lOMoARcPSD|42692791

Basic Concept OF Instrumentation 1

Mechanical Engineering (Vinayaka Missions University)

Scan to open on Studocu

Studocu is not sponsored or endorsed by any college or university

Downloaded by Emmanuel Emodok ([email protected])
 lOMoARcPSD|42692791

CHAPTER 1
BASIC CONCEPTS OF INSTRUMENTATION AND MEASUREMENT

1.1 Classification of instruments

• Analog instrument
The measured parameter value is display by the moveable pointer. The pointer will
moved continuously with the variable parameter/analog signal which is measured.
The reading is inaccurate because of parallax error (parallel) during the skill reading.
E.g: ampere meter, voltage meter, ohm meter etc.

• Digital instrument
The measured parameter value is display in decimal (digital) form which the reading can
be read thru in numbers form. Therefore, the parallax error is not existed and terminated.
The concept used for digital signal in a digital instrument is logic binary ‘0’and ‘1’.

1.2 Characteristic of instruments

Figure 1.1 presents a generalized model of a simple instrument. The physical process to
be measured is in the left of the figure and the measurand is represented by an observable
physical variable X.

Figure 1.1: Simple instrument model.

Downloaded by Emmanuel Emodok ([email protected])

 lOMoARcPSD|42692791

For example, the mass of an object is often measured by the process of weighing, where
the measurand is the mass but the physical measurement variable is the downward force
the mass exerts in the Earth’s gravitational field. There are many possible physical
measurement variables.
The key functional element of the instrument model shown in Figure 1.1 is the sensor,
which has the function of converting the physical variable input into a signal variable
output.
Signal variables have the property that they can be manipulated in a transmission system,
such as an electrical or mechanical circuit. Because of this property, the signal variable
can be transmitted to an output or recording device that can be remote from the sensor. In
electrical circuits, voltage is a common signal variable. In mechanical systems,
displacements or force are commonly used as signal variables. Other examples of signal
variable are shown in Table 1.1.

Table 1.1: Example physical variables

The signal output from the sensor can be displayed, recorded, or used as an input signal
to some secondary device or system. In a basic instrument, the signal is transmitted to a
Display or recording device where the measurement can be read by a human observer.
The observed output is the measurement M.

Downloaded by Emmanuel Emodok ([email protected])

 lOMoARcPSD|42692791

There are many types of display devices, ranging from simple scales and dial gages to
sophisticated computer display systems. The signal can also be used directly by some
larger system of which the instrument is a part.

Two basic characteristic of an instrument is essential for selecting the most suitable
instrument for specific measuring jobs:

1. Static characteristic
2. Dynamic characteristic

Static characteristic of an instrument are, in general, considered for instruments which are
used to measure an unvarying process condition.

Several terms of static characteristic that have discussed:

1. Instrument – A device or mechanism used to determine the present value of a
quantity under observation.
2. Measurement – The process of determining the amount, degree, capacity by
comparison (direct or indirect) with the accepted standards of the system units
being used.
3. Accuracy – The degree of exactness (closeness) of a measurement compared to
the expected (desired) value.
4. Resolution – The smallest change in a measured variable to which instruments
will response. Also known as ‘Threshold’.
5. Precision – A measure of consistency or repeatability of measurements, i.e.
successive readings do not differ or the consistency of the instrument output for a
given value of input. A very precise reading though is not perfectly an accurate
reading.
X −X
Pr ecision = 1 − n with Xn = measured value
X
X = average value or expected value

6. Expected value – The design value that is, “most probable value” that
calculations indicate one should expect to measure.
7. Hysterisis – The different loading and unloading curve due to the magnetic
hysterisis of the iron. E.g.: Occur to a moving iron voltmeter, it is slowly varies
from zero to full scale value and then back to zero; the input-output curve will be
different.
8. Dead Zone/band – The total range of possible values for instrument will not
given a reading even there is changes in measured parameter.
9. Nominal value - Is some value of input and output that had been stated by the
manufacturer for user manual.

Downloaded by Emmanuel Emodok ([email protected])

 lOMoARcPSD|42692791

10. Bias – A constant error that occur to instrument when the pointer not starting
from zero scale.
11. Range – A minimum and maximum range for instrument to operate and it is
stated by the manufacturer of the instrument.
12. Sensitivity – The ratio of the change in output (response) of the instrument to a
change of input or measured variable
∆output
S=
∆input

Dynamic characteristic are concerned with the measurement of quantities that vary with
time.

1.3 Process of measurement

Measurement is essentially the act, or the result, of a quantitative comparison between a
given quantity and a quantity of the same kind chosen as a unit. The result of
measurement is expressed by a number representing the ratio of the unknown quantity to
the adopted unit of measurement.

