair or replace gauges when the measured
readings do not meet the accuracy acceptance criteria defined by this procedure.
4.2 Calibration Adjustment(s)

When excessive wear, after they have been dropped, subjected to unusual shocks, or any
other conditions which might affect the accuracy at precision measuring instruments. The dial
gauges shall be pulled from service and repaired, adjusted or replaced.
Verify and adjust full span accuracy see Table 3 :
If after falling tools or damaged by others, then doing by checking visually and then pressing
on the anvil, then press, whether the needle is still working optimally or not. If yes then do an
internal calibration using a Precision linear-measurement Machine (MicTrac), if not then dial
gauges were damaged
5. Calibration Frequency
The normal calibration frequency for Dial gauges, at frequent intervals no less than once per year,
however, if the dial gauges is not used in the 1 year period, calibration is not required until
subsequent future usage.
6. Accepted Criteria for API Specification 5B

The Accuracy shall be within the following values:
Table 3, the accuracy of intervals measurement
Range of Dial Maximum Error
In. mm In. mm
1.0000 25,400 0.0010 0.025
0.5000 12,700 0.0010 0.025
0.1000 2,540 0.0005 0.013
0.0200 0,508 0.0002 0.005
NOTE: See Standard Spec.5B Clause 5.9.4
7.0 DETAIL INSTRUCTION FOR PRESSURE CHART RECORDERS CALIBRATION OF PRESSURE CHART
RECORDER:
PT. SAKA
DOCUMENT NUMBER:
TP.QCT-07 2 9 of 14 OCT 7, 2019 -
 Dead weight tester, or

 Pressure Comparator with Pressure Transducer & Digital Readout, or
 Pressure Comparator with Master Pressure Gauge
2.1. VISUAL EXAMINATION
2.1.1. A thorough examination shall be made to ensure that all moving parts are intact,
functional and free from any excessive wear or damage.
2.1.2. In the event excessive wear and/or damage are detected, then the recorder shall be
taken out of service and repaired or replaced.
2.2. CALIBRATION ADJUSTMENT

2.2.1. Pen-Pressure
Push the chart plate further into the record to check the pen-pressure. The pen should
not move more than 1/8 of an inch toward the chart plate.
2.2.2. Arc-line (Time Marking Line)
The pen should be capable to draw an arc-line, which is not to be more than 1/32 of
an inch away from the imprinted arc-line on the chart. Adjust as necessary to obtain
the correct arc-line.
2.3. Full Span Check (High Range Reading)

Connect the pressure hose from the recorder into the dead-weight tester or pressure
comparator.
Reset the pressure pen to zero (low) by turning the adjusting screw.Pressurize to 100% of the
pressure range and check the high reading. If the recorder pen dose not record correctly,
then turn the multiplication adjustment to the halfway position toward the correct reading.
Depressurize the recorder and check the zero (low) reading. Adjust if needed to obtain
correct reading for both the high and low measurements.
Pressurize to 50% of the pressure range and check the mid-range recording. If the pen does
not record correctly, adjust the instrument as needed to obtain the correct reading.
After all adjustments are completed, the pressure range shall be verified at 25%, 50% and
75% of the full measurement scale of the pressure gage.
3. Acceptance Criteria
The error in indicated measurement shall be within +/- 2% of the full recording scale value.
PT. SAKA
DOCUMENT NUMBER:
TP.QCT-07 2 10 of 14 OCT 7, 2019 -
The normal calibration frequency for Pressure Chart Recorders shall be once every three (3)
months.
8.0 DETAIL INSTRUCTION FOR PRESSURE TEST GAUGES CALIBRATION

1. PRESSURE GAUGE CRITERIA
All pressure gauges shall be accurate to at least ± 2% of full-scale range for API spec 6A and shall be
accurate to at least ± 0.5% of full-scale range for API spec 16A. Pressure gauges shall be selected
such that the test pressure is indicated within 20% and 80% of full-scale range.

