800023-008 DIOM Manual, DLP HFC-227ea, LPCB

DESIGN, INSTALLATION, OPERATION,
AND MAINTENANCE MANUAL

FOR
PRE-ENGINEERED AUTOMATIC DIRECT
CLEAN AGENT EXTINGUISHER UNIT
Designed for use with:
HFC-227ea Clean Agent
Models:
920301 / 898004 - 3 lb / 1 kg HFC-227ea
920601 / 898005 - 6 lb / 2 kg HFC-227ea
921201 / 898006 - 12 lb / 5 kg HFC-227ea

Manual P/N 800023
Firetrace International LLC.

8435 N. 90th St, Suite 2
Scottsdale, AZ 85258 AZ
Telephone: +1.480.607.1218
Fax: +1.480.315.1316
Web Site: www.firetrace.com
E-mail: [email protected]
800023-008 07/20/2020
TABLE OF CONTENTS
SECTION NO. DESCRIPTION PAGE#
FOREWORD .....................................................................................................................................4
General 4
Warnings ...................................................................................................................................4
Safety Precautions ........................................................................................................................5
1 GENERAL INFORMATION ..............................................................................................................6
Introduction .....................................................................................................................6
HFC-227ea Clean Agent ........................................................................................................6
1.2.1 Cleanliness ................................................................................................................6
1.2.2 Thermal Decomposition Products .......................................................................................6
1.2.3 Agent Properties ..........................................................................................................6
2 SYSTEM DESCRIPTION ................................................................................................................7
General ..........................................................................................................................7
Component Descriptions ......................................................................................................7
2.2.1 Cylinder/Valve Assemblies ...............................................................................................8
2.2.2 Firetrace Detection Tubing ...............................................................................................8
2.2.3 Firetrace Tubing Cutter ...................................................................................................8
2.2.4 Filling Adapter .............................................................................................................8
2.2.5 Pressure Supervisory Switch ............................................................................................9
2.2.6 Pressure Operated Switch ................................................................................................9
2.2.7 EU Pressure Operated Switch ............................................................................................9
3 SYSTEM DESIGN AND LIMITATIONS ............................................................................................... 10
General ........................................................................................................................ 10
Specifications ................................................................................................................. 10
3.2.1 Storage and Operating Temperature Range .......................................................................... 10
3.2.2 System Operating Pressure ............................................................................................ 10
Design Procedure ............................................................................................................ 11
Minimum Design Concentrations ........................................................................................... 12
System Limitations ........................................................................................................... 12
3.5.1 Enclosure Size ........................................................................................................... 12
3.5.2 Ventilation and Unclosable Openings ................................................................................. 13
3.5.3 Fire Detection Tubing Limitations ..................................................................................... 13
4 INSTALLATION INSTRUCTIONS..................................................................................................... 15
Extinguisher Unit Installation ................................................................................................ 15
Component Installation ...................................................................................................... 15
4.2.1 Firetrace Detection Tubing ............................................................................................. 16
4.2.2 Slip-On Fittings .......................................................................................................... 16
4.2.3 End of Line Accessories ................................................................................................ 16
System Activation ............................................................................................................ 17
5 SERVICE AND MAINTENANCE INSTRUCTIONS ................................................................................... 18
General ........................................................................................................................ 18
Periodic Service and Maintenance Procedures ............................................................................ 18
5.2.1 Monthly Inspection ...................................................................................................... 18
5.2.2 Semi-Annual Inspection ................................................................................................ 18
5.2.3 Cylinder Maintenance ................................................................................................... 19
6 SYSTEM DEPRESSURIZATION AND CHARGING .................................................................................. 20
Depressurizing the Unit ...................................................................................................... 20
System Recharge ............................................................................................................. 20
WARRANTY ................................................................................................................................... 21
APPENDIX A................................................................................................................................... 23
System Parts List: DOT System ........................................................................................................ 24
System Parts List: CE System ......................................................................................................... 25
Detection Line Parts List ............................................................................................................... 26
APPENDIX B................................................................................................................................... 27
Tamper Proof Instruction ............................................................................................................... 28
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Firetrace Detection Tubing Compatibility ............................................................................................. 29
APPENDIX C................................................................................................................................... 30
Safety Data Sheet: HFC-227ea ......................................................................................................... 31
Safety Data Sheet: Nitrogen ............................................................................................................ 42
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800023-008 07/20/2020
FOREWORD
General
This manual is written for authorized fire protection professionals that install and maintain Firetrace Pre-Engineered Automatic Direct Clean
Agent Extinguisher Units with HFC-227ea Clean Agent.
Firetrace Pre-Engineered Automatic Direct Clean Agent Extinguisher Units with HFC-227ea are to be installed, inspected, tested, maintained,
and recharged by qualified trained personnel in accordance with the following:
• All instructions, limitations, etc. contained in this manual P/N 800023
• All information contained on the agent cylinder nameplate(s)
• Applicable parts of NFPA 2001, Standard on Clean Agent Fire Extinguishing Systems
• Local authority having jurisdiction
Warnings
Safety precautions are essential when any electrical or mechanical equipment is involved. These precautions should be followed when handling,
servicing, and recharging Firetrace Pre-Engineered Automatic Direct Clean Agent Extinguisher Units and equipment. If safety precautions are
overlooked or ignored, personal injury or property damage may occur.
WARNING
Pressurized (charged) cylinders are extremely hazardous and if not handled properly are capable of causing property damage,
bodily injury, or death. Always wear safety glasses and the correct PPE before unit installation, servicing, or other general
handling.
The following symbols are used throughout this manual. Always heed these precautions. They are essential to the safe use of the equipment
described in this manual.
DANGER:
This danger symbol identifies immediate hazards and provides specific instructions or procedures, which if not correctly
followed WILL result in severe personal injury or death.
WARNING:
This warning symbol identifies specific instructions or procedures, which if not correctly followed, COULD result in severe
personal injury or death.
CAUTION:
This caution symbol identifies specific instructions or procedures, which if not correctly followed, COULD result in minor personal
injury or equipment or property damage.
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WARNING
Pressurized (charged) cylinders are extremely hazardous and if not handled properly are capable of causing property damage,
bodily injury, or death. Always wear safety glasses and the correct PPE before unit installation, servicing, or other general
handling.
Safety Precautions
The following safety precautions should always be followed:
1. Read and understand this manual and the other documents referenced herein.
2. Wear safety glasses when working with pressurized cylinders and charging equipment. It is recommended to wear leather gloves to
avoid any cryogenic burns.
3. Make sure that the ball valve (installed to the top of the cylinder valve) is closed (lever is in “OFF” position) and the detection tubing
has been removed from the cylinder valve before removing the cylinder from installation and before performing any charging, leak
tests, or salvage operations.
4. Follow all the safety procedures included on the cylinder nameplate and in this manual.
5. Never assume that a cylinder is empty. Treat all cylinders as if they are fully charged.
Local authorities having jurisdiction should be consulted as to the acceptability for particular hazards and requirements covering installation .
Any questions concerning the information contained in this manual should be addressed to:
Firetrace International LLC.

8435 N. 90th St, Suite 2
Scottsdale, AZ 85258 AZ
Telephone: +1.480.607.1218
Fax: +1.480.315.1316
Web Site: www.firetrace.com
E-mail: [email protected]
The following website should be visited for frequent technical announcements:
www.firetrace.com
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1 GENERAL INFORMATION
Introduction
The Firetrace Pre-Engineered Automatic Direct Clean Agent Extinguisher Units with HFC-227ea are designed to be used in a Local Application
manner providing the system is designed within the limitations outlined in the manual.
The pre-engineered concept minimizes the amount of engineering involved in system design. When the enclosure meets the specifications
outlined in this manual and the Firetrace detection tubing is installed within the limitations stated in this manual, no hydraulic calculations are
required to determine pressure drop, agent flow, or discharge time.
The hazard being protected by the Firetrace system can be any size, shape, or volume; provided that it is reasonably sealed and the hazard
being protected is within the limitations described in this manual. Each extinguisher unit, when installed, is a self-contained unit, meaning that it
is equipped with all the components necessary to detect and extinguish Class A, B, and C (Class E for Europe) fires.
Each installed Firetrace pre-engineered extinguisher unit is used in tandem with its own pneumatic Firetrace Detection Tubing (FDT).
Upon direct flame impingement of the FDT, the tubing will rupture forming a burst hole. This burst hole will act as a nozzle directly applying the
agent onto the flame source, extinguishing the fire and flooding the enclosure to prevent re-flash.
Since the units are listed as automatic units (e.g. no simultaneous manual or electric actuation means is provided), only one (1) extinguisher
unit can be used to protect one (1) hazard. These extinguisher units cannot be combined to protect a larger size hazard, since they are not
designed to provide for simultaneous actuation of two (2) or more units.
Local authorities having jurisdiction should be consulted as to the acceptability for particular hazards and requirements covering installation.
HFC-227ea Clean Agent