The step taken before measure:

1. Procedure of measurement: Identified the parameter or variable to be measured,
how to record the result
2. Characteristic of parameter: Should know the parameter that to be measured; ac,
dc, frequency or etc.
3. Quality: Time and cost of equipment, the instrument ability, the measurement
knowledge and suitable result.
4. Instrument: Choose a suitable equipment; multimeter, voltmeter, oscilloscope or
etc.

During measurement:
1. Quality: Make sure the chosen, instrument is the best, the right position when
taken result, the frequent of measurement.

Downloaded by Emmanuel Emodok ([email protected])

 lOMoARcPSD|42692791

2. Safety first: Electric shock, overload effect, limitation of instrument.

3. Sampling: See the changing of parameter during measurement, which value
should be taken when the parameter keep changing. Take enough samples and it
is accepted.

The step taken after measurement:

Every data recorded must be analysed, statically, mathematically and the result must be
accurately and completed.

1.4 Error in measurement

Error is defined as the difference between the true value (expected value) of the
measurand and the measured value indicated by the instrument.
Error may be expressed either as absolute error or as a percentage of error.

Absolute errors are defined as the difference between the expected value of the variable
and the measured value of variable.

Absolute error, e = Yn − X n

where Yn = expected value

Xn = measured value

Absolute Error
Percentage error = X 100%
Expected value

Yn − X n
or Percentage error = X 100%
Yn

Downloaded by Emmanuel Emodok ([email protected])

 lOMoARcPSD|42692791

Yn − X n
Relative accuracy, A = 1 −
Yn

Percentage relative accuracy, a = 100% − Percentage error

= A X 100%

Example 1:
The expected value of the voltage across a resistor is 90 V. However, the measurement
gives a value of 89 V.
Calculate:
a) Absolute error
b) Percentage error
c) Relative accuracy
d) Percentage of accuracy

Solution
Expected value of voltage across a resistor, Yn = 90 V
Measured value of voltage across a resistor, Xn = 89 V

a) Absolute error, e = Yn - Xn
= 90 – 89
=1V
Yn − X n
b) Percentage error = X 100%
Yn

90 − 89
= X 100%
90
= 1.1111%

Downloaded by Emmanuel Emodok ([email protected])

 lOMoARcPSD|42692791

Yn − X n
c) Relative accuracy, A = 1−
Yn

= 1− 0.0111
= 0.9889

d) Percentage of accuracy, a = 100 X 0.9889

= 98.8900%
or a = 100% − 1.1111
= 98.8889%

1.5 Types of error

Errors are generally categories under the following three major heating:
1. Gross Errors - Is generally the fault of the person using instruments and are due
to such things as incorrect reading of instruments, incorrect recording of
experimental data or incorrect use of instrument.
2. Systematic Errors – are due to problems with instruments, environment effects
or observational errors.
• Instrument errors – It is due to friction in the bearings of the meter
movement, incorrect spring tension, improper calibration, or faulty
instruments.
• Environmental errors – Environmental conditions in which instruments
are used may cause errors. Subjecting instruments to harsh environments
such high temperature, pressure, humidity, strong electrostatic or
electromagnetic fields, may have detrimental effects, thereby causing
error.
• Observational errors - Those errors that introduced by observer. Two
most common observational errors are probably the parallax error
introduced in reading a meter scale and error of estimation when obtaining
a reading from a scale meter.

Downloaded by Emmanuel Emodok ([email protected])

 lOMoARcPSD|42692791

3. Random Errors – are generally the accumulation of a large number of small

effects and may be of real concern only in measurements requiring a high degree
of accuracy. Such errors can be analyzed statistically.

1.6 Statistical analysis of error in measurement

How to analyze an error?
- use statistic method

When we measure any physical quantity, our measurements are effected by a multitude
of factors.

Arithmetic mean – the sum of a set of numbers divided by the total number of pieces of
data.

− x1 + x 2 + x3 + ... + x n
Arithmetic mean, x=
n
1 n
= ∑ xn
n n =1
where
xn = nth reading taken
n = total number of readings

Deviation – the difference each piece of test data and the arithmetic mean.

−
Deviation, d n = x n − x

Note: The algebraic sum of the deviations of a set numbers from their arithmetic mean is
zero.

The average deviation is an indication of the precision of the instrument used in

measurement or the sum of the absolute values of the deviation divided by the number of
readings.

