TSC145 Variable Speed Solutions EN 1410

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Variable Speed

Variable Speed Solutions


Outstanding Performance For Residential Applications
Heat Pumps - An Efficient Technology Using Renewable Energy
Environmental impact, reduction of carbon footprint and energy consumption are at the centre of every discussion.
New legislation such as the Energy Performance of Buildings (EPBD) directive, the Renewable Energy Sources
(RES) directive and Ecodesign have been implemented to improve the use of primary energy and promote energy
efficiency in heating and cooling applications.

Although the RES directive acknowledges air, water and ground as renewable energy sources , most water heaters
on the market today still use fossil fuels or direct electricity.

Heat pumps are recognized as the technology of choice to make renewable energy usable.

Renewable Energy Sources Heat Pump Distribution System


(refrigeration cycle)

Air
Expansion

Ground approx.
75%

100% Heating
Water
Evaporation Condensation Hot water

approx.
Energy
25%
electricity
(from e.g. water, wind, photovoltaics) Compression

The working principle of heat pump technology

Key factors for an


Solutions For Heat Pumps System improved efficiency.
optimization Emerson Climate provides
Emerson Climate Technologies provides solutions that not only solutions for two key
reduce development time and cost, but also increase system reli- elements: compressor and
Building system design
ability and performance, by combining know-how both in com-
pressor technology and refrigerant flow control.
SCOP*
Its advanced key components for heat pump systems, such as the Compressor
new Variable Speed compressor range, prove once more that Em-
erson drives technology and helps prevent global warming by re-
Climate
ducing CO2 emissions and primary energy consumption.
*Seasonal Coefficient of Performance

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Your Choice For An Efficient Heating Solution
Emerson Climate Technologies offers a wide selection of products from single components that can be implemented into heating and
reversible systems, over a combination of compressors and controls, to the option of integrating its technologies into one highly efficient
refrigerant module – tailored to application needs. The more integrated the solution, the more advantageous are time to market, invest-
ment and resources while reliability and efficiency will increase.

The Integrated Solution


Refrigerant Module Heating

RELIABILITY

EFFICIENCY

DIAGNOSTICS
Key Benefits: + -
• Modular concept – reduced complexity
• Best reliability
• Short time to market

TIME TO MARKET, INVESTMENT ,RESOURCES


The Combined Solution
Copeland Variable Speed Scroll And Inverter Drive With Superheat Envelope Controller

RELIABILITY AND EFFICIENCY


DIAGNOSTICS
EFFICIENCY

LOW LIFE CYCLE COST


Key Benefits:
• Superheat envelope controller, electronic expansion valves
and sensors
• Simplicity of adoption
• Integrated solution

The Compressor Solution


Copeland Variable Speed Scroll And Inverter Drive

EFFICIENCY

MODULATION
RELIABILITY
Key Benefits:
• Mutually optimized and qualified scroll and inverter drive
• Highest efficiency throughout the operating envelope and
speed range
• With and without Enhanced Vapor Injection
• Copeland Scroll™ reliability standards

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Variable Speed Scroll Compressor And Inverter Drive
Outstanding Performances And Reliability Based On A Brushless Permanent Magnet Motor Matched
With A Highly Efficient Drive

Emerson Climate Technologies Introduces Two Variable


Speed Compressor Models:

ZHW – Dedicated to heating applications, with Enhanced


Vapor Injection
ZHV – Reversible cooling and heating applications,
without Enhanced Vapor Injection

ZHW Copeland Scroll™ Variable Speed compressor and inverter drive

Key Features: ZHW/ZHV Variable Speed Scroll Compressor Envelope


70
• Designed for R410A
• Variable Speed Solution for best in class seasonal efficiency 60
(SCOP and ESEER)
• New - Extended envelope of models without Enhanced Vapor 50
Condensing Temperature °C

Injection
40
• New - Variable Volume Ratio (VVR) and High Volumetric
Efficiency valve (HVE) to boost both cooling and heating 30

efficiency
20
• New - Wider modulation range with speed variation
from 15 to 117Hz 10 ZHW ZHV
• Compressor envelope, speed & safety information via driver
serial communication (RS485 - Modbus)
-40 -30 -20 -10 0 10 20 30
• Driver with embedded compressor safety algorithms for
Evaporating Temperature °C
superior reliability
• Enhanced Vapor Injection (ZHW only): Variable Volume Ratio and High Efficiency Valve Effect
+15% COP COOLING HEATING
Isentropic efficiency

+ 25% Capacity
VDE approved

Pressure Ratio
ZHW & ZHV Variable Speed Scroll Compressor Line-up

ZHW

ZHV

kW
0 5 10 15 20 25

Conditions: Cooling kW Evaporating 5°C, Condensing 50°C, Superheat 10K, Subcooling 0K


Heating kW Evaporating -7°C, Condensing 50°C, 4K Subcooling, 5K Superheat

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Superheat Envelope Controller (SEC)
All Parameters Under Control

Integrated Solution For Superior Reliability And Efficiency

Outdoor Unit Indoor Unit


Main System Control

Inverter drive
Fan actuator
RS485

RS485

Main
evaporator
superheat

Economizer
superheat

Temperature & pressure


information from Copeland Scroll™ Variable
refrigeration circuit 4-way valve Speed compressor
actuator
Cooling superheat
(option)