Firetrace Pre-Engineered Automatic Direct Clean Agent Extinguisher Units utilize HFC-227ea Clean Agent, referenced as HFC-227ea.
HFC-227ea is a chlorofluorocarbon depicted by the chemical formula CF3CHFCF3 (1,1,1,2,3,3,3-heptafluoropropane). HFC-227ea is a colorless
low odor gas, low in toxicity, electrically non-conductive, which leaves no residue, and is an extremely effective fire suppression agent.
HFC-227ea is included in NFPA 2001 and has been evaluated and approved for use in occupied areas as a Total Flooding agent when used as
specified under the U.S. Environmental Protection Agency (EPA) SNAP Program rules. Refer to the SNAP Program rules for more information.
1.2.1 Cleanliness
HFC-227ea is clean and leaves no residue, thereby minimizing post discharge clean-up, keeping expensive downtime to a minimum.
Most common materials, such as steel, aluminium, stainless steel, brass, plastics, rubber, and electronic components, are not affected by
exposure to HFC-227ea. The agent is also environmentally friendly, having an ozone depletion potential (ODP) of 0.00.
1.2.2 Thermal Decomposition Products

When exposed to extreme temperatures, HFC-227ea will form thermal decomposition products, which include halogen acids. Test results
have shown that when the agent is rapidly discharged, causing rapid extinguishment of flames, the amount of thermal decomposition products
formed is minimal.
1.2.3 Agent Properties

For hazard information, decomposition information, and physical properties of HFC-227ea please refer to the Safety Data sheet located in
APPENDIX C.
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2 SYSTEM DESCRIPTION
General
The Firetrace Pre-Engineered Automatic Direct HFC-227ea Clean Agent Extinguisher Units are available in multiple sizes:
920301 / 898004 Charged with 3 lb / 1 kg of HFC-227ea
These units are designed for use in local applications only, where the hazard is normally unoccupied, and are rated for use in the following fire
classifications:
• Class A – Surface type fires
• Class B – Flammable liquid fires
• Class C (Class E for Europe) – Electrical equipment fires
HFC-227ea should not be used where the following materials may be present:
• Pyrotechnic chemicals containing their own oxygen supply
• Reactive metals such as lithium, sodium, potassium, magnesium, titanium, zirconium, uranium, and plutonium
• Metal hydrides
• Chemicals capable of undergoing auto thermal decomposition, such as certain organic peroxides and hydrazine
• Deep Seated or burrowing fires in ordinary combustibles where the clean agent cannot reach the point of combustion
The Firetrace Pre-Engineered Automatic Direct Clean Agent Extinguisher Units can be used, but are not limited, to protect the following:
• Electrical and electronic cabinets
• Telecommunication areas
• Data Processing areas and cabinets
• Laboratory fume /exhaust cabinets
• Pump enclosures
• UPS units
• Flammable Chemicals storage cabinets
• Generator Enclosures
• Transformer Cabinets
• Computer/Data Storage Cabinets
• CNC & VMC Machining centers
For hazards beyond the scope described above, it is recommended that the designer consult with Firetrace and the local authority having
jurisdiction as to the suitability on the use of these agents for particular hazards, for personnel exposure effects from the design concentration,
and for installation requirements.
Firetrace Pre-Engineered Automatic Direct Clean Agent Extinguisher Units consists of the following major components:
• Cylinder/Valve assembly
• Cylinder Mounting Bracket (Heavy duty bracket optional)
• Firetrace Detection Tubing (FDT) and fittings (No substitute)
• Pressure Supervisory Switch
• Pressure Operated Switch (Optional)
• EU Pressure Operated Switch (Optional)
Once installed, the Firetrace Pre-Engineered Automatic Direct Clean Agent Extinguisher Unit becomes a self-contained, self-actuating unit that
does not require an external power source.
The unit utilizes a UL recognized (per UL Standard 521) linear heat detector (see Certificate of Compliance 20140705-S35465) known as
Firetrace Detection Tubing. This tubing is pressurized with dry nitrogen, is temperature sensitive, and acts as a continuous linear thermal detector
that ruptures upon direct flame impingement or at temperatures above 383 °F [195 °C]. Once the Firetrace detection tubing is ruptured, it forms
a nozzle at the rupture point, allowing the HFC-227ea clean agent to flow through, distributing the agent through the nozzle and into the protected
area.
Upon system actuation, the pressure switch can be used to indicate system discharge, sound an alarm, shutdown ventilation, shut-off electrical
power, or provide additional electrical functions as may be required.
Component Descriptions
For a more comprehensive list of technical illustrations and part numbers, please see APPENDIX A.
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2.2.1 Cylinder/Valve Assemblies
The HFC-227ea clean agent is stored in aluminum or steel cylinders and is super-pressurized with nitrogen. Each cylinder is equipped with a
nickel plated brass valve assembly.
Each valve assembly is equipped with a pressure gauge to monitor cylinder pressure, and a quarter turn ball valve that interfaces with the
Firetrace detection tubing (FDT). The valve assembly utilizes a straight siphon tube only for the unit to only be mounted in a vertical (upright)
position.
NOTE: The ball valve must be kept closed at all times when the unit is not in service.
2.2.2 Firetrace Detection Tubing

The Firetrace Detection Tubing is available in a 4/6 mm (P/N 200005) size. The Firetrace Detection Tubing is a linear, pneumatic, fire detection
device that responds to a combination of the heat and radiant energy from a fire. The tubing is a UL recognized component per UL Standard
521 (see Certificate of Compliance 20140705-S35465). The Firetrace detection tubing performs three functions: heat detection, system
activation, and agent discharge. One end of the tubing is installed to the top of the cylinder valve. The tubing is then installed throughout the
hazard volume and finally pressurized with nitrogen.
The Firetrace detection tubing is heat sensitive and in a fire situation is designed to rupture at any point along its length upon direct flame
impingement or when the temperature reaches above 383 °F [195 °C]. The rupture of the tubing releases the nitrogen pressure causing the unit
to actuate. The portion of the tubing nearest the fire ruptures, resulting in a formation of a discharge nozzle that will perform a complete discharge
of the HFC-227ea clean agent. For additional information on tubing properties and material compatibility, please see Table 1 - Firetrace Detection
Tubing Properties and APPENDIX B.
Table 1 - Firetrace Detection Tubing Properties
Minimum Burst Pressure 1100 psi [75 bar]

Hydrostatic Burst
Pressure
Typical Burst Pressure 1300 psi [88 bar]
Volume Resistivity 1014 (per DIN 53481)

Electrical Properties
Dielectric Strength 40k V/mm (per DIN 53481)
2.2.3 Firetrace Tubing Cutter

The Firetrace Tubing Cutter (P/N 600210) is used to ensure that the Firetrace Detection Tubing is cut with a square, clean finish, free of debris.
2.2.4 Filling Adapter

The filling adapter (P/N 900007) is used for the pressurization of the Firetrace Detection Tubing. One end of the filling adapter is equipped with
M10 x 1 threads, allowing for easy installation to the End of Line Adapter. The opposite end of the filling adapter is equipped with G1/8 threads.
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2.2.5 Pressure Supervisory Switch
The pressure supervisory switch (P/N 400052) is used to monitor the pressure inside the unit cylinder. The pressure supervisory switch is factory
installed into the pressure switch port located on the valve assembly. If the unit loses pressure and reaches a pressure of 99 psig ± 9 psi
[6.8 ± 0.6 bar] or below, the switch contacts will activate, providing a signal to indicate that the unit has lost pressure.
The pressure supervisory switch is single pole, double throw (SPDT) and can be wired in either the normally open (NO) or normally closed (NC)
configurations, where the normal condition is at atmospheric pressure. When the unit is pressurized, the contacts switch over. The pressure
supervisory switch shall be installed in accordance with NFPA 70 and NFPA 72.
2.2.6 Pressure Operated Switch

The pressure operated switch (P/N 400004) is available as an optional part for the DOT system detection line. The pressure operated switch is
installed into an End of Line Adapter. The pressure operated switch is used to monitor unit actuation. Additionally, the pressure operated switch
can be wired to energize electrically operated equipment, shut down electrically operated equipment, sound an alarm, or provide additional
electrical functions as may be required. If the detection line reaches a pressure of 70 ± 10 psig [4.8 ± 0.7 bar] or below, the switch contacts will
activate, providing a signal to indicate that the unit has been activated.
The pressure operated switch is single pole, double throw (SPDT) and can be wired in either the normally open (NO) or normally closed (NC)
configurations, where the normal condition is at atmospheric pressure. The pressure operated switch shall be installed in accordance with NFPA
70 and NFPA 72.
2.2.7 EU Pressure Operated Switch

