Total No. of Questions : 8] SEAT No.
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P716 [Total No. of Pages : 3
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S.E. (Robotics and Automation)
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DESIGN OF MACHINE ELEMENTS
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(2019 Pattern) (Semester - IV)
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Time : 2½ Hours] 7/0 13 [Max. Marks : 70
Instructions to the candidates :
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1) Solve Q1 or Q2, Q3 or Q4, Q5 or Q6, Q7 or Q8.
2) Use of scientific calculator is allowed.
3) Figures to the right side indicate full marks.
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Q1) a) Discuss the different types of threads used in power screw. [6]
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b) Define lead angle, major diameter, lead, and pitch in terms of power
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screw. [4]
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c) The cutter of a broaching machine is pulled by square threaded screw of
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55 mm external diameter and 10 mm pitch. The operating nut takes the
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axial load of 400 N on a flat surface of 60 mm and 90 mm internal and
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external diameter respectively. If the coefficient of friction is 0.15 for all
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contract surfaces on the nut, determine the power required to rotate the
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operating nut when the cutting speed is 6 m/min. Also find the efficiency
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of the screw. [8]
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Q2) a) A vertical two start square threaded screw of a 100 mm mean diameter
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and 20 mm pitch supports a vertical load of 18 kN. The axial thrust on
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the screw is taken by a collar bearing of 250 mm outside diameter and
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100 mm inside diameter. Find the force required at the end of a lever
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which is 400 mm long in order to lift and lower the load. The coefficient
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of friction for the vertical screw and nut is 0.15 and that for collar bearing
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is 0.20. [8]
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b) Define core diameter, minor diameter, left hand screw, and Multiple thread
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screw in terms of power screw. [4]
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c) What is meant by power screw? Give its advantages, disadvantages and
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applications. [6]
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Q3) a) What is meant by springs? Explain different types of springs. [6]
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b) Solid length, Free length, Spring index, and Spring rate in terms of spring.
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c) A helical spring is made from a wire of 6 mm diameter and has outside
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diameter of 75 mm. If the permissible shear stress is 350 MPa and
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modulus of rigidity 84 kN/mm2, find the axial load which the spring can
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carry and the deflection per active turn. [8]
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Q4) a) Explain the Surge in Springs. [6]
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b) Give any 2 applications of springs and any 2 material required for
manufacturing of springs. [4]
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c) Design a spring for a balance to measure 0 to 1000 N over a scale of
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length 80 mm. The spring is to be enclosed in a casing of 25 mm diameter.
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The approximate number of turns is 30. The modulus of rigidity is
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85 kN/mm2. Also calculate the maximum shear stress induced. [8]
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Q5) a) What is spur gear? Enlist any 2 applications of spur gear and Give its
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detail classification. [9]
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b) A bronze spur pinion rotating at 600 r.p.m. Drives a cast iron spur gear
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at a transmission ratio of 4:1. The allowable static stresses for the bronze
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pinion and cast iron gear are 84 MPa and 105 MPa respectively. The
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pinion has 16 standard 20° Full depth involute teeth of module 8 mm.
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The face width of both the gears is 90 mm. Find the power that can be
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transmitted from the standpoint of strength. [8]
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Q6) a) Define the terms in respective of spur gears: Module, Addendum, Pitch
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circle diameter, and Backlash. [4]
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b) Discuss the Causes of Gear Tooth Failure. [5]
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c) The following particulars of a single reduction spur gear are given:
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Gear ratio = 10:1; Distance between centres = 660 mm approximately;
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Pinion transmits 500 kW at 1800 r.p.m.; Involute teeth of standard
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proportions (addendum = m) with pressure angle of 22.5°; Permissible
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normal pressure between teeth = 175 N per mm of width. Find : [8]
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i) The nearest standard module if no interference is to occur;
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ii) The number of teeth on each wheel;
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iii) The necessary width of the pinion; and.
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iv) The load on the bearings of the wheels due to power transmitted.
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Q7) a) What are rolling contact bearings? Discuss their advantages over sliding
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contact bearings. [4]
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b) Write short note on classifications and different types of antifriction
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bearings. [5]
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c) A shaft rotating at constant speed is subjected to variable load. The
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bearings supporting the shaft are subjected to stationary equivalent radial
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load of 3 kN for 10 per cent of time, 2 kN for 20 per cent of time, 1 kN
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for 30 per cent of time and no load for remaining time of cycle. If the
total life expected for the bearing is 20 × 106 revolutions at 95 per cent
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reliability, calculate dynamic load rating of the ball bearing. [8]
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Q8) a) Where are the angular contact and self-aligning ball bearings used? Draw
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neat sketches of these bearings. [7]
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b) How do you express the life of a bearing? What is an average or median
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life? [6]
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c) Explain how the following factors influence the life of a bearing: [4]
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i) Load
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ii) Speed
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iii) Temperature
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iv) Reliability
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