Key Features:
• Compressor operating map management • Smart crankcase heater control
• Compressor speed management • Oil recovery
• Superheat control • Energy meter
• Enhanced Vapor Injection / Wet Vapor Injection control • Frequency management to avoid resonances
• Compressor speed management during defrost • Information available via serial communication (RS485 -
• Actuation of evaporator fan Modbus)

Available For Different System Configurations

Configurations Monobloc Split


Air to Water EVI* / non EVI EVI / non EVI
Ground Source EVI / non EVI
*Enhanced Vapor Injection

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Refrigerant Module Heating
The Core Of Next Generation Heat Pumps

Key Benefits
• Best SCOP
• Best reliability
• Reduced complexity
• Enables highest A++/A+++ efficiency class possible*
• Fully compliant with EMI/EMC normative and VDE certified

A+++
A++
* Final efficiency class depending on final heat pump design

Refrigerant Module Heating Operating Envelope Module Components


70 • Copeland Variable Speed compressor and inverter drive
• Emerson Climate Technologies electronic expansion valves
60
• Pressure temperature sensors
50 • 4-way reversing valve
Water Temperature °C

• Plate heat exchanger(s)


40 • Liquid receiver
• Piping
30
• Emerson refrigerant circuit controller
20

Refrigerant Module Heating

-40 -30 -20 -10 0 10 20 30


High Water Temperature

Evaporating Temperature °C Low Water Temperature

Advanced Functionalities
• Optimized evaporator fan speed control
• Defrost management
• Monitoring
• All SEC controller features
• Piping stress analysis
• Modal analysis to avoid resonance frequencies

Refrigerant Module Heating: Finite Element Analysis

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Seasonal Coefficient Of Performance Simulation

Energy-related Products Directive (ErP) Labeling Scheme


This table shows the ErP directive labelling scheme.
Eff. Class High temperature Low temperature The different efficiency classes, G to A+++, refer
to the European Average Climate -defined by the
η% SCOP η% SCOP EN14825- and to two different water temperatures:
A+++ 150% 3.83 175% 4.45 high (55°C) and low (35°C). A heating system below
A++ 125% 3.20 150% 3.83 70kW will be classified within one of these categories
based either on its SCOP value (calculated according
A+ 98% 2.53 123% 3.15
to the EN14825) or on its primary energy efficiency
A 90% 2.33 115% 2.95 level (η%).
B 82% 2.13 107% 2.75
Example: heat pump with SCOP = 3 (according to the
C 75% 1.95 100% 2.58
EN14825) for a high temperature application.
D 37% 1.00 62% 1.63 Considering that the primary energy conversion
E 34% 0.93 59% 1.55 factor defined by the normative for the entire Europe
is 2.5 we have: 2.5/3 = 120% = η%
F 30% 0.83 55% 1.45
G < 30% < <55% < The heat pump in question is in class A+.

Simulation Of Primary Energy Efficiency Level


This simulation is based on air to water heat pumps,
both at high (55°C) water temperature featuring dif-
High temperature 2017 Required Primary
Tech ferent compressors technologies:
(55°C) Single Energy Ratio
Gas C 72%
• ZP Fixed speed air conditioning optimized
Gas Cond. B 88% 86% scroll
Best Gas Cond. A 97% • ZH Fixed speed heating optimized
ZP B 83% scroll
• ZHI Fixed speed heating optimized
ZH A+ 99% scroll with Enhanced Vapor Injection
ZHI A+ 113% 110% • ZHV Variable speed scroll optimized for
ZHV A++ 132% reversible applications
• ZHW Variable speed heating optimized
ZHW A++ 134%
scroll with Enhanced Vapor Injection
According to EN14825

Minimum Primary Energy Ratio (η%) Requirements By Equipment Type* :

2013 2015 2017


Tier 1 Tier 2

Boilers >86% >86%


Low Temperature (35°C) Heat Pump >115% >125%
High Temperature (55°C) Heat Pump >100% >110%

* Label mandatory <70kW, limits apply to all water heater generators <400 kW

Energy label example

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Emerson Climate Technologies At A Glance
Emerson Climate Technologies is the world’s leading provider our industry-leading divisions and brands with our global engi-
of heating, ventilation, air conditioning, and refrigeration solu- neering, design and distribution capabilities to create reliable,
tions for residential, industrial, and commercial applications. energy efficient climate systems that improve human comfort,
We combine technically superior products and services from safeguard food, and protect the environment.
TSC145-EN-1410

For more details, see www.emersonclimate.eu

Emerson Climate Technologies GmbH - European Headquarters - Pascalstrasse 65 - 52076 Aachen, Germany
Tel. +49 (0) 2408 929 0 - Fax: +49 (0) 2408 929 570 - Internet: www.emersonclimate.eu
The Emerson Climate Technologies logo is a trademark and service mark of Emerson Electric Co. Emerson Climate Technologies Inc. is a subsidiary of Emerson Electric Co.
Copeland is a registered trademark and Copeland Scroll is a trademark of Emerson Climate Technologies Inc.. All other trademarks are property of their respective owners.
Emerson Climate Technologies GmbH shall not be liable for errors in the stated capacities, dimensions, etc., as well as typographic errors. Products, specifications, designs
and technical data contained in this document are subject to modification by us without prior notice. Illustrations are not binding.
© 2014 Emerson Climate Technologies, Inc.

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