The EU pressure operated switch (P/N 400034) is available as an optional part for the CE system detection line. It is also available as an
alternate for DOT system detection line. The EU pressure operated switch set point is factory set during production. The EU pressure operated
switch is installed into an End of Line Adapter. The EU pressure operated switch is used to monitor unit actuation. Additionally, it can be wired
to energize electrically operated equipment, shut down electrically operated equipment, sound an alarm, or provide additional electrical functions
as may be required. If the detection line reaches a pressure below the set point of the EU pressure operated switch, the switch contacts will
activate, providing a signal to indicate that the unit has been activated.
The EU pressure operated switch is single pole, double throw (SPDT) and can be wired in either the normally open (NO) or normally closed
(NC) configurations, where the normal condition is at atmospheric pressure. The EU pressure operated switch shall be installed in accordance
with NFPA 70 and NFPA 72.
Firetrace recommends that all units use a pressure switch coupled with a device to alert personnel in the event of discharge.
NOTE: Due to the nature of the Firetrace direct clean agent extinguishing unit, it provides for an extended discharge. Due to the extended
discharge, the pressure within the system slowly drops, which could provide a delay in the actuation of the pressure switch. The pressure
switch shall be installed as part of the detection line, at the end of the detection network.
Table 2 - Pressure Switch Properties
EU Pressure Operated
Operating Pressure Supervisory Switch Pressure Operated Switch
Switch
Parameters P/N 400052 P/N 400004
P/N 400034
28 VDC – 15 AMP
36 VDC – 6 AMP
Electrical Rating NO: NC: 250 V – 5 AMP – 50 Hz
240 VAC – 3 AMP
120 VAC – 10 AMP 120 VAC – 25 AMP
240 VAC – 5 AMP 240 VAC – 25 AMP
-5 °F to 175 °F -20 °F to 150 °F 14 °F to 176 °F
Temperature Range
[-20.6 °C to 79.4 °C] [-28.9 °C to 65.6 °C] [-10 °C to 80 °C]
NOTE: Do not use the pressure supervisory switch as a handle when handling the extinguishing unit. Doing so can result in pressure leakage, damage to
the pressure switch, and/or system discharge.
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3 SYSTEM DESIGN AND LIMITATIONS
General
The pre-engineered system concept minimizes the amount of engineering required when evaluating a design for a specific application.
Provided that the volume of the hazard, surface area coverage, agent quantity, and Firetrace Detection Tubing (FDT) is installed within the
limitations outlined in this manual, no calculations are required for pressure drop, flow rates, or discharge time.
NOTE: The basis for determining the agent quantity and concentration levels is derived from NFPA 2001, 2015 edition, and is deemed
to be compliant with the standard in this aspect.
Specifications
3.2.1 Storage and Operating Temperature Range
The Firetrace Pre-Engineered Automatic Direct HFC-227ea Clean Agent Extinguishing Units and equipment are designed to be stored and
operated at the ambient temperature range of -4 °F to 140 °F [-20 °C to 60 °C].
3.2.2 System Operating Pressure

The normal operating pressure for the unit is 150 psig at 70 °F [10.3 bar at 21.1 °C].
The Firetrace Pre-Engineered Automatic Direct HFC-227ea Clean Agent Extinguishing Units are designed for an operating temperature range
of -4 °F to 140 °F [-20 °C to 60 °C]. Table 3 - Cylinder Pressure-Temperature Relationship shows the cylinder gauge pressure-temperature
relationship based on a charging pressure of 150 psig at 70 °F [10.3 bar at 21.1 °C].
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Table 3 - Cylinder Pressure-Temperature Relationship
Temperature Pressure
°F °C psig bar
-4 -20.0 88 6.1
0 -17.8 91 6.3
5 -15.0 94 6.5
10 -12.2 97 6.7
15 -9.4 101 7.0
20 -6.7 104 7.2
25 -3.9 108 7.4
30 -1.1 111 7.7
35 1.7 115 7.9
40 4.4 119 8.2
45 7.2 124 8.5
50 10.0 128 8.8
55 12.8 134 9.2
60 15.6 139 9.6
65 18.3 143 9.9
70 21.1 150 10.3
75 23.9 156 10.8
80 26.7 163 11.2
85 29.4 170 11.7
90 32.2 177 12.2
95 35.0 184 12.7
100 37.8 192 13.2
105 40.6 201 13.9
110 43.3 209 14.4
115 46.1 218 15.0
120 48.9 228 15.7
125 51.7 239 16.5
130 54.4 249 17.2
135 57.2 258 17.8
140 60.0 267 18.4
Design Procedure
The following procedures should be used to design a Firetrace Pre-Engineered Automatic Direct HFC-227ea Clean Agent Extinguisher Unit:
a. Conduct a survey and analysis of the hazard to be protected.
b. Determine the height, length, and width of the enclosure. Calculate the volume. (All of these parameters must be within the
dimensional limits specified in this Manual.)
c. Determine the anticipated minimum and maximum ambient temperatures expected within the enclosure to be protected. (These
must be within the recommend minimum and maximum service temperatures of the system.)
d. Determine the integrity of the enclosure and if any openings must be closed at the time of agent discharge.
e. Determine the cylinder size required based on the hazard volume limitations.
f. Based on the total quantity of agent being used at the maximum ambient temperature expected within the enclosure, evaluate
personnel safety exposure limits.
g. Determine the location of the system cylinder.
h. Determine the arrangement and placement of the Firetrace detection tubing.
i. Determine any auxiliary equipment requirements such as a pressure switch(es) to sound alarms, shut down ventilation, shut off
electrical power, etc.
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Minimum Design Concentrations
The minimum design concentration to be used with Firetrace Pre-Engineered Automatic Direct HFC-227ea Clean Agent Extinguisher Units
include a minimum safety factor (SF), as specified in NFPA 2001, 2015 edition.
A minimum design concentration of 12.1% was established using the minimum design concentration for commercial grade heptane. Minimum
design concentrations will vary for different Class B fuels.
It is recommended that the designer consult with Firetrace, NFPA 2001, and the local authority having jurisdiction, as to the suitability on the
use of HFC-227ea for a particular hazard, for personnel exposure effects from the design concentrations, and for installation requirements.
System Limitations
LPCB approval applies for systems with:
• A single container heat detection tube installation run protecting a maximum single volume of 2 m³ *.
• Up to 4 heat detection tube runs connected to a single container where no single protected volume exceeds a 2 m³ * volume.
• A maximum heat detection tube length of 10 m from the container outlet to the end of any single detection tube run.
*The 2 m³ volume limitation applies only to 6 lb [2 kg] and 12 lb [5 kg] systems. For the 3 lb [1 kg] system, the volume is limited to 1 m³.
3.5.1 Enclosure Size

The Firetrace Pre-Engineered Automatic Direct HFC-227ea Clean Agent Extinguisher Units are designed to enable a single cylinder heat
detection tube installation run to protect an enclosure of any size or shape, provided that the volume does not exceed the maximum volume
limitations. Additionally, the overall height of the enclosure shall not exceed 12 ft [3.65 m]. Table 4 below lists the maximum enclosure volume
for each unit size.
Table 4 - Maximum Enclosure Volume Limitations
Concentration
Model Number Agent Amount
(%)
3 lb 35.31 ft³
920301 / 898004
[1 kg] [1 m³]
6 lb 70.63 ft³
920601 / 898005
[2 kg] [2 m³]
12 lb 70.63 ft³
921201 / 898006
[5 kg] [2 m³]
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3.5.2 Ventilation and Unclosable Openings
Provisions must be made to provide means to close all openings in the hazard enclosure and shut off ventilation at the time of discharge, if
feasible. If openings are determined to be unclosable or ventilation is unable to be shut down, the volume of airflow for a reasonable amount of
time due to these impediments must be included in the overall volume calculations/survey.
In the event of a discharge, the hazard enclosure must have sufficient structural strength and integrity to contain the agent discharge. If the
pressure difference across the enclosure boundaries presents a threat to the hazard enclosure, venting shall be provided to prevent excessive
pressures.
3.5.3 Fire Detection Tubing Limitations

The Firetrace Pre-Engineered Automatic Direct HFC-227ea Clean Agent Extinguisher Units are designed to detect and extinguish fires within
small enclosures using Firetrace Detection Tubing. The tubing is used to perform three functions, heat detection, system activation, and agent
discharge.
To ensure that the entire height of an enclosure is protected, the tubing must be installed in layers. The maximum height between layers shall
not exceed 1.64 ft [0.5 m].
To ensure that the entire area of each layer is protected, the tubing must be installed in passes. The maximum distance between each pass
shall not exceed 10.22 in [25.96 cm].
The maximum distance from any wall to the tubing shall not exceed 5.11 in [12.98 cm]. The maximum bend radius shall not exceed 6 in [15.24
cm].
The tubing may be installed in runs to protect segmented areas within an enclosure. The maximum tube length from the container outlet to the
end of any single tube run shall not exceed 32.8 ft [10 m]. Up to 4 tube runs may be connected to a single cylinder, provided that the volume of
each segmented area does not exceed the maximum volume limitations.
The MAH is the maximum activation height of the tubing above the protected risk. The MAH for 4/6 mm tubing is 3.94 in [100 mm]. For better
response time in the event of a fire, the tubing should be placed at a height less than the MAH above the hazard.
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3.5.3.1 Tubing Limitations Example
An example of a system configuration is shown below:
Run 1
Run 2
Run 3
Figure 1 - Example System Configuration
The tubing is installed in three different runs in order to protect the segmented sections within the enclosure. The total length of Run 1 is 9.28 ft
[2.83 m]. The total length of Run 2 is 11.28 ft [3.44 m]. The total length of Run 3 is 13.28 ft [4.05 m]. Each tubing run is less than the maximum
tube run length of 32.8 ft [10 m].
The tubing is also installed in layers to protect the overall height of the enclosure. Each layer does not exceed the maximum height between
layers of 1.64 ft [0.5 m].
The tubing is fastened on the sides of the walls, ensuring the distance between the tubing to any wall does not exceed 5.11 in [12.98 cm].
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4 INSTALLATION INSTRUCTIONS
Firetrace Pre-Engineered Automatic Direct HFC-227ea Clean Agent Extinguisher Units must be handled, installed, inspected, and serviced only
by qualified and trained personnel in accordance with the instructions contained in the appropriate manual, unit nameplate, and any other
regulations and codes that may apply.
Extinguisher Unit Installation