Downloaded by Emmanuel Emodok ([email protected])

 lOMoARcPSD|42692791

d1 + d 2 + d 3 + ... + d n
Average deviation, D =
n

where
d1 , d 2 , d 3 ... d n = absolute value of deviations

The standard deviation is the square root of the sum of all the individual deviations
squared, divided by the number of readings.

d12 + d 22 + ... + d n2
Standard deviation, S =
n

*** For small readings (n<30), the denominator is n - 1

Example:

For the following given data, calculate

a) Arithmetic mean
b) Deviation of each value
c) Algebraic sum of the deviations
d) Calculate the average deviation (Ans: 0.232)
e) Calculate the standard deviation (Ans: 0.27)

Given
x1 = 49.7
x2 = 50.1
x3 = 50.2
x4 = 49.6
x5 = 49.7

Solution

− x1 + x 2 + x3 + x 4 + x5
a) The arithmetic mean, x =
5
49.7 + 50.1 + 50.2 + 49.6 + 49.7
=
5
= 49.8600

b) The deviations from each value are given by

Downloaded by Emmanuel Emodok ([email protected])

 lOMoARcPSD|42692791

−
d1 = x1 − x
= 49.7 − 49.86
= −0.16
−
d 2 = x2 − x
= 50.1 − 49.86
= +0.24

−
d 3 = x3 − x
= 50.2 − 49.86
= +0.34

−
d 4 = x4 − x
= 49.6 − 49.86
= −0.26

−
d 5 = x5 − x
= 49.7 − 49.86
= −0.16

c) The algebraic sum of the deviations is

dtot = -0.16 + 0.24 + 0.34 - 0.26 - 0.16

=0

c) Average deviation, D =

10

Downloaded by Emmanuel Emodok ([email protected])

 lOMoARcPSD|42692791

d) Standard deviation, σ =

1.7 Limiting error

Most manufacturers of measuring instrument state that an instrument is accurate within a

certain percentage of a full-scale reading.

For example, the manufacturer of a certain voltmeter may specify the instrument to be
accurate within ± 2% with full-scale deflection.

1.8 Measurement error combinations

When a quantity is calculated from measurements made on two ore more instruments, it
must be assumed that errors due to instrument inaccuracy combine in worst possible way.
The resulting error is then larger than the error in any one instrument.

Sum of quantities:

E = (V1 + V2) ± (∆V1 + ∆V2)

Difference of quantities:

E = (V1 - V2) ± (∆V1 + ∆V2)

Product of quantities:

11

Downloaded by Emmanuel Emodok ([email protected])

 lOMoARcPSD|42692791

Percentage error in P = (% error in I) + (% error in E)

Quotient of quantities:

Percentage error in E/I = (% error in E) + (% error in I)

Quantity raised to a power:

Percentage error in AB = B (% error in A)

Sum of Quantities
Where a quantity is determined as the sum of two measurements, the total error is the
sum of the absolute errors in each measurement. As illustrated in Figure 1.2:

R1
V1 ± ∆V1

V2 ± ∆V2
R2

Figure 1.2: Error in sum of quantities equals sum of errors

E = (V1 + V2) ± (∆V1 + ∆V2)

Difference of Quantities

12

Downloaded by Emmanuel Emodok ([email protected])

 lOMoARcPSD|42692791

Figure 1.3 illustrated a situation in which a potential difference is determined as the

difference between two measured voltages. Here again, the errors are additive;

V1 ± ∆V1 V2 ± ∆V2
R2 R1

Figure 1.3: Error in difference of quantities equals sum of errors

E = (V1 - V2) ± (∆V1 + ∆V2)

Product of Quantities
When a calculated quantity is product of two or more quantities, the percentage error is
the sum of the percentage errors in each quantity.

R1
V1 ± ∆V1

Figure 1.4: Percentage error in product or quotient of quantities equals sum of percentage
errors

Percentage error in P = (% error in I) + (% error in E)

13

Downloaded by Emmanuel Emodok ([email protected])

 lOMoARcPSD|42692791

Quotient of Quantities
Here again it can be that the percentage error is the sum of the percentage errors in each
quantity.

Percentage error in E/I = (% error in E) + (% error in I

Quantity Raised to a Power

When a quantity A is raised to a power B, the percentage error in AB can be shown to be:
Percentage error in AB = B (% error in A)

Example:

A 600V voltmeter is specified to be accurate within ± 2% at full scale. Calculate the

limiting error when the instrument is used to measure a voltage of 250V.

Solution

The magnitude of the limiting error is 0.02 X 600 = 12 V

12
The limiting error at 250V is x100% = 4.8%
250

Example:

A voltmeter reading 70V on its 100V range and an ammeter reading 80mA on its 150mA
range are used to determine the power dissipated in a resistor. Both these instruments are
guaranteed to be accurate within ± 1.5% at full-scale deflection. Determine the limiting
error of the power. (Ans: 4.956%)

Solution:

14

Downloaded by Emmanuel Emodok ([email protected])