 Dead weight tester, or
 Pressure Comparator with Pressure Transducer, or
 Pressure Comparator with Master Pressure Gauge
4.1. Initial Examination
A complete visual examination shall be made to ensure that all moving parts are intact and
free of any excessive wear or damage.
Using a deadweight tester or master pressure-measuring device, measure and record the
pressure gauge readings at least three equidistant points of full scale (excluding zero and full
scale as required points of calibration). The preferred points of calibration are at 25%, 50%
and 75% of full scale. Adjust, repair or replace gauges when the measured readings do not
meet the accuracy acceptance criteria defined by this procedure.
4.2. Calibration Adjustment(s)
When excessive wear, damage or a need for adjustment is detected, the gauge shall be
pulled from service and repaired, adjusted or replaced.
Remove the gauge socket assembly (body) from the case and connect to a deadweight tester
or a pressure comparator with a master gauge.
Reset the pointer (needle) at the low (0) position and verify that the positive spring (hair
spring) is in the fully wound position.
Verify and adjust full span accuracy as follows:
 Pressurize the gauge to 100% of full scale and check the high range reading.
 If the pointer does not read correctly, adjust the full span as needed.
 Depressurize the gauge and check the low (0) reading and adjust as needed until both
the high and low reading is correct.
NOTE: It is extremely important to have approximately four sector teeth below the pinion.
The gauge angularity adjustment (mid-range reading) shall be checked as follows:
PT. SAKA
DOCUMENT NUMBER:
TP.QCT-07 2 11 of 14 OCT 7, 2019 -
 Pressurize the gauge to approximately 50% of the full scale and compare the reading
with the requirements of Section 6.0 of the procedure.
 If the reading is too high, bend the Bourdon tube tip outward to change the angle of
pull.
 If the reading is too low, the Bourdon tube tip should be bent inward.
Depressurize the gauge and check the low reading. If needed, reset the pointer to zero and
repeat the adjustments noted above until both the mid-range and low readings are correct.
After all adjustments are completed, the gauge accuracy shall be verified to at least three
equidistant points of full scale (excluding zero and full scale as points of calibration). The
preferred points of calibration are at 25%, 50% and 75% of full scale.
The normal calibration frequency for Pressure Gauges shall be a maximum of three (3) months
until recorded calibration history can be established to justify a longer frequency. Longer
intervals in maximum increment of three month can be established. When indicated by the
calibration history, the frequency shall be shortened accordingly to prevent the use of out of
tolerance pressure gauges.
The tolerance is +/- 2% of the full-scale range.
For example : Using the preferred test ranges, pressure gauges certified for pressure tests
would be tested in accordance with the following :
Gauge Rating 25% of Range 50% of Range 75% of Range Permissible Error
( psi ) ( psi ) ( psi ) ( psi ) ( psi )
100 25 50 75 2
300 75 150 225 6
1000 250 500 750 20
3000 750 1500 2250 60
5000 1250 2500 3750 100
6000 1500 3000 4500 120
10000 2500 5000 7500 200
15000 3750 7500 11250 300
20000 5000 10000 15000 400
30000 7500 15000 22500 600
50000 12500 25000 37500 1000
PT. SAKA
DOCUMENT NUMBER:
TP.QCT-07 2 12 of 14 OCT 7, 2019 -
NOTE: These ranges are shown for the gauges normally used for these applications. Values
must be calculated by the calibrator for other gauge pressure ranges or use of other ranges for
the three equidistant points of calibration.
9.0 DETAIL PROCEDURE FOR DRIFT MANDRELS FOR API APPLICATIONS
1. Calibrations of Drift Mandrel
1.1. Required Equipment or Standards
Outside Diameter Micrometers and/ or Calipers
1.2. Calibrations Procedure

1.2.1. General Requirements
Visually inspect all parts for damage and the legibility of markings. If damage is
detected, the drift bar shall be taken out of service, subject to be reworked or
replaced. Otherwise, the calibration process may be continued.
1.2.2. Calibration Procedure for API Specification 6A Drift Mandrels

Measure and record the outside diameter and the length of the drift mandrel for each
of the two major diameters and record the measurements. D1 is the drift diameter
and D2 is the smaller diameter of the handle section of the drift mandrels, L1 is the
length of the D1 diameter and L2 is the drift mandrel total overall length.
1.2.3. Calibration Procedure for API Specification 16A Drift Mandrels

Measure and record the outside diameter of the drift mandrel for each of the two
major diameters and record the measurement. D1 is the drift diameter and D2 is the
smaller diameter of the handle section of the drift mandrel.
1.2.4. Calibration Procedure for API Specification 7-1 Drift Mandrels

Measure and record the outside diameter of the drift mandrel for each of the two
major diameters and record the measurement.
The normal calibration frequency for drift Mandrels shall be once every thirty-six (36) months. And
Verification OD dimension Before usage.
3.1. Acceptance Criteria for API Specification 6A Drift Mandrels

The acceptance criteria defined in the following table is based on the requirements of
ANSI/API Specification 6A 21st Edition Clause 11.4, table 34.
PT. SAKA
DOCUMENT NUMBER:
TP.QCT-07 2 13 of 14 OCT 7, 2019 -
Individual Valves & Trees

D1 (Major Diameter) D2 (Minor Diameter)
Nominal L1 – Length of D1 +0.027 +0.027
Bore Size (minimum) -0 in. -0 in.
1-13/16” 3.00” 1.78” 1.52”

2-1/16” 3.00” 2.03” 1.90”
2-9/16” 3.00” 2.53” 2.35”
3-1/16” 3.06” 3.03” 2.88”
3-1/8” 3.12” 3.09” 2.88”
4-1/16” 4.06” 4.03” 3.83”
4-1/8” 4.12” 4.09” 3.97”
4-1/4” 4.25” 4.22” 4.00”
5-1/8” 5.12” 5.09” 4.97”
6” 6.00” 5.97” 5.85”
6-1/8” 6.12” 6.09” 5.97”
6-3/8” 6.38” 6.34” 6.22”
6-5/8” 6.62” 6.59” 6.47”