The extinguisher unit should be installed as close as possible to the protected enclosure. In some cases, the extinguisher unit can be mounted
inside the protected enclosure. The unit shall be installed in a readily accessible location to allow for ease of inspection, service, and
maintenance. The unit shall be located in an environment protected from the weather and where the temperature range is between
-4 °F to 140 °F [-20 °C to 60 °C]. Additionally, a label shall be affixed to the enclosure, stating that the enclosure is fitted with a pre-engineered
extinguisher unit.
The extinguisher unit and bracket must be mounted in the vertical plane and oriented so that the pressure gauge is facing out and away from
the mounting wall to facilitate visual inspection.
Mount the extinguisher unit where it will not be subjected to accidental damage or movement. Suitable protection must be installed where
necessary to prevent damage or movement.
1. Securely mount the cylinder bracket to structural support using 2 or more mounting holes.
2. Position the cylinder in the bracket with the pressure gauge facing out. Secure the cylinder in place using the bracket straps or
band clamps.
WARNING
During transportation, ensure that the ball valve, located on the top of the cylinder valve, is maintained in the “OFF” position.
Failure to follow these instructions will result in actuation and discharge of the cylinder contents.
WARNING
Do not use the pressure supervisory switch on the valve as a handle when during transportation of the unit. Doing so can result
in damage to the pressure switch, leakage to the unit, and/or unit discharge.
CAUTION
This unit is designed as an Automatic unit. No manual or electric means is provided for simultaneous actuation of
multiple units. Only one (1) unit can be used to protect one hazard. These extinguisher units cannot be combined
to protect a larger size hazard since they are not designed to provide for simultaneous actuation of two (2) or more
units.
Component Installation
All components should be installed to facilitate proper inspection, maintenance, testing, recharging, and any other required service as may be
necessary. Equipment must not be subjected to severe weather conditions, mechanical, chemical, or other damage which could render the
equipment inoperative. The equipment must be installed in accordance with instructions in this Manual.
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4.2.1 Firetrace Detection Tubing
Location and spacing of the tubing is critical to the response time in the event of a fire. The tubing should be placed above the hazard areas
being protected. It is recommended that the tubing be placed in a manner such that it is situated horizontally above potential fire sources. It is
not recommended that the FDT is oriented vertically adjacent to a potential fire source. Tubing installation should always be inspected to ensure
the tubing is not kinked, crushed, or vulnerable to damage. Tubing shall not be installed on any galvanic surfaces.
1. Secure the detection tubing using Mounting Tabs at no more than 6 in [15.24 cm] intervals.
2. All FDT fittings at joints must be secured.
3. FDT must be secured within 6 in [15.24 cm] of all joints or fittings, to prevent leakage due to bends near joints.
4. Use the appropriate rubber/plastic grommets when the detection tubing is routed through sharp holes, in order to prevent damage to
the tubing.
5. When mounting to metal surfaces, rubber P-clips or a small piece of copper/rubber hosing is required to mount to the metal surface.
6. All FDT fittings and joints are to be inspected for leaks with a solution of liquid soap and water.
CAUTION
1. Do not kink, bend, or crush Firetrace tubing in order to prevent leakage which could result in accidental unit discharge.
2. Do not install tubing in a hazardous environment where the maximum ambient temperature exceeds 300 °F [148.9 °C].
4.2.2 Slip-On Fittings

All high-pressure slip-on fittings must be secured in the following manner:
1. Cut the tube end (using a Firetrace detection tube cutter P/N 600210), ensuring the cut is square, clean, and free from burrs. Verify
that no debris is left in the tube.
2. Thoroughly clean the tubing with a clean cloth (no cleaning agent) to a distance of at least 2 in [5.08 cm] from the cut end (removing
all dirt, grease, or grime). This will ensure a good seal inside the fitting.
3. Slide the tubing into the opening, until it butts up against the inner wall. Pull lightly on the tubing and the brass outer ring should move
outward slightly.
For a comprehensive list of Slip-On Fittings, refer to APPENDIX A.
4.2.3 End of Line Accessories

All the following accessories will connect to an End of Line Adapter. The End of Line Adapter can be installed by following the appropriate
procedures in Section 4.2.2.
End of Line Adapters are not designed to provide a lasting seal without the use of one of the following items:
Pressure Gauge:
The Pressure Gauge must be installed with its included O-ring. Thread the pressure gauge into the End of Line Adapter so that the gauge
indicates the tubing pressure.
Pressure Operated Switch:

The Pressure Operated Switch must be installed in the End of Line Adapter with its included O-ring and washer. Insert the washer into the End
of Line Adapter, and then thread the Pressure Operated Switch until an audible “click” can be heard. The Pressure Operated Switch is now
active.
NOTE: Without installation of the included washer, the Operational Pressure Switch will not be active. For rapid activation, Pressure
Operated Switch shall be installed as part of the detection line, at the end of the detection network.
EU Pressure Operated Switch:

The EU Pressure Operated Switch must be installed in the End of Line Adapter with its included O-ring. Thread the EU Pressure Operated
Switch until an audible “click” can be heard. The EU Pressure Operated Switch is now active.
End of Line Adapter Plug:

The End of Line Adapter Plug must be installed with its included O-ring. Thread the plug into the End of Line Adapter.
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800023-008 07/20/2020
System Activation
1. Ensure the detection tubing, fittings, and accessories are installed according the procedures specified in Section 4.2 of this manual.
2. Attach the filling adapter to the End of Line Adapter.
3. Using a regulated dry nitrogen supply, pressurize the detection tubing through the filling adapter. It is recommended to have a portable
dry nitrogen cylinder or Firetrace Nitrogen Fill Kit for on-site use.
4. Remove the filling adapter and thread the pressure gauge into the End of Line Adapter. Verify that the tubing is pressurized to the
correct pressure reading.
5. With the gauge still installed to the EOL, test for leakage:
1. Apply soapy water solution to the cylinder valve connection, end of line adapter connection, and the pressure gauge
connection. Observe for bubble leaks.
2. After 30 minutes check the pressure gauge reading. Any decrease in pressure is an indication of a leak.
3. In the event of a leak go back to Section 4.2 and verify the installation of all fittings and accessories.
6. If the pressure operated switch is to be installed, remove the pressure gauge and install the pressure switch according to the
procedures in Section4.2.3.
a. Check pressure switch connection for bubble leaks using soapy water solution.
b. Ensure the proper electrical connections are made to annunciate unit discharge, shut down ventilation, etc., as may be
required by the end user or the authority having jurisdiction. (All electrical connections are to be in accordance with
NFPA 70 National Electric Code and NFPA 72 National Fire Alarm and Signaling Code.)
NOTE: It shall not be possible for the user to isolate any power supply or alarm connections to the unit without also isolating the power supply to the
enclosure or placing the system into an alarm status.
7. Ensure the pressure supervisory switch electrical connections are properly installed to annunciate low pressure within the extinguisher
unit. (All electrical connections are to be in accordance with NFPA 70 National Electric Code and NFPA 72 National Fire Alarm and
Signaling Code.)
8. With the system fully installed and all components properly affixed within the hazard area, SLOWLY rotate the lever on the ball valve
counter clockwise to the “ON” position.
9. Remover the ball valve lever with a small Phillips head screw driver.
10. Install the Anti-Tamper device (P/N 201132) in accordance with APPENDIX B.
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5 SERVICE AND MAINTENANCE INSTRUCTIONS
Firetrace Pre-Engineered Automatic Direct HFC-227ea Clean Agent Extinguisher Units must be handled, installed, inspected, and serviced only
by qualified and trained personnel in accordance with the instructions contained in the appropriate manual, unit nameplate, and any other
General
A regular program of systematic maintenance must be established for continuous, proper operation of all Firetrace Extinguisher Units and to
avoid violating the warranty. A periodic maintenance schedule must be followed and an inspection log maintained for ready reference. Each
unit is provided with a service record log. As a minimum, the log must record: (1) inspection interval, (2) inspection procedure performed, (3)
maintenance performed, if any, as a result of inspection, and (4) name of inspector performing task.
For any deficiencies that are found, appropriate corrective actions shall be taken immediately.
NOTE: Operational shut down during equipment maintenance is not required. It shall not be possible for the user to isolate any electrical power
supply or alarm connections to the system without also isolating power supply to the enclosure, or placing the system into an alarm status.
Periodic Service and Maintenance Procedures

5.2.1 Monthly Inspection
Inspection by the owner or end user should verify the following:
1. The Extinguisher Unit is in its proper location.
2. The Tamper Indicator is intact.
3. The Maintenance Tag or Certificate is in place and legible.
4. The Extinguisher Unit shows no physical damage or degradation that might prevent operation such as:
a. Cuts or abrasions to the Firetrace Detection Tubing
b. Color distortion of the FDT or extinguisher unit
c. Dirt accumulation along the FDT
d. Dirt accumulation along any of the fittings
5. The Pressure Gauge is in the operable range.
6. Verify the Protected Equipment nor the Hazard has been replaced, modified, or relocated.
7. If the pressure operated is installed:
i. Check pressure switch connection for bubble leaks using soapy water solution.
ii. Ensure the proper electrical connections are made. (All electrical connections are to be in accordance with NFPA 70
National Electric Code and NFPA 72 National Fire Alarm and Signaling Code.)
8. Ensure the pressure supervisory switch electrical connections are properly installed to annunciate low pressure within the
extinguisher unit. (All electrical connections are to be in accordance with NFPA 70 National Electric Code and NFPA 72
National Fire Alarm and Signaling Code.)
5.2.2 Semi-Annual Inspection

Semiannual Inspection is to be performed only by a Certified Firetrace Distributor. Inspection should include a repetition of the monthly inspection
as well as verification of extinguisher unit weight. Extinguisher unit weight should be verified using the following steps:
1. Close the ball valve by turning the ball valve lever clockwise to the “OFF” position.
2. Depressurize the Firetrace detection tubing by removing any components installed into the End of Line Adapter and
threading the fill kit adapter into the End of Line Adapter.
3. Disconnect the Firetrace detection tubing from the ball valve.
4. Remove the cylinder from the cylinder bracket.
5. Weigh the extinguisher unit. Compare the measured weight with the weight found on the nameplate. If the extinguisher unit
shows a loss in agent quantity of more than 5 percent or a loss in pressure (adjusted for temperature) of more than 10
percent, the unit shall be refilled or replaced.
6. Reinstall the extinguisher unit and pressurize the detection tubing with nitrogen, see Section 4 for instructions.
WARNING
Pressurized (charged) cylinders are extremely hazardous and if not handled properly are capable of causing bodily injury, death,
or property damage. Always wear safety glasses during unit installation, servicing, or other general handling.
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WARNING
Firetrace cylinder/valve assemblies must be handled, installed, inspected and serviced only by qualified and trained personnel
in accordance with the instructions contained in this Manual, the cylinder nameplate and any other regulations and codes that
may apply.
ATTENTION
Any maintenance requiring depressurization, filling, or pressurization should only be performed at an Authorized Firetrace
Service Location. Service at any other location will void the Warranty. Please contact Firetrace directly for a list of Authorized
Firetrace Service Locations.
5.2.3 Cylinder Maintenance

HFC-227ea cylinders continuously in service without discharging shall be given a complete external visual inspection in place, every 5 years or
more frequently if required.
Follow visual inspection guidelines detailed in BS EN 1968:2002, BS EN 1802:2002, and NFPA 2001 (2015 Edition).
DOT-4B, 4BA, and 4BW cylinders used exclusively in HFC-227ea systems are required to follow DOT regulations. DOT regulations require
cylinders which have discharged to be retested and stamped prior to recharge, if more than 5 years have passed since the date of the last test.
Firetrace HFC-227ea systems equipped with DOT cylinders requiring retest must be hydrostatically tested in accordance with DOT CFR Title
49, Section 173.34(e). This periodic retest must be performed by an authorized tester having a current identification number issued by the
Associated Administrator for Hazardous Material Safety of DOT, and must include an internal and external examination in accordance with CGA
pamphlet C-6, C-6.1, C-6.2, or C-6.3, as applicable. The test procedures are described in CGA pamphlet C-1. Only the water jacket volumetric
expansion method or the direct expansion methods are acceptable because volumetric expansion of the container must be measured.
As an alternate option, HFC-227ea system equipped with DOT cylinders may be given a complete visual inspection, as detailed in section
173.34(e) (13), in lieu of hydrostatic testing. The visual inspection shall be made only by competent persons. A person who performs the visual
examination specified in 173.34(e) (13) is not required to have a retester identification number.
Firetrace HFC-227ea systems equipped with CE cylinders requiring retest must be hydrostatically tested in accordance with BS EN 1968:2002,
for steel cylinders, and BS EN 1802:2002, for aluminum cylinders. This periodic retest must be performed only by competent personnel, and
must include an internal and external examination in accordance with BS EN 1968:2002 and BS EN 1802:2002, as applicable. The test
procedures are described in the appendix of BS EN 1968:2002 and BS EN 1802:2002. Only the water jacket volumetric expansion method is
acceptable because volumetric expansion of the container must be measured.
For DOT cylinders requiring hydrostatic testing, testing can be performed by either of the following methods:
First Retest Due Subsequent Retest Due

Test Method Special Marking
(Years) (Years)
Full hydrostatic test including determination of cylinder Retest Date
5 5
expansion. Month/Year
External visual inspection per paragraph 173.34(e)(13)

5 5 Retest Date followed by “E”
and CGA pamphlet C-6, section 3.
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6 SYSTEM DEPRESSURIZATION AND CHARGING
Firetrace Pre-Engineered Automatic Direct HFC-227ea Clean Agent Extinguishing Units must be handled, installed, inspected, and serviced
only by qualified and trained personnel in accordance with the instructions contained in the appropriate manual, unit nameplate, and any other
WARNING
Pressurized (charged) cylinders are extremely hazardous and if not handled properly are capable of causing bodily injury,
property damage, or death. Always wear safety glasses during unit installation, servicing, or other general handling.
ATTENTION
Any maintenance requiring depressurization, filling, or pressurization should only be performed at an Authorized Firetrace
Service Location. Please contact Firetrace directly for a list of Authorized Firetrace Service Locations.
Depressurizing the Unit

1. Turn the ball valve lever to the “OFF” position (perpendicular to the valve.)
2. Depressurize the Firetrace detection tubing by removing any components installed into the End of Line Adapter and
threading the fill kit adapter (P/N 200173) into the End of Line Adapter.
3. Remove the Firetrace detection tubing from the top of the ball valve.
4. SLOWLY, open the ball valve SLIGHTLY so only a small amount of nitrogen can be heard being released from the unit.
5. Ensure the unit is depressurized by verifying the pressure gauge reads 0 psig.
6. SLOWLY open the ball valve completely.
CAUTION
Opening the ball valve too far, or too fast, will bring HFC-227ea into the valve assembly.
System Recharge
Use the following steps to recharge an empty Firetrace Pre-Engineered Automatic Direct HFC-227ea Clean Agent Extinguisher Unit:
1. Weigh and record the empty weight of the cylinder and valve assembly.
2. Install the Firetrace Detection Tubing to the top of the valve assembly.
3. Connect the filling adapter to the end of line adapter.
4. Connect the HFC-227ea fill line to the fill adapter and record the weight shown on the scale.
5. Zero the scale.
6. Ensure the ball valve is open and open the HFC-227ea fill line.
7. Once the required weight is reached, close the HFC-227ea fill line.
8. Close the ball valve.
9. Open the valve vent to bleed the excess HFC-227ea from the fill line and disconnect the HFC-227ea fill line from the fill adapter.
10. Connect the dry nitrogen fill line to the fill adapter. Ensure it is regulated to 150 psig at 70 °F [10.3 bar at 21 °C] (pressure may
have to be adjusted for temperatures higher or lower than 70°F).
11. Open the ball valve and pressurize the cylinder with dry nitrogen.
12. Close the ball valve and shake the cylinder to allow the nitrogen to be absorbed by the HFC-227ea. (Some pressure loss will be
observed.)
13. Open the ball valve and pressurize back up to 150 psig at 70 °F, as will be indicated on the system pressure gauge.
14. Repeat steps 11 thru 13 until shaking of the system does not result in any pressure loss (i.e., no further nitrogen absorption) and
a pressure of 150 psig is reached.
15. Disconnect the dry nitrogen fill line.
16. Verify the system gross weight by checking it against what is printed on the label.
17. Leak test the unit by using a calibrated leak detector.
18. The unit is now ready to be transported to the installation site.
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WARRANTY
Firetrace USA, LLC.