7-1/16” 7.06” 7.03” 6.91”
7-1/8” 7.12” 7.09” 6.97”
9” 9.00” 8.97” 8.85”
11” 11.00” 10.97” 10.85”
FOOTNOTES
a
For valves, L2 = valve face-to-face length.
b
For trees, L2 = 1065 mm ( 42” )
c
For USV and BSDV valves with nonstandard bores, see 11.4.2.
3.2. Acceptance Criteria for API Specification 16A Drift Mandrels

The acceptance defined in the following table is based on the requirements of API
Specifications 16A 4th Edition, Clause 4.1, table 1.
API Size Drift Diameter
Rated Working Pressure
Designation (+0.010”)
7-1/16” 2,000 through 20,000 PSI 7.032”
9” 2,000 through 15,000 PSI 8.970”
11” 2,000 through 20,000 PSI 10.970”
13-5/8” 2,000 through 15,000 PSI 13.595”

PT. SAKA
DOCUMENT NUMBER:
TP.QCT-07 2 14 of 14 OCT 7, 2019 -
16-3/4” 2,000 through 20,000 PSI 16.720”
18-3/4” 5,000 through 15,000 PSI 18.720”
20-3/4” 3,000 PSI 20.720”
21-1/4” 2,000 through 10,000 PSI 21.220”
26-3/4” 2,000 through 3,000 PSI 26.720”
30” 2,000 through 3,000 PSI 29.970”
3.3. Acceptance Criteria for API Specification 7-1 Drift Mandrels

The drift mandrel shall have a minimum diameter equal to the specified bore minus 3.2 mm
(1/8”). Tolerance of diameter drift mandrel is – 0.00 mm/ 0.8 mm ( -0.00 / 1/32”)


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PT.

SAKA TEHNIK UTAMA

TECHNICAL SPECIFICATION PROCEDURE

TITLE : IMTE STANDARD REQUIREMENT & CALIBRATION ACCEPTED

Prepared By: Mahendra

Reviewed By : Uus Rusyadi

Approved By: Robert S.

3.0 RESPONSIBILITY & AUTHORITY

5.0 DOCUMENT’S SUPPORT:

© 2019 PT. Fujii Ironworks Teknologi

© 2019 PT. Fujii Ironworks Teknologi

Monitoring and Measuring Devices Calibration Requirements Table

Depth Gauge 1 Year Tolerance: Unit: mm

© 2019 PT. Fujii Ironworks Teknologi

Vernier Caliper 1 Year Tolerance: Unit : mm

Nominal Value Tolerance ±

Yoke 1 Year Method Lifting Yoke Dead Weight 4500 g ( 10 Lbs )

© 2019 PT. Fujii Ironworks Teknologi

6.0 DETAIL INSTRUCTION CALIBRATION FOR DIAL GAUGES

2. CALIBRATION OF DIAL GAUGES

3. REQUIRED EQUIPMENT OR STANDARDS

 A precision screw micrometer reading in increments of 0.0001 in, or

4.2 Calibration Adjustment(s)

6. Accepted Criteria for API Specification 5B

 Dead weight tester, or

2.2. CALIBRATION ADJUSTMENT

2.3. Full Span Check (High Range Reading)

8.0 DETAIL INSTRUCTION FOR PRESSURE TEST GAUGES CALIBRATION

2. REQUIRED EQUIPMENT OR STANDARDS

1.2. Calibrations Procedure

1.2.2. Calibration Procedure for API Specification 6A Drift Mandrels

1.2.3. Calibration Procedure for API Specification 16A Drift Mandrels

1.2.4. Calibration Procedure for API Specification 7-1 Drift Mandrels

3.1. Acceptance Criteria for API Specification 6A Drift Mandrels

Individual Valves & Trees

1-13/16” 3.00” 1.78” 1.52”

6-5/8” 6.62” 6.59” 6.47”

3.2. Acceptance Criteria for API Specification 16A Drift Mandrels

9” 2,000 through 15,000 PSI 8.970”

11” 2,000 through 20,000 PSI 10.970”

13-5/8” 2,000 through 15,000 PSI 13.595”

© 2019 PT. Fujii Ironworks Teknologi

16-3/4” 2,000 through 20,000 PSI 16.720”

18-3/4” 5,000 through 15,000 PSI 18.720”

20-3/4” 3,000 PSI 20.720”

21-1/4” 2,000 through 10,000 PSI 21.220”

26-3/4” 2,000 through 3,000 PSI 26.720”

30” 2,000 through 3,000 PSI 29.970”

3.3. Acceptance Criteria for API Specification 7-1 Drift Mandrels

© 2019 PT. Fujii Ironworks Teknologi

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