Limited Warranty & Purchaser’s Exclusive Remedy
*********************************************************
LIMITED WARRANTY & PURCHASER’S EXCLUSIVE REMEDY
Purchaser’s Limited Warranty
Firetrace USA, LLC (hereafter referred to as Firetrace) provides the following Limited Warranty only to the original purchaser, who purchases
the Firetrace unit from an Authorized Firetrace Distributor. The Limited Warranty includes all Firetrace units and its component parts supplied
by Firetrace. Hereafter these products will be referred to as “Firetrace Products”. When the Firetrace Products are properly installed by an
authorized Firetrace distributor, in complete accordance with the written instructions contained in the instruction Manuals, or other data supplied
with Firetrace products, and when the Firetrace products have not subsequently been modified or altered, unless by express written instructions
from Firetrace, then the Firetrace products are warranted to be free of defects in materials and workmanship for a period of three (3) years from
the date of shipment from Firetrace, Scottsdale Arizona, as long as the following conditions are met:
(1) The original purchaser must maintain a semi-annual maintenance service agreement with an authorized Firetrace distributor,
commencing with the date the Firetrace product was accepted by the purchaser and placed into service. The service agreement shall
remain in effect for the duration of the warranty.
(2) The Firetrace Warranty Registration Card (P/N 800100) must be completed and returned to Firetrace within thirty (30) days of the
installation of the Firetrace unit.
Firetrace products that are not certified, as specified in the paragraphs 1 and 2 above, will carry a maximum limited warranty of one (1) year
from the date of shipment from Firetrace.
Purchaser’s Exclusive Remedy
The original purchaser’s sole and exclusive remedy, unless varied by express written agreement with Firetrace, is as follows: Repair or
replacement, at Firetrace’s option, of any defective part which is returned to Firetrace within ninety (90) days of discovery of the defect.
Because of the deleterious effects of corrosion, heat, rust, dirt, debris and other factors of use and installation over which Firetrace has no
control, FIRETRACE MAKES NO OTHER WARRANTIES OF ANY KIND, WHETHER EXPRESSED OR IMPLIED, INCLUDING THE
WARRANTIES OF MERCHANTABILITY AND FITTNESS FOR A PARTICULAR PURPOSE, BEYOND THOSE EXPRESSLY PROVIDED
FOR IN THIS LIMITED WARRANTY. These warranties shall be void where defects occur due to improper maintenance, installation, service,
alterations and/or modifications subsequent to installation, not expressly authorized in writing by Firetrace or due to intentional or negligent acts
of the original purchaser or third parties.
Non-Assignability of Warranty
The limited warranty set forth herein may not be assigned, transferred or sold in any way and extends only to the original purchaser.
Disclaimer of Consequential Damages
In no event shall Firetrace be liable for any consequential or incidental damages arising from the purchase and/or use of Firetrace products,
including but not limited to: damages resulting from loss of use of Firetrace products, the costs of replacing discharged suppression agent,
damages for lost profits or income, or damages for resulting harm to property other than the Firetrace products.
Use of Non-Firetrace Components
All Firetrace units must exclusively use Firetrace components, especially for connections made to the Firetrace tubing. Failure to exclusively
use Firetrace components will void this limited warranty and release Firetrace of any and all liability on the performance of the Firetrace
components and unit.
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SOME FACTORS INFLUENCING ENGINEERING DESIGN AND PRODUCT APPLICATION OF FIRETRACE UNITS
The following are some of the factors that influence engineering design and application of Firetrace units. In many cases, these factors are
difficult to accurately estimate, and it is for these reasons that Firetrace makes no warranties other than those specifically stated in this Limited
Warranty.
1. The Firetrace unit has been designed to provide protection against fire, both existing and imminent, for a limited duration of time when: the
unit is fully operational; used in its normal, expected environment; the unit and its component parts are properly installed, maintained, and
operated in complete accordance with written instructions supplied with the unit.
2. The duration of the protection against fires dependent upon a sufficient concentration of agent being maintained in the protected hazard
area for a pre-determined period of time. This duration will be shortened by conditions or circumstances which may ventilate, cause the
agent concentration dilution within the protected hazard area thereby causing an insufficient concentration of agent as is needed to
extinguish or prevent the existence or re-ignition of combustion or fire. All hazard areas have different rate of ventilation, leakage, or agent
dilution that, in many cases, may be impossible to predict or determine. Air vents, air conditioning units, gaps and cracks in the enclosure,
windows, cable and pipe penetrations, etc., all may affect the agent concentration and the duration of the protection against fire. Also,
unforeseen changes in the configuration of a hazard area such as removal of a wall, an explosion or fire external to the protected space,
changes in the enclosures configuration, etc. can influence the duration of the fire protection. It is because of these many, and varied,
circumstances and conditions that Firetrace makes no warranty as to the duration of the protection against fire.
3. The effectiveness of an agent, such as HFC-227ea and/or CO2, as a fire extinguishant is directly related to the concentration of the agent
required to extinguish various substances. Not all substances require the same agent concentration to be extinguished. Therefore,
Firetrace can only assume that the customer has properly defined the hazard area(s) being protected.
4. The effectiveness of the Firetrace unit is dependent upon the timely discharge of the agent fire extinguishant in to the protected area. If
unforeseen circumstances such as an explosion, failure of the detection system to activate the Firetrace unit, failure to Manually activate
the unit, etc. occur, they can prevent the unit discharge from being accomplished in a timely manner, and the fire may become deep seated
or out of control and completely destroy the hazard area. Since Firetrace has no control over these circumstances, there are no warranties
as to the effectiveness of extinguishment of the fire other than those specifically stated in this Limited Warranty.
5. Even if the Firetrace unit is completely effective in suppressing a fire, failure to remove the ignition source of the fire could result in a re-
ignition of the fire. If possible, the source of the fire should immediately be eliminated to prevent re-ignition. Protection against re-ignition
only exists when a sufficient concentration of agent remains in the hazard area, as stated above.
Since the effectiveness of the Firetrace unit depends on when, under what circumstances, it is used, the judgment of operating personnel as to
when to activate a Firetrace unit, in an emergency, affects the protection provided by the unit. Because of the widely carrying conditions and
circumstances under which the Firetrace unit can be used, some conditions can cause its effectiveness to be unpredictable. Therefore,
evacuation of personnel from the protected areas must be accomplished without delay.
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APPENDIX A
System Parts List
Discharge Line Parts List
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System Parts List: DOT System
MODELS:
920301 3 lb HFC-227ea DLP
920601 6 lb HFC-227ea DLP
921201 12 lb HFC-227ea DLP
ITEM P/N DESCRIPTION SYSTEM
1 300109 DOT DLP Valve All Systems
2 400002 O-Ring, Gauge/Transport Cap All Systems
3 400020 Gauge, HFC-227ea All Systems
4 300200 O-Ring, Cylinder Connection All Systems
5 600029 Siphon Tube All Systems
6 100301 Small DLP Cylinder 3 LB
6 100601 Medium DLP Cylinder 6 LB
6 101201 Large DLP Cylinder 12 LB
7 600033 Bonded Seal All Systems
8 400052 Pressure Supervisory Switch, HFC-227ea All Systems
9 200103 Transport Cap All Systems
NP 200179 Slip-on Union All Systems
10 100003 Small Bracket 3 LB
10 100006 Medium Bracket 6 LB
10 111206 Large Bracket 12 LB

3 LB
11* 111404 ASM, Small Heavy Duty Bracket
(OPTIONAL)
6 LB
11* 111403 ASM, Medium Heavy Duty Bracket
(OPTIONAL)
12 LB
11* 111402 ASM, Large Heavy Duty Bracket
(OPTIONAL)
* OPTIONAL PARTS
NP – PARTS NOT PICTURES
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System Parts List: CE System
MODELS:
898004 1 kg HFC-227ea DLP
ITEM P/N DESCRIPTION SYSTEM
1 831211 CE DLP Valve All Systems
2 400002 O-Ring, Gauge/Transport Cap All Systems
3 400020 Gauge, HFC-227ea, 150 PSI All Systems
4 860010 1 kg Siphon Tube 1 kg
5 810100 1 kg Cylinder 1 kg
NP 200179 Slip-On Union All Systems
6 600033 Bonded Seal All Systems
7 400052 Pressure Supervisory Switch, HFC-227ea All Systems
8 200103 Transport Cap All Systems
9 810101 1 kg bracket 1 kg
9 810202 2 kg Bracket 2 kg
9 810505 5 kg Bracket 5 kg
NP – PARTS NOT PICTURED
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Detection Line Parts List
ITEM P/N DESCRIPTION
NP 200005 Firetrace Detection Tubing (4/6)
NP 200150 Rubber Grommets (Qty. 2)
NP 200151 Plastic Grommets (Qty. 2)
NP 200171 Mounting Tabs (4/6) (Qty. 12)
NP 201006 Magnetic Mounting Clips (4/6) (Qty. 6)
1 200157 Tube Tee (4/6)
2 200158 Tube Union (4/6)
NP 200159 Tube to Threads Elbow (4/6)
3 200168 Tube to End of Line Adapter (4/6)
NP 200169 Tube Tee to In Line Adapter (4/6)
4 200177 Tube Tee to Threads (4/6)
5 200178 Tube Elbow (4/6)
6 200179 Tube to Threads Union (4/6)
7 200203 Tube Plug (4/6)
NP 310303 End of Line Adapter Plug with O-Ring
NP 400004 Pressure Operated Switch
NP 400011 Pressure Gauge with O-Ring
NP 400034 EU Pressure Operated Switch
NP 900007 Filling Adapter
NP – PARTS NOT PICTURED
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APPENDIX B
Tamper Proof Instructions
Firetrace Detection Tube Compatibility
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Tamper Proof Instruction
1. Verify that the ball lever is in the “ON” position.

2. Remove the lever.
3. Install the sleeve (as pictured above).
4. Apply the plastic tie wrap and record the serial number stamped on the wrap.
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Firetrace Detection Tubing Compatibility
Results of chemical testing of Firetrace Detection Tubing undertake by Oxford University.
Solvent Vapor Liquid

Ether No Action Loss of black type/slightly harder
THF No Action Loss of black type/slightly harder
Toluene No Action Slightly harder
Ethyl Acetate No Action No action
N-methylmorpholine No Action Loss of color
Petrol No Action No action
Acetone No Action No action
Methanol No Action No action
Dichloromethane No Action No action
Triethylamine No Action Loss of black type
Chloroform No Action No action
Pyridine No Action Slight loss of color
Acetyl Chloride No Action Slight attack
Sodium Hydroxide No Action No action
Dimethylformamide No Action Slight attack
Acetonitrile No Action Loss of black type
Butyl Ethyl Ether No Action Loss of shine on surface
Carbon Tetrachloride No Action Loss of black type
Benzene No Action No action
Benzyl Bromide No Action Pitted the plastic
T-butanol No Action No action
Trifluoroacetic Acid Plastic Attacked Soup
Formic Acid No Action Soup
Dimethyl Sulphoxide No Action Hardened Plastic
Acetic Anhydride No Action No action
Diglyme No Action No action
Trimethylsilyl Chloride No Action No action
Styrene No Action Hardened Plastic
Methyl Acrylate No Action Hardened Plastic
Diisopropylamine No Action Hardened Plastic
Nitric Acid (70%) Eaten Away Soup
Hydrochloric Acid (35%) Eaten Away Soup
Acetic Acid/Hydrogen Bromide Eaten Away Soup
Thionyl Chloride Eaten Away Not quite soup
Phosgene in Toluene No Action Slightly harder plastic
Ammonia (35% Aqueous) No Action No action
Hydrogen Peroxide No Action Plastic softened
*All chemicals were in contact with the tubing for five days (vapor and liquid)
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APPENDIX C
Safety Data Sheets
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Safety Data Sheet: HFC-227ea
FM-200™
Version 3.0
Revision Date 01/15/2016 Ref. 130000036866
This SDS adheres to the standards and regulatory requirements of the United States and may not meet the regulatory
requirements in other countries.
SECTION 1. PRODUCT AND COMPANY IDENTIFICATION
™
Product name : FM-200
Tradename/Synonym : FE-227
2-Hydroperfluoropropane
Propane, 1,1,1,2,3,3,3-Heptafluoro- HFC-
227eaHP
2-Hydroheptafluoropropane
Heptafluoropropane
2-H-heptafluoropropane
1,1,1,2,3,3,3-Heptafluoropropane
R-227
R227
HFC-227ea
Product Use : Fire extinguishing agent, For professional users only.
Restrictions on use : Do not use product for anything outside of the above specified uses
Manufacturer/Supplier : The Chemours Company FC, LLC
1007 Market Street
Wilmington, DE 19899
United States of America
Product Information : 1-844-773-CHEM (outside the U.S. 1-302-773-1000)

Medical Emergency : 1-866-595-1473 (outside the U.S. 1-302-773-2000)
Transport Emergency : CHEMTREC: +1-800-424-9300 (outside the U.S. +1-703-527-3887)
SECTION 2. HAZARDS IDENTIFICATION
Product hazard category

Gases under pressure Liquefied gas
1 / 11
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Safety Data Sheet
FM-200™
Version 3.0
Label content
Pictogram :
Signal word : Warning
Hazardous warnings : Contains gas under pressure; may explode if heated.
Hazardous prevention : Protect from sunlight. Store in a well-ventilated place.

measures
Other hazards
Misuse or intentional inhalation abuse may lead to death without warning.
Vapours are heavier than air and can cause suffocation by reducing oxygen available for breathing.
Rapid evaporation of the liquid may cause frostbite.
SECTION 3. COMPOSITION/INFORMATION ON INGREDIENTS
Component CAS-No. Concentration
1, 1, 1, 2, 3, 3, 3-Heptafluoropropane 431-89-0 100%
2 / 11
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Safety Data Sheet
FM-200™
Version 3.0
SECTION 4. FIRST AID MEASURES
General advice : Never give anything by mouth to an unconscious person. When symptoms
persist or in all cases of doubt seek medical advice.
Inhalation : Remove from exposure, lie down. Move to fresh air. Keep patient warm and at
rest. Artificial respiration and/or oxygen may be necessary. Consult a physician.
Skin contact : In case of contact, immediately flush skin with plenty of water for at least 15
minutes. Take off all contaminated clothing immediately. Consult a physician.
Wash contaminated clothing before re-use. Treat for frostbite if necessary by
gently warming affected area.
Eye contact : In case of contact, immediately flush eyes with plenty of water for at least 15
minutes. Consult a physician if necessary.
Ingestion : Is not considered a potential route of exposure.
Most important : No applicable data available.

symptoms/effects, acute
and delayed
Protection of first-aiders : If potential for exposure exists refer to Section 8 for specific personal protective
equipment.
Notes to physician : Because of possible disturbances of cardiac rhythm, catecholamine drugs,

such as epinephrine, that may be used in situations of emergency life support
should be used with special caution.
SECTION 5. FIREFIGHTING MEASURES
Suitable extinguishing media : This material is a fire extinguishing agent.
Unsuitable extinguishing : No applicable data available.

media
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Specific hazards : The product is not flammable.
Special protective equipment : No applicable data available.

for firefighters
Further information : No applicable data available.
SECTION 6. ACCIDENTAL RELEASE MEASURES

NOTE: Review FIRE FIGHTING MEASURES and HANDLING (PERSONNEL) sections before proceeding with clean-up.
Use appropriate PERSONAL PROTECTIVE EQUIPMENT during clean-up.
Safeguards (Personnel) : Evacuate personnel, thoroughly ventilate area, use self-contained breathing
apparatus. Keep upwind of leak - evacuate until gas has dispersed.
Environmental precautions : Should not be released into the environment.

In accordance with local and national regulations.
Spill Cleanup : Evaporates.

Ventilate area using forced ventilation, especially low or enclosed places
where heavy vapors might collect.
Accidental Release Measures : No applicable data available.
SECTION 7. HANDLING AND STORAGE

Handling (Personnel) : Do not breathe gas. Avoid contact with skin, eyes and clothing. Provide
sufficient air exchange and/or exhaust in work rooms. For personal protection
see section 8. Wash hands thoroughly after handling. Wash clothing after
use. Decomposition will occur when product comes in contact with open
flame or electrical heating elements.
Handle in accordance with good industrial hygiene and safety practice.
Handling (Physical Aspects) : No applicable data available.

Dust explosion class : No applicable data available.
Storage : Valve protection caps and valve outlet threaded plugs must remain in place
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unless container is secured with valve outlet piped to use point.

Do not drag, slide or roll cylinders.
Never attempt to lift cylinder by its cap.
Use a check valve or trap in the discharge line to prevent hazardous back
flow into the cylinder.
Cylinders should be stored upright and firmly secured to
prevent falling or being knocked over.
Separate full containers from empty containers.

Keep at temperature not exceeding 52°C.
Do not store near combustible materials.
Keep container tightly closed in a dry and well-ventilated place.
Store in original container.
Protect from contamination.
Avoid area where salt or other corrosive materials are present.
The product has an indefinite shelf life when stored properly.
Storage period : > 10 yr
Storage temperature : < 52 °C (< 126 °F)
SECTION 8. EXPOSURE CONTROLS/PERSONAL PROTECTION

Engineering controls : Use only with adequate ventilation. Keep container tightly closed.
Personal protective equipment

Respiratory protection : Wear NIOSH approved respiratory protection as appropriate.
Hand protection : Additional protection: Impervious gloves
Eye protection : Safety glasses with side-shields Additionally wear a face shield where the
possibility exists for face contact due to splashing, spraying or airborne
contact with this material.
Skin and body protection : Where there is potential for skin contact, have available and wear as
appropriate, impervious gloves, apron, pants, jacket, hood and boots.
Protective measures : Self-contained breathing apparatus (SCBA) is required if a large release

occurs.
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Exposure Guidelines
Exposure Limit Values
No applicable data available.
SECTION 9. PHYSICAL AND CHEMICAL PROPERTIES

Appearance
Physical state : gaseous
Form : Liquefied gas
Color : No applicable data available.
Odor : none
Odor threshold : No applicable data available.
pH : No applicable data available.
Melting point/freezing point : Melting point/range

-131 °C (-204 °F)
Boiling point/boiling range : Boiling point

-16.3 °C (2.7 °F)
Flash point : No applicable data available.
Evaporation rate : No applicable data available.
Flammability (solid, gas) : The product is not flammable.
Upper explosion limit : Method: None per ASTM E681-98
Lower explosion limit : Method: None per ASTM E681-98

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Vapor pressure : 4.547 hPa at 25 °C (77 °F)
Vapour density : No applicable data available.
Density : 1.388 g/cm3 at 25 °C (77 °F)

(as liquid)
Specific gravity (Relative : No applicable data available. density)
Water solubility : No applicable data available.
Solubility(ies) : No applicable data available. Partition
coefficient: n- : No applicable data available.

octanol/water
Auto-ignition temperature : No applicable data available.
Decomposition temperature : No applicable data available.
Viscosity, kinematic : No applicable data available.
Viscosity, dynamic : No applicable data available.
SECTION 10. STABILITY AND REACTIVITY

Reactivity : Decomposes on heating.
Chemical stability : Stable at normal temperatures and storage conditions.
Possibility of hazardous : Polymerization will not occur.

reactions
Conditions to avoid : The product is not flammable in air under ambient conditions of temperature
and pressure. When pressurised with air or oxygen, the mixture may become
flammable. Certain mixtures of HCFCs or HFCs with chlorine may become
flammable or reactive under certain conditions. To avoid thermal
decomposition, do not overheat.
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Incompatible materials : No applicable data available.
Hazardous decomposition : Hazardous decomposition products formed under fire conditions.: Hazardous
products thermal decomposition products may include:
Hydrogen halides, Carbon oxides, Fluorocarbons, Carbonyl halides
SECTION 11. TOXICOLOGICAL INFORMATION

™
FM-200
Inhalation 4 h LC50 : > 788698 ppm , Rat
Inhalation : Dog
Cardiac sensitization
Dermal : Not applicable
Oral : Not applicable
Skin irritation : No skin irritation, Not tested on animals

Not expected to cause skin irritation based on expert review of the
properties of the substance.
Eye irritation : No eye irritation, Not tested on animals

Not expected to cause eye irritation based on expert review of the
Sensitisation : Does not cause skin sensitisation., Not tested on animals

Not expected to cause sensitization based on expert review of the
Did not cause sensitisation on laboratory animals. There are no

reports of human respiratory sensitization.
Repeated dose toxicity : Inhalation

Rat
-
No toxicologically significant effects were found.
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Further information : Cardiac sensitisation threshold limit : 730190 mg/m3
Carcinogenicity : Not classifiable as a human carcinogen.
Animal testing did not show any carcinogenic effects.
Mutagenicity : Animal testing did not show any mutagenic effects.

Tests on bacterial or mammalian cell cultures did not show mutagenic
effects.
Reproductive toxicity : No toxicity to reproduction

Animal testing showed no reproductive toxicity.
Teratogenicity : Animal testing showed no developmental toxicity.
Carcinogenicity
The carcinogenicity classifications for this product and/or its ingredients have been determined according
to HazCom 2012, Appendix A.6. The classifications may differ from those listed in the National Toxicology
Program (NTP) Report on Carcinogens (latest edition) or those found to be a potential carcinogen in the
International Agency for Research on Cancer (IARC) Monographs (latest edition).
None of the components present in this material at concentrations equal to or greater than 0.1% are listed
by IARC, NTP, or OSHA, as a carcinogen.
SECTION 12. ECOLOGICAL INFORMATION

Aquatic Toxicity
96 h LC50 : Danio rerio (zebra fish) > 200 mg/l OECD Test Guideline 203
Information given is based on data obtained from similar substances.
72 h ErC50 : Pseudokirchneriella subcapitata (green algae) > 114 mg/l OECD Test
Guideline 201
72 h NOEC : Pseudokirchneriella subcapitata (green algae) 13.2 mg/l OECD Test

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Version 3.0
Guideline 201
48 h EC50 : Daphnia magna (Water flea) > 200 mg/l OECD Test Guideline 202
SECTION 13. DISPOSAL CONSIDERATIONS

Waste disposal methods - : Can be used after re-conditioning. Recover by distillation or remove to a
Product permitted waste disposal facility. Comply with applicable Federal,
State/Provincial and Local Regulations.
Contaminated packaging : Empty pressure vessels should be returned to the supplier.
SECTION 14. TRANSPORT INFORMATION

DOT UN number : 3296
Proper shipping name : Heptafluoropropane

Class : 2.2
Labelling No. : 2.2
IATA_C UN number : 3296
Proper shipping name : Heptafluoropropane
Class : 2.2
Labelling No. : 2.2
IMDG UN number : 3296
Proper shipping name : HEPTAFLUOROPROPANE
Class : 2.2
Labelling No. : 2.2
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SECTION 15. REGULATORY INFORMATION

TSCA : On the inventory, or in compliance with the inventory
SARA 313 Regulated : This material does not contain any chemical components with known CAS
Chemical(s) numbers that exceed the threshold (De Minimis) reporting levels established
by SARA Title III, Section 313.
California Prop. 65 : Chemicals known to the State of California to cause cancer, birth defects or
any other harm: none known
SECTION 16. OTHER INFORMATION
™
Chemours and the Chemours Logo are trademarks of The Chemours Company.
Before use read Chemours safety information. For further information contact the local Chemours office or nominated
distributors.
Revision Date : 01/15/2016
The information provided in this Safety Data Sheet is correct to the best of our knowledge, information and belief at the
date of its publication. The information given is designed only as a guidance for safe handling, use, processing, storage,
transportation, disposal and release and is not to be considered a warranty or quality specification. The information
relates only to the specific material designated and may not be valid for such material used in combination with any
other materials or in any process, unless specified in the text.
Significant change from previous version is denoted with a double bar.
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800023-008 DIOM Manual, DLP HFC-227ea, LPCB

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DESIGN, INSTALLATION, OPERATION,

AND MAINTENANCE MANUAL

920301 / 898004 - 3 lb / 1 kg HFC-227ea

920601 / 898005 - 6 lb / 2 kg HFC-227ea

921201 / 898006 - 12 lb / 5 kg HFC-227ea

Firetrace International LLC.

Firetrace International LLC.

The following website should be visited for frequent technical announcements:

HFC-227ea Clean Agent

1.2.2 Thermal Decomposition Products

1.2.3 Agent Properties

2.2.2 Firetrace Detection Tubing

Table 1 - Firetrace Detection Tubing Properties

Minimum Burst Pressure 1100 psi [75 bar]

Volume Resistivity 1014 (per DIN 53481)

2.2.3 Firetrace Tubing Cutter

2.2.4 Filling Adapter

2.2.6 Pressure Operated Switch

2.2.7 EU Pressure Operated Switch

Table 2 - Pressure Switch Properties

3.2.2 System Operating Pressure

3.5.1 Enclosure Size

Table 4 - Maximum Enclosure Volume Limitations

3.5.3 Fire Detection Tubing Limitations

Figure 1 - Example System Configuration

Extinguisher Unit Installation

4.2.2 Slip-On Fittings

For a comprehensive list of Slip-On Fittings, refer to APPENDIX A.

4.2.3 End of Line Accessories

Pressure Operated Switch:

EU Pressure Operated Switch:

End of Line Adapter Plug:

Periodic Service and Maintenance Procedures

5.2.2 Semi-Annual Inspection

5.2.3 Cylinder Maintenance

First Retest Due Subsequent Retest Due

External visual inspection per paragraph 173.34(e)(13)

Depressurizing the Unit

Firetrace USA, LLC.

LIMITED WARRANTY & PURCHASER’S EXCLUSIVE REMEDY

Purchaser’s Limited Warranty

Purchaser’s Exclusive Remedy

Disclaimer of Consequential Damages

Use of Non-Firetrace Components

System Parts List

Discharge Line Parts List

ITEM P/N DESCRIPTION SYSTEM

1 300109 DOT DLP Valve All Systems

2 400002 O-Ring, Gauge/Transport Cap All Systems

3 400020 Gauge, HFC-227ea All Systems

4 300200 O-Ring, Cylinder Connection All Systems

5 600029 Siphon Tube All Systems

6 100301 Small DLP Cylinder 3 LB

6 100601 Medium DLP Cylinder 6 LB

6 101201 Large DLP Cylinder 12 LB

7 600033 Bonded Seal All Systems

8 400052 Pressure Supervisory Switch, HFC-227ea All Systems

9 200103 Transport Cap All Systems

NP 200179 Slip-on Union All Systems

10 100003 Small Bracket 